Tag Archives: fitting a stem

Restoring a Sasieni Buckingham Four Dot Ruff Root Sandblast Billiard with a Craggy Gold Shank Band


Blog by Steve Laug

The next pipe I have chosen to work on is a nice looking sandblast straight billiard with a sandblast rim top and a gold band on the shank. The stem is an original saddle stem. We picked it up on 11/18/2021 from a fellow in Gardenia, California, USA. The stamping on the underside of the shank reads “Buckingham” S on the heel of the bowl followed by three lines reading Sasieni [over] Four Dot [over] “Ruff Root”. Next to that stamping there is a single line reading London Made with the chunky gold band covering a portion of the stamping. The vulcanite saddle stem has the four light blue dots on the left side of the saddle. The pipe is a nice looking pipe with a reddish brown finish that highlights the sandblast on the bowl sides and shank. The bottom of the shank and bowl are flattened so that the pipe sits on the desktop. There is a sandpit on the right side of the bowl mid bowl. On the underside there is a putty fill running diagonal across the heel. The vulcanite stem is set apart from the shank by the gold nugget band. It is light weight and comfortable pipe to hold. Jeff sent me the following photos of the pipe to show the condition it was in before he worked on it.

This is what I saw when I looked over the pipe.

  1. The finish shows darkening of hand oils and some thick grime ground into the sand blast finish around the bowl sides. The stain is dull and the grain patterns under the grime are obscured around the bowl sides and shank
  2. The sandblast rim top was very dirty with darkening and lava ground into the blast. It is heavier on the back side. The inner edge of the bowl looks quite good under the tars.
  3. There was a thick cake in the bowl. The bowl itself was very dark and dirty. Once the bowl was cleaned up we could confirm the condition of the bowl walls.
  4. The vulcanite stem was filthy, oxidized and had tooth marks and chatter on both sides. There were some deeper tooth marks on the underside ahead of the button.
  5. There is a standard pattern Sasieni Four Dot logo on the stem that appears to be light blue in colour.

To summarize what I saw – this Sasieni Four Dot Ruff Root Sandblast Billiard is a well made pipe. The bowl and stem are very dirty which says to me that the pipe was someone’s favourite pipe. The look and feel of the pipe in the hand is great. It should clean up very well. Here are photos of the pipe taken before Jeff started the clean up.  Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is thick – covering the walls of the bowl. The rim top has thick lava coat and has some darkening on the inner edge and is heavier toward the back of the bowl. This is what I look for when assessing a pipe. I look forward to viewing it in person after the clean up work. The stem is dirty, oxidized, calcified and has grime all over the surface as noted in the description above. There are toothmarks and chatter on both sides ahead of the button. Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in sandblast finish of the bowl? Are there visible flaws or fissures in the briar? Note the fills that you see in the heel of the bowl. What does the finish look like? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos. He took photos of the stamping on the underside of the shank. It is stamped as noted above on the right and the left sides. The stem shows the Sasieni Four Dots in light blue on the left side of the saddle portion of the saddle. What stands out for you in the photos of the stamping? What do you look for in the stamping? It is dirty but what do you see underneath the grime on the surface of the briar? I decided to do some work on the stamping of this pipe to get an idea of the time period it was carved. I turned first to Pipephil’s site to see what I could learn (http://pipephil.eu/logos/en/logo-sasieni.html). I found a pipe that was stamped the same way as the one I am working on. It is stamped on the underside of the shank like the one in the screen capture photo below. Mine is stamped the same way Sasieni in script without the fish tail. Underneath it is stamped FOUR DOT NATURAL [over] London Made. Next to the shank is also the Made In England Stamp like the one below. On the heel of the bowl mine is stamped “Buckingham” S stamp rather than the “Appledore” stamp in the same place. I included the side bar notes below the picture. From that I knew that the pipe was made during Pre-transition Period 1946-1979.Pre-transition, 1946 – 1979. Four dot. Ruff Root is the name for a sandblast finish. “Buckingham” is the shape name (town) that is used on the pipe I have in hand.

I then turned to Pipedia for more detailed information (https://pipedia.org/wiki/Sasieni). I quote a section of that article below. It refers to the Patent Number that is on the pipe I have on the table. The underlined  portion below is particularly pertinent to this pipe.

To begin with, there are three main elements to dating the Sasieni pipe, the patent number, the style of the name “Sasieni” as it appears on the shank, and the Dots themselves. Naturally, there are exceptions to these rules (this hobby would be boring without them), but for the most part these guidelines apply better than 95% of the time. All Sasieni One, Four, and Eight Dot pipes made before W.W.II and destined for the U. S. market carried a patent number on the shank which usually started with the numbers “15″, with 150221/20 and 1513428 being representative of the group. Also, the name “Sasieni” was stamped on the shank in a very florid manner, with the tail of the last “i” sweeping underneath the name forming a shape which has been compared to a fish by more than one collector. This script was discontinued by Alfred almost immediately after he took over the company, so this alone tells you your pipe is pre W.W.II. Underneath in block lettering are the words “London Made”, with the patent number making the third line.

The dots will help you narrow this down further. As we mentioned, the short lived U. S. market One Dot was introduced around 1920, and was replaced by the early to mid 1920’s by the Four Dot. The 1920’s Four Dot is distinguishable by the florid Sasieni script, a patent number, and four blue dots, which are quite small compared to the pipes of post war years. Furthermore, by 1935 Sasieni began stamping pipes, based on the shape, with their own names, which were usually, but not always, English towns. For example, apples were stamped “Hurlingham”, bulldogs were “Grosvenor” or “Danzey”, and panels were “Lincoln”. One rare and interesting variation of this was the large bent, dubbed “Viscount Lascelles”. Even in this soft Sasieni market, these pipes regularly sell for $150 in their rare appearances in mailers.

The pipe I have is one does not have a patent number so it was not made for the US market. The flourished “i” was discontinued by Alfred so that confirms that the pipe was made Pre-transition, 1946 –1979. The third line stamped is London Made in block lettering. With all that information I knew that my pipe was from the period before the transition (Pre Transition) so it was an older one.

I am sure many of you will shake your head and ask maybe even out loud, “Why is he including this again?” However, please remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

When the pipe arrives here in Vancouver I have a clean pipe and I go over it keeping in mind my assessment shared in the opening paragraph above. Now that I have it in hand I am looking for confirmation of what I saw in the photos as well as any significant structural changes in the bowl and finish as I go over it.

  1. The finish is clean and the oils have been removed from both sides of the bowl. The grime ground into the finish is gone and there is some great grain showing through the sandblast finish around the bowl sides.
  2. The lava coat and darkening on the rim top has been removed and it is very clean. The inner edge also looks very good.
  3. The cake had been totally removed and the walls of the bowl are clean. There is not any checking or burn damage on the interior walls of the bowl.
  4. The vulcanite saddle stem is clean and has light tooth chatter and marks on both sides. There is also some oxidation remaining on the stem surface.
  5. The four blue dots (Sasieni logo) on the left side of the saddle look very good.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver.  I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the lava was removed and the top looked good. There was some darkening around the inner edge, heavier toward the front of the bowl. It is clean but will need to be worked on to bring it back to normal. I also go over the stem carefully. There were some light tooth marks and dents on both sides of the stem. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them.I always check to make sure that the clean up work did not damage the stamping on the shank in any way. It looks good but is faint in some parts – particularly on the heel of the bowl. The putty fill is visible in the photo below. I always appreciate the handiwork of the carvers at Sasieni who turn a piece raw briar into a beautiful pipe. I love just looking at the beauty of the lay of the pipe with the grain and the proportion of the pipes. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. It is a beauty in flow and shape.I started working on this pipe by turning to the bowl. I chose to deal with the darkening on the inner edge of the rim. I used a piece of 220 grit sandpaper to remove the darkening on the inner edge. It took a little work but I was able to remove most of the damage. It looks much better after I worked it over.I used a Cherry Stain Pen to stain the putty fill and blend it into the surface of the sandblast billiard. It looked much better once it had cured.For the past few years now I have been using a product developed by Mark Hoover called Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips and a shoe brush and let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to shine and the grain shone through the blast. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turned to the stem. I “painted” the stem surface with the flame of a Bic lighter to lift the tooth marks. I was able to lift them and sanded out what remained with 220 grit sandpaper. I started the polishing of the stem with 600 grit wet dry sandpaper. I wiped the stem down with Soft Scrub cleanser to remove the remaining oxidation on the stem surface. It looked much better. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the acrylic. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection.The final steps in my process involve using the buffer. I don’t buff a sandblast finish on the buffer with polish as it can fill in the deep grooves. I buffed the stem with Blue Diamond to polish out the light scratches in the vulcanite. I gave the bowl multiple coats of Conservators Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The smooth finish around the bowl sides and shank looks great with rusticated plateau style crowned rim. The acrylic stem works well with the pipe. The Sasienin Four Dot Ruff Root Sandblast Billiard with a craggy gold shank adornment feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.62 ounces/46 grams. It is a beautiful pipe that I will soon be adding to the rebornpipes store in the British Pipemakers Section. If you would like to add it to your collection let me know. It should be a great smoking pipe. Hopefully the style of writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Putting together and restoring a German Porcelain Wine Pipe


