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Restoring a Republic Era Peterson’s System 31 Billiard


Blog by Steve Laug

This is another one of those pipes that has been here for a long time and I have no memory where it came from. I had not been cleaned so it is not one that ever went to Jeff for clean up. It was a dirty but appeared to have some great grain under the grime. The bowl had been reamed somewhere in the journey and was quite clean inside. The smooth rim top was damaged and had some darkening. The edges – both inner and outer had some damages by burning and the bowl was out of round. The smooth finish is dirty with grime and grit deep ground into the sides of the bowl and shank. There were some deep nicks in the briar on the right side and heal of the bowl. The pipe stinks like heavily cased aromatics. The stamping on the shank is clear and readable. The left side is stamped Peterson’s [arched over] System. On the right side it was stamped Made in the Republic of Ireland (3 lines). To the right of that stamp is the shape number 31. The nickel band is oxidized and dirty but it has the K & P stamp over three symbols. Next to that it was stamped Peterson’s. It had some nicks and dents around shank end of the ferrule. The stem was quite clean and has deep tooth marks and chatter on both sides ahead of the button and on the topside of the button. I took some photos of the pipe before I started my work on it. I took close up photos of the bowl and the stem. You can see the reamed bowl and the darkening and light lava on the rim top. The bowl reeked of aromatic tobaccos. The stem surface was clean but there are deep tooth marks and chatter on both sides on and ahead of the button.I took a photo of the stamping on the sides of the bowl and shank. It is clear and readable as noted above. I removed the stem from the shank and took a photo to give a sense of the proportions of the pipe. It is really quite nice looking.I am including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era  – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson Company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

I found a great description of the System 31 shape on smokingpipes.com (https://www.smokingpipes.com/pipes/new/peterson/moreinfo.cfm?product_id=192182). I am including a portion of that below.

Peterson’s “31” shape is the only straight pipe featured in the System Standard line, yet it still features system drilling. Featuring a push-style tenon and a long, tapering metal tube, it houses a condensation chamber just under the bowl itself — providing the same gurgle free smoke you’d expect of a bent System configuration.

I did a search on Google about the Peterson System 31 Straight Billiard to see if I could learn any specific information on the shape. I found a link to a pipe for sale on Smokingpipes.com. I quote:

Paresh had worked on System 31 pipe so I went back and reread his work on that smooth pipe. It was very helpful for the background information included (https://rebornpipes.com/tag/peterson-system-31-pipe/).

I knew that I was dealing with a Republic Era pipe made between 1950-1989. The K&P mark on the nickel band ties to Kapp & Peterson brings the date to the time between 1950-1964. It was a smooth Straight billiard with a unique shape and chamber beneath the bottom of the bowl. The finish was stained with a combination of rich reddish brown stains. Now it was time to work on the pipe.

The bowl had been reamed and cleaned. I started working on the pipe by cleaning out the inside of the shank and the airway into the bowl and the stem. I scraped the shank out with a small pen knife to remove the thick tars. I then cleaned it with a isopropyl alcohol, cotton swabs and pipe cleaners until it was clean.  I topped the damaged rim top on a topping board with 220 grit sandpaper to remove the damage on the rim top and edges of the bowl. I used a folded piece of 220 grit sandpaper to smooth out the inner edge of the bowl. I gave the inner edge of the bowl a slight bevel. I filled in some of the deep gouges in the briar on the right side and heel of the bowl with some clear CA glue. Once the repairs cured I sanded the briar surface with 220 grit sandpaper to smooth it out and blend it into the surrounding briar.I stained the sanded area on the bowl side and the rim top with a Cherry stain pen to lay a base coat and then did a top coat of Mahogany stain pen. I polished the rim top and edges with micromesh sanding pads – dry sanding with 1500-12000 grit pads to raise a shine. I wiped it down with a damp cotton pad to wipe off the debris after each sanding pad.   I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. It works to clean, enliven and protect the briar. I let it sit for 15 minutes then buffed it off with a soft cloth and raised the shine. The bowl looks great at this point.   The nickel ferrule was out of round and dented. It was solidly connected to the shank end so I did not want to removed it. Instead I fit a dowel into the end of the ferrule that was round and heated the nickel with a lighter to soften it. Once it was softened I used a small furniture hammer to bring the ferrule end back to round. I repeated the process until the opening in the ferrule was round and the stem fit well. It was not perfect but it was better than when I started. I set the bowl aside and worked on the stem. I “painted” the stem with the flame of a Bic lighter to lift the tooth marks in the stem. I was able to raise them slightly. I filled in the remaining marks with Black CA glue. Once the repairs cured I sanded it smooth with 120 grit sandpaper and started polishing it with 400 grit wet dry sandpaper. I unscrewed the extension tube from the end of the stem. I cleaned up the threads on the extension and inside the stem with pipe cleaners, cotton swabs and isopropyl alcohol. It did not take long to clean it. I coated the threads on the extension with Vaseline and screwed the extension back into the stem. I worked on the stem to further smooth and reshape the button and stem with the 220 grit sandpaper and the 400 grit wet dry sandpaper.  I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry.  I put the stem back on the Peterson’s System 31 Straight Billiard and buffed the pipe with Blue Diamond on the buffing wheel. I polished the briar and the vulcanite of the stem until there was a rich shine. This classic Peterson’s shape and finish really highlights a proportionally well carved pipe. Once I buffed the pipe the briar came alive and popped with polishing. The black vulcanite stem has a rich glow. This Peterson’s System Straight Billiard fits well in the hand and sits right in the mouth. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of and inch. The weight of the pipe is 1.23 ounces/35 grams. This beauty will be going on the rebornpipes online store in the Irish Pipemakers Section. If you are interested let me know. Thanks for walking through the restoration with me as it was a pleasure to work on.

Restoring a Peterson’s of Dublin “Kildare” 05 Calabash


Blog by Steve Laug

This is another one of those pipes that has been here for a long time and I have no memory where it came from. I had not been cleaned so it is not one that ever went to Jeff for clean up. It was a filthy pipe but appeared to have some great grain under the grime. The bowl had been reamed somewhere in the journey and was quite clean inside. The smooth rim top had some light lava on the top and some darkening. The edges look very good. The smooth finish is dirty with grime and grit deep ground into the sides of the bowl and shank. The pipe stinks like heavily cased aromatics. The stamping on the shank is clear and readable. The left side is stamped Peterson’s [arched over] of Dublin [over] “Kildare”. On the right side, low on the shank toward the front of the bowl it is stamped 05. The stem is oxidized, calcified and has tooth marks and chatter on both sides ahead of the button. There was a thick build up of tar on the end of the tenon and inside of the shank was heavily coated with tar and oil. There was also a P logo stamped on the left side of the taper stem. I took some photos of the pipe before I started my work on it.  I took close up photos of the bowl and the stem. You can see the reamed bowl and the darkening and light lava on the rim top. The bowl reeked of aromatic tobaccos. The stem surface has the mark from a Softee Rubber Bit Guard that is clear and there is calcification and oxidation on the stem. There are also tooth marks and chatter on both sides ahead of the button.I took a photo of the stamping on the sides of the bowl and shank. It is clear and readable as noted above. You can also see the P logo stamp on the left side of the taper stem.I removed the stem from the shank and took a photo to give a sense of the proportions of the pipe. It is really quite nice looking.I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson).

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s Kildare Line. On page 306 it had the following information.

