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A Christmas Gift in need of a stem splice – L J Peretti Squared Shank Billiard

Blog by Dal Stanton

After a wonderful time in the US, sharing Christmas and New Year with our family, and catching up on ‘grandpa time’ with our two grandsons, my wife and I returned to Sofia, Bulgaria, to find as much snow as we left in Denver! Two memorable ‘piping events’ transpired while in Denver. First, the inaugural smoke of the restored 1907 McLardy Gourd Calabash (See: Link) which was filled with a tasty bowl of Dark Star recommended by Steve for the special occasion. It was a wonderful, cool smoke. The McLardy did admirably. The second ‘piping event’ was a pipe-picking expedition several of my family members (guess who this trip was for?) did to Denver’s huge Brass Armadillo Antique Mall! We had a great time in search but unfortunately, I found no treasures to bring home. Yet secretly, my youngest son stowed away his Christmas gift for me which I discovered under the tree a few days later! He got a great deal and I can see why! He knew I would have fun trying to breathe new life into the L J Peretti now before me on my work table in Sofia. I am anxious to get back to work on a pipe and this Peretti is a great starting block for 2017! With the obvious need to solve the issue of the broken and missing stem piece, I can easily see what attracted my son to this stummel. The briar swirls stunningly into fire grain and very distinct and tight bird’s eye knots. There are a few lightened fills that will need attention and the bowl has significant cake and will need to be reamed down to the fresh briar. The rim shows some thick lava flow and has minor dents. Unfortunately, the center swatch of the L J Peretti – Imported Briar marking on the squared shank is worn off – over achieving buffing or wear? The Peretti ‘P’ is visible on the surviving legacy of the original saddle stem. I’ve grown to appreciate the enduring marks of a pipe’s provenance and for this reason, this surviving piece of this pipes history needs to be protected and restored! I’ve been thinking for some days – actually, starting with the opened gift (!) about how to splice a new piece of stem to the survivor? I haven’t done this particular maneuver before, but I’m sure it can be done!

When I began my research on L J Peretti, I was surprised to discover that it is not an Italian pipe as one might expect with such a name! In fact, I discovered the genesis of a significant story of Americana pipe history with the establishment of the L. J. Peretti Company of Boston in 1870 (Pipedia citing: Pipes, Artisans and Trademarks, by José Manuel Lopes), the second oldest tobacco shop in the US, second only to Iwan Ries & Co. of Chicago established in 1857 (See: Link). Going directly to L J Peretti’s website, now president, Stephen L. Willett provides this historical summary of this Boston icon (Link: http://www.ljperetti.com):

In 1870, Libero Joseph Peretti arrived in Boston from Lugano, Switzerland. Filled with an entrepreneurial spirit and a love for fine tobacco, L.J. established the “Peretti Cuban Cigar Co.” in Boston’s historic North End. In the first two decades of business, the company provided a number of contributions to the tobacco industry and began to blend “house cigars”.

1892 marks the establishment of the Peretti Cigar Factory in Park Square, Boston. For over forty years, the company employed fifty rollers who produced some of the finest cigars in New England. Not only did Peretti’s manufacture blended cigars, but they also created Clear Havana Vitolas such as the legendary La Mirendella.

L.J.’s son, Joseph, aka “The Major”, followed his father into the family business. His primary love was pipes and pipe tobacco. Among his notable accomplishments was the creation of the first “English” blend, called British, in the United States; as well as securing the exclusive import rights to Peterson pipes and Sullivan & Powell tobaccos.

After World War II the third generation Peretti’s, Robert, entered the firm. The original store had moved from the North End to the centre of Boston on Massachusetts Avenue and there were additional stores throughout the financial district of Boston. Robert became a tobacco legend in United States and throughout the world. Most of the more than eighty house blends of pipe tobacco were created by Robert Peretti. His reputation as a blender led politicians, actors, celebrities and gentlemen of all callings to seek his tobacco advice.

I enjoyed reading several comments after the interview of Stephen Willett on The Pipes Magazine Radio Show (See: Pipes Magazine Radio Interview) extolling the fact that tobaccos are mixed in house and one could take his pipe to their shop on 2 1/2 Park Square today, and be guided by experienced tobacconists and test several selections before making a decision to purchase. My son and daughter-in-law, formerly of Boston, also had the opportunity to explore this historic tobacco shop!

I was still curious about the name, “Peretti”, and its Swiss (not Italian) origins with the patriarch Libero Joseph Peretti’s arrival in the US in 1870 from Lugano, Switzerland. It did not take long to figure it out when looking at the location of Lugano on a map of Europe thanks to Google Maps. The Italian influence would be inescapable as Lugano is situated in a slender finger of Swiss land on the southern edge of the Alps with greater topographical access to the Italian planes falling away to its south than to Switzerland proper to the north – through the Alps. Curiosity satisfied.One other question hounds me – the question for each pipe: Where was this particular L J Peretti pipe made? In Boston? Per L J Peretti’s website, today pipes with the Peretti stamping are made exclusively by Briar Works in Nashville, TN. This Peretti, however, predates this association. Briar Works began operations in 2012. One possible clue came at the close of Stephen Willett’s interview on the Pipes Magazine Radio Show in April of 2016 referenced above. Willet was asked about relating a ‘favorite pipe story’. Willett commented on being in London smoking pipes with a John Redman, who used to make pipes for L. J. Perretti Co. So, a possible source. The John Redman Ltd. and British Empire Pipe Co. is cited in Pipephil.eu listing the names produced (Aristocrat, Buckingham, Buckingham Palace, Canberra, Captain Fortune, Dr John, Golden Square, Redonian, Richmond, Smokewell, Twin Bore) but no reference to a L. J. Peretti association. I sent an email to the L. J. Peretti Tobacconists shop in Boston regarding the provenance of this particular Peretti names-sake before me. We’ll see if we can learn more.

I was gratified when an email arrived from the L. J. Perretti Co. Tobacconists shop in Boston a few days later. Here is what I found:

Hello Dal,

We have been sourcing our proprietary pipes from a number of different manufacturers. That said, it is most likely that Arlington Briars made the pipe you have in your possession. Photos would help us identify the pipe further. I will have to look through some of our old content and see what I can find. Hope this helps,

Tom

LJP

Thankful to Tom for his response, I sent on photos. Per Pipedia,

Arlington Briar Pipes Corporation was founded in 1919 in Brooklyn, New York, and produced the Arlington, Briarlee, Firethorn, Krona and Olde London brands among dozens of others, primarily acting as a subcontractor making pipes to be sold under other brand names. Among others, in the 1950’s, Arlington turned pipes for the famed Wilke Pipe Shop in New York City. The corporation was dissolved by the State of New York as inactive on December 6, 1978.

With a greater appreciation for the pipe before me and the rich heritage of the L. J. Peretti name and company, I take another long, hard look at the surviving stem piece. My goal is to splice the stem by cannibalizing another saddle stem. My original idea was to see if I could find a piece of stainless steel tubing small enough to insert into the airways of both the survivor stem piece and the new cannibalized piece and connect them – providing a firm connection point and reinforcement for the splice. Before returning to Bulgaria, I went to a specialized store in Denver with hope of finding such a tube. They were not able to help me and indicated that I could probably find tubing like I wanted in a medical equipment context…. So, with this idea put aside, my goal is a clean bond using only superglue. I take another picture of the surviving stem piece and the stem candidate. I want to remove the stinger and after it refuses to budge I heat it with a lighter loosening the vulcanite grip. It joins the other retired stingers in the bottle. Using a straight edge, block and sharpie pen, I draw a line across the original stem. It will act as a guide as I cut the vulcanite using the Dremel with a cutting blade. Well, after starting with a cutting blade, I discovered that it was difficult to maintain control over the blade movement. I switched to the sanding drum and that worked much better. I’ll fine tune the cut after cutting the second stem. The pictures show the progress. I want to cut the donor stem very close to the saddle expansion where the stem is thickest. This hopefully will give me more wiggle room as I fashion the two stems together. I use the Dremel blade to do a rough cut to remove the shank side of the stem. I’ll save this piece to fabricate a breather insert later – waste not want not! Key to this stem splice working is a proper aligning of the airways while working on shaping the external stem appearance. Hopefully to accomplish this, to keep the airway stationary, I form a temporary insert stabilizer by cutting off the ends of a Q-tip and wrap the center plastic Q-tip tubing with scotch tape. I do this to enlarge the circumference of the left-over Q-tip to form a tight fit as each end is inserted into the airways of the adjacent stem pieces. It took me a few test Q-tips to get the size right. Now I can gradually shape the external stem and keep things lined up. In the final picture of the set below, you can see the aligning tube. The pictures show my plan materializing. I have hope that it will work! Now to fine-tune the trueness of the cut stem ends. I start with the survivor by standing it and eye-balling it next to a straight edge – not perfect! The first picture shows the leaning tower of Pisa! Working out of our 10^th floor flat, I don’t have all the tools available to me to automate procedures so I must improvise. I have a miter box that might do the trick. I take a strip of 240 grit sanding paper and use the miter’s perpendicular position to create a sanding mechanism that should produce a flat, true end. Moving the sanding paper back and forth while I manually pinch it against the triangle seems to do the job. After patient, easy back-and-forth motion, the end of the survivor stem piece looks good! A comparison shot to the leaning Tower of Pisa shot shows the progress. The new extension also needed some fine-tuning. Since there is a taper in the stem and therefore it’s uneven, I cannot use the miter box like before. I use the topping board with 240 grit paper to bring the angle into proper alignment – I discover that it is not an easy slam dunk to get things right. It takes several spins on the board following each spin by refitting the extension with the original stem and looking for the gaps between the two pieces. I need the junction to be as true, tight, and flat as possible for a good bond and a straight stem. After several cycles, I have it about as good as its going to get. The pictures show the process. I replace the temporary Q-tip stabilizing insert with a pipe cleaner inserted through both pieces and linking them up. The pipe cleaner will serve to keep the airway lined up during gluing as well as guard against glue possibly clogging the airway. I use a narrower, less fuzzy bristled pipe cleaner. After testing I found that a non-bristled pipe cleaner had too much fuzz and inhibited a tight junction between the pieces. I apply a little petroleum jelly to the section of the pipe cleaner that may meet the superglue. This will (hopefully!) keep the pipe cleaner from sticking to the glue. I wipe off excess jelly because I don’t want it interfering with the glue bonding. I then apply Starbond Black Medium KE-150 glue to the original stem piece, not too thick and spread it over the junction surface with a toothpick. My main concern is to allow the bond to settle ‘naturally’ around the airway alignment and have the stem straight. If gaps appear I can add additional glue later as a fill. Pulling the pipe cleaner from the shank side I draw the pieces together, align and compress for a few minutes. I set the spliced stem aside allowing the KE-150 glue to cure. The pictures show the progress. Turning now to the stummel, I take another close-up of the rim and chamber before starting. I use the Pipnet reaming kit and clean out the moderately thick carbon cake formed in the chamber. I use 3 of the 4 blades available to me to remove the harder than usual cake. After the Pipnet blades, I fine tune the chamber surface with the Savinelli pipe knife and then, using my finger and a dowel rod, I sand the internal chamber wall with 240 grit paper. Finally, I wipe the bowl out with a cotton pad dampened with isopropyl 95%. The chamber wall looks good – no problems there. Before cleaning the rim and stummel externals, I take Q-tips and pipe cleaners with isopropyl 95% to clean the internals of the stummel. Following this, I use Murphy’s Oil Soap undiluted with cotton pads and scrub the rim and surface. The lava build up on the rim proved to be resistant so I added use of the brass brush to the cleaning job. The inner rim appears to have burn marks on the front and back of the bowl. I’ll remove this damage by cutting an inner rim bevel later. The pictures show the cleaning progress. After rejoining the curing spliced stem to the stummel to avoid creating shank shoulders, I take a medium grade sanding sponge and sand the entire stummel surface and rim, avoiding the shank panel containing the L J Peretti stamping. I follow this with the same regimen using a light grade sanding sponge. With the sanding sponges, I’m removing small pitting and imperfections from the briar surface. To clean up the rim further, I cut an initial bevel on the inner rim first using a tightly rolled piece of 120 grade paper. I follow this using 240 grit then 600. I closely examine the surface and the sponge sanding did the job so that I did not need to use any super glue for fills. I did use the stain marker and darken fills that had lightened. The pictures show the initial stummel prep. I’m anxious to return to the stem repair to begin the ‘sculpting’ process. I’m sure that the donor stem that I’m using isn’t the best candidate for a match, but it is the only other saddle stem I have that isn’t already claimed by a stummel here in Bulgaria. Oh my – it reminds me that I just saw lots of 100 stems being auctioned on eBay! If only…. I take a few pictures of the spliced stem before I begin. To do the sculpting I use my Dremel high-speed rotary tool and mount the drum sanding tool. With the Dremel speed set on 2 of 5 (1 being the slowest RPMs) I gently and patiently begin removing vulcanite and shape the stem to give it a uniform look. The pictures show the progress until… …You’ve heard me say before, “As they say, it was going so well until it wasn’t.” The new superglue bond between the two stem parts simply gave way. I sat back in my chair looking at the divide and contemplated a visit to my favorite adult beverage. Before starting this project, I researched through the blogs looking for different approaches and techniques to this specific genre of stem repair – splicing. Steve has a very helpful Reborn essay, What are the options for repairing a damaged stem? I could not find anything with the specifics I was facing. Now with the two pieces before me, I decide to shoot an ‘SOS’ to Steve, even though I know he’s somewhere in the world traveling with his work. I press the send button, turn off the light, and head to bed!Gratefully, Steve’s reply arrived the next morning referencing another Reborn Pipes contributor, Jacek A. Rochacki, from Poland. Steve’s email described Jacek’s technique of creating a simple interlocking step between the two stem pieces by filing 90 degree angles out of the upper half of one piece and a corresponding 90 degree angle out of the lower half of the other piece. Essentially creating a juxtaposed and flipped ‘L’ on each stem piece. The step will provide more area for the glue to bond as well as distribute the stummel’s weight across the stem rather than at one tension point. The science behind the technique sounds good, now I need to bring the theory into physical reality! I decide to use the width of a flat needle file to determine the steps’ widths. Starting with surviving stem, I score a line to provide a guide for the edge of the step (first picture). After this, I wedge the stem piece in the miter box and invert the flat needle file and use it as a saw to cut a straight vertical incision half-way into the stem. Pictures 2 and 3 show this in progress. I use the Dremel to gradually remove the vulcanite and finish the fine-tuning with the needle file. The pictures show the progress. The other stem piece follows the same protocol. The whole process took quite a bit of time filing, eye-balling, test fitting and filing again. The junction I have is not a perfect fit. Dealing with the odd matching stem pieces presents its own challenges. The key as before, is to align the airway holes to have as much as possible a seamless airflow. The final picture in the set below shows the pipe cleaner inserted through the pieces and mimics the natural alignment before bonding with superglue. In this position, to test the freedom of the pipe cleaner to move, I compressed the pieces at the ‘step junction’ and then pulled the pipe cleaner back and forth to assure as much as possible a good alignment. The pictures tell the story. As before, I use a bristled pipe cleaner with less fuzz, apply petroleum jelly to the pipe cleaner to avoid sticking to the glue, and apply Black KE-150 Glue to the step surfaces. I pull the pipe cleaner from the shank-side to draw the stem pieces together to allow a natural placement favoring a clear airway. Once the steps fully engage, I compress the steps together to form the bond. While I apply this pressure, I also give a little pull on the pipe cleaner to assure that it is still moving freely and not crimped at the splice junction. After curing for 24 hours, I inspect the junction lines and apply additional KE-150 glue where needed to seal the joint. With the stem splice curing, I turn my attention to the stummel. Staying clear of the L J Peretti nomenclature on the left shank panel, using micromesh pads 1500 to 2400 I wet sand the stummel. Following this, I dry sand the stummel using micromesh pads 3200 to 4000 then again with pads 6000 to 12000. The depth of the briar grain looks good. The pictures show the progress.I like very much the lighter brown, butterscotch tones of the briar. I decide to apply a very light stain made up of one part Fiebing’s Light Brown Leather Dye to 4 parts isopropyl 95%. My desire is to blend the fills on the bowl even though I had already applied stain sticks to these areas. Using a pipe cleaner folded I apply a generous coat of the dye mixture, making sure to cover the entire stummel. After applying the dye, while still wet I fire the dye with a lit candle. This sets the hue of the dye well in the grain. After a few minutes, I repeat the process concluding with firing the wet dye. The alcohol in the dye burns off quickly and normally this does not burn the wood. I did scorch the wood of the rim of a restoration not long ago. I concluded that the problem was the cork that I had inserted in the bowl to manipulate the stummel while staining – the cork itself was saturated with the alcohol and kept ‘firing’ and scorched the thin wood of the rim…. Ever learning! Now, I hold the stummel by inserting a couple twisted pipe cleaners in the shank acting as a handle. The picture shows the final state after the second application of stain.I set the stummel aside to allow it to ‘rest’ through the night. The next day, I’m looking at the stummel and the spliced stem. I decide to jump into the stem work. Honestly, as I look at the stem, the word that comes to mind is ‘Frankenstem’. The stem that I cannibalized was not the best match to begin with. Changing the positioning of the stem pieces to give the ‘step splice technique’ a chance of working, left a spliced stem with a definite limp. Yet, I’m not finished and I’ve discovered along the way, there is a lot of forgiveness and flexibility in working with vulcanite. As the old Timex commercial assured, “Takes a lick’n and keeps on tick’n!” That will be my mindset as I approach the Frankenstem! I take some pictures to show the challenges. The first picture, perspective from the top looking down, shows the greatest challenges. The stem addition is offset revealing the original stem’s protrusion underneath. There is also more taper in the stem addition than in the original stem. My approach as I look at the stem will be to try to create a higher (toward the shank) taper on the original stem (on the lower side in the picture). This hopefully will blend the mismatch.I decide to chronicle the approach I take. I first work on the ‘straight’ side of the stem (lower) by using a rounded needle file to create a ‘dimple’ that would represent the deepest part of the tapered curve. It was adjacent to the protrusion on the right side (above in the picture below). After creating the dimple, I then gradually fan out the dimple with 240 grit sanding paper until I achieve a smooth taper joining the saddle with the button. I’m pleased with the results of phase 1.Phase 2 is creating another dimple on the other side – right at the point of the protrusion sticking out from underneath from the original stem step (pictured better above). Again, after the dimple is formed with the rounded needle file I use 240 grit sanding paper to fan the taper evenly throughout the stem. While the stem still is off center a bit, the tapering gives the allusion of a straighter stem. It seems to me the stem is resembling a fishtail style reminiscent of Stanwell pipes.Next, I sanded the upper and lower stem with 240 grit paper to smooth and blend the splice repair. This is helpful because it enables me to see that there are gaps in the seams of the patch. In the pictures below you can see the vulcanite dust from sanding lodged in the gaps. I decide to apply a bit of the Black Medium KE-150 glue to fill the gaps. Before I do, I wash the stem with water and a bit of dish soap. I apply the KE-150 then spray the joint with an accelerator that I just brought back to Bulgaria from my time in the US for Christmas. Putting the stem on the sidelines to cure a bit, I’m anxious to ‘unwrap’ the stummel and look at the briar underneath the fired dye crust. I take the Dremel and mount a felt wheel and using Tripoli compound, I apply the compound using the slowest speed available on the Dremel. For detailed ‘how tos’ in using a Dremel for this process, see my essay on Dremel Polishing Technique. After I finish the cycle with the Tripoli compound, I wipe the bowl lightly with a cotton pad and isopropyl 95% to blend the stain. After the Tripoli, I change to the Blue Diamond compound felt wheel at the same RPMs and apply Blue Diamond. Then I take a clean cotton cloth and give the stummel a rubdown removing the excess compound residues which is like powder. The stummel is looking great even before the carnauba wax application, but I decide to delay the wax application and again turn back to the stem.

