Tag Archives: stem work

Restoring a Beautiful Bertram Lumberman 50/25 from the Bertram Lot


Blog by Steve Laug

It you have not read the previous blogs I have posted on this brand give them a read to get some background on the pipes in this lot. If you have not been hit with a box I am sure you have a hard time understanding how overwhelming it feels to look at the 200+ pipes that need to be restored. It is mind boggling for sure – but there is only one way to move ahead – 1 pipe at a time. I could not do it without Jeff’s help doing the clean up on the lot. If I had to do it all by myself it would be more than I handle moving through this many pipes. From his cleaned pipes I get to choose what I want to work on. Doing the work this way we have already cleaned about 70 pipes and I have restored around 38 of them. We are getting there slowly but surely.

This time I chose a Bertram Lumberman to work on. It has a short, round shank and a tapered vulcanite stem. It has grade 50 number stamped on the left side of the shank and crossed out with a 25 stamped over the top. That too has been crossed out and there is a Grade 25 stamped below it on the underside of the shank. The briar has a mix of grains – straight, flame and birdseye. The exterior of the bowl looked really good. The bowl had cake in the chamber and the rim top had some darkening and lava overflow. It was hard to know what the inner edge of the bowl edge of the bowl looked like until the cake and lava were gone. The stem had some oxidation and tooth marks and chatter near the button on both sides. Jeff took some photos of the pipe before he began his cleanup work on it. Jeff took close-up photos of the bowl and rim to capture the condition of the pipe when it arrived. The rim top had a thick coat of lava and the bowl had a thick cake. You can see from the photos why it was hard to tell the condition of the inner edge of the rim.The pictures of the bowl sides and the heel give a clear picture of the grain around the heel and the sides of the bowl. It was hard to see any fills in the briar. I am not sure why it is restamped with a 25. I am looking forward to seeing what is under all of the grime.The next photos capture the stamping on the left side of the shank. You can see the overstamped grade 50 and 25 over the top on the left side of the shank. You can see that is also crossed out. The second photo shows another 25 stamped below it on the underside of the shank. The next two photos show the stem surface. They show the calcification, oxidation and the chatter on both sides near the button. There are light tooth marks on the stem near the button. There is some wear on the button edge.With each of the blogs that I have written on the Bertrams that I have worked on I have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have since worked on a 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Lumberman is another one of the several that I have worked on from the collection. Here is a link to the blog on another Lumberman I restored. It has a longer shank but is also the same shape (https://rebornpipes.com/2019/06/14/a-bertram-50s-lumberman-pipe-from-the-bertram-lot/). This pipe has a crossed out grade 50 and is marked with a 25 grade stamp. Looking at the grain, I am not sure how Bertram arrived at the quality stamp on this pipe.

Jeff is methodical in his cleaning regimen and rarely varies the process. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove lava build up on the rim top and you could see the great condition of the beveled rim top and edges of the bowl. He soaked the stem in Before & After Deoxidizer to remove the oxidation. I took photos of the pipe before I started my work on it. I took a close up photo of the rim top to show the condition of the bowl and rim after Jeff had cleaned up the grime and lava. Without the lava the inward bevel on the rim looked very good with slight darkening at the rear. The inner edge was in great condition. The stem photos show that the light oxidation is gone. The stem is in excellent condition with some light tooth marks and chatter on both sides near the button.I took photos of the stamping to show how it looked after the cleanup. The Bertram Washington DC is clear and readable as is the overstamped 50/25. The second photo shows the grade 25 stamp on the underside of the shank.I cleaned up the darkening on the rim with a folded piece of 220 grit sandpaper. I cleaned up the sanding marks with 400 grit wet dry sandpaper.I polished the bowl and rim top with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. The grain began to stand out. After the final sanding pad I hand buffed it with a cotton cloth to raise a shine. I worked some Before & After Restoration Balm into the finish of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Restoration Balm really makes the grain stands out beautifully. If you have not tried some why not give it a try. I sanded out the small tooth marks and chatter next to the button on both sides of the stem with a folded piece of 220 grit sandpaper. I sanded the stem with 400 grit wet dry sandpaper to remove the scratches. I wiped it down with some Obsidian Oil and set it aside to dry. I polished out the sanding scratches with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry. Jeff and I are gradually working through this 200+ lot dealing with each of the challenges they present one at a time. This one is Bertram’s take on a classic Lumberman shape. I put the stem and bowl back together and buffed the pipe with Blue Diamond on the buffing wheel. I polished the briar and the minute scratches still in the vulcanite of the stem until there was a rich shine. For a Bertram Grade 25 this pipe is quite stunning. I cannot find any sign of visible fills. The grain is sporadic but pretty. It has a tapered stem on a thick shank. The finish really has some interesting grain on a proportionally well carved pipe. Once I buffed the pipe the briar came alive and the mixture of grain popped with polishing. The black vulcanite stem had a rich glow. The finished pipe is well shaped short shank Lumberman. This Bertram feels great in the hand sits right in the mouth. Have a look at the finished pipe in the photos below. The dimensions are Length: 5 inches, Height: 1 3/4 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 3/4 of an inch. Maybe this shape speaks to you and you want to add it to your collection. If you are interested let me know as I will be adding it to the store soon. Thanks for walking through the restoration with me as it was a pleasure to work on.

Breathing Life into a Knute of Denmark Freehand


Blog by Steve Laug

I chose the next pipe to work on from some that Jeff and I recently purchased from a guy in Illinois. There were some nice pipes in the assortment from a variety of ranges. The pipe on my worktable comes from that collection. This one is a beautifully grained Knute Freehand with a turned vulcanite stem. The rim top and shank end are plateau and have been selectively darkened in the grooves and valleys. The shape follows the grain of the block of briar very well. It is stamped on the underside of the shank Knute of Denmark. There is no other stamping on the pipe. The pipe is shaped to sit nicely on a desk or table top. The stem is stamped with a Crown over the letter K on the top. The pipe was very dirty with a thick cake in the bowl and some lava overflowing on to the plateau rim top. It was hard to know what the inner edge of the rim looked like because of the lava and cake. Other than being dirty the finish appeared to be in good condition. The stem was oxidized and had come calcification where a pipe Softee bit had been. There was some tooth chatter and marks on both sides of the stem at the button. Jeff took photos of the pipe before he started working on it so I could see what he was dealing with. He took photos of the rim top to show the thick cake in the bowl and the overflow of lava. The cake is thick and hard and the lava overflows into the plateau. The bowl is a real mess but it must have been a great smoking pipe. He also took a photo of the dusty plateau at the shank end. The next photos show the sides and heel of the bowl to give a clear picture of the beauty of the grain around the bowl of the pipe. Under the grime there is some great grain peeking through. Jeff took a photo of the stamping to capture the clarity of it even under the grime. The stamping reads Knute in script over of Denmark running horizontally along the underside of the shank.The stem looked dirty and oxidized with the calcification left behind by a pipe Softee bit. The bite marks and tooth chatter on the stem was light and should not take too much work to remedy. The Crown over K logo looked good at this point. Hopefully the cleanup will preserve it well. Before I started my work on the pipe I wanted to remind myself of the provenance of the pipe. I remembered that it was linked to Karl Erik as the earlier pipe I worked on was. I wanted to know where this pipe fit into the Karl Erik lines so I turned to the first of two sites that I always check to gather information on a brand. I turned first to Pipedia (https://pipedia.org/wiki/Karl_Erik). There it is clearly identified and linked to Karl Erik Ottendahl. It is designated as a second and frequently having rustication. For some reason this beauty does not have any rustication and it is a great piece of briar.

I turned to the second information site – Pipephil’s (http://www.pipephil.eu/logos/en/logo-k3.html) got a quick overview on the brand once again connecting it to Karl Erik.Pipedia also had this great picture of Karl Erik Ottendahl and I decided to include it here as a reminder of the artisan who first carved and released this pipe. Reminded of the tie to Karl Erik I knew a bit about the pipe at hand. I turned to address the pipe itself. Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the heavy overflow of lava on the rim top. The cleaning had removed some of the black stain on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Before & After Deoxidizer and was able to remove much of the oxidation. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took photos of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the incredibly thick cake and lava overflow that was shown in the rim and bowl photos above. The plateau and the inner bevel to the rim look really amazing. He was also able to get rid of the grime and grit in the surface of the briar. The rim top and edges looked very good. The stem looked very good and was much cleaner. There was light tooth marks and chatter on both sides near the button. The white paint in the stamping had been removed by the soak and cleaning but the stamp was still good so I could repaint it.I have noticed on some repairs that folks don’t pay much attention to the stamping when they are restoring a pipe. To me this is a critical part of the restoration to leave undamaged as it is the only link we have to who made the pipe. I took a photo of the stamping on the underside of the shank to show that it was very readable and undamaged by the cleanup work.There was a small cut in the briar on the right side of the bowl mid bowl that I would take care of first. I filled in the cut with a small drop of super glue. Once it cured I sanded it out with a worn piece of 220 grit sandpaper and polished the scratches left behind with 400 grit wet dry sandpaper.I started polishing the briar with micromesh sanding pads. I wet sanded it with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The bowl began to take on a rich shine and grain was beginning to stand out. I wet sanded with all of the pads and wiped the bowl down after each pad with a soft cloth. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the plateau top and shank end.  After it sat for a little while I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and worked on the stem at this point in the process. I sanded tooth chatter and the remaining oxidation on the stem with folded pieces of 220 to remove the marks and the light brown colouration on the stem surface. I sanded them with 400 grit sandpaper until the marks were gone and the oxidation was gone. I wiped it down with Obsidian Oil. I rubbed the stem down with Denicare Mouthpiece Polish and a cotton pad to remove remnants of oxidation and to further blend in the sanding. The stem was showing some promise at this point in the process. I used a liquid paper to touch up the stamping on the top side of the fancy saddle stem. I rubbed it into the stamp and set it aside to dry. I polished off the excess white product and left the remainder in the stamp itself.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the vulcanite even after the micromesh regimen. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I put the stem back on the pipe and took the pipe to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really nicely with a great contrasting stain look to the briar. The finished pipe is shown in the photos below. This is a beautiful Karl Eric Freehand – the fancy turned stem and plateau shank end give the pipe a great look. The polished black vulcanite stem looks really good with the rich browns standing out in the grain. The dimensions of the pipe are Length: 6 1/2 inches, Height: 2 inches, Outside diameter of the bowl: 1 3/4 inches, Chamber diameter: 3/4 of an inch. This is another pipe that I will be putting it on the rebornpipes online store shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

