Monthly Archives: October 2017

A Pipe by Lee Limited Edition 2 Star Rhodesian worth restoring

Blog by Steve Laug

Over the years I have gained a soft spot for Pipe by Lee pipes. I have found them in antique and junk shops around Canada and the US. They seemed to have had quite a following. Most of the pipes I have found have been 2 or 3 star pipes – designated by the number of gold stars on the stem. I have had a variety of shapes from Billiards, Bulldogs, Bull Moose, and Rhodesians. All have been well cut shapes and fairly decent pieces of briar. Some of the 2 star pipes have had small fills but generally they are well blended into the rest of the briar with the stain. Many have obviously been favourite pipes judging by the thick cake in the bowl and the wear and tear on the stems. They are workhorses and when cleaned up there is always a lot of life left in the pipe.

My brother Jeff picked up a Pipe by Lee Rhodesian that is on the delicate side – far different from the chunky ones that I have cleaned and restored. This one is a low profile Rhodesian with a round shank and a saddle stem. It has a dark stain on the briar, which is also different from other Lee pipes I have worked on. Jeff took some photos of the pipe before he started to work on it.The next two photos show the condition of the bowl. You can see from the photos that the bowl is thickly caked and there is a heavy lava overflow on the rim top and the inner edge of the bowl. It covers the beveled rim top to where it almost looks flat. There appears to be some nicks and damage on the front outer edge of the bowl but I won’t know until it has been reamed and cleaned. The finish on the bowl was dirty and had a lot of nicks and scratches in the surface of the briar. The double rings around the rim cap are in excellent condition with no damaged areas.Jeff took some photos of the shank sides to show the stamping on the pipe. It is stamped Pipe by Lee on the left side of shank over Limited Edition. On the right side it is stamped An Authentic over Imported Briar. The saddle stem had two gold stars inset in the top portion of the saddle equidistant from the front and back of the saddle. The stem was dirty, sticky and lightly oxidized. There were light tooth marks on the top and underside at the button and on the sharp edge of the button.

I decided to refresh my memory regarding the Pipe by Lee brand. I checked on my usual sites to learn what I could. I went to Pipedia and looked up the brand. Here is the link https://pipedia.org/wiki/Lee

I quote the entirety of the listing as it is brief and pointed regarding the history of the brand.

This brand was distributed by Stewart-Allen Co. Inc., NY. The Grading (ascending): 1 to 5 stars. Early pipes have seven pointed stars, middle run have five points and later pipes are stamped with coloured gold stars.

The site also quoted a section from the pipephil website regarding the brand. Lee seconds: Briar Lee, Gold Coast (preceding content from “Pipes: Logos & Markings” website http://www.pipephil.eu/logos/en/logo-l3.html#lee)

I quote the next section of the article because it pertains to the pipe I am working on.

I have seen one pipe. “Pipe By Lee” stamped on left side of shank over “LIMITED EDITION”. Right side of shank stamped “AN AUTHENTIC” over “IMPORTED BRIAR”. Logo on top of the stem is three gold seven pointed stars in a row. Additional information on time frame of operation or quality of the pipes would be helpful. — Dgillmor 21:51, 10 May 2012 (CDT)

I went directly to the pipephil site to look at the stamping and logo markings that are included there. There was a photo of a similar pipe though it had a tapered stem rather than the saddle stem on the one that I am working on. The shape is a Rhodesian as well. Below that there was a photo of the stamping on that pipe that matches the stamping that is on the pipe have. http://www.pipephil.eu/logos/en/logo-l3.html#lee

I decided to do some more searching and look for sites other than Pipedia or Pipephil. I wanted to find a good summary of the history of the brand from someone who collects the pipe. I found a great link to a conversation on the Shotgun World BBS. The link is as follows http://www.shotgunworld.com/bbs/viewtopic.php?f=75&t=269843 I am including portions of that conversation from a member there, going by the screen name SuperXOne. He obviously collects pipes from Pipe by Lee. If you are interested in reading the entire interchange you can go to the site. For my purposes I only wanted the one side.

For any of you pipe smokers, I want to share something I’ve discovered about “estate” pipes. You may come on a pipe at a garage sale, flea market, or eBay that is marked “Pipes by Lee”. This pipe will be, if not completely abused beyond salvation…a goodun!!!

Evidently, there was somebody named Lee who made pipes in New York City from just after WW2 on up until sometime in the 1970’s. Lee’s pipes were not ever cheapies. He sold them mail order and wholesale, and Lee met Kaywoodie grade for grade back when Kaywoodie was winding down from making their best pipes into a slow, declining mediocrity.

Lee Pipes came marked with stars to determine quality. As of 1950, a one star pipe was $3.50, Two stars were $5, and Three stars were $10. Four star pipes were $15 and Five star pipes were $25. $3.50, $5, and $10 were the exact prices in the first three grades of Kaywoodies, the Drinkless, Super Grain, and Flame Grain. Later prices went up gradually for both brands, but somewhere along the line Lee lost the race and yet you can still buy a brand new pipe that says Kaywoodie Flame Grain in 2011…but it’s only a decent, basic pipe that wouldn’t have even made the lowest cut for a $3.50 Drinkless or One Star in 1950.

The overwhelming majority of Lee Pipes that I own and I’ve seen were three stars. There are two periods of quality, and no Lee Pipe is ever junk. The earlier, better Lee Pipes had actual gold inlaid stars into the rubber stem. The later, still good but not as nicely polished Lee pipes, had the stars cast into the stem but have no gold inlaid in the stars. Every so often, I’ll see a two star Lee and it will always have nice grain, but a few “fills” here and there. A three star Lee will have no noticeable “fills” and will always have excellent grain structure, but not quite on a level with a Pre War Kaywoodie Super Grain or Flame Grain. Evidently, Lee saved his best wood for his four star and five star pipes…but I’ve never seen one and never seen one advertised for sale. Likewise, for some odd reason, I’ve never seen a “one star” Lee pipe. Perhaps because the one stars all got used up and smoked out and thrown away within a few years of purchase.

