Tag Archives: Bowl – finishing

Restoring a piece of WDC Pipe History – A Meerschaum Bulldog

Blog by Steve Laug

When I was visiting my brother in Idaho, we called an eBay seller he had bought from before. We were looking for the Koolsmoke base and in the process of asking and buying that from her she also talked to us about other pipes that she had for sale. I love older WDC pipes so when she said she had a WDC Bulldog that was in a case that she would sell to me I was hooked. Then she said it was Meerschaum and that the case was in excellent condition. She said it was red leather-covered and stamped Genuine Meerschaum over Real Amber on the front of the case and Made in Austria on the back side of the case. We asked her to send us some photos in an email and when she did I bought it. It was a beauty. I loved the shape, the condition the amber stem, actually just about everything about the pipe. Here are pics of the case when it arrived. I opened the case and took a photo of the WDC Triangle logo on the inside cover. The case was in excellent condition both inside and outside.I took a photo of the pipe before I removed it from the case. It looked really good sitting in the opened case. The shape is one of my favourites and the amber stem appeared to be in good shape at this point.I took the pipe out of the case and took a few photos of it to show the general condition of the pipe when I received it. I was amazed that it was in as good condition as it was. I am guessing that was made in the late 1890’s through the early 1900’s. The bowl had begun to show some colour. There were some nicks and scratches on the sides and also on the stem itself. The rim top was tarred with overflow from the cake in the bowl. The stem was in good shape and showed tooth marks and chatter on the end of the stem on both sides near the button. It had a single hole orific style button. The stem aligned perfectly to the shank. That surprised me as most of the pipes of this era I have worked on had threaded bone tenons and either the internal threads on the shank or those on the bone tenon itself were worn and the stems were over turned. When I took it off the shank there was a small paper washer that had been carefully fitted to the shape of the stem and shank. That is why it aligned. I removed the washer and put the stem back on to find that it was indeed overturned.I scraped out the cake in the bowl with a Savinelli Fitsall Pipe Knife. I wanted to remove all of the cake so I carefully took it back to the meerschaum.I worked on the tarry build up on the rim with 1500-2400 grit micromesh sanding pads. I wiped rim top with a damp cotton pad repeatedly during the process of sanding it. I was able to remove all of the cake on the rim. There was some darkening around the outer edge of the rim and on the left side there was a small nick in the edge.With the rim cleaned I polished the entire bowl with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads to polish the meerschaum and remove some of the finer scratches in the surface of the meerschaum. I left the larger ones and merely smooth out around them. To me these scratches give character and are an integral part of the story of the pipe. The photos below tell the story of the process. With the externals cleaned and polished I turned to the internals. I scrubbed out the shank and mortise with cotton swabs and alcohol. I cleaned the airway in the shank and the stem with pipe cleaners and alcohol. I scrubbed until the internals were clean.I moved on to work on the tooth marks and chatter on the stem. I sanded the stem with 220 grit sandpaper to minimize the scratches and nicks on the sides and angles of the stem. I sanded out the tooth marks and chatter with little trouble as none of them were deep. That is one beauty of amber as a stem material. It is hard to dent!With the marks removed I decided to address the overturned stem before I polished the stem with micromesh. I have learned a good trick to correct the overturn on these bone tenons and threaded shanks. I have never read about it anywhere but it works really well. I used a clear nail polish, which dries hard and is neutral, to coat the threads on the tenon and the inside of the shank. I carefully apply the polish to the threads and set it aside to dry. It generally takes two or more coats to build up the threads enough to correct the overturn. I painted it the first time, let it dry and turned it on to the shank. It was better but needed a second coat. I gave it a second coat, let it dry and turned it on to the shank. It was a perfect fit. The alignment was spot on.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the amber down with a damp cotton pad between each different pad to remove the dust and check on the polishing. It did not take too long before the stem began to glow again. I love the look of a polished amber stem. This particular stem had some really nice patterns in the amber. The underside near the tenon was almost a birdseye pattern. I put the stem back in place in the shank. Things lined up perfectly. I gave it another quick polish with the 12000 grit micromesh pad. I hand waxed it with Conservator’s Wax because it is a microcrystalline polish and it really works well on meerschaum and amber. I rubbed the wax into the finish and buffed the pipe by hand with a microfibre cloth. The finished pipe is shown in the photos below. The meerschaum bowl has a rich glow to it and the amber stem looks really good. The combination is really nice with the amber and the meerschaum reflecting off of each other. I really like the looks of this old timer. It will more than likely remain in the collection with some of my other old timers. Thanks for looking.

Making Work for myself – Restoring a GDB Rainbow 347

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Blog by Steve Laug

I have worked on and collected many GBD pipes over the past 20 years. I have some great resources that I use to identify the nomenclature, shape and date of the various lines that GBD issued. However, all of my sources and resources regarding GBD are from the time prior to the merger (Cadogan) or shortly thereafter. The Rainbow Line is not mentioned in any of them. I also looked on the pipephil Logos and Stampings site and Pipedia and again there is no mention of the line. In my online research, I found several people who think that it is probable that the pipe was made during the 70’s through 90’s. Several things point to this – the chunky Lucite stem, the name of the line itself and the brightly coloured stems used. One fellow on Pipes Magazine’s online forum had a great quote that caught my attention. He said, “If you’re old enough you might remember that Rainbow was a popular theme in the late 70’s to early 90’s due to Sesame Street, “The Rainbow Connection,” The Rainbow Reading Room, etc.” http://pipesmagazine.com/forums/topic/help-with-info-on-a-gbd-pipe I think this is as close as I am going to get to a time period when the pipe was made.

