Tag Archives: Stem repairs

New Life for a Fischer Imperial Long shank Canadian Stack

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Blog by Steve Laug

The next pipe on the table is a smooth finished long shank Canadian with a tall bowl and a vulcanite stem. We purchased it from a seller on eBay from Jordan, Minnesota, USA on 01/22/2024. The pipe is stamped on the topside of the shank and reads Fischer. On the underside of the shank it is stamped Imperial. The rim was in good condition other than a lot of lava overflowing from the thick cake in the bowl onto the smooth rim top It is hard to assess the condition of the inner edge of the rim due to the cake and lava overflow. There may be some darkening or damage at the back of the bowl but I cannot be sure. There were oils and grime ground into the bowl sides gives the finish a flat look. The short taper stem is a dirty stem with grime and grit on the surface. There were also tooth marks on both the top and underside of the stem just ahead of the button. It appears that there may be some small pin hole bite through marks on the underside ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below. He took photos of the pipe’s bowl and rim top to show the cake in the bowl and the lava coat overflowing onto the top. It is another dirty pipe. He also took photos to capture the tooth marks on the top and underside of the stem near the button. You can also see the pinhole tooth punctures on the underside. He took photos of the sides and heel of the bowl to show the grain around the bowl and the amount of grime ground into the surface of the briar. He took photos of the stamping on the top and undersides of the shank. It is clear and quite readable.I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-f2.html) and looked up the Fischer brand. I found the listing below and have included both a screen capture and the side bar notes. The stamping is the same as the one on the pipe I am working on.
Store closed in 1978. Former address: House of Fischer, 1722 Boston Ridge Road, Orchard Park, NY.

I then turned to the listed for US pipe makers/manufacturers (https://pipedia.org/wiki/Fischer) to see if I could find out more information. I have included the article below.

Gustave Fischer was pipe maker for “The House of Fischer’, which was located in Orchard Park, NY, near Buffalo.  The Fischer family apparently made pipes for six generations, starting in Germany and continuing in the United States until the 1970s. Their literature from 1956 said that all their briars were bench made. They also made meerschaums, but some confusion is caused by the fact that there was also Gustav Fischer, who made meerschaum pipes in Boston during roughly the same period.

The article went on to give information on the Fischer from Orchard Park, NY. I quote from that below.

The following information is gleaned from a thread on PipesMagazine.com

PIPES BY THE HOUSE OF FISCHER, ORCHARD PARK NY
Fischer pipes were made in USA through the 1950’s up to late 1978 when the owner, Paul Fischer retired, sold the store and moved to Florida in 1978. Unfortunately, The House of Fischer did not use a date stamp on their pipes, and therefore it is not possible to determine the exact date of manufacture.

Lee Pattison writes the following:

The Fischer shop in Buffalo closed in the late 1950’s last run by Arthur Fischer who moved shop to his home in Orchard Park. Arthur was the last of the family and retired 1978. Early pipes made in shop in Buffalo were stamped Buffalo in loop below name. Art deleted this from the stamp in early on 1960’s which helps in partial dating. Art did only pipe repair and sales. An unconfirmed report from a pipe maker Milton Kalnitz from the same era stated that the later pipe may have been made by Weber. Paul Fisher was part of the unrelated family in Boston Mass. The Buffalo shop started about 1890’s. Source of info was personal contact with family.

FISCHER PIPE QUALITY GRADE STAMPS
This is a list of various Fischer pipe stampings from my personal collection of over sixty Fischer pipes accumulated over the past forty plus years. It is by no means meant to be all-inclusive, however, if you find more Fischer pipe stampings please email me so I can update my list.

  1. Fischer Supreme
  2. Fischer Royal
  3. Fischer Imperial
  4. Fischer Golden 15
  5. Fischer 15 Grand
  6. Fischer 25 Grand
  7. Fischer Ramsgate
  8. Fischer Deluxe
  9. Fischer Special
  10. Fischer Texan (for which they applied for a patent)
  11. Fischer Seconds

The list of Quality Grade Stamps is very helpful. The pipe I am working on is noted in number 3 above. It is a Fischer Imperial and has some great grain on the bowl and shank. I also learned that is was made after the removal of the Buffalo stamp on the shank in the early 1960s.

Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He cleaned up the inside of the bowl with a PipNet reamer and a Savinelli Fitsall Pipe Knife. The bowl walls looked very good. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top to show how clean it was. The top and the inner edge of the rim show some darkening, nicks and scratches. The stem looks clean of debris and grime. There are tooth marks and chatter on both sides. There are also tooth marks on the underside of the stem.I took photos of the stamping on the top and undersides of the shank. The stamping is clear and readable (though fainter on the underside). I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe. I started my work on the pipe by addressing the damage on the inner edge of the rim. I used a folded piece of 220 grit sandpaper to smooth out the roughness. I then used 220 grit sandpaper and a wooden ball to give the inner edge of the bowl a slight bevel. It looked much better at this point in the process. I sanded the briar rim top and the sides of the bowl with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. By the time I finished with the 3500 grit pad the briar had taken on a rich glow. I polished the briar bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The bowl took on a rich glow. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth and shoe brush to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set aside the bowl and turned my attention to the stem issues. I took photos of the stem surface to show the deep tooth marks on the top and the small holes on the underside of the stem just ahead of the button.I greased a pipe cleaner with Vaseline and inserted it below the bite throughs on the underside of the stem surface to keep the repair out of the airway in the stem. I filled in the deep tooth marks on the topside of the stem and the bite throughs on the underside with Black rubberized CA glue. I set it aside to let the glue cure. Once the repairs cured I used a file to flatten out the repairs and start blending them into the stem. surface. I sanded it with a folded piece of 220 grit sandpaper to flatten it further. I sanded it with 320-3500 grit sanding pads to further blend them in and smooth out the surface of the stem.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the stem back on the Fischer Imperial Long Canadian and took it to the buffer. I worked it over with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really well and the bevelled rim top looked good. I was happy with the look of the finished pipe. The photos below show what the pipe looks like after the restoration. The long shank tall Canadian is a beautiful and unique take on a classic shape. The polished vulcanite taper stem looks really good with the browns of the briar. The dimensions of the pipe are Length: 7 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.90 ounces/54 grams. This is another pipe that I will be putting it on the rebornpipes store in the American Pipe Makers Section shortly, if you are interested in adding it to your collection. The long shank and tall bowl look and feel great in the hand. This one should be a great smoker. Thanks for walking through the restoration with me on this beauty!

Breathing New Life into an Antique Shell 1021 EX Rusticated Pot

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Blog by Steve Laug

The next pipe on the table is large rusticated finished Pot. We purchased it from an Antique Mall in Ogden, Utah, USA on 07/23/2023.The pipe is stamped on the underside of the shank on a smooth panel and reads Antique [over] Shell followed by the shape number 1021 EX. The rim was in good condition other than a lot of lava in the finish overflowing from the thick cake in the bowl. There was grime ground into the bowl sides. The rusticated finish was oily and dirty. The stem is oxidized and calcified. It had light tooth marks on both the top and underside of the stem just ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below.He took photos of the rim top to show the cake and the dust in the rustication on the top. It is another dirty pipe. He also captured the tooth marks on the top and underside of the stem near the button. There is also a spot of blue paint on the top of the stem. He took photos of the sides and heel of the bowl to show the rustication around the bowl and the amount of grime ground into the surface of the briar.   He took photos of the stamping on the underside of the shank. It is clear and quite readable. I turned Pipephil’s section on Savinelli pipes and found the Antique Shell listed there with and an example of the stamping on both the shank and the stem. The stamping on the bowl matches the one that I am working on (http://www.pipephil.eu/logos/en/logo-savinelli1.html). I turned to Pipedia and looked up the specifics of the Antique Shell line from Savinelli and read through the article. There were several pictures of the stamping but nothing on the details (https://pipedia.org/wiki/Savinelli).

