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Restemming and Breathing New Life into a WW2 Monterey Specimen Grain Bowl

How Long Can A Canadian Be?

Blog by Kenneth Lieblich

Next on the chopping block is one of the longest pipes I have ever worked on (excluding churchwardens, etc.). It is a wonderful, rusticated Canadian-shape, with the name Castleton marked on it. Its strong, light, and rugged nature seemed to fit its Canadian moniker perfectly. I acquired a small collection of pipes from West Virginia off of Facebook a few months back and I am just beginning to work my way through them. There were a lot of very interesting pipes there and this one was certainly no exception. I like the look of Canadian pipes in general, and the length of this one was certainly notable– it is nearly eight inches long, yet incredibly light! As it turned out, this pipe ended up beautifully, but it required much more toil that I had initially anticipated. This pipe had only two markings: Castleton on top of the shank; and Imported Briar on the underside of the shank. No logos, nothing else. The name, Castleton, was a bit of a problem. Herb Wilczak and Tom Colwell’s book, Who Made That Pipe?, mentions the name, Castleton, in connection with Comoy’s. Pipedia also confirms that Castleton was a model of Comoy’s. The only problem is that I am fairly sure this pipe is not from Comoy’s. The pipe does not say Comoy’s and does not have the logo – nor does it have a Comoy’s feel about it. Sadly, Steve does not have a Castleton pipe listed on Reborn Pipes, so I did not have a reference there. There are several towns called Castleton – one in Ontario, one in Vermont, one in England (and doubtless others) – but these do not seem related to the pipe. However, Pipephil has a tantalizing bit of information on its site:The lettering of the word Castleton on Pipephil is identical to that on my pipe. Although the lettering of Imported Briar is not identical, the words themselves obviously are and the only difference in the lettering is the italicization on my pipe. Pipephil does not offer any information about this pipe’s country of origin. However, I did a little supplementary research (which I will not bore you with) which suggests that the pipe is probably of English origin, using French briar.Anyway, on to the pipe – and what an attractive pipe it was! However, it was not without its issues. The stummel had the following problems: lava on the rim, notable burns to the bowl and shank, plenty of cake in the bowl, a few scratches here-and-there, and lots of small gouges to the rim. The staining of the wood needed to be revivified too. Meanwhile, the stem had a few problems of its own: there was some oxidation and calcification, and minor tooth marks and dents. This pipe was going to require some considerable elbow grease, but I was particularly looking forward to working on this one. It is a pipe that still has many decades of use in it. The stem was first on my list. This stem has a stinger in it – and it was being quite stubborn about coming out of the tenon! I opted to warm the stem and stinger with a hair dryer and this provided just enough softening of the internal goo to allow me to pull it out. The stinger then went for a soak in some lemon-infused isopropyl alcohol. I let it set for several hours and then cleaned it off and it looks much improved. I wiped down the outside of the stem with Murphy’s Oil Soap on some cotton pads. Then, I cleaned out the insides with pipe cleaners and isopropyl alcohol. Once this process was done, the stem went for an overnight soak in the Before & After Hard Rubber Deoxidizer. The following day, I cleaned all of the de-oxidizing sludge off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be fairly straightforward to remove. I scrubbed vigorously with SoftScrub on cotton pads to remove the leftover oxidation. Before I moved on to the Micromesh pads, I built up some tiny dents on the stem with cyanoacrylate adhesive and let it fully cure. I then sanded it down with 220-, 400-, and 600-grit sandpapers to meld seamlessly into the stem. I will come back to the stem in a bit, but there are other issues to be addressed first!This stummel was quite a mess. I first decided to ream out the bowl. I used both the PipNet Reamer and the KleenReem to remove the built-up cake and followed that with 220-grit sandpaper to eliminate as much as I could. I took it down to bare briar, as I wanted to ensure there were no hidden flaws in the walls of the bowl. Fortunately, there were none. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and isopropyl alcohol. There was a lot of nastiness inside this stummel and – boy-oh-boy – it took a lot of cotton to get this thing clean! In fact, this pipe’s great length proved to be a problem because I could not get the pipe cleaners all the way down the shank (and I did not, at that time, have churchwarden pipe cleaners). So, channeling my inner MacGyver, I tried to build myself some contraptions which would allow me to clean all the way down the shank. Unfortunately, these worked with very limited success.I was not to be deterred. I decided to build my own pipe retort system. This system uses boiling isopropyl alcohol and a vacuum (a void space, not the household item) to clean the interior wood of a pipe. I won’t describe the whole thing, but you can read Steve’s article about it here. As you can see by the revolting colour of the alcohol, the retort worked very well. I managed to extract lots of otherwise inaccessible filth from inside the pipe. After the retort (definitely not before), I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing.I then moved on to cleaning the outside of the stummel with Murphy’s Oil Soap on some cotton pads and also used a tooth brush to get into the crevasses. I actually soaked the rim in Murphy’s for a while just to loosen up the lava. I followed that up by cleaning the insides with some dish soap and tube brushes.As I mentioned earlier, there were many nicks on the rim of the stummel that also needed to be addressed. In order to remove the lingering bits of lava and fix the nicks, I “topped” the pipe – that is to say, I gently and evenly sanded down the rim on a piece of 220-grit sandpaper. This effectively removed the lava and the damage, without altering the look of the pipe.As I also mentioned, there was a burn on the side of the bowl and a burn on the shank that also needed to be addressed. I took some oxalic acid, used several Q-tips, and rubbed and rubbed. The burn did improve considerably but never fully disappeared. I gently poked at it with a dental tool in order to assess the wood. I took solace from the fact that the burn was very superficial and did not affect the integrity of the wood at all. A light application of Before & After Restoration Balm brought out the best in the stummel. What a difference that made! There is some beautiful wood under the grime!Since this pipe is rusticated, I was not going to sand down the stummel with my Micromesh pads, but I did do it to the small sections that were smooth (e.g. where the markings were located). In order to avoid disturbing the rusticated sections, I masked these areas off with painter’s tape. This simplified the process a great deal.On to another problem: the colour. During the course of its previous life and my vigorous cleaning, this pipe had lost some vibrancy of colour. So, in order to accentuate the external beauty to this pipe, I opted for aniline dye. In this case, I did it in two stages. I first applied some of Fiebing’s Black Leather Dye (diluted with isopropyl alcohol) with a dauber to act as a sort of “wash” for the pipe. I wanted the dark colour to remain in the recessed areas of the stummel to contrast with the primary colour. As usual, I applied flame from a BIC lighter in order to set the colour.The following day, I wiped down the stummel with cotton pads dipped in isopropyl alcohol to remove any blackness from the high points. I then applied some of Fiebing’s Medium Brown Leather Dye with a dauber and removed the excess with cotton pads dipped in isopropyl alcohol. Once again, I applied flame from a BIC lighter in order to set the colour and let it sit overnight. Oof – it is really looking good! The contrast in colours worked just as I had hoped. I applied more Before & After Restoration Balm and then it was off for a trip to the buffer. A dose of White Diamond and a few coats of Halcyon II wax were just what this pipe needed. The lovely shine made the wood very attractive. This Castleton was in need of a reminder of its original beauty. The pipe began its restoration journey looking as though it had been left for firewood. Now, it can show its true self – a very handsome Canadian pipe.This Castleton is back to its old glory and ready to be enjoyed again by the next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘British’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 197 mm/7 3/4 inches; height 56 mm/2 13/64 inches; bowl diameter 34 mm/1 11/32 inches; chamber diameter 21 mm/3/4 of an inch. The mass of the pipe is 37 grams/1.30 ounces. I hope you enjoyed reading the story of this pipe’s restoration as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Resurrecting And Re-Stemming A Vintage Churchwarden Cutty With Reed Shank

