Tag Archives: Stem repairs

Repairing a Tinderbox Monza that Easily Could Have Been Firewood

Blog by Steve Laug

The pipe I repaired today was the one I wrote about earlier entitled When is a Pipe Not Worth Repairing https://rebornpipes.wordpress.com/2014/02/10/when-is-a-pipe-not-worth-repairing/ It was stamped Tinderbox Monza and according to a 1974 catalogue on Chris Keene’s site it originally sold for $15. It could be purchased in a matte finish smooth or a hand rusticated version. The shapes were varied and the sizes also varied. I have repaired one other pipe that had the same rustication but no stamping on it so I would imagine it also is a Monza. Monza pipes were made by Lorenzo for Tinderbox. They were a house line of Italian made affordable pipes during the 70’s.

This particular Monza had seen better days. I described it in my earlier essay as being virtually ready for the scrap heap. The bowl was badly caked and the one inch diameter bowl had been reduced to a hole small enough that I could barely squeeze my little finger in the bowl. The top portion of the cake had been carved or hacked away with a knife and the bottom portion had also been hacked away. This left a solid girdle of carbon cake around the middle of the bowl. The bottom of the bowl had been gouged at and the right side of the bottom had a huge “smile” carved in it. The rim had been hammered into rough shape so that the outer edge was ruined. The lava build up on the rim was very thick and it totally covered striated rustication that had been present when the pot was new.

The stem was chewed and carved with a huge chunk out of the underside making it non-repairable. The stem had then been covered with a softy bit and left to calcify on the stem. The pipe was a mess. Once I removed the stem I could see that the airway had been left immaculate. There were no tars, no oils, no dirt – it literally shined it was so clean. The inside of the stem was the same. This pipe had been cared for in a functional way and probably smoked to death by the original purchaser. It was the clean airway that tempted me to give this pipe a remake. It must have been someone’s favourite pipe for him to go to the extremes that this pipe had seen in terms of treatment. Every action the fellow carried out on this pipe only made sense in a utilitarian sense of prolonging the purpose the pipe was made for.

The outer edge of the rim on the back of the bowl had a chunk missing and a crack running down the outside of the bowl. It also ran on the top of the rim and had yet to break through on the inside of the bowl. The crack ran down along one of the striations carved in the bowl for about ½ inch. It was not very deep once it moved away from the chip at the top edge of the bowl.

The close up photo below shows the cake that forms a ridge around the centre of the bowl. The top had been carved away and the below the ring of cake it had also been carved away. The bowl bottom visible on the top of the photo below shows the gouge that had been carved on that side of the bottom. The other side remained intact and hard.

The front edge of the bowl had been hammered hard or scraped against something and the outer edge was worn and rough feeling.

I reamed the bowl with the largest PipNet reamer cutting head in the set and was able to scrape the cake back to the wood. I wanted to see if the walls of the bowl were charred or burned. I further scraped it with a knife blade and found that the walls were solid under the cake. The wood did not have burned or charred portions.

The stem was ruined as can be seen in the photo below. The bottom side was missing a large triangular shaped chunk that went almost from side to side. I thought about cutting off the end and reshaping the button but the damage was extensive and the previous owner had carved the airway in the broken portion so the material left behind on the top and bottom of the stem was scored and very thin. I would need to fit and shape a new stem.

I picked at the surface of the rim with the dental pick and could see it was not going to work so I topped the bowl. I decided to make a smooth rim to match the smooth band on the shank and the bottom of the shank. They would set each other off well when the pipe was restained. I set up my topping board and a piece of 220 grit sandpaper and twisted the bowl into the sandpaper until I had removed the damaged portion of the rim. The crack on the surface looked as if it had been filled already with some sort of glue and it was solid. This is visible in the photos below.

Once the bowl was topped I dropped it in the alcohol bath to soak and loosen the grit and grime that filled all of the rustication on the sides of the bowl. It was a sticky and tarry mess and I wanted to soften it. I soaked it for about an hour and then scrubbed it with a brass tire brush. I picked out all of the grooves with the dental pick and then put it back in the alcohol bath for yet another hour. Once it came out of the bath I scrubbed a final time with the brush and then picked out any remaining grit in the grooves. I then wiped the bowl down with acetone on cotton pads to remove the softened finish and the remaining grime.

