Monthly Archives: September 2024

Is this what you would call an English Walnut Shape on this House of Robertson Pipe?

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By Steve Laug

The next pipe on the work table is a unique House of Robertson pipe we picked up. It was purchased from a seller on eBay from Long Beach, California, USA on 07/13/2024. It is a Billiard or maybe an Egg with a rusticated finish that makes it look like the shell on an English Walnut. The name House of Robertson is roughly hand-etched with an engraving tool on the underside of the shank on a smooth panel. This pipe is shaped somewhere between and Egg and a Billiard but really does capture the shape of a Walnut. As you look at the following photos you will see why I am not sure what to call it. The pipe has a unique rustication on the sides of the bowl and shank. The bowl is thickly caked with some lava overflow on the rim top. The outer and inner edges of the rim look to be in good condition. There is some darkening and nicks on the inner edge but nothing horrible. The pipe was dirty but underneath all of the grime it appears to be in excellent condition. It had an oxidized silver band on the shank that is stamped Sterling but I am certain it is cosmetic as there are no cracks showing on the shank end. It is definitely an interesting pipe and should clean up very well. The fit of the stem to the shank was good. The vulcanite taper stem was oxidized and calcified. There are light tooth marks and chatter on both sides near the button. Jeff took photos of the pipe before he started the cleanup. Jeff took photos show the condition of the bowl and the stem. The photos of the bowl and rim show the cake in the bowl and the lava overflowing onto the rim top. The rustication on the top of the bowl and the inner and outer edge of the rim are pretty well covered in lava. It was hard to know what the inner edge and top really looked like until we cleaned it. The silver cosmetic band was heavily oxidized and almost black. The taper stem was oxidized, calcified and had tooth chatter and marks on both sides of the stem near the button. The photos of the sides and heel of the bowl show some stunning and unique rustication all around the pipe. The finish makes the bowl and shank have an almost walnut texture. The next photo shows the etched or engraved with a name on the underside of shank. It reads House of Robertson. The silver band has a faint Sterling Silver stamping on it.I am including the information that I found when I received my first of the House of Robertson Pipes. I found a link on Pipedia that gave me the only information I could find on the brand. I include that in total as it is interesting to read.

“House of Robertson” was in business for many years, but alas, closed their doors in 1999. They were located in Boise, Idaho. They are noted for making rather large and interesting pipes. Thayne Robertson was a Master Mason, AF & AM, and started the shop about 1947 and his son Jon started working there in 1970 when he finished college, along with Thayne’s daughter. Thayne and his son started making the big pipes at that time, and made them together until 1987 when Thayne passed away. Jon kept the store and his sister moved on to other things. The House of Robertson appears to have closed around 1999 (https://pipedia.org/wiki/Robertson).

Since then I have worked on a lot of House of Robertson pipes and have been able to track down more information. I am including a link to a Catalogue that I picked up on eBay. Click on the link and have a look at this interesting book of information on the brand and the pipe maker himself (https://rebornpipes.com/2022/12/11/a-house-of-robertson-catalogue-filled-with-great-examples-of-thayne-robertsons-work/).

I am also including a biography of Thayne Robertson that I found on Facebook from a fellow in Boise, Idaho. It is an interesting read into the mind of the pipe maker. Make sure to take time to read it (https://rebornpipes.com/2021/10/31/house-of-robertson-pipes-boise-pipe-carver-thayne-robertson/).

Now it was time to work on the pipe itself. When it gets to Vancouver it my turn to contribute to its restoration. Jeff did a great job cleaning the pipe on the inside and outside. He reamed the bowl with a PipNet pipe reamer and cleaned up the remnants with the Savinelli Fitsall Pipe Knife. He scrubbed out the mortise and the airway in the shank and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl with a tooth brush and Murphy’s Oil Soap to remove the dust in the rustication on the bowl and shank as well as the smooth portions. He rinsed it under running water. He dried it off with a soft cloth. Once the dust and debris were removed the finish was dull but appeared to be in excellent condition. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it under warm water to remove the deoxidizer gel solution. I took photos of the pipe to show its condition before I started my work on it. I took a photo of the bowl and rim top to show how well it had cleaned up. There is some rim darkening but you can see the rustication on the top of the bowl. The stem tooth marks and chatter are very light.I took a photo of the engraving on the underside of the shank. It is clear and reads as noted above. I also took the stem off the pipe and took a photo of the parts to give a sense of the proportions of the pipe. It is a beauty.I started my work on the pipe by dealing with the darkening on the inner edge of the rim and the darkening on the rim top with a folded piece of 220 grit sandpaper. It looked much better when finished. However, there was still some darkening in the rustication on the back of the rim top. I scrubbed it with Mark Hoover’s Before & After Briar Cleaner and was able to remove a lot more of the darkening. I put it on the area with my finger tips and worked it into the surface with a tooth brush. I worked over the area with a brass bristle wire brush and then rinsed it off with warm water. The end result is far better than when I started though there is still a bit of darkening. I used an Oak stain pen to touch up the rim top and the cleaned area and the finish look good. I worked Before & After Restoration Balm deep into the smooth finish to clean, enliven and protect the briar. I hand rubbed it with my fingers and a shoe brush to work it into the finish then set it aside to dry for 10-15 minutes. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. The rim top is looking much better. I took some photos of the bowl at this point to mark the progress in the restoration. The rustication on the bowl stands out with interesting lines moving across the sides of the bowl and the shank. I set the bowl aside and turned my attention to the stem. I “painted” the vulcanite surface with the flame of a lighter – constantly moving the flame over the tooth marks and was able to lift many of them. I filled in those that remained with black rubberized CA glue. Once it cured I flattened the repairs with needle files. I sanded the stem with 220 grit sandpaper to blend the repairs into the surface. I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad with Obsidian Oil. I polished out the scratch marks left behind by the sandpaper. The stem looked very good.I polished the vulcanite stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil and set it aside to dry. I polished it further with Before & After Pipe Polish – using both the Fine and Extra Fine Polishes. I gave it a rubdown with Obsidian Oil one last time and set it aside. I put the House of Robertson Rusticated Walnut with a taper stem back together and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl and stem to raise the gloss on the briar and the vulcanite. I gave the pipe multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished the House of Robertson Walnut is shown in the photos below. The medium brown stains on the rusticated walnut shaped bowl works well with the rich black of the vulcanite stem. The dimensions of the pipe are: Length: 6 inches, Height: 2 inches, Outside Diameter: 1 ½ inches, Diameter of the chamber: ¾ inches. The weight of the pipe is 42 grams/1.45 ounces. This is an interesting piece of briar with a rustication that looks like a walnut shell on the bowl and shank. I really like how the briar and the vulcanite work well together. This one will soon be on the rebornpipes store. If you are interested in adding a House of Robertson to your collection this may well be the one for you. Thanks for walking with me through the restoration process.

