Tag Archives: Stem repairs

A Decorated Veteran

Blog by Kenneth Lieblich

Next on the chopping block is this superb Ropp Six. It comes from a group of pipes I purchased from France. I love this pipe. I have a particular interest in French pipes and pipeworks, and I grabbed this one to restore for my collection. This is an old, old pipe with a few wounds (i.e. a veteran pipe with decorations) and needs just a little help to come back to life. This pipe was made by the venerable French pipe company, Ropp. Ropp has been around for a long time and their early pipes are really quite wonderful (the less said about their modern pipes, the better). The markings on the left-hand side of the shank read Ropp [over] Six. The right-hand side of the shank reads 886, presumably the shape number. Also, on the stem, there is the Ropp logo: Ropp, encircled in an oval.This pipe shape is a Rhodesian – a variation of the classic Bulldog. A Rhodesian will have a cylindrical shaped shank, not a diamond shank like the Bulldog. This is a really pretty pipe and feels very comfortable in the hand.

From Pipedia, here is a very brief history of the Ropp company:

Eugène-Léon Ropp (1830–1907) acquired a patent for the cherrywood pipe in 1869. In 1870, he established a workshop to manufacture such pipes in Bussang, in the Vosges mountains. Around 1893, his business moved into the former mill of Sicard (part of the community of Baume-les-Dames in Upper Burgundy. The pipes were a big success in export as well. Shortly before 1914, Ropp designated A. Frankau & Co. (BBB) to be the exclusive distributor in the UK and its colonies. Probably in 1917, a workshop in Saint-Claude in the rue du Plan du Moulin was acquired to start the fabrication of briar pipes. In 1923, another small building in Saint-Claude, serving as a workshop for polishing, was added. Cherrywood pipes were the mainstay of Ropp until the company finally closed down in September 1991. The company was taken over by Cuty-Fort Entreprises in 1994. On to the pipe: it was in decent shape, but it had a few issues. The stem had a bit of oxidation and calcification, but – mostly notably – it had substantial bite marks, top and bottom. The stummel also had a few issues. The outside of the bowl had some scratches and a couple of fills that needed to be addressed. These are the “decorations” I referred to in the title of this article. There was lava and debris on the rim, and a few burn marks too. The inside was pretty dirty too – it would need a thorough cleaning. The stem was first on my list. This stem has a stinger in it – and it was being quite stubborn about coming out of the tenon! I opted to warm the stem and stinger with my heat gun and this provided just enough softening of the internal goo to allow me to pull it out. The stinger then went for a soak in some lemon-infused isopropyl alcohol. I let it set for several hours and then cleaned it off and it looked much improved. I then finished it with some metal polish and moved on. I wiped down the outside of the stem with Murphy’s Oil Soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame in order to lift the bite marks and dents. This was not successful at all in raising the damage. More work would need to be done. Then, I cleaned out the insides with pipe cleaners and isopropyl alcohol. Even the bore was clogged with debris! It took an awful lot of work to get this clean! Once this process was done, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. The following day, I cleaned all of the de-oxidizing mess off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be fairly straightforward to remove. I scrubbed with SoftScrub on some cotton pads to remove the leftover oxidation. After this, I used some nail polish to restore the Ropp logo on the stem. I painted the area carefully and let it fully set before proceeding. I built up the dents on the stem with cyanoacrylate adhesive and let them fully cure. On this occasion, I actually built up several layers of the glue over a few days. I must admit, it was an annoying and frustrating process because, at this stage, it never looked quite right. I then sanded the adhesive down – first with a small file – then with 220-, 400-, and 600-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. On to the stummel, and the usual cleaning procedures were in order for this pipe. This stummel was a bit of a mess inside, so I first decided to ream out the bowl. I used both the PipNet Reamer and the KleenReem to remove the built-up cake and followed that with 220-grit sandpaper to eliminate as much as I could. I took the bowl down to bare briar, as I wanted to ensure there were no hidden flaws in the walls of the bowl. There were some very thin craze lines inside the bowl, but they were small enough that I elected to leave them as they were. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and isopropyl alcohol. There was considerable filth inside this stummel and it took a lot of cotton to get it clean. I followed that up by cleaning the insides with some dish soap and tube brushes.

I used a small butter knife to gently chip away at the lava on the rim. I then used more Murphy’s with a scrub brush to remove any remainder. This actually worked quite well. I then moved on to cleaning the outside of the stummel with Murphy’s Oil Soap and some cotton pads. That removed any latent dirt that blighted the wood.

In order to remove the remaining burns and nicks on the rim, I “topped” the pipe – that is to say, I gently and evenly sanded down the rim on a piece of 220-grit sandpaper. This effectively removed the damage, without altering the look of the pipe.Having completed that, I was able to address the small nicks on the stummel. I dug out my iron and a damp cloth to try and raise the nicks. The hot and moist steam can often cause the wood to swell slightly and return to shape. There was some movement – not a lot, but it was better than doing nothing. The repair was not perfect, but the remaining scratches would be improved by sanding.I lined the fills with cyanoacrylate adhesive and briar dust. After letting them cure, I sanded the fill repairs down with 200-, 400-, and 600-grit sandpaper. I then used all nine Micromesh pads (1,500 through 12,000 grit) on the stummel to finish it off. After that, a light application of Before & After Restoration Balm brought out the best in the stummel’s grain. There is some beautiful wood after all. It is a very handsome, decorated veteran. In order to accentuate the external beauty of this pipe, I opted for aniline dye. I applied some of Fiebing’s Medium Brown Leather Dye. As usual, I applied flame from a BIC lighter in order to set the colour. I then added a second coat – just to make sure. What a difference that made! It looked so much better with a fresh coat of stain. I applied some more Before & After Restoration Balm and then it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. The lovely shine made the wood very attractive. This is a very handsome pipe and will provide many years of smoking pleasure. This is a wonderfully crafted pipe and has a very elegant feel to it. It took some work, but I am proud of it and the final product suits me to a T. It retains some wounds from battle, but, as Steve would say, they are part of this pipe’s story. This is one pipe that I am keeping for myself and adding to my collection. I am sure that I will be enjoying this one for many years to come. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Republic Era Peterson’s System Standard Bent 307 Billiard

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Blog by Steve Laug

The next pipe I have chosen is another smooth finished Peterson’s System – this time a System Standard shape 307. It was the fourth of four pipes that came to me from a friend for work. This one also had very loose stem that did not seem to hold on in the shank that he wanted me to have a look at as well as cleaning and freshening it up. The stem had also straightened out a bit over time and needed to be rebent. The finish was smooth with some nice grain around the sides and shank. There was one noticeable fill on the left side near the rim top. The pipe was stamped on the left side of the shank and read Peterson’s [arched over] System [over] Standard. On the right side it was stamped Made in the Republic of Ireland in three lines over the shape number 307. It was in good condition when I brought it to the table. There was a heavy cake in the bowl and some light lava and darkening on the rim top. The nickel ferrule was in good shape but had some scratches that would need to be polished. It is stamped as well and reads K & P [over] Peterson on the left. The vulcanite stem was unstamped and in good condition. There was some oxidation, calcification and light chatter near the button that would polish out. It also was in need of being bent again. I took photos of the pipe before I started my work. I took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked and the rim top and edges have a thick lava overflow. The stem looks good but it has tooth marks on the top and underside near the button. I took photos of the stamping on the left shank side. It reads as noted above. I also tried to capture the stamping on the ferrule and it is clear and readable. I removed the stem and took a photo of the pipe to have a look at the parts and overall look.I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson).