What you’ll likely find is a “Three Star” Lee in a conventional shape such as an Author, Billiard, Apple, or Bulldog. They pretty well matched Kaywoodie in their shapes offered. Do not pretend that a Lee Pipe is the equal of a Pre War Kaywoodie “four hole” Super Grain or Flame Grain. But they are probably better than the Pre War “four hole” Kaywoodie Drinkless…at least the three star Lees are…and a Pre War “four hole” Kaywoodie Drinkless is a truly fine pipe. I’ve found the Lees to be better quality than the later “three hole” Kaywoodies, as well…even the higher grades of Kaywoodie. I’ve never seen a trace of varnish on a Lee pipe of any grade, and the workmanship is wonderful. Remember too that all that incredibly fine briar that Kaywoodie used before the war to make all those wonderful “four hole” Kaywoodies was already more or less gone by the time that Lee starts making his pipes after the war. Lee pipes more than hold their own against Kaywoodies of the same year of manufacture.

Prices on Lee pipes are cheap. A brand new one in the box is often less than fifty bucks. Well-used ones are giveaway cheap at flea markets and yard sales. A fair price for a good condition, lightly smoked three star Lee is probably twenty five dollars. For that you’ll get a pipe that you’d have to pay several hundred for if it was made brand new today…if you could even find one as good.;)

Here’s a web page that shows the Lee 1950 dealer’s catalog. Drool away!: http://pipepages.com/pblpage

But while Lee might have equaled Kaywoodie pipes, Kaywoodie had Lee beat hands down in catalogs. If you smoke a pipe you just have to see this 1947 Kaywoodie catalog: http://pipepages.com/47kaycat2.htm

All links are to Pipe Pages. A fine place to while away the time looking at old pipes.;)

And here’s a link to the existing Kaywoodie Company. Sad to compare them with the 1947 Kaywoodie, but at least they are still kicking and still in the USA: http://www.smfrankcoinc.com/

Too further illustrate just how high quality the Lees and the Kaywoodies were in the 1940’s, here is the 1949 price list of Alfred Dunhill. You could get your choice of Dunhill pipe in the USA in 1949 for $15 retail. In those days that would have included tariffs, and of course transportation to the USA from England. Dunhills are, of course, still being made to the exact same standards as they were in the late 1940’s. Today any Dunhill is over five hundred dollars…at the very least,,,,even the sandblasted ones. Back in the 40’s Lee and Kaywoodie hardly sold any sandblasted pipes at all, because their customers demanded for ten dollars a completely perfect, flame grained, smoothly polished, outrageously high quality pipe, and they would have only sand blasted a pipe that somehow didn’t make the grade. For fifteen dollars an American expected a Lee or Kaywoodie to be out of this world wonderful, and I can’t even imagine those $25 grade Kaywoodies and Lees…but we know that some were made. We Americans don’t think about us making the finest of anything, but we did back in the 1940’s when it came to making smoking pipes. Our pipes were the absolute best in the world, using the very best briar. http://pipepages.com/49rtda13.htm

Armed with the renewed information it was time to work on the pipe. Jeff did his usual thorough clean-up work. He reamed it with a PipNet reamer and cleaned up the remnants with a Savinelli Fitsall pipe knife. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim cap and shank with a tooth brush and Murphy’s Oil Soap and rinsed it under running water. It took a lot of scrubbing to get it free of the tars. He dried it off with a soft cloth. Once the grime was removed the finish was in excellent condition with a mix of straight and birdseye grain around the bowl and shank. He cleaned up the vulcanite stem and metal threaded tenon with the oil soap as well and was able to remove much of the debris. There were some light tooth marks on both sides of the stem.I took photos of the pipe to show its condition before I started my work on it. Jeff did an excellent job removing the cake from the bowl and scrubbing the rim cap. The bevel came out absolutely clean and looked great. The rounded outer edge of bowl looked good as well. There were a few light scratches that could be lifted from the right front of the rim top.The stem looked very clean. The vulcanite was pitted but did not show much oxidation on the surface. The wear on the sharp edge of the button on both sides was clear. The tooth mark on the top of the stem near the button was deeper than the chatter on the underside.I repaired the worn sharp edge on the top and underside of the button with clear super glue and used a needle file to clean up the edges. I sanded the tooth mark out with a folded piece of 220 grit sandpaper.I sanded the stem surfaces with 220 grit sandpaper to remove the light oxidation and the button. I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and buffed it with red Tripoli to remove the oxidation that showed up in the first photo below. I dry sanded it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each pad to give traction to the next pad and also bring a little life to the vulcanite stem. After the final pad I gave it a last coat of the oil and set it aside to dry. The next series of photos show the development of the shine on the rubber stem. I buffed the bowl with Blue Diamond to polish it a bit and see where I needed to do some work before the final buff. I hand polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down with a damp cloth after each buffing pad. I hand buffed it with a microfibre cloth after the 12000 grit pad. The pictures below show the progress of the polishing on the briar. I put the stem back on the bowl and buffed it with Blue Diamond on the buffing wheel to polish the briar. I gave the pipe multiple coats of carnauba wax and buffed it with a clean buffing pad to raise a shine. I hand buffed it with a microfiber cloth to deepen the shine. The black stem of polished vulcanite and the polished dark stained briar work well together to present a beautiful pipe. The pipe looks fresh and new. The finished pipe is shown in the photos below. Thanks for looking.