The pipe I picked up on a recent trip to Idaho is a nicely shape apple that was in pretty decent shape. I figured it would be an easy clean up. But things happened along the way and I made more work for myself. It is stamped GBD in an oval over Rainbow on the left side of the shank. On the right side stamped London, England in a straight line over 347 (shape number). On the underside of the shank near the stem/shank junction it is stamped D. The faint painted GBD in an Oval on the left side of the stem also suggests a later GBD. The nomenclature is consistent with usual smooth GBD markings (GBD over Grade (left side) and London England over style number on the right side.) The photos below came from the person I purchased the pipe from and show the general condition.He provided some close up photos of the bowl and rim. He said that the pipe had been reamed and clean. However, it was not reamed and clean to my liking. The bowl had a thick cake that I will need to remove, some rim darkening and some dents in the rim. My guess was that like the bowl, the shank and mortise would need some attention. The stamping on the shank was very clear. The first photo below shows that. Next to the shank/stem junction in the first photo, there is also the remnant of the GBD oval logo that had been originally painted on the stem. The stem had a lot of tooth chatter and some shallow tooth marks in the Lucite.While I was staying with my brother, I cleaned and reamed the pipe. I used the PipeNet reamer and took it back to the walls. I would need to clean it up more once I got home but it was better than when I started. Last evening I took the pipe out of the box to finish the clean up and restoration. I took some photos of it before I started to have a benchmark. I took a close up of the bowl and rim. It was better than when I started but still needed to be cleaned up some more. The rim had some darkening that I could reduce some more as well.I used the Savinelli Fitsall Reamer to scrape the remaining thin cake from the walls of the bowl. I personally like to remove all of the cake when cleaning up a bowl. I will sand a bowl interior a bit later to smooth things out. Little did I know at this point that the decision to sand the bowl would send me on a repair detour.I scrubbed out the mortise, airway in the bowl and in the stem with alcohol, cotton swabs and pipe cleaners. I used the dental spatula to scrape the walls of the shank and remove the hard tars that had built up there. The airway in the stem was also dirty and had some darkening at the button and in the first few inches of the stem. I cleaned it with bristle pipe cleaners and picked the debris out of the button and from around the stem down tenon with a dental pick.The stem not only had tooth chatter but also some stickiness from a price tag on the top surface. The edge of the button also had some chatter. I sanded the tooth marks out with 220 grit sandpaper and reshaped the button at the same time. The stem was smooth when I finished. It was dull and needed a good polishing.I polished it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanded with 3200-12000 grit pads. I wiped the stem down with a damp cotton pad to remove the dust after each pad. I was finished with the stem at this point so I set it aside to work on the bowl. I had decided to use a dark brown aniline stain thinned by 50% with alcohol to darken the grain on the pipe and hide a couple of small fills. I applied the stain, flamed it and repeated the process until the bowl was covered evenly. I wiped the bowl down with cotton pads and alcohol to make it more transparent. I hand buffed it and took the following photos. It was still too dark to my liking. I sanded the bowl with micromesh sanding pads to make it more transparent and to see if I could make the grain pop. I sanded it with 1500-2400 and took these photos. It was getting there. I continued to sand it with 3200-12000 grit pads to polish it and give it a shine. The next photos tell the story. The bowl was looking better and better. It is at this point that I made a decision that would inevitably cost me. That results of that decision turned out to be a mistake that made a lot more work for me! I put the stem on and decided to work on sanding out the inside of the bowl to remove the polishing compound and remnants of cake. Stupidly, I put the stem on the pipe to enjoy the look of the combination while I worked. Wrong thing to do! Understand, I was sitting at my work table, the top of which is a meter above the floor. I was carefully sanding the bowl interior so as not to damage the nice stain on the rim. Somehow, the pipe wiggled free from my hands and fell to the floor. If you could have watched it and my face at the same time you would have seen the look of horror on my face as it dropped to the floor. That horror changed to a moment of dread as I watched it bounce and heard a snap and watched as the bowl and stem went in opposite directions. I quietly picked up the bowl and stem. The tenon had snapped off in the mortise. It was a clean break. I don’t know about you but I find Lucite is much less forgiving than vulcanite. I have had pipes with vulcanite stem hit the floor with not breakage but not so with Lucite. It seems that the tenon inevitably snaps. Well this one certainly did.I sat and looked at it for a long time just sick at the thought that a pipe I was basically finished with was in pieces on my table. I know how to replace a tenon; that is not a problem. I just did not want to have to do that on this pipe. However, my own stupidity and carelessness had successfully sent me back to work on this pipe. Ahh well… just as well call it a night. Perhaps a good night’s sleep would give me better perspective on this new problem!

I woke up early this morning and dragged my feet about going back to work on the pipe. I think I was hoping at some level that it had not actually happened. I sipped my coffee as long as possible postponing the inevitable. I talked with my eldest daughter who is in Kathmandu for work. I took the dog for a walk around the yard… but finally I made to the basement and the work table. It was not a dream the tenonless stem and the bowl was sitting waiting for me.

I used the Dremel to remove the remnants of the old tenon that were on the face of the stem. I flattened it against the topping board. I went through my assortment of threaded Delrin tenons until I found one that was slightly larger than the broken one. I needed to reduce the diameter slightly to make it work but it would do!I set up my cordless drill and put in a bit slightly larger than the airway and turned the stem onto it by hand. The first photo below shows the bits I used as I repeated the process until the hole was large enough for me to use a tap to thread it to match the tenon. The second photo below shows the last drill bit I used the piece of tape on the bit is to show me how deep I needed to go with the bit to accommodate the new tenon threads.I roughened the tenon surface so I could grip it enough to turn it into the newly drilled stem end. It was a good fit. I painted the end with some epoxy and turned it back in place and set it aside to cure and harden.Once the tenon was set firmly in place I used the Dremel and sanding drum to reduce the diameter to a close fit. I finished the fitting with 180 and 220 grit sandpaper. I polished the new tenon with micromesh sanding pads. Now came the telling moment. Would the stem match up with the shank? Would the fit be tight against the shank end? Even though I have done this many times I always have the same questions. I placed the new tenon in the mortise and carefully pushed the stem against the shank end. It was a very close fit and all I would need to do was sand the left side and top a little bit to make the fit even better. I was relieved and happy. I sanded the stem with 220 grit sandpaper and cleaned up the fit. I was almost back to where I was last night before the pipe dropped and the tenon broke. I have to polish the stem once again but the stem fits well. I took photos of the pipe at this point to check it out. The newly fit stem and the stain on the pipe worked well together. Now to polish it all and get it finished. I polished the bowl and stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads to raise the shine.I buffed the pipe and stem with Blue Diamond on the buffing wheel. I gave it multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen that shine. The finished pipe is shown in the photos below. I am pretty happy with the way it turned out – even with the detour. The stain accomplished what I hope it would in making the grain pop. The grain stands out like it never did in the pipe when I received it. Now it is visible. It is a nice looking pipe that feels good in the hand. Thanks for looking.

