Tag Archives: bowl topping

Restoring a rather odd Barrel Like Manhattan Oval Shank Billiard

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by Steve Laug

The next pipe on the work table is a unique shape that looks a lot like a billiard banded with barrel iron and buttons. It is very unique looking. It is stamped on the top side of the shank and reads MANHATTAN in gold letter. The shank has a brass (nickel) decorative band with faux hallmarks on top. On the underside of the stem it reads SOLID RUBBER. There were no other identifying marks or stamps on the shank or the stem. It came to us form a seller in Austin, Texas, USA on 11/07/2020. It has a mix of grain around the sides and shank. The bowl had a heavy cake in the bowl and thick lava on the rim top. It was thick so it was hard to be certain what the inner edge looked like. The finish was very dirty so it was hard to know with certainty what lay underneath. The bowl is a classic Billiard shape. The solid rubber oval taper stem had an orific button and showed some age. It has oxidation, calcification, tooth chatter and tooth marks on both sides ahead of the button. Jeff took photos of the pipe before he started working on it. Jeff took photos of the bowl, rim top and stem sides to show the condition of the both. It was a dirty bowl with debris and a heavy cake on the walls. The rim top had a thick lava covering the bowl and the edges. It was hard to know what the condition of the inner edge was underneath. I took photos of the top and underside of the stem showing condition and the tooth marks on both sides ahead of the button. Jeff took photos of the grain around the sides and the heel of the bowl to show the briar that was used to craft this unique pipe. He took photos to capture the stamping on the top and underside of the shank, band and stem. It is clear and readable as noted above. I turned to Pipedia and found a helpful article on the background. It was called The Manhattan Briar Pipe Company. It is an interesting read so I have included the article in its entirety as well as the advertisement from 1913 that showed a Manhattan pipe. The interesting thing for me is that the pipe is the same shape and style as the one I have in hand. The difference of course is that mine does not have a silver band and there is a horn stem rather than a vulcanite stem.

The Manhattan Briar Pipe Co. was organized in October, 1902 by the American Tobacco Company, under an agreement with the owners of the Brunswick Briar Pipe Company, as a New York corporation. Its initial address was 111 5th Avenue, New York City, and the value of its stock in 1902 was $350,000.00. American Tobacco Company had itself been founded in 1890 by J. B. Duke through a merger between a number of U.S. tobacco companies, and was one of the original twelve members of the Dow Jones Industrial Average in 1896. It was commonly called the “Tobacco Trust”.

The majority of the stock in Manhattan Briar Pipe Company was immediately acquired by the American Tobacco Company after the company was organized, but the prior owners retained a controlling minority interest for some years. In October, 1906, however, the American Tobacco Company acquired the remaining shares of stock, and from that point on Manhattan Briar was the pipe making branch of American Tobacco. By 1911, however, American Tobacco had been dissolved in anti-trust litigation, and Manhattan Briar Pipe Co. became a separate concern.

Manhattan Briar Pipe Co. had started operations in 1905 in Jersey City, New Jersey, having taken on a lease for a ten year period in 1905, and maintained a factory at Marion, New Jersey, where the pipes were made. By 1913, former American Tobacco pipe department chair John Glossinger was the president of Manhattan Briar Pipe Company, and began a significant advertising push for high grade pipes, using the slogan “Don’t spoil good tobacco by using a poor pipe”. It appears from cases having appeared on the estate market that Manhattan also sold meerschaum pipes, most likely rebranded articles originally made by European craftsmen.

After the expiration of the Jersey City lease the Manhattan Briar Pipe Company maintained offices and a factory at 415-425 Greenpoint Avenue, Brooklyn, New York beginning in 1915, evidently under the direction of W. C. Bastian, who had been granted a patent for a chambered pipe stem otherwise seemingly identical to a Peterson P-Lip in 1910. An employee of the company, one J. Gianninoto, was granted a patent for a device meant to permit the emptying of a cuspidor without the mess in early 1918, and the company continues to be listed in local directories through 1921. In 1922 Manhattan Briar was purchased by S.M. Frank and merged into that company. https://pipedia.org/wiki/Manhattan_Briar_Pipe_Co.

Further digging led me to a link on the S.M. Frank Co. & Inc. history page. Reading through the history of the company I found that S.M. Frank not only purchased the Manhattan Briar Pipe Company but also purchased WDC or William DeMuth & Company – two of the older brands that I enjoy working on. Here is the relevant section from the link: In the year 1900 Sam Frank Sr. started his own business, selling pipes and other tobacco items. His original office was located at 20 W. 17th Street, NYC. He was also closely associated with the sales staff of Wm. DeMuth & Co., selling their line of pipes. It was at this time that Mr. Frank first met Ferdinand Feuerbach and formed what would be a lifelong friendship. Mr. Feuerbach started working for the DeMuth Company in 1897 and by 1903 had become the production manager. In 1919, when Mr. Frank needed an experienced pipe man to run his pipe factory, located at 168 Southern Blvd., in the Bronx, he persuaded his old friend Ferdinand to join him. Mr. Feuerbach is credited with developing DeMuth’s popular Royal DeMuth and Hesson Guard Milano pipelines. In 1922, when S. M. Frank purchased the Manhattan Briar Pipe Co. the company incorporated.  http://www.smfrankcoinc.com/home/?page_id=2

That link led me to me to some further information including an advertisement and a shape chart on Chris Keene’s Pipe Pages http://pipepages.com/mbpc2.htm. I have included them here with acknowledgement to Chris Keene. I always enjoy reading the old copy of these advertisements as they take me back to place where the pipe was an acceptable part of the life. The pipe I have in hand is one that was made between the opening of the Manhattan Briar Pipe Company in 1905 in New Jersey and 1922 when SM Frank bought the company and it ceased to exist as a separate entity. That fit my experience of working on pipes with stems stamped Solid Rubber.

Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He cleaned up the inside of the bowl with a PipNet reamer and a Savinelli Fitsall Pipe Knife. The bowl walls looked very good. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top to show how clean it was. The top and the inner edge of the rim show some darkening, nicks and scratches. The stem looks clean of debris and grime. There are light tooth marks and chatter on both sides. I took a photo of the stamping on the top of the shank. The stamping is clear and readable and appears to have had gold stamp in the letters. The stem shows a Solid Rubber stamp clearly on the underside. I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe. I started my work on the pipe by addressing the issues on the top and the inner edge of the rim. I used a folded piece of 220 grit sandpaper to smooth out the roughness. It looked much better at this point in the process.I sanded the briar rim top and the sides of the bowl with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. By the time I finished with the 3500 grit pad the briar had taken on a rich glow. I touched up the gold stamp on the top of the shank with Rub’n Buff Antique Gold. I worked it into the stamping with a tooth pick and buffed it off with a soft cloth. It was very readable and looked good with the brass band and brass rings and studs on the bowl. I polished the briar bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The bowl took on a rich glow. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set aside the bowl and turned my attention to the stem issues. I sanded it with a folded piece of 220 grit sandpaper to begin the process of blending the chatter and marks into the stem surface. On the underside I found a piece of metal embedded in the rubber confirming an early date as mentioned above.I sanded it with 320-3500 grit sanding pads to further blend them in and smooth out the surface.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.

I put the stem back on the Manhattan Barrel Like Oval Shank Billiard and took it to the buffer. I worked it over with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really well and the bevelled rim top looked good. I was happy with the look of the finished pipe. The photos below show what the pipe looks like after the restoration. This Oval Shank Manhattan Billiard is a beautiful and unique take on a classic shape. The polished solid rubber taper stem looks really good with the browns of the briar and the brass of the bands around the bowl and shank. The dimensions of the pipe are Length: 7 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.83 ounces/52 grams. This is another pipe that I will be putting it on the rebornpipes store in the American Pipe Makers Section shortly, if you are interested in adding it to your collection. The unique brass on the bowl gives it a great look and feel. This one should be a great smoker. Thanks for walking through the restoration with me on this beauty!

Cleaning up a Dull and Dirty Bertram 80 Straight Apple

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by Steve Laug

I have been working lately replacing tenons on bowls in my own work box. After 6 of them I am ready for something different. While I was in Florence, Italy I had received and email from Jack regarding some pipes that he had that needed some work. Here is his email.

I have a Dunhill from unknown era, a Hardcastle, and possibly a third pipe that could use your workmanship. If you’d like, I can send you pictures of the pipes so you know what condition they’re in. Please let me know the necessary details! — Jack

We chatted about that and I suggested he email me when I returned to Canada. He wrote back and asked me to work on not three but four pipes. He listed what he had and I thought these would be an interesting diversion from tenon replacement work.