Restemming a A Unique Randy Wiley Freehand 99

2 Replies

Blog by Steve Laug

Earlier this week I received a call from a fellow who had been referred to me by a local pipe and cigar shop. He had a pipe that he had broken the stem on and wanted to know if I would replace the stem for him. He was visiting Vancouver and thought he could get a stem while he was here. I told him to drop it by my office and I would have a look and see what I could do with it. I was not clear at this point if the stem had broken at the tenon or somewhere else. I also wondered if the tenon was still in the shank. I wanted to see for myself before I committed to repairing it. He brought it by the office and he showed it to me and I was hooked. It was a beautiful Randy Wiley Pipe stamped Wiley over an R. Wiley signature. Under that it was stamped Handmade USA over 99. Andy C. posted a comment below that the number 99 is a grade number and that this is one of Randy’s higher grade pipes. Thanks Andy for the information. He told me that pipe was a gift from a partner and he really wanted it repaired. The briar was beautiful grained on the smooth part and faded into a swirled and dotted rustication pattern. The rim top was plateau briar and had been left natural. There was a shank extension that was marbled green, golds, yellows and blacks and really worked well with the patterns on the briar. I looked down the shank of the pipe and could see a lot of debris that was built up in the mortise and airway. It appeared to be tars and pieces of debris from the broken stem. The bowl still had some remnants of tobacco inside. It had a rich tobacco smell that was intriguing. I asked him what tobacco he smoked and he said that he primarily smoked a dark natural tobacco from the Amazon called Mapacho.

I knew nothing of Mapacho so I looked it up on the internet. I found that Mapacho was Nicotiana rustica and is a rainforest plant in the Solanaceae family. It is a very potent variety of tobacco. It contains up to nine times more nicotine than common species of Nicotiana such as Nicotiana tabacum (common tobacco). I have included a picture because it is an intriguing looking tobacco.I asked him if he wanted me to clean up the bowl, ream and polish the pipe while I made a stem. He did not think it was necessary as it did not have a thick cake and he had taken good care of it. So I brought it home to fit a new stem. I checked out the inside of the mortise and shank with pipe cleaners, cotton swabs and alcohol to make sure that I could get a snug fit with the new stem. I pushed a pipe cleaner through the airway and cleaned out the debris. I waxed the bowl with Conservator’s Wax and buffed it with a clean buffing pad to raise the shine. I took pictures of the polished pipe. It really is a beauty and the contrast of finishes with the marbled shank extension of the really work well together. The next photo shows the stamping on the underside of the shank. The stamping is very clear and readable.With the bowl finished I used a preformed stem that I had in my stem can that I thought would work well with the style of this pipe. It was in excellent condition – unused and undamaged. It had slight oxidation that would be quite easy to deal with on the buffer. I turned the stem end on my PIMO tenon turning tool to reduce the end to fit in the shank. I cut it back to slightly larger than I needed and then sanded and filed it by hand until it fit in the mortise.I funneled the end of the tenon to facilitate the flow of air from the bowl to the end of the button. I used a sharp pen knife to shape the funnel and sanded the inside to remove all sharp edges.I sanded the stem surfaces with 220 grit sandpaper to remove the light oxidation and scratches on both sides of the stem. I sanded the end of the button and the sides of the stem to remove the casting marks on the stem. I worked on it until it was black and there was no remnant of oxidation or the casting marks left on it. I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and buffed it with red Tripoli to remove the oxidation that showed up in the first photo below. I dry sanded it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each pad to give traction to the next pad and also bring a little life to the vulcanite stem. After the final pad I gave it a last coat of the oil and set it aside to dry. I buffed the stem with Blue Diamond and gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine. The next series of photos show the development of the shine on the rubber stem. I gave the pipe multiple coats of carnauba wax and buffed it with a clean buffing pad to raise a shine. I hand buffed it with a microfiber cloth to deepen the shine. The new black stem of polished vulcanite and the polished briar work well together to present a beautiful pipe. The pipe looks fresh and new. Tomorrow it will go out in the afternoon post to its original owner. I think he will enjoy the look and feel of his new stem. The finished pipe is shown in the photos below. Thanks for walking with me through this restemming job and through a bit of education for me on Mapacho tobacco. Thanks for looking.

