Tag Archives: fitting a new stem

This Rare and Beautiful “Malaga” Raskassa Cutty cleaned up extremely well

Blog by Steve Laug

For the next little while I am working on some Malaga Pipes. I have several in queue to work on so I tend to pick them by what catches my eye. The next pipe on the table is an interesting Malaga Raskassa Large Cutty. Jeff saw it on eBay and purchased it on 10/05/2023 from a seller in Pomona, Missouri, USA. The grain on this pipe is very stunning. It was obviously someone’s favourite smoker. The pipe is stamped on the left side of the shank and reads RASKASSA. The smooth bowl and shank were dirty and worn. There were tars and oils ground into the surface of the briar. The bowl had a very thick cake that flowed over the top of the smooth rim in a spotty lava coat. The cake in the bowl was thick right up to the top of the rim. It was hard to fully assess the condition of the inner edge. The rim top and inner edge of the bowl appeared to have some damage but more would become clear in the cleaning process. The outer edge had chips and dents from knocking the pipe against a hard surface. The taper stem appeared to be either vulcanite or hard rubber. There were tooth marks on the top and the underside ahead of the button. Jeff took photos of the pipes before he started his clean up work.Jeff took photos of the rim and bowl to show the heavy cake and lava spots on the rim top and edges. The bevelled inner edge of the rim showed some darkening and had some cake on it. The grain on the rim top is quite stunning. It was a dirty pipe but still a beauty. The hard rubber stem had tooth marks and chatter on the top and underside of the stem ahead of the button. The photos of the sides and heel of the bowl show some stunning and unique grain all around the pipe. The oil curing/finish makes the grain really stand out on the bowl and shank. Jeff took a photo of the stamping on the left side it read Raskassa as noted above. It was clear and readable.For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

I am also am including a link to some printed material on the Malaga brand that came to me from the daughter of George Koch (we purchased George’s pipes from his daughter) to help identify the particular stamping on the pipe. The link takes you to the entire collection of materials that were sent to me. I have included a screen capture of one particular page that helps identify the RAS KASSA stamping on the pipe (https://rebornpipes.com/2019/02/27/malaga-pipes-catalogue-of-pipes-and-tobaccos/). I have enclosed the section on the brand in a red box in the picture above. To summarize, it basically says that the stamping is applied to pipes with special rare grain patterns in the briar. These appear to be straight grain, birdseye, swirled grains etc. that are tight patterns. They are rare – 1 or 2 in every hundred pipes. This pipe is one of those. You can read the description in the detailed explanation below.

Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The shank had an inset to take in the tenon and the end of the stem so I would need to fit a stem to sit in the shank. I took photos of the pipe once I received it. I took a photo of the rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top was clean but there were chips and nicks around the inner edge of the bowl and nicks on the outer edge. There was also some darkening on the flat surface of the rim. It is visible in the first photo below. The stem looked better, though there were tooth marks and chatter on both sides near the button and on the button surface itself.I took a photo of the stamping on the left side of the shank to show that it was readable and undamaged by the cleanup work. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.It was time to start my work on the pipe. I started with the rim top and edges of the bowl. I sanded the inner and the outer edge of the bowl. I used a topping board and 220 grit sandpaper to clean up the rim top and darkening. Once I was finished with the light topping the grain on the rim top looked very good. I polished the smooth panels on the bowl sides and the smooth rim top with micromesh sanding pads. I dry sanded it with 1500-2400 grit sanding pads and wiped the bowl down with a damp cloth after each sanding pad. I touched up the clean rim top with a Maple Stain Pen. After the staining I continued sanding the rim top and bowl with 3200-12000 grit micromesh pads. I wiped it down after each pad. It really began to be beautiful. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and turned my attention to the stem. I filled in the tooth marks on both sides with black CA glue. I set it aside to cure. Once the repairs hardened I used a small needle file to flatten out the repairs. I smoothed them out with 220 grit sandpaper to blend them into the rest of the surrounding vulcanite. I set the finished bowl aside and we back to the stem. I started the polishing of the stem with 2 x 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry.I put the stem back on the “Malaga” Beautifully Grained Raskassa Large Cutty and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful “Malaga” Large Raskassa Cutty and the hard rubber taper stem and smooth finish combine to give the pipe a great look. I honestly have no idea why it is labeled a second as there are no fills or flaws in the briar. The dimensions of the pipe are Length: 7 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.98 ounces/56 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