I used super glue and briar dust to fill the divot/chip on the outer edge of the bowl and make it less ragged looking.

I found an old stem blank in my can of blanks that would work with the pipe. It was not a saddle stem like the original one but it would work well. It was considerably larger in diameter than the shank of the pipe so not only would I need to use the PIMO tenon turner to fit it in the shank but I would also need to remove the excess vulcanite and match it to the shank.

I used the Dremel with the larger sanding drum that comes with the set to cut back the vulcanite and shape the stem. This takes time and a steady hand to keep it from nicking the briar and causing more damage than help.

Once I had the stem close to the diameter of the shank I took it back to the work table and hand sanded it with 220 grit sandpaper to finish the fit. I sanded it until the transition between the shank and the stem was seamless. My fingers needed a break from sanding at this point so I decided to repair the gouged out bottom half of the bowl. I inserted a pipe cleaner in the airway to keep any of the plaster mix getting into the airway. Then I mixed up some plaster of Paris in a shot glass and used the spoon end of a pipe nail to put it in place in the bottom of the bowl. I tamped it with the tamper head of the nail and smooth it out.

When the plaster had set I stained the bowl with a dark brown aniline stain mixed 2:1 with isopropyl alcohol. I wanted the dark stain in the striations to come through the stain coat and give some contrast to the coloration of the bowl. I applied the stain with a cotton swab, flamed it and reapplied and reflamed it until the coverage was even across the bowl. I worked to get the rim and the smooth portions of the shank to match in colour.

I sanded the stem with a medium and a fine grit sanding sponge to remove the scratches left behind by the 220 grit sandpaper. I followed that by sanding with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil when I had finished and then buffed it with White Diamond.

The vulcanite stem blank I used was an older one and must have come out during the war years. I had read that in those times there was often piece of metal found in the vulcanite of the stem material. This particular stem had a nice bunch of it on the right side of the stem near the shank. It almost looks like the remnants of a stamp on the stem but it is not. It appeared as I sanded the stem down to fit the shank. The photo below shows it about midway between the top and bottom of the stem near the shank junction. The glare of the flash highlights it as well.

With the stem polished and ready and the pipe stained it was time to bend the stem. I used a heat gun to heat up the stem until it was pliable and then bent it over the round handle of a chisel that I had on the workbench. I used the original stem as a pattern to determine how far to bend the stem.

I rubbed the stem down with Obsidian Oil a final time and then buffed the pipe and stem with White Diamond to give it a shine. I then gave the stem multiple coats of carnauba wax and applied the wax to the bowl with a light touch on the buffing wheel. I finished with a buff with a soft flannel buffing wheel. The finished pipe is shown in the pictures below. I think it will last a few more years and yet again deliver a good smoke. In fact I would not be surprised at all if it does not last longer than I will.

Restemming and Reworking a Rembrandt Bulldog

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Blog by Steve Laug

Another bowl that was sent to me was a nice bent bulldog shape that needed a stem. It was in good shape. The bowl needed to be reamed and the top of the rim lightly topped. It was stemless so I needed to make a stem for it. It was stamped on the left side of the shank Rembrandt over Imported Briar. In researching it on the web I found that the company that made the pipe was The National Briar Pipe Co. It was homed in Jersey City, New Jersey. They produced several brands that I have seen over the years: Biltmore, Forecaster, Honeybrook, King Eric, Kleenest, Mayflower, Rembrandt, Sir Sheldon, The Doodler (created and formerly produced by Tracy Mincer, †1966). Typically the original stem of Rembrandt pipes bore a logo on the left side of the stem – a capital “N” in italics. This bowl had some ding marks on the cap on the left side. There was some damage to the briar between the double rings on the cap.

I sorted through my stem can and found a nice amberoid acrylic stem that would look great with the bulldog bowl. It needed a tenon so I used a piece of white Delrin that was a perfect fit in the hole in the stem. I scored the Delrin with a hack saw so that the glue would have a surface to stick to. I swabbed then tenon down with superglue and pressed it into the stem.