The Rebirth of an Unmarked Horn

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Blog by Steve Laug

When my brother sent me photos of this particular pipe I could not see what he saw in it. It was just ugly in my opinion. The shank was crooked, the plateau crown had been sanded slightly, the shank was cracked and missing a chunk of briar, the copper ferrule looked like it fit better under a sink than on the shank and the finish had warts in it all around the bowl. To top it off the stem was clunky, thick Lucite and had lots of divots and tooth marks. It did not look like it belonged at all. The entire pipe looked like a failed shop project to me – one that took its own direction as it was being made. He purchased it and took photos of it before he cleaned it up thinking I might be charmed by it as he was.The next photo from the top shows the bow in the shank. I figured that the drilling would be way off once I got it and took it apart. I was pretty certain this one was going to interesting to work on to see if I could get anything resembling a nice looking pipe out of the concoction that it was in the photos. Note also the thick cake in the bowl and the overflow of lava on the rim filling in the smoothed out plateau. It was hard to know at this point if there was damage to the inner edge of the rim because of the thick cake and lava. Only a thorough clean up would reveal the condition. The next three photos show the warts on the sides of the bowl. The finish was rough. It was hard to tell if these were fills or if the pipe had not been sanded smooth when it was originally finished. In the photos, they look like scratches but they are actually standing above the finish on the briar. Some of them have scratches around the edges on the surface of the bowl. As I looked at the horn, I had to admit there was something strangely alluring to the shape and it was growing on me. The copper fitting is not snug on the shank it rattles around and is only held in place by the stem. You can see the gap between the cap and the shank. The shank under the band is coated with grime and there is a dark oxidized buildup.When the stem is removed the cap falls off and reveals the damaged shank. You can see the crack in the shank end and up the side on the right side of the photo below. The tars and oils that have built up on the end of the shank and in the mortise are quite thick. In the second photo below you can see the missing piece of briar. The third photo is a close up of the shank end. It shows the damage clearly as well as thick tars on the shank under the cap. The stem is Lucite and in rough condition. It is the thick kind of stem that came out when Lucite first came on the market. It thick and poorly shaped. There are major dents in the surface and many tooth marks and chatter on both sides of the stem at the button. I do not intend to reuse the stem as it is not my kind of stem. I will replace it with a vulcanite stem and fit it to the shank. Jeff did his usual thorough clean up even on this ugly, old pipe. He reamed it with a PipNet reamer and cleaned up the remnants with a Savinelli Fitsall pipe knife. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl and shank with a tooth brush and Murphy’s Oil Soap and rinsed it under running water. He scrubbed the rim on the bowl to clean out the lava on the plateau. It took much scrubbing to get it free of the tars. He dried it off with a soft cloth. The bowl itself was very light weight. It is a good looking piece of briar and has flame grain all around the bowl and shank with some birdseye on the shank top and bottom. He cleaned up the Lucite stem with the oil soap as well and was able to remove much of the debris. There were tooth marks and tooth chatter on both sides of the stem. The freehand style stem had a tapered tenon that sat tightly in the copper end cap. The copper cap was loose and fell off when the stem was removed from the pipe. I spent time turning the pipe over to see if I could find any identifying stamping that would help me know who made it and when it was made. There was nothing there. It was an unstamped pipe by an unknown maker at an unspecified point in time. I took photos of the pipe to show its condition before I started my work on it. Jeff did a great job on the rim top and the bowl. The inner edge of the rim was in good condition with little damage. There was still a little lava on the back side of the rim top that would need to be taken care of.The Lucite stem was clean but looking at it close up I knew that I did not want to keep the stem. I would need to go through my can of stems to find one that would work on this pipe.I removed the stem and the end cap and looked closely at the damage to the end of the shank. Once Jeff had cleaned it up the damage was really clear. The end of the shank had deteriorated and chunks of briar were missing. The surface of the shank end was rough and damaged. There was a large crack on the right side near the underside going from the shank end up the shank for ½ inch. I used a Dremel and sanding drum to remove the damaged shank end. I evened up the end of the shank and took off all of the compromised briar. I cleaned up the end so that a regular stem would work with it. I smoothed out the inside of the mortise. During this cleanup is when I discovered that the mortise and the airway in the shank were drilled at an angle. The airway was high in the end of the mortise and came out at the bottom of the bowl. The mortise itself curved and was poorly drilled in the shank. I cleaned up the briar that had been under the copper band. The briar was black with the colour going deep in the briar. I sanded it smooth and used a microdrill bit to drill a pin hole at the end of the crack to stop it from spreading further. I filled in the hole and the crack with clear super glue and let it cure.When the glue repair had dried, I sanded it smooth and pressure fit a nickel band over the end of the shank. I heated the band with a lighter to expand it and pressed the shank end and band so that the band went up the shank to cover the crack and the repair. I think that the band was a far better look for the pipe than the copper shank cap had been. I scrubbed the plateau top with a brass bristle tire brush to remove the remaining lava in the crevices of the surface. I worked on it until the rim top was clean.I sanded the bowl with 220 grit sandpaper to remove the warts from the surface and smooth out the scratches and dents. I wanted the surface to be smooth the way it should have been when the pipe was made. I worked on it until it was smooth to the touch. When I finished I washed the surface of the bowl and shank with acetone on a cotton pad to remove the last of the dust and the remaining finish from the briar. I buffed the bowl with Blue Diamond to polish it a bit and see where I needed to do some work before the final buff. I hand polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down with a damp cloth after each buffing pad. I hand buffed it with a microfibre cloth after the 12000 grit pad. The pictures below show the progress of the polishing on the briar. I used a black Sharpie Pen to colour in the crevices on the plateau top. I wanted the smooth high spots to shine through the deep black in the grooves. The contrast would look really good once the pipe was given a finish coat of stain and was buffed and waxed.I stained the briar with a Danish Oil Cherry stain to highlight the red colours in the briar and bring about a contrast with straight grain. I stained the plateau as well to give red hues to the high spots and contrast with the black of the crevices on the top. I hand buffed the bowl with a soft cotton cloth and then with a microfiber cloth to raise the shine. The bowl looks really good and the grain stands out. The straight grain all around the bowl sides looks really good. I chose a vulcanite saddle stem for the replacement for the Lucite stem. I knew it would be a bit of work to get things lined up because of the drilling in the shank. I measured the angles in the shank and figured I would need to bend the tenon at the angle shown in the photo. I heated the tenon and put it in the shank while it was still pliable and set the angle to match the angle of the mortise. The photo below shows the angle on the tenon. Bent at that angle the stem sits tight against the mortise. It gives you a good idea of the how poorly drilled the pipe was and what measures I had to take to line things up. I gave the tenon a coat of clear fingernail polish to make it fit snug in the mortise and let it dry. I roughened it up with the edge of a needle file to give it a bite in the shank. I tried the fit and all was well.I sanded the stem surfaces with 220 grit sandpaper to remove the light oxidation and the tooth marks and chatter on both sides of the stem. I worked on it until it was black and there was no remnant of oxidation or tooth marks.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each pad to give traction to the next pad and also bring a little life to the vulcanite stem. After the final pad I gave it a last coat of the oil and set it aside to dry. I left the tenon with a few ridges to add bite to the inside of the mortise and hold it firmly in place. Some oxidation showed up on the top side of the stem near the saddle in the photos above so I worked it over in that area once again. When I finished I buffed the pipe on the wheel using Blue Diamond Polish and worked over the stem and bowl to remove any remaining scratches. I buffed the nickel band to give it a shine. I gave the pipe multiple coats of carnauba wax and buffed it with a clean buffing pad to raise a shine. I hand buffed it with a microfiber cloth to deepen the shine. The warts and nicks that I had sanded out were gone and the grain just popped on this old pipe. The new stem, with the angled tenon brought things into line and to me the pipe looked much better. The black of the polished vulcanite and the polished briar work well together to present a beautiful pipe. The finished pipe is shown in the photos below. It really is a beauty. Thanks for looking.

