Tag Archives: Bowl – refinishing

A Bertram Grade # 50 Cutty


Blog by Troy Wilburn

This is the other Bertam I have in my collection that I refurbished last fall. It was my first refurbish of a higher end type pipe. I figured I would show it off since I got such a nice positive response on my latest Bertram poker I posted recently. When I acquired this pipe I had been looking and wanting a nice Bertram but most out of my price range, but luckily I found this one with just enough work to get it cheaper than most. I had also wanted a Cutty shaped pipe and this one really caught my eye.

The pipe was in wonderful shape and didn’t need much work. By the scorching on rim you think it would have been smoked more but wasn’t. There was barely any cake built up at all under inspection. I didn’t even have to clean out shank and stem but did so very lightly with 91% alcohol and a couple of pipe cleaners.

Pipe as it arrived from Ebay seller.Bertram1

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Bertram4 There were some scratches in bowl.Bertram5 I sanded out scratches with nothing more than 2500 grit paper and mineral oil.Bertram6 The drilling was perfect.Bertram7 After soaking the stem in Oxy Clean I gave it a very light wet sanding with 800 grit sandpaper and then worked my way up to 2500 grit.

Stem and bowl back together for some time on the buffer.Bertram8 After buffing and waxing I took the pipe outside for some pics to really show off the grain and color.Bertram9

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Bertram17 It’s an excellent smoker and really shines with VA/Per blends. I don’t smoke it often but when I do it brings great pleasure.Bertram18

Kaywoodie Fine Line


Blog by Aaron Henson

I was in the neighborhood of our second-hand stores a couple of months back so I thought I would stop into one that typically has estate pipes. While browsing the shelves I found three Kaywoodie pipes together in an old coffee cup. None of them were particularly eye-catching: a straight bulldog, a medium pot and this large apple – Fine Line carved. I didn’t have any Kaywoodie pipes in my collection and priced as they were ($11 for the three), I could not pass them up. Besides, I needed some more restoration practice.

The first of the three that I took on was the Fine Line. It reminded me of the Dr. Grabow Wire Carved pipes I had seen, just not as rustic – if you like that sort of thing.Aaron1 The flat bottom of the shank was stamped with: “Kaywoodie” over “Fine Line ®” and the left hand side of the stem had the black clover in a white dot.Aaron2 The stem was in great shape. There was some mild oxidation, a little build up of crud and just a minor amount of chatter around the button. The stinger was also in good shape with the expected build up of tars. The stem was over clocked by about 10 degrees and after a little research I came to understand that this is a common problem with Kaywoodie pipes. Fortunately, it is an easy problem to correct.Aaron3 It looked like someone had been rolling out paint on a wall or ceiling near the pipe because there were small droplets of white paint all over the stem and stummel (perhaps they were smoking while painting?). The stummel was dirty but there was no damage that I could see. A thick cake lined the bowl and the lines in the rim where full of char and other gunk, but otherwise it too was in good condition.Aaron4 I began by soaking the stem in an alcohol bath to loosen the tars inside and to help lift the crud and paint from the surface. While the stem soaked, I went to work on the stummel with Murphy’s Wood Soap and a soft bristled tooth brush. The dirt and grime came off easily as did most of the paint droplets. I had to employ a soft wood tooth pick to remove more stubborn droplets that were caught in the grooves of the carving.

After rinsing the stummel with fresh water – being careful to keep the water out of the bowl and shank – I started reaming out the bowl. Not having a reamer, I use a ½” dowel with a rounded tip wrapped in 40 grit sand paper. This method has worked reasonable well for me on several pipes, even with thick caking.Aaron5

Aaron6 Next, I cleaned the inside of the shank with cotton swaps and isopropyl alcohol. This was a laborious process. The metal sleeve that receives the stinger prevents good access to the inside of the shank. I wanted to preserve as much of the original stain as I could so I choose not to soak the whole stummel in an alcohol bath. So, in an effort to loosen the tar build up, I dripped alcohol into the shank between bouts of swabbing. Eventually the swabs started coming out clean.

The char around the rim of the bowl was not cleaning up well. I had hoped that I could keep the carved lines on the rim but I made the decision to top the bowl and finish the pipe with a smooth clean rim. I freshened up the stain with a coat of light brown Feibing’s leather stain and flamed the stain to set the color.

Returning to the stem, I found that the alcohol bath succeed in loosening the tars inside and few passes with pipe cleaners got it clean. I was able to pass a cleaner from the hole in the stinger and out through the button without and troubles. I lightly hit the outside of the stem with 220 grit sand paper to remove the remaining foreign material and then cleaned the stinger with 0000 steel wool. I addressed the minor tooth marks by lightly flaming them with a lighter to raise the vulcanite then finished them off with the 220 grit paper.

Everything was going quite smoothly up to this point. Little did I know that I was about to get a refresher course in chemistry. Wanting to clean up the oxidation I dropped the stem into a bath of 50/50 bleach and water. Fortunately, I had cause to check on the stem in about 30 minutes and I realized my error. Chlorine (Cl) and aluminum (Al) react to form aluminum chloride (AlCl3). I found a large growth of aluminum chloride crystals on the stinger.

I wish I had had the forethought to document the mistake with a picture or two. But in truth, I was so caught up in cleaning the bleach off the stem and removing the crystals that photos were very far from my mind. All in all there was no real harm done. The aluminum chloride cleaned up easily but left the stinger rough to the touch and it needed to be polished again. Heating up the stinger with a butane lighter melted any of the aluminum chloride that built up inside and it drained out of the stinger holes.

While I had the butane lighter out heating up the stinger, I thought I would take care of the over clocked stem. I wrapped the stem with some cloth tape and made a couple of reference marks to indicate which direction and how much to twist the stinger. I waited until the heat loosened the glue between the stinger and stem and then twisted the stinger with a pair of soft jawed pliers to align it with the stummel.Aaron7 Before I finished the stem and polished everything I thought I would run the pipe through the alcohol retort. I was not confident that I had thoroughly cleaned the inside of the shank and after the aluminum chloride incident, I thought that some hot alcohol vapor though the stinger would hurt. I use 95% isopropyl alcohol for my initial cleaning and soaking but I prefer using Everclear for final rinsing and retort. In my limited experience it seems that the Everclear leaves fewer ghosts in the finished pipe.

