Tag Archives: Stem repairs

Restemming and Restoring a Frasorteret Freehand

by Steve Laug

This interesting Freehand with both smooth and sandblast finishes came to us from an estate we purchase from Santa Cruz, California USA on 05/28/2024. It is a unique looking pipe that took some work to figure out the stamping. With some digging and comparing we knew that the stamping on the underside of the shank just ahead of the vulcanite shank extension read Frasorteret [over] Hand Made [over] In [over] Denmark. You might well ask why we had to figure it out. That is simple in the half of the name line was cut off by the shank extension. The pipe has a flat bottom so it is a bit of a sitter. The finish is dirty with dust and oils in the sand blast portions on the bowl sides. The smooth portions are also dirty with oils and dirty ground into the finish. The plateau rim top has some darkening toward the back of the bowl as well as thick lava filling it the grooves in the finish. The bowl has a moderate cake. The vulcanite shank extension is oxidized and also dirty. The stem is actually a poor replacement that is a saddle stem for a straight shank. The pipe would have originally had a fancy freehand style military style stick stem that sat in the extension. It will need to be replaced. Jeff took some photos of the pipe before he started his work on it. He took photos of the rim top to show the moderate cake in the bowl and the thick lava coat and debris in the plateau finish on the backside of the rim top. You can see that it basically fills in the grooves of the finish. He took photos of the stem to show the oxidation and calcification on it but at some level it does not matter as it will be replaced. Jeff took one photo of the right side of the bowl to give a sense of the finish on the bowl sides. There are no other photos at this point.He captured the stamping as best as possible on the underside of the shank next to the vulcanite shank extension. It reads as noted above.It seemed to me that Frasorteret pipes came from the creative carving of Preben Holm so I wanted to confirm that memory. When you get a certain age memory can fool you! I turned first to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-f4.html). It tied the line to Preben Holm but there was not too much more information at this point.I turned to Pipedia (https://pipedia.org/wiki/Frasorteret) to gather further information. There the information was scant but none the less made the connection to Preben Holm very clear. Here is the information.

The Frasorteret line of pipes were made by Preben Holm and were nearly identical to his normal line of pipes but for fills and pits and the like. The pipes were stamped Frasorteret Made in Denmark.

Now I had the background I needed. I was ready to start working on this pipe. As usual, Jeff had thoroughly cleaned up the pipe. I probably don’t say enough about how much I appreciate him doing the hard clean up work before I even get the pipes. He does an amazing job. He had reamed the pipe with a PipNet pipe reamer back to bare briar and removed the remnants of the cake with a Savinelli Fitsall Pipe Knife. He used a small blade to pick out the thick lava on the rim top. He scrubbed the bowl with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs, pipe cleaners and shank brushes. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. I took photos of the pipe and the stem that came with it before I started my part of the restoration work. Preben’s Holm’s magic is very visible in the shaping of the pipe. I took photos of the bowl and rim top to show the clean condition. The bowl walls look very good. The replacement stem looks very clean and will be a good addition to my can of stem options. I tried to capture the stamping on the shank underside. It is a bit blurry but it is still very readable and clear as noted above. I took a photo of the pipe with the replacement stem removed. It really makes it clear to me that it is a replacement.The pipe was ready for me to work on but I decided first to go through my stems. I went through both vulcanite and acrylic stems which may sound easy but I have several hundred stems to sort through. I was looking for something that flowed with the delicate shape of the bowl and shank and was simply weightless looking. I found what I was looking for and took a photo of it with the stem I found. I like the looks of the new choice. What to do next? I figured I might as well continue working on the stem since I had already started. I sanded out the tooth chatter on the stem end and worked on the oxidation with a folded piece of 220 grit sandpaper.I sanded the stem with 2×2 sanding pads – 320-3500 to start the polishing process and further remove the oxidation and marks. I wiped the stem down after each sanding pad with Obsidian Oil. It was beginning to look very good.I love watching the shine develop on the vulcanite as I polish it with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down after each pad with Obsidian Oil. I finished this part of the polishing by using Marks Hoover’s Before & After Pipe Stem Polish – both Fine and Extra Fine. I wiped it off with a soft cloth and gave the stem another coat of Obsidian Oil. I set the stem aside and turned my attention to the bowl. I used some Soft Scrub to work on the oxidation on the vulcanite shank extension. I did a lot of scrubbing on it and the oxidation came off the vulcanite and it looked much better. I polished the smooth portions of the briar and the vulcanite shank extension with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. I wiped the shank extension down with Obsidian Oil. I take photos of the three groups of pads for my own viewing primarily as I am looking for progress in polishing. Once again, by the end of the process it looked quite good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. I worked it into the plateau finish with a shoe brush. It works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. This newly restemmed Frasorteret Hand Made in Denmark Freehand is a great looking pipe with some interesting shaping around the sides of the bowl and vulcanite shank extension. You can easily see the handiwork of Preben Holm in the shaping of the pipe. The beautiful grain around the smooth portions and sandblast on the other portions of the bowl is quite stunning and works well with both the shape and the polished vulcanite shank extension and the military stick mount stem. I put the new stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the wheel and followed by buffing the pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Preben Holm Hand Made Frasortert Freehand fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 42 grams/1.52 ounces. I will be putting it on the rebornpipes store in the Danish Pipemakers Section shortly. If you wish to add this interesting pipe to your rack it is a great addition. Send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. I appreciate your support and time!

Spiffing Up a Rare Caminetto Masterpiece

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by Kenneth Lieblich

Roll up! Roll up! Come and see the amazing Ascorti Radice Caminetto New Dear Chimney! What a stunning pipe! I picked up this pipe while I was visiting the historic town of Bellingham, Washington. I wish I knew some of this pipe’s individual history, but – alas! – the shop purveyor had no information. It is a remarkable pipe – with the recognizable rustication of the New Dear line and an astonishing chimney elevation. This is your chance to get your hands on an extraordinary pipe – one of the original Caminettos. The markings on this pipe were just what one would hope for. They read Ascorti [over] Radice [over] Cucciago [over] Cantu-Italy. Next to that is a little shield symbol. Further to the right are the words “Caminetto” [over] New Dear. Finally, at the end, is a letter G. There is also, of course, the moustache logo on the stem. This information is worth its weight in gold, as it will help us to get a reasonably accurate date on this beauty.First, let’s talk about Caminetto. There is quite a bit of information to be had on Pipedia about the company and I won’t attempt to reproduce it all here. However, I enthusiastically recommend reading the general Caminetto article here, the Caminetto history article here, the Ascorti article here, and the Radice article here. If you’re really keen, you could even read the Castello article here.

Phew! After all that reading, I would like to quote a bit of the history from Pipedia:

Caminetto’s history started in 1959 when Guiseppe Ascorti, from Cucciago, and known to his friends as “Peppino”, was hired by Carlo Scotti to work at Castello, located in nearby Cantu. Since it’s foundation in 1947 Castello had contributed substantially to regained glory for Italian pipemaking.

Talent and assiduity soon made Ascorti one of Scotti’s most notable pipemakers – a man he counted on for the future. But, Ascorti had his own far reaching plan: He wanted to work as a self-employed pipemaker! After his wife, Paola, had taken over her parent’s small greengrocery in the early 1960’s this plan became more concrete. The additional income from the shop enabled him to buy tools and machines little by little to furnish his own workshop. By the end of 1968 he was ready and left Castello. Ascorti also persuaded his co-worker, the young and highly-talented pipemaker Luigi Radice (born 1939), to join him – the two were neighbors in Cucciago. Carlo Scotti, whom is known as a perfect gentleman, is reported to have spoken unreservedly about this development.