I knew that I was working on a Savinelli Made Pot that had the unique Antique Shell style of rustication. Now it was time to work on the pipe.

Jeff had done his usual thorough cleanup on the pipe. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He cleaned the internals and externals of the stem with alcohol, pipe cleaners and cotton swabs. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water and cleaned out the airway in the stem with alcohol. The pipe looked very good. I took a photo of the rim top and stem to show the condition. They cleaned up really well and the top of the rim and inner looked very good. Some of the stain lightened around the top and inner edge of the bowl. The vulcanite saddle stem had tooth chatter and marks on both sides ahead of the button and on the button edges.I took a photo of the stamping on the underside of the shank. It read as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole. It is a well shaped large Pot in the Antique line with the EX stamp.Now it was time to do my work on the pipe. I started by restaining the rim top and inner edges of the bowl. I used a Walnut stain pen to match the rest of the bowl colour.Since it was clean and looked good I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the rusticated bowl sides and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. It helped to give depth to the tight rustication around the bowl. The final buffing would bring the pipe alive. I set the bowl aside and turned my attention to the stem. I painted the stem with the flame of a Bic lighter to raise the tooth dents in the vulcanite. I filled in the dents that remained with CA glue to repair them. I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad. I was able blend in the repairs on both sides with the pads. The stem looked very good.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.   This beautiful tightly rusticated Savinelli Made Antique Shell 1021 EX Pot with a vulcanite saddle stem is a great looking pipe now that it has been restored. The rich Antique Shell coloured finish came alive with the polishing and waxing. The dimensions of the rustication really popped. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Antique Shell 1021 EX Pot is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 1 inch. The weight of the pipe is 2.22 ounces/63 grams. I will be adding it to the Italian Pipe Makers Section soon. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Finishing Touches for a Lovely Gourd Calabash

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Blog by Kenneth Lieblich

I recently came upon this calabash pipe and thought it was terrific. There is an elegance to the lines of this pipe, with its swan-like curves. Really nice looking, and in good shape. This one had obviously been seldom smoked – maybe a couple of times only. And maybe this is the pipe for you! Let’s take a closer look at it. The bowl is beautifully-shaped meerschaum. It has some minor signs of wear, but nothing serious. Similarly, the gourd is in lovely condition. No wear to speak of and the cork gasket is perfect. The gourd also has a wood shank extension in nice shape. Finally, the stem is also great. It has some notable oxidation and some small signs of wear, but nothing to worry about. The stem was first on my list. I wiped down the outside of the stem with Murphy’s Oil Soap on some cotton pads. Then, I cleaned out the insides of the stem with pipe cleaners and isopropyl alcohol. Once this process was done, I used SoftScrub and cotton pads to wipe down the stem before throwing it in the Pipe Stem Oxidation Remover. The following day, I cleaned all of the de-oxidizing mess and again scrubbed with SoftScrub on some cotton pads to remove the leftover oxidation. This worked well.Before I moved on to the Micromesh pads, I built up the dents on the stem with cyanoacrylate adhesive and let them fully cure.I sanded the adhesive down with 220- and 400-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. On to the bowl. Meerschaum is too fragile for a proper reamer, so I used 220-grit sandpaper on the end of a wooden dowel to clean out the bowl and it turned out very well. I sanded down the entire piece of meerschaum with my Micromesh pads. One of the frustrations of cleaning meerschaum is that once smoked, the stains never go away. However, I did what I could and it definitely improved. I also rubbed some Clapham’s Beeswax into the meerschaum. Then I let it sit for 20 minutes, buffed it with a microfiber cloth and then repeated the beeswax process. Worked like a charm!

I cleaned the exterior of the gourd with some Murphy’s Oil Soap on a few cotton rounds. I cleaned inside the gourd gently by scraping with my reaming knife and some tube brushes. I was pleased with the results. I sanded down the wooden shank extension (but not the gourd) with my Micromesh pads. I also cleaned out the inside with cotton swabs and alcohol. It wasn’t very dirty. I then coated the gourd and shank extension with Restoration Balm and let it sit for 20 minutes. After that, I buffed it with the microfibre cloth. Finally, I applied some Vaseline to the cork gasket. Even though the gasket was in perfect shape, it’s a good idea to lubricate it in this way in order to maintain its elasticity. I set it aside to absorb and moved on.Before I went off to the buffer, I gave the meer and the gourd another going over with Clapham’s beeswax rub. This really worked well. I only took the stem to the buffer, as meerschaum and gourds don’t tolerate those high speeds very well! This gourd calabash was a delight from the start and its beauty only increased through the restoration process. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Calabash’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6¼ in. (160 mm); height 4½ in. (115 mm); bowl diameter 2¾ in. (70 mm); chamber diameter 1⅛ in. (28 mm). The weight of the pipe is 3 oz. (88 g). I hope you enjoyed reading the story of this restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Patent Era Dunhill’s “Shell Briar” 24 Petite Prince

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Blog by Steve Laug

The next pipe on the table came to us from a group of pipes that Jeff and I purchased from a fellow in Copenhagen, Denmark on 02/11/2024. It is a Dunhill’s “Shell Briar” Petite Prince that is in good condition. It is stamped on a smooth panel on the underside of the shank. On the heel of the it is stamped with the shape number 24 followed by Dunhill’s “Shell Briar” [over] Pat. Nos. 119708/17. 116989/17 followed by a superscript 8. The stamping is clear and readable as noted above. The pipe has a mix of black, cordovan and brown stains on a sandblast finish and some amazing grain that the shape follows well. The finish was dusty around the nooks and crannies of the sandblast but otherwise fairly clean. The bowl had a moderate cake, tobacco debris and there was some lava on the sandblasted rim top or edges. The vulcanite taper stem was oxidized, dirty and had tooth marks and chatter ahead of the button. Jeff took photos of the pipe to show what it looked like before he started working on it. He took photos of the bowl and rim top to show their condition and of the stem to show the condition of both sides of the stem. The photos of the sides and heel of the bowl show the deep sandblast grain on the pipe. It is a beauty. The stamping on the underside of the shank is shown in the photo below. It looks very good and faint but readable. It reads as noted and explained above. Jeff captured the detail in the photos below. One of the first things I like to do is to unpack the stamping and understand each element in it. I turned to Pipephil helpful site and specifically the section on Patent era pipes to help with the date (http://pipephil.eu/logos/en/dunhill/patent1.html). I have included a screen capture of one that is stamped much the same as the one I am working on. Please note the message under the photo in the photo below.It reads: From 1921 through 1931 (inclusive) Shells were stamped DUNHILL’S “SHELL” if there was a MADE IN ENGLAND line. When the MADE IN ENGLAND was missing they were stamped DUNHILL’S “SHELL BRIAR”: this pipe hasn’t any MADE IN ENGLAND line.

I turned to another page on the pipephil site that would help me define the two patent numbers that are on this pipe. (http://pipephil.eu/logos/en/dunhill/shell-guide.html?1926pat-shellbriar-1926z.jpg&18#). The two Patent Numbers: Pat. Nos. 119708/17. 116989/17. The patent numbers point to the patent for the “SHELL BRIAR” finish. I used the chart to locate the two numbers on the chart below. I have drawn a red box around those two numbers and the upward line point to the date mark for 1928 on the chart.Now it was time to verify the 1928 date for this pipe (http://pipephil.eu/logos/en/dunhill/cledat-en1c.html). The pipe has a year suffix, a different patent no. and a sandblast finish so it fits the criteria for this Dating Key. It has the possessive form Dunhill’s. I have drawn a red box around the pertinent section on the Dating Guide. There the directions point to section on 1920 + the Suffix. With that information I added 1920 + the suffix 8 (8) giving the date of the manufacture of this pipe as 1928.