Kildare (1965-) First issue of line with matte-finish in Classic Range shapes, P-Lip and fishtail mouthpiece. Second issue C.1979 as Kildare Patch, with rusticated patches on pipe surface. Third issue 2010, matte-brown, P-Lip or fishtail mouthpiece, no band. Fourth issue 2011-, burgundy sandblast finish, nickel army mount, fishtail mouthpiece, exclusive to smokingpipes.com.

I read further in “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s Of Dublin pipes. On page 298 it had the following information.

Dublin 1906-2003 Although Dublin appears under Peterson’s on many pipes over the decades, it has served mostly as part of the brand name. The word first appeared on pipes hallmarked 1906-11 Stamped Peterson’s over Patent over Dublin. The simpler Peterson’s over Dublin first appeared on pipes hallmarked 1912 after the expiration of the patent. Illustrations of pipes in the ’37 catalogue show a random dispersion of the stamp Peterson’s over Of Dublin together with the ordinary Peterson’s over Dublin on every model offered. Specimens of the former will either bear an Irish COM or London Made over England COM and almost certainly date from 1945-62. It was first mentioned in print as part of a model name in ’68 price list, as K&P Dublin, in ’92 for a Danish market line and in 2017.

Judging from the description above I believe that I am working on a First Issue of the line in the time period of 1965-1979. It is probably a late Republic Era Classic Shaped pipe with a matte-finish and a taper stem. Now it was time to work on the pipe.

I reamed the bowl with a PipNet pipe reamer using all four cutting heads. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife to remove all debris. I sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel to smooth out the wall of the bowl. The bowl was in excellent condition with no fissures or checking.  I scrubbed the exterior of the bowl with a tooth brush and undiluted Murphy’s Oil Soap to remove the debris and grime from the finish to remove the light lava overflow on the rim top. Once it was finished it looked much better. I cleaned out the inside of the shank and the airway into the bowl and the stem. I scraped the shank out with a small pen knife to remove the thick tars. I then cleaned it with a isopropyl alcohol, cotton swabs and pipe cleaners until it was clean.  I polished the rim top and edges with micromesh sanding pads – dry sanding with 1500-12000 grit pads to raise a shine. I wiped it down with a damp cotton pad to wipe off the debris after each sanding pad.   I worked some Before & After Restoration Balm into the surface of the rusticated briar with my fingertips. I worked it over with a shoe brush to get it deep into the grooves and crannies of finish. I let it sit for 15 minutes then buffed it off with a soft cloth and raised the shine. The bowl looks great at this point.   To rid the bowl of the tars and oils that made the bowl still stink I stuffed it with cotton bolls and twisted a boll into a wick that I threaded into the shank. I used an ear syringe to fill the bowl with isopropyl alcohol and set it in an old ice tray over night  to let it wick out the tars and oils.This morning when I went back to the pipe to work on it I took a photo of the cotton to show how the tars and oils had wicked into the pipe. I removed it from the bowl and took photos of the cotton to show how dirty it was.  I set the bowl aside and worked on the stem. I “painted” the stem with the flame of a Bic lighter to lift the tooth marks in the stem. I was able to raise them slightly. I filled in the remaining marks with Black CA glue. Once the repairs cured I sanded it smooth with 120 grit sandpaper and started polishing it with 400 grit wet dry sandpaper. I touched up the Peterson’s P on the left side of stem with white acrylic fingernail polish. I worked it into the stamping with a tooth pick. I scraped off the excess paint with my nail and then used a worn 1500 grit micromesh pad to buff off the excess. I rubbed it down with some Obsidian Oil and set it aside.  It looks better but you can see that the curve of the P is faint at the front.I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry.   I put the stem back on the Peterson’s of Dublin Bent Calabash and buffed the pipe with Blue Diamond on the buffing wheel. I polished the briar and the vulcanite of the stem until there was a rich shine. This classic Peterson’s shape and finish really highlights a proportionally well carved pipe. Once I buffed the pipe the briar came alive and popped with polishing. The black vulcanite stem has a rich glow. This Peterson’s Calabash fits well in the hand and sits right in the mouth. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of and inch. The weight of the pipe is 1.87 ounces/53 grams. This beauty will be going on the rebornpipes online store in the Irish Pipemakers Section. If you are interested let me know. Thanks for walking through the restoration with me as it was a pleasure to work on.

Rebirthing a Republic Era Peterson’s System Standard 304 Flat Bottom Oom Paul


Blog by Steve Laug

The next pipe I have chosen is another Peterson’s System Standard pipe that has been sitting here in Vancouver for a long time. It is a nice smaller size, flat bottom sitter. It has a nickel ferrule and a saddle style Peterson’s P-lip stem. It came to us from an antique mall on 10/20/16 in Chinook, Washington, USA. This pipe was obviously a favourite of the previous trustee. It had been well smoked and there was a thick cake in the bowl and lava overflowing onto the rim top. The well grained briar was dirty with grime and dirt ground into the finish and some small dents and scratches on the bowl sides and heel. The nickel ferrule was oxidized but undamaged. The flat bottom on the bowl enables it to stand on the desk or table top while you are doing other work. The pipe was stamped on the left side and read Peterson’s [over] System [over] Standard. On the right side it had the three line Republic of Ireland stamp [over] the shape number 304. The ferrule was stamped K&P over Peterson on the left side. The stem was oxidized, calcified and had tooth marks on both sides ahead of the button. The stem was not stamped with a logo but it appears to be the original stem. Jeff took photos of the pipe before he started his clean up work on it. Jeff captured the thick cake in the bowl and the heavy lava overflow onto the rim top and beveled inner edge in his photo. There really was no way of knowing what the edges looked like under the thick cake. The heavily oxidized and calcified stem surface had a lot of tooth chatter and marks on the stem and on the button surface and edges. He took a photo of the heel of the bowl to show the interesting grain patterns in the briar. It was quite beautiful.He took photos of the stamping on the sides of the shank and on the ferrule and stem. It is readable but faint in places.I remembered that Paresh had restored a Peterson’s System Standard 314 earlier this year and as usual had done good work on the research. I turned to his blog and read through his work on the pipe (https://rebornpipes.com/2021/07/24/helping-a-fellow-piper-with-his-dream-pipea-petersons-system-pipe/). I quote below from the section on his blog regarding the dating of the pipe.

While dating a Peterson’s pipe, I always fall back to my under mentioned favorite site; http://thepetersonpipeproject.blogspot.com/2007/07/dating-peterons-pipes.html 

I quote from the above site.

Stamping of Bowl: During the years of Kapp and Peterson’s business operations, the country of Ireland has undergone several name changes and K&P’s stamping on their pipes reflects these changes. Knowing these changes, a Peterson pipe can be roughly dated and placed in “eras.”

The Republic Era is from 1949 until the present. The Republic of Ireland was formed on 17 April 1949. From 1949 to present the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

With Paresh’s help on the date in place, I then turned to the Peterson’s Website to get a sense of the 304 System Standard Sitter shape (https://www.peterson.ie/pipes/system/system-standard-smooth/moreinfo.cfm?pd_product_Id=172). I quote from the site regarding the shape, line and the range of pipes.

About the Shape: A smaller version of our signature flat-bottomed Oom Paul, this deeply bent design is a sturdy sitter with the comfortable posture of a bent pipe. Despite its compact size, it maintains the iconic muscularity, stout proportions, and overall antique look of our House Style.

