Tag Archives: Stem repairs

Bringing a Thoro-Kleen back from the dead

Blog by Kenneth Lieblich

Next on the chopping block is one of those pipes that makes you raise an eyebrow and wonder. It is the Thoro-Kleen made by the Greenwich House Corporation of New York. I acquired it from a lady who found a shoebox of pipes in her late-grandfather’s closet, so we can presume this pipe to be his. When Steve last restored one of these, more than seven years ago, he described it as reminding him of the Jetsons from Saturday morning cartoons! It certainly does have a futuristic, out-of-this-world look. To me, it is a striking example of mid-twentieth-century design. The only markings on the pipe were on the left side of the shank. They read: ‘Thoro-Kleen [over] Greenwich-House’.Our friends at Pipedia have a brief writeup on the Thoro-Kleen, which I copy here in its entirety:

The Greenwich House Thoro-Kleen was a metal pipe system sold with both a metal outer bowl with a briar insert and a full briar bowl. They are from the same family as the Roybrooke, Comet, and Original Gridiron pipes, and parts from all are believed to be interchangeable. The pipes were sold by the Greenwich House Corporation, located in 1947 at 939-M 8th Avenue, N.Y. 19, N.Y. The pipe set sold for $2.50 in 1947.Similarly, Smoking Metal (a website dedicated to metal pipes) also has a short writeup:

This family of pipes have been seen as Knowles Air Lite (believed to be Canadian version), Roybrooke, Comet, Original Gridiron and the Greenwich House Thorokleen. Seemingly sold in sets that comprised a normal briar bowl as well as the metal outer with a briar insert. The body of the pipe can be hexagonal, square (Thoro Kleen only seen this shape) or circular in cross section. Regardless of variant all parts are interchangeable. The unmarked version tends to be regarded as the COMET, all the others being stamped with a name.Some instances of this pipe appeared with an entirely-briar bowl, and some came with a metal bowl and briar insert. Some sources indicate that the pipes came with both bowls, and you could take your pick, but the one I have pipe has only the metal bowl and briar insert.

Time to get to work. This pipe was a mess from every perspective. The stem had some serious dents in it. The metal was dirty and dull, and the insides were filthy. In the following picture, you can see the pipe as I disassembled it; there are seven pieces: the stem, the shank (or main section of the pipe), the metal outer bowl, the briar inner bowl, a screw that attached the bowls to the main part of the pipe, a valve screw at the far end, and a washer to go along with it. I don’t think this pipe had ever seen a cleaning! There was crud everywhere. The stem was first on my list. As usual, I wiped the outside down with Murphy’s Oil Soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame to lift the bite marks and dents. This did help, but the dents were so substantial it would need much more than just waving a flame around. Then I cleaned out the inside with pipe cleaners and isopropyl alcohol. It was pretty darn dirty. Next, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. The following day, I cleaned the de-oxidizing mess off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be pretty straightforward to remove. I scrubbed with SoftScrub on some cotton pads to remove the leftover oxidation. I built up the dents on the stem with black cyanoacrylate adhesive and let them fully cure. I then sanded the adhesive with some needle files, then 220-, 400-, and 600-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to smooth everything and highlight the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. Since most of the pipe was made of aluminum, the cleaning procedures were different than usual. The inside of the shank was much more ‘cavernous’ than normal, too. I started with pipe cleaners and Q-tips for the inside, but that only worked so well. I ended up using SoftScrub to clean the metal shank, including the interior – and I made extensive use of some metal tubes brushes because the gunk was really tough. Since there was so much grime, it created a foul-smelling and foul-looking paste, which was revolting but satisfying to remove from the pipe. The metal bowl was also cleaned with SoftScrub, but it wasn’t so bad, as it hadn’t been in contact with the burning tobacco. I used my Micromesh pads to polish up the metal. This worked splendidly to shine it, but it’s important to note that the metal had received some battle wounds over the years, which wouldn’t be removed by the pads. They were to be left as part of this pipe’s life story. I also sanded and polished the two screws and the metal bowl. Below, you can the difference between the MicroMeshed bowl and the unworked shank.Now for the briar insert. This is more standard fare, since I’m working with wood again. I took a small wedge of machine metal and, holding it at a 45-degree angle, gently scraped the lava and carbon off the rim. I reamed it with the KleenReem, and 220-grit sandpaper taped to a dowel to eliminate as much build-up as possible. I took the chamber down to bare briar to ensure there were no hidden flaws in the wall. Fortunately, there were none. Then I used cotton rounds and some Murphy’s Oil Soap to scrub the outside. The underside of the insert had some small cracks in the wood, presumably from overtightening of the screw, which attached it to the rest of the pipe. I repaired this by applying some cyanoacrylate adhesive to the cracks, letting it cure and sanding it down. I also used the Micromesh pads on the rim and bottom but not on the sides, as I thought they were fine as they were. Obviously, I didn’t apply the Before & After Restoration Balm on the metal, but I did for the briar insert. The buffing procedure was different because of the metal. I used Red Tripoli, but before I started down that path, I decided to protect the grooves on the side of the bowl from being filled with polishing compound. I wrapped four pipe cleaners around the bowl, in the grooves, which did the trick.I used Red Tripoli and White Diamond to polish the metal nicely. I then took a microfiber cloth to wipe off the remaining compound and finished the metal parts of the pipe with a jewelry cloth to make it shine and sing!This Thoro-Kleen looks fantastic again and is ready to be enjoyed by the next owner! I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘American’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅜ in. (137 mm); height 1½ in. (38 mm); bowl diameter 1⅜ in. (35 mm); chamber diameter ⅝ in. (16 mm). The weight of the pipe is 1⅝ oz. (48 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading, and, as always, I welcome and encourage your comments.