Now I had the data I needed for this pipe. The stamping DUNHILL’S “SHELL BRIAR” was used between 1917-1931 inclusive. The patent numbers point to the patent for “SHELL BRIAR” that Dunhill used from 1927-1931. The date code 8 identifies the date as 1928 which fits perfectly in the time period noted. The shape is that of a Petite Prince.

Now it was my turn to work on this old timer – a 1928 Shell Briar Prince. Jeff had done an amazing cleanup of the pipe. He reamed the cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it.

I took photos of the bowl and the rim top as well as both sides of the stem to show the condition of the pipe before I started my work. The rim top and edges look quite good. The stem shows some light tooth marks on both sides and the button edge looks very good.

I took a photo of the stamping on the shank. The photo of the stamping is clear, though worn in some spot but it is still readable. I also removed the stem and took a photo of the parts of the Petite Prince.The pipe looked quite amazing. I stared by rubbing the briar down with some Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem on both sides with the flame of a Bic lighter to lift the tooth marks on the surface. I was able to lift them significantly. I filled in those that remained with clear CA glue and set the stem aside for the repairs to cure. Once it cured I used a small file to flatten out the repairs and start blending them into the surface. I sanded the surface of the stem to blend in the file marks and the rest of the repairs smooth with 320-3500 grit sanding pads. It worked well to smooth things out and remove remnants of oxidation. When finished the stem looked much better.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This 1928 Dunhill “Shell Briar” 24 Prince Pat. Nos. 119708/17. 116989/17 has a beautiful, unique Dunhill Sandblast finish that is know for its craggy depths. The rich brown/black finish highlights some great grain around the bowl and shank. The polished vulcanite saddle stem adds to the mix. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. It is critical to avoid buffing the stamping and to have a lighter touch on the sandblast briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill “Shell Briar” 24 Petite Prince is quite stunning and feels great in my hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 inch, Outside diameter of the bowl: 1 inch, Chamber diameter: 5/8 of an inch. The weight of the pipe is .60 ounces/16 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I am going to add this 1928 Petite Prince to my own collection of Dunhill Patent Era pipes. It is a real beauty that I will certainly enjoy. Thanks for your time.

 

 

 

 

Fixing a Cracked Peterson Emerald

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Blog by Kenneth Lieblich

This is the fourth and final pipe I repaired for the gentleman in Washington. All four pipes have been great to work on, but I think I like this one best. It’s a portly and handsome Peterson Emerald XL02 Bent Apple. The pipe is smooth and has a P-lip stem. It is an elegant pipe with beautiful lines – and it feels so comfortable! Can’t wait to get this one done. Let’s take a closer look at the pipe. On the left side of the shank, it reads Peterson’s [over] Emerald. On the right side of the shank, it reads Made in the [over] Republic [over] of Ireland. To the right of that is the shape number, XL02. On the stem was the normal, stylized P of the Peterson firm. Interestingly, this P was in bas relief, rather than engraved. In an effort to learn more about the Emerald line of pipes, I went to Pipedia’s Peterson page – and learned precisely nothing. Pipephil provided just as much. Even the Peterson website itself had nothing on the historical Emeralds except to discuss the current crop of heavily rusticated pipes. So, naturally, my reliable source for all things Peterson is Mark Irwin from Peterson Pipe Notes. He has a blog post on the Emeralds – specifically the rusticated ones, but he does reference the smooth ones too. Have a look at the article here.Irwin and Gary Malmberg’s book, The Peterson Pipe: The Story of Kapp & Peterson, also made mention of the Emerald line:

Emerald (1987-) Moderate-priced line in Bordeaux and black rustic finish with a shank band of green acrylic between brass rings, P-lip mouthpiece; smooth walnut version added in ’91. Fishtail mouthpiece added in ’97. Identical line and finishes named Jade from early eighties until ’87.Putting all the bits and pieces together, I think we can safely say that this pipe dates from between 1991 and 1997.On to the stem. As usual, I cleaned the insides with lemon-infused isopropyl alcohol and some pipe cleaners. Fortunately, it wasn’t too dirty inside. Then I wiped down the outside of the stem with Murphy’s Oil Soap on some cotton rounds – that removed some exterior dirt. Then, of course, I stuck it in the deoxidizing solution overnight. The next day, I scrubbed it down with some SoftScrub on cotton rounds. I built up the tooth marks on the stem with black cyanoacrylate adhesive and let them fully cure. I had tried the BIC lighter trick, but it didn’t work. I then sanded the adhesive down – first with a small file, then with 400-grit sandpaper to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing (from 3,600 on). Moving on to the stummel, I used the PipNet Reamer to remove the built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as I could. I took the chamber down to bare briar. For now, I proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and lemon-infused isopropyl alcohol. There was quite a bit of filth inside this stummel and it took a fair amount of cotton to get it clean. I already knew there were going to be some big, bad problems inside, so no sense in delaying the inevitable work. As the photos show, there were many heat fissures in the briar and the major crack on the outside of the bowl was made to look even more dramatic once I cleaned the stummel. I used a dental pick to remove extra debris lodged inside this crack. Before moving to pipe surgery, I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.Repairing the crack first involves drilling a tiny hole at the end of the crack to stop it from elongating any further. I took my micro drill bit (see how tiny!) and delicately drilled a hole through the briar. I then administered a dose of CA glue (mixed with briar dust) along the crack and let it cure. This was done on the side of the bowl, as well as on the rim, of course. This crack was simply too severe to plug with pipe mortar. Instead, I prepared some J.B. Weld epoxy and filled the cracks and gouges, ensuring that the epoxy was evenly spread throughout the bowl. Of course, I did plug the draught hole with a folded pipe cleaner (coated in Vaseline) to make sure none of the epoxy made its way up there. Once done, a good 24 hours was needed to ensure that the epoxy was properly set.Once cured, I gently sanded the inside of the bowl to provide a surface for what was to come next. I coated the entire inside of the bowl with a mixture of activated charcoal and my wife’s homemade yogourt. Once hardened, this provided a good, slightly abrasive surface for a new cake to build.After all of that, I used all nine Micromesh pads (1,500 through 12,000 grit) all over the stummel to make it lovely and smooth. I then used my restoration balm and rubbed that into the wood to have its nourishing properties work on the wood. I let it set for 20 minutes or so. Afterwards, I rubbed down the stummel with a microfibre cloth. At long last, I was off to my bench buffer to put the final touches on this pipe. I first gave it a thorough going-over with White Diamond compound. Following that, several coats of carnauba wax created a beautiful, glossy seal on the pipe and provided some closure to this involved repair.This Peterson Emerald XL02 Bent Apple is such a good-looking pipe. I’m thrilled to have completed all of my customers pipes and I trust that he will enjoy this one (and the others) for many years. I hope you enjoyed reading the story of this pipe as much I as I did in restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Reclaiming a GBD Prehistoric 9493

