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Having Fun Restoring Four Charming Pipes

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by Kenneth Lieblich

A great customer of mine recently sent me some pipes for repair and restoration. I was happy to help out and the pipes were sent to me post-haste. There were some surprises to be discovered and challenges to be overcome. On this occasion, I did something different than I usually do: I restored all four at once, rather than one at a time. This blog is more of a show-and-tell than my usual restoration stories. This blog post is going to give a good overview of the restorations but doesn’t need to provide detail on each individual pipe. Let’s jump right in and see what we’ve got.First is a Comoy’s Castleton 126 large straight pot. Second is a Savinelli Oscar 622KS Lucite king size bent pot. Third is a GBD London Made 1978 bent Dublin. Fourth is a Peterson Sherlock Holmes Watson P-lip. All four are very attractive and I’m sure will be good smokers. A first glace at them all suggests that everything is fine, but things are not always what they seem… As I was inspecting the Comoy, I noticed, to my chagrin, that the shank was completely snapped. Someone had glued it back together, but it wasn’t well done and I was going to have to redo it. Similarly, when I dug deeper into the Savinelli, I noticed that there was a lot of damage to the inside of the bowl. That’s a problem! But I’ve got a solution. Fortunately, the GBD and Peterson didn’t have any major issues. That was good news. With all four stems, I wiped down the outside with some oil soap on some cotton rounds. Naturally, the insides needed to be cleaned too, and I did that with some pipe cleaners and 99% isopropyl alcohol. Two of the stems were vulcanite and two were acrylic, so I only needed to soak the vulcanite stems in the deoxidizing liquid. When they were done, I wiped them down with some cleanser on cotton rounds. After that, I sanded all four stems with my Micromesh pads – and I used the pipe stem oil towards the end of the sanding. They all looked so much better when I was done. Next step, of course, was removing all the cake from inside the bowls. I took out my PipNet reamer and my KleenReem and went to work. There was plenty of filth inside and it took a little while to get it all out of four bowls. I followed that up by sanding the insides with a piece of 220-grit sandpaper on a wooden dowel. I also gently scaped down the bowl rims in order to remove any lava there. Working through these pipes reminded me that most of my cleaning techniques for these pipes came from Steve and his brother, Jeff. They personify the standard for which all pipe restorers should strive. Thanks again Jeff and Steve for all your help to me.Before I moved on to cleaning the inside of the stummels, I decided that it made sense, at this point, to take apart the broken shank. This would make it easier to clean. I used my heat gun, softened the glue, and it came apart easily. I wiped down the ends with acetone to ensure that no glue remained.Now, it was time to clean the insides. As usual, I used a truck load of pipe cleaners, cotton swabs, and isopropyl alcohol to get everything spick and span.Following that, I set all four stummels up for a de-ghosting session. The bowls were stuffed with cotton balls and then socked with alcohol. This works to draw out any remaining filth. It really makes things look and smell better. When that was done, I used some soap and tube brushes and scoured the insides. They looked fabulous. I also cleaned the outsides with some oil soap on some cotton rounds.Next, I needed to repair the broken shank on the Comoy and the gouges in the Savinelli. The location of the break on the shank was awkward and wouldn’t allow for a strengthening tube to be installed. So, I simply had to glue it with great care. I used wood glue, as it has the best strength for what was needed. I also coated a couple of cotton swabs with petroleum jelly and shoved them down the shank to prevent any glue from dripping into the shank. I clamped the two parts together and left them overnight. I was quite pleased with the results.Meanwhile, I needed to mix up some heat-resistant epoxy for the Savinelli. I stuck a petroleum-jelly-coated pipe cleaner into the draught hole of the pipe and applied a thin layer of epoxy. I also let this cure overnight. I then sanded down the excess and made the bowl a new coating – a mixture of yoghurt and activated charcoal. This also sat for some hours to try and it makes a wonderful coating for a new cake to build on. I then moved on to sanding down the wood on all four stummels. I used all of my Micromesh pads and endured that everything was smooth and lovely. There was, however, considerable burn damage on the Comoy. After topping the pipe and reshaping it, I decided that this one needed a new stain on the wood. With the broken shank, burns on the rim, and topping, it needed a beauty treatment. I ended up staining this one with Fiebing’s mahogany stain – it turned out absolutely beautifully, but, for whatever reason, the photos here show it as being much darker than it is in person. Trust me: in person, it looks great. All four pipes got a nice coating of the restoration balm and were left to sit for 20 minutes or so. I then buffed them by hand with a microfibre cloth. I took the pipes to my bench buffer and spiffed them all up with some White Diamond and carnauba wax. My last step was to polish the sterling silver band on the Peterson with my jewellery cloth. And voilà! These beauties are already on their way back to their owner. I trust that he will enjoy their new and improved status. I hope you enjoyed reading this quick write-up of this lovely bunch of pipes. If you are interested in my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restemming and Redressing an interesting Prince Amled Calabash

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by Steve Laug

For the next pipe to work on I chose to clean up and match a stem with a uniquely rusticated calabash bowl that I have here in my box. This one was more complicated than some of the other quick cleanup and restores but it is interesting enough work to give me a break from normal restoration. This bowl has a wire rustication or bark rustication on the sides and shank. There is a smooth band on the shank end and around the rim top. The rim top itself is also smooth and bevelled inward. The finish was worn and quite lifeless looking. Nonetheless to me it showed promise under the grit and grime of the years. On the underside of the shank on a smooth panel it was clearly stamped Prince Amled [over] Made in Denmark [over] Hand Made. The conical bowl had a thick cake and an overflow of lava covering the inwardly bevelled rim top. The wire rustication was a filthy mess with lots of dirt and a bit of paint in the crevices. The shank end had some damage and was no longer smooth. There was also a small tenon snapped off in the shank that would need to be pulled before I could fit a stem to it. I took some photos of the bowl before I started my work on it. I took a close up photo of the bowl to give an idea of what I had to work with. The bowl was very dirty and had a thick cake. The rim top had a thick and hard lava that was obscuring whether there was damage to the smooth rim. Perhaps it had protected it from burn damage but only cleaning will reveal that. I also captured the broken tenon in the shank in the second photo. I took a photo to try and capture the stamping on the underside of the shank. It is present and is readable in person far more than the photos show. It is stamped as noted above.I went through my cans of stems here and found a thin taper stem that would fit quite well once the tenon was shaped and the diameter of the stem was fitted at the shank. It was dirty and needed a thorough cleaning but I think it will look good.Before I started to work on the pipe I wanted to refresh my memory about the brand. I turned first to Pipephils site to see if there was any information about the Danish Made Prince Amled brand (http://www.pipephil.eu/logos/en/logo-p5.html). I did a screen capture of what was on the site and I include that below. It was another of those pipes with little information included.I turned to Pipedia (https://pipedia.org/wiki/Prince_Amled) to see if there was any further information to help me with hunt for this pipe manufacturer. The listing for that pipe company had some great photos but also an appeal for information on the brand. It looked like I had as much information as I could find online.

It was time to work on the pipe! I decided to start by pulling the broken tenon in the shank. I screwed a coarse thread drywall screw into the airway and gently wiggled the tenon piece free. The shank was dirty but otherwise undamaged. There was some nicking on the shank end and edge that would need to be dealt with but otherwise it was good.Now the pipe was ready to be cleaned. I reamed it with a PipNet Pipe Reamer using the 1st and 2nd cutting heads to remove the cake. I cleaned up the remnants with a Savinelli Fitsall Pipe Knife. I finished the bowl by sanding the walls with a piece of 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good. I went through my thin brass bands to find one that would work to clean up the damage on the shank end. I use these to give a smooth surface to face the new stem. It adds a bit of bling but also does a great job making the shank face smooth to match the stem. I wiped the shank end down with alcohol to clean it off and gave the shank end a coat of glue. I pressed the band in place over the all-purpose glue and cleaned off the excess with a wet cloth.Once the glue had dried I scrubbed out the internals with pipe cleaners (normal & bristle), cotton swabs and alcohol to remove the tars and oils in the shank between the mortise and the entrance of the airway into the bowl. It was quite dirty. I cleaned out the internals on the stem at the same time.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I worked it into rustication on the bowl and shank and the dirty rim top with a tooth brush. I rinsed the soap and grime off with warm water and repeated the process until the pipe was clean. I dried it off with a soft towel. It looked much better at this point. I polished the rim top and the smooth portions of the band around the rim edge and underside of the shank with micromesh sanding pads – dry sanding with 1500 – 12000 grit pads. I wiped the briar down after each sanding pad to remove the debris. The smooth rim and edge began to take on a shine. I stained the rim top and the smooth portions of the rim edge, bowl and shank with a Cherry stain pen. It looks good but will look even better once it is buffed and polished. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horse hair shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and turned my attention to the stem. I sanded the stem surface with 320-3500 grit sanding pads to further blend them in and smooth out the surface of the stem.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with some Obsidian Oil. I finished hand polishing it with Before & After Pipe Stem Polish – Fine and Extra Fine. I rubbed it down with another coat of Obsidian Oil and let it dry. The stem really looked very good. This delicate and petite Prince Amled Hand Made Calabash Pipe is a real beauty. I know it is hand made in Denmark but that is the extent of the information available on the brand. The carving looks like tree bark on the sides and a great smooth rim and trim. The finish on the pipe is in excellent condition and the contrasting stains work well to highlight the stunning finish on the pipe. The thin vulcanite pencil stem adds to the mix. With the grime and debris gone from the finish and the bowl it was a beauty and the finish shows depth at this point. The rim top looks really good now. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed it with a clean buffing pad on the buffer and hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Prince Amled Calabash is quite nice and feels great in the hand. The dimensions of the pipe are Length: 5 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 5/8 of an inch. The weight of the pipe is .92 ounces/25 grams. Thanks for walking through the restoration with me as I worked over another interesting pipe. This pipe will be added to the Danish Pipe Makers section of the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