To see the big picture, I unite the spliced stem with the stummel. I like the proportions. I was concerned that the stem might end up being too short and the L J Perretti becoming a nose warmer. This is not the case as the picture shows!Accelerator is God’s gift to the impatient! My first time to use it and it is nice – though I understand the downside of using an accelerator is the potential of a weaker bond, at least as I have read. The Black K-150 glue looks good. I return to sanding the stem to blend the patch and finish the shaping. With 240 grit paper, I smooth out the superglue fill and even though I can still see the lines, the touch test is the goal. I can feel no ridge at the junction seams. Success! With all this rigorous sanding, the verdict is in – the step splice technique is holding! I continue sanding moving down the stem removing the sand marks left by the Dremel drum sanding wheel. I finally arrive at the button and to lower lip is out of line. I straighten this with a flat needle file and I freshen the button lines while I’m at it. I use 240 grit paper again to remove the effects of the needle file use in the button area. Finished with the 240 grit paper, I use 600 grit paper to smooth the stem more and to reveal nicks or gouges that may have been missed. The last two pictures below show the finished shaping project. I’m very pleased with the results – the splice is holding well and the newly shaped stem is passable. Even though the splice seams are visible, they are smooth to the touch and I’m hopeful that as the stem polishing and waxing is completed, the seams will blend more. I think Frankenstem has been transformed well. Before bringing out the micromesh pads on the stem, I drop the newly spliced stem into the Oxi-Clean bath to raise the heavy oxidation left in the original stem piece. Another day is finished. The next morning I fish the soaking stem out of the Oxi-Clean bath. The oxidation has surfaced, and as expected, especially on the original stem piece. Initially I use 600 grit paper and wet sand the stem removing the top layer of oxidation. I use a topping board with 600 grit paper to make quick work of 3 of the 4 panels of the saddle stem block (not sure if there is a special name for this part of the stem). I am careful to protect the Perretti ‘P’ on the other panel by putting my thumb over it as I sanded around it. I repeated the process using 0000 steel wool. As always, the most difficult part to rid of oxidation were the vertical ‘rise panels’ above and below the stem. I’m satisfied with the progress the pictures show. With the new day, I’m in the home-stretch! With so much focus on the stem repair, I only now recall that I have not cleaned the internals of the now spliced stem. Using pipe cleaners dipped in isopropyl 95% I work on cleaning the internals. After running 2 pipe cleaners through the airway, for a nice change, I discover that all is clean!I turn now to the micromesh cycles with the stem. Beginning with pads 1500 to 2400 I wet sand the stem and follow the set with an application of Obsidian Oil over the stem. Next, I dry sand using pads 3200 to 4000 followed by 6000 to 12000, following each set with a fresh application of Obsidian Oil. I’m generally pleased with the technique of this splice, but the fine polishing of the two pieces of vulcanite have revealed that not all vulcanite is the same. I assume the original survivor piece was of better quality than the donor piece. The polishing reveals that the original is a darker hue of black and it wasn’t evident only until now. So, we do the best we can with what we have! The pictures reveal this with a close look. The stem still looks good and what I’ve been through with it make it even look better! The pictures show the progress. Before rejoining stummel and stem to apply carnauba wax, I want to re-establish the Perretti ‘P’ stamping on the stem. Checking with the L. J. Perretti Co. stampings on Pipephil.eu, most stem marks are set with white lettering. I want to do the same to emulate how this Perretti most likely was commissioned. Taking white acrylic paint, I dab a bit over the ‘P’ on the stem. After an hour or so, after dried, I gently scrape the top layer of paint off with a pointed Q-tip which I picked up in the US at Hobby Lobby. Pictures show the result. Rejoining stem and stummel, I apply several coats of carnauba wax to both. I use a cotton cloth wheel mounted on the Dremel, increase the speed to a setting of 2 and apply the wax moving the wheel in a circular motion over the surface. After completing the carnauba wax application, I mount a clean cotton cloth wheel on the Dremel and clean buff the stummel and stem. Following this, I give the entire pipe a hand buffing with microfiber cloth to bring out the luster and depth of the grain even more.

The briar of this L J Perretti is unbelievable – a beautiful display of fire grain and very clear and distinct bird’s eye. The stem isn’t a perfect rendition mainly because of the unmatched vulcanite creating the splice. Yet, the ‘step’ technique Jacek provided (via Steve!) is working very well. The squared shank transitioning into the tapered fishtail-like stem I think is very nice. It works. I’m thankful to my son for gifting me with this L J Perretti! I would have enjoyed my inaugural smoke to have been a bowl of a special hand blended mixture from the L. J. Perretti Co. Tobacconists in Boston! Yet, after taking the presentation pictures following, I settled for a bowl of my favorite Cavendish blend – Lane BCA. Report? The L J Perretti smoked very well, indeed. Thanks for joining me!

Christmas Addendum – Short Snorter Burn Through Repair

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Blog by Dal Stanton

Having semi-completed the restoration of the unmarked Weber Short Snorter previously (see Link), since my wife and I were heading to Denver for Christmas, I ran out of time to complete the needed repair of this Short Snorter’s burn through problems. The slender horn shape had contributed to a thinning front firewall which in turn had created a darkened burnt area on the front of the bowl, which in turn had produced a burn fissure crack in the impacted briar. My subsequent attempt to repair the crack by drilling holes (not going through to the fire chamber!) on either side of the crack to halt any crack creep, resulted in one of the drilled holes punching through the thinner-than-expected wall…. Things went from bad to worse in a blink! A briar dust mixed with superglue patch soon followed. I completed the full restoration of stummel and stem except for rebuilding the fire chamber. A few pictures serve as a reminder of the restoration dealing with the burn area bringing us up to date. With this Short Snorter destined to be under the tree in Denver as a gift for my daughter, Santa’s sleigh took the shape of Lufthansa Airlines from Sofia via Munich to Denver to deliver the gift in time. Now that Christmas Day is finished, the Short Snorter unwrapped and introduced to a new steward, I need to complete the repair to the internal burn area. Using Charles Lemon’s technique, author of Dad’s Pipes, of applying JB Weld to rebuild the internal firewall, I had ordered JB Kwik from Amazon and it arrived in the mail in Denver for my use with the Short Snorter. To make sure the internal bowl was clean; I wiped it down with alcohol. The trick will be to do the work and not disturb the externals which are already completed!Since this is my first time using a JB Weld product I read the directions – a novel idea! I discover that the mixture between the two tubes that make up the ‘weld’ is straight forward. The JB Kwik ‘hardener’ and ‘steel’ are mixed at a 1 to 1 ratio. The directions also describe a window of 4 minutes until the mixture sets and then 4 hours until fully cured. The JB Weld website gives JB Kwik a tensile strength rating at 2424 PSI and withstanding temperatures up to 300ºF (See Link). Since I want to build-up the thinned fire chamber wall with a thick layer of JB Weld, I insert a folded pipe cleaner into the mortise and slightly out the draft hole as it enters the internal bowl. When I put the JB Weld mixture in the bowl, I don’t want the airway plugged! Since this is my first go at using JB Weld, I did not know how much to use. I squirt out probably more than needed, but I would rather err on that side than not enough. I first put some hardener on the cardboard mix area. Then, taking more effort to squeeze out of the tube, I put an almost equal amount of ‘steel’ next to it and then mix. When it appeared mixed, using the end of a plastic spoon as a spatula (left over from our Christmas feast!) I try to apply the mixture carefully – wanting to avoid the finished rim! With a gloved hand, I use my pinky finger to contour the weld mixture over the forward burned area making sure the thin chamber wall is reinforced well with added thickness and I also shape the round curvature of the forward chamber patched area. As careful as I try to be, I dribble a bit of weld mixture over the rim. With a wetted paper towel, I easily can wipe the rim dribble off while the weld mixture is in the setting state. I also wipe the inner rim with my gloved thumbnail to clean away the weld mixture leaving a briar strip above the patched area. Pictures show the progress. After about 5 minutes, I take the following picture. The JB Kwik is setting and I put it aside for its 4-hour rest to cure.Hindsight is 20/20 they say. In hindsight, I should have removed the pipe cleaner while the JB Weld was still pliable and shaped the draft hole. After the JB Kwik Weld cured, I yank a bit on the pipe cleaner and the pipe cleaner is not budging! After unsuccessfully pulling on the welded pipe cleaner a few times, I take needle-nose plyers and extract the pipe cleaner leaving behind pipe cleaner fibers. To remove the left-over pipe cleaner fiber and to contour the draft hole I sand with a round needle file. I follow this with 220 grit sanding paper and smooth the internal surface between the native briar and the cured JB Weld patch and finish by wiping the bowl with 95% isopropyl to remove left over dust and debris. The last picture in the set below clearly shows the reinforced area of the fire chamber. It looks good and feels smooth. The pictures show the progress. To complete the bowl repair, I mix sour cream and charcoal to form a paste that I use to create a protective insulation around the bowl. This insulation provides the foundation for a new cake to form to protect the briar long-term. After cured, it is hard and leaves no taste or smell. When Steve first told me about this mixture, I was a bit doubtful! Yet, after using this mixture several times, his assurances have been verified. After applying the paste to the internal wall with a folded pipe cleaner, I set the bowl aside to cure well overnight.The next morning I record the following pictures completing this Christmas Addendum of the Short Snorter from Denver. I trust you all have had a wonderful Christmas and you will enjoy a blessed New Year! Thanks for joining me!

The Last of 4 ‘Hole in the Wall’ finds – a Savinelli Capitol Prince with a secret

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Blog by Dal Stanton

I purchased the Savinelli Capitol in June of this year, at the Hole in the Wall antique store near Zhenski Pazar (Women’s Market) located in downtown Sofia. Steve was visiting Bulgaria from Vancouver in the context of our work and we went to the Hole in the Wall for a mini pipe hunting sortie. I’d remembered on other occasions the vendor producing a 4-pipe pouch that he kept behind the counter and I asked about it and he still had it with pipes intact. The leather bag itself was a find. The 4 pipes revealed after unzipping the bag were a Savinelli Tortuga 628, Danske Club Vario 85 (both occupying a place in my rotation), a Butz-Choquin Rocamar (which became a wedding gift for my new son-in-law), and the Capitol (that I learned was a Savinelli second) now before me. Above, I linked the restorations of the Tortuga and BC Rocamar to their respective postings.Honestly, when I first acquired the Bag of Four, my sights were fixed on the 3 big brothers of the Capitol which I identified as a Prince shape from Pipedia’s shapes chart. Per Bill Burney’s description,

The prince, named after the Prince of Wales (Prince Albert, later King Edward VII), has a squat, rounded bowl with a long, usually very slightly bent stem and a short shank. Compared to other pipes, the shank and stem are thin and delicate, though not necessarily fragile. This makes for a light and comfortable pipe (Link).