Restoring a Lovely Danish Pickaxe

2 Replies

Blog by Kenneth Lieblich

Next on the chopping block is a beautiful Danish pipe from Scandia. This terrific pipe came to me from an antique shop in the Fraser Valley (an area to the east of Vancouver). The price was reasonable, so I had to have it. The pipe is beautiful and a great example of Danish pipe-making. The pipe is a Danish pickaxe pipe by Scandia, produced from the esteemed pipemaker, Stanwell. The pickaxe is a very attractive shape and this one is no exception. It really makes an impression. It has beautiful, sandblasted briar from the bowl, down the shank and transitions into the vulcanite ferrule. It also has a fantastic push stem. The underside of the shank reads Scandia [over] Made in Denmark. There is a faint marking on the ferrule, which appears to show “10” or possibly “1C”. I don’t think this is a shape number, for reasons I will explain momentarily. Finally, the stem’s top also has the SC, indicating the Scandia make. Both Pipedia and Pipephil list Scandia as being a Stanwell sub-brand or second (and not much else), as per the photo below.Meanwhile, Pipedia has a good amount of information on the Stanwell brand and its history. I certainly recommend looking it over: https://pipedia.org/wiki/Stanwell.Despite the (possible) number 10 on the ferrule, I went to check the list of Stanwell shapes, here on Reborn Pipes, and I found that this definitely did not match. However, I did find something that was a match! Shape 1b is listed as “Freehand, Pick Ax, push mouthpiece, by Sixten Ivarsson. (1975)”. To further confirm this, here is a page from an old 70s or 80s Stanwell catalogue which clearly shows the same shape of pipe with the matching shape number. I think we can safely assume that this is a pickaxe, designed by the legendary Sixten Ivarsson.Anyway, this really is a good-looking pipe. No major issues to resolve – just a few minor ones. The stem was dirty, and some small scratches. There were a couple of significant bite marks, as well as some oxidation and calcification on the vulcanite. The rim on the stummel was blackened and burnt – that would need to be addressed. The insides were fairly dirty and would need some work to clean out. There was also a small nick along the inside edge of the rim. The stem was first on my list. I wiped down the outside of the stem with Murphy’s Oil Soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame in order to lift the bite marks and dents. Unfortunately, this didn’t really work, but I have ways of sorting this out. Then, I cleaned out the insides of the stem with pipe cleaners and isopropyl alcohol.Once this process was done, I used SoftScrub and cotton pads to wipe down the stem before throwing it in the Pipe Stem Oxidation Remover overnight. The following day, I cleaned all of the de-oxidizing mess and again scrubbed with SoftScrub on some cotton pads to remove the leftover oxidation. This worked well. I used some nail polish to restore the letters SC on the stem. I painted the area carefully and let it fully set before proceeding. These letters were too worn to be fully restored, but they definitely looked better after I worked on them.Before I moved on to the Micromesh pads, I built up the dents on the stem with cyanoacrylate adhesive and let them fully cure.I used my miniature files to ensure that the repairs keep the shape and look like they should. I then sanded the stem down with 220-, 400-, and 600-grit sandpapers to meld seamlessly into the stem. I did the same to the remaining tooth marks. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing.I repeated all of the above procedures for the vulcanite ferule, which only came off the stummel after applying heat and some gentle force. On to the stummel, and the usual cleaning procedures were in order for this pipe. I used both the PipNet Reamer and the KleenReem to remove the built-up cake and take the bowl down to bare briar, as I wanted to ensure there were no hidden flaws in the walls of the bowl. Fortunately, there were none.I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and isopropyl alcohol. There was lots of filth inside this stummel, and it took a good number of pipe cleaners etc. to sort that out. I followed that up by cleaning the insides with some dish soap and tube brushes. I then moved on to cleaning the outside of the stummel with Murphy’s Oil Soap and some cotton pads. That removed any latent dirt. I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.As I mentioned earlier, there were some small burn marks on the rim of the stummel that also needed to be addressed. Some of this was removed by the Murphy’s. For the burns that remained, I took some oxalic acid on a Q-tip and rubbed and rubbed. As you will see, the treatment worked reasonably well and the rim was improved. Some would remain, but that is part of the history of this pipe. I completed this step by gently sanding the interior rim edge to remove any remnants that remained. Then I addressed the nick on the rim by filling it with cyanoacrylate adhesive and briar dust. I sanded it down and made it look great. After this, the entire stummel was treated to a rub-down with all nine Micromesh pads (1,500 through 12,000 grit). A light application of Before & After Restoration Balm brought out the best in the stummel’s sandblast. There is some beautiful wood on this Danish pipe! In fact, as I was working, my youngest child came to watch me for a bit and said, “Is that a doggy?” I wasn’t sure what she meant, but she grabbed the stummel and pointed this out. That’s pretty funny!I glued the ferrule back I place and then it was off for a trip to the buffer. A dose of White Diamond and a few coats of conservator’s wax were just what this pipe needed. I had to be especially careful with the bench polisher, since the edges had a tendency to catch on the buffing wheels. This pipe was a delight from the start and its beauty only increased through the restoration process. This pipe is elegant, light, and incredibly comfortable to hold. Finally, I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Danish’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the Stanwell are as follows: length 5½ in. (140 mm); height 2½ in. (64 mm); bowl diameter 1⅝ in. (41 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1⅝ oz. (47 g). I hope you enjoyed reading the story of this restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Breathing New Life into a Lovely S. Bang Calabash