Restoring a rather odd Barrel Like Manhattan Oval Shank Billiard

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by Steve Laug

The next pipe on the work table is a unique shape that looks a lot like a billiard banded with barrel iron and buttons. It is very unique looking. It is stamped on the top side of the shank and reads MANHATTAN in gold letter. The shank has a brass (nickel) decorative band with faux hallmarks on top. On the underside of the stem it reads SOLID RUBBER. There were no other identifying marks or stamps on the shank or the stem. It came to us form a seller in Austin, Texas, USA on 11/07/2020. It has a mix of grain around the sides and shank. The bowl had a heavy cake in the bowl and thick lava on the rim top. It was thick so it was hard to be certain what the inner edge looked like. The finish was very dirty so it was hard to know with certainty what lay underneath. The bowl is a classic Billiard shape. The solid rubber oval taper stem had an orific button and showed some age. It has oxidation, calcification, tooth chatter and tooth marks on both sides ahead of the button. Jeff took photos of the pipe before he started working on it. Jeff took photos of the bowl, rim top and stem sides to show the condition of the both. It was a dirty bowl with debris and a heavy cake on the walls. The rim top had a thick lava covering the bowl and the edges. It was hard to know what the condition of the inner edge was underneath. I took photos of the top and underside of the stem showing condition and the tooth marks on both sides ahead of the button. Jeff took photos of the grain around the sides and the heel of the bowl to show the briar that was used to craft this unique pipe. He took photos to capture the stamping on the top and underside of the shank, band and stem. It is clear and readable as noted above. I turned to Pipedia and found a helpful article on the background. It was called The Manhattan Briar Pipe Company. It is an interesting read so I have included the article in its entirety as well as the advertisement from 1913 that showed a Manhattan pipe. The interesting thing for me is that the pipe is the same shape and style as the one I have in hand. The difference of course is that mine does not have a silver band and there is a horn stem rather than a vulcanite stem.

The Manhattan Briar Pipe Co. was organized in October, 1902 by the American Tobacco Company, under an agreement with the owners of the Brunswick Briar Pipe Company, as a New York corporation. Its initial address was 111 5th Avenue, New York City, and the value of its stock in 1902 was $350,000.00. American Tobacco Company had itself been founded in 1890 by J. B. Duke through a merger between a number of U.S. tobacco companies, and was one of the original twelve members of the Dow Jones Industrial Average in 1896. It was commonly called the “Tobacco Trust”.

The majority of the stock in Manhattan Briar Pipe Company was immediately acquired by the American Tobacco Company after the company was organized, but the prior owners retained a controlling minority interest for some years. In October, 1906, however, the American Tobacco Company acquired the remaining shares of stock, and from that point on Manhattan Briar was the pipe making branch of American Tobacco. By 1911, however, American Tobacco had been dissolved in anti-trust litigation, and Manhattan Briar Pipe Co. became a separate concern.

Manhattan Briar Pipe Co. had started operations in 1905 in Jersey City, New Jersey, having taken on a lease for a ten year period in 1905, and maintained a factory at Marion, New Jersey, where the pipes were made. By 1913, former American Tobacco pipe department chair John Glossinger was the president of Manhattan Briar Pipe Company, and began a significant advertising push for high grade pipes, using the slogan “Don’t spoil good tobacco by using a poor pipe”. It appears from cases having appeared on the estate market that Manhattan also sold meerschaum pipes, most likely rebranded articles originally made by European craftsmen.

After the expiration of the Jersey City lease the Manhattan Briar Pipe Company maintained offices and a factory at 415-425 Greenpoint Avenue, Brooklyn, New York beginning in 1915, evidently under the direction of W. C. Bastian, who had been granted a patent for a chambered pipe stem otherwise seemingly identical to a Peterson P-Lip in 1910. An employee of the company, one J. Gianninoto, was granted a patent for a device meant to permit the emptying of a cuspidor without the mess in early 1918, and the company continues to be listed in local directories through 1921. In 1922 Manhattan Briar was purchased by S.M. Frank and merged into that company. https://pipedia.org/wiki/Manhattan_Briar_Pipe_Co.

Further digging led me to a link on the S.M. Frank Co. & Inc. history page. Reading through the history of the company I found that S.M. Frank not only purchased the Manhattan Briar Pipe Company but also purchased WDC or William DeMuth & Company – two of the older brands that I enjoy working on. Here is the relevant section from the link: In the year 1900 Sam Frank Sr. started his own business, selling pipes and other tobacco items. His original office was located at 20 W. 17th Street, NYC. He was also closely associated with the sales staff of Wm. DeMuth & Co., selling their line of pipes. It was at this time that Mr. Frank first met Ferdinand Feuerbach and formed what would be a lifelong friendship. Mr. Feuerbach started working for the DeMuth Company in 1897 and by 1903 had become the production manager. In 1919, when Mr. Frank needed an experienced pipe man to run his pipe factory, located at 168 Southern Blvd., in the Bronx, he persuaded his old friend Ferdinand to join him. Mr. Feuerbach is credited with developing DeMuth’s popular Royal DeMuth and Hesson Guard Milano pipelines. In 1922, when S. M. Frank purchased the Manhattan Briar Pipe Co. the company incorporated.  http://www.smfrankcoinc.com/home/?page_id=2

That link led me to me to some further information including an advertisement and a shape chart on Chris Keene’s Pipe Pages http://pipepages.com/mbpc2.htm. I have included them here with acknowledgement to Chris Keene. I always enjoy reading the old copy of these advertisements as they take me back to place where the pipe was an acceptable part of the life. The pipe I have in hand is one that was made between the opening of the Manhattan Briar Pipe Company in 1905 in New Jersey and 1922 when SM Frank bought the company and it ceased to exist as a separate entity. That fit my experience of working on pipes with stems stamped Solid Rubber.

Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He cleaned up the inside of the bowl with a PipNet reamer and a Savinelli Fitsall Pipe Knife. The bowl walls looked very good. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top to show how clean it was. The top and the inner edge of the rim show some darkening, nicks and scratches. The stem looks clean of debris and grime. There are light tooth marks and chatter on both sides. I took a photo of the stamping on the top of the shank. The stamping is clear and readable and appears to have had gold stamp in the letters. The stem shows a Solid Rubber stamp clearly on the underside. I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe. I started my work on the pipe by addressing the issues on the top and the inner edge of the rim. I used a folded piece of 220 grit sandpaper to smooth out the roughness. It looked much better at this point in the process.I sanded the briar rim top and the sides of the bowl with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. By the time I finished with the 3500 grit pad the briar had taken on a rich glow. I touched up the gold stamp on the top of the shank with Rub’n Buff Antique Gold. I worked it into the stamping with a tooth pick and buffed it off with a soft cloth. It was very readable and looked good with the brass band and brass rings and studs on the bowl. I polished the briar bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The bowl took on a rich glow. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set aside the bowl and turned my attention to the stem issues. I sanded it with a folded piece of 220 grit sandpaper to begin the process of blending the chatter and marks into the stem surface. On the underside I found a piece of metal embedded in the rubber confirming an early date as mentioned above.I sanded it with 320-3500 grit sanding pads to further blend them in and smooth out the surface.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.