Sandblast Reveals Stunning Grain on a GBD Concorde 9438

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Blog by Steve Laug

The next pipe I brought to the table had two major attributes that piqued my interest. The first was that it has an amazing sandblast (or is it a combination blast and rustication?). The second thing was that it was a pipe in my favourite GBD shape that I think nobody does as well as they do – the 9438 Rhodesian. The pipe is stamped on the smooth underside of the shank GBD in an oval and next to that Concorde. Running along the shank stem junction it reads 9438 and Made in France. The logo is stamped into the left side of the saddle portion of the stem. The next photos show what the pipe looked like when it arrived in Idaho before my brother started cleaning it for me.Jeff took some close up photos of the bowl, rim and stamping to show the condition and the brand of the pipe. Those of you who love the 9438 did not need to see the stamping to confirm the shape but here it is. The finish was dirty with lots of debris in the grooves and crevices on the bowl and shank. The rim had a tarry build up on the back half where the cake was overflowing the bowl. The mortise was so dirty that the stem no longer seated against the shank. The GBD oval was stamped on the side of the stem and did not have a brass roundel as some of the earlier ones did.The stem was oxidized and there was tooth chatter on both the top and bottom sides near the button.The finish was a new one to me. I have not worked on a Concorde before so I wanted to learn a bit about it. I was not sure if it was a sandblast or a rustication or both. I did some searching online and found some things about it however. The GBD Concorde was made in France and was a lower priced GBD. It sported what GBD called a “take-off” brown/black stained sandblast. The top three pipes (ABC) in the photo below are from a 1976 Tinderbox Catalog I located on Chris’ Pipepages. The weblink for the pages is shown in the link that follows: http://pipepages.com/2tinderbox3.htm

The pipe I was working on was “B” in the photo below. The finish on mine was very similar but mine did not have the brass roundel on the stem as the one in the photo does. On the second page of the catalogue there is a description of the pipe. It is a little hard to read but here is the text: “GBD Breaks with Tradition and Forges Bold New Designs. A.B.C. Concorde – This latest innovation from GBD’s French factory, the Concorde, offers exceptional value in the popular price range and features a most novel “take-off” process.” The catalogue lists the retail price in 1976 at $12.50. I have a sense of what they mean by the take of process in looking at the finish. It appears that the pipe has a dark brown stain applied to the bowl. It is buffed off the high spots on the pipe giving it a contrasting appearance. At least that is what I think is meant by the take-off process. When I received the pipe it was clean inside and out. My brother had done a great job cleaning out the grime and debris. The stem fit in the mortise perfectly and all looked good. The finish was clean and faded and the oxidation on the stem had come to the surface so it was ready for me to move ahead with the restoration. I took a few photos of the pipe so you could see what it looked like when it arrived in Vancouver. The rim looked much better but still had a bit of debris on the back side. It was nothing that a little sanding with micromesh could not cure. There is some stunning grain on the rounded rim top and on the smooth parts of the bowl. There is also some peeking through the sandblast. This is a beautiful pipe and one I may well hold onto.The oxidation on the stem had been brought to the surface by the cleanup. It definitely appears worse than it did in the earlier pictures but the difference is that the oxidation is on top now and easier to deal with. The tooth marks and chatter on the stem are visible in both photos.I polished the rim and the high surfaces of the bowl with a fine grit sanding block and with 1500-4000 grit micromesh pads to raise a shine. I gave it a coat of Conservator’s Wax and hand buffed it with a shoe brush and cloth. The photos below show the bowl after that simple treatment. I sanded the stem with 220 grit sandpaper, carefully avoiding the area around the GBD Oval stamping. I did not want to damage that. I polished the stem with 1500-2400 grit micromesh to begin bringing the shine to the stem.I rubbed the stem down with Obsidian Oil and did something I probably should have waited to do. I cleaned around the area of the stamp with a damp cotton pad. I applied some Rub’n Buff European Gold to the stamping and rubbed it off the surface with a cotton pad. The second photo below shows the stamp when I had finished the first application. I can justify this step by saying it is actually easier to see the stamp with a little gold in place so that I can carefully polish around it. I repeated sanding the stem with 1800-2400 grit micromesh sanding pads.I polished it with 3200-12000 grit pads and gave it a coat of Obsidian Oil after each set of three pads. The shine was beginning to come through. I gave it a final coat of oil after the 12000 grit pad and set it aside to dry. I buffed the pipe with Blue Diamond to polish the stem and remove the scratches that still remained on the stem. I lightly buffed the bowl to raise a shine. I gave the stem several coats of carnauba wax and the bowl several coats of Conservator’s Wax and buffed the pipe with a clean buffing pad. The pipe began to truly shine. I hand buffed it with a microfibre cloth to deepen that shine. The finished pipe is shown in the photos below. It is really a beauty and one I am thinking seriously of adding to my own collection… ahh well… we shall see. Thanks for looking.