1 Reply

Blog by Steve Laug

The next pipe was another surprise to Jeff and me when we bought it from the fellow in Copenhagen, Denmark on November 10, 2022. It is a sandblast Calabash with a smooth rim top and a silver ring around the outer edge of the bowl. The stem is vulcanite and the ring is Sterling Silver. The pipe is stamped S. Bang [over] Copenhagen on a smooth oval on the underside of the shank. Under that is over another smooth patch, a rectangle stamped with Handmade [over] In Denmark. The Sterling Silver around the outer edge of the bowl is not stamped. The bowl had a thick cake with some lava overflow on the rim top and inwardly beveled inner edge of the bowl. There was some damage on the inner edge and bevel. The silver was oxidized and darkened. The finish on the bowl was dirty but also seemed to have a very shiny coat on it. The vulcanite taper stem is oxidized, dirty and had tooth chatter and marks on the top and underside of the stem ahead of the button. It came with a leather bag stamped S. Band over Kobenhavn in gold on the front of it. Jeff took these photos of the pipe before he started his cleanup work. He took photos of the rim and bowl to show the thick cake and lava coat covering the rim top. It really was filthy and a mess. The photos show the damage to the rim top and beveled inner edge. There are also scratches on the rim top at the front and back of the bowl. He also took photos of the stem surfaces to show its overall condition when it arrived. The photos of the sides and heel of the bowls show beautiful blast around the bowl and shank sides. The rich brown stains highlights the grain and adds depth to the finish. It shows some promise. He also took photos of the stamping on the smooth panels on the underside of the shank. It took several photos to capture the stamp on the curve but they were clear and read as noted above. The leather pipe sock is stamped in gold and reads as follows:To help me understand the stamping a bit more I turned to Pipephil’s site and read what it said about S. Bang pipes (http://pipephil.eu/logos/en/logo-s1.html). I have included a screen capture of the section below as well as the side bar information below the capture. Sven Bang opened his tobacco and pipe shop in 1968 in Copenhagen. He was more a business man than a pipe carver and began to hire pipemakers. About half a dozen succeeded each other in his workshop during the 1970’s (Ivan Holst Nielsen, Jan Wideløv, Phil Vigen…). At least Per Hansen and Ulf Noltensmeier stayed and when Sven retired in 1983 they took over the company (in 1984) keeping its name.

I knew from that the pipe I have was made for the European market and was known as a Black Blast. I also knew that it was made before 1984 when the stamp Copenhagen was replaced with Kobenhavn. It is also the time when Ulf and Per took over the company so it was made by one of them.

To close my understanding of the pipe I turned to Pipedia (https://pipedia.org/wiki/S._Bang). I quote the section from the article where the company changed hands from S. Bang to Hansen and Noltensmeier in 1984. It is a great read so I have included it below.

Svend Bang retired in 1984. Evidently he felt a great deal of pride in the product that he initiated throughout his career and retirement and until his death in 1993.

Once Hansen and Noltensmeier took over the company (in 1984) they knew it was best to retain the S. Bang name – the two carvers always shared the same philosophy about that. Noltensmeier and Hansen were determined to maintain top quality at the expense of increased numbers. The only change they made concerns the stamping on the pipes changing from the English version “COPENHAGEN” to the Danish “KOBENHAVN”.

Still, they are two separate carvers, with their own styles and preferences. Each makes his own pipes – there is no “assembly line” construction at S. Bang. They bounce ideas off of each other, of course, and admit that when problems arise in a pipe, it is nice to have a partner to discuss them with.

Though they carve pipes as individuals, there are similarities in their work. All Bang pipes are made with black, hand-cut vulcanite stems.

The same engineering is used by both carvers as well. The shape and size of the tobacco chambers vary according to size and design of the pipe, but each carver follows the same design guidelines for choosing the proper chamber dimensions. The smoke channel is always engineered for optimum performance.

Bang pipes are noted for the high definition and fine contrast in the grain. They undergo a double staining process to achieve that effect. The technique makes the grain leap from the bowl of the pipe, making well-grained wood become extra ordinary. The same coloring, however, will produce different results in different pieces of briar, making each pipe truly individual.

Per Hansen is the designated sandblasting artist for the team. He personally takes those pieces that are to be sandblasted to Stanwell, and is permitted to use the sandblasting equipment himself. That is the only S. Bang process, though, that is not executed by the individual carver of each pipe. Everything else, including the famous S. Bang silverwork, is done in the shop by each of the carvers on his own pipes.

Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the overflow of lava on the rim top. The cleaning had removed the debris on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Before & After Deoxidizer and was able to remove much of the oxidation, calcification. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took a photo of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top and the inner edge of the bowl showed some damage to the inner edge and top toward the front of the bowl. He was also able to get rid of the grime and grit in the surface of the briar. The stem looked better, though there were tooth marks and chatter on both sides near the button.I took a photo of the stamping on the underside of the shank. It reads as noted above.I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.I started my work on the bowl by dealing with the burn damage on the inner edge and rim top. I followed the bevel on the inner edge and removed the burn damage while cleaning the bevel using 220 grit sandpaper. Once I got the bevel cleaned up and the rim damage removed I burn and the scratches on the rim top with 220 grit sandpaper. I smoothed out the repairs with a 1500 grit micromesh sanding pad. I polished the rim top and silver rim edge with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean them. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. While I was rubbing it down with the Balm a chunk of the shank fell out in my hand. There must have been cracks in the shank as the stem was loose before. It is frustrating when that happens. I repaired the cracks with clear CA glue and pressed the piece back into the shank.Once the repair cured I sanded the shank end smooth to hold a silver band. I sanded the depth of the band and removed half of the depth of the band. It would look good once it was pressed in place on the shank end. I coated the shank end with all purpose glue and heated and pressed the band on to the shank end. I stained the sanded areas on the shank just ahead of the band with a Walnut stain pen to blend them into the surrounding briar. It looks very good. I rubbed the bowl and shank down once again with Before & After Restoration Balm to deep clean them. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I set aside the bowl and turned my attention to the damage on the stem. I painted the stem surface with the flame of a lighter to lift the tooth marks. I lifted them some. I filled in what remained of the marks on both sides with black CA glue. I set it aside to cure. Once the repairs cured I flattened them out with a small file. I sanded the repairs with 220 grit sandpaper to blend them into the stem surface. I started polishing it with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I gave it a further polish with Before & After Stem Polish – both Fine and Extra Fine. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I put the stem back on the S. Bang Black Sandblast Calabash and took the pipe to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. Considering the mess the pipe was when we received it and the surprise of a cracked shank that appeared in the cleanup, I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful S. Bang Sandblast Calabash – the vulcanite taper stem and rim top and sandblast finish combine to give the pipe a great look. The newly fitted silver band and the polished black, vulcanite stem looks really good with the rich grain standing out on the bowl and shank. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.48 ounces/43 grams. This beautiful S. Bang will be staying with me for awhile. Thanks for walking through the restoration with me on this beauty!

Cleaning up another Dark Sandblast Stanwell Sterling Silver Billiard

Leave a reply

Blog by Steve Laug

The next pipe I am working on was purchased on 01/10/2023 as part of another group of pipes from a fellow in Copenhagen, Denmark. This was another tired and dirty pipe but it had a great sandblast on the bowl and shank and a smooth rim top. The only mark on the pipe is on the silver band on the shank that reads Stanwell [over] Silver. The pipe is classic Danish Billiard. There were tars and oils ground into the valleys and crevices of the sandblast. The bowl had a thick cake that flowed over the top of the rim in a thin coat of a lava and some damage to the top and inner edge of the bowl. The stem was a black vulcanite taper stem with a silver Crown S logo on the left side. It was oxidized, calcified and had tooth marks and chatter on both sides ahead of the button. I think it would clean up to be a beautiful pipe. Jeff took photos of the pipes before he started his clean up work. He took photos of the rim and bowl to show the thick cake and lava coat covering the rim top. It really was filthy and a mess. You can also see the rim top and inner edge damage in the photos. He also took photos of the stem surfaces to show its overall condition when it arrived. The photos of the sides and heel of the bowls show beautiful blast around the bowl and shank sides. The rich brown stains highlights the grain and adds depth to the finish. It shows some promise. He also took photos of the stamping on the silver band. It took several photos to capture the stamp on the curve but they were clear and read as noted above. Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the overflow of lava on the rim top. The cleaning had removed the debris on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Before & After Deoxidizer and was able to remove much of the oxidation, calcification. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took a photo of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top and the inner edge of the bowl showed some damage to the inner edge and some darkening on the rim top. He was also able to get rid of the grime and grit in the surface of the briar. The stem looked better, though there were tooth marks and chatter on both sides near the button. I tried to capture the Stanwell Sterling on the silver band. It is clearer in person than is shown in the photo. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like. I started my work on the bowl by working on the damage to the inner edge of the bowl and the darkening on the rim top and outer edge with 220 grit sandpaper. I was able to clean it up nicely.I polished the smooth rim top with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down after each pad. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean them. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set aside the bowl and turned my attention to the damage on the stem. I “painted” the surface of the stem with the flame of a lighter to lift them as much as possible. I filled in the ones that remained with clear CA glue and set it aside to cure. I used a small file to flatten the repairs and recut the button edge. I sanded the stem smooth with 220 grit sandpaper and started polishing it with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I gave it a further polish with Before & After Stem Polish – both Fine and Extra Fine. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I put the stem back on the Stanwell Sterling Sandblast Billiard and took the pipe to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. Considering the mess the pipe was when we received it I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful Stanwell Sterling Sandblast Billiard – the vulcanite taper stem and rim top and sandblast finish combine to give the pipe a great look. The polished black, vulcanite stem looks really good with the rich grain standing out on the bowl and shank. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.27 ounces/36 grams. This is another pipe that I will be putting on the rebornpipes online store in the Danish Pipe Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

Discovering Beautiful Grain on this dirty Stanwell Sterling Silver 97 Reg. No. 969-48 Liverpool