I put the stem back on the Manhattan Barrel Like Oval Shank Billiard and took it to the buffer. I worked it over with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really well and the bevelled rim top looked good. I was happy with the look of the finished pipe. The photos below show what the pipe looks like after the restoration. This Oval Shank Manhattan Billiard is a beautiful and unique take on a classic shape. The polished solid rubber taper stem looks really good with the browns of the briar and the brass of the bands around the bowl and shank. The dimensions of the pipe are Length: 7 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.83 ounces/52 grams. This is another pipe that I will be putting it on the rebornpipes store in the American Pipe Makers Section shortly, if you are interested in adding it to your collection. The unique brass on the bowl gives it a great look and feel. This one should be a great smoker. Thanks for walking through the restoration with me on this beauty!

Replacing a tenon, restemming and restoring another Mixed Finish Soren Hand Carved Freehand

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by Steve Laug

I am taking a break from the last two of the four pipes I am working on for Jack to clean up and match a stem with a nice freehand pipe that I have here in my box. It is another quick cleanup and restore and gives me a break from the heavier restoration work on Jack’s next pipe. This bowl has a mixed smooth and rusticated finish with a plateau rim top and shank end. The finish was a bit dull and lifeless. It showed promise under the grit and grime of the years. On the underside of the shank it was clearly stamped Soren [over] Hand-Carved [over] Made in Denmark. The bowl had a thin cake and some lava overflow on the smooth and plateau areas of the rim top. The bowl also had some dust and debris in rusticated patch on the right side of the bowl as well as in the crevices of the plateau on the shank end. I took some photos of the bowl before I started my work on it. I took a close up photo of the bowl to give an idea of what I had to work with. The bowl was very dirty and had a moderately thick cake. The smooth portions of the rim top have a lava coat the plateau portions are also almost filled in with lava. I also took a photo of the plateau on the shank end to show its condition – dirty but in good shape.I took a photo to try and capture the stamping on the underside of the shank. It is present and is readable in person far more than the photos show. It is stamped as noted above.I went through my cans of stems here and found a nice vulcanite fancy saddle stem that would fit quite well ONCE I REPLACED THE SNAPPED TENON. It was dirty and needed a thorough cleaning but I think it will look good.I have worked on quite a few Soren pipes over the years and turned to one of the blogs that I wrote  on another interesting Soren Freehand Sitter (https://rebornpipes.com/2020/02/26/this-interesting-soren-hand-carved-freehand-turned-out-to-be-more-work-than-expected/). I quote from that blog below.

I looked up the brand on Pipephil (http://www.pipephil.eu/logos/en/logo-s10.html) and found that the brand was carved by Søren Refbjerg Rasmussen. Pipes that he made for the European market were mostly stamped “Refbjerg” while those made for the US market were stamped “Soren”. Thus, I knew that one I was working on was imported into the US market.

It was time to work on the pipe! I decided to start with refitting the new tenon to the stem I had chosen. Hmmm…I thought I was done with that for a while but this stem just worked with the bowl. I flattened the broken tenon remnants on the stem end with a Dremel and sanding drum and then further smoothed it out with a topping board and 220 grit sandpaper. I wanted a smooth surface for my drilling.I learned a helpful trick on the last batch of six tenon replacements. I use a small pen knife to give the airway in the stem end a slight chamfer to guide the drill bit into it and keep it straight. Once I did that I used a series of drill bits to open the airway to receive the threaded portion of the tenon. I choose to use threaded replacement tenons as they provide a rough serrated surface for the glue to bind to the drilled hole in the stem. It has worked well for me a for a long time.Once it fit well in the stem I needed to reduce the diameter of the portion that went in the shank mortise. I use a Dremel and sanding drum to work it until it fits well in the shank of the pipe. I took photos of the look of the tenon when it was finished and put it in the shank and put the stem on it and took photos. I think it will work very well! I checked the fit of the stem to the tenon, the tenon to the shank repeatedly and once it was proper I glued it in place with black CA glue.I set the stem aside to allow the glue to cure. While it dried I took a photo of the stem and the bowl together to give a sense of the look of the pipe and stem. Proportions and look just work together in my opinion. While the glue cured I turned my attention to the bowl. I reamed it with a PipNet Pipe Reamer using the 2nd and 3rd cutting heads to remove the cake. I cleaned up the remnants with a Savinelli Fitsall Pipe Knife. I finished the bowl by sanding the walls with a piece of 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good. I scrubbed out the internals with pipe cleaners (normal & bristle), cotton swabs and alcohol to remove the tars and oils in the shank between the mortise and the entrance of the airway into the bowl. It was quite dirty.I cleaned up the plateau areas on the rim top and shank end with a brass bristle wire brush. I worked on it until the groves were clean. I wiped it down with a damp cloth to remove all the debris. I sanded the smooth portions on the rim top with a folded piece of 200 grit sandpaper. It was looking better each step!I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I worked it into the grain on the sides, the plateau on the rim top and shank end and the rusticated patch on the right side of the bowl with the tooth brush. I rinsed the soap and grime off with warm water and dried it off with a soft towel. I looked much better at this point. The grain really stands out. I sanded the smooth part of the bowl with 320-3500 grit sanding pads to start the polishing process. I wiped down the bowl with a damp cloth after each sanding pad. I followed that by polishing the smooth portions of the bowl sides with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. With the briar polished I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and into the plateau rim top, shank end and rustication with a horsehair shoe brush. The product works to clean, enliven and protect the briar. I let the Balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. While the Balm did its work, I worked on the “new stem”. I sanded the tooth chatter and marks on the stem surface with a folded piece of 220 grit sandpaper. It was starting to look better.I sanded the stem surface with 320-3500 grit sanding pads to further polish the stem. I wiped it down between sanding pads with a damp cloth. I polished the acrylic stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This beautiful Soren Hand Carved Made In Denmark Freehand with a fancy, turned vulcanite saddle replacement stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Soren Hand Carved Freehand fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ x 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 58 grams/2.12 ounces. If you are interested in adding this pipe to your collection send me a message or an email to slaug@uniserve.com. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be putting it on the rebornpipes store in the Danish Pipe Makers Section shortly if you would like to add it to your collection. Thanks for your time.

Restemming and Restoring a Mixed Finish Soren Hand Carved Freehand

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by Steve Laug

I am taking a break from the four pipes I am working on for Jack to clean up and match a stem with a nice freehand pipe that I have here in my box. It is a quick cleanup and restore and gives me a break from the heavier restoration work on Jack’s next pipe. This bowl has a mixed sandblast and smooth finish that was a bit dull and lifeless. It showed promise under the grit and grime of the years. On the underside of the shank it was clearly stamped Soren [over] Hand- Carved [over] Copenhagen [over] Denmark. The bowl had a moderate cake and some lava overflow on the smooth and plateau areas of the rim top. The bow also had some dust and debris in the flaws on the smooth portion of the bowl as well as in the crevices of the sandblast and the plateau on the shank end. I took some photos of the bowl before I started my work on it. I took a close up photo of the bowl to give an idea of what I had to work with. The bowl was very dirty and had a moderately thick cake. The smooth portions of the rim top have a lava coat the plateau portions are also almost filled in with lava. I also took a photo of the plateau on the shank end to show its condition – dirty but in good shape.I took two photos to try and capture the stamping on the underside of the shank. It is present and is readable in person far more than the photos show. It is stamped as noted above.I went through my cans of stems here and found a nice smokey grey and tan variegated acrylic saddle stem that would fit quite well with a few adjustments. It was dirty and needed a thorough cleaning by I think it will look good. I put the stem in the shank and took a few photos to get a sense of the look of this stem. I have worked on quite a few Soren pipes over the years and turned to one of the blogs that I wrote  on another interesting Soren Freehand Sitter (https://rebornpipes.com/2020/02/26/this-interesting-soren-hand-carved-freehand-turned-out-to-be-more-work-than-expected/). I quote from that blog below.

I looked up the brand on Pipephil (http://www.pipephil.eu/logos/en/logo-s10.html) and found that the brand was carved by Søren Refbjerg Rasmussen. Pipes that he made for the European market were mostly stamped “Refbjerg” while those made for the US market were stamped “Soren”. Thus, I knew that one I was working on was imported into the US market.