The remainder of the restoration was uneventful. I followed the typically stem polishing practices, wet sanding the stem with 400-4000 grit paper, stopping every few sets of paper to lightly coated the stem with mineral oil. I dry polished with 6000 and 12000 grit paper then took the pipe to the buffing wheel, applying red diamond compound, working the buffer with the carved lines of the pipe. I finished with 3 coats of carnauba wax buffing between each coat. I had to take a tooth pick to some of the wax that built up in the lines but the final product was a vast improvement from where I had started.Aaron8

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Building a New Button on the Cut off Stem of a Savinelli Autograph 4


Blog by Steve Laug

I decided to tackle another button rebuild. A friend brought over a cut off Savinelli Autograph long shank plateau Dublin that he had picked up. The shank was stamped Savinelli Autograph 4 on the underside and there was a signature stamp on the stem.Auto1 I have no idea how the stem got cut off but my guess would be that someone removed the damaged part of the stem and button and then saw how close to the surface the airway was and decided to abort the mission of cutting a new button on the stem. I have been working with developing my mixture of medium viscosity black cyanoacrylate glue and charcoal powder to rebuild/craft new buttons. I have used it on quite a few repairs of my own and on a few for friends. It definitely dries harder than the glue by itself and seems to be very strong once it has cured. I thought this pipe would be a good candidate for that process.Auto2 I wrapped the end of the stem with a band of cellophane tape to make a straight edge to work against for the glue and charcoal powder mixture. It works to keep a semi-straight edge but I find it is more of a guide than anything else. It gives me an edge to work with when I build up the layers of patch material.Auto3

Auto4 I mixed a batch of glue and charcoal powder on a card that I use for that purpose. That way when I have finished the mix and repair I can fold the card and throw it away without getting the glue all over the place.Auto5 I stirred the powder and glue together with a dental pick until I had a thick paste mixture that was still workable.Auto6 I applied it to the end of the cut off stem with the dental pick and shaped it roughly to match the kind of button shape I was aiming for when finished.Auto7

Auto8 I put the pipe on a cork and candle stick holder that I use for drying bowls when I stain them or stems when I have done this kind of repair and set it aside to cure for two days. This kind of patch is a long haul project. It is not a quick repair. If you start reshaping the button too soon the repair breaks off in chunks that are still soft underneath the surface. So, having learned that I left it alone and did other work while the days passed.Auto9 After two days of curing the repair was solid all the way through. I would still need to be careful as the longer it cured the harder it would become. I used emery cloth and 180 grit sandpaper to shape the button into an oval and to face the end of the button. You can see in the photo below how much more material there was to work with now in terms of shaping the airway and the slot in the button thanks to the build-up of material.Auto10

Auto11 I worked over the edge of the button with the sand paper as well to clean up the sharp edge next to the blade of the stem. I moved on to sand with 220 grit sandpaper and also with a medium and a fine grit sanding sponge to further define the new button and to clean up the scratches.Auto12 After the initial shaping and sanding I put the stem to the side to cure longer and addressed the bowl and shank. I reamed the bowl with a PipNet reamer and took the cake back to a very thin layer.Auto13

Auto14 I cleaned the interior of the airway and mortise with pipe cleaners, cotton swabs and isopropyl alcohol until they were clean.Auto15 I scrubbed the bowl and the plateau rim with a tooth brush and Murphy’s Oil Soap to clean off the grime and dirt in the plateau and the sandblast shank.Auto16

Auto17 I scrubbed the plateau with a brass tire brush to dig out the built up tars and oils that had clogged the crevices in the finish there.Auto18 I put my thumb in the bowl and carefully rinsed off the soap with cool running water. I dried the bowl with a cotton rag and took the next series of photos to show what the bowl looked like clean.Auto19

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Auto22 The next day I decided to work on the slot in the button and open it up with a flare to create a Y shape. I used needle files to work on the airway. The next series of photos show the files and the progress of opening the airway.Auto23

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Auto25 With the airway/slot roughed in it was time to continue shaping the button and the face of the slot. I sanded it with 220 grit sandpaper to refined the shape and to smooth out the end of the stem.Auto26

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Auto28 I used a folded piece of sandpaper to smooth out the interior of the slot and further shape it. The photo below shows the state of the slot and the shape of the button.Auto29 With the shaping completed it was time to work on fine sanding of the stem and new button. The charcoal bits in the mixture are hard and coarse and need to be refined with fine sanding. I worked over the stem and button with micromesh sanding pads, wet sanding with 1500-2400 grit pads to remove the majority of the coarseness. It is only this first step in the process of polishing the stem but it is amazing to see the transformation as I work through the various grits of micromesh. I rubbed the stem down with Obsidian Oil when I had finished with the 2400 grit pad. I will still need to refine the inner edge of the button with files but the overall shape of the stem and button are clearly visible.Auto30

Auto31 I wet sanded the stem with the 2400 grit micromesh until I had minimized the scratches and polished the button. I then rubbed it down with another coat of Obsidian Oil and then sanded it with 3200-4000 grit micromesh pads. I gave it another coat of oil and then sanded it with 6000-12,000 grit pads. I gave it a final coat of oil and let it dry.Auto32

Auto33 I buffed the stem and the bowl with Blue Diamond and then lightly buffed the blast with the same. I gave it multiple coats of carnauba wax and buffed it with a clean flannel buffing pad to raise the shine. The finished pipe is shown below. The new button looks like it belongs. The shape of the slot is open and it accepts a pipe cleaner with ease. It should provide years of service to the pipeman who is holding it in trust. He should enjoy smoking it with much more ease. Thanks for having a look!Auto34

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Bead repair on a baby Rhodesian


Blog by Dave Gossett

It is a pleasure to introduce you all to Dave Gossett’s work. Pat Russell, another contributor here sent me links to Dave’s work on Pipes Magazine forum and Dave sent me links to his own YouTube channel showing the beautiful work that he does. With no further ado here are Dave’s own words:

I received this pipe from a friend that acquired it in an estate lot. The only stampings on the pipe read imp, which I assume once read imported briar. This pipe had seen better days but it still drew my attention. Maybe it was the novelty of its size.Dave1

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Dave4 I started out by repairing the bowl chamber which had been badly reamed over the years. After removing the cake I sanded the bowl chamber smooth using 400 grit wrapped around a small sharpie marker.

Next I proceeded to rebuild the bead line.dave5 I covered a small piece of cardboard in clear tape and wedged it in the groove under the damaged areas to keep the channel clear. Medium viscosity cyanoacrylate glue and fine ground briar dust will fill the missing voids. The glue will not stick to the clear tape and the wedge is easily removed after the repair has set up. I put a few small drops of glue in place and sprinkled the dust on top, then used the flat edge of a knife pressed it flat against the pipe. I repeated this several times around the circumference of the bead line.Dave6 After I had all the missing briar filled in I proceeded with the sanding . I started with 800 grit to smooth out all the excess glue, and then worked my way up to 2000 grit on the rest of the pipe.