Leave a reply

Blog by Steve Laug

The next pipe I am working on was purchased on 01/10/2023 as part of another group of pipes from a fellow in Copenhagen, Denmark. This was another tired and dirty pipe that was a unique shape. The pipe is stamped on the left side and reads Stanwell [over] Regd. No. 969-48. On the right side it is stamped with the shape number 97. On the underside of the shank it is stamped Made in Denmark. The pipe is an interesting look shape I would call a Liverpool. It is long shank and round with a taper vulcanite stem. There were tars and oils ground into the surface of the briar. The silver band on the shank was original and was stamped Sterling [over] Silver. The bowl had a thick cake that flowed over the top of the rim in a thin coat of a lava and some damage to the inner edge of the bowl. The stem was a black vulcanite taper stem without a logo on the side or top. It was oxidized, calcified and had tooth marks and chatter on both sides ahead of the button. I think it would clean up to be a beautiful pipe. Jeff took photos of the pipes before he started his clean up work. He took photos of the rim and bowl to show the moderate cake and lava coat covering the rim top. It really was filthy and a mess. You can also see the rim top and inner edge damage in the photos. He also took photos of the stem surfaces to show its overall condition when it arrived. The photos of the sides and heel of the bowls show beautiful grain around the bowl and shank sides. The rich brown stains highlights the grain and adds depth to the finish. It shows some promise. He also took photos of the stamping on the sides of the shank and the band. They were clear and read as noted above. Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the heavy overflow of lava on the rim top. The cleaning had removed the thick coat on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Before & After Deoxidizer and was able to remove much of the oxidation, calcification. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took a photo of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top and the inner edge of the bowl showed some damage to the inner edge and some darkening on the rim top. He was also able to get rid of the grime and grit in the surface of the briar. The stem looked better, though there were tooth marks and chatter on both sides near the button. I took photos of the stamping on the sides of the shank and the underside show that it is clear and readable. I tried to capture the Stanwell Sterling on the silver band (first photo below). It is clearer in person than is shown in the photo.I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.I started my work on the bowl by working on the damage to the inner edge of the bowl and the darkening on the rim top and outer edge with 220 grit sandpaper. I was able to clean it up nicely.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down after each pad. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean them. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set aside the bowl and turned my attention to the damage on the stem. I “painted” the surface of the stem with the flame of a lighter to lift them as much as possible. I filled in the ones that remained with clear CA glue and set it aside to cure. I used a small file to flatten the repairs and recut the button edge. I sanded the stem smooth with 220 grit sandpaper and started polishing it with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I gave it a further polish with Before & After Stem Polish – both Fine and Extra Fine. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I put the stem back on the Stanwell Sterling 97 Lovat Reg. No. 969048 Liverpool pipe and took the pipe to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. Considering the mess the pipe was when we received it I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful Stanwell Sterling 97 Reg. No. 969-48 Lovat – the vulcanite taper stem and rim top and smooth finish combine to give the pipe a great look. The polished black, vulcanite stem looks really good with the rich grain standing out on the bowl and shank. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is .99 ounces/28 grams. This is another pipe that I will be putting on the rebornpipes online store in the Danish Pipe Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

Discovering Beauty under the grime on a Stanwell Sterling Silver Billiard

1 Reply

Blog by Steve Laug

The next pipe I am working on was purchased on 01/10/2023 as part of another group of pipes from a fellow in Copenhagen, Denmark. This was another tired and dirty pipe that obviously had been someone’s favourite smoker. The pipe has no stampings on the shank sides. The silver band is stamped Stanwell Sterling. The dark brown sandblast finish was dirty and tired looking but showed some great grain in the blast. There were tars and oils ground into the surface of the briar. The silver band on the shank was original and was stamped Sterling [over] Silver. The bowl had a thick cake that flowed over the top of the rim in a thick coat of a lava in the sandblast top. The stem was a black vulcanite taper stem with a silver Crown S on the left side. It was oxidized, calcified and had tooth marks and chatter on both sides ahead of the button. There was also a small bite through on the top and underside ahead of the button. I think it would clean up to be a beautiful pipe. Jeff took photos of the pipes before he started his clean up work. He took photos of the rim and bowl to show the moderate cake and lava coat covering the rim top. It really was filthy and a mess. He also took photos of the stem surfaces to show its overall condition when it arrived. You can see the two bite throughs on both sides of the stem. The photos of the sides and heel of the bowls show beautiful grain in the sandblast around the bowl and shank sides. The rich brown stains highlights the grain and adds depth to the finish. It shows some promise. He also took a photo of the stamping on the left side of the Sterling Silver Band and a photo of the inlaid Crown Silver S on the left side of the stem. It read as noted above. Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the heavy overflow of lava on the rim top. The cleaning had removed the thick coat on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Before & After Deoxidizer and was able to remove much of the oxidation, calcification. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took a photo of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top and the inner edge of the bowl was in surprisingly good condition. He was also able to get rid of the grime and grit in the surface of the briar around the sandblast. The stem looked better, though there were deep tooth marks and chatter on both sides near the button as well as a small bite through on each side ahead of the button. I took a photo of the stamping on the left side of the Sterling Band. It was clear and readable as noted above.I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.I started my work on the bowl by going over the sandblasted rim top with a brass bristle wire brush. It removed the remaining dust and debris from the sandblast. It gave the finish a better and cleaner look. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean them. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set aside the bowl and turned my attention to the damage on the stem. I took a photo of the bite through on the top and underside of the stem just ahead of the button. You can see the small bite through on the top of the stem and the larger hole in the underside of the stem. They will need to be filled in and smoothed out and reshaped.I greased a folded pipe cleaner with Vaseline Petroleum Jelly and inserted it into the airway in the button. I filled in the holes on both sides with black CA glue and set it aside for the repairs to cure.I removed the pipe cleaner from the airway and set aside the stem to let the repairs cure. Once they cured, I flattened them out with a flat file and then sanded them with 220 grit sandpaper to blend them into the surface of the stem. I started the polishing with 600 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I gave it a further polish with Before & After Stem Polish – both Fine and Extra Fine. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I put the stem back on the Stanwell Sterling Sandblast Billiard pipe and took the pipe to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the acrylic. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. Considering the mess the pipe was when we received it I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful Stanwell Sterling Sandblast Billiard – the vulcanite taper stem and rim top and sandblast finish combine to give the pipe a great look. The polished black, vulcanite stem looks really good with the rich browns standing out in the sandblast. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.23 ounces/36 grams. This is another pipe that I will be putting on the rebornpipes online store in the Danish Pipe Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

Is it possible to give this Horribly Abused Stanwell 1986 POY Dublin New Life?