Restoring a Compact Straight Grain Freehand Saddle Stemmed Pipe

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by Steve Laug

When Jeff and I were contacted about an estate in Santa Cruz, California, USA for sale I was excited to see what was in the lot. There were several with no other stamping on the shank than JHW. I have to say that I have seen very few JHW pipes and my heart skipped a beat when I saw not just one but 7 pipes with that stamping. All were Freehands and all were very unique – maybe even odd you might say! We purchased the estate on 05/28/2024. I am working on the second of the pipes. Now you might ask who is JHW? Why so excited about three initials? Well I have to tell you right up front that JHW is Jack H. Weinberger. Who is that? That does not help either? Jack H. Weinberger was a pipe maker in West Caldwell, New Jersey. Still not helping? He hired young lads from the local high school to help him out as he carved 10-12 hours a day. Two of these are none other than Curt Rollar and Mark Tinsky went on to become the American Pipe Company. There was a long list of pipe carving luminaries who came through Jack’s shop and JHW pipes but these two you probably have heard of. So JHW or Jack H. Weinberger was an important part of the American Pipemaking scene and gave many carvers a start and they have continued to this day. Now maybe you understand my excitement – being able to work on a few of Jack’s pipes and bring them back to their former glory.

This pipe I chose to work on was another unusual one. It is a great piece of plateau briar with straight grain all the way around the bowl and shank culminating in a tight pattern on the heel of the bowl. It is a beautiful piece of briar! But Jack chose to use this block very differently than most would have used a straight grain, plateau block. He made a very compact almost Opera style pipe but with a round bowl. The bowl is deep like a stack and seems conical as it moves toward the bottom. The plateau on the top side of the pipe has been brushed and flattened to knock off the rough edges. Very unusual but something just calls out to you. When the pipe came to us it was dirty with grime ground into the finish of the bowl. There was a thick cake in the bowl and lava on the rim top in the plateau. The stem is a thin bladed saddle that had light tooth marks and chatter on both sides just ahead of the button. There appeared to be some darkening around the inner edge of the rim and on the top itself. It was dirty but that did not hide the beauty of the briar. Jeff took photos of the pipe as a whole before he started his cleanup work. I include them below. Jeff took some close up shots of the rim top to show the bowl and cake. You can see the lava on the plateau rim top and the inner edge. The stem photos also show the condition it was in when we received it. Lots of promise with the pipe but some work too! Jeff took some photos of the sides – top, bottom, left and right to give a sense of the lay of the pipe on the block of briar. It is certainly unusual and unique. Here are some photos of the stamping on the underside of the shank. The J is a stylized pipe followed by uppercase HW. There is also the number 6 at the stem shank junction. It is clear and readable.Take some time to read the great writeup on Pipedia and JHW pipes and influence they had on the American pipe making scene. It is a well written and enjoyable read. Here is the link: (https://pipedia.org/wiki/JHW_Pipes). Interestingly there was a pipe pictured on the site that is the same shape as the one I am working on. I am including it for comparison sake.Armed with that information I turned to work on the pipe itself. Jeff had cleaned up the pipe with his usual thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners and shank brushes. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. I took photos of the pipe before I started my part of the restoration work. The plateau rim top cleaned up really well. The rim top and inner edge of the bowl look good. The bowl itself was very clean and the pipe smelled fresh. The stem surface had small tooth marks and chatter on both sides near the button.   The stamping on the underside of the shank is clear and readable. It is stamped as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. By the end of the process it looked quite good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. I worked it into the plateau finish with a shoe brush. It works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. I set the bowl aside and turned my attention to the stem. I sanded out the tooth marks and chatter with 220 grit sandpaper until it was smooth.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed it down with a final coat of Obsidian Oil and let it dry. This Jack H. Weinberger (JHW) Straight Grain Compact Freehand Saddle Stem is a great looking pipe now that it has been restored. The beautiful grain around the bowl is quite stunning and works well with both the shape and the polished vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the wheel and followed by buffing the pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Jack H. Weinberger (JHW) Compact Freehand fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 42 grams/1.48 ounces. I will be putting it on the rebornpipes store in the American Pipemakers Section shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. I appreciate your support and time!

What an Interesting Malaga Hand Made Egg to convert to an Apple

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by Steve Laug

In the latest box of pipes I received from Jeff were two Malaga Pipes to work on. The first of those on the table this afternoon is an interesting Malaga I would call a large decorative Egg. We purchased it on 06/23/24 off eBay from a seller in Farmington Hills, Michigan, USA. The grain on the smooth portions of this pipe is quite nice. There are also some rusticated bands around the bowl and shank end that are quite unique. It is something that I have never seen before on the Malaga pipes that I have worked on. It was obviously someone’s favourite smoker. It is stamped on the underside of the shank and read “MALAGA” [over] Hand Made [over] an upper case “H”. The finish was dirty and worn. There were tars and oils ground into the surface of the briar. The bowl had a thick cake that flowed over the top of the rim top. The top, inner and outer edge has heavy damage on the back side of the bowl. There was lava flowing over the edges down the first 1/4 inch of the bowl. It was hard to clearly assess the damage to the inner edge. The condition of the rim edge and top would become clear in the cleaning process. The fancy turned saddle stem was vulcanite. It was oxidized, calcified and there was chatter and deep tooth marks on the top and the underside of the stem ahead of the button. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the cake and lava on the rim top and edges. The inner edge of the rim showed thick cake coming up to the top and flowing over the edge. The damage to the rim top is also very visible in the photo. The pipe was a dirty one but still a beauty. The fancy vulcanite saddle stem had deep tooth marks and chatter on the top and underside of the stem ahead of the button. The photos of the sides and heel of the bowl hint at the damage around the bowl sides from teh rim top downward. The briar is quite nice all around the pipe. The oil curing/finish makes the grain really stand out on the bowl and shank. Jeff took photos of the stamping on the sides of the shank. On the left it read MALAGA as noted above. On the right it read Imported Briar. The stamping was clear and readable. For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

I am also am including a link to some printed material on the Malaga brand that came to me from the daughter of George Koch (we purchased George’s pipes from his daughter) to help identify the particular stamping on the pipe. The link takes you to the entire collection of materials that were sent to me (https://rebornpipes.com/2019/02/27/malaga-pipes-catalogue-of-pipes-and-tobaccos/).

Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime from around the bowl sides. It looked much better. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The stem looked much better and the light tooth marks on both sides were still visible and would need a little work. I took photos of the pipe once I received it.  I took a photo of the rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top was a major mess. It was chipped and burned and was quite charred and soft. It was going to take some work and some topping to remove the damaged portion of the rim top. There was some darkening around the bowl edges and top. The grain on it was quite nice. The stem looked better, though there were tooth marks and chatter on both sides ahead of the button.I took a photo of the stamping on the shank to show that the clean up had not damaged it at all. It looked good. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.I started my work on the pipe by addressing the mess of the burned/charred rim top and edges. The briar was actually almost charcoal like and soft. The softness went quite deep. I topped it significantly with a Dremel and sanding drum and then cleaned it up on a topping board with 220 grit sandpaper. The rim top was finally solid at this point as was the inner edge of the bowl.I worked on the inner edge of the rim with a wooden sphere and a piece of 220 grit sandpaper. It took some work to smooth out the edge and bring it back to round. It is significantly shorter in height but the soft wood is gone and the rim top is solid. There were two small hairline cracks on the rim top that would need to be repaired but it was looking better. I worked over the rim edge and top with a 320 grit sanding pad to smooth out the bevel. I was liking the way it turned out. I used some clear CA glue to fill in the small hairline cracks on the rim top.I wiped the bowl down with a light coat of olive oil and sanded the smooth portions of the bowl with 320-3500 grit sanding pads. The finish began to have a rich shine. I was able to blend the repairs on the rim top into the surrounding briar and the bowl looked very good. I polished the bowl sides and the smooth rim top with micromesh sanding pads. I dry sanded it with 1500-12000 grit micromesh pads (I forgot to take photos of the sanding with the micromesh pads). I wiped it down after each pad. It really began to be beautiful. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I worked it into the twin rings in the bowl cap with a shoe brush to get deep in the grooves. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a lighter to lift them. I was able to lift them significantly. There were several deeper ones that I filled with clear CA glue. Once the glue hardened I flattened them with a small file. I sanded them with 220 grit sandpaper to blend them further into the surface of the stem. I scrubbed the remaining oxidation on the stem surface with Soft Scrub cleanser on a cotton pad and was able to remove what remained in the curves of the saddle portion of the stem. It looked better.I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad. I was able to remove the tooth marks and chatter on both sides with the pads. The stem looked very good.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the stem back on the reshaped bowl of this “MALAGA” Hand Made H Apple and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is beautiful smooth finished “MALAGA” Hand Made H Apple and the vulcanite, fancy saddle stem combine to give the pipe a great look. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 1 inch. The weight of the pipe is 2.29 ounces/66 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

A Beautiful Preben Holm Surprise

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by Kenneth Lieblich

It was my birthday a couple of weeks ago and, much to my surprise, my parents gave me pipes for my birthday! I say “surprise” because my lovely folks were somewhat bemused when I got into the pipe-restoration hobby. However, this would seem to indicate that they have endorsed this great hobby of mine. This pipe is, by far, the nicest of the three I received. It is a Preben Holm 400 Free Hand. The grain is truly wonderful. Fortunately for me, the pipe was in decent condition when I got it. Not too much work required. Let’s have a look at the markings. On the underside of the shank, there are the words Preben Holm [over] Free-Hand [over] 400 [over] Hand Made [over] in [over] Denmark. My mother is of Danish extraction, so perhaps that played a role in this pipe’s selection. Over on the top of the stem, we see a crown above the letters PH (obviously standing for the man himself). In the past, I have often wondered about many Danish freehand shapes – especially Preben Holm’s. Sometimes (not always) they seem to be intricate merely for intricacy’s sake – or made to look like a piece of abstract art. However, Preben Holm is a true master of the craft and I don’t feel that sense of unnecessary complexity with this specific pipe. It is genuinely well made and beautiful. Let’s learn a bit more about Preben Holm and his pipes. Pipedia’s article about him says:

Preben Holm (1947-1989) has set some marks in pipe history. Just before his 16th birthday in 1963 he sold pipes to the legendary Pipe-Dan shop and at the age of only 22 he headed 45 employees. He was among the first Danish artisans who made “Danish pipe design” famous in the USA in the 1960’s. More than that he was one of the very first carvers who exceeded this moderate Danish Design which based on the classical shapes. “Chasing the grain” they turned out wild and dramatic fancy pipes. Combining smooth with blasted surfaces, showing big areas of the original bark at the top of the bowl and at the end of the stem, these pipes were quite shocking to many elder and more conservative pipe smokers. When he started to sell his pipes to Lane Ltd. under the Ben Wade label, he caused a hype fairly beyond comparison. Especially in the U.S., as most of his pipes were sold there.The Pipedia article also goes on to provide the very interesting tale of his business written by the man himself. I recommend reading it, although it deftly sidesteps discussing his own inner demons. In the same article, Poul Winslow says about Preben Holm:

Preben was a genius. Maybe a bit wild, always flying from idea to idea and impatient for results. But could he turn a pipe! Some of the most extreme free-hands came out of our workshop in the ’70s, and whatever his critics say, they sold like crazy, mostly in America. And when it came to finishing, he was the best in the business.There are a number of forums and websites that talk about his grading system. Unsurprisingly, much of this information is muddled, contradictory, or applicable to the Ben Wade pipes he made. From what I can understand – and I am happily corrected by those who know more – the era of pipes from which my pipe came used a grading system (ascending) of 100 to 500. Regardless of the accuracy of that information, my pipe is a 400.

Holm had a line of pipes called “Crown”, which, fittingly, had a crown on the stem – just like mine. However, all the examples of Crown pipes I’ve seen state that word on the pipe and that word isn’t on my pipe. The other point of mild frustration is that I seemingly have no way of dating this pipe, other than the unhelpfully and nebulously statement that it was made “in the ‘70s”. In 2020, Steve wrote an article about a PH Crown that he restored. It is not the same as mine and doesn’t have the same markings, but there is some indication that this pipe might have been distributed in the US by Lane Ltd under Preben Holm’s own name.  Moving on…

I began work on the stem. Nothing especially remarkable here, but I needed to pay attention to the crown logo and PH because they were not as distinct as one would wish. I wiped down the outside of the stem with oil soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame in order to lift the little bit of tooth chatter. This helped a bit. Then, I cleaned out the insides of the stem with pipe cleaners and isopropyl alcohol. Once this process was done, I used some cleanser and cotton pads to wipe down the stem. I covered the logo with a dab of petroleum jelly before throwing it in the Pipe Stem Oxidation Remover overnight. The following day, I cleaned all of the de-oxidizing mess and used a toothbrush to remove the leftover oxidation. This worked well.I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing.On to the stummel, and whoever previously had this pipe had done a decent job of cleaning the inside of the bowl. It didn’t need reaming, but I did use my pipe knife and some sandpaper to remove any cake. I took the bowl down to bare briar, as I wanted to ensure there were no hidden flaws in the walls of the bowl. Fortunately, there were none.Another important step in this process was removing the dirty remnants on the rim (as you’ve seen in the photos). I took a piece of machine steel and gently scraped away at this debris until it was gone. I love this technique because it is incredibly effective (more so than soaking) and does no damage whatsoever to the briar. The results speak for themselves.I then proceeded to clean out the insides of the shank with cotton swabs, pipe cleaners, and isopropyl alcohol. There was some filth inside this stummel, but it wasn’t too bad. I then moved on to cleaning the outside of the stummel with oil soap and some cotton pads. That removed any latent dirt. I followed that up by cleaning the insides with some soap and tube brushes. I noticed some very minor dents in the wood (see the photos) and I felt confident that those could be raised. I took an iron and a damp cotton cloth and steamed them. The hot, moist steam can often cause those sorts of injuries to swell back into shape. In this case, it worked a treat! I sanded down the stummel with my some of my micromesh pads to make it smooth and lovely. You will have noticed that there were two small nicks on the end of the shank. I deliberately decided to not fill these in. Instead, I simply sanded them thoroughly as I just described. This was a good decision as the nicks were minimized and are part of the pipe’s history. Of course, I added some restoration balm to the wood and let it sit for 20 minutes or so. I then buffed it with a microfibre cloth and – boy – did it look good! This balm does beautiful things to the wood and really generates a beautiful shine. I then took the pipe to my bench polisher and buffed it with White Diamond and a few coats of carnauba wax. All finished! This is a wonderfully crafted pipe and it really looks lovely. As it is a gift from my parents, this is one pipe that I am keeping for myself and adding to my collection. I am sure that I will be enjoying this one for many years to come. The approximate dimensions of the pipe are as follows: length 6½ in. (165 mm); height 2¼ in. (57 mm); bowl diameter 1¾ in. (46 mm); chamber diameter ⅞ in. (22 mm). The weight of the pipe is 1⅞ oz. (55 g). I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Bringing New Life to an Older BBB Gourd Calabash

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by Steve Laug

I regularly am in correspondence with quite a few people through the reach of rebornpipes. This week alone I have received emails from Hungary, Slovakia, England, Australia to name a few. On top of those are the emails from the US and Canada. I received one from a Paul in Halifax, Nova Scotia, Canada about a pipe he recently picked up and he wrote to me after finding a similar one on rebornpipes. Here is his initial email:

I have purchased an old pipe. The case said BBB in it so I googled it. It is a Calabash like on your website, but the steel rim has an actual flap over the bowl that you can open or close with vent holes in it. It has three markings stamped on it, anchor-lion-n (not the “f”like yours). Can I send you a picture? – Paul

I wrote him back and asked him to send me the pictures. I was very curious to see the age of the pipe and perhaps help him that way. He sent me the following photos. The first two show the bowl as a whole. It was an interesting looking pipe. Paul also sent me photos of the rim cap and bowl cap so I could see how they function and could read the stamping on the silver of both. The stamping was as he noted in his first email.He also included photos of the case exterior and the inside. The inside of the case is stamped with a BBB Diamond logo in the lid of the case. I wrote Paul back about the pipe to help unpack the stamping on the top of the rim and cover. The stamps can be interpreted as follows:

The LB on the cover of the rim/windcap is for Louis Blumfield.

The other stamps are as follows:

Anchor is for Birmingham the city where the silver was made and fitted to the bowl.

Rampant lion is for the quality of the silver used in the rim cap and cover. It means that it is .925 sterling silver

The letter n is the date stamp. I included a copy of the Hallmark chart for British hallmarks. I can match your pipe’s stamp to 1912. I have marked it on the chart below in red.Paul responded with his thanks and a further email:

Hi Steve is it possible to give it a tune-up? professionally? And also, do you think I should just display it? Or is it ok to use? What would you do? – Paul

I wrote back and sent him my address and he mailed the pipe to me to work on. When I got it I opened the box and took some photos of the case and the pipe. The case is worn black leather with nicks and scuffs on it. The case is obviously hand fitted to the pipe. I took the pipe out of the case and took a look at what I had to work with. The gourd was dirty and had a burn mark on the underside at the bend. The shank end is Maple I believe and has some glue dried on from a silver shank band that was missing. The rim top had a silver rim cap and wind cap. It was loose on the top of the gourd. I removed it underneath the bowl lining appeared to be clay. It had some repaired cracks. It was sitting in a wood base that was inserted in the gourd. The base has pins snapped off in it that originally held the rim cap in place. The bowl itself had a large opening in the bottom but there was a lot of debris and clogging in the bowl. There was a rattle in the gourd itself. The stem was amber and was in very good condition. There were light tooth marks and chatter on the top and underside ahead of the button. The airway in the stem was very dirty and the shank was also very dirty. I took photos of the wind cap and rim cap to show the scratching and wear on the silver. It was worn and tired with a little bit of tarnish as well. I will need to polish both with some silver polish to remove the tarnish and the scratching. The amber stem looks good with some light chatter on the top and the underside ahead of the button.I removed the silver rim cap and windcap. I took a photo of the clay bowl insert. It is pitted and dirty but you can see what I have to work with. It is hard to see but the original pins that held the cap in place are all snapped off in the clay. I took a photo of the bowl with the cap and stem off. I carefully scraped out the clay bowl with a Savinelli Fitsall Pipe Knife to remove the cake build up in the bowl and also tobacco debris on the walls of the bowl. I sanded the walls smooth with a folded piece of 220 grit sandpaper.I cleaned the internals of the gourd shank and below the clay bowl with pipe cleaners and alcohol. I cleaned the amber stem at the same time with pipe cleaners and alcohol. Once it was clean the pipe smelled significantly better.The burn on the underside of the gourd had a burn mark and a gouge. I filled it in with clear CA glue. One it dried I sanded it smooth and polished it with 320-3500 grit sanding pads. Once finished it looked much better.I used four spots of all-purpose white glue on the inside of the silver rim cap. I pressed in place and set it upside to dry. I polished the scratches in the silver with micromesh sanding pads. I worked over the wind cap and all of the edges on the rim cap. I lightly polished them with the pads and wiped them down after each pad with a jeweller’s cloth. The cap and rim began to take on a very rich shine. The scratches were not all removed but they definitely looked much better when I finished with the last of the sanding pads. I rubbed the gourd and the maple shank extension down with Before & After Restoration Balm. I worked it into the surface with my finger tips. The product works to clean, enliven and preserve the wood and gourd surfaces. It gives a rich a glow. I let it sit on the surface for 10 minutes and then buffed it off with a soft cloth. The gourd began to take on a rich shine. Since I did not have a silver band that would fit the shank extension I decided to stain it. I gave it a coat of Maple stain and Cherry stain using stain pens. It brought out some nice grain patterns in the wood. I gave it another coat of Before & After Restoration Balm and buffed it off with a cloth. It really was looking great in contrast to the colour of the gourd.I set the bowl aside and turned my attention to the amber stem. I used 320-3500 grit sanding pads to dry sand the tooth chatter on both sides near the button. It took a bit of sanding but I was able to remove them all and start the polishing with the pads. I wiped the stem down after each sanding pad with an Obsidian Oil impregnated cloth. It really looked very good.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. The amber took on a rich glow by the end of the polishing. I put the stem back on the BBB Clay Gourd Calabash and took it to the buffer. I carefully buffed the gourd, the extension and the amber stem with Blue Diamond to polish the gourd and the amber. Blue Diamond does a great job raising more of the shine and smoothing out imperfections. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is beautiful smooth finished 1912 BBB Gourd Calabash and the amber taper stem combine to give the pipe a great look. The finished pipe is shown in the photos below. The approximate dimensions of the pipe are Length: 7 inches, Height: 4 inches, Outside diameter of the bowl: 2 ¼ inches, Chamber diameter: ¾ of an inch. This beauty will be heading back to Paul in Halifax, Nova Scotia soon. I hope he will enjoy the pipe and enjoy smoking it. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Turning a Plateau Freehand on its side with JHW

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by Steve Laug

When Jeff and I were contacted about an estate in Santa Cruz, California, USA for sale I was excited to see what was in the lot. There were some great Freehand pipes by known carvers. There were also several with no other stamping on the shank than JHW. I have to say that I have seen very few JHW pipes in my years of working on pipes and my heart skipped a beat when I saw not just one but 7 JHW pipes. All were Freehands and all were very unique – maybe even odd you might say! We purchased the estate on 05/28/2024. I am finally getting around to working on the first of the pipes. Now you might ask who is JHW? Why so excited about three initials? Well I have to tell you right up front that JHW is Jack H. Weinberger. Who is that? That does not help either? Jack H. Weinberger was a pipe maker in West Caldwell, New Jersey. Still not helping? He hired young lads from the local high school to help him out as he carved 10-12 hours a day. Two of these are none other than Curt Rollar and Mark Tinsky went on to become the American Pipe Company. There was a long list of pipe carving luminaries who came through Jack’s shop and JHW pipes but these two you probably have heard of. So JHW or Jack H. Weinberger was an important part of the American Pipemaking scene and gave many carvers a start and they have continued to this day. Now maybe you understand my excitement – being able to work on a few of Jack’s pipes and bring them back to their former glory.

This first pipe I chose to work on was an unusual one. It is a great piece of plateau briar with straight grain all the way around the bowl and shank. It is a beautiful piece of briar! But Jack chose to use this block very differently than most would have used a straight grain, plateau block.  He turned the pipe on its side. The bowl is on what most would have said was the right side. The plateau is on the left side of the pipe and a flat panel is on the right side. The photos show what I mean about the geography of the pipe. Very unusual but something just calls out to you. When the pipe came to us it was dirty. There was a thick cake in the bowl and lava on the rim top. The plateau was dirty with dust and debris and the finish dirty as well. The stem was a variegated brown acrylic saddle that had tooth marks and chatter on both sides just ahead of the button. There appeared to be some darkening on the left side of the inner edge of the rim and on the top itself. It was dirty but that did not hide the beauty of the briar. Jeff took photos of the pipe as a whole before he started his cleanup work. I include them below.Jeff took some close up shots of the rim top to show the bowl and cake. You can see the lava on the rim top and the nicks and scratches in the finish it is dirty and it is neglected. The stem photos also show the condition it was in when we received it. Lots of promise with the pipe but some work too! Jeff took some photos of the sides – top, bottom, left and right to give a sense of the lay of the pipe on the block of briar. It is certainly unusual and unique. Here is a photo of the stamping on the left side of the shank. The J is a stylized pipe followed by uppercase HW. It is clear and readable.Take some time to read the great writeup on Pipedia and JHW pipes and influence they had on the American pipe making scene. It is a well written and enjoyable read. Here is the link: (https://pipedia.org/wiki/JHW_Pipes).

Armed with that information I turned to work on the pipe itself. Jeff had cleaned up the pipe with his usual thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners and shank brushes. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. I took photos of the pipe before I started my part of the restoration work.  The rim top cleaned up really well. The rim top and inner edge of the bowl look good. There was some darkening on the inner edge and a dark spot on the left side toward the back of the bowl. There were light scratches in the finish around the bowl. The stem surface had small tooth marks and chatter on both sides near the button. The stamping on shank sides is clear and readable. It is stamped as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole.I cleaned up the inner edge of the bowl with a folded piece of 220 grit sandpaper to smooth out the damage and to clean up the darkening on the back of the rim top. Once finished it looks much better even with the damage and the darkening on the edge.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. By the end of the process it looked quite good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. I worked it into the plateau finish with a shoe brush. It works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. I set the bowl aside and turned my attention to the stem. I sanded out the tooth marks and chatter with 220 grit sandpaper until it was smooth.I polished the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad with an Obsidian Oil impregnated cloth. It removes the dust and also gives the sanding pads some bite. By the final pad it was looking quite good.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed it down with a final coat of Obsidian Oil and let it dry. This rare and unique Jack H. Weinberger Sideways Volcano is a great looking pipe. The beautiful grain around the bowl is quite stunning and works well with both the shape and the polished vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the wheel and followed by buffing the pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Jack H. Weinberger (JHW) fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 2 ½ inches x 2 inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 113 grams/3.95 ounces. I will be putting it on the rebornpipes store in the American Pipemakers Section shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. I appreciate your support and time!

Cleaning up a Chuck Whitmore Whidbey Islander Twisted Shank Dublin

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by Steve Laug

About a year ago I visited an older pipe repair man (when I say older I mean older than me). He gave me a lot of pipe parts – stems, bases, bowl, tenons and bands On Monday, August 25 after a visit with my brother Kenneth and I went to visit my contact again. This time he had more stuff that he wanted to get rid of from his parts. Once again, we received more stems and tenons. But he also put in a box of pipes that were in various states of repair or disrepair. One of those pipes was an interesting smooth Dublin with a twisted shank going into a diamond shaped saddle stem. The stamping, or rather etching on the left side of the shank is clear and readable. It reads Whidbey Islander. On the right side of the shank it read Made for Dick Dye. The bowl is an squat Dublin with a worm trail carving on the left side from the top and another on the right underside. The shank twists from the bowl junction back to the stem. It continues onto the saddle portion of the stem. It has some stunning grain around the bowl and shank even in its unpolished condition. The bowl had been reamed recently and the top and edges of the rim had some scratches. The inner edge was slightly out of round. The freehand vulcanite stem is square at the shank end then has a twist that continues from shank. It was oxidized and had some calcification ahead of the button on both sides. The stem had a repair in it mid stem – like it had been broken and repaired. There were tooth marks on the surface that had also been repaired with what looked like a white epoxy like substance. I took some photos of the pipe before I started my work. I took close up photos of the bowl and the stem. You can see the light cake in the bowl and the darkening on the rim top and the edges. There were also some scratches on the top. The stem surface was oxidized and had some calcification on the end ahead of the button. There were  tooth marks and chatter on both sides on and ahead of the button. There were also two large repairs ahead of the button. They not black rather white. The stem also had been repaired at a crack in the middle across the stem.The next photos show the stamping that I described in the opening paragraph. It is clear and readable. I took a photo of the pipe with stem removed to give a sense of the proportions of the pipe. On the right side of the shank it read Made for Dick Dye. I wanted to have some idea who Dick Dye was. I googled the name and specified the Seattle area. I came up with an interesting and possible connection to a Richard Dye who passed away in 2019. The connection is pretty likely as he lived in the Seattle/Everett area of Washington state. Give the obit a read as it gives a bit of character of the man and his life (https://www.legacy.com/us/obituaries/heraldnet/name/richard-dye-obituary?id=14190787).

Before working on the pipe, I wanted to see what I could learn about the brand. I have a memory of visiting the shop many years ago but it is foggy so I did a bit of reading. There is a listing on Pipedia for Whidbey Islander Pipes (https://pipedia.org/wiki/Whidbey_Islander_Pipes). I quote the information from that site below. It is brief but quite interesting to read. I quote it in full.