French Made Bruyere Garantie Bent Billiard from Burgas

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Blog by Dal Stanton

I received Gary’s email when he and his wife were visiting the Bulgarian city of Burgas on the Black Sea coast. Ever since I started restoring pipes, Gary, my colleague living and working in Plovdiv, has kept his eyes open during his travels. He’s found some very nice pipes for me. The two he found at the antique shop on the main walking street in Burgas were possibilities so he landed them for me. The larger bent billiard in the pictures he sent is on my work table now. I chose it because I’m hoping for a project that doesn’t appear to be in too much need!The only marking on the pipe is stamped on the left shank and it says, “BRUYERE” over “GARANTIE” which I’ve understood as a rather generic marking used by several manufacturers from different continental countries in Europe. On a hunch, I looked up the generic marking in Wilczak and Colwell’s manual, “Who Made That Pipe?” and was surprised to find a semi specific listing: UNK France. With an ‘unknown’ maker, but because of the spelling, they identify the French origins. Odds are, if from France, then most likely the place of origin is Saint-Claude. After receiving the pipes from Gary, I put the French made, 3/4 Bent Billiard on my work table in Sofia, and take these pictures to fill in the gaps. The grain on this larger stummel is outstanding – much motion and flow. Standing out is the bull’s eye wraparound knot grain perfectly situated to highlight the elbow where shank and stummel meet and blend (pictured above). The stummel surface has several dents and some cuts from normal wear and grime collection. The rim has some oil residues but like the stummel surface, has its share of normal wear dents. The cake in the chamber is very light and the remnants of the last smoke are still evident – a blend of sorts (pictured below)! The stem shows light oxidation and tooth chatter primarily on the lower bit. The button and slot look good. To start the restoration and cleanup of the Bruyere Garantie Bent Billiard, after inserting a pipe cleaner through the stem, I put the stem in the Oxi-Clean solution to soak, working on the oxidation. With stummel in hand, I clean out the old tobacco from the chamber with the pipe nail tool.With the Pipnet kit, I ream the cake to the briar for a fresh start. I use the two smaller of the 4 blades available in the kit and follow this by using the Savinelli pipe knife to fine tune the ream by strategically scraping the chamber wall. To clean the chamber wall, I wrap 240 grit paper around a Sharpie Pen and sand the chamber and then use a cotton pad wetted with isopropyl 95% to remove the carbon dust. Looking at the cleaned chamber, it looks good. With the chamber finished, I turn to cleaning the internals of the stummel with cotton swabs and pipe cleaners dipped in isopropyl 95%. It does not take long and pipe cleaners and swabs are coming out clean. Now turning to the cleanup of the surface of the stummel, I use undiluted Murphy’s Soap with cotton pads and a bristled toothbrush to clean the grime off the briar surface. Murphy’s does a good job cleaning wood of grime and old finish. I rinse the stummel with tap water careful not to flood the internals with water. I inspect the rim and surface with things cleaned up and take some close-ups of dents and marks showing signs of wear – a well-smoked and liked pipe. The pictures show the cleaning and surface inspection. To address the stummel rim and surface, I use a medium grade sanding sponge to remove as many of the imperfections as possible. I use this sanding sponge to perform a gentle topping of the rim to remove the dents. I follow with a light grade sanding sponge and I also freshen the internal rim bevel using first 240 grit paper followed by 600. The clear majority of the nicks and dents have been removed. Those that remain will be an ongoing testimony of the years this pipe has spent serving his steward! The pictures show the progress. I’m ready now to fine-tune the stummel by sanding with micromesh pads 1500 to 1200. I first wet sand using pads 1500 to 2400. After completing the wet sanding, I detect some fills that have softened. This probably resulted from the water on the stummel and the fill material was only water based. Two were on the rim and a few more on the side of the stummel. Using a sharp dental probe, I dig out the old fill that at this point has the texture of wet clay. Pictured is the completion of the first 3 micromesh pads and the beginning of a small detour – such as life! The detour requires that I mix briar dust and super glue to make a more durable fill than what I just removed. After filling the holes, I’ll then need strategically to re-sand the patches and return to the micromesh pads. While I’m at it, I detect a few more fills and clean them out. These ‘factory fills’ are normal and reveal that one seldom finds a perfect block of briar without some imperfections. The most challenging patch will be the rim. I begin by wetting a cotton pad with isopropyl 95% and wipe down the stummel – I want it clean and free of residue fill material. I then use a pipe nail and scoop out an enough briar dust on an index card that serves as my mixing pallet. I then add a small puddle of regular superglue next to the briar dust and use a toothpick to begin mixing the putty by drawing dust into the puddle of glue. When the consistency of the putty is about like molasses, I use a flat dental spatula to apply the briar dust putty to the holes. I leave excess putty over each patch in anticipation of sanding it down flush to the briar surface. I use an accelerator spray to shorten the curing time for the patches. It takes me two batches to fill the holes. The pictures show the progress. I decide to let the stummel rest a bit as the patches cure and work on the stem. I remove the stem from the Oxi-Clean bath that it’s been soaking in for several hours. The oxidation has ‘surfaced’ on the vulcanite stem and I use 600 grit paper and wet sand the stem to remove the oxidation after remounting the stem and stummel with the plastic disc separator. This helps avoid shouldering the stem. After completing the sweep with 600 grit, I look at the lower bit where there was tooth chatter and some dents. I use 240 grit paper to sand these out. One dent was refusing so I dropped a bit of Black CA glue on it and applied some accelerator spray to cure it quickly. After a bit, I returned to the patch with 240 grit paper to smooth it and blend it with the vulcanite. I follow using 600 grit sanding paper and then finish this phase by buffing the entire stem with 0000 steel wool. The pictures show the progress. With the stem in front of me, I decide to move it to the micromesh phase. Using micromesh pads 1500 to 2400 I wet sand the stem. When I complete this first cycle I realize that I forgot the clean the internals of the stem! Call me anxious…. Holding the stem with paper towel, I gingerly use pipe cleaners dipped in alcohol 95% and then with cotton swabs I clean out the filter cavity. Thankfully, the