Leave a reply

Blog by Steve Laug

The next pipe I am working on was purchased on 11/14/2022 as part of a group of pipes from a fellow in Copenhagen, Denmark. This was a horribly tired and dirty pipe with a lot of wear and tear and obviously it had been someone’s favourite smoker. The pipe has an identifying plate on the left side of the shank that reads Stanwell [over] 1986. There was no other stamping on the shank and the silver plate confirmed for me that it was a Stanwell Pipe of the Year. The dirty sandblast finish on this was worn and tired looking. There were tars and oils ground into the surface of the briar. The silver band on the shank was an later addition to address a crack in the shank on the underside. one showed some nice grain around the bowl and shank and though it was a little dirty it was a nice looking pipe. The bowl had a thick cake that flowed over the top of the lightly crowned rim in a thick coat of a lava and showed potential damage on the top and the inner edge. The stem was a black vulcanite saddle stem with a silver Crown S on the left side of the saddle. It had some deep and wide tooth marks and chatter on both sides ahead of the button. There was also some oxidation and calcification on both sides of the stem. For me the question was would it clean up well enough to make it worth doing a thorough restoration. Time would tell once it was cleaned up and I had a chance to look it over. Jeff took photos of the pipes before he started his clean up work. He took photos of the rim and bowl to show the heavy cake and thick lava coat covering the rim top. It really was filthy and a mess. He also took photos of the stem surfaces to show its overall condition when it arrived. The photos of the sides and heel of the bowls show beautiful grain around the bowl and shank sides. The sandblast is nicely done and highlights the grain. The brown stain on the briar adds depth finish on the pipe and makes the grain really stand out. It shows some promise. He took a photo of the crack in the underside of the shank. It had been repaired before but the band had slipped off a bit and the crack had opened up. He also took a photo of the stamped silver plate on the left underside of the shanks. It reads as noted above. Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the heavy overflow of lava on the rim top. The cleaning had removed the thick coat on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Before & After Deoxidizer and was able to remove much of the oxidation, calcification. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took a photo of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the incredibly thick cake and the lava overflow that was shown in the rim and bowl photos above. The rim top showed damage on the surface and the inner edge of the bowl was in rough condition. It was chipped and out of round. He was also able to get rid of the grime and grit in the surface of the briar around the sandblast. The last photo of the three below shows the crack in the shank. The stem looked better, though there were deep tooth marks and chatter on both sides near the button. I took a photo of the stamping on the silver plate on the left side of the shank to show that it was readable and undamaged by the cleanup work.I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.I started my work on the inner edge and rim top with a folded piece of 220 grit sandpaper. I was able to remove that damage on the rim top and bring the inner edge back into round. It looked much better. (I also filled in the remnants of the crack on the underside of the shank with clear CA glue to further strengthen the previous repair. I forgot to take pictures of this step.)I started polishing the smooth rim top with micromesh sanding pads. I wet sanded it with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The crowned rim top began to take on a rich shine and grain was beginning to stand out. I wet sanded with all of the pads and wiped the bowl down after each pad with a soft cloth. I used an oak stain pen to touch up the stain on the rim top to match the other smooth portions of the bowl and shank.I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the sand blast. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I polished the silver band and plaque on the side of the shank with a jewelers cloth to remove the slight remaining oxidation and to protect and preserve it. I set the bowl aside and worked on the stem at this point in the process. The stem sat straight in the shank but the fit was thicker on the right side of the shank rather than the left side. I would need to reduce the diameter of the stem on the right side to get a more centered fit. I sanded the side with a piece of 220 grit sandpaper to reduce the diameter on that side. At the same time I filled in the deep tooth marks with clear CA glue. I flattened the repairs with a small file. And sanded the smooth with 220 grit. I started polishing the whole stem with 600 grit sandpaper until the sanding marks were gone. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I gave it a further polish with Before & After Stem Polish – both Fine and Extra Fine. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I put the stem back on the Stanwell Pipe of the Year 1986 Dublin Calabash pipe and took the pipe to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the acrylic. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. Considering the mess the pipe was when we received it I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful Stanwell POY 1986 – the vulcanite saddle stem and crowned rim top and sandblast finish combine to give the pipe a great look. The polished black, vulcanite stem looks really good with the rich browns standing out in the sandblast. The dimensions of the pipe are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.34 ounces/38 grams. This is another pipe that I will be putting on the rebornpipes online store in the Danish Pipe Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

Restoring a Filthy Knute of Denmark Freehand A

Leave a reply

Blog by Steve Laug

Jeff and I purchased this pipe on 8/3/2022 from a fellow in Carlsbad, California, USA. It is hard smoked freehand with a plateau rim top and shank end. The pipe is stamped on the underside of the shank and reads Knute [over] of Denmark. The stem has no stamp on it and is a fancy turned vulcanite one that fits the shank well. There was a heavy cake in the bowl and lava overflowing onto the plateau rim top. The finish showed some nice grain around the bowl and shank even through the grime that was ground into it. The stem was oxidized, calcified and there were tooth marks and chatter on both sides of the stem ahead of the button. Jeff took photos of the pipe before he started his clean up work. He took photos of the rim and bowl to give a sense of what he was dealing with. He also took photos of the stem surfaces to show the condition of the stem when it arrived. The photos of the sides and heel of the bowl show beautiful carving around the bowl and shank sides. The brown stain adds depth finish on the pipe. Even under the grime it is a unique piece. He also took photos of the stamped name on the underside of shank. It reads as noted above. Before I started my work on the pipe I wanted to remind myself of the provenance of the pipe. I remembered that it was linked to Karl Erik as the earlier pipe I worked on was. I wanted to know where this pipe fit into the Karl Erik lines so I turned to the first of two sites that I always check to gather information on a brand. I turned to the first source of information site – Pipephil’s (http://www.pipephil.eu/logos/en/logo-k3.html) got a quick overview on the brand once again connecting it to Karl Erik.I turned then to Pipedia (https://pipedia.org/wiki/Karl_Erik). Pipedia had this great picture of Karl Erik Ottendahl and I decided to include it here as a reminder of the artisan who first carved and released this pipe. Reminded of the tie to Karl Erik I knew a bit about the pipe at hand. I turned to address the pipe itself. There it is clearly identified and linked to Karl Erik Ottendahl. It is designated as a second and frequently having rustication.

Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the heavy overflow of lava on the rim top. The cleaning had removed some of the black stain on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Before & After Deoxidizer and was able to remove much of the oxidation. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took photos of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the incredibly thick cake and lava overflow that was shown in the rim and bowl photos above. The plateau and the inner edge of the rim look quite good. He was also able to get rid of the grime and grit in the surface of the briar. The stem looked better, though there was some residual oxidation in the grooves of the turned portion. There were tooth marks and chatter on both sides near the button. I have noticed on some repairs that folks don’t pay much attention to the stamping when they are restoring a pipe. To me this is a critical part of the restoration to leave undamaged as it is the only link we have to who made the pipe. I took a photo of the stamping on the underside of the shank to show that it was readable and undamaged by the cleanup work. Someone had put white paint in the stamp but that was not original.I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.I started my work on the bowl by removing the white paint that was in the stamping on the underside. I used a cotton pad and acetone to loosen the paint and a brass bristle wire brush to remove it from the stamping.I started polishing the briar with micromesh sanding pads. I wet sanded it with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The bowl began to take on a rich shine and grain was beginning to stand out. I wet sanded with all of the pads and wiped the bowl down after each pad with a soft cloth. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the plateau top and shank end. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and worked on the stem at this point in the process. I filled in the tooth marks in the top and underside of the stem ahead of the button with clear CA glue. Once it cured I used a small file to flatten the repairs and reshape the button edge. I sanded the repairs with a folded pieces of 220 to remove the marks and the light brown colouration on the stem surface. I sanded them with 600 grit sandpaper until the marks were gone and the oxidation was gone. I wiped it down with Obsidian Oil. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I put the stem back on the Knute of Denmark Freehand pipe and took the pipe to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really nicely with a great contrasting stain look to the briar. The finished pipe is shown in the photos below. This is a beautiful Karl Eric Made Knute of Denmark Freehand – the fancy turned stem and plateau shank end give the pipe a great look. The polished black vulcanite stem looks really good with the rich browns standing out in the grain. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 3/4 of an inch. The weight of the pipe is 1.73 ounces/49 grams. This is another pipe that I will be putting on the rebornpipes online store in the Danish Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

New Life for a Zettervig Pipes Virgin Bulldog with a filter saddle stem

Leave a reply

Blog by Steve Laug

Jeff and I purchased this pipe on 11/14/2022 from a fellow in Copenhagen, Denmark. It is high topped Bulldog with a diamond shank. The pipe is stamped on the left topside of the shank and reads Zettervig Pipes (the Z is large) [over] Virgin. The stem is stamped with a stylized Z (logo for Zettrvig). There is no other stamping on the shank in terms of shape numbers or the location where it was made. There was a moderate cake in the bowl and some darkening on the inner edge. The rim top looked very good. The stem looks and feels like acrylic and has a tenon made to hold a 9mm filter. There were light tooth marks and chatter on both sides of the stem ahead of the button. Jeff took photos of the pipe before he started his clean up work. He took photos of the rim and bowl to give a sense of what he was dealing with. He also took photos of the stem surfaces to show the condition of the stem when it arrived. The photos of the sides and heel of the bowl show beautiful carving around the bowl and shank sides. The brown stain adds depth finish on the pipe. Even under the grime it is a unique piece. He also took photos of the etched name on the left side of shank. It reads as noted above. He also captured the Z stamp on the left topside of the saddle stem.Before I started to work on the pipe I decided that I would look up some information on the Zettervig brand before I started the clean up on the pipe. I looked up information on two of my favourite sites. The first was Pipedia. Here is the link: https://pipedia.org/wiki/Zettervig. I quote in full:

In the 1960’s and into the early 1970’s Ole Zettervig had a shop in Copenhagen, Denmark where he was carving high quality pipes equal to Stanwell, Larsen, Anne Julie, Thurmann, Bang and others. These early pipes were marked “Copenhagen” and are very collectible. He sold his shop at some point in the 70’s and moved to Kolding and continued to produce pipes as a hobby, but the quality of briar and workmanship is said to not equal the early production. The later pipes he now marked as Kobenhaven rather than Copenhagen, and these were sold by Ole at flea markets throughout Europe.