Ascorti & Radice started to manufacture pipes on their own. One of the first who agreed to market their pipes was Gianni Davoli, proprietor of a tobacco shop in Milan. The situation was perfect–two pipemakers in search of a distributor, and a pipe merchant in search of a mainstay brand to market. Davoli – via friends and relations in the States – had made flourishing contacts with US pipe wholesalers and traders. He shipped some pipes across the pond for inspection and received excellent feedback for the very high quality of the pipes. He, shortly after, offered to be the sole distributor worldwide, and Ascorti & Radice happily accepted.

Then came the legendary evening when Ascorti, Radice and Davoli gathered around the fireplace after a hard day’s work enjoying their pipes, a glass of wine, and humorous conversation. Davoli is said to be the one who associated the pipes with the fireplace or chimney, which is “camino” in Italian. Hence “Caminetto”, the diminutive (smaller) singular version of camino, was coined as the brand’s name.

It is, of course, so fitting, so appropriate that this pipe is, itself, in a chimney shape. Fantastic! Reading on, I learned more about the time period in which this was made. This history was originally provided by a fellow named joshoowah on brothersofbriar.com. It is now on Pipedia. I’ve actually taken a screenshot of the relevant information so that it is easiest for you to see and understand.So, based on the above information, I can safely state that this pipe is from the earlier time period of 1968/9-1974/5.

Let’s take a closer look at the condition of the pipe. It’s actually in great shape, all things considered, and must have been greatly loved by its owner, as it was well smoked. The beautiful acrylic stem had some very minor tooth marks, but nothing of concern. The stummel was heavily caked inside the bowl and there was some definite darkening on the rim. I’d have to inspect that more closely after cleaning. Stem first. To be precise, it was stem and shank extension first. They are both acrylic, and the shank extension came off with ease, so they could be cleaned up together. I cleaned the insides with pipe cleaners, cotton swabs, and isopropyl alcohol. It was pretty dirty, and I went through a good number of pipe cleaners and swabs. A lot of debris was trapped in there and I needed to do some significant scrubbing. I also tried using some cleanser with tube brushes on the inside and that did help. I gave it a thorough rinse and moved on.I filled the few tooth marks in the stem with some black cyanoacrylate adhesive (the shank extension didn’t need any). After allowing that to cure, I sanded the glue down with some sandpaper, then the whole stem with my Micromesh pads. For the last few pads, I also added some pipe stem oil. I forgot to take pictures, but I restored the moustache in gold too. On to the stummel, and there was some work to be done here! I needed to get the darn thing clean. I reamed out the stummel and removed all the cake. Fortunately, there was no damage to the interior walls.I used a dental tool to mine some chunks of gunk out of the mortise – yuck! Just like the stem, I also used pipe cleaners, cotton swabs and alcohol to scrub the insides. It was quite dirty – much cotton was expended.I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this. But, just to make sure, I followed that up by cleaning the insides with some dish soap and tube brushes. Then it was really clean. I used cotton rounds and some Murphy’s Oil Soap to scrub the outside of the stummel and a toothbrush with Murphy’s for the lava on the rim of the pipe. Once complete, I took a closer look at the darkness on the rim. It wasn’t too bad, but I thought it could use a little help. I mixed up a little oxalic acid and rubbed the dark spots with cotton swabs. This worked really well in removing a lot of the dark. I was pleased. I then rubbed some Before & After Restoration Balm into the wood. I gently brushed it into the rustication grooves and let the balm sit for twenty minutes or so. The BARB works so well at bringing out the best in the wood. I brushed it with a horsehair brush and buffed it with a microfibre cloth. Beauty! Later, I went to the bench buffer and applied some White Diamond to the stummel and stem. Then the final polish! The rusticated surface meant that I didn’t use carnauba wax – it gets gummed up in the grooves. Instead, I used Conservator’s Wax which worked like a charm.This Ascorti Radice Caminetto New Dear Chimney was a nifty restoration and I had fun with it. I think the result is terrific and it’s a stunning pipe once again. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the “Italy” pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6 in. (152 mm); height 2½ in. (65 mm); bowl diameter 1⅓ in. (33 mm); chamber diameter ¾ in. (18 mm). The weight of the pipe is 1⅝ oz. (49 g). I hope you enjoyed reading the story of this restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Is this what you would call an English Walnut Shape on this House of Robertson Pipe?

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By Steve Laug

The next pipe on the work table is a unique House of Robertson pipe we picked up. It was purchased from a seller on eBay from Long Beach, California, USA on 07/13/2024. It is a Billiard or maybe an Egg with a rusticated finish that makes it look like the shell on an English Walnut. The name House of Robertson is roughly hand-etched with an engraving tool on the underside of the shank on a smooth panel. This pipe is shaped somewhere between and Egg and a Billiard but really does capture the shape of a Walnut. As you look at the following photos you will see why I am not sure what to call it. The pipe has a unique rustication on the sides of the bowl and shank. The bowl is thickly caked with some lava overflow on the rim top. The outer and inner edges of the rim look to be in good condition. There is some darkening and nicks on the inner edge but nothing horrible. The pipe was dirty but underneath all of the grime it appears to be in excellent condition. It had an oxidized silver band on the shank that is stamped Sterling but I am certain it is cosmetic as there are no cracks showing on the shank end. It is definitely an interesting pipe and should clean up very well. The fit of the stem to the shank was good. The vulcanite taper stem was oxidized and calcified. There are light tooth marks and chatter on both sides near the button. Jeff took photos of the pipe before he started the cleanup. Jeff took photos show the condition of the bowl and the stem. The photos of the bowl and rim show the cake in the bowl and the lava overflowing onto the rim top. The rustication on the top of the bowl and the inner and outer edge of the rim are pretty well covered in lava. It was hard to know what the inner edge and top really looked like until we cleaned it. The silver cosmetic band was heavily oxidized and almost black. The taper stem was oxidized, calcified and had tooth chatter and marks on both sides of the stem near the button. The photos of the sides and heel of the bowl show some stunning and unique rustication all around the pipe. The finish makes the bowl and shank have an almost walnut texture. The next photo shows the etched or engraved with a name on the underside of shank. It reads House of Robertson. The silver band has a faint Sterling Silver stamping on it.I am including the information that I found when I received my first of the House of Robertson Pipes. I found a link on Pipedia that gave me the only information I could find on the brand. I include that in total as it is interesting to read.

“House of Robertson” was in business for many years, but alas, closed their doors in 1999. They were located in Boise, Idaho. They are noted for making rather large and interesting pipes. Thayne Robertson was a Master Mason, AF & AM, and started the shop about 1947 and his son Jon started working there in 1970 when he finished college, along with Thayne’s daughter. Thayne and his son started making the big pipes at that time, and made them together until 1987 when Thayne passed away. Jon kept the store and his sister moved on to other things. The House of Robertson appears to have closed around 1999 (https://pipedia.org/wiki/Robertson).

Since then I have worked on a lot of House of Robertson pipes and have been able to track down more information. I am including a link to a Catalogue that I picked up on eBay. Click on the link and have a look at this interesting book of information on the brand and the pipe maker himself (https://rebornpipes.com/2022/12/11/a-house-of-robertson-catalogue-filled-with-great-examples-of-thayne-robertsons-work/).