Rejuvenating a Nording Danmark F Freehand


Blog by Steve Laug

It was time to turn back to one of the pipes that Jeff and I recently purchased. We bought some pipes from a guy in Pennsylvania. There were some nice pipes in the assortment from a variety of ranges. The next pipe on my worktable comes from that collection. This one is a straight, thin shank Freehand with a quality vulcanite stem. The rim top is plateau and is stained black. The shape follows the grain of the block of briar very well. It is stamped on the underside of the shank F over NORDING over DANMARK near the stem shank union. There is no other stamping on the pipe. The stem does not have the expected Nording N anywhere on the sides or top. The pipe was very dirty with a thick cake in the bowl and some lava overflowing on to the plateau rim top. It was hard to know what the inner edge of the rim looked like because of the lava and cake. Other than being dirty the finish appeared to be in good condition. The stem was lightly oxidized and had come calcification where a pipe Softee bit had been. There was some light tooth chatter and tooth marks on both sides of the stem at the button. I have included the photos that the seller sent to me – the entire pipe and also of the stamping. I am including them to give an idea of what Jeff and I saw when we were deciding to purchase the pipe. We had the pipe lot shipped to Jeff in Idaho so he could do the cleanup on them for me. He took photos of the pipe before he started working on it so I could see what he was dealing with. I am including those now. He took a photo of the rim top to show the thick cake in the bowl and the overflow of lava. The cake is thick and hard and the lava overflow is in the plateau. The bowl is a real mess but it must have been a great smoking pipe.The next photos show the sides and heel of the bowl to give a clear picture of the beauty of the grain around the bowl of the pipe. Under the grime there is some great grain peeking through. Jeff took photos of the stamping to capture the clarity of it even under the grime. The stamping is faint but readable. Holding the pipe stem down the stamping is F over NORDING over DANMARK.The stem looked dirty and oxidized with the calcification left behind by a pipe Softee bit. The bite marks and tooth chatter on the stem was light and should not take too much work to remedy. The light oxidation was another issue that would need to be addressed.Before I started my work on the pipe I wanted to learn more about where this pipe fit into the Nording lines so I turned to the first of two sites that I always check to gather information on a brand. I turned first to Pipedia (https://pipedia.org/wiki/N%C3%B8rding). Nording’s were exclusively freehand shapes, graded from A, B, C, D, up to its highest grade, extra. Later an “F” grade was added—less expensive than the “A.” I could find no other information on the rest of the stamping on the pipe.

I did find a great collage of photos of Erik Nording.I turned to the second information site – Pipephil’s (http://www.pipephil.eu/logos/en/logo-n2.html) did not find any more helpful information on the Nording Danmark stamp.

Armed with the information on the F stamp being added at a later time I knew a bit about the pipe at hand. I turned to address the pipe itself. Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the heavy overflow of lava on the rim top. The cleaning had removed some of the black stain on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Before & After Deoxidizer and was able to remove much of the oxidation. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took photos of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the incredibly thick cake and lava overflow that was shown in the rim and bowl photos above. You can see the spots where the black stain had been removed from the plateau top. He was also able to get rid of the grime and grit in the surface of the briar. The inner edge of the bowl was in very good condition and was smooth to the touch. There appears to be some roughening at the back of the inner edge but it is actually part of the plateau. The rest of the rim top and edges looked very good. The stem looked very good and was much cleaner. There was light tooth marks and chatter on both sides near the button.I decided to start with polishing the briar with micromesh sanding pads. I wet sanded it with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The bowl began to take on a rich shine and grain was beginning to stand out. I paused in the polishing with micromesh pads after using the 1500-2400 grit pads. I used a Black Sharpie pen to touch up the black plateau top. It did not take too much work to get it looking like new.I went back to polishing the briar with 3200-12000 grit pads. I wet sanded with all of the pads and wiped the bowl down after each pad with a soft cloth. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the plateau top.  After it sat for a little while I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and worked on the stem at this point in the process. The more I work on the stem I believe it is a replacement stem. I don’t think I will ever be sure but it is just a feeling I have about it. It is a well done replacement if it is one. I sanded tooth chatter and the remaining oxidation on the stem with folded pieces of 220 to remove the marks and the light brown colouration on the stem surface. I sanded them with 400 grit sandpaper until the marks were gone and the oxidation was gone. I wiped it down with Obsidian Oil. I rubbed the stem down with Denicare Mouthpiece Polish and a cotton pad to remove remnants of oxidation and to further blend in the sanding. The stem was showing some promise at this point in the process. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the vulcanite even after the micromesh regimen. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I put the stem back on the pipe and took the pipe to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really nicely with a great contrasting stain look to the briar. The finished pipe is shown in the photos below. This is a unique Nording for me – the thin stem and straight shank give the pipe a different look. The polished black vulcanite stem looks really good with the reds and blacks standing out in the grain. The dimensions of the pipe are Length: 6 inches, Height: 2 1/4 inches, Outside diameter of the bowl: 1 5/8 inches, Chamber diameter: 3/4 of an inch. This is another pipe that I will be putting it on the rebornpipes online store shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

Restoring Jennifer’s Dad’s Champ of Denmark 4 Freehand


Blog by Steve Laug

I decided to change things up a bit and work on a few more of Jennifer’s Dad’s pipes. I just posted the finished Sasieni Four Dot Walnut “Appleby” M apple on the blog. For the next pipe from the estate of George Rex Leghorn I have chosen a nicely shaped Champ of Denmark Freehand. You may not have read about this estate before, so I will retell the story. I received an email from Jennifer who is a little older than my 64+ years about whether I would be interested in her Dad’s pipes. My brother Jeff and I have been picking up a few estates here and there, so I was interested. Here is the catch – she did not want to sell them to me but to give them to me to clean up, restore and resell. The only requirement she had was that we give a portion of the sales of the pipes to a charity serving women and children. We talked about the organization I work for that deals with trafficking and sexual exploitation of women and their children and she decided that would be a great way to carry on the charitable aspect of her Dad’s character. With some great conversation back and forth she sent the pipes to Jeff and he started the cleanup process on them. Once he had finished cleaning them all he sent them to me to do my work on them.

The Champ of Denmark pipe is stamped on the underside of the shank CHAMP over of Denmark and below that is the number 4. It came to us with a broken stem and the tenon stuck in the shank. The beautiful straight and flame grain around the bowl and up the shank is visible through the very thick coat of grime. It seemed like it had a dark stain but hard to tell. There were oil stains from George’s hands on both sides of the bowl obscuring the grain. It was so dirty that it was hard to see the colour well. There was a thick cake in the bowl and it had overflowed with lava into the plateau on the bowl top and shank end. It was a dirty and tired looking old pipe. The stem was badly oxidized with deep gouges and tooth marks both sides from the button up about 1 inch onto the stem surface. The button was cracked on the topside and tooth marks made it an unlikely candidate for a repair. It had been sitting in boxes for a lot of years and it was time to move ahead with the restoration. Jennifer took photos of the pipes she was sending. I have included two she included from this pipe.When the box arrived from Jennifer, Jeff opened it and took photos of each pipe before he started his cleanup work on them. There were two Champ of Denmark Freehands in the box – both were in bags and both had broken tenons and stems. There is something about classic Danish Freehands that is intriguing and I like working on them. The shapes seem to really capture the flow of the grain on the briar and this is no exception. The briar appeared to be in good condition underneath the grime. The finish looked intact under the grime. The bowl had a thick cake that had hardened with time. The lava overflow on the rim but it could very well have protected the rim from damage. We won’t know what is under it until Jeff had cleaned it off. The stem was irreparably damaged and would need to be replaced. The broken tenon was only one of the problems that led me to the decision that this stem would need to be replaced. (Jeff quickly pulled the broken tenon before he even cleaned the pipe.)Jeff took photos of the bowl and rim top to show the cake in the bowl and the lava build up on the plateau rim top and on the shank end as well. It was thick and hard but hopefully it had protected the rim and edges from damage. The lava coat looks horrible but it points to a well-used, favourite smoking pipe. George must have enjoyed this old timer and when the tenon broke he must have been frustrated. Jeff took photos of the sides and heel of the bowl to show the condition of the finish – the grime and grit all over the sides and flat bottom of the bowl. It is a dirty pipe. Jeff took photos of the top and underside of the broken stem showing the scratching, oxidation and deep tooth damage to the stem surface. You can also see the broken tenon (totally fixable by with the other damage I don’t think it is worth it). I looked on the Pipephil site to get a quick overview of the brand. In the back of my mind I remembered a connection to Karl Erik. I could not remember the details of the connection (http://www.pipephil.eu/logos/en/logo-c4.html). I did a screen capture of the section on the brand that was shown on the site. I have included it below.In summary it says that the brand was distributed by Larsen & Stigart a tobacconist in Copenhagen, Denmark. The warehouse had a workshop that had such famous carvers as Soren Eric Andersen, Karl Erik Ottendahl and others.

I turned then to Pipedia (https://pipedia.org/wiki/Champ_of_Denmark) to see if I could get a bit more information. I quote in full from that site:

“Champ of Denmark” were made for and distributed by Larsen & Stigart by Karl Erik Ottendahl. Larsen & Stigart had some indoor carvers at certain times, too (e.g. Søren Eric Andersen) and among other things they managed to supply Dunhill with wild Danish fancy pipes.

In an endnote under the article on Karl Erik (https://pipedia.org/wiki/Karl_Erik) I found someo more information. I quote the endnote in full.