On the internet, I searched high and low through images of Prince Albert (1819-1861) and found no images among the 100s visually linking the prince with the shape now associated with him. The photo below, one could imagine, has his pipe waiting for him just to his right, reluctantly removing it from the eventual public view of the old ‘sit-still’ camera recording the moments. Yet, in my search on the internet, one can find 100s of pictures of happy, confident men smoking their pipes with adoring women looking on. How is this possible? – a man would be quick to ask. Well of course, their pipes are packed with Prince Albert’s tobacco! So, the secret is out – PA not only stands for Prince Albert but also, and more importantly, Pipe Appeal! Good to know as Christmas gift lists are being created for this holiday season!With Christmas music playing in the background the ambiance is perfect. The CAPITOL is stamped on the left side of the shank with no other markings. When I search Pipedia, I discover that Capitol is listed among a robust inventory of other Savinelli made sub-brands, seconds and order productions. At Pipes Website store, I found several Savinelli Capitol shapes for sale. At The Danish Pipe Shop I discovered several Savinelli Capitols listed and a bit pricy at that! So, it would seem, the Capitol line of Savinelli has some depth and quality to it. Unfortunately, I could find no Savinelli listing that brought the entire Capitol line inventory together. This Capitol Prince has an elegant, slim appearance, boasting a length of 5½ inches, a petite bowl width of 1½ inches and a fire chamber diameter of ¾ of an inch. The rim has some clunk dents along the edge and the backside shows darkening from oils and perhaps rear-end tobacco lighting over the edge. The fire chamber has a light cake build up but I will bring it to the briar for a clean, fresh start. I detect a larger fill on the heel of the bowl near the left junction of the shank. The stem is in great shape with minor teeth chatter on the bit. I detect a dent in the vulcanite at the shank junction and note that there is day-light between the junction of shank and stem – the mating is not flush, but a good cleaning may take care of this. Interestingly, I also notice that the stummel is encased in what I call a ‘Candy Apple wrapper’ which I also saw in the Savinelli Tortuga restoration acquired at the same time as the Savinelli Capitol. I didn’t like the Candy Apple wrapper around the Tortuga then and this Capitol Prince’s natural briar will be liberated as was his big brother’s! The following pictures on my work table here in Sofia, Bulgaria, show these areas of need and a very handsome pipe. With the stem showing no oxidation, I skip the Oxiclean bath which may be a first for me! The twisty stinger extending from the tenon is extracted unceremoniously and added to the Lonely Stingers Bottle and is officially retired from active service. I give my initial focus to the stummel clean-up starting with reaming the bowl. I use the Pipnet reaming kit camped over a paper towel which enables me to quickly catch and dispose of the powdered carbon – this makes my wife happier as my work table shares our bedroom space in our 10^th floor flat! Often, I go out onto the balcony to do this dirty work but winter has come in Bulgaria. I use the two smallest reaming blades and I do not use them aggressively – I do not want to dig into the briar. I follow the reaming blades with the Savinelli pipe knife to scrape and fine tune the cleaning of the cake residue. I remove what appears as dried dottle at the floor of the bowl. I finish by using 240 grit paper wrapped around a dowel rod and my index finger to clean and smooth the wall. Finally, I take a cotton pad with alcohol and wipe the bowl removing the carbon dust. The pictures show the progress. With the isopropyl 95% on the work table, I clean the internals of the stummel. Using pipe cleaners (bristled and smooth) and Q-tips I go to work. Dental probes are also helpful to reach into the mortise and scrape the surface dislodging muck. It was dirtier than I expected, but finally Q-tips start re-emerging ever whiter from the mortise plunges. Done. Now, I take the stem and go to work on its airway with pipe cleaners. I discover very quickly that a reason for lack of cleaning on this stem is that I am not able to move a pipe cleaner through the airway. The button airhole is too tight and needs to be enlarged to accommodate pipe cleaners. No one likes fighting with pipe cleaners that refuse to pass through cramped quarters. I take a round, pointed needle file and begin gradually to enlarge the button airhole. My method is to insert the file point into the airhole but only as far as the expanding file diameter will allow to enable me to move the file back and forth easily, gradually removing the upper and lower button airhole surfaces. If I jam the needle file down the airhole too aggressively, not only will it get jammed, it will also damage the vulcanite contours around the airhole. After some time, the airhole gradually expands allowing the needle file to file more deeply opening the airway. After some time and testing, pipe cleaners are able successfully to navigate the passage and the stem airway cleans up very quickly. When I work on the teeth chatter later, I’ll smooth out this work with 240 grit paper. The pictures show the cleaning and button airhole enlargement processes. I love working on clean pipes! With internals clean I know shift my attention to the stummel surface. I first attack the Candy Apple varnish-like surface. I start conservatively by first using cotton pads with undiluted Murphy’s Oil Soap to work on the rim and bowl surface. With the aid of a brass brush, the Murphy’s Soap does a good job cleaning the rim, but it is probable that the surface is an acrylic finish which is difficult to remove. Next, I use acetone with cotton pads to attack the Candy Apple surface. As I scrub, and I scrub a good while, it gives me time to study the briar grain on this stummel and on the heel, I find what looks like a spider pattern – beautiful. I’m ever amazed at God’s gift to us in the design and intricacy of this piece of briar – a ragged bush of a plant that would be called scrub if you saw it on the side of the road as you passed. As the pictures below reveal, even after acetone scrubbing the shine of the acrylic is still very visible. To see if I can soften it, I plop the stummel into an acetone bath. The pictures show the progress. With the stummel in the acetone bath, I return to the stem and take 240 grit sanding paper and work on the teeth chatter on the lower and upper bit. I also sand the button airhole to remove file markings and to smooth the surface. Then I apply a dot of Hot Stuff “T” CA glue to the small dent on the shank-side edge of the stem. I like to use the “T” for thicker, because it beads up on the divot and doesn’t run. I wait for the superglue to cure before proceeding with more work on the stem. The pictures show the progress. Taking the stummel out of the acetone bath after about 6 hours, I place it on the desk and as the acetone evaporates I can see that the bath will need help. With the surface softened by the acetone bath, I take 0000 steel wool and dip a small portion in the acetone and rub the steel wool over the shiny surfaces. This finally does the job of bringing the natural briar to the surface. Now I can see the true condition of the surface and where I may need to sand and repair.I examine the stummel and invert it looking more closely at the large fill I identified earlier. I picked at it with a sharp dental probe and dig out the loose fill. I will need to mix a briar dust and superglue putty to refill this pitting as well as ‘top-off’ some smaller pits around the area. The heel of the stummel is banged up good and I need to sand those out after applying the briar dust putty patches and after they cure. I flip the stummel and study the rim. The briar in this Capitol Prince will be beautiful at the end of the restoration because it already is! I decide to first take a coarse 120 grit paper rolled up tightly to cut a bevel on the inner rim. I do this to remove the damaged areas along the edge but also the Prince will look even classier with a gentle bevel enhancing an already handsome bowl. I follow this initial cut of the bevel with 240 grit paper to smooth the surface further. I want to apply a very gentle topping to the rim with 600 grit paper. I take the chopping block out and place a sheet of 600 grit paper, with rim down, in a circular motion, gently I rotate the stummel over the surface. I check the rim as I proceed to make sure I only take enough surface off to give a clean fresh look and remove minor nicks. I follow the topping by using rolled up 600 grit paper to finish the bevel matching the smoothness of the rim. The pictures show the progress. I’m pleased with the look of the rim. Time to mix briarwood dust and superglue to make a putty to apply patches to the hole and pits on heel of the stummel. I take my briar dust can and with a pipe nail, scoop out some dust placing it in a little pile. Using regular clear super glue, I put a little puddle next to the briar dust. Using a toothpick, I start adding some briar dust to the glue until it gradually reaches a putty/toothpaste-like consistency and then I apply a small dollop over the fill area. I mash it down to make a tight patch and I leave some excess over the areas to sand down later. With the stummel now out of action for the night, I turn to the stem again taking the flat needle file and freshen the button – upper and lower. I then flip the stem and again taking the flat needle file I remove the excess superglue from the patch I did on the edge of the stem – shank-side. When the filing brings the excess superglue nearly to the surface level of the vulcanite, I use 240 grit sanding paper to blend the patch further with the vulcanite. I follow the 240 with 600 grit paper doing the same. I complete the patch repair by using 0000 steel wool to smooth the patch area as well as the entire stem in preparation of the micromesh polishing process. The pictures show the progress. Now for the micromesh phase, using pads 1500 to 2400 I wet sand the stem and follow with an application of Obsidian Oil to rejuvenate the vulcanite. Following this, I dry sand using pad 3200 to 4000, followed by pads 6000 to 12000. After each set of 3, I apply an additional coat of Obsidian Oil. The stem looks good. I put it aside to dry and call it a day. The pictures show the micromesh phase. Early the next morning before heading to work, I want to work on the briar dust patch applied the night before. The superglue dust putty has cured. I take a flat needle file and start filing on the excess mound of cured putty. I’m careful to file down on the patch footprint only and not wander. I take a picture illustrating the idea (#2 below). The idea is that I gradually file the putty excess and ‘sneak up’ on the briar below the patch. I take the filing down to the briar surface, within the patch footprint. At this stage, I apply much less pressure to the file, moving the flat file more in a circular motion lightly over the patch footprint. I want to blend the patched area now with the uncovered briar surface. The aim is to remove the putty excess not take away briar. Picture #3 shows the completion of the flat needle file’s service. I then continue the blending with 240 grit paper expanding the area a bit outside the footprint area (picture #4). I’m not too concerned about this because I know I have sanding to do to eradicate the numerous dents next to the patch. As my wife was admiring the stummel and the briar patterns over my shoulder as I worked, she exclaimed about the face of the kitty revealed in the briar! Raising my eyebrows to refocus my attention to the area captivating her, I see the pattern which is recorded in the picture immediately below. She describes the two eyes, the whiskers and the forehead, probably in need of a little scratch, I thought! So, the Savinelli Capitol Prince has a kitty, too. Then my wife said, with not as much excitement, isn’t that a crack in the middle of the kitty’s face? I had seen it before but it was small and it followed the contours of the grain pattern. Yet, her question raised questions in my mind. I believe the crack is not growing but I elect to apply Hot Stuff CA Glue to the crack just to be on the safe side. This CA glue’s viscosity is extremely thin and perfect for shoring up cracks as it seeps into to a crack’s crevice in a way that thicker glue is unable. However, the problem with this thin glue is that it can absolutely take off like a rabbit scampering over the briar surface not in need of CA glue. To minimize this, I only dabble a bit on a toothpick trying to hold only a small drop at the point of the toothpick. Then, strategically apply it to the center of the crack which spokes outwardly in four separate veins. I find that the glue is running off the end of the toothpick because of its liquidity. I’m finally able to capture a droplet on the toothpick and apply it to the center. The glue spreads a bit, but I change the pitch of the stummel and use gravity to my favor. I also use the tip of the toothpick and paint the glue over the spoking cracks by drawing the glue from the center. The pictures show the progress of shoring up kitty’s nose and whiskers. After the CA Glue cures, I take a small piece of 240 grit paper rolled so that it presents a more solid surface. I then take the 240 roll and strategically sand the crack fix. I keep the roll within the shiny patch footprint with a view of removing glue off the surface and to avoid losing briar as collateral activity. I then take a medium grade sanding sponge and work the patch areas (crack and fill) as well as the multitude of dents on the stummel, but especially on the heel of the stummel. As I work on bringing out the imperfections set in the briar, the thought surfaces in my mind that I had adopted an approach to this pipe, it’s shape and demeanor, going for of a more pristine look – the look of a pipe that is the favorite of royals. A pipe having a quietly, self-confident posture, but elegant and humble. It has a kitty, too! Some pipes seem more of a rugged disposition and seem to beg for some imperfections as badges of past challenges in life – this Savinelli Capitol Prince says, “Please, put a crease in my trousers” – or, as it seems to me! The pictures show the progress. With the primary patches completed and dents smoothed and blended, I take micromesh pads 1500 to 2400 and wet sand the stummel. I wet sand with the first set of three because it seems the effect of the water on the briar would soften it a bit, and it seems to give the micromesh pads more bite. This helps removing any imperfections/dents left over from all the previous sanding. The latter pads serve to polish what is there more than address imperfections. Well, I was just thinking about smartly pressed trousers when I finish sanding with the first set of micromesh pads, set to take a picture, when I see that the kitty’s eye had changed. He appears to be winking at me! I discover whatever was in the eye before (a small fill?) was no longer there and I am looking at a new royal pit. The latter micromesh cycles must wait as I apply a new ‘T’ Glue patch on the new pit and wait for it to cure and sand and blend it. So, now the kitty has a black eye. The pictures show the pause in progress. When the CA Thick glue cured, I filed it down with a half-circle needle file to the surface and fine-tuned it with 240 grit paper. I follow this by addressing the patch area with 600 grit paper then 0000 steel wool. To catch up this patch area with the rest of the stummel, I use micromesh pads 1500-2400. At this point I return to the micromesh process with pads 3200 to 4000. I notice the initial fill patch on the heel of the stummel with the micromesh polishing had lightened a bit. I take a dark walnut stain stick and dab it in the fill patches then I use a cotton pad with some alcohol and press it a few times to blend and lighten the stain stick application. It looks better now. I finish with micromesh pads 6000-12000 to further blend the stain stick patch as well as the micromesh phase. The pictures show the progress. The grain is looking very good. Time to decide. I have yet to decide upon the next steps – whether to move forward with the natural briar or to apply a stain. This question I put off to the conclusion of the micromesh phase so I can evaluate the briar’s presentation and the pipe’s personality. I rejoin the stummel and stem to get a look at the big picture. Decision made. Using Fiebing’s Light Brown Leather Dye I mix 1 part dye to about 4 parts isopropyl 95% in a shot glass – aiming for a lighter cast. I detach the stem and mount the stummel on a cork to handle the stummel. After wiping the stummel with a cotton pad and alcohol, I heat the stummel with my wife’s hair dryer to expand and open the briar to the dye application. Using a folded over soft pipe cleaner I coat the stummel with the 1 to 4 dye mixture liberally and immediately flame it with a lit candle waiting for that use. The alcohol burns off very quickly setting the dye in the grain. In about 4 or 5 minutes, I repeat the process and set the stummel aside for the night to rest – I as well as the newly stained stummel. The pictures show the progress.The next morning, anxious to see the results of the newly stained stummel. Taking the Dremel with the attached hand-held extender, I mount a new felt wheel on the extender, set the Dremel on the lowest RPM setting, and apply Tripoli compound to remove the flamed dye crust to expose the surface. I’m liking the color a lot and the grain has responded very well. As I move through the Tripoli process I identify an eye-sore – at least to me. Circling the outer rim edge is a black ring which the felt wheel charged with Tripoli is not removing. The second picture I take after focusing the Tripoli wheel for some time on the ring itself, hoping to lighten and blend the black ring. To me, the ring is unattractive and detracts from the overall appearance of the pipe. The thoughts floating in my mind at this point are, that it is simply darkened stain at that point that a wipe of alcohol might lighten. Another, less appealing thought is that this ring was produced by the flaming and perhaps scorched this most vulnerable part of the rim. I’m thinking that it wasn’t the dye on the rim itself which burned off, but the overflow of dye on the cork that also had burned off did the deed. I’ll need to check into this with Steve! My methodology needs a revamp if this is the case. The pictures show the issue. The final picture shows the beginning of my corrective approach. With an approach moving from conservative to less so, I spend more time focusing on the rim with the Tripoli felt wheel buff. When this did not achieve the desired results, I take a cotton pad with some alcohol in it and wipe strategically around the outer edge of the rim, hanging over the outside slightly. I do a few cycles around the circumference of the rim with the alcohol then follow again with the Tripoli buff to do a follow-up blending. When this did not achieve the desired results, I tightly roll a piece of 240 grit paper and lightly make a quasi-bevel cut on the outer edge of the rim to remove the scorched briar. The results of this are pictured below. Not pictured is the rest of the process. I followed the 240 grit with a rolled piece of 600 grit paper – as with 240 bevel, staying directly on the edge. Then, I jump to mid-range micromesh pads 4000 to 12000, and smooth, polish and blend the outer rim area. While the tendency for perfectionism would have me try something else, the rim looks much, much better and if I didn’t record this excursion here, 99% of onlookers would not see an issue! I move on to complete the polishing process by attaching the Blue Diamond felt wheel to the Dremel hand-extender and working this lesser abrasive compound over the briar surface. Completing the compounds, I wipe/buff the stummel with a cotton cloth to remove left-over compound dust before moving to apply the wax. I reunite the stem and stummel of the Savinelli Capitol Prince. After mounting a cotton wheel to the Dremel, I increase the RPMs to the next number and apply several coats of carnauba wax to the stummel and stem. After the carnauba wax application, I mount a clean cotton wheel with the same RPM setting on the Dremel as with the carnauba and provide a clean wheel buff to the entire pipe. Finally, I give the pipe a rigorous hand-buffing with a micro-fiber cloth to deepen the 3-dimensional-appearing gloss already shining through this happy piece of briar.

The grain on this small Prince bowl is captivating with larger bird’s eye on the front, splaying fans on the heel, and of course, a kitty with whiskers fanning out as he gazes up the shank and stem at his steward – or should I add, stewardess! The diminutive size of the bowl along with the longer-than-expected sleek shank and stem, would make this Savinelli Capitol Prince – a preferred shape to at least one royal, a wonderful addition to any pipeman’s or pipelady’s collection. Thank you for joining me!

Short Snorter Imported Briar

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Blog by Dal Stanton

When I landed this little pipe last March, I rolled together 3 other pipes from the same seller, reducing postage costs – I’m always happy when I can save! The eBay seller listed the pipe as a ‘Short Norter’ stamped on the left side of the shank. The right side was stamped, Imported Briar. The pipe’s petite size listed was 5 1/4″ long 1 1/4″ tall and 3/4″ bowl opening. Even though she was so small, the shape was what drew me in. This is what I saw. Poor quality of photography notwithstanding, all the potential was there – the unique shape that I had yet to identify or collect, the rich briar grain peeking out here and there and the petite demeanor – perhaps this is a ladies’ pipe? But then, the name? Short Norter – the eBay nomenclature. Despite the less than feminine name, I liked the pipe. With a quick trip to Pipedia’s shape chart, I found what I believed matched the Short Norter – the Horn shape.When I took the Short ‘Norter’ Imported Briar out of the ‘Help me!’ basket now months later, I am still struck by the size and I really like the sleek contour of this Horn shape. When I started research on the pipe in preparation for her restoring, I ran into a brick wall trying to find Short ‘Norter’ in all the usual places, but I did run across other references which were close. One was, ‘Short Snorter’ and it was a pipe. After taking another close look at the stamping, I discovered that the ‘S’ was almost totally obliterated by a divot in the briar. Only a small peek remained of the top of the ‘S’. Finally, my beautifully shaped Horn ladies’ pipe is officially christened, Short Snorter – a pipe any high classed pipe woman would covet, or it would seem! Here are pictures filling in the gaps from my work table here in Sofia, Bulgaria. In the little I found on the internet about the Short Snorter, it is described as a nose burner or as a pocket pipe, but most often with other shapes than the horn. Steve looked up the Short Snorter in the book, Who Made That Pipe, and it indicates that it was made by Weber or Wally Frank. With that information, I looked at old Wally Frank catalogues, but did not see the Short Snorter. I suppose the name is apropos, but I think a lady pipe smoker would give this pipe a look see.

The stummel surface is generally in very good shape and the briar grain has much appeal for a smaller pipe. The rim has an attractive oval bevel but a moderate burn area covers a portion where I presume the flame was drawn over the briar in lighting the tobacco. The one troubling spot is the burn mark on the front of the bowl. The last steward appears to have been a heavy puffer heating up the briar enough to cause the burn. I’ll need to check the internal front fire chamber area to detect possible thinness and potential for a burn through. To remove the scorched area the old finish needs to come off. The stem is heavily oxidized but there is not much tooth chatter to speak of on the bit. The button appears to be in good condition.

The first order of business in the rebirth of this Short Snorter Imported Briar Horn is to plop the stem into a bath of Oxiclean to begin the process of raising the oxidation out of the vulcanite. Before I do this I try to remove the stinger, resembling the cupola of a Russian Orthodox Church. I don’t much like stingers in general, but I’m not able to coax a pipe cleaner through it to help retrieve the stem from the Oxiclean bath. I try pulling on the stinger but it doesn’t budge. After a few failed attempts, I light a candle and warm the stinger which expands the stingy vulcanite holding it in place. Whoa! When I finally extract the stinger, it’s the longest stinger I’ve seen to date – especially in such a small pipe! I’m not sure why it’s so long but I wonder if it has anything to do with the small design and the intent to restrict the airflow? Perhaps, the burn was a result of poor movement of air and the steward had to puff harder therefore more heat??? Speculation, but the stem is now in the bath working on the oxidation and the stinger is official retired to the stinger bottle. With the stem in the bath, I want to ream the fire chamber to bring it down to the briar for a fresh start but also to examine the front of the chamber corresponding to the external burn area. Since there was almost no cake build up on the wall, I use the Savinelli Pipe Knife to clean what remains. I then take 240 grit sanding paper rolled around a dowel rod to sand the fire chamber wall and to clean the remaining residue. I finished with a quick wipe of the cotton pad with a bit of alcohol on it to remove the carbon dust. The pictures show the progress. With the fire chamber cleaned I take a few close-ups looking specifically at the integrity of the wall. The second picture below is oriented to the front where the burn would be. Using my pinky finger, I feel the texture of the wall and I don’t detect any internal burns or soft spots but there is a bit of a rounded area toward the external burn area – thinning wall? The natural ‘horn’ curvature could potentially lean toward a thinning of the front of the stummel if the fire chamber expands – burns or excessive reaming? I will need to add a protective layer with either Pipe Mud or a Sour Cream/Yogurt Charcoal mix to coat the fire chamber wall – especially in the front area. This will be necessary if this little pipe tends to overheat. Cleaning the stummel’s external surface, I take a cotton pad with Murphy’s Oil Soap undiluted and scrub the stem surface. I also employ a brass brush to work on the tar deposit on the backside of the rim. Following the scrub, I rinse the stummel with warm tap water, careful to not allow water in the enter the stummel. The rim cleans up very nicely. To address the burn blotch on the front of the stummel and I use a medium grade sanding sponge to remove the dark area. After a time of working on the burn spot, a troubling question starts to dog me: Does this burn spot go through to the fire chamber? Or is it only on the external… If it goes all the way through, then all I’m doing is further thinning an already thin patch of briar with sanding. Steve confirmed that I was indeed making things worse. The last picture in the set below I sent to Steve and it was he who identifies in that photo the crack crossing laterally in the middle of the burn spot. Ugh. Another opportunity to hone in on the various skills necessary in restoring pipes! I had the opportunity to fix a crack previously and it is necessary to drill holes on the far ends of the crack to stop the crack creep. Armed with a magnifying glass to see the crack clearly, I use the sharp dental probe to mark the ends of the crack hopefully to provide a guide for the drill. I use a 1.5mm bit in the Dremel and I need to drill the holes without going through into the fire chamber. Well, it was going so well, until it wasn’t. I suppose it was the combination of the texture of the briar being more crusty feeling, drilling free-hand, or the thin wall that I already suspected – one or any combination of all three…. The first hole is successful, but the second finds day-light. The briar is much thinner than I had guessed. The question now is the extent of the burn impact. Is this Short Snorter’s life about to be cut shorter than we all thought! I use the dental probe to scratch around the holes and pressing to find soft charred briar to reveal more weakness. I do not find anything other than the hole that I created. So, the worst that can happen is that this beautiful little Short Snorter becomes a ‘technique pipe’. I decide to proceed with filling the drill holes with a mixture of briar dust and super glue. For the external surface, I’ll need to sand down the hole patch areas during the finishing process, then dark staining the stummel to blend and mask the burned area. For the internal wall, I will mix a batch of the Charcoal and Sour Cream lining paste and apply it to the firewall. Hopefully, this will provide enough additional heat buffer to protect the thin condition of the briar in the front. The protective coating will also provide a basis for a protective cake to develop.