Once the glue had set in the stem and the tenon was firmly in place I sanded the tenon down with a folded piece of sandpaper to get a snug fit. I pushed it into the shank and it fit nicely against the shank. The diamond shank was smaller than the diamond saddle on the stem so I needed to sand it down to fit the shank.

I used 220 grit sandpaper to start the process of shaping the stem and then a sanding drum on a Dremel to bring down the sides of the diamond close to the shank dimensions. I finished the fit with sandpaper and a sanding sponge.

I sanded the stem and the shank with sandpaper and a sanding block until the transition between them was smooth to touch. I reamed the bowl with a PipNet reamer and took the cake back to the wood.

I set up my topping board and sandpaper and lightly topped the bowl to remove the nicks and cuts in the surface of the rim. I followed up on the sanding board with a sanding block laid on the board and once again turned the bowl into the sanding block to smooth out the scratches left behind by the sandpaper.

I wiped the bowl down with acetone and cotton pads to remove the finish and make the restaining of the bowl more consistent. I have found that when I have sanded the shank and the rim it is easier to remove as much of the finish as possible before I restain the pipe.

I sanded the stem with my usual array of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil and then did some more work on the bowl.

I stained the bowl with a dark brown aniline stain thinned 2:1 with isopropyl alcohol. I stained and flamed the stain and repeated the process until the coverage on the shank and the rim matched the bowl. I hand buffed the pipe with a soft cotton cloth to see where I stood with the finish on the bowl.

I gave the pipe another coat of the stain and then took the pipe to the buffer and buffed the bowl and stem with White Diamond. When I had finished I buffed it with multiple coats of carnauba wax and then with a soft flannel buff to finish the shine. The completed pipe is shown in the photos below. I really like the way the stain and the striations in the stem work together. I think that this one may well stay I my own collection!

Refurbishing an Old Zulu Bowl

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I was gifted a few pipe bowls that needed to be restemmed and refurbished by a friend. The first of these that I decided to clean up and restem was an old Zulu bowl. It is stamped Algerian Briar over Made in France on the left side of the shank and no other identifying marks. Thus the maker remains a bit of a mystery that I am not sure can be solved. The bowl itself was in fair shape. The cake in the bowl was not thick but it was particularly crumbly and soft. The finish on the pipe was also shot. The varnish coat was gone and the stain was streaked and damaged. There were a cut groove next to the left side of the stamping and a smaller one on the right side of the stamping. The shank was filthy and caked with oils and tars. The rim was in great shape with no damage to either the inside or outside rim. The grain under the stain coat looked promising with cross grain on the front and back of the bowl and the top and bottom of the shank and mixed birdseye on the sides of the both.

I had a stem in my can of stems that fit almost perfectly. It was damaged and would need some work but the fit and bend was perfect for the Zulu shape.

I fit the stem in place and wiped down the bowl with acetone on cotton pads to remove the remaining finish on the pipe. I reamed the bowl with a PipNet reamer and took the cake back to bare wood. I cleaned out the shank and the bowl with cotton swabs and Everclear.

I sanded the stem until the transition between the shank and the stem was smooth. I used both 220 grit sandpaper and medium and fine grit sanding sponges to smooth it out. The end of the stem was badly damaged and the button was ruined. I decided to trim off the damaged end of the stem and rework the button. Once it was cut back I cleaned out the stem with Everclear and pipe cleaners. The stem was badly plugged with tars so I had to use a bent paper clip to push through the airway. I used shank brushes and pipe cleaners to remove the tarry build up and open up the stem once again.

The airway was still wide and open so I did not need to reshape it. The top and bottom of the button were thin so I could not remove any further material. I reshaped the externals as best as possible by rounding the ends of the stem and making the button more oval in external shape.

The slight dents in the stem that remained would not lift with heat so I filled them with superglue until they were level with the surface of the stem.

I cut the new button with needle files and shaped the end of the stem to have a better flow and taper to the new button. This involved removing some of the thickness of the stem and making the taper more angled. I used files and sandpaper to reshape the stem.

With the new button cut I sanded the stem and the entire pipe with 220 grit sandpaper to remove the remaining finish and make sure the flow of the stem was correct to the angles of the pipe. I also sanded it with a medium and fine grit sanding sponge to remove scratches in the briar and vulcanite.