¹ It is almost impossible to draw a sharp line between some of these brands… Larsen & Stigart – once a famous Copenhagen pipe shop, now almost forgotten – offered pipes produced by KE stamped “Larsen & Stigart” as well as pipes stamped “Larsen & Stigart” + “Champ of Denmark” or “Larsen & Stigart” + “Shelburne”. Almost needless to say, there are pipes stamped “Champ of Denmark” or “Shelburne” only. And the only reason is inconsistent stamping??? (BTW Larsen & Stigart employed own indoor carvers for approximately one decade – e.g. Søren Eric Andersen. They even managed to supply Dunhill with wild Danish fancy pipes.)

Now I had the verification of the link to Karl Erik Ottendahl. The pipe was most probably made by him for the pipe shop in Copenhagen. Before I get on to cleaning up the pipe I thought I would once again include the tribute that Jennifer wrote to her Dad for the blog. She also sent some photos and an article that her Dad wrote for Jeff and me to be able to get a feel for him. I have included those below. Note in each of them that he is holding a pipe in his left hand. I asked her to also send me an email with a brief tribute to her Dad. Here is her tribute from an email to me.

Steve, I want to thank you again for accepting my dad’s pipes.  They were so much a part of my dad’s life that I could not simply discard them. But as his daughter, I was not about to take up smoking them either. *laughing* I think my dad would like knowing that they will bring pleasure to others.  I know that I do.

I’m not sure what to say about his pipes. I always remember Daddy smoking pipes and cigars.

First a bit about my dad. Though my father, George Rex Leghorn, was American (growing up in Alaska), he managed to join the Canadian Army at the beginning of WWII, but in doing so lost his American citizenship.  He was fortunate to meet a Canadian recruiting officer who told him the alphabet began with “A” and ended with “Zed” not “Zee”, and also told him to say that he was born in a specific town that had all its records destroyed in a fire.  When the US joined the war my dad, and thousands of other Americans who had made the same choice*(see the link below for the article), were given the opportunity to transfer to the US military, and regain their citizenship.

After WWII, my dad, earned his degree at the University of California Berkeley and became a metallurgist. There is even a bit about him on the internet.

He loved taking the family out for a drive, and he smoked his cigars on those trips. (As a child, those were troubling times for my stomach.)

I most remember my father relaxing in his favorite chair with a science fiction book in one hand and a pipe in the other… Sir Walter Raleigh being his favorite tobacco… and the pipes themselves remind me of him in that contented way.  If I interrupted his repose, he’d look up, with a smile on his face, to answer me.

It seemed he smoked his Briarwood pipes the most, though he had others.  At the time, it was only the Briarwood I knew by name because of its distinctive rough shaped bowl.  And it was the Anderson Free Hand Burl Briar, made in Israel, which I chose for his birthday one year, because I thought he might like that particular texture in his hand.

At least two of his pipes, he inherited from his son-in-law, Joe Marino, a retired medical laboratory researcher (my sister Lesley’s late husband)… the long stemmed Jarl (made in Denmark), and the large, white-bowled, Sherlock Holmes style pipe.  I believe Joe had others that went to my dad, but Lesley was only sure about those two.

The Buescher, corncob pipe my older sister Lesley bought for Daddy while on one of her travels around the States.

A note on the spelling of my sister’s name…

My dad met my mother, Regina, during WWII and they married in Omagh, Ireland.  My mother was English and in the military herself.  The English spelling of Lesley is feminine, and Leslie masculine, in the UK… just the opposite of here in the United States.  I guess my mom won out when it came to the spelling of the name.

I’ll send you photos of my dad soon, along with his WWII experience story.

Jennifer

*https://www.thestar.com/news/world/2013/10/22/the_americans_who_died_for_canada_in_wwii.html

I am getting more and more used to Jeff cleaning up the pipes before I work on them. So much so that when I have to clean them it is a real chore! This pipe was a real mess just like the other ones in the collection. I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish was in rough condition with some darkening from oils on both sides of the bowl. The rim top and shank end plateau looked lifeless. Since I was going to replace the stem he cleaned the internals and scrubbed the exterior to keep the box from smelling. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I took photos before I started my part of the work. It is still darkly stained on both sides. I started sanding the bowl before I took photos so the top view shows the sanding dust… I quickly did some photos. At this point I decided to see what I had in terms of a freehand stem that would work with this bowl. I went through my options here and chose one with the approximate shape. It is a little less ornate but I think it will work well when it is cleaned up.I put the stem in the shank and took some photos to get an idea of the look of the pipe with the new stem. I will likely bend it slightly more to match the bowl angles but at the moment it is the same bend as the broken on. I like it! I took some close up photos of the rim top and also of the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. Even with the work there was still some hard lava in the plateau area I also took close up photos of the new stem to show condition it was in. It would not take a lot of work – just sanding out the scratches and polishing with micromesh sanding pads.I wiped the underside of the shank down with a cotton pad and alcohol so I could more easily see the stamping. It read as noted above.I started to sand out the inside of the bowl as noted above – a lesson learned from Paresh’s daughter Pavni while I was in India. It soon became apparent that there were some heat fissures in the briar. Fortunately they were not too deep but they were significant on the front and backside of the inner walls of the bowl. I mixed a small batch of JB Weld and used a folded pipe cleaner to fill in the fissures in those areas. I did not coat the entire bowl. Once it had cured I would sand the areas smooth leaving the fill only in the fissures themselves.Once the repair had hardened to touch it was time to continue my work on the bowl. I wanted to scrub the briar with alcohol and see if I could remove some of the oils in the briar on both sides. I also worked over the front and rear of the bowl and the shank. I was able to remove a lot of the darkening oils with the alcohol. I used a dental pick and a brass bristle wire brush to work over the rim top plateau. I was able to clean out the remaining lava and set the rest of the definition of the plateau free. It is a nice looking rim top. I wiped it down with alcohol and then touched up the valleys in the plateau with a black Sharpie pen.I polished the bowl with 1500-2400 grit micromesh to see what the sides looked like. I was not happy with the finished look on the sides of the bowl as it seemed to highlight the darkening on both sides. I was going to have to stain the bowl to try to blend in the darkening on the sides.I decided to use a Tan stain to see what I could do with it. I applied it and flamed it to set it in the grain. I repeated the process until I was happy with the coverage on the bowl. Once the stain had set and the alcohol evaporated I wiped it down with alcohol on cotton pads to make the colour more transparent. I wanted the grain to stand out but still hide the darkening on the sides of the bowl. I was happy with the results so far. Once I polished it with micromesh sanding pads and buffed it with Blue Diamond it would be even more transparent. I polished the bowl and rim with micromesh sanding pads. I wet sanded it with 1500-12000 grit pads and wiped it down between pads with a soft cotton cloth. You can see the progress in the shine as you go through the photos. I worked some Before & After Restoration Balm into the finish of the bowl and the plateau on the rim top and shank end with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain really made the grain stand out. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The pipe really looks good at this point. I am very happy with the way the pipe is looking at this point in the process.  With the outside of the bowl finished and the repairs on the inside hardened and cured it was time to smooth out the interior of the bowl. I sanded it with a piece of dowel wrapped with 220 grit sandpaper. I was able to remove the material around the repairs by sanding. I wiped the bowl down with alcohol on a cotton pad to clean up the dust. I mixed up a batch of bowl coating – sour cream and charcoal powder blended together. The mixture dries hard and does not have any residual taste. I put a pipe cleaner in the airway to keep the coating out of it. I coated the bowl with the mixture by painting it on the briar with a folded pipe cleaner. Once the bowl was coated, I set it aside to dry. I will need to wipe off the rim top and externals before waxing the bowl but it is looking very good at this point. I set the bowl aside to allow the bowl coating to cure and turned my attention to the “new” stem. I sanded the stem with 220 grit sandpaper to remove the oxidation followed by 400 grit wet dry sandpaper. I rubbed the stem down with Denicare Mouthpiece Polish and a cotton pad to remove remnants of oxidation and to further blend in the sanding. The stem was showing some promise at this point in the process. I heated the stem over a candle to soften the vulcanite. When it was softened I bent it over a jar to match the angle that would match the top of the bowl.I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. I finished by wiping it down with Obsidian Oil after each pad and set it aside to dry. Once the bowl coating had cured I wiped the bowl down with a microfiber cloth and hand wiped off any residual bowl coating on the outside with a damp cotton pad. I put the stem back on the bowl and polished the bowl and stem with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The new darker stain works well to mask the darkening and make the grain really pop. The pipe polished up really well. The polished black vulcanite bit seemed to truly come alive with the buffing. This Freehand  feels great in my hand and it is a sitter as well. It must have been a fine smoking pipe judging from the condition it was when we received it from Jennifer. There should be a lot of life left in this Champ of Denmark by Karl Erik. Have a look at it with the photos below. The dimensions are Length: 6 ½ inches, Height: 2 3/4 inches, Outside diameter of the bowl: 1 1/2 inches, Chamber diameter: 7/8 of an inch. This is one that will go on the rebornpipes online store shortly. If you want to carry on the pipe trust of George Leghorn let me know. Thank you Jennifer for trusting us with his pipes. Thanks to each of you who are reading this blog. Remember we are not pipe owners, we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next pipeman or woman.