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Blog by Kenneth Lieblich

Here’s another terrific pipe from my gentleman customer in Washington. This is a GBD Prehistoric 9493 pot with a Perspex stem – well, it’s officially listed as a pot, but some (like Greg Pease) call it a long-shank pot, and I thought it was a lovat when I first saw it. I’m arbitrarily calling it a “lovat pot” – so there! I love GBDs and I was delighted to work on this one. However, there was one significant issue: a very thin, but very long, crack on the underside of the bowl. As the English say, I would have to use all of my “nous” to repair it without making it look like a dog’s breakfast. Let’s look at the pipe’s markings. On the underside, going from left to right, we see GBD in an oval (albeit very worn); next to that is the word Prehistoric; next to that are the words London England; and, finally, next to that is the shape number 9493. I wouldn’t like to hazard a guess on the specific age of this pipe, other than to say that the brass oval on the stem suggests that it (fortunately) predates the merger Comoy’s. This pipe is likely from the 1960s or 1970s.A page from a 1961 GBD catalogue shows our shape (if not the model). It reads, “#9493 – Large Pot, Long Shank, Flat Saddle Mouthpiece”. That matches our pipe’s description.Let’s start with the Perspex stem. As an aside, Perspex simply means a type of clear, cast acrylic. GBD has used it since the 1930s, apparently. As I’ve mentioned in previous blog posts on acrylic stems, they are tricky to get completely clean because the tobacco stains the material quite thoroughly. This one wasn’t too bad and I worked hard on this one – using dental tools, pipe cleaners, and alcohol. Having had some success with other acrylic stems, I also used SoftScrub on some pipe cleaners for further scrubbing. I was pleased with the results.There were a few tooth marks, etc. on the stem, and I addressed those by filling them with some clear cyanoacrylate adhesive. Once that had cured, I sanded the stem down – first with some sandpaper, then with my Micromesh pads and pipe stem oil. I was really pleased with the way it came out in the end. Lovely shine! On to the stummel, and the usual cleaning procedures were in order for this pipe. The bowl was quite wide and I used both the KleenReem and the PipNet to remove the built-up cake, and followed that with 220-grit sandpaper to remove as much as I could. I wanted to take the bowl down to bare briar. Unfortunately, there were many heat fissures on the inside of the bowl. I would address those later. I then proceeded to clean out the insides of the shank with cotton swabs, pipe cleaners, and isopropyl alcohol. There was quite a bit of filth inside this stummel – it took many pipe cleaners et cetera to clean it out. As usual, I followed that up by cleaning the insides with some soap and tube brushes. In fact, at that point, I took the opportunity to also use a toothbrush and gently clean the sandblast. Much improved. I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.Now on to the tricky business of repairing that long crack on the underside of the bowl. The technique I use for repairing these is one I learned from Steve long ago. It involves drilling a tiny hole at the very end of the crack to stop it from progressing any further in years to come. Now, it’s often challenging at the best of times to find the end of a crack on a smooth bowl, but it’s nigh on impossible on a sandblasted one! Nonetheless, I took my time and ever so carefully searched and found the ends of the crack. I took my micro drill bit and delicately drilled a hole through the briar right at both ends of the crack. I then carefully laid a thin bead of CA glue along the crack and let it cure. This bead of glue was placed with a needle-nosed nozzle, so that excess glue wouldn’t be an issue around the crack. I obviously didn’t want to sand the sandblast, so being extra careful with the glue was important. The next step was to sand the rim down. I started with some sandpaper on a wooden sphere and then used my nine Micromesh pads. On the rest of the stummel, I only used the last couple of pads, as I didn’t want to lose any of the beautiful blast. Where it was required, I touched up a couple of spots on the wood with my furniture pens. Of course, I used my restoration balm and rubbed that into the wood to have its nourishing properties work on the wood. I left it set for 20 minutes or so. While I was waiting, I took some of my pipe mortar and lined the briar walls with it. It was necessary for repairing the fissures inside the bowl. It’ll make a world of difference to the long-term viability of this great pipe. Afterwards, I rubbed down the stummel with a microfibre cloth.Then it was off for a trip to the buffer. A dose of White Diamond and several coats of Conservator’s Wax were just what this pipe needed. The handsome sandblast just popped and looked great.This GBD Prehistoric 9493 lovat pot is much improved. I’m delighted and I’m sure my customer in Washington will be too. I hope you enjoyed reading the story of this pipe as much I as I did in restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Cleaning Up a Charming Rossi Featherweight Acorn

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by Kenneth Lieblich

A fine gentleman from Washington contacted me recently and asked if I would restore some pipes for him. Of course, I was only too happy to oblige. This is the first of the four, and it’s the only one that doesn’t have major issues. This is a Rossi Featherweight 44P acorn pipe. It’s a pretty little pipe and I’m sure will serve its owner well. The markings on the pipe were clear and sharp. On the left-hand side of the shank, read Nino Rossi [over] 1886 – and to the right of that, a star. On the right side of the shank was the word Featherweight. On the underside of the shank, was 44P and, to the right of that, at 90 degrees, was the word Italy. On the stem was a stylized letter N. Rossi was founded by Ferdinando Rossi, in Italy, as Fabbrica di Pipe di Radica Rossi. The company dates from the mid-to-late 19th century. I would encourage you to read the Pipedia article on the company – there’s quite a bit of information: https://pipedia.org/wiki/Rossi. The article includes an important detail regarding this particular pipe:

From, approximatively, seventies, until 1985, Rossi pipes were marked with “ROSSI”, into an oval (sometimes there was also “ITALY” on the shank); on the stem, there was “ROSSI”. In these years, appeared the signature “Nino Rossi” (in cursive font): he was the last heir of the factory.

From this point, we can deduce that this pipe is from the 1970s or ‘80s. Here is in an image capture from Pipephil:The pipe was in good condition and just needed some TLC to bring it back to working order. The stem was a bit dirty and thoroughly oxidized. The stummel was in decent shape, but it had a strange residue on the rim. I’d need to look into that more closely. First, I cleaned out the inside of the stem with pipe, cleaners and some lemon infused 99% isopropyl alcohol. It was pretty dirty, but not too terrible. I was more concerned about the oxidation, which was pretty heavy. I scrubbed it down with some SoftScrub cleanser and then tossed it in my deoxidizing fluid to sit overnight. The next day, I managed to scrub off even more oxidation with more SoftScrub. Before sanding the stem, I took out some nail polish and made sure to add it to the stylized N on the left side of the stem. I let that dry before moving on.I also repaired a few small nicks in the stem with some black cyanoacrylate adhesive and let it cure. That done, I proceeded to sand down the stem with my nine micromesh sanding pads. I also used some pipe stem oil during the sanding to bring out some extra lustre and beautify the stem. Just like the stem, I cleaned out the insides of the stummel with pipe, cleaners, cotton swabs, and alcohol. Took a bit of work, but I got it clean. In order to sort out the stuff stuck to the rim, I took a piece of machine metal and gently scraped it away, not wanting to do any more invasive work than I needed to. It came away reasonably easily and I carried on. I then set it up for a de-ghosting session. I put some cotton balls in the bowl and in the shank and saturated them with 99% isopropyl alcohol. I let that sit overnight to allow all of the lingering smells and stains leach out into the cotton. After that it was much improved. I wiped it down with some Murphy’s and finished up by scrubbing the insides with soap, and some tube brushes. I sanded down the stummel with my micromesh pads to make it smooth and lovely. Of course, I added some of my restoration balm to the wood and let it sit for 20 minutes or so. BUT, there was a bit of a problem. The sanding and application of balm revealed some mottling on the surface of the briar. Clearly, there was some remnants of an old lacquer or shellac. It looked awful and I couldn’t let it be. I couldn’t get rid of it with any solvents, so, unfortunately, I had to re-sand the whole thing. That worked and it looked much improved.Finally, I applied some another batch of Before & After Restoration Balm and buffed it with a microfiber cloth. This balm does beautiful things to the wood and really generates a beautiful shine. I then took the pipe to my bench polisher and buffed it with White Diamond and a few coats of carnauba wax. Wow – the pipe really looks lovely.This Nino Rossi Featherweight 44P acorn will suit my friend in Washington very well and I’m sure that he will appreciate smoking it for many years to come. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Reclaiming a Greaves Patent 2 Stubby Billiard Pipe

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Blog by Paresh Deshpande

This pipe was always being relegated down the line up for restorations because of its uncanny resemblance to a Peterson’s pipe and having worked on quite a few challenging Peterson’s, I just wanted to take a break from another Peterson’s. However, the shape, size and the overall quality of this piece was undeniably attractive.