stem was in pretty good shape. Back to the micromesh process. I follow this by dry sanding with pads 3200 to 4000 and then 6000 to 12000. I follow each cycle of 3 pads with an application of Obsidian Oil which deepens the color and revitalizes the vulcanite. The pictures show the progress – looking good! With the stem restoration complete, I turn to the stummel again. I use a flat needle file to begin the process of bringing the excess briar dust putty down to the briar surface. I start with the rim patches and move around the stummel. After using the flat needle file, I use 240 grit paper on each patch to bring it down to the surface. I finish the sanding and blending with 600 grit paper. At this point, I notice some air pockets in some of the patches. I spot drop a small bit of superglue in each and spray it with accelerator. After a few minutes, I sand down the superglue fills very quickly with the flat needle file, then 240, then 600. I take pictures along the way. With my day ending, I want to clean the stummel internals further using a kosher salt and alcohol soak. I fill the stummel with kosher salt and I cover the bowl and give it a shake to displace the salt. I use kosher salt and not iodized salt as it does not leave an iodine aftertaste. I stretch/twist a cotton ball and feed it into the mortise acting as a wick to draw out the oils during the soak. I situate the stummel in an egg carton and using a large squeeze dropper, I fill the bowl with isopropyl 95% until filled. I wait a few minutes as the alcohol is quickly drawn down. I top it off again with alcohol. I turn out the lights – another day complete. The next morning, the kosher salt and alcohol soak did its job. The salt and cotton wick are discolored indicating a not too dirty stummel giving up more gunk. I thumped the stummel on my palm (not table!) and the expended salt goes into the waste. I wipe the chamber with a paper towel and run bristle brushes of differing sizes in the chamber, through the mortise and draft hole to remove all the salt. It’s looking good and the new steward of this Bent Billiard will enjoy a sweeter taste as a result. To get a bird’s eye view of the project, I rejoin the finished stem with the now patched stummel. The more I study the grain on this pipe, the more I like it – especially the lower horizontal grain encompassing the stummel’s heel then transitioning through the elbow of the shank merger. A very pleasing visual as one cradles the ample Billiard bowl in his (or her!) palm. Imagination aside, time to get back to the stummel micromesh process. Since I had already completed the first 3 micromesh pads, I wet sand with these again, but focus on the rim and stummel patched areas. After wet sanding with pads 1500 to 2400, I apply a stain stick to the patch on the stummel. Because of the sanding, this area is lighter than the surrounding patch of briar. I apply some stain, let it dry, and wipe it with a bit of alcohol on a cotton pad to blend. Then, I continue with dry sanding with pads 3200 to 4000 and then finishing with pads 6000 to 12000. I am amazed at how a natural grain can achieve such a gloss through this process – wax is not needed! To me, the difference between the character of this gloss and the ‘gloss’ of an acrylic finish is the difference between a high-end HD flat screen and a so, so TV – color, but not the same sharpness or reality. When one looks at grain through an acrylic finish, you’re looking through a film creating the shine not the grain itself, as is with a natural grain gloss – the real deal. The stains we apply then, do not create a film over the wood but colors it to help hide imperfections, etc., – a big difference. The pictures show the source of my amazement and reflections. With the micromesh pad cycles completed, I confer with my wife about the finish. Yes, I often ask my wife’s opinion at this point because of her eye for beauty and colors. Originally, I had been thinking of keeping with the original color bent – toward more reddish tones. After our conference, because of the beauty of this grain as is, I will stay with brown, leather tones consistent with the natural grain. I had avoided the nomenclature during the sanding processes and there was still residue of the older color. I use acetone (yes, the yellow label is acetone in Bulgarian!) with a cotton pad and work on removing the reddish finish. I’m not totally successful, but I don’t think what is left will make a difference. To stay in the brown/leather tones, I decide to mix 3 parts Fiebing’s Dark Brown Leather Dye with 1 part alcohol with a large bulb dropper. I want the finish on the darker brown side to blend the briar dust putty patches, but light enough so that the grain is showcased. To prepare the stummel, I first wipe it down with a cotton pad wetted with isopropyl 95% to clean the surface. After mounting a narrowed cork into the shank as a handle, I warm the stummel with a heat gun to expand and open the briar allowing it to absorb the dye more efficiently. I then liberally apply the dye mixture to the stummel with a folded pipe cleaner seeking full coverage. With a lit candle, I then ‘fire’ the stummel, igniting the alcohol in the dye which sets the stain. After a few minutes, I repeat the process concluding with firing the stummel. I then put the stummel aside to rest for several hours before continuing. The pictures show the progress. After several hours, I’m ready to unwrap the crust encasing the stummel resulting from the fired dye. I mount a felt buffing wheel on the Dremel, set the speed of the Dremel at the lowest, and use Tripoli compound’s abrasive characteristic to remove the crust. I first purge the wheel with a tightening wrench, to remove old compound and to soften the felt wheel. I rotate the felt buffing wheel over the surface without a lot of downward pressure. The speed of the Dremel and the compound do the work. To reach the difficult angle between the shank and bowl, I switch to a smaller felt wheel. After finishing with the Tripoli compound, I wet a cotton cloth with alcohol and wipe down the stummel to both lighten the aniline stain and to blend it. Following this, I switch to a cloth buffing wheel and turn the speed up from 1 to 2, approximately 40% of full speed, the fastest being 5, and apply Blue Diamond compound in the same manner as the Tripoli. I notice a few bright spots on the surface as well as around the nomenclature where the stain did not set consistently. I applied a bit of black Fine Point Sharpie Pen and darker stain sticks to blend the areas. I go over these areas again with the Blue Diamond buffing wheel to blend the spot staining. It looks good. I then buff the stummel with a flannel cloth to clean it of compound dust before applying the carnauba wax. Switching to another cotton cloth buffing wheel dedicated to carnauba wax, I reattach the stem to the stummel and apply the wax at the same 40% speed. I apply 2 cycles of carnauba to the surface and stem, then I switch to a clean Dremel buffing wheel and buff the pipe yet again. Finally, I give the pipe a rigorous hand-buffing with a micromesh cloth.