The stain around the stamping on the left side of the shank was very set and stubborn. I lightly sanded it to break through the top coat and then scrubbed it with acetone on cotton pads to match it as much as possible to the unstained briar. I stained the bowl with an oxblood aniline stain, flamed it and restained and reflamed until I had an even coverage on the bowl. I hand buffed it with a soft cloth. I took the pipe to the buffer and buffed the stem and bowl with red Tripoli and White Diamond. The photos below show the pipe after the buffing.

I buffed the pipe with White Diamond and then gave it multiple coats of carnauba wax. I finished by buffing it with a clean soft flannel buffing pad. The finished pipe is pictured below. It is ready to go into service again. I like the flow of the lines on this pipe. The shape and matte like finish work well together.

Reworking a Peterson’s Irish Seconds Canadian

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Blog by Steve Laug

This pipe was another one I got in my trade with Mark, an Irish Seconds made by Peterson. It is stamped on the top of the shank, IRISH SECONDS and on the underside of the shank, Made in the Republic of Ireland. There is no shape number or other stamping on the pipe. The briar is actually very nice except for a flaw that ran around the bottom of the front of the bowl like a smile. It had been filled with white putty that had shrunk and left a shallow groove its entire length (from side to side of the front). The finish was non-existent and I am not sure it ever had been stained. The stem was evidently a replacement and did not fit well against the shank. The diameter of the oval on the shank and that of the stem did not match. The stem was also lopsided at the junction. On the underside of the stem there was a trough carved about ½ inch from the button that functioned as a groove to make the stem a dental bit. It too was poorly executed and was rough. The dimensions on this pipe are diminutive – its length is 5 ¼ inches, height is 1 5/8 and outer diameter of the bowl is 1 ¼ inches. It fits well in the hand and is very light in weight. I suspect that if it were not for the flaw noted above this would have been a higher grade Peterson.

The next photo shows the extent of the flaw and the white fill material on the bottom front of the bowl. This is the only flaw on the bowl.

The next two photos below shows the groove that had been cut in the stem to make it function as a dental bit.

I used a dental pick to remove the white fill material in the flaw and then wiped it clean with acetone. The groove was not deep but it was long and quite wide. I used a combination of briar dust and superglue to replace the fill. I packed the area with briar dust using a dental pick and then dripped superglue into place. While the glue was still wet I quickly put more briar dust on top of the glue and packed it in place as well.

I sanded the stem with 220 grit sandpaper and then a medium grit sanding sponge. I wiped it down with Everclear and then filled the remaining groove with clear superglue until it was a bubble on the surface of the stem. I sanded it with 220 grit sandpaper once it was dry. I sanded the stem shank junction with 220 grit sandpaper to smooth out the transition and make the fit more seamless. I followed that by sanding with a medium and a fine grit sanding sponge to remove the scratches. I was careful in sanding the shank to make the flow of the shank into the stem a gradual incline rather than an abrupt change. I have found that in doing this the stem and shank flow look as close to original as possible.

I sanded the front of the bowl with 220 grit and also with the medium and fine grit sanding sponges. The fill still had spots that needed more work.

I wiped the bowl down with acetone on cotton pads to clean up the finish. I am very happy with the transition from the shank to the bowl.

I did more sanding on the fill on the front of the bowl and refilled the spots that needed work. I stained the bowl with a dark brown aniline stain thinned 2:1 with isopropyl alcohol. I have been using this mixture since I opened the bottle of stain several months ago and now am at the bottom of the bottle so it may be slightly darker.

The stain went into the new fill material but it turned very dark. I continued to apply the stain to the area and flame it repeatedly until the blend was better.

I buffed the pipe with red Tripoli and the White Diamond to see where I stood with the staining.

The fill still stood out as can be seen from the photo below. I decided to continue to apply stain to the surrounding area on the bowl to darken the bottom of the bowl a bit. My thinking was that if the entire bottom of the bowl was slightly darker the fill would blend in better with the briar.

I sanded the stem with my usual array of micromesh pads – wet sanding with 1500-2400 grit sanding pads and dry sanding with 3200-12,000 grit sanding pads. I rubbed the stem down with Obsidian Oil to protect the vulcanite and set is aside to dry.