I am also including a biography of Thayne Robertson that I found on Facebook from a fellow in Boise, Idaho. It is an interesting read into the mind of the pipe maker. Make sure to take time to read it (https://rebornpipes.com/2021/10/31/house-of-robertson-pipes-boise-pipe-carver-thayne-robertson/).

Now it was time to work on the pipe itself. When it gets to Vancouver it my turn to contribute to its restoration. Jeff did a great job cleaning the pipe on the inside and outside. He reamed the bowl with a PipNet pipe reamer and cleaned up the remnants with the Savinelli Fitsall Pipe Knife. He scrubbed out the mortise and the airway in the shank and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl with a tooth brush and Murphy’s Oil Soap to remove the dust in the rustication on the bowl and shank as well as the smooth portions. He rinsed it under running water. He dried it off with a soft cloth. Once the dust and debris were removed the finish was dull but appeared to be in excellent condition. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it under warm water to remove the deoxidizer gel solution. I took photos of the pipe to show its condition before I started my work on it. I took a photo of the bowl and rim top to show how well it had cleaned up. There is some rim darkening but you can see the rustication on the top of the bowl. The stem tooth marks and chatter are very light.I took a photo of the engraving on the underside of the shank. It is clear and reads as noted above. I also took the stem off the pipe and took a photo of the parts to give a sense of the proportions of the pipe. It is a beauty.I started my work on the pipe by dealing with the darkening on the inner edge of the rim and the darkening on the rim top with a folded piece of 220 grit sandpaper. It looked much better when finished. However, there was still some darkening in the rustication on the back of the rim top. I scrubbed it with Mark Hoover’s Before & After Briar Cleaner and was able to remove a lot more of the darkening. I put it on the area with my finger tips and worked it into the surface with a tooth brush. I worked over the area with a brass bristle wire brush and then rinsed it off with warm water. The end result is far better than when I started though there is still a bit of darkening. I used an Oak stain pen to touch up the rim top and the cleaned area and the finish look good. I worked Before & After Restoration Balm deep into the smooth finish to clean, enliven and protect the briar. I hand rubbed it with my fingers and a shoe brush to work it into the finish then set it aside to dry for 10-15 minutes. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. The rim top is looking much better. I took some photos of the bowl at this point to mark the progress in the restoration. The rustication on the bowl stands out with interesting lines moving across the sides of the bowl and the shank. I set the bowl aside and turned my attention to the stem. I “painted” the vulcanite surface with the flame of a lighter – constantly moving the flame over the tooth marks and was able to lift many of them. I filled in those that remained with black rubberized CA glue. Once it cured I flattened the repairs with needle files. I sanded the stem with 220 grit sandpaper to blend the repairs into the surface. I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad with Obsidian Oil. I polished out the scratch marks left behind by the sandpaper. The stem looked very good.I polished the vulcanite stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil and set it aside to dry. I polished it further with Before & After Pipe Polish – using both the Fine and Extra Fine Polishes. I gave it a rubdown with Obsidian Oil one last time and set it aside. I put the House of Robertson Rusticated Walnut with a taper stem back together and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl and stem to raise the gloss on the briar and the vulcanite. I gave the pipe multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished the House of Robertson Walnut is shown in the photos below. The medium brown stains on the rusticated walnut shaped bowl works well with the rich black of the vulcanite stem. The dimensions of the pipe are: Length: 6 inches, Height: 2 inches, Outside Diameter: 1 ½ inches, Diameter of the chamber: ¾ inches. The weight of the pipe is 42 grams/1.45 ounces. This is an interesting piece of briar with a rustication that looks like a walnut shell on the bowl and shank. I really like how the briar and the vulcanite work well together. This one will soon be on the rebornpipes store. If you are interested in adding a House of Robertson to your collection this may well be the one for you. Thanks for walking with me through the restoration process.

The worst of Five Peterson’s in for restoration that are in rough condition – a burned out bowl and damaged stem

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by Steve Laug

Yesterday afternoon I was visited by a pipe man here in Vancouver named Sergey who had five Peterson’s pipes that he wanted me to work on. They are shown in the photo below. In the left column from top to bottom: Peterson’s of Dublin Kinsale XL17, Peterson’s of Dublin Filter 68, Peterson’s of Dublin Kinsale XL16 Rusticated Pipe. In the right column from top to bottom Peterson’s of Dublin Kinsale XL16 and the bottom pipe is a Peterson’s of Dublin Kinsale XL14. All five pipes were all thickly caked and had thick lava on the rim top. The cake is so thick that I could not put my little finger in the bowl it was so heavily caked. My guess was that the bottom of the bowl was lower than the entrance of the airway into the bowl. The Rusticated Kinsale XL17 also had a burn out in the front bottom of the bowl that would take a lot more time than just a simple clean up. I would know more about the condition of each of the bowls once I had reamed and cleaned them. Sergey was travelling soon and he chose at least two of them that he wanted to take with him on his trip so those would be first. I have finished four of the five pipes and he picked them up and was pleased with them. The fifth of these was in the worst condition. I left it until last and now it was time to work on it – a Peterson’s of Dublin Kinsale XL16. I was not sure I would finish but he would love to take it on his travels.
I took photos of the Peterson’s of Dublin XL16 before I started working on it. This was Sergey’s favourite pipe and his concern was that it had a hole in the bottom toward the front. The finish is very dirty with oils and dirt ground into the briar. The rim top is thickly covered with tarry lava overflowing from the heavy cake in the bowl. The cake was thick and heavy all the way to the bottom of the bowl. In the heal of the bowl there was a hole about the size of pencil lead and the bowl was quite a bit deeper than the entrance of the airway from the shank. The vulcanite stem is also very dirty. There was oxidation, calcification and the P-lip had been cut off on the end. There was no button edge and he would like to have that added on the bottom of the stem surface. There oxidation, calcification and also some light tooth damage on both sides ahead of the remaining button. The P stamp on the left side of the stem is a gold P that is damaged. I took closeup photos of the rim top and bowl to give a sense of the dirty condition of the pipe and the thickness of the cake and lava on the bowl top. The rim top and edges look to be damaged under the lava coat but the cleanup will reveal the facts. I also took photos of the stem to show the top and underside ahead of the button.I took photos of the stamping on the shank sides. It was faint but readable through the grime and debris. It read as noted in the above paragraphs. I also took the stem off the shank and took a photo of the look and proportion of the pipe. I took a photo of the burnout in the heel of the bowl. It was about the size of pencil lead on the outside but the inside of the bowl was more extensively damaged. This one would take some extra work to bring it back to life.I started my work on the pipe by reaming the thick cake in the bowl. I could not even assess fully the burnout damage until it was reamed and cleaned. I used a PipNet pipe reamer with the first cutting head to take back the cake. I followed that with the second and the third cutting head. I was able to remove all of the cake. The cake in the bottom third of the bowl was incredibly hard and took a repeated reaming of that portion. I used a Savinelli Fitsall Pipe Knife to scrape the remainder of the cake out of the bowl and clean up the bottom of the bowl. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. With the bowl cleaned out I was able to determine that the bowl bottom was significantly below the entrance of the airway. It was quite thin and the hole on outside was only the beginning of the issues. I would need to repair the burn through and then build up the bottom of the bowl to the entrance of the airway. It would be further protection for the repaired bottom of the bowl and help it from further burning out. The issues with the rim top and inner edge would also need to be addressed. I decided to open up the burned-out area and see how extensive it was and how deep it was into the briar surrounding pin hole. I started with a sharp blade and cleaned up the opening and took out the brittle pieces of briar around the hole. I opened the hole further with a large drill bit and smoothed out the edges of the hole to the point it was solid briar.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it with warm running water and repeated the scrubbing and rinsing process until the pipe was clean and looked better. I cut a piece of briar and shaped it with my Dremel and sanding drum to fit the hole. I gave the inner edge a bevel to fit the edges of the hole. I rounded the inside of the plug with the Dremel to follow the flow of the bowl bottom. It would help build up the bottom significantly. I fit the plug in place on the bowl bottom and took some photos to give a sense of the look. Once it is glued in place and cured I will rusticate the patch to match the rest of the bowl.I mixed up a batch of two part JB Weld and coated the inner edge of the drilled out hole in the bowl bottom. I inserted the plug in the hole and used a tooth pick to fill in the gaps around the plug on the exterior of the bowl. I used a dental spatula to fill in the edges around the inside of the bowl and pressed it in place with a folded pipe cleaner. I built up the bowl bottom to the bottom of the airway entrance. I set it aside for the night to harden and cure. In the morning when I got up I shaped the plug with my Dremel and sanding drum to follow the flow of the bowl bottom. I clean up the edges of the plug and the surrounding briar with a folded piece of 220 grit sandpaper. It was looking pretty good at this point. I used a piece of dowel with 220 grit sandpaper wrapped around it to smooth out the bowl walls. I used some clear CA glue and some briar dust to fill in low spots around the front of the plug. I cleaned it up once it dried with a brass bristle wire brush to clean up the repair area. I sanded the edges of area with a folded piece of 220 grit sandpaper. It was a solid, smooth finish. All that remained was for me to rusticated it to match the surrounding briar.