Are you still willing to entertain restoring/refurbishing a few pipes? I have four in various stages of need, and I’ve attached pictures of each for your evaluation. I would be very grateful for anything that you could and would be willing to do.

  • 1992 (?) Dunhill
  • Bertram 80
  • Hardcastle – This pipe looks very clean except for some pitting? fissures? in the chamber.
  • Dr. Grabow Supreme – This poor pipe… well, it’s a doozy.

Thank you very much! – Jack

I agreed and asked that he send them to me. Interestingly they arrived the day I finished the last of the tenon replacements. I unpacked them and they were indeed as interesting as his email had led me to believe. I decided to work on the second pipe listed in the foursome next – the Bertram 80. Here are the photos he sent to me of that pipe. I will give my evaluation of the work that will need to be done on the pipe as I walk through the photos with you.

The first two photos that Jack sent show the overall condition of the pipe. You can see from these photos that the rim top had a thick coat of lava on the rim and inner edge of the bowl. There is a thick cake that is rock hard and fills the bowl. The finish is very dirty but does not look to damaged with scratches or nicks in the photos. It is thoroughly dull under the grime.The stem is oxidized, calcified and had tooth marks on the top and the underside. The stamping on the left side of the shank is clear and readable. It reads Bertram over Washington, D.C. in a banner. Next to the bowl/shank junction is the grade number 80 stamp.The next two photos affirm my evaluation of the thick cake in the bowl and overflow of lava on the rim top. Fortunately there do not appear to be any cracks on the rim top or sides of the bowl. I unpacked the pipes when they arrived on Thursday and went over each one. As I examined this one my observations based on the photos were confirmed. The one thing that was better was that the finish actually looked better in person than in the photos. There was some nice grain around the bowl that was a bit obscured by the oils and grime. The cake and the lava were as expected. They were both thick and hard as I had guessed from the photos. The stamping on the shank was clear and readable. The stamp read Bertram [over] Washington, D.C. in an unfurled banner. To the left of the stamping next to the bowl was the number 80 which was the grade stamp of the pipe. Just a note, I have yet to quite understand the grade stamps as I have worked on grade 20 pipes with absolutely stunning grain and higher grades with fills. It really is inexplicable. The stem looked as noted above. It was oxidized, calcified and had tooth chatter and marks on both sides ahead of the button. There was no stamp or logo on the stem as is normal for Bertram pipes. Have a look at the photos below. I took close up photos of the bowl and rim top to show the condition of both the bowl and the rim top. The bowl has a thick cake that lining the walls and overflowing into lava. You can see the lava and build up on the rim top and the lava flowing over the inner edge of the bowl. It is hard to know if there is damage or if the lava protected it. The stem is oxidized, calcified and has tooth marks and chatter on both sides ahead of the button.I tried to capture the stamping on the shank to show their condition before my work. They are clear and readable as noted above. I removed the stem from the bowl and took a photo of the parts to give a sense of the symmetry of the pipe. It is a beauty beneath all grime.As always, I like to go back and read about the brand. In this case the Bertram name is one that I am very familiar with. Instead of going to Pipephil or to Pipedia I went to my own blog. I am including the information that I read below along with the links to further blog articles for you to have a look at.

As I have worked on Bertrams I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Straight Apple with stunning grain has one fill on the shank. This pipe has a 80 Grade stamp on it which I am sure explains the quality of the briar.

I decided to ream the bowl and do some internal clean up work before further polishing the briar. The cake was very hard so I proceeded with care so as not to either break my reamer or damage the rim edges. I reamed the bowl with a PipNet pipe reamer using the 1st and 2nd cutting heads to remove the cake in the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and finally sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel to clean up the walls of the bowl. The walls appeared to be in good condition. I scraped the lava on the rim top with the Savinelli Fitsall knife and a folded piece of 220 grit sandpaper. I was able to remove the majority of it. There was some light damage to the inner edge that would need to be addressed.I scrubbed out the internals with pipe cleaners (normal & bristle), cotton swabs and alcohol to remove the tars and oils in the shank between the mortise and the entrance of the airway into the bowl. It was quite dirty.I scrubbed the bowl and rim top with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime. I rinsed it with warm water and dried it off with a cotton towel. The grain really began to stand out. Polishing would only make it more prominent. I worked over the damaged inner edge of the bowl with a folded piece of 220 grit sandpaper and smoothed out the nicks in the briar. I gently topped the bowl on a topping board with 220 grit sandpaper. While it was better, there was still some darkening and light damage to the back left side of the inner edge. I used a wooden sphere and a piece of 220 grit sandpaper to work in the top and the inner edge of the rim to minimize the damage on the edge. It looked very good once it was finished. I sanded the bowl, rim top and shank with sanding pads – 320-3500 grit pads. I wiped the bowl down after each sanding pad to remove grime and check the progress. It was looking very good by the time I finished with the final pad. I polished the rim top and bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust and debris. The grain stood out more with each set of pads. I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set the bowl aside and turned my attention to the stem. I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad with an Obsidian Oil saturated cloth to remove the grime and protect the stem.   I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. This Bertram Washington, DC 80 Apple (some might call it a Prince but the bowl is not shaped right and the stem is not bent correctly for one) with a vulcanite stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Bertram 80 Straight Apple fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.13 ounces/33 grams. This older American Made Apple is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will set it aside and once I finish the other two pipes that Jack sent to me, I will send the lot back to him. Thanks for your time.

Restoring a Peterson’s “Shannon” 80S Bulldog with a Fishtail Stem

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by Steve Laug

The next pipe on the work table is Peterson’s Bent Bulldog pipe that we purchased from and our connection in Denmark on 04/11/2024. It was stamped Peterson’s [over] “Shannon” on the left side of the shank. On the right it is stamped with Made in the Republic of Ireland (in three lines) over the shape number 80S. It is a classic Peterson’s Bent Bulldog shape that has a smooth finish with great grain around the bowl and shank that is covered with a lot of oils, debris and grime. There was a thick cake in the bowl with remnants of tobacco stuck on the walls. There was a heavy lava overflow on the inner edge of the bowl. The top and edges of the rim looked surprisingly good. There was a very beautiful pipe underneath all of the buildup of years of use. The stem was a Peterson’s fishtail stem with the P logo in faint white on the left side of the saddle. It was oxidized and calcified toward the end with some tooth marks and chatter on both sides ahead of the button. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the thick, hard cake in the bowl with remnants of tobacco stuck on the walls of the bowl. There was a light lava build up on the top of the rim and some on the bevelled inner edge of the bowl. The rim top and edges looked pretty good but it was hard to know for sure if there was damage under the thick lava. Only clean up would tell the full story. Jeff took photos of the top and underside of the stem showing the deep tooth marks, chatter, scratching, calcification and oxidation on the stem surface. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the grime around the sides of the bowl and shank. Even under the dirt and debris of the years it looked very good. Jeff took photos of the stamping on the sides of the shank and stem. The stamping was readable as you can see from the photos. It read as noted above. Before I started working on the pipe I turned to “The Peterson’s Pipe” by Mark Irwin and Gary Malmberg to see what it had to say on the “Kildare” line. On page 313 it says:

Shannon (19695-c.1987) First offered as entry-grade walnut or black sandblast, P-lip mouthpiece and a nickel band. In 1969-c.1970 offered through Iwan Ries as Shannon Meerschaum lined, middle grade black sandblast and higher-grade brown sandblast finish, P-lip mouthpiece. From 2005 as polished tan and black stain, unmounted, P-lip or fishtail mouthpiece with stamped gold P on the vulcanite mouthpiece.

I believe that the pipe I am working on is from the 2005 line. It has a polished tan and black stain and a fishtail mouthpiece. It has a classic shape and the information would make the pipe one issued after 2005. It has a bit of age on it and it is in excellent condition.

