Tag Archives: Banding a cracked shank

A Well Travelled 1967 Dunhill Shell Briar LB F/T Billiard

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blog by Steve Laug

The next pipe on the table came to us from a seller on Facebook Instant Collection in Oregon City, Oregon, USA on 03/21/2024. It is a Dunhill Tanshell Briar Billiard that is in good condition. The original stem is on the pipe and it is made for a filter. It is stamped on a smooth panel on the underside of the shank. On the heel of the bowl it is stamped with the shape number LB F/T followed by Dunhill [over] Tanshell Briar [followed by] Made in [over] England 7. After that it is stamped with a 4 in a circle [followed by] T for Tanshell. The stamping is clear and readable. The pipe has a mix of tan and brown stains on a sandblast finish and some amazing grain that the shape follows well. The finish was dusty around the nooks and crannies of the sandblast but otherwise fairly clean. The shank had repaired cracks around the end that actually included about 1/3 of the shank and extended up the shank about ½ inch. The bowl had a thick cake in the bowl and there was lava in the sandblasted rim top or edges. The taper stem was dirty and had tooth marks and chatter ahead of the button. Jeff took photos of the pipe to show what it looked like before he started working on it. He took photos of the bowl and rim top to show how clean they were and of the stem to show the condition of both sides of the stem. The photos of the sides and heel of the bowl show the deep sandblast grain on the pipe. There were some dark spots on the back of the bowl, the rim top and spots on the sides. It is a beauty. The stamping on the heel of the bowl and shank read as noted above. It was faint but it is readable in good light.He took some photos of the cracks in the shank. It is clear and visible. It had been well repaired and the repair was well done. To the naked eye the crack is hidden in the valleys and low areas in the sandblast.One of the first things I like to do is to unpack the stamping and understand each element in it. I turned to Pipephill helpful site (http://pipephil.eu/logos/en/dunhill/shell-briar1.html). The stamping is interpreted as follows: The LB is the shape for a larger thick shank billiard and the F/T is the stem shape – a Fish Tail stem. The Dunhill Tanshell Briar is the finish which is corroborated the S at the end of the stamping. The size of the pipe is a Group 4. The 7 following the D of England gives the date the pipe.Pipephil also has some helpful dating keys on the site that are basically flow charts that you can walk through to date your pipe (http://pipephil.eu/logos/en/dunhill/cledat-en1a.html). I turned to Part 2 of the Dating Key and followed the chart. This pipe has a suffix of 8 following the D in England. It is not raised /smaller so that took me to the section on the chart below (column three) which instructed me that the pipe could be dated by adding the suffix 7 to 1960 which made the pipe a 1967 Tanshell Briar.  I turned to Pipedia’s section on Dunhill Root Briar to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Tanshell
The Tanshell, introduced between 1951 and 1952, was Dunhill’s fourth major finish and its first significant post-war addition to the product line. It is a light tan sandblast, a finish achieved by using Sardinian briar exclusively through the 1960s. As Sardinian briar is considerably harder and denser than the Algerian variety, the resulting sandblast pattern is far more even and regular in its texture.

The development of the Tanshell was not straightforward. According to John C. Loring, the finish was the product of “certain processes… not previously employed”. The pipe was initially slated to be named the ‘Root Shell’, and a stamp to that effect was ordered in May 1951. Ultimately, however, the name ‘Tanshell’ was chosen, though the stamp for the new name was not received until December. This delay explains why most, if not all, Tanshell pipes manufactured in 1951 did not enter retail distribution until 1952 and were consequently stamped with a 1952 date code.

I have also included a chart from the site from Dunhill spelling out the Standard Pipe Finishes and giving short information and a timeline. I turned to work on the pipe itself. Jeff had carried out his usual thorough cleanup of the pipe. He reamed the bowl with a PipNet reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl, shank and stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the bowl off with running water and dried it off with a soft cloth. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. There were dark spots on the back of the bowl, the back of each side and the back of the rim top.  I took a photo of the rim top to show the condition. You can see the clean bowl and darkening on the rim top. The stem came out looking quite good. There are some deep tooth marks and chatter on both sides ahead of the button.I took a photo of the underside of the shank to show the stamping. It is clear and readable as noted above. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It is a nice looking pipe.I started my work on the pipe by dealing with the cracks in the shank. I took photos of the shank cracks. I trickled some clear CA glue into the cracks on the top and underside of the shank. I worked it into the cracks with a tooth pick. I went through my bag of brass bands and found one that fit the shank. It was a snug fit and once glued in place it would pull the cracks tight. I flattened the bottom of the band and put a few spots of glue on the band inside. I pressed it onto the shank for a tight fit. I took some photos of the banded shank. I really liked the look of it and the band worked well to tie the repairs together. I wiped the dark areas on the back of the bowl, rim top and shank with acetone on a cotton pad. I was able to remove the darkening and the bowl was washed out in those spots but it was very clean. I restained the bowl with a brown aniline stain. I applied it with the wool dauber and then flamed it to set it in the grain. I repeated the process multiple times until the colour was consistent all around the bowl sides.Once I had flamed the stain on the bowl I wiped it down with isopropyl alcohol on cotton pads to make the stain a bit more transparent. I wanted to hide the burn and darkening marks and this stain would blend them into the surface a bit more. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I filled in the tooth marks on the top and underside of the stem with a black, rubberized CA glue. Once it cured I used small files to flatten the repaired areas. I sanded them with 220 grit sandpaper to smooth them and blend them into the surface of the vulcanite. I sanded the stem surface with 320-3500 grit 2×2 inch pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Dunhill Tanshell Briar LB F/T Chunky Billiard with taper stem has a beautiful, unique Dunhill Sandblast finish made in 1967. The thin brass repair band adds to this great looking pipe that is in almost new condition. The rich brown washed finish that is identified with some great grain around the bowl and shank. It has some great rugged sandblast that Dunhill specialized in making. The polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Tanshell Briar LB F/T Shell Briar Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will stay with me for a while. I love the thick shank and solid feel of the LB shape. Thanks for your time.

Restoring and Restemming an Angelo Saddle Stem Bulldog

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by Steve Laug

While I was travelling Rob stopped by with a bag containing a pipe that was gift from his daughter. It was a mess with a very thick cake in the bowl, burns and damage to the rim top and inner edge of the bowl. The finish was very worn and the shiny varnish coat was spotty and very damaged. The shank end was coated with a lot of grime and oils and had cracks on the topside of the diamond shank on both right and left sides. The tenon was stuck in the shank and the stem was wrapped in electrical tape to hold it in the shank. The button on the top side was chomped and showed a lot of tooth marks. The underside of the button was cracked and a chunk was missing. The pipe appeared to be a basket pipe from Italy and bore the stamp Angelo on the top left side under the dirt and debris. The crack ran through a portion of it and obscured it. It was a brand I was familiar with and had worked on before. Here are some photos of the pipe as it was initially fit together. I removed the stem from the shank and took a photo of the parts. I also removed the tenon from the shank using a pair of pliers and took a photo of the parts.I took a photo of the stamping on the left topside of the shank and captured crack on that side of the shank as well.Before I started my cleaning up the and crafting a new stem for the pipe I wanted to have a bit of information on the Angelo brand. I personally like to have the background so that when I am working on a pipe I know who carved or made it originally. Then as I work on it I can carry on a dialogue with them (at least in my mind) about my changes. I turned to PipePhil’ site for information (http://www.pipephil.eu/logos/en/logo-a6.html#angelo). I have included a screen capture of the pertinent section and the sidebar information below the photo.Second brand used by the Rovera family (Angelo and Damiano) who produces Ardor, Roverart and Rovera.