Thus, this time around when I closely observed the stamping, it turned out to be stamped across the shank on the left side as “GREAVES” over “PATENT” followed by encircled numeral 2. The right side bears the COM stamp “MADE” over “IN” over “FRANCE” in a football shape. The vulcanite stem is stamped as “GREAVES” over “PATENT”. A silver band adorns the shank end and is stamped as “S.S.G” over “E.G” followed by three faux hallmarks. I say faux hallmarks since firstly; all the cartouches differ from other and secondly, the symbols, or those that are discernible, are nothing to match the lion passant or the date code letter or the Assay office. This brand/ manufacturer is unknown to me and thus I visited pipedia.org. The information provided therein is very meagre (https://pipedia.org/wiki/Greaves) and is reproduced below:

Greaves was one of many brands owned by the Oppenheimer Pipe group, apparently made in France, likely by Marechal Ruchon & Cie. as evidenced in the following catalog page from a Circa 1950s Oppenheimer Pipes Catalog. Unfortunately, for the info of readers, this link has expired and does not work.

I have also reproduced a couple of pictures of c.1950s Oppenheimer pipe catalog from this site.I visited pipephil.eu for some additional information on this brand. Here I learned that the Greaves stem differs from the Peterson P-Lip in that the hole is drilled straight in to the bit in Greaves stem and the smoke is not deflected towards the palate as in P-lip. I have included a screen shot of the same along with the link below. http://www.pipephil.eu/logos/en/logo-g5.htmlGreaves is a brand of Marechal Ruchon (which became C.G. Verguet Frères). These companies belonged to Oppenheimer Holding.

I further searched the internet for additional information and came up naught. There were a few pictures, some with ferrule and some without. However, those with ferrule all were stamped as GREAVES over PATENT in football shape. Here are a few pictures for your consumption.Thus from the above it is understood that this was one of the French brands, likely from Marechal Ruchon & Cie. in the Oppenheimer holdings and find mention in 1950s catalog. However, the question that still haunts me is the difference in the ferrule stampings and makes me question if the band is original to the pipe or otherwise and for what purpose. It definitely is not a repair band as the shank face shows no signs of cracked shank end and the only plausible reason is decorative purpose! Any clarifications on this issue would be most welcome.

Initial Inspection
This Greaves Patent pipe has a classic chubby Billiard shape. It is a small sized pipe, about 5 inches in length, but the stout shank, bowl and stem lends it an overall attractiveness and hand feel. The rim top is covered in lava overflow while the chamber has a medium layer of uneven cake. The chamber appears to be out of round due to the thinning of the inner rim edge in the 12 ‘O’clock direction. The stummel surface is covered in dirt and grime through which beautiful flame grains are seen that radiate from the front of the bowl to the sides. The front of the bowl has a chipped area that will need to be filled. The mortise is clogged and the airflow through it is greatly restricted. The P-lip tapered vulcanite stem is oxidized with minor bite marks/ tooth indentations and traces of calcification in the bite zone. The stem does not fit snugly in to the mortise. The following pictures should give the readers a general idea of the condition of the pipe before I start working on it. Detailed Visual Inspection
The chamber has a decent layer of uneven cake and has a strong residual pungent smell of Latakia forward blend of tobacco. There is thick overflow of tobacco oils, ash and grime over the rim top surface that spills over to the sides of the bowl. The condition of the outer rim edge can be ascertained only after the rim surface is rid of complete lava overflow. However, that the inner rim edge has damage is visible through the grime. The rim surface has thinned out (encircled in yellow) in 12 and 3 o’clock due to removal of charred edge by the erstwhile individual who held the pipe in his/ her trust. Any other issues with the inner rim edge will be known after the rim top surface has been cleaned. The draught hole is at the bottom centre of the chamber and thus should be a decent smoker.The smooth stummel surface has some very beautiful cross grain patterns on the sides with loosely packed bird’s eye grain to the front and back. The stummel has taken on a lovely dark patina from years of usage. The lava overflow from the chamber has spilled over on to the sides of the stummel and has accumulated a lot of grime and dust imparting the stummel a lifeless and bone dry appearance. The front of the stummel has a prominent chip from where a chunk of briar is missing (encircled in pastel blue). There are a few minor scratches and dings over the bowl surface commensurate to the pipe’s journey to date. The stem is very firmly attached in to mortise and would not budge. I shall initiate measures to separate the two subsequently. The P-lip like stubby tapered vulcanite stem is deeply oxidized and covered in dirt and grime. A few deep tooth chatter and tooth indentations are seen on both the upper and lower stem surfaces in the bite zone and the lower button edge has been chewed off. The tenon of the stem is firmly stuck in to the mortise and its condition will be ascertained once the two are separated. The airflow through the airway is laboured and not smooth.The Process
The first issue that I addressed was to separate the stem from the shank. I dribbled a few drops of alcohol through the gap between the stem and shank with an eyedropper with the intent that the alcohol would moisten and loosen the gunk holding the tenon and set it aside for a few minutes. Thereafter, I gently twisted the stem the stem in order to pull the stem out. However the stem did not budge. I repeated the process of moistening the gunk holding the tenon in to the mortise using alcohol. After repeating the process a couple of times, I was finally able to separate the stem from the shank. A close observation of the mortise revealed a completely clogged mortise and an equally gunk and crud encrusted tenon end. It appears that the mortise and stem has never ever been cleaned.With the stem now separated from the shank, I cleaned the stem airway and surface using thin shank brushes and anti oil dish washing soap. I dried the stem airway by blowing out excess water and thereafter running a couple of pipe cleaners through the airway. Once the stem internals had been cleaned, I immersed it in “Before and After Deoxidizer” solution along with the stem of other pipes in line for restoration. This solution has been developed by Mark Hoover and works to draw out all the deep seated oxidation from the surface making its subsequent cleaning and polishing a breeze. I would definitely recommend this product as it saves on to time and efforts. The pipe has been marked with a yellow arrow for easy identification.While the stem was soaking in the deoxidizer solution, I worked on the stummel by reaming the chamber walls with my fabricated knife to remove the carbon deposits. Once the cake was reamed back to the bare briar, I used a 150 grit sand paper followed by 220 grit sand paper to remove all the traces of the remaining cake and also to smooth out the inner walls of the chamber surface. Finally, to remove the residual carbon dust, I wiped the chamber with a cotton pad wetted with 99.9% pure isopropyl alcohol. I gently scraped the rim top surface to remove the lava overflow. This was followed by cleaning the mortise with cue tips, pipe cleaners and a shank brush dipped in isopropyl alcohol. I scraped the walls of the mortise with my fabricated knife to remove the dried oils and tars. The heap of gunk scraped out from the mortise walls tells the sordid saga of the condition of the shank internals. Well, the shank internals are clean and will be further cleaned once the stummel exterior is cleaned using oil soap and shank brushes. However, the odours are still very strong and would need more intrusive methods of cleaning.Continuing with the internal cleaning of the chamber and shank, I subjected it to a salt and alcohol bath. I used cotton balls which is an at par substitute to kosher salt as I have realized over the years. I drew out a wick from the cotton and along with a folded regular pipe cleaner; inserted it into the mortise and through the draught hole and further into the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the rim inner edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils/ tars from the chamber and mortise and loosened out any residual cake and tar build up, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk. Using my fabricated tool, I scraped out the entire loosed gunk from the mortise and further cleaned it with alcohol and q-tips. I also scraped the moist cake from the chamber using my knife and sanding it smooth with 180 grit sandpaper. The chamber now smelled clean and fresh and the tiny veins observed in the chamber were eliminated. I set the stummel to dry out naturally.As I was cleaning the shank internals, the metal band came loose from the shank end. Careful inspection of the now exposed shank end confirmed that the surface is sans any cracks or chips. I kept the band aside to be worked upon later.