1933 Parker Super Bruyere Lovat

1 Reply

By Al Jones

This beautiful little lovat was a gift from my friend, Dave Jacobson which he found at the recent Kansas City Pipe show. I’ve restored a few Parkers over the years, but I wasn’t immediately familiar with the nomenclature and dating process. This one has a Patent number, which I knew could be used to date the pipe and that it was most likely pretty old. Reviewing the Pipedia article on the brand, I determined that because of the “10” near COM stamp that the pipe was made in 1933. The pipe was in such solid shape on all accounts, I still have a hard time believing it is 84 years old! A member of the PipesMagazine forum and frequent contributor to the British Pipes section there confirmed the date.

Below is the pipe as I received it from Dave. It had some plier type marks on the stem, some small teeth indentions under the button and a heavy cake buildup. The shank was completely blocked, requiring the drill piece from a Senor reamer to clear the draft passage. But it certainly looked to be a simple restoration.

I used my Pipenet reamer to remove the thick layer of cake, finishing with a piece of 320 grade paper wrapped around a smaller sized bit. The bowl is in fantastic condition and despite the pipes diminutive size, it had very thick walls. I soaked the bowl with sea salt and alchol.

Following the soak, the stem was mounted. I was able to remove most of the tool-type marks with some 800 grit wet paper, without altering the profile of the stem. The tooth indentions lifted slightly, but they were so shallow, I left well enough alone. Oxidation was removed with 800, 1,500 and 2,000 grit wet paper, followed by 8,000 and 12,000 micromesh sheets. A worn piece of 2,000 grit wet paper removed most of the rim top darkening without breaking the stain. The stem was then buffed with White Diamond and Meguiars Plastic Polish.

This is the first Lovat shape in my collection. I’ve worked on a number of British lovats over the past few years, but to this point, all of them have been too large for my tastes, so they were resold or traded. This little gem is only 21 grams, so it is a keeper. Thanks for thinking of me Dave Jacobson!

A Trio of Blue Ribands

1 Reply

By Al Jones

Any collector and enthusiast of Comoy’s pipes knows that that the Blue Riband grade is one of the finest made by that storied maker. I own a number of Comoy’s pipes and have restored several dozen in the past few years. But to this point, I’d only seen the fabled Blue Riband on internet forums and never held one for myself. The trio here belong to my friend Dave Jacobson and were found at the recent Kansas City pipe show. I was thrilled for the opportunity to restore them. “Restore” might be a bit strong as all three were in very good condition. The seller (or someone else) had cleaned them and polished the stems but there was some rim build-up on one pipe and all three had a stubborn layer of oxidation on the stem. The trio included a Shape 252, a “Medium Pot”; Shape 66, a “Large Liverpool”; and the Shape 483, “Large Apple”. All three bear the same, round “Made in London, England” stamp used from the late 1940’s to the merger in 1981.

Shape 252

Shape 483

Shape 66

I polished all three stems starting with 800 grit wet paper, followed by 1,500 and 2,000 grades. 8,000 and 12,000 micromesh sheets were used next, followed by a machine polish using White Diamond and Meguiars Plastic Polish.

The briar was polished with White Diamond and several coats of Carnuba wax, while being careful to stay away from the very good nomenclature.

The Shape 66 had an odd stem logo and I determined that the stem was a replacement. The “C” was stamped and not of the drilled, 3 piece logo found on the other two. The tenon was also slightly different and it did not include the stainless tenon insert. Fortunately, the replacement stem is of a very high quality. This pipe was the most worn of the trio. Assuming they belonged to the same pipeman, this one might have been his favorite. He chose well on the repairman for the the replacement stem and it should be equally as comfortable as the stems on the other two. This one has a bit of bowl-top build-up which I removed with a worn piece of scotch brite and 2,000 grade wet paper.

Here is the metal supported tenon found on the other pipes.

I used some white acrylic paint to brighten the stamped “C” logo. The stamp was a bit shallow, but it did improve the appearance. That finished pipe is below

Here is the finished Shape 252.

And finally, the Shape 483.