Fiebings Dark brown leather dye is the base stain mix with a drop of oxblood. Once the stain dried, I went over it again with 2000 grit to give the grain a nice contrast, followed by a couple coats of pure carnauba wax on the buffing wheel.Dave7

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Dave10 Here it is sitting with a Savinelli 320 for size reference.Dave11 Next to a Bic lighter truly shows how small this Rhodesian really is.Dave12

Here is link to his YouTube channel. As he says: No worries. No blathering,YABO’s, or reviews, just pipes…. https://www.youtube.com/channel/UC_IKfDgcIgpOfsIYoodS_Hg

Bringing a Dunhill Bruyere Bent Rhodesian 08 Back From the Brink


Blog by Steve Laug

This Dunhill Bruyere was part of the gift lot for sale for Nepal. It was in very rough shape and one that would never be fit enough to grace a collection. The Dunhill stamping is only visible under bright light with a lens. The stamping on the left side of the shank is Dunhill over Bruyere. On the right side it is stamped with 4 in a circle and an A. The rest of the stamping is very faint and reads Made in London England (At least that is what it looks like). The shape number 08 is gone except for the 0. The finish was gone. The double ring around the bowl was virtually ruined and the bowl itself was in very rough shape. The rim was beat up and out of round. There were burn marks on the rim, the left side and bottom of the bowl and on the left side of the shank. To me it looks like the pipe was laid in an ashtray and the cigarette burned the bowl. It was in very rough shape. The stem was badly oxidized and upon examination there was a small split in the button on the underside and the stem was thin and the edges of the button were rounded down.Dunhill1

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Dunhill4 I took some close up photos of the bowl to give a better picture of what I had to work with on this one. You can see from the photos the issues that I pointed out above. The ring was badly damaged and rough. The bowl was out of round and the rim was damaged. The finish was spotty and grimy.Dunhill5

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Dunhill9 I have one newer Bruyere in my rack so I kind of knew the colour this pipe should have been and it was not even close any more. I did a bit of searching on the web to see if I could find a finish chart and also one that would confirm the shape number that I was “speculating” on. I have included the next two charts for the information that I gleaned from them. The Bruyere was more dark/reddish coloured than this one was and the faint number was indeed 08 which was called a Bent Rhodesian.dunhill_pipe_finishes

dunhill_shape_size_chart The next two photos show the stem in some closeup photos. I wanted to show the oxidation and the split in the button on the bottom side of the stem. The fit in the shank was also worn. The tenon was sloppy fitting and could be wobbled side to side and up and down.Dunhill10

Dunhill11 I put off working on this one for a long time, choosing rather to work on pipes that I had some sense of what the finished product would look like. I had no idea if I could restore this one to any semblance of its original state let alone bringing back to “BEST QUALITY” which the Dunhill catalogue above said that Bruyere pipes stamped with the large “A” were supposed to be. This one was a challenge and I really drug my feet and postponed the test as long as possible. After looking at the photos above I hope that I have communicated the state of the pipe I was going to deal with. I have made no mention at all of the state of the inside of the shank and the stem. It was a mess as well – a thick black crud covered the inside of the airway in the stem and the shank and the mortise was almost clogged with the almost petrified tars of years of neglect.

So, yesterday I decided was the day to tackle this pipe. I had mowed the yard and done my weekend chores and needed some down time to relax. I suppose many of you would not call this relaxing but I still am under the illusion that it is restful…. Shhh don’t change my illusion please. I began with cleaning out the rings around the bowl. They were rough but they were also clogged with all kinds of debris. I used a sharp, thin blade pen knife that I have and use for this kind of thing. It works wonders and within a short time I had cleaned out the grime and the original red stain was showing in the bottom of the grooves.Dunhill12

Dunhill13 I scrubbed the bowl with cotton pads and acetone to remove the grime and the damaged finish. I also wanted to see the extent of the burn marks on the bowl, rim and shank. I wanted to see if they went deeper than the surface. Knowing that would help me decided what to do to address them.Dunhill14

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Dunhill16 With the grime cleaned off the rim I could see what I had to work with. The bowl was in rough shape. It was out of round but the inner edges did not have any char or burn. The rim had lots of dents and dings from someone using it as a hammer.Dunhill17 I decided to top the bowl to flatten out the rim and clean up as much of the damage as possible. I would then have to work on sanding the inner edge of the rim to smooth it out. I used the topping board with 220 grit sandpaper.Dunhill18

Dunhill19 With the rim flattened out once more and the outer edge more evenly set on the bowl top it was time to address the inner edge of the rim. I used a folded piece of 220 grit sandpaper to clean up the edge. I was able to greatly improve the “roundness” of the inner edge. While it was not perfect it was far better than when I started.Dunhill20 I cleaned out the shank and the airways with alcohol, cotton swabs and pipe cleaners. I scrubbed and scoured and scraped the airways clean of the “fossilized” tars until the pipe cleaners and cotton swabs came back white. Since I was probably going to smoke this one myself I decided to not use the retort at this point. If it smoked rough I could always set up the retort and let it do its magic.Dunhill21 I sanded the stem with 220 grit sandpaper, repaired the small split in the button on the bottom side and then sanded the stem with a medium and a fine grit sanding sponge. I rubbed it down with some Obsidian Oil and put the pipe back together. I took a few photos of the cleaned up look. If you are getting the idea that I was postponing working on the double ring and the heavy damage there you are correct in your assumption. I was not sure I would be able to work any redemption on that area of the bowl. Time would tell.Dunhill22

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Dunhill25 I could not postpone dealing with the ring damage any longer if I was going to finish the pipe. I had read with interest Mark Domingues write up on restoring the rings on the Peterson 80 that he posted here recently. I spent time looking at how he rebuilt the centre briar ring between the two lines. I was ready to start. I cut a piece of note card the width of the back of the bowl and decided to address that damage first. I pressed briar dust into the damaged area of the ring and tamped it in with dental pick. When it was full I put some drops of clear super glue onto the briar dust. I did the same all around the bowl until I had a real mess on my hands. I was careful not to put the glue or dust on the places where the rings were in good shape. I would use these as guides to recut the lines later.Dunhill26

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Dunhill28 I used a flat, thin blade knife edge needle file to recut the grooves in the bowl. It took a lot of work to slowly and carefully recut them but it worked as the photos below show.Dunhill29

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Dunhill32 After the initial cutting of the grooves with the needle file I continued to use it to smooth out the grooves and the edges on the top and bottom. They took a lot of work to smooth things out. I also folded 220 grit sandpaper and ran it through the grooves on the bowl. Once they were smooth and cleaner looking than before it was time to clean off the bowl and then restain it with the first coat of stain. I wiped the bowl down with alcohol on cotton pads to remove the excess briar dust and any remaining glue. I sanded the burn marks on the bowl and rim with a medium and a fine grit sanding sponge to minimize them. I sanded them again with 1500-2400 grit micromesh pads to smooth out the scratches. I then gave it a coat of oxblood aniline stain, flamed it and set it aside to dry.Dunhill33