About the Line: Our flagship line, the System Standard stamp first appeared in 1945, but the entry-level design has been a staple in our catalogues since Charles Peterson secured his final patent in 1898. Designed to provide a cooler, drier smoke, each pipe features a deep reservoir within the shank to collect excess moisture; a graduated bore mouthpiece that funnels the smoke and allows moisture to collect within the reservoir; a sturdy nickel military mount, which allows the pipe to be broken down and cleaned without damage or warping; and our patented P-Lip bit, which draws the smoke upward, thus reducing tongue bite. While the P-Lip bit is the traditional choice, we also offer System Standard pipes with fishtail stems. Available here in the traditional walnut stain of the Smooth finish.

About The Range: In 1890, after 15 years of handling and repairing pipes while working for the Kapps, Charles Peterson secured a patent in his own name, titled “A certain new and useful improvement in Tobacco-Pipes,” which introduced a unique system comprised of a higher draft hole and a moisture reservoir bored into the shank and transition of a briar pipe. Over the next eight years, Charles continued to refine his System, applying for and securing patents for a graduated bore mouthpiece (1891), and a unique button design known today as the P-Lip (1894-1898). Designed to wick moisture away from the smoke, reduce tongue bite, and increase the longevity of the pipe, Peterson’s complete System patent sparked a tradition of innovation, one we continue to uphold to this day. The System Pipe is the invisible source behind our unique House Style: our pipes’ muscular shanks and transitions, tubular profile, and generous bends. Our overall shaping style has a distinctly antique form because it has remained largely unchanged for over 120 years.

In our System range, you’ll find a variety of shapes in myriad finishes, each featuring Charles Peterson’s groundbreaking improvements in the realm of tobacco pipes. Whether you’re looking for your first pipe or to enhance a robust collection, here you’ll find numerous options to suit any taste, all backed by our legacy of craftsmanship.

I finished my reading about the shape 304 System Standard Flat Bottomed Oom Paul by following a link to some information on the smokingpipes.com website that is quite helpful (https://www.smokingpipes.com/pipes/new/peterson/moreinfo.cfm?product_id=362575). I quote a portion of the description regarding the shape below. It was written by Truett Smith.

The “304” shares both style and history with the “306”: Both designs were introduced to Peterson’s shape chart in 1992 and were the first new System pipes since the “301,” “302,” and “303” were featured in the 1978 catalog. The “304” and “306” also boast flattened heels, allowing them to sit upright while still offering the comfortable posture of a bent pipe. While most Peterson shapes change numbers when featured outside the System line, these two flat-bottomed forms remain constant across series. Presented here is the “304,” being a touch smaller than the “306,” catering to pipe smokers’ personal preferences.

With that information at hand I turned to work on the pipe itself. Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrubb to remove as much of the oxidation and calcification as possible. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I started to work on it.   I took photos of the rim top and bowl as well as the stem to give a sense of the condition of both. The rim top looked amazing – no burn or chip damage on the top or on the beveled inner edge. The stem cleaned up fairly well leaving behind some residual oxidation that would need to be dealt with. The tooth marks on the top and underside ahead of the button are visible in the photos.  I took photos of the stamping on the shank sides. The are clear and readable as noted above. There is some faintness on parts of the stamping but it is still readable.   I took the stem out of the shank and took a photo of the overall look of the pipe. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth.  I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. The product works to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine.  I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks on the surface with the flame of a lighter to lift them as much as possible. I was able to lift many of them but a few still remained. I filled in the remaining tooth marks with black CA glue and set it aside to cure. I sanded the repairs smooth with a folded piece of 220 grit sandpaper to begin blending them into the stem surface. I started the polishing with some 400 grit wet dry sandpaper.   I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.  This Republic Era Peterson’s System Standard 304 Flat Bottom Oom Paul with a vulcanite P-lip stem is a great looking pipe now that it has been restored. The beautiful grain that shines through the polished finish is stunning. As the pipe is smoked the patina should develop and look even better. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s System Standard 304 Oom Paul fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 54 grams/1.90 ounces. I will be adding the pipe to the Irish Pipe Makers Section of the rebornpipes store. If you are interested in purchasing this pipe send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Breathing New Life into an older, worn Patent No. Dunhill Shell Briar 31 Billiard


Blog by Steve Laug

The next pipe on the work table is an older looking small Dunhill Shell Briar Billiard that had an older style straight taper stem that has no fishtail flare to the button. There were deep tooth marks and chatter on the top and underside of the stem near the button. The sandblast finish is a very deep, rugged looking and is quite dirty and dusty. The bowl had a thick cake that flowed over the rim top as thick lava and filled in the sandblast surface. The pipe was purchased from an antique store on 05/24/22 in Newberg, Oregon, USA. Under a bright light with a magnifying lens I was able to work out some of the details on the stamping. It is faint but the shape number reads 31 followed by Dunhill’s Shell Briar [over] PAT. NO. (after that it is unclear but it is a number that is quite long). The last readable digits are /12. Using John Loring’s book I did some digging on what was readable to determine the potential other numbers. I found a listing for DUNHILL’S SHELL BRIAR PAT. NO. 119708/17.5861/12 that fits the pieces that are visible on the underside of the shank. That dates the pipe to 1918?-1926. So we know that it is an old timer but I only wish I could read the stamping better. Jeff took photos of the pipe before he cleaned them up. I have included them below. He took photos of the bowl, rim top and the stem to show the condition of the pipe when we received it. You can see the thick cake in the bowl and the thick overflow of lava on the rim top. It was a real mess. The photos of the stem show the deep tooth marks and chatter against the button edge on both the top and underside. There was also some damage to the top edges of the button. The white spot on the top of the stem was smaller which also fits my assessment of this being and early pipe. He took photos of the side and heel of the bowl to give a clear picture of the rugged and deep sandblast around the bowl and shank. It is really a beauty.He took photos of the stamping on the underside of the shank. You can see the faint stamping  but it is not readable in the photos. As noted above I was able to discern some of the stamping.Now it was time to work on the pipe. It is really a beautiful piece. Jeff had done a great cleanup on the pipe. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the bowl exterior with a tooth brush and Murphy’s Oil Soap to remove the grime on the finish of the bowl and the lava from the rim top. He rinsed it under running water. One of the benefits of this scrub is that it also tends to lift some of the scratches and nicks in the surface of the briar. He dried it off with a soft cloth. He cleaned the internals and externals of the stem with alcohol, pipe cleaners and cotton swabs. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water and cleaned out the airway in the stem with alcohol, pipe cleaners and cotton swabs. I took photos of the pipe as I saw it when I put it on the table. I took photos of the rim top and stem to show the condition. The rim top and edge looked much better. The stem looked much better and there were deep tooth marks and chatter on both sides ahead of the button.  The stamping on underside of the shank is faint but I was able to decipher what remains as mentioned above. I really like the rugged sandblast on the bowl and shank. It definitely fits the time frame that I deciphered above. It is a beauty. I removed the stem from the shank and took a photo of the pipe to give a sense of the proportions of the bowl and stem.I started my work on the bowl by using a brass bristle brush to work over the sandblast on the rim top. I was able to remove the dust and debris and give the top blast more definition. It looked good and matched the blast on the bowl.I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 10 minutes, then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out on the briar.  I set the bowl aside and turned my attention to the stem. I “painted” the surface of the vulcanite with the flame of lighter. I was able to lift many of them. Those that remained, I filled in with clear CA glue. I set it aside to let it cure. Once it did, I reshaped the button and smoothed out the repair with a folded piece of 220 grit sandpaper. I started the polishing with 400 grit wet dry sandpaper.  I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I finished the polishing with Before & After Polishes – both Fine and Extra Fine. I gave it a final rub down with Obsidian Oil and set it aside to dry.   This Older Dunhill Shell Briar 13 Patent Billiard with a vulcanite taper stem has a deep and rugged sandblast finish that looks great . The rich dark contrasting stain makes the grain come alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Shell Briar Billiard really is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is .85 ounces/24 grams. For now I am holding onto this old timer as I want to spend more time interpreting the stamping. One day it may end up on the store but I am not sure. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