I started my work on the pipe by reaming the bowl. You can see the spotty varnish coat of the finish on the bowl and shank in the photos. I started the reaming with a Pipnet Pipe Reamer using the second and third cutting heads to take back the cake to the bare walls. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife to scrape the remnants. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. It looked. much better. I decided to try and remove the spotty varnish coat. I wiped the bowl down with acetone on cotton pads to remove as much as I could. I would need to do some sanding on it as there were still dark spots on the finish that would need to be removed. I went through my bands and found a ferrule style diamond band from the shank end. It was a good fit from the look of it. I heated it with a lighter and pressed it onto the cracked shank. It fit very well and brought the cracks together. It slight covered the “o” on the end of the Angelo stamping. I sanded the top of the bowl with a folded piece of 320 sandpaper to clean up the rim damage and the inner edge. Once it was flattened I used a wooden sphere to further clean up the rim top and to minimize the damage on the inner edge of the bowl. I sanded to remove the darkening around the rim and inner and outer edge of the bowl. It is frustrating, but I forgot to take photos at this point so I posed the bowl after my polishing to show what I had done.I stained the bowl with dark brown aniline stain (Feibings Shoe Dye) and flamed it to set it in the briar. Once the stain cured, I sanded the bowl with sanding pads – 320 -3500 to smooth out the finish and remove all the scratches and excesses. Once again, I forgot to take these photos. I think I am out of the habit of photographing the pipes as I work on them. After sanding the bowl with the 320-3500 grit sanding pads I moved on to polish the briar with 1500-12000 grit sanding pads. I wiped it down with a damp cloth to remove the dust and debris left behind. I rubbed the bowl down with Before & After Restoration Balm and set it aside to let the product do its work. After about 10 minutes I buffed it off with a soft cloth to polish the briar. The pipe bowl and polished band looked very good. I really am rusty after a month of not restoring any pipes. I forgot to clean out the inside of the shank. I used cotton swabs, pipe cleaners – both bristle and fluffy and isopropyl alcohol to work over the inside of the shank. It is much cleaner now that I remembered to do it!I polished the nickel band on the shank with a jeweller’s cloth to give it a shine and protect it from oxidizing. It looked much better with the shine. I set the bowl aside and turned my attention to the new stem I needed to fit on the pipe. The previous stem (origianal??) had many cracks in the saddle portion, the tenon was loose and the whole thing had been wrapped tightly with electrical tape. I went through my stems and found one that would work well wit the bowl. In the photo it looks longer but it is actually about the same length. The tenon will need to be reduced in diameter and the casting marks removed but the stem should look great once it is finished.The next phojto showed the bowl before I had finished it. I started fitting the stem to the shank before I worked on the bowl finish. I used two files to reshape the tenon. I shortened the tenon to match the depth of the shank with the Dremel and sanding drum. Once I had the length correct and the fit of the tenon correct I put it on the shank and took photos of the pipe to show the new look it had with the new stem. It still needed much more work to smooth out the stem surface but it looked good on the shank with the band. I sanded the stem surface with 220 grit sandpaper. I smoothed out the castings on the sides of the stem and the button surface. I sanded the saddle portion and the top and underside of the blade with the 320 sandpaper. It looked better and the fit to the band on the shank end was very good.I sanded the stem further with 320-3500 sanding pads. I worked on the surface of the stem to give it a smooth finish. The finish on the stem was getting smoother with the work.I polished the stem with 1500-12000 grit micromesh sanding pads. It began to take on a rich glow and the surface was very smooth. This reworked and restemmed Angelo Straight Bulldog has a beautiful finish now that the varnish coat has been removed and the bowl restained. It truly has a new lease on life. The medium brown/black finish gives depth to the grain around the bowl and shank. The newly fit polished black vulcanite stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Angelo Straight Bulldog is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.66 ounces/49 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. The fellow who dropped it off will pick up his pipe on the weekend. I am looking forward to seeing what he thinks of it.

Repairing a Broken Tenon and Cracked shank on a Rusticated Kriswill Bernadotte Design 1210

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Blog by Steve Laug

I decided to put my hand to something different this afternoon. I have been working on a lot of pipes that Jeff and I have purchased. The one on the table this after was a pipe that I received for repair from a fellow in Toronto. We had been chatting via email and phone about a nice Kriswill Handmade Bernadotte that he had purchased. When it arrived in Toronto the stem was stuck in the shank and in trying to remove it he had managed to snap the tenon in the shank. He wanted me to repair the tenon for him so I told him to ship it my way. He did a thorough cleaning of the bowl, shank and stem so it was in good condition. It arrived this week and I brought it to the work table and looked it over and put it back in the box. Today, Sunday afternoon I was ready to tackle the task. I took some photos of the bowl and the stem to give a sense my first impression as I looked at quickly.

Here are my thoughts as I turned it over in my hands. The pipe has a conical shaped bowl that is pretty clean. There was little or no cake on the walls. The rim top was rusticated and quite clean. There was an inward bevel on the rim edge that was also clean and excellent condition. The shank was triangular with a smooth band on the shank end. There was a smooth panel on the underside of the shank that was stamped Kriswill [over] Handmade [over] in Denmark. That is followed by Bernadotte in script [over] Design in block letters. There is the shape number 1210 stamped on the end of the shank right along the edge. The tenon was snapped evenly in the shank leaving just a little bit of debris on the stem end. The tenon was stuck and I would need to do the freezer trick to remove it. The stem was lightly oxidized and there was debris and sticky marks from price tags on the stem surface. There were light tooth marks on both sides just ahead of the button. It really is a beautiful little pipe. I took a photo of the stamping on the smooth panel on the underside of the shank. It is clear and really readable as noted above.To start my work on the pipe I decided to pull the broken tenon from the shank. I used a screw and tuned it into the airway and it was very tight. I put the bowl in the freezer for 30 minutes and when I took it out the screw easily removed the broken tenon from the shank. I took photos of the process. Before I went any further in the process I decided to do a bit of background work on the pipe. I turned to Pipephil’s site first (http://www.pipephil.eu/logos/en/logo-k3.html). I did a screen capture of the section on the Kriswill Bernadotte Handmade in Denmark pipe. I have included it below and the pertinent sidebar information below that.Kriswill is a brand of Kriswork Briar Trading, in Kolding (Denmark) established about 1955.

Some of Kriswill pipes were designed by Sigvard Bernadotte, Swedish prince and brother to the late Queen Ingrid of Denmark. He collaborated with his Danish partner Acton Bjørn.

At the end of the quote above there was a link to the photo below. It is a series of portraits of Sigvard Bernadotte the designer of the pipe that I am working on.

I turned to Pipedia (https://pipedia.org/wiki/Kriswill) for more detailed information. There is a great writeup there on the history of the brand that is fascinating. I have quoted the pertinent section below. I have also highlighted the connection to Sigvard Bernadotte in red in the last paragraph. He is one who designed his own series of pipes for Kriswill.

Kriswill began immediately after World War II. Karl Robert Kris, an engineer for the shipping company AP Møller at the time, was in port (undoubtedly in the Mediterranean) when he encountered a shipment of briar. The briar blocks awakened his curiosity and he took some home. About this time the the shipping trade become difficult due to the war, causing Kris to consider other business opportunities. In 1947, Kris (then 47 years old) established himself as a pipe maker in his hometown of Kolding.

Kriss started his pipe making operation in a house located at Haderslevvej 115 in Kolding, and was soon joined by 3-4 employees. The pipes were sold under the name Rocky and supplied the domestic market. Within 6 months the company had grown, more employees hired, and their sales expanded to markets abroad.

Due to increasing production and marketing, Karl Robert Kris decided in the mid-1950s to expand. An entirely new factory was built at Sdr. Ring road on the outskirts of Kolding. At that time the pipes were branded Kriswell. That name did not last long, however, as Stanwell believed that name was too close to theirs. The compromise was to change the name to Kriswill. Kriswill soon grew to become a serious competitor to Stanwell, especially in the export markets. The Kriswill factory logo, stamped on the stem, became the stylized compass rose – as a reference to the manufacturer’s maritime background.