Jeff had cleaned it thoroughly. He had reamed it with a PipNet reamer and cleaned that up with a Savinelli Fitsall Pipe Knife. He had scrubbed the exterior of the briar with undiluted Murphy’s Oil Soap. He cleaned out the interior of the shank, sump and airway in the shank and stem with alcohol, pipe cleaners, shank brushes and cotton swabs. He scrubbed the stem with Soft Scrub to remove the oxidation and calcification on the surface. He soaked it in Briarville’s Pipe Stem Deoxidizer to remove the oxidation. He removed it from the Deoxidizer and rinsed it off with warm water. I took some photos of the pipe before I started my part of the work. I took some close up photos of the rim top and the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. The rim top and inner edge looked very good. I took close up photos of the stem to show the condition of the vulcanite. It was quite clean and there were some deep tooth marks and chatter barely visible in the photos.One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. He was able to preserve and maintain its condition in the process. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. I would like to encourage all of us to be careful in our work to preserve this as it is a critical piece of pipe restoration! I took the stem off the shank and took a photo of the pipe. I decided to start my work on the pipe by cleaning up the damage to the inner edge on the front left side of the bowl. I worked over the edge with a folded piece of 220 grit sandpaper. Once finished the edge looked very good.I polished the briar with micromesh sanding pads – dry sanding it with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust. The rim top, edges and bowl were really shining by the final pad. I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and into the twin rings around the cap with a shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. I set the bowl aside and turned my attention to the stem. I set the bowl aside and turned my attention to the stem. I “painted” the vulcanite surface with the flame of a lighter – constantly moving the flame over the tooth marks and was able to lift many of them. I filled in the deeper centre tooth marks that remained with black rubberized CA glue. Once it cured I flattened the repairs with needle files. I sanded the stem with 220 grit sandpaper to blend the repairs into the surface. I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad with Obsidian Oil. I polished out the scratch marks left behind by the sandpaper. The stem looked very good.The stem was in such good condition that I decided to just do some preliminary work on it before polishing it. I touched up the “P” logo on the left side of the stem with Rub’n Buff Antique Gold. I let it dry then polished off the excess with a worn 1500 grit micromesh sanding pad. Once the excess was removed the stamp looked much better. There were some weak spots on the curve of the “P” stamp but overall it looked very good. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it further with Before & After Pipe Stem Polish – both Fine and Extra Fine, I rubbed it on with my finger and buffed it off with a cloth. I gave the stem a final coat of Obsidian Oil and set it aside to let the oil be absorbed. Once again at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when the Peterson’s “Shannon” 80S Bent Bulldog with a saddle, fishtail stem is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely and the beautiful grain really popped with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and thick shank. This Republic Era Peterson’s “Shannon” 80S Bent Bulldog was another fun pipe to work on. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The pipe feels great in the hand will be better when warmed up while smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.48 ounces/43 grams. I will be putting it on the rebornpipes store in the Irish Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

 

Fresh Life for a Peterson’s “Kildare” 999 Rhodesian

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by Steve Laug

The next pipe on the work table is Peterson’s 999 Rhodesian pipe that we purchased from and our connection in Los Angeles, California, USA on 04/11/2023. It was stamped Peterson’s [over] “Kildare” on the left side of the shank. On the right it is stamped with Made in the Republic of Ireland (in three lines) followed by the shape number 999. It is a classic Peterson’s Rhodesian shape that has a smooth finish with great grain around the bowl and shank that is covered with a lot of oils, debris and grime. There was a thick cake in the bowl with remnants of tobacco stuck on the walls. There was a heavy lava overflow on the rim top and edges. The top and edges of the rim were well hidden under the tars and lava but I was hoping they were protected. There was a very beautiful pipe underneath all of the buildup of years of use. The stem was a Peterson’s P-lip stem with the P logo in white on the left side of the taper. It was oxidized and calcified toward the end with some tooth marks and chatter on both sides ahead of the button. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the thick, hard cake in the bowl with remnants of tobacco stuck on the walls of the bowl. There was a lava build up on the top of the rim and the edges of the bowl. The rim top looked pretty good but it was hard to know for sure if there was damage under the thick lava. Only clean up would tell the full story. Jeff took photos of the top and underside of the stem showing the tooth marks, chatter, scratching, calcification and oxidation on the stem surface. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the grime around the sides of the bowl and shank. Even under the dirt and debris of the years it looked very good. Jeff took photos of the stamping on the sides of the shank. The stamping was readable as you can see from the photos. It read as noted above. Before I started working on the pipe I turned to “The Peterson’s Pipe” by Mark Irwin and Gary Malmberg to see what it had to say on the “Kildare” line. On page 306 it says:

Kildare (1965-) First issue of the line with matte-finish in Classic Range shapes. P-lip and fishtail mouthpiece. Second issue c.1979 as Kildare Patch, with rusticated patches on the pipe surface. Third issue 2010, matte brown, P-lip or fishtail mouthpiece, no band. Fourth issue 2011-burgundy sandblast finish, nickel army mount, fishtail mouthpiece, exclusive to Smokingpipes.com.

I believe that the pipe I am working on is a First Issue of the line. It has a Matte-finish in a Classic shape and a P-lip mouthpiece. That would make the pipe one issued between 1965 and 1978. It has a bit of age on it and it is in excellent condition.

Jeff had cleaned it thoroughly. He had reamed it with a PipNet reamer and cleaned that up with a Savinelli Fitsall Pipe Knife. He had scrubbed the exterior of the briar with undiluted Murphy’s Oil Soap. He cleaned out the interior of the shank, sump and airway in the shank and stem with alcohol, pipe cleaners, shank brushes and cotton swabs. He scrubbed the stem with Soft Scrub to remove the oxidation and calcification on the surface. He soaked it in Briarville’s Pipe Stem Deoxidizer to remove the oxidation. He removed it from the Deoxidizer and rinsed it off with warm water. I took some photos of the pipe before I started my part of the work. I took some close up photos of the rim top and the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. The rim top and inner edge looked very good. There was some light damage to the inner edge on the front left side of the bowl. I took close up photos of the stem to show the condition of the vulcanite. It was quite clean and there were light tooth marks and chatter barely visible in the photos.One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. He was able to preserve and maintain its condition in the process. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. I would like to encourage all of us to be careful in our work to preserve this as it is a critical piece of pipe restoration! I took the stem off the shank and took a photo of the pipe. I decided to start my work on the pipe by cleaning up the damage to the inner edge on the front left side of the bowl. I worked over the edge with a folded piece of 220 grit sandpaper. Once finished the edge looked very good.I polished the briar with micromesh sanding pads – dry sanding it with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust. The rim top, edges and bowl were really shining by the final pad. I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and into the twin rings around the cap with a shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. I set the bowl aside and turned my attention to the stem. The stem was in such good condition that I decided to just do some preliminary work on it before polishing it. I touched up the “P” logo on the left side of the stem with white acrylic fingernail polish. I let it dry then polished off the excess with a worn 1500 grit micromesh sanding pad. Once the excess was removed the stamp looked much better. There were some weak spots on the curve of the “P” stamp but overall it looked very good.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it further with Before & After Pipe Stem Polish – both Fine and Extra Fine, I rubbed it on with my finger and buffed it off with a cloth. I gave the stem a final coat of Obsidian Oil and set it aside to let the oil be absorbed. Once again at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when the Peterson’s “Kildare” 999 Rhodesian with a taper stem is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely and the beautiful grain really popped with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and thick shank. This Republic Era Peterson’s “Kildare” 999 Rhodesian was another fun pipe to work on. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The pipe feels great in the hand will be better when warmed up while smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.76 ounces/50 grams. I will be putting it on the rebornpipes store in the Irish Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring and Replacing a Tenon on a Hand Cut B Olive Stack

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by Steve Laug

The next pipe on the table was one that we purchased from our contact in Denmark who has provided us with some great pipes. We bought it on 02/16/2023. It caught my eye because of the brass “O” on the stem which I have come to associate with Julius Vesz Hand Made pipes. The stamping on the shank is a bit odd, but uses some of the words that I have come to associate with Vesz pipes.  On the underside of the shank it reads hand cut (lower case script) with B on top of the “cut” portion of the stamp making it unclear. Below that the stamp reads Olive and I don’t think it refers to the wood but perhaps the finish on the pipe. I have never seen a Vesz stamped with that nomenclature. The wood is definitely briar and not Olive wood. I really like the fact that the pipe is the top of the line of Vesz Hand Cut pipes. The bowl had a thick cake with an overflow of lava on the top and the inner edge of the bowl. There were also some burn marks and darkening on the inner edge of the rim. These would need to be dealt with in the clean up and restoration. The finish was dirty with grime and grit ground into the briar. The Ebionite stem was oxidized and had some tooth marks on both sides ahead of the button. Jeff took some photos of the pipe before he started his clean up work. Jeff took some great photos of the rim top that show the thick cake in the bowl and the lava on the rim top. There was also some burn damage on the front inner edge of the bowl and some darkening around the edges. He also captured the condition of the stem showing the oxidation and the tooth damage on both sides. Jeff took a photo of the damage to the filter tenon. It had a major crack on the top half. I expected it to break free during the cleanup process.He captured the grain around the sides and heel of the bowl well in these photos. It was amazing grain and the stain was a rich walnut that made the grain really pop around the bowl and shank. Jeff took a photo of the stamping on the underside of the shank. It was clear and readable as noted above. You can see the “B” stamped on top of the Hand Cut stamp. The second photo shows the brass “O” on the left side of the taper stem and the oxidation around it on the side of the taper stem.Before I started working my part of the restoration I spent some time trying to place the hand cut line in the Vesz hierarchy. I turned to rebornpipes to have a look at some of the pieces I had written previously on the brand. The first was a catalogue I had picked up on Vesz pipes from a friend. It was an older catalogue from the time period that the brand was called Craft Pipes (https://rebornpipes.com/2016/09/13/an-older-julius-vesz-catalogue/). In going through the catalogue there was nothing that referred to the newer lines of the Vesz pipes that showed up in other places.