It was time to work on the pipe! I reamed the pipe with a PipNet Pipe Reamer using the 2nd and 3rd cutting heads to remove the cake. I cleaned up the remnants with a Savinelli Fitsall Pipe Knife. I finished the bowl by sanding the walls with a piece of 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good. I scrubbed out the internals with pipe cleaners (normal & bristle), cotton swabs and alcohol to remove the tars and oils in the shank between the mortise and the entrance of the airway into the bowl. It was quite dirty. I repeated the process with the stem as well.
I cleaned up the plateau areas on the rim top and shank end with a brass bristle wire brush. I worked on it until the groves were clean. I wiped it down with a damp cloth to remove all the debris. I sanded the smooth portions on the rim top with a folded piece of 200 grit sandpaper. It was looking better each step!I touched up the plateau on the rim top and shank wend with a black stain pen. I used a brass bristle wire brush to knock of the black on the high spots.I stained the smooth portions on the rim top with a Maple stain pen to match the rest of the bowl and shank. It looked good with the contrast of the black in the plateau areas.I sanded the smooth part of the front half of the bowl with 320-3500 grit sanding pads to smooth out the flawed spots and the scratched. I forgot to take photos of the work – I apologize. I followed that with polished the smooth portions of the bowl sides with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad (Again no photos).

With the smooth portion of the briar polished I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and into the plateau rim top, shank end and sandblast with a horsehair shoe brush. The product works to clean, enliven and protect the briar. I let the Balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. While the Balm did its work, I worked on the “new stem”. I sanded the tooth chatter and marks on the stem surface with a folded piece of 220 grit sandpaper. It was starting to look better.I sanded the stem surface with 320-3500 grit sanding pads to further polish the stem. I wiped it down between sanding pads with a damp cloth.I polished the acrylic stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This beautiful Soren Hand Carved Copenhagen Denmark Freehand with a fancy, turned grey/tan variegated acrylic replacement stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Soren Hand Carved Freehand fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 3 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 74 grams/2.61 ounces. If you are interested in adding this pipe to your collection send me a message or an email to slaug@uniserve.com. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be putting it on the rebornpipes store in the Danish Pipe Makers Section shortly if you would like to add it to your collection. Thanks for your time.

Cleaning up and Adjusting a Dr. Grabow Supreme 9437 Straight Bulldog

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by Steve Laug

I have been working lately replacing tenons on bowls in my own work box. After 6 of them I am ready for something different. While I was in Florence, Italy I had received and email from Jack regarding some pipes that he had that needed some work. Here is his email.

I have a Dunhill from unknown era, a Hardcastle, and possibly a third pipe that could use your workmanship. If you’d like, I can send you pictures of the pipes so you know what condition they’re in. Please let me know the necessary details! — Jack

We chatted about that and I suggested he email me when I returned to Canada. He wrote back and asked me to work on not three but four pipes. He listed what he had and I thought these would be an interesting diversion from tenon replacement work.

Are you still willing to entertain restoring/refurbishing a few pipes? I have four in various stages of need, and I’ve attached pictures of each for your evaluation. I would be very grateful for anything that you could and would be willing to do.

  • 1992 (?) Dunhill
  • Bertram 80
  • Hardcastle – This pipe looks very clean except for some pitting? fissures? in the chamber.
  • Dr. Grabow Supreme – This poor pipe… well, it’s a doozy.

Thank you very much! – Jack

I agreed and asked that he send them to me. Interestingly they arrived the day I finished the last of the tenon replacements. I unpacked them and they were indeed as interesting as his email had led me to believe. I decided to work on the last of the foursome – the Poor Dr. Grabow Supreme doozy. Here are the photos he sent to me of that pipe. I will give my evaluation of the work that will need to be done on the pipe as I walk through the photos with you.

The first two photos that Jack sent show the overall condition of the pipe. You can see from these photos that the rim top had a thick coat of lava on the rim and inner edge of the bowl. There is a thick cake with all the potential for damage on a thin walled bulldog on the bottom half of the bowl. The finish is very dirty but does not look to damaged with scratches or nicks in the photos. The stem is overclocked (or underclocked depending on your perspective😊). It is also oxidized, calcified and had tooth marks on the top and the underside. The stamping on the left side of the shank appears to be faint toward the bowl but the shape stamp on the right side looks good.The next two photos affirm my evaluation of the thick cake in the bowl and overflow of lava on the rim top. Fortunately, there do not appear to be any cracks on the rim top or sides of the bull cap.The final photo that Jack send showed the Grabow “spoon” stinger/tenon apparatus. It is intact which is good news as many have been snipped off that I have worked on. The stinger is coated with a tar and oil coat and the aluminum is oxidized but it is in decent condition. The insert in the shank end also appears to be in good condition other than being dirty. I unpacked the pipes when they arrived on Thursday and went over each one. As I examined this one my observations based on the photos were confirmed. The one thing that was better was that the finish actually looked better in person than in the photos. There was some nice grain around the bowl. The cake and the lava were as expected. They were both thick but did not appear to be hard as is often the case. The stamping on the shank was clear and readable. The left side stamp was faint on the bowl side of the stamping. It read Dr. Grabow [over] Supreme [over] Imported Briar. On the right side of the shank it is stamped with the shape number 9437. The stem looked as noted and you can see that it is overturned in the photos below. It was oxidized, calcified and had tooth chatter and marks as noted. The Grabow Spade logo is white and is horizontal on the top left side of the saddle. Have a look at the photos below. I took close up photos of the bowl and rim top to show the condition of both the bowl and the rim top. You can see the lava and build up on the rim top and the lava flowing over the inner edge of the bowl. It is hard to know if there is damage or if the lava protected it. The bowl has a thick cake that lining the walls and overflowing into lava. The stem is oxidized, calcified and has tooth marks and chatter on both sides ahead of the button. The metal “spoon” stinger and tenon were dirty but in good condition.I tried to capture the stamping on the shank sides to show their condition before my work. They are readable as noted above and faint in spots. I removed the stem from the bowl and took a photo of the parts to give a sense of the symmetry of the pipe. It is a beauty beneath all grime. I looked up information on the Dr. Grabow Supreme 9437 Bulldog on Pipedia to see what I could learn about the pipe. There was specific article on the Grabow Models available and turned to it (https://pipedia.org/wiki/Dr._Grabow_Models_(Series,Line)_Names_Through_the_Years) to see what I could find. Here is what I learned:

To make it much easier to locate a certain pipe name in this section, I have placed them in simple alphabetical order with a little information about each line or series. Information with more detail about the grade of briar used, the ranking of the pipes in quality from say, best to least, will be added later in a different area.

Furthermore, I have split these pipe names into two groupings of my own definition, “OLD” and “NEW”. Roughly that equates to pipes made in Chicago and pipes made in Sparta, North Carolina area after the sale and “move”. In a very grey area in between is an era I call the “transition period” when strange things were happening with production and the like, and where, possibly, pipes were being made at both locations at the same time, or may have even been contracted out to yet another place. This is a separate subject in and of itself and one we may never really resolve, but it IS a very interesting time in Dr. Grabow history, even if we affectionately call some of the pipes we suspect from that time, “Dr. Crapos”.

“OLD” Pipe Names and First Two-Digit Codes and Symbols:

  • COURTLEIGH begins with 91 Series 82 = “The Antique Courtleigh” with an Antique Grain Finish c1937. (Not really a Dr. Grabow) Series 91 = Natural Select Grain Finish, c1937.
  • DE LUXE begins with 92, 97, 98 – Two Dots, Circle or Shield on shank sometimes. Series 92 = Very dark reddish wine, solid looking finish, yet undefined, possibly from 1938 or slightly later era. Series 97 = Natural Variegated Grain Finish, c1937. Series 98 = yet undefined, Dark Brown appearance? Series 99 = Dark Walnut Finish, c1937.
  • DOLLAR DR. GRABOW — See “SPECIAL” below.
  • DR. GRABOW (C1930 to 1932?) had no series number as in the begining, this WAS the only pipe name for this new Linkman’s line of pipes. Most examples have MLC in an ocal stamp and just a TWO-digit shape number.
  • FIFTY GRAND begins with 15, c1937? or later. (Not really a Grabow)
  • HOLLYCOURT begins with 88, c1938 or later. (Not really a Grabow)
  • RINGMASTER begins with 50, c1955+?
  • SELECT GRAIN begins with 84 – Sideways Spade pointed to bowl
  • SUNSET GRAIN begins with 96, c1955? or later.
  • SPECIAL (or Special Italian Briar) post-1937, begins with 43, 49, maybe no number at all; DOLLAR DR. GRABOW 1937 or previous, may not be marked as such, begins with 43, 44, 49 Series 43 = Natural Finish (DG), c1937. Series 44 = Dark Finish (DG), c1937. Series 49 = Walnut Finish (DG), c1937.
  • STANDARD begins with 44 (early Linkman’s?) or has no number at all, may be replacement for Special. Linkman’s were push stems, HL&T’s were Ajusto.
  • SUPREME begins with 94, 95 Series 95 = one example has lighter reddish stain, yellow stem, c1950?
  • TRU-GRAIN begins with 60, 62
  • VENTILATOR begins with 63, 64, 65 Series 63 = Natural Finish, c1937. Series 64 = Dark Finish, c1937. Series 65 = Walnut Finish, c1937.