I buffed the pipe and stem with White Diamond. The photo below shows the finished stem after buffing. The repair of the trough is not visible in the photo and is barely visible when held in the light. I am happy with the repair.

I buffed the entire pipe with White Diamond a final time and then gave it multiple coats of carnauba wax to protect it. I did not want a high gloss on the pipe but rather a slight matte finish. The photos below show the finished pipe. It is ready for many more years of service.

Giving an Ugly, Worn Billiard a Makeover

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I was given this older, truly ugly pipe a bit ago. It is stamped Astoria De Luxe on the left side of the shank and on the underside the number 8 is stamped near the shank/stem junction. The stem has the letter “A” stamped in the vulcanite. The bowl was coated with a thick coat of something like urethane that gave it a plastic feel. It also seemed to be an opaque coating that was a yellow tan colour. The coating complete hid the grain and the numerous fills on the sides of the bowl. The rim had been damaged from a knife wielding person who tried to ream the bowl. The inner edge had a slight bevel that was damaged and the outer rim had damage from a torch lighter. This time the heavy coating on the bowl protected it from charring but the coating had darkened to black and was pitted. The top of the rim was badly damaged from tapping the bowl out against something hard. This pipe was certainly one that normally I would not have bothered to work on, but there was a challenge there to see if I could do something with it. This one will also go in the box of pipes for the Vancouver Pipe Club.

I took a close-up photo of the top of the bowl to highlight the rim damage before I went to work on repairing it.

I set up my topping board and sandpaper and sanded the top of the rim. I press it against the board and work it in a circle to remove the damaged briar. I continue until the top is once again flat and the damage minimized. In doing so I was able to remove much of the gouging of the inner edge of the rim and flatten the rim. It also removed the burn damage to the outer edges of the bowl. However, it also revealed a flaw in the top of the rim. I filled the flaw with briar dust and superglue and when dry topped it slightly more to remove the excess fill that I had made.

I scrubbed bowl down with acetone on cotton pads but the coating did not come off. I sanded the bowl with a sanding sponge and broke the top seal on the coating and then continued to wipe it down with acetone and then sand repeatedly until the finish was virtually gone.

Last evening when I finished for the night I dropped the bowl in an alcohol bath overnight to further remove some of the stubborn spots on the coating. These were at the bowl shank union and at the end of the shank. There were spots on both sides of the bowl and the front that also resisted the combination of sanding and acetone. When I took it out of the bath this morning the finish was gone. I rubbed the bowl dry and gave it a quick buff with Tripoli to remove any remnants of the coating. I cleaned out the shank with cotton swabs and Everclear to remove the tars and oils that were inside. When it was clean, I wiped it down a final time with a cotton pad and Everclear and prepared it for staining. I decided to once again use the MinWax and gave the bowl a coat of Red Mahogany and then a coat of Medium Walnut stain. I hand buffed the bowl and then took it to the buffer and buffed it with Red Tripoli and White Diamond.

The combination of the two stains worked well and minimized the ugly fills that stood out around the bowl. Combined they gave the pipe a light reddish brown hue. The stem had some damage around the shank area so I sanded it lightly with a medium grit sanding sponge to remove those markings.

I further sanded the stem with the usual array of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil and then buffed it with White Diamond.

I reinserted the stem in the pipe and gave the entire pipe a final buff with the White Diamond and finished by giving it multiple coats of carnauba wax. I buffed the pipe with a clean flannel buff to raise a shine in the stem and bowl. The result of the work can be seen in the photos below. The old, ugly duckling billiard had a facelift and now was far more attractive than previously in my opinion. It is ready to go in the box for the pipe club. Hopefully the pipeman who takes it home eventually will get good use out of it and enjoy the Astoria De Luxe. The challenge was worth doing and in doing so I learned some more tricks on removing a thick urethane coating.

A Quick and Easy Cleanup on A GBD Prehistoric 9457?? Maybe Not!