A piece I wrote on a Vesz Zulu gave a lot of historical backgroundon the brand so I reread that (https://rebornpipes.com/2014/10/04/a-review-a-julius-vesz-shape-76-zulu/). I quoted from Pipedia in the piece and have included that and the link below.

Pipedia gives good background information on Vesz. The picture and the material is taken from this link http://pipedia.org/wiki/Vesz_Pipes

“Born and raised in Hungary, Julius Vesz was first exposed to pipe making through his grandfather. Although his grandfather died when Julius was only 9 years old, he can still picture his grandfather making pipes. It made a lasting impression that matured years later.

After immigrating to Canada at age 23, Vesz worked as a mechanical draftsman, but ever since a child had wanted to do something on his own. Remembering his grandfather’s pipe making and repairing, he thought perhaps he should try his hand at that also. He sought out Charlie Dollack, who had a repair shop in downtown Toronto, but while Charlie encouraged the young Vesz, he did not offer any help or instruction.

Julius continued on his own, setting up a modest shop in his own home, and was soon fixing and making pipes for several department stores, as well as United Cigar, which later turned into his main source of work. He discovered he had a unique skill, which he practiced and nurtured on his own. Like his grandfather, Vesz is motivated by a desire to create pipes that approach perfection.”

Over the years I have followed Julius Vesz’ pipes and kept an eye out for one that caught my eye. Julius Vesz is a Canadian pipe maker who has been controversial in his claim to use dead root briar. Many have argued about his choice of terms regarding the briar that he uses. But regardless of your take on that issue he makes beautiful pipes that smoke exceptionally well. His unique raindrop shaped pipes may be how many people know him. He has a shop in the Royal York Hotel, 100 Front Street West in Toronto.

His Hand Cut pipes are crafted from his oldest and finest blocks of aged briar. They come in a variety of shapes and styles and no two are the same. The grading of the Hand Cut is ascending from 3 – 9, then switches to A – D. The pipe I am working on is a B grade so it is getting close to the top of the grading scale which I would expect from the grain on the briar. The Hand Cut pipes were often personalized with bone, silver and gold ornamentation.

His early pipes bore the Craft Briar stamp, and though his company still is registered as Craft Briar his pipes are now stamped Julius Vesz. He carved every pipe that bears his name and though they may bear similarities to others that he has carved each one is one of a kind. His site says that “Every pipe is meticulously crafted from his personal supply of aged briar that he has been accumulating since the 1960s. The extremely old briar gives each pipe the exceptional smoking characteristics found only in a world famous Julius Vesz pipe.”

Now I knew that the Hand Cut pipe I had was the top line of Vesz Pipes and that it was Graded a B which is close to the top of the line which tops out at Grade D. It is a beauty and it is now time to work on it!

Jeff had thoroughly cleaned up the pipe. He had reamed the pipe with a PipNet pipe reamer back to bare briar and removed the remnants of the cake with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs, pipe cleaners and shank brushes. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. The filter tenon, shown cracked above, fell apart in the clean up. You can see pieces of the broken tenon below. I took photos of the pipe before I started my part of the restoration work.

I took photos of the bowl and rim top to show the clean condition. The burn damage on the inner edge of the bowl is clear on the front of the bowl. The rim top has some scratches and marks as well. The bowl walls look very good. The thick vulcanite stem looks very clean and the tooth marks are evident next to the button on both sides.I took the stem off the bowl and took photos of the broken tenon and parts. It will definitely need to be replaced. The beauty of this is that I can replace it with a regular tenon instead of the filter tenon. To me that is good news.I decided to replace the tenon first. I knew that fitting it would require adjustments to the stem and shank so I wanted to do that before I put a lot of work into polishing the bowl. I used a Dremel to flatten out the broken tenon end. The photo below shows it in process to the flattening out. Once it is flat and the face of the stem is smooth then it will be time to put a new tenon in place. With flattened I used a Delrin tenon – the largest that I had to fit into the airway in the stem. I coated the threaded end of the tenon with clear CA glue and inserted it in the end of the stem.I set the stem aside to let the glue cure on the new tenon. Once it had hardened it was time to reduce the diameter of the new tenon to properly fit in shank. I used a file and a Dremel with a sanding drum to bring it to the right diameter.When I had the tenon shaped correctly, diameter and fit correct I put the stem in the shank and took the following photos. You can see that the fit is very good. It is snug and looks good against the shank end. The alignment to the shank end is quite good but I will need to sand the right side of the stem a little to make the transition smooth. I will need to do the same on the right, top and bottom sides – adjusting either the stem or the shank for smooth transition between the stem and shank. I have to say it is a really beautiful pipe! I sanded the transition smooth all the way around the shank and stem joint. I was careful on the underside to not damage the stamping. Once it was smooth I polished the sanded areas with 1200-3200 grit micromesh pads. I used a Walnut stain pen to blend in the adjusted areas to the rest of the briar. That transition looked and felt very good.I set the stem aside for now and turned to the bowl. I used a folded piece of 220 grit sandpaper to smooth out the damage on the front inner edge and to give it a slight bevel to bring it back to round and deal with the darkening in that area of the rim edge. It definitely looks better. I smoothed it out with micromesh sanding pads. There were some gouges in the rim top on the front and I did not want to top the bowl. I used a tooth pick and clear CA glue to fill in the gouges. Once it cured I smoothed them out with 220 grit sandpaper and smoothed it with some 1500 grit micromesh. I restained the top and the inner edge with a Walnut stain pen. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. I take photos of the three groups of pads for my own viewing primarily as I am looking for progress in polishing. Once again, by the end of the process it looked quite good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. It works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. I set the bowl aside and turned my attention to the stem. The scratches, tooth chatter and marks easily were addressed by dry sanding the stem with 320-3500 grit sanding pads. I wiped it down after each pad with Obsidian Oil. It looked very good at this point in the process.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads to further remove the remaining scratches. I wiped the stem down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed it down with a final coat of Obsidian Oil and let it dry. This Julius Vesz Hand Cut Grade B Olive Stack is a great looking pipe with great grain around the sides of the bowl. The replaced broken filter tenon with a Delrin one worked very well and now it is a nonfilter pipe. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the wheel and followed by buffing the pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Vesz Hand Cut B Grade Olive fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 52 grams/1.80 ounces. This one will be with me for awhile so I can enjoy the beauty of this high grade Julius Vesz Hand Cut Stack. I think I will enjoy it for a while before I make up my mind once and for all… at least for now. Thanks for reading this blog and my reflections on the pipe while I worked on it. As always, I appreciate your comments and questions. Thanks for your support and time!

Restoring an older MLC Redmanol French Briar Crosby Style Pipe with a Redmanol Stem

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by Steve Laug

This older MLC billiard (almost a Bing Crosby shape though certainly a predecessor) is early 20th century pipe. It came to us from Mark in Missoula, Montana, USA and was a pipe from his Grandfather’s collection. He sent us a cigar box of pipes from that collection that included a lot of interesting pipes for us to work through. Mark also included a biographical sketch on his Grandfather, W.B. Bollen (written by Mark’s Father). His Grandfather, WB Bollen was quite involved in the state of Oregon and the Pacific Northwest of the USA in the field of agriculture through Oregon State University in Corvallis, Oregon. The sketch is called Recollections of W.B. Bollen and I am in the midst of reading it while I work on the first of these pipes – the MLC Billiard. According to Pipedia, (https://pipedia.org/wiki/M._Linkman_%26_Co) the initials MLC stand for M. Linkman Company which was thought to mean Mary Linkman Company. They were a Chicago based company that produced both briars and meerschaums. The company was named for the mother of the same Linkman who branded pipes under that same name and then eventually became the Dr. Grabow pipe manufacturer with which we are familiar. Pipephil’s site gave a little more information at this link (http://www.pipephil.eu/logos/en/logo-l4.html). M. Linkman and Co. was established by Louis B. Linkman and August Fisher in 1898. The company closed down in the 1950s and the Dr Grabow branch was sold to Henry Leonard and Thomas Inc.(HLT), There was also a note that early Linkman’s pipes were stamped MLC in an oval.