Reworking a Lucite Stem for a Meerschaum Apple


Blog by Steve Laug

Last week I had lunch with a friend I had not seen for quite some time. Over lunch he showed me a pipe that he wanted me to do some modifications on for him. It was a Pipe of the Year for 2012 from an online Pipe Forum that we both belonged to – PSU (Pipe Smokers Unlimited). The pipe was made by Altinok in Turkey for the club. It came in a red leatherette covered case with white “satin” lining. The case was made to hold the bowl and both a Churchwarden and a regular stem. It also came with a tamper. My friend has had it since 2012 and finds that though the pipe smokes very well the regular stem was extremely uncomfortable. The button was very thick, the edges very sharp, and the stem ahead of the button was thick and the taper was too abrupt to be comfortable in his mouth. This is exactly the opposite of the Churchwarden stem which had a thin, comfortable button and a longer taper from the button forward. I brought it home from work and took the following photos before I started my work on the pipe. I took the stem off the bowl and took a photo of the stem shape. I circled the areas in red that I was going to work on with the reshaping request. The second photo shows the thickness of the tape on the stem from the side (I circled the area in red). The third photo shows the thickness of the button and the very abrupt angle on the top and bottom surfaces of the button.  The edge of the button was very sharp on the lips and tongue.I removed much of the thickness with my Dremel and sanding drum followed by 220 grit sandpaper. The first photo shows the new profile to the stem. It is much more comfortable and the taper is gentler. The second photo shows the reshaped button. I thinned it down in terms of thickness from top to bottom. I changed the angle of the taper so that it is more of a flat profile looking at it from the end. I polished the vulcanite with 400 grit wet dry sandpaper.The next two photos show how I used the 220 sandpaper to spread out the taper and make it less abrupt. I polished it with 400 grit wet dry sandpaper.Once I had reduced the thickness of the stem, the button and gave it a better taper I polished it with micromesh sanding pads. I wet sanded it with 1500-12000 grit pads and wiped it off with a cloth after each pad. The Lucite took on a real shine with each successive buffing pad. I put the stem back on the bowl so I could more easily buff it on the buffing wheel. I polished the stem with Blue Diamond to raise the shine and gave it multiple coats of carnauba wax. I buffed the stem with a clean buffing pad to finish the polishing. My friend did not want me to worry about the bowl so I did nothing to it. I took photos of the finished pipe. The dimensions on the pipe are – Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼, Chamber diameter: 7/8 of an inch. Now it is ready to go back to my friend. I am hoping he enjoys the new shape of the stem and that it smokes comfortably for him. Thanks for reading.

Restoring Another of Jennifer’s Dad’s Pipes – A Sasieni Four Dot Walnut “Appleby” M


Blog by Steve Laug

Once again time to get back to Jennifer’s Dad’s pipes. The next pipe on the worktable is from the estate of George Rex Leghorn. You may not have read about this estate before, so I will retell the story. I received an email from Jennifer who is a little older than my 64+ years about whether I would be interested in her Dad’s pipes. My brother Jeff and I have been picking up a few estates here and there, so I was interested. Here is the catch – she did not want to sell them to me but to give them to me to clean up, restore and resell. The only requirement she had was that we give a portion of the sales of the pipes to a charity serving women and children. We talked about the organization I work for that deals with trafficking and sexual exploitation of women and their children and she decided that would be a great way to carry on the charitable aspect of her Dad’s character. With some great conversation back and forth she sent the pipes to Jeff and he started the cleanup process on them. Once he had finished cleaning them all he sent them to me to do my work on them.

The next pipe I chose to work on from the lot was an interesting Apple shaped Sasieni with a military type bit. The pipe is stamped Sasieni in script over FOUR DOT WALNUT over London Made over Made in England on the left side of the shank. On the right side it is stamped M “APPLEBY”. It has some beautiful flame and straight grain mixed with birdseye grain around the bowl sides and shank. It had a rich reddish brown stain but it was dirty and hard to see the colour well. There was a thick cake in the bowl and it had overflowed with lava was dirty and tired looking. There was some burn marks and lava on the rim top. The stem was badly oxidized with tooth marks and chatter on the top and underside near the button. The button was in excellent condition. There were four blue dots on the left side of the saddle stem. It had been sitting in boxes for a lot of years and it was time to move ahead with the restoration. Jennifer took photos of the pipes she was sending. I have included three she included from this pipe. When the box arrived from Jennifer, Jeff opened it and took photos of each pipe before he started his cleanup work on them. This interesting looking Sasieni with a round rim top and shank end was different from any that I have worked on in years past. This is a classic shape with a twist. The stem is faux military bit that sits tight against the rounded end of the shank. The pipe appeared to be in good condition underneath the grime and oxidation on the bowl and stem. The finish looked intact under the grime. The bowl had a thick cake that had hardened with time. The lava overflow on the rim but it could very well have protected the rim from damage. We won’t know what is under it until Jeff had cleaned it off. The stem was worn looking with a lot of deep oxidation and scratches in the vulcanite on both surfaces. There was some tooth chatter and bite marks on both sides at the button. Jeff took photos of the bowl and rim top to show the cake in the bowl and the lava build up on the edges of the bowl. It was thick and hard but hopefully it had protected the rim and edges from damage. The lava coat looks horrible and it points to a well-used good smoking pipe.Jeff took photos of the sides and heel of the bowl to show the condition of the finish – the grime and grit all over the sides and flat bottom of the bowl. It is a dirty pipe.Jeff took photos of the stamping on the left and the right side of the shank. The stamping was very readable. On the left side of the shank it read Sasieni in script over FOUR DOT WALNUT. Under that it reads London Made over Made in England. On the right side it read M “Appleby”. Jeff took photos of the top and underside of the stem showing the scratching, oxidation and light tooth damage to the stem surface and slight wear to the edges of the button. I looked on the Pipedia website to see if I could get a bit of background information on the Sasieni Four Dot Walnut (https://pipedia.org/wiki/Sasieni). I quote from that site the pertinent information on the brand:

Once Alfred took over the company in 1946, these elements changed in fairly rapid succession. The first thing to be changed was the nomenclature itself. In place of the elaborate “Sasieni” stamp of pre-war pipes, a simpler, though still script style, “Sasieni” was used. This can be seen on patent pipes which have the small, old style dots.

Soon after, Sasieni enlarged the dots themselves, and they formed an equilateral rather than an elongated diamond. My pet theory on this is the dots were enlarged to make up for the fact there were no longer eight of them, but I can’t prove it. Finally the patent number was discontinued, and the words “Four Dot” were added. The shank thus read:

Sasieni

Four Dot

London Made.

Somewhat later still, this was modified to reflect the finish, e.g. Four Dot Walnut, or Four Dot Natural. All these changes seem to have been made in the years between 1946 and 1950. Therefore a pipe with new style dots and old style stamping almost certainly has a replacement stem.

This system changed little if at all in the ensuing thirty years. When the company was sold in 1979, one of the first things the new owners did was to eliminate the town names from the shanks. The dots were enlarged yet further, and the Sasieni name, though still done in script, was larger, as was the rest of the shank nomenclature, which in all other ways was similar to the Pre-Transition nomenclature. While these pipes are not as collectible as the family made pipes, they were made with care and are high quality.

The pipe in my hand is stamped with four lines on the left side. Under the London Made stamp it reads Made in England. The left side could be a town name – M “Appleby”. This would date the pipe being made between 1946 and 1979. Sometime shortly after 1946 the words FOUR DOT were added. That gives a rough time frame for the making of this pipe.

I wrote to Al Jones (upshallfan here on rebornpipes) and asked what he knew about the brand. He sent back this response this morning. He confirms what I had figured out from the Pipedia article. He adds information that I could not find in terms of the M stamp.

That’s a beauty! Four Dot with town name (Appleby), made between 46-79. The Appleby is usually a tapered stem, but the M stamp indicated a military stem, a bit unusual. Great pickup. Four Dot’s have been one of the few pipes that are still currently holding their value… — Al

Now I had the information that I was searching for. The Sasieni that I have is an interesting Four Dot Sasieni with a military stem. Al says it is a bit unusual and I would concur having never seen one like this before. Thanks Al. 

Before I get on to cleaning up the pipe I thought I would once again include the tribute that Jennifer wrote to her Dad for the blog. She also sent some photos and an article that her Dad wrote for Jeff and me to be able to get a feel for him. I have included those below. Note in each of them that he is holding a pipe in his left hand. I asked her to also send me an email with a brief tribute to her Dad. Here is her tribute from an email to me.

Steve, I want to thank you again for accepting my dad’s pipes.  They were so much a part of my dad’s life that I could not simply discard them. But as his daughter, I was not about to take up smoking them either. *laughing* I think my dad would like knowing that they will bring pleasure to others.  I know that I do.

I’m not sure what to say about his pipes. I always remember Daddy smoking pipes and cigars.

First a bit about my dad. Though my father, George Rex Leghorn, was American (growing up in Alaska), he managed to join the Canadian Army at the beginning of WWII, but in doing so lost his American citizenship.  He was fortunate to meet a Canadian recruiting officer who told him the alphabet began with “A” and ended with “Zed” not “Zee”, and also told him to say that he was born in a specific town that had all its records destroyed in a fire.  When the US joined the war my dad, and thousands of other Americans who had made the same choice*(see the link below for the article), were given the opportunity to transfer to the US military, and regain their citizenship.

After WWII, my dad, earned his degree at the University of California Berkeley and became a metallurgist. There is even a bit about him on the internet.

He loved taking the family out for a drive, and he smoked his cigars on those trips. (As a child, those were troubling times for my stomach.)

I most remember my father relaxing in his favorite chair with a science fiction book in one hand and a pipe in the other… Sir Walter Raleigh being his favorite tobacco… and the pipes themselves remind me of him in that contented way.  If I interrupted his repose, he’d look up, with a smile on his face, to answer me.

It seemed he smoked his Briarwood pipes the most, though he had others.  At the time, it was only the Briarwood I knew by name because of its distinctive rough shaped bowl.  And it was the Anderson Free Hand Burl Briar, made in Israel, which I chose for his birthday one year, because I thought he might like that particular texture in his hand.

At least two of his pipes, he inherited from his son-in-law, Joe Marino, a retired medical laboratory researcher (my sister Lesley’s late husband)… the long stemmed Jarl (made in Denmark), and the large, white-bowled, Sherlock Holmes style pipe.  I believe Joe had others that went to my dad, but Lesley was only sure about those two.

The Buescher, corncob pipe my older sister Lesley bought for Daddy while on one of her travels around the States.

A note on the spelling of my sister’s name…

My dad met my mother, Regina, during WWII and they married in Omagh, Ireland.  My mother was English and in the military herself.  The English spelling of Lesley is feminine, and Leslie masculine, in the UK… just the opposite of here in the United States.  I guess my mom won out when it came to the spelling of the name.

I’ll send you photos of my dad soon, along with his WWII experience story.