Blog by Steve Laug

The fellow I restored the Napoleon figural briar for also had some parts of a Porcelain wine pipe. The base was badly chipped, the bowl was missing the brass cap and the bowl showed damage on the long neck that sat in the base. The bowl itself also had a long crack running down the front of the bowl and held together by the brass rim cap. There were no corks in the base and the two cherrywood shanks were too long and neither of them fit the base. The horn stems on them both were damaged and chipped. After going over it with him we decided to see what I could do with parts that I had available here and not use the damaged bowl and base. I also felt that the cherrywood parts would also be better used with something else. Now the hunt through my parts began in earnest. Here is a photo of the parts that he brought me carefully wrapped in tissue paper.I went through my box of parts and went through probably at least a dozen options. All were in various states of disrepair. All would need to be cleaned up. However, I found one that to me was a very likely candidate. All the parts were present on this interesting and dirty wine pipe. The pipe was kept together in a small plastic bag so I knew that all parts came to us together. It had an unchipped base, an uncracked bowl, a complete brass windcap and the a cherry wood shank and horn stem that were all in good condition. The shank end had a new cork that would need some work to fit it to the base correctly but it worked. The base had a new cork in place to hold the bowl. The painting and glaze on the bowl was in great condition other than being dirty. The amazing thing to me was that the pipe was unsmoked! I sent photos of the this pipe after I assembled it and another that I put together from parts to the fellow and he chose the one below. It has a painting of the fox on the front of the bowl.  It will clean up very well and the new trustee will get to give it an inaugural smoke! I have looked for background information on these porcelain glazed Tyrolean or Wine pipes in the past and not found much information about them. I did have an interesting graphic on my iPad that I have included below. I have no idea where I picked it up as it has been here for a long time. The pipe I am working on is virtually identical to the pipe on the far right in the photo below. Even the tassels look the same. It has a deer under the glaze on the bowl front while this one has a fox. Otherwise it is the same.I turned next to cleaning up the porcelain. I used a mild dish soap and a damp cotton pad to remove the grime and detritus from sitting in a drawer for so many years. It came off with a bit of scrubbing. I don’t like to use anything harsh on the glaze so a mild dish soap is perfect. I started with the base and then worked on the bowl. With the bowl and base cleaned and ready to go I turned to the rim top and cap. I polished the silver and brass metal on the rim top and dome wind cap with a jewelers cloth and it remove the tarnish and gave the cap a shine. It will protect it from further tarnishing. I set the base and the bowl aside and turned my attention to the shank fit. I reshaped the cork on the end of the shank so that the fit would be more solid. I used a wood rasp and very carefully reshaped the cork. I checked it often to assure that I was improving the fit not wrecking it ;). Once I was finished I used some Vaseline to enliven the cork and soften it. I have found that works to give more elasticity to the cork and makes it hold better in the porcelain. I also used it on the cork where the bowl neck fits as well to soften it. I inserted the shank in the base and the fit is snug now and feels good. I rubbed the horn shank end and the cherrywood shank down with Before & After Restoration Balm. I worked it into the wood and horn with my finger tips. I let it sit for ten minutes then buffed it off with a soft cloth. It looks more alive now.I set the shank aside to let the Balm soak in and put the bowl and base back together again. The fit in the base is very good and the combination works well. I next fit the cherry wood shank in the base and bowl. The pipe is coming together really well. I rubbed the older style horn stem down with Before and After Restoration Balm and buffed it out after 10 minutes. It looked much better. I screwed it into the cherrywood shank once it was finished. The shank and stem look very good.I put the parts together to have a look at the finished pipe. It came out looking very good.I hand buffed the parts of the pipe and put it back together. The contrast between the white porcelain, the painted fox on the front of the bowl and the horn and cherrywood shank is quite stunning. The two tassels on the string look very good as well. I believe they are made out of horsehair. The dimensions of the pipe are length: 11 inches, height base to cap: 7 inches, diameter of the bowl: 1 ¼ inches, chamber diameter: 7/8 of an inch. It is ready to be picked up along with the Napoleon figural briar pipe. Perhaps on the weekend the fellow will stop by and pick them up. Thanks for reading the blog as I walked through my work on this unsmoked old timer.

Writing Straight with Crooked Lines


By Kenneth Lieblich

A few weeks ago, I posted a blog about a Peterson Standard System 307. That pipe sold quite quickly and a kind gentlemen contacted me to say that if I came across another, he would be interested. As it happened, I did have another 307 in my pile of pipes, so I was only too happy to get working on that one. The 307 is a good-sized pipe and the look of it gives one a feeling of confidence. It is satisfying and comfortable in the hand. This particular pipe had some serious issues, but I was confident that I could still make it beautiful again. I guess I was trying to make virtues out of vices (or something like that) – hence writing straight with crooked lines.Let’s have a closer look. This Peterson 307 pipe has the classic “System” look: bent shape, nickel mount, and tapered, army-style stem. Of course, it also had the traditional Peterson P-lip stem. The markings on the left side of the shank are Peterson’s [over] System [over] Standard. The right side of the shank showed Made in the [over] Republic [over] of Ireland [over] 307. The nickel mount on the shank had K&P [over] Petersons. There were no markings on the stem. The Peterson System pipes are well-storied among Peterson collectors/admirers. I took the opportunity to read the article on Pipedia, specifically about the System pipes, by Jim Lilley. There is lots of good information there and I encourage you to read it: https://pipedia.org/wiki/A_closer_look_at_the_famous_Peterson_Standard_System_Pipe On to the pipe itself: it was in rough shape – very dirty and harshly treated. The stem was thoroughly calcified and oxidized. It also had some major dents: one on the top and one on the bottom. Most notably, however, there was some significant wear to the side of the P-lip. The bowl was very dirty and had quite a bit of lava and plenty of cake. The front edge of the rim had been heavily bashed in – presumably from banging out dottle etc. The outside of the bowl had some small fills and some very deep scratches – much deeper than the photos convey. The nickel mount was in rough shape – stained, corroded, and heavily chipped along the top edge. To work! The stem was first on my list. I wiped the outside down with Murphy’s Oil Soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame to lift the bite marks. Sadly, however, this did not do much, as the dents were much too deep. Then I cleaned out the inside with pipe cleaners and isopropyl alcohol. I used some SoftScrub on the outside of the stem to remove some oxidation. Then, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. The following day, I cleaned the de-oxidizing mess off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be fairly straightforward to remove. I scrubbed again with SoftScrub on some cotton pads to remove the leftover oxidation. I built up the dents on the stem with black cyanoacrylate adhesive and let them cure. I then sanded the adhesive down with 220- and 400-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to polish it and highlight the black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. What about the worn side of the P-lip? I decided to leave that as it was. I did not have a spare Peterson stem to replace this one and I always like to use original parts whenever possible. The stem shows that wear, but it is part of the history of the pipe and so it shall stay.

Moving on to the stummel, I first decided to ream out the bowl. I used both the PipNet Reamer and the KleenReem to remove the built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as possible. I took the chamber down to bare briar to ensure there were no hidden flaws in the wall. Fortunately, there were none.I proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and lemon-infused isopropyl alcohol. There was quite a bit of filth inside this stummel, and it took a fair amount of cotton to get it clean. I followed that up by cleaning the insides with some dish soap and tube brushes.I then used cotton rounds and some Murphy’s Oil Soap to scrub the outside of the stummel and a toothbrush with Murphy’s for the lava on the pipe’s rim. At this point, I opted to remove the nickel mount before moving on. It wasn’t well attached to the stummel anyway. It would need some special work, as there was a crack in the edge of the shank – hidden by the mount. The first step in dealing with this was to ensure that the crack would not continue to creep after I had repaired it. To that end, I took a micro-drill bit, inserted it in my Dremel, and very carefully drilled a hole right through the wall of the shank, into the mortise. I then needed to apply cyanoacrylate adhesive in order to seal and repair it. I carefully applied a tiny bead of adhesive to the hole and the length of the crack. Finally, I clamped it shut and let it cure. This was a great success and the mount would hide the repair going forward. I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this. Now I could address the roughness on the rim. I “topped” the pipe – that is, I gently and evenly sanded the rim on a piece of 220-grit sandpaper. This effectively removed the damage without altering the look of the pipe.Then I was able to address the small nicks on the rim and the bowl. I dug out my iron and a damp cloth to try to raise the nicks. The hot and moist steam can often cause the wood to swell slightly and return to shape. This worked very well and many of the scratches were corrected with this method.Now it was time to address the remaining fills on the bowl. I repaired them with a mixture of briar dust and cyanoacrylate adhesive. This ensures a strong repair and one that looks similar to the surrounding wood. I sanded the repairs down with 200- and 400-grit sandpaper until they were level with the surrounding briar.Then, I used all nine Micromesh pads (1,500 through 12,000 grit) on the stummel to finish it off. I opted to turn the bashed-in front edge of the rim into a rounded front edge. This was possibly an odd choice, but I am very pleased how it turned out in the end. However, the deep, parallel scratches on the side of the stummel were not going anywhere. Unfortunately, they were too deep to be sanded out and too narrow to be filled with briar and glue. The scratches were sanded with the Micromesh pads, and looked much improved. The nickel mount also needed serious help. I wanted to keep as much of the metal as possible, but didn’t want to leave a purely jagged edge. I sanded this edge to ensure a proper balance between keeping the maximum amount of metal and taking away a possible hazard. Then, I used some SoftScrub on cotton rounds to clean the metal and remove some corrosion. I used some of my MicroMesh pads (only 3,600-12,000) to eliminate some of the minor scratches on the metal. It also gave a nice shine. I used a jewelry cloth to give the final polish to the nickel. This mount would always retain some small dents etc. from its hard life, but it looks much improved. I used some white glue to reattach it to the stummel. At this point, I rubbed some Before & After Restoration Balm into the briar and left it to sit for 15 minutes or so. I brushed it with a microfibre cloth. The B&ARB does wonderful things to the wood, and I really like the natural colour of the briar. Off to the bench polisher to put the final touches on this pipe. I first gave it a thorough going-over with White Diamond compound. Following that, several coats of carnauba wax created a beautiful, glossy seal on the pipe. This Peterson Standard System 307 looks fantastic again and I know that the new owner will enjoy smoking it for many years to come. The approximate dimensions of the pipe are as follows: length 6¼ in. (158 mm); height 2 in. (51 mm); bowl diameter 1⅝ in. (41 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 2¼ oz. (66 g). I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

A tale of two pipes- restoring a pair of vintage cased meerschaum pipes – Part-11


Blog by Paresh Deshpande

I had been working on a pair of meerschaum pipes that came in a beautiful well preserved case. I have completed refurbishing the first pipe, a straight Dublin. Though I had worked on both these pipes simultaneously, I have done the write up in two parts.

For detailed information on the brand and other general information about the pipe, please read PART- I of this series.