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Blog by Paresh Deshpande

The next pipe that I selected to work on is an old, rustic no name Cutty shaped pipe with a long thin Reed shank that ended in a round orifice when I saw it for the first time. Closer examination confirmed that the round orifice was threaded implying that the stem was MIA. This pipe came to us in 2019 while Abha was in Pune and I was away at my place of work, as a part of estate sale by a French gentleman on Etsy which I am yet to chronicle. There are some really good, interesting and collectible pipes in this lot that I am looking forward to work on in coming days.

This no name Cutty shaped pipe has a steep forward cant to the stummel. This forward rake appears more pronounced as the stummel itself tapers upwards towards the rim. The stummel is as delicately and beautifully shaped as a Tulip. Here are a few pictures of the pipe as it sits on my worktable. The complete lack of stampings of any kind on the pipe means that the provenance of the pipe cannot be ascertained with documented evidence. However, given the shape, construction, condition and the materials used in making this pipe makes me believe that this was a locally made pipe from the early 20^th century. I may be wrong in my appreciation (primarily dictated by inert desire/wish for this pipe to be an old timer!) as I am vastly inexperienced as compared to many of the esteemed readers of rebornpipes and would be glad to learn more about such pipes from them.

Having placed my request, I now move on to the initial visual inspection.

Initial Visual Inspection
As noted at the start of this write up, this pipe came with a threaded reed shank end that is now missing the stem that would have come with a threaded tenon to seat in to the shank. Given the retro and vintage look of the pipe, I think the stem would have been a bone/ horn or Amber with a bone tenon. So the first step in this restoration would have to be selecting a suitable bone stem with threaded tenon. The shank end face shows two cracks on opposite sides of the shank (encircled in yellow) which would need to be addressed. The stummel end of the reed is upturned, flared and hollowed with threads to seat the stummel and at the bottom of which is the short foot. The threaded surface is covered in dried oils and gunk causing the draught hole to clog. This would have to be cleaned and opened. The entire length of the shank is covered in dirt and grime giving it a dull and dirty appearance. The chamber has a decent layer of cake that is even from top to the bottom of the bowl. The rim top is covered in overflow of lava and hides any dents or chips on the smooth surface. The rim is significantly dark and thin on one side and is encircled in pastel blue. This makes the chamber out of round and gives a lopsided appearance to the top view of the stummel. The bottom of the stummel is threaded and seats atop the threaded reed shank. The threaded area shows heavy accumulation of oils, ash and gunk all around and even within the threads. Cleaning this area would ensure a flush and snug seating of the bowl over the shank.The briar has taken on a nice dark brown patina over a long period of time and prolonged use which when polished and cleaned, should contrast beautifully with the light hues of the long reed shank. There are a few dents and fills (marked in yellow circle) over the entire stummel surface that is visible through the dirt and grime that covers the surface. Truth be told, the stummel does not boast of complete flamboyant straight or bird’s eye or flame grains over the surface, but a mixed pattern of swirls and flame grains that is attractive enough to hold your attention. Preserving the deep brown aged patina will be the primary concern in this bowl refurbishing. The Process
I started the restoration of this pipe with the removal of the carbon cake from the walls of the chamber. Using my fabricated knife, I carefully removed the cake from the chamber to expose the chamber walls. It was heartening to note that there are no heat related issues in the surface of the walls. I smoothed out the surface by sanding the walls with a folded piece of 220 grit sand paper. To remove the last traces of residual carbon dust, I wiped the chamber with a cotton swab wetted with 99.9% pure alcohol. I further cleaned the draught hole at the bottom center of the bowl with a pointed dental tool. The hardened cake had greatly reduced the diameter of the draught hole and ran a pipe cleaner dipped in alcohol to clean it further.Next, I cleaned the threaded bottom of the stummel that seats atop the long reed shank with a dental tool. I scraped out the entire dried gunk that had accumulated in the hollow space as well as from in between the threads. I further cleaned the bottom of the stummel with q-tips and alcohol.With the preliminary cleaning of the internals of the stummel completed, I turned to cleaning the internals of the long reed shank. With my fabricated pointed tool and round needle file, the dried oils and tars that had formed a block at the neck of the shank and stummel junction was removed and cleaned. I scraped out all the dried debris from the surface of the shank end with a sharp dental tool. I ran a few long pipe cleaners dipped in alcohol through the airway of the stem till the pipe cleaners emerged white.I cleaned the exteriors of the stummel and the reed shank with Murphy’s Oil soap and a tooth brush. I ensured that all the tars and grime was cleaned from both the surfaces. This cleaning has revealed the exact extent of damage to the rim top surface. The area where the rim has thinned out also shows signs of charring which would need to be addressed. I dried the shank surface with a soft paper towel and ran a fluffy pipe cleaner through the shank airway to dry it out. Now that the stem surface is rid of the dirt and grime, the cracks at the shank end are clearly discernible and so is the surprise revelation of a crack at the base of the threaded portion of the shank (encircled in red).I marked the end points of the shank end cracks and that at the stummel end with marker pen under magnifying glass. I shall drill counter holes at the marked end of each of the crack to prevent the further spread of these cracks. I used a 1 mm drill bit mounted on my hand held rotary tool to drill the counter holes… …and filled these and the cracks with clear CA superglue. I set the reed shank aside for the superglue to cure. The external cleaning had not only exposed an additional crack at the stummel end of the shank, it had also exposed all the fills and dings over the stummel surface. With a thin sharp knife, I gouged out all the old fills from the surface and cleaned the area with isopropyl alcohol in preparation of filling these gouged out surfaces with a mix of briar dust and CA superglue. I use the layering method to fill these pits in the