Dunhill34 The burn marks still showed with this first coat of stain and it was a little too red to my liking. I buffed it with White Diamond and then brought it back to the table to do some more work. I took some photos of the pipe after the buffing. I find that a couple pics help me focus on what needs some more work. In this case I could see that a little dark brown stain would work to tone down the red and also blend the dark spots in a bit more.Dunhill35

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Dunhill38 I used a dark brown stain pen to give it a top coat of stain. In the photos it looks streaky but I don’t worry too much about that as a buff once it is dry will take care of that.Dunhill39 I buffed the bowl with White Diamond and a light touch. It is looking better. The rings on the left side are better but are still a little rough. The rest of the way around the bowl they are looking really good. The dark brown stain did a better job of blending in the dark spots and toning down the red. I liked the colour and it seemed to match the chart photos of the Bruyere that I had found.Dunhill40

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Dunhill44 At this point it was time for a break. I put the stem on the bowl and loaded a bowl of Boswell’s North Woods and went to church with my daughters. I smoked a bowl as I walked with them and loaded another bowl on the way home. I sat on the porch and fired up a third bowl filled with Malthouse Reserve 12. This pipe really sang with English tobaccos. Even if it was still a bit ugly it smoked well!

When I finally went back to the shop I worked on polishing the stem. I put the plastic spacer/washer between the shank and the stem and worked on it with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and then rubbed the stem down with Obsidian Oil. I dry sanded with 3200-4000 grit pads and rubbed it down again with the oil. I dry sanded with 6000-12,000 grit pads and then gave it a final coat of Obsidian Oil. I set it aside to dry.Dunhill45

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Dunhill47 The stem was looking really good. There was a rich glow to the vulcanite. These older Dunhill pipe stems really shine like glass when they are polished. I set the stem aside and did a bit more work on the bowl. I used a very small oval needle file to work on the rings on the left side and front of the bowl. I wanted to clean up the edges and sharpen the overall look of the rings.Dunhill48

Dunhill49 I followed the oval file with a flat rectangular blade needle file and cleaned up the edges of the rings some more. When I had finished with the flat file the rings looked far better than they were when I started.Dunhill50

Dunhill51 I gave the bowl another coat of stain with the dark brown stain pen and then buffed the bowl and stem with Blue Diamond Plastic polish. I gave them both multiple coats of carnauba wax. Then I buffed the pipe with a clean flannel buff and polished it. The finished pipe is shown below. I think this one will stay with me as the nomenclature is almost illegible and the dark marks all over the bowl still show. The pipe smokes well so it will be a work horse pipe for me. It was well worth the time to clean up and I learned much in the process of reworking the rings.Dunhill52

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Dunhill55 Thanks for looking.

Midterm Exam #3: Restemming a Thermofilter Billiard


Blog by Anthony Cook

I’m turning in my third midterm exam today. This one is based on an old Thermofilter pipe. I’ve made plenty of mistakes while fumbling my way through the learning process of pipe restoration, but one of my biggest and earliest blunders was inflicted on this poor pipe.

Thermofilter seems to be one of those nearly forgotten brands that nevertheless still pops up on eBay on a fairly frequent basis. The best information that I can dig up on it comes from a comment that “emo” posted on the Dr. Grabow Collector’s Forum:

Thermofilter was made in Italy by Fratelli Rossi in Varese. Started about 1964 and continued till about 73/74. It was imported and sold by Mastercraft…. to, best I recall, Whitehall Products Co. in Wheeling WV… Division of CULBRO.

We had several “left over” and closed them out for $3.98 over a year or two… not as Thermofilter, but simply as a filter pipe, even though they were stamped Thermofilter. Pretty cheap stuff…

The pipe in my possession is a small billiard with carved rustication. The center letters of the stamping are very worn and faint, but there’s enough there to make out “THERMOFILTER” over “IMPORTED BRIAR” on the left side of the shank. The stem did not have any markings and the bit end had been hacked off. Below are some photos of the pipe that I took shortly after its arrival.Anthony1

Anthony2 You may have noticed that I used past tense when mentioning the stem above. That’s because I dissolved the original, plastic stem from the inside out. Yes, you read that right. When I was running alcohol dampened pipe cleaners through the stem to clean it out, the first couple came out covered with the thickest, blackest, and stickiest goo that I had ever encountered and I surmised that I was working on some serious tar build-up. I was surprised to find that the amount goo wasn’t diminishing as I worked, but actually appeared to be increasing. Eventually, I noticed that the bore of the airway seemed larger than I had originally thought it was. That’s when I realized the horrible truth. The alcohol on the cleaners was causing the cheap, plastic material of the stem to break down and it was disintegrating from the inside out. You can see for yourself in the comparison photos below.Anthony3 You’d think that I would have noticed it earlier, but I honestly wasn’t paying attention to the diameter of the airway. I mean, who thinks that their stem is just going to dissolve, right?

In any case, I didn’t have any extra stems to replace the original with. So, I tossed the poor, mutilated stem into the trash and dropped the stummel back into the box. It’s been wasting away in there for the past several months. For my third midterm exam, I decided to pull it out to see if I could do right by this old pipe, try some new things, and correct my past mistakes.

I started by giving the stummel an alcohol bath and wiping it down with acetone. This removed the lacquer coat and much of the old stain. It also revealed some really nice grain between the areas of carved rustication. Then, I topped the bowl with 220-grit and 320-grit papers. I used the same grits to rough out a chamfer around the rim to remove the gouges along the edge.Anthony4 Even though the pipe had been hand cleaned before being boxed up, I wanted to do a retort since I didn’t have one at the time. So, I placed the original, aluminum tenon into the mortise and attached the retort tube directly to that. I flushed the boiling alcohol through the shank 8-10 times before setting the pipe aside to cool, and then I dumped the amber-colored alcohol and repeated the process. After the second flush, the alcohol remained nearly clear and I was satisfied that the retort had done all that it could do. I gave the shank a final scrub using a few pipe cleaners, cotton swabs, and a shank brush and considered the pipe to be clean as it was going to get.Anthony5 The stummel had a few fills that needed to be dealt with. It also had a small, surface crack at the end of the shank that did not penetrate into the mortise. I had wondered about using black CA glue for fills for a while. When I saw Al’s work on the Chelsea pipe I knew that I had to give it a try. After picking the fill material out, I applied a bit of glue into the pits and crack with a round toothpick, and then packed in a little pre-stained briar dust that I had left over the Rogers pipe that I posted earlier. I repeated this until I had a good patch built up above the surface. When the glue was dry, I sanded it down with 220 and 320-grit paper. I also used a round, tapered needle file and 240/320-grit sanding needles to smooth and shape a patch inside the carved rustication.Anthony6 Once the fills and crack were repaired, it was time to do something about the stem. I had picked up a grab-bag batch of pre-made stems a short while earlier. I sifted through them until I found a decent match. I decided to trim the tenon rather refitting the old, aluminum one. So, I cut off the stepped end of the tenon with a Dremel, and then trimmed the tenon with the tenon turning tool chucked into the drill press. The tool was new to me and the first image in the picture below shows the result of my first cut. My speed was off and I didn’t take it up far enough to face it properly. No worries though, because it was still too large and the subsequent trims went much better.Anthony7 After each turn of the tenon, I tested the fit by inserting it partially into the shank. When I thought I was getting very close, I attempted to insert the stem a bit farther and heard a sharp “snap”. It was the unmistakable sound of the shank cracking. It seems that the surface crack that I had thought was insignificant had suddenly become significant.