Part- ll: Straight Billiard

Initial visual inspection
Of the two pipes in this set, this Straight Billiards appears to have seen the max abuse as well as use. The chamber has a thin layer of cake while the rim top surface has a couple of dents and dings. The inner rim edge has a couple of nicks and darkened in couple of areas. The stummel surface is marked by a number of scratch marks and is dirty with grime rubbed in to the surface. The Amber stem is badly damaged with cracks towards the tenon end and tooth indentations in the bite zone. The seating of the tenon in to the mortise is loose. The shank end has white silicon or some such tape sticking out and was likely used to tighten the fit of the stem in to the shank. Here is how the pipe looks as it sits on the worktable. Detailed Inspection
Both the pipes in the set appear to have been reamed prior to storage as is evident from the very thin layer of carbon in the chamber of both these pipes. The rim surface is clean of any lava overflow with slight darkening in 5 o’clock direction. However, there are a number of scratches and a couple of slight gouges (encircled in green) along the rim surface. The inner and outer rim edges have a few minor dings and would need to be addressed. The draught hole is right in the center and at the bottom of the chamber making these pipes a fantastic smoke. The stummel is peppered with minor as well as some slightly deep scratch marks. These scratches are predominantly on the right side of the stummel surface. There is a ton of grime and dirt over the surface. The shank end has a brass band and close scrutiny confirmed that the band is not a repair band. The white silicon (?) duct tape that is seen along threads inside of the mortise is indicative of having been placed to tighten the seating of the tenon in to the mortise. The mortise is severely clogged with tobacco ash, oils and gunk making the draw labored. Notwithstanding the present appearance of this pipe, I think that this pipe has some really beautiful coloration hiding beneath all the dirt and grime. The butterscotch yellow Amber stem with its threaded bone tenon sits very loose in to the mortise. I also noticed that the bone tenon is on the shorter side and does not extend all the way in to the mortise. Amber is a highly brittle material and with age and use is highly prone to develop cracks. This Amber stem is no exception. There is major fault line starting from the top surface of the stem at the tenon end, moving down for about an inch and branching off towards either sides of the stem. The crack line on the left side takes an upward turn on the lower surface and extends towards the stem face again. These cracks appear to have been repaired by gluing them together.  All these cracks are indicated by red arrows. The bite zone on either stem surface has tooth indentations with chipped surfaces and these would need to be filled up. The round orifice has chipped areas around the edges. The leather covered case is in very good condition. The inside of the case is lined with deep maroon velvet that shows signs of being worn down, but intact. The intact outer leather covering is dirty and looks dull and lifeless with the brass pins and latches/locks all in working condition. This leather case should clean up nicely and be ready to accept these freshly refurbished pipes soon. The Process
I started this project by first reaming the chamber to rid the walls of the little cake that was visible. I used my fabricated knife to gently scrap off the cake. I followed this up by sanding the walls of the chamber with a piece of 180 grit sandpaper. This sanding not only helps to completely remove the cake but also helps to even out the wall’s surfaces. A wipe using 99.9% pure isopropyl alcohol on a cotton swab ensured that the carbon dust that remained is completely lifted from the wall surface and the ghost smells are eliminated.I followed the cleaning of the chamber with cleaning the shank and mortise. If you recollect, I had mentioned that the draw through the mortise is heavy/ labored and assumed that it was due to accumulation of oils/ tars and gunk. However, during the cleaning, I was unable to get a pipe cleaner in through the airway and out through the draught hole. It was at this point that I handed over the stummel to Abha, my wife to see if she could clear the air way. By the late afternoon, when I came back from some work, Abha had removed the blockage from the shank air way and it was a solid piece of wood (clearly seen in the picture). She ran a few hard bristled and regular pipe cleaners dipped in 99.9% isopropyl alcohol  through until the shank and mortise was spotless clean and disinfected. Close inspection of the piece of wood extracted from the mortise makes me believe this piece to be remnants of a 6mm Balsa filter. How and why would anyone even think of doing so, let alone do it, is beyond my comprehension.With the stummel internals all cleaned and spruced up, I cleaned the external surface of the stummel with cotton swab and oil soap. Once the grime was cleaned, I wiped the surface with a moistened cotton swab to completely remove the residual soap and grime from the surface. The scratches are now distinctly visible all across the surface. Also, the color at the foot of the stummel and over the shank surface is succinctly visible. With this external cleaning, the damage to the rim top is now clearly visible. I topped the rim surface on a piece of 220 grit sandpaper, frequently checking for the progress. Once I was satisfied that the damage is sufficiently reduced, I stopped the process of topping. Though the damage to the rim top is still visible, it is now in much better state than before. I think I shall let these signs of damage remain as a part of this pipe’s journey to date. I polished the bowl with micromesh sanding pads. I dry sanded the entire stummel with 1500 to 12000 grit pads. I wiped the bowl down with a damp cloth to remove the dust that was left behind by the sanding. While I was working on the bowl top I also worked over the sides and bottom of the bowl to polish them as well. I wanted to minimize the scratching but not necessarily remove them all. These lacerations and dings must have had a history and I wanted to preserve it. I like the appearance of the stummel at this stage of restoration. I set the stummel aside and started with refurbishing of the stem. I cleaned the stem internals using anti oil detergent and thin shank brushes and rinsed it under warm water. I also cleaned the external surface of the stem using the soap and Scotch Brite pad. I further cleaned the stem airway with pipe cleaners and 99.9% pure isopropyl alcohol. I filled the tooth chatter with clear CA superglue and set the stem aside for the fill to cure.While the stem repairs were set aside to cure, I started with cleaning the leather covered case that housed the pipes. I used a hard bristled toothbrush and warm soap water to clean the maroon velvet lining the insides of the case and wiped it completely dry using paper towels. I cleaned the external surface of the case using cotton swabs and Murphy’s Oil soap and set it aside to dry out naturally.I checked the repairs over the stem and found that the fills had cured completely. Using a needle file, I roughly blended the filled surface with the surrounding surface. With a folded piece of 220 grit sandpaper, I further fine tuned the blend by sanding the filled areas to match with the stem surface. The progress so far is good.To bring a deep shine to the stem, I went through the complete set of micromesh pads, dry sanding with 1500 to 12000 grit pads. Though the repairs are visible, they are meant to be as it is after all a repair. I have made peace with this.With the stem repairs and polish completed, I checked the leather case. It had dried completely. Next, I applied a liberal coat of Neutral color shoe polish over the leather and kept it in the sun for the leather to absorb the wax from the polish. I followed it up with a nice polish using a horse hair shoe brush. The leather is now nicely hydrated and taken on a nice shine.At this stage, the stummel has been polished with micromesh pads, the stem repairs and polishing is completed and the leather case has been cleaned and polished. I decided to address the loose seating of the tenon in to the mortise. I thought of using clear CA superglue to coat part of the tenon surface at the stem end and fit it in to the mortise. The rotation of the coated tenon within the mortise would create a thread pattern on both the tenon and mortise wall. I gave a few in and out rotations for the threads to set in to the coat. Once I was satisfied with the seating and alignment of the stem, I set it aside for the glue to set. I seem to have lost pictures of the process at this stage or may have not even taken them as after this complete project went in to a downward spiral….

Once the tenon coating had completely cured, I checked the seating of the stem in to the mortise again and heard a small cracking sound (though utterly deafening to my ears) and I knew that I was in trouble, rather huge trouble. The Amber stem cracked exactly along the fault lines that I had indicated early on. The pain, frustration and the agony is indescribable!! I decided to set the carnage aside and took a break.A couple of days later, I had a fresh look at the broken stem and worked out a POA to address the damage. I decided to replace the old tenon with a fresh bone tenon from my cache of spare tenon and glue the broken stem pieces together. I would further stabilize and strengthen the cracked portion of the stem with a sterling silver band. This replacement of the tenon would also address the issue of shorter tenon that I had mentioned above.

I selected a bone tenon that would fit snugly in to the mortise as well as in to the broken stem. I fixed the tenon in to the remaining intact part of the Amber stem using superglue. Once the glue had cured, I fixed the broken parts of the stem around the tenon with superglue and set it aside for the glue to cure completely. Once the glue had cured, I sand the repaired surface with a piece of 320 grit sand paper to match with the rest of the stem surface. Thereafter I attached a sterling silver band, which I had got specifically made for this stem, using superglue. The repairs are solid and I am quite satisfied with the progress being made.The gentleman who had commissioned this set had made it amply clear that the scratches/dents and dings over the stummel surface should remain as it is a part of the pipe’s past journey. I too agreed with the new owner and decided to move ahead with polishing and waxing of the stummel with beeswax. I brought a deep shine to the surface by dry sanding with micromesh pads and followed with a microfiber cloth. I assembled the equipment and materials that would be needed during the waxing process viz heat gun, paper towels, q-tips and a steel container graciously lent by Abha from the kitchen and of course, beeswax. I stuffed the chamber with cork and the shank end with folded pipe cleaners to prevent inadvertent seepage of the melted beeswax into either. Next, I melted a sufficient quantity of beeswax using my heat gun and thereafter heated the stummel. Using the a folded pipe cleaner, I completely coated the stummel with the wax and continued the application till the surface was saturated and set the stummel aside to absorb the wax. I reheated the stummel with the heat gun about 20 minutes later and let the excess wax either be absorbed or drip off from the stummel surface. I rubbed off the excess wax with a soft cotton cloth and. The deep golden brown coloration that the meerschaum has taken is a visual treat. With the stummel now completed, I was through with repairs and refurbishment of this cased pair. I reattached the Amber stem with the stummel for a final inspection and polish. Unfortunately, this was not the end of the journey with this pipe!!! As I reattached the Amber stem, the shank band broke free and fell on the table along with a small portion of the threads. Luckily, the concave surface of the shank face and the convex surface of the band were intact and I decided to glue them up again as was done originally.Since the threads were now damaged, I decided to do a complete stem replacement and shortlisted a near matching sized stem as a replacement to the Amber stem. The two aspects that I needed to match was the stem face diameter and the second was the matching of the taper and width with the Amber stem.This decision to replace the stem on this pipe has now necessitated that I consider replacing the replacement stem on the Dublin from this set. All the efforts that had gone in to fabricating and shaping the acrylic stem on the Dublin are for naught!! I did the replacement of the acrylic stem on the Dublin and the end results are more than satisfying (you can read all about it in Part-I of this restoration).

Using needle files and folded piece of sandpaper, I evened out the threads inside the mortise wall. This would make it easier for the mortise to accept a push pull tenon type.Next I tackled the sizing of the tenon. I first did the major hard work by sanding the tenon with a 150 grit sanding drum mounted on a hand held rotary tool. The challenge of achieving a perfect fit of the tenon in to the mortise was achieved by sanding the tenon using sandpaper. It did take a few man hours, tons of elbow grease and patience to achieve perfect fit.With snug seating of the stem in to the mortise ensured, it was time to adjust the length and other parameters of the replacement stem. I wanted an old style stem with an orifice to match the correct time period of 1920s. I marked the length of the stem that would fit in to the case and cut off the excess with a blade. This cutting off of the stem provided me with a rounded slot and a taper that nearly matched the required shape.I cleaned out the stem internals using shank brushes and anti oil dish washing soap. I ran a couple of pipe cleaners through the airway to further clean and dry out the stem internals.I firstly evened out the slot end of the shortened stem by topping on a piece of 220 grit sandpaper. Thereafter began hours of hard and laborious task of shaping the stem to match the shape and rebuild buttons on either stem surface using needle files and sandpapers. It did take hours of work and eyeballing to get the shape I desired and most importantly, the slot end. I am pleased with the results achieved. Next, I wet sand the entire stem with 600, 800, 1000, 1500 and 2000 grit sand papers. This progressive use of higher grit sandpapers helps to, firstly,  reduce the sanding marks left behind by the more abrasive ones, secondly, completely eliminate the oxidation while imparting a clean shine to the stem surface. Thirdly, this also helped to even out the sanding marks left behind by the flat needle files. I applied a little EVO and set the stem aside for a few minutes.This was followed by wet sanding the stem with 3200 to 15000 to bring a deep shine and smooth finish to the stem. I applied a small amount of EVO and set it aside.To put finishing touches to this pipe, I polished the stem with Blue Diamond compound and subsequently with carnauba wax using my hand held rotary tool and vigorously buffed the stummel with microfiber cloth to bring a deep shine. This pipe looks absolutely stunning and I am sure that my friend will like it too.

A tale of two pipes- restoring a pair of vintage cased meerschaum pipes – Part 1 (A)


Blog by Paresh Deshpande

Recently I had purchased a few pipes on eBay and this time the delivery was effected without any issues from the Seller. All the Sellers had described the pipes just as they are received, items were well packed and shipping was record quick making this a nice experience (far cry from all my previous experiences on eBay!). I shared the pictures of the pipe haul with members of my Pipe Club and this pair of cased Meerschaum called out to one of the founding members of the club and more importantly a dear friend of mine.

Looking at the pipe set, it is apparent that these pipes had seen many a summers, many a number of repair jobs more so to the stem including splicing and many ages of (mis?)use. The case consists of two Meerschaum pipes; a Dublin and a Billiard (or maybe a Tulip or even an Apple shape!!!). There are no visible stampings or markings either on the pipe or on the hard leather case except a small note with c.1920’s written on it (well, again veracity of this note cannot be established and needs to be considered with a pinch of salt, or rather a handful of salt!). This makes it impossible to firmly establish the provenance of this pipe set. However, the overall feel, appearance and quality make me want to believe that small little note. Here are a couple of pictures of the cased set of meer as it sits on my table. Though both the pipes were worked on simultaneously, for the sake of brevity and convenience of explaining the process and how issues that cropped up on one pipe affected the other, I shall divide the write up in to two parts.