Renewing an old GBD Lattice Work Meerschaum Calabash

4 Replies

Blog by Steve Laug

When Jeff messaged me that he had picked up a GBD lattice meerschaum pipe, I was a bit surprised. I had read the there were GBD meets out there but I had never seen one let alone worked on one. I was excited to see what he had found. He sent photos of the pipe and case before he cleaned it up. The case was covered in brown canvas that had been waterproofed. It was in excellent condition and showed little wear or tear. The brass hardware looked new.When he opened the case, it was lined with a taupe plush fabric. The GBD logo was inside the base just above the inset for the pipe. It read, “Hand carved in Turkey from Genuine Turkish Block Meerschaum” in a circle around the GBD oval logo. The inside of the case was in excellent condition. Sitting in the form fitted case was a lattice meer. It looked to be in good condition and was already picking up a patina on the shank and lower half of the bowl. The rim top was also lattice work and it had a bit of lava in the crevices and grooves of the lattice. There was a thick cake in the bowl that overflowed on the back inner edge of the bowl. The next four photos give various views of the rim top so that you can appreciate the work that needed to be down on the rim top of the pipe. Jeff took a photo of the side of the bowl and the underside of the bowl and shank to show the colouration – the patina that was already beginning to develop on the pipe. The trick would be to clean up the dirt and grime without damaging the patina.The stem had the GBD rondel in the top of the saddle portion and it was in great condition. There were tooth marks and chatter on both the top and underside of the stem and wear on the button surface. The slot in the button was also very tight and it was almost impossible to pass a pipe clean through the airway without a lot of effort. The nylon tenon was in excellent condition and screwed directly into threads in the mortise of the meerschaum. There was no shank line or receptacle end to receive the tenon. The airway in the tenon was clogged with bits of tobacco and tars so even going through the tenon end was difficult to do with a pipe cleaner. Jeff had to use a paper clip to open the airway in the stem before he could get a cleaner through from tenon to slot.Jeff did his usual thorough clean up on this meerschaum. He carefully reamed it with a PipNet reamer and cleaned up the remnants with a Savinelli Fitsall pipe knife. He scrubbed out the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He had to open the airway in the stem with a paper clip before he could get pipe cleaners through. He scrubbed the rim top with a tooth brush and Murphy’s Oil Soap and carefully rinsed it under running water. He dried it off with a soft cloth. The meerschaum in this pipe was very light weight. The swirls and lattice work are quite unique. I have not seen that kind of carving in the past. There were tooth marks and tooth chatter on both sides of the stem. The threaded tenon was in great condition as were the threads in the mortise. The stem was Lucite and was a combination of swirled reds/browns and tans. Whoever carved this in Turkey for GBD did a great job in making a beautiful pipe. I took photos of the pipe when I brought it to my worktable. I like to have a record of what the pipe looked like before I started for comparison once I have finished working on it. I took a photo of the rim top to show what it looked like after Jeff had scrubbed it. The lava on the front right of the rim was gone. The back side lava was gone and what was left was some darkening along the inner bevel of the rim and in the edges of the swirls in the lattice work. He did a great job on it.The stem damage is more obvious after he had cleaned it up. None of the tooth chatter or marks were too deep so they would be fairly straightforward to sand out.To vary my work pattern I decided to start on the bowl on this pipe. I picked at the remaining debris in the swirls of the lattice with a dental pick and was able to remove more of the debris. I used a folded piece of 220 grit sandpaper to work on the darkening around the beveled inner edge of the rim. I was able to remove almost all of it without changing the shape of the bowl or rim top.I spot cleaned the rim with a damp cotton pad to remove the debris that my work had left behind. With the rim top cleaned up it was time to polish the meerschaum bowl. I started polishing with 1500-2400 grit micromesh sanding pads. After each pad I wiped the bowl down with a damp cotton pad. I continued polishing using 3200-12000 grit pads and wiping it down after each sanding pad. I took photos of the bowl after each set of three pads to show the progress of the shine. I set the bowl aside and turned my attention to the stem. I sanded the tooth chatter and marks out of the Lucite with 220 grit sandpaper. It did not take too much sanding to remove the damage to the stem surface and the surface of the button on both sides.I reworked the button and slot using needle files to open up the airway enough to be able to easily push a pipe cleaner through the airway.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down with a wet cotton pad after sanding with each pad. I buffed the stem with Blue Diamond on the buffing wheel and carefully buffed the bowl at the same time. I used a light touch on the bowl and a heavier touch on the stem. I avoided the GBD rondel so as not to damage it. The pipe feels great in the hand. The carving is very well done and the pipe is exceptionally pointing to a quality block or meerschaum. The developing patina is a bonus for whoever adds this one to their collection. The dimensions are Length: 5 ½ inches, Height: 2 inches, Bowl diameter: 1 ½ inches, Chamber diameter: ¾ inches. I will be adding it to the rebornpipes store shortly. If you want to add it to your collection email me at slaug@uniserve.com or send me a message on Facebook. Thanks for looking.

Restoring an Ornate Hand Carved Horse’s Hoof Pipe with a Horn Stem

2 Replies

Blog by Steve Laug

In the box of pipes I just received from my brother there was a pipe that just stood out as one that I would have some fun working on. It was a carved unique shaped piece with a horn stem. The bottom half of the bowl had lines carved into the briar that flowed from the front of the bowl to end of the shank. There was a smooth band around the stem shank union. The top half of the bowl was also smooth with some deep lines carved around the bowl just below the rim top. There were also deep grooves carved in the top of the rim working their way toward the back of the bowl to some deep carving. I was oblivious to the what the shape was until Satu commented below leading to an edit of the blog. The stem was horn and had some amazing stripes and striations in the horn. Jeff took photos of the pipe before he cleaned it. There were no identifying marks on the pipe that were visible to Jeff or to me in the photos. I would give it a more thorough examination once I had it in hand.The bowl had a thick cake that had overflowed onto the rim top. The lava was flaking and dirty. The grooves on the rim top were filled with dust and dirt as well as the lava. The outside front edge of the bowl was chipped and had large piece of briar missing as shown in the top view and front view of the bowl.Jeff took photos of the carved bowl from various angles to show the grain and condition of the pipe. There was something quite fascinating about the carving and the shape of the bowl. You can see the hoof shape in these side view photos. When Jeff removed the stem it looked as if someone had sprayed foam into the shank and then screwed the stem into the shank. It is not even clear if the airway is open or clogged at this point in the process. It was going to take some work to clean out the foam in the shank. It was a real mess that would be an interesting adventure to clean.The stem appeared to be in decent condition with some tooth chatter and light tooth marks on the stem and button on both sides. Jeff did his usual thorough clean up on this old pipe. He reamed it with a PipNet reamer and cleaned up the remnants with a Savinelli Fitsall pipe knife. He scrubbed out the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl and shank with a tooth brush and Murphy’s Oil Soap and rinsed it under running water. He dried it off with a soft cloth. The pipe was very light weight. It looks like briar and seems to have the grain of a piece of briar. The grain on the smooth portions really stands out. The carving on shank and the bottom part of the bowl is a series of tight lines that look like the shaggy hair of a horse’s foot coming down over the hoof. The smooth portion is the hoof itself. There are grooves around the bowl and the top of the bowl had some lines and carving in it with some ridges and swirls at the back of the bowl that capture the look of a horse shoe. There was some significant damage to the top and front of the bowl. He cleaned up the stem with the oil soap as well and the striations of the horn looked like swirls. There were tooth marks and tooth chatter on both sides of the stem. The threaded tenon was in great condition but the threads in the mortise were worn smooth. The stem was very loose in the shank and fell off when the pipe was moved. I spent time turning the pipe over to see if I could find any identifying stamping that would help me know who made it and when it was made. There was nothing there. It was an unstamped pipe by an unknown maker at an unspecified point in time. The next photo looking at the pipe from the top down shows the rough edges of the front of the bowl. There are major chunks of briar missing from the curves of the front of the bowl. It almost looked like bit marks were taken out of the front edges of the bowl. The arrows below point out the damaged areas. Now that Satu has identified the shape it is so clear – a horse shoe.The stem was dried out and the tooth chatter and marks are very visible in the surface of the stem at the button on both sides. The striations and marking on the horn stem is actually quite stunning and should polish up very nicely.I decided to build up the damaged areas on the top and front edge of the bowl with clear super glue and briar dust. The combination works well to shape into the curves of the damaged part of the rim. I layered in the glue and the briar dust until it was thick enough to work with. Once it was in place and had dried I shaped it with files and recut the groove on the front, sides and the top of the rim cap with needle files. I smoothed out the repairs with 220 grit sandpaper to blend it into the rest of the bowl. I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down after each pad with a damp cotton pad to remove the sanding dust. When I had finished polishing the bowl I stained it with a dark brown aniline stain, flamed it and repeated the process to set the stain in the briar.Once the stain had dried I buffed it on the buffing wheel with Blue Diamond polish to remove the excess stain. I decided to leave it dark on the base and the shank. There would be some natural contrasts between the high spots and the grooves in the briar. I wanted to polish the top part of the bowl – the hoof portion – so that it was lighter than the lower portion of the pipe but matched what showed through. I gave it several coats of Conservator’s Wax and buffed it with a shoe brush to spread the wax all over the bowl evenly. I buffed it with a clean buffing wheel on the buffing to further raise the shine on the pipe bowl and highlight the contrast between the two parts of the bowl. With the bowl finished I turned my attention to the stem. To take care of the loose fit in the shank I painted the tenon threads with clear super glue to build it up to the point that it fit snugly in the shank. I sanded the stem surface with 220 grit sandpaper to smooth out the tooth chatter and the tooth marks. None of them were deep so it was an easy repair. I did not need to fill in the tooth marks so all that was needed was to sand it smooth.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down after each pad with Obsidian Oil and let it soak into the horn. Each successive pad made the stem take on a deeper and richer glow. After polishing the stem with the 12000 grit pad I gave it a final coat of oil and let it dry. I took photos of each side of the stem to show the variations in the colours and striation of the horn. It really is a beautiful piece of horn. I buffed the pipe bowl and stem independently with Blue Diamond on the buffing wheel to polish them both. I worked over the briar around the bowl with the Blue Diamond. I carefully gave the briar several coats of Conservator’s Wax, working it into the hard to reach spots. I buffed the waxed briar with a clean buffing pad to a raise a shine. I buffed the horn stem with Blue Diamond to bring the final shine coat to the horn. There is nothing like polished horn with the undulating colours and stripes in the grain of the surface. It really was looking beautiful. I gave the stem multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand buffed bowl and stem with a microfibre cloth to deepen the shine. I put the stem in the shank and hand buffed it once more. The finished pipe is really quite nice. It is a beautiful piece of briar and the stem picked up a nice shine that brought it back to life. The repairs to the chipped areas on the front and top of the bowl have all but disappeared into the stain coat. The finished pipe is shown in the photos that follow. I am thinking the pipe is probably the same age as all the old C.P.F. pipes that I have been restoring. This is another unique one in the old pipe category. Thanks for putting up with my ongoing obsession with old pipes from another time. Thanks for looking.

ADDENDUM – As pointed out by Satu below this is indeed a horses hoof. The carving on the rim top is the horse shoe and the striated portions are the horses shaggy hair hanging down over the hoof. I took a picture with that orientation to show it more clearly. Thanks Satu. Now to go up and revise the blog.

Restoring a Wreck of a C.P.F. Rectangular Shank Bent Egg

2 Replies

Blog by Steve Laug

This poor old C.P.F. rectangular shank bent egg was in rough shape when it arrived in Vancouver. Not only was the tenon broken but the stem was in pretty damaged. There were tooth marks and chatter on the top and underside of the stem. The sides of the rectangular saddle portion of the stem were very damaged with deep casting marks and gouges. I think the stem is made of Bakelite but it was really a mess. Add to that the condition of the bowl – three cracks running down the front right side from the rim down and across the bowl, a cracked shank, no band, a scratched and damaged finish and you have a clear picture of the condition of the tired old pipe. There was a day when I would have retired this one and moved on to a different pipe but today it is a challenge worth taking and seeing what I can do with it. Jeff took various photos of the pipe to show what it looked like when he picked it up.The rim top was a mess. There was an overflow of lava that had hardened on the rim top. There was an average cake in the bowl that would need to go in order to repair the damaged areas. The inner edge of the rim was probably damaged though it was hard to tell at this point. There were to cracks on the right side of the rim toward the front of the bowl. I have included two photos to show the cracks in the same area from the rim down and across the bowl on the top right side. I have used red arrows to point them out in both photos.The crack in the shank is very obvious in the photo below. It was quite deep and had begun to separate. You can also see the damage to the stem at the stem/shank junction. But even with all of the damage there was still some charm to the briar. The grain was interesting – a combination of birdseye and cross grain all around the bowl. The flat bottom portion had nice cross grain that would stand out once the pipe was restained. The threads in the mortise were in excellent condition. The U-shaped divot at the bottom of the mortise shows how the airway was drilled into the bowl. The threads on the tenon looked good at this point. The next photos show the extensive damage to the sides of the saddle stem. It was rough. It almost looked as if someone had tried to pry it free from the shank rather than unscrewing it. There were some deep tooth marks and a lot of chatter on both sides of the stem in front of the button. Once again when the pipe arrived in Vancouver, I could see that Jeff had done his magic in cleaning and scrubbing it. He had reamed the bowl with a PipNet pipe reamer and a Savinelli Fitsall Pipe Knife. He cleaned up the rim and the exterior of the bowl with Murphy’s Oil Soap to remove the grime and debris on the briar itself. He had exercised care around the gold stamping on the left side of the shank. He had cleaned out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. The stem damage was clearly visible and the gouges on the sides of the saddle stem stood out in clarity. There were some deep tooth marks on both sides of the stem at the button. When I brought the pipe to my work table I took some photos of it as I opened the case. It really was a beautiful old pipe. I took a photo of the rim top and bowl to show the issues there. The bowl was very clean. The rim top photo shows the cracks very clearly and the scars on the inside edge of the rim. The right side photo also shows the cracks.The stem has some beauty still, but the deep tooth marks would need a lot of work to bring them back to a smooth condition.This is where some of the issues show up. The tenon had broken when Jeff was cleaning it up. Fortunately it had not broken off in the shank or the stem so it was a clean repair. I would need to fit a new threaded tenon in the shank and stem. The gouges and nicks in the sides of the saddle are very clear in the next photos.Since the stem was such a mess and would take time to work on I started with it. I sanded the sides and top of the stem and filled in the damaged areas with amber super glue. In the next photos you can see the extent of the damage from the size of the glue repairs. I set the stem aside to dry and went for lunch with my wife and daughters. When I returned the repairs would have cured and I could continue. When I returned I used a needle file to smooth out the repaired areas and flatten out the sides of the saddle. I sanded the stem with 220 grit sandpaper to further blend in the repaired areas. I fit a new threaded tenon in the stem and set it in place. I sanded the stem more, to smooth things out. In the first photo below there looks like a crack runs along the middle of right side of the saddle. It was not a crack but a flaw in the stem material. There was still a lot of sanding to do before the stem was acceptable. I sanded the stem surfaces until they were smooth and the repairs were unnoticeable. It took quite a bit of sanding to achieve this. I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each pad to give traction to the next pad and also bring a little life to the Bakelite stem. With the work on the stem complete I set it aside and turned my attention to the issues with the bowl and shank. I decided to address the cracked shank first. I would need to fit a band on the shank. I did not have any brass bands so a nickel one would have to suffice. I used a needle file to work on the shank end to get it ready for the band. I started with the file and finished with the Dremel and sanding drum. Making a band that would fit took some work. I only had round bands so I needed to shape one that would work. I used a small nail hammer and the square edges of the needle file to make the round band rectangular. It was tedious but the finished band is shown in the photo below. I pressed it onto the shank of the pipe. It was still too large and if pressed all the way onto the shank would look awkward. I used the Dremel and sanding drum to cut the height of the band in half. It takes time and care to slowly grind the metal away. I used the topping board to smooth out the sharp edges of the band. I used an all-purpose glue to repair the crack and to anchor the band on the shank. I pressed the band in place on the shank. I took photos of the banded shank to remind myself of what it looked like at this point in the process. I still needed to polish the metal but it was looking better. The bowl still had remnants of the old varnish coat in the angles and on the shank bottom. I wiped it down with acetone on a cotton pad to remove the rest of the finish in preparation for the repairs that I needed to do on the cracks. I topped the bowl to remove the damaged areas on the rim top and to clean up the inner edge damage.I marked the ends of the cracks with a black Sharpie pen and drill the spots with a microdrill bit on my Dremel. I put these pin holes at the end of each crack to stop it from spreading further. I filled in the drill holes with clear super glue and smeared the glue over the cracks themselves. When the repairs dried I sanded them smooth with 220 grit sandpaper to blend into the surface of the briar. I also sanded the inner edge of the rim to minimize the damage there. With the repairs completed it was time to stain the bowl and blend them into the rest of the briar. For me the staining process on this pipe would be done in several steps. I stained the bowl with a dark brown aniline stain, flamed it and repeated the process to ensure an even coverage over the bowl. I wiped the bowl down with alcohol on cotton pads to make the stain more transparent. I sanded the bowl down with 1500-4000 grit micromesh sanding pads to make the grain more transparent and polish it in preparation for the next contrast coat of stain. I wiped it down with alcohol once more and then gave it a coat of Danish Oil Cherry stain for the top coat. I really like the way it brings out the reds in the grain of the briar. I touched up the gold stamping with Rub’n Buff European Gold. I rubbed it on and off leaving it in the light C.P.F. oval logo. It is faint in some places but it is readable. I gave the bowl several coats of Conservator’s Wax and buffed it with a microfiber cloth. The photos below show the renewed stamping and the waxed finish on the bowl. I used the Savinelli Fitsall Pipe Knife to clean up the remnant of the cake on the wall that is shown in the above photos. I buffed the pipe bowl and stem independently with Blue Diamond on the buffing wheel to polish them both. I worked over the briar around the bowl with the Blue Diamond. I carefully gave the briar several coats of carnauba wax and then Conservator’s Wax in the hard to reach spots. I buffed the waxed briar with a clean buffing pad to a raise a shine. I gently buffed the stem with Blue Diamond so as not to melt it or cause damage. I gave the stem multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand buffed bowl and stem with a microfibre cloth to deepen the shine. I put the stem in the shank and hand buffed it once more. I am quite happy with the finished pipe. It is a beautiful piece of briar and the stem picked up a nice shine that brought it back to life. The damage on the stem is almost invisible now and the amberlike Bakelite looks translucent. The repairs to the cracks in the briar on the side of the bowl and the shank have disappeared into the contrast stain. The nickel band works alright with the finished look of the pipe and takes care of the shank damage. The finished pipe is shown in the photos that follow. Thanks for putting up with my passion for these old C.P.F. pipes from another time. Thanks for looking.