I have written a bit more about the MLC brand on several early blogs (https://rebornpipes.com/2016/11/12/an-interesting-the-nuvo-mlc-italian-briar-hidden-in-a-wdc-case/ https://rebornpipes.com/2017/08/17/restoring-a-sad-old-mlc-bent-billiard/). The second link included this older photo of the Linkmans that is really fascinating. I am including it below.If you have followed this blog for a while you have come to know that I love really old pipes and this one fits into that category of pipes. It is stamped MLC in an oval over Redmanol over French Briar on the left side of the shank. The stamping is faint but readable with a light and lens. There are no other stampings on the briar. The band is Sterling Silver and is dented and worn but also bears the MLC oval logo stamped on the topside. It is a pencil shank billiard with a thin “unbreakable” tube lined Redmanol stem. The bowl exterior was absolutely filthy. There was darkening and oils ground into the briar. The thick cake in the bowl and the lava coat on the edges and rim top made it hard to know what the condition of the rim edges. There also appeared to be a thin hairline crack on the backside of the bowl from the rim edge about 2/3 of the way down to the shank. There was also a large silver “O” on the front of the bowl which I believe refers to Oregon Agricultural College (which later became Oregon State University). As with other schools in the 1920s pipes were made honouring the institution and were available to graduates and students. This fits the time frame for this pipe. W.B. Bollen received his BS in Horticulture in 1921 and an MS in Soil Bacteriology in 1922, both from Oregon Agricultural Colledge. I am fairly certain that this dates the pipe that I am working on. The Redmanol Stem was in good condition with the usual chips, nicks and tooth marks of a pipe that is over 100 years old. Jeff took the photos that follow before started the cleanup. You can see from the photos the condition of the pipe.He took photos of the rim top and bowl to show the condition of the pipe. You can see the thick cake, the lava on the rim top, an out of round inner edge and a potential crack on the rim top at the back of the bowl. He also took photos of the Redmanol stem to show its condition as noted above. He took photos of the sides of the bowl to show the grain underneath the dirt and grime ground into the finish. You can also see the nicks in the briar and the oxidized silver O that is on the front of the bowl. There is a lot of beauty underneath the grime. While he was unable to capture the stamping on the shank side he was able to capture the stamping on the silver band. Underneath the oxidation and scratches, it is still clear and reads MLC in an oval over Sterling.Now that I knew a bit of the history of the pipe both in terms of the maker and the pipeman who enjoyed it, I turned to work on the pipe itself. Jeff had thoroughly cleaned up the pipe. He had reamed the pipe with a PipNet pipe reamer back to bare briar and removed the remnants of the cake with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs, pipe cleaners and shank brushes. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. I took photos of the pipe before I started my part of the restoration work.  I took photos of the bowl and rim top to show the clean condition. The damage on the inner edge of the bowl is evident as is the crack on the rim top above the crack on the back of the bowl. The crack extends across the rim top and just slightly into the bowl. That is to be expected. The bowl walls look very good. The Redmanol Stem looks very clean and the chips and nicks are visible the length of the stem. The silver band looks far better.I tried to capture the stamping on the shank side and band in the photos below. They are faint and very hard to capture. It is there but hard to see with out a lens. I removed the stem from the shank and took a photo of the parts of the pipe. It is a beautiful pencil shank pipe. I also took a photo of the Silver “O” on the bowl front. It is nicely done and the tarnish is gone. I decided to address the out of round inner edge of the bowl first. I used a folded piece of 220 grit sandpaper to smooth out the damage on the edge and to give it a slight bevel to bring it back to round. I sanded out the damage on the rim top to smooth it as well. It definitely looks better.I turned to deal with the crack in the back of the bowl that I mentioned above. The first photo sows the crack. It is hairline and starts on the rim top as shown above and extends down the bowl about 2/3 of the distance to the shank. It is a single crack so I used a small micro Drill bit on my Dremel and put a small hole at the bottom of the crack to stop it from going further. You will notice some small nicks in the surface of the briar where the drill hit as I guided it to the crack end.I wiped the back of the bowl down with alcohol on a cotton pad to clean up any debris from the drilling and any that might be in the fine crack. I ran a thin bead of clear CA glue down the crack and in the drill hole and nicks. I used a dental spatula to press fine briar dust into the crack through the glue. Once it cured I sanded the repaired area with a folded piece of 220 grit sandpaper to smooth out the repair. I polished it with a 400 grit sanding pad and then stained the area with a Cherry stain pen to match the rest of the surrounding briar. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. I take photos of the three groups of pads for my own viewing primarily as I am looking for progress in polishing. Once again, by the end of the process it looked quite good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. It works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. I set the bowl aside and turned my attention to the stem. The scratches, tooth chatter and marks easily were addressed by dry sanding the stem with 320-3500 grit sanding pads. I wiped it down after each pad with Obsidian Oil. It looked very good at this point in the process.I polished the Redmanol stem with micromesh sanding pads – 1500-12000 grit pads to further remove the remaining scratches. I wiped the stem down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed it down with a final coat of Obsidian Oil and let it dry. This 1920s MLC Redmanol French Briar Pencil Shank Billiard with a Redmanol stem is a great looking pipe with some interesting scalloping around the sides of the bowl. An added bonus if you are an Oregon Agricultural College Fan there is a silver “O” on the front of the bowl. The beautiful grain around the bowl is quite stunning and works well with both the shape and the polished silver band and “O” and the Redmanol taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the wheel and followed by buffing the pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished MLC Redmanol French Briar Billiard fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 24 grams/.85 ounces. I will be putting it on the rebornpipes store in the American Pipemakers Section shortly. If you are an avid Oregon fan or know one then this is the piece of history for you. Send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. I appreciate your support and time!

 