This Amazing Magnum “Malaga” Rusticated Billiard cleaned up extremely well

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Blog by Steve Laug

The next pipe on the table is an interesting Rusticated Malaga Magnum Billiard. Jeff saw it on eBay and purchased it on 12/22/2023 from a seller in Greensboro, North Carolina, USA. It was a large and dirty pipe with grit and grime in the grooves of the rustication. It was obviously someone’s favourite smoker. The pipe is stamped on a smooth panel on the left side of the shank and reads “Malaga”. The rusticated bowl surface had a smooth rim edge and rim top and down about 1/8 inch down the outside of the bowl. There were smooth panels on all sides of the bowl and on the left and right side of the shank. There were tars and oils ground into the surface of the briar. The bowl had a very thick cake that flowed over the top of the smooth rim in a spotty lava coat. The cake in the bowl was thick right up to the top of the rim. It was hard to fully assess the condition of the inner edge. There was a fill on the front of the rim top from the inner edge half way into the rim top. There were also burn marks on the left side of the top edge band on the rim and onto the edge of the smooth panel on the left side. There was a crack in the shank on the right side toward the bottom of the shank. The taper stem appeared to be either vulcanite or hard rubber. There were tooth marks on the top and the underside ahead of the button. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the heavy cake and lava spots on the rim top. The inner edge of the rim had some cake on it. There was also a flaw in the briar on the rim top at the front of the bowl extending from the inner edge to the middle of the rim top. It was a dirty pipe but still a beauty. The hard rubber stem had tooth marks and chatter on the top and underside of the stem ahead of the button. The photos of the sides and heel of the bowl show a unique rusticated finish with smooth panels on the pipe and makes the grain really stand out on the bowl and shank. This bowl shows real promise. Jeff took a photo of the stamping on the left side of the shank centred on the smooth panel. It read “Malaga” as noted above. It was clear and readable.He took a photo of the crack on right side lower on the shank. It is about an inch long and extended from the shank end inward to the rustication.I am including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link (https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/). That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The shank had an inset to take in the tenon and the end of the stem so I would need to fit a stem to sit in the shank. I took photos of the pipe once I received it. I took a photo of the rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top looked very good but there was fill visible on the front of the bowl from the inner edge toward the middle of the rim top. It is visible in the first photo below. The stem looked better, though there were tooth marks and chatter on both sides near the button. I took a photo of the stamping on the left side of the shank to show that it was readable and undamaged by the cleanup work. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.I decided to start working on the pipe by dealing with the crack in the shank. I ran a thin bead of CA glue on the crack and pressed it together. I went through my bands and found a silver band that fit well on the shank. I heated the band with the flame of a lighter and pressed it onto the shank against the padded surface of my desk top. I took photos of the newly banded shank from a variety of angles to give a sense of what the pipe looked like with the bling. The crack in the shank was no longer visible. The band brought the crack back together and it was tight. The only issue once I repair a crack with a band is that the original tenon no longer fits in the shank. I sanded the tenon with a folded piece of 220 grit sandpaper until it fit snug in the shank. I put the stem in place and took photos of the stem in place. The pipe is looking good.I set the stem aside and worked on the bowl top. I repaired the fill and flaw with clear CA glue and briar dust. I worked it into flaw with a dental spatula. Once it had cured I sanded the inner edge to clean up the repair with 220 grit sandpaper. I used a topping board and 220 grit sandpaper to flatten the repair and blend it into the surrounding briar. Once it was flat I used a 600 grit sanding pad to smooth out the surface. I stained the rim top with a Maple stain pen to match the surrounding bowl and shank. I polished the smooth panels on the bowl sides and the smooth rim top with micromesh sanding pads. I dry sanded it with 1500-12000 grit sanding pads and wiped the bowl down with a damp cloth after each sanding pad. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the rustication. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and turned my attention to the stem. I filled in the tooth marks on both sides with black CA glue. I set it aside to cure. Once the repairs hardened I smoothed out the repairs with 220 grit sandpaper to blend them into the rest of the surrounding vulcanite. I set the finished bowl aside and we back to the stem. I started the polishing of the stem with 2 x 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the stem back on the “Malaga” Magnum Rusticated Billiard and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl multiple coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful “Malaga” Magnum Billiard and the hard rubber taper stem and smooth finish combine to give the pipe a great look. I honestly have no idea why it is labeled a second as there are no fills or flaws in the briar. The dimensions of the pipe are Length: 8 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 1 inch. The weight of the pipe is 2.93 ounces/83 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

Jeff saw this Malaga Second Bowl sans stem, liked it and went for it

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Blog by Steve Laug

The next pipe on the table is an interesting Malaga Freehand/Skater bowl. Jeff saw it on eBay and purchased it on 12/01/2023 from a seller in Swartz Creek, Michigan, USA. It was dirty pipe with a lot of wear and tear and obviously it had been someone’s favourite smoker. The pipe is stamped on the underside of the shank and reads Malaga [over] Second. The dirty smooth finish was not able to hide the beauty of the grain around the bowl and shank. There were tars and oils ground into the surface of the briar. The bowl had a very thick cake that flowed over the top of the smooth rim in a heavy lava coat. The cake in the bowl was thick right up to the top of the rim. It was hard to fully assess the condition of the inner edge. The outer edge of the bowl showed some nicks and dents. There was also a tar/lava build up on the shank end as well. The pipe was a mess. The stem was missing so it would need to be fitted with a new stem. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the heavy cake and heavy lava coat covering the rim top. The inner edge of the rim was so thickly caked that it was not possible to know with certainty the condition. It really was a dirty pipe but still a beauty. The photos of the sides and heel of the bowls show some beautiful grain around the bowl and shank sides. Malaga pipes are oil cured and you can see that it adds depth to finish on the pipe and makes the grain really stand out on the bowl and shank. This bowl shows real promise. Jeff captured the inset on the shank end and the grime and tars built up on the surface of the briar.Jeff captured the stamping on the underside of the shank with the next photo. It was clear and readable and read as noted above. The grain below the stamp is also quite nice. I am including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link (https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/). That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The shank had an inset to take in the tenon and the end of the stem so I would need to fit a stem to sit in the shank. I took photos of the pipe once I received it. I took a photo of the stamping on the underside of the shank. It is quite clear and easy to read.I went through my can of stems and found this acrylic taper stem. The diameter of the stem portion was a little too large in diameter to fit in the inset of the shank. I would need to sand the stem diameter to get a good fit to the inset. I started my cleanup of the bowl and rim top by using a folded piece of 220 grit sandpaper to smooth out the inner rim edge and remove the darkening on the rim top around the edge. It worked very well and the cleaned-up rim and top looked much better.With all my sanding and trying various stems I was concerned about the dust and debris in the shank. I wanted to clean it up and also the inside of the airway in the stem. I used isopropyl alcohol, pipe cleaners and cotton swabs.I polished the bowl and the rim top with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The pipe began to take on a rich shine and grain was beginning to stand out. I worked on the diameter of the stem with 220 grit sandpaper so that it would fit in the inset on the shank end. It would take a regular tenon in the mortise and the portion of the stem above the tenon would fit in the inset. I sanded the diameter of the stem to match the diameter of the inset. Once it fit snug in the shank it was ready to be polished. Once I had adjusted the diameter of the stem I fit it in the inset shank end and took photos of the look of the pipe with the new stem in place. I like the grey brown acrylic stem and its flow with the shape of the pipe. I still need to polish the stem but it is looking good. I put the stem aside to finish later and returned to the bowl. To finish it at this point I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl.I set the finished bowl aside and we back to the stem. I started the polishing of the stem with 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad.I set the bowl aside and worked on the stem at this point in the process. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the new stem back on the Malaga Second Freehand and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the acrylic. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful Malaga Second Freehand – the acrylic taper stem and smooth finish combine to give the pipe a great look. I honestly have no idea why it is labeled a second as there are no fills or flaws in the briar. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches wide x 2 inches long, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.48 ounces/43 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

Can this Danmore 3090 Be Brought Back to Life?