Thus, I knew that the pipe was made before the move from Chicago in what the writer of the article calls the old pipes. I marked the Supreme in the list above. It states that the four digit shape number with 94, 95 came out around 1950.

I did some more digging on Pipedia and found the following information that also helped pin down the date (https://pipedia.org/wiki/Dr._Grabow).

The production of the pipes started in 1930/31. In 1937 Linkman began calling his pipes “Pre-Smoked”. An ad dating from 1946 celebrates it as “America’s Most Wanted Pipes” and the text announced that each Dr. Grabow was broken in on the Linkman’s Automatic Smoking Machine with fine Edgeworth tobacco, reducing the need for the new owner to spend time breaking in his pipe. In 1949 the official name read Dr. Grabow Pipe Company Inc. with seat at W. Fullerton Avenue 1150, Chicago 14, Illinois. (Thus the Linkman factory.) Series: Special, De Luxe, Supreme, Tru’ Grain, Select Grain.

That helped to pin down the line to the manufacture at the Linkman Factory. It is listed as one of the series. I have highlighted the SUPREME in red. Now it was time to work on the pipe itself.

I decided to ream the bowl and do some internal clean up work before further polishing the briar. I reamed the bowl with a PipNet pipe reamer using the 2nd and 3rd cutting heads to remove the cake in the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and finally sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel to clean up the walls of the bowl. The walls appeared to be in good condition. I scrubbed out the internals with pipe cleaners (normal & bristle), cotton swabs and alcohol to remove the tars and oils in the shank between the mortise and the entrance of the airway into the bowl. It was quite dirty.I scrubbed the aluminum “spoon” stinger and threaded tenon with a brass bristle wire brush to remove the debris and start the polishing. I scrubbed the bowl and rim top with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime. I rinsed it with warm water and dried it off with a cotton towel. There were still some shiny spots on the briar where the varnish had stuck to the finish. I wiped the bowl and shank down with acetone to remove the shiny spots. It worked well and the bowl looked great once it dried off. I sanded the bowl and shank with sanding pads – 320-3500 grit pads. I wiped the bowl down after each sanding pad to remove grime and check the progress. It was looking very good by the time I finished with the final pad. I polished the rim top and bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust and debris. The grain stood out more with each set of pads. I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set the bowl aside and turned my attention to the stem. I cleaned off the surface of the stem with alcohol on cotton swabs. I filled in the deep tooth marks on the top and underside ahead of the button. I set it aside and let the repairs cure.I flattened the repairs with a small file to start the process of blending them into the surface of the vulcanite. I sanded the stem with 220 grit sandpaper to smooth out the repairs and remove the stubborn oxidation in the grooves and against the button edge. I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad with an Obsidian Oil saturated cloth to remove the grime and protect the stem. I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. This once wreck of a pipe turned out to be a beautiful Dr. Grabow Supreme 9437 Straight Bulldog with a black vulcanite saddle stem. It has a great look and feel. The shape fits well in the hand with the curve of the bowl and shank junction a perfect fit for the thumb around the bowl when held. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rich combination of browns in the smooth finish took on life with the buffing. The rich colour of the briar works well with the polished stem. I like the grain and finished look of this Dr. Grabow Supreme 9437 Straight Bulldog. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.20 ounces/35 grams. This older American Made Bulldog is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will set it aside and once I finish the other three pipes that Jack sent to me I will send the lot back to him. Thanks for your time.

Repairing a Broken Tenon and Restoring a Wreck of a Ben Wade Deluxe Freehand

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by Steve Laug

There is something almost electric about handling and working on a pipe designed and carved by Preben Holm. I can’t describe adequately the feeling I have when I turn the bowl and stem over in my hands even before I start working on the pipe. There is an energy that flows through the way he carved and shaped the pipes of his making. It calls me to clean up and restore even the worst wrecks of his pipes that come across my table. This filthy Ben Wade Deluxe was in the box of bowls with snapped tenons that I have here. It is number 6 of the recent rash of tenon replacements I have been doing.

In the title I call the pipe a wreck because of some serious issues that stood out on the pipe. It had some visible repairs on the shank at the bowl and on the plateau on the shank end. The shank had been broken off somewhere along its journey. It had been well repaired with a stainless tube inside the shank. The repairer left a lot of glue all around the repaired crack – I say around because it went well beyond just the crack. It was a mess. The shank end plateau had what looked like a crack but surprisingly turned out to be a repaired chunk of briar that had been expertly fit and rusticated on the top right side along the mortise. The vulcanite stem had a snapped tenon and was oxidized, calcified and had tooth marks ahead of the button on both sides.

The grain on the bowl was present but almost a ghost. Preben Holm always chased the grain so it must be there under the dirt, messy glue and heavy oils on the surface. The plateau on the rim top was worn and heavily filled in with lava and debris on both the top. The shank end plateau was dry and spotty looking from the grime. While the pipe was a wreck all of the repairs pointed to the fact that it was well loved. It had continued to be smoked until the tenon snapped in the shank. The thick cake in the bowl and the lava on the rim top point to the fact that it was always in use. The cake is quite sticky and stinky and makes me wonder what was smoked in the pipe. Was it a heavily cased aromatic or something more nefarious? I am not sure, maybe both! I took these photos before I started my work. I took close up photos of the bowl and rim top to show the condition of both the bowl and plateau finish. You can see the lava and build up on the rim top and the lava flowing over the inner edge of the bowl. It is hard to know if there is damage or if the lava protected it. The bowl has a thick cake that lining the walls and overflowing into lava. The plateau surface is duty and also has some lava overflow in the valleys and crannies of the surface. The stem is oxidized, calcified and has tooth marks and chatter on both sides ahead of the button. Add to the mix the snapped tenon and you have a mess!I took a photo of the shank end to show the snapped tenon in the shank. It is snapped off quite smooth so it should be a relatively easy fix.I took a photo of the stamping on the underside of the shank, It is clear and readable. It reads Ben Wade [over] Deluxe [over] Hand Made [over] In [over] Denmark.I remembered a bit of history on the brand that included the thought that the Preben Holm pipes were marketed under the Ben Wade label in the US and imported through Lane Ltd. I turned to Pipedia and read the listing on the brand to refresh my memory and flesh out the knowledge of the brand (https://pipedia.org/wiki/Ben_Wade). I have included a photo from that site that was taken from a Tinderbox advertisement.Ben Wade Ad in a Tinder Box catalog, courtesy Doug Valitchka 

I quote the portion of the article that summarizes the history of the brand.

Advertisement

Young Copenhagen master pipemaker Preben Holm had made a meteoric career heading a pipe manufacture employing 45 people at the age of 22! But around the turn of 1970/71 he was in major financial difficulties. His US distributor, Snug Harbour Ltd. in New York City, left him in the lurch. Holm had three unpaid invoices on his desk and another large shipment was ready for the USA, when Snug Harbour’s manager told him on the phone that there was no money at all on the account to pay him.

So the Dane went to New York for an almost desperate search for a new distribution partner. He made contacts with Lane Ltd. and met Herman G. Lane in February 1971. Lane Ltd. had no interest in Holm’s serial pipes produced at that time but so much the more in the hand-carved freehands because the hype for Danish freehands and fancies in the States was still on its way to the climax then. The meeting resulted in an agreement to start a cooperation. Lane insisted to improve the quality considerably and in return he assured to be able to sell essentially larger quantities.

Holm went back home to work on new samples with all-new designs and altered finishes for Lane. Both, Lane and Holm, agreed that it would be unwise to sell the pipes under Preben Holm’s name as long as Snug Harbour had a considerable stock of Preben Holm pipes and might sell them pipes at very low prices just to bring in some money.

So on Mr. Lane’s proposal it was determined to use the name Ben Wade belonging to Lane Ltd. Lane spent considerable amounts of money for advertising the new brand in the big magazines– the centerpiece being whole-page ads showing a very exclusive Seven Day’s Set.

The cooperation with Lane Ltd. proved to be an eminent business success for both partners. Within a very short time Ben Wade Handmade Denmark sold in much larger quantities and at higher prices than they had ever dreamed of. And the hype these freehands and fancy pipes caused went on unbroken long after Herman G. Lane deceased. Preben Holm – obviously much more brilliant in pipe making than in pipe business – was in major troubles again in 1986 and had to sack most of his staff. The Ben Wade production was significantly lowered but continued until his untimely death in June of 1989.

Up to now Preben Holm made Ben Wade pipes are cult and highly sought for on the estate markets.