To repair the crack, I smeared petroleum jelly over the tenon and inserted it into the mortise to spread the crack open. Then, I applied CA glue (clear, not black this time) into the crack and removed the stem to allow the crack to close. I squeezed the shank tightly together with my fingers for a couple of minutes until the glue had set.Anthony8 I wasn’t going to do anything more with the stem until I added some support to the shank. I considered trimming down the original, aluminum tenon to use an internal splint, but decided against it. Since the new crack had run longer than the length of the tenon. So, I decided to band the shank.

I had some trouble finding a band that would fit properly. A 13mm would slide most of the way up the shank easily, but a 12.5mm band wouldn’t even start over the end. So, using the 13mm as a guide, I marked off an area that was the width of the band and sanded it down until the 12.5mm band would just barely slide onto the shank. Then I held the band attached to the stummel over a heat gun to expand it. In less than a minute it had expanded enough that I could push the band the remaining distance up the shank by pressing the end into a soft cloth on a hard surface.Anthony9 With the band in place, I could continue working on the tenon. I continued to slightly reduce the diameter of the tenon with 220-grit, 320-grit, and 400-grit paper until the stem was held tightly in place but easily removed.

The stem was already a pretty close match to the width of the stummel but it needed some refinement and the artifacts from the mold needed to be removed. I kept the stem attached to the stummel and wrapped a strip of painters tape around the band to keep from dragging fine metal shavings into the vulcanite (which dulls it). Then, I began shaping the stem and removing the extra material with sandpaper and sanding sticks. I began roughing it with 220-grit and 320-grit (results in first picture below) and refined it with 400-grit and 600-grit (results in second picture below).Anthony10 I used a set of needle files and sanding needles to open the slot and funnel it. This was my first time trying my hand at this and I’m going to need some more practice because the results were rough. I also funneled the tenon to remove the whistle when the stem was drawn on. Finally, I lightly sanded the entire stem with 1200-grit paper before polishing with micro-mesh pads 1500-12000. The final stem, along with a whole lot of lint, can be seen in the bottom image below.Anthony11 Between the large areas of carved rustication (blech!) on the stummel there was some really nice grain. I can appreciate straight grain for its rarity, but I love a good bird’s eye. When it’s stained well, it has a depth that’s almost like looking at an x-ray of the briar. So, I wanted to do everything that I could to accent that grain and take your eyes away from the ugly, carved, tobacco leaf swirls.

Three main stains were used to achieve the final look of the pipe; black to accent the grain, mahogany to give the overall tone, and ox blood at the end to add a bit of vibrancy. The first two colors were mixed at a 3:1 ratio of isopropyl alcohol to stain. The final color was mixed as a thin wash that I just eyeballed. The stummel was sanded between each staining; starting with 400-grit after black, 600-grit after mahogany, and 1200-grit after the ox blood wash, and then a micro-mesh polish 1500-12000. I also did a lot of grain massaging between each stain using a variety of tools including liner brushes and markers and inks and dyes of a few different colors. You can see how the staining progressed from start to finish in the pictures below.Anthony12 When the staining was complete, I reattached the stem and buffed the entire pipe with White Diamond, gave it several layers of carnauba wax, and added a bowl coating to the well worn chamber. Here’s the pipe that I’m turning in for my third exam.Anthony13

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Anthony16 Thanks for looking!

A Possible Peterson Croydon That Could Be the Twin of another Reborn Pipe; or, Two Minds with Almost a Single Thought


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“There comes a time in every rightly-constructed boy’s life when he has a raging desire to go somewhere and dig for hidden treasure.”
― Samuel L. Clemens (Mark Twain, 1835-1910), U.S. author and humorist, in “The Adventures of Tom Sawyer” [1876]

INTRODUCTION
I often wonder what my life would be like today had my mother married the man she loved – a well-known Apollo Program astronaut who later even tried to convince her to leave my dad. But she chose the space research and development nerd in the Brooks Brothers suits instead of the man in the dark blue uniform – which he sometimes traded for a big, bulky, white one with a sealed helmet to protect him from the void of space – who had the Right Stuff.Rob1 By the time he called again, I was about 10, living in the well-to-do Cleveland suburb of Shaker Heights, and Tricky Dick had somehow just been re-elected President. Even I knew what a mistake that was. I got out of bed late one night during one of my parents’ Gatsby-like parties to answer the phone upstairs in the hallway. A hushed voice, halting in surprise, asked, “Is Kit – your mother – there?”

I told him she was at the party downstairs and said I could go and get her, but he quickly said no, asking me to have her call him and giving me his nickname. He must have thought I wouldn’t know who he was, but meeting him when I was just a toddler was something I never forgot. “Yes, sir, I’ll tell her, Colonel So-and-So [not his real name],” I replied, and can still hear him almost choke up over the long-distance phone line 43 years ago. Speechless for a moment, he at last suggested I just tell my mother in the morning, and I said, like a good little soldier on a mission, “Okay, sir. I understand.” And somehow I did.

Some events seem probable had my mother not married the man in the Brooks Brothers suits: I likely would have followed the astronaut to the Air Force Academy, and he would have been proud of me until he died some years back, unless I beat him to it in the service of my country. But the rest is blurry, except that I am still fatherless although my dad is alive and well.

Oh, and one more thing. I would not be here in beautiful Albuquerque, searching for treasures in pipe lots and one at a time and all the other right places.