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Blog by Steve Laug

Sometimes I look at a pipe we purchased and wonder what we were thinking when we went for it. That was the case with this Danmore 3090 freehand. We purchased it from an online auction in Los Fresnos, Texas, USA on 01/10/2018. You can see from the fact that it has been sitting here in a bag since 2018. When Jeff received it, the pipe was in pieces and he put it together for these photos. The bowl was intact with no cracks or serious nicks. The horn shank extension had come unglued and looked like it might have some delaminating happening on the long portion that held the stem. The pipe was stamped on the underside of the shank with the shape number 3090 followed by Danmore [over] Handmade Denmark. The stem had a rubber tube fit on the end that had originally been in the shank extension but was now stuck on the stem. The stem itself had been chewed or broken off and was probably missing at least ½ inch of its length. It still had the Danmore Logo on the top of the taper but that was all it had going for it. The bowl was thickly cake and there was a thick lava coat on the rim top obscuring the edges of the bowl. It had obviously been someone’s favourite pipe and had been smoked to death. The finish was filthy with grime and hand oils ground into the smooth panels and the sandblast making it all almost smooth to touch. It was impossible to know if the rim top was smooth or sandblast as there was so much tar on it. The inside of the shank that held the extension was filled with tars and oils and the inside of the horn shank extension was the same. Jeff got some good photos of the pipe before he did his clean up work and I have to hand it to him it looked pretty interesting. The question in my mind really was whether it was redeemable. The bones were nice but what was underneath once it was cleaned remained a haunting question. He took photos of the rim top and bowl and you can see what I mean by the thickness of the cake in the bowl and the lava on the rim top. It is so thick that it is flaking off in chunks only to reveal another layer! You can also see the broken off/chewed off condition of the stem in the photos he included. He included photos of the sides of the bowl and the contrasting patches on the bowl sides along with an interesting sandblast. The only thing that can be said is that the stamping on the underside of the shank is clear and readable as noted above and the Danmore D logo is very readable on the chewed off stem. You can also see the separation of the horn shank extension for the shank end in these photos. Lots of work to be done in the resurrection.The horn shank extension was originally lined with a Delrin or rubber liner to stabilize the horn from the inside. It would have been glued in place in the horn and not moved when the stem was removed. In the photo above and those that follow you can see that the liner piece has crept up the stem to where there is very little that is actually in the horn itself. I am hoping that once it is here I can work it off the stem and reinsert it in the horn again. We shall see.Jeff let the pipe fall back into its parts and took photos of it. You can see the bowl and its filthiness, the stem with the creeping rubber insert from the horn and the tired looking horn extension. In the second photo you can see the filth in the inside of the horn and into the shank itself… lots of work in cleaning it and not making things worse.I knew that the pipe was a Danish Made pipe but it has been awhile since I worked on a Danmore pipe. I turned first to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-d2.html). There was a very short clip there with one photo of a pipe very different from the one I am working on. It simply states that the factory is closed and that the pipes are made by third parties. Not too much helpful information there that is for sure.I then turned to Pipedia (https://pipedia.org/wiki/Danmore) and was much more successful. The article is short and succinct but very helpful. I have included it below for ease of reference.

Danmore was founded by Hans Sørensen in the early 1970s, and produced pipes from that time until the early 1980s, at one point having up to 30 employees. The pipes were sold in the first Dan Pipe catalog. In the early 1980’s, however, production ceased in Denmark due to labor costs, and the company’s production was outsourced to Italy and Spain, and they began to also make pipecleaners and smokers articles.

Sørensen focused on the pipecleaner side of the concern, and eventually bought a share in the factory in the Far East making them. Today the company, owned by Hans’ sons Jesper and Lars Sørensen, no longer makes pipes, and instead makes only pipe cleaners under the name Danmore Hobby Aps, selling only to hobby and craftshops in Denmark and Scandinavia.

Hans Sørensen passed away in 2012. The Sørensen family continues to own the trademarks for the use of the Danmore name in relation to pipes, matches, and tobacco.

Now I knew that the pipe was made by Hans Sorensen and was made between the early 1970s and early 1980s when production ceased in Denmark due to labor costs. From that point on the pipes were outsourced to Italy and Spain. So, I guess the pipe was made during the 10 year or so window when the pipes were handmade in Denmark. All of that info makes me a bit more interested in resurrecting this pipe.

When it arrived here it was in a plastic sandwich bag and I promptly put it aside in a drawer of pipes to work on. Periodically I would take the bag out and dump out the parts and look it over. Everytime other than today I have just put it back in the drawer, shaking my head. I think it could be fixed but did I want to was the serious question that haunted me each time I looked at it. From 2018-2024 my answer was categorically, NOT INTERESTED! So, what changed today? Got me! Last evening, I took it out of the baggie and looked it over, put the pieces together and took some photos. Something about it caught my eye this time around and I wanted to see if I could bring it back to life. I sent Jeff a note and he sent me the photos above.

Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the horn shank extension and the stem with alcohol and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub and then soaked it in Before & After Pipe Stem Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe looked far better when it arrived. I took a photo of the bowl and rim top to show how good it looked. The sandblast rim top was clean and the inner edges aw also in good condition. The stain had faded some but it would not be too much to bring it back. The shank extension was very loose with nothing holding it in place in the shank. The stem was another story. The end had been either gnawed off or broken off and still smoked that way. It cleaned up well for sure – looked much better. It would need to be replaced.Though the photo below is a bit blurry the stamping is very clear on the underside of the shank. I removed the stem from the shank end and took a photo of the pipe and extension with the stem below to get a sense of what was there now.Now it was time to put the pieces back together again. For me this is the challenge that I enjoy. Will I be able to reconstruct the pipe back to functionality without changing the plan that crafted it originally? I love that challenge. In this case I decided to start with regluing and rebuilding the shank extension. I am very thankful that it was not delaminating. The horn was dry but still very stable which took away a very time-consuming part of the work. I worked on removing the old glue from the shank end and the tenon of the extension. I used a dental spatula and small blade to scrape the surfaces and then scrubbed them with 99% isopropyl alcohol and cotton swabs and pipe cleaners. I also worked on the airway in the mortise of the briar so that the extension would have a very clean surface to bond with.Once the mortise was dried out I used some all-purpose white glue and painted the inside of the mortise and the tenon on the extension with it. I pressed the parts together and held them with pressure until the glue cured. Once it had hardened sufficiently to take the pressure off and wiped off the excess glue that had squeezed out with a damp cotton pad. I took photos of the pipe at this point. I cleaned up the Delrin/rubber ring that fit in the shank end and gave it a thin coat of all-purpose glue. I pressed it into the shank extension end and set it aside to cure. Once the glue hardened I polished the joint of the horn extension and the briar with 320-3500 grit sanding pads. I wiped the horn down after each sanding pad with a cloth impregnated with Obsidian Oil. The horn began to take on a shine. I polished the smooth panels on the bowl sides and the horn shank extension with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the horn down after each sanding pads with Obsidian Oil. It began to take on a shine as I worked through the pads. I used a Walnut Stain Pen to touch up the spotty finish around the bowl and shank and on the faded rim top. It looked significantly better once the stain cured. The colour looked much better. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I went through my collection of stems to find one that would work on the pipe. The one I found is identical to the broken one. It has the same shape as the broken one with the fishtail button. It was about ½ inch longer that accommodated the broken portion of the stem. It would need to be cleaned up and polished but it was a good match.I cleaned out the internals of the stem with alcohol and pipe cleaners. It smelled and looked much better.I started working on polishing the stem with my 320-2500 grit sanding pads. I was able to remove the scratches and light tooth marks and chatter on both sides ahead of the button. It looked much better at this point in the process. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. This beautiful sandblast Danmore 3090 Freehand with a horn shank extension and a military mount stem turned out very nice. It came together amazingly well – far better than when I began. The mix of brown stains highlights the grain around the bowl sides and bottom. The rim top and edges look very good. The finish on the pipe is in excellent condition. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Danmore 3090 Freehand is very nice and feels great in the hand. Give the finished pipe a look in the photos below. It is a nice pipe whose dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 1 inch. The weight of the pipe is 48 grams/1.69 ounces. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store, in the Danish Pipe Makers Section shortly. If you are interested in adding it to your collection let me know by message or by email to slaug@uniserve.com. Thanks for your time.

New Life for a Republic Era “Peterson’s Product” Shamrock 53 Lovat

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Blog by Steve Laug

I am working through the remaining Peterson’s Pipes I have in my bins of pipes to work on. All that remain are pipes that neither Jeff or I remember where we obtained them. I chose to work on this nice looking Lovat with a fishtail style taper stem from that group of pipes. It is stamped on the left side of the shank and read SHAMROCK. It was also stamped on the right side and reads “A PETERSON’S [over] PRODUCT” over MADE IN THE REP. OF IRELAND (3 lines) with the shape number 53 next to the bowl. There was also the Shamrock logo “S” on the left side of the saddle stem. The bowl had been reamed and cleaned as obviously Jeff had done his magic on it before I got it. He had scrubbed the exterior with Murphy’s Oil Soap and a tooth brush. The rim top showed darkening and some damage on the inner and outer edges. He had rinsed it with warm water. He cleaned out the inside of the shank and stem with alcohol, cotton swabs and pipe cleaners. The vulcanite stem is lightly oxidized from sitting around here for years and has some light tooth marks and chatter on both sides ahead of the button. There is also a stamped Shamrock “S” logo on the left side of the stem. I took photos of the pipe before I started my work on it. I took photos of the rim top and the bowl to show the condition. The rim top had some nicks on it and some damage on the inner edge of the rim making it slightly out of round. There was also darkening on the bowl top. I also took photos of both sides of the stem to show the light oxidation and tooth chatter. Over all the pipe was in good condition.I took photos of the sides of the shank to show the stamping. The stamping is readable in the photos below and is as noted above. I took the stem off the pipe and took a photo of the parts to give a sense of proportion.I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson).

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s Shamrock Pipe. On page 312 it had the following information.

Shamrock (c1941-2009) Originally stamped SHAMROCK with no brand name, an inexpensive line first described in George Yale (New York) mail order booklet in 1941, imported by Rogers Import. The line was actively promoted beginning in ’45, aggressively promoted in US by Rogers from early ‘50s when they registered the Shamrock logo with US Patent Office, claiming propriety since ’38. Over the years offered with P-lip or fishtail mouthpiece, with or without nickel band, with or without shamrock logo on the band, with or without S stamped in white or later in gold on mouthpiece. Appearing in 2008 as unstained smooth and rustic, fishtail mouthpiece with gold impressed P on the stem. COMS of MADE IN over IRELAND (C1945-1965), MADE IN IRELAND forming a circle (c1945-1965), “A PETERSON’S PRODUCT” over MADE IN IRELAND (c1945-1965), MADE IN THE over REPUBLIC over OF IRELAND c1948-1998). Model is always difficult or impossible to date.