I turned to Pipephil’s site and did a screen capture of the information that was there. There was no addition info but it did show one of the pipes (http://www.pipephil.eu/logos/en/logo-z.html). You can also see the style of the stem and the Z on the top of the stem. Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub to remove the grime and calcification. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. The pipe looked very good when it arrived here in Vancouver. I took a photo of the bowl and rim top to show how clean the bowl and the rim top were. You can also see the damage on the rim top and inner edges of the bowl. I took photos of the stem surface to show the condition and tooth marks and chatter on both sides ahead of the button. You can also see how the stem and shank to not fit well together in terms of diameter.I took a photo of the clear and readable stamping on the left side of the shank. I removed the stem from the shank and took a photo of the pipe parts. It is another unique piece. I decided to start my work on the pipe by addressing darkening on the inner edge and give it a slight bevel inward using 220 grit sandpaper. Doing that hid the damage on the inner edge of the bowl and blended it into the surface.Now it was time to polish the bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad to remove the grit. The bowl began to take on a rich shine. It is a beauty. I worked Before & After Restoration Balm deep into the rings around the bowl and the bowl and shank to clean, enliven and protect the briar. I hand rubbed it with my fingers and worked it into the finish. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. I took some photos of the bowl at this point to mark the progress in the restoration. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I fitted the stem with a 9MM Dr Perl filter. It fit the shank perfectly and did not restrict the draw. I put the Zettervig Virgin Bulldog back together and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl with a light touch so as not to get any of the buffing compounds in the grooves of the rustication. I buffed the stem to raise the gloss on the acrylic. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished Zettervig Virgin well with the black of the acrylic stem. The polishing and the reworking of the stem material left this a beautiful and interesting looking pipe. The dimensions of the pipe are: Length: 6 inches, Height: 1 ¾ inches, Outside Diameter: 1 ¼ inches, Diameter of the chamber: ¾ inches. The weight of the pipe is 1.76 ounces/50 grams. This on will be joining the other Danish Made pipes in the Danish Pipe Makers Section of the rebornpipes store. If you want to add it to your collection let me know. Thanks for walking through the restoration with me.

Breathing New Life into a House of Robertson Rusticated Horn

Leave a reply

Blog by Steve Laug

The next pipe on the table was purchased on EBay on 12/20/22 from a fellow in Abita Springs, Louisiana, USA. When Jeff received the pipe he took photos of it to capture what it looked like when he removed it from the box. The pipe was dirty but underneath all of the grime it seemed like it has a great carving around the bowl and shank. The rim top and edges of the bowl had some wear and tear but was redeemable. There was a thin cake in the bowl and a light overflow on the top and edges. The fit of the stem to the shank was off and the diameter of both was slightly different. It had an odd stem set up with what looked like a shank extension with the stem glued into it. The angle of the shank was not straight to the stem was custom fitted against the shank in terms of angles. The tenon fit well in the mortise. There were tooth marks on both sides of the stem ahead of the button and on the button surface itself. Jeff took the following photos of the pipe to show its condition when he received it. He took photos of the rim and bowl to give a sense of what he was dealing with. He also took photos of the stem surfaces to show the condition of the stem when it arrived. The photos of the sides and heel of the bowl show beautiful carving around the bowl and shank sides. The brown stain adds depth finish on the pipe. Even under the grime it is a unique piece. He also took photos of the etched name on the left side of shank. It reads House of Robertson.The pipe has the name House of Robertson roughly hand-etched on the left side of the shank with an engraving tool. I am including the information that I found when I received my first of the House of Robertson Pipes. I found a link on Pipedia (https://pipedia.org/wiki/Robertson) that gave me the only information I could find on the brand. I include that in total as it is interesting to read.

“House of Robertson” was in business for many years, but alas, closed their doors in 1999. They were located in Boise, Idaho. They are noted for making rather large and interesting pipes. Thayne Robertson was a Master Mason, AF & AM, and started the shop about 1947 and his son Jon started working there in 1970 when he finished college, along with Thayne’s daughter. Thayne and his son started making the big pipes at that time, and made them together until 1987 when Thayne passed away. Jon kept the store and his sister moved on to other things. The House of Robertson appears to have closed around 1999.

Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub to remove the grime and calcification. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. The pipe looked very good when it arrived here in Vancouver. I took a photo of the bowl and rim top to show how clean the bowl and the rim top were. You can also see the damage on the rim top and inner edges of the bowl. I took photos of the stem surface to show the condition and tooth marks and chatter on both sides ahead of the button. You can also see how the stem and shank to not fit well together in terms of diameter.I took a photo of the clear and readable stamping on the left side of the shank. I removed the stem from the shank and took a photo of the pipe parts. It is another unique piece. I decided to start my work on the pipe by addressing the fit of the stem to the shank. With the stem in place on the shank I sanded the shank and stem fit to have a smooth transition. It took a lot of work to get it very smooth. Fortunately, the shank end was smooth so I did not have to damage the rustication on the shank. Once I finished sanding the transition was smooth and the fit was right. I then used a folded piece of 220 grit sandpaper to clean up the inner edge and give it a slight bevel inward. Doing that hid the damage on the inner edge of the bowl and blended it into the surface.Now it was time to polish the smooth portions of the bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad to remove the grit. The bowl began to take on a rich shine. It is a beauty. I gave the bowl a light coat of Restoration Balm and sanded the smooth portions further. The pipe took on some charm and the grain shone through. I worked Before & After Restoration Balm deep into the nooks and crannies of the carvings to clean, enliven and protect the briar. I hand rubbed it with my fingers and worked it into the finish with a horsehair shoe brush. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and turned my attention to the stem. I sanded the shape of the saddle and the tooth marked areas with 220 grit sandpaper and started polishing it with 600 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the House of Robertson Rusticated Horn back together and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl with a light touch so as not to get any of the buffing compounds in the grooves of the rustication. I buffed the stem to raise the gloss on the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished HOR Rusticated Horn is shown in the photos below. The medium brown stains on the well grained briar worked well with the black of the vulcanite stem. The polishing and the reworking of the stem material left this a beautiful and interesting looking pipe. The dimensions of the pipe are: Length: 7 inches, Height: 2 ¼ inches, Outside Diameter: 1 ¼ inches, Diameter of the chamber: ¾ inches. The weight of the pipe is 2.36 ounces/68 grams. This would be a great addition to the collection of a House of Robertson aficionado. Thanks for looking.