briar. After all the fills were repaired, I set the stummel aside for the fills to harden and cure completely.The shank repairs had cured by the following noon when I got back from work. Using a flat needle file, I evened out the fills to roughly match the rest of the shank surface. I fine tuned the match by sanding the fills with a folded piece of 320 grit sand paper. Did I mention having customized a sterling silver band for providing additional support against the crack’s lateral expansion? I guess not. Here in India, our local Silversmiths are very skilled in turning jewelry and at repairs right in front of their customers at very affordable rates. Steve and Jeff are witnesses to such craftsmanship when they had visited us in India. Long and short of the story is that I got a 1.5 inch long silver band customized for this shank and fixed it over the shank end with superglue. That crack isn’t going any further now.Now that the cracks have been repaired and stabilized, the next goal was to find the right stem to go with the overall profile of the pipe. I selected a couple of suitable bone stems from my stash of spares and asked for Abha’s opinion. She selected a horn stem that was perfectly matched in size and shape with the shank. However, the stem came with its own set of challenges. First, the tenon was broken with half of it sticking inside the stem and secondly, the top section of the stem surface was partially sliced (encircled in blue), but remained firmly attached. Notwithstanding these issues, the stem matched the profile of the pipe to the T and looks amazing. The first issue with the stem that I dealt with was removal of the broken half of the tenon. I mounted a drill bit slightly larger than the tenon opening on to my hand held rotary tool and carefully drilled it inside the tenon. Once the drill bit had a firm grip on the tenon, I turned the motor counter clockwise and dislodged the tenon remnants from the stem revealing a threaded stem end.I would need to identify a threaded bone tenon that would match the shank and stem threads for a perfectly aligned seating. I rummaged through my spare parts box and came up with a bone tenon that was threaded at one end and smooth conical shaped at the other end. The seating of the smooth side of the tenon into the stem was perfect and so was the threaded end into the shank end snug and aligned. The Pipe Gods are especially favoring me it seems. A perfectly matching, period correct horn stem and a perfectly matching bone tenon are nothing short of a miracle.Before fixing the tenon, I cleaned out the stem internals using anti-oil dish washing soap and thin shank brushes. I scrubbed the external surface with soap and Scotch Brite pad. Using paper towels and pipe cleaners, I dried the stem externals and airway respectively. I inserted a petroleum jelly (Vaseline) coated tapered pipe cleaner through the tenon and stem airway and out through the round orifice opening at the slot end. This serves two purposes, firstly, perfect alignment of the tenon and stem airway is ensured and secondly, the petroleum jelly prevents the superglue from seeping into the airway and clogging it shut once the glue has dried. I roughed out the smooth surface of the tenon with a needle file to provide better bonding surface and applied superglue over the smooth surface of the tenon and over the threads in the stem and inserted the tenon into the stem. I wiped the excess glue from the surface and held the two together for the glue to harden a bit and then set it aside for the superglue to harden completely. While the stem was set aside for the glue to cure, I sanded the stummel fills with a flat needle file. To further even out the filled areas and address the minor dents and dings over the stummel surface, I sanded it with a worn out piece of 220 grit sand paper till smooth.Next I addressed the issue of the charred and out of round chamber. I began with topping the rim over a 220 grit sand paper, frequently checking for the progress being made. I stopped once the charred surface was reduced to an acceptable- to- me level and the thickness of the rim top was close to even all round. To get the chamber back to round, I created a bevel over the inner and outer edge with a folded piece of 180 grit sand paper. I am pretty pleased with the progress being made thus far.While I had been working on the stummel, the tenon fix to the stem had set solid. I checked the seating of the tenon in to the shank end and it was snug and perfectly aligned.There was this issue of sliced top surface on the stem which I addressed next. I applied clear CA superglue over and under the sliced surface and set the stem aside to cure. I sprayed an accelerator over the superglue to hasten the process of curing. Once the stem repairs were set, with a needle file, I sanded the fill to achieve a rough match with the stem surface. I further fine tuned the match by sanding the entire stem surface with a folded piece of 220 grit sandpaper. I applied a little EVO (Extra Virgin Olive Oil) to the reed shank and stem and set it aside to be absorbed into the surface. While the shank and stem were set aside to absorb the EVO, I dry sanded and polished the stummel surface with 1500 to 12000 grit micromesh pads. Dry sanding with micromesh pads helps to preserve the patina of the old briar and is a trick I use when restoring all my vintage pipes. I rubbed a small quantity of “Before and After Restoration” balm which moisturizes and enlivens the briar. I let the stummel absorb the balm for 15- 20 minutes and then gave the stummel a rigorous hand buff with a micromesh cloth. The transformation in the appearance of the stummel is phenomenal and immediate. With the stummel now refurbished and rejuvenated, I turned my attention back to the shank and horn stem. I polished the shank and stem by wet sanding using 1500 to 12000 grit micromesh pads. I rubbed a little “Before and After” balm in to the reed shank and a little EVO in to the stem. All that remained was a polish with Blue Diamond compound and final wax coating using Carnauba Wax. I mounted a cotton buffing wheel earmarked for Blue Diamond compound on to my hand held rotary tool and applied a coat of the compound over the stummel surface to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I applied a coat of carnauba wax to the stummel and stem and continued to work on it till the complete coat of wax had been polished out. I mounted a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to deepen the shine further. The finished pipe is shown below. This pipe shall find its way to my collection based purely on its delicate stunning looks and uniqueness of the shape. P.S. The Pipe God was definitely smiling down upon me as I worked this pipe. Rarely does it happen that the replacement stem is a perfect size match and the new tenon is period correct and fits in the shank like a glove.