Part 1: Dublin
The Dublin shaped meerschaum pipe is in pretty good condition with a thin layer of cake in the chamber. The rim top surface is clean and in good condition with no dents or dings over the rim edges. The major issue on this pipe is with the stem. Somewhere down the line during its previous innings, the Amber stem on this pipe must’ve broken in half and was repaired using a multicolored acrylic or cheap plastic stem spliced in to place at the tenon end. The seating of the tenon in to the shank end is very loose and barely holds the walls of the mortise. This seems to be the main reason why this pipe was so sparingly used as evidenced by the thin layer of cake in the chamber. The following pictures will give a general idea of the condition of this pipe as it sits on my workbench. Detailed Inspection
The chamber is clean with a thin layer of even cake. The rim top surface is clean and in pristine condition without any dents and dings over the rim top. The inner and outer rim edges are smooth, even and without any darkening along the edges. The rim appears thinned out in 12 o’clock direction along the outer rim edge. I think it is the design feature which has the stummel in a slight inwards turn near the upper surface. However, the chamber itself is perfectly rounded. The stummel surface shows a few scratches, but none serious enough to draw away your attention from the beauty of the bowl. The inward turning shape to the upper surface of the stummel that I have mentioned above is indicated by green arrows. There are a couple of dark spots over the stummel surface and encircled in pastel blue. The shank end shows residual white tape and is indicative of an earlier repair work to the shank end. The band, though identical to the other pipe in this set, appears to be fixed after the pipe was completed. The white Teflon tape, in all probability, was used to tighten the seating of the threaded tenon in to the mortise. However, this was an utter failure as the tenon is too loose in the mortise and is the reason for this pipe being so sparingly used. The stem is where maximum repair work is required. The stem has been spliced and repaired previously with the rounded slot end made of Amber while the tenon end is a similar colored variegated acrylic or plastic stem. The joint is easily discernible and is encircled in Red. Though the stem airway is aligned, the stem shape is not. The mismatched stem shape is indicated by green. The tenon is too short and filthy and very loose fitting in the shank. The slot end has tooth indentations and chipped surface. Given the present condition of the stem and its seating in to the mortise, I shall be replacing the stem itself to make it both functional and aesthetically appealing to the eye (that’s what the intention is!). The Process
I started this project by reaming the chamber with my smaller fabricated knife and scraped out all the carbon from chamber. I used a 220 grit sand paper, pinched between my thumb and forefinger, to sand the inner walls of the chamber of the pipe. Once I had reached the bare walls, I wiped the chamber with a cotton pad dipped in isopropyl alcohol. This removed all the residual carbon dust and also rid the chamber of all ghost smells. I followed it up by cleaning of the mortise and air way of the pipe using hard bristled and regular pipe cleaners, q-tips dipped in alcohol. The mortise and the draught hole were given a final clean with shank brushes dipped in alcohol. I dried the mortise with a rolled paper napkin. The shank internals and the draught hole are now nice and clean with an open and full draw.I cleaned the external surface of the Meerschaum bowl with Murphy’s Oil soap and cotton swabs. I wiped the bowl surface with a moist cloth to remove the soap and grime that remained on the surface. The stummel surface cleaned up nicely. The scratches and dents and dings over the stummel surface are now clearly visible and will be addressed to an extent when the stummel is polished using the micromesh pads. I polished the rim top surface and rim edges with micromesh pads. I then went on to dry sand the entire stummel with 1500-12000 grit pads and wiped the bowl down with a damp cloth to remove the dust that was left behind by the sanding. I had planned to minimize the scratches but not necessarily remove them. These lacerations and dings must have had a history and I wanted to preserve it. Once I was done with the micromesh cycle, I applied a small quantity of Paragon wax and vigorously polished it off with a microfiber cloth. The stummel now has a nice deep shine to it. Next I decided to address the stem repairs or rather stem replacement since the damage to the already repaired stem was far too extensive and yet it would not make this pipe fully functional since the tenon was too loose and too short. The stem that I selected is a beautiful yellow acrylic stem that perfectly matched the shank face diameter. I selected a Delrin tenon that perfectly threaded in to the mortise for a snug fit.Now it was necessary to down size the smooth end of the tenon to fit in to the stem face. I mounted a 150 grit sanding drum on to my hand held rotary tool and sand down the smooth end of the tenon till I had achieved a rough seating of the tenon in to the stem face. My previous experience has taught me an invaluable lesson; “SAND ONCE AND CHECK TWICE”!! Once I had achieved a rough seating, I got down to the arduous and time consuming task of manually sanding down the smooth portion of the tenon with a folded piece of 220 grit sandpaper till I had achieved a perfect seating of the tenon in to the stem. Here I was extra careful and vigilant while sanding the sides of the tenon and frequently checked the alignment of the tenon airway with the stem airway and finally through the shank airway and right through the draught hole.   Once I was sure that the tenon, stem and shank face and airways are all aligned and seated flush, I glued the tenon in to the stem. I took some time to admire the overall appearance of the pipe and I like it very much.Next on the agenda was to match the length of the replacement stem with that of original stem. Using needle file and 150 grit sand paper, I sand the slot end of the replacement stem till I achieved a perfect length match. Even though it took me a few man hours and lots of efforts, I was able to achieve the desired length. I checked the seating of the pipe in to the case and noted with satisfaction that the case closed without any gaps. However, in achieving the desired length, the button edges on the new stem were sanded down. This necessitated rebuilding of button edges on the new stem.With clear CA superglue, I rebuild the buttons using layering technique. Once the glue had hardened, using a needle file, I roughly shaped the buttons and further fine tuned the buttons using a piece of 330 grit sandpaper. The slot end at this stage is rounded and the horizontal slot needs to be carved. I marked the center line on either sides of the orifice and using a slot file, I carved out a horizontal slot. The stem looks good at this stage.Next the stem was subjected to a full cycle of polishing using micromesh pads.With the shaping and polishing of the replacement stem completed, I turned my attention back towards the stummel. I gave a beeswax polish to the meerschaum bowl. I assembled the equipment and materials that would be needed during the process viz heat gun, paper towels, q-tips and a Katori, a steel container graciously lent by Abha from her kitchen and of course, beeswax. I stuffed the chamber with cork to prevent inadvertent seepage of the melted beeswax into it. Next, I melted a sufficient quantity of beeswax in the katori using my heat gun and thereafter heated the stummel. Using a folded pipe cleaner, I completely coated the stummel with the wax and continued the application till the surface was saturated with the beeswax and set the stummel aside to absorb the wax. I reheated the stummel with the heat gun about 20 minutes later and let the excess wax either be absorbed or drip off from the stummel surface. I rubbed off the excess wax with a soft cotton cloth and brought a deep shine to the surface with a microfiber cloth. With the replacement stem all shaped and aligned and the bowl waxed and polished, I had completed the refurbishing of this pipe from the cased pair and set the pipe aside.

However, little did I know at this stage that all the man hours and efforts that I had put in making this replacement stem to make this pipe aesthetically beautiful and functionally sublime would come to a naught due to certain challenges that I was presented with while working on the second pipe from the set. I shall cover those aspects in Part- II of the write up. It will suffice to say here that I had to discard this stem and fabricate a new vulcanite stem from scratch.

PART-I (B)
Now that I have decided to match the stem on this pipe to the vulcanite stem that I had fabricated on the second pipe from the set, I first selected a vulcanite stem that would more or less be a perfect match to the butterscotch yellow acrylic stem that was made earlier. I would need to shape the flare at the slot end to a nice smooth taper (indicated by yellow lines), reshape the slot end to an orifice with old style rounded buttons and would need to greatly reduce the diameter of the tenon (indicated by red arrows) for a snug fit in to the mortise. Once that was achieved, I would need to clean and polish the vulcanite to a nice black shine. Here is a picture to give you an idea of both the stems.First I removed the metal stinger from the tenon end by heating it with the flame of a match light and pulling it out with a pair of nose pliers. I followed this with cleaning the stem internals using anti-oil dish washing soap on a thin shank brush and rinsing it under warm running water. I ran a couple of pipe cleaners through the airway to completely remove any residual traces of soap and also to dry it out. With a 150 grit sanding drum mounted on my hand held rotary tool, I sized down the tenon to achieve a rough match with the mortise size. I fine tuned the seating of the tenon in to the mortise by sanding it further with a 180 grit sand paper till I had achieved a snug fit.As I was trying out the seating of the tenon in to the mortise a second time, the brass ring separated from the shank end with threaded portion of the mortise while revealing a minor crack at the shank end (unfortunately, in my haste to address the newly presented challenge, I missed out on taking pictures of the damaged shank end). The problems are continually mounting unabated!!

Luckily, I had a Sterling silver band that I previously got made from a local silversmith which perfectly fit the shank end. I filled the crack with thin CA superglue. Once the glue had seeped in to the crack and hardened completely, I attached the band over the shank end with CA superglue and set it aside for the repairs to cure.Now I turned my attention back to the stem. The tenon mod was completed and next I decided to address the extra flare at the slot end of the replacement stem. I wanted an old style stem with an orifice to match the correct time period of 1920s and had achieved it to a certain extent on the billiards pipe from the set. I cut about half an inch off the slot end. This achieved two aims; firstly, the flare was reduced and secondly, I now had an orifice at the slot end. I further evened out the cut surface by sanding the surface over a 220 grit sand paper.Thereafter began the arduous task of eyeballing and filing with flat/ semi-circular needle files. It did a take long time and lots of elbow grease to achieve a rough desired shape. I further fine tuned the rough edges and shape by sanding the stem surface using a 220 grit sand paper. Next, I wet sand the entire stem with 600, 800, 1000, 1500 and 2000 grit sand papers. This progressive use of higher grit sandpapers helps to, firstly,  reduce the sanding marks left behind by the more abrasive ones, secondly, completely eliminate the oxidation while imparting a clean shine to the stem surface. Thirdly, this also helped to even out the sanding marks left behind by the flat needle files. I applied a little EVO and set the stem aside for a few minutes.I went through the 1500 to 12000 grit micromesh pads to wet sand the stem. The stem now has a nice deep shine along the entire stem surface. I rubbed a small quantity of EVO and set the stem aside for the oil to hydrate the stem surface.To finish the restoration of this pipe, I polished the stem with Blue Diamond compound and subsequently with carnauba wax using my hand held rotary tool. I once again vigorously buffed the stummel with microfiber cloth to bring a deep shine. The finished pipe actually looks much attractive in person than in the pictures below.