Fourth of Five Peterson’s in for restoration that are in rough condition

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by Steve Laug

Yesterday afternoon I was visited by a pipe man here in Vancouver named Sergey who had five Peterson’s pipes that he wanted me to work on. They are shown in the photo below. In the left column from top to bottom: Peterson’s of Dublin Kinsale XL17, Peterson’s of Dublin Filter 68, Peterson’s of Dublin Kinsale XL16 Rusticated Pipe. In the right column from top to bottom Peterson’s of Dublin Kinsale XL16 and the bottom pipe is a Peterson’s of Dublin Kinsale XL14. All five pipes were all thickly caked and had thick lava on the rim top. The cake is so thick that I could not put my little finger in the bowl it was so heavily caked. My guess was that the bottom of the bowl was lower than the entrance of the airway into the bowl. The Rusticated Kinsale XL17 also had a burn out in the front bottom of the bowl that would take a lot more time than just a simple clean up. I would know more about the condition of each of the bowls once I had reamed and cleaned them. Sergey was travelling in two weeks and he chose at least two of them that he wanted to take with him on his trip so those would be first. My hope is to try to finish four of the five. The fourth of these that he wanted is the next one I chose to work on. It was the Peterson’s of Dublin Filter 68. I took photos of the Peterson’s of Dublin Filter 68 before I started working on it. This was Sergey’s first pipe and his concern was that it smoked hot. The finish is very dirty with oils and dirt ground into the briar. There is some spotty varnish on the finish that may well have contributed to the pipe smoking hot to the touch. The briar actually looks very good with great grain. The rim top is thickly covered with tarry lava overflowing from the heavy cake in the bowl. The cake was thick and heavy all the way to the bottom of the bowl. The vulcanite stem is also very dirty. There was oxidation, calcification and tooth marks and chatter on both sides of the stem ahead of the button and lip edge. The P stamp on the left side of the stem is a gold P that is faint and faded. I took closeup photos of the rim top and bowl to give a sense of the dirty condition of the pipe and the thickness of the cake and lava on the bowl top. The rim top and edges look to be ok under the lava coat as seen in the photos as well. I also took photos of the stem to show the top and underside ahead of the button.I took photos of the stamping on the shank sides. It was faint but readable through the grime and debris. It read as noted in the above paragraphs. I also took the stem off the shank and took a photo of the look and proportion of the pipe. I started my work on the pipe by reaming the thick cake in the bowl. I used a PipNet pipe reamer with the first cutting head to take back the cake. I followed that with the second and the third cutting head. I was able to remove all of the cake. The cake in the bottom third of the bowl was incredibly hard and took a repeated reaming of that portion. I used a Savinelli Fitsall Pipe Knife to scrape the remainder of the cake out of the bowl and clean up the bottom of the bowl. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. With the bowl cleaned out I was able to determine that the bowl bottom was in better condition than the first or second pipe. I would need to build up the bottom of the bowl slightly to the entrance of the airway. It would be further protection for the bottom of the bowl and help it from burning out. The issues with the rim top and inner edge would also need to be addressed. I scrubbed out the internals with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them through the airway in the shank and stem, the mortise. It took a few cleaners and swabs to really clean it but it is looking and smelling much better.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it with warm running water and repeated the scrubbing and rinsing process until the pipe was clean and looked better. I wiped down the bowl with acetone (fingernail polish remover) to remove the spotty varnish coat on the briar. The varnish may be contributing to the pipe smoking hot. At this point the briar began to look good. At this point I decided to address the rim top and edge damage. There burn damage to the inner edge and onto the rim top. I wanted the top to be smooth once again and also wanted to bring the bowl back to round. I started by topping the bowl with 220 grit sandpaper on a topping board to smooth out the damage on the rim surface and clean up the outer edge damage. I was able to significantly clean up the damage. The other pipes I have worked on for Sergey have all had a slightly bevelled inner edge so I would need to do that with this pipe as well. I used 220 grit sandpaper and a wooden sphere to give the inner edge a bevel. I used a wooden sphere and a piece of 220 grit sandpaper to work on the edge and give it a slight bevel. Once finished it looked much better. I used a Cherry stain pen to touch up the rim top to match the rest of the bowl. I did this before sanding the bowl as I would also sand the top at the same time. I think the match was going to be perfect. We would see.I sanded the bowl with 320-3500 grit sanding pads to remove some of the darkening around the bowl. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris. It really began to look very good. I touched up the rim top once more with a Walnut Stain Pen. The colour matched surrounding stain on the briar. Polishing it would blend it very well.I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Each pad gave it more of a shine. I wiped the bowl down after each pad with a damp cloth. By the end the bowl looked very good. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. The P logo on the left side of the stem was so faint and damaged but I tried to touch it up with some Rub’n Buff Antique Gold. I worked it into the remaining stamp with a tooth pick. It worked better than I expected but it was not flawless. This Peterson’s of Dublin Filter 68 Bent Billiard with a Taper Stem has a beautiful smooth finish that was slightly worn. The medium brown finish highlights some great grain around the bowl and shank. It has a classic look of a Peterson’s pipe. The polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s of Dublin Filter 68 is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.08 ounces/59 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I have one more pipe to finish but these four are ready to pick up and Sergey can take them on his travels. The last one I will give back when he returns. Thanks for your time.

Third of Five Peterson’s in for restoration that are in rough condition

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by Steve Laug

Yesterday afternoon I was visited by a pipe man here in Vancouver named Sergey who had five Peterson’s pipes that he wanted me to work on. They are shown in the photo below. In the left column from top to bottom: Peterson’s of Dublin Kinsale XL17, Peterson’s of Dublin Filter 68, Peterson’s of Dublin Kinsale XL16 Rusticated Pipe. In the right column from top to bottom Peterson’s of Dublin Kinsale XL16 and the bottom pipe is a Peterson’s of Dublin Kinsale XL14. All five pipes were all thickly caked and had thick lava on the rim top. The cake is so thick that I could not put my little finger in the bowl it was so heavily caked. My guess was that the bottom of the bowl was lower than the entrance of the airway into the bowl. The Rusticated Kinsale XL17 also had a burn out in the front bottom of the bowl that would take a lot more time than just a simple clean up. I would know more about the condition of each of the bowls once I had reamed and cleaned them. Sergey was travelling in two weeks and he chose at least two of them that he wanted to take with him on his trip so those would be first. My hope is to try to finish four of the five. The third of these that he wanted is the next one I chose to work on. It was the Peterson’s of Dublin Kinsale XL14.I took photos of the Peterson’s of Dublin Kinsale XL14 before I started working on it. The finish is very dirty with oils and dirt ground into the briar. There are some nicks and flaws around the bowl sides and at least one fill. The rim top is thickly covered with tarry lava overflowing from the heavy cake in the bowl. It had some burn damage on the front outer edge of the bowl and the bowl was very out of round on the inner edge. The cake was thick and heavy all the way to the bottom of the bowl. The vulcanite stem is also very dirty. There was oxidation, calcification and tooth marks and chatter on both sides of the stem ahead of the button and lip edge. The P stamp on the left side of the stem is a gold P that is faint and faded. It also has some damage on the surface around the P. I took closeup photos of the rim top and bowl to give a sense of the dirty condition of the pipe and the thickness of the cake and lava on the bowl top. The damage to the rim top and edges is very clear in the photos as well. I also took photos of the stem to show the top and underside ahead of the button.I took photos of the stamping on the shank sides. It was faint but readable through the grime and debris. It read as noted in the above paragraphs. I also took the stem off the shank and took a photo of the look and proportion of the pipe. I started my work on the pipe by reaming the thick cake in the bowl. I used a PipNet pipe reamer with the first cutting head to take back the cake. I followed that with the second and the third cutting head. I was able to remove all of the cake. The cake in the bottom third of the bowl was incredibly hard and took a repeated reaming of that portion. I used a Savinelli Fitsall Pipe Knife to scrape the remainder of the cake out of the bowl and clean up the bottom of the bowl. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. With the bowl cleaned out I was able to determine that the bowl bottom was in better condition than the first or second pipe. I would need to build up the bottom of the bowl slightly to the entrance of the airway. It would be further protection for the bottom of the bowl and help it from burning out. The issues with the rim top and inner edge would also need to be addressed. At this point I decided to address the rim top and edge damage. There was serious damage to the inner edge. The front of the rim top had been burned and had a slight dip in it. The outer edge in front of the burned rim top was also damaged. I wanted the top to be smooth once again and also wanted to bring the bowl back to round. I started by topping the bowl with 220 grit sandpaper on a topping board to smooth out the damage on the rim surface and clean up the outer edge damage. I was able to significantly clean up the damage. The Kinsales that I have worked on for Sergey have all had a slightly bevelled inner edge so I would need to do that with this pipe as well. It would also clean up the out of round bowl a bit more.I used a wooden sphere and a piece of 220 grit sandpaper to work on the edge and give it a slight bevel. Once finished it looked much better.I scrubbed out the internals with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them through the airway in the shank and stem, the mortise. It took a few cleaners and swabs to really clean it but it is looking and smelling much better.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it with warm running water and repeated the scrubbing and rinsing process until the pipe was clean and looked better. I used a Cherry stain pen to touch up the rim top to match the rest of the bowl. I did this before sanding the bowl as I would also sand the top at the same time. I think the match was going to be perfect. We would see.I sanded the bowl with 320-3500 grit sanding pads to remove some of the darkening around the bowl. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris. It really began to look very good. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Each pad gave it more of a shine. I wiped the bowl down after each pad with a damp cloth. By the end the bowl looked very good. Once I had I polished the bowl I addressed overly deep bowl bottom. I filled in the bottom with a mix of cigar ash and water to make a pipe mud. I pressed it into place with a tamper to flatten it. I put a pipe cleaner in the airway so that I would only fill it to the bottom of the pipe cleaner. I set it aside to dry and harden. It looks much better. It will take awhile to harden but it should deal with the damage. If it shrinks when it cures I will need to fill it in a bit more. At this point I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks on both sides with the flame of a Bic lighter. I filled in the two deeper marks on the underside of the stem that remained with black rubberized CA glue and set it aside to cure. Once it had hardened I sanded the with 220 grit sandpaper and smoothed them out. The P logo on the left side of the stem was so faint and damaged but I tried to touch it up with some Rub’n Buff Antique Gold. I worked it into the remaining stamp with a tooth pick. It worked better than I expected but it was not flawless. I sanded the stem with 320-3500 grit sanding pads to take out the scratching and remaining oxidation. I wiped it down after each pad with some Obsidian Oil. It is looking much better now.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. This Peterson’s of Dublin Kinsale X14 Rhodesian with a Taper Stem has a beautiful smooth finish that was slightly worn. The reddish brown finish highlights some great grain around the bowl and shank. It has a classic look of a Peterson’s pipe. The polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s of Dublin Kinsale XL14 is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.36 ounces/67 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I have two more pipes to finish but these three are ready to pick up and Sergey can take them on his travels. The last two I will give back when he returns. Thanks for your time.