I turned to work on the pipe itself. I started my clean up by reaming the bowl with a PipNet reamer and cut back the cake back to the bare briar. I cleaned up the walls with a Savinelli Fitsall Pipe Knife. I finished the cleaning of the bowl with a piece of dowel wrapped in 220 grit sandpaper. I smoothed out the bowl walls and checked for cracks and flaws. All looked very good. I scrubbed the interior of the bowl, shank and stem with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. It was full of tars and oils that with a bit of work came clean. I cleaned up the rim top and the beveled inner edge with a piece of 220 grit sandpaper. I removed the burn damage and darkening on both and it looked better. I stained the pink putty fill with a Brown and Black Sharpie Pen. It blended in much better than the pink had before.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down with a damp cloth after each pad. I used it to clean off the rim top at the same time. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I polished the nickel ferrule with a jewelers cloth give it a shine and to remove the oxidation. I set the bowl aside and turned my attention to the stem. I decided to bend it to the correct angle so I heated it with a heat gun to soften it and then bent it so that it sit correctly in the shank. It looked much better. I sanded out the tooth marks on the button and ahead of the button with 220 grit sandpaper and adjusted the fit of the tenon end to the taper of the shank. I started the polishing with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil and let it dry before buffing. I am excited to finish this Peterson’s System Standard 302 Bent Apple. I put the pipe back together and buffed it lightly with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to deepen the shine. I hand buffed the pipe with a microfiber cloth to further raise the shine. It is fun to see what the polished bowl looks like with deep sandblast all around it. Added to that the polished black acrylic stem was beautiful. This System Standard 302 Bent Apple is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 63 grams/2.26 oz. It is a beautiful pipe and the fourth of the four I am working on for my friend. Now that they are all finished they will be sent back to him. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Replacing a tenon and restoring a House of Robertson Rusticated Dublin

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Blog by Steve Laug

The next pipe on the table is a House of Robertson Rusticated Dublin with a tapered, vulcanite Bite Through stem. The rustication on the briar is very tactile and deep. There are grooves around the bowl and shank and those have been deeply rusticated. The pipe is stamped on the left side of the diamond shank and reads House of [over] Robertson. It really is a beautiful pipe and the rustic finish works very well with the diamond twin bore saddle stem. The fellow who sent it to me is a previous customer and in his box were two pipes with a snapped tenon – the Radice (which I have repaired already) and this House of Robertson. This one was quite dirty with a thick cake in the bowl and overflowing onto the rim top. There was some burn damage on the inner edge of the rim around the bowl and the pipe was dull and dusty. The tenon had snapped off cleanly at the shank end with no damage to the briar. The stem had tooth marks on both the top and underside ahead of the button and was also dirty. I took some photos of the pipe before I started my work on it. I took a close up photo of the rim top to show the condition of the bowl and inner edge. You can see the damage on the inner edge of the rim. It will become more evident once the bowl has been reamed and cleaned. The photos of the stem show the tooth marks and chatter on both sides near the button.I took photos of the stamping on the left side of the diamond shank to capture how the classic House of Robertson signature looked.House of Robertson pipes were made by Thayne Robertson in Boise, Idaho. He did some beautiful work and all had the etched stamp on them. I have worked on many of these pipes over the years and done the research on the brand previously. Here is a link to one of the pipes where I have included background information (https://rebornpipes.wordpress.com/wp-admin/post.php?post=60954&action=edit&classic-editor).

“House of Robertson” was in business for many years, but alas, closed their doors in 1999. They were located in Boise, Idaho. They are noted for making rather large and interesting pipes. Thayne Robertson was a Master Mason, AF & AM, and started the shop about 1947 and his son Jon started working there in 1970 when he finished college, along with Thayne’s daughter. Thayne and his son started making the big pipes at that time, and made them together until 1987 when Thayne passed away. Jon kept the store and his sister moved on to other things. The House of Robertson appears to have closed around 1999. https://pipedia.org/wiki/Robertson

I began my work on this pipe by pulling the broken tenon from the shank. I generally use a dry wall screw and twist it into the airway of the broken tenon and wiggle it free. This one was stuck. I put it in the freezer while I had lunch and afterward it came out quite easily. I went through my replacement tenons and found one that would work on this stem. I sanded the broken end of the tenon remaining on the stem with a sanding drum on my Dremel. I also sanded the diameter of the new tenon at the same time to get a good fit in the shank. I took photos of the tenon in the shank at this point to show the fit. I drilled out the airway on the stem with successively larger drill bits to accommodate the tenon. The last bit was ¼ inch which is perfect for the tenon. I slipped the stem over the tenon and took photos of the pipe at this point. It looks very good. With that done I turned my attention to the bowl. I reamed it with a PipNet reamer and took the cake back to briar. I cleaned up the remnants with a Savinelli Fitsall pipe knife. I sanded the bowl walls with a piece of dowel wrapped with 220 grit sandpaper. I cleaned up the rim top with a brass bristle wire brush to remove the lava in the sandblast and a bit of the burn damage on the inner edge of the bowl.I cleaned out the internals on the stem and shank with pipe cleaners, cotton swabs and alcohol until they were clean.I rubbed down the bowl with Before & After Restoration Balm to clean, enliven and protect the briar. I worked it into the blast with a horsehair shoe brush. I let it sit and do its magic for 10 minutes and then buffed it off with a soft cloth.I set the bowl aside and turned my attention to the vulcanite stem. I glued the new tenon in the shank with black super glue. While it cured, I “painted” the surface of the vulcanite stem with the flame of a lighter to lift the tooth chatter and marks. Many of them lifted significantly with the heat. Those that remained I filled in with black super glue and set the stem aside to cure. Once it had cured I flattened out the repairs with a small flat file. I sanded them with 220 grit sandpaper to further flatten them out and blend them into the surrounding area. I started polishing the stem with 400 grit wet dry sandpaper. I polished the vulcanite bite through stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil. I finished the polishing with Before & After Stem Polishes – both Fine and Extra Fine. I wiped the stem down with a cloth impregnated with Obsidian Oil to protect and give the deep shine to the stem. I was happy to be finished with this beautiful House of Robertson Rusticated Diamond Shank Dublin. The vulcanite stem fit well and looked good with the rich finish of the rusticated bowl and shank. I lightly buffed the pipe with Blue Diamond on the buffing wheel and gave the bowl and shank multiple coats of Conservator’s Wax. I buffed it with a clean buffing wheel to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The House of Robertson’s Dublin is a great looking pipe that has an amazing looking rustication. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outer Diameter of the bowl: 1 ½ inches, Diameter of the chamber: ¾ of and inch. The weight of the pipe is 42 grams/1.48 ounces. I will be packing it up to send back to my friend in Idaho along with the first pipe – the Radice Silk Cut Billiard. Thanks for reading the blog.