RESTORATION
Looking online last week for background information on Croydon, I found links to various sites showing versions said to be made in London and Surrey, England as well as Spain, but without photos showing the nomenclature. Then I found a site for a definite Croydon brand from a Dutch carver named Lex Brouwer. There were also several sites for other brands, including Hilson and Peterson’s, with Croydon lines. I felt safe ruling out Hilson, which is known for its meerschaum lined chambers and mostly glazed clay bowls and shanks. Imagine my surprise to find an old Reborn Pipes blog by our host himself, from three years ago (June 20, 2012), about a ruined Croydon he believed was an old Peterson and of course re-made it to look perhaps better than new! Here are, top to bottom, his Croydon before restore and mine:Rob2

Rob3 Clearly, the similarity of the two pipes, other than the identical stampings of CROYDON over BENT, is not in these two before shots. What is amazing is how alike our vision of the finished pipe should be. (No fair skipping ahead to see what I mean! Bad habit!) Maybe even scarier is the fact that Steve’s modifications were made by necessity, about which you can read at https://rebornpipes.com/2012/06/20/old-croydon-reborn-3/, while mine were just for the sake of personal preference and nothing else. I might just as well have reamed and sanded the chamber, scrubbed and retorted the insides, lightly micro-meshed the bit below the lip and given the whole thing a nice new buffing.Rob4

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Rob9 But I’m just sick and tired of all the rusticated pipes that are finished with black stain! Enough is enough, I say! At least for this restoration, which I can only call that because of the initial stripping of the insidious stain, starting with 300-grit sandpaper followed by 400 and micromesh every grade from 1500-4000.Rob10

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Rob15 I wanted to remove as much of the black from the crooks and crevices of the rustication as possible. Yes, my goal was to eradicate it if possible, which proved impossible with my knowledge – short of soaking only the wood in Everclear, which was problematic what with having to plug both ends of the draught hole and keeping the metal tilted up and out of the 95% alcohol. I suspect the alcohol would have eaten its way past any stoppers I might have devised anyway, and besides, I have had enough experience stripping pipes this way to have learned that less, in most cases, is better. Of course, in the case of Steve’s Croydon, he had absolutely no choice but to do a total makeover, even to the point of considering the idea of re-Christening the completed work a “Croydon-Reborn.” Reading his blog, I was touched by the apparently sincere struggle he had with the entire process he has many times since performed with ever-increasing brilliance.

At any rate, I chose the kinder, gentler approach of going over the wood again, but with super fine 0000 steel wool and focusing my tiring hand-work on the celestial but microcosmic canals and pocks. Then I did the full range of micromesh again from 1500-4000.Rob16

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Rob22 As is apparent, my efforts to remove even a little more of the blackness were fruitless. I should have known better than to try, but still not refrained from using the steel wool and another thorough micromesh progression for its fine effect on smoothing the wood and making it glow.

It was time, if not overdue, for retorting, which took a surprisingly low number of Pyrex test tubes of boiled Everclear shot through the stem and shank into the chamber filled with cotton that came out with any brown, and another to boil up and drain out several more times to confirm the job was done right.

Now, for the point of all this technically unnecessary work obliterating the certainly OK original black stain. What I was looking for was something closer to the briar’s true color but dark enough to cover the grain and fill in the grooves. I decided on Lincoln Marine Cordovan (Burgundy red) boot stain, knowing that except with the lightest shades of briar, it leaves only a subtle redness. Here it is, first stained and flamed, then gently buffed with 3200 micromesh and then after being hand-coated with Halcyon II to sit a while before buffing on the clean wheel.Rob23

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Rob25 Everything so far had worked out just right to do the minor clean up needed on the upper top and bottom of the bit, and including the lip, while the wax on the briar dried a little and worked into the wood. I micro-meshed the bit with 1500, 2400, 3200 and 3600 before buffing with red and white diamond, using the clean wheel and a soft cotton rag after both. Below are two shots before and one after, as both sides ended up the same.Rob26

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Rob28 The last part of the job was to put the briar to the clean buffer with a light touch, re-join the two separated parts of the pipe and again wipe the whole thing with a cotton cloth.Rob29

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Rob35 I caught the slight smudge on the top of the stem in the photos above after taking them and fixed the problem. Now for the final, left view photos of Steve’s finished Croydon and mine side-by-side.Rob36 CONCLUSION
This was, of course, no competition, if only because of the fact that Steve’s was done three years ago, a few months before we ever “met” online. But had they both taken place at the same time, his would, hands-down, be the winner. Being able to take a pipe in the abominable condition in which Steve found his and clean it, rusticate the bowl and shank himself and replace not only the stem but, it appears, the band using the exact types with which an original is created astounds me…and inspires me.

If I still drank, Steve, I’d have two, one for me and one for you. But I wouldn’t stop there, so I guess I’ll have to settle for a Monster!

An Easy Restoration of a Bertram Grade 60 217 Poker


Blog by Troy Wilburn

I have been looking for a nice upper grade (Grade 50 or above) Bertram Poker for a while. I had almost purchased a couple of lower grades and one 50 grade but they were all either to expensive or pretty beat up, so I kept holding out for the right one. When this nice example of a 60 grade came across my path for a modest price I knew my patience had paid off.

This makes my 2nd Bertram pipe. The other being a straight Cutty and it is an excellent smoker. They are some of my highest end estate pipes. I very much like the quality of them and the long interesting history they have.

If you don’t know much about them I recommend doing a little research on them. Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. They graded their pipes by 10s, the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I’ve never heard of or seen a 100 grade. Here is a link with some brief history of Bertram pipes on Pipedia.

I found this image of from a page of a Bertram pipe booklet that shows the poker shape number of 217.
http://pipedia.org/wiki/Bertram Bertram1 This is what the pipe looked like when I received it. Other than being dirty it’s in excellent shape. It’s hard to put a date on it but it’s at least from the 70s and maybe as far back as 40s or more. Bertram started in 1927.Bertram2

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Bertram5 I started by cleaning out the bowl and shank. The cake came out very easily and the cleaning was not that difficult.Bertram6 I then cleaned and stripped off old wax and rim residue with Oxy Clean, warm water, cotton balls and a Scotch Brite pad on the rim.Bertram7 I then wet sanded the bowl with mineral oil and 1200 to 2500 grit sandpaper.Bertram8 After soaking the stem for a couple of hours in Oxy Clean and warm water I scrubbed off all the surface oxidation with a Scotch Brite pad.Bertram9 I had a couple of small tooth marks to file out.Bertram10 Then I wet sanded the stem with 400-2500 grit paper.Bertram11 The stem was fitting rather tight so I applied some bee’s wax to the tenon.Bertram12 The bowl and stem back together with a mineral oil applied and wiped off for a quick inspection before buffing.Bertram13 I gave it a quick buff with some brown Tripoli before applying some white Tripoli then many coats of carnauba wax.Bertram14 After applying wax and finished pipe.Bertram15

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Bertram21 There was one small flaw in the briar. I decided to leave it as is.Bertram22 Very nice stampings on pipe.Bertram23

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Bertram26 All in all it was a very simple refurbish due to its condition. I’m very happy with the way it turned out and have intentions of adding at least one more Bertram to my collection. Hopefully a large straight billiard.