With the stummel on the mat, I need a change of scenery to think things through. I retrieve the stem from the Oxiclean bath and take 600 grit paper, wet sanding the stem to remove the raised oxidation on the vulcanite stem. I follow this with 0000 steel wool preparing the surface for moving to the micromesh polishing later. Then I take pipe cleaners dipped in isopropyl 95% and clean the internal airway of the stem. It was not very dirty.Ok, back to the stummel. I use a cotton pad with isopropyl 95% to clean both the external surface as well as the fire chamber. I take briar dust and mix it with super glue to form a putty. I use a dental spatula and tooth pick to scoop some of the putty and apply it to the holes. I’m not concerned that the putty goes through to the internal wall – I want to build a little protective mound of hardened briar putty. Later it will be covered by the Charcoal/Sour Cream layer of insulation. The pictures show the progress with the regress! With the briar dust putty curing, I take up the stem and begin the micromesh process first by wet sanding the stem with pads 1500 to 2400. When complete I apply a coat of Obsidian Oil to the stem to rejuvenate the vulcanite. I follow this dry sanding with pads 3200 to 4000 and then 6000 to 12000 and I follow each set with an additional application of Obsidian Oil. I put the stem aside to dry. I never tire witnessing the shiny pop of vulcanite after the micromesh process. The pictures show the progress. With the briar dust superglue cured after a full 24 hours, I take another close-up of the work areas and then take a flat needle file and file strategically the fills in the two crack holes that were drilled – one well, the other one breaking through the firewall. After bringing both fills almost to the briar surface level, I use 240 grit paper, rolling it into a very tight tube, I remove all the excess fill bringing the patch to the surface. Then, turning to the Briar dust putty in the fire chamber, I use the flat needle file and reach into the bowl and take off most the overflow. Then, with the 240 grit paper I smooth the patch but I leave a small briar dust patch over the internal wall breach. I hope this adds protection underneath the insulation layer that I will do later. The pictures tell the story. With all the attention with the crack repair, I realize I have yet to clean the internals of the stummel. I do that with Q-tips and pipe cleaners dipped in isopropyl 95%. Thankfully, there was very little work to do.At this point the question that presents itself is, do I proceed with mixing up a charcoal and sour cream (or yogurt) insulation paste and coat the chamber or do I proceed with working on the external briar of the Short Snorter. Since I will need to have a thumb and cork in fire chamber for all the external briar projects, I need to wait to do the fire chamber work near the end – probably before the final polishing phases.

I take a close look at the stummel surface and detect some shiny spots revealing the presence of the old finish. I want to remove all the old finish left behind by the Murphy Oil Soap cleaning. Using the light sponge sand I sand down the surface followed by wet sanding with micromesh pads 1500 to 2400, then 3200 to 4000 and finishing with pads 6000 to 12000. The pictures show the progress. To mask and blend the burn spot on the front of the stummel, I use aniline-based Dark Brown Leather Dye hopefully to accomplish this. With a cork stuck snuggly in the fire chamber to serve as a handle to rotate the stummel, using a bent non-bristled pipe cleaner, I apply the dye liberally around the stummel, rotating it to be sure the dye reaches the inverted rim. After the application, I flame it using a lit candle waiting for that purpose. The alcohol in the dye burns off quickly setting the hue in the grain. When cooled, I apply a second coat of dye to the stummel surface and again I flame it. I let the dye set overnight. The picture shows the flamed crusted state.The next morning, anxious to see the ‘unwrapped’ stummel and the results of Fiebing’s Dark Brown Leather Dye, I take the Dremel and mount the hand-held extender with a felt wheel and apply Tripoli to the stummel surface to remove the dye crust. The dark stain did well in blending the burn spot on the stummel. That is looking good. Two problem areas emerge – the rim showed a gap in the coverage of the dye on the inner rim. It must have been the overhang of the cork I was using…. An easy patch worked well as I use a dark walnut stain stick and paint the rim. After the Tripoli buff with the Dremel felt wheel, I also detect pits in the briar surface in the upper left joint of the shank and stummel – not sure how I missed these but I see them now and I don’t like seeing them now. Of course, it would have been easier addressing these during an earlier stage of restoration, but I’ll make a go at a patch now. I take Hot Stuff Special ‘T’ CA Glue, a bit thicker than regular CA glue, and apply a dribble on the end of a toothpick then I dab a bit of the glue from the toothpick strategically on a pit. The thicker glue beads up nicely on the pit and doesn’t run over the surface. Using the toothpick, instead of applying glue straight from the bottle spout, allows a better control of the amount of glue in play. I put the stummel aside to let the ‘T’ CA Glue cure and then later I’ll strategically sand these patches – hopefully keeping the patch area to a minimum. I didn’t do anything with the crevice obliterating the ‘S’NORTER’. The pictures show the progress. After the ‘T’ CA Glue cures, I use 240 grit paper to sand tightly on the glue mounds – trying to keep the patch area to a minimum. After the 240 I use 600 grit paper on the area and then a very quick run through the complete set of 9 micromesh pads, 1500 to 12000. I then apply Dark Walnut with a stain stick to the sanded areas. After drying a bit, I use a cotton pad with isopropyl 95% to wipe down the stummel to blend the stain of the entire surface along with the patch area. This helps but I’m wishing I would have done this earlier and not missed them!!! The pictures show the progress. I want to apply one final coat of stain to the stummel to blend further the patches but also to tweak the hue toward the red ranges. I mix Fiebing’s Dark Brown Leather Dye 1 part to 2 parts of Fiebing’s Oxblood. As before, I apply the dye mixture with a folded pipe cleaner to the surface liberally and flame it. After the surface is cool to the touch, I apply a second coat of Dark Brown Oxblood and flame it. I set the stummel aside for the night and the next day clear the flamed crust with the Dremel felt wheel using Tripoli compound. To blend the stained surface and give an even effect, I lightly wipe down the surface with a cotton pad with isopropyl 95%. I’m pleased with the hue that is emerging. The pictures show the progress! Rejoining stummel and stem I use the Dremel with a felt wheel to buff them with Blue Diamond compound. Following this, I mount the cotton wheel on the Dremel and increase the speed of the Dremel from the slowest RPM for the felt wheels and compounds, to the next higher speed. I apply carnauba wax over stem and stummel several times to build up a shine as well as a protective layer. I’m pleased with the transformation of this pipe.

After consulting with Steve, I decided that this Short Snorter’s one last challenge would be better addressed in the US. The front fire chamber wall needs a better solution than what I can provide here in Bulgaria. Steve recommended I consider the solution that Charles Lemon, of DadsPipes.com, has used with good success – applying JB Weld to the area in need of greater reinforcement. Since JB Weld is not on the shelves here (yet!) and I can’t find a satisfactory alternative, this little pipe is going for a long ride in about a week to Denver, where my wife and I will be celebrating Christmas with our family! I’ll add a Christmas Addendum later!

When I look at this Short Snorter Imported Briar Horn before me, I still think this is a beautiful ladies’ pipe! Of course, with a name like ‘Short Snorter’, the pipe lady smoking this elegant, petite horn shaped pipe, packed with her preferred aromatic blend, will undoubtedly have a bit of attitude and spunk! Or, at least as it would seem to me. Thank you for joining me!

An Amazing Birthday Gift: 1907 McLardy Gourd Calabash with Silver Cap and Ferrule

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Blog by Dal Stanton

A pipe man’s dream scenario: His daughter and son-in-law, who live in Denver, give him the perfect birthday gift – a budget enabling him to land a special, coveted pipe on eBay! It doesn’t get much better than that – there is the hunt, the find, the anticipation, the bid, the stress, and finally, the victory (hopefully)! I started the hunt looking for a meerschaum to add to my growing briar collection, but when I saw the McLardy Calabash and it’s perfectly shaped and colored gourd – the quint-essential Sherlock Holmes pipe, decked out with silver cap and ferrule, it cried out to me and resistance was futile. The eBay seller was in Manchester, UK, and his description of the Calabash was very helpful with silver hallmarks which dated the pipe in 1907 – the first year that the Chicago Cubs won the World Series followed by a second series win in 1908 over the Tigers. They would not win again until this year, 2016. 1907 also saw Theodore Roosevelt as the 26^th president of the US, the first electric washing machine, Albert Einstein beginning to apply laws of gravity to the Theory of Relativity, and Ford’s Model R is produced. My grandmother, who died at 102, would not be cradled for another 3 years, in 1910. 1907 also gave us the pipe in these eBay pictures of the birthday gift now with me in Sofia, Bulgaria. Truly an antique, I was anxious to explore the silver hallmarks and to verify the seller’s information – not that I doubted it, but this Gourd Calabash afforded me the opportunity to learn about the age-old practice of marking silver, not only to establish its authenticity, but also the provenance of the pipe that has been adorned with the sterling. The ferrule and cap hallmarks were identical except that the triangular ‘Maker’s Mark’ was over the hallmarks on the ferrule and to the left on the cap (compared above).The Maker’s Mark points to Samuel McLardy & Co. as referenced here at HALLMARKS OF ENGLISH SILVER MAKER’S MARK IDENTIFICATION – ILLUSTRATED LISTING. The story is fascinating.

In January of 2015, The Dutch Pipe Smoker wrote a blog regarding the Samuel McLardy & Co. summarizing an extensive article by Don Duco called, Pipes Samuel McLardy from Manchester – an excellent article helping me to grasp the geo-political realities of the time.

From The Dutch Pipe Smoker:

The McLardy company thanks its existence to the entrepreneurial spirit of 1 person: Samuel McLardy, born in Glasgow in 1842. He was the son of a tobacconist who also produced his own clay pipes. In the paternal shop he must have learned the profession of pipe-maker. Shortly after his 20th birthday he decided to move to Manchester to start his own company. There is remarkably little known about the history of the factory. On an old advertisement it says “established 1865” so since then there must have been a steady growth. Within a couple of decades there was a massive production of clay pipes. Around 1895 the factory owned over 500 moulds which meant yearly production was around 5 million pipes! Similar to that of Dutch factory P. Goedewaagen & Zoon in that period. Over time we find Samuel McLardy at different locations. Before 1880 that was Miller Street number 16 in Manchester and it is there where the shop grew to the size of a factory. In 1890 the company moved to Shudehill number 67 where it remained active until after 1910.

The production of clay pipes was a large part of the McLardy operation and this interesting Pipe Manufacturers Catalogue shows several clay models displayed for sale. Duco’s article, referenced above, examines the historical realities impacting the Samuel McLardy Co., (typical of other UK pipe companies) by navigating through relatively prosperous years leading up to the turn of the century, the decline of interest in clay pipes, diversification of other product lines to cope with falling revenues, WWI, the growing economic bubble of the 20s leading ultimately to the collapse of the McLardy, Co., soon after the stock market crashes in September (for UK) and October (for US), 1929. I found this last statement regarding the Samuel McLardy, Co., as a matter of public record published in archives of The London Gazette regarding the liquidation of the company. Reflective of the times, there were several companies listed in the Gazette which were being “wound up”:

The Companies Act, 1929.

Special Resolution of SAMUEL McLARDY & CO. Limited.

Passed 13th January, 1930.

AT an Extraordinary General Meeting of the Members of the above named Company, duly convened, and held at No. 20, Swan-street, Manchester, on the 13th day of January, 1930, the following Resolution was duly passed as a Special Resolution: –

” That the Company be wound up voluntarily; and that Mr. George Elder, Chartered Accountant, of Edwin Collier & Co., 3, York-street, Manchester, be appointed Liquidator for the purposes of such winding-up.”

Dated this day 13th January 1930

SAMUEL McLARDY

Source: The London Gazette – 17th January 1930 With a greater appreciation for the man and his company in time, I turn again to the hallmarks on the McLardy Calabash’s ferrule (above) which reveal the pipe’s origins. The hallmark to the left is the city mark for cities of United Kingdom. The anchor is the mark of Birmingham from 1773 to the present (See: Online Encyclopedia of Silver Marks, Hallmarks & Makers’ Marks – British Marks) referenced below. The Lion hallmark in the middle ferrule stamping above is the Standard mark indicating the quality or purity of the silver. As referenced below from the same helpful website, ‘A’ represents a sterling rating of .925.Finally, the hallmark on the far right, the ‘h’ ensconced in a scroll-like cartouche, represents the dating letter. The Birmingham Date Letters on Silver 1773-1924 chart below references the letter system specifically for Birmingham, England. The far-right column points to the dating of this McLardy Gourd Calabash which stands at a ripe old age of 109 years, coming out of the Manchester factory located on Shudehill number 67 – the factory depicted on the cover above (Today, on Google maps street view, the address continues but appears to be a parking garage.). It has not gone unnoticed by me that the eBay seller of the Calabash also resides in Manchester. The question that comes to mind is whether this McLardy vestige has wandered away from home at all? If he could only tell his story…. There is but one more bit my curious mind wishes to discover – from whence comes the gourd that has become the cherished Calabash, made famous by Arthur Conan Doyle’s Sherlock Holmes? As quaint as it may sound, it is likely the gourd which became the McLardy Calabash before me did not come from a cozy English garden on the outskirts of Manchester – images of Downton Abbey. Most likely, the gourd came from southern Africa. In his newsletter, ‘Save the Calabash’, Thomas Martin provides some good research regarding this question of the Calabash gourd. He wrote:

Calabash has come to represent a shape not a gourd

Nobody would expect an apple shaped pipe to be made from an apple. Like “calabash” the name represents the shape not the material. The Calabash pipe used to actually be made from a gourd (Lageneria vulgaris). To my knowledge, there are no makers of real Calabash pipes in the United States and so I decided to make it my goal to give it a try. Having made a handful or two of briar pipes, I learned that finding good briar is the challenge that Rainer Barbi calls “the dance.” I can tell you, finding a Calabash gourd although not impossible, is far more difficult.

Current wisdom suggests that acceptable gourds can only be grown in the Ladismith region of South Africa. When Calabash proliferated they were cultivated for the specific purpose of becoming a pipe. Presently, if you can find a farmer that grows the gourd he doesn’t grow it or shape it to be a pipe. In North America they are grown mostly for crafters. In Africa they are grown for crafters and for more utilitarian use.