The most difficult part of this restoration for me was…can you guess? Please let me know your guess in the comments below and a big thank you for your valuable time in reading the write up.

Praying for you and yours… Be safe and stay safe.

Restemming & Restoring a Comoy’s Christmas 1987 Shape 42 Bent Billiard

1 Reply

Blog by Steve Laug

This morning I went through my box of stummels (bowls) again and picked out a Bent Billiard bowl that had some promise. I went through my can of stems and found a taper stem that needed some work but was a good fit. The pipe I chose to work on is an interesting Comoy’s Bent Billiard with a mixture grain around the sides. The rim top was had some darkening and some roughness on the front outer edge of the bowl. The inner edge of the bowl looked good. The interior of the bowl was clean without chips, cracks or checking on the walls. The finish was dirty and tired but still quite redeemable. The stamping on the pipe was clear and readable. On the left side it read COMOY’s [over] Christmas [over] 1987. On the right side it had the normal circular Comoy’s COM stamp Made in London in a circle [over] England below that was the shape number 42. I took some photos of the bowl before I started to work on it. I took a photo of the stamping on the left and right sides of the shank. It reads as noted above and is clear and readable.I went through some of stems and found a taper vulcanite stem that had been used previously. It had some calcification and oxidation on the surface and had tooth marks on both sides near the button.The tenon would need to be shortened slightly but I put it on the shank and took some photos of what it looked like at this point.I started my work on the bowl by dealing with the damage to the rim top and outer edge of the bowl. I lightly topped the rim on a topping board with 220 grit sandpaper. I worked over the inner beveled edge of the rim with a folded piece of sandpaper to remove some of the darkening. It was definitely an improvement. I polished the rim top and the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down with a damp cloth between each pad. The bowl began to take on a shine as I went through the various pads. I stained the top of the bowl with a Cherry stain pen to blend in better with the rest of the bowl colour. It will definitely blend well once the pipe is buffed and polished.I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. The grain really came alive. It looks better than when I began. With the bowl finished it was time to focus on the stem. I took out the stem and worked on the fit in the tenon. I shortened the length with a Dremel and sanding drum and it fit very well. I used a heat gun to soften the vulcanite enough to give it the proper bend.While I was bending the stem I also heated the bite marks in the stem. I was able to lift many of the tooth mark. I filled in the remaining tooth marks on the button surface and just ahead of it on the underside with clear super glue and set the stems aside to let the repairs cure. Once the repairs cured I smoothed them out with a small file and started blending them into the surface of the stem. I sanded the repairs with 220 grit sandpaper to further blend it into the stem surface. I started polishing it with 400 grit wet dry sandpaper. I don’t know if this ever happens to you but I was so busy fitting and shaping the stem that I forgot to clean out the inside!! I paused now to do that. I scrubbed out the airway with 99% isopropyl alcohol and pipe cleaners. It was really dirty! Not any more.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a cloth and Obsidian Oil. I finished the polishing with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil. I put the pipe back together – the bowl with its new stem. This restemmed and restored Comoy’s Christmas 1987 Shape 42 Bent Billiard is a real beauty and I think that the chosen stem works well with it. The grain on the bowl came alive with the buffing. I used Blue Diamond on the buffing wheel on both the bowl and stem. I gave both multiple coats of carnauba wax on the wheel then buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The Comoy’s Bent Billiard feels great in the hand. It is lightweight and the contrast in the browns of the briar, the Silver band and the polished vulcanite stem with the popping grain on the mixed brown stained bowl is quite amazing. The dimensions of the pipe are Length: 5 inches, Height: 1 ¾ inches, Outer diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.41 ounces/40 grams. It really is a beauty. I will be putting it on the rebornpipes store in the British Pipe Makers section shortly if you are interested in adding it to your collection. Thanks for walking through the restemming and the restoration with me. Cheers.

Restoring a Lovely Barling 5959 Regency Oom Paul

Restoring a Comoy’s Grand Slam Pipe 233 Straight Bulldog

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Blog by Steve Laug

I decided to dig deep in the boxes of pipes I have here to work on. I chose a Comoy’s Grand Slam Pipe Straight Bulldog. It is a beautifully grained Comoy’s Bulldog that was purchased from a Portland Oregon estate sale on 08/16/17. It really is a pipe of Pipe Smoking History. The stamping is the significant marker that points this out for me. It is stamped on the left side of the shank and reads COMOY’S [over] Grand Slam [over] Pipe. On the right side it has the shape number 233 next to the bowl/shank junction and that is followed by a Comoy’s COM stamp that reads Made in London in a circle [over] England. On the underside there was a *7 stamped at the stem/shank junction. There was a lot of grime ground into the smooth finish on the bowl and some darkening around the rim cap and top. The bowl was heavily caked with an overflow of thick lava on the top of the rim and on the inner bevel of the bowl. It was hard to know what the rim top and inner edge of the bowl looked like under the grime. The stem was oxidized, calcified and there were tooth marks and chatter on both sides ahead of the button. There was a three part inlaid C on the left of the taper stem. The pipe had promise but it was very dirty. Jeff took photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the overflow of lava on the rim top and down the side. It is hard to know if there is damage to the inner edge of the bowl because of the lava coat. He also took photos of the top and underside of the stem to show the condition of the stem. He took photos of the stamping on both sides and underside of the shank. They read as noted above. You can also see the 3 part C logo on the left side of the taper stem. I looked on Pipephil’s site for information on the Comoy’s Grand Slam Pipe and found the following information I have included a screen capture (http://www.pipephil.eu/logos/en/logo-comoy.html). It has the three part C which dated it to 1946 and following. The stamping on the second pipe in the capture is the same as the one I am working on. The *7 is the size of the washer on the end of the stinger. (The pipe in hand is missing the stinger apparatus.)I turned to the article on Pipedia about dating Comoy’s pipes but the style of the stamping (https://pipedia.org/index.php?title=Comoy%27s_Dating_Guide#1917_to_the_end_of_the_1930.27s_.28at_least_1938.29). I have include the section in the screen capture below that date this pipe to the 1950s.

Now the Comoy’s stamp can be found in three variants in the 1950s

A simple block-letter style without serifs but with the C larger than the other letters and the apostrophe before the “S”.
A return to the slightly more fancy block letters with serifs and the apostrophe. (It seems that some grades carried different stamps, or at least that the stamping changed in different years for some grades.)
A simple block-letter style without serifs and without the apostrophe and with the “C” the same size as the rest of the letters. This stamp was probably not used very long.
A simple block-letter style without serifs but with the apostrophe before the “S” and with the “C” the same size as the rest of the letters.

Made in London England

Appears in two versions. This is again stamped in a circle with “MADE” at the top, “IN” in the middle, and “LONDON” at the bottom, with “ENGLAND” in a straight line beneath. It can be assumed that this stamp was first used in the export drive in the early 1950s. On a Bulldog Sandblast from the early 50s the Comoy name no. 2 above was used together with “MADE IN LONDON” over “ENGLAND”. There are no known examples of pre-WW II Comoy’s stamped in this way. The second version is the same as above but in a “rugby ball ” shape. This shape is verified on Comoy´s “Extraordinaire” pipes.