Judging from the description above, the pipe I am working on is stamped with the stamp noted in red above. It reads “A Peterson’s Product” over Made in the Rep. Of Ireland which narrows the date to between approximately 1948-1998. It is just stamped SHAMROCK on the shank side and has an “S” logo on the left side of the taper stem.

I decided to start my work on the pipe by addressing the darkening and damage on the inner and outer edge of the rim. I used a folded piece of 220 grit sandpaper to smooth out and clean up the edge. I also used a wooden ball and a piece of sand paper to give the inner edge a light bevel. It looked much better! I decided to leave the sandpits on the bowl side and filling them seemed unnecessary to me. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. (Note the sandpit on the left side of the shank near the bowl.) I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and started working on the stem. I touched up the Shamrock “S” logo on the right side of the stem with white acrylic nail polish. Once it dried, I scraped off the excess wand sanded it clean with a worn 1500 girt micromesh sanding pad.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished hand polishing the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I wiped it on with my fingers and buffed it off with a soft cloth. The stem really began to have a deep glow. I gave it a final wipe down with Obsidian Oil and set it aside to dry.I am excited to finish this Republic Era a “Peterson’s Product” Shamrock 53 Lovat. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful flame grain all around it. Added to that the polished Sterling Silver band and the black vulcanite stem was beautiful. This smooth Classic Shamrock 53 Lovat is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 41grams/1.45 ounces. It turned out to be a beautiful pipe. I will be putting it on the rebornpipes store in the Irish Pipe Makers section. If you are interested in adding it to your rack let me know by message or by email to slaug@uniserve.com. Thanks for your time and as Paresh says each time he writes – Stay Safe.

New Life for a “Peterson’s Product” Shamrock 338 Bent Billiard

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Blog by Steve Laug

I am working through the remaining Peterson’s Pipes I have in my bins of pipes to work on. All that remain are pipes that neither Jeff or I remember where we obtained them. I chose to work on this nice looking Bent Billiard with a P-lip style taper stem from that group of pipes. It is stamped on the left side of the shank and read SHAMROCK. It was also stamped on the right side and reads “A PETERSON’S [over] PRODUCT” over MADE IN THE REP. OF IRELAND (3 lines) with the shape number 338 next to the bowl. The bowl had been reamed and cleaned as obviously Jeff had done his magic on it before I got it. He had scrubbed the exterior with Murphy’s Oil Soap and a tooth brush. He had rinsed it with warm water. He cleaned out the inside of the shank and stem with alcohol, cotton swabs and pipe cleaners. The vulcanite stem is lightly oxidized from sitting around here for years and has some light tooth marks and chatter on both sides ahead of the button. There is also a stamped Shamrock “S” logo on the right side of the stem. I took photos of the pipe before I started my work on it. I took photos of the rim top and the bowl to show the condition. The rim top was smooth and clean. There were nicks on the rim top and some damage on the inner edge of the rim making it slightly out of round. There was also damage on the front outer edge of the bowl. I also took photos of both sides of the stem to show the light oxidation and tooth chatter. Over all the pipe was in good condition.I took photos of the sides of the shank to show the stamping. The stamping is readable in the photos below and is as noted above. I took the stem off the pipe and took a photo of the parts to give a sense of proportion. I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson).

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s Shamrock Pipe. On page 312 it had the following information.

I decided to start my work on the pipe by addressing the darkening and damage on the inner and outer edge of the rim. I used a folded piece of 220 grit sandpaper to smooth out and clean up the edge. I also used a wooden ball and a piece of sand paper to give the inner edge a light bevel. It looked much better!I decided to leave the sandpits on the bowl side and filling them seemed unnecessary to me. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. (Note the sandpit on the left side of the shank near the bowl.) I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and started working on the stem. I scrubbed the oxidation on it with Soft Scrub cleanser and was able to remove the majority of it. I sanded out the tooth marks on the top and underside of the stem ahead of the button with 220 grit sandpaper and started the polishing with 400 grit wet dry sandpaper. I wiped it down with a cloth impregnated with Obsidian Oil once I was finished. I set it aside to cure. I touched up the Shamrock “S” logo on the right side of the stem with white acrylic nail polish. Once it dried, I scraped off the excess wand sanded it clean with a worn 1500 girt micromesh sanding pad.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished hand polishing the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I wiped it on with my fingers and buffed it off with a soft cloth. The stem really began to have a deep glow. I gave it a final wipe down with Obsidian Oil and set it aside to dry.I am excited to finish this Republic Era a “Peterson’s Product” Shamrock 338 Bent Billiard. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful flame grain all around it. Added to that the polished Sterling Silver band and the black vulcanite stem was beautiful. This smooth Classic Shamrock 338 Bent Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 41grams/1.45 ounces. It turned out to be a beautiful pipe. I will be putting it on the rebornpipes store in the Irish Pipe Makers section. If you are interested in adding it to your rack let me know by message or by email to slaug@uniserve.com. Thanks for your time and as Paresh says each time he writes – Stay Safe.

Re-stemming and Restoring a Danmore De Luxe Made in Denmark Scoop

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Blog by Steve Laug

Danmore was founded by Hans Sørensen in the early 1970s, and produced pipes from that time until the early 1980s, at one point having up to 30 employees. The pipes were sold in the first Dan Pipe catalog. In the early 1980’s, however, production ceased in Denmark due to labor costs, and the company’s production was outsourced to Italy and Spain, and they began to also make pipecleaners and smokers articles.

Hans Sørensen passed away in 2012. The Sørensen family continues to own the trademarks for the use of the Danmore name in relation to pipes, matches, and tobacco.

There was also a shape chart on the site that I have included. The shape was a 3041 which I have drawn a red box around.With that I turned to work on the pipe. I went through my can of stems and found one that would work well with the bowl. It is a uniquely carved saddle stem with a twist of a freehand. I sanded the tenon now slightly to allow it to fit the shank. I put it in the shank and took photos of the pipe. I like the looks of the one I chose over the original! I set the stem aside and turned to the bowl clean up. I reamed the bowl with a PipNet pipe reamer using the second and the third cutting head to take the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls with a piece of 220 grit sandpaper wrapped around a dowel to smooth them out. I scrubbed the exterior of the briar with a tooth brush and undiluted Murphy’s Oil Soap. It looked much better and the dust and debris was gone. I dried it with a cotton towel. I scrubbed out the internals of the pipe with 99% isopropyl alcohol, pipe cleaners and cotton swabs. I cleaned out the airway in the stem as well. I worked on these areas repeatedly until the shank and the airway in all the parts was clean.I worked over the damage on the inner edge of the bowl and the rim top. I also smoothed out the damage on the outer edge with a folded piece of 220 grit sandpaper. It looked much better after I sanded the damaged areas smooth.I polished the briar with 1500-12000 grit micromesh sanding pads. I wiped it down with a damp cloth after each pad. The briar took on a deep shine that highlighted the grain. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With that done, the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a lighter to lift the tooth marks. I sanded out what remained with 220 grit sandpaper and started polishing the stem with 600 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished polishing the stem with Before & After Pipe Stem polish (both Fine and Extra Fine) then wiped the stem down with another coat of Obsidian Oil.I am excited to finish this restemmed Danmore De Luxe 3041 Made in Denmark Scoop. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the rusticated gourd and the polished black, fancy turned vulcanite stem was beautiful. This Danmore De Luxe 3041 Scoop is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.66 ounces/48 grams. It is a beautiful pipe and one that I will be putting in the Danish Pipemaker Section on the rebornpipes store. Thanks for walking through the cleanup with me as I worked over this pipe.

Restoring a Gourd Calabash with a Briar Cup from the Regina Lot

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Blog by Steve Laug

The next pipe I chose to work on came from a lot of 11 pipes I purchased from a lady in Regina, Saskatchewan. She had found them in a house she bought and wanted to know if I wanted them. We struck a deal, I paid for the pipes and shipping and the box arrived while I was travelling in Europe. In the box were 5 Stanwells, 1 Soren Freehand, 1 Calabash with a Briar Bowl, 1 Nording Freehand, 1 Italian Made Bertenetti, 1 Rhodesian with a banded cracked shank, and 1 Brigham. I have restored the Nording, the snapped Stanwell, the Brigham and there are blogs on each restoration.The next pipe on the table is the calabash from the lot above. There is no stamping on the pipe, shank or extension. The outer bowl was gourd calabash, the cup in the bowl is briar and seems to be glued in the calabash. There was a thick cake in the bowl, cobwebs in the bottom and on the bowl walls and some remnants of tobacco. The airway was plugged and there was no draught on the pipe. There was a lava overflow on the briar cup top. The edges of the bowl were in good condition. The finish on the briar cup was dirty and dusty and there was some lava on the outer edge of the bowl. The gourd was also very dirty with dust and debris in the rustication. There was a turned briar shank extension in the shank end that was held in place by a tenon. The fit in the gourd shank was off because of the grime in the airway. The stem was oxidized and calcified on the top and underside. The stem had some light tooth marks and chatter on both sides. I took photos of the pipe before I started my cleanup work on it. I took a close-up photo of the bowl and rim top to show the cake in the bowl. The rim top shows some thin lava spots on the smooth finish and in the plateau. The inner and outer edges of the bowl looked good. I took photos of the top and underside of the stem surface and button to show its general condition. It had some light tooth marks and chatter on both sides.I removed the stem from the shank to get a sense of what the pipe looked like in terms of proportion and curves. It was well designed and flowed well from bowl cap to tip of the stem.I took the shank extension off the shank end. It was a push tenon that held it in place and it did not fit well against the shank end of the gourd. The briar bowl cup was stuck firmly in the gourd. At this point I was not sure whether it was just gummy or if it had been glued in place in the gourd. I used a cotton swab and alcohol to place the liquid around the gap between the gourd and the briar. I repeated the process and let it sit over night. It did not loosen at all. I even tried some acetone and again the bowl did not move.Since the bowl did not seem to be removable I decided to proceed with the clean up. I reamed the bowl with a PipNet pipe reamer using the third cutting head to take the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls with a piece of 220 grit sandpaper wrapped around a dowel to smooth them out. I scrubbed out the internals with 99% isopropyl alcohol, pipe cleaners and cotton swabs. In this case it was more intensive than normal. I cleaned inside of the bowl and the airway at the bottom of the bowl. I cleaned out the inside of the gourd from the shank end and also the inside of the shank extension. I cleaned out the airway in the stem as well. I worked on these areas repeatedly until the shank and the airway in all the parts was clean. I scrubbed the exterior of the briar cup and the gourd with a tooth brush and undiluted Murphy’s Oil Soap. It looked much better and the dust and debris was gone. The key with gourd is not to leave water sitting on it for long. I dried it repeatedly and blew air through the airway to dry out the inside of the gourd. I polished the briar top of the briar cup with 1500-12000 grit micromesh sanding pads. I wiped it down with a damp cloth after each pad. The rim top took on a deep shine that highlighted the grain. I worked some Before & After Restoration Balm into the surface of the briar and the gourd with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I also worked it into the shank extension with my fingers. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With that done, the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I wiped the bowl down with cotton pads and SoftScrub cleanser to remove the oxidation. Once finished I “painted” the surface of the stem with the flame of a lighter to lift the tooth marks. I sanded out what remained with 220 grit sandpaper and started polishing the stem with 600 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Obsidian Oil to preserve and protect the stem.I am excited to finish this Gourd Calabash with a Briar Cup insert. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the rusticated gourd and the polished black, fancy turned vulcanite stem was beautiful. This Gourd Calabash with a Briar Bowl is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 7 ½ inches, Height: 4 inches, Outside diameter of the bowl: 2 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 3.77 ounces/106 grams. It is a beautiful pipe and one that will be staying in my collection for the time being. Thanks for walking through the cleanup with me as I worked over this pipe.