Replacing a tenon and restoring a Radice Silk Cut Billiard

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Blog by Steve Laug

The next pipe on the table is a Radice Sandblast Billiard with a faux Bamboo shank. The briar has been carved to look like a piece of Bamboo but is actually briar. The pipe is stamped on the heel and reads Radice [over] Silk Cut and on the underside of the shank end it reads Hand [over] Made in Italy. It really is a beautiful pipe and the combination of “Bamboo” and the sandblast works really well the tapered acrylic stem. The fellow who sent it to me is a previous customer and in his box were two pipes with a snapped tenon – the Radice and a House of Robertson. This one was quite dirty with a thick cake in the bowl and overflowing onto the rim top. There was some burn damage on the inner edge of the rim at the back of the bowl and the pipe was dull and dusty. The tenon had snapped off cleanly at the shank end with no damage to the briar. The stem had tooth marks on both the top and underside ahead of the button and was also dirty. I took some photos of the pipe before I started my work on it. I took a close up photo of the rim top to show the condition of the bowl and inner edge. You can see the damage on the back inner edge of the rim. It will become more evident once the bowl has been reamed and cleaned. The photos of the stem show the tooth marks and chatter on both sides near the button.I took photos of the stamping on the heel of the bowl and the shank end to capture how it looked.I began my work on this pipe by pulling the broken tenon from the shank. I generally use a dry wall screw and twist it into the airway of the broken tenon and wiggle it free. This one came out quite easily. I went through my replacement tenons and found one that would work on this stem.I sanded the broken end of the tenon remaining on the stem with a sanding drum on my Dremel. I also sanded the diameter of the new tenon at the same time to get a good fit in the shank. I took photos of the tenon in the shank at this point to show the fit. I drilled out the airway on the stem with successively larger drill bits to accommodate the threaded end of the tenon. The last bit was ¼ inch which is perfect for the tenon. I slipped the stem over the tenon and took photos of the pipe at this point. It looks very good. With that done I turned my attention to the bowl. I reamed it with a PipNet reamer and took the cake back to briar. I cleaned up the remnants with a Savinelli Fitsall pipe knife. I sanded the bowl walls with a piece of dowel wrapped with 220 grit sandpaper. I cleaned up the rim top with a brass bristle wire brush to remove the lava in the sandblast and a bit of the burn damage on the back inner edge of the bowl.I cleaned out the internals on the stem and shank with pipe cleaners, cotton swabs and alcohol until they were clean.I rubbed down the bowl with Before & After Restoration Balm to clean, enliven and protect the briar. I worked it into the blast with a horsehair shoe brush. I let it sit and do its magic for 10 minutes and then buffed it off with a soft cloth. I set the bowl aside and turned my attention to the acrylic stem. I glued the tenon in the stem with Black Super Glue. While it cured I worked on the tooth marks in the stem.I cleaned up the tooth marks with alcohol and a cotton swab. I filled them in with black super glue and set it aside to cure.Once it had cured I flattened out the repairs with a small flat file. I sanded them with 220 grit sandpaper to further flatten them out and blend them into the surrounding area. I started polishing the stem with 400 grit wet dry sandpaper. I polished the acrylic stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a damp cloth. I finished the polishing with Before & After Stem Polishes – both Fine and Extra Fine. I wiped the stem down with a cloth impregnated with Obsidian Oil to protect and give the deep shine to the stem. I was happy to be finished with this beautiful Radice Silk Cut Billiard. The stem fit well and looked good with the rich finish of the sandblast bowl and faux bamboo shank. I buffed the pipe with Blue Diamond on the buffing wheel and gave the bowl and shank multiple coats of Conservator’s Wax. I buffed it with a clean buffing wheel to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The Radice is a great looking pipe that ticks all of my boxes. The dimensions of the pipe are Length: 5 inches, Height: 2 inches, Outer Diameter of the bowl: 1 ½ inches, Diameter of the chamber: 7/8 of and inch. The weight of the pipe is 48 grams/1.69 ounces. I will be packing it up to send back to my friend in Idaho once I finish the second pipe he sent. Thanks for reading the blog.

The English Calabash That Wanted to Be a Charatan

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Blog by Robert M. Boughton

https://www.facebook.com/roadrunnerpipes

Not even once in a blue moon does a pipe with an uncommon feature – but having no nomenclature other than the county where it was made – find its way into my hands. The two most recent examples show MADE IN over LONDON ENGLAND on the right shank and did not meet their makers’ exacting standards. The previous was a Ben Wade celebrating the poker shape with capacious panache, but other than replacing the stem with a smaller, lighter, inappropriate one, there was no way to counter the off-center of gravity and force the poker sitter to sit. This time it’s a Charatan that looks more akin to a beanpot to me but was called a calabash by the maker. Had not Steve seen my “beanpot” for what it is, I might have concluded that both pipes began their lives as Ben Wades. Although Charatan pipes do not include MADE IN, I concluded that the two words were added when the pipe was rejected, maybe to differentiate the rejected from the approved. Here are two models of Charatan’s Make calabashes from Worthpoint.Based on the seller’s detailed description of the smooth finish calabash, at the first link below, I believe Charatan made these pipes while Dunhill owned the brand (1978-1988). The grain of my pipe is not very good and required a few fills, but I don’t see why it could not have been modified to a sandblasted or relief finish as shown above. Here is mine as I received it. Sanding with 220- and 320-grit paper cleaned it up pretty well. Using 400-, 600- and 1000-grit paper, I was able to give it a first glow. After retorting the pipe, I turned my attention to the stem, which, other than being dirty, looked much better than most. I’ve started giving stems a bath in generic viscous stain remover. So far, I haven’t tried it on a specimen with oxidation, and I doubt it will do more than remove the grime that often goes with estate pipe stems. But I will report back on that.An hour later, I took the stem out of the goop, rinsed it and ran a pipe cleaner through. Micro meshing it made two small teeth marks stand out.What I should have done was flick my Bic on the annoying little marks, but that didn’t come to me until after I reached the point of no return with another method that’s great on real divots. Anyway, mixing Super Glue and vulcanite shavings from an old stem that’s perfect for the task was good practice.This method for removing bite marks makes a mess. Cleaning it up took a couple of days of sanding and buffing before the final shots after one more progression of 60-1000-grit sandpaper and all nine micro mesh pads – but the practice and results were worth it.Time to stain.At this point, I would have had only the final wheel buff left. In fact, that’s what I did. But the pic I took of the nomenclature revealed a hairline crack just below LONDON, ENGLAND.To mitigate the potential for the crack to spread, I used a touch of Super Glue and let it sit overnight. At least the foul spot was not all the way through the shank. A 120/180 sanding pad followed by a full micro meshing took off the excess dried glue. I re-stained the effected area with Moccasin Brown and buffed the char off with 8000-12000 micro mesh. I decided to make the rim lighter with 8000-12000 micro mesh, also.Quick wheel buffing of the stem and stummel with Red Tripoli and carnauba on the buffer wheel completed the Charatan’s Make Calabash reject. The best part of this restoration is how close I came with my sweet reject to the stain of a third Charatan’s Make Perfection Calabash I found online.And I didn’t even know it until I copied and pasted the pic from Pipehub.com. I look forward to finding a loving home for my poor disadvantaged friend here.

SOURCES
https://www.worthpoint.com/worthopedia/charatans-make-london-england-special-495600609
https://www.worthpoint.com/worthopedia/lane-era-charatans-make-relief-grain-412563595
http://www.pipephil.eu/logos/en/logo-charatan.html
http://www.pipephil.eu/logos/en/logo-benwade.html

New Life for a Nat Sherman 14K Gold Banded Canadian

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Blog by Steve Laug

The next pipe on the work table is another one that came to me from either a trade I made (pipes for labour) or a find on one of my pipe hunts. I honestly don’t remember where it came from. It has been around for a while waiting to be worked on. It is an older long shank Canadian with a gold coloured band on the shank. It is quite dirty but has some great grain on the bowl and the shank. The stamping on this Canadian is faint but and readable. It is stamped on the topside mid-shank and reads Nat Sherman. There is no shape number on the shank that I can see. The gold band is stamped 1/20, 14K, Diamond T, G.F. The pipe had a lot of grime ground into the smooth finish on the bowl. The bowl had been heavily caked but had been reamed somewhere in its journey. The rim top and inner edges had darkening, burn damage and some nicks in the surface all the way around though heavier on the back side. The vulcanite stem was dirty and had light tooth chatter and marks on the top and underside ahead of the button. There were no identifying logos or markings on the taper stem. The pipe had promise but it was very dirty. I took photos of the pipe before I started my cleanup work. I took photos of the rim top and bowl to give a clear picture of the bowl and the damage on the rim top and edges. The 14K Gold Band is tarnished and scratched. I also took photos of the top and underside of the stem to show the light chatter and tooth marks. I took photos of the stamping on the top side of the shank. It reads as noted above and is faint but readable. The gold band is stamped on the top as noted above.I removed the stem from the shank and took a photo of the pipe. I also took a photo of the shank end to show that there was no crack under the band. It appears that it was solely for adornment. I wanted to see if I could narrow down a time frame for this Nat Sherman pipe so I turned first to Pipephil’s site to get a good overview and see if there were photos of a similar looking stamping on a pipe there. There was no information on the brand on the site.

From there I turned to Pipedia to read more information about the time periods and the stamping on this particular pipe (https://pipedia.org/wiki/American_Pipe_Brands_%26_Makers_N_-_Q). There was only a note on the search page. It read as follows: Brand made for well known New York City Tobacconist of the same name.

I turned to Wikipedia to see what I could learn about the brand as it was one of the few articles on the history (https://en.wikipedia.org/wiki/Nat_Sherman).

Nat Sherman is the brand name for a line of handmade cigars and “luxury cigarettes”. The company, which began as a retail tobacconist, continued to operate a flagship retail shop, known as the “Nat Sherman Townhouse”, located on 42nd Street, off Fifth Avenue, in New York City from 1930 to 2020, when it closed its doors. Corporate offices are now located at the foot of the George Washington Bridge in Fort Lee, New Jersey…

…During the 1960s, the Sherman shop expanded its wares to include pipes. Over 1,000 pipes were offered for sale in a 40-foot (12 m) long case hung along the wall of the store.[1] The company also began to sell pipe tobacco under the “Nat Sherman” brand name.[1] At the time of its expansion, the company’s pipe department was perhaps the largest in New York City and the United States. Quoted from an interview with Joel Sherman noted below. (Sherman, Joel. “An Interview with Joel Sherman of Nat Sherman”, PipesMagazine.com, November 25, 2009. Retrieved February 12, 2011)

Now it was time to work on the pipe. I cleaned up the reaming of the bowl with a Savinelli Fitsall Pipe Knife. It did not take too much work to clean it up internally. I then turned my attention to the rim top and edges. I lightly topped the bowl on a topping board and 220 grit sandpaper to remove the damage on the top of the rim. I also worked over the inside edge of the bowl with a folded piece of sandpaper to give it a gentle bevel. I polished the 14K Gold shank band with a jeweler’s cloth to remove the tarnish and oxidation. It also works to slow down the tarnish process. I took some photos of the band after the polishing. I cleaned out the mortise and airway in the shank with pipe cleaners, cotton swabs and alcohol. It took quite a few of them to clean out the chamber. I cleaned the stem with pipe cleaners, cotton swabs and alcohol as well. Once finished the pipe smelled far better. I scrubbed the exterior of the bowl and rim top with a tooth brush and undiluted Murphy’s Oil Soap to remove the debris from the finish. I rinsed the bowl with warm water to remove the grime and soap and dried it off with a soft towel. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping it down with a damp cloth after each pad. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I really like what I was seeing! I set the bowl aside and turned my attention to the stem. I noted that there was a metal tube in the tenon that added strength. I started working on it by dealing with the tooth marks on the stem and button. I “painted” the stem with the flame of a lighter and lifted the bite marks on the surface of the stem (forgot to take photos). I filled in the deep marks on both sides of the stem with black super glue and set it aside to cure. I used a small flat file to flatten out the repairs and to recut the edge of the button. I sanded the repairs further with 220 grit sandpaper and started the polishing with 400 grit wet dry sandpaper. There was some residual oxidation at the shank end of the stem and some deep spots just ahead of the button. I scrubbed it with SoftScrub All Purpose cleanser to scrub off the oxidation on the stem. I was able to remove the remnant of oxidation.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with an Obsidian Oil impregnated cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it a final coat of Obsidian Oil. This beautiful Nat Sherman 14K Gold Banded Canadian with a vulcanite taper stem is a great looking pipe now that it has been restored. The rich brown stain on the bowl allows the grain to really show. It came alive with the polishing and waxing. The 14K Gold band is a great transition between the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Nat Sherman Canadian is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 43 grams/1.52 oz. This one will go in the US Pipe makers section of the rebornpipes store. If you are interested in adding it to your collection let me know. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Breathing New Life into Sasieni London Made Patent No. 150221/20 Canadian

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Blog by Steve Laug

The next pipe on the work table came to me from either a trade I made (pipes for labour) or a find on one of my pipe hunts. I honestly don’t remember where it came from. It has been around for a while waiting to be worked on. It is an older long shank Canadian with a Sterling Silver band on the shank. It is quite dirty but has some great grain on the shank and stem. The stamping on this Canadian is faint but and readable. It is stamped on the topside of the shank next to the bowl and reads Made in England in an oval. That is followed by Sasieni [over] London Made [over] Pat. No. 150221/20. There is no shape number on the shank that I can see. The pipe had a lot of grime ground into the smooth finish on the bowl. The bowl had been heavily caked but had been reamed somewhere in its journey. The rim top and inner edge had darkening and some burn damage all the way around though heavier on the right and back side. The vulcanite stem was dirty and had light tooth chatter and marks on the top and underside ahead of the button. There were four pale blue dots on the top side of the taper stem that is common on a Sasieni. The pipe had promise but it was very dirty. I took photos of the pipe before I started my cleanup work. I took photos of the rim top and bowl to give a clear picture of the bowl and the damage on the rim top and edges. The Sterling Silver band is tarnished and black. I also took photos of the top and underside of the stem to show the light chatter and tooth marks. I took photos of the stamping on the top side of the shank. It reads as noted above and is faint but readable. The silver band is stamped Sterling Silver on the top and there are four light blue dots on the top of the taper stem. I wanted to see if I could narrow down a time frame for this Sasieni London Made Patent pipe so I turned first to Pipephil’s site to get a good overview and see if there were photos of a similar looking stamping on a pipe there (http://www.pipephil.eu/logos/en/logo-sasieni.html). I quote the summary of the history of the brand from the top of the page:

One may distinguish three major periods in the Sasieni brand history:

The so called pre-transition period during which the family totally owned the business.
The transition period from 1979 to 1986. The corporate has been bought by Ian Chase and a group of South African investors.
The post-transition period from 1986 up to the present. At first the corporate has been bought by James B. Russell and after him by Cadogan Investments Ltd (A. Oppenheimer & Co. Ltd).

With that information I scrolled through the photos of shapes and stamping on the pipes shown. The one that bore the same stamping as the Canadian I am working on was a billiard shown below. I did a screen capture to show the stamping look and design. The shape number on the Canadian is obviously buffed off on the pipe I have. From that information I knew that the pipe I had was a Pre-Transition Period pipe made between 1919-1924. This is demonstrated by the style of the Sasieni Stamp (with a flourish) and the rest of the stamping including the Pat. No.

From there I turned to Pipedia to read more information about the time periods and the stamping on this particular pipe (https://pipedia.org/wiki/Sasieni). I quote a pertinent section below.

To begin with, there are three main elements to dating the Sasieni pipe, the patent number, the style of the name “Sasieni” as it appears on the shank, and the Dots themselves. Naturally, there are exceptions to these rules (this hobby would be boring without them), but for the most part these guidelines apply better than 95% of the time. All Sasieni One, Four, and Eight Dot pipes made before W.W.II and destined for the U. S. market carried a patent number on the shank which usually started with the numbers “15″, with 150221/20 and 1513428 being representative of the group. Also, the name “Sasieni” was stamped on the shank in a very florid manner, with the tail of the last “i” sweeping underneath the name forming a shape which has been compared to a fish by more than one collector. This script was discontinued by Alfred almost immediately after he took over the company, so this alone tells you your pipe is pre W.W.II. Underneath in block lettering are the words “London Made”, with the patent number making the third line.

The dots will help you narrow this down further. As we mentioned, the short lived U. S. market One Dot was introduced around 1920, and was replaced by the early to mid 1920’s by the Four Dot. The 1920’s Four Dot is distinguishable by the florid Sasieni script, a patent number, and four blue dots, which are quite small compared to the pipes of post war years. Furthermore, by 1935 Sasieni began stamping pipes, based on the shape, with their own names, which were usually, but not always, English towns. For example, apples were stamped “Hurlingham”, bulldogs were “Grosvenor” or “Danzey”, and panels were “Lincoln”. One rare and interesting variation of this was the large bent, dubbed “Viscount Lascelles”. Even in this soft Sasieni market, these pipes regularly sell for $150 in their rare appearances in mailers.

Once Alfred took over the company in 1946, these elements changed in fairly rapid succession. The first thing to be changed was the nomenclature itself. In place of the elaborate “Sasieni” stamp of pre war pipes, a simpler, though still script style, “Sasieni” was used. This can be seen on patent pipes which have the small, old style dots.

This further gave me a time period and date for this pipe. It was definitely pre-WWII and probably made between 1919-1924. So it was an older pipe that was in decent condition for a pipe that age.

Now it was time to work on the pipe. I cleaned up the reaming of the bowl with a Savinelli Fitsall Pipe Knife. It did not take too much work to clean it up internally. On a pipe of this age once again I exercised restraint in how far I went to clean up the top. I do not want to change look or feel of a pipe that is at least 100 years old. I then turned my attention to the rim top and edges. I lightly topped the bowl on a topping board and 220 grit sandpaper to remove the damage on the top of the rim. I also worked over the inside edge of the bowl with a folded piece of sandpaper to give it a gentle bevel. I polished the Sterling Silver shank band with a jeweler’s cloth to remove the tarnish and oxidation. It also works to slow down the tarnish process. I took some photos of the band and bowl after the polishing. I scrubbed the exterior of the bowl and rim top with a tooth brush and undiluted Murphy’s Oil Soap to remove the debris from the finish. I rinsed the bowl with warm water to remove the grime and soap and dried it off with a soft towel. I cleaned out the mortise and airway in the shank with pipe cleaners, cotton swabs and alcohol. It took quite a few of them to clean out the chamber. I cleaned the stem with pipe cleaners, cotton swabs and alcohol as well. Once finished the pipe smelled far better. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping it down with a damp cloth after each pad. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I really like what I was seeing! I set the bowl aside to let the wall repairs cure overnight. I turned my attention to the stem. I “painted” the stem surface with the flame of a lighter to lift the tooth marks. It worked quite well but there were some left behind. I filled in the remaining marks with clear CA glue and set it aside to cure. I used a small flat file to flatten out the repairs and to recut the edge of the button. I sanded the repairs further with 220 grit sandpaper and started the polishing with 400 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with an Obsidian Oil impregnated cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it a final coat of Obsidian Oil. This beautiful Sasieni London Made Pat. No. 150221-20 Canadian with a vulcanite taper stem is a great looking pipe now that it has been restored. The rich brown stain on the bowl allows the grain to really show. It came alive with the polishing and waxing. The silver band is a great transition between the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Sasieni London Made Canadian is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 32 grams/1.13 oz. I am still figuring out what to do with this one. It may stay here but if I decide to let it go watch for it on the store. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

The Poker Barrel

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by Kenneth Lieblich

Next on the chopping block is this charming Chacom Champion. It comes from the estate of a man from Winnipeg, whose relatives live here in Vancouver. I purchased several of the late gentleman’s pipes, along with this one. I have a particular interest in French pipes and pipeworks, so this was the first pipe I grabbed from the lot for restoration. It is an attractive pipe and needed just a little help to come back to life.This pipe was made by the French giant, Chacom. They are known for making very nice pipes, many of which were designed by such names as Pierre Morel, Claude Robin, and Erwin van Handenhoven. The markings on the left-hand side of the shank read Chacom [over] Champion. On the underside of the shank, the marking reads 157, which is the shape number. Also, on the stem, there is the Chacom logo: CC, encircled in a silver-coloured oval.This is a poker-shaped pipe (a flat bottom) – and a really pretty one too. I always felt that it looked a bit like an old oak barrel, hence the title of this article: The Poker Barrel. It feels very comfortable in the hand. It was obvious from the start that this was a great pipe that just needed some attention and TLC.

Chacom is a company that dates back, in its earliest form, to 1825. The name is a portmanteau of Chapuis Comoy. For a large part of the twentieth century, Chapuis Comoy was the largest pipe company in the world. For more on their history, please have a look at their website: https://www.pipechacom.com/en/history.htm. In fact, the shape number I mentioned above, 157, is a Comoy shape number and is designated as a straight-stemmed, flat-bottomed, billiard. But I am still going to call it a Poker Barrel anyway.

On to the pipe: it was in decent shape, but it had a few issues. The stem was mostly fine. There was a bit of oxidation, some tooth chatter and scratches, and that was about it. Meanwhile, the stummel had a few more issues. The outside of the bowl had some scratches and a couple of fills that needed to be redone. There was plenty of lava and debris on the rim and I suspected there would also be some burn marks. The inside was pretty dirty too – just how dirty it was became an event in itself.The stem was first on my list. I wiped down the outside of the stem with Murphy’s Oil Soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame in order to lift the bite marks and dents. This was not particularly successful in raising the damage. During this process, I noticed that the inside of the tenon on the stem was threaded. There was clearly a stinger here once upon a time. Thankfully, it is long gone.Then, I cleaned out the insides with pipe cleaners and isopropyl alcohol. Look at that! Lots of work to get this clean! Once this process was done, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. The following day, I cleaned all of the de-oxidizing mess off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be fairly straightforward to remove. I scrubbed with SoftScrub on some cotton pads to remove the leftover oxidation. I built up the dents on the stem with cyanoacrylate adhesive and let them fully cure. I then sanded the adhesive down with 220-, 400-, and 600-grit sandpapers to meld seamlessly into the stem. I did the same to the remaining tooth marks. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. On to the stummel, and the usual cleaning procedures were in order for this pipe. This stummel was a bit of a mess inside, so I first decided to ream out the bowl. I used both the PipNet Reamer and the KleenReem to remove the built-up cake and followed that with 220-grit sandpaper to eliminate as much as I could. I took the bowl down to bare briar, as I wanted to ensure there were no hidden flaws in the walls of the bowl. Fortunately, there were none. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and isopropyl alcohol. There was considerable filth inside this stummel and it took a lot of cotton to get it “clean”. I put the word clean in quotation marks for reasons that will be evident shortly. I used a small butter knife to gently chip away at the lava on the rim. I then used more Murphy’s with a scrub brush to remove any remainder. This actually worked quite well. I then moved on to cleaning the outside of the stummel with Murphy’s Oil Soap and some cotton pads. That removed any latent dirt that blighted the wood. A de-ghosting session also seemed in order, so I thrust cotton balls in the bowl and the shank, and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the oils, tars and smells to leech out into the cotton.In order to remove the remaining burns and nicks on the rim, I “topped” the pipe – that is to say, I gently and evenly sanded down the rim on a piece of 220-grit sandpaper. This effectively removed the damage, without altering the look of the pipe. Then, to further clean the inside of the pipe, I put the stem and stummel back together and used my pipe retort system. This system uses boiling isopropyl alcohol and a vacuum (a void, not the household appliance) to clean the interior of a pipe. As you can see by the brownish colour of the alcohol, the retort worked well. I managed to extract lots of otherwise inaccessible filth from inside the pipe. At this point, I had a hunch that I should run another Q-tip or two through the shank. What I discovered was shocking: it took a truck load of Q-tips and pipe cleaners to actually clean this frustrating pipe! Look at the pile I used! I then finished cleaning up the insides of the stummel with some dish soap and tube brushes. Extraordinary, but I did it and it is now clean.Having completed that, I was able to address the scratches and fills. I took out my steam iron and a damp cloth to try and raise the nicks. The hot and moist steam created can often cause the wood to swell slightly and return to shape. Fortunately, there was considerable movement – I was really pleased with the results. The repair was not perfect, but the remaining scratches would be improved by sanding.After that, a light application of Before & After Restoration Balm brought out the best in the stummel’s grain. There is some beautiful wood after all. It is a very handsome pipe. The same was true with the fills. I lined the two fills with cyanoacrylate adhesive and briar dust. After letting them cure, I sanded the fill repairs down with 200-, 400-, and 600-grit sandpaper. I then used all nine Micromesh pads (1,500 through 12,000 grit) on the stummel to finish it off. On to another problem: the colour. During the course of my vigorous cleaning, this pipe had lost some vibrancy of colour. So, in order to accentuate the external beauty of this pipe, I opted for aniline dye. I applied some of Fiebing’s Medium Brown Leather Dye. As usual, I applied flame from a BIC lighter in order to set the colour. What a difference that made! It looked so much better with a fresh coat of stain. I applied some more Before & After Restoration Balm and then it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. The lovely shine made the wood very attractive. This is a very handsome pipe and will provide many years of smoking pleasure.This Chacom Champion is back to its old glory and ready to be enjoyed again by the next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘French’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5 in. (130 mm); height 1⅝ in. (40 mm); bowl diameter 1¼ in. (30 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1 oz. (29 g). I hope you enjoyed reading the story of this pipe’s restoration as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Cleaning up a GBD Prehistoric 133 Medium Billiard

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Blog by Mike Belarde

Hello, I hope everyone is doing well. I finally had a nice low-key weekend and was able to work on another pipe. I have had this GBD Prehistoric Billiard for a while and have been looking for a chance to work on it. The pipe itself is a nice jaunty saddle stemmed Billiard with GBDs Prehistoric sandblast finish.

When I received the pipe, it was in a very dirty condition. The surface of the stummel was caked with grime. The rim of the bowl had a good amount of carbon overflow, and the chamber was heavily caked. The stem was in pretty fair condition. It had light oxidation and took chatter, but the button was buffed down from years of use. The stamping was still legible on this pipe, and read GBD in an oval with the Prehistoric stamp and a 133-shape number. Below is an advertisement found on Pipedia describing the Prehistoric line. Even in its grimy condition, the pipe had an attractive rugged look, and I hoped that it turned out to be a fun workhorse pipe that I could take with me on a fishing trip or some other outdoor adventure. A link to the Pipedia web page has been provided below. Now to work on the pipe. https://pipedia.org/wiki/GBD_Model_Information The first step in the process is to address the internals of both the briar and stem, and then clean up the grime on the stummel, and the carbon build up on the rim. I started by reaming the chamber and then lightly sanding it with a piece of 220 grit sandpaper. I took bristled pipe cleaners dipped in alcohol to clean the shank. As you can see from the pictures this pipe was loved and used often. Cleaning the internals of this pipe took a long time. Once I had that completed, I moved on to addressing the dirt and grime on the exterior of the stummel. I scrubbed the stummel with Murphy’s Oil Soap and an old toothbrush, rinsed it under warm water. I then scrubbed the rim with an old green scouring pad and some more Murphy’s Oil Soap. During this process a large amount of dirt lifted from the surface of the pipe and exposed some really great surface texture. The rim and the chamber cleaned up well and appeared to be in good condition. I took the rest of the charring or darkening on the rim and inner rim with a folded piece of 320 grit sandpaper. The stummel seemed to be fairly clean but I decided to de-ghost the piped further. I inserted two folded fluffy pipe cleaners through the shank and down into the chamber to act as a wick. I have found that using fluffy pipe cleaners is easier for me than trying to fish an elongated cotton ball down the shank. I then placed a cotton ball in the chamber and saturated it with isopropyl alcohol.While the stummel was de-ghosting. I placed the stem in a small Tupperware container to soak in Briarville’s Oxidation Remover solution. I left both the stummel and stem to soak overnight.

Both the alcohol and the Briarville solution further cleaned the pipe. I took the stem out of the solution and rinsed it and then ran some alcohol dipped pipe cleaners through it. I then scrubbed the stem with Soft Scrub and the scouring pad to clean it up further.

After this was done I filled the tooth chatter in with super glue. Once the clue was dry I sanded down the patch with a piece of folded 220 grit sandpaper.Once I had the patch sanded down flush to the surface of the stem, I turned to the micromesh pads. I took the stem through the progression of micromesh pads (1500-12000). I polished the stem with each pad and wiped the stem down with a cotton pad soaked in Obsidian Oil in between the use of each pad. In the last step, I polished the stem with Before and After’s Extra Fine Polish. Satisfied with the progress on the stem, I turned my attention to the stummel. I polished the briar with the progression of micromesh pads (1500-12000) wiping it i with a damp paper towel. Once this step was done, I mixed some dye up to touch up the stain. I’m not sure if the cleaning process removed some of the old stain, but I liked the highlights that had been exposed on the ridges of the sandblast. I decided to heighten this effect.

I mixed a one-to-3 ratio of Light Brown and Russet leather dye with alcohol to thin the dye down. I like to apply the stain with a small hobby brush. I find that the brush helps me to coat the stummel evenly. Once the stain was applied, I used a small tea candle to fire the briar and set the dye. I let the stummel sit for a couple of hours and then removed some of the excess stain with a cotton pad soaked in acetone. After removing some of the excess stain with acetone I began to polish the stummel with the micromesh pad series (1500-12000). I wiped the briar down with a damp paper towel between each pad. Once I was finished with the micro pads, I worked some Before and After Restoration Balm into the stummel. The pipe was really looking nice at this point! I let the balm sit for about 10 minutes and then buffed the stummel with a cotton cloth. In the last step of the process, I buffed both the stummel and stem with Red Tripoli and Blue Diamond. I then gave both several coats of Carnauba wax and buffed them with a cotton cloth.

