Daily Archives: May 27, 2022

Repairing a Chipped stem on a Savinelli Trevi 311KS Poker


Blog by Steve Laug

I still receive referrals for repairs from a local pipe and cigar shop and this week I received and email from a fellow about his new pipe. The story is one of those that make you cringe and grimace for if it has not happened to you sometime in your “pipehood” it very well may happen. This is the email I received:

Hi. I just picked up a new Sav 311KS and promptly proceeded to drop it and chip the stem before even getting a chance to smoke it…. Sad day. Could you give me a quote on what a repair/ replacement would set me back? — Josh

I wrote him back and asked for photos of the pipe so I could see what he was referring to. He wrote again and sent the following note and the photos.

It’s just a little chip but annoying.We wrote back and forth and I let him know I could fix it. Yesterday Josh dropped off the pipe at my house for repair. This morning I decided to tackle the repair on this pipe. The fact that he had never smoked it and that it was new really touched me and decided it would be the next pipe on the worktable. I took photos of the pipe to give a sense of the beauty of the piece. It is a smooth finished Poker with what looks like a Walnut finish. The band on the shank is silver. The stem is acrylic with a silver Savinelli logo on the top of the saddle. The shank is stamped on the left side and read Savinelli [over] Trevi. On the right side it had the Savinelli Shield S followed by 311KS [over] Italy. The pipe had an inwardly beveled rim top and the bowl was smooth, unsmoked briar. The pipe had a Savinelli Balsa Filter in the tenon. I took a photo of the rim top and bowl to give a sense of the shape and finish of the bowl. It is a pretty pipe. I also took photos of the acrylic stem to show the general condition apart from the chipped right underside of the button and the stem (encircled in red in the photo below).I took photos of the stamping to try and capture it. The shiny varnish finish reflects light so much that the stamping is not clear in the photos. It reads as noted above.I removed the stem and took a photo of the pipe. It is a proportionally nice looking pipe.Now it was time to work on the stem. I cleaned off the chipped area with alcohol and a cotton swab to remove any debris. I took photos of the chipped area before I started working on it. You can see the damage. Though it is small it is rough to the touch and would certainly be rough to the mouth. I have drawn a red box around the damage in the photos below.I carefully filled in the chipped area with black CA glue and pressed it into the chipped spots with a tooth pick. I laid the stem aside to let the repair cure. Once the repair cured I reshaped the button with a piece of 220 grit sandpaper. I worked over the right edge and the button to match what was on the other side of the stem. Once finished it looked better. I started polishing the acrylic with 400 grit wet dry sandpaper. I set the bowl aside and turned to work on the stem. I polished the acrylic stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem and gave it a final coat of Obsidian Oil to finish it. With the stem repaired on this Savinelli Trevi 311KS Poker it is ready to go back to Josh so he can enjoy his first bowl in his new pipe. It is a great looking pipe with a rich walnut finish that highlights the grain and works well with the silver band and the polished acrylic stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. I have email Josh and let him know it is ready to pick up. I take a moment to remind myself and each of us that we are trustees of pipes that will outlive us and the lives of many other pipe men and women who carry on the trust of their care and use. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restoring a lovely 1958 Dunhill Root Briar 34F/T 2R Billiard


Blog by Steve Laug

The next pipe on the table is another Dunhill that is a group 2 sized Billiard. It is a small Root Briar Billiard that is proportionally well done. It has a two digit the shape number that I will define below. Jeff and I purchased on 04/26/2022 from a woman who contacted us from Cleveland, Ohio, USA. We spent time chatting with her and arrived at a price and she sent the pipes to Jeff. It included 28+ pipes along with this one.

But now this Dunhill Billiard. On the left side it is stamped 34 F/T followed by Dunhill over Root Briar and on the right side is stamped Made in England8 (two lines) followed by a circle 2 followed by R. The numbers and stamping tell me that the pipe is a Root Briar and the size is a Group 2. The F/T refers to the Fish Tail style stem. The finish was very dirty with spots of grime and debris stuck on it. The bowl had a thick cake in the bowl and heavy lava overflowing onto the rim top. The rim top had burned area on the left front top and inner and outer edges. There was darkening and burn damage on the inner edge all the way around. There were a few burn marks toward the back of the rim top. The stem had calcification, oxidation and tooth marks and chatter on both sides ahead of the button. The button itself appeared to be in good condition. The pipe came to us in a meerschaum pipe case from the owner. It was not original. Jeff took photos of the pipe before he started his clean up work on it. He took photos of the bowl and rim top to show the condition. You can see the thick cake in the bowl and the burn damage on the rim top and edges of the bowl. It is the kind of damage that come from repeated lighting in the same place. The stem was heavily oxidized, calcified and has tooth marks and chatter on both sides ahead of the button. Overall the pipe is a real mess. Jeff took photos of the grain and finish around the bowl sides and heel. It was nice looking if you can see through the grime ground into the finish. He took a photo of the stamping on the left side of the shank. There is no photo of the right side stamping that gives the Made in England date code. It is readable but filthy.Now it was time to begin to work on the stamping on the pipe. I turned first to Pipedia as I remembered they had some great information on the Root Briar finish and dates and how the finish was made (https://pipedia.org/wiki/Dunhill#Bruyere). The first quote below give the short version of the finish. The second link goes into more detail. I quote from both below.

Root Briar – Introduced in 1931 and highly prized because the grain is more pronounced in this finish (usually made using Corsican briar – was made exclusively from that briar into the 60s). The Root Briar finish requires a perfectly clean bowl with excellent graining. Therefore, it is the most expensive of the Dunhill pipes. Corsican briar was most often used for the Root finish since it was generally more finely grained. This is a rare finish, due to the scarcity of briar suitable to achieve it. These pipes are normally only available at Company stores, or at Principle Pipe Dealers. Straight grained pipes were formerly graded A through H, but are now only “Dr’s” and graded with one to six stars, with the letters G and H still used for the very finest pieces.

“Dunhill introduced its third major finish, the Root finish, in 1931. Corsican mountain briar is characteristically beautifully grained and the Root was made exclusively from that briar into the 1960s. The pipe was finished with a light natural stain to allow the beauty of the graining to show through. Although always available with a traditional black vulcanite bit, the Root was introduced in either 1930 or more likely 1931 and fitted with a marble brown dark and light grained vulcanite bit that has since become known as the ‘bowling ball’ bit because of the similarity in appearance between the bit’s finish and that of some bowling balls of the time. With the war, however, the bowling ball bit was dropped from production. Through 1954 (and after) the Root pipe nomenclature (including shape numbers) was identical to that of the Bruyere except that instead of the “A” of the Bruyere, the Root was stamped with an “R”. In 1952 when the finish rather then LONDON was placed under DUNHILL, ROOT BRIAR rather then BRUYERE was used for the Root.” Loring, J. C., The Dunhill Briar Pipe, The Patent Years and After (self-published, Chicago, 1998).

With that information clear for me I wanted to identify the shape number and try to pin that down (https://pipedia.org/wiki/Dunhill_Shape_Chart). I turned to the section on the older 2 digit Shape Numbers and read it. I quote it below and added a chart on the numbers.

The original skus/model numbers from the 1920’s until the early 1970’s stood for very specific shapes and bowls. For example, the codes 31, 34, 59, 111, 113, 117, 196, LB, LBS… were all different types of Billiard shaped pipes and there were about 50(!), such codes for the Billiard shape alone.

There was a link there (https://pipedia.org/wiki/Dunhill_Shapes_List) to a shape list that Eric Boehm put together for Dunhills. It is amazing to see the sheer number of variations on the Billiard shape. I copied the first three in the list as it includes the shape 34 Billiard.

Billiards:

31 Billiard, tapered bit 1 4¾” 1928, 1950 3

32 Billiard, tapered bit 1 5″ 1928, 50, 60, 69 3

34 Billiard, tapered bit (Dental) 2 5½” 1928, 50, 60, 69 3. (This is the pipe I am working on. It is a tapered bit Billiard. It does not have a Dental bit as noted above. Rather than the Dental bit it has a F/T or Fish Tail bit.)

I turned next to dating the pipe as it would be more straightforward than the numbering on the shank. There is a superscript 8 following the D in ENGLAND on the right side of the shank. I turned to the dating chart on Pipephil (http://pipephil.eu/logos/en/dunhill/cledat-en1a.html). I did a screen capture of Part 2 of the Dunhill Dating Key and included it below. I drew a red box around the section dating this pipe. It is clear that the pipe was made after 1954 so that is why I went to Part 2. Because the year suffix is 8 that tells me that the pipe was made in 1950+8 for a date of 1958. Armed with that information I turned to work on the pipe itself. Before he sent it to me, Jeff had done an amazing job cleaning the pipe. It almost looked like a different pipe after his work. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with isopropyl alcohol, cotton swabs and pipe cleaners. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and then rinsed it off with warm water. He scrubbed the stem with Soft Scrub and a tooth brush and rinsed it off with warm water. It looked amazing when I took it out of the package of pipes he shipped me. I took photos of the pipe before I started my part of the restoration work.   The rim top was cleaner and the inner edge of the bowl looked rough. There was burn damage all the way around but heavier on the front of the bowl on the top and inner and outer edges. There was also darkening on the back rim top and edge. The stem surface looked good with the oxidation gone and light but visible tooth chatter on either side of the stem.   I took photos of the stamping on the sides of the shank. It is clear and readable as noted above.I took the stem off the shank and took a photo of the parts of the pipe. The overall look of the pipe is quite unique. The stem shorter than the bowl and shank but looks quite good.I started my portion of the work on this pipe by addressing the damage to the rim top and inner edge of the bowl. I topped the bowl on a board with 220 grit sandpaper to take down the damage on the top of the rim and outer edges. I used a folded piece of 220 grit sandpaper to smooth out the edge and give it a slight bevel to deal with the chipping and cutting on the inner edge. It cleaned up remarkably well. With polishing and buffing it would look even better. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad. The rim top looked very good and the bowl began to take on a rich glow. I used an Oak Stain Pen to restain the rim top and the inner bevel of the rim edge. Once it dried I buffed it with a cotton cloth and the match was very good.The bowl looked very good at this point so I rubbed it down with Before & After Restoration Balm. I worked it into the surface of the bowl and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for about 10-15 minutes and buffed with a cotton cloth to raise the shine. I set the bowl aside and turned to work on the stem. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem and gave it a final coat of Obsidian Oil to finish it. This beautiful 1958 Dunhill Root Briar 34F/T 2R is a great looking pipe now that it has been restored. The rich Root Briar finish that highlights the grain and works well with the polished vulcanite stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Root Briar Billiard is a beauty. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 24 grams/.85 ounces. I will be adding the pipe to the British Pipemakers section of the rebornpipes store shortly. If you are interested in adding it to your collection be sure to let me know. I take a moment to remind myself and each of us that we are trustees of pipes that will outlive us and the lives of many other pipe men and women who carry on the trust of their care and use. Thanks for reading this blog and my reflections on the pipe while I worked on it.