Thanks Bill for the chance to craft one of my own

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Blog by Steve Laug

Earlier in the summer I received a package from a friend in Saskatchewan that included some nice pipes for me to enjoy that he had restored along with this partially finish Billiard. It had been shaped and drilled and had some large flaws on the left side of the bowl. The one mid-bowl was quite large and another toward the top of the bowl and onto the rim top. Both were deep and ragged looking and both would need work. I filled them both in with briar dust and clear CA glue and set it aside to cure. I was not too worried about it as in the shaping process much of the briar around the sides and rim would be removed. I took closer photos of the repairs to the flaws in the sides of the bowl. I layered in briar dust and clear CA glue to build up the flawed areas. I wanted to be able to start the process with a smooth surface on the bowl and shank. Once the repairs cured I flattened them out with files and then sanded them smooth with 220 grit sandpaper. I used a Dremel and a sanding drum to further blend them into the surface of the bowl. I removed the long taper billiard stem and “discovered” that it was a filter stem made for a 9mm filter. I decided to get rid of that stem and with the length of the thick shank that I would fit a new stem. I chose a stem that was about an inch shorter than the taper original. It was a thick looking saddle stem that I thought would look great and create a nice looking Lovat.I set up the PIMO tenon turning tool on my hand drill. I adjusted the settings to give me a very clean turn on the tenon. In the first photo you can see the misshaped tenon. I measured the tenon and then turned it once. I cleaned off the excess and turned it a second time to smooth out the roughness of the edges. I tried it in the shank and though the diameter of the stem was larger it looked very good. I used a flat rasp to remove excess material from the stem diameter. I continued to sand and file off the excess until it was close to the same diameter as the shank. I took photos of the fit of the stem to the shank on the pipe. I used a Dremel and sanding drum to bring it down further. I worked on the stem/shank fit with 220 grit sandpaper. It was looking very good at this point. It was getting very close to the shank fit. I fit the stem on the shank and took photos of the new look of the stem/shank fit. It still needed work but it looked very good at this point. I worked on the stem some more with 220 grit sandpaper to smooth out the transition between the stem and the shank. Once it was smooth I decided to see what the shank would look like with a band. I had a gold band that was perfect size for the shank. I put the band on the shank and took photos of the bowl with the shank. What do you think? To me it is exactly the touch I needed for this pipe to step up a bit. I like the look on the shank. I fit the stem to the shank to have a look at the flow of the pipe with the gold band and the saddle stem. Now I was even more convinced that the band was a great idea. It gives the pipe a classic Lovat look with a touch of bling. In preparation for staining the bowl I polished it with micromesh sanding pads 1500-400 grit pads to smooth out the repaired areas and the scratches on the surface of the bowl and rim top. It looked much better at this point in the process. I wiped the bowl down with a damp cloth to remove the sanding dust and then put a cork in the bowl and prepared the bowl for staining. I have had success in using a Cordovan stain when I am dealing with large repairs like this bowl had on the rear and left side of the bowl. It works to blend them in better than just a brown stain.I applied the stain with a dauber and then flamed it with a lighter it to set it in the grain. I repeated the process until I was happy with the coverage. You can see the darkness and coverage of the stain in the photos below.I like the stain to be more transparent to allow the grain to shine through but I want it opaque enough around the repairs to blend them into the surrounding briar. I sanded the bowl and shank with a medium and fine sanding sponge and I am really pleased with the coverage and the transparency of the colour. I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. I sanded out the file marks and the scratches with 220 grit sandpaper and started the polishing with 600 grit wet dry sandpaper. It looked significantly better and was ready to polish it. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I love it when I am carving or shaping a pipe to come to this point in the process. If always feels I am on the homestretch. I look forward to the final look when the Lovat I have carved is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The depths of the rustication really pop with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and gold band on the thick shank. This Thick Shanked Lovat was a fun pipe to carve and to finish. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The repaired fills blend well into the stain of the finish. The pipe feels great in the hand will be better when warmed up while smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.15 ounces/61 grams. I am looking forward to loading a bowl and enjoying this pipe. Thanks again Bill for the gift and the joy I had in working on it.

New Life Sandblast Republic Era Peterson’s System Standard 312

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Blog by Steve Laug

The next pipe on the work table is a sandblast Peterson’s System pipe that we purchased from our connection in Copenhagen, Denmark on 01/26/2023. It was stamped Peterson’s [over] System [over] Standard on the underside of the shank followed by Made in the Republic of Ireland (in three lines) [over] the shape number 312. It has a sandblast finish around the bowl and shank that is covered with a shiny coat of varnish it appears over a lot of oils, debris and grime. There was a moderate cake in the bowl and a light lava overflow in the sandblast on the rim top. The top and edges of the rim looked good under the tars and lava. There was a very beautiful pipe underneath all of the buildup of years of use. The nickel ferrule on the shank end was oxidized and is stamped on the top and left side K&P Peterson’s [over] the three common hallmarks on System pipes – a shamrock, a wolf hound, and a tower. The stem was a Peterson’s style P-Lip. It was well polished and shiny with light tooth marks and chatter. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the moderate cake in the bowl and the light lava build up on the sandblast rim top and the edges of the bowl. The rim top and edges looked pretty good and a proper clean up would tell the full story. Jeff took photos of the top and underside of the stem showing the tooth chatter, scratching, calcification and oxidation on the stem surface and wear on the edges of the button. The stem looks far better in the photos than it does in person. The button edge was very worn and was in tough condition. The edges were damaged enough for me to want to replace this stem. More would be visible once Jeff cleaned it up. Check the later photos. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the grime around the sides of the bowl and shank under the spotty looking shiny coat on the finish. It seems to fill in the grooves in the blast. Jeff took photos of the stamping on the underside of the bowl and shank. The stamping was faint but readable as you can see from the photos. It read as noted above. The Nickel Ferrule is actually clearly stamped and readable. The hallmarks are light but readable. I am including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

Pipedia also included a section of information on the System pipes including a diagram of the systems look (https://pipedia.org/wiki/Peterson#Republic_Era_Pipes). I quote a section of the article in part and include a link to another article on Pipedia on the System pipe.