I rusticated the repaired area with a Dremel and a series of burrs to match the rustication to the surrounding briar. I failed to take a photo of the bowl before I stained it. However, I used an Oak and a Mahogany stain pen to approximate the colour of the briar surrounding the repair. I took a photo of the various burrs I used with the Dremel to achieve the rustication patter that matches the rest of the bowl. I used a 3500 grit sanding pad to knock off the colour on the high points and give it a sense of depth. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I mixed a bowl coating of sour cream and charcoal powder and painted the walls and bottom of the bowl to protect it during the break in period. I applied it to the walls and heel of the bowl with a folded pipe cleaner. I set it aside to let it cure. It would take about 24 hours for it to cure. I set the bowl aside and turned my attention to the stem. The stem was in as much of a mess as the bowl. The P-lip had been cut off and the underside of the stem was flat at an angle toward the opening of the airway in the end. The top of the P was missing other a thin ridge to approximate a button. It was roughly done and did not leave much to work with. I looked through my Peterson stems for a replacement but the tenon was odd sized and it was made for a 5MM filter so I had nothing. That left me with a decision. I decided to shape the stem end and build a fishtail button on the end. I would have to build up the button edges on both sides and I would need to try to cut a slot instead of just an odd shaped hole. With that in mind I had my hands full on this stem.

I rebuilt the button end on the top and bottom with rubberized black CA glue. I layered it in place after each layer cured. It took time to build up the layers and reshape it with files and sandpaper, but I like the new look much better. Once the button was solidly in place and the shaping was finished on it I still needed to clean up the shape and smooth it out and give it more of a sense of flow. I sharpened the edge on the top and underside of the button. I used several needle files to smooth out the edge and top. I smoothed out the top surface of the button on each side and on the end with a piece of 220 grit sandpaper. I used a series of round and oval needle files to shape the slot in the stem end. I took it for an out of round airway exit to an oval. I also used a slot cutting tool to continue to reshape the slot. I used a folded piece of 220 grit sandpaper to smooth out the inside of the slot. Once finished the slot looked much better. I polished the stem and the button with 320-3500 grit sanding pads. I wiped it down with a cloth impregnated with Obsidian Oil after each sanding pad to protect and polish the stem surface.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. This Rusticated Peterson’s of Dublin Kinsale XL16 Bent Billiard with a Taper Stem has a beautiful rusticated finish that has a new lease on life. I repaired the burnout in the heel of the bowl by fitting it with a briar plug and then rusticating it to match the rest of the bowl. The medium brown/black/mahogany finish gives depth to the rustication around the bowl and shank. It has a classic look of a Peterson’s pipe. The rebuilt and polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s of Dublin Kinsale XL16 Rusticated Bent Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.68 ounces/78 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Sergey picked up the other four pipes on Monday. He pressed to pick this one up on Friday evening. I did not promise but I know it is his favourite pipe so it is ready for him.

Third of Five Peterson’s in for restoration that are in rough condition

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by Steve Laug

Yesterday afternoon I was visited by a pipe man here in Vancouver named Sergey who had five Peterson’s pipes that he wanted me to work on. They are shown in the photo below. In the left column from top to bottom: Peterson’s of Dublin Kinsale XL17, Peterson’s of Dublin Filter 68, Peterson’s of Dublin Kinsale XL16 Rusticated Pipe. In the right column from top to bottom Peterson’s of Dublin Kinsale XL16 and the bottom pipe is a Peterson’s of Dublin Kinsale XL14. All five pipes were all thickly caked and had thick lava on the rim top. The cake is so thick that I could not put my little finger in the bowl it was so heavily caked. My guess was that the bottom of the bowl was lower than the entrance of the airway into the bowl. The Rusticated Kinsale XL17 also had a burn out in the front bottom of the bowl that would take a lot more time than just a simple clean up. I would know more about the condition of each of the bowls once I had reamed and cleaned them. Sergey was travelling in two weeks and he chose at least two of them that he wanted to take with him on his trip so those would be first. My hope is to try to finish four of the five. The third of these that he wanted is the next one I chose to work on. It was the Peterson’s of Dublin Kinsale XL14.I took photos of the Peterson’s of Dublin Kinsale XL14 before I started working on it. The finish is very dirty with oils and dirt ground into the briar. There are some nicks and flaws around the bowl sides and at least one fill. The rim top is thickly covered with tarry lava overflowing from the heavy cake in the bowl. It had some burn damage on the front outer edge of the bowl and the bowl was very out of round on the inner edge. The cake was thick and heavy all the way to the bottom of the bowl. The vulcanite stem is also very dirty. There was oxidation, calcification and tooth marks and chatter on both sides of the stem ahead of the button and lip edge. The P stamp on the left side of the stem is a gold P that is faint and faded. It also has some damage on the surface around the P. I took closeup photos of the rim top and bowl to give a sense of the dirty condition of the pipe and the thickness of the cake and lava on the bowl top. The damage to the rim top and edges is very clear in the photos as well. I also took photos of the stem to show the top and underside ahead of the button.I took photos of the stamping on the shank sides. It was faint but readable through the grime and debris. It read as noted in the above paragraphs. I also took the stem off the shank and took a photo of the look and proportion of the pipe. I started my work on the pipe by reaming the thick cake in the bowl. I used a PipNet pipe reamer with the first cutting head to take back the cake. I followed that with the second and the third cutting head. I was able to remove all of the cake. The cake in the bottom third of the bowl was incredibly hard and took a repeated reaming of that portion. I used a Savinelli Fitsall Pipe Knife to scrape the remainder of the cake out of the bowl and clean up the bottom of the bowl. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. With the bowl cleaned out I was able to determine that the bowl bottom was in better condition than the first or second pipe. I would need to build up the bottom of the bowl slightly to the entrance of the airway. It would be further protection for the bottom of the bowl and help it from burning out. The issues with the rim top and inner edge would also need to be addressed. At this point I decided to address the rim top and edge damage. There was serious damage to the inner edge. The front of the rim top had been burned and had a slight dip in it. The outer edge in front of the burned rim top was also damaged. I wanted the top to be smooth once again and also wanted to bring the bowl back to round. I started by topping the bowl with 220 grit sandpaper on a topping board to smooth out the damage on the rim surface and clean up the outer edge damage. I was able to significantly clean up the damage. The Kinsales that I have worked on for Sergey have all had a slightly bevelled inner edge so I would need to do that with this pipe as well. It would also clean up the out of round bowl a bit more.I used a wooden sphere and a piece of 220 grit sandpaper to work on the edge and give it a slight bevel. Once finished it looked much better.I scrubbed out the internals with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them through the airway in the shank and stem, the mortise. It took a few cleaners and swabs to really clean it but it is looking and smelling much better.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it with warm running water and repeated the scrubbing and rinsing process until the pipe was clean and looked better. I used a Cherry stain pen to touch up the rim top to match the rest of the bowl. I did this before sanding the bowl as I would also sand the top at the same time. I think the match was going to be perfect. We would see.I sanded the bowl with 320-3500 grit sanding pads to remove some of the darkening around the bowl. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris. It really began to look very good. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Each pad gave it more of a shine. I wiped the bowl down after each pad with a damp cloth. By the end the bowl looked very good. Once I had I polished the bowl I addressed overly deep bowl bottom. I filled in the bottom with a mix of cigar ash and water to make a pipe mud. I pressed it into place with a tamper to flatten it. I put a pipe cleaner in the airway so that I would only fill it to the bottom of the pipe cleaner. I set it aside to dry and harden. It looks much better. It will take awhile to harden but it should deal with the damage. If it shrinks when it cures I will need to fill it in a bit more. At this point I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks on both sides with the flame of a Bic lighter. I filled in the two deeper marks on the underside of the stem that remained with black rubberized CA glue and set it aside to cure. Once it had hardened I sanded the with 220 grit sandpaper and smoothed them out. The P logo on the left side of the stem was so faint and damaged but I tried to touch it up with some Rub’n Buff Antique Gold. I worked it into the remaining stamp with a tooth pick. It worked better than I expected but it was not flawless. I sanded the stem with 320-3500 grit sanding pads to take out the scratching and remaining oxidation. I wiped it down after each pad with some Obsidian Oil. It is looking much better now.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. This Peterson’s of Dublin Kinsale X14 Rhodesian with a Taper Stem has a beautiful smooth finish that was slightly worn. The reddish brown finish highlights some great grain around the bowl and shank. It has a classic look of a Peterson’s pipe. The polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s of Dublin Kinsale XL14 is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.36 ounces/67 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I have two more pipes to finish but these three are ready to pick up and Sergey can take them on his travels. The last two I will give back when he returns. Thanks for your time.