NEPAL PROJECT PIPE SALE 7 –Restoring a Kirsten K – Companion Generation 2


Blog by Steve Laug

This is the seventh pipe from the box of pipes that I was gifted by a good friend of mine with the instructed purpose of cleaning them up and selling them with all of the proceeds going to the aid of earthquake victims in Nepal. Once again all funds raised will all go to the SA Foundation, and organization that has worked in Nepal for over 15 years helping provide recovery, housing and job training for women who are victims of sexual exploitation and trafficking. The ongoing earthquakes (over 300) that continue to shake Nepal have left much in ruins. The SA Foundation Project there was able to find new housing for the women and help with staff as well. Every dollar raised from the sale of these pipes will go to the work in Nepal.

It is a Kirsten metal pipe with a briar Dublin bowl. It is stamped on the left side of the shank, Kirsten in a cursive script. On the underside it is stamped Made in U.S.A. – K. These pipes were made for a long period of time in the Seattle, Washington area of the US. They came in four generations or iterations – Generation 1, 1.5, 2 and 3. The stamping on this one, the absence of a metal cap to hold the bowl, and the presence of the rubber O rings on the metal valve and on the stem insert, point to it being a Generation 1.5 pipe or a transitional one.

Documentation that I quote on an earlier blog from Dave Whitney shows the following information on the Generation 1.5 – transitional period – mid to late 50’s. This was an experimental stage. Kirsten realized that the bit and insert were prone to seizure as the condensate dried. This model always has O-rings on the metal insert, and later models can have O-rings on both. Same markings, as I remember it. There is no metal cup spacer under the bowl. This generation has O rings either on the valve or mouthpiece but no O rings on the other end. This transitional period is stamped “Pat. Pending” and “Pats. & Pats. Pending” some with “Made in U.S.A. It seems like the company was using surplus parts to combine into this series of pipes. This particular pipe is stamped K after the U.S.A. thus making it a Companion.

When I brought this one to the work table the stem was frozen in the shank and the valve on the end was also frozen. The bowl could not be turned off by hand as my other Kirsten’s can. The bowl had a layer of cake and the screw in the bottom of the bowl was also caked and dirty. The rim was dirty and the metal was barrel was dull and soiled. The stem was not only stuck but it also had tooth marks on the top and underside of the stem near the button. There was also some discoloration and sticky buildup on the stem.K1

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K4 I cleaned out the slot on the screw in the bottom of the bowl and was able to remove it with a flat blade screwdriver. The valve at the end of the barrel also came out when I used a pair of pliers that I had taped the end on so that it would not damage the aluminum of the valve. It was very tight and the tobacco oils acted like dried varnish on the rubber gasket and the aluminum almost welding it to the barrel. By carefully working it back and forth I was finally able to remove it.K5 The stem would not budge so I dropped the barrel stem down in my alcohol bath and let it soak overnight. I dropped the bowl into the bath at the same time to soften the cake in it and also make the cleanup of the rim and bowl easier.K6 I filled a small cap with alcohol and put the valve and the screw into the small bath overnight as well. I figured a good soak would make the clean up process much simpler.K7 In the morning I was able to remove the stem and rod apparatus from the barrel with ease. It was caked with the same kind of varnish from the tars and oils of the tobacco.K8 I took a photograph down the barrel to show what the inside looked like once the stem was removed.k9 I took the bowl out of the bath as well and laid out the parts of the pipe side by side for the photos before I cleaned them up.k10 Using a piece of 0000 steel wool I scrubbed the rod and the bowl down to clean up the grime and buildup. I also scrubbed the screw and the valve as well with the steel wool. It did not take much effort to remove that from the metal or the briar. The photo below shows the cleaned up parts.k11 I scrubbed out the barrel with cotton swabs and alcohol as far as I could reach. I pushed it through the threaded connector for the bowl as well to remove all of the oils and tar.k12 I took the next photo of the barrel to show the inside and how much cleaner it was. I still needed to clean it more so I twisted some tissue into a cord and turned it into the barrel until it came out the other end. I move it back and forth to scrub out the inside of the barrel. Once it was out the inside of the barrel shone.k13

k14 I reamed the bowl using a sharp pen knife paying particular attention to the seat at the bottom of the bowl which held the screw flat against the bowl bottom. I cut the cake back to a very thin coat along the walls. I then used some Vaseline on the threads of the screw and put it through the bottom of the bowl and used the screw driver to turn it into the barrel. I still needed to polish the grooves on the barrel and the valve but the pipe was beginning to look very good.k15

k16 I sanded the tooth marks on the stem with 220 grit sandpaper to remove as much of them as I could without thinning the surface of the stem or leaving behind a groove. I was able to remove both marks on the top and bottom of the stem.k17

k18 I used micromesh sanding pads to polish the stem and bring back the shine. I wet sanded with 1500-2400 grit pads and then rubbed the stem down with Obsidian Oil and then dry sanded with 3200-4000 grit pads and gave it another coat of oil. Finally I sanded with the 6000-12,000 grit pads and then gave it a final coat of oil and let it dry.k19

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k21 I buffed the stem with Blue Diamond Plastic Polish on the wheel and brought out a deep shine. I then gave the stem multiple coats of carnauba wax and buffed it with a clean, soft flannel buffing pad to raise the shine.k22

k23 I buffed the barrel lightly with the Blue Diamond and also buffed the bowl. I gave the bowl and barrel several coats of carnauba wax and then lightly buffed it with a clean flannel buffing pad to raise the shine. The finished pipe is shown in the photos below. It is ready for someone who has been looking for one of these to pick it up and add it to their rack and help out the women of Nepal at the same time.k24

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k28 This older Kirsten Companion K is a great looking pipe and the Dublin bowl gives it a distinctive look. As I said above, it should make someone a great addition. If you are interested in this pipe email me with an offer at slaug@uniserve.com and we can discuss it. The entirety of the sale price will go to the Nepal project. I will pay the postage so that does not get taken off the proceeds. If you are interested in reading about the SA Foundation you can look at their website at http://www.safoundation.com.

Thanks for looking.