The next morning, I removed the stems that had been soaking in the deoxidizer solution overnight. I cleaned the stem surface and airway under running warm water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad and the airway with thin shank brush. I further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem.While the stem was set aside to rehydrate and absorb the EVO, I cleaned the external surface of the stummel with Murphy’s Oil Soap. I scrubbed the stummel surface with anti oil dish washing detergent using a Scotch Brite pad and a hard bristle toothbrush under warm running water, always being mindful of the stamping on the shank surface. I paid particular attention to the rim top surface to rid the rim of all the residual crud and lighten the darkening around the rim surface. Thereafter, I dried the stummel using paper towels and a soft cotton cloth and set it aside to dry out naturally. The extent of the gouge is now easily discernible and is encircled in blue. This will need to be addressed. I followed up the external cleaning of the stummel with internal cleaning of the mortise and shank using anti oil soap and shank brushes. The shank internals are now clean and fresh.Continuing with the stem refurbishing, I heated the bite zone with the flame of a lighter to raise the tooth indentations to the surface. Though the results were not what were expected, the vulcanite was raised a little leaving behind two visible tooth compressions on either surfaces. The button edges and deeper tooth indentations on either surfaces of the stem were filled with a mix of CA Gorilla superglue and activated charcoal powder and set aside for the fill to cure.With the stem repairs set aside, I addressed the rim top darkening and unevenness by topping the surface on a piece of 220 grit sandpaper. I frequently checked the progress being made as I hate to lose briar more than what is absolutely necessary. The chamber now appears more out of round than before and would be addressed by creating a bevel over the inner rim edge. With a folded piece of 220 grit sandpaper pinched between my forefinger and thumb, I imparted a nice bevel to the inner rim edge. This masked the out of round appearance of the chamber and also eliminated the minor charring over the edges. I evened out the outer rim edge n the same way. The rim top surface now has a nice rounded appearance with even rim edges.Next, I filled the deep gouge to the front of the stummel with a mix of briar dust and superglue. This mix hardens very rapidly and invariably reveals air pockets when sanded. To mitigate this, one has to re-patch the fill and this is exactly what I followed. Using a flat needle file, I sanded the patch to achieve a rough match of the fill with the rest of the stummel surface. I further evened out the patch with a folded piece of 220 grit sandpaper. I am quite satisfied with the appearance of the stummel surface at this point in restoration. Thereafter, I completed the polishing of the stummel by wet sanding the surface with 1500 to 12000 grit micromesh pads. I wiped the stummel with a moist cloth in between the pads to gauge the progress being made and massaged a small quantity of Before & After Restoration balm and set it aside for 10 minutes for the briar to rehydrate. Thereafter, I gave a rigorous hand rub using a microfiber cloth. The stummel now has a nice vibrant shine to it with the beautiful cross grains and bird’s eye grains resplendent in all their glory. I completed the mundane but equally important task of polishing the Sterling Silver filigree band. I used Colgate toothpowder to polish the band. The ultra fine powder was rubbed over the band and wiped it out. The polish completely removed the oxidation and gave a nice shine to the band which was further improved by polishing it with a jeweller’s cloth. Using CA superglue, I reattached the band at the shank end.Stummel repairs and refurbishing is now complete, save for the final polishing, I moved on to stem repairs. The stem had cured completely and began the stem refurbishing by first sanding the stem fills using a flat needle file to roughly match the rest of the stem surface. I masked the stem markings with a tape to preserve them as it was already worn out and avoid further wearing down during the polishing process. Thereafter I sand the fill with a piece of 320 grit sandpaper to blend in the repairs. I also lightly sand the entire stem surface to remove the raised oxidation from the surface.I followed it up by wet sanding the entire stem surface using 400, 600, 800, 1000, 1500 and finally with a piece of 2000 grit sand paper. This serves to reduce the sanding marks of the more abrasive sand papers. I also sharpened the button edges while sanding. I wiped the stem with a moist cotton swab to remove all the oxidation and sanding dust from the surface. I applied a little Extra Virgin Olive oil over the stem and set it aside to be absorbed by the vulcanite.I went through the 1500 to 12000 grit micromesh pads to wet and dry sand the stem. The stem now has a nice deep shine with no traces of oxidation around the entire stem surface. To apply the finishing touches, I mounted a cotton cloth buffing wheel on to my hand held rotary tool and applied a coat of Blue Diamond to the stummel and the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I applied a coat of carnauba wax and continued to work on it till the complete coat of wax had been polished out. I mounted a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks beautiful and is ready to be added to my collection of inherited pipes. I thoroughly enjoyed working on this project and seeing the pipe transforming itself in to a beautiful piece. However, the research on this particular pipe has highlighted more questions than answers. I would appreciate if the knowledgeable readers could clear the cobwebs of questions surrounding the provenance of this beauty. Thank you for reading through this write up and also in anticipation for the input on this particular piece.

 

Transforming an Old, Battered and Abused Brigham #417 Four Dot

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Blog by Paresh Deshpande

This pipe has been in my possession for so long that details of how, when and where of this pipe have faded away from my memory. However, years after procrastinating on the restoration of this pipe, it’s finally on my work table.

This is a partially rusticated straight Rhodesian with smooth side panels and a smooth shank bottom that bears the stampings of this pipe. The rustications are worn down and at some places the rustications have completely smoothed out, signifying that it had been in regular use of the previous pipe man/ woman and has been extensively used. Though the stampings are quite worn, they are easily discernible under bright light and magnification. It is stamped towards the shank end as “BRIGHAM” in script at an upwards angle moving from left to right over “CANADA” in straight capital letters. Towards the bowl end, faint shape code # “417” can be seen. The left of the stem towards the tenon end and shrouded beneath all the oxidation and grime, four dots arranged in a diamond shape are visible. I have a post-patent era (1956- 1969) Brigham that I had got from Steve and had read through the entire write up. It provided a deep insight in to the genesis, history and the dating of Brigham pipes. Here is the link to the write up and is highly recommended read.

https://rebornpipes.com/2019/01/13/restoring-pipe-16-from-bob-kerrs-estate-a-brigham-3-dot-canadian-691/

Next to ascertain the date and significance of the dots, I visited pipedia.org and went through the complete article written by well known to me pipe restorer, researcher and author of an authoritative book on Brigham pipes, Charles Lemon of Dad’s Pipe. I have reproduced an extract of relevant information related to the pipe that I am working on.

 “I have dubbed the decades between 1980 and 2000 the Late Canadian Era, a period that saw several changes at Brigham that are of note to the collector. First, the traditional 8-grade pinning system (the famous Brigham “Dots” which denoted the quality of the pipe) was changed to a 7-grade system to simplify pinning (more on this below), and the Norsemen and Valhalla series were merged to form the President Series, which represented the very finest pipes coming out of the Toronto factory. Early pipes from this era (left, below) are stamped with a shape number and “Brigham” over “Canada”; later pipes (late 1980s+, on right below) are stamped simply with a shape number and the Brigham logo.”

The Original Brigham Dot System 1938 – 1980
Brigham pipes are reknown in the pipe world for their famous “Brigham Dots”, a system of brass pins inset in the stem to denote the grade of each pipe. The original 8-grade pinning system, used for 42 years between 1938 and 1978 (spanning the Patent, Post-Patent and Canadian Eras) looked like this:The pipe on my work table, thus, is from the early 1980s and a “Director” grade Brigham.

With the provenance of the pipe now established, it was time to move ahead with the initial/ detailed inspection and restoration.

Initial Inspection
The pipe, as it sits on my work table, does not present a very promising picture. However, having worked on a couple of hundred pipes, some in much worse condition that this one, I am sure with some TLC and repairs, the beauty of this pipe can be restored to its former glory. The smooth rim top shows damages consistent with having been knocked against hard edges and is covered with overflowing lava. The partially rusticated stummel surface is covered in dirt and grime giving the surface a dull and lacklustre appearance. The rustications are worn down at places to nearly a smooth surface. The vulcanite stem is deeply oxidized and is missing a chunk of vulcanite from the bite zone on the lower surface. The seating of the stem in to the mortise is loose. The following pictures will give you a clear idea to the condition of the pipe as I start the restoration work. Detailed Inspection
The stummel is smooth towards the tapered upper ½ inch and extends over the rim top surface. The rim top surface is uneven, a result of being knocked against a hard edge of a table. I suspect that this damage is more severe on the left side between 6 and 9 o’ clock direction (encircled in green). The cake is thick and hard and overflowing over the rim top surface. It is also observed that the cake is thicker towards the upper half of the chamber and has a strong sweet molasses like smell permeating from the pipe. The condition of the chamber walls is hidden beneath the thick cake and will be ascertained only after the cake has been taken down to the bare briar. However, after careful external examination of the surface, I am confident that there is no damage to the chamber walls as the stummel surface is hard and solid all around.The partially rusticated stummel surface is covered in dirt, dust and grime giving the surface a dull, dirty and lifeless appearance. The nooks and crannies of the rustications shows accumulated oils, tars and dust that have darkened over time. There are flecks of white paint embedded within these crevices of the rustications. These rustications have worn down significantly and have smoothed out at many places. The stummel surface is solid to the touch signifying less likelihood of any chamber damage. The stummel has taken on a nice dark patina from 40 years of heavy usage and I would like to preserve it through all the cleaning and polishing. The mortise is relatively clean as expected since the long metallic tenon housing the trademark maple wood filter sits close to the mortise face. The vulcanite stem is deeply oxidized and appears dirty green. The lower surface of the stem has a large chunk of vulcanite missing from the bite zone, including the button. The four brass dots are covered in oxidation and would need to be cleaned and polished. Once the stem has been cleaned and polished, these brass dots will add an element of dazzle to the entire pipe. The long aluminum tenon which houses the Brigham trademarked Maple wood filter is covered in dried oils and tars. The filter is completely stuck in to the tenon and wouldn’t budge and the sweet smell too is very strong.The Process
The first issue that I tackled was that to separate the maple filter from the aluminum tube tenon. I chucked the stem in to the freezer for a couple of hours. Thereafter, I gently and lightly heated the tenon with a Bic lighter. This loosened the oils and tars and gunk that held the filter in to the tenon. Using a pair of nose pliers, I gently pulled out the maple wood filter. The following pictures will give you an idea as to how filthy and dirty the filter was and made me ask myself whether the filter was ever replaced/ cleaned.In preparation for immersing the stem in to the oxidation remover solution, I cleaned out the aluminum tenon and stem airway using dish washing soap and shank brushes. I further cleaned the stem airway using hard and regular pipe cleaners and alcohol. The stem internals are now clean and ready for further processes.I immersed it in “Before and After Deoxidizer” solution along with the stems of other pipes in line for restoration. This solution works to draw out all the deep seated oxidation from the surface making its subsequent cleaning and polishing a breeze. I would definitely recommend this product as it saves on to time and efforts. The pipe has been marked with a blue arrow for easy identification. At this stage, I called it a day as it was well past midnight.The next afternoon, I removed the stems that had been soaking in the deoxidizer solution overnight. I cleaned the stem and the stem airway under running warm water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad and the airway with thin shank brush. I further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem. I used the steel wool to clean the aluminum tenon and it did make a world of difference to the appearance of the tenon.Continuing with the stem repair, I inserted a triangulated index card covered in transparent tape in to the slot. The tape prevents the mix of superglue and charcoal from sticking to the index card. I mixed superglue and activated charcoal powder and generously applied it over the bite zone, including over the buttons and set it aside for the fill to cure.Once the repairs had hardened, I shaped the button and the bite zone using a flat needle file. I roughly matched the freshly shaped surface with the rest of the stem by sanding the patch with a folded piece of 220 grit sand paper. At this stage, I noticed air pockets in the patch on the upper surface of the stem (encircled in red) and also the horizontal slot needed a rebuild. I mixed a fresh batch of activated charcoal and superglue and rebuilt the entire bite zone on the upper surface and also the horizontal slot. I set the stem aside for the fills to cure. While the stem repairs were set aside to cure, I moved on to reaming the chamber with my PipNet pipe reamer. I started the reaming process with head size 1 of the PipNet reamer blade and progressed through to head size 2. I used my fabricated knife to remove cake from areas inaccessible to the reamer blades and completed the process of removing the cake by sanding the walls smooth with a folded piece of 180 grit sandpaper. I wiped the chamber with a cotton swab wetted with alcohol to clean the residual carbon dust. The chamber walls are solid and the hard layer of cake had worked well to protect the chamber walls.Next, I cleaned the mortise by scraping out all the dried oils and tars from the walls with a dental tool. I further cleaned the mortise using bristled and regular pipe cleaners dipped in alcohol. Continuing with the internal cleaning of the chamber and mortise, I subjected it to a salt and alcohol bath. I used cotton balls which is an at par substitute as I have realized over the years. I drew out a wick from the cotton and along with a folded regular pipe cleaner; inserted it into the mortise and through the draught hole and further into the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the rim inner edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils/ tars from the chamber and mortise and loosened out any residual cake and tar build up, fulfilling it’s intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk. Using my fabricated tool, I scraped out the entire loosed gunk from the mortise and further cleaned it with alcohol and q-tips. The large blobs of now moistened gunk that was removed from the mortise should give the readers an idea of how filthy the mortise was when I started the process of cleaning. The chamber now smells clean and fresh. I cleaned the external surface of the stummel with undiluted Murphy’s oil soap and a hard bristled toothbrush. I cleaned the smooth rim top surface with the soap and Scotch Brite pad. I scrubbed the rim top surface with a wire brush to remove the lava overflow and followed it up with a scrub using Scotch Brite pad. The stummel was dried using paper towels and soft cotton cloth. The clean rim top presents charred surface between 6 and 9 o’clock and in 12 o’clock direction (encircled in yellow) and also a couple of dents with thinning of the rim (encircled in red). I simultaneously cleaned the mortise with dish washing soap and shank brushes till all the loosened oils, tars and gunk, a result of the salt and alcohol bath, were completely removed. I dried the shank internals using paper towels and pipe cleaners.The external cleaning had revealed all the issues to the stummel surface that needed to be addressed and I decided to tackle the darkening and dents/ dings to the rim top surface. To address the rim top damage, I topped the rim top on 220 grit sandpaper till the surface was nice and even. I hate losing any briar and restrict it to the barest minimum that is required. The damage to the inner rim edge, though greatly eliminated, can still be seen to the back and left side of the rim edge (encircled in green) and the chamber too appeared to be out of round. These issues would be addressed next. To get the chamber back to round and address the still visible chipped surfaces over the inner rim edge, I created a bevel over the inner and outer edge with a folded piece of 220 grit sand paper. I am pretty pleased with the progress being made thus far. Next, I subjected the smooth surfaces over the stummel to a complete cycle of micromesh polish, wet sanding with 1500 to 12000 grit pads. I wiped the stummel with a moist cloth after every grit pad to remove the sanding dust left behind by the pads. This also helps in monitoring the progress being made and ensures early corrective action. I am happy with the progress being made until now. I massaged a small quantity of “Before and After Restoration Balm” into the briar surface with my finger tips and worked it deep into the surface and let it rest for a few minutes. The balm almost immediately works it’s magic and the briar now has a nice vibrant appearance with the beautiful bird’s eyes and cross grain patterns on full display. Now that the stummel repairs are completed, I turned my attention back to the stem repairs. The second attempt fills were well cured and I moved ahead with the process of filing and shaping the button end with a flat head needle file. With a flat needle file, I reshaped the horizontal slot end. For a better blending, I further sanded the entire stem with a folded piece of 220 grit sandpaper. The few minor air pockets that are visible will be completely eliminated as I progress with the sanding and polishing process. I continued to work on the stem and progressed to wet sanding the entire stem with a folded piece of 320 followed by 600, 800, 1000, 1500 and 2000 grit sand papers. Thereafter, I polished the stem by dry sanding the stem with 3200 to 12000 grit micromesh pads. I strictly avoided running the lower grit sand papers over the four brass dots, polishing them with 6000 to 12000 grit micromesh pads. I rubbed a small quantity of EVO into the stem surface and set it aside for the vulcanite to absorb and hydrate. Before moving on to final polishing of the entire pipe using polishing compounds, there was one aspect, though not critical, but important and that was to clean the gaps between the two rings separating the cap from the rest of the stummel. I used a sharp dental tool to clear out all the debris that had lodged between the rings.To complete the restoration, I mounted a cotton cloth buffing wheel on to my hand held rotary tool and polished the stummel and stem with Blue Diamond compound. This compound helps to remove the minor scratch marks that remain from the sanding. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax and continue to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and give the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks beautiful and is ready to join my other Brigham that I had received from Steve. Looking forward to enjoying my leisure time with this beautiful and gorgeous looking pipe, smoking my favorite tobacco!! P.S.: No Brigham pipe is complete without it’s trademark Maple wood filter. I replaced the old and clogged filter with a fresh filter and now it’s truly ready to deliver it’s unique smoking experience that I have come to appreciate after smoking the one in my collection. I storngly recommend that every pipe smoker must experience the pleasures of smoking a Brigham pipe at least once.