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Blog by Steve Laug

This is the fifth of the six pipes that I picked up recently. It is a GBD Prehistoric that has a great sandblast. The stamping on the pipe is on the underside of the shank and reads as follows: GBD in an oval followed by Prehistoric in Germanic script. Next to that is London England over 9457. While it looked like it was originally a billiard, I have learned that initial looks can be deceiving. I checked out the shape number on the web at http://www.perardua.net/pipes/GBDshape.html and found out that the shape was not a billiard at all but that it is supposed to be a Lovat.

It truly was a quick and easy cleanup. The bowl was slightly caked and needed to be reamed. The beveled rim was dirty and had a thick tarry buildup on it. The finish was good but dusty. The stem was oxidized and had a bit of tooth chatter but was not hard to clean. The catch in this one is that the stem is a replacement. A common theme is coming through on this lot. I am pretty certain they all came from the same pipeman. The stems either have a large bite through on the underside or they have twin bore bite proof replacement stems. Two of the lot had twin bore stems and three had serious bite throughs. This one is a twin bore bite proof stem. I decided to clean it up for now while I am on the hunt for a GBD stem for it. I am also going to look through my stems and see if I can find a Lovat style stem that will work for the pipe.

I have included the next photo to show the state of the rim and the bowl before I cleaned it.

Next is a photo of the bite proof twin bore stem. It is a bit different from others I have seen in that it seems to have a white bar inserted between the two airholes in the button. It give the end view a striped appearance.

I scrubbed the rim with saliva and cotton pads until it was clean. It took a lot of scrubbing and scraping to remove the tarry buildup but eventually it came off without damaging the finish on the rim. I really like the inward bevel on some of these GBD Prehistoric pipes because of the nice contrast it adds to the dark finish on the blast of the rest of the pipe. Typically the rim and the underside of the shank match in terms of smoothness and colour.

The rim is clean and ready to buff. In the first photo below the rim is shown after the scrubbing. In the second photo it is shown after I took it to the buffer and buffed it with White Diamond.

The stem was oxidized but I found that the oxidation was on the surface and not very deep into the vulcanite. I sanded it with 220 grit sandpaper to remove the oxidation and the tooth chatter on the top and bottom sides of the stem. I then gave it my usual regimen of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. It did not take too long before the stem shone. Once I had finished with the pads I gave it a coat of Obsidian Oil and rubbed it into the stem.

I scrubbed the bowl down with a soft bristle tooth brush and Murphy’s Oil soap and then rinsed it with warm water. I dried it and gave the bowl a coat of Halcyon II wax as I find it works well on these sandblast finishes. I took the pipe to the buffer and buffed the stem with White Diamond once again and gave it multiple coats of carnauba wax. I buffed the bowl and stem with a soft, flannel buff to give it a shine. The finished pipe is pictured below. It was finished by I still was not happy with the stem and the look of the pipe. It just was not quite right. A true GBD stem for a Lovat would be nice but I am going to try a couple of other tricks while I am waiting to find one. I set the pipe aside over night to think it through.

Anyone have an extra GBD stem kicking around? Do you want to sell or trade it? Drop me a note.

This morning when I got up I thought about using a Lovat stem on the pipe and looked through my can of stems for one. While doing that it occurred to me that rather than turn a tenon and refit a stem to the shank that I could just as easily cut back the existing stem – it already fit the shank. The majority of the cleanup work has been done and I could rid myself of the bite proof twin bore stem. I know from past experience that the twin bore is like a Y and when cut back it will end in a single airway in the shortened stem. I can then open that into a slot and cut a new button and I will be in business. I decided to take that tact.

I trimmed the stem back until the two airways merged. I had to significantly shorten the stem to get to that point. I cut a new button and inserted it in the shank… problem – the stem was now too short for the look of the bowl. So… I have to cut a new stem for it. I have included a couple of photos of the short stem I cut so that you can see what I mean about the length being wrong.

With the stem being too short I started over. I found another stem in my can – longer than the previous one and turned the tenon to fit the shank. I stair stepped the tenon to make a good snug fit in the shank. I used the Dremel and the sanding drum to take off the excess vulcanite and fit the stem to the diameter of the shank. I purposely chose a stem that was slightly larger than the shank diameter because the shank on the pipe was slightly out of round. I fit the stem as close as possible to the shank with the sanding drum and then took it back to the worktable to shape by hand.