Whidbey Islander Pipes are high-praised, but very rarely seen freehand pipes. Hand-cut Briars by Master Pipe Maker Travers LaRue were made and sold in his shop “Virginia Tobacco and Pipe Shoppe” in Langley on Whidbey Island, Washington between 1972-1983. LaRue died in 1983. He used 125 year old Sardinian briar and 150 year old Grecian Plateau briar with or without burl top. Trav custom designed ”free-hands” or classic shapes. A sterling dot on the shank along with his signature marked his one of a kind designs and possibly one of the best smoking pipes around. Trav taught his son-in-law Charles Whitmore the trade and soon he became a pipe maker too. The shop produced a hand-cut from 75 year old Italian briar known as the “Whidbey Islander”. These were mostly made by Chuck Whitmore that could be ordered with your own name inscribed. The shop was also known for hand blended pipe tobacco that was 100% pure premium quality American and imported tobaccos. The most famous being “Brown Crock”. The 1936 Hollywood Pipe Shop recipe that Bing Crosby smoked exclusively and loved by many. The family still owns the recipe. Travers pipes are few and precious. You’re lucky if you own one.

Judging from the description above I believe that I am working on a pipe made on Whidbey Island, Washington made by Chuck Whitmore between 1972-1983. It is a very interesting hand cut “twist” on a classic shaped pipe with great grain and a fancy vulcanite stem. Now it was time to work on the pipe.

I decided to address the damage to the inner edge of the bowl first. I used a folded piece of 220 grit sandpaper to give the inner edge of the bowl a slight bevel on the inner edge to remove burned areas and blend them into the surrounding briar. It began to really look better.I wiped off the varnish on the bowl with acetone on a cotton pad. I was careful around the signatures and stamping on the shank side. They were almost hand etched on the twisted shank sides. I was able to remove a lot of varnish and when done it looked much better. I needed to adjust the fit of the twisted shank to the twist in the stem.  Nothing aligned in terms of either the sharp angles or the flattened portions. I used a folded piece of 220 grit sandpaper to correct the angles and flow of the twists on both the briar and the vulcanite. It was a lot of sanding but the improvement the look of the pipe was worth it. I smoothed out the sanding on the shank and started polishing the bowl with 320-3500 grit sanding pads. I wiped the briar down after each pad with a damp cloth to remove the sanding debris. The finish began to look very good. I touched up the sanded portions of the shank end with an Oak stain pen and blended it into the surrounding briar. It looked very good and the match was perfect. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. The briar took on a rich shine. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. Now it was time to deal with the issues of the stem – the resanded and shaped fit to the shank, the crack mid blade and the white fills in the top and underside ahead of the button. They were many and varied but the shape of the stem made a new stem more work than I was willing to do at the moment. I filled in the repaired areas on the top and underside ahead of the button with black CA glue. Thankfully the repairs were a little indented. I sanded the stem surface and the repairs with 220 grit sandpaper. I also worked on the mid stem repairs to blend them in a bit more. I sanded the stem further to begin the polishing using 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil impregnated cloth that really helped the sanding and helped protect it from oxidation.I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat Obsidian Oil and set it aside to dry. Overall the stem looked better. There were still some ghosts of oxidation on the twists. The repairs on the white repaired areas showed. I am excited to finish this Chuck Whitmore made Whidbey Islander Twisted Dublin. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful grain all around it. The two carved trails carry on the flow of the angles of the twists in the shank and stem. Added to that the black vulcanite stem was beautiful. This smooth Whidbey Islander is great looking and the pipe feels great in my hand. It is light and well balanced. I am sure that Dick enjoyed it when he first picked it up at the shop. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 5/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams/1.34 ounces. It is a beautiful pipe and one I will hold onto for the memory of the shop. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Restoring and Restemming a BBB Own Make Thorneycroft Sand blast Canadian 506

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by Steve Laug

The next pipe I decided to work on is one from a Dan in South Carolina. He contacted me several weeks ago now about a pipe that he had come across in his things that was on that his mom had picked up for him. Now 16 or 17 years later he decided it is time to work on it. He wrote me the email below regarding this pipe and how he came upon. It piqued my interest because to be honest with you I love all things BBB.

Hello,
I recently stumbled on an old billiard pipe that my mom had bought me at an antique store while I packing up for a move. I was 16 or 17 at the time so I couldn’t use it and basically forgot about it until now, at 33, I’m starting to get into pipe tobacco more and more. The pipe has the “BBB” inside a diamond with “OWN MAKE” underneath that on the top of the shank, and “THORNEYCROFT Made In ENGLAND” with “506” just below it on the underside of the shank.

The problem is it has no stem, and the end of the shank where the stem would fit into, has many marks that I can’t tell whether they are chew marks or if they are just a part of the grain etc. To my very untrained eye the pipe seems to be in OK condition otherwise.

Being very new to this hobby and not knowing many resources yet or really what to do, and seeing your restorative work, I’d like to ask if you restore pipes for people or if you might be able to point me in the right direction on how I should go about making this pipe smokeable once again, or if it might not be worth it except for sentimentality sake. I’m able to provide pictures of the pipe if needed as well.

Thank you,
Dan

I wrote Dan back and asked him to send me some photos of the pipe so that I could see what I was dealing with in this pipe. He sent some amazing photos of various angles of the pipe and I was hooked. I asked him to send it up and I would restore and restem it for him. Here are the photos that he included for me. The first four photos are overall views of the pipe as a whole. The craggy sandblast, the typical rustication on the shank end that I have seen on most of these Thorneycroft pipes, and the delicate but classic look of a Canadian are all well captured. Dan sent photos of the bowl and rim top as well as photos of the sides of the bowl. I appreciate the detail in these photos. The bowl shot shows the tar and cake on the sides and heel of the bowl and the lava build up in the sandblast of the rim top. It should clean up fairly easy. He also notes with a red circle what appears to be a chip on the left side of the bowl on the outer edge of the rim. The more I examine it the more I think it is probably a part of the blast. But I will know more once I have it in hand. His close up photos of the shank show the rustication and the washed out stain on the shank end. I think it is the typical BBB rustication that I have seen on the shank end of the Canadians and long shank pipes in the Thorneycroft line. Dan did a great job capturing the stamping on the shank top and underside. It reads as he noted in his opening email.He took close up photos of the rustication as well. It is rugged and I have to say that I like it. Once it is restained it will look quite nice. The photo of the shank end shows that there are no crack in the shank. There is a nick on the lower right side that is probably a flaw in the briar.I did a search on Pipephil’s site (http://www.pipephil.eu/logos/en/logo-bbb.html) and looked for the specific Thorneycroft line. The second pipe in the list is stamped the same way as the one that I am working on and the stamping on the stem is the same. The Made in England stamp is identical to the second one. I looked on Pipedia and found several references to the BBB Own Make Thorneycroft pipe but nothing specific (https://pipedia.org/wiki/BBB). I also found an advertisement courtesy of Doug Valitchka from 1957 that had a great description of the Thorneycroft that I include below. It reads as follows:

Beautifully balanced, superbly lightweight and mellow smoking… these qualities have made the BBB Own Make Thorneycroft famous. First tough, age-old Algerian briar is carefully selected and cured then the bowls are carefully hand-turned. Now comes the special process of sand- erosion. The soft parts of the briar are literally blasted away leaving a hard bowl of unusual beauty, durability and sweetness. A mouthpiece of finest English Ebionite, inlaid with the famed metal emblem, and a specia dry smoking condenser tube complete the picture. Available in all 24 BBB shapes…I took some photos of the bowl as it was when I unpacked it. It was stamped as Dan noted above and was clear and readable. The rough shank end of the pipe was not damaged but had lost the stain that had originally coloured it. The little nick in the shank end does not damage the airway in the shank. The nicks that were noted on the edge of left side of the bowl appeared to me to be part of the blast and should be left as is. The bowl had a light cake on the walls and there was a light lava coat on the rim top where it had filled in some of the blast. The inner edge of the rim was in excellent condition with no damage. The outer edge had no damage either but there was some roughness to it due to the sand blast finish on the edge. It looked very good however. I took photos of the bowl to show the condition when I received it from Dan. I have included them below. I was hoping I had a BBB stem for the Canadian but I did not have one with the brass insert. I did have one that was a pretty decent fit. It would need to be adjusted in terms of the top, bottom and sides of the stem to fit the shank dimensions but it was the right length and shape for the pipe. It had a great shape on the slot that would give a good spread to the smoke.Now it was time to clean up the bowl. Since the cake was thin I used a Savinelli Fitsall Pipe Knife to scrape out the cake that was in the bowl. I took it back to bare briar and then sanded the walls with a piece of dowel wrapped with 220 grit sandpaper. The bowl walls were in very good condition with no checking or burn damage.I wiped off the bowl with a damp cloth and was amazed at how little dust came off the finish. Dan had obviously wiped it down before he sent it. I also wiped down the rim top and it was quite clean as well. I used a black and a walnut stain pen to stain the shank end rustication to match the rest of the briar. It looked very good. Once it was buffed and polished it would be a perfect match. I used a brass bristle wire brush to knock off the remaining debris in the sandblast on the rim top. It looks very good with some deep blast sections on the top right and left. Beautiful blast in all ways.I cleaned out the internals of the shank, mortise and the airway in both the shank and the new stem with alcohol, cotton swabs and pipe cleaners. The pipe smells fresh and ready to smoke again.Now that it was clean it was time to do a few minor surface repairs. The first of these was a small repair to a flaw on the shank end on the inner edge of the mortise on the lower left side. I used a tooth pick to put a drop of CA glue in the flaw and smooth it out on the surface. I did the same to the pit on the outer edge of the rim on the right side toward the back. Both were cosmetic rather than structural but it improved the look of the bowl in those spots. I smoothed out the repair on the shank end with a folded piece of sandpaper and touched the paper to the repair on the rim edge as well. I stained both with a Walnut stain pen and blended them into the surface. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a shoe brush to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The depths of the blast in the briar really comes alive with the balm. I worked on the fit of the stem to the shank with a folded piece of 220 grit sandpaper. I needed to reduce the diameter of the stem from top to bottom and from right to left. I worked on it for quite a bit of time sanding, sanding and more sanding until the fit to the shank was good and the transition between the shank and stem was smooth.I polished the stem once it fit with 320-3500 grit sanding pads. I wiped it down after each pad with a cloth impregnated with Obsidian Oil. By the end the stem took on a good shine and the fit was very good.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further the stem. The photos below show the polished stem. I am pretty happy with the restoration and restemming of this BBB Own Make Thorneycroft Sandblast Canadian. There is a sandblast finish to the bowl that is rugged and rich looking. The newly fit stem is clean and smooth and looks good on the shank. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished BBB Own Make Thorneycroft Canadian fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe was 30grams/1.02ounces. I will be sending it back to Dan shortly. I look forward to hearing what he thinks of it. Thanks for reading this blog and my reflections on the pipe while I worked on it. It is a privilege to be a part of the restoration and preservation of these old timers with a back story!

The worst of Five Peterson’s in for restoration that are in rough condition – a burned out bowl and damaged stem

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by Steve Laug

Yesterday afternoon I was visited by a pipe man here in Vancouver named Sergey who had five Peterson’s pipes that he wanted me to work on. They are shown in the photo below. In the left column from top to bottom: Peterson’s of Dublin Kinsale XL17, Peterson’s of Dublin Filter 68, Peterson’s of Dublin Kinsale XL16 Rusticated Pipe. In the right column from top to bottom Peterson’s of Dublin Kinsale XL16 and the bottom pipe is a Peterson’s of Dublin Kinsale XL14. All five pipes were all thickly caked and had thick lava on the rim top. The cake is so thick that I could not put my little finger in the bowl it was so heavily caked. My guess was that the bottom of the bowl was lower than the entrance of the airway into the bowl. The Rusticated Kinsale XL17 also had a burn out in the front bottom of the bowl that would take a lot more time than just a simple clean up. I would know more about the condition of each of the bowls once I had reamed and cleaned them. Sergey was travelling soon and he chose at least two of them that he wanted to take with him on his trip so those would be first. I have finished four of the five pipes and he picked them up and was pleased with them. The fifth of these was in the worst condition. I left it until last and now it was time to work on it – a Peterson’s of Dublin Kinsale XL16. I was not sure I would finish but he would love to take it on his travels.
I took photos of the Peterson’s of Dublin XL16 before I started working on it. This was Sergey’s favourite pipe and his concern was that it had a hole in the bottom toward the front. The finish is very dirty with oils and dirt ground into the briar. The rim top is thickly covered with tarry lava overflowing from the heavy cake in the bowl. The cake was thick and heavy all the way to the bottom of the bowl. In the heal of the bowl there was a hole about the size of pencil lead and the bowl was quite a bit deeper than the entrance of the airway from the shank. The vulcanite stem is also very dirty. There was oxidation, calcification and the P-lip had been cut off on the end. There was no button edge and he would like to have that added on the bottom of the stem surface. There oxidation, calcification and also some light tooth damage on both sides ahead of the remaining button. The P stamp on the left side of the stem is a gold P that is damaged. I took closeup photos of the rim top and bowl to give a sense of the dirty condition of the pipe and the thickness of the cake and lava on the bowl top. The rim top and edges look to be damaged under the lava coat but the cleanup will reveal the facts. I also took photos of the stem to show the top and underside ahead of the button.I took photos of the stamping on the shank sides. It was faint but readable through the grime and debris. It read as noted in the above paragraphs. I also took the stem off the shank and took a photo of the look and proportion of the pipe. I took a photo of the burnout in the heel of the bowl. It was about the size of pencil lead on the outside but the inside of the bowl was more extensively damaged. This one would take some extra work to bring it back to life.I started my work on the pipe by reaming the thick cake in the bowl. I could not even assess fully the burnout damage until it was reamed and cleaned. I used a PipNet pipe reamer with the first cutting head to take back the cake. I followed that with the second and the third cutting head. I was able to remove all of the cake. The cake in the bottom third of the bowl was incredibly hard and took a repeated reaming of that portion. I used a Savinelli Fitsall Pipe Knife to scrape the remainder of the cake out of the bowl and clean up the bottom of the bowl. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. With the bowl cleaned out I was able to determine that the bowl bottom was significantly below the entrance of the airway. It was quite thin and the hole on outside was only the beginning of the issues. I would need to repair the burn through and then build up the bottom of the bowl to the entrance of the airway. It would be further protection for the repaired bottom of the bowl and help it from further burning out. The issues with the rim top and inner edge would also need to be addressed. I decided to open up the burned-out area and see how extensive it was and how deep it was into the briar surrounding pin hole. I started with a sharp blade and cleaned up the opening and took out the brittle pieces of briar around the hole. I opened the hole further with a large drill bit and smoothed out the edges of the hole to the point it was solid briar.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it with warm running water and repeated the scrubbing and rinsing process until the pipe was clean and looked better. I cut a piece of briar and shaped it with my Dremel and sanding drum to fit the hole. I gave the inner edge a bevel to fit the edges of the hole. I rounded the inside of the plug with the Dremel to follow the flow of the bowl bottom. It would help build up the bottom significantly. I fit the plug in place on the bowl bottom and took some photos to give a sense of the look. Once it is glued in place and cured I will rusticate the patch to match the rest of the bowl.I mixed up a batch of two part JB Weld and coated the inner edge of the drilled out hole in the bowl bottom. I inserted the plug in the hole and used a tooth pick to fill in the gaps around the plug on the exterior of the bowl. I used a dental spatula to fill in the edges around the inside of the bowl and pressed it in place with a folded pipe cleaner. I built up the bowl bottom to the bottom of the airway entrance. I set it aside for the night to harden and cure. In the morning when I got up I shaped the plug with my Dremel and sanding drum to follow the flow of the bowl bottom. I clean up the edges of the  plug and the surrounding briar with a folded piece of 220 grit sandpaper. It was looking pretty good at this point. I used a piece of dowel with 220 grit sandpaper wrapped around it to smooth out the bowl walls. I used some clear CA glue and some briar dust to fill in low spots around the front of the plug. I cleaned it up once it dried with a brass bristle wire brush to clean up the repair area. I sanded the edges of area with a folded piece of 220 grit sandpaper. It was a solid, smooth finish. All that remained was for me to rusticated it to match the surrounding briar.

I rusticated the repaired area with a Dremel and a series of burrs to match the rustication to the surrounding briar. I failed to take a photo of the bowl before I stained it. However, I used an Oak and a Mahogany stain pen to approximate the colour of the briar surrounding the repair. I took a photo of the various burrs I used with the Dremel to achieve the rustication patter that matches the rest of the bowl. I used a 3500 grit sanding pad to knock off the colour on the high points and give it a sense of depth. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I mixed a bowl coating of sour cream and charcoal powder and painted the walls and bottom of the bowl to protect it during the break in period. I applied it to the walls and heel of the bowl with a folded pipe cleaner. I set it aside to let it cure. It would take about 24 hours for it to cure. I set the bowl aside and turned my attention to the stem. The stem was in as much of a mess as the bowl. The P-lip had been cut off and the underside of the stem was flat at an angle toward the opening of the airway in the end. The top of the P was missing other a thin ridge to approximate a button. It was roughly done and did not leave much to work with. I looked through my Peterson stems for a replacement but the tenon was odd sized and it was made for a 5MM filter so I had nothing. That left me with a decision. I decided to shape the stem end and build a fishtail button on the end. I would have to build up the button edges on both sides and I would need to try to cut a slot instead of just an odd shaped hole. With that in mind I had my hands full on this stem.

I rebuilt the button end on the top and bottom with rubberized black CA glue. I layered it in place after each layer cured. It took time to build up the layers and reshape it with files and sandpaper, but I like the new look much better. Once the button was solidly in place and the shaping was finished on it I still needed to clean up the shape and smooth it out and give it more of a sense of flow. I sharpened the edge on the top and underside of the button. I used several needle files to smooth out the edge and top. I smoothed out the top surface of the button on each side and on the end with a piece of 220 grit sandpaper. I used a series of round and oval needle files to shape the slot in the stem end. I took it for an out of round airway exit to an oval. I also used a slot cutting tool to continue to reshape the slot. I used a folded piece of 220 grit sandpaper to smooth out the inside of the slot. Once finished the slot looked much better. I polished the stem and the button with 320-3500 grit sanding pads. I wiped it down with a cloth impregnated with Obsidian Oil after each sanding pad to protect and polish the stem surface.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. This Rusticated Peterson’s of Dublin Kinsale XL16 Bent Billiard with a Taper Stem has a beautiful rusticated finish that has a new lease on life. I repaired the burnout in the heel of the bowl by fitting it with a briar plug and then rusticating it to match the rest of the bowl. The medium brown/black/mahogany finish gives depth to the rustication around the bowl and shank. It has a classic look of a Peterson’s pipe. The rebuilt and polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s of Dublin Kinsale XL16 Rusticated Bent Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.68 ounces/78 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Sergey picked up the other four pipes on Monday. He pressed to pick this one up on Friday evening. I did not promise but I know it is his favourite pipe so it is ready for him.

A Charming NOS Cherrywood from France

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by Kenneth Lieblich

I have a BIG pipe that came my way recently and I am happy to offer it to you for sale. No major restoration story on this one – just a remarkable pipe! I gave it a quick and thorough once-over (and a quick polishing) and now it’s time to turn it over to you. This old timer has never been smoked and has some real old-world charm. It’s sort of churchwarden sized. Take a closer look at the photos below.

This one doesn’t have any markings on it, but that doesn’t preclude it from being made by the venerable French pipe company, Ropp. Many of the cherrywoods from the old days came without markings. Just as a reminder, here is a very brief history of the Ropp company from Pipedia:

Eugène-Léon Ropp (1830–1907) acquired a patent for the cherrywood pipe in 1869. In 1870, he established a workshop to manufacture such pipes in Bussang, in the Vosges mountains. Around 1893, his business moved into the former mill of Sicard (part of the community of Baume-les-Dames in Upper Burgundy. The pipes were a big success in export as well. Shortly before 1914, Ropp designated A. Frankau & Co. (BBB) to be the exclusive distributor in the UK and its colonies. Probably in 1917, a workshop in Saint-Claude in the rue du Plan du Moulin was acquired to start the fabrication of briar pipes. In 1923, another small building in Saint-Claude, serving as a workshop for polishing, was added. Cherrywood pipes were the mainstay of Ropp until the company finally closed down in September 1991. The company was taken over by Cuty-Fort Entreprises in 1994.

Even though the pipe is new, old stock, I cleaned up the dust from decades ago, polished up the stem to make it shine, and completely repaired a small craze line on the bottom of the bowl with some cyanoacrylate adhesive. Later, I applied some Restoration Balm and buffed it with a microfiber cloth. To preserve the bark, I didn’t use the bench buffer on the sides of the bowl and shank, though I did apply Clapham’s Beeswax Finish. However, I did buff the top and bottom with White Diamond and carnauba wax on the bench buffer.

It’s a lovely, elegant pipe. If you are interested in acquiring it for your collection, please have a look in the “French” pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the cherrywood are as follows: length 10½ in. (270 mm); height 2½ in. (65 mm); bowl diameter 2 in. (51 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 2⅞ oz. (84 g). If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.