With that information I knew that this pipe was a Preben Holm made Freehand for distribution in the US by Lane Ltd under the name Ben Wade. The freehand rage occurred in the late 70s and the pipes were made until Preben’s death in 1989. My guess would be that this pipe was made sometime during that time period and potentially in the late 70s.

I started my work on the pipe by pulling the broken tenon from the shank. I used a dry wall screw turned into the airway in the broken tenon. I wiggled the tenon until it came free. It was tight so it took a bit of fiddling to get it to pop free.I took photos of the repaired crack on the shank. It had a heavy coat of glue all around the shank. It was smeared around the crack and also on the curved where the shank joined the bowl. It was messy but it was a strong bond. I sanded the area around the repair and the surrounding briar with a folded piece of 220 grit sandpaper. I was able to smooth out the repair and remove all of the glue spread around the briar. I decided to ream the bowl and do some internal clean up work before further polishing the briar. I reamed the bowl with a PipNet pipe reamer using the 2nd and 3rd cutting heads to remove the cake in the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and finally sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel to clean up the walls of the bowl. The walls appeared to be in good condition. It still needed a lot of cleaning as the sticky debris was still on the walls. I cleaned out the shank and airway into the bowl and the stem with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. I cleaned out the airway in the stem at the same time. I scrubbed the bowl and rim top with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime. I rinsed it with warm water and dried it off with a cotton towel. I drew a box around the repair on the shank end. There was a square plug of briar that had been glued into the shank end and rusticated to look like plateau. I stained the shank end and the rim top with a black stain pen to blend the surfaces together. I used a brass bristle wire brush to work over the plateau on the top and shank end. I used a sanding pad to remove the black stain from the high spots on the plateau and it looked better. There was a strong stink of the previous tobacco (?) in the pipe so I stuffed the bowl with cotton bolls and filled it with alcohol using an ear syringe. I rolled a cotton boll and plugged the shank with it. I set it aside to draw out the tars and oils for the afternoon.While the cotton and alcohol were doing there work deghosting the bowl I turned my attention to working on the new tenon. I flattened out the tenon end of the stem with a Dremel and sanding drum and cleaned up the area on a topping board with 220 grit sandpaper.I drilled the home for the new tenon using airway in the stem as a guide. I drilled it several times with increasingly larger drill bits until I had the opening the same size as the threaded portion of the new tenon.I fit the tenon in the stem to make sure it was straight everything aligned straight. At this point the stem and new tenon looked very good. I took a break at this point and went out on the porch and enjoyed a few bowls in my new Castello. I came in late afternoon once it got cooler and checked on the deghosting of the bowl. I could not do any more work fitting the stem until I had removed the cotton bolls and cleaned out the shank and bowl once more. The cotton had darkened and once I removed it the bowl smelled much better. I cleaned up the bowl and shank with alcohol cotton swabs and pipe cleaners a second time. It smelled much cleaner and looked that way too. Now I could fit the new tenon to the mortise. I took a photo of the repair to the shank. There is a stainless steel tube in the shank that gives it more strength. It is a well done and solid repair. [The photo is from an earlier moment before I stained the shank end.]
I used the Dremel and sanding drum to reduce the diameter of the new tenon to fit in the mortise. I fit it in the shank to make sure it would work well. I put it in the stem to show the fit as well. I put the tenon in the shank and slipped the stem over it to see what the pipe looked like with the stem fit in place. I liked what I saw and new that it would clean up very well and polish up nicely. Now that everything fit well I glued the tenon in the stem with black CA glue. I set the stem aside to let the glue cure. I sanded the bowl and shank with sanding pads – 320-3500 grit pads. I wiped the bowl down after each sanding pad to remove grime and check the progress. It was looking very good by the time I finished with the final pad. I polished the rim top and bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust and debris. The grain stood out more with each set of pads. I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set the bowl aside and turned my attention back to the stem. I rubbed the stem down with Soft Scrub and cotton pads to remove the oxidation in the grooves. It looked much better once I had removed the oxidation.I sanded the stem with 220 grit sandpaper to smooth out the tooth marks and remove the stubborn oxidation in the grooves and against the button edge. Once finished it began to look better.I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad with an Obsidian Oil saturated cloth to remove the grime and protect the stem.I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. This once wreck of a pipe turned out to be a beautiful Preben Holm made Ben Wade Deluxe with a fancy, turned, black vulcanite stem. It has a great look and feel. The shape fits well in the hand with the curve of the bowl and shank junction a perfect fit for the thumb around the bowl when held. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the plateau on the rim top and shank end multiple coats of Conservator’s Wax. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rich combination of browns and black in the smooth and plateau finishes took on life with the buffing. The rich colour of the briar works well with the polished stem. I like the grain and finished look of this Preben Holm Ben Wade Deluxe Freehand. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.12 ounces/60 grams.This Danish Freehand is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be putting it on the rebornpipes store in the Danish Pipe Makers Section shortly if you would like to add it to your collection. Thanks for your time.

Restoring a Ben Wade Hand Made Golden Walnut Freehand Sitter

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by Steve Laug

This great looking Ben Wade Freehand came to us in its original box and pipe sock. The box is marked with the Ben Wade of England seal on the cover [over] Ben Wade [over] Since 1860 [over] Danish Hand Model. It links the old English Company with Preben Holm in Denmark – the master freehand maker. The particular model is the epitome of a Danish Freehand coming from Preben Holm’s workshop for the American market. It is stamped Ben Wade [over] Golden Walnut [over] Hand Made [over] in [over] Denmark. We purchased it on 08/20/2021 from a seller in Princeton Junction, New Jersey, USA. The bowl of the pipe is a beautiful straight grain piece of briar. The rim top is plateau and the shank extension is vulcanite. The plateau rim top and inner edge of the bowl is filled in with lava and overflowing cake. The bowl has a thick cake. The finish is very dirty with oils and grime ground into the finish. The beauty is in no way compromised by the grime. The vulcanite shank extension and fancy turned stem are heavily oxidized. There are tooth marks and chatter on both sides of the stem. Jeff took photos of the pipe before he started his clean up work to capture the condition of the pipe when we acquired it. He took close up photos of the bowl and rim top from different angles to show the condition of both the smooth and plateau finish. It is truly a uniquely carved rim top maximizing the plateau and the smooth parts flowing up from the bowl sides. You can see the lava and build up on the rim top and the lava flowing over the inner edge of the bowl onto the plateau. It is hard to know if there is damage or if the lava protected it. The bowl has a thick cake that lining the walls and overflowing into lava. He also took photos of the top and underside of the stem to show the tooth marks and damage both on the button surface and on the blade itself. He took photos of the sides and heel of the bowl to show the lay of the grain around the pipe. It is a beautiful piece of briar. The top of the bowl is craggy and rugged looking. Unique! The shank end is also a unique mix of plateau and smooth. Jeff took a photo of the stamping on the underside of the shank. It was clear and read Ben Wade in script at the top. Under that it read Golden Walnut. Under that was stamped Hand Made in Denmark. I am including the background history that I included on the previous blog. It includes the idea that the Preben Holm pipes were marketed under the Ben Wade label in the US and imported through Lane Ltd. I turned to Pipedia and read the listing on the brand to refresh my memory and flesh out the knowledge of the brand (https://pipedia.org/wiki/Ben_Wade). I have included a photo from that site that was taken from a Tinderbox advertisement.

Ben Wade Ad in a Tinder Box catalog, courtesy Doug Valitchka

I quote the portion of the article that summarizes the history of the brand.

Young Copenhagen master pipemaker Preben Holm had made a meteoric career heading a pipe manufacture employing 45 people at the age of 22! But around the turn of 1970/71 he was in major financial difficulties. His US distributor, Snug Harbour Ltd. in New York City, left him in the lurch. Holm had three unpaid invoices on his desk and another large shipment was ready for the USA, when Snug Harbour’s manager told him on the phone that there was no money at all on the account to pay him.

So the Dane went to New York for an almost desperate search for a new distribution partner. He made contacts with Lane Ltd. and met Herman G. Lane in February 1971. Lane Ltd. had no interest in Holm’s serial pipes produced at that time but so much the more in the hand-carved freehands because the hype for Danish freehands and fancies in the States was still on its way to the climax then. The meeting resulted in an agreement to start a cooperation. Lane insisted to improve the quality considerably and in return he assured to be able to sell essentially larger quantities.

Holm went back home to work on new samples with all-new designs and altered finishes for Lane. Both, Lane and Holm, agreed that it would be unwise to sell the pipes under Preben Holm’s name as long as Snug Harbour had a considerable stock of Preben Holm pipes and might sell them pipes at very low prices just to bring in some money.