I sanded the stem with 220 grit sandpaper to bring the shape into line with the shank. It took quite a bit of hand sanding. I also shaped the stem with the sandpaper flattening the blade of the stem and smoothing and thinning the edges as well. I wanted the diameter of the stem to match from the shank to the saddle and then have straight lines back to the tip. This was all done by hand sanding with the 220 grit paper.

Once I had the lines straight from front to back I used a medium grit sanding sponge to smooth out the surface of the stem and reduce the scratches left by the sandpaper. I opened up the button with needle files to make it easier for a pipe cleaner to go in and out of the pipe.

I sanded the stem with my usual run of micromesh sanding pads – wetsanding with 1500-2400 grit and then dry sanding with 3200-12,000 grit pads. I buffed the stem with red tripoli between the wet and dry sanding and then when finished I buffed it with White Diamond. I rubbed the stem down with Obsidian Oil to protect it and when it was dry hand buffed it.

When I finished with the stem I lightly buffed the whole pipe with White Diamond and then gave the stem multiple coats of carnauba wax. I used Halcyon II wax on the bowl as I had above and then hand buffed the bowl and shank with a shoe brush. The finished pipe is picture below. I think that the Lovat style stem is an improvement to the look of the pipe. The new stem is approximately ¾ of an inch shorter than the stem that came with the pipe. I also am much happier with a regular slotted stem in place of the twin bore that I pictured earlier.

This pipe is really quite symbolic of what can happen when refurbishing a pipe. In many ways it is a bit of the story of some of my pipe refurbishing. It sometimes takes two or three tries to get the pipe to where I want it to be. Thanks for hanging in there with me in the process of this refurb!

Restoring A Craft Briar Volcano/Poker

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Finding this old pipe comes with a tale that is just too good not to tell. I have written it up here for your reading and also to help me remember the tale.

Yesterday I paid a visit to the Vancouver Flea Market to see if I could add any more pipes to my stock of pipes to refurbish. I generally have had some good luck there picking up older pipes at a good price. There is one seller at the market that has some pipes that have always caught my eye but her prices have been unreasonable. She would not negotiate on prices at all so I generally walked away from her and bought from other sellers. However, this time I decided to play a bit of her game. I looked at the various pipes and asked her prices. She walked away so I did as well. I made a loop around the market and then came back to her. She had a twinkle in her eye when I came back and she asked, “Are you serious to buy or do you just look?” I laughed and said, “That my dear lady depends solely upon you!” Again she had that same look and she responded, “Which pipe are you wanting?” I started with the one furthest away from the one I wanted and asked her price. It was a Savinelli Autograph in very nice shape. She took it from the case and waxed eloquent about its beauty. Now I knew her price was based on how beautiful the pipe was to her. She spoke of how her father had smoked a pipe in the old country and she had prepared his tobacco for him. She got a faraway look in her eye.

That did not last long and she was back to business. “You want it?” she asked. I asked her price which was far more than I was willing to pay. So I moved her on to the other pipes in her display case. These she said were less beautiful and were priced accordingly. I carefully went over each pipe talking about how I restore them to their original beauty because I was a pipeman. I loved pipes and everything about them. I enjoyed the process of restoration. She was hooked! I finally got around to the pipe that I had had my eye one for quite a while over the past trips I have made to the market. I asked her the price. She replied that it was $49 but the other one she had shown was way better. She said I should not wait and think too long as opportunities move quickly in our world and who knew if it would be there the next time I came back.

While she spoke I checked out the pipe I wanted. It was stamped on the bottom of its triangular shank, Craft in a Germanic Script and next to that Briar. Stamped above Briar was the number 386. It had an unusual rustication patter on it, a smooth rim and smooth lines on the edges of the triangular shank, the end of the shank and around the rounded bowl bottom. The bottom of the shank was smooth as well. The stem was clean and well fit, with slight oxidation around the shank. There were deep tooth marks on the top and bottom of the stem. The bowl was quite clean with a slight cake and the rim was relatively clean as well – a little tarry buildup at the back of the rim. There was no charring or burning. All of this was taken in while she waxed on about taking every opportunity to by the Savinelli.

When she paused for a breath I asