Tag Archives: fitting a stem

Is it possible to give this Horribly Abused Stanwell 1986 POY Dublin New Life?

Blog by Steve Laug

The next pipe I am working on was purchased on 11/14/2022 as part of a group of pipes from a fellow in Copenhagen, Denmark. This was a horribly tired and dirty pipe with a lot of wear and tear and obviously it had been someone’s favourite smoker. The pipe has an identifying plate on the left side of the shank that reads Stanwell [over] 1986. There was no other stamping on the shank and the silver plate confirmed for me that it was a Stanwell Pipe of the Year. The dirty sandblast finish on this was worn and tired looking. There were tars and oils ground into the surface of the briar. The silver band on the shank was an later addition to address a crack in the shank on the underside. one showed some nice grain around the bowl and shank and though it was a little dirty it was a nice looking pipe. The bowl had a thick cake that flowed over the top of the lightly crowned rim in a thick coat of a lava and showed potential damage on the top and the inner edge. The stem was a black vulcanite saddle stem with a silver Crown S on the left side of the saddle. It had some deep and wide tooth marks and chatter on both sides ahead of the button. There was also some oxidation and calcification on both sides of the stem. For me the question was would it clean up well enough to make it worth doing a thorough restoration. Time would tell once it was cleaned up and I had a chance to look it over. Jeff took photos of the pipes before he started his clean up work. He took photos of the rim and bowl to show the heavy cake and thick lava coat covering the rim top. It really was filthy and a mess. He also took photos of the stem surfaces to show its overall condition when it arrived. The photos of the sides and heel of the bowls show beautiful grain around the bowl and shank sides. The sandblast is nicely done and highlights the grain. The brown stain on the briar adds depth finish on the pipe and makes the grain really stand out. It shows some promise. He took a photo of the crack in the underside of the shank. It had been repaired before but the band had slipped off a bit and the crack had opened up. He also took a photo of the stamped silver plate on the left underside of the shanks. It reads as noted above. Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the heavy overflow of lava on the rim top. The cleaning had removed the thick coat on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Before & After Deoxidizer and was able to remove much of the oxidation, calcification. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took a photo of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the incredibly thick cake and the lava overflow that was shown in the rim and bowl photos above. The rim top showed damage on the surface and the inner edge of the bowl was in rough condition. It was chipped and out of round. He was also able to get rid of the grime and grit in the surface of the briar around the sandblast. The last photo of the three below shows the crack in the shank. The stem looked better, though there were deep tooth marks and chatter on both sides near the button. I took a photo of the stamping on the silver plate on the left side of the shank to show that it was readable and undamaged by the cleanup work.I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.I started my work on the inner edge and rim top with a folded piece of 220 grit sandpaper. I was able to remove that damage on the rim top and bring the inner edge back into round. It looked much better. (I also filled in the remnants of the crack on the underside of the shank with clear CA glue to further strengthen the previous repair. I forgot to take pictures of this step.)I started polishing the smooth rim top with micromesh sanding pads. I wet sanded it with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The crowned rim top began to take on a rich shine and grain was beginning to stand out. I wet sanded with all of the pads and wiped the bowl down after each pad with a soft cloth. I used an oak stain pen to touch up the stain on the rim top to match the other smooth portions of the bowl and shank.I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the sand blast. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I polished the silver band and plaque on the side of the shank with a jewelers cloth to remove the slight remaining oxidation and to protect and preserve it. I set the bowl aside and worked on the stem at this point in the process. The stem sat straight in the shank but the fit was thicker on the right side of the shank rather than the left side. I would need to reduce the diameter of the stem on the right side to get a more centered fit. I sanded the side with a piece of 220 grit sandpaper to reduce the diameter on that side. At the same time I filled in the deep tooth marks with clear CA glue. I flattened the repairs with a small file. And sanded the smooth with 220 grit. I started polishing the whole stem with 600 grit sandpaper until the sanding marks were gone. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I gave it a further polish with Before & After Stem Polish – both Fine and Extra Fine. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I put the stem back on the Stanwell Pipe of the Year 1986 Dublin Calabash pipe and took the pipe to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the acrylic. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. Considering the mess the pipe was when we received it I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful Stanwell POY 1986 – the vulcanite saddle stem and crowned rim top and sandblast finish combine to give the pipe a great look. The polished black, vulcanite stem looks really good with the rich browns standing out in the sandblast. The dimensions of the pipe are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.34 ounces/38 grams. This is another pipe that I will be putting on the rebornpipes online store in the Danish Pipe Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

Breathing New Life into a House of Robertson Rusticated Horn

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Blog by Steve Laug

The next pipe on the table was purchased on EBay on 12/20/22 from a fellow in Abita Springs, Louisiana, USA. When Jeff received the pipe he took photos of it to capture what it looked like when he removed it from the box. The pipe was dirty but underneath all of the grime it seemed like it has a great carving around the bowl and shank. The rim top and edges of the bowl had some wear and tear but was redeemable. There was a thin cake in the bowl and a light overflow on the top and edges. The fit of the stem to the shank was off and the diameter of both was slightly different. It had an odd stem set up with what looked like a shank extension with the stem glued into it. The angle of the shank was not straight to the stem was custom fitted against the shank in terms of angles. The tenon fit well in the mortise. There were tooth marks on both sides of the stem ahead of the button and on the button surface itself. Jeff took the following photos of the pipe to show its condition when he received it. He took photos of the rim and bowl to give a sense of what he was dealing with. He also took photos of the stem surfaces to show the condition of the stem when it arrived. The photos of the sides and heel of the bowl show beautiful carving around the bowl and shank sides. The brown stain adds depth finish on the pipe. Even under the grime it is a unique piece. He also took photos of the etched name on the left side of shank. It reads House of Robertson.The pipe has the name House of Robertson roughly hand-etched on the left side of the shank with an engraving tool. I am including the information that I found when I received my first of the House of Robertson Pipes. I found a link on Pipedia (https://pipedia.org/wiki/Robertson) that gave me the only information I could find on the brand. I include that in total as it is interesting to read.