The Peterson System pipes are the standard bearers of the Peterson pipe family, famous for the excellent smoking pleasure they provide. Often imitated but never equaled, the Peterson System smokes dry, cool and sweet, thanks to the scientiﬁc effectiveness of the original design. The heart of the System is the unique graduated bore in the mouthpiece. This makes the suction applied by the smoker 15 times weaker by the time it reaches the tobacco chamber. The result is that all the moisture ﬂows into the reservoir and, thus cannot reach the smoker’s mouth. The Peterson Lip further enhances the effectiveness of the graduated bore by directing the ﬂow of smoke upwards and away from the tongue. This achieves a uniquely even distribution of smoke and virtually eliminates any chance of tonguebite or bitterness. Furthermore, the shape is contoured so that the tongue rests comfortably in the depression under the opening. Each “PLip” mouthpiece is made from Vulcanite. For the Peterson System pipes to work properly, the stem/tenon has to have an extension, the tip of which will pass by the draft hole from the bowl and into the sump. Upon the smoker drawing in smoke, this extension then directs the smoke down and around the sump to dispense a lot of the moisture before the smoke enters the extension and stem. On the System Standards and other less expensive systems, this extension with be made of Vulcanite turned integrally with the stem. On the more expensive System pipes this extension will be made of metal which screws into the Vulcanite stem. This extension on the earlier pipes will be of brass and the newer pipes will be of aluminum. Most smokers not knowing this function of the metal extension, assumes that it is a condenser/stinger and will remove it as they do with the metal condensers of Kaywoodie, etc. Should you have a System pipe with this metal extension, do not remove it for it will make the System function properly and give you a dryer smoke (https://pipedia.org/wiki/A_closer_look_at_the_famous_Peterson_Standard_System_Pipe).

I have included the information on the shape number on this pipe that I picked up on researching the previous pipes. This is the second of two Peterson’s System pipes marked with the 312 shape number that I have worked on in the past few days. I have included a page from a Petersons Catalogue that I have on rebornpipes (https://rebornpipes.com/tag/peterson-hallmark-chart/). I have put a red oval around the 312 shown in the catalogue page shown below. That should give a clear picture of the size and shape of the pipe.I knew that I was dealing with a Republic Era pipe made between 1950-1989. It was a Sandblast Peterson’s System Standard 312 Billiard with an interesting blast finish. The bowl was stained with a combination of brown stains. Now it was time to work on the pipe.

Jeff had cleaned it thoroughly. He had reamed it with a PipNet reamer and cleaned that up with a Savinelli Fitsall Pipe Knife. He had scrubbed the exterior of the briar with undiluted Murphy’s Oil Soap. He removed the shiny coat on the briar with acetone on cotton pads. He cleaned out the interior of the shank, sump and airway in the shank and stem with alcohol, pipe cleaners and cotton swabs. He scrubbed the stem with Soft Scrub to remove the oxidation and calcification on the surface. He soaked it in Before & After Deoxidizer to remove the oxidation. He removed it from the Deoxidizer and rinsed it off with warm water. I took some photos of the pipe before I started my part of the work. I took some close up photos of the rim top and also of the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. The rim top was and inner edge were in good condition. I also took close up photos of the stem to show the condition of the vulcanite. It was still oxidized and the tooth marks on the button and on the stem ahead of the button were very visible in the photos. The button edge of the stem was worn down to almost nothing on both sides.One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. The stamping on this one was very faint to start with so I was worried that it would disappear altogether with the cleanup. He was not only able to preserve and maintain its condition in the process. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. I would like to encourage all of us to be careful in our work to preserve this as it is a critical piece of pipe restoration! I took the stem off the shank and took a photo of the pipe to capture the look of the pipe as a whole. The pipe bowl was very clean and the sandblast looked great. I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the sandblast surface of the briar with my fingertips and a horse hair shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. With briar polished with the Restoration Balm I moved onto the metal. I polished the Nickel Ferrule with a jewellers cloth to raise the shine and to protect it from further oxidation. I set the bowl aside and turned my attention to the stem. I went through my stems and found a perfect unused replacement that I had picked in a batch I stems I received from a local pipe shop. It was the exact shape, and length as the original but the diameter of the tenon end would need to be reduced by sanding. I worked on the diameter of the tenon with a folded piece of 220 grit sandpaper. I would not need to remove much but just enough to make the fit snug in the shank. Once finished the fit in the shank was perfect.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. Once again at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when the Republic Era Sandblast Peterson’s System Standard 312 is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and the replacement stem with Blue Diamond. I gave the bowl and the newly fit stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The depths of the sandblast really pop with the wax and polish. The shiny new black vulcanite stem is a beautiful contrast to the browns of the bowl and thick shank and Nickel ferrule. This Republic Era Peterson’s Sandblast System Standard 312 Bent Billiard was another fun pipe to work on. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The pipe feels great in the hand will be better when warmed up while smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.76 ounces/49 grams. I will be putting it on the rebornpipes store in the Irish Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.