Second of Five Peterson’s in for restoration that are in rough condition

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By Steve Laug

Yesterday afternoon I was visited by a pipe man here in Vancouver named Sergey who had five Peterson’s pipes that he wanted me to work on. They are shown in the photo below. In the left column from top to bottom: Peterson’s of Dublin Kinsale XL17, Peterson’s of Dublin Filter 68, Peterson’s of Dublin Kinsale XL16 Rusticated Pipe. In the right column from top to bottom Peterson’s of Dublin Kinsale XL16 and the bottom pipe is a Peterson’s of Dublin Kinsale XL14. All five pipes were all thickly caked and had thick lava on the rim top. The cake is so thick that I could not put my little finger in the bowl it was so heavily caked. My guess was that the bottom of the bowl was lower than the entrance of the airway into the bowl. The Rusticated Kinsale XL17 also had a burn out in the front bottom of the bowl that would take a lot more time than just a simple clean up. I would know more about the condition of each of the bowls once I had reamed and cleaned them. Sergey was traveling in two weeks and he chose at least two of them that he wanted to take with him on his trip so those would be first. My hope is to try to finish four of the five. The second of these that he wanted is the next one I chose to work on. It was the Peterson’s of Dublin Kinsale XL17.I took photos of the Peterson’s of Dublin Kinsale XL17 before I started working on it. The finish is very dirty with oils and dirt ground into the briar. The rim top is thickly covered with tarry lava overflowing from the heavy cake in the bowl. The cake was thick and heavy all the way to the bottom of the bowl. The vulcanite stem is also very dirty. There was oxidation, calcification and tooth marks and chatter on both sides of the stem ahead of the button and lip edge. The P stamp on the left side of the stem is a gold P that is faint and faded. I took closeup photos of the rim top and bowl to give a sense of the dirty condition of the pipe and the thickness of the cake and lava on the bowl top. I also took photos of the stem to show the top and underside ahead of the button.I took photos of the stamping on the shank sides. It was faint but readable through the grime and debris. It read as noted in the above paragraphs. I also took the stem off the shank and took a photo of the look and proportion of the pipe. There is also some glue around the band that makes me think it has been reglued. I started my work on the pipe by reaming the thick cake in the bowl. I used a PipNet pipe reamer with the first cutting head to take back the cake. I followed that with the second and the third cutting head. I was able to remove all of the cake. The cake in the bottom third of the bowl was hard. I used a Savinelli Fitsall Pipe Knife to scrape the remainder of the cake out of the bowl and clean up the bottom of the bowl. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. With the bowl cleaned out I was able to determine that the bowl bottom was in better condition than the first pipe. I would build up the bottom of the bowl slightly to the entrance of the airway. It would protect the bottom from burning out. I scrubbed out the internals with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them through the airway in the shank and stem, the mortise. It took a few cleaners and swabs to really clean it but it is looking and smelling much better.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it with warm running water and repeated the scrubbing and rinsing process until the pipe was clean and looked better. I sanded the bowl with 320-3500 grit sanding pads to remove some of the darkening around the bowl. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris. It really began to look very good. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Each pad gave it more of a shine. I wiped the bowl down after each pad with a damp cloth. By the end the bowl looked very good. Once I had I polished the bowl I addressed overly deep bowl bottom. I filled in the bottom with a mix of cigar ash and water to make a pipe mud. I pressed it into place with a tamper to flatten it. I put a pipe cleaner in the airway so that I would only fill it to the bottom of the pipe cleaner. I set it aside to dry and harden. It looks much better. It will take awhile to harden but it should deal with the damage. If it shrinks when it cures I will need to fill it in a bit more.At this point I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks on both sides with the flame of a Bic lighter. I filled in the two deeper marks with black rubberized CA glue and set it aside to cure. One it had hardened I sanded the with 220 grit sandpaper and smoothed them out. I touched up the P logo on the left side of the stem with Rub’n Buff Antique Gold. I worked it into the stamp on the stem with a tooth pick and worked it in. Once it had been sitting I rubbed it off with a cloth and polished the area with a 1500 grit micromesh sanding pad.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. This Peterson’s of Dublin Kinsale X17 Bent Rhodesian with a Taper Stem has a beautiful smooth finish that was slightly worn. The reddish brown finish highlights some great grain around the bowl and shank. It has a classic look of a Peterson’s pipe. The polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s of Dublin Kinsale XL17 is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.75 ounces/78 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I have three more pipes to finish before I give them back to Sergey. Thanks for your time.

New Life for an old Estate 1966 Dunhill Tanshell 35 FT Billiard

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by Steve Laug

The next pipe on the table is one that came to us from the group of pipes that Jeff and I purchased from a fellow selling an estate collection in Long Island, New York, USA on 04/16/2024. It is another Dunhill sandblast that is in good condition. It is stamped on a smooth panel on the underside of the shank with the shape number 35F/T followed by Dunhill [over] Tanshell. Next to that it is stamped Made in [over] England by the date number 6. After that it is stamped with a 3 in a circle [followed by] T for Tanshell. The stamping is clear and readable as noted above. The pipe has a mix of brown stains on a sandblast finish and some amazing grain that the shape follows well. The finish was dusty and oily around the nooks and crannies of the sandblast but otherwise fairly clean. There was some wear on the rim top and the front outer edge of the bowl where it had been knocked. The bowl had a thick cake and there was lava on the sandblasted rim top or edges. The taper stem was oxidized, calcified, dirty and had scratches, tooth marks and chatter ahead of the button. I took photos of the pipe to show what it looked like before I started working on it. I took photos of the bowl and rim top to show their condition and of the stem to show the condition of both sides of the stem.The stamping on the underside of the shank is shown in the photo below. It looks very good and faint but readable. It reads as noted and explained above. I captured the detail in the photos below. I removed the stem and took a photo to give a sense of what the pipe looked like.One of the first things I like to do is to unpack the stamping and understand each element in it. I turned to Pipephil helpful site (http://pipephil.eu/logos/en/dunhill/tanshell1.html). The stamping is interpreted as follows: The number 35 is the shape number for a Billiard. The F/T signifies a Fish Tail stem. The Tanshell stamp refers to the finish which is corroborated the T at the end of the stamping. The size of the pipe 3 in a circle is a Group 3. The 6 following the D of England gives the date the pipe. Pipephil also has some helpful dating keys on the site that are basically flow charts that you can walk through to date your pipe (http://pipephil.eu/logos/en/dunhill/cledat-en1.html). I turned to Part 1 of the Dating Key and followed the chart. This pipe has a 6 following the D in England. It is the same size as the D so that took me to the section on the chart below (column one) which instructed me that the pipe could be dated as being made posterior to 1954. I followed the link following the “Your pipe is posterior to 1954. Narrow down your dating”. That took me to Page 2 of the dating key (http://pipephil.eu/logos/en/dunhill/cledat-en1a.html). The third column (suffix 5…9) led me to the section with a 6 after the D in England that is the same size as the D. There was a directive for dating the pipe spelled out as follows: 1960 + suffix which gives the pipe a date of 1966.I then turned to Pipedia’s section on Dunhill Root Briar to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Tanshell

The first lot was distributed in 1952 (usually made using Sardinian briar). The prototype was called “Root Shell “, produced in 1951. The Tanshell is a light tan sandblast. Sardinian briar was used for this sandblast. There is a distinct contrast in the sandblasts using Sardinian as opposed to Algerian briar. The Sardinian is much denser and much harder. The resulting pattern, when blasted, is far more even and regular both in terms of the surface texture and the finish.

The TanShell was Dunhill’s fourth finish and its first major post-war line addition. Introduced in 1951/1952 the TanShell was a naturally stained sandblasted pipe made exclusively from Sardinian briar through the 1960s. The TanShell apparently was not simply a light stained Shell but rather was also the product of “certain processes [unrevealed] not previously employed.” Initially, it appears that the pipe was to be named the Root Shell and a stamp to that effect was ordered and received by Dunhill in May 1951. Ultimately, however, the name TanShell was settled upon but the stamp for the TanShell name was not received by Dunhill until the beginning of December. Thus while the Tanshell was in production in 1951 it appears that most if not all TanShells made in that year did not enter into retail distribution until 1952 and were given a 1952 date code. Loring, J. C., The Dunhill Briar Pipe, The Patent Years and After (self-published, Chicago, 1998).

See more examples here: Dunhill Tanshell
See more about the patents applied here: Shellbriar & Tanshell, Patents 1917-1954

I have also included a chart from the site from Dunhill spelling out the Standard Pipe Finishes and giving short information and a timeline. I turned to work on the pipe itself. I reamed the bowl with a PipNet reamer using the second cutting head. I took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and then sanded the bowl walls with a piece of dowel wrapped with 220 grit sandpaper. The bowl looked very good at this point there were no burn marks and only light checking on the walls. I cleaned out the inside of the shank, mortise and airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners to remove the tars and oils in them both. I used a lot of both pipe cleaners and cotton swabs to clean them as they were both very dirty.Before I scrubbed the externals of the bowl I decided to smooth out some of the roughness on the front and the back side of the outer edge. I cleaned up the outer edge with a brass bristle wire brush. I put a few drops of clear CA glue in the roughest areas of the damaged edges on the front and the back and added some briar dust to the finish. My goal was not to rebuild the edges but to rather smooth out the damage and remove the torn and rough edges. I worked it over again with a wire brush to knock of the excess. I would do some more of that after I cleaned the exterior. I scrubbed the surface of the briar with undiluted Murphy’s Oil Soap and a tooth brush. I worked over the rim top and the damaged areas on the front and back of the bowl. I rinsed off the bowl with warm running water to remove the grime. Once it was finished it looked much better. I worked over the surface of the bowl and the rim top with the brass bristle wire brush once again. That included the rim top and the sides of the bowl and shank. It looked much better at this point. At this point I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I scrubbed the oxidation, calcification and debris off the surface of the vulcanite with Soft Scrub on cotton pads. It looked much better once it was finished. I sanded out the majority of the tooth marks with 220 grit sandpaper. I filled in the light tooth marks that remained with black CA glue. I set the stem aside to let the repairs cure. Once they cured I sanded them smooth with 220 grit sandpaper. I started the polishing process with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a cloth impregnated with Obsidian Oil. I let it soak in.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. This 1966 Dunhill Tanshell 35F/T Group 3 Billiard with a Taper Stem has a beautiful, unique Dunhill Sandblast finish that was deep and craggy but now slightly worn. The reddish brown finish highlights some great grain around the bowl and shank. It has some great rugged sandblast that Dunhill specialized in making. The outer edges are a bit worn but I have chosen to leave them as part of the pipe’s story. The polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Tanshell 35F/T Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is .95 ounces/27 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. If you are interested in adding it to your collection I will be adding it to the British Pipe Makers Section of the rebornpipes store. Thanks for your time.

Having Some Fun with a Hilson Bolero Bulldog

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by Kenneth Lieblich

Greetings, one and all! It’s been a little while since my last blog post, but, to my chagrin, life intervened in some challenging ways. Now I’m back with a nifty pipe that put a smile on my face and I’m sure it’ll do the same for you. It’s a charming, whimsical Hilson Bolero 40, partially sandblasted straight bulldog. Normally, when I think of Hilson, my mind meanders to resin (or ‘pipenite’, as they called it) stylings from the Fantasia line – but not today! This is a pure briar pipe, with a lovely vulcanite stem. I acquired it in a lot from FB Marketplace, but I don’t know the pipe’s individual history. It certainly was a favourite smoker for the fellow who previously had it. It showed all the hallmarks of a much-loved pipe.