Kriswill pipes excelled in design and craftsmanship. Karl Robert Kris was not afraid of new designs and had a good eye on the US market, where larger and more innovative designs were increasingly popular. Craftsmanship was given top priority throughout Kriswill’s production. A local designer / architect had designed the first models. Later, the famous architects Sigvard Bernadotte (Swedish prince and brother of Queen Ingrid) and Acton Bjørn designed their own series, which were known as Bernadotte designed.

There was also a catalogue page on the Bernadotte Design line that shows the various pipes in the line. The second pipe down is the Hand carved 1210 which was made in black and in brown.I repaired chip and crack in the underside of the triangle shape stem with black CA glue. I wanted to do this prior to drilling the airway and opening it up for the new tenon end. I set the stem aside to let the repair cure.While I waited for the stem repair to cure I went through my tenons and found one that was very close in diameter to the shank. I reduced the diameter of the portion that would go into the stem with a Dremel and sanding drum. I repeated the process on the end of the tenon that would go in the shank. It was ready for the fit once the repair on the stem had cured and I was able to drill out the airway.I was a bit nervous drilling out the thin walled stem with the repair on the underside. I envisioned it splitting and ruining everything. I used a thin pen knife to begin the process of opening up the airway. I opened it to be large enough to take the first of the drill bits. I put the drill bit in my cordless drill and slowly turned it into the airway. I opened it up with several drill bit until the new tenon end fit in the stem. I cleaned up the airway with a set of needle files to make the airway the same diameter the depth of the drill. The fit in the stem was perfect. I painted the end of the tenon with black CA glue and pushed it in place in the airway. I set it aside to let the glue cure.I set the stem aside to allow the glue to cure. I wanted the tenon to be set in the stem so that once I put it in the shank it would not come out of the stem. I turned my attention to the bowl and shank. The shank had two small hairline cracks in in on the right side of the triangle. It would need to be glued and banded to accomplish a tight repair. I shaped a round brass band into a triangle and sanded it against a sanding board to thin the depth of the repair band. I fitted on the shank and put the stem in place to get a sense of what it would look like. I sent a few picks to the trustee in Toronto to show him what was going on. He approved of the repair.
I glued the band on the shank with some all purpose white glue. I painted the surface of the shank with the glue making sure to get into the cracks. I pressed the band on the shank and wiped off the excess glue with a damp cloth.I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the rusticated finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned to finish the stem. To address the scratches and marks in the surface of the vulcanite I sanded it with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. By the final 3500 grit sanding pad the rim top had a shine.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I always look forward to this part of the restoration when all the pieces are put back together. I put the Kriswill Bernadotte 1210 pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the new brass band on the shank end. The combination of grain and the thin band add some elegance to the pipe when combined with the polished black vulcanite stem. This royalty designed Kriswill Bernadotte 1210 Skater is nice looking and feels great in my hand. The pipe is another light weight that could be clenched and smoked while doing other things as it is very well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.06 ounces/30 grams. This one will be heading back to Toronto soon. I am looking forward to what the pipeman who sent it thinks of this restoration. Lots more to do in this lot! Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next pipeman or woman.

This Amazing Magnum “Malaga” Rusticated Billiard cleaned up extremely well

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Blog by Steve Laug

The next pipe on the table is an interesting Rusticated Malaga Magnum Billiard. Jeff saw it on eBay and purchased it on 12/22/2023 from a seller in Greensboro, North Carolina, USA. It was a large and dirty pipe with grit and grime in the grooves of the rustication. It was obviously someone’s favourite smoker. The pipe is stamped on a smooth panel on the left side of the shank and reads “Malaga”. The rusticated bowl surface had a smooth rim edge and rim top and down about 1/8 inch down the outside of the bowl. There were smooth panels on all sides of the bowl and on the left and right side of the shank. There were tars and oils ground into the surface of the briar. The bowl had a very thick cake that flowed over the top of the smooth rim in a spotty lava coat. The cake in the bowl was thick right up to the top of the rim. It was hard to fully assess the condition of the inner edge. There was a fill on the front of the rim top from the inner edge half way into the rim top. There were also burn marks on the left side of the top edge band on the rim and onto the edge of the smooth panel on the left side. There was a crack in the shank on the right side toward the bottom of the shank. The taper stem appeared to be either vulcanite or hard rubber. There were tooth marks on the top and the underside ahead of the button. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the heavy cake and lava spots on the rim top. The inner edge of the rim had some cake on it. There was also a flaw in the briar on the rim top at the front of the bowl extending from the inner edge to the middle of the rim top. It was a dirty pipe but still a beauty. The hard rubber stem had tooth marks and chatter on the top and underside of the stem ahead of the button. The photos of the sides and heel of the bowl show a unique rusticated finish with smooth panels on the pipe and makes the grain really stand out on the bowl and shank. This bowl shows real promise. Jeff took a photo of the stamping on the left side of the shank centred on the smooth panel. It read “Malaga” as noted above. It was clear and readable.He took a photo of the crack on right side lower on the shank. It is about an inch long and extended from the shank end inward to the rustication.I am including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link (https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/). That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The shank had an inset to take in the tenon and the end of the stem so I would need to fit a stem to sit in the shank. I took photos of the pipe once I received it. I took a photo of the rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top looked very good but there was fill visible on the front of the bowl from the inner edge toward the middle of the rim top. It is visible in the first photo below. The stem looked better, though there were tooth marks and chatter on both sides near the button. I took a photo of the stamping on the left side of the shank to show that it was readable and undamaged by the cleanup work. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.I decided to start working on the pipe by dealing with the crack in the shank. I ran a thin bead of CA glue on the crack and pressed it together. I went through my bands and found a silver band that fit well on the shank. I heated the band with the flame of a lighter and pressed it onto the shank against the padded surface of my desk top. I took photos of the newly banded shank from a variety of angles to give a sense of what the pipe looked like with the bling. The crack in the shank was no longer visible. The band brought the crack back together and it was tight. The only issue once I repair a crack with a band is that the original tenon no longer fits in the shank. I sanded the tenon with a folded piece of 220 grit sandpaper until it fit snug in the shank. I put the stem in place and took photos of the stem in place. The pipe is looking good.I set the stem aside and worked on the bowl top. I repaired the fill and flaw with clear CA glue and briar dust. I worked it into flaw with a dental spatula. Once it had cured I sanded the inner edge to clean up the repair with 220 grit sandpaper. I used a topping board and 220 grit sandpaper to flatten the repair and blend it into the surrounding briar. Once it was flat I used a 600 grit sanding pad to smooth out the surface. I stained the rim top with a Maple stain pen to match the surrounding bowl and shank. I polished the smooth panels on the bowl sides and the smooth rim top with micromesh sanding pads. I dry sanded it with 1500-12000 grit sanding pads and wiped the bowl down with a damp cloth after each sanding pad. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the rustication. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and turned my attention to the stem. I filled in the tooth marks on both sides with black CA glue. I set it aside to cure. Once the repairs hardened I smoothed out the repairs with 220 grit sandpaper to blend them into the rest of the surrounding vulcanite. I set the finished bowl aside and we back to the stem. I started the polishing of the stem with 2 x 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the stem back on the “Malaga” Magnum Rusticated Billiard and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl multiple coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful “Malaga” Magnum Billiard and the hard rubber taper stem and smooth finish combine to give the pipe a great look. I honestly have no idea why it is labeled a second as there are no fills or flaws in the briar. The dimensions of the pipe are Length: 8 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 1 inch. The weight of the pipe is 2.93 ounces/83 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

A Second Pipe from the Old Gentleman’s Estate – A Cracked Shank Whitehall 1B Rustic Apple

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Blog by Steve Laug

I decided I needed a change of pace in my restoration/clean up work. I went through my pipes waiting in the queue and chose pone from a group of four pipes that were given to us by a woman in Columbus, Ohio, USA. It had belonged to her Grandfather who lived from 1882 to 1977. There were four pipes that she sent us from his estate – the metal bowled apple, a cased meerschaum with a broken shank and an amber stem, a Whitehall rusticated apple and a BBB Glokar Fraternity Pipe.Even though I generally pass on Whitehall pipes I decided to work on this one because it came with a great back story. The older pipe man who had used it obviously had enjoyed it beyond measure. Since he passed away in 1977 I knew that the pipe was much earlier than that. It was well smoked, reamed with a knife. And it had continued to be smoked even after the shank crack. I am guessing from the marks on the stem that the crack happened when he tried to remove the stem with a pair of pliers. The stamp on the left side of the shank read Whitehall 1B [over] Imported Briar. The pipe was dirty and well used. The finish had deep grime ground into the rustication around the bowl. The bowl had tobacco debris in it and a very thick cake overflowing as lava onto the rim top. The rim top looked to be in rough condition with damage from reaming and burns particularly on the back side of the edge and top. The stem was vulcanite and fit the cracked shank well. It had oxidation, calcification and deep gouges from pliers just behind the saddle. There were light tooth marks and chatter on both sides ahead of the button. Jeff took photos of the pipe before he started his cleanup work.Jeff took photos of the rim top and bowl to show the condition. You can see the thick cake int eh bowl and the lava coat on the top of the rim. The inner edge of the bowl is a mess and very out of round. It was obviously her grandfather’s favourite pipe even though some of his others were nicer. The vulcanite saddle stem was oxidized, calcified and had deep nicks at the saddle end from what appeared to be pliers. It too was going to take some work. Jeff took photos of the cracked shank to show the condition of the crack. He also took photos of the damage to the stem surface just behind the saddle on both sides where it looks like the stem was twisted with pliers. Jeff took photos of the sides and heel of the bowl to show the composition of the pipe. The combination of smooth and rustication is quite nice. There are Custom-bilt like channels from top to bottom of the bowl and horizontal rustication around the bowl between the channels. The rim top and top half of the bowl are smooth. The shank has horizontal rustication all around leaving a smooth panel on the left side for the stamping. It is quite nice looking. He took a photo of the stamping on the smooth panel on the left side of the shank. You can see that it is readable as noted above.I knew that there was a connection between Block Brothers Tobacco and Whitehall as I have had pipe coupons in boxes of Kentucky Club tobacco but I wanted to verify that and get the details. I turned to the listing on Pipedia for Whitehall and read it (https://pipedia.org/wiki/Whitehall). I quote from the site below.

Whitehall pipes are frequently misunderstood to be a model rather than an actual pipe company, which has led collectors to mistakenly ascribe their manufacture to Civic and Ben Wade (Who Made That Pipe; Wilczak & Colwell, 1997).  In fact, Whitehall refers to the pipe company (not a model), which itself produced models such as the Hialeah, Jumbos, London Hall, and Thermofilter.  The history of the Whitehall Pipe Co., Inc. (Richmond Hill, NY), is a complicated one, involving several parent companies and subsidiaries including Whitehall Products, Inc. (Helmetta, NJ), The Bloch Bros. Tobacco Co. (Wheeling, WV), Helme Products, Inc., apparently all subsidiaries of Culbro Corp. (owner also of General Cigar).  The “Imported Briar” stamp on many of the pipes, and the unmistakable Whitehall logo bearing resemblance to the American-made tobaccos of that brand strongly suggest that these are products made for the Whitehall Pipe Co., Inc., an American company.  There is furthermore no evidence that Civic or Ben Wade outsourced any manufactory of pipes to Italy; nor did Ben Wade manufacture pipes with aluminum screw tenons, paper filter inserts and molded acrylic stems.  For irrefutable proof that the American company Whitehall Pipe Co., Ltd., was, in fact, responsible for these brands, one need only consult the University of California, San Francisco “Truth Tobacco Archives” which clearly links these brands to the company (see image below) [on the Pipedia site]…

When the pipe arrived in Vancouver it was very clean. The briar and stem were spotless. The vulcanite stem looked much better and you can see the gouges in the top and underside behind the saddle. The crack in the shank was also very clean and ready to repair. Jeff had reamed the bowl with a Pipenet Pipe Reamer and cleaned up the bowl walls with a Savinelli Fitsall Pipe Knife. He scrubbed the airway in the stem and shank with pipe cleaners, cotton swabs and alcohol. He scrubbed the exterior of the bowl and shank with Murphy’s Oil Soap (undiluted) and a tooth brush. He rinsed the exterior with warm running water and dried. He polished the briar and stem with a small drop of olive oil. The pipe really looked very good. It was going to be a fun one to work on for my part.  I took photos of the pipe when I brought it to the table for my work. This is what I saw. I took photos of the bowl and the rim top to show the condition. It is clean and the damage is quite extensive. The bowl is very clean and there were nicks, burn damage and cuts all around the inner edge and top. The bowl was out of round due to the damage. The crack on the top left of the shank is also visible in the photo below. The vulcanite stem is clean and the damage visible at the blade where it joins the saddle portion. The button and stem surface ahead of the button is clean and undamaged. I took a photo of the left shank side to capture the stamping on the briar. It is faint but it is still readable. I took a photo of the bowl and shank separated to show the condition of the pipe. It really is a great looking pipe.I started my work on the pipe by addressing the cracked shank. I smoothed out the end of the shank so that the band would fit smoothly and not be hampered by the rustication. I used the Dremel and a sanding drum to get it prepared for the band. I heated the band and pressed it onto the shank end. It fit well and bound the crack tightly together. With the shank repair complete I turned to address the issues with the rim top and edge. I started by smoothing out some of the damage with a folded piece of 220 grit sandpaper. I topped the bowl on a topping board with 220 grit sandpaper to flatten on the damage on the rim top. I used a wooden ball and a piece of sandpaper to give the rim edge an inward bevel and smooth out the top. It looked much better! I filled in the damaged back inner edge of the bowl with clear CA glue and briar dust. The edge was damaged but it did not go deeply into the bowl. I sanded out the inside of the edge with a piece of 220 sandpaper wrapped around a dowel. I smoothed out the rim top with a folded piece of 220 grit sandpaper and bevelled the rim a bit more with the sandpaper. I stained the rim top with a Maple Stain Pen to match the smooth portions of the bowl. It was looking good. I polished the briar with micromesh sanding pads – 1500-12000 grit pads. I dry sanded the briar and then progressively brought a shine to the pipe. It looked really amazing – the combination of rustic and smooth portions of the briar. It is a beauty! I rubbed the bowl down with Before & After Restoration Balm. I worked it into the finish with my fingertips and a shoe brush. The product works to clean, preserve and protect the briar. I let it sit and absorb for 10 minutes. I buffed it off with a soft cloth and then gave it a rigorous buff to raise the shine. It looks good at this point. I filled in the gouges in the stem surface on both sides by the saddle with black CA rubberized glue. Once it cured I sanded it smooth with 220 grit sandpaper and started polishing it with 600 grit wet dry sandpaper.I polished out the scratches left behind by the sandpaper on the stem surface with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with Obsidian Oil on a cloth after the sanding pads. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of Obsidian oil and set it aside to dry. I am really happy with the way that this Whitehall Rusticated Imported Briar 1B Apple turned out. It really is a beautiful looking pipe with a great shape and smooth finished on the upper half of the bowl and rusticated on the lower portion of the bowl and shank. The vulcanite saddle stem turned out very nice. The polished stem works well with the briar both the smooth and rusticated finish. The briar really came alive with the buffing. The rich brown stains of the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Whitehall Rusticated Saddle Stem Apple really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 27 grams/ .95 ounces. I will be putting the pipe on the rebornpipes store in the American Pipemakers Section. If you would like to add it to your collection let me know. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Unique “Malaga” Custom Carved Fluted Bent Egg

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Blog by Steve Laug

Jeff and I have been picking up Malaga pipes for a very long time. It does not seem that long ago that we picked them up for $4 – $5USD each. We purchased an estate of more than 30+ Malaga pipes. It was not long before the brand had our attention. The pipes are very well made and all are oil cured with a “secret” recipe and process.

The next pipe on the table is a “Malaga” pipe that is made in a shape that I would define as a Twisted Bent Egg. We picked it up from a seller on eBay in Bristol, Indiana, USA. It has some great cross and birdseye grain and a tapered vulcanite bent stem. The grain around the bowl and shank combined with the stem make it a stunning pipe. The carver did a great job of uniquely shaping the pipe to follow the grain on the briar. The twists and turns in the bowl are well done and almost seem to be carved for fingers to fit against the bowl either left or right handed. The bowl had a thick cake that overflowed with lava onto the rim and there were scratches and nicks on the top and edges under the grime. The sides of the bowl and shank are very dirty with grime and oils from prolonged use. The stamping on the left side of the shank read “MALAGA” in quotations. On the right side it is stamped in script and reads CUSTOM CARVED. The vulcanite stem had light tooth dents and chatter on the top and the underside of the stem. The button was worn on both sides. Jeff took these photos before he started the cleanup work on the pipe.Jeff took a closeup photo of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The rim top had some lava overflow and darkening on the back of the bowl. There are nicks around the inner outer edges of the bowl and rim top. The stem is oxidized and dirty and there is tooth marks (dents) and chatter on the button edges and surfaces ahead of the button. The shank was too dirty for the stem to fit snugly and it looks like it is poorly fit. I will know more once I have it in hand. He also took photos of the sides and bottom of the bowl and shank to show the beautiful grain around the bowl. The photos show the general condition of the bowl and wear on the finish. It is very dirty but this is another beautiful pipe. Jeff took a photo to capture the stamping on the shank. The photos show the stamping “MALAGA” on the left side of the shank and CUSTOM CARVED on the right side. The stamping is very readable.I am including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – (https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/). That blog also includes a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and the flat surface of the rim looked very good. The inner edge of the rim has some serious burn damage on the front inner edge. The outer edge looked very good. He soaked the stem in Before & After Deoxidizer and rinsed it with hot water. I took photos of the pipe to show its condition before I started my work on it. Note that I will need to bend the stem slightly to fit the bend of the shank.  I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the on the rim top and edges. The vulcanite stem had tooth chatter on both sides near and on the button surface.I took a photo of the stamping on the shank to show how good the condition is. It shows the “MALAGA” stamp on the left side and CUSTOM CARVED on the right side. The stamping is very legible. I took a photo of the pipe with the stem removed to give a clear picture of the character of the pipe. I started my work on the pipe by addressing the darkening on the inner edge of the bowl and the scratching and nicks on the rim top. It looked much better than when I started.I polished the rim top and the briar with micromesh sanding pads. I wet sanded the bowl with 1500-2400 grit sanding pads to prepare the rim top for staining. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I turned to the stem to address the issues on the surface of both sides at the button. I painted the surface of the stem with the flame of a lighter to lift the tooth marks from the surface. I was able to lift them to some degree but they would need to be repaired. I also heated the stem with the flame to soften the vulcanite and bend the stem to match the angles on the bowl. I filled in the tooth marks in the top and underside of the stem with black rubberized CA glue. I set it aside to cure. Once it cured I use a small file to flatten the repairs and blend them into the stem surface. I sanded the stem surface with 220 grit sandpaper to flatten the repairs and blend them into the surface. I started the polishing with 600 grit wet dry sandpaper. I also cleaned up the tenon for a better fit to the shank. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of Obsidian oil and set it aside to dry.This Malaga Custom Carved Twisted Fluted/twisted Bent Egg with a vulcanite tapered stem turned out to be a real beauty. It has great grain around the bowl and the carver really maximized that with the shape of the pipe. Everything about the pipe – the shape of the bowl, the thin flat rim top and the cut of the briar work well to highlight the grain around the bowl sides. I polished stem and the bowl with Blue Diamond polish on the buffing wheel and the grain just popped and came alive. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain took on life with the buffing. The rich oil cured colour works well with the polished vulcanite stem. The finished Malaga Custom Carved Fluted Bent Egg has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. I will be adding the pipe to the rebornpipes store in the American Pipemakers Section shortly. If you are interested in adding this pipe to your rack send me an email or message on Facebook. Thanks for walking through the restoration with me as I worked over another estate pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring and Hand Carved All Wood Rusticated Bent Egg

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Blog by Steve Laug

The next pipe on the table is a bit of an oddity. When Jeff picked it up it was heavy and cool and we thought it might be stone. When I was in Idaho visiting my dad for his 95th I spent some time with Jeff and had some time to examine the pipe. It was heavy and definitely seemed odd. In many ways it was not like stone but the weight and the coloration of the pipe made us question it. I removed the stem and there was grain in the shank end that confirmed it was wood. I am not sure what kind of wood it was but it was wood. It was hand made and there were no stamps or marks on the shank identifying who made it. The rusticated finish was dirty and there was grime ground into the sides and the rim top of the pipe. The right side of the bowl had a whitened spot on it that followed the flow of the egg shape on that side. It was not paint. There was a thick cake in the bowl and the airway in the shank and stem were dirty. The stem was also wood – probably ebony or other dark, hard wood. There were tooth marks on both sides ahead of the button. It obviously had been someone’s favourite pipe and was well used. Here are some photos of the pipe before I started to work on it. I took close up photos of the bowl, rim top and stem. The photos give a clear photo of the condition of the pipe. The bowl is moderately caked and the rim top actually looks quite good. There is some debris in the rustication and some darkening to the top and edges. The stem is in good condition other than the tooth marks on both sides ahead of the button.I removed the stem from the bowl and took photos of the well designed look it has. The proportions are very well done and the pipe is quite beautiful.I started my work on this pipe by reaming the bowl. I started with a PipNet reamer to clean out the cake in the bowl. I cleaned up the remnants of the cake with a Savinelli Fitsall Pipe Knife. I removed all of the cake and checked the walls. They were solid and there was no checking or damage on the walls. I wiped the bowl down with acetone to remove the spotty finish on the wood. It removed the shininess of the finish and some of the stain and the pipe looked better. It also showed some grain patterns in the wood similar to the stem wood. I cleaned out the internals of the bowl, shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners until they were clean. It smelled significantly better once finished.I wiped down the bowl and stem with some Extra Virgin Olive Oil to enliven the bowl and the stem. I rubbed it on and let it soak into the wood. I buffed it with a paper towel. When Jeff looked over the shank he noted a crack in the shank. I took a photo of the side of the and the shank end to show the crack. It is hard to see in the photos. It did not go too deep in the shank end and extended about ½ inch along the top left side.I waited until I returned to Vancouver and then banded the shank with a thin brass band. I heated the ring with a lighter flame and pressed it onto the shank end against my hard desk top. I tapped the flat surface of the shank end with a small tap hammer to make sure the fit was flat against the shank. I took photos of the shank with the band in place. It looks very good with the new bling. I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar or other woods. The product works to deep clean the finish, enliven and protect it. I worked it into the wood with my finger tips and a horsehair shoe brush. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The pipe really began to have a deep shine in the rustication and the grain shines through. The photos I took of the bowl at this point mark the progress in the restoration. It is an unusual looking and pretty handmade pipe. I set the bowl aside and turned to the stem. I sanded the tooth chatter and marks on the surface of the stem with a piece of 220 grit sandpaper and started the polishing with 600 grit wet dry sandpaper. It looked much better.I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad. Obsidian Oil does two things when sanding with micromesh – first it gives some protection to the stem from buildup and second to give the sanding pads bite in the polishing process. I use Before & After Fine and Extra Fine Stem Polish as it seems to remove the fine scratches in the wooden stem. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the wood of the bowl and the stem. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The light rusticated finish around the bowl sides and shank looks great. The wooden carved, fancy, saddle stem works well with the pipe. The No Name Handcarved Hardwood (Ebony??) Egg with a carved wooden stem feels great in my hand. It is a well-balanced pipe. Have a look at it with the photos below. The dimensions are Length: 6 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 inch, Chamber diameter: 5/8 of an inch. The weight of the pipe is 3.07 ounces/87 grams. It is a beautiful pipe that I will soon be putting on the rebornpipes store in the American Pipe Makers Section. It is available if you want to add it to your collection. It was a great smoker and it will give many more years of service.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Repairing a cracked shank and Restoring a Kriswill Danish Clipper 628 Canadian

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Blog by Steve Laug

Not long ago I worked a trade with a fellow for these five pipes in exchange for one that I had here. He sent me photos of the pipes and the deal was struck. The pipes he sent are as follows from bottom to top. There is a W.O. Larsen sandblast oval shank Brandy with a hairline crack in the shank and with tooth marks on the button on both sides, a Bertram Cutty that I had traded with him earlier, a Kriswill sandblast Canadian with a cracked shank, a Viby pencil shank Billiard and a Stanwell Royal Briar wide oval shank Dublinesque Freehand with burn damage on the rim edges and top around the bowl and deep tooth marks on the stem.The next of these I chose to work on today is the last of the group a sandblast Kriswill Danish Clipper Canadian. It is the middle pipe shown in the photo above. It is a great looking sandblast piece with a thin oval shank and normal sized bowl. The blast reveals some interesting grain patterns around the bowl and the shank. The rim top was in good condition and there was some darkening and burn damage on the front inner edge. The outer edge of the rim is in good condition. The bowl had a light cake in the bowl and smells of good Virginia tobacco. There was some grime and grit ground into the surface of the finish. The stamping on the underside of the shank reads Kriswill [over] Danish Clipper [over] Handmade in Denmark. That is followed by the shape number 628. There was a small hairline crack in the underside of the shank level with the shape number and ending just below the 2 in the shape stamp. The stain is dark brown and oxblood and goes well with the thin taper stem. Once it is cleaned up and polished the grain around the bowl and shank will shine. The stem is in good condition with some light oxidation on both sides ending mid-stem which seems to point to having been smoked with a Softee Bit. The surface just ahead of the button looks good and shows no tooth damage. The button edge looks good on both sides. I took photos of the pipe before I did my clean up work on it to show its condition. The photos confirm what I noted above regarding the condition of the bowl and the stem. It a nice looking pipe that will look better when it is finished. I took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above and show that it is in excellent condition. The cake in the bowl is quite moderate and smooth. You can also see the condition of the outer and the inner edge. They appear to be in great condition. I circled the crack on the underside of the shank in red. The stem is in excellent condition with a bit of oxidation ahead of the button mid stem. This is what I look for when assessing a pipe.I took a photo of the stamping on the underside of the shank. It is a readable as noted above.I took the stem off the bowl and took a photo of the pipe to give a sense of proportion of the pipe. You can also see shape of the pipe and some interesting grain around the bowl and shank. There is an aluminum inner tube in the end of the tenon.I decided to do some work on the stamping of this pipe to get an idea of the time period it was carved. I turned to Pipephil’s site for a quick overview of the brand (http://pipephil.eu/logos/en/logo-k3.html). I have included a screen capture of the brand below. From that I knew that the pipe I was working on was post 1970 because of the stamping and the star on the stem.There was also a side bar that gave further information on the brand. It established an end date for the pipe I was working on. It was made before the late 1970s when the company went bankrupt. I knew that it was made between 1970-1978/79. I quote below

Kriswill is a brand of Kriswork Briar Trading, in Kolding (Denmark) established about 1955. Some of Kriswill pipes were designed by Sigvard Bernadotte, Swedish prince and brother to the late Queen Ingrid of Denmark. He collaborated with his Danish partner Acton Bjørn. When the company went bankrupt in the late 1970s it was on a level with Stanwell. Dan Pipe Cigar & Company (Hafenstrasse 30 D-21481 Lauenburg/Elbe, Ge) bought the rights to use the name and it is Holmer Knudsen and/or Poul Winsløw who make the Kriswill line.

Pipedia has a great history write up on the brand (https://pipedia.org/wiki/Kriswill). It gives a great summary of the history. There was also a shape chart included on the site and the shape number 28 Canadian is shown below which is the same shape as the 628 I am working on. It is the third one down on the Kriswill Golden Clipper chart on the far right of the screen capture below.From the background information on the brand I knew that it was made between 1970-1978/79 prior to the bankruptcy of the company in the late 70s. With that out of the way it was time to work on the pipe. 

Sometimes I alter my pattern in restoration to deal with an immediate issue that calls out to me. I decided in this case to deal with the crack in the shank before cleaning up the pipe. I went through my bands and found this band that would work well on the oval shank. It was a round band that I shaped to fit well. The crack in the shank had been repaired prior with super glue and pressed together. I did not need to deal with that again. I sanded the end of the shank with 220 grit sandpaper and removed some of the diameter of the shank to make for a snug fit with the band. The band was just the right depth to not cover any of the stamping on the shank. I heated the band and pressed it onto the shank end. It worked well and covered the sanded portion and bound the repaired crack together. I took photos of the band in place on the shank end. It looks very good and you can see the scratches in the band that I will need to deal with.After the banding I reamed the bowl with a Savinelli Fitsall Pipe Knife. I followed that up by sanding the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. I cleaned the internals of the shank and the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I scrubbed it until the shank was clean and the smell was much cleaner smelling.I scrubbed the external surface of the briar with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed it until the finish was clean and then rinsed it off with warm running water to rinse off the soap and the grime from the finish. I dried it off with a soft cloth and took photos of the pipe. I applied some Before & After Restoration Balm to the briar. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean finish, enliven and protect the briar. I worked it into the briar with my finger tips and a shoe brush. I let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turned my attention to the issues with the vulcanite stem. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process.   I polished the aluminum inner tube with micromesh sanding pads and then put it in place in the tenon. It is shiny and looks new.After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection.The final steps in my process involve using the buffer. I put the Kriswill Danish Clipper 628 Canadian back together and lightly buffed the bowl and stem with Blue Diamond to polish the finish. I polished the vulcanite stem at the same time to polish out the scratches. I gave the bowl multiple coats of Conservative Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The finish around the bowl sides and shank looks great with the rich combination of brown stains. The Kriswill Danish Clipper Canadian feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.09 ounces/31 grams. It is a beautiful pipe that functions as a sitter due to the wide heel on the bowl. I will soon be adding to the rebornpipes store in the Danish Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Refreshing a Handmade in Denmark W.O. Larsen Sandblast Brandy