“House of Robertson” was in business for many years, but alas, closed their doors in 1999. They were located in Boise, Idaho. They are noted for making rather large and interesting pipes. Thayne Robertson was a Master Mason, AF & AM, and started the shop about 1947 and his son Jon started working there in 1970 when he finished college, along with Thayne’s daughter. Thayne and his son started making the big pipes at that time, and made them together until 1987 when Thayne passed away. Jon kept the store and his sister moved on to other things. The House of Robertson appears to have closed around 1999.

Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub to remove the grime and calcification. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. The pipe looked very good when it arrived here in Vancouver. I took a photo of the bowl and rim top to show how clean the bowl and the rim top were. You can also see the damage on the rim top and inner edges of the bowl. I took photos of the stem surface to show the condition and tooth marks and chatter on both sides ahead of the button. You can also see how the stem and shank to not fit well together in terms of diameter.I took a photo of the clear and readable stamping on the left side of the shank. I removed the stem from the shank and took a photo of the pipe parts. It is another unique piece. I decided to start my work on the pipe by addressing the fit of the stem to the shank. With the stem in place on the shank I sanded the shank and stem fit to have a smooth transition. It took a lot of work to get it very smooth. Fortunately, the shank end was smooth so I did not have to damage the rustication on the shank. Once I finished sanding the transition was smooth and the fit was right. I then used a folded piece of 220 grit sandpaper to clean up the inner edge and give it a slight bevel inward. Doing that hid the damage on the inner edge of the bowl and blended it into the surface.Now it was time to polish the smooth portions of the bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad to remove the grit. The bowl began to take on a rich shine. It is a beauty. I gave the bowl a light coat of Restoration Balm and sanded the smooth portions further. The pipe took on some charm and the grain shone through. I worked Before & After Restoration Balm deep into the nooks and crannies of the carvings to clean, enliven and protect the briar. I hand rubbed it with my fingers and worked it into the finish with a horsehair shoe brush. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and turned my attention to the stem. I sanded the shape of the saddle and the tooth marked areas with 220 grit sandpaper and started polishing it with 600 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the House of Robertson Rusticated Horn back together and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl with a light touch so as not to get any of the buffing compounds in the grooves of the rustication. I buffed the stem to raise the gloss on the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished HOR Rusticated Horn is shown in the photos below. The medium brown stains on the well grained briar worked well with the black of the vulcanite stem. The polishing and the reworking of the stem material left this a beautiful and interesting looking pipe. The dimensions of the pipe are: Length: 7 inches, Height: 2 ¼ inches, Outside Diameter: 1 ¼ inches, Diameter of the chamber: ¾ inches. The weight of the pipe is 2.36 ounces/68 grams. This would be a great addition to the collection of a House of Robertson aficionado. Thanks for looking.

Trying to Breathe Life into a House of Robertson Drinking Horn

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Blog by Steve Laug

This very beat up, large, long House of Robertson Horn Shape Pipe is the next pipe I chose to work on. We purchased it on EBay on 10/31/22 from a seller in Abita Springs, Louisiana, USA. It is quite different from the other pipes from this Boise based store that I have worked on. It is a Horn that is stamped on the left side of the shank and reads House of Robertson (two lines). On the right side it is stamped Duello. On the underside of the shank it is carved with what looks like a helmet or a cup. There is carved branch with grapes on the back top of the bowl. There was a carved object on the underside of the shank that allows the pipe to be a sitter. It seems to look like a twisted vine carved into the bottom of the bowl. I am including photos below that were included by the seller in his EBay listing. The first two show the sides of the bowl.The next series of photos show the grain around the bowl and the stamping on the shank sides.He included photos of the stamping on the sides of the shank and the carving on the underside of the shank.The stem had tooth marks and wear on both sides ahead of the button and on the surface of the button itself.He included a photo of the bowl with the stem removed. It is a pipe with a lot of potential.The pipe has the name House of Robertson roughly hand-etched on the left side of the shank with an engraving tool. I am including the information that I found when I received my first of the House of Robertson Pipes. I found a link on Pipedia (https://pipedia.org/wiki/Robertson) that gave me the only information I could find on the brand. I include that in total as it is interesting to read.

When Jeff received the pipe he took photos of it to capture what it looked like when he removed it from the box. The pipe was dirty but underneath all of the grime it seemed like it has some nice grain around the bowl and shank. The rim top and edges of the bowl had been badly abused and beat up and showed chips and wear. There was a thick cake in the bowl and an overflow on the top and edges. There were a lot of scratches and cuts in the briar around the bowl sides and shank. The carving of the vine and grapes at the back top of the bowl is quite damaged as is the “carved vine” on the bottom of the bowl. The pipe has seen a lot of rough travel since the day it left Robertson’s pipe shop in Boise, Idaho. The fit of the stem to the shank is snug and looks good. There were casting marks on the left and right sides of the stem at the shank union that make me think it is a replacement stem. There is also a chipped area on the underside of the shank where it appears the stem had been pried away at some point. The tenon on the stem was incredibly short given the depth of the mortise. There were tooth marks on both sides of the stem ahead of the button and on the button surface itself. Jeff took the following photos of the pipe to show its condition when he received it.The next close-up photos show the condition of the bowl and the rim top. They show the cake in the bowl and the lava overflowing onto the rim top. You can also see how beat up the rim top is. It is in rough condition. The edges are also chipped and damaged. The photos of the stem show the tooth mark and tooth marks on both sides of the stem. The photos of the sides and heel of the bowl show the grain and the nicks and scratches around the bowl and shank. The brown stain adds depth finish on the pipe. Even under the grime it is a unique piece.He also took photos of the carving on the underside of the shank. You can see the damage on the front side of the carving.The next photo shows the etched name on the left side of shank. It reads House of Robertson. On the back top of the bowl you can see the condition of what appears to be a grape vine. The more I looked at it the combination of grape vines, grapes and the thick branch on the underside of the shank make me think that the pipe is a drinking or wine horn. The shape is very reminiscent of the shape of the horn. It would really help if the stem had a bend in it. The carved vine on the rim edge, the carved chunk of fine on the underside seem to point in this direction.Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub to remove the grime and calcification. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. The pipe looked very good when it arrived here in Vancouver. I took a photo of the bowl and rim top to show how clean the bowl and the rim top and inner edges of the bowl. I took photos of the stem surface to show the condition and tooth marks and chatter on both sides ahead of the button. You can see the chip or dented area where the stem meets the shank in the third photo below.I took photos of the stamping on the shank sides (left, right and underside). It is readable as noted above and though faint is clear.I removed the stem (note the short tenon) from the shank and took a photo of the pipe parts. It is a unique piece. The bowl needed a lot of work. I would need to rework the rim top and the inner and outer edge of the bowl and the also sand out the deep gouges, scratches and file marks in the briar on the sides of the bowl. It really was a refinishing nightmare. I decided to start my work on the bowl by addressing the damaged rim top and edges. I topped the bowl to get a flat surface to start on. I used a topping board and 220 grit sandpaper. I then used a wooden ball and 220 grit sandpaper to give the inner edge a bevel inward. Doing that hid the damage on the inner edge of the bowl and blended it into the surface. I sanded the bowl sides and shank with a folded piece of 220 grit sandpaper to smooth out and minimize the scratches and marks on the briar of the bowl and shank. It was beginning to look much better. I wiped the bowl and rim top down with alcohol and cotton pads to remove the debris and the heavy stain coat that hid the grain. Once I had wiped it down the grain really stood out. I used a medium and fine grit sanding pad to sand the bowl and rim top further. Once finished the pipe really started to show promise that I was hoping for in an other other wise mess of a pipe. The grain stood out better and the carving on top back of the bowl was clearly a vine and grapes. It looked much better.I needed a break from sanding the bowl so I set it aside and turned my attention to the stem. To start my work on it I decided to heat it and give it a slight bend in keeping with the look of the horn. When it was flexible I bent it and it snapped off in my hand – utter frustration!! That set me back a bit but in the long haul it was much better as I could use a stem with a longer tenon and a better fit to the shank. I went through my can of stems and found a stem with the right bend, the right tenon sized and length for the shank and that would only need a little adjustment to the diameter to make it fit.I put the stem on the shank and took photos of the new look of the pipe. You can see that the diameter of the stem is slightly larger than the diameter of the shank. But I liked the look of the new stem and the angles of the bend it really is looking like a drinking/wine horn. I sanded the diameter of the stem with 220 grit sandpaper to reduce it to the same diameter as the shank. Once the stem was adjusted in diameter it looked very good. I sanded the entire stem including the light tooth chatter at the button with 220 grit sandpaper to smooth out the stem.I removed the stem from the shank and continued sanding out the tooth marks and chatter at the button and smoothing out and shaping the shank end of the stem. Once I was happy with the fit and look of the stem I started polishing it with 600 grit wet dry sandpaper. I took photos of the underside of the shank stem junction to show the damage that I noted above – the chip out of the underside of the shank. It made the fit against the underside of the shank a challenge that gave me two options to address. I could either use the topping board to flatten it or I could put a thin band on the shank.I tried to top the shank end a bit on the topping board with 220 grit sandpaper but it did not solve the problem as the chip went quite deep into the underside. I decided to go with a thin brass band on the shank end to repair the damage on the end of the shank. I heated the band and pressed in place on the shank. It gave the shank a flat face for the stem to sit against. I liked the look of the bling and the fit of the stem against it. (A passing comment. Can you see the wine cup in the stamp on the shank in the first photo. I put the fitted stem in place on the shank and took photos of the look of the pipe at this point in the process. It looks far better than when I started. Now it was time to polish the bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad to remove the grit. The bowl began to take on a rich shine. It is a beauty. I used a Black stain pen to darken the vine and the grapes on the back side of the bowl and the stamping on the shank sides to highlight the House of Robertson and the Duello stamp. Once they were stained I used the remainder of the micromesh pads to clean up the excess black. I worked Before & After Restoration Balm deep into the nooks and crannies of the carvings to clean, enliven and protect the briar. I hand rubbed it with my fingers and worked it into the finish with a horsehair shoe brush. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. I took some photos of the bowl at this point to mark the progress in the restoration. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the House of Robertson Drinking Horn back together and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl with a light touch so as not to get any of the buffing compounds in the grooves of the rustication. I buffed the stem to raise the gloss on the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished HOR Drinking Horn is shown in the photos below. The medium brown stains on the well grained briar worked well with the brass band and the bent black of the vulcanite stem. The polishing and the reworking of the stem material left this a beautiful and interesting looking pipe. The dimensions of the pipe are: Length: 7 inches, Height: 2 inches, Outside Diameter: 1 ¼ inches, Diameter of the chamber: 7/8 inches. The weight of the pipe is 1.69 ounces/ 48 grams. This would be a great addition to the collection of a House of Robertson collector. If you are interested in adding it to your collection it will be on the rebornpipes store in the American (US) Pipemakers Section shortly. Thanks for looking.

Restoring a Beautiful Republic Era Peterson’s De Luxe Silver Band 4S Bent Billiard

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Blog by Steve Laug

This afternoon I decided to work on the another one of the Peterson’s Pipes that I have still to work on from a variety of places. This pipe was also purchased as part of an estate on 03/30/2022 from Plano, Texas, USA. It is a larger bent pipe that is stamped on the sides of the shank. On the left side it read Peterson’s [over] De Luxe. On the right side it is stamped Made in the Republic of Ireland (three lines) [over] the shape number 4S. There is a very tarnished Sterling Silver band on the shank. It is stamped Peterson’s [over]Dublin on the top of the shank band. Next to that it is stamped Sterling [over] Silver followed by three hallmarks. The first mark is the seated woman Hibernia, the second is a Harp, and the final one, the date stamp is buffed off and illegible. The pipe was a well used pipe when Jeff received it. There was dust and grime ground into the finish. The mixture of brown stains highlights some beautiful grain under the dirt. The bowl was heavily caked and there was an overflow of lava on the rim top. It is hard to know what the edges looked like at this point but time would tell. The vulcanite stem was oxidized and dirty with tooth marks and chatter on both sides ahead of the button and on the button itself. There is a faint “P” stamp in the vulcanite on the left side of the saddle P-lip stem. Jeff took photos of the pipe before he started his clean up work on it. He took photos of the bowl and rim top to show what they looked like before his clean up. He also took some of the stem to show the condition of both sides. The photos of the sides and heel of the bowl show the amazing grain around the bowl and shank. The mixture of brown stains adds depth finish on the pipe. Even under the grime it is a real beauty. The stamping on the sides of the shank are shown in the photos below. The are clear and readable as noted above. He also took a photo of the very tarnish shank band/ferrule. Jeff captured the detail in the photo below. I am including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