So on Mr. Lane’s proposal it was determined to use the name Ben Wade belonging to Lane Ltd. Lane spent considerable amounts of money for advertising the new brand in the big magazines– the centerpiece being whole-page ads showing a very exclusive Seven Day’s Set.

The cooperation with Lane Ltd. proved to be an eminent business success for both partners. Within a very short time Ben Wade Handmade Denmark sold in much larger quantities and at higher prices than they had ever dreamed of. And the hype these freehands and fancy pipes caused went on unbroken long after Herman G. Lane deceased. Preben Holm – obviously much more brilliant in pipe making than in pipe business – was in major troubles again in 1986 and had to sack most of his staff. The Ben Wade production was significantly lowered but continued until his untimely death in June of 1989.

Up to now Preben Holm made Ben Wade pipes are cult and highly sought for on the estate markets.

With that information my initial thoughts were confirmed. This pipe was another Preben Holm made Freehand distributed in the US by Lane Ltd under the name Ben Wade. The freehand rage occurred in the late 70s and the pipes were made until Preben’s death in 1989. My guess would be that this pipe was made sometime during that time period and potentially in the late 70s.

Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs, pipe cleaners and shank brushes. He scrubbed the exterior of the stem with Soft Scrub to remove the grime and calcification. He soaked the stem in Before & After Deoxidizer and rinsed it with warm water. I took some photos of the rim top and stem to show the condition of them both when it arrived. It looked good. The stem had some light tooth marks and chatter ahead of the button and on the button surface on both sides.I took a photo of the stamping on the underside of the shank. It was clear and readable. It read as noted above. I took the stem off the shank and took a photo of the pipe parts in perspective.To begin my part of the restoration work I decided to clean off the remaining oxidation on the vulcanite shank extension. I scrubbed it with Soft Scrub cleanser to remove the oxidation. It removed most of the oxidation and the extension looked much better. I sanded the shank extension with 320-3500 grit sanding pads. I wiped it down after each sanding pad to remove the debris from sanding. It began to look very good as I finished. I polished the bowl with and shank extension with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the briar down after each pad with a damp cloth. The bowl is starting to look very good. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and into the plateau rim top with a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I sanded out the tooth marks and chatter on both sides of the stem in front of the button using 220 grit sandpaper. I was able to remove the marks on the stem surface. I scrubbed the surface with Soft Scrub cleanser to remove the oxidation that remained. I sanded the stem with sanding pads – dry sanding with 320-3500 grit sanding pads. After each pad I wiped the stem down with Obsidian Oil on a cloth. It is looking much better.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I wiped it down with Obsidian Oil to protect the stem and slow down the oxidation. This is a beautiful Preben Holm made Ben Wade Golden Walnut Freehand with a fancy, turned, black vulcanite stem. It has a great look and feel. The shape fits well in the hand with the curve of the bowl and shank junction a perfect fit for the thumb around the bowl when held. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the plateau on the rim top and shank end multiple coats of Conservator’s Wax. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rich combination of browns and black in the smooth finishes and the plateau areas took on life with the buffing. The rich colour of the briar works well with the polished vulcanite stem. I like the grain and finished look of this Preben Holm Ben Wade Golden Walnut pipe. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 7 inches, Height: 2 ½ inches, Outside diameter of the bowl: 2 wide x 2 ¼ inches long, Chamber diameter: 7/8 of an inch. The weight of the pipe is 93 grams/3.25 ounces. This pipe will be going on the Danish Pipe Makers Section of the rebornpipes store if you are interested in adding it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

New Life for a Sixten Ivarsson Designed Stanwell Regd. No. 969-48 Hand Made Ukulele 91

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By Steve Laug

The next pipe on the table to work on is one that was purchased on 09/18/2020 from a seller in Los Angeles, California, USA. This is a oval shank ukulele with a smooth finish and an oval shank, vulcanite saddle stem. It is another Made in Denmark Stanwell. The smooth finish on this pipe, around the bowl and shank has a mix of grain highlighted by the brown stain. The pipe is stamped on the topside of the shank and reads STANWELL [over] Regd. No. 969-48 [over] Hand Made. On the underside of the shank the shape number 91 is stamped [over] Made In Denmark. The pipe was a well used pipe when Jeff received it. There was dust and grime ground into the finish on the sides of the bowl. The brown stain highlights some mixed grain under the dirt. The bowl was thickly caked and there was an overflow of lava on the smooth rim top. The condition of the inner edge was hard to know due to the lava coat but there appeared to be some nicks in the edge. The saddle stem is vulcanite and was dirty, oxidized and had light tooth marks, chatter and scratches on both sides ahead of the button and on the button itself. There is a stamped Crown S logo on the topside of the saddle stem. Jeff took photos of the pipe before he started his clean up work on it. He took photos of the bowl and rim top to show what they looked like before his clean up. You can see the cake in the bowl and the spattering of lava on the rim top and inner edges. You can see the nicks in the inner edge of the rim. He also took some of the stem to show the condition of both sides. It is heavily oxidized and calcified and very dirty. There appear to be tooth marks and chatter on both sides of the stem ahead of the button and on the button surface itself. The photos of the sides and heel of the bowl show the grain around the bowl and shank. The grime hides the grain in many ways. The finish on the pipe is worn but the grain stands out. The stamping was on the top and underside of the shank as noted above. It is clear and readable as noted above. The Crown S stamp on the top of the saddle stem can partially be seen in the first photo below. Before I started my work on the pipe I wanted to see if I could find any information that would help me get a sense of the background on the pipe. I turned to Pipephil to see if there was any listing on the

I then turned to Pipedia (https://pipedia.org/wiki/Stanwell) for more information. The article is great and gives a lot of history on the brand. There was a category of pipe call Pre-regd. 1945-1948 where all the photos of pipes had the same stamping as the one I am working on. That gave me a clue as to the dating on this particular pipe – it was made between 1945-1948.

There were also links to a shape article by Bas Stevens that I originally published on rebornpipes. I looked up the 91 shape number to see who had designed that shape (https://pipedia.org/wiki/Stanwell_Shape_Numbers_and_Designers). I quote the information below.

  1. Slightly bent wide, flattened volcano with an oval shank and a short, standard saddle, trapezoidal saddle, or tapered stem, by Sixten Ivarsson. Nicknamed the ‘Ukelele’ (pictured, right, in its reissued design).

Now it was time to work on the pipe.

Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs, pipe cleaners and shank brushes. He scrubbed the exterior of the stem with Soft Scrub to remove the grime and calcification. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. The pipe looked very good when it arrived here. I took close up photos of the bowl, rim and the stem. You can see the nicks on the thin inner edge of the bowl. The vulcanite saddle stem is in good condition with light tooth marks and some chatter as noted above.I took photos of the stamping on the top and underside of the shank. It is readable as noted above. I removed the stem from the shank and took a photo to give a sense of the proportions of the pipe. The briar is quite beautiful and I think that polishing it will make the grain stand out. I worked on the damage to the inner edge of the rim top with a folded piece of 220 grit sandpaper to smooth out the chips in the finish. By the end it looked much better.I sanded the bowl with 320-3500 grit sanding pads to smooth out the finish and bring some life back to the briar. I wiped the briar down after each sanding pad to wipe off the debris left behind by sanding. I polished the bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad to remove the grit. The bowl began to take on a rich shine. It is a beauty. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the briar with my finger tips. I let it sit for 10 minutes and the Balm did its magic. It enlivens, cleans and preserves the briar. It certainly brought this bowl back to life. I buffed it off with a clean cloth and took the following photos. I set the bowl aside and turned my attention to the stem. I touched up the “Crown S” stamp on the topside of the saddle stem with some white acrylic fingernail polish. I worked it into the stamp with a tooth pick. I scraped off the excess with piece of 320 grit sanding pad and buffed it off with a soft cloth and some Obsidian Oil. It looked very good. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Sixten Ivarsson Designed Stanwell Regd. No. 969-48 Ukulele 91 with a vulcanite saddle stem is a great looking pipe now that it has been restored. The stain really highlights the grain and the polished finish is stunning. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Stanwell Regd. No. 969-48 Ukulele 91 fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 65 grams /2.33 ounces. I will be adding the pipe to the Danish Pipe Makers Section of the rebornpipes store. If you are interested in purchasing this pipe send me a message or an email.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring and Replacing a Tenon on a Hand Cut B Olive Stack