If you want to know more about gourds, the making of a Calabash, different kinds of Calabash pipes and Hollywood’s contribution to the mystique, take a look at http://calabashpipe.com/.I make no apologies admitting that I approach the clean-up and restoration of the 1907 McLardy Gourd Calabash with a bit of fear and trepidation. I have read the blogs of several former restorations of gourd Calabashes and I have assimilated various practices – it’s difficult to say “best” practices because compared to briar pipe restorations, gourd Calabash restorations are far and few between. I’m thankful for Steve’s consultations via email mainly regarding how to approach the bowl which the eBay seller maintained is Meerschaum, but Steve’s counsel to tread carefully is well-taken – he indicated that he has seen Calabashes this age with bowls made of clay or asbestos as well. With the Samuel McLardy Co. doing so much trade with clay pipes, I’m wondering if the bowl capped in this gourd might just be clay. We’ll see. This question, became the ‘pre-restoration’ question that had to be resolved. I sent these pictures to Steve after his counsel to take a real close look at the gaps just below the silver bowl cap that reveal the bowl material. Is it meerschaum as advertised by the seller? Is it clay? Or, is it asbestos material? Steve’s email described that if it was an asbestos material, it would be better not to smoke this pipe, but to turn it into a display icon – better this than sucking down airborne asbestos! His instructions were to examine the scraped area at the rim and see if it was fibrous. If so, then it probably was made of an asbestos material. If clay, it would be more porous. Thankfully, with a sharp dental probe in hand under a large magnifying glass, I scraped the light material pictured below to discover that it was pretty solid – no fibers detected. We’re in agreement that the material is most likely clay, but I’m not sure how to conclusively determine one or the other at this point. Can anyone tell by looking at this? The next ‘pre-restoration’ question that had to be answered as well was, what was the dark material in the bowl? One of the normal restoration practices is to clean out the fire chamber and at first I was thinking that the bowl of the Calabash would need to be sanded, but it became clear that it was not carbon cake staring up at me, but it looked more like a pipe mud coating over the clay/meerschaum bowl. In the next picture, angling the light I capture the view down to the draft hole showing the coating material and it appears pretty thin. With a pipe this age, the resulting plan is to be conservative – if it’s not too broken, why fix it? I decide to leave well enough alone – I will make more pipe mud and close the gaps around the upper chamber next to the silver cap. I will not sand the bowl, nor will I attempt to take the cap off to gain greater access to the interior of the gourd for cleaning. With the 1907 McLardy Gourd Calabash on my work table, I take additional pictures of the areas in need and to get a better look at things – moving from ‘pre-restoration’ questions to cleaning up this Calabash and recommissioning him for service! Preparing for a new application of pipe mud in the gaps around the rim, below the cap, I want to clean the overflow black coating on the inside rim of the silver cap. The gourd is in good shape but there are some residue marks on the upper front side of the gourd – at this point, I don’t know if it has irrevocably stained the gourd or if it can be removed with a general cleaning. Both silver cap and ferule have dents and bumps from years of use and being passed from hand to hand. I won’t deal with the dents, but bringing a new shine to the sterling silver is a priority. The stem is in very good condition with mild oxidation and almost non-existent tooth chatter, but I do detect a dent in the upper button. There is also a divot in the vulcanite on the shank-side of the stem that needs attention. The bone tenon needs to be cleaned – it is the only access point to the interior of the gourd – I’ll clean what I can from that angle, but my assumption is that the interior of the gourd is dry and possibly somewhat fragile. I’ll be satisfied with a gentle clean in and around the bone tenon. One last thing that has caught my attention – the stem is a bit overclocked or rotated. I’m not sure now if it’s something to be concerned about. Well, I put the word out to my friend and colleague, Gary, who lives in Plovdiv, Bulgaria, for some fresh cigar ash to make a fresh mixture of ash and water for pipe mud. While I wait for his reply, I remove the stem from the Calabash, stick a pipe cleaner in the airway and plop it in Oxyclean to raise the light oxidation from the stem. I also want to clean the inside of the silver cap in anticipation of a final shine but also to provide a clean line to apply the needed pipe mud in the gaps. I use God’s provided tools in fingernails and a bit of spittle – not much! I slowly and carefully, move around the inside of the silver cap with my index finger, scraping the old, perhaps ancient, not sure, pipe mud from the silver-plated surface. I don’t want to use a metal tool on the silver surface because I definitely don’t want a new scratch to add blemish. I then drag my thumb nail over the edge, with a bit of spittle, and hang it over the inner edge of silver cap and scrape additional hard caked stuff off. That actually worked really well! Earlier I mentioned that I have read several posts dealing with cleaning up Gourd Calabashes with questions about the gourd surface itself. Steve’s post was helpful (See: Restoring an old CPF Gourd Calabash Pipe). To clean the gourd surface getting rid of the oils and dirt that collects on the gourd surface, I use undiluted Murphy’s Oil Soap on a cotton pad and scrub the surface, then remove it with another cotton pad – not using water which may wet the gourd surface too much. The gourd below the cap shows what appear to be residue from what I’m guessing was someone’s attempt to reattach the cap to the gourd – it appears to be glue runovers. I can’t tell if it has damaged the gourd surface or if the old glue is resting on the surface. As I scrub the gourd with undiluted Murphy’s Oil Soap, I concentrate on these areas. I take a 2400 grade micromesh pad and lightly sand the area – just testing very gently what effect the pad would have on the gourd surface – I’ve not worked with gourd before so easy does it! I discover that the gourd surface is resilient and the combination of Murphy’s Oil Soap and the micromesh pad lightly addressing the trouble areas proves to work very well! The glue was on the surface and very gradually, I clean the gourd surface. Nice! The pictures show the progress. With the gourd clean and looking better than I expected, I move down to the bone tenon extending from the mortise of the 1907 McLardy Calabash and clean the externals with Q-tips dipped in isopropyl 95%. I use the dental probe to dig into the threads of the tenon where compacted crud awaits. The bone tenon cleans up without too much effort. The pictures show the progress.I set the gourd aside and fish the stem out of the Oxiclean bath. I wet sand the stem using 600 grit sand paper to address the oxidation that the Oxiclean bath raised from the vulcanite stem. Following the 600 grit paper I use steel wool 0000 over the stem to complete the initial stage of cleaning the stem externals. From the externals, I dive into cleaning the internal airway and stem threads using pipe cleaners and Q-tips dipped in isopropyl 95%. There was more gunk in the screw-in area than I expected and it put up some resistance. The pictures show the progress. I turn my attention to the upper button in need of repair for a bite or dent that took out the right corner of the button lip. As I’m looking at this button, I suddenly realize that in my small, but growing collection of pipes, I have no other pipes with this style of button – and I know that it has a specific name which takes a few minutes of searching to recall – orific button meaning round. Another novice was asking about orific stems in a thread on Pipesmagazine.com called Orific/orifice button/stem query where I quickly learned that this button was used primarily at the end of the 1800s and beginning of the 1900s. By the 1920s the design pretty much had become a thing of the past. I also found an interesting reflection on buttons that Steve did a few years back called, A View from the End of Stem. There was also a divot on the edge of the stem next to the shank that needed attention. Taking activated charcoal and Special ‘T’ CA Glue (‘T’ for ‘thick’) I mix them together gradually creating a charcoal putty that I apply to the button with a toothpick acting as a trowel. I put more than needed to allow later sanding and shaping with a file and paper after the charcoal glue cures. I also apply a dab of the mix on the divot on the other end of the stem. I’m making progress on this orific stem! The pictures show the progress. I received word from Gary that cigar ash is not in stock, but another recipe like Pipe Mud (a bowl coating mixture) arrived from Steve – taking powdered charcoal and mixing it with either plain yogurt or sour cream will create a paste to apply for the bowl gaps as planned. Steve assured me that this brew would turn dark and not stand out. So, with Bulgarian kiselo mlyako (sour crème) in hand I mix with activated charcoal gradually forming a paste. It turns black immediately with the charcoal and it thickens. I use a dental spatula and take small dollops and apply it to the gaps under the silver cap where the clay bowl is exposed – I’m going with clay and not meerschaum. While the paste is still wet and malleable, I scrape the edge to clean the cap and create a bowl line. I agree with Steve – this stuff looks like the protective layer covering the rest of the bowl. The patch looks good. The pictures show the progress. With the Charcoal/Sour Cream Patch curing, I put the gourd aside and retrieve the orific stem. Using a flat needle file I sand down and shape the now cured, charcoal superglue to rebuild the missing hunk of lip. I use the flat edge of the needle file first working on the backside or bowl side of the lip to establish a flush surface with the patch and native lip. I take a picture with the file in place to illustrate this – it’s not easy taking pictures when you need both hands to hold things! After the flat lip edge is established, I round off the patch to match the orific pattern. I use 600 grit paper to do this (rather than the file or 240 grit) because I want to remove the excess patch slowly – almost allowing it to sneak up on the native vulcanite surrounding the patch. After some slow, intentionally patient effort, the new button is looking very good. I use 240 grit paper on the bit to erase file marks left over. I also use 600 grit paper on the small patch on the other end of the stem. I finish the patch and button rebuild by working the entire stem with 0000 steel wool, prepping the stem for the micromesh process that follows. I’m pleased with the rebuild I see! The pictures tell the story! Continuing with the stem restoration, with micromesh pads 1500 to 2400 I wet sand followed by an application of Obsidian Oil. With micromesh pads 3200 to 4000 and 6000 to 12000 I dry sand and follow each set with an additional coating of Obsidian Oil to rejuvenate the vulcanite stem. The pictures show the progress. I reattach the stem to the gourd to get a fresh look at the stem alignment. Over time the bone tenon has worn down a bit. Earlier I noted that the old stem was over-clocked a few degrees and I didn’t know yet if I would try to correct it. I experimented with the feel and placement of the stem as I drew it to my mouth – giving me a sense of what would be most comfortable. After all, it is my birthday gift! I decide to attempt to reestablish alignment – or at least give it a shot. Steve’s earlier email described painting the tenon with clear finger nail polish or super glue, allowing it to cure about 24 hours and then gently rethreading the stem. Emphasis on the ‘gently’ because too much torque applied could break the tenon. Borrowing my wife’s polish, I paint a thin layer on the tenon and put it aside to cure. A day later arriving home from work, I’m anxious to reattach the stem to the bone tenon to find out if the fingernail polish works to tighten the stem – to ‘unclock’ the turn of the stem only a few degrees. I screwed the stem slowly on to the bone tenon and at first, I detected no difference in the pressure. When the stem started to arrive at the critical point I felt the tightening – requiring a bit more torque. I did not force the stem but reverse the turn a bit, then re-torque a bit more, then back off again, re-torque, then finally it tightened sufficiently. Steve’s warning about not forcing things came from his own experience of unexpectedly cracking a brittle bone tenon in a Gourd Calabash restortation. I could not believe it – it actually worked! The stem is now perfectly lined up with the gourd stummel. Amazing! The picture tells the story!We’re now in the home-stretch and my mind has started wondering about which tobacco I will use to inaugurate the next life of this venerable 109-year-old Gourd Calabash. Suggestions?? Taking cues from Charles Lemon’s post, Freshening an Andreas Bauer gourd Calabash, I take three unused Chinese purchased Dremel cotton wheels for use on the Calabash’s gourd and stem. I use the first to lightly apply White Diamond to the gourd surface. For you who use a Dremel for polishing, I discover that the Dremel techniques I use (See Dremel Tutorial) with briar works quite well with the gourd. Putting the Dremel on the lowest RPM setting, I apply the White Diamond, keeping the cotton (not felt!) wheel moving over the surface while I rotate the gourd keeping the sheen of the lamp in focus on the gourd surface. This sheen acts as my ‘headlight’ enabling me to see the rippling movement of the compound across the gourd’s surface – the same way as with briar. As I methodically move over the gourd surface in this way, I also catch blemishes or marks in the surface that I address directly, yet lightly with the Dremel’s cotton wheel. With my wife’s help, after the first picture showing the tools employed, pictures 2 and 3 illustrate the ‘sheen technique’ that has worked very well for me. I am careful to avoid the silver cap and ferrule as I apply the compound. After completing the White Diamond application, I wipe down the gourd with a clean cotton cloth to remove the left-over compound powder. I now mount in the Dremel’s hand-held extender another clean cotton wheel and apply a number of coats (3) of carnauba wax to both the gourd and stem surfaces. With briar, I increase the RPM’s of the Dremel by one number to assist in liquefying the wax and spreading it over the surface. I’ll try this on the gourd to see how it behaves. It went well. In fact, the gourd seems to ‘drink up’ the carnauba wax and I find that I am reloading the wheel more often than with briar. And, “Oh my!” I didn’t expect the luster that gradually reflects back at me as the wheel travels over the surface! What struck me was that the Calabash almost started taking on the appearance of a porcelain display piece. Completing the carnauba wax for both gourd and stem, I carefully shine the silver cap and ferrule with my wife’s Weinman Silver Polish – not spreading it to the other surfaces. I completed this restoration with a brisk buffing of the entire pipe using a microfiber cloth carefully! I had images of the pipe slipping out of my grasp and skidding along the floor…. Thankfully, this did not happen! This buff brings out the depth of the shine by blending the gourd, silver and orific vulcanite stem.

Since my wife and I will be going to the home of our daughter and son-in-law in Denver for Christmas, the benefactors of this amazing birthday gift, I will hold off the inaugural smoke of this restored 1907 McLardy Gourd Calabash treasure until I can share it with them. Indeed, he is a venerable, distinguished pipe and I’m privileged to be entrusted as the current steward, but of course, not the last. My next project is to figure out an adequate stand that will handle this calabash! Thank you for joining me!

Aged Imported Briar Poker with Red Dot

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Blog by Dal Stanton

My wife and I were on Interstate 24 nearing Manchester, Tennessee, returning to the Atlanta area after the wedding of our daughter in Nashville. The billboard beckoned and, of course, I responded by taking the next exit! Madeline’s Antiques & Uniques had the look of a classic pipe picker’s paradise and I was not disappointed! I’m thankful for my wife’s patience and her eagle eye. She helped ferret out hidden pipes in need of help and a new home. In Palmetto, Georgia, I laid out the haul and recorded the picture above – including the six-pipe pipe stand! The poker on the lower end is before me now on my work table back in Sofia, Bulgaria. The left side of the shank has Aged over Imported Briar in a cursive script. The other remarkable characteristics of this Poker are the red dot on the stem and the screw in tenon with a metal mortise receiver. Always hopeful of identifying a pipe’s heritage I landed on a thread written in 2013 in Pipesmagazine.com (Link) of someone seeking information about a pipe with the exact nomenclature, dot and screw in stem, just a different shape, an Author shape instead of the Poker before me. While pedigree is still inconclusive, one helpful comment in the thread summed up well the possibilities:

The “Aged Imported Briar” stamp suggests this is made in the U.S. The screw-in stem is typical of
Kaywoodie and perhaps Jobey which was made for a few years in the U.S. However the design and
shape of this pipe is not Jobey-like. I don’t know Reiss-Premier, but if it is a U.S. outfit, that could
be it. If I understand correctly, the “imported briar” stamp was typical of U.S. pipes at a certain period
when other woods were being used for pipe bowls and there was some misgiving about some of the
woods used. This was a reassurance that the pipe was good quality and safe.

The best guess is the US company, Reiss-Premier, as the source of this Poker because of the dot (See Pipephil.eu) identification. Reiss-Premier had a factory in Chicago from 1930-1959 and was responsible for the term “Drinkless” which was well known with many Kaywoodie pipes (See Pipedia) which Reiss-Premier also produced. If the clue about the authenticity verification of briar stated above is accurate, this Poker possibly dates back to WW II days (40s and 50s) when briar supply from Europe was scarce. Notwithstanding, there is little doubt that this Aged Imported Briar Poker has seen better days and those days are many days ago. On my work table I take some additional pictures to get a better idea of the challenges with this pipe. The poker is an iconic shape – the name comes from the flat bottomed cylindrical shape of the stummel. While men dealt hands of poker they could put their pipes on the table without fear of dumping ash on the winnings. This Poker has heavy cake in the bowl and the rim is in rough shape – I’ll need to remove some valuable briar real estate to reestablish a flat top look, hopefully the Poker won’t turn into a Poker Pot shape in the process! The stummel heel has some dents and scratches from doing what it was intended to do – sit. The briar is all but concealed by the old clouded finish – but there is nice looking briar underneath! I detect a small root branch knot in the grain pattern that will add to the ‘old school’ quaintness of the Poker. There are signs of wear on the stummel, but I’ll not remove them all – signs of the paths and stewards this Poker has served along the way! The stem has oxidation and the upper button lip looks like a 9 iron took a divot out of it. The button will need rebuilding.

The first order of business is to clean the stummel starting with reaming the bowl and washing down the exterior with Murphy Soap to get a better perspective on the stummel condition. I also plop the stem into an Oxi-Clean bath to start working on the oxidation. I’m not sure what effects the bath will have on the red dot so I cover it with Vaseline before the plunge. I take the Pipnet reaming kit and use 2 smaller of the 4 blades available. I follow the reaming blades with the Savinelli pipe knife to fine-tune the ream and finish with wrapping 240 grit paper around a dowel rod and sand the chamber. Using cotton pads and Murphy Oil Soap I scrub the exterior of the stummel and use a brass wire brush to work on the rim which loosens nicely the lava flow without scratching the wood. The pictures show the progress. I take another close-up of the rim damage from a lateral perspective to illustrate how much briar I will need to take off through topping to achieve a level lid to this Poker. A bunch! I take a chopping board covering it with 240 grit paper and carefully rotate the inverted stummel not leaning into the sloping angle of the damaged area. I don’t want a slanted top! I check the progress often and ‘free-stand’ the inverted stummel with the help of a right angle I try to keep things perpendicular. The pictures show the progression of the topping. When I arrive at a point where almost all damage is eradicated, I stop the topping with 240 grit paper and with 120 grit paper rolled up I shape a bevel on the inside and outside of the rim removing the remainder of rim damage. After the 120 grit cuts the initial bevel I follow with 240 and 600 grit paper on the inside and outside of the rim. Finally, I lightly top the stummel again but now with 600 grit paper over the chopping block. I do this not only to smooth the rim surface, but it also serves to sharpen the circular bevel line around the circumference of the rim – inner and outer. It gives the rim a very classy, finished look to me. The pictures show the progress. Since the heel of the stummel has scratches and edge damage as well, I repeat the process described above for the heel as well except for using only 600 grit paper to ‘top’ the bottom – not 240. I only needed to clean and smooth the surface layer not remove real estate. The bottom bevel utilized 120 then 240 then finally 600 grit sanding papers. In the last picture of the set below, there remains a small damage spot that I fill with a superglue patch which I will smooth and blend later. This Poker will be ready for any high-class card table! The pictures tell the story! With rim and heel repairs completed, I fish the stem out of the Oxi-Clean bath and it did the job of raising the oxidation out of the vulcanite. I’ve started inserting a pipe cleaner into the stem before dropping it in the bath making it much easier to fish it out (picture 1 below). I wet sand the stem with 600 grit sanding paper to take off the mother-load layer of oxidation raised on the stem, then I follow with 0000 steel wool. After inspecting the stem, I see more oxidation around the button and shank areas – I use 240 grit paper on those more stubborn areas, then again 600, then 0000 steel wool. In anticipation of doing the button rebuild, I want a clean stem so using pipe cleaners (bristled and non) dipped in isopropyl 95% I clean the stem internals. It did not take much effort and now to the button repair. The pictures show the progress. I take a close-up of the upper button area to get another look. It is apparent that the former steward of this Poker had a favorite hold to keep his (or her J) pipe in place while the cards were dealt and considered. The dent on the button resembles compression damage more than biting or scissor action. You can see just to the left of the button (up the stem) a bite mark. My forensic opinion is that the bite is the eye tooth and the compression represents the work of the molar behind – the pipe being clamped on the side to keep the hands free for gathering new cards and tossing those less desirable aside. I would guess the steward of this Poker was right handed, too – the compression being on the right side leaving most the stem toward the center of the mouth for puffing. Nope, can’t tell how tall he was! Yes, I do believe now it was a ‘he’ because a ‘she’ probably wouldn’t mouth-clamp the pipe but put in down on the table and then deal another round J. Fun and forensics aside, I need to rebuild the upper button area. First, I attempt to raise the ‘eye tooth’ bite with heat – I ‘paint’ the area with a candle flame. It seems to have done the trick. Then, taking 240 grit paper I rough up the button area and then clean the button area with a Q-tip dipped in alcohol. I mix a batch of charcoal powder and ‘Extra Time Control’ super glue into a toothpaste thick consistency. I put a mound of charcoal on an index card (so it can be tossed when done) and place a small puddle of super glue next to it and begin to mix – adding more charcoal a bit at a time until I reach the consistency needed to stay in place on the button. I use a toothpick as a trowel and gradually build and mound over the button that later will be sanded and shaped with a needle file. Setting the stem aside to allow the charcoal super glue putty to cure overnight, I turn back to the stummel. I take medium and light weight sanding sponges and sand the surface, careful to avoid the Aged Imported Briar nomenclature on the shank. The briar is beginning to emerge and the metal band/mortise is shining up nicely. I realize that I was anxious to start on the external briar and forgot about the internal muck. Taking pipe cleaners and Q-tips I clean the internals dipping them in isopropyl 95%. Time to turn out the lights. The next day has arrived and I’m anxious to work on the button rebuild that has cured overnight. I take a picture to mark progress and using a flat needle file I file down the cured charcoal superglue gradually – patience. The following pictures journal the shaping of the restored upper button that had the most compression damage. I use the flat needle file to do the button shaping and then follow with 240 grit paper to fine tune and to remove the file marks from the vulcanite. I’m pleased with the progress. The lower button presented more challenges. Pictured below I could detect two pockets in the charcoal superglue putty. To avoid filing off too much of the new button build I elect to apply black superglue and charcoal mix to fill the pockets. I’ll let these fills cure before sanding and finishing the button repair and then moving on to the stem restoration. Putting the stem aside, I begin to micromesh the stummel in anticipation of applying a light brown stain. I begin by wet sanding with micromesh pads 1500 to 2400. I follow this with dry sanding using 3200 to 4000 then 6000 to 12000 – careful to avoid the Poker’s stampings on the side of the shank. I enjoy watching the briar grain emerge. The nickel (I think) band/mortise is shining up very well. The pictures show the progress. Oh my…here I go again. I intended to apply Fiebing’s Light Brown Leather Dye to the Poker – I just brought it back to Bulgaria from the US and I wanted to give it a try. The grain of this Poker bowl is very active with a mixture of dark and lighter grains. I mentioned earlier a knot as well…. I’ll be thinking about this…. I thought and I will apply the light brown Leather Dye as originally planned. I will see how it looks and I can use a cotton pad with alcohol to lighten the stain as needed. This is one of the advantages of aniline stains and dyes – these I could not easily find here in Bulgaria. I’m not sure if the staining will impact the metal band, but I decide to wrap it in masking tape just in case. I wipe the stummel with a cotton pad and alcohol just to make sure the surface is clear of saw dust from sanding. I use my air gun to warm the stummel before application of the dye. I apply the dye with a folded pipe cleaner which I saw Steve do – it is much easier to use compared to a dauber that usually carries more dye than is needed and is messier. At least this is my experience. After applying the dye liberally over the entire bowl, I flame it by lighting it with a candle. The alcohol base in the dye burns off very quickly and does not hurt the wood. Then, I repeat the application again and flame it. By doing this I assure that the entire surface has been covered. I’ll wait until morning to unwrap the ‘package’ and look at the grain. The picture shows the aftermath.With the stain settling, the stem is ready for the home stretch. The button super glue patch is cured, so I take 240 grip paper and finish smoothing and shaping the button. I follow the 240 with 600 grit paper then 0000 steel wool over the entire surface of the stem. Beginning with micromesh pads 1500 to 2400, I wet sand the stem and follow with an application of Obsidian Oil to the vulcanite. Then with micromesh pads 3200 to 4000 then 6000 to 12000 I dry sand the stem following each set of 3 pads with an application of Obsidian Oil. I like the polished vulcanite pop and the red dot stands out nicely. The pictures show the progress. Now to unwrap the stummel! After staining the stummel with Light Brown Leather Dye I take a cotton pad with alcohol on it and wipe down the surface. This smooths the stain and lightens it slightly. Reattaching the stem and stummel, with the Dremel felt wheel set at the slowest speed (RPMs) I use Tripoli compound to begin fine tune polishing the surface. I follow Tripoli with applying Blue Diamond with felt wheel, rotating it methodically over the surface, allowing the high speed of the wheel and the compounds to do the work. Following the compounds, I wipe/buff the stummel with a cotton cloth to remove the powder residue from the compounds. Switching to a cotton wheel, and increasing the speed of the Dremel by one number, I apply several coats of carnauba wax to both stummel and stem and finish the restoration of the Aged Imported Briar Poker with a brisk buff with a micromesh cloth. This old Poker is looking great. I’m pleased with the button work and the briar makes me smile – it is very active and I enjoy the root knots here and there. This Poker will again make the card table a more enjoyable experience for some new steward who gives him a home. Thank you for joining me!