An Unusual and Unique 1935 Dunhill Dryway Shell Briar Billiard

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Blog by Steve Laug

The next pipe on the table is a unique one and I think it is an older one. We purchased it from our contact in Copenhagen, Denmark 02/11/24. The pipe is a Shell Briar with a rugged sandblast finish. The upper portion of the bowl is threaded and screws into the base of the pipe. The junction is very smooth and the grain above and below the split is matched. The pipe is stamped on the heel of the bowl and the underside of the shank on a smooth panel. On the heel it is stamped with the shape number 491 followed by a /4 which I believe refers to the size of the pipe – a Group 4. That is followed by Dunhill “Driway” Shell Briar [over] Pats. Pending [followed by] Made in England 15. The superscript, underlined 15 is the date stamp. The pipe had been smoked and there was a light cake in the bowl with a light lava overflow in the sandblast on the rim top. The stem is oxidized and had tooth marks on both the top and underside of the stem just ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below. Jeff took photos of the rim top, bowl and the surfaces of the stem to give a sense of the condition of the pipe. The walls of the bowl had a light cake on them. The bottom of the bowl has what appears to be a white disc on the bottom from these photos. In later photos Jeff took the pipe apart to show the parts. The stem is oxidized and has tooth marks on both sides ahead of the button and some roughening on the button surface as well. He took photos of the sides and heel of the bowl to give a clear picture of the depth of the sandblast. You can also see the separation on the bowl sides showing where the top of the bowl screwed into the threaded base of the bowl. He took photos of the stamping on the underside of the bowl and the shank. It is clear and readable and read as noted above. Jeff unscrewed the bowl from the base to show how the parts fit together. The base and the bowl have some tars and oils around the threads and in the bottom of the base. The photos also show the clay disc that have three holes around the edges that filter out the moisture and tars. Jeff removed the disc to give a sense of what it looked like. The dome of the clay disc is stamped AD (Alfred Dunhill) on the topside. The underside is a cup that elevated the disc slightly from the bowl of the base.He also took photos of the base to show the condition of the bowl. You can see both the oils and the tobacco debris on the walls. At the back of the bowl you can also see where the inner tube in the shank enters the base.Jeff removed the stem to show the inner tube that fit in the shank and the stem. The pipe is quite a system.Jeff sent me the photos that our contact in Copenhagen included for him so that he could have a look at regarding this pipe. I am including them below. They include a part by part series of photos that show the parts from a variety of angles to give a sense how it all looks as a whole and in pieces. I have quoted the advertising information on the first card below. It is a fascinating read and the prices are an interesting to imagine on these pipes. I quote below:The Dunhill “Driway” Pipe is a “Shell Briar” with the addition at the base of the bowl of a patented “Kaoloid” Filter which enhances the natural coolness of the “Shell,” arrests moisture and enables the smoker to enjoy more fully the flavour of the tobacco. The filter is easily replaced by unscrewing the top of the bowl. The Price is 25/- with spare filter.

The “Shell Driway” Pipe is 3 lengths – 5 ½ in., 6 in. and 6 ½ in. Extra packets of 8 filters, 1/-

It is a pipe like the one I have in hand but it is not the same pipe. The grain on the bowl and shank are quite different. The damage on the rim top is also not present on the pipe in hand. The patent numbers on the shank bottom are different. The one I am working on is stamped Pats. Pending with no number. The inner tube in the photos also shows a patent number that is absent from the pipe I am working on. I turned to the dating key on Pipephil’s site (http://www.pipephil.eu/logos/en/dunhill/cledat-en1b.html) to establish a date for the pipe. I drew a red box around the pertinent information below. It fits the criteria of a Sandblast with a year suffix and a Non possessive form Dunhill. The suffix is the number 15 which puts in the section below which notes 1920 + suffix to establish a date. In this case it is 1920 +15 making the pipe a 1935.Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took photos of the bowl and the rim top as well as both sides of the stem to show the condition of the pipe before I started my work. It really looked remarkably good for a pipe made in 1935!I took a photo of the stamping on the shank. The photo of the stamping is far less clear than it appears in person. It is still very readable. I also removed the stem and took a photo of the parts of the pipe. It is a unique piece of pipe history.I took the pipe apart to show all the part. It was very clean and other than the darkening on the clay disc it was like new. The bowl was in such good condition that I had to do some minimal work with it. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the vulcanite with the flame of a lighter to lift the tooth marks as much as possible. Many of them lifted completely. Those that remained I filled in with clear CA glue. I chose clear to get a good match with the black of the old vulcanite. Once the repairs cured I used a small file to flatten then and redefine the edge of the button. I sanded the remainder smooth, blending it into the surrounding vulcanite with a folded piece of 220 grit sandpaper. I sanded the surface of the stem smooth with 320-3500 grit sanding pads. It worked well to smooth things out and remove remnants of oxidation. When finished the stem looked much better.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed down the inner tube with a 12,000 grit micromesh pad to smooth out the scratches in the surface. There was some discolouration that remained but it was clean. I reinserted it in the tenon and it was ready for the fit in the shank of the pipe.This 1935 Dunhill Dryway Shell Briar 491 /4 Billiard has a beautiful, unique Dunhill Sandblast finish that is very deep and craggy. The rich brown/black finish highlights some great grain around the bowl and shank. It has some great rugged sandblast that Dunhill developed and specialized in making. The polished vulcanite taper stem adds to the mix. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. It is critical to avoid buffing the stamping and to have a lighter touch on the sandblast briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Patents Pending Dunhill Dryway Shell Briar Billiard is quite stunning and feels great in my hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.09 ounces/32 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I am going to add this beauty to my collection of older and unique Dunhill pipes. I will smoke it one day soon to see how the system works. Thanks for your time.