This French, probably Saint-Claude, made Bruyere Garantie Bent Billiard is stunning – the grain is beautiful. As I mentioned before, I am drawn to the heel of the stummel, at the elbow where stummel and stem meet – the knot grain perfectly situated there is amazing and says something about the eyes and judgment of the pipe maker who chose the briar block and could see what it would become. I’m very pleased with the results of this pipe. If you would like to adopt this classic Bent Billiard, look at my store front at The Pipe Steward. The sale of pipes benefit the Daughters of Bulgaria, an organization we work with helping women (and their children) who have been sexually exploited and trafficked. Thanks for joining me!

Cleaning up the last of the five Gourd Calabashes

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Blog by Steve Laug

Well, I have come to the end of restoring the five gourd calabashes that my brother and I picked up on my recent trip to Idaho. This final one is very similar to the previous one that I cleaned up. I think it may also be a Pioneer Gourd Calabash but I have no way of proving it one way or another. The gourd on this one is a bit longer and has a slightly different bend than the previous one. The shank cap and extension is identical. The stem is different and it may well be a replacement. The pipe had been lightly smoked as is evidenced by the internals of the bowl and shank. However, it has been roughly handled. The bowl was darkened and scratched and there were chips missing on the outside edge. Fortunately they were not too deep and could be addressed but they were present nonetheless. This calabash was externally in the worst shape of the five but as I looked it over I could see that there was a lot of promise left in it and the bowl could be polished and smoothed out. The next four photos show the condition of the pipe when I brought it to the work table. I took the pipe apart to get a look at the parts. The inside of the gourd was surprisingly clean. In fact it looked barely smoked. This made me wonder if the bowl was not a used replacement bowl from another pipe. The cork gasket was also new and had been replaced. It was dry and hardened but still had not cracked or broken. The top of the bowl was in rough shape. There were some scratches and the burn marks were all around the inner edge of the bowl. I took a close up photo of the bowl top and edges to show more clearly the kind of damage that would need to be addressed in cleaning this one up. You can see the nicks on the inner edge of the bowl and on the top. The burn marks went all the way around and out into the surface of the bowl. The scratches on the top are visible and many. The second and third photo below show the nicks in the out edge of the bowl. It looked to me that the bowl had been dropped some time in its life. There were two missing pieces and there were also a lot of scratches all the way around the outer edge of the bowl. I sanded out the as many of the scratches as possible with 220 grit sandpaper. I smooth out the missing chips on the edge of the bowl and reshaped the rounded edge of the bowl so that the chips were no long visible. I polished the meerschaum with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I buffed the bowl with Blue Diamond to polish it to a shine. By the time I was finished most of the scratches and damage had been repaired and the bowl looked far better. I greased the cork with Vaseline to revitalize it and soften it. I rubbed it down and let it absorb before giving it another coat. Once it had been absorbed the cork was softer and more flexible. The bowl seated very well when pressed into place.I waxed the gourd with Conservator’s Wax and buffed it by hand with a soft cloth. I repeated the process and after buffing it with the cloth hand buffed it a final time with a microfibre cloth.I pressed the bowl into the gourd and it fit really well. The next two photos show the polished bowl and gourd. The pipe is already looking far better than it did when I started the refurbish on it. There is a shine to it now.I cleaned out the shank, the mortise and the airway in the stem with pipe cleaners, cotton swabs and alcohol. It was remarkably clean which made me more certain that the pipe itself was unsmoked and a used replacement bowl had been added later.I polished the unused stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads. I buffed the stem with red Tripoli to remove the light oxidation and then finished dry sanding with 3200-12000 grit pads. I gave the stem repeated coats of Obsidian Oil after the first set of pads and the buffing and after each set of three pads after that. I gave it a final coat after the sanding with the 12000 grit pad and then set it aside to dry. I gave the stem multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I removed the bowl and carefully buffed the gourd with a clean buffing pad to raise the wax shine on it as well. I put the pipe back together and hand buffed it with a microfiber cloth to deepen the shine. The pipe looks really good now that it is finished. You would be hard pressed to find the damaged areas on the bowl sides and the scratches on the rim top look really quite good. The bowl has a light patina that remained after I waxed it with beeswax. It is a beauty and will serve someone well. It will be available on the rebornpipes store shortly. If you have been looking for a gourd calabash this one may well fit the bill. Thanks for looking.