Calabash No Name from eBay

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Blog by Dal Stanton

After celebrating our daughter’s wedding and family reunion in the US and returning to Bulgaria, I was anxious to begin a new restoration. While in the US, I added a few pipes to the pool when my wife and I stopped at an antique store advertised on an interstate billboard between Nashville and Chattanooga – this story for the future. I’ve developed a bit of an eBay purchases trove and I found in the ‘Help Me!’ basket what I believe is a Calabash shaped unmarked briar from a seller in New Mexico. I was drawn by the shape and the lateral movement of grain – a very nice looking piece of briar with great potential. I wasn’t sure on the shape and checked out Pipedia’s Pipe Shapes Chart (Link) and Calabash seems to be the best fit – please let me know if I missed! The seller’s pictures provided a descent chronicle of the pipe’s strengths and needs. The pictures reveal stummel externals in very good shape except for heavy oil and lava overflow on the rim. The stem is heavily oxidized and has a tooth hole on the underside of the bit – definitely an eye tooth hanger! Both upper and lower button areas have teeth bites and significant chatter. The button lip will also need smoothing and redefinition. By the looks of this pipe, it was someone’s well-loved and used partner in life. When I put the Calabash on my worktable I take some additional close-ups to focus on the problem areas and I take a closer look. In the bowl, I discover what appear to be cracks in the briar in the front and backsides. At this point, I’m not sure if this is only superficial within the cake or if it presents other problems. I also take a closer look at the stem hole after inserting a pipe cleaner. Before I can make a clear assessment of the bowl and the cracks, I decide first to ream the bowl with the Pipnet reaming kit to reveal the wall’s condition and to clean up the rim. I also remove the stem and plop it in a bath of Oxy-Clean to begin softening the heavy oxidation in the vulcanite. I use 3 of the 4 blades available in the Pipnet kit. The cake was light. I finish the reaming process using the Savinelli pipe knife and clean the walls by sanding with 240 grit paper pinched with the Savinelli knife. inspect the cracks in the bowl and decide to shoot a question off and some pics to Steve to get his input. I then use undiluted Murphy’s Oil Soap and clean the stummel surface with cotton pads. In addition, to remove the thick lava on the rim, I utilize a brass brush which will not scratch the wood. Putting the stummel aside, I retrieve the stem from the Oxyclean bath and wet sand the raised oxidation with 600 grit paper and follow dry sanding with 0000 steel wool. In anticipation of working on the patch for the tooth hole I want to clean the internals of the stem. I use several pipe cleaners dipped in isopropyl 95% and things are cleaning up well.With the stem cleaned up from I move to repair the tooth hole. This is a first time for me so I fill my mental cup reading several different blogs regarding hole repair and techniques. One of the necessary ingredients for a repair is activated charcoal powder mixed with superglue to create a putty for the hole patch. Living in Bulgaria, I was not able locate activated charcoal in powder state but we do have pet stores and we do have aquariums which require charcoal for the filtering system. The problem is that this charcoal comes in a granulated form. This problem was solved with a technique and tool going back some millennia with the use of a pestle and mortar. I pictured a comparison of before and after below. My only concern is that the charcoal powder I am producing with the pestle and mortar is fine enough to form a smooth blended patch. We will see.With activated charcoal powder now in hand, I take another close-up of the damaged bit. To provide a good bond between the patch and vulcanite I score and roughen the area with 240 grit sanding paper, working the paper around the hole and to loosen and remove debris in the hole itself. I follow that with a Q-tip cleaning dipped in alcohol. I want the area clean. I cut a piece of an index card, fold it into a hard point that will fit in the button and wrap the end with tape and then put Vaseline over it to assure that the patch has a solid surface underneath so putty doesn’t leak into the airway and will easily slide out after the patch sets. I pour a small mound of charcoal on an index card then I drip a small puddle of Starbond Black Medium KE-150 glue next to the charcoal. Using a toothpick, I begin to mix the glue and charcoal a bit at a time so that I can judge the viscosity of the emerging putty – I’m aiming for a honey-like thickness. When the putty begins to thicken as I add charcoal, I arrive at what I hope is the accurate brew! Using the toothpick as a trowel, I apply charcoal putty to the hole, tamping each application and making sure I reach the depths of the hole and over-cover the damaged area building a bit of a mound. After the patch cures, I will remove the excess putty. I’ll give it a full 48 hours before continuing the work to assure the patch is solid and good for years to come. After the patch sets a bit, I flip the stem and apply drops of Starbond Black Medium KE-150 to the tooth dents on the upper bit area. The pictures show the progress. With the stem patches curing I return to the stummel. Steve’s email arrived with his reply to my questions about dealing with the cracks in the inner bowl. He described his method of applying a paste made from a mixture of cigar ash and water to the cracks and bowl wall. Yes, I remember previously reading about this in one of his restores! This will come later after I’m able to collect some cigar ash – Cubans are readily available in Bulgaria. I want high quality ash! I take another close-up of the stummel as I re-inspect the surface. I find one small crevice which I will fill with clear super-glue. First, using a cotton pad I clean the surface of the stummel with acetone to remove any residual finish. I then apply a drop of super glue on the small crevice above the shank junction and put the stummel down for the night to let the superglue fill to cure. The next day, ready to move forward, I strategically sand down the superglue fill with 240 grit paper removing the excess glue bringing the patch down to the briar surface assuring a good blend.When I think of the classic Calabash look, the stummel shape is crowned with a distinct cap. To enhance this look and to remove some damaged, colored briar around the inner rim, I want to enhance and augment the bevel already present. Using a coarser 120 grit paper tightly rolled, I cut the fresh bevel then I follow using a rolled-up piece of 240 grit paper to smooth the new bevel. Pictures show the progress. Before continuing with the rim repair and the stummel finish, I want to clean the stummel internals with a retort but I’ll need to return to the stem bit repair and do the sanding on the patches first. The retort’s rubber hose will not expand enough to attach directly to the shank so I need to utilize the stem. I am anxious to see how my first attempt at a hole repair faired. Utilizing a flat needle file and 240 grit paper I sand the patch down to the stem surface. The patch is blending well but I detect very small, what I assume are air pockets, emerge during the sanding. From my reading, I found that this is normal, but these appear to be too small to treat with a bit of superglue. I’ll keep my eye on this during the stem finishing phase. On the upper bit, I also sand the superglue patches of the tooth dents to the stem surface with 240 grit paper. With a needle file, I redefine the button lip a bit smoothing out where there were tooth bites. The pictures show the progress on both the underside and the upperside of the bit – I’m liking what I see. I don’t want to proceed any further until cleaning the internals of the stummel. I will use the retort to accomplish this. With cotton ball in the bowl, alcohol boiling in the test tube I begin the process. I take a couple of shots of the progressive dirtying of the alcohol. I forgot to take the final where the used alcohol was almost clear. After the pipe cools from the retort, I remove the stem and finish the internal cleaning with some Q-tips and pipe cleaners dipped in alcohol 95%. Internals are clean! Turning again to the stem, I begin the micromesh process. I wet sand with micromesh pads 1500 to 2400. Before applying Obsidian Oil, I want to take a close look at the tooth hole patch on the underside of the bit. I’m not happy with what I find. With the first set of micromesh sanding pads the pocketing in the patch is more pronounced. Air pockets? Or, perhaps my charcoal powder was too coarse? I’m not satisfied with these results so, even though it is a detour, I want to try to rectify the problem. I apply a thin coat of CA Instant Glue over the area. I’m hoping that the glue will fill the pocket and allow a smoother surface to emerge – enhancing the blend with the native vulcanite. I clean the area with a bit of alcohol on a cotton pad then I apply the CA Glue. I’m hopeful that this will do the trick.Turning now to the stummel externals, I first use a medium and then a light grade sanding sponge, focusing on the rim to work out pits and roughness left over from the lava clean up. Following the sanding sponges, I wet sand the stummel using micromesh pads 1500 to 2400, then dry sanding with pads 3200 to 4000 and 6000 to 12000. As I watched the beauty of the grain emerge, I made the decision not to apply a stain but to keep the natural briar – a rich, thick, swirl of honey. This no name Calabash is dressing up nicely. Time to return to the stem and complete the lower bit tooth hole patch and to prepare the stem for the waiting bowl. I ‘gently’ approach the sanding with 240 grit paper to lightly smooth the re-superglued patch down to the stem surface. The ‘gentleness’ is due to not wanting to sand deeper than the reapplication, increasing the potential of uncovering new pockets. I also again apply the flat needle file to define the lower button lip and then remove the file marks with the 240 grit paper. I follow with 600 grit sanding paper and finally, I finish with 0000 steel wool. I think the hole patch is improved and now I’ll trust the rest of the finishing and polishing process to blend the patch as much as possible. In the picture below one can still detect the patch boundaries but the surface is much smoother.With tooth hole charcoal superglue putty patch officially completed, I restart the micromesh sanding process by wet sanding with pads 1500 to 2400 followed by an application of Obsidian Oil to absorb into the vulcanite surface. Then dry sanding with micromesh pads 3200 to 4000 and 6000 to 12000, completing each set with an application of Obsidian Oil. The pictures show the progress. The last picture in this set I flip the stem to show the hole repair. I think it’s ok, and as they say, “It is what it is.” I have two mini-projects left before I begin the final polishing and waxing processes with the Dremel. I want to dress up this ‘No Name’ Calabash with a band. The beauty of this pipe emerged along the way and the classy Calabash shape just cries out, “Band!” So, band it is. I think it will look great. The other project is to fill the cracks in the bowl with ‘Pipe Mud’ per Steve’s email response to my questions earlier in the restoration. I recalled reading about ‘Pipe Mud’ before and it didn’t take long to find it in the vast Rebornpipes.com archives. Steve’s tutorial was helpful and to the point by point as usual (See: Link), but also of value for newbies to the hobby are the comments following – more links and practices to add to the mix!

Gary, my friend and colleague who lives in Plovdiv, Bulgaria, happily responded to my plea for ‘quality’ cigar ash. I am now in possession of ash the byproduct of 2 Cubans – the second of which he smoked with me Thanksgiving Day evening as we gathered to celebrate together in Sofia – I smoked my favorite black Cavendish blend, Lane BCA, in the pipe I call, Ole Pot. I take a couple close-ups to get a look at the cracks in the bowl. I’m not sure the source of these crevices but they appear to be grouped mid-way down the bowl both in the front and back of the bowl wall. On a hunch, I look at the exterior and I think my hunch is correct. The grain of the stummel moves horizontally though the bowl. When I look at the front and back of the external grain patterns, I find birds eye grain pattern – which represent the cut through, perpendicular perspective of the grain. The sides of the stummel reveal the side of the grain – the horizontal flow. So, these cracks appear to me to be the grain splitting – it appears like dry split wood. Not sure ‘why?’ but this is my theory. The third and fourth pictures below show the external theory: First, to prepare to make the pipe mud, I take the Cuban ash and crush it with the end of a pipe nail. With tweezers, I picked out debris and make sure there are no large chunks. The gray powder in the pictures is the aim.Next, I use a dental probe to dig a bit in the cracks to make sure there is no loose debris. Then I take a few bent pipe cleaners dipped in isopropyl and clean the bowl wall. I put the ash in a shot glass and slowly add water with an eyedropper and mix the mud with the pipe nail. When the consistency of the mud is like paste, I use a bent pipe cleaner to paint the mud on the wall – careful to tamp in to fill the crevices. I keep an eye on the areas with crevices as the mud dries in the bowl, making sure that it doesn’t shrink, but remains even with the bowl wall – as Steve’s tutorial instructed. In about a half hour the mud is dry and forms a pretty hard surface. The pipe mud will form a foundation for a cake to develop which provides a protective layer for the briar. Until this happens, care is given to not ream or aggressively scrape the bowl wall. The pictures show the progress.The next project is adding a band to dress up the No Name Calabash – a touch of class. The shank diameter is 17.5 millimeters in diameter and I fish out a 17.5 band to match the diameter. Some months ago, I purchased an assortment of bands to have on hand from J. H. Lowe’s online store. I’ve done one band previous to this, my first restoration which Steve published on rebornpipes (A Newbie Restore of a Dr. Plumb 9456) which went well. The mantra I remember from Steve’s tutorial on banding (Link) was the need for patience in applying heat and micro-inching the band up the shank – a hot band could tear if forced to quickly. I set up a handy work station on a solid wooden stool that I can straddle. I fold a towel and place it over a chopping block to provide a firm, but soft foundation to use as I press the stummel inching the heated band up the shank. My air gun fits nicely on the platform as well. About 1/10^th of the band fit over the end of the shank at the beginning. I heat the band rotating it, careful not to burn the wood then put it to the toweled surface and press – firmly but only a bit. Repeating the process several times. The pictures below show this. The last in the set shows the progress of the band’s movement up the shank – almost home! It was going so well, until it wasn’t! With millimeters left before the band was flush with the shank, a press against the surface caused a portion of the band to crimp (pictured). This was not part of the plan. Different possible scenarios fill my mind for next steps to try to back out of the situation and to salvage the banding project. I’m concerned that the band has torn at one of the crimp points because I can detect a sharp edge to the touch. Time for an ‘SOS’ message to Steve with the picture below.Steve’s response was helpful – to heat the band as before and with a small flat screw driver, straighten out the crimping and then continue again with the heating and pressing to bring the end of the band flush with the shank. The following pictures show the salvage operation. I begin by heating and bringing the bent edge back out using a small flat head screw driver. As this progressed, I improvised, using the round head of a pipe nail to help reestablish the round of the band by heating and placing the head in the lip of the band and rolling it like a wheel while rotating the stummel. Once things start regaining normal, I use a needle file gently filing the edge to remove sharp splinters. I also filed a bit on the external ‘pucker points’ that help reestablish roundness and a smoother surface, but not perfect. As I return now to heating and pressing to complete mounting the band on the shank, my concern is the weakened area of the band will simply crimp again with the process. I decide to heat the band up a bit more than I did before, hopefully to enable the band expansion more economically and to add more towel padding between the band and the hard surface below. I return to heating and pressing and thankfully, the result is a seated band with a few battle scars along the way! When I attempt to rejoin the stem and new banded stummel, I find that increased compression on the shank from the new band has created a tighter mortise/tenon fit. To release some of the tightness of this fit I wrap the tenon with 240 grit paper and rotate it to reduce the size of the tenon but keep it in round. I rotate and test the new fit several times until I get it right. I don’t want to take too much off the tenon and have a loose fit. I get my first look at the reunited stummel and stem and I like what is before me! I take a close-up on the underside of the shank to show the area of the band crimp and repair. I’m satisfied now with the repair job; I will see if I can improve it through the polishing process. Now the fun begins! With stem and stummel united, I begin the polishing phase using Tripoli over stummel and band. I mount the Tripoli wheel in the Dremel’s hand-held extender and power it up at the lowest setting (RPMs) and after purging the wheel with the tightening tool, I light tap the wheel on the Tripoli bar and apply it to the surface. With all the compounds, I do not apply too much vertical pressure to the wheel but allow the speed of the Dremel and compound to do the work. After the Tripoli, I switch to the Blue Diamond wheel and repeat the process above but include the stem as well as stummel and band. After this, I give the pipe a good rub down to remove powder left over from the compounds. With the carnauba wheel mounted (after purging) I apply several applications of carnauba wax then change the Dremel to a clean wheel and buff the entire stem and stummel. I complete the polishing with a brisk buff with a micromesh cloth to bring out the depth of the briar even more.

I learned three new skills to put in my tool box – making and applying Pipe Mud, rescuing a botched band mounting, and repairing a tooth hole using a charcoal super glue putty. Not bad. I’m very pleased with this ‘No Name Calabash’. The honey-colored briar is stunning as it flows through the stummel – the depth of the grain almost appears 3-dimensional. The band is a nice addition – it dresses it up, like putting on a tux. I trust that this pipe finds a good home. Thank you for joining me!