I then turned to The Peterson Pipe – The Story of Kapp & Peterson to look up information on the DeLuxe line. There on page 297 I found this information:

De Luxe (1915-) Introduced in newspaper advertising in 1916, production of this high grade smooth finish model may have been stalled by the Great War and domestic disturbances. It will not appear in Peterson’s catalogs until ’37. Specimens documented from 1915 to the 30s are extremely rare and confined to extra-large house pipes and occasionally medium sized pipes with unconventional shapes. Specimens from 1930-50 in a wide selection of Classic Range shapes, often as Canadians. Catalogs from 1937-50 list it as “the finest possible quality obtainable.” After ’50 the Supreme would supplant the De Luxe as the top of the line model, and to this day the De Luxe is a high quality pipe but not the highest. Early models often have no COM. Models from the twenties until the sixties will be stamped Irish over Free State, Eire, London Made over England, Made in over Ireland (forming a circle) or Made in the over Republic over Ireland. The last three COM stamps, used from’38 through ’68 when no hallmarks were stamped on the Peterson mountings can never be precisely dated. If a De Luxe was made in ’69 or later it will be hallmarked with the date designator and always have a Republic COM.

With that information in hand I knew what I was dealing with in terms of the stamping and the age of this pipe. I knew from the information that the pipe was made during the Republic Era between 1950 and the present day. The COM stamp on the shank and the hallmarks (even though unreadable in terms of the date stamp) help me to know that the pipe came out after 1969. Now it was time to work on the pipe.

Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the sump in the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub to remove as much of the oxidation and calcification as possible. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took close up photos of the bowl, rim and the stem. You can see how clean the bowl and rim top and edges are. There is some slight damage on the inner edge and scratches on the rim top. The stem is in good condition with tooth marks and some chatter as noted above.I took photos of the stamping on the sides of the shank. All are clear and readable as noted above. You can see the faint P stamp on the left side of the stem in the first photo below.I removed the stem from the shank and took a photo to give a sense of the proportions of the pipe. The chunky shank and stem together make for a classic Peterson’s Pipe.I decided to work on the damage on the top and the inner beveled edge of the bowl first. I started the work with a folded piece of 220 grit sandpaper to clean up the rim top and the inner edge of the rim. Once I had finished I think that it looked much better. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad to remove the grit. The bowl began to take on a rich shine. It is going to be a beauty. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the briar with my finger tips. I let it sit for 10 minutes and the Balm did its magic. It enlivens, cleans and preserves the briar. It certainly brought this bowl back to life. I buffed it off with a clean cloth and took the following photos. I set the bowl aside and turned to work on the stem. I worked on the deep oxidation with Soft Scrub and cotton pads to remove more of the deep oxidation. It worked very well.I “painted” the tooth marks on the stem with the flame of a Bic Lighter to lift them. I was able to lift them all to some degree. I filled in those that remained with clear CA glue. I used a small file to flatten the repairs. I sanded stem surface repairs smooth with 220 grit sandpaper. I started polishing the stem with 400 grit wet dry sandpaper. I soaked it again in Briarville’s Deoxidizer for several hours to further remove the deep oxidation. I removed it, rinsed it and dried it with a coarse cloth. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Republic Era Peterson’s De Luxe 4S Bent Billiard and a vulcanite, saddle P-lip stem is a great looking pipe now that it has been restored. The beautiful finish really highlights the grain and the polished finish is stunning. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s De Luxe 4S Bent Billiard fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 57 grams/2.01 ounces. I will be adding the pipe to the Irish Pipe Makers Section of the rebornpipes store. If you are interested in purchasing this pipe send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Fresh Life for a Made in Ireland Peterson’s Kapet taper stem Billiard

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Blog by Steve Laug

This is the second pipe on the table for restoration in 2023. It is another rainy, chilly day in Vancouver. I know in comparison to where many of you live it is not cold but to us it is. The next pipe I have chosen to work on is another Peterson’s Billiard. It is a smooth nicely grained pipe that is a bit of a mystery to Jeff and me as to its provenance. There was grime ground into the finish on the bowl sides. I love the way the contrast of the brown stains gives the finish a sense of depth. The stain is almost tiger striped. It was stamped on the sides of the shank. On the left side and it read Peterson’s [over] KAPET. On the right side it read MADE IN [over] IRELAND. This pipe must have been someone’s favourite as it had been well smoked. Somewhere on its journey the bowl had been reamed and the pipe cleaned. The inner edge of the bowl had some nicks and marks that made the bowl slightly out of round. The stem was lightly oxidized from sitting around here for a long time. It had tooth marks and chatter on the top and underside on and near the button. I took photos of the pipe before my cleanup work. I took photos of the rim top and stem to show the general condition of the pipe. The bowl is clean and has been recently reamed. The rim top and edges had some darkening and there was some lava in the sandblast of the finish on the back side. The photos of the stem show that it was lightly oxidized and has tooth marks on the top and underside near the button.I took photos of the bowl sides and heel to show the blast that was around this bowl. It is a great sandblast and the choice of stain adds depth to the appearance of the bowl. I took a photo of the stamping on the sides of the shank. It is clear and readable and reads as noted above.I took the pipe apart and took a photo of the pipe. It is a good looking pipe and has an interesting shallow sandblast on the bowl.I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). There was a short note toward the bottom of the page about the series. It is definitely referring to the newer line that came out later. I quote:

I turned to Pipedia (https://pipedia.org/wiki/Peterson) to first pin down a date that the pipe was made. I knew that the Made in Ireland stamp would give me that. I quote:

As usual when trying to get accurate facts in regard to Peterson history, something will jump up and get in the way. They are missing many of their records. The following is the best that we can do for a guide to the myriad markings during the period 1922 – 1949. Prior to 1920 it was rare for a country of origin to be stamped on the pipe, just Peterson’s Dublin on the band. After 1921/22, if it is stamped “MADE IN IRELAND” and the “Made in” is stacked over “Ireland” or “MADE IN EIRE” or several other forms, it was made between 1922 and 1938. A considerable number of Peterson pipes were stamped “Irish Free State”. From about 1930 to 1949, most of the pipes (those which were stamped) were stamped “Made in Ireland”.” If the stamp reads “MADE IN IRELAND” in a circle, the pipe was made between 1939 and 1948. These are all “Pre-Republic” pipes. I can tell you that the mark “Irish Free State” was adopted in 1922; and replaced by “Eire” in 1937 and then by “Republic of Ireland” in 1949.