A Good Smoker


by Kenneth Lieblich

Next on the chopping block is an unnamed, apple-shaped pipe I acquired in a lot from France. My customer was looking for a simple, modest pipe — nothing fancy, but a good smoker. In his opinion, this one seemed to fit the bill quite nicely.  Clearly, it had been well-loved, as it arrived with a dirty inner tube, plenty of dents, marks and a burn on the rim. Interestingly, this pipe had an orific button at the end of the stem, a feature that apparently disappeared by the 1930s, so it must be around a hundred years old. For more information on the orifice button, take the time to read Steve’s interesting article on the subject. The only markings were on the left side of the shank: Bruyère [over] Garantie which translates to ‘Genuine Briar’. The words Bruyère Garantie on a pipe are the bane of my pipe restoration existence. They are found on a plethora of different pipes, usually without any other identification. Ugh. One comment on the old Pipes Magazine forums confirms exactly what my meagre research has uncovered:

“Lots of French and German pipes, even pre-war ones, were given the label “Bruyere Garantie.” At least the ones I’ve seen for sale were listed as being from the 1920s and 30s. But I suspect that is a genuine date for those because many of them had horn stems, which are much rarer in post-war pipes and some of them definitely had an Art Deco/Art Nouveau look about them as well as old-fashioned rounded buttons.” — pitchfork

Well, time to get to work! I started by sending the inner tube for a soak in some lemon-infused isopropyl alcohol. I let it sit for several hours, cleaned it off and gave it a quick polish. Good as new! Next, I wiped the stem with Murphy’s Oil Soap on some cotton pads, then took a BIC lighter and ‘painted’ the stem with its flame to lift the bite marks. This did scarcely anything to fix the damage, but I would worry about that later. Then I cleaned out the inside with pipe cleaners and isopropyl alcohol. Fortunately, it wasn’t overly dirty, and it only needed a handful of pipe cleaners. Next, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. The following day, I cleaned all of the de-oxidizing mess off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be fairly straightforward to remove. I scrubbed with SoftScrub on some cotton pads to remove the leftover oxidation. I built up the bite marks on the stem with black cyanoacrylate adhesive and let them fully cure. Following that, I sanded the adhesive down with 220- and 400-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem, with some Obsidian Pipe Stem Oil in between each pad scrubbing.   Now for the stummel. Firstly, I decided to ream out the bowl. I used the PipNet Reamer to remove the built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as I could. I took the chamber down to bare briar, as I wanted to ensure there were no hidden flaws in the wall. I also took this opportunity to wash the stummel with Murphy’s Oil Soap and remove as much grime as I could. Following this, of course, I cleaned out the insides with the requisite pipe cleaners and isopropyl alcohol. Now I could address the burn on the rim. I took some oxalic acid, used several Q-tips, and rubbed. The burn improved slightly, but it needed some more help, so I took a solid wooden sphere, wrapped a piece of 220-grit sandpaper around it, and sanded the inner edge of the rim. This helped to both remove the burn and maintain the beveled edge of the rim. The top edge of the rim was sufficiently even, so no extra sanding (topping) was needed.The century-old patina was nice enough that it didn’t need a new stain so I simply finished it up by sanding with my Micromesh pads (1,500 through 12,000 grit). Then applying some Before & After Restoration Balm added that je ne sais quoi which brings out the wood’s beauty.   In fact, the photo above shows a bit of burn remaining on the inner edge of the bowl. Although I don’t have photos, I did address this and the final product was much improved.

Finally, it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. This is a handsome pipe with a classic look and feels very comfortable in hand. The lovely shine made the wood very attractive, and I know that the new owner will enjoy smoking it for many years to come. I hope you enjoyed reading the story of this pipe as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Replacing a Shattered Shank Extension Stanwell 643 Rhodesian


Blog by Steve Laug

The next pipe really caught our attention with the variegated finish on the bowl – both smooth and sandblast. The orange/apricot acrylic shank extension looked great with the briar. Jeff picked it up from an antique mall on 05/10/22 in Astoria, Oregon, USA. The bowl had some interesting grain on both the smooth portion and the sandblast portion. The straight line transition is sharp and clear. There was a lot of dust and debris in the grooves of the blast and there was a thick cake in the bowl. There was a thick overflow of lava on the rim top and the inner edge of the bowl. The interior of the pipe was filthy with oils and tars. The acrylic shank extension had a lot of cracks and fissures but still appeared to be solid. The stem had a Stanwell Crown S on the top of the saddle. It was oxidized, calcified and had tooth marks and chatter on both sides near the button. The pipe was a real mess but it was also a beauty. Jeff took photos of the pipe before he started his clean up work on it. He took photos of the bowl and rim top as well as the stem to show the general condition of the pipe. You can see the thickness of the cake in the bowl and the lava on the rim top. The bowl and rim are a mess. There is also a lot of grim ground into the finish that is visible in the photos. The stem photos show the oxidation, calcification and the tooth marks on chatter on both sides. He took photos of the sides and heel of the bowl to give a sense of the finish and shape of the bowl. It is an interesting ¾ bent Rhodesian if held right and otherwise appears like a scoop. It really has some unique beauty to it. Jeff took photos of the stamping on the underside of the shank and it is clear and readable as noted above. The shank extension has a lot of cracks and fissures that are hard to capture in the photo but they were there and they were problematic.  Jeff had done a great cleanup on the pipe. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the bowl exterior with a tooth brush and Murphy’s Oil Soap to remove the grime on the finish of the bowl and the lava from the rim top. Upon scrubbing it the shank extension shattered in his hands. It was destroyed and not fixable. He rinsed the bowl under running water. He carefully dried it off with a soft cloth. He cleaned the internals and externals of the stem with alcohol, pipe cleaners and cotton swabs. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water and cleaned out the airway in the stem with alcohol, pipe cleaners and cotton swabs. I took photos of the pipe as I saw it when I put it on the table. You can see how badly Humpty Dumpty had come apart and there was no putting him back together again – no matter how many hands tried. It was going to have to be a replacement.In order to work on the pipe I need to remove the debris around the nub that had held the acrylic shank extension. I used a small file and a knife to scrape away the debris. I used small needle files to flatten the face of the shank and to clean up the edges of the nub. I wiped it down repeatedly with acetone on a cotton pad to remove the glue on the briar. I also went through my box of parts and found a nice black acrylic piece that would work well. It had the same diameter airway in it as the nub and should work well once it is finished. I decided to use WeldBond white all purpose glue to attach the acrylic to the briar nub. I set it aside to dry for 30 minutes. Once glue had set I checked the bond for stability and found that it would not hold well. I redid the glue with a clear CA glue and set it aside to cure. This time the bond was very strong and stable and was ready for the shaping. I used a piece of 220 grit sandpaper to start the process of shaping the shank extension. If I continued to sand it the shaping would take a very long time.   To speed up the process I decided to use a Dremel and sanding drum to shape the acrylic shank extension. I used it to taper the end that sat against the shank and upward to the shank end. It was looking good when I finished with the Dremel. I sanded out the Dremel sanding marks on the acrylic with220 grit sandpaper. I continued the shaping of the extension to flow smoothly from the shank end. The shape was what I was aiming for when I started the process. I put the stem on the shank and took some photos of the pipe with the newly shaped shank extension. I liked what I was seeing. Before I started polishing the shank end I used a folded piece of 220 grit sandpaper to smooth out the damage on the inside of the rim edge. Once I was finished it looked much better.I polished the smooth portion of the briar and the acrylic shank extension with micromesh sanding pads. I dry sanded both with1500-12000 grit sanding pads and wiped the sanded portions with a damp cloth to remove the sanding debris.   I polished the acrylic shank extension with Before & After Stem Polish (Fine and Extra Fine). I buffed it with a soft cloth after each of the polishes and the acrylic began to take on a shine. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 10 minutes, then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out on the briar. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem on both sides with the flame of a Bic Lighter to lift some of the tooth marks and chatter. I was able to lift some of them but there were several deep ones on each side available. I filled in those that remained with some clear CA glue. Once the repair cured I sanded the repair smooth with 220 grit sandpaper to blend it into the surface. I stated the polishing process with 400 grit sandpaper.I touched up the Stanwell logo Crown S on the top of the stem with some Rub’n Buff Antique Gold. I worked it into the logo with a tooth pick. I let it sit for a few minutes and then buffed it off with a soft cloth. I worked over the stamp with a won 1500 grit micromesh pad and the stamp looked very good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I finished the polishing with Before & After Polishes – both Fine and Extra Fine. I gave it a final rub down with Obsidian Oil and set it aside to dry. This Stanwell Sandblast/Smooth Mixed Finish Bent Rhodesian with a replacement acrylic shank extension and vulcanite saddle stem is a beautifully grained pipe with a flowing shape that looks great . The rich browns, reds and blacks of the contrasting stain makes the grain come alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Stanwell Bent Rhodesian really is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.08 ounces/59 grams. This pipe will soon be on the Danish Pipe Makers Section of the rebornpipes store if you would like to add it to your collection. It was an enjoyable challenge. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Fresh Life for a Republic Era Peterson’s Tankard