Jennifer

*https://www.thestar.com/news/world/2013/10/22/the_americans_who_died_for_canada_in_wwii.html

Jeff cleaned the pipe with his usual penchant for thoroughness that I really appreciate. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with mixed grain around the bowl and shank. There was still some darkening on the front and rear edge of the rim. The briar was rough in those two places. He soaked the stem in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I took photos before I started my part of the work. I took some close up photos of the blackened areas of the rim top and also of the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. But I also wanted to clearly show the damage that remained on the surface of the rim top. I also took close up photos of the stem to show the tooth marks and chatter in front of the button on both sides.I also took photos of the stamping on the pipe on the underside of the shank. It read as noted above.The next series of photos show the rim top when we received the pipe (photo 1), after Jeff had cleaned the lava off leaving some damage (photo 2) and my work on it (photos 3-4). I worked over the top and edges of the rim with a folded piece of 220 grit sandpaper followed by a piece of 400 grit wet dry sand paper (photo 3). One I had finished the rim looked very good. I was able to remove much of the damage and leave a clean rim (photo 4). I polished the bowl and rim with micromesh sanding pads. I wet sanded it with 1500-12000 grit pads and wiped it down between pads with a soft cotton cloth. You can see the progress in the shine as you go through the photos. I worked some Before & After Restoration Balm into the finish of the bowl and the rim top with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain really made the grain stand out. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The pipe really looks good at this point. I am very happy with the results.  I painted the surface of the stem with the flame of a Bic lighter to raise the tooth marks in the surface of the stem on both sides. I was able to raise some of them but some still remained. I sanded the remaining tooth marks on the stem with 220 grit sandpaper to blend them in and to remove some of the oxidation. I was able to remove much of the damage to the surface. What remained I filled in with clear super glue. I set the stem aside to let the repairs cure. Once the glue had cured I sanded the repairs smooth with 220 grit sandpaper until they were blended in to the surface of the stem. I wiped the stem off with a damp cloth to remove the sanding dust. I put the stem into a bath of Before & After Deoxidizer to let it do its magic on the oxidation that remained deep in the vulcanite. I let it soak for several hours.I took the stem out of the bath and rinsed it in warm water. I blew air through the stem to clear the airway and ran water through it as well. I dried it off with a microfibre cloth and buffed it dry to remove as much remaining oxidation as I could. I ran pipe cleaners and alcohol through the stem to further remove traces of the bath.I took photos of the stem at this point to show its condition.I polished the stem with Denicare Mouthpiece Polish and a cotton pad to scrub off remaining oxidation on the stem surface particularly around the curves. I buffed it with a microfibre cloth to raise a shine and check out the issues remaining.I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. I finished by wiping it down with Obsidian Oil after each pad and set it aside to dry. I put the stem back on the bowl and polished the bowl and stem with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The stain and the smooth finish on this briar combine well with the grain. The shine on it makes the variations of colour really pop. The pipe polished up really well. The polished black vulcanite military bit seemed to truly come alive with the buffing. The apple shaped pipe feels great in my hand and when it warms with smoking I think it will be about perfect. It must have been a fine smoking pipe judging from the condition it was when we received it from Jennifer. There should be a lot of life left in this Sasieni Four Dot Walnut “Appleby”. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 3/4 inches, Outside diameter of the bowl: 1 1/4 inches, Chamber diameter: ¾ of an inch. This is one that will go on the rebornpipes online store shortly. If you want to carry on the pipe trust of George Leghorn let me know. Thank you Jennifer for trusting us with his pipes. Thanks to each of you who are reading this blog. Remember we are not pipe owners, we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next pipeman or woman.

Restoring a Beautiful Bertram Apple 60 from the Bertram Lot


Blog by Steve Laug

Feel free to refer to the previous blog posts on the brand if you want some background on the pipes in this lot. I have a hard time expressing how overwhelming it is to look at the 200+ pipes that need to be restored. It is mind boggling but there is only one way to move ahead – 1 pipe at a time. I could not do it without Jeff’s help. He is doing the clean up on the lot as that would be more than I could handle by myself in moving through this many pipes. From his cleaned pipes I get to choose what I want to work on. This time I chose another interesting Bertram Apple. It has grade 60 number on the underside of the shank. The grain was a mix of grains – straight, flame and birdseye. It is another round bottom pipe with a taper stem. The exterior of the bowl looked really good. The bowl had cake in the chamber that was no problem. The rim top had some darkening and lava overflow on the back side. There appeared to be a bit of damage to the back side of the inner edge of the bowl. The stem had some oxidation and tooth chatter near the button on both sides. Jeff took some photos of the pipe before he began his cleanup work on it. Jeff took close-up photos of the bowl and rim to capture the condition of the pipe when it arrived. The rim top had a thick coat of lava and the bowl had a thick cake. It was hard to tell the condition of the inner edge of the rim due to the thick cake and lava coat.Jeff took pictures of the bowl sides and the heel to show the great looking grain around the sides of the bowl. Spots on the briar in the photo are actually dirt and not fills. I am looking forward to seeing what is under all of the grime.Jeff took photos to capture the stamping on the left side of the shank. It shows the stamping which read Bertram over Washington, D.C. The second photo shows the number 60 stamped on the underside of the shank. That is the quality number designation on this pipe. The next two photos show the stem surface. They show the calcification, oxidation and the chatter on both sides near the button. There are several deeper tooth marks on the underside of the stem near the button. There is some wear on the button edge.I have included this information with each of the Bertram blogs I have posted. You can skip the next bit. But if you have not, then I include the link to Bertram history and information. I would recommend that if you don’t know much about them do some research on them. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. They graded their pipes by 10s, the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I’ve never heard of or seen a 100 grade. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I have learned that the shape and grade Bertram I have in front of me now was made before the closure of the shop in the 1970s. This Bertram Zulu is yet another different shape from the other Bertram shapes I have restored. I have restored one other Zulu from this collection (https://rebornpipes.com/2019/06/01/a-zulu-shaped-bertram-30-from-the-bertram-collection/). Like the other one this also has a 30 grade stamp that gives some idea of how Bertram identified the quality of this pipe.

By now if you have been a reader for long you have Jeff’s cleaning regimen pretty well memorized. If you know it you can skip right to the pictures. If not I will include them once more. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove lava build up on the rim top and you could see the great condition of the bowl top and edges of the rim. The rim and edges were in amazing condition. He soaked the stem in Before & After Deoxidizer to remove the oxidation. I took photos of the pipe before I started my work on it. I took a close up photo of the rim top to show the condition of the bowl and rim after Jeff had cleaned up the grime and lava. Without the lava there was some burn damage to the rear inner edge. I have circled the burn damage in red in the photo below. The stem photos show that the light oxidation is gone. The stem is in excellent condition with some light tooth marks on the underside near the button and light tooth chatter on both sides.I took photos of the stamping to show how it looked after the cleanup. The Bertram Washington DC is clear and readable. The second photo shows the grade 60 stamp on the underside of the shank.I cleaned up the burn damaged inner edge and outer edge of the rim with a folded piece of 220 grit sandpaper. I cleaned up the sanding marks with 400 grit wet dry sandpaper. Next I worked on some  sand pits and gouges in the bowl. There was one on the lower left side of the bowl. There were several near the rim top on the back of the bowl. I filled them in with clear super glue and set it aside to cure. When the repairs had cured I sanded them smooth with 220 grit sandpaper and started the polishing with 400 grit wet dry sandpaper. I touched up the sanded area with an oak stain pen to blend it into the rest of the bowl. I polished the bowl and rim top with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. The grain began to stand out. After the final sanding pad I hand buffed it with a cotton cloth to raise a shine. I worked some Before & After Restoration Balm into the finish of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Restoration Balm really makes the grain stands out beautifully. If you have not tried some why not give it a try. I sanded out the small tooth marks and chatter next to the button on both sides of the stem with a folded piece of 220 grit sandpaper. I sanded the stem with 400 grit wet dry sandpaper to remove the scratches. I followed by polishing the stem with Denicare Mouthpiece Polish with a cotton pad. I wiped it down with some Obsidian Oil and set it aside to dry. I polished out the sanding scratches with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry. Jeff and I are gradually working through this 200+ lot dealing with each of the different challenges they present. This one is Bertram’s take on a classic medium sized Apple shape. I put the stem and bowl back together and buffed the pipe with Blue Diamond on the buffing wheel. I polished the briar and the minute scratches still in the vulcanite of the stem until there was a rich shine. This is a Grade 60 pipe with some really nice grain around the bowl. It has a tapered vulcanite stem. The finish really has some interesting grain on a proportionally well carved pipe. Once I buffed the pipe the briar came alive and the grain popped with polishing. The black vulcanite stem had a rich glow. The finished pipe is well shaped Apple. This Bertram feels great in the hand sits right in the mouth. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 3/4 inches, Outside diameter of the bowl: 1 1/4 inches, Chamber diameter: 3/4 of an inch. Maybe this shape speaks to you and you want to add it to your collection. Rest easy, this one will soon be on the rebornpipes store. If you are interested let me know. Thanks for walking through the restoration with me as it was a pleasure to work on.

 

Restoring a Bertram Oval Shank Zulu 30 from the Bertram Lot


Blog by Steve Laug

Feel free to refer to the previous blog posts on the brand if you want some background on the pipes in this lot. I have a hard time expressing how overwhelming it is to look at the 200+ pipes that need to be restored. It is mind boggling but there is only one way to move ahead – 1 pipe at a time. I could not do it without Jeff’s help. He is doing the clean up on the lot as that would be more than I could handle by myself in moving through this many pipes. From his cleaned pipes I get to choose what I want to work on. This time I chose an interesting oval shank Bertram Zulu. It has grade 30 number on the left side of the shank. The grain was a mix of grains – swirls, flame, cross and birdseye. It is another round bottom pipe with a taper stem. The exterior of the bowl looked really good. The bowl had cake in the chamber that was no problem. The rim top had some darkening and lava overflow on the back side. There appeared to be a bit of damage to the back side of the inner edge of the bowl. The stem had some oxidation and tooth chatter near the button on both sides. There were two deeper tooth marks on the underside near the button. Jeff took some photos of the pipe before he began his cleanup work on it. Jeff took close-up photos of the bowl and rim to capture the condition of the pipe when it arrived. The rim top had a coat of lava and the bowl had a thick cake. There were a few nicks in the back side of the inner edge of the rim.Jeff took pictures of the bowl sides and the heel to show the great looking grain around the sides of the bowl. There appear to be some fills on the underside of the bowl amidst the grime and dirt.Jeff took a photo to capture the stamping on the topside of the shank. It shows the stamping which read Bertram over Washington, D.C. There is a number 30 stamped on the  top of the left side of the shank. That is the quality number designation on this pipe. The next two photos show the stem surface. They show the calcification, oxidation and the chatter on both sides near the button. There are several deeper tooth marks on the underside of the stem near the button. There is some wear on the button edge.I have included this information with each of the Bertram blogs I have posted. You can skip the next bit. But if you have not, then I include the link to Bertram history and information. I would recommend that if you don’t know much about them do some research on them. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. They graded their pipes by 10s, the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I’ve never heard of or seen a 100 grade. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I have learned that the shape and grade Bertram I have in front of me now was made before the closure of the shop in the 1970s. This Bertram Zulu is yet another different shape from the other Bertram shapes I have restored. I have restored one other Zulu from this collection (https://rebornpipes.com/2019/06/01/a-zulu-shaped-bertram-30-from-the-bertram-collection/). Like the other one this also has a 30 grade stamp that gives some idea of how Bertram identified the quality of this pipe.

By now if you have been a reader for long you have Jeff’s cleaning regimen pretty well memorized. If you know it you can skip right to the pictures. If not I will include them once more. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove lava build up on the rim top and you could see the great condition of the bowl top and edges of the rim. The rim and edges were in amazing condition. He soaked the stem in Before & After Deoxidizer to remove the oxidation. I took photos of the pipe before I started my work on it. I took a close up photo of the rim top to show the condition of the bowl and rim after Jeff had cleaned up the grime and lava. Without the lava there was a clear fill on the right topside of the rim toward the back of the bowl. I have circled it in yellow in the photo below. There was also some burn damage to the rear inner edge. I have circled the burn damage in red in the photo below. There was some nicking along the inner edge that would need to be dealt with as well. The stem photos show that the light oxidation is gone. The stem is in excellent condition with some tooth marks on the underside near the button and light tooth chatter on both sides.I took photos of the stamping to show how it looked after the cleanup. The Bertram Washington DC is clear and readable. The second photo shows the grade 30 stamp on the left side of the shank.I cleaned up the burn damaged inner edge and outer edge of the rim with a folded piece of 220 grit sandpaper. I cleaned up the sanding marks with 400 grit wet dry sandpaper. I sanded the area with the fill to smooth it out and blend it in better.I polished the bowl and rim top with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. The grain began to stand out. After the final sanding pad I hand buffed it with a cotton cloth to raise a shine. I worked some Before & After Restoration Balm into finish of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Restoration Balm really makes the grain stands out beautifully. If you have not tried some why not give it a try. I sanded out the small tooth marks and chatter next to the button on both sides of the stem with a folded piece of 220 grit sandpaper. I sanded the stem with 400 grit wet dry sandpaper to remove the scratches. I followed by polishing the stem with Denicare Mouthpiece Polish with a cotton pad. I wiped it down with some Obsidian Oil and set it aside to dry. I polished out the sanding scratches with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry. Jeff and I are gradually working through this 200+ lot dealing with each of the different challenges they present. This one is Bertram’s take on a classic Zulu shape. I put the stem and bowl back together and buffed the pipe with Blue Diamond on the buffing wheel. I polished the briar and the minute scratches still in the vulcanite of the stem until there was a rich shine. This is a Grade 30 pipe with some small fills around the bowl and rim top. It has a tapered oval stem on a oval shank. The finish really has some interesting grain on a proportionally well carved pipe. Once I buffed the pipe the briar came alive and the mixture of grain popped with polishing. The black vulcanite stem had a rich glow. The finished pipe is well shaped oval shank Zulu. This Bertram feels great in the hand sits right in the mouth. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 3/4 of an inch. Maybe this shape speaks to you and you want to add it to your collection. Rest easy, this one will soon be on the rebornpipes store. If you are interested let me know. Thanks for walking through the restoration with me as it was a pleasure to work on.

Recommissioning an Italian La Strada Scenario Canadian 130


Blog by Dal Stanton

Pipes come to me in many ways – pipe picking in bazaars, second-hand shops and antique shops.  The eBay auction block is another way I procure pipes to restore to benefit the Daughters of Bulgaria, our work here in Bulgaria helping women and girls who have been trafficked and sexually exploited.  Another gratifying way pipes have come to me are from people who hear about the Daughters and want to help.  They donate pipes from their own collections or pipes that were passed on from loved ones.  In 2017, my wife and I were in Butler, PA, speaking at a church that has financially and prayerfully supported the work we do in Bulgaria for many years.  We were invited to visit the home of Dan and Jane Hartzler, who we’ve known for many years.  We had a great time visiting and Dan said he wanted to give me something.  He brought out 4 very well-used pipes in a rack and offered them to me to use to benefit our work with the Daughters.  The pipes came from his now deceased father, Rex, who was an Ohioan all his life from his birth in 1922 till his final day in July of 2011.  When I receive pipes in this way I always try to find out about their former steward – it adds depth of story and meaning when I restore pipes that are passed on.Dan shared with me about his father during that visit and in subsequent emails after we departed Butler. It’s not possible to capture an entire lifetime in the brevity of this write-up, but I found very interesting was that Rex had a yearning for adventure in his early years.  When he started college in 1940, he also took flying lessons and subsequently joined the Navy pilot program during WWII.  This choice in his life as a young man brought him into an interesting role during WWII.  He piloted blimps flying protective duty over the Panama Canal – a critical naval east/west artery to connect the Atlantic and Pacific naval operations.  This description from BlueJacket.com is interesting and adds insight to Rex’s duties as a ‘lighter than air’ pilot.  The primary role of the blimp was directed toward anti-submarine warfare.  The toll on merchant marine fleets were heavy during the beginning years of the Atlantic theater supporting the Allied war effort in Europe.  The ‘Lighter Than Air’ units played a key role in turning the tide of these major naval losses.  To guard shipping using the Panama Canal, blimps were stationed on both the Pacific and Atlantic sides to ward off submarine attacks on shipping.  Dan told me that is father never piloted again after the end of the war and settled into married life in 1946 and raised a family in Ohio.

Dan looked for a picture of his father smoking his pipe that I could add but couldn’t find one.  One reason for this was probably the fact that Dan’s mother didn’t like pipe smoke in the house, so Rex would normally load up the bowl with his favorite blend and go outside where he walked among the trees – and by looking at some of the pipes that Dan gave me, we concluded that he probably knocked on the trees or on other hard surfaces to clear the ashes!  I’m thankful for Dan’s contribution of his dad’s pipes to benefit the Daughters.  I brought them back to Bulgaria and placed them in the ‘For “Pipe Dreamers” Only!’ collection online and this is where Jim found the Canadian he wanted to commission.  Jim came to my Dreamers inventory with Canadians on his mind.  After looking at different offerings he came down to Rex’s La Strada, which I was very pleased to commission and now, begin restoring this well-used La Strada Scenario from Rex to a new steward.

Jim added one more request for the La Strada Canadian when I began work on it.  He sent this short note with a link:

dal,
noticed this as an improvement for many pipes. would it do well for the pipe you’re working on for me?  https://pipedia.org/wiki/Airflow:_The_Key_to_Smoking_Pleasure

 jim

The title of the Pipedia article piqued my interest and it introduced me to debate regarding “opening” the airway in a pipe to improve the physics of airflow.  The author of the article, Ken Campbell, originally posted it to The Pipe Collector, the official newsletter of The National Association of Pipe Collectors (NASPC), I believe in 2011 where he makes a compelling argument.  Ken Campbell sited those who did not agree with his assessments, but what I found interesting was the science behind the proposition that increasing the diameter of the airway, if done correctly, according to the author. can enhance the enjoyment, reduce gurgles, difficulties in keeping the bowl lit, etc.  A step closer to pipe smoker’s nirvana!  The science is interesting, and whether it’s correct or not, I’m not sure, but it’s compelling.  I’m repeating this paragraph from Campbell’s, ‘The Key to Smoking Pleasure’ in toto including the pipe artisans he sites to make his case:

My first clue came from an article I read in Pipes & Tobacco in the Winter/1996/97 edition, early in 1997. The article was entitled “Nature’s Designs” by Dayton H. Matlick and was about Lars Ivarsson, his pipe making and some of his philosophy and knowledge about smoking. I quote Messrs. Matlick and Ivarsson from this article: “Unrestricted airflow through the entire channel is essential for an easy-smoking pipe….’Once you pick the shape and size of pipe you like, test the airflow,’ says Lars Ivarsson. ‘Draw in through the empty pipe at normal smoking force. There should be no sound or, at most, a deep, hollow sound. This means the airflow is not restricted, an essential element of a good-smoking pipe. If you have any whistling sounds,… meaning restricted airflow, you will probably have trouble keeping it lit and it will probably smoke wet. According to Lars, ‘You’re getting turbulence in the airstream when you exceed a certain speed. The sound of that turbulence indicates that the smoke will get separated. Smoke is actually microdrops of moisture containing hot air and aroma. When air passes quickly through a restricted passageway, turbulence moves the heavy particles, including the moisture, to the perimeter, like separating cream from milk. This can be caused by too small a diameter or sharp corners in the smoke passage [which is] an extremely important issue….[T]he physics of the boring of your pipe will definitely have an impact on the taste of the pipe and your smoking pleasure. For all of his pipes, Lars uses a four millimeter [Ed. about 5/32nd of an inch] channel from one end of the pipe to the other. This may vary with the pipe maker, but the sound test will still hold true.”

The article is interesting, and I’m always interested in trying new things to expand my restoration repertoire, so I responded to Jim saying that I would give it a try, but because I had not done this before, I would need to research it more to make sure I get it right.  So, opening the airway of this La Strada Scenario Canadian is what I need to investigate and look for longer drill bits to add to my collection.

These were the pictures of Rex’s Canadian posted in ‘For “Pipe Dreamers” Only!’ that got Jim’s attention.

‘La Strada’ simply means, ‘The Street’ in Italian.  The information gleaned from Pipedia and Pipephil.eu (See LINK) point to the La Strada name being primarily an Italian pipe production made for export, especially to the US.  Pipedia also added this bit of information: La Strada was an Italian export brand. Its large formats had some success in the USA, and were included in the 1970 Tinder Box catalog.  Steve restored a very nice looking La Strada Staccato found on rebornpipes (See LINK) where he posted this page from Tinderbox showing La Strada Offerings.  The Scenario shown on this page is a Bent Stem Sitter.  Interestingly, the Staccato example is the Canadian shape that I have on the worktable. As I was looking at the Staccato line, I recalled that I have a nice quarter bent Billiard La Strada Staccato in the ‘For “Pipe Dreamers” Only!’ collection available for commissioning!  The ‘strapped’ sculpting and matte finish is the Staccato hallmark which I like.Looking at the La Strada Scenario Canadian now on the worktable, it is evident that it was put in service a good bit and the thick, uneven cake in the chamber shows this.  The lava over the rim is also thick revealing the signs of Rex’s stummel thumping practice as he would flip the Canadian over in his hand and thump it on a nearby tree to dislodge the ashes.  I take a few pictures below focusing in this area.  The rim’s fore section is nicked and chipped from this.  The second picture is looking at the back side of the bowl and the darkened area over the rim which was most likely how Rex lit his pipe.  Both pictures reveal the grime covering the stummel in need of cleaning.  The short stem of the Canadian reveals deep oxidation in the vulcanite and bite compressions on the upper- and lower-bit areas.With the initial assessment of the pipe’s condition completed, I begin the restoration by adding the stem to a soak of Before & After Deoxidizer to begin addressing the deep oxidation in the stem.  I don’t believe that the soak will fully remove the oxidation, but this is a start in the right direction.  The first picture below shows the La Strada on the far right after the communal activity of cleaning the airways before putting the stems into the soak.  Using pipe cleaners wetted with isopropyl 95%, I ream out the oils collected in the airways.  I not only am cleaning the airway but sparing the B & A Deoxidizer bath from undo contamination!  The stuff is expensive, and I want it to stretch as long as possible!  After cleaning the airway, I place the La Strada’s stem in the bath for several hours. After some hours, I fish the stem out of the bath and drain the excess Deoxidizer back into the bath.  I then use a cotton pad wetted with isopropyl 95% to wipe the stem down removing the raised oxidation resulting from the soak.  I also clear out the airway of fluid and clean it again with pipe cleaners wetted with isopropyl 95%.  As expected, my naked eye still detects the dark green evidence of residual oxidation in the stem – the pictures do not pick it up.  For now, to start the stem revitalization, I coat the surface with paraffin oil (a mineral oil) and put the stem aside to absorb the oil and dry. Now, looking to the Canadian stummel, I take a close-up of the chamber area showing the thick carbon cake. To address this, I start by reaming the chamber with the Pipnet Reaming Kit starting with the smallest of the 4 blade heads available.  After putting down paper towel to help in cleaning, I go to work.  Reaming the chamber not only cleans and gives the chamber a fresh start, but it allows me to see the briar underneath the cake to identify any potential burning issues with the chamber. I use 3 blade heads to ream the chamber then I shift to using the Savinelli Fitsall Tool to further scrape the chamber wall and to reach down to the floor of the chamber. After this, I sand the chamber using 240 grade paper wrapped around a Sharpie Pen to give me reach and leverage as I sand.  Sanding removes the final carbon cake hold outs and helps smooth the chamber surface.  The second picture shows the full arsenal of tools used to address the chamber reaming. After I wipe the carbon dust with a cotton pad wetted with isopropyl 95% to clean, I give the chamber an inspection.  About 2/3s down into the chamber there are evidences of some heat cracking which I don’t believe are serious enough to address with more than providing a new protective layer on the chamber wall.  I’ll do this later with a coating of either pipe mud or using a mixture made from activated charcoal and yogurt (or sour cream).  I take two pictures, the first with an open aperture to see more clearly the cracking.  Below the cracking, a small reaming ‘shelf’ has developed from too much forced pressure from the reaming tool.  I’ll work on smoothing that out with sanding aiming for a uniformed chamber contour. Next, to address the grime and oils on the Canadian bowl and long shank and to work on the lava flow on the rim, I first take a few pictures going ‘around the horn’ showing the starting condition. Next, I start by using undiluted Murphy’s Soap with a cotton pad and scrub the surface.  I also use a Winchester pocketknife to carefully scrape caking on the rim.  A brass wire brush also helps in this effort on the rim which helps clean but does not add to the rim erosion.  I start with the scrubbing using the Murphy’s Soap and work through scrubbing the smooth surface and scraping and brushing with the brass wire brush the rim area.I do an initial rinsing of the soap in the sink, and then immediately dive into cleaning the internals using pipe cleaners and cotton buds dipped in alcohol as well as the full range of long shank brushes reaching through the long Canadian airway.  I also excavate much oil grime and tars from the mortise and reaching into the airway using a dental spatula.  I then take the stummel to the sink, and using warm water, I rinse the stummel again and use dish soap and warm water with the shank brushes to continue cleaning the airway.  This picture shows the conclusion of the carnage!After completing the cleaning, I inspect the external surface and am glad to find no large fills or holes revealed after the cleaning.  I like the potential of this briar to come out well.  But I do detect one more problem to add to the list. Looking closely at the distinctive vertical grain pattern running upward from the heel just to the right of the shank, I detect a crack.  At first, I think that it may simply be a ‘gap’ between the grain lines, but the more I look at it, I believe it’s a crack that needs to be addressed or it will possibly grow along the grain line. I decide to address this problem straight away.  I first mark the terminus points on each side of the crack.  Using a sharp dental probe tool, I press an indentation at each of these points.  I need a magnifying glass to correctly identify the ends of the cracks.  I press these indentations at the end points for two reasons.  First, I can better see where I need to drill counter-creep holes with the Dremel, but also the probe holes create a guide hole or a starter to guide the Dremel’s drill bit which I’m applying freehand!  The first two pictures are of the lower guide hole and then the next two, the upper guide hole. Next, I mount a 1mm drill bit in the Dremel and with a steadier hand than usual, I drill both counter-creep holes freehand. The guide holes help a good bit.  The picture shows the holes drilled at each end.  Not bad!I use a thin CA glue to run along the crack to shore it up as well as in the counter-creep holes.  I use thin CA glue to encourage seepage into the crack to provide a better seizing of the crack.  I then sprinkle briar dust over the holes and the crack to encourage blending.Not long after, the crack patch has set up enough for me to continue my work on the stummel.  I turn my attention to the battered rim.  There is no question that it will be visiting the topping board.  I take another closeup of the fore section of the rim to show its raw, battered condition.  The second picture shows the deterioration of the front side progressed to the point it appears to be sloped forward.  The normal disposition of the plane of the rim on the Canadian will be close to parallel to the shank.  I’ll need to remove some of the rim to bring proper orientation back to the rim. I cover the chopping board with 240 grade paper, and I start rotating the inverted stummel over the paper.  I intentionally lean to the rear to help move the rim line toward level.  The next pictures show the progression of topping. At this point I’m satisfied with the progression.  The rim has evened out and even though there are residual chips on the front side of the rim, I believe the small ones can be dispatched with a slight beveling.  The larger ones remaining will need more attention.I switch to 600 grade paper on the chopping board and give the stummel a few more rotations to smooth the surface more.The smaller skinned-up area on the right should disappear with some gentle bevel sanding.  I’ll first apply some briar dust putty to the larger remaining chips on the left, and then sand these areas out.  One larger chip remains on the aft of the rim which will also receive a fill of briar dust putty.  It should work well.I use a plastic disc to serve as my mixing pallet and I also put down some strips of scotch tape to help with the cleanup.  I mix some briar dust with regular CA glue.  I first put a small mound of briar dust on the pallet and then add a small puddle of CA glue next to it.  I gradually draw the briar dust into the CA glue until it thickens enough to trowel to the chipped areas using a toothpick.  The pictures show the progress. With the patches on the rim curing, I turn to the La Strada Scenario’s short Canadian stem.  When the stem came out of the Before & After Deoxidizer soak, I noted that I could still detect deep oxidation.  I need to address this, but first I will work on the tooth compression on the bit.  They aren’t severe.  First, I use a Bic lighter and paint the bit with the flame to heat the vulcanite.  When heated, the physics of the rubber expands with the heating and hopefully will lessen the severity of the compressions.  This works well, but I still need to sand.  I sand using 240 grade paper to work on the remaining tooth compressions and the residual oxidation.  I use a plastic disk I fabricated to sand against to avoid shouldering the stem facing.  I also use a flat needle file to sharpen the button definition.I widen the aperture on this picture to show the continued residual oxidation near the disk – more sanding needed.After using the file and 240 grade paper, I wet sand the stem using 600 grade paper then follow using 0000 steel wool. I like the progress.I’m on a roll with the stem.  Next, I wet sand using micromesh pads 1500 to 2400.  I follow by dry sanding with pads 3200 to 4000 and 6000 to 12000.  After each set of 3 pads, I apply a coat of Obsidian Oil to further rejuvenate the vulcanite stem.  I love the newly polished vulcanite pop! The briar dust patches filling out the chips on the rim are fully cured.  Using a flat needle file, I first work to file the excess patch material on the topside of the rim.  I file the excess briar dust patch down until close to the rim surface. When each of the three main patches are filed down vertically, I switch to filing the sides of each patch down close to the briar surface. I then take the stummel back to the topping board and light turn a few revolutions on 240 grade paper and then 600 grade.  This brings the patches down flush with the rim.Using 240 grade paper again, I create a soft bevel on the external rim lip.  This both shapes the patches and cleans up the smaller nicks on the circumference of the rim’s edge. I also do the same on the internal edge of the rim.Finally, I go over both the external and internal bevels with 600 grade paper to smooth and blend.  I like what I see!  This phase of the rim repair is complete.Next, I address the crack repair patch.  Again, I use a flat needle file to file the excess material down to the briar surface then follow with 240 and 600 grade papers. While I have the sandpaper handy, the front of the bowl has some skins and pits.  I quickly dispatch these using 240 and 600 grade papers. I follow the rough sanding by utilizing sanding sponges before the micromesh regimen.  I use a coarse, medium, and then light grade sanding sponge and sand the entire surface.  I’m careful around the nomenclature on the shank.  I like using the sanding sponges to clean the surface of minor imperfections, but they are not invasive.Turning now to the micromesh pad regimen, I wet sand using pads 1500 to 2400.  I follow by dry sanding with pads 3200 to 4000 and 6000 to 12000. Wow!  I’m liking the way this grain is coming out. I’ve come to a juncture and decision point.  The grain has come out beautifully and I like the rich honey brown tone of the briar.  Yet, the patches on the rim and for the crack repair stand out and to me, distracting.  The pictures below show this and for this reason, I decide to apply a darker hue to mask the repair work. The patches will not disappear totally, but the contrast will be minimized.  I like using Fiebing’s Dark Brown for this purpose.  As an aniline – alcohol-based dye, I can lighten it by wiping the stained surface with a cotton pad wetted with alcohol. After I assemble all the components for staining on my worktable, I warm the stummel using a hot air gun to expand the briar which enhances the reception of the dye pigment.  After the stummel is warm, I use a folded over pipe cleaner to apply the dye.  I apply the dye in swatches and then flame the aniline dye with a lit candle.  The alcohol combusts and sets the pigment in the grain.  After I methodically apply dye and flame the entire stummel, I repeat the process again assuring thorough coverage.  I set the stummel aside to rest through the night to allow the new dye to settle in.  And for me, I turn out the lights and call it a day. The next morning, the flamed stummel has had enough time to rest the new dye.  To ‘unwrap’ the stummel removing the crust, I mount a felt buffing wheel on to the Dremel, set it at the slowest possible speed and begin the methodical process of both removing the crust as well as polishing the briar with Tripoli compound. I stop to take a picture during the process to show the emerging briar grain after the staining process.  It’s amazing as I uncover the briar.  I’m pleased with the hue that I’m seeing. Not pictured above is that I changed the felt wheel to a cotton cloth buffing wheel, increased the speed of the Dremel to about 40% full power and when over the entire surface again with Tripoli compound.  Unlike with the felt wheel, with the cotton wheel I can reach into the crook of the shank and bowl to apply compound removing the crust.  I also fine tune the polishing using the cloth wheel – it brings out and sharpens the grain a step more.

Below, after completing the use of Tripoli compound, I wet a cotton pad with alcohol and I very lightly wipe the stummel.  This helps to blend the newly applied stain as well as lighten the finish a bit.Next, I rejoin the stem and stummel (after I took this picture!) and mount another cotton cloth wheel to the Dremel, maintaining the same 40% power setting and I apply Blue Diamond compound to both stem and stummel.  After completing this, I wipe the pipe down with a felt cloth to remove the compound dust before applying wax.Before applying wax, to provide the chamber with a starter layer to encourage the develop of a protective cake, I mix Bulgarian natural yogurt and activated charcoal to form a mixture which I apply to the chamber walls.  After I stick a pipe cleaner through the stem and the draft hole, to guard the airway from being blocked, I mix the yogurt and charcoal dust to a point where the mixture does not drip off the pipe nail tool as I hold a dollop of the mixture in the air.  I then apply and spread the mixture over the chamber evenly and fully.  Satisfied with the progress, I then put the mixture aside for it to set-up after a few hours. I then mount another cotton cloth wheel to the Dremel and apply a few coats of carnauba wax to the Canadian.  To finish the restoration, after applying the wax I give the pipe a hearty hand buffing with a microfiber cloth to raise the shine even more.

Before completing the restoration, I received an email back from Jim regarding his request that I ‘open’ the airway from the factory drilling to a .4mm width.  I did some reading and found a long enough .4mm drill bit to do the job.  Yet, while it would not be a difficult thing to open the straight Canadian airway, my concern was that I really could not change the airway construction of the small, Canadian stem.  I didn’t know whether this continued compression point of the air passage would defeat the physics advantage of opening the airway.  I left it to Jim to decide and what he decided to do was to first test the airway’s factory diameter and then open the airway himself to compare smoking experiences.  This sounded good to me and I hope to hear from Jim the results of this comparison.

What can I say?  Rex’s La Strada Scenario Canadian has been reborn and ready to begin a new lifetime!  The pipe required some attention, but I’m pleased with the masking of the patches on the rim and for the crack repair.  The grain is exceptional on this Italian La Strada.  The bowl showcases both flame and vertical grains with some bird’s eye on the heel.  The longer Canadian shank is also a great plus – a cooler smoking experience.  Jim saw the potential of this Canadian in the For “Pipe Dreamers” Only! collection and since he commissioned it and waited patiently for me to restore it, he has the first opportunity to purchase the La Strada Canadian from The Pipe Steward Store which benefits the Daughters of Bulgaria – helping women and girls who have been trafficked and sexually exploited.  I thank Dan Hartzler for donating this pipe for this purpose, and I thank you for joining me!

Restoring a Bertram Thick Shank Apple 20 from the Bertram Lot


Blog by Steve Laug

Feel free to refer to the previous blog posts on the brand if you want some background on the pipes in this lot. I have a hard time expressing how overwhelming it is to look at the 200+ pipes that need to be restored. It is mind boggling but there is only one way to move ahead – 1 pipe at a time. I could not do it without Jeff’s help. He is doing the clean up on the lot as that would be more than I could handle by myself in moving through this many pipes. From his cleaned pipes I get to choose what I want to work on. This time I chose an interesting thick shank Bertram Apple. It has grade 20 number on the underside of the shank. The grain was a mix of grains – swirls, flame, cross and birdseye. It is another round bottom pipe with a taper stem. The exterior of the bowl looked really good. The bowl had cake in the chamber that was no problem. The rim top had some darkening and lava overflow on the back side. There appeared to be a bit of damage to the back side of the inner edge of the bowl and a little darkening on the outer edge on the left side. The stem had some oxidation and tooth chatter near the button on both sides. There were two deeper tooth marks on the underside near the button. Jeff took some photos of the pipe before he began his cleanup work on it. Jeff took close-up photos of the bowl and rim to capture the condition of the pipe when it arrived. The rim top had a coat of lava and the bowl had a thick cake. There were a few nicks in the back side of the inner edge of the rim.Jeff took pictures of the bowl sides and the heel to show the great looking grain around the sides of the bowl. There appear to be some fills on the underside of the bowl amidst the grime and dirt.Jeff took a photo to capture the stamping on the left side of the shank. It shows the stamping which read Bertram over Washington, D.C. There is a number 20 stamped on the underside of the shank. That is the quality number designation on this pipe. The next two photos show the stem surface. They show the calcification, oxidation and the chatter on both sides near the button. There are several deeper tooth marks on the underside of the stem near the button. There is some wear on the button edge.I have included this information with each of the Bertram blogs I have posted. You can skip the next bit. But if you have not, then I include the link to Bertram history and information. I would recommend that if you don’t know much about them do some research on them. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. They graded their pipes by 10s, the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I’ve never heard of or seen a 100 grade. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I have learned that the shape and grade Bertram I have in front of me now was made before the closure of the shop in the 1970s. This Bertram Apple is yet another different shape from the other Bertram shapes I have worked. The 20 grade stamp gives some idea of how Bertram identified the quality of this pipe.

By now if you have been a reader for long you have Jeff’s cleaning regimen pretty well memorised. If you know it you can skip right to the pictures. If not I will include them once more. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove lava build up on the rim top and you could see the great condition of the bowl top and edges of the rim. The rim and edges were in amazing condition. He soaked the stem in Before & After Deoxidizer to remove the oxidation. I took photos of the pipe before I started my work on it. I took a close up photo of the rim top to show the condition of the bowl and rim after Jeff had cleaned up the grime and lava. Without the lava there was a clear fill on the left topside of the rim. I have circled it in red in the photo below. There was some nicking along the inner edge that would need to be dealt with as well. The stem photos show that the light oxidation is gone. The stem is in excellent condition with only light tooth chatter on both sides near the button.I took photos of the stamping to show how it looked after the cleanup. The Bertram Washington DC is clear and readable. The second photo shows the grade 20 stamp on the underside of the shank.I cleaned up the damaged inner edge and outer edge of the rim with a folded piece of 220 grit sandpaper. I cleaned up the sanding marks with 400 grit wet dry sandpaper. I sanded the area with the fill to smooth it out and blend it in better.I polished the bowl and rim top with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. The grain began to stand out. After the final sanding pad I hand buffed it with a cotton cloth to raise a shine. I worked some Before & After Restoration Balm into finish of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Restoration Balm really makes the grain stands out beautifully. If you have not tried some why not give it a try. I sanded out the small tooth marks and chatter next to the button on both sides of the stem with a folded piece of 220 grit sandpaper. I sanded the stem with 400 grit wet dry sandpaper to remove the scratches. I followed by polishing the stem with Denicare Mouthpiece Polish with a cotton pad. I wiped it down with some Obsidian Oil and set it aside to dry. I polished out the sanding scratches with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry. Jeff and I are gradually working through this 200+ lot dealing with each of the different challenges they present. This one is Bertram’s take on a classic Apple shape. I put the stem and bowl back together and buffed the pipe with Blue Diamond on the buffing wheel. I polished the briar and the minute scratches still in the vulcanite of the stem until there was a rich shine. This is a Grade 20 pipe with some small fills around the shank and rim top. It has a tapered stem on a thick shank. The finish really has some interesting grain on a proportionally well carved pipe. Once I buffed the pipe the briar came alive and the mixture of grain popped with polishing. The black vulcanite stem had a rich glow. The finished pipe is well shaped thick shank Apple. This Bertram is a handful and sits right in the mouth. Have a look at it with the photos below. The dimensions are Length: 5 1/2 inches, Height: 2 inches, Outside diameter of the bowl: 1 1/2 inches, Chamber diameter: 3/4 of an inch. Maybe this shape speaks to you and you want to add it to your collection. Rest easy, this one will soon be on the rebornpipes store. If you are interested let me know. Thanks for walking through the restoration with me as it was a pleasure to work on.