I’m really happy how this pipe turned out, and am looking forward to loading it up and relaxing with it in the backyard. Thanks for taking the time to read this post!

A Beautiful Petite “FCC” Double Footed Cutty Restored To Its Former Glory

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Blog by Paresh Deshpande

The next pipe that I chose to work on was a petite slender two legged classic Cutty shaped pipe that is stamped as “FCC”, each letter in a square and all the squares are co-joined to form a rectangle. Apart from the FCC stamp, there is no other stamp on the briar. The shank end has a nickel ferrule (most probably) with a squat diamond bearing letters “A–B” over three cartouches with its engravings completely worn out. Now the reasoning for assuming the ferrule to be nickel plated is firstly that I could not find any silversmith with letter “A B” in a diamond on my usual go to sites as well as searching the net. Secondly, during the course of restoring the pipe, the ferrule came loose revealing a prominent crack to the shank end and this ferrule was a repair band that was put by the previous repairman. Here are the pictures of the stampings. It would be interesting to know the views and opinions on my musings. There was no information about this pipe that was available on the internet. The lack of COM stamp also contributed to the mystery of this pipe. Even “Who Made That Pipe” by Herb Wilczak and Tom Colwell finds no mention of this brand and as stated above the ferrule has faux stampings. The only pointer that this is an old timer comes from the oval stem slot which was seen on early pipes.

In the interest of pipe collector community, I request the readers to share any information that they may have about this brand.

Initial Visual Inspection
The double legged Cutty shaped pipe has beautiful mixed grains around the stummel which is covered in dust. The stummel has a couple of deep scratches and one fill towards the foot. The rim top is covered in lava overflow with some serious damage to the inner rim edge and as a result appears out of round. There is a thick layer of cake in the chamber. The slender vulcanite stem is heavily oxidized with a chunk of vulcanite missing from end of the step tenon. There are issues that need to be addressed, but it still is a beautiful pipe and once it is restored, the elegance and beauty of this pipe shall be worth appreciating. Here are a few pictures of the pipe before I begin working on it. Dimensions Of The Pipe
(a) Overall length of the pipe: 6 inches.

(b) Bowl height: 1.4 inches.

(d) Outer diameter of chamber: 1.1 inches.