What do the markings say? The underside of the shank shows, first, the shape number, 40, and to the right, Hilson [over] Bolero. Again, to the right of that are the words Made in Belgium. There are no other markings to mention.Let’s check Pipedia to see what they have to say about the Hilson brand:

Jean-Claude Hillen (other sources: Jean-Paul) founded a trading company in the City of Bree in 1846. He soon turned his main interest on pipes and other tobacco related goods. Particularly in the 1960’s and still throughout the 1970’s the brand Hilson of Broers Hillen B.V. (Hillen Bros. Co.) was quite successful in many European countries. They produced large numbers of machine-made pipes covering the whole range of shapes and finishes. The pipes were well respected for good quality and craftsmanship at very moderate prices. Rarely seen there are also nice freehands from this era stamped MASTRO and signed by A.M. Sanoul, who is otherwise completely unknown as a pipemaker. All the same, in 1980 Hillen faced major financial problems. At this time there was only a second manufacturer of briars pipes in the Benelux countries, the Elbert Gubbels & Zonen B.V. in the Netherlands. The Belgian competitor being in trouble, Gubbels used the favour of the hour and bought up the company. The reason is plausible: in some countries, particularly in Germany, Hilson held larger market shares than Gubbels’ mainstay brand Big Ben. The Hillen plant in Bree was closed down shortly after and ever since then Hilson pipes are manufactured in Roermond, NL.Likewise, there is a bit more to be found from our friends over at Pipephil:

In 1846 a German named Jean Knödgen started to produce clay pipe in Belgium. In the late 19th century Jean Hillen who married into the Knödgen family took over the company and changed the firm in order to manufacture briar pipe. Jean Hillen had 2 sons: Jos Hillen was responsible for sales and Albert Hillen was responsible for the production. After WWII Albert founded the HILSON brand (Hillen and Son) and exported his pipes all over the world. In 1980 after having gone bankrupt, the Belgian brand from Bree (Limburg) was taken over by the Royal Dutch Pipe Factory.It’s also worth noting that I’ve seen several posts over at the PipeMagazine forums that state that the older (and better) Hilsons are marked “Made in Belgium”, as this one is.

The pipe is in very nice shape and was well-loved. The stem had some tooth scratches and dents, plus it was coated with a lot of oxidation – a LOT. There were no significant issues with the stummel, although it did have a bit of lava on the rim and the bowl was choked with cake. I started out by cleaning the inside of the stem with 99% isopropyl alcohol and some pipe cleaners. It was dirty, but not too bad. I also wiped the stem with some Murphy’s on some cotton rounds. As you can see, the stem was pretty filthy.This was going to take some work, so I went to the sink and scrubbed the stem with some cleanser on a few cotton pads. The photos testify to the icky oxidation that came off.After that, the stem went for a dip in the stem oxidation remover. I let it sit overnight, to allow all the oxidation to rise to the surface of the stem. The next day, I cleaned up the stem again with more cleanser on some cotton pads. This took some serious scrubbing, but, in the end, worked very nicely.Once complete, I filled the tooth marks with my carbon and rubber enhanced cyanoacrylate adhesive. Once cured, I took down the excess with my needle files. After that, I took my nine Micromesh pads and sanded the whole stem until it was shining like new. I also used my pipe stem oil in between the pads (from 3600 on) to bring out some extra lustre.This pipe comes with an innertube, so I cleaned that too. I used rubbing alcohol to remove all the tars and oils of the past, then scrubbed with some 0000 steel wool to make the tube shine.Onto the stummel. In order to clean out the massive amount of cake in the bowl, I used the Pipnet reamer and followed that up with a piece of sandpaper taped to a wooden dowel. I sanded down the cake until I hit the briar walls, so that I could inspect them for potential damage. Everything looked good on the inside, which is great. I proceeded to clean out the inside of the shank with 99% isopropyl alcohol and pipe cleaners and cotton swabs. It was surprisingly dirty in there! But I got it clean in the end.When that was done, I set up to de-ghost the pipe. I put some cotton balls into the bowl and the shank and soaked them with 99% isopropyl alcohol. I let that sit overnight so that any remaining smells and/or filth would leach out into the cotton. I also scrubbed the insides with some soap and tube brushes. It was beautifully clean after that!The stummel was in very nice shape, although the rim did have some lava on it, as previously mentioned. I soaked the rim in some Murphy’s to loosen this up, then used more Murphy’s to clean the whole stummel. This removed any external dirt and oils, and it was much improved.Most of the pipe was sandblasted, but there were three areas of smooth briar: the two shield-shaped patches on the sides of the bowl, and the underside of the shank where the markings were. On those smooth areas, I sanded down with the Micromesh pads to make it beautiful. I then took my restoration balm, rubbed it in the wood with a horsehair brush and let it sit for about 20 minutes. This balm is fantastic stuff and does wonderful things to nourish the wood. After letting it sit, I used a microfibre cloth and buffed it. Off to the bench polisher to put the final touches on this pipe. I first gave the smooth sections (only) a thorough (but light-handed) going-over with White Diamond compound. Following that, several coats of conservator’s wax created a beautiful, glossy seal on the pipe.All done! This Hilson Bolero 40 straight bulldog looks fantastic and is ready to be enjoyed again by the next owner. It promises to be a great smoker and conversation piece. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the “Various” section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅔ in. (145 mm); height 1⅝ in. (41 mm); bowl diameter 1½ in. (37 mm); chamber diameter ¾ in. (18 mm). The weight of the pipe is 1⅛ oz. (35 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Cleaning up a Brian McNulty Anima Wax Drip Sandblast Billiard

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By Steve Laug

This is another of the four pipes that Sonny in Salmon Arm, BC sent to me for refurbishing. He put them in the mail and I received them on Monday this week. I took a photo of the box of four pipes once I unwrapped them. There were 4 interesting and very unique pipes – a Vauen Solitaire 148 Freehand Filter Pipe that is huge, an older cased meerschaum with an overclocked stem, a Dunhill Wanghee Sandblast Dublin with a Bamboo shank and short saddle stem and finally an Anima wax drip sand blast Billiard carved by Brian McNulty. All needed varying degrees of restoration. I chose to work on the Brian McNulty Anima Wax Drip Sandblast Billiard next. It is faintly stamped on the underside of the bowl with a single cross in a circle or what is known as a Medicine Circle. There were other faint stamps on the shank and heel of the bowl but they were not readable even with a lens. My guess is that they read Anima and possibly the date the pipe was made. There is a wax drip finish around the rim top and down the sides of the bowl. The wax drip and the bowl have a sandblast finish was dirty but had some nice grain showing through the blast. The bowl was quite clean and if it had been smoked at all it was minimal as there was no real darkening on the lower half. The precast freehand style stem was oxidized and there were tooth marks and chatter ahead of the button. I took these photos before I started my work on the pipe. I took a photo of the rim top and bowl to show the condition of both of them. There is a light cake in the bowl and it is clean. The rim top is very clean with a light sandblast. There is no damage on the top or the inner edge. The photos of the stem show the oxidation and tooth marks/chatter on both sides ahead of the button.I took photos of the stamping on the underside of the bowl and shank. The stamping was faint and hard to read as noted above. You can see the Medicine Circle (single one) stamped near the bowl shank transition in the photo below. I removed the stem from the shank and took a photo to show the beauty of the pipe.Before I started my clean up work on the pipe I turned to my usual sources to see what I could learn about the brand. I turned first to PipePhil’s site (http://pipephil.eu/logos/en/logo-a6.html). I did a screen capture of the section on Anima Pipes. From that I reexamined the underside of the bowl and shank to see fi I could clarify some of the faint stamps. There was a small C on the shank that tells me the briar is from Calabria. It also seems to bear a 04 03 stamp that tells me that the pipe was made in April of 2003 from the information below. That was information that I did not have until I read this on PipePhil.The site also had a small photo of Brian McNulty. The side bar identified him as the artisan that made the pipes. It also noted that the dot inlaid in the stem is of red clay (Catlinite) used by Indians for their pipes. The clay is the soul (Anima) of the pipe.