That gave me a date for the pipe – it was made between 1922 and 1938 as can be proved by the Made in Ireland stamp on the right side of the shank.

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s Kapet Line. On page 305 it had the following information.

Kapet (1925-87) Line first described in 1925 brochure and featured in occasional catalogs through 1987. Early specimens will be stamped IRISH over FREE STATE. Described in 1937 catalog as available in dark plum or natural finish. Featured an aluminum “inner tube” or stinger until 1945. Mid-century specimens may be stamped Made In over Ireland. Specimens from 1970 on may have mounts with hallmarks.

Judging from the Made in Ireland stamp, the pipe I am working on is probably made between 1922-1938. Those dates work also for the Kapet information above. The stem does not have the P emblem on the stem side or the inner tube.

I started my work on the pipe by working on the rim top and the inner edge. I cleaned them up with a with a folded piece of 220 grit sandpaper. I was able to remove almost all of the darkening with the sandpaper and reshape the damaged inner edge of the bowl. I scrubbed the externals of the pipe with undiluted Murphy’s Oil Soap with a tooth brush. I rinsed it under running warm water to remove the soap and grime. The bowl and rim top cleaned up really well with the lava coat removed. The inner edge of the rim was in good condition. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down after each sanding pad with a damp cloth to remove the sanding debris. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I scraped out some thick tar on the mortise walls with a pen knife. Afterwards, I cleaned out the inside of the mortise, shank and airway in the stem with alcohol, cotton swabs and pipe cleaners.I set the bowl aside and turned my attention to the stem. I “painted” the stem surface on both sides with the flame of the lighter to try and lift the deep tooth marks. I was able to lift them significantly but some deep spots remained. I filled those in with black CA glue and set the stem aside to let the repairs harden.I flattened the cured repairs with a small file and then sanded them with 220 grit sandpaper to blend them into the stem surface. I started polishing the stem with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I always am excited to finish working on a pipe. This Made in Ireland Peterson’s Kapet Billiard is no exception. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with a microfibre cloth to deepen the shine. It is fun to see what the bowl looks like with the black vulcanite taper stem. This Classic looking Peterson’s Kapet Smooth Billiard feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 30 grams/1.06 of an ounce. I will be putting it on the rebornpipes store shortly in the Irish Pipe Makers section if you are interested in it. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Restoring a Classic Custom-Bilt

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Blog by Kenneth Lieblich

Next on the chopping block is this handsome and rugged Custom-Bilt Oom Paul. I acquired this pipe with Steve at one of those antique fairs where the term ‘antique’ is most loosely applied. Editorial comments aside, the fair was good fun and Steve and I enjoyed ourselves. This pipe piqued my interest because I know that there are many admirers (or should I say ‘fanatics’?) of Custom-Bilt pipes. Clearly, this one had had an active life and looked awfully tired now, but I felt I could bring it back to its best. As you can see, the pipe has the classic Custom-Bilt rustication on it. These marks are reminiscent of Tracy Mincer’s original work and are seen as something of a hallmark of the brand, nowadays. On the left side of the shank, the markings were as follows: Custom-Bilt [over] Imported Briar. No markings on the right side and no markings on the stem.The history of Custom-Bilt pipes is an interesting one and the most comprehensive source of information comes from The Custom-Bilt Pipe Story by Bill Unger. By all the accounts that I’ve heard, it is a very good book. I haven’t had the chance to read it myself, but it would appear to be the fount of knowledge on these pipes. If you’ve got a copy of Unger’s book that’s you’d like to get rid of, please drop me a line!Pipedia’s article on Custom-Bilt consists primarily of review’s of Unger’s book. It offers a cursory view of the markings and their approximate dating. My pipe’s markings correspond to “Stamp Number Three” as seen below, even though the markings on my pipe are not identical to that one. Thus, this pipe seems to be from the Wally Frank era.Pipephil provided a bit more information on the brand, although not strictly related to my pipe.Finally, the pipesrevival.com website has yet more information on Custom-Bilt pipes. This page seemed to confirm that my pipe is from the Wally Frank era, but my interpretation of the photos, etc. is that this is from the early part of that era – probably the early 70s. It is difficult to be sure, but that seems reasonable. In any event, if you are interested in these pipes, I recommend reading all three websites.I figure that this pipe must have been a good smoker because it had been thoroughly used and there was plenty of wear from its long life. This wasn’t a difficult restoration, but there were a lot of steps and it took longer than usual. The stem was heavily oxidized. There were a few minor scratches and a couple of notable tooth dents, and the inside was definitely dirty. However, the real issues were on the stummel. It had accumulated much dirt and debris over the years. The bowl had tons of cake inside and the rim was coated in lava (and potentially burn marks). The front edge of the rim was damaged, presumably from banging out dottle on a hard surface over the years. The grooves of the rustication were embedded with debris and there was a notable burn mark on the back-right part of the bowl, near the shank. Meanwhile, on the left of the bowl, there were a couple of fills (including a major one) that would need addressing. I haven’t even mentioned the miscellaneous scratches, dents and other marks all over the place! Let’s get restoring. The stem was first on my list. I wiped the outside with Murphy’s Oil Soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame to lift the few bite marks and dents. However, it did not do much. Then I cleaned out the inside with pipe cleaners and isopropyl alcohol. Given the amount of oxidation, this one needed the usual overnight Pipe Stem Oxidation Remover bath. The following day, I cleaned all of the de-oxidizing mess off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and I scrubbed with SoftScrub on some cotton pads to remove the leftover oxidation. With that done, I built up the dents on the top and bottom of the stem with black cyanoacrylate adhesive and let them fully cure. I then sanded the adhesive down with 220-, 400-, and 600-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) all over to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing.You may notice that the stem looked odd – well, you are right. Over time, it gradually straightened itself out. I wanted the end of the stem to be roughly parallel with the rim of the bowl, so I brought out my heat gun and heated the vulcanite stem to make it malleable. The heat gun is very powerful – it doesn’t take long! When soft, I gently curved the stem over a wooden dowel. The dowel provides a firm surface and a proper curve. Once I had the bend I wanted, I left the stem to cool and set itself in place.