Fixing the Unfixable

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by Kenneth Lieblich

Strap yourself in – this is going to be a wild ride! My cousin-in-law likes to send me pipe projects that are a little off the beaten track. They also usually end up being quite tricky and this one is no exception. He sent me two meerschaum-lined pipes that have been badly damaged and require repair. One pipe is a Kiko, from Tanganyika in eastern Africa, and the other is from Ropp, the venerable pipe-maker of St Claude, France. Although the briar exteriors are fine, the meerschaum interiors of the bowls are a complete disaster. The Kiko looks as though it’s probably been dropped at some point. Meerschaum is quite fragile, so no wonder it cracked so badly. The Ropp is equally bad, but I think that’s because it was badly reamed rather than dropped. Who knows and, quite frankly, the answer is of academic interest. They both suffered from having a cake which is not a good idea for meerschaum. I subjected these pipes to my usual cleaning procedures – for both stem and stummel – but I’m going to gloss over those details today. To be clear, both stems were deoxidized, repaired, sanded, and polished. In addition, the briar parts of the stummels were thoroughly cleaned, sanded, and polished too. I also did a thorough, but exceptionally careful, cleaning of the insides. I needed to remove as much filth as possible, but liquids like water, alcohol, etc., don’t do well with meer. As an aside, the Ropp had a substantial crack in the briar and this only added to the complexity of the repairs.In this blog post, I’m skipping writing about the usual stuff in order to focus on the major issue with these pipes – the busted meerschaum lining and how to fix it. In consulting with Steve, he mentioned a post on a blog from a few years ago that talked about repairing this very thing. The blog is called ‘Baccy Pipes’ and the fellow’s name is Troy W. I want to give him full credit for starting me on my research for this job. Here’s the link to his repair: https://baccypipes.wordpress.com/2017/06/10/old-time-meer-lining-repair-method-on-a-1930s-kaywoodie-shellcraft-5651/. The curious thing about this repair was that Troy used a mixture of egg white and chalk to mend the broken meerschaum. As he writes:

I had read and heard from other pipe restores that a old late 19th-early 20th century druggist recipe for fixing broken meerschaum was egg whites and finely ground chalk, so that was what I was going to try and fix the meer lined rim with. It is said to have about the same porous properties of meerschaum and imparts no taste to the tobacco.I was immediately intrigued and my brain began to ruminate on this. In the past, Steve and I have both used plaster of Paris when repairing meer-lined bowls. What about egg and chalk? Putting together the ingredients would be no problem: chalk, that is to say, calcium carbonate is easy to acquire. And then a thought struck me – I wonder if I could do an experiment on the properties of both calcium carbonate and a product that’s much closer to meerschaum in composition. Meerschaum is a type of magnesium silicate – and so is talc. They are not identical substances, but surely closer than chalk. If I could buy some pure, unadulterated talc, that might prove to be a good option. Well, it turns out that getting pure talc with absolutely nothing else in it was not as easy as I thought. I did eventually find a small package for sale on Amazon and it ended up being shipped from Germany (no idea why) to my home on the west coast of Canada. Let’s have a quick look at the insides of the two bowls, because they have different problems and very different sized apertures. The Ropp had the much larger bowl, and its insides were more damaged at the bottom. There was a surprising amount of meerschaum missing at the bottom and it is difficult to convey this in photos. However, the photos do clearly show the large chuck missing from the rim. I suspected that, although the width of the bowl meant it would be easier to access, it would require the most work and be the most difficult to repair satisfactorily. The Kiko had its own set of problems. There were also missing chunks on the rim, but the cracks inside were devastating. The width of the bowl meant that I could get nothing larger than my pinky finger inside. A small piece of broken meerschaum fell out from one of the cracks while I was inspecting it. That didn’t bode well. Now let’s start cracking some egg! Obviously, I took two dishes and mixed up a batch of chalk and egg white in one and talc and egg white in the other. Both materials were powdered, so I had no concerns about overly large particles in either mixture. During mixing, the talc seemed grittier than the chalk, but it was difficult to assess this properly and difficult to know how much to mix into the egg white. I put the two blobs on a piece of cardboard for a couple of days and let them set. Once dry, I conducted my own absurdly unscientific compressive strength test on both materials as a way of determining straight away if one material was clearly superior to the other. There wasn’t any obvious difference – and any differences I may have detected could easily have been a figment of my imagination. Both materials seemed about equal. I opted to try the talc first – for no other reason than it was chemically closer to meerschaum.I took both stummels and wrapped all of the wood in painter’s tape. I had nightmarish visions of what could happen to these pipes if I got the eggy goo on them. Better safe than sorry. I started applying the egg/talc mixture to the Kiko first. I wanted to make sure than the cavernous cracks were completely filled with the stuff. I needed a good bond and I added more than I needed – assuming there would be some shrinkage in the drying process. Similarly, I smooshed the mix on the Ropp too, hoping for the best. There’s no way to sugarcoat this: the whole process was a mess. Really a mess. Once the pipes had dried overnight, I took a look and I wasn’t particularly impressed with my work. But a more detailed examination was needed, so I put on a sanding mask and set about removing the excess material. I used sandpapers of various grits on dowels, sandpapers on my fingers, and sandpapers on my topping board. Hmm. The results were ok, but no better than that – and ‘ok’ just isn’t good enough for me.I hadn’t put enough material inside the Ropp – there were still areas that needed to be built up. I also felt that the material on the rims of both pipes was just too brittle – especially on the Kiko. Perhaps I was wrong to try talc.Round two. This time I repeated the entire process with egg white and chalk. Old boys in days of yore used it, so why not me? I won’t bore you by rewriting the same slathering and sanding process as above, but, the chalk mixture yielded no better results than the talc. The extra layer of goo was good insofar as it added more protection to the walls – but the results may have been the same if I’d added more talc. Sadly, the chalk did not seem to improve the frangibility of the rim.Round three. More slathering and sanding. I added a bit more egg/chalk mixture to bulk up areas that needed it and I hoped that perhaps the rim would somehow magically be improved.Round four – yes round four. This time – a slight change. I opted to return to the material that Steve and I have both used successfully in the past – plaster of Paris. This was not a complete redo, as before, but merely touch ups (in some cases aided by a drop of glue). At this point, I was placated by the plaster and felt that the results were acceptable – not perfect, but acceptable. Once the sanding was done, I could remove the painter’s tape and finish the pipes off. The Kiko needed some colour added to the rim after all the topping. I used my furniture pens to match the colour and it came out very well.Both pipes went on the buffing wheel and they look great. This was a very timing-consuming and enormously frustrating process. In the end, I learned quite a few things about the repair of meerschaum. Just like everything else, there isn’t a one-size-fits-all solution. I think egg/talc or egg/chalk is fine for small repairs, where the cracks are small and not structural. But larger repairs require something different: either grafting on a spare piece of meerschaum (which I have done successfully in the past) or using a more reliably solid goo like plaster of Paris.The Kiko and Ropp are much improved and I hope my cousin will like them. I hope you enjoyed reading the story of these pipes as much I as I did restoring them. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring and Restemming a John Crouch Heavyweigh Rhodesian

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By Steve Laug

A while back I received an email reaching out about a pipe that the writer, Anthony had acquired long ago and wanted to know if I had heard of it. He wrote the following email:

Hello, I am just wondering if in all your refurbishings you’ve come across any pipes stamped with the name John Crouch? I would love to send you photos but don’t see a way possible to do that. I’ve had this for 20 years and don’t really remember where I picked it up. Any help would be greatly appreciated. Thank you for your time.

I wrote him back and asked for photos of the pipe and the stamping so I had something to work with. For me this always helps in the hunt for the identity as generally it gives me a lot of information. Anthony wrote back and sent some photos for me.