Breathing New Life into a No Name Gourd Calabash

1 Reply

Blog by Steve Laug

Having finished the first three gourd calabashes that my brother and I picked up on my recent trip to Idaho I move on to the fourth one. I purposely left the fourth and fifth pipes for last because they came to me in used condition. The bowls and gourds are original. I am not convinced that the stems for either one is original but I will probably never know. The gourd on this one is in great shape. It is significantly lighter in colour and weight than the previous three. The calabash does not have the patina that age and time adds to it. The shank end is made of plastic and includes a cap that covers the end of the gourd and an extension that forms the mortise for a push tenon. It appears that the shank extension is inserted with a plug and glued into the calabash end. I took the pipe apart and took the photo below. The stem was oxidized and there were tooth marks and chatter on the surface of the stem at the button on both sides. The meerschaum cup/bowl had been used. There was darkening on the underside of the bowl and the inside of the bowl had some darkening from smoking. The top of the cup was scratched and nicked from being knocked against hard objects. There was some tar and smoke damage on the inner edge of the rim and the top.The inside of the gourd had been cleaned and showed little wear and tear. There was a new cork gasket on the top inner edge of the gourd. It was dry and hard but undamaged. The shank extension had been well drilled as a mortise for the push tenon stem. It was plastic and was in excellent condition. I took a close up photo of the meerschaum bowl. You can see the darkening from the lighting of the pipe and the scratches in the surface of the bowl top. The inside of the bowl is darkened. The second photo shows the underside of the bowl. It is also slightly darkened. Overall the bowl looks to be in decent shape. The stem on this one was well used. It was oxidized and the tooth marks and chatter were on both sides near the button. Of the four calabashes I have worked on to this point this one has the most used stem. None of the marks are too deep so it should not take too much work to smooth things out.I started by working on the meerschaum bowl. I sanded out the scratches and marks with a well-worn piece of 220 grit sandpaper and then polished it with micromesh sanding pads. I wet sanded the bowl top and edges with 1500-2400 grit sanding pads. I dry sanded it with 3200-12000 grit pads. I buffed it with Blue Diamond on the buffing wheel to polish out the remaining scratches. When I finished polishing the bowl I gave it several coats of beeswax polish and buffed it with a soft cloth and a shoe brush.I rubbed the cork gasket down with Vaseline to soften and enliven it. I let it absorb into the cork and repeated the process until the cork was soft.I waxed the gourd with Conservator’s Wax and when it dried I buffed it and gave it repeated coats of wax. I buffed it with a shoe brush and then with a microfiber cloth to deepen the shine. I cleaned out the mortise and the inside of the shank and stem with pipe cleaners, cotton swabs and alcohol. It did not take too many swabs or cleaners to remove the debris in the gourd and the stem. Inside was in far better condition that the outside of the shank and bowl. I sanded out the tooth chatter and the tooth marks with 220 grit sandpaper until the surface was smooth. I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads and gave the stem a final coat of oil after the last pad. I set it aside to dry. I buffed the stem with Blue Diamond to polish out the last of the oxidation in the grooves of the stem and also to polish out the remaining scratches. I buffed the gourd and the stem with carnauba wax and a clean buffing pad to raise the shine. I avoided buffing the plastic shank extension and merely buffed it by hand with a microfiber cloth. I buffed the entire pipe by hand with the microfiber cloth. The finished pipe is shown in the photos below. It is a smaller pipe than the others I have posted and is comfortable in the mouth and the hand. It will soon join the previous three calabashes on the rebornpipes store. Feel free to contact me if you are interested in adding this one to your collection. Thanks for looking.

A No Name Cumberland Shank Gourd Calabash

Cleaning up an Austrian Aonian Gourd Calabash

Cleaning up a Bit of a Frankenstein English Gourd Calabash

Refreshing a Family Heirloom – a Brunswick Imported Briar Saddle Billiard

5 Replies

Blog by Steve Laug

I had an email conversation with a pipe smoker over in Eastern Canada about a pipe that had been in his family for quite a while. He had inherited it and though he loved it, the pipe smoked wet. We talked about how to clean the mortise and the airway in the stem and shank. He did the cleanup but the pipe still smoked wet. He wrote back and asked if I would have a look at it for him and see what I could do with it. When it arrived I could see why he liked it. The pipe is extremely light weight and the saddle stem and flow of the bowl is perfect. The brand is one that I had not heard of before. The pipe is stamped Brunswick over Import Briar on the left side. There is a nice rusticated wedge on each side of the bowl otherwise the finish is smooth. The photos below show what the pipe looked like when it arrived in Vancouver.The pipe was in decent shape. The finish was a little dirty and there were burn marks on the front outer edge and the left and rear inner edge of the rim top. The rim top also had some dents and nicks in it and some general darkening from being lit with a lighter in the same place each time.I took a close up photo of the rim and bowl to show the uneven cake and the rim top damage. The rim was slightly beveled and the inner edge was undamaged.I took some photos of the stem to try to capture the damage on the underside. It was hard to capture but there were four divots out of the vulcanite on the underside. I have circled their location in red in the photo below. The quality of the vulcanite was very good and the stem was not oxidized. There were a lot of small pits and scratches in the stem surface but it would polish up nicely and have a deep shine. The aluminum spacer was set on the tenon and acted as a thin ring around the shank and stem junction. It was lightly oxidized but also would polish up well.Before I started the clean up of the pipe I decided to do a bit of digging to see if I could learn anything about the brand. I looked on Pipedia and Pipephil’s Stampings and Logos site and neither one listed the brand. I also did a pretty thorough Google search of the brand using different combinations of words around the brand name. That turned up a pipe starter kit that included a new pipe, tobacco and tamper combination. The pipe bore the Brunswick name but it just did not look anything like the pipe or the stamping on the one I had in hand. It was available through the Pipeguys back in 2013 but the link no longer works. Looking at the pipe I do not think that the brand is related.

I turned to a copy of Who Made that Pipe that resides on my desk next to the computer. I looked through the listings and found two different possible makers of the brand – one in France and one in the USA. I have attached a screen capture of the listing from the book.

The American Company is listed as Adrien Brunschwig 1942. I think this is the maker of this particular pipe. The Imported Briar stamp under the Brunswick name leads me that conclusion as it was used in the US after WW2 when briar was once again available for import. I did some more searching for that brand and maker. The only thing I could find was an American wholesaler and manufacturer of household items called Brunschwig & Fils. I suspect that it is possible that like many other post war manufacturers the company had pipes made by an American Manufacturer (or maybe a European one) to sell or distribute to clients. Quite a few companies did that during this era.