When I was done, I noticed some unusual “stretch marks” on the stem where I’d bent it. Then I asked Steve about it and learned that it does happen occasionally. Suffice it to say, it was extremely annoying as I had to go back and sand that section again. Lesson learned: bend the stem before sanding it!All that finished, I set the stem aside and I began work on the very dirty stummel. Firstly, I decided to ream out the bowl. I used both the PipNet Reamer and the KleenReem to remove the built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as I could. I took the chamber down to bare briar, as I wanted to ensure there were no hidden flaws in the wall. Fortunately, there were none. As the photos show, there was quite a mound of debris. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and lemon-infused isopropyl alcohol. It was ridiculously dirty and took up the country’s supply of cotton to get it clean. I followed that up by cleaning the insides with some dish soap and tube brushes. Next, I used cotton rounds and a toothbrush to scrub the outside of the stummel. Due to the lava on the rim, I carefully used a knife to scrape away as much as I could. All that scrubbing accentuated some very ugly fills which had been repaired with typical red putty.To exorcize the ghosts of tobaccos past, I decided to de-ghost the pipe. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. Although it helped, the de-ghosting was not as successful as I hoped. As a result, I plopped the stummel in my alcohol bath overnight. This removes old stain and cleans debris, odours etc. As you can see, after the bath, the stummel looked rather naked but much cleaner. I next used a dental pick to dig out the awful putty in those fills, as I felt I could do better. I redid the fills with a mixture of cyanoacrylate adhesive and briar dust. The main fill on the back of the bowl was in an awkward position for sanding and making it consonant with the surrounding wood was tricky. In any event, I used some miniature files and various grits of sandpaper to make it look good. Next was the burn on the backside. I took some oxalic acid, used several Q-tips, and rubbed and rubbed and rubbed. The burn dramatically improved and any stain I would later apply would cover it up. Fortunately, the burn was very superficial and did not affect the integrity of the wood at all.To remove the nicks on the rim, I “topped” the pipe – that is to say, I gently and evenly sanded down the rim on a piece of 220-grit sandpaper. This effectively removed the damage, without altering the look of the pipe. However, since I did not want to top the pipe too much, the bashed-in front edge of the pipe would have to be addressed differently. I dug out my iron and a damp cloth to attempt a repair. The hot and moist steam can often cause the wood to swell slightly and return to shape. There was some movement – not a lot, but it was better than doing nothing. I opted to ever-so-slightly round the rim of the pipe in such a way that looks both natural and handsome. Then I sanded the stummel down with all nine Micromesh pads (1,500 through 12,000 grit). The smooth areas got all nine pads, whereas the rusticated areas on received only the last four. Although almost all of the nicks were removed, a hint of a couple of wounds remains. This is part of the story of this pipe – it is its history. Due to all the necessary work for this pipe, I needed to restore the colour, so I stained it with Fiebing’s Medium Brown Leather Dye. First, I brought out my heat gun and spent a couple of minutes thoroughly heating the wood, so it would be as receptive as possible to the stain. I needed the brown to penetrate well into the wood, to give the best results. I applied dye with a cotton dauber. I flamed it with my BIC lighter, let it set, then coated it again with dye, flamed it again, and let that set too. I decided to let the pipe sit overnight. This dye is alcohol-based, so I used isopropyl alcohol to wipe down the pipe and remove excess stain. My intent was not to create a new look for this pipe, but rather to restore the original colour. Finally, I took it to the buffer and used some White Diamond and a few coats of Conservator’s Wax. This pipe took a lot of work, but it was worth it. This Custom-Bilt looks fantastic again and is ready to be enjoyed again by the next owner! I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘American’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 4¾ in. (120 mm); height 5⅛ in. (130 mm); bowl diameter 1½ in. (38 mm); chamber diameter ⅞ in. (22 mm). The weight of the pipe is 2⅜ oz. (69 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Moving yet another one of my own – a Savinelli Oscar Lucite 313 Prince

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Blog by Steve Laug

This is another pipe that I have taken out of my personal collection as I just do not use enough to warrant keeping it. This pipe was one that I kept from a group of pipes Jeff and I purchased a few years ago. It was not used very often and I believe it is one that I actually found unsmoked or lightly smoked when I picked it up. It smells of faint Virginia tobaccos so there is no real ghost in the pipe. The airway in the shank and the mortise were quite clean. The smooth finish and rim top were in good condition. There was some darkening on the inner edge of the bowl on the backside. The stamping on the pipe is very simple on the left side of the shank it is stamped Oscar [over] LUCITE. On the right side it is stamped Savinelli S shield logo followed by the shape number 313 [over] Italy. On the underside it is stamped Savinelli [over] Product. There was a gold shooting star on the left side of the stem. The finish is a natural brown with just time and some light polishing adding colour. The rich brown finish goes well with the Lucite/acrylic stem which is in good condition with some light tooth chatter and some tooth marks ahead of the button on both sides. I took photos of the pipe before I did my clean up work on it. I took a photo of the bowl and rim top to verify the description above. I also took photos of the stem surface showing the light chatter and tooth marks on both side. I took a photo of the stamping on the sides of the shank. It is clear and readable as noted above. I took the stem off the bowl and took a photo of the pipe to give a sense of proportion of the pipe. You can also see the around the side of bowl and the shank and it is a beauty. Now it was time to work on the pipe. I worked on the inner edge of the bowl 220 grit sandpaper to give the inner edge a slight bevel and clean up the damage that was present there. I used a ball and a piece of 220 grit sandpaper to smooth it out. The rim came out looking quite good. I polished the rim top and the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad to remove the dust and debris. The rim top polished out and matched the oil cured look of the bowl and shank. I cleaned the mortise and airways in the shank and stem with cotton swabs, pipe cleaners and isopropyl alcohol to remove the debris and tars from my smoking. You can see that it was not too bad as I tend to keep my pipes clean. The bowl was in such good condition that decided to give the bowl and shank a coating of Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and sanded out the tooth marks and chatter on the stem surface and button with 220 grit sandpaper. I was able to smooth out the marks on the surface of both sides. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I rubbed it down between pads with Obsidian Oil. I polished it with Before & After Fine and Extra Fine Pipe Stem Polish. I wiped it down with some Obsidian Oil and buffed it off. It is a beautiful stem. It is good to put the final touches on another of my own pipes that I am selling – Savinelli Made Oscar Lucite Prince 313. I put the pipe back together and buffed the stem with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the beautiful grain and the polished vulcanite saddle stem. This smooth Oscar Lucite 313 Prince is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams/1.34 ounces. It is a beautiful pipe that I will soon be putting on the rebornpipes store in the Italian Pipe Makers Section. If you are interested in adding it to your collection send me an email or a message. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Replacing a Broken tenon on a Savinelli Estella Hand Made Freehand