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by Steve Laug

The next pipe on the table was one that we purchased from our contact in Denmark who has provided us with some great pipes. We bought it on 02/16/2023. It caught my eye because of the brass “O” on the stem which I have come to associate with Julius Vesz Hand Made pipes. The stamping on the shank is a bit odd, but uses some of the words that I have come to associate with Vesz pipes.  On the underside of the shank it reads hand cut (lower case script) with B on top of the “cut” portion of the stamp making it unclear. Below that the stamp reads Olive and I don’t think it refers to the wood but perhaps the finish on the pipe. I have never seen a Vesz stamped with that nomenclature. The wood is definitely briar and not Olive wood. I really like the fact that the pipe is the top of the line of Vesz Hand Cut pipes. The bowl had a thick cake with an overflow of lava on the top and the inner edge of the bowl. There were also some burn marks and darkening on the inner edge of the rim. These would need to be dealt with in the clean up and restoration. The finish was dirty with grime and grit ground into the briar. The Ebionite stem was oxidized and had some tooth marks on both sides ahead of the button. Jeff took some photos of the pipe before he started his clean up work. Jeff took some great photos of the rim top that show the thick cake in the bowl and the lava on the rim top. There was also some burn damage on the front inner edge of the bowl and some darkening around the edges. He also captured the condition of the stem showing the oxidation and the tooth damage on both sides. Jeff took a photo of the damage to the filter tenon. It had a major crack on the top half. I expected it to break free during the cleanup process.He captured the grain around the sides and heel of the bowl well in these photos. It was amazing grain and the stain was a rich walnut that made the grain really pop around the bowl and shank. Jeff took a photo of the stamping on the underside of the shank. It was clear and readable as noted above. You can see the “B” stamped on top of the Hand Cut stamp. The second photo shows the brass “O” on the left side of the taper stem and the oxidation around it on the side of the taper stem.Before I started working my part of the restoration I spent some time trying to place the hand cut line in the Vesz hierarchy. I turned to rebornpipes to have a look at some of the pieces I had written previously on the brand. The first was a catalogue I had picked up on Vesz pipes from a friend. It was an older catalogue from the time period that the brand was called Craft Pipes (https://rebornpipes.com/2016/09/13/an-older-julius-vesz-catalogue/). In going through the catalogue there was nothing that referred to the newer lines of the Vesz pipes that showed up in other places.

A piece I wrote on a Vesz Zulu gave a lot of historical backgroundon the brand so I reread that (https://rebornpipes.com/2014/10/04/a-review-a-julius-vesz-shape-76-zulu/). I quoted from Pipedia in the piece and have included that and the link below.

Pipedia gives good background information on Vesz. The picture and the material is taken from this link http://pipedia.org/wiki/Vesz_Pipes

“Born and raised in Hungary, Julius Vesz was first exposed to pipe making through his grandfather. Although his grandfather died when Julius was only 9 years old, he can still picture his grandfather making pipes. It made a lasting impression that matured years later.

After immigrating to Canada at age 23, Vesz worked as a mechanical draftsman, but ever since a child had wanted to do something on his own. Remembering his grandfather’s pipe making and repairing, he thought perhaps he should try his hand at that also. He sought out Charlie Dollack, who had a repair shop in downtown Toronto, but while Charlie encouraged the young Vesz, he did not offer any help or instruction.

Julius continued on his own, setting up a modest shop in his own home, and was soon fixing and making pipes for several department stores, as well as United Cigar, which later turned into his main source of work. He discovered he had a unique skill, which he practiced and nurtured on his own. Like his grandfather, Vesz is motivated by a desire to create pipes that approach perfection.”

Over the years I have followed Julius Vesz’ pipes and kept an eye out for one that caught my eye. Julius Vesz is a Canadian pipe maker who has been controversial in his claim to use dead root briar. Many have argued about his choice of terms regarding the briar that he uses. But regardless of your take on that issue he makes beautiful pipes that smoke exceptionally well. His unique raindrop shaped pipes may be how many people know him. He has a shop in the Royal York Hotel, 100 Front Street West in Toronto.

His Hand Cut pipes are crafted from his oldest and finest blocks of aged briar. They come in a variety of shapes and styles and no two are the same. The grading of the Hand Cut is ascending from 3 – 9, then switches to A – D. The pipe I am working on is a B grade so it is getting close to the top of the grading scale which I would expect from the grain on the briar. The Hand Cut pipes were often personalized with bone, silver and gold ornamentation.

His early pipes bore the Craft Briar stamp, and though his company still is registered as Craft Briar his pipes are now stamped Julius Vesz. He carved every pipe that bears his name and though they may bear similarities to others that he has carved each one is one of a kind. His site says that “Every pipe is meticulously crafted from his personal supply of aged briar that he has been accumulating since the 1960s. The extremely old briar gives each pipe the exceptional smoking characteristics found only in a world famous Julius Vesz pipe.”

Now I knew that the Hand Cut pipe I had was the top line of Vesz Pipes and that it was Graded a B which is close to the top of the line which tops out at Grade D. It is a beauty and it is now time to work on it!

Jeff had thoroughly cleaned up the pipe. He had reamed the pipe with a PipNet pipe reamer back to bare briar and removed the remnants of the cake with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs, pipe cleaners and shank brushes. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. The filter tenon, shown cracked above, fell apart in the clean up. You can see pieces of the broken tenon below. I took photos of the pipe before I started my part of the restoration work.

I took photos of the bowl and rim top to show the clean condition. The burn damage on the inner edge of the bowl is clear on the front of the bowl. The rim top has some scratches and marks as well. The bowl walls look very good. The thick vulcanite stem looks very clean and the tooth marks are evident next to the button on both sides.I took the stem off the bowl and took photos of the broken tenon and parts. It will definitely need to be replaced. The beauty of this is that I can replace it with a regular tenon instead of the filter tenon. To me that is good news.I decided to replace the tenon first. I knew that fitting it would require adjustments to the stem and shank so I wanted to do that before I put a lot of work into polishing the bowl. I used a Dremel to flatten out the broken tenon end. The photo below shows it in process to the flattening out. Once it is flat and the face of the stem is smooth then it will be time to put a new tenon in place. With flattened I used a Delrin tenon – the largest that I had to fit into the airway in the stem. I coated the threaded end of the tenon with clear CA glue and inserted it in the end of the stem.I set the stem aside to let the glue cure on the new tenon. Once it had hardened it was time to reduce the diameter of the new tenon to properly fit in shank. I used a file and a Dremel with a sanding drum to bring it to the right diameter.When I had the tenon shaped correctly, diameter and fit correct I put the stem in the shank and took the following photos. You can see that the fit is very good. It is snug and looks good against the shank end. The alignment to the shank end is quite good but I will need to sand the right side of the stem a little to make the transition smooth. I will need to do the same on the right, top and bottom sides – adjusting either the stem or the shank for smooth transition between the stem and shank. I have to say it is a really beautiful pipe! I sanded the transition smooth all the way around the shank and stem joint. I was careful on the underside to not damage the stamping. Once it was smooth I polished the sanded areas with 1200-3200 grit micromesh pads. I used a Walnut stain pen to blend in the adjusted areas to the rest of the briar. That transition looked and felt very good.I set the stem aside for now and turned to the bowl. I used a folded piece of 220 grit sandpaper to smooth out the damage on the front inner edge and to give it a slight bevel to bring it back to round and deal with the darkening in that area of the rim edge. It definitely looks better. I smoothed it out with micromesh sanding pads. There were some gouges in the rim top on the front and I did not want to top the bowl. I used a tooth pick and clear CA glue to fill in the gouges. Once it cured I smoothed them out with 220 grit sandpaper and smoothed it with some 1500 grit micromesh. I restained the top and the inner edge with a Walnut stain pen. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. I take photos of the three groups of pads for my own viewing primarily as I am looking for progress in polishing. Once again, by the end of the process it looked quite good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. It works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. I set the bowl aside and turned my attention to the stem. The scratches, tooth chatter and marks easily were addressed by dry sanding the stem with 320-3500 grit sanding pads. I wiped it down after each pad with Obsidian Oil. It looked very good at this point in the process.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads to further remove the remaining scratches. I wiped the stem down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed it down with a final coat of Obsidian Oil and let it dry. This Julius Vesz Hand Cut Grade B Olive Stack is a great looking pipe with great grain around the sides of the bowl. The replaced broken filter tenon with a Delrin one worked very well and now it is a nonfilter pipe. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the wheel and followed by buffing the pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Vesz Hand Cut B Grade Olive fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 52 grams/1.80 ounces. This one will be with me for awhile so I can enjoy the beauty of this high grade Julius Vesz Hand Cut Stack. I think I will enjoy it for a while before I make up my mind once and for all… at least for now. Thanks for reading this blog and my reflections on the pipe while I worked on it. As always, I appreciate your comments and questions. Thanks for your support and time!