The other company, Ruchon & Verguet 1933 is French and is a predecessor to the company that later was became GBD. I looked on Pipedia and found a link to the history of the company that later became Marechal Ruchon & Cie: https://pipedia.org/wiki/Marechal_Ruchon_%26_Cie. The link gave me the following info and certified the link to GBD. Marechal Ruchon & Cie. was a company owned by Auguste Marechal and Ferdinand Ruchon (“& Cie” is the french equivalent of “& Co”) which owned the GBD brand from the end of the 19th century until 1902 when they sold Marechal, Ruchon & Cie. to Oppenheimer Pipe, which in turn changed the name of the company to Marechal, Ruchon & Co., Ltd.. Upon the creation of Cadogan, however, the brand was no more, remembered only in the name of the GBD Marcee pipes made until just after the Second World War.

To me the connection to the French company is unlikely because of the Imported Briar stamp. The rustication on the pipe also would place it in the post WW2 years as that style was pretty prevalent in US made pipes. I had a passing thought that can in no way be confirmed, perhaps the Brunschwig name has been bastardised into Brunswick. It has happened to a lot of Germanic names over time so I would not be surprised. That tie also makes the connection to the American maker very probably.

I think I can say with a good measure of confidence that the pipe is American made in the late 1940s by Brunschwig (Brunswick). I wrote to the owner and asked him if he could give me any information on where his father in law may have picked up the pipe. He wrote back as follows:

Hi Steve,

…As far as I know it was my wife’s father’s pipe, she grew up in Toronto and so as far as I can gather I believe it was made around that area. I am pretty certain that he bought it in Canada though he was in the army and may even picked it up somewhere along wherever he was stationed, but I do think he bought it here. She remembers him as a child smoking it (before he stopped smoking a pipe and switched to cigarettes) so the age is roughly 50+ years old, perhaps a bit older…I couldn’t find any information on it either on any sites I visited, so I don’t think that the Brunswick company is still in operation. I would love to know more about it myself so at the next family get-together I’ll ask around with the few of the old-timers that are still around and see if they can recall anything about it and I’ll pass on any info I come across. I haven’t heard of the brand either, they seem to be very obscure.

She did tell me when I inherited the pipe that she found it in his drawer after he had passed so I don’t think he even smoked it all that often.

He also included a photo of his father in law with this pipe in his mouth. It looks to me like he is wearing a Canadian Army uniform.Now I had the back story on the pipe and a good lead on the name and the maker of the pipe. Those details are things I love to have in hand when working on a pipe. It adds another dimension to the restoration and repair process. The pipe will soon go back to the family and the next generation will carry on the tradition of pipe smoking. It is a reminder to me that we truly do hold our pipes as a trust that can be passed on when we depart. They certainly are made to outlast the sturdiest of us.

I started the cleanup on this one by addressing the issues on the rim top. I decided not to top the bowl but rather just lightly sand out the scratches and nicks. Sanding the top would also minimize the darkening and burn marks on the rim top and edges. There were also some burn marks on the front of the bowl that extended from the rim top down about ¼ inch. I sanded those at the same time and was able to remove much of the damage. I lightly sanded out the tooth chatter on the stem surface and wiped the stem down with alcohol on a cotton pad to remove the dust. I filled in the three remaining divots with black super glue. Once the glue cured I sanded the stem with 220 grit sandpaper to blend the repairs into the surface of the stem.I reamed out the uneven cake with a PipNet reamer and cleaned up the remains with a Savinelli Fitsall Pipe Knife. I took the cake back to bare briar.I rolled a cotton pad and inserted it in the shank to plug the mortise and wick the alcohol back into the shank. I pushed a cotton ball into the bowl and used an ear syringe to fill the bowl with alcohol. I used an old ice-cube tray to hold the pipe upright and left it overnight to draw out the oils and tars in the briar.In the morning I woke to find the cotton ball darkened with tars. It was not the worst I have seen but it drew out a lot.I left the bowl sitting a little while longer and countersunk the end of the tenon to funnel it. I find that the funneled tenon draws the air into the stem and can work to reduce moisture by facilitating air movement. The photo below shows the tenon end after I had cut the funnel. I still needed to sand it but it was ready. I remove the cotton ball from the bowl and ran a pipe cleaner and cotton swabs through the shank.I let the bowl dry and turned my attention to sanding out the patches and repairs on the stem. I wanted to do a bit more blending and smoothing work. I was not ready for the micromesh pads yet as I wanted to use the retort on the pipe before polishing the stem.I finished the stem and put the pipe back together. I set up the retort. I pulled the rubber tube over the end of the mouth piece. I put a cotton ball in the bowl. I filled the test tube 1/3 full with alcohol and lit a candle to heat the alcohol. Once the alcohol gets hot it boils through the stem and the shank cleaning and loosening any remaining oils and tars.I boiled the alcohol through the pipe for quite a while and then stood the pipe up and let the alcohol cool and run back into the test tube. I was amazed at how little grime came out of the shank. I boiled it through a second time and repeated the cooling. This pipe was very clean now.I cleaned up the retort and put it away. I ran a pipe cleaner through the stem and also through the shank to dry out any remaining alcohol. It came out very clean.I touched up the rim and the front of the bowl with a medium brown stain pen to match the colour of the rest of the bowl and hand waxed it with Conservator’s Wax. The rim is looking really good and the burn mark on the front edge is minimized though still showing. I look at those kind of marks as battle scars that tell a story.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final polishing with the 12000 grit pad I gave it a final coat of oil and set it aside to dry. I put the stem back on the shank and took the pipe to the buffing wheel. I buffed the pipe with Blue Diamond to remove any remaining scratches in the bowl, rim and stem. I gave the pipe multiple coats of carnauba wax focusing on the smooth portions. I buffed it with a clean buffing pad to raise the shine. I took the pipe back to the work table and waxed the rusticated areas with Conservator’s Wax. I buffed those areas with a shoe brush. I hand buffed the pipe with a microfibre cloth to deepen the shine. The pipe is finished and ready to go back to its owner to carry on the family connection. I am looking forward to hear how it smokes for him now. Thanks for looking.