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Blog by Steve Laug

Last week I received a from Curtis, a gentleman who had been referred to me by City Cigar. I asked him to email me some photos of his pipe so I could see what I was dealing with before I took on the project. He sent the following email and photos:

I was referred to you by Ben at City Cigar. I was curious if I could send my pipe to you for repairs. Here are some photos of it, I know you probably can’t give a proper estimate until it’s in your hands. Forgive my ignorance on pipe repair but I’ve never had any work done before. If possible, after viewing my photos, would a “ballpark” estimate be possible ? I don’t know if I’m looking at 100.00 or 1000.00. The pipe might not be “worth” much but my son gave it to me and it has sentimental value to me. I’m just looking to get a new or used or repaired stem for the pipe, if possible.

Thanks for you time,

Curtis

I called him back and we arranged for him to mail the pipe to me. It was a very heavily rusticated Estella Hand Made with an acrylic stem with a tenon that had snapped off fairly close to the saddle on the stem. It is a bit of a bent Dublin with a fancy half saddle acrylic in variegated silver and grey colours. The stem is in pretty decent condition. The bowl has a light cake and the rim top has some lava in the valleys. It will need to be cleaned up as well as having the tenon replaced. He sent the pipe to me through Canada Post and when it arrived it looked just as Curtis had photographed it.The pipe is a heavily rusticated Freehand with a plateau rim top. It is stamped on the smooth heel of the bowl and onto the shank on the underside of the pipe. It reads Estella [over] Hand Made followed by Savinelli S Shield logo then Italy. The stem was a variegated grey and silver half saddle. The tenon had snapped very close to the spot at the end of the stem. The stem itself was quite clean with some light tooth marks and chatter on both sides ahead of the button. There was a moderate cake in the bowl that went half way down the bowl. There was a lava overflow on the rim top and some nicks on some of the high spots. There was also some grime on the bowl at the midpoint where it is held in the hand. It was a nice looking Freehand pipe that showed great promise. I took photos of the pipe before I started my work on it. I took a close up photo of the bowl and rim top to show the thickness of the cake and the condition of the stem when I received the pipe. It was a bit of a mess. You can see the lava overflow on the rim top and the inner edge of the bowl. The stem looked good other than having a broken tenon. There were some light tooth marks and chatter on both sides ahead of the button.The next photo shows the stamping on the underside of the shank. It is clear and readable as noted above.I reamed the bowl with a PipNet Pipe Reamer to remove the cake from the bowl – using the #1 and #2 cutting heads to take out the majority of the cake in the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and a piece of dowel wrapped with some 220 grit sandpaper. I cleaned up the lava on the rim top with a brass bristle wire brush and was able to remove much of the build up. I cleaned out the mortise and airway in the bowl and shank with isopropyl alcohol, cotton swabs and pipe cleaners until the shank and airway were clean.I scrubbed the bowl with Murphy’s Oil Soap and a tooth brush on the rustication on the bowl and rim top. I rinsed the bowl with warm running water to rinse off the soap and the grime left behind. It looked better. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the rustication with my fingertips and a horsehair shoe brush to get it deep in the valleys of the rustication. I let it sit for 15 minutes and buffed it off with a soft cloth. I set the bowl aside and turned my attention to the stem. I went through box of replacement tenons. I found one that was the right fit for the mortise. It was a little long for insertion into the end of the stem once drilled it. I would need to shorten the tenon in order to not have it break through the underside of the half saddle.I flattened the broken edges of the original tenon with a Dremel and sanding drum. I used a penknife to create a funnel in the stem end to guide the drill bit straight. I drilled it with a series of drill bits from one slightly larger than the airway in the stem and finished with a ¼ inch bit that was the same size as the tenon end. I cleaned up the drilled out stem with a round file and a half round file. I smoothed out the walls of the drilled out area. I roughened and rounded the end of the tenon that was going to be inserted in the stem. I coated it with some black superglue and twisted it in place in the stem end. I aligned it with the shank end to make sure the fit was correct.I cleaned out the airway in the stem shank with pipe cleaners, cotton swabs and isopropyl alcohol to remove the tars and oils. I sanded out the tooth marks and chatter with 220 grit sandpaper and started the polishing with 400 grit sandpaper. The marks are smooth and blended in. I also sanded the diameter of the stem slightly on the right side and underside to adjust the fit to the shank. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the stem down after each sanding pad with a cloth impregnated with Obsidian Oil. The oil both preserves the rubber and also provides some needed friction for the micromesh pads. I polished it with Before & After Fine & Extra Fine Polish. I rubbed it down a final time with the oil and set it aside. This Estella Hand Carved Rusticated Freehand by Savinelli combines a great looking piece of rusticated plateau briar with a variegated grey/silver acrylic stem to make a beautiful pipe. The cleaned rustication on the bowl came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the acrylic stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Estella Hand Carved Freehand really is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ¾ inches, Outside diameter of the bowl: 1 ¾ x 2 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.05oz./58grams. It is the second pipe I have finished for Curtis. Next week I will put it in the mail and send it back to him. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