Sonny had told me that Brian is a Cherokee and all of this information was quite interesting to note.

From there I turned to Pipedia (https://pipedia.org/wiki/Anima_Pipes). Generally, I find more information on the site that fills in the blanks a bit for me on the maker and the company. That was the case this time as well. I am including the information below.

Anima Pipes are all handmade in the USA by carver Brian McNulty utilizing the highest quality, well aged briar from many regions to bring out the free flowing forms which lie in each ebacheon. Cut to maximize the beautiful grain of the wood, these pipes provide a beautiful aesthetic and a cool and satisfying smoke to all whom have had the pleasure of packing up and lighting one of these “smokable works of art” which is undeniably Anima. With a basis in traditional styling, accentuated by artistic expression, these extremely fine smoking articles each come with an exact matching tamper to compliment each pipe. Carver Brian McNulty’s sharp eye and flair for form, symmetry, sleek lines, fine attention to detail, and uniquely inspired shapes coupled with “soul” within the craftsmanship are what set Anima pipes apart from many others. Know that smoking an Anima pipe will provide you with a dry and satisfying smoke every time as you view a truly one-of-a-kind work of art! You might also enjoy listening to Brian Levine’s interview of Brian McNulty on the Pipes Magazine Radio Show

I turned to work on the pipe itself. I reamed the cake with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with a piece of 220 grit sandpaper wrapped around a piece of dowel. The walls of the bowl are undamaged and smooth.

I scrubbed internals of the shank and airway in both the shank and the stem with alcohol, pipe cleaners and cotton swabs. The pipe began to look much better. To remove the grime from the sandblast ridges and valleys I scrubbed the surface with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed the briar with warm water to remove the soap and debris. I dried it off with a soft towel. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar comes alive with the balm. I set the bowl aside and turned to address the tooth marks and chatter in the stem surface. I “painted” the tooth marks on the stem with the flame of a Bic lighter. I was able to lift the tooth marks significantly. I filled in what remained with black rubberized CA glue. Once the repairs had cured I sanded them with 220 grit sandpaper to blend them into the surface of the stem. I sanded the stem surface with 320-3500 grit sanding pads. I dry sanded with each pad and wiped the stem down after each pad with an Obsidian Oil impregnated cloth.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. Once I finished with the 2003 Brian McNulty Anima Wax Drip Sandblast Billiard I put the stem back on the shank and carefully buffed the pipe with Blue Diamond polish using a lightly loaded pad and a soft touch. I wanted the shine but not the grit filling in the crevices of the sandblast bowl. I buffed it lightly with Blue Diamond so as not to get it in the grooves and crevices of the blast. I gave the bowl and stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it with a microfiber cloth. The finished pipe is shown in the photos below. It is a great piece of pipe history and looks better than when I began the process. The dimensions of the pipe are Length: 5 ¾ inches, Height: 2 inches, Outer Bowl Diameter: 1 ¼ inches, Chamber Diameter: ¾ of an inch. The weight of the pipe is 1.45 ounces/ 41grams. One more of Sonny’s pipes to work on before I send them all back to him. Thanks for reading this blog and my reflections on the pipe while I working on it. As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

A Unique Jobey Rusticated Florentine 360 Diamond Shank Billiard with a Tortoise Shell Stem

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By Steve Laug

The next pipe on the table was one we purchased on 01/22/24 off eBay from a seller in Jordan, Minnesota, USA. It is a uniquely rusticated Jobey that I have never seen before. I have worked on a lot of Jobey rusticated pipes but this is a unique one. It has almost a tree bark rustication on the higher parts and the deep areas are carved like leaves. The stem is a saddle stem that is tortoise shell amber acrylic with a Jobey brass oval inlaid on the left side of the stem. The pipe is stamped on smooth panels on the left and right top sides of the diamond shank. The left side reads Jobey in script [over] Florentine. The right side has the shape number 360 stamped. Both are clear and readable. The finish is quite dirty with darkening in the deep rustication in spots where the hand held the bowl on both sides. It looks like burn marks but I don’t believe that they are. The rim top is also dirty with darkening and also lava in the rustication on the edges as well. There is a thick cake in the bowl with some tobacco debris stuck on the walls and in the heel. The stem has tooth marks and chatter on both sides ahead of the button that are a bit deep and will need to be addressed. The tenon is the Jobey Link System as you will see in the photos. Jeff took some photos of the pipe before he started his clean up work. It is unique and certainly one that we are looking forward to seeing once it is cleaned up. Jeff took closeup photos of the bowl and rim top to clearly show the condition of both. The match what I described above. He also took photos of the stem to show the tooth marks and chatter on both sides ahead of the button. He took photos of the finish around the sides of the bowl and the heel. You can see the tree bark rustication on the high parts and an almost leaf like pattern in the lower spots. It is a unique finish that is hard to clean but well worth the effort. The next photos of the stamping on the smooth panels on the sides of the shank show that it is clear and readable as noted above. The third photo shows the Jobey brass logo on the left topside of the saddle stem. Now it was time to look at it up close and personal. Jeff had removed the cake and the lava on the rim top. He had reamed the bowl with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He took the cake back to bare briar so we could check the walls for damage. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime on the bowl and rim and was able to remove the lava and dirt. He cleaned out the interior of the bowl and shank with shank brushes, pipe cleaners, cotton swabs and alcohol until they came out clean. He cleaned the stem with Soft Scrub to remove the grime on the exterior. He cleaned out the airway with alcohol, cotton swabs and pipe cleaners. I took some photos of the pipe before I started my work on it today. I took a close up photo of the cleaned up rim top. The rim top and the inner edge look good. The bowl is clean and the walls are undamaged. There was still some darkening in the rustication but it was much better. The stem looks good with some tooth chatter and marks along the top and underside ahead of the button.I took photos of the stamping on the shank sides. It is clear and readable as noted above. I took the stem off the pipe and took a photo. The diamond shank billiard is an attractive looking pipe with nice lines. The saddle stem shows tooth damage on the top and undersides of the stem. I went over the rustication with a brass bristle wire brush to knock off any of the darkening on the grooves of the rim top and on the spots on both sides. It looked better. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and with a shoe brush to get deep in the rustication where it works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks incredibly good at this point in the process. I filled in the deep tooth marks ahead of the button on the top and underside of the stem with clear CA glue. I like this particular glue (KM Tools) as it is transparent and the colour underneath the repair comes through. It is also not brittle like other glues can be once it cures. I sanded the cured repairs flat with a folded piece of 220 grit sandpaper and the tooth marks and dents are taken care of. I started polishing out the scratch marks and smoothing the repairs with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad with an Obsidian Oil impregnated cloth. It removes the dust and also gives the sanding pads some bite. By the final pad it was looking quite good. The tooth marks and dents were invisible.Following my usual process in restoration I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it further with Before & After Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil and set it aside to absorb the oil. The Jobey Florentine 360 Diamond Shank Billiard is finished other than the final waxing and buffing. I polished the stem with Blue Diamond to polish out the remaining small scratches and gave it several coats of carnauba. I polished the bowl and shank with Conservator’s Wax and buffed it with a shoe brush. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 43 grams/1.48 ounces. I will be adding it to the rebornpipes store shortly in the American Pipemakers section. If you are interested in adding it to your collection email me at slaug@uniserve.com or send me a message on Facebook. Thanks for walking through the restoration with me as I worked over this uniquely rusticated Jobey Florentine Billiard.