Using the Dremel for Polishing – An Addendum

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Blog by Dal Stanton

I leave Bulgaria Monday, to join my family as we celebrate the wedding of my youngest daughter, who will be married to my future son-in-law in Nashville, November 6^th! I decided to give my future son-in-law a wedding gift – not just my beautiful daughter!, but also his choice from among the pipes that I’ve restored. I sent him a picture of pipes that all have been published on rebornpipes.com and encouraged him to look at the write-ups by searching my name and to choose the pipe he favored. His choices were (from top to bottom), the No-name from Sozopol that was just published as my Dremel Polishing Techniques essay; Horn stem throw-away Pipe; a Butz-Choquin Rocamar with a Cumberland stem, a Jeantet Fleuron and, at the bottom, a Denicotea Deluxe Curling.He chose well. He was drawn to the Butz-Choquin Rocamar (center, above) with its eye-catching Cumberland stem. After I received the text message with his choice solidified, I picked up the BC Rocamar and took a closer look at it. The thought that ran through my mind was that somehow the finish had dulled and I wanted to spruce it up a bit before wrapping it and packing it to the US. Then on a hunch, I decided to look back at the write up that was published on rebornpipes in July and see if the finish had indeed dulled or was it the way I had finished it? After a quick look at the BC’s restoration, I realize that I’m looking at the same finish that I gave the pipe then. In that restoration, I did the full micromesh phase (9 pads) and followed with staining the stummel. Then I by-passed Tripoli and Blue Diamond compounds and went directly to carnauba wax with a cotton cloth wheel, then a buff with a clean cotton cloth wheel, concluding with a microfiber cloth rub down. Since I had just completed the Dremel Polishing Technique essay for Steve, I find myself comparing the finishes of the later pipes with the BC and there was a distinct difference. The luster and depth of the briar grain was much more distinct in the more recent pipes that I’ve restored. A wonderful thought came to mind – the Dremel technique and process that I’ve been honing in on really DOES work! I’m not just blowing pipe smoke up to people reading these blogs and who use a Dremel! J The next thought was to write an addendum to the Dremel Technique essay and run the BC through the polish process again – as I’m doing it now, and see if I can detect and record a substantive advance in the finish of the BC Rocamar (by the way, the BC Rocamar is a pipe of Saint Claude, France). My approach is to reverse time with the BC by applying both Tripoli and Blue Diamond with felt wheels, at the lowest RPMs available, and work it to the end of the process as fully described in detail in the Dremel Technique essay (Link). After completing the process again with the BC, I retook pictures as closely as I could to mimic the pictures of the BC’s restoration in July. I did this to compare the effectiveness of the Dremel approach I’m using now to what I did before. Here’s what I found:

July:
Today:
July:
Today:
July:
Today:
July:
Today:
Disclaimer: This definitely was not a scientific test, but I will let you judge stem and stummel! I’m pleased with the results that I see before me today compared to July. I’m not sure the pictures do full justice to the view the naked eye enjoys of the rich briar grain, but I will be very happy and pleased indeed to wrap this reborn pipe and bring it to my future son-in-law as a gift from his future father-in-law. This special gift from my hands and prayers from my heart entrust this soon-coming marriage into God’s able hands. Thanks for joining me!

Another Denicotea – a tough one from Plovdiv, Bulgaria

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Blog by Dal Stanton

When southerners in the US invoke the phrase, “Bless his heart….”, I’ve learned that it usually means that there is some problem or abnormality associated with the person that usually isn’t something he can control, or can’t be explained, or perhaps, even better, should be left without too much comment. When I received these emailed pictures from Gary, my colleague in Plovdiv, and set my gaze on the two pipes he had purchased at a local antique shop and was gifting me, my reaction was to invoke, “Bless their hearts….” Here are Gary’s finds that summoned forth my southern invocations. I would like to say how much I appreciate Gary – the stories we have shared and life we’ve experienced together – he with a choice cigar, I with a favorite blend and a named pipe – all my rotation pipes have names! I also appreciate how he has kept his eyes alert to possible pipe reclamations and restorations for me on the Plovdiv front, about 2 hours away from Sofia. After he sent me these pictures, I emailed back saying that I wasn’t sure how much I could do to help the little brother, but the big boy had potential. How much? I couldn’t say, but I was indeed attracted to what appeared to be a meerschaum lined, large volcano shaped stummel which seemed to be hopeful of again being nestled in someone’s palm! A week or so later, I found the gifted pipes waiting for me in my office in Sofia. When they made it to my work desk at home, I added these pictures of the Denicotea volcano to fill in the gaps. This is the second Denicotea I’ve worked on in as many weeks! The Denicotea Curling turned out to be a beautifully detailed grained pipe but the filtration internals were interesting. I’m wondering what filtering wonders this one holds! The left side of the shank has what appears to be a newer script of Denicotea stamped over Trend. The right side of the shank has a very worn stamp Bruyere Extra over shape number 1152. Bless its heart…the bowl finish is in bad, bad shape. It appears to have had a thick shellac varnish on it that has simply worn away and chipping presenting shiny spots of the haggard finish hanging on. I’ll need to clean the surface thoroughly to see fills that might need attention. The rim is majorly scraped and dented yet, for what I can see of the meerlining, it looks like it might be intact, not having any cracks. I’m hopeful! The bowl itself is heavily caked and I’ll need to clean it carefully. This will be my first meerschaum to work on so I’ll be reading up on other blogs’ meerlined clean-ups and restores. The stem has some oxidation but only minor teeth chatter. The button has some tooth bites/dents that need attention. Most interesting about the stem is that it is comprised of two pieces. When I disassemble the stem for the first time, I discover that the main slightly bent stem, has an interlocking twist mechanism connecting it to the stem’s filter extension. The shorter vulcanite filter extension inserts normally into the mortise and has a normal looking air restricting tenon. Nice – you can use the pipe with or without filters. My first impression of the interlocking twist action of the stem is that it is ingenious and seems to work quite well. I took some pictures to show the stem assembly.While playing with and admiring the stem interlocking mechanism, which I discovered would only engage at the correct alignment between stem and filter insert, I looked down the vacated mortise. Denicotea did not disappoint – had I any doubt? I could see a deeply implanted metal insert. Again, as with the Denicotea Curling I had just finished, is this a rogue stinger of sorts that dropped out of the filter insert tenon or is this another filtration machination? At first glance I’m guessing, rogue stinger, but…. By palm thumping the mortise and a little help from my handy dental probe and tweezers the stinger is extracted. The end of the stinger appears to have broken off shortening the inserted portion that would grip the vulcanite tenon. This stinger becomes history.With this being my first meerlined project, I read different entries to make sure I was moving through the learning curve. Unlike briar, I know that a cake is not needed with meerschaum which is a stone (German for ‘sea foam’). I found Steve’s essay (Link) helpful as he dealt with the two major questions I have about this Denicotea: First, how to approach cleaning out the cake? Secondly, how to approach the rim surface which combines/intermingles the repairs of both briar and meerschaum? Can I top meer as I would a briar rim? How do I approach applying stain later with the meerschaum in the mix – sharing the rim surface? These are some of the questions as I approach the Denicotea Trend, ‘Bless his heart’, I don’t want to make things worse than they already are! Attacking the cake, with the cake as thick as it is, I could employ my Pipnet blades to start the reaming and finish up with the Savinelli pipe knife for the fine tuning, but on the maiden voyage with ‘sea foam’ I resolve to take a slower voyage with the Savinelli knife. Also, since it is a new tool in my chest, I’m anxious to hone in on the techniques of its use. I take another close-up of the bowl to mark the progress. After taking the picture and taking a closer look, I decide first to clean the rim area with Murphy Oil Soap using the brass brush. I want to see the meer more clearly to inform the reaming process of possible cracks. I also decide to wash the entire stummel with Murphy while I was at it. Using cotton pads, I apply Murphy Soap undiluted and scrub the stummel surface and rim. With a brass brush, I work at loosening and cleaning up the lava and cake build up to see the rim better. The Murphy Soap doesn’t make much of a dent on the stummel – it is looking more like residue varnish left over on the surface. But, progress is made on the rim and I can see the meerlining much better. It seems to be in good shape, but the rim will need topping to restore clean, healthy briar to the rim. Satisfied with my improved perspective, I take the stummel with Savinelli pipe knife in hand to the 10^th floor ‘Man Cave’ balcony to ream the pipe. The additional sunlight helps me see the internal bowl surface as I bring the knife into contact with the cake. The technique that develops is that I start from the rim, where the actual meerschaum surface is more evident, and work down gradually into the bowl where the cake thickens. As I work with the knife, I also can detect a difference in the sound and feel of the knife as it has contact with the cake or with the meerschaum surface. Using the knife, it became more difficult to judge what was going on when I was at the floor of the fire chamber around the draft hole. I take a picture at the completion of the knife reaming. I then take 240 sanding paper rolled around my finger as well as around the thinner end of a plastic toothbrush handle and continue to clean the meer surface of cake residue. Even though the meerschaum is dark colored, it is smooth to the touch and the cake is eliminated! I wipe out the chamber with a damp cotton pad. I’m pleased and relieved. The pictures show the progress. With the bowl reamed and cleaned, I take Q-tips and pipe cleaners and clean the internals of the stummel using isopropyl 95%. As I work on the internals with the Q-tips and pipe cleaners I watch the growing pile of used Q-tips and pipe cleaners change from being a hopeful small pile to a frustrated virtual Mt. Everest of expended Q-tips and pipe cleaners with no ‘gunkless’ end in sight. From what I can see with my iPhone light down the mortise and what I can detect from the touch of the many Q-tips that have made the plunge, there seems to be a cavity of sorts between where the meerschaum lining terminates with the draft hole (as it transitions into the shank) and a tightening or closing of the mortise about ¾ in from the tenon side formed when the shank was factory bored. This cavity seems to be a natural gunk reservoir that Q-tips pass over.

My first thought is to pull out the retort, but after a quick email to Charles Lemon (Dad’spipes.com) my concerns that the meerlining might not stand up to the boiling alcohol were confirmed. Instead Charles recommended:

Without using the retort, I would suggest using a flat-ended tool (the square end of a flat needle file?) or an appropriately sized drill bit turned by hand to scrape out as much of the old tars and gunk as possible and then going at it again with swabs and cleaners dipped in alcohol.

I grab my flat spoon and pointed dental probes and reach in over the ‘hump’ in the mortise to scratch up the muck cavity and it does stir things up – following again with Q-tips which are saturated with fresh, loose muckness that had been scraped up by the dental probes. As I scrape and Q-tip plunge repeatedly, the reality of what I believe is a design flaw with this Denicotea Trend forms in my mind. It will be nigh impossible to keep this pipe clean with normal use and cleaning with the cavity existing deep within the mortise. Therefore, a plan starts formulating, using the drill approach that Charles recommended above, I decide to take it one step further and attempt to re-engineer the internals of the mortise by removing the ‘hump’ in the mortise as much as I am able. Since it is beyond (deeper) the reach of the tenon’s full insertion point within the mortise, widening the mortise by removing the hump (or some of it) should not impact the tenon’s fit. My goal would be to create a straightened mortise that would expose a more uniform interior for cleaning. I put down the dental probes and Q-tips and put the stummel aside to give more consideration to this plan. The pictures below show the lack of progress with the cleaning job and a diagram I couldn’t resist creating to conceptualize the obstacle (yellow line) and solution (white dashed line)! While reflecting on the emerging stummel game plan, I fish the multi-pieced stem out of the Oxi-clean bath and remove the oxidation that has emerged on the vulcanite surface with 320 sanding paper followed by 000 steel wool. The stem surfaces look good so I turn to cleaning the internals of the two stem pieces. I use Q-tips, cotton balls and pipe cleaners dipped in isopropyl 95%. Not nearly as much resistance as the stummel is putting up. The final picture shows more clearly tooth dents and button biting work that need to be tackled. Back to the stummel, I decide to take a drill bit just at the size needed to match the narrow hole created by the tapered factory bore in the mortise – creating the ‘hump’ forming the cavity beyond it collecting the gunk. I turn it by hand without impacting the mortise wall. It’s not easy maintaining a straight approach with the bit by hand. I turn the bit only at the hump not going deeper and potentially impacting the meer. That seems to work as briar ‘saw dust’ drops out of the mortise. I then take the next larger bit and do the same thing – not as easy as it bites into the briar hump more. After doing this a few minutes I realize that this approach is not going to work to the degree I had hoped. To do this properly, I need a stationary drill press and a secure way to position the stummel and re-bore or deepen the mortise. So, I take a semi-circular needle file and with nerves of steel, attack the hump without touching the mortise walls. This was helpful in bringing the hump down a bit, but my hope for a straightened mortise was evaporating. Putting away the file, I return to the scape and clean technique I began with and I make some progress! The partial hump removal did help with the cleaning angles. Finally, clean Q-tips start emerging and I take a final picture of ‘Cleaning Job Done!’ Then I recalled Charles’ suggestion of using a ‘flat’ edged file to scrape. Hmm. So, I take my flat end needle file and scrape – unbelievable! More muck! Thankfully, not too many more Q-tips were expended and I can say, to the best of my ability and understanding: Clean! When I put this pipe on eBay to find it a new home, I do not want to put forward a ‘hypocrite pipe’ – looking good on the outside but nasty on the inside! Pipes often remind me of people and how God’s work starts on the ‘internals’ and then moves to the ‘externals’! With ‘internals’ of both stummel and stem now in good shape, I move to the externals. The next step is to work on the rim. When I look at the rim I discover a place in the meerschaum that has cracked (ugh!) at about 6:35 o’clock in the picture below and what might be a hairline crack running from in. Even though I plan to top the rim, I apply some superglue to the chipped area hopefully to add a bit of strength. It’s late, I’m tired from the longest muck cleaning contest in my record book, so I put the stummel down to allow the superglue to cure overnight. The next day, I take a picture of the rim to show the spot on the rim where I applied superglue the night before and to show the progress as I top the rim. I have not topped a meerlined pipe before, so I proceed cautiously and I want to see how it turns out before moving to the stummel external finishing (Thought: “O ye of little faith!”). With 240 grit sanding paper on a chop block I go out on the 10^th floor Man Cave balcony and begin the topping process. I move the stummel around in a circular motion for a few rotations and stop to check to make sure I’m staying true – not dipping into soft spots and checking out the meerlining. I take pictures along the way to show the progress. As they say, all was going so well until it wasn’t! The chipped area in the meerschaum that I reinforced with superglue crumbled under the stress of the topping. In the last picture above you can see the fault line developing. What to do? After looking at the new damage, I decide to continue to top the rim a bit more to increase the solid meer bordering the briar and to reduce the area in need of repair (3^rd picture below). I’m thankful that the volcano cone stummel has some space to give up to the topping process! Another email is sent with the pictures above to Steve for his input. So far, a ‘Two Email’ restoration…another record. I’m thankful for willing mentors! With Steve’s response in hand describing plaster of Paris and superglue options, I elect to rebuild the chipped area using superglue. I apply it to the area and balance the stummel to allow the superglue to settle in place and I go to bed. The next morning, I look at the patch and realize another layer of superglue is needed to build up the surface further. After lightly sanding the patched area to smooth the first layer of glue I carefully apply another coat to the needed patch area. Again, I balance the stummel allowing the second application of superglue to cure is the desired place. My goal is to rebuild the meerschaum rim chip enough to be able to sand the wall side of the patch smooth, hopefully blending the patch with the meerlining. I will probably again lightly top the stummel with a finer grit sand paper to bring the rim surface in sync with the patched area. Finally, I will carefully cut a bevel on the meerschaum lining to minimize the patched area. From earlier pictures, it appears that the pipe had a light bevel texturing the meerschaum lining look – I like it. After several hours, I return to the Denicotea Trend anxious to make some progress. The superglue patch has hardened to touch but I want to give it more time to cure thoroughly. I decide to start a thorough removal of the old finish to coax the hidden briar grain into the light – I like this part! I take another look at the stummel surface. The old finish looks very much like the ‘shellacy’ candy apple varnish sheen which often is a bear to remove. With cotton pads and acetone, I scrub down the stummel to loosen up the old finish careful to avoid the ongoing rim repair. After a lot of elbow grease and cotton pads as expected, the old finish is not giving up easily. I decide to use 000 steel wool with acetone and lightly rub the surface with the wool and that does the trick. Utilizing the spittle test to moisten the bare wood, I get a sneak peak of the briar’s potential. Now to the complete the rim. The picture directly above and below show the superglue patch for the chip in the meerschaum lining of the bowl. With 240 grit sanding paper, I sand the patch down to the meer surface rounding it to blend with the curvature of the bowl. I concentrate only on the wall area of the patch leaving the rim surface for later. When the surface of the patch wall is smooth and blends with the curvature, I sand the patch on the rim surface to bring it down to blend. I had intended to return to the topping board for a few revolutions, but decide that it would be better to work directly on the patch instead of removing more of the bowl on the topping board and stressing the patch more than needed. It didn’t take long to sand the patch bump down to the rim surface. At this point, also with 240 grit sanding paper, I cut a bevel on the inside of the meer rim to help blend the patch but also simply to soften the meer’s rim edge. I’m satisfied with the patch even though the patch has a different hue from the surrounding meer. It’s the best I can do and I’m thankful it seems strong and I’m hopeful it will hold up well for many bowlfuls of tobacco to come. Turning back to the stem, I take close-up of the repair needed with a tooth dent and a bite on the button lip. I decide to try the heating technique to address these problems. Another first for me on the restore! With a butane lighter, I gingerly place the flame over the areas – remembering Steve’s description when he did this – ‘painting the surface’ with the flame. Well, I’m not sure if it was a success or not. After the flame, I use 240 grit sanding paper and finish removing the tooth dent and smooth out the button lip. I also refine the button lip above and below with the straight edge of a needle file. Pictures show the progress. Satisfied with how the repairs look, I begin the micromesh sanding/polishing cycles on the stem. Reattaching the reassembled stem to the stummel, using micromesh pads 1500-2400 I wet sand the stem follow with applying Obsidian Oil. Following the wet sand, I dry sand using micromesh pads 3200-4000 and then 6000-12000, following each cycle with an application of Obsidian Oil. I love the vulcanite pop after the micromesh polishing. The pictures show the progress on the stem polishing. With the stem work completed, I return to the stummel and take a medium sanding sponge and use it to lightly top the rim rotating it in a circular motion over the sponge. I do this to finish the sanding of the rim preparing for the micromesh polishing. With a light grade sanding sponge, I sand the rim as well as the stummel removing small nicks on the briar surface. Using micromesh pads 1500 to 2400 I wet sand the stummel and rim followed by dry sanding with pads 3200-4000. After completing this cycle, I notice two small pits that looked like they had been fills on the front bottom of the volcano shape. I didn’t notice them before and the question in my mind is, do I fill them and then spot sand the area and repeat the micromesh process? My answer was, ‘Yes’. I applied a couple drops of super glue to the pits and set the project aside and because its late, I go to bed! Pictures show the stummel progress and stoppage of progress! The next morning, I played patch catchup! Folding a small piece of 240 grit sanding paper into a knife edge, I strategically sanded the patch bumps down to the briar surface (pictured). Then, repeating use of the light weight sanding sponge, followed by repeating the micromesh cycles 1500-4000, I can then bring the patched area back in pace with the rest of the stummel. I complete the micromesh polishing process using pads 6000 to 12000. I notice a few other fill areas that simply need to be darkened with a stain stick. The pictures show the catch up and completion! Decision time. Do I stain this Denicotea Trend or simply bring the briar up to full glow directly with the polishing process? The question that I had since the beginning with the meerschaum lining was how to approach staining the briar that shared the rim surface with the meer? With input from Steve (Oh my, a 3-email restoration!), patience, a steady hand and a Q-tip was the advice. After this, still unsure of a direction, I pulled in the ultimate authority and did a ‘Wife Taste Test’. I explained to her that if I did stain, I wanted to use Fiebing’s Dark Brown and cut it by half with alcohol to lighten it. With options spelled out, her choice was to leave the Denicotea as is. Rationale: “Most all my pipes have a dark hue – you need a lighter one.” Good enough for me! After applying Dark Walnut to a fill on the shank with an Italian brand stain stick, I take my Dremel tool with a felt wheel and I apply Tripoli compound to the stummel surface. I use the slowest speed available and keep the wheel moving across the surface. I don’t apply much pressure on the wheel allowing the speed of the Dremel and the compound to do the work. Most blogs I’ve read that describe the use of polishing compounds warn against loading the wheel up on too much compound. So, when I reload the wheel, I lightly touch the compound block. After completing the Tripoli, I apply Blue Diamond compound with its own felt wheel, same speed and technique as with Tripoli. Then, switching to a cotton cloth wheel and increasing the speed of the Dremel by one number, I apply several coats of carnauba wax on both stummel and stem, watching the wax as it liquefies and spread it evenly over the surface. Following the carnauba application, I Dremel buff the entire pipe with a clean cloth wheel. Completing the restoration, I hand buff the pipe vigorously with a microfiber cloth. I started this restoration with, “Bless his heart….” Now, this old boy stands on his own and though he has some scars of battle in the form of a meerschaum patch, he looks good. My wife’s input to maintain the natural briar hue was spot on. The beautiful caramel coloring blends well with the meerschaum lining and the depth of grain on this Denicotea has been liberated from being encased under the nasty shellac varnish. I’m very pleased – especially with the last view below – the steward’s perspective. The lateral fire grain will be a great view for the pipe man that adds this rescued Denicotea to his collection. I couldn’t help starting off with pictures before (“Bless his heart….”) and after (“Dang!”). If you would like to add this pipe to your collection, leave me a note in the comments. Thanks for joining me!