New Life and New Look for a Neerup Made in Denmark Bulldog

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Blog by Steve Laug

Last week I received a call from Curtis, a gentleman who had been referred to me by City Cigar. He called to inquire if I could repair a broken tenon on a Savinelli Hand Made Estella that was gift from his son and he had dropped it and snapped the tenon off. We chatted and he sent photos and eventually agreed on the repair. He sent the pipe to me through Canada Post and when the box arrived on Monday it also included a second pipe. I talked with Curtis about the second pipe and we decided to restem it as the chip on the top button edge and stem were too big for a repair. The pipe is a sandblast Freehand style Bulldog with a smooth briar band, a black acrylic band and a white acrylic band. It is stamped on the smooth underside of the briar band and reads Neerup followed by Made in Denmark. The stem was vulcanite and had a fitted brass cap above the tenon. It was a slight saddle stem with a gentle bend. It was seriously damaged. There was a large wedge missing from the topside and just ahead of that there was a carved line like a dental bit to facilitate holding it in the teeth. There was a very thick cake in the bowl that took up over half of the diameter of the bowl and the shank was filled with gummy tars and oils. There was an overflow of lava on the rim top and some damage on the back right outer edge from knocking out the pipe. It was a pretty little pipe that looked great. I took photos of the pipe before I started my work on it. I took a close up photo of the bowl and rim top to show the thickness of the cake and the condition of the stem when I received the pipe. It was a bit of a mess. The stem was in rough condition as noted above. You can see the damage on both sides of the stem – the chipped and broken top of the stem and button as well as the tooth damage on the underside of the stem. Looking at it you can see why we chose to restem it.The next two photos showed the stamping on the underside of the shank. It is faint but readable as noted above.I removed the stem and took a photo of the pipe to give a sense of perspective to the parts.I reamed the bowl with a PipNet Pipe Reamer to remove the cake from the bowl – using the #1 and #2 cutting heads to take out the majority of the cake in the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and a piece of dowel wrapped with some 220 grit sandpaper. I scrubbed the bowl with Murphy’s Oil Soap and a tooth brush on the sandblast and the a brass bristle brush on the rim top. I rinsed the bowl with warm running water to rinse off the soap and the grime left behind. It looked better. I touched up the nicks and marks on the sandblast bowl and rim top with a black stain pen to blend them into the rest of the bowl. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the sandblast with my fingertips and a horsehair shoe brush to get it deep in the grooves of the sandblast. I let it sit for 15 minutes and buffed it off with a soft cloth. I went through my stem and found this slightly longer taper stem that would need very little adjustment to fit in the shank. I also found a metal ferrule cap in my collection that would fit on the end of the stem and approximate the one that was on the original stem. I took pictures of the old stem with the replacement stem in the photo to show the difference.I glued the polished aluminum ferrule onto the end of the stem – sliding it over the tenon to give a metal end decoration and create a metal look to the stem. I cleaned up the excess glue and took a photo of the finished look of the stem. I liked it.Then I remembered that I had not cleaned out the shank and the internals of the pipe or the new stem. I did it now. I cleaned out the shank and the mortise with pipe cleaners, cotton swabs and isopropyl alcohol to remove the tars and oils. I also cleaned out the airway in the stem I had chosen to use as well.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the stem down after each sanding pad with a cloth impregnated with Obsidian Oil. The oil both preserves the rubber and also provides some needed friction for the micromesh pads. I polished it with Before & After Fine & Extra Fine Polish. I rubbed it down a final time with the oil and set it aside. This Neerup Made in Denmark Freehand Bulldog carved by Peder Jeppesen combines a great looking piece of sandblast briar with a multi-banded shank extension and a vulcanite stem to make a beautiful pipe. The removal of the thick shiny coat allows the grain to come alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Neerup Made in Denmark Bulldog really is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 1/2 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.80 ounces/51 grams. Once I finish the second pipe this one will be going back to Curtis to enjoy. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Moving yet another one of my own – Churchill’s Matt Grain ¼ Bent Pot

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Blog by Steve Laug

This is another pipe that I have taken out of my personal collection as I just do not use enough to warrant keeping it. This pipe was one that I kept from a group of pipes Jeff and I purchased a few years ago. It was not used very often but when I smoked it I used it solely for Virginia tobaccos so there is no real ghost in the pipe. The airway in the shank and the mortise were quite clean. The smooth finish and rim top were in good condition. There was some darkening on the inner edge of the bowl. The stamping on the pipe is very simple on the left side of the shank it is stamped Churchill’s and on the right side it is stamped Matt Grain. There was an old English style C stamped on the stem (faint but still readable). The finish is a natural brown with just time and some light polishing adding colour. The rich brown finish goes well with the vulcanite taper stem is in good condition with some light tooth chatter and some tooth marks ahead of the button on both sides. There was some oxidation on the stem near the shank. I took photos of the pipe before I did my clean up work on it. I took a photo of the bowl and rim top to verify the description above. I also took photos of the stem surface showing the light chatter and tooth marks on both side. I took a photo of the stamping on the sides of the shank. It is clear and readable as noted above. I took the stem off the bowl and took a photo of the pipe to give a sense of proportion of the pipe. You can also see the deep and rugged rustication on the briar and it is a beauty.Now it was time to work on the pipe. I worked on the inner edge of the bowl 220 grit sandpaper to give the inner edge a slight bevel and clean up the damage that was present there. The rim came out looking quite good. I cleaned the mortise and airways in the shank and stem with cotton swabs, pipe cleaners and isopropyl alcohol to remove the debris and tars from my smoking. You can see that it was not too bad as I tend to keep my pipes clean. I polished the rim top and the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad to remove the dust and debris. The rim top polished out and matched the oil cured look of the bowl and shank. The bowl was in such good condition that decided to give the bowl and shank a coating of Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and sanded out the tooth marks and chatter on the stem surface and button with 220 grit sandpaper. I was able to smooth out the marks on the surface of both sides.I scrubbed the oxidized portions of the stem from the shank end back almost an inch using some Soft Scrub cleanser. I was able to remove the oxidation from the vulcanite. It was quite dirty and the majority of it was gone. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I rubbed it down between pads with Obsidian Oil. I polished it with Before & After Fine and Extra Fine Pipe Stem Polish. I wiped it down with some Obsidian Oil and buffed it off. It is a beautiful stem. I am excited to put the final touches on this great looking Churchill Matt Grain ¼ Bent Pot I put the pipe back together and buffed the stem with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the beautiful grain and the polished vulcanite taper stem. This smooth Churchill Matt Grain Pot is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 1 inch. The weight of the pipe is 44 grams/1.55 ounces. It is a beautiful pipe that I will soon be putting on the rebornpipes store in the English Pipe Makers Section. If you are interested in adding it to your collection send me an email or a message. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.