Inlaid “C”

“C” was first inlaid in the side of the mouthpiece around 1919. This was a complex inlay needing three drillings. First, a round white inlay was inserted, then the centre of the white was drilled out, and a smaller round black inlay was inserted. Finally, another drilling was made to remove the open part of the “C,” and an even smaller black inlay was inserted. This inlaid “C,” known as the “three-piece C,” was continued until the Cadogan era in the 1980s. However, the “C” in the 1920s and early 30s is much thinner and more delicate than the one post-WW II.

That article gave me some helpful information regarding the pipe that I was working on. I knew that the stamping and logos identified the pipe as having been made in following WW2 and from what I can see from the above information it is a 1950s era pipe.

Jeff had done his usual thorough clean up of the bowl and stem. He reamed the bowl with a PipNet pipe reamer to remove the remaining cake back to briar. He followed up with a Savinelli Fitsall pipe knife to remove the remnants of cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water and dried it off with a soft cloth. The pipe was remarkably clean considering where it began! The rim top looked much better. There was still some darkening on the top and inner bevel as well as some down the cap on the bowl. It was definitely an improvement but more would need to be done. The stem looked better as well but the tooth marks are very visible in the photos below. I took photos of the stamping on the shank sides. They read as noted above. I removed the stem from the shank and took a photo of the pipe to give a sense of the proportions of the pipe. It is a beauty.Now it was time to start working on the pipe. I decided to work on the rim top and edges to try to remove the darkening that was present. I used a folded piece of 220 grit sandpaper to smooth out the top and edges and try to lighten them. I am pretty pleased with the way it turned out. I polished the bowl and the rim top, sides and shank with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I carefully avoided the stamping on the shank so as not to damage it. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem on both sides with the flame of a lighter. I was able to lift many of the tooth marks. I filled in the remaining tooth marks on the button surface and just ahead of it on the underside with clear super glue and set the stems aside to let the repairs cure. I smoothed out the repairs with a needle file and started blending them into the surface of the stem. I sanded the remaining repairs with 220 grit sandpaper to further blend it into the stem surface. I started polishing it with 400 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. This 50s era Comoy’s Grand Slam Pipe 233 Straight Bulldog with a vulcanite taper stem is a great looking pipe now that it has been restored. I did a lot of work on the bowl and the stem. The rich browns and blacks of the contrasting stains came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Comoy’s Grand Slam Bulldog is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams/1.34 ounces. I will be putting this older Comoy’s Bulldog on the rebornpipes store shortly if you want to add it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

The Mystery of Blue Hill

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Blog by Kenneth Lieblich

The title sounds like a Hardy Boys story, does it not? Well, it is not that exciting. Next on the chopping block is a peculiar pipe: it is both superbly made and unattractively painted. In addition, its true origin is unknown. I actually acquired the pipe from Steve. I bought a grab bag of pipes from him a long time ago and this was among them. Fortunately for me, Steve’s legendary pipe-cleaning brother, Jeff, had already done his work on this. Although I do not care for the paint scheme, this is a beautiful pipe: excellent proportions, handsome manufacture, and undoubtedly a good smoker.There is one other peculiarity about this pipe: no information about its history and origins! The has a clear marking of “Blue Hill” on the shank of the stummel and the word “France” on the stem. Yes, we can obviously assume that the pipe was made in France, but there is nothing to be found on the name “Blue Hill”. My uneducated guess is that it was made for an English or American company – perhaps even a tobacco shop. As an aside, there is a different pipe maker who uses the name “Blue Hill Crafts”, but he has no connection to this pipe. All the usual sources (Pipedia, Pipephil, et cetera) have no listing for “Blue Hill”. Even rebornpipes had nothing. Alas, we do not know who made this pipe, but whoever it was – they did a good job. If you have any information about Blue Hill, please do let me know.Thanks to Jeff’s stellar clean-up work, there were not too many issues that needed to be addressed. The stem had a few nicks and dents, but nothing catastrophic. Similarly, the stummel had a bump or two, here and there, but the only major problem was the two-tone colour pattern. I think two-tones can and do work well on some pipes, but I felt that this pipe needed a deep, rich brown to make it look its best. The photos of the original colour do not show the reddish tinge very well. Trust me, the pipe looked much more red than it does here. The stem was first on my list. I took a BIC lighter and ‘painted’ the stem with its flame in order to lift the tooth marks. This was reasonably successful in raising the dents. I did not need to clean the insides of the stem (thanks again, Jeff), so the stem went straight for an overnight soak in the Before & After Hard Rubber Deoxidizer. The following day, I cleaned all of the de-oxidizing sludge off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be fairly straightforward to remove. I scrubbed vigorously with SoftScrub to remove the leftover oxidation. Before I moved on to the Micromesh pads, I built up the small dents on the stem with cyanoacrylate adhesive and let them fully cure. I then sanded it down with 220-, 400-, and 600-grit sandpapers to meld the repair seamlessly into the stem. This ensures that it keeps its shape and looks like it should. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. On to the stummel, and I figured that it would be fairly straightforward to remove the old, ugly stain. Boy, was I mistaken! My first plan was to dunk the stummel in an alcohol bath overnight. This will often loosen, thin, or remove stains from pipes. Twenty-four hours later, nothing happened! The stain looked just as it did when it went into the bath. That was not in the plans. So, time to escalate the situation: I used acetone and rubbed it vigorously into the stain. After many minutes of scrubbing, nothing happened (again)! I then realized that I was going to have to use the nuclear option: soaking overnight in acetone. The next day dawned and there was, at long last, some evidence of progress on the stain. Not a lot had been shed, but enough to show me that I was on the right track. I then went to the sink with the stummel, some acetone, a wire brush, and some gloves. I set about scrubbing the dickens out of that pipe and finally succeeded in getting that silly stain off. Most of the black remained in the lower recesses of the rustication, but I actually liked that – it added some character. Having completed that, I was able to address a couple of small nicks on the side of the stummel, just below the rim. I dug out my iron and a damp cloth to try and raise the nicks. The hot and moist steam created can often cause the wood to swell slightly and return to shape. There was some movement – not a lot, but it was better than doing nothing. I filled the remaining divots with cyanoacrylate adhesive.

Now, with the nicks filled, it was time to sand down the stummel. Just like the stem, I used all nine Micromesh pads (1,500 through 12,000 grit) to sand everything smooth – although, as the photos show, I masked the rusticated parts so as not to disturb them. A light application of Before & After Restoration Balm brought out the best in the stummel’s grain. Whoops! I then noticed that the opening of tobacco chamber was not in perfect shape. It required some “rounding”. I took a solid wooden sphere, wrapped sandpaper around it, and gently sanded the opening of the tobacco chamber. This both corrected the problem and added a beautiful beveled edge to the pipe. I went back over it with the Micromesh pads and made everything lovely again. Naturally, one of the main purposes of this pipe restoration was to correct the colour problem. In order to create some external beauty to this pipe, I opted for aniline dye. I applied some of Fiebing’s Medium Brown Leather Dye and then applied flame in order to set the colour. In fact, I added a second helping of the dye, just to make sure the colour was nice and rich. Worked like a charm! This lovely, warm brown is just what I was hoping for. Then it was off for a trip to the buffer. A dose of White Diamond and a few coats of Halcyon II wax were just what this pipe needed. The lovely shine made the wood look quite spiffy. This is a wonderfully crafted pipe and somehow has a very masculine feel to it. Although I never did find out who made it, clearly the pipe was superbly completed. The draught hole has been bored perfectly; the heel of the bowl is exacting; the wood is thick and solid (but not heavy). In short, this is a pipe worth owning, so I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the American (US) pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 142 mm/5 1/2 inches; height 52 mm/2 inches; bowl diameter 35 mm/ 1 1/3 inches; chamber diameter 21 mm/3/4 of an inch. The mass/weight of the pipe is 53 grams/1.86 ounces. I hope you enjoyed reading the story of this pipe’s restoration as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Blatter Montreal Billiard

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Blog by Steve Laug

The next pipe on the table is another mystery one. What that typically means is that it has been around here for a long time. Neither Jeff nor I have any recollections of where it came from. I know that he cleaned it before it came north but when that was I have no idea. My guess is that is from one of our hunts in 2014-15. It is a nice looking Blatter Montreal Billiard. It is stamped on the left side of the shank and reads Blatter [over] Montreal. There is no other stamping on the pipe. I suspect that the stem is a replacement as it does not have the characteristic Blatter dot on the top side. The fit is well done however and it is a beauty. The finish is in good condition and will come alive with buffing. There are some small nicks on the rim top but the inner and outer edges look very good. The stem has some light oxidation on the top near the shank. There is light chatter on both sides just ahead of the button. I took some photos of the pipe before I began my work on it. I took photos of the rim top and the stem to give an idea of the condition of the pipe. You can see in the photo of the rim top that there are some nicks and scratches on the surface. The stem looks good other than the light oxidation on the top at the shank and the light tooth chatter on both sides.I took a photo of the stamping on the left side of the shank to capture the condition. It is clear and readable and actually better than it appears in the photo below.I removed the stem from the shank to show the look of the parts. I am pretty certain the stem is a replacement but it is well done.I have worked on a lot of Blatter pipes over the years but always find that a quick read of the information on Pipephil (http://pipephil.eu/logos/en/logo-b5.html) is helpful. It has been awhile since I looked at the information and I do not recall seeing the time line before. It is very helpful information. I have done a screen capture of the information and the time line and included them below. The stamping on the pipes changed in the early 1980s from a Germanic script to more current flowing script. The pipe I am working on has the post 1980s script so it was made at least after that change.

I turned to Pipedia (https://pipedia.org/wiki/Blatter_%26_Blatter) to read a bit more about the brand. They have a great article (in French) that is worth a read. As usual Doug Valitchka has some great photos in the side bars and also a collage of the shop exterior and interior. It never ceases to amaze me the collection of photos (if not) pipes that Doug has at his disposal. Thanks Doug for your contributions.

Photos Courtesy Doug Valitchka

I also have included the link to Blatter of Montreal’s own website for your reference (http://www.blatterpipes.com/English.html). Well worth a visit. Now it was time to work on the pipe itself.