Refreshing a Handmade in Denmark W.O. Larsen Sandblast Brandy


By Steve Laug

Not long ago I worked a trade with a fellow for these five pipes in exchange for one that I had here. He sent me photos of the pipes and the deal was struck. The pipes he sent are as follows from bottom to top. There is a W.O. Larsen sandblast oval shank Brandy with a hairline crack in the shank and with tooth marks on the button on both sides, a Bertram Cutty that I had traded with him earlier, a Kriswill sandblast Canadian with a cracked shank, a Viby pencil shank Billiard and a Stanwell Royal Briar wide oval shank Dublinesque Canadian with burn damage on the rim edges and top around the bowl and deep tooth marks on the stem.The first of these I chose to work on today is the Hand Made W.O. Larsen Sandblast Brandy at the bottom of the photo above. It is a classic Larsen Brandy shape with a beautiful, deep and tactile sandblast around the bowl and the shank. The rim top were in good condition and the blast had some darkening but no lava in the blast. The bowl has a light cake in the bowl and smells of good Virginia tobacco. The inner edge of the rim is in good condition. The blast is quite clean with no grime and little dust ground into the surface of the finish. The stamping on the underside of the shank reads W.O. Larsen [over] Handmade [over] Made in Denmark. The stain is a mix of dark and medium browns and goes well with the oval vulcanite stem. Once it is cleaned up and polished the blast will highlight the grain around the bowl and shank. The stem is in good condition with some tooth marks on it. The button area and the surface just ahead is damaged. There are bite marks on the button surface on both sides. The button edge has been flattened and worn with tooth marks on the underside. I am including two of the photos that were sent to me for viewing. The first shows the right side of pipe and the second shows the marks on the stem surface that I spoke of above. I took photos of the pipe before I did my clean up work on it to show its condition. The photos confirm what I noted above regarding the condition of the bowl and the stem. It a nice looking pipe that will look better with a bit of work on the stem, the cracked shank and bowl. I have circled a short crack in the top of the shank with red in the top photo below. It is hairline and fine but it is very present.I took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above and show that while there is some darkening. However, I missed the tars and lava build up on the sandblast rim top. The cake in the bowl is quite moderate and was very smooth. You can also see the condition of the outer and the inner edge. They appear to be in great condition. This is what I look for when assessing a pipe. There is no visible burn damage at this point. The bowl is still round and other than being in a used condition it is in great shape. The small crack in the shank is circled in red below. The issues with the stem are visible in the photos on both sides ahead of the button and on the button itself.I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above.I took the stem off the bowl and took a photo of the pipe to give a sense of proportion of the pipe. You can also see shape of the pipe and some interesting grain in the blast on the briar.I have worked on quite a few W.O. Larsen pipes that are well made Danish takes on classic shapes. Several of them have been Brandy shaped pipes. This sandblast Canadian has a bowl that is almost a Brandy shape. Here is a link to the blog describing the background and history of the brand (https://rebornpipes.com/2021/10/25/restoring-a-sandblast-canadian-hand-made-designed-by-w-o-larsen-super-tan-65/). I quote from that blog in information that follows.

I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-l2.html) to get a quick view of the brand once again. I did a screen capture of the site’s information and have included that below. The pipe I am working on is a W.O. Larsen as it is stamped similarly to the ones in the photos. I quote from the sidebar below:

In the 1960s Ole Larsen, owner of the Copenhagen tobacco store, retails pipes carved by Sixten Ivarsson, Poul Rasmussen, Sven Knudsen or Peter Brakner. Faced with the success and urged by Sven Bang (store manager), Sven Knudsen and Former (Hans Nielsen) are successively hired to carve pipes in the basement of the shop at the beginning and in the old Larsen cigar factory afterwards. Carver like Teddy Knudsen, Tonni Nielsen, Jess Chonowitch, Peter Hedegaard work a while in this context. When Nils, son of Ole Larsen, succeeds his father he acquires the Georg Jensen pipe factory to focus on less expensive pipes. This turns out to be an error ending with the sale of W.O. Larsen trademark to Stanwell. The famous tobacco shop at Strøget, Amagertorv 9 closed down for good on Dec 31, 2004. Do not confuse W.O. Larsen with: Jorgen Larsen

I turned to Pipedia (https://pipedia.org/wiki/W.%C3%98._Larsen) for a quick read. The site is worth reading the history of the shop and the brand and its influence on Danish pipe carving. I quote a portion of the article below:

The workshop of W.Ø.Larsen

W.Ø.Larsen is Denmark’s oldest and probably most famous pipes and tobacco store, placed in the center of Copenhagen on the main pedestrian street, Stroget. If you visit Copenhagen and do a “pipe crawl” this store is a must. In the beginning of the 1960’s the store began to sell Danish hand-made pipes, especially those of Poul Rasmussen. This went very well and Poul Rasmussen could not keep up with the demand. W.Ø.Larsen, with their dynamic business manager Svend Bang (who later started his own pipe business), decided to establish their own workshop in rooms next to the store.

The first manager of the pipe workshop was Sven Knudsen, but he soon left to make pipes under his own name. The next manager was Hans Nielsen, also known as “Former” (named after the late British actor George Formby, whom he was said to resemble. Coincidentally, in Danish, “Former” means “shapes”). Under the management of Former the workshop grew and W.Ø.Larsen pipes became a prominent name abroad. Among the prominent pipemakers educated here were Else Larsen (Denmark’s first female pipemaker),Poul Ilsted, Ph. Vigen, Teddy Knudsen, Tonni Nielsen, and Peter Hedegaard.

Typical for the W.Ø.Larsen School were semi-classic shapes, meaning classic shapes, but with slight differences, often bring a little more full or round. The pipes often had lower center of gravity. A typical billard would have a bowl shaped more like a pear and the connection between the bowl and the shank would be clearly distinguished. Yellow and orange were colors more widely used for the finishes.

What I learned from the research is that the pipe is a W.O. Larsen pipe made by one of the famous carvers who worked in the shop. It is a beautiful pipe in both shape and finish.

Now it was time to work on the pipe itself. I started my work on this one by reaming the bowl with a Savinelli Fitsall Pipe Knife. I followed that up by sanding the bowl walls with 220 grit sandpaper wrapped around a piece of dowel.I scrubbed the rim top with a brass bristle wire brush to knock of the lava and tars in the blast on the rim top. Once it was scoured with the brass it looked significantly better.I cleaned the internals of the shank and the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I scrubbed it until the shank was clean and the smell was much cleaner smelling.I scrubbed the external surface of the sandblast briar with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed it until the finish was clean and then rinsed it off with warm running water to rinse off the soap and the grime from the finish. I dried it off with a soft cloth and took photos of the pipe. I applied some Before & After Restoration Balm to the briar. It is a paste/balm that is rubbed into the surface of the briar – both smooth and rusticated finishes. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and a horse hair shoe brush. I let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe.     I decided to repair the cracked shank next. The first photo shows the crack. I inserted the tenon partially in the shank to make the crack visible and took a photo. I have circled it in red so that it is clear. I cleaned up the crack and pushed a pinhole with an awl into the end of the crack to stop it. I pressed some CA glue into the crack held it together until the glue cured. I reduced the diameter of the shank end with a folded piece of 220 grit sandpaper. I found a nickel band and used a Dremel and sanding drum to remove the excess nickel on the band until the end was flush against the shank end. I cleaned up the sharp edge with a folded piece of 220 grit sandpaper. I heated it with a lighter and pressed it in place against a hard wood surface. I took photos of the band before I fit it and after it was on the shank end. It looks very good at this point. I set the bowl aside and turned my attention to the issues with the vulcanite stem. I “painted” the surface of the stem with the flame of a Bic Lighter to lift the tooth marks in the stem surface on both sides as well as the button edges where the marks were deepest. I was able to lift the marks significantly and filled in the remaining marks with clear CA glue. I set the stem aside to allow the repairs to cure. Once the repairs cured, I used a small file to reshape the button edge and flatten them. I sanded them smooth with 220 grit sandpaper and started the polishing with 600 grit wet dry sandpaper. The stem surface and button looked much better. I continued polishing the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process.   After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection.  The final steps in my process involve using the buffer. I put the W.O. Larsen Handmade Brandy back together and lightly buffed the bowl and stem with Blue Diamond to polish the blast without filling in the grooves in the finish. I polished the vulcanite stem at the same time to polish out the scratches. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The finish around the bowl sides and shank looks great with the rich combination of brown stains. The W.O. Larsen Sandblast Brandy feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height:  2 inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.41 ounces/40 grams. It is a beautiful pipe that functions as a sitter due to the wide heel on the bowl. I will soon be adding to the rebornpipes store in the Danish Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Repairing a Cracked Shank and Restoring a Heritage Embassy 98S Bulldog


Blog by Steve Laug

Once again I want to take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 02/20/2020 from a seller in St. Leonard, Maryland, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos we include both in the before and midstream process of working on a pipe. It is not accidental or chance as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

  1. The first thing I see is an interesting squat Bulldog with a mixed finish of rusticated and smooth bands and a vulcanite saddle stem. It is well proportioned and well made.
  2. The finish is dirty and there is grime and grit ground into the rustication on the sides of the bowl and shank. The two smooth bands on the bowl are also dirty. It is dusty and dull looking but under the grime the pipe looks good. There is a crack on the left side of the underside of the diamond shank from the end in about ¼ inch. It is branched from the end and comes together at the rusticated band around the shank.
  3. The rusticated rim top has some lava and debris filling in the rusticated grooves and ridges around surface and the edges. It is dirty looking but cleaning will reveal a real beauty.
  4. The bowl has a thin cake and appears to have been reamed recently before it came to us. The inner and outer edges look good and there does not appear to be any obvious burn damage to the smooth rim top or bowl edges. The bowl does not appear to having any checking and the bottom 1/3 of the bowl is raw briar.
  5. The vulcanite stem is in good condition – dirty, oxidized and has light tooth chatter and marks on both sides ahead of button. I am pretty certain it is a replacement stem as it is not like original Heritage pipe stems I have worked on.

Overall my impressions of this pipe is that it is a beauty that once cleaned up will be another one that will look pretty amazing. Heritage pipes have shapes and a style of rustication that are readily identifiable when you see them so I knew what the pipe was even before looking at it in person. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is quite thin and looks like it had been recently reamed. The rim top has some lava, grime and debris in the rustication filling in some of the grooves. You can also see the condition of the outer and the inner edge. They appear to be in great condition. This is what I look for when assessing a pipe. There is no visible burn damage at this point. The bowl is still round and other than being in a used condition it is in great shape. The photos of the vulcanite stem surface from various angles confirm my assessment of its condition. You can see the dirty grime and oxidation on the stem in the first photo below. There is light chatter and tooth marks. The stem is quite dirty but otherwise in good condition. The fit of the stem to the shank is off a bit due to the crack in the left underside. The rustication on this pipe is quite beautiful. Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible flaws or fissures in the briar? How random does the deep rustication look? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos. He took a photo of the stamping on the top left side of the diamond shank. It is stamped with the shape number 98S [over] Heritage [over] Embassy (faintly stamped but readable). What stands out for you in the photos of the stamping? What do you look for in the stamping? It is dirty but what do you see underneath the grime on the surface of the briar? Jeff took photos of the crack in the left underside of the shank. It is branched and ends at the carved groove in the shank separating the smooth from the rusticated. It appears to go forward to the rustication but lessens in effect and depth in the finish. It will need to be repaired and banded.I have worked on quite a few Heritage pipe that are classic lines – Heritage Antique, Heritage Heirloom and others. I reread an earlier blog I had written on a Heritage restoration that I did (https://rebornpipes.com/2015/01/14/refreshing-an-older-heritage-antique-13-dublin-pipe/) It referred me to a blog that was written on rebornpipes by Andrew Selking. I quote from the blog above with reference to Andrew’s work.

The Heritage brand was one I had no familiarity with until Andrew wrote up this blog for us https://rebornpipes.com/2014/12/23/refurbishing-a-heritage-heirloom/ He gave background, history, line information and the classic brochure from the company. I want to give a brief summary of what he found in the next two short paragraphs to set the stage for the one that I found once he highlighted the brand for me.

Heritage pipes were Kaywoodie’s answer to Dunhill. According to one of their brochures, Heritage pipes were made from “briar burls seasoned and cured for up to 8 months,” with only “one briar bowl in over 300 selected to bear the Heritage name.” “Heritage stems are custom fitted with the finest hand finished Para Rubber stems. Mouthpieces are wafer thin and concave.”

The Heritage line began in the early 1960’s, with the trademark issued in 1964. The line was started at the request of Stephen Ogdon, (who worked for Kaywoodie in 1962). Mr. Ogdon had previous experience working for Dunhill, either running the New York store or working for Dunhill North America. Mr. Ogden was made President of Heritage Pipes, Inc., Kaywoodie Tobacco Co.,Inc. and Kaywoodie Products Inc. as well as a Vice President of S.M. Frank & Co. Heritage Pipes were produced from 1964 until 1970 (Source Kaywoodie.myfreeforum.org).

I scanned the brochure that Andrew provided and found this regarding the Antique Line: The Heritage Antique line is characterized by “Rustic Grain stands out in rugged relief.” “This pipe is so bold-looking, yet so light and smooth-smoking. A special sandblasting process exposes a greater surface area on the bowl, giving a cooler, more satisfying smoke.

I have also included the brochure below. On the second page below there is a panel that reference the Heritage Embassy pipe with a rusticated finish and the twin smooth rings around the bowl. The fourth page of the brochure below shows the 98S in the third column on the right. Andrew had written a blog on Heritage Heirloom 98S straight Bulldog previously. It is the same shape as the one I am working on now and has the original stem which confirms that this is a replacement (https://rebornpipes.com/2015/04/21/restoring-a-heritage-heirloom-98s-bulldog/). I have included a picture from the blog below for your consideration on the stem shape of the original.Now I had more information to work with. The Heritage Embassy in my hands that probably came out between 1964 and 1970.

I am sure many of you will shake your head and ask maybe even out loud, “Why is he including this again?” However, please remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

When the pipe arrives here in Vancouver I have a clean pipe and I go over it keeping in mind my assessment shared in the opening paragraph above. Now that I have it in hand I am looking for confirmation of what I saw in the photos as well as any significant structural changes in the bowl and finish as I go over it.

  1. The first thing I see is an interesting squat Bulldog with a mixed finish of rusticated and smooth bands and a vulcanite saddle stem. It is well proportioned and well made.
  2. The finish is clean and the grime and grit have been removed from the finish on the bowl. The rustication and the smooth finish both have come alive around the bowl sides. The crack in the diamond shank on the left underside was clean and visible.
  3. The lava, grime and dust on the rim top has been removed and it looks to be in good condition on the top and edges of the bowl.
  4. The walls of the bowl are clean and I do not see any checking or burn damage. The inner edge of the bowl looks good. The outer edges look good and there does not appear to be any obvious burn damage there.
  5. The vulcanite stem is clean and has very light tooth chatter and marks on both sides. The stem is definitely a replacement.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver.  I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned, they looked very good. There was no damage on the edges or the top of the rim. The rim edge and top are clean and should polish up well. I also go over the stem carefully. The crack in the shank was present and visible. The stem had some faint tooth marks chatter on the surface of the stem on both sides. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank in any way. It is in excellent condition and is very clear and readable (all except the Embassy stamping which is faint but readable). The Heritage rustication is quite unique and tight. To me it different and I like the feel of it.. I love just looking at the beauty of the lay of the pipe and the proportion of the hand made pipes. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape. I started my work on the pipe by dealing with the crack in the left underside of the shank. It is visible in the photo below. I have three different bands that would fit the shank. The first one on the left was too deep and covered all of the stamping. It was also not quite square. The second band had an end cap and was rather loose on the shank. The third one was a good fit and was tight on the shank. I would need to reduce the depth of the band and sand the shank end in order to make a snug fit on the shank. Used a topping board to reduce the depth of the band. I was able to remove half of the depth. I used a folded piece of 180 grit sandpaper to sand the smooth band on the shank end. I took enough of the briar off that the band sat on the end. I heated the band with a lighter and pressed it onto the shank end. It bound the cracks together and the shank was solid. I put the stem on the shank and took photos of the finished repair.  I polished the smooth briar on the two rings around the bowl and the surface of the nickel band with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step.    I applied some Before & After Restoration Balm to the briar. It is a paste/balm that is rubbed into the surface of the briar – both smooth and rusticated finishes. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and a horse hair shoe brush. I let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe.   I set the bowl aside and turn to work on the stem. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I don’t buff a rusticated pipe with Blue Diamond as it can build up in the deep grooves of the finish. I used it on the stem and find that it works very well to polish out the light scratches in the vulcanite. I moved on to buffing the pipe – I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite stem. It really is a nice little pipe. The rusticated finish around the bowl sides and shank looks great with the rich black and dark brown stains. The Heritage Embassy 98S Straight Bulldog feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.27 ounces/36 grams. It is a beautiful pocket sized pipe that I will soon be adding to the rebornpipes store in the American Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

Hopefully the style of writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have written. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

I enjoy working on Brakner Pipes and this Antique Hand Cut 124 Pickaxe is no exception


Blog by Steve Laug

Once again I want to take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 10/03/2022 from a seller in Copenhagen, Denmark. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos we include both in the before and midstream process of working on a pipe. It is not accidental or chance as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

  1. The first thing I see is a classic Pickaxe shape with a vulcanite stem. It is well proportioned and well made with a Brakner style rustication and stamping.
  2. The finish is dirty and there is grime and grit ground into the rustication on the sides of the bowl and shank. The two smooth panels on the sides are also dirty. It is dusty and dull looking but under the grime the pipe looks good.
  3. The smooth rim top has some lava and debris toward the back of the bowl and the edges. It is dirty looking but cleaning will reveal a real beauty. The bowl is deep and the walls adequate but thinner looking.
  4. The bowl has a thick cake and debris on the walls that hides the walls and some grime on the inner edge of the bowl but once it is clean we will know what the bowl and edges really look like. The outer edges look good and there does not appear to be any obvious burn damage to the smooth rim top or bowl edges.
  5. The vulcanite stem is in good condition – dirty and has light tooth chatter and marks on both sides ahead of button. I am pretty certain it is a replacement stem as it is not like original Brakner pipe stems I have worked on. The diameter of the stem was a little larger than the shank and the shoulders rounded. There was a wrinkle in the vulcanite on the left side mid stem. This is also a 6mm filter stem and there was a small chip out of the tenon on the top side.

Overall my impressions of this pipe is that it is a beauty that once cleaned up will be another one that will look pretty amazing. Brakner’s shape and rustication are readily identifiable when you see them so I knew what the pipe was even before looking at it in person. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is thick with tobacco debris stuck on the walls. The rim top has some lava, grime and debris that is heavier on the back of the bowl. You can also see the condition of the outer and the inner edge. They appear to be in great condition. This is what I look for when assessing a pipe. There is no visible burn damage at this point. The bowl is still round and other than being in a used condition it is in great shape. The photos of the vulcanite stem surface from various angles confirm my assessment of its condition. You can see the dirty grime and light oxidation on the stem in the first photo below. There is light chatter and tooth marks. The stem is quite dirty but otherwise in good condition. The fit of the stem to the shank is off a bit, the diameter is a little larger on the stem. Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible flaws or fissures in the briar? How random does the deep rustication look? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos. Jeff took a close up photo of the rustication on the bowl side and the shape of the smooth outer edge of the rim top to give a sense of what he was seeing.He took a photo of the stamping on the left side of the shank. It is stamped Brakner Antique. On the right side it is stamped HAND-CUT followed by the shape number 124. What stands out for you in the photos of the stamping? What do you look for in the stamping? It is dirty but what do you see underneath the grime on the surface of the briar?   If you have been following the blog for any length of time you have come to know that when I am working on interesting old pipes (even sometimes those not so interesting) I like to know a bit about the background of the brand. I like to “meet” the carver to get a feel for their work and style. This is the first Brakner I have worked on so I felt compelled to do a bit of reading before I started the cleanup of the pipe.

I looked first on the Pipephil website (http://www.pipephil.eu/logos/en/logo-b7.html) to see what I could find. I have found through the years that it gives me a good summary of the information available and some pictures of some of the pipes from the brand. I have included a screen capture of the first pipe in the listing as it shows the logo on the stem and a bit of the stamping that is on the underside of the shank. There was not much information on the site regarding the history of the maker. It did tell me that most Brakner’s pipes had the carver’s “micro-rustication” finish. He made few smooth pipes. Next I turned to Pipedia for more information and detail (https://pipedia.org/wiki/Brakner). I quote in part:

Peter Micklson (†) started his career at the Teofil Suhr workshop, Suhr’s Pibemageri, in Copenhagen, where Sixten Ivarsson was the foreman. He brought in Poul Rasmussen and taught him the two or three important things about pipemaking in a six weeks crash course, before he went off to join Poul Nielsen, the later Mr. Stanwell.

Micklson, who later changed his last name to Brakner, cannot have worked under Rasmussen too long before he felt to be good enough to go off on his own. Indeed he carved himself quite a good name as it was proudly announced 1955’s World Championship of Pipe Smoking was won by a smoker who employed a Peter Brakner pipe. His fame based fairly on developing a unique and very special “micro-rustication” he called Antique. According to Kai Nielsen, Brakner kept this technique as a secret and only once he showed it to one person – Kai’s mother. Both have passed away, so this secret technique is lost. Kent Rasmussen was recently inspired by Brakner’s Antique finish when he created his new technique of rustication. Brakner was a close friend of Ole Larsen, the proprietor of the famous W.Ø. Larsen tobacco shop and sold a lot of his pipes there, before Larsen hired his own indoor carvers…

The pipes came in three different series.

Antique series. Antique finish in tan or black. Smooth pipes also. Each pipe 7.50 $.
Bella Danica series. Antique finish in tan or black. Each pipe 10.00 $.
Royal Danois series. Antique finish in tan or black. Each pipe 12.50 $.\
The latter were named after the Royal Danish Guard Regiment, founded in 1689.

Brakner was one of the first high-end carvers from Denmark to enter the US market and was considerably successful there in the early 1970’s. After his sudden death Peter Brakner’s name faded back from the forefront, but his pipes speak to the injustice of that. His body of work has earned him a place in the important history of Danish pipemaking.

That gives a good picture of the history and development of the Brakner brand and the connection to some of the great carvers of Danish pipe history.

Now I had more information to work with. The Brakner Antique in my hands that probably came out in the early 1970s before his death.

I am sure many of you will shake your head and ask maybe even out loud, “Why is he including this again?” However, please remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

When the pipe arrives here in Vancouver I have a clean pipe and I go over it keeping in mind my assessment shared in the opening paragraph above. Now that I have it in hand I am looking for confirmation of what I saw in the photos as well as any significant structural changes in the bowl and finish as I go over it.