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By Steve Laug

Not long ago I worked a trade with a fellow for these five pipes in exchange for one that I had here. He sent me photos of the pipes and the deal was struck. The pipes he sent are as follows from bottom to top. There is a W.O. Larsen sandblast oval shank Brandy with a hairline crack in the shank and with tooth marks on the button on both sides, a Bertram Cutty that I had traded with him earlier, a Kriswill sandblast Canadian with a cracked shank, a Viby pencil shank Billiard and a Stanwell Royal Briar wide oval shank Dublinesque Canadian with burn damage on the rim edges and top around the bowl and deep tooth marks on the stem.The first of these I chose to work on today is the Hand Made W.O. Larsen Sandblast Brandy at the bottom of the photo above. It is a classic Larsen Brandy shape with a beautiful, deep and tactile sandblast around the bowl and the shank. The rim top were in good condition and the blast had some darkening but no lava in the blast. The bowl has a light cake in the bowl and smells of good Virginia tobacco. The inner edge of the rim is in good condition. The blast is quite clean with no grime and little dust ground into the surface of the finish. The stamping on the underside of the shank reads W.O. Larsen [over] Handmade [over] Made in Denmark. The stain is a mix of dark and medium browns and goes well with the oval vulcanite stem. Once it is cleaned up and polished the blast will highlight the grain around the bowl and shank. The stem is in good condition with some tooth marks on it. The button area and the surface just ahead is damaged. There are bite marks on the button surface on both sides. The button edge has been flattened and worn with tooth marks on the underside. I am including two of the photos that were sent to me for viewing. The first shows the right side of pipe and the second shows the marks on the stem surface that I spoke of above. I took photos of the pipe before I did my clean up work on it to show its condition. The photos confirm what I noted above regarding the condition of the bowl and the stem. It a nice looking pipe that will look better with a bit of work on the stem, the cracked shank and bowl. I have circled a short crack in the top of the shank with red in the top photo below. It is hairline and fine but it is very present.I took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above and show that while there is some darkening. However, I missed the tars and lava build up on the sandblast rim top. The cake in the bowl is quite moderate and was very smooth. You can also see the condition of the outer and the inner edge. They appear to be in great condition. This is what I look for when assessing a pipe. There is no visible burn damage at this point. The bowl is still round and other than being in a used condition it is in great shape. The small crack in the shank is circled in red below. The issues with the stem are visible in the photos on both sides ahead of the button and on the button itself.I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above.I took the stem off the bowl and took a photo of the pipe to give a sense of proportion of the pipe. You can also see shape of the pipe and some interesting grain in the blast on the briar.I have worked on quite a few W.O. Larsen pipes that are well made Danish takes on classic shapes. Several of them have been Brandy shaped pipes. This sandblast Canadian has a bowl that is almost a Brandy shape. Here is a link to the blog describing the background and history of the brand (https://rebornpipes.com/2021/10/25/restoring-a-sandblast-canadian-hand-made-designed-by-w-o-larsen-super-tan-65/). I quote from that blog in information that follows.

I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-l2.html) to get a quick view of the brand once again. I did a screen capture of the site’s information and have included that below. The pipe I am working on is a W.O. Larsen as it is stamped similarly to the ones in the photos. I quote from the sidebar below:

In the 1960s Ole Larsen, owner of the Copenhagen tobacco store, retails pipes carved by Sixten Ivarsson, Poul Rasmussen, Sven Knudsen or Peter Brakner. Faced with the success and urged by Sven Bang (store manager), Sven Knudsen and Former (Hans Nielsen) are successively hired to carve pipes in the basement of the shop at the beginning and in the old Larsen cigar factory afterwards. Carver like Teddy Knudsen, Tonni Nielsen, Jess Chonowitch, Peter Hedegaard work a while in this context. When Nils, son of Ole Larsen, succeeds his father he acquires the Georg Jensen pipe factory to focus on less expensive pipes. This turns out to be an error ending with the sale of W.O. Larsen trademark to Stanwell. The famous tobacco shop at Strøget, Amagertorv 9 closed down for good on Dec 31, 2004. Do not confuse W.O. Larsen with: Jorgen Larsen

I turned to Pipedia (https://pipedia.org/wiki/W.%C3%98._Larsen) for a quick read. The site is worth reading the history of the shop and the brand and its influence on Danish pipe carving. I quote a portion of the article below:

The workshop of W.Ø.Larsen

W.Ø.Larsen is Denmark’s oldest and probably most famous pipes and tobacco store, placed in the center of Copenhagen on the main pedestrian street, Stroget. If you visit Copenhagen and do a “pipe crawl” this store is a must. In the beginning of the 1960’s the store began to sell Danish hand-made pipes, especially those of Poul Rasmussen. This went very well and Poul Rasmussen could not keep up with the demand. W.Ø.Larsen, with their dynamic business manager Svend Bang (who later started his own pipe business), decided to establish their own workshop in rooms next to the store.

The first manager of the pipe workshop was Sven Knudsen, but he soon left to make pipes under his own name. The next manager was Hans Nielsen, also known as “Former” (named after the late British actor George Formby, whom he was said to resemble. Coincidentally, in Danish, “Former” means “shapes”). Under the management of Former the workshop grew and W.Ø.Larsen pipes became a prominent name abroad. Among the prominent pipemakers educated here were Else Larsen (Denmark’s first female pipemaker),Poul Ilsted, Ph. Vigen, Teddy Knudsen, Tonni Nielsen, and Peter Hedegaard.

Typical for the W.Ø.Larsen School were semi-classic shapes, meaning classic shapes, but with slight differences, often bring a little more full or round. The pipes often had lower center of gravity. A typical billard would have a bowl shaped more like a pear and the connection between the bowl and the shank would be clearly distinguished. Yellow and orange were colors more widely used for the finishes.

What I learned from the research is that the pipe is a W.O. Larsen pipe made by one of the famous carvers who worked in the shop. It is a beautiful pipe in both shape and finish.

Now it was time to work on the pipe itself. I started my work on this one by reaming the bowl with a Savinelli Fitsall Pipe Knife. I followed that up by sanding the bowl walls with 220 grit sandpaper wrapped around a piece of dowel.I scrubbed the rim top with a brass bristle wire brush to knock of the lava and tars in the blast on the rim top. Once it was scoured with the brass it looked significantly better.I cleaned the internals of the shank and the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I scrubbed it until the shank was clean and the smell was much cleaner smelling.I scrubbed the external surface of the sandblast briar with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed it until the finish was clean and then rinsed it off with warm running water to rinse off the soap and the grime from the finish. I dried it off with a soft cloth and took photos of the pipe. I applied some Before & After Restoration Balm to the briar. It is a paste/balm that is rubbed into the surface of the briar – both smooth and rusticated finishes. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and a horse hair shoe brush. I let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe.     I decided to repair the cracked shank next. The first photo shows the crack. I inserted the tenon partially in the shank to make the crack visible and took a photo. I have circled it in red so that it is clear. I cleaned up the crack and pushed a pinhole with an awl into the end of the crack to stop it. I pressed some CA glue into the crack held it together until the glue cured. I reduced the diameter of the shank end with a folded piece of 220 grit sandpaper. I found a nickel band and used a Dremel and sanding drum to remove the excess nickel on the band until the end was flush against the shank end. I cleaned up the sharp edge with a folded piece of 220 grit sandpaper. I heated it with a lighter and pressed it in place against a hard wood surface. I took photos of the band before I fit it and after it was on the shank end. It looks very good at this point. I set the bowl aside and turned my attention to the issues with the vulcanite stem. I “painted” the surface of the stem with the flame of a Bic Lighter to lift the tooth marks in the stem surface on both sides as well as the button edges where the marks were deepest. I was able to lift the marks significantly and filled in the remaining marks with clear CA glue. I set the stem aside to allow the repairs to cure. Once the repairs cured, I used a small file to reshape the button edge and flatten them. I sanded them smooth with 220 grit sandpaper and started the polishing with 600 grit wet dry sandpaper. The stem surface and button looked much better. I continued polishing the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process.   After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection.  The final steps in my process involve using the buffer. I put the W.O. Larsen Handmade Brandy back together and lightly buffed the bowl and stem with Blue Diamond to polish the blast without filling in the grooves in the finish. I polished the vulcanite stem at the same time to polish out the scratches. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The finish around the bowl sides and shank looks great with the rich combination of brown stains. The W.O. Larsen Sandblast Brandy feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height:  2 inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.41 ounces/40 grams. It is a beautiful pipe that functions as a sitter due to the wide heel on the bowl. I will soon be adding to the rebornpipes store in the Danish Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Repairing a Cracked Shank and Restoring a Heritage Embassy 98S Bulldog

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Blog by Steve Laug

Once again I want to take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 02/20/2020 from a seller in St. Leonard, Maryland, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos we include both in the before and midstream process of working on a pipe. It is not accidental or chance as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

  1. The first thing I see is an interesting squat Bulldog with a mixed finish of rusticated and smooth bands and a vulcanite saddle stem. It is well proportioned and well made.
  2. The finish is dirty and there is grime and grit ground into the rustication on the sides of the bowl and shank. The two smooth bands on the bowl are also dirty. It is dusty and dull looking but under the grime the pipe looks good. There is a crack on the left side of the underside of the diamond shank from the end in about ¼ inch. It is branched from the end and comes together at the rusticated band around the shank.
  3. The rusticated rim top has some lava and debris filling in the rusticated grooves and ridges around surface and the edges. It is dirty looking but cleaning will reveal a real beauty.
  4. The bowl has a thin cake and appears to have been reamed recently before it came to us. The inner and outer edges look good and there does not appear to be any obvious burn damage to the smooth rim top or bowl edges. The bowl does not appear to having any checking and the bottom 1/3 of the bowl is raw briar.
  5. The vulcanite stem is in good condition – dirty, oxidized and has light tooth chatter and marks on both sides ahead of button. I am pretty certain it is a replacement stem as it is not like original Heritage pipe stems I have worked on.