Another nice find at the ‘Hole in the Wall’ – Jeantet Fleuron 70-7

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Blog by Dal Stanton

The Jeantet Fleuron before me was mentioned when I posted the restoration of a beautiful BBB Banker Bent Volcano. I found both pipes last April, during a visit to ‘The Hole in the Wall’ antique store near the Zhenski Pazar (Women’s Market) in downtown Sofia, Bulgaria. In order to achieve a better bargain for the BBB Banker I grabbed the Jeantet out of the basket as a good candidate for a bundled deal, which helped me negotiate 30 Bulgarian Leva for the pair – not a bad deal! When I arrived home from the Hole in the Wall I took these pictures: The bent egg shape is in pretty good condition with an attractive elongated bowl that fits well in the hand. The left side of the shank is marked with Jeantet (pronounced, ‘Zhawn-Te’) over Fleuron and on the right what I assume is the shape number 70-7. The stem has the nice Jeantet J stamp. Looking at Pipedia to do a little research on this name led me to Sainte Claude, France, considered to be the birthplace of the serious production of briar pipes and scores of French made pipe names claim Saint Claude as home. My curiosity piqued, I wanted to know why St. Claude, France? Was the briar in good supply there? I looked to the history of the city itself to see what I could find. I unearthed an archived New York Times article written March 20, 1983, in the ‘Shoppers World’ travel section entitled, THE PIPE CAPITAL OF FRANCE – very interesting and worth reading. I found the answer to the question, ‘Why Saint Claude and pipes?’ with this article I found posted on Fumerchic.com with these informative excerpts:

In the 15th Century, Saint-Claude was canonised by Pope Louis XI, the city took on the name Saint-Claude alone and remained a favoured site for pilgrims.

Since Saint-Claude was one of the stops on the Way of Saint James, the monks, who had been turning wood since the 7th century, began crafting wooden religious objects like crucifixes and rosaries. These monks slowly began training craftsmen, which lead to the establishment of the first wood turning workshop in Saint-Claude.

The craftsmen developed the manufacture of wooden items and widened the scope of their operation by making toys (spinning tops, whistles and rattles), so children and pilgrims could play during their pilgrimages. The number of turning workshops then grew. The main materials they used were wood, bone and ivory.

But with the introduction of tobacco to France, of smoking tobacco in particular, the wood turning workshops adapted by making snuff boxes and pipes made from local boxwood. The pipe craftsmen of Saint-Claude gradually forged themselves a reputation for an unparalleled level of manual skill and expertise.

So, it wasn’t the plentiful supply of briar that put Sainte Claude on the pipe-makers’ map but industrious wood-turning monks who passed their wood working skills on to local craftsman. The story went on with the discovery of a non-burning pipe made from our beloved briar:

During the 19th Century, pipes from Saint-Claude underwent a profound change. Boxwood had been the wood used to make the pipes until then, but it produced a bitter taste when smoked. Around 1855, a businessman passing through Saint-Claude presented a Saint-Claude wood turner with a pipe, the bowl of which did not burn, carved from a heavy wood in dark shades. It was the first pipe made from briar. The arborescent briar pipe is highly resistant to heat and fire, giving the smoker the greatest possible pleasure from the plumes of tobacco smoke. The craftsmen of Saint-Claude therefore began using briar instead of boxwood, ensuring the Saint-Claude pipe caused excitement in the pipe smoking community. The number of workshops grew, with names like Chacom and Butz-Choquin appearing for the first time, while the craftsmen began producing more and more high-quality pipes thanks to their expertise that became globally renowned among pipe smokers.

Considered to be the capital of briar wood pipes, Eole, Chacom, Bayard,Butz-Choquin, Denicotea, Jeantet and Ropp are well-known names all originally claimed by Saint Claude, France. The works of Saint Claude’s craftsmen are also present, for example, in the unique handmade pipes created by Pierre Morel (link).

One more factoid about Saint Claude’s history caught my attention. In 1966, Saint Claude established the Confrérie des Maîtres-Pipiers de Saint-Claude (The Brotherhood of Master Pipe-Makers in Saint-Claude) to promote the expertise of the many masters that have historically resided and worked in Saint Claude. Famous personalities are inducted as the “Premier Pipe-Smoker of the Year’ to serve as ambassadors for the pipe industry in Saint Claude. For every personality chosen, Paul Lanier (awarded the prestigious meilleur ouvrier de France title in 1991), crafts a pipe that includes a portrait of the inductee, thus perpetuating the tradition of the sculpted briar pipe. I think this is a very cool tradition and found it very interesting that the first likeness below strongly resembles the master pipe restorer who oversees Rebornpipes.com!According to Pipedia, the Jeantet name came on to the scene in 1775. The 1800s saw great expansion of production of Jeantet pipes primarily through the development of local cottage industry – farming out different aspects of the pipe production to small shops in Saint Claude. Consolidated production grew in the 1900s but in the 1960s sales dwindled in spite of attempts to modernize. This final part of my research comes from Pipehill:

1988
The company was taken over by S.A. Cuty Fort Entreprises⁽¹⁾ while keeping its label. It established in the group beside Chapuis-Comoy (Chacom), Jean Lacroix and Emile Vuillard. Today (2010) the brand isn’t part of the group any more. The label owned by Dominique Jeantet still exists but pipe production is discontinued.When I take this product of Sainte Claude, France, the Jeantet Fleuron, out of the ‘Rescue Me’ basket, I take a closer and more appreciative look at the pipe. First impressions mark the nice shape of the stummel – I like the tapered egg shape that culminates in a tightly circled rim beveled on the inner chamber side. The bowl shows minor cake and appears to have been cleaned before but I will bring it down to the briar and clean it well. The stummel surface has minor dents and ‘blemishes’ on the finish. A significant ‘scab’ is evident where the shank and bowl converge on the topside. It doesn’t appear to be a burn through but this will need attention after cleaning the exterior surface. The rim has minor dent marks on the blade edge of the beveled rim. When I take off the stem, I notice that in the mortise is a metal cylinder – some sort of a metal airway or a stinger that got loose? With a few thumps on my palm, the rogue stinger shakes loose (pictured below). After attempting to insert it into the end of the tenon, I have questions as to whether this stinger is original – the fit is very loose which explains why it slipped down into the stummel airway. I decide the stinger is history and it goes in the spare parts bucket. Minor teeth dents are on the underside of the bit. I take some close up shots for a better look at problem areas. I begin by putting the stem in an OxiClean bath to soak in order to raise the oxidation out of the vulcanite. Then I take my Pipnet Reaming Kit and work on the light cake build up in the bowl. I use the two smaller blades of the four blades available to me to ream the bowl. After this I use 240 grit sanding paper to further clean and smooth the chamber wall. I like working on a clean pipe so I take pipe cleaners and Q-tips dipped in isopropyl 95% and work the mortise and stummel airway. The internals were surprisingly clean so it didn’t take long.

Now to the external surface. I use undiluted Murphy Oil Soap on the stummel with cotton pads to remove the grime and hopefully to eradicate some of the blemishes I detect on the surface. After cleaning with Murphy Soap I rinse the stummel with cool tap water avoiding water entering the fire chamber or mortise. The ‘scab’ at the upper junction of the shank and bowl is starting to look like a botched superglue repair job. I’ll need to give some thought as to how to address this eyesore on an otherwise attractive piece of briar – I’m starting to see the briar’s potential. The pictures show the progress. I put the stummel aside and turn to the clean-up of the stem. I fish the stem out of the Oxyclean bath. It did the job of ‘surfacing’ the dull greenish oxidation and I initially attack it with 000 steel wool. I then clean the internal airway with bristled and smooth pipe cleaners dipped in isopropyl 95%. The stem put up more resistance than the stummel. After several pipe cleaners I’m satisfied that the airway is ready for service. Next, the ‘scab’ on the bowl surface. I take 240 grit sanding paper rolled as close to a blade as I could make it and sanded the gummed up super glue patch – at least I believe that is what it is – at the junction between the upper shank and bowl. I sand the super glue or epoxy down to the surface. When I remove the buildup bump it appears to be a patch – I don’t believe it’s a burn through, but it’s definitely a fill. It appears to be solid so I leave it as is and hope to blend it when I finish the stummel. Next I prepare a batch of briar dust super glue putty to fill in two holes just below the rim at about 1 o’clock (picture below). I use a toothpick as a trowel to pack the holes well and to leave an overflow so that it will sand out smoothly with the surface. The final repair is to apply black super glue to two small tooth dents on the underside of the bit. When cured, it will sand smooth and polish well. The pictures show the progress of the patch work. After the KE-150 Black super glue patch on the underside of the bit cures, I take 240 grit sanding paper to smooth out the patch bumps bringing them down to the stem surface level. I do the same to remove light tooth chatter on the upper side. To redefine the button, I use the needle file to shape the contours of the button lip top and bottom. I again use 240 grit to remove the file marks and remove light tooth chatter. With micromesh pads grit from 1500 to 2400 I wet sand the stem and apply Obsidian Oil. Unfortunately, after admiring the shine beginning to move to the surface, I also saw some small ‘patches’ of oxidation remained visible – a bit near the button and on both upper and lower parts of the saddle stem that tapers from shank level down to button level. If this part of the saddle stem has a special name, I’m not sure what it is! I was frustrated and therefore forgot to picture this! I put the stem back in the Oxyclean bath for another baptism. The pictures below represent the micromesh process after the second bath, which raised the residue oxidation to the surface and I remove it beginning with the 1500 grit micromesh pad. Following the 1500 to 2400 micromesh wet sand cycle (again!) I apply Obsidian Oil. With pads from 3200 to 4000 grit I dry sand and follow again with applying Obsidian Oil to the stem. I complete the micromesh polishing with pads 6000 to 12000, apply Obsidian Oil and put the stem aside to dry. I’m pleased with the results even though I had a detour. The pictures show the progress on the stem repairs and polishing. With the stem ready for a stummel, I start working on completing the Jeantet’s re-commissioning by using 240 grit sanding paper to remove the cured briar dust super glue putty patch on the holes just below the rim. I’m careful to sand strategically by folding the paper and using it like a blade directly on the patch so I don’t unintentionally sand into the rim’s sharp beveled top edge – that would not be good to deface the rim! I take a before and after picture to show the progress. The rim already has a very nice bevel, but to remove the dents and pitting on the rim I use 240 grit paper folded and work on the rim. I pinch the paper with my thumb on the beveled contour as I rotate the stummel. I find that this method allows for an even movement and a consistent bevel angle to develop. With the bevel already in place, I simply go with the contour that is already present but remove the damage producing a fresh beveled surface. Well, all work on the Jeantet came to a halt for about 3 weeks as my wife and I enjoyed our annual R&R on the Black Sea coast near the fishing town of Sozopol. Reading books and enjoying the beach is one of our favorite things to do to relax and decompress from the work we do in Bulgaria. A special joy to us during these weeks was the visit of our daughter and her husband from Denver, Colorado. They joined us at the Black Sea for our last few days on the beach and from there we took them to see different sights in Bulgaria as well as spending the last week of their visit on the beautiful Greek island of Santorini! Another great part about their visit was that they brought supplies and pipes I had ordered and purchased from eBay. They also brought another prize – the Savinelli pipe knife to add to my tool box that I won in a fierce bid on eBay! During this time of R&R I also visited several antique shops in different Bulgarian towns and secured some future restorations – it was a good time but now, back to life and the Jeantet Fleuron!

With stem reattached to the stummel I use a medium grade sanding sponge on the bowl. Following this, I utilized all 9 micro-mesh sanding pads, 1500 to 12000 to sand/polish the bowl preparing it for staining. I’m liking the briar grains beginning to make an appearance on the Jeantet. The pictures show the progress on the stummel surface. I’m anxious to try out one of the supply items that my daughter and son in law brought from the US – Fiebing’s Leather Dye. They brought dark brown and oxblood colors and I decide to try the dark brown on the Jeantet. One of the challenges that I have finding supplies in Bulgaria is not having good selection of aniline (alcohol based) dyes or stains that would readily ‘flame’ helping to set the stain in the wood. I remove the stem and give the bowl a cleaning with alcohol with a cotton pad to make sure it is clean from the residue left over from sanding. I set the bowl up on the cork and candle stand, inverted to apply the dark brown dye that I have chosen. Using a cotton dauber, also a new arrival from the US, I apply the dye liberally over the inverted bottom of the bowl allowing the dye to saturate the briar surface. I’m able to rotate the bowl with the cork in hand to make sure dye reaches the rim beveled surface on the bottom. When the surface is covered I flame it with a butane lighter which evaporates the alcohol from the dye and sets the color more deeply in the grain. After it cools to the touch, I repeat the process above a second time, applying dye and flaming. The pictures below show the progress but also the fact that I need to figure out a better way of pouring the dye into the lid so I’m not wasting so much on my work board missing the briar! After cooled, I use cotton pads with isopropyl 95% and wipe down the newly stained bowl to lighten it and even out the dye application. This allows the grain to jump out more it seems to me. I let the bowl sit overnight to thoroughly dry and set the newly stained surface. I turn to my Dremel using a felt wheel with Tripoli compound on the bowl surface and stem to begin the polishing process. I utilize the slowest RPM speed and keep the wheel moving over the briar surface – not pressing too much allowing the wheel and compound to do the work. I follow the Tripoli with Blue Diamond – also with its own dedicated felt wheel (each compound has dedicated wheels) and again, allow the RPMs, wheel and compound to do the work, keeping the movement of the wheel moving on the stummel surface. For the carnauba wax application, I switch from a felt wheel to a cotton cloth wheel and also increase the RPM speed on the Dremel by one number. I have discovered that the carnauba needs a bit more ‘heat’ to spread evenly over the surface. I apply several coats of carnauba wax over the bowl surface and stem. I love to watch how the briar grain increasingly pops with each step of the polishing process. The beauty of the grain on the Jeantet Fleuron is living up to its name – Fleuron. Since I didn’t study French in school, Google translate provided the English meaning of Fleuron – ‘finial’, which is, according to Dictionary.com, “a relatively small, ornamental, terminal feature at the top of a gable, pinnacle, etc.” Or, simply, a nice finishing touch! I complete the Jeantet Fleuron with a clean cotton cloth wheel buff with the Dremel and then a rigorous buffing by hand with a microfiber cloth to bring out the grain even more and deepen the shine.

Since my wife has lovingly started to put her foot down regarding my growing collection of pipes (I’m sure some of you have faced this as well!) this Jeantet Fleuron 70-7 will make a debut on eBay Europe and US to find a good home! I am considering how to sell more restored pipes and giving the profits to help further the work we do here, with the Daughters of Bulgaria – Bulgarian women who are sexually exploited and trafficked. If you’re interested in adding the Jeantet to your collection, leave a comment below. Thanks for joining me!