Blog by Steve Laug

The next pipe I have chosen is a Peterson’s Rusticated Tankard pipe that was purchased on 05/10/22 from an antique mall in Astoria, Oregon, USA. This Tankard has a dark coloured stain on a very rustic finish around the bowl sides and short shank. It is also incredibly dirty. The Tankard had a nickel ferrule on the shank that was in great condition. The finish on the bowl sides was dirty. It was stamped on the heel of the bowl and read Peterson’s [over] Tankard. Under that it is stamped Made in the Republic of Ireland in three lines. The nickel ferrule is stamped K&P over three symbols – a Shamrock, a recumbent Lion, and a Tower. There was a thick cake in the bowl and thick lava overflowing over onto the rim top and the inner edge of the bowl. The stem was oxidized, calcified and had light tooth marks and chatter on the top and underside near the button. Jeff took photos of the pipe before his cleanup work. They tell the story and give a glimpse of the promise that we see in this pipe. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked and the rim top and edges have a thick lava overflow filling in the rustication. The stem is oxidized, calcified and has light tooth marks on the top and underside near the button. Jeff took some photos of the bowl sides and heel to show the amazing rustication that was around this bowl. It is a nice looking pipe.    He took photos of the underside of the shank to show the stamping. The stamping is readable in the photo below and is as noted above. He also took a photo of the band. I am including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson Company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Tankard Pipe. On page 313 it had the following information what they called the Specialty Briars. I have summarized the various pipes that were part of the Specialty Briars below and have also included the description of the Tankard itself.

The Tankard pipe was part of a line of Specialty Briars (1945-) which was a term used to describe the following lines: Lightweight, Junior, Churchwarden, Barrel, Tankard, Calabash, Belgique  and Giant.

Tankard (1945-) P-lip or fishtail mouthpiece, smooth or rustic finish, sandblast offered in 1970

I knew that I was dealing with a Republic Era pipe made between 1950 and the present. Now it was time to work on the pipe.

 Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe looked far better when it  arrived. I took some close up photos of the rim top and also of the stem surface. I wanted to show how well it had cleaned up. The rim top looked very good. I also took close up photos of the stem to show the light tooth marks on the surface near the button. I took a photo of the stamping on the heel of the bowl. You can see that it is stamped as noted above. It is clear and readable.  I took the pipe apart and took a photo of the pipe. It is a good looking pipe and has a rugged rustication around the bowl. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process.   I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a lighter to lift the tooth marks. I was able lift many of them. I filled in the remaining marks with clear CA glue. I set the stem aside to cure. Once it cured I flattened the repairs with 220 grit sandpaper.   I polished out the light tooth marks on the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine.  I am excited to finish this Republic Era Peterson’s Special Series Tankard. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I also hand buffed it with a microfibre cloth to deepen the shine. It is fun to see what the polished bowl looks like with the rugged rustication all around it. Added to that the polished nickel ferrule and the thin black vulcanite stem was beautiful. This rugged Classic Peterson’s Tankard is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: 5/8 of an inch. The weight of the pipe is 23 grams/.78 ounces. This pipe will be going on the rebornpipes store in the Irish Pipemakers Section soon. If you are interested in adding it to your collection. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Resurrecting A Loewe “Sloane”


Blog by Paresh Deshpande

The next pipe is also from my inheritance and is similar to the “THE GOLDEN ARROW” that I had worked on earlier. This too is a large Canadian with an oval shank and flat stem. The stummel is covered in dirt and grime accumulated over the long years of uncared for storage. Through all the grime, beautiful cross grains and swirls can be seen and are waiting to be unraveled. This pipe is stamped on the top flat surface of the oval shank as “L & Co” in a lozenge while the right side of the shank edge is stamped as “LOEWE” over “LONDON. W”. The bottom of the oval shank is stamped “SLOANE”. The stem is sans any stampings.  I have worked on Loewe & Co. pipes before and also have many in my personal collection and I am fairly well versed with this brand. However, I visited pipedia.org and refreshed my memory with the history of the pipe, dating guide and shape names. The 1930s Loewe catalog is an interesting read and also has a  pipe stamped exactly as the one currently on my work table. Here is the link to the catalog: (https://pipedia.org/images/8/88/Loewe_pipes_1930.pdf).

However, further down on pipedia.org is a link to the 1967 Loewe catalog and it has no mention of the shape name SLOANE!

I have reproduced the details relevant to dating this pipe as found on pipedia.org below.

1920-1955 middle Haymarket era

Left shank: – L & Co. (in oval)

Right shank: – Loewe London W.

Underside of shank: – shape name Made in England (encircled) this may just have been on export pipes

*Prior to 1955 Loewe had no series, stamping only the shape name on the underside of the shank.

Thus, the pipe currently on my work table dates to pre-1955.