A Windy Perpetual Drysmoker Restored


Blog by Steve Laug

One of the contributors to rebornpipes,Troy Wilburn gifted me with a couple of pipes not long ago. Today I worked on the first of them – an interestingly odd old pipe the likes of which I have never seen. It is stamped on the left side of the shank WINDY over PERPETUAL over DRYSMOKER and on the right side of the shank IMPORTED BRIAR. Around the end of the shank on what I assume is the bottom of the pipe it is stamped ITALY.Dry1

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Dry4 This odd pipe is a bit of a mystery to me in terms of how it is smoked. You may laugh at that and say, “Put the end in your mouth and fire it up.” However it is a little more complicated. This particular pipe has a screw on wooden cap that sits on the “top” of the bowl if looked at the way I took the photos above. Held this way the stamping is right side up. On the other end of the bowl is what is like a normal windcap with five airholes in it. It is screwed into the bowl. When held with the windcap as the “top” the stamping is upside down. I can find nothing online that gives a hint to how it is to be smoked.Dry5 When I took it apart it was clear to me how the previous owner had smoked it. There was a cake on the walls of the bowl. There was a cake on the threaded five hole windcap. There was not any cake of darkening on the flat threaded cap. So the pipe had been smoked with the windcap facing downward and the stamping in the correct position. The bowl had been lit from the windcap end and then the cap put back in place and the bowl turned over and smoked with the coal on the bottom… I shall have to experiment with that to see what I can tell after smoking it myself.

The pipe was quite dirty. Tobacco shards were around the threads in both the top and the bottom of the bowl. There was a light cake that was crumbly in the bowl. The airway was reduced in size by the tars and cake. The stem was rough and the airway partially blocked. The finish on the briar was crackling and spotty.Dry6 Before cleaning up the pipe I did a quick Google search to see if I could find out any information. I wanted to see if the brand was known and if there was anything on the Pipephil site regarding the stamping. I found just two links to the pipe. One was on the smokingmetal site. The other was a YouTube video that was about a fellow smoking his Windy Perpetual Drysmoker. I did not find it helpful in that it was just a running commentary on the experience rather than information about the brand. The link to the smokingmetal site is here: http://www.smokingmetal.co.uk/pipe.php?page=508
I am quoting the article in full as it is really the only source of information I found.
WINDY – perpetual drysmoker
Appears to be a late 1940’s pipe, briar, which I thought initially should have had an internal bowl which did not appear to be present with this one. Some doubt as to how many parts there should be to this pipe, but see the following comments. The stamping is simply WINDY Perpetual Drysmoker one side of shank and Italy Imported Briar on the other

Sitter pipe. The pipe is just over 5 inches of the bowl to end of bit. Chamber diameter is just over 5/8 inch and depth is over 1 1/2 inch.

I have the following from Stan Wolcott, his are the images as well:

“WINDY PERPETUAL DRYSMOKER by Stan Wolcott”
In my travels I recently came across this intriguing pipe on which very little information appears online by Google search. The left side (?) is stamped “Windy Perpetual Drysmoker” and on the right side (?) “Imported Briar/Italy”. The stem has a small round gold medallion on the left side bearing a “R”. Although several similar pipes are pictured online here in the USA and UK, no explanatory information is included with those images. Floyd Norwood of Tennessee, who restored the pipe for me, also had no idea how the pipe was to be smoked. Tony Pringle of the UK, who has one pictured on his website, believes there may be other pieces which are missing from the four present in the images—flat cap, rounded cap with five vent holes (presumably the wind cap) and the pipe bowl and stem. As can be seen from the images, the flat cap has female threads and screws into the bottom (?) onto male threads on the bowl. The wind cap has male threads and screws into the top (?) of the bowl. I have placed the question marks in parentheses following the terms top, bottom, right and left, since I’m not even sure whether the flat cap is intended to be the bottom. Can someone out there enlighten me and the NASPC readership about this “mystery pipe”, its manufacturer and the proper way of smoking it?

This guy seems to have mastered it ..http://www.youtube.com/watch?v=c1Zk3qxuce0

The “Perpetual” part of the name seems to come from the ability to actually load more tobacco from the bottom of the pipe whilst still alight and of course the dottle etc. gets burnt as the smoking progresses. Rather ingenious. There are at least two possible for makers from the logo, REGIS and EMPIRE STATE and nothing seems to be known of these either.

Tony Pringle of smokingmetal then includes the following photos of the pipe. There is no doubt that it is the same pipe that I have. There are a few variations between the two but the overall design is the same. He shows photos of the pipe as a whole, taken apart and of the stamping.Dry7

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Dry9 The pipe that Troy gave me is in much better condition and also is stamped slightly different. The left side of the shank is the same but the right side only reads IMPORTED BRIAR on mine. The ITALY stamping runs around the shank at the junction of the shank and stem. It is stamped on what would be the bottom side if the cap is on the bottom. The stem on the one I have does not have the gold logo or seal.Dry10 I used a cotton swab and alcohol to scrub the threads on the bowl and the two lids. There was a lot of debris in both sets of threads.Dry11

Dry12 I reamed the bowl with a PipNet reamer and the second cutting head as it was a perfect fit for the diameter of the bowl. I took the cake back to bare wood.Dry13

Dry14 With the major debris cleaned away with the alcohol and cotton swabs I used a toothbrush to scrub the threads on both the top and bottom of the bowl and also on the two caps.Dry15 With the interior cleaned out and the threads cleaned I put some Vaseline on the threads of the caps and put the pipe back together. I used some acetone on cotton pads to remove the spotty and broken finish on the bowl. I was amazed at the grain that was underneath the finish. There were no fills and just a few small sandpits.Dry16

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Dry19 With the finish removed the pipe was beginning to look like new. All that was left was to clean up the stem and then buff the two of them together. Look closely at the grain on the bowl and caps. I really find this a beautiful pipe.Dry20

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Dry22 I put a plastic washer on the tenon between the shank and the stem so I could sand the stem in place in the shank and keep the shoulders of the stem from rounding. I sanded the tooth chatter on the top and bottom of the stem with 220 grit sandpaper and then with a medium and fine grit sanding sponge. I went on to sand it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and then rubbing it down with Obsidian Oil. One this that was very interesting about this stem was the quality of the vulcanite. The sanding dust was absolutely black rather than the usual brown. It left black streaks on the micromesh.Dry23

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Dry25 I dry sanded with 3200-12,000 grit pads and then rubbed the stem down with Obsidian Oil after the 4000 grit pad and the 12,000 grit pad.Dry26

Dry27 I buffed the pipe and stem on the buffer using Blue Diamond Plastic Polish on the wheel to polish the bowl and the stem. I gave it multiple coats of carnauba wax to protect the finish and then buffed it with a clean, flannel buff to raise the shine. The finished pipe is shown in the photos below. Thanks Troy for the strange yet beautiful pipe. I enjoyed working on this one and will also enjoy experimenting with how to smoke it!Dry28

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Dry35 Thanks Troy and thanks for looking!