Overall my impressions of this pipe is that it is a beauty that once cleaned up will be another one that will look pretty amazing. Heritage pipes have shapes and a style of rustication that are readily identifiable when you see them so I knew what the pipe was even before looking at it in person. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is quite thin and looks like it had been recently reamed. The rim top has some lava, grime and debris in the rustication filling in some of the grooves. You can also see the condition of the outer and the inner edge. They appear to be in great condition. This is what I look for when assessing a pipe. There is no visible burn damage at this point. The bowl is still round and other than being in a used condition it is in great shape. The photos of the vulcanite stem surface from various angles confirm my assessment of its condition. You can see the dirty grime and oxidation on the stem in the first photo below. There is light chatter and tooth marks. The stem is quite dirty but otherwise in good condition. The fit of the stem to the shank is off a bit due to the crack in the left underside. The rustication on this pipe is quite beautiful. Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible flaws or fissures in the briar? How random does the deep rustication look? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos. He took a photo of the stamping on the top left side of the diamond shank. It is stamped with the shape number 98S [over] Heritage [over] Embassy (faintly stamped but readable). What stands out for you in the photos of the stamping? What do you look for in the stamping? It is dirty but what do you see underneath the grime on the surface of the briar? Jeff took photos of the crack in the left underside of the shank. It is branched and ends at the carved groove in the shank separating the smooth from the rusticated. It appears to go forward to the rustication but lessens in effect and depth in the finish. It will need to be repaired and banded.I have worked on quite a few Heritage pipe that are classic lines – Heritage Antique, Heritage Heirloom and others. I reread an earlier blog I had written on a Heritage restoration that I did (https://rebornpipes.com/2015/01/14/refreshing-an-older-heritage-antique-13-dublin-pipe/) It referred me to a blog that was written on rebornpipes by Andrew Selking. I quote from the blog above with reference to Andrew’s work.

The Heritage brand was one I had no familiarity with until Andrew wrote up this blog for us https://rebornpipes.com/2014/12/23/refurbishing-a-heritage-heirloom/ He gave background, history, line information and the classic brochure from the company. I want to give a brief summary of what he found in the next two short paragraphs to set the stage for the one that I found once he highlighted the brand for me.

Heritage pipes were Kaywoodie’s answer to Dunhill. According to one of their brochures, Heritage pipes were made from “briar burls seasoned and cured for up to 8 months,” with only “one briar bowl in over 300 selected to bear the Heritage name.” “Heritage stems are custom fitted with the finest hand finished Para Rubber stems. Mouthpieces are wafer thin and concave.”

The Heritage line began in the early 1960’s, with the trademark issued in 1964. The line was started at the request of Stephen Ogdon, (who worked for Kaywoodie in 1962). Mr. Ogdon had previous experience working for Dunhill, either running the New York store or working for Dunhill North America. Mr. Ogden was made President of Heritage Pipes, Inc., Kaywoodie Tobacco Co.,Inc. and Kaywoodie Products Inc. as well as a Vice President of S.M. Frank & Co. Heritage Pipes were produced from 1964 until 1970 (Source Kaywoodie.myfreeforum.org).

I scanned the brochure that Andrew provided and found this regarding the Antique Line: The Heritage Antique line is characterized by “Rustic Grain stands out in rugged relief.” “This pipe is so bold-looking, yet so light and smooth-smoking. A special sandblasting process exposes a greater surface area on the bowl, giving a cooler, more satisfying smoke.

I have also included the brochure below. On the second page below there is a panel that reference the Heritage Embassy pipe with a rusticated finish and the twin smooth rings around the bowl. The fourth page of the brochure below shows the 98S in the third column on the right. Andrew had written a blog on Heritage Heirloom 98S straight Bulldog previously. It is the same shape as the one I am working on now and has the original stem which confirms that this is a replacement (https://rebornpipes.com/2015/04/21/restoring-a-heritage-heirloom-98s-bulldog/). I have included a picture from the blog below for your consideration on the stem shape of the original.Now I had more information to work with. The Heritage Embassy in my hands that probably came out between 1964 and 1970.

I am sure many of you will shake your head and ask maybe even out loud, “Why is he including this again?” However, please remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

When the pipe arrives here in Vancouver I have a clean pipe and I go over it keeping in mind my assessment shared in the opening paragraph above. Now that I have it in hand I am looking for confirmation of what I saw in the photos as well as any significant structural changes in the bowl and finish as I go over it.

  1. The first thing I see is an interesting squat Bulldog with a mixed finish of rusticated and smooth bands and a vulcanite saddle stem. It is well proportioned and well made.
  2. The finish is clean and the grime and grit have been removed from the finish on the bowl. The rustication and the smooth finish both have come alive around the bowl sides. The crack in the diamond shank on the left underside was clean and visible.
  3. The lava, grime and dust on the rim top has been removed and it looks to be in good condition on the top and edges of the bowl.
  4. The walls of the bowl are clean and I do not see any checking or burn damage. The inner edge of the bowl looks good. The outer edges look good and there does not appear to be any obvious burn damage there.
  5. The vulcanite stem is clean and has very light tooth chatter and marks on both sides. The stem is definitely a replacement.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver.  I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned, they looked very good. There was no damage on the edges or the top of the rim. The rim edge and top are clean and should polish up well. I also go over the stem carefully. The crack in the shank was present and visible. The stem had some faint tooth marks chatter on the surface of the stem on both sides. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank in any way. It is in excellent condition and is very clear and readable (all except the Embassy stamping which is faint but readable). The Heritage rustication is quite unique and tight. To me it different and I like the feel of it.. I love just looking at the beauty of the lay of the pipe and the proportion of the hand made pipes. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape. I started my work on the pipe by dealing with the crack in the left underside of the shank. It is visible in the photo below. I have three different bands that would fit the shank. The first one on the left was too deep and covered all of the stamping. It was also not quite square. The second band had an end cap and was rather loose on the shank. The third one was a good fit and was tight on the shank. I would need to reduce the depth of the band and sand the shank end in order to make a snug fit on the shank. Used a topping board to reduce the depth of the band. I was able to remove half of the depth. I used a folded piece of 180 grit sandpaper to sand the smooth band on the shank end. I took enough of the briar off that the band sat on the end. I heated the band with a lighter and pressed it onto the shank end. It bound the cracks together and the shank was solid. I put the stem on the shank and took photos of the finished repair.  I polished the smooth briar on the two rings around the bowl and the surface of the nickel band with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step.    I applied some Before & After Restoration Balm to the briar. It is a paste/balm that is rubbed into the surface of the briar – both smooth and rusticated finishes. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and a horse hair shoe brush. I let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe.   I set the bowl aside and turn to work on the stem. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I don’t buff a rusticated pipe with Blue Diamond as it can build up in the deep grooves of the finish. I used it on the stem and find that it works very well to polish out the light scratches in the vulcanite. I moved on to buffing the pipe – I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite stem. It really is a nice little pipe. The rusticated finish around the bowl sides and shank looks great with the rich black and dark brown stains. The Heritage Embassy 98S Straight Bulldog feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.27 ounces/36 grams. It is a beautiful pocket sized pipe that I will soon be adding to the rebornpipes store in the American Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

Hopefully the style of writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have written. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.