I lightly topped the bowl with 220 grit sandpaper on a topping board to remove the damage on the rim top. It took very little work and the top was clean again. I would need to polish out the scratches but the rim top damage was gone.I polished the rim top and the rest of the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. As the pipe was polished the rim top began to match the rest of the bowl. By the final sanding pad it blended perfectly. I rubbed some Before & After Restoration Balm into the surface of the briar with my fingertips. The product is remarkable and continues to amaze me with its ability to clean, enliven and protect the briar. I worked it into the surface and let it sit for 10 minutes then buffed it off with a soft cloth. The bowl and rim look amazing! The grain really comes alive. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the vulcanite with the flame of a Bic lighter. I was able to lift the tooth marks almost completely. A little sanding would take care of the rest. I sanded out the remaining marks and the oxidation on the top end of the stem near the shank with 220 grit sandpaper and started the polishing of the stem with 400 grit sandpaper. I polished the vulcanite stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil and set it aside. I put the parts back together and buffed this beautiful Blatter Montreal Billiard with Blue Diamond on the buffing wheel. The grain came alive with the buffing. I gave the bowl and stem multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine further. I had buffed it with a microfiber cloth to deepen the shine. I am happy with the look of the Blatter Billiard. The only thing that would make it even better is an original stem for it. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outer diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.62 ounces/46 grams. The pipe is a real beauty. I am probably going to send it to Robert Blatter in Montreal to be restemmed with an original Blatter stem. If I have the stem made for it I will likely hold onto the pipe. Thanks for walking through the restoration with me. As usual there are more to come.

Restemming & Restoring a Weber Custom Made Bullmoose

Kenneth’s Pipe Incident Report #1

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Blog by Kenneth Lieblich

Today, I thought I would try something a bit different. This is the first installment of what I am arbitrarily calling, Pipe Incident Report. My idea is to provide a brief write-up – focusing on a particular pipe-related problem and/or solution, rather than an entire restoration story. These reports will be intermittent and, hopefully, instructive. Please let me know what you think.

The pipe in question today is a leather-wrapped, meerschaum lined, pot billiard by Croydon. The pipe was made in Belgium, but, other than that, there is not a whole lot of information to be had about this company. Steve has restored a few over the years (and I checked his previous posts), but he had not gleaned any significant information either. The “incident” we will address in this report is some unexpected damage to the inside of the meerschaum bowl. We will get to that shortly – first some background. A friend of mine wanted this pipe – somehow, it spoke to him – so I was happy to bring it back to life for him. The pipe was in decent enough shape: the stem was well-used but not damaged, the leather was sound, the rim was a bit of a mess, and the bowl looked as though it had been reamed with a boat hook. Although it is difficult to make out in the photos, the bottom of the bowl was quite badly gouged and I wondered whether I should fill in the gouge or leave it as is. Steve had told me in the past about making a paste of egg white and chalk dust. Something for me to consider… Anyway, I began with the stem and inner tube, which I resolved fairly quickly. The leather enveloping the bowl was quite clean and in good shape, so that was also a quick fix. I then moved on to the rim of the pipe. As the photos show, it was filthy and slightly damaged. I “topped” the pipe – that is to say, I gently and evenly sanded down the rim on a piece of 220-grit sandpaper. This was done with even greater care than usual, as I did not want to scuff the leather. I finished up the top with all nine of the MicroMesh pads to make a lovely surface and then used one of my furniture pens to liven up the colour of the rim. That done, I moved on to the inside of the bowl. Meerschaum does not do well with traditional reaming processes – it needed to be sanded. This was required – not just to clean things up – but also as there was a distinct aromatic ghost left behind. Well, I went sanding away happily, when – lo! and behold – a flaw or cavity appeared in the wall of the meerschaum bowl. Yikes!This is obviously a serious concern for this pipe. One is tempted to wonder: was there a manufacturing flaw? Not sure. Did I sand too hard and cause the breakage? Definitely not. Could there be other flaws? Not as far as I could tell, but it was difficult to be sure. This repair was going to need something more than egg white and chalk dust. After consulting with Steve, his recommendation was to repair both the gouge in the heel and the wall cavity with plaster of Paris. I agreed since plaster of Paris has the virtues of binding well to the meerschaum, resisting heat nicely, and (best of all) drying rock hard. I rushed out to buy some and started making my mix. In order to ensure that it works correctly in this context, the plaster of Paris must be much thicker than usual. Normally, the consistency would be something like thick pancake batter, whereas the mix I made was closer to cream cheese.As you can well imagine, actually applying the plaster of Paris properly to the inside of the bowl was a bit of a challenge. I used a dental spatula, which made the job much easier. First, I placed the plaster carefully in the gouge at the heel of the bowl. Next, I delicately filled in the cavity on the wall by inserting as much plaster as possible behind the intact areas of meerschaum. This would provide added strength and support to the repair. Finally, I filled in the hole itself and let all of the plaster harden overnight. On the morrow, the repair looked sound. The next step was to sand the plaster of Paris down to make it smooth and even with the surrounding meerschaum-lines bowl. I used 200- and 400-grit sandpaper to make this happen. I was very pleased with the way it looked in the end. As the photographs show, the plaster and meerschaum merged very well. I should add that the craze lines that you can see were also addressed, but I neglected to take a photo of that. In the end, the pipe was successfully restored and, what looked at first to be a fatal flaw in the meerschaum, turned out to be an educational and enjoyable repair. I was originally tempted to call this blog post “I got plastered in Paris”, but that seemed too cheeky in the end. It is a nice pipe and its new owner is very pleased with the results. I hope you enjoyed reading this first installment of Pipe Incident Report – I look forward to writing more. If you are interested in my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.