Detailed Inspection…
The chamber has a thick layer of even cake and has a strong sweet smell to it. The rim top surface has darkened due to lava overflow which is not very thick. The inner edge is uneven, but closer inspection makes me believe it to be more so because of uneven cake at the rim edge. The inner edge appears to be charred in 11 o’clock and 6 o’clock direction (encircled in pastel blue). The outer edge has a very shallow ding which is encircled in yellow. The stummel has some interesting grain patterns hidden under the dust that has accumulated over the surface. There is a fill towards the foot of the stummel on the left side and is encircled in green. This fill seems like a crack but it is not. The stummel surface has a few scratches but the two on the right side of the stummel are prominently visible (encircled in yellow). The two legs of the bowl are perfectly flat and angled making the pipe a sitter. The long slender shank has a dark patch (encircled in red) at the bowl shank junction and is likely another fill or a crack. I shall be sure about this only once the surface is thoroughly cleaned. The shank has heavy accumulation of oils, tars and gunk. The sweet smell is pretty strong here too. The long and slender vulcanite stem slightly tapers towards the tenon end giving a very classy look to the pipe. The step tenon has a chunk of vulcanite missing from the end and would need to be rebuilt. The stem has deep seated oxidation that imparts to it a greenish brown hue. The bite zone has minor tooth chatter and the buttons are sans any damage. The oval shape of the slot end and the slot itself is old fashioned and is a pointer to this being an older pipe from the 20s- 30s. Both the tenon end and slot end shows heavy accumulation of gunk and has an awful stink to it. This stem is going to be a bear to clean.The Process…
Since there were other stems that were ready to be put into the stem deoxidizer solution, I decided to clean the internals of this stem first so that it could be put in the solution with other stems. I cleaned the stem airway with a thin shank brush and anti oil soap. The amount of gunk that was cleaned can be judged from the pictures below. It took considerable time and elbow grease to get the stem airway clean. I further cleaned the internals with regular and bristled pipe cleaners dipped in alcohol. Once I was done with the internal cleaning of the stem airway, I sanded the stem surface with a folded piece of 220 grit sandpaper to loosen and remove superficial oxidation from the stem surface. I wiped the stem clean with Murphy’s Oil Soap on a cotton swab. It has been our experience that such sanding yields the best end results after the deoxidizer solution has completed its assigned task.The stem was immersed in the Before and After Deoxidizer solution, a product that has been developed by Mark Hoover. This solution raises the oxidation to the stem surface and helps in easy removal and imparting a nice shine to the stem after polishing. The pipe is indicated with a yellow arrow indicator. The stem was allowed to soak into this solution overnight.The next morning, Abha took the stem out from the solution. She cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad and cleaned the airway with a thin shank brush. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little EVO to rehydrate the stem. She ran a couple of pipe cleaners through the stem airway to clean the airway of the deoxidizer solution and water.Staying with stem repairs, I warmed up the bite zone with the flame of a lighter to raise the minor tooth indentations to the surface. The heat helps the vulcanite to expand and regain its original shape. This method may not always completely raise the depressions to the surface, but most of the times, to a great extent. In this case the tooth indentations were raised completely to the surface. I followed up the heating of the stem surface with sanding the bite zone with a piece of 220 grit sandpaper to even out the surface.Next, I decided to address the broken end of the step tenon. I first inserted a pipe cleaner that had been smeared with petroleum jelly (Vaseline) through the tenon end into the stem air way. This helps prevent the CA superglue and charcoal mix from sticking to the pipe cleaner and prevents the mix from running down into the air way and clogging it. I generously applied a mix of CA superglue and activated charcoal over the tenon end to be rebuilt. I applied a thick layer of the mix as this provides sufficient patch material to work with during subsequent filing and shaping to match the repairs with the stem surface. Once I had applied the mix, I set it aside to cure overnight.By next afternoon, the tenon rebuild had cured perfectly and was fit to work on. I used a folded piece of 220 grit sand paper to sand the patch and achieve an even match with the rest of the tenon surface. I shaped the opening of the rebuilt tenon for smooth and even airway surface using a round needle file and topped the tenon face on a piece of 220 girt sand paper to achieve a perfect seating of the step tenon into the mortise.I further sanded the entire stem with 320 followed by 400, 600, 800 and 1000 grit sand paper. This helps to reduce the scratch marks left behind by the more abrasive 220 grit paper and also to remove complete oxidation from the stem surface. I rubbed a small quantity of EVO to rehydrate the stem and set it aside.With the stem set aside, I had a second look at the stummel and decided to start with reaming the chamber. Using size 1 head of the PipNet reamer, I took the cake down to the bare briar. I used my fabricated knife to remove the carbon layer from areas which could not be accessed by the reamer head. Next, with a folded piece of 220 grit sandpaper pinched between fingers, I sanded the wall surface to a smooth finish and ensured there are no traces of residual carbon anywhere in the chamber. I cleaned the chamber with a cotton swab wetted with alcohol. There are a couple of heat fissures that can be seen over the surface of the wall but they seem to be superficial. It could be just a thin layer of residual cake that has hardened rock solid or could be a heat fissure proper and in that case, I would need to fix it. But first, I would need to soften the cake. I cleaned the mortise using q-tips, pipe cleaners and alcohol. I scrubbed out the dried oils and tars from the walls of the shank using a bent dental tool. It was only once the shank internals were cleaned that I could see the thin crack to the shank. However, the repair band was firmly glued to over the shank end. I shall continue further cleaning of the shank internals when I clean the external surface of the stummel.I decided to give the stummel a salt and alcohol treatment. This would address three issues, firstly the strong sweet ghosting smell secondly, loosen the rock hard carbon layer from the chamber wall and lastly the alcohol may loosen the glue that kept the repair band firmly attached to the shank. I wrapped a little cotton around a pipe cleaner and inserted it through the mortise into the chamber. I packed the space around this pipe cleaner in the shank with cotton balls. Next, I firmly packed the cotton balls in to the chamber about half an inch below the rim and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next morning, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk and further cleaned it with alcohol and q-tips. The chamber now smells clean and fresh. I set the stummel aside to dry out naturally. All the three issues that I wanted to address with this process have been achieved as will be brought out subsequently.With the bowl internals clean, I moved to clean the exterior of the stummel. I used a hard bristled tooth brush and Murphy’s Oil soap to scrub the stummel and rim top. For this stummel cleaning, l used Murphy’s Oil soap as I wanted to preserve the old patina that had developed on the stummel and was not sure how the Briar cleaner product would affect it. After the scrub with oil soap, I washed the stummel under running warm water with anti oil dish washing detergent till the stummel surface was clean and dried it using paper towels and a soft cotton cloth. I simultaneously cleaned the shank internals with the detergent and hard bristled shank brush and set the stummel aside to dry out naturally. This cleaning had now exposed all the fills (encircled in pastel blue), charred rim surface at 11 and 3 o’clock directions (encircled in yellow) and scratches over the stummel surface. As spelled out earlier, during the alcohol bath, alcohol had seeped through the crack in the shank and loosened the glue that held the band over the shank and during the external cleaning the band came out easily revealing the crack that it had covered. It’s a large crack that would need to be addressed.I cleaned the mortise and shank internals with anti oil soap and shank brushes. I also removed all the debris and old glue from within the crack using a thin sharp fabricated tool. I further cleaned the crack using cotton swab and alcohol.With the prep for the crack repair completed, it was time to move on with the task. Under a magnifying glass, I marked the end point of the crack with a marker pen. This is the guide point where I shall drill a counter hole to prevent further spread of the crack in any direction. Using a 1mm drill bit mounted on my hand held rotary tool, I drilled a counter hole at the end of the crack. I also inspected the fills that I had observed after external cleaning of the stummel. The only fill that would need to be refreshed was the one on the left side of the stummel near the foot. With my fabricated sharp knife, I removed the old putty fill and cleaned the pit with alcohol.I filled the pit and the shank crack, counter hole included, with a mix of briar dust and superglue. I sprayed an Accelerator over the fills to hasten the process of curing.Remember the issue of heat fissures I had brought out earlier? Well, after the alcohol bath, I checked the chamber again and it was confirmed that these are not just a result of hardened carbon cake but indeed the briar had charred along these heat lines. Using a sharp and thin knife, I checked all the heat lines and removed the charred briar from the two of these heat fissures (indicated with green line). I needed to address this as it could lead to a burnout at a later date when it is smoked.Once the shank crack and the refreshed fill had completely cured, using a flat head needle file, I sanded the repaired areas to achieve a rough match of the fills with the surrounding surface. I used a round needle file to even out the fill which had seeped inside the shank. I further evened out the fills with a folded piece of 320 grit sand paper. I checked the seating of the repair band over the shank and fine tuned the adjustment and glued it in place once it was perfect. Next I addressed the charring to the rim surface that I had ascertained after the cleaning of the stummel. I topped the rim surface over a piece of 220 grit sandpaper, frequently checking for the progress being made. It was peculiar to note that the charring at 11 and 3 o’clock directions was over both the inner and outer rim edges. I masked these charred marks by creating a bevel over both the edges with a piece of 220 grit sandpaper pinched between fingers. The results were definitely satisfactory. I sanded the entire stummel with a folded piece of 220 grit sandpaper. This addressed many of the scratches and dings from the surface. Those that remained are being accepted as part of the pipe’s journey thus far. I have addressed all the repair issues of the pipe and now handed it over to Abha, my wife, to work her magic in polishing the stummel and stem. To bring a deep shine to the vulcanite stem, Abha went through the complete set of micromesh pads, wet sanding with 1500 to 12000 grit pads. She wiped the stem with moist cloth after each pad and rubbed it down with Extra Virgin Olive oil to rejuvenate the vulcanite. The finished stem is shown below.She wet sanded the entire stummel with 1500 to 12000 grit micromesh pads, wiping frequently with a moist cloth to check the progress. Next, she rubbed a small quantity of “Before and After Restoration Balm” deep in to the briar with her finger tips and let it rest for a few minutes. The briar now has a nice vibrant appearance with the beautiful grain patterns displayed in their complete splendor. She further buffed it with a horse hair brush. After Abha handed over the shining stummel, I ran my fingers along the chamber walls and realized with a cringe that I had not addressed the issue of heat fissures. I decided to fill only the heat fissures from where I had removed the charred briar with layer of J B Weld. J B Weld is a two-part epoxy Cold Weld in two tubes; hardener and steel which are mixed in two equal parts (ratio of 1:1) with hardening time of 5-6 minutes and complete curing time of 6-8 hours. I poured the contents of the two tubes and mixed it well. I applied this mix, as evenly as possible, over the heat lines in the chamber wall surface. I worked fast to ensure an even coat before the weld could harden. I set the stummel aside for the application to harden and cure overnight. By the next afternoon, the J B Weld had cured and hardened considerably. With a folded piece of 150 grit sandpaper, I sanded the filled JB Weld from the heat lines till all that remained was a smooth surface with the weld deeply embedded into the heat lines and protecting the briar from further damage. There was only one more issue that needed to be addressed and one that could not be ignored, being a functional issue. After I had lined the walls of the chamber with a thin coat of J. B. Weld, it was necessary to prevent the walls from coming in to direct contact with the burning tobacco. I addressed this issue by mixing activated charcoal and plain yogurt to a thicker consistency, just enough that it would spread easily and thereafter applied it evenly all along the chamber walls after inserting a folded pipe cleaner through the draught hole to keep it open. Once dry and set, this will not only protect the walls but also aid in faster build up of cake.Now onto the home stretch… To complete the restoration, I re-attached the stem with the stummel. I mounted a cotton cloth buffing wheel to my hand held rotary tool, set the speed at about half of the full power and applied Blue Diamond compound to the entire pipe to remove all the minor scratches that remained. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. With a cotton buffing wheel earmarked for carnauba wax, I applied several coats of carnauba wax. I worked the complete pipe till the time all the wax was absorbed by the briar. The pipe now boasted of a beautiful and lustrous shine. I vigorously rubbed the pipe with a microfiber cloth to deepen the shine and also clean away any residual wax that had been left behind. I vigorously buffed the nickel ferrule with a jeweler’s cloth and brought it to a nice shine. I was very happy with the way this beauty had turned out. The following pictures speak of the transformation that the pipe has undergone.