Hi Steve, thank you for the quick response!! Here are a few shots I have of this beauty. It’s one of the only bulldogs I’ve seen without the double lines engraved into it. Like I said in my first message. I’ve had it for 20+ years. If I had to guess I picked it up in Colorado when I lived out there. I would love to hear what you think. Thanks again!!! ps. if you need more photos let me know. The third photo he included gave a clear look at the stamping on the left side of the shank. It read John Crouch [over] HEAVYWEIGH [over] Italy. My initial thinking before doing any digging on the brand is that it was a pipe made for a pipe shop by someone like Savinelli (Italy). It is stamped with what I think is the shop name. I think that the “T” is missing on the end of HEAVYWEIGH as the shank is to short for the stamp. But some digging will clear that up.I wrote Anthony back with what I found. I was surprised that Pipedia included the brand but not surprised that it confirmed my suspicions about it being a pipe shop pipe. Here is my email:

The pipe is a beauty Anthony. I did a bit of digging and found this information on https://pipedia.org/wiki/John_Crouch

“John Crouch Tobacconist embodies the essence of Virginia. After all, tobacco is Virginia’s oldest industry. Years ago, tobacco was believed to have medical properties and a tobacconist was consulted in much of the same way that a pharmacist is today. In those days, a tobacconist would create a blend of tobacco products to ease an ailment. John Crouch Tobacconist has been home to the Washington areas’ nicest and largest humidor for over 30 years.” Apparently they also have pipes made for them under their name. I have also included photos from that listing. Hope that helps – Steve

I am including the following photos from Pipedia and the advertising page that Anthony sent as well as they give a clear picture of the manufacturer of the pipe and the shop it was made for. Now I really want to visit this shop! Anthony wrote back and I include that below. I think his idea of calling or emailing them is perfect. He also asked if I would consider working on it if he chose to send it to me.

Hey Steve, Thanks for the info. I, too, found this but didn’t think it was associated with the shop in Virginia!!! I guess I need to give them a call or email them to try to get to the bottom of this. Thanks for the help. Actually, two other things. 1.Is there a reason so few bulldogs lack the double engraved lines around the bowl? 2. If down the line what would a refurbishing run me? Rough estimate, nothing set in stone find of thing. Again. Thanks for your quick responses and your time.

I answered him that I would gladly take on the project for him for the chance to see the pipe up close and personal. I answered his other questions about the lack of rings around the bowl cap. Some time went by and he wrote again.

I also wanted to thank you for helping me figure out my John Crouch Heavyweigh pipe!! I contacted and talked with one of the guys down there in Alexandria, VA. He said, yes, back in the 70’s they in fact imported these Italian pipes then stamped and sold them. I would love to send you this pipe for a restoration. If you could send me your address I’ll send it off in the next few days. I should have ask first if you have time or backed up on restorations? Or when would be a good time to send it to you?

I look forward to seeing what you can do to this amazing pipe. I love how detailed your blog posts and restoration process are!!

Thank you again and hope to hear from you soon.

I answered and Anthony wrote that he had sent the pipe to me. He also included another piece of information that would be important in the restoration and repair.

Hey Steve… I should tell you I did break a chunk of the stem off. I slipped off a step as I was walking down then and unfortunately one of my reactions was to bite down and it broke the mouth piece of the stem. I think I have them still. If I can find the pieces should I send them?

Thank you in advance. I can’t wait to see the transformation and the documentation on the blog. All the best!! Anthony

The pipe arrived yesterday just as I finished the repair on the table that was ahead of it. Great timing! I opened the box and took photos of the pipe as I examined it to get a clear assessment of the work that lay ahead of me. Before I took the photos I removed the Softee Bit from the stem so I could see the damage on the stem top that Anthony had mentioned. I love the shape of the pipe – to me a Rhodesian without the rim cap rings but still the right shape. The pipe is well used and must be a great smoker. There was a moderate cake in the bowl and lava on the rim top. The inner edge of the bowl is rough and shows some reaming damage leaving it out of round a bit. The finish is dirty and there are some spots of varnish or shellac remaining around the bowl and shank. There are a few fills but they are solid. The pipe is stamped on the left side of the shank and reads as noted above. The stamp is clear and readable. I wonder if the HEAVYWEIGH stamp is missing the “T” but suppose we won’t know for sure. The stem is well fit but the damage on the topside was more extensive than I thought once I remove the Softee Bit. I have mad patches this big before but really never have been happy with the suspected lack of durability of them. I think this one would be better off with a new stem. I took some closeup photos of the bowl and rim top to show the condition. You can see the damage on the inner edge and the generally roughness of the top and edge. The photos of the stem surface show the size of the damage. I hope you can see my rationale for restemming this one rather than making a patch that large.I took a photo of the stamping on the shank. It is clear as noted. You can also see why I wondered if the HEAVYWEIGH portion is missing the T. You can also see the shellac or varnish on the shank in this photo. To give a sense of the proportion of the of the pipe I removed the stem and took a photo of it. This will help me when I choose a new stem for it.Now to work on the pipe itself. I started by reaming it with a PipNet Pipe Reamer. The bowl was large enough that I used the second and third cutting heads. I took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I also scraped off the lava build up on the rim top with the knife. I sanded the bowl walls with 220 grit sandpaper wrapped around a dowel. I took it back to smooth walls. The walls looked very good with no sign of checking or burning. I cleaned out the shank, mortise and the airway in the bowl with pipe cleaners, cotton swabs and isopropyl alcohol. It took a lot of cleaners but I got the grime and oils out of the shank and though the pipe smelled of tobacco it was much cleaner smelling than previous to that. I chose not to clean the stem since I was going to replace it.With the internals cleaned I turned my attention to the rim top. I worked over the inner edge of the bowl and the rim top with a folded piece of 220 grit sandpaper. I then gently topped the bowl on a topping board with 220 grit sandpaper. I cleaned up the inner edge a bit more. The pipe looked amazingly good. I wiped down the bowl with acetone soaked cotton pads to remove the varnish/shellac coat. It was particularly heavy around the stamping on the shank – both sides. It took much work to remove the shiny coat. I sanded the bowl with sanding pads – 320-3500 grit pads. I dry sanded it and wiped it down with a damp cloth after each pad. I was able to remove all of the shiny coat and the bowl began to take on a natural shine. I stained the rim top with a Cherry stain pen to match the rest of the briar. I also stained the lighter areas around the shank end. The rim top looked much better.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris on the surface. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I used a shoe brush to work it into the twin rings around the bowl cap. I let the balm sit for a little while and then buffed with a cotton cloth and shoe brush to raise the shine. I set the bowl aside and turned my attention to a new stem. I found a blank in my can of stems that was close to the right diameter and just slightly longer. With a few adjustments to the tenon and the diameter at the shank the fit will be good. You can also see the large broken chunk missing on the original stem in the photo below. In the second photo below, I knocked off the casting debris with a Dremel and sanding drum in preparation for using my tenon turning tool.I used the PIMO tenon turner to bring the tenon down close to the size that I wanted. I do this in stages as the tool can chip the tenon if you take too big a bite at one time. The second photo shows it getting closer. I paused mid turn to show how it cuts away material. Once I cleaned it up the fit was very close. Some sanding would make the fit perfect. I used a small flat file to remove the casting marks on the sides of the stem and fine tune the tenon fit in the bowl and took some photos of where it stands at this point.I started sanding the diameter of the stem to match the shank and then decided to give it a quick bend. I heated it with the flame of a lighter until the vulcanite was soft then bent the end to get the angle correct. I checked it against the original stem and the bend matched. Good to go! Now I had a lot of hand sanding to do to trim back the diameter to fit the shank. I do this next part all by hand with the stem removed and constantly putting it on the shank and checking progress. It is tedious so I can think of other things while sanding. It makes the process a bit of a respite. I can’t tell you how many hours of sanding this took but it is finally there. The fit is right and now it is time to polish it. Once the fit was correct, I started polishing out the scratch marks and smoothing the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad with an Obsidian Oil impregnated cloth. It removes the dust and also gives the sanding pads some bite. By the final pad it was looking quite good.Following my usual process in restoration I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it further with Before & After Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil and set it aside to absorb the oil. The John Crouch Heavyweigh(t) Rhodesian has been restemmed and is finished other than the final waxing and buffing. I polished the new stem with Blue Diamond to polish out the remaining small scratches and gave it several coats of carnauba. I buffed the pipe with a clean buffing pad on the buffer to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 45 grams/1.59 ounces. It does not feel heavy and the weight certainly does not put it in a heavy category for me. I will be sending it back to Anthony shortly. I look forward to hearing what he thinks of it once he has it in hand. If the condition was any indicator it is a good smoker. Thanks for walking through the restoration with me as I worked over this John Crouch Heavyweigh(t) Rhodesian.