  1. The first thing I see is a classic rusticated Pickaxe with a vulcanite taper stem. It is well proportioned and well made with a Brakner style micro rustication and stamping.
  2. The finish is clean and the grime and grit have been removed from the finish on the bowl. The rustication and the smooth finish both have come alive around the bowl sides.
  3. The lava, grime and dust on the rim top has been removed and it looks to be in good condition on the top and edges of the bowl.
  4. The walls of the bowl are clean and I do not see any checking or burn damage. The inner edge of the bowl looks good. The outer edges look good and there does not appear to be any obvious burn damage there.
  5. The vulcanite stem is clean and has very light tooth chatter and marks on both sides. The stem is definitely a replacement. This is also a 6mm filter stem what has a chip out of the tenon on the top side.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver.  I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned, they looked very good. There was no damage on the edges or the top of the rim. The rim edge and top are clean and should polish up well. I also go over the stem carefully. The stem had some issues as noted. The diameter of the stem was larger than the shank and the end had been rounded giving it shoulders. That would need to be addressed. There were some faint tooth marks chatter on the surface of the stem. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank in any way. It is in excellent condition and is very clear and readable. Brakner’s micro rustication is unique and readily recognizable. To me it different and I like the feel of it. I love just looking at the beauty of the lay of the pipe and the proportion of the hand made pipes. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape. I polished the smooth briar on the rim top and the panels on the bowl sides with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step.  I applied some Before & After Restoration Balm to the briar. It is a paste/balm that is rubbed into the surface of the briar – both smooth and rusticated finishes. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and a horse hair shoe brush. I let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe.   I set the bowl aside and turn to work on the stem. I decided to address the chipped 6mm filter tenon. I decided to fit it with an adapter/converter to remove the filter aspect of the stem. I had a long thin piece of Delrin tubing that I had saved from a previous project. It fit perfectly in the 6mm tenon and was snug. I glued the converter in place in the filter tenon and built up the chipped area on the end of the tenon. I used clear CA glue to hold it in place. I set the stem aside to allow the glue to cure.I used my Dremel and a sanding drum to cut foo the tenon to the length of a normal tenon. I sanded the built up area on the tenon with 220 grit sandpaper. It fit the shank well and the airflow through the stem is perfect.I smoothed out the tooth marks on the stem surface on both sides ahead of the button with 220 grit sandpaper. I also reduced the diameter on the stem at the shank and removed the shoulders on the shank end of the stem. It looked much better. I started the polishing of the stem with 600 grit wet dry sandpaper.I continued polishing the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process.  After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection.  The final steps in my process involve using the buffer. I don’t buff a rusticated pipe with Blue Diamond as it can build up in the deep grooves of the finish. I used it on the stem and find that it works very well to polish out the light scratches in the vulcanite. I moved on to buffing the pipe – I gave the bowl multiple coats of Conservator’s Wax by hand and the stem multiple coats of carnauba wax on the wheel. I have found that I can get a deeper shine if I follow up the wax buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite stem. It really is a nice pipe. The micro rusticated finish around the bowl sides and shank looks great with the rich black and dark brown stains. The Brakner Antique 124 Pickaxe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.20 ounces/34 grams. It is a beautiful pipe that I will soon be adding to the rebornpipes store in the Danish Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

Hopefully the style of writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have written. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Caminetto 08. R.18 Hand Made Cucciago, Italy Rusticated Bent Billiard


Blog by Steve Laug

Once again I want to take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 10/20/2022 from an Antique Store in Vancouver, Washington, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos in the before and midstream process of working on a pipe. It is not accidental as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe when received it and assess the work needed to be done. When I look at these photos this is what I see.

  1. The first thing I see is a pipe that has a classic bent Italian Billiard shape.
  2. The finish is dirty and there is grime and grit ground into the rusticated finish. The rustication is very nicely done in a classic Caminetto style.
  3. The rim top has thick lava on both the top and the edges. The cake makes it quite hard to know whether there is any damage to the top or the edges.
  4. The bowl has a thick cake and debris on the walls that hides the walls and edges. The outer edges have some darkening and potential damage on the front smooth portion.
  5. The acrylic stem is in excellent condition – dirty and has tooth chatter and marks on both sides ahead of button. The diameter of the stem is off from that of the shank. There is a Caminetto white mustache logo inlaid in the stem top.

Overall my impressions of this pipe is that it is a great looking Bent Billiard with a mix of rustication and smooth finishes that once cleaned up will be another pretty pipe. The photos below confirm the assessment above.  Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is very thick and almost clogging the bowl. The rim top has thick lava, grime and debris covering it. The inner and outer edges are hard to assess at this time. This is what I look for when assessing a pipe. It is unclear if there is any burn damage at this point. I look forward to viewing it in person after the clean up work. The photos of the acrylic stem surface from various angles confirm my assessment of its condition. You can see the dirty/sticky substance on the stem in the first photo below. The stem is quite dirty but the fit of the stem to the shank is good. The white mustache logo on the top is in good condition. Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible flaws or fissures in the briar? How random does the deep rustication look? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos.   He took a photo of the stamping on the sides of the shank. The underside reads “Caminetto” [over]  08.R.18. That is followed by Hand Made [over] Cucciago – Italy. The acrylic stem has an inset white mustache. What stands out for you in the photos of the stamping? What do you look for in the stamping? It is dirty but what do you see underneath the grime on the surface of the briar? If you have been following the blog for any length of time you have come to know that when I am working on interesting old pipes (even sometimes those not so interesting) I like to know a bit about the background of the brand. I like to “meet” the carver to get a feel for their work and style.

I turned to Pipephil’s site (http://pipephil.eu/logos/en/logo-c1.html) to see what I could find. I did a screen capture of the entry there and have included the side bar information below then the photo. It reads

Brand created in 1968 by Giuseppe Ascorti († 1984), Luigi Radice and Gianni Davoli as distributor.

    • 1979 : End of the first Caminetto period. Luigi Radice left the company. Giuseppe Ascorti produced the Sergio pipes (a short time) and moved into his new workshop with his son Roberto. (See also Capitello)
    • 1986 : New Caminetto period by Roberto Ascorti

From the information there I am fairly certain that the pipe was made after 1986 when the New Caminetto period began by Roberto Ascorti. The pipe is probably crafted by Ascorti.

From there I turned to Pipedia for more detailed information about the Caminetto brand (https://pipedia.org/wiki/Caminetto). I quote below:

Caminetto’s history started in 1959 when Guiseppe Ascorti, from Cucciago, and known to his friends as “Peppino”, was hired by Carlo Scotti to work at Castello, located in nearby Cantu. Since it’s foundation in 1947 Castello had contributed substantially to regained glory for Italian pipemaking.

Talent and assiduity soon made Ascorti one of Scotti’s most notable pipemakers – a man he counted on for the future. But, Ascorti had his own far reaching plan: He wanted to work as a self-employed pipemaker! After his wife, Paola, had taken over her parent’s small greengrocery in the early 1960’s this plan became more concrete. The additional income from the shop enabled him to buy tools and machines little by little to furnish his own workshop. By the end of 1968 he was ready and left Castello. Ascorti also persuaded his co-worker, the young and highly-talented pipemaker Luigi Radice (born 1939), to join him – the two were neighbors in Cucciago. Carlo Scotti, whom is known as a perfect gentleman, is reported to have spoken unreservedly about this development.

Ascorti & Radice started to manufacture pipes on their own. One of the first who agreed to market their pipes was Gianni Davoli, proprietor of a tobacco shop in Milan. The situation was perfect–two pipemakers in search of a distributor, and a pipe merchant in search of a mainstay brand to market. Davoli – via friends and relations in the States – had made flourishing contacts with US pipe wholesalers and traders. He shipped some pipes across the pond for inspection and received excellent feedback for the very high quality of the pipes. He, shortly after, offered to be the sole distributor worldwide, and Ascorti & Radice happily accepted.

Then came the legendary evening when Ascorti, Radice and Davoli gathered around the fireplace after a hard day’s work enjoying their pipes, a glass of wine, and humorous conversation. Davoli is said to be the one who associated the pipes with the fireplace or chimney, which is “camino” in Italian. Hence “Caminetto”, the diminutive (smaller) singular version of camino, was coined as the brand’s name. Ascorti, Radice and Davoli later became famous as “I tre Camini” – the three chimneys. Maybe, they had more than one glass of wine each, but it’s not certain whether the distinctive mustache logo on the stem and the Caminetto slogan “La Pipa del Baffo” – “the pipe with the mustache” – was created the same night. In fact, Ascorti and Radice both wore impressively large mustaches, and a pharmacist in the neighborhood had been kidding them about that. (Davoli, for reasons of corporate identity, later wore a big mustache, too.)

Now, Davoli concentrated on marketing the Caminetto brand in the United States. His strategy was as simple as it was brilliant. There was a remarkable Castello hype at the time. Castello pipes were highly sought after but hard to get due to limited production. Davoli filled the gap, promoting the Caminetto to be absolutely equal to the Castello in terms of quality, while asking only half the price. And best of all: the Caminetto pipes were consignable! The Tinder Box International would be under contract with successful nationwide distribution. The brand’s success was overwhelming – far beyond any expectation, with the rusticated Business line becoming the most popular.

Ironically enough, the increasing demand soon drove Ascorti and Radice to the limits of their production abilities. The brand had been introduced successfully in Germany, and in Italy to some extent. By the end of 1970 more hands were needed. Even Ascorti’s elder son, Roberto Ascorti (born 1958; and the current owner) helped with stamping and shipping the pipes when he was just a schoolboy. The most important employee is Cesare Vigano, who has worked for Caminetto /Ascorti for more than thirty years. To bring about more stability and higher production, Davoli invested a considerable amount of money in modern pipemaking machinery, and in doing so went from distributor to co-owner of Caminetto. By 1973 he held the vast majority of the company’s capital.

The boom continued strongly – especially in the US. Production increased steadily, from 3,000 to 5,000 and then 7,000 pipes being made per year, placing Caminetto at the top of US sales in their market segment. The 1974 Tinder Box catalog celebrated Gianni Davoli as “master pipe maker and designer” and “sole creator of Caminetto” without a single mention of Ascorti or Radice!

Dating Caminetto pipes is very difficult. However the way the pipe is stamped can narrow it down some and the look of the mustache logo also helps. Pipedia has a helpful article on the process (https://pipedia.org/wiki/The_History_of_Caminetto_(shapes,_stamping,_articles,_etc.). I quote from it below.

First off, dating earlier Caminetto’s is nearly impossible. Nevertheless, there were three phases, some in which were much earlier, of development that occurred in the stamping process of Caminetto. Before that though, every pipe had the stamp of Caminetto in one of two ways: Caminetto in script or Caminetto within quotation marks in block letters (I do not know how it was decided which pipe got which stamp, as I have had EARLY Caminetto’s with both). The stampings:

      1. ASCORTI

RADICE

CUCCIAGO

CANTU-ITALY

      1. HAND MADE IN ITALY

CUCCIAGO (Co)

      1. MADE IN ITALY

CUCCIAGO (CANTU)

In addition to the above stampings, there was always the trademark mustache on the stem. The earlier models (1968/69-1974/75) had the iconic gold, sometimes white, “bird-in-flight” mustache and the later models (1975-1979/80/81) had a gold, or white, “double comma” mustache. Tinder Box often stamped their shield on the pipes as well. Now I wanted to understand the stamping 08.R.18. How was that to be interpreted. The same article above gave the following information on the stamping.