Initial Visual Inspection
The entire pipe is covered in dirt and grime and is sticky to the touch. There are dark patches on either sides of the bowl that would need to be checked thoroughly. There is a thick layer of cake in the chamber with lava overflowing the rim top surface. The inner rim edge is chipped and damaged giving the chamber an out of round appearance. The outer rim edge too has a number of minor chipped surfaces. The mortise is clogged and the vulcanite stem is deeply oxidized with deep tooth indentations in the bite zone. The button edges are damaged due to bite marks and would need to be rebuilt and reshaped. The pictures below would give you the general idea as to the condition of the pipe. Detailed Inspection
The chamber has a thick layer of even cake with overflow of carbon over the rim top surface. The condition of this Loewe, like all other Loewe pipes that I have inherited, has seen extensive use. Such extensive use, without proper care and maintenance, may cause heat related issues along the chamber walls. Here, the condition of the chamber wall will be known once the cake is taken down to bare briar. The inner rim edge is uneven and has suspected charring at 6 o’clock direction and between 9 o’ clock to 11 o’ clock on the left and also between 1 o’ clock and 3 o’ clock directions on the right side. The inner rim damage is encircled in yellow. The outer rim edge too has not been spared any punishment. There are minor dents/ dings and chipped surfaces all along the outer rim edge, likely as a result of knocking against a hard surface to remove the dottle. The outer rim damage is encircled in red. The extent of the damage to the chamber walls and rim of this pipe will be clear once the cake is completely taken down to the bare briar and the rim top surface is free of all the accumulated crud. The ghost smell are very strong and would need to be addressed.The stummel surface is covered in dirt/ grime and feels sticky to the touch. The surface has darkened considerably on either side of the bowl (enclosed in pastel blue) and at the rear and would need to be examined up close once the stummel is thoroughly cleaned both internally as well as externally. I suspect there is a crack (encircled in green) on the right side of the bowl within the darkened area (or it could even be a scratch) and needs to be verified. However, beneath the dull grime layer, beautiful cross and bird’s eye grain await being brought to the fore. Heavy accumulation of old oils, tars, ash and gunk is seen in the mortise as expected. The tapered vulcanite stem is heavily oxidized and has deep bite marks on both the lower and upper surface in the bite zone. The button edges are deformed as a result of these tooth indentations and would need to be reconstructed. My last project had thrown up some bad experiences about the end results of using the Gorilla superglue that I had recently purchased and will try it out again this time around. If the results are not up to standard, this and the other tubes will find their way out the door. The slot and tenon end show presence of dried gunk and would need to be thoroughly cleaned. The Process
I started the process of restoration by first cleaning the stem internals with anti-oil dish cleaning soap and thin shank brushes. I scrubbed the stem surface with the soap using a Scotch Brite pad, firstly to rid the surface of old oils and gunk and secondly to remove the loose surface oxidation. I ran a couple of pipe cleaners through the stem airway to remove all the traces of soap and dry out the stem internals.Next, I moved to external cleaning of the stem surface by dunking the stem into “Before and After Deoxidizer” solution developed by my friend Mark Hoover. The solution helps to draw out heavy oxidation to the surface making it’s further removal a breeze while the minor oxidation is eliminated to a very great extent. I usually dunk stems of 5-7 pipes that are in-line for restoration and the LOEWE SLOANE is marked in blue arrow. I generally allow the stems to soak in this solution overnight for the solution to do its work.The next afternoon, Abha fished out the stem from the deoxidizer solution and scrubbed it with a Scotch Brite pad to get rid of the loosened oxidation from the surface. She followed this scrub with a second scrub using 0000 grade steel wool and this helped in further removal of raised oxidation from the surface and even out the minor scratches resulting from using the Scotch Brite pad. She rinsed the stem under warm running water to completely remove the solution from the airway and slot end. She ran a couple of pipe cleaners to remove the last traces of residual deoxidizer solution from the airway and dry out the airway.  With the external and internal cleaning of the stem completed, Abha handed over the stem to me to complete the repairs. Continuing with the stem refurbishing, I heated the bite zone with the flame of a lighter to raise the tooth indentations to the surface. Though the results were not what were expected, the vulcanite was raised a little leaving behind two deep tooth compressions on either surfaces. The button edges and deeper tooth indentations on either surfaces of the stem were filled with a mix of CA Gorilla superglue and activated charcoal powder and set aside for the fill to cure. I really hope that this time around I get better results with using this new CA glue. Once the stem fills had cured completely, I moved ahead with the process of filing and shaping the button end with a flat head needle file. For a better blending, I further sanded the entire stem with 220. However, my worst fears came true…..I saw grey patches with air pockets, just as I had observed earlier while working on The Golden Arrow. I think the Gorilla glue does not work for me and I shall discard it after I get my regular brand of superglue in next few days. I continued to dry sand the entire stem with a folded piece of 400 followed by 600 and 800 grit sandpaper and further progressed to wet sanding with 1000, 1500 and 2000 grit sand papers. However, the fills still appear dirty grey and a closer look showed the entire filled surface peppered with numerous tiny air pockets. I refilled the patches with a fresh mix of CA superglue gel and activated charcoal and set the stem aside. After the stem refills had cured completely, I went through the complete process of sanding and shaping the fills using a needle file followed by sanding with sandpapers as described above. Though the finish is better this time around, the coloration of the patch still remains a light shade of grey and easily discernible against the rest of the stem surface. It should be noted here that just like The Golden Arrow that I had restored earlier, I had to go through the complete repairs six times before this attempt and for the sake of brevity, I deliberately kept it short. Yet, the results are not what I expected and have been achieving consistently with other brands of superglue. I rubbed a small quantity of EVO into the stem surface and set it aside for the vulcanite to absorb and hydrate. With the stem repairs completed, save for the polishing cycle, I started with the stummel repairs. I started with reaming the chamber with my PipNet pipe reamer using head size 1 of the PipNet reamer blade and progressed through to head size 2. I used my fabricated knife to remove cake from areas inaccessible to the reamer blades and completed the process by sanding the walls smooth with a folded piece of 180 grit sandpaper. I wiped the chamber with a cotton swab wetted with alcohol to clean the residual carbon dust. The reasons for darkened sides of the bowl that I had noted during my detailed inspection were now evident. There are signs of charring to the walls of the chamber on the sides and at the bottom of the bowl. Also there are a few heat lines along the walls of the chamber. All these issues are indicated by green arrows.I gave a preliminary cleaning to the mortise and shank internals using q-tips and pipe cleaners dipped in alcohol. I shall continue with thorough cleaning of the shank internals during the external cleaning of the stummel. Next, I cleaned the external surface of the stummel with undiluted Murphy’s oil soap and a hard bristled toothbrush. I cleaned the smooth rim top surface with the soap and Scotch Brite pad. The darkened areas over both sides of the stummel and the rim top surface are now clean, exposing the gremlins hidden beneath the layer of dirt. I followed up the external cleaning of the stummel with internal cleaning of the mortise and shank using anti oil soap and shank brushes.  This external cleaning of the stummel has now clearly defined the suspected crack that I had noted during my detailed inspection (encircled in yellow). Also the internal cleaning of the chamber has brought the charring of the sides of the chamber walls to the fore (encircled in green). I now need to ascertain if this external crack is a direct result of the observed damage to the walls of the chamber. If it is so, it’s a clear sign of this crack developing into a burn out due to the thinning of the chamber walls.   Continuing with the internal cleaning of the chamber and mortise and also to ascertain if the external crack over the stummel surface is a result of the damage to the chamber walls, I subjected it to a salt and alcohol bath. I used cotton balls which is an at par substitute as I have realized over the years. I drew out a wick from the cotton and along with a folded regular pipe cleaner; inserted it into the mortise and through the draught hole and further into the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the rim inner edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I observed that the alcohol had seeped out from the crack (encircled in yellow) as can be seen from the picture below. This needs to be addressed. However for now, I topped it up once again and set it aside overnight.By next afternoon, the cotton and alcohol had drawn out all the remaining oils/ tars from the chamber and mortise and loosened out any residual cake and tar build up, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk. Using my fabricated tool, I scraped out the entire loosed gunk from the mortise and further cleaned it with alcohol and q-tips.While I was working on the stummel, Abha polished the stem by wet sanding the surface with 1500 to 12000 grit micromesh pads. She applied a little EVO to the stem surface for it to be absorbed in to the rubber. Though the grey repair patches are visible in the pictures, it is not so glaring in person.Staying with the stummel repairs, I first decided to stabilize the crack. I marked the end points of the cracks and drilled counter- holes using 1 mm drill bit mounted on a hand held rotary tool. I filled the crack and counter-holes with clear CA superglue and set it aside to cure.A while later, once the crack fills had sufficiently hardened; I addressed the rim top darkening and unevenness by topping the surface on a piece of 220 grit sandpaper. I frequently checked the progress being made as I hate to lose briar more than what is absolutely necessary. The chamber now appears more out of round than before and would be addressed by creating a bevel over the inner rim edge.With a folded piece of 220 grit sandpaper pinched between my forefinger and thumb, I imparted a nice bevel to the inner rim edge. This masked the out of round appearance of the chamber and also eliminated the minor charring over the edges.   Next, to protect and isolate the chamber walls from coming into direct contact with the burning tobacco and prevent a burn out, I coated the walls of the chamber with an even layer of J B Weld. J B Weld is a two-part epoxy Cold Weld in two tubes; hardener and steel which are mixed in two equal parts (ratio of 1:1) with hardening time of 5-6 minutes and complete curing time of 6-8 hours. I poured the contents of the two tubes on to a plastic sheet and mixed it well. I inserted a petroleum jelly coated regular pipe cleaner through the draught hole to prevent it from getting blocked due to the J B Weld mix. I applied this mix, as evenly as possible, over the entire chamber wall surface. I worked fast to ensure an even coat over the chamber walls before the weld could harden and set the stummel aside for the application to harden and cure overnight. The J B Weld coat had hardened completely by next day evening. I mounted a sanding drum onto my hand held rotary tool and setting the speed to half of the full RPM, I sanded the excess coat from the chamber walls. To further fine tune and keep the coat to a minimum thickness, I further sanded the coat with a 220 grit sand paper till I had a coat of a thickness that was just sufficient to protect the briar underneath. Here is how the chamber appeared at this stage.At this same stage, I also sanded and evened out the fills over the crack with a flat needle file and further matched it by sanding it with a piece of 220 grit sandpaper. Unfortunately, I missed out on taking pictures of this process.

Abha completed the polishing of the stummel by wet sanding the surface with 1500 to 12000 grit micromesh pads. She wiped the stummel with a moist cloth in between the pads to gauge the progress being made. She massaged a small quantity of Before & After Restoration balm and set it aside for 10 minutes for the briar to rehydrate. Thereafter, she gave a rigorous hand rub using a microfiber cloth. The stummel now has a nice vibrant shine to it with the beautiful cross grains and bird’s eye grains resplendent in all their glory. I just can’t thank Abha enough for her help in polishing the stems and stummel of all the pipes that I restore. After I had protected the heel and the walls of the chamber with a coat of J B Weld, it was necessary to prevent this coat from coming into contact with the burning tobacco. I addressed this by mixing activated charcoal and plain yogurt to a thicker consistency, just enough that it would spread easily and applied it evenly all along the chamber walls after inserting a folded pipe cleaner through the draught hole to keep it open. Once dry and set, this will not only protect the walls but also aid in faster buildup of cake. I set the bowl aside for the bowl coat to cure for 72 hours.72 hours later, to apply the finishing touches, I mounted a cotton cloth buffing wheel onto my hand held rotary tool and applied a coat of Blue Diamond to the stummel and the stem to polish out the minor scratches. Next, I mounted a cotton cloth buffing wheel and setting the speed to ¼ of the full power, I applied a coat of carnauba wax over the stummel and the stem. I worked the complete pipe till the time all the wax was used up for polishing the stummel and the stem. The pipe now boasts of a beautiful and lustrous shine. I vigorously rubbed the pipe with a microfiber cloth to deepen the shine and also to clean away any residual wax that had been left behind. I am very happy with the way this beauty has turned out. P.S. I am personally not happy with the way the stem repairs have turned out and will surely rework on it once the CA glue that I regularly use reaches me in next couple of weeks.  A big thank you to all the readers of this write up for sparing your valuable time and hope for your continued patronage. Until the next write up, be safe and healthy…

Restoring a Unique Jobey Designer Bent Egg Sitter


Blog by Steve Laug

The next pipe on the table was purchased on 05/10/22 from an antique mall in Astoria, Oregon, USA. This unique Jobey has a flat base with a short tail that stabilizes the sitter. It has a rugged, finish that looks like a combination of sandblast and rustication (blastication) with lots of nooks and crannies in the briar. The top of the shank and the upper 1/3 of the bowl are smooth briar. The come together and really are quite beautiful! The pipe is stamped on a smooth panel on the topside of the shank and reads Jobey [over] Designer. The valleys and ridges of the “blasticated” grain showing through the grime and dirt are a mixture that leaves a rich texture. It had rich dark and medium contrasting brown stains that do not look too bad. There was a thick cake in the bowl with remnants of tobacco stuck on the walls. There was a lava overflow on the crowned top of the rim and covering the inner edge. It was hard to know if the rim edges were damaged. It was a beautiful pipe that was dirty and tired looking but there was a thick coat of shiny varnish or shellac covering the whole thing. The stem was golden variegated acrylic that had fancy turnings on the saddle. The tenon was the patented Jobey Link System that was developed to protect the shank. There was a hairline crack on the top of the stem where the tenon fit but it was not open and was very fine. There were tooth marks and chatter on the stem near the button on both sides. There is a brass Jobey oval logo on the top of the stem identifying it as a Jobey pipe. Jeff took photos of the pipe before he cleaned it up. He took photos of the bowl and rim top to show the cake in the bowl and the lava build up on the rim top and edges of the bowl. It was thick and hard but hopefully it had protected the rim and edges from damage. It was hard to know for sure from the photos. Jeff took photos of the top and underside of the stem showing the tooth chatter, scratching on the stem surface and wear on the edges of the button. The airway in the stem was stained with the tars and oils that would need to be cleaned up. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the rugged dark look of the blastication. There is a lot of dust and grime filling in the valleys. The smooth portions on the top 1/3 of the bowl, the underside of the shank and foot as well as the patch on the top of the shank.  He took a photo of the stamping on the smooth panel on the topside of the shank. The stamping was readable as you can see from the photos and read as noted above. He also captured the logo brass insert on the top of the stem.  I turned to Pipedia to see if I could find a Jobey Designer or any information on the line  (https://pipedia.org/wiki/Jobey). Along with the history of the brand that is there which you can read if you are interested there was also a photo of the same pipe that I am working on with a dark stem rather than the yellow of the one on the table. The shape and stamping are identical so I have included them below. I am also including and advertisement that was included on the site. I have included it below along with an enlargement of the section on Jobey Designer pipes. The Designer series combines real craftsmanship with a unique pipe design. This perfectly balanced briar features a smooth walnut finish, complemented by a golden Lucite stem. It sold for $50USD

Now it was time to work on the pipe. Jeff reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals of the shank and stem with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking sandblast around the bowl and shank. Jeff scrubbed the stem with Soft Scrub and rinsed it with running water. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked a lot better. The airway in the stem still had some darkening and would need to be cleaned up some more. I took photos before I started my part of the work. I took some close up photos of the rim top and also of the stem surface. I wanted to show what cleaned bowl and rim top looked like. The rim top and edges looked very good. I also took close up photos of the stem to show the light tooth marks and the staining in the airway on the stem.  The hairline crack is in the darkened spot near the shank end.I took a photo of the stamping on the topside of the shank and it is clear and readable. I also took a photo of the Jobey oval brass inset on the top of the stem.  I took the stem off the shank and took a photo to give a clear picture of the pipe from the left side profile and the top looking down. It is a really pretty pipe.I wiped down the briar with acetone on a cotton pad to remove the shiny varnish coat. It took some scrubbing but the grain really stood out on the smooth portion much better. I polished the extension with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the surface off after each pad to remove sanding debris. It is becomes more shiny with each sanding pad.  I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth and shoe brush to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and turned my attention to trying to get some of the tars from the stem. I removed the Jobey Link Tenon from the stem and worked it over with cotton swabs, pipe cleaners and alcohol. It was amazing how much grit and grime came out of the stem. I then used some Soft Scrub on the pipe cleaners and continued to work on the airway and was able to remove a lot of it. I flushed it a final time with alcohol. It was much better when I finished. The only draw back (if it is one) is that the hairline crack was very visible after cleaning.There was a tooth mark that was deep on the top left side of the stem next to the button. There was also a small crack in the turned area of the stem and top. I filled both of them both in with clear CA glue and set the stem aside to cure. Once it cured I sanded the repaired areas smooth with 220 grit sandpaper and started polishing it with 400 grit wet dry sandpaper. I polished the Lucite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Unique Jobey Designer Egg Sitter turned out to be a great looking pipe. The mix of dark stains highlights the smooth and rusticated portions around the bowl sides, top and bottom. The golden coloured acrylic stem works very well with the natural and dark finish on the bowl. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the entire pipe with a clean buffing pad followed by hand buffing with a microfiber cloth to deepen the shine. The finished full bent Jobey Designer Bent Egg Sitter fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.26 ounces/64 grams. I will be adding it to the American Pipe Makers Section on the rebornpipes store soon. If you are interested in carrying on the pipeman’s legacy with this pipe send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restemming and Reclaiming a worn and tired Portland Bruyere Garantie Canted Egg


Blog by Steve Laug

Though I am not currently not taking on new work but trying to catch up on my backlog of pipes I have a commitment to doing repairs for customers of our local pipe shop. I have worked on several pipes for the pipeman who dropped this pipe and two others off at my house on Tuesday morning. All three had the tenons snapped off in the shank and two with broken or damaged stems. All three were heavily smoked with cakes almost completely filling in the bowls. It always make me wonder how one can fill a bowl when cake is so thick my finger would not fit in the bowl. The exterior of all three bowls were heavily caked with tars, oils and grime ground into the finish. The pipes reeked of the aromatic tobaccos that had been smoked in them. My wife bagged the three pipes and sealed them until I could get to them.

I decided to work on one of two oval shank canted eggs with oval saddle stems next. I opened the bag and removed both the bowl and the broken stem. I took photos of the bowl to show its condition before I started on it. I took photos to show the heavy grime on the bowl sides, the cake in the bowl and the heavy lava and damage to the rim top and inner edge. Somewhere along its journey the pipe had been banded. It was a real mess. I tried to pull the broken tenon and was not surprised that it was stuck in the shank. I put the bowl in the freezer and let it sit for 30 minutes. Once I removed it I used a screw turned into the airway to wiggle the tenon out of the shank. It actually came out quite easily. I went through my stems and found a new one that matched the broken piece of the previous stem. I took a photo. I would need to turn the cast tenon and remove the casting marks on the sides and the button on the pipe to get a fit. Here is a photo of the bowl with the new stem. Now it was time to clean it up so I could work on it. I like restoring clean pipes so that was going to be a lot of work but worth it to me to get rid of the grime. I reamed the bowl with a PipNet reamer using the largest cutting head. I cleaned up the reamer with a Savinelli Fitsall PipeKnife. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel. There was a small mountain of carbon. I scrubbed the externals of the pipe to remove the heavy oils and tar build up on the bowl. It took a lot of elbow grease using a tooth brush and Murphy’s Oil Soap. I worked on it until the grime washed away with running water. It looks much better at this point.  With the externals cleaned I turned my attention to the internals. I scrubbed the shank and the airway in the bowl with pipe cleaners, cotton swabs and isopropyl alcohol until it was clean. It was a mess. The stem was brand new and was very clean.I topped the bowl to prepare it for reworking the damage to the inner edge of the bowl. I wanted to smooth it out before working on the inner bevel of the bowl. I used a wooden ball and 220 grit sandpaper to give the bowl a bevel. The final photo of the four below shows the repaired and reshaped rim edge.  I set the bowl aside and worked on the fit of the stem. I drilled out the airway with a bit the same size as the guide pin on the tenon turning tool. I then used the tenon turning tool to remove and reduce the diameter of the tenon. I smoothed out the tenon with a sanding drum on my Dremel. I used a flat file and a smaller file to remove the casting marks on the sides of the stem and the end of the button. Once finished with the file it was looking much better. I put the stem on the shank and took photos of the look of the fit of the stem to the shank. I will need to do some shaping around the shank end but the fit in the shank is perfect. It is a snug fit. I went back to the bowl to finish the cleanup and restoration of it. I polished the it with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. It looks far better than it did before even with the many fills in the briar around the bowl.   I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. The balm works to clean, enliven and preserve the briar. I let it sit for 10 minutes then buffed it off with a soft cloth. It is a beautiful pipe.  I turned back to the stem. I shaped the stem and adjusted the saddle portion of the stem with 220 grit sandpaper. I removed excess vulcanite all around the top, bottom and underside to shape and get the fit next to the shank and brass band. I started polishing the stem with 400 grit wet dry sandpaper. The fit looked very good. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with some Obsidian Oil. I finished hand polishing it with Before & After Pipe Stem Polish – Fine and Extra Fine. I rubbed it down with another coat of Obsidian Oil and let it dry. The stem really was beginning to look very good.   This was a very beat up Portland Bruyere Garantie Canted Egg and now with its newly fit black vulcanite saddle stem it looks far better than when I started. The reworked rim top works very will with the rest of the bowl. I polished the bowl and the stem with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The brown stain makes the grain just sing and it works well with the polished vulcanite stem. Have a look at the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 46 grams/ 1.62 ounces. Once I finish restemming the last of the pipes the three will be going home with the fellow who dropped them off. Thanks for walking through the restoration with me as I worked over this pipe.