The newer model Caminetto stampings are quite different and easy to date. Roberto upgraded the stamping technique of Caminetto so that it was possible to figure out when the pipe was made. There are two different types of stamps, one in which is not in use anymore. The first is the traditional “Caminetto” stamp in script, followed by a 4 part grid with numbers. The second is a 3 part stamp (two numbers and one letter, which is most of the time an “L”)

The first number in the old stamp of the grid refers to the shape of the pipe. The second number, which is the first in the stamp most are familiar with refers to the grade or of the pipe:

0 standard smooth (red or orange stained)
1 highest grade natural straight-grain smooth (realllllly rare)
2 smooth natural.
6 sandblast
7 New Dear
8 Business finish.

The third number in the old grid stamp is the series.

And the fourth number, which is the third in the newer stampings, refers to the year it was made in. For instance, if one has a 54/6/2/01, they would have a pipe made in the first year of production of the newer Caminetto line (i.e. 1985-86). I include the 85 because some hold that Ascorti was making Caminetto’s in 1985, but the majority of who I have talked to and the information I have researched claim official production and retail sale did not begin until 1986.

The second part of the newer stamp is a letter, usually L, which I have no idea what it stands for, but there are others I have seen “B” on. In short, the old stamp has a 2×2 grid specifying the shape, finish, series, and year (in that order), while the newer stamp only shows the finish, the letter ‘L’, and the year.

With that information I knew that the 08.R.18 gave me quite a bit of information. It is to be read as follows:

08 – the grade or the finish of the pipe in hand is a Business Finish.

R – unclear what it stands for.

18 – is the year of manufacture which I believe would make this one 2018

Now it was time to work on the pipe.

I am sure many of you will shake your head and ask maybe even out loud, “Why is he including this again?” However, please remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

      1. The first thing I see is a pipe that has a classic bent Italian Billiard shape.
      2. The finish is clean and the grime and grit have been removed from the finish on the bowl. The rustication looks very good as well.
      3. The thick lava, grime and dust on the rim top has been removed and it has revealed that the inner edge is damaged and has some burn marks. The outer edge of the bowl is also in good condition other than the burn damage on the front smooth ring on the outer edge of the bowl
      4. The walls of the bowl are clean and they look very good with no checking or burn damage to the walls.
      5. The acrylic stem is in excellent condition – dirty and has light tooth chatter and marks on both sides ahead of button. The diameter of the stem is off from that of the shank on both sides and will need to be adjusted for a decent fit. There is a Caminetto white mustache logo inlaid in the stem top.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver. I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned the top and edges showed a lot of damage on the top, inner and outer edge of the bowl. There was burn damage all around the inner edge, on the top at the back and front as well as on the outer edge of the bowl at the front. I also go over the stem carefully. The stem had some minor issues as noted. The fit to the shank is noted in the photo below circled in red with arrows pointing out the issues. There were some light tooth marks and chatter on the surface of the stem and the button. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank sides in any way. It is in excellent condition and is very clear and readable. You can also see the misfit stem in the first photo. I love just looking at the lay of the pipe and the proportion of the hand made pipes. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape.Now it was time to start working on the pipe. I decided to address the fit of the stem to the shank first. I sanded the shank and stem on the right side until the transition was very smooth. You will notice in the photos of the top and the right side of the pipe that the shank has been sanded and will need to be restained. On the left side I sanded the stem to remove the excess acrylic and make the transition smooth. You will note in the photos that the surface of the stem shows the sanding on the acrylic. Once finished the fit was perfect and the transition was smooth. Once the transition was smooth I took photos of the stem/shank transition. It is very smooth and there is no longer a lip on either the stem or the shank.I polished the sanded briar with micromesh sanding pads and then restained the portion with an Oak Stain Pen to match the rest of the bowl and the shank. With that portion finished I turned to address the darkening on the rim top and edges I started by topping the bowl with 220 grit sandpaper on a topping board. I need to remove the darkening to be able to see the damage. The damage is very evident on the top of the bowl and the inner edge on the right front. To deal with the rim damage on the top and the inner edge I used a wooden ball and a piece of 220 grit sandpaper to give the inner edge a slight bevel and remove the damage. Now I was getting somewhere. I used a folded piece of 220 grit sandpaper to fine tune the shape. I topped it once again with 220 grit paper. I am happy with the end result. I stained the rim top with a oak stain pen to match the rest of the bowl and shank colour. It as a little dark but once it was polished and waxed it would be a perfect match.I polished the smooth portions of the briar with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step.   After polishing it with the micromesh pads I rubbed it down with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar and the plateau. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and into the rustication with a horse hair shoe brush. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turn to work on the stem. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection.  The final steps in my process involve using the buffer. I buffed the stem with Blue Diamond to polish out the light scratches in the acrylic. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The mix of smooth and rusticated finishes around the bowl sides and shank looks great with the rich black and brown stains. The Caminetto 08.R.18 Bent Billiard feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.73 ounces/49 grams. It is a beautiful pocket sized pipe that I will soon be adding to the rebornpipes store in the Italian Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

Hopefully the style of writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Resurrecting a Karl Erik Pot


Blog by Steve Laug

Once again I want to take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 12/27/2021 from a seller in Pittsburgh, Pennsylvania, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos we include both in the before and midstream process of working on a pipe. It is not accidental or chance as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

  1. The first thing I see is a classic Danish take on a Pot shaped pipe that had been well used. It was obviously someone’s favourite pipe if the cake in the bowl is any indication.
  2. The finish is dirty and there is grime and grit ground into the finish. Underneath the grime it looks like the bowl and shank have some amazing grain.
  3. The rim top has a heavy coat of lava that flowed from the cake in the bowl. It was thick and it was impossible to know what the edges of the bowl – both inner and out. I am hoping that the thick lava had protected the top and edges from burn damage.
  4. The bowl has a very thick cake and debris on the walls that hides the walls. The outer edges look good and there does not appear to be any obvious burn damage to outer bowl edges.
  5. The acrylic stem is in excellent condition – dirty, scratched and has tooth chatter and marks on both sides ahead of button. There were deeper tooth marks on the underside. There was a worn and partial KE logo on top of the blade portion of the saddle stem.

Overall my impressions of this pipe is that it is a great looking Danish style pot shaped pipe with some beautiful grain hidden under the grime that once cleaned up will be another pretty pipe. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is thick with tobacco debris stuck on the walls. The rim top has heavy lava, grime and debris covering it. The inner and outer edges are so covered it is hard to know what is under them. This is what I look for when assessing a pipe. It is unclear if there is any burn damage at this point. I look forward to viewing it in person after the clean up work. The photos of the acrylic stem surface from various angles confirm my assessment of its condition. You can see the grime on the stem in the first photo below. The stem is quite dirty and a bit of a mess. The fit of the stem to the shank is good. There is a partial logo on the top visible in the photo. Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible flaws or fissures in the briar? How random does the deep rustication look? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos. (One note is that there appears to be burn damage on the front outer edge of the bowl shown in the second photo below.)  He took a photo of the stamping on the sides of the shank. The underside reads Karl Erik in an oval (Karl [over] Erik. Following the length of the shank it is stamped Made In Denmark. What stands out for you in the photos of the stamping? What do you look for in the stamping? It is dirty but what do you see underneath the grime on the surface of the briar? If you have been following the blog for any length of time you have come to know that when I am working on interesting old pipes (even sometimes those not so interesting) I like to know a bit about the background of the brand. I like to “meet” the carver to get a feel for their work and style.

I turned to Pipephil’s site (http://pipephil.eu/logos/en/logo-k1.html) to see what I could find. I did a screen capture of the entry there and have included the side bar information below the photo. Brand created in 1965-66 by Karl Erik Ottendahl (1942 – 2004 †). In the best years he employed up to 15 craftsmen among which Bent Nielsen (see Benner) and Peder Christian Jeppesen. Former grading (ascending): from 4 to 1, and “Ekstravagant” (entirely hand made)

I turned to Pipedia (https://pipedia.org/wiki/Karl_Erik) and reread the history of the brand. Give the article a read.

Now it was time to work on the pipe.

I am sure many of you will shake your head and ask maybe even out loud, “Why is he including this again?” However, please remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

  1. The first thing I see is a classic Danish take on a Pot shaped pipe that cleaned up pretty well. There was damage that I will note in the numbers below but it was a nicely shaped pipe.
  2. The finish is clean and the grime and grit have been removed from the finish on the bowl. The grain is quite amazing looking.
  3. The lava, grime and dust on the rim top has been removed and it has revealed that there is some burn damage on the front outer, top and inner edge. There was some burn damage around the inner edge of the bowl as well
  4. The walls of the bowl are clean and there are some ridges in the walls of the bowl from someone reaming it with a knife.
  5. The acrylic stem is clean and has tooth chatter and marks on both sides. The marks on the underside of the stem are deeper than on the topside. The logo is partially visible but worn. The fit to the shank is well done with no damage.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver.   I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned the top and edges showed lots of burn damage on the top front right and middle as well as around the inner edge of the bowl. There was also some damage on the front outer edge of the bowl. I also go over the stem carefully. The stem had some issues as noted. There were some deep tooth marks on the underside and lighter on the topside. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank sides in any way. It is in excellent condition and is very clear and readable. I love just looking at the lay of the pipe and the proportion of the hand made pipes. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape.  Now it was time to start working on the pipe. To address the darkening on the rim top and edges I started by topping the bowl with 220 grit sandpaper on a topping board. I need to remove the darkening to be able to see the damage. The damage is very evident on the top of the bowl and the inner edge on the right front. To deal with the rim damage on the top and the inner edge I used a wooden ball and a piece of 220 grit sandpaper to give the inner edge a slight bevel and remove the damage. Now I was getting somewhere. I used a folded piece of 220 grit sandpaper to fine tune the shape. I topped it once again with 220 grit paper. I am happy with the end result. I wiped the bowl down with some acetone to remove the darkening in the stain around the bowl. I wanted to even out the stain coat and the look of brown on the bowl and rim. I could not remove much more of the damage on the front and sides of the bowl without changing the profile of the pipe. I stained the rim top with a walnut stain pen to match the rest of the bowl and shank colour. It was a little dark but once it was polished and waxed it would be a perfect match.I polished the bowl and rim with a medium and fine sanding sponge to blend the finish together and smooth out the briar. I polished the briar with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step.  After polishing it with the micromesh pads I rubbed it down with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar and the plateau. The product works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turn to work on the stem. I filled in the deep tooth marks on both sides of the stem with black CA glue. I used a small file to flatten the repaired area. I used a folded piece of 220 grit sandpaper to blend them into the surface. I started the polishing with 600 grit wet dry sandpaper. I continued polishing the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process.    After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the acrylic. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection.  The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the briar and the acrylic. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The polished finish around the bowl sides and shank looks great with the rich brown stains. The Karl Erik Made in Denmark Danish Pot feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height:  1 ½ inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: 7\8 of an inch. The weight of the pipe is 2.19 ounces/62 grams. It is a beautiful pipe that functions as a sitter due to the wide heel on the bowl. I will soon be adding to the rebornpipes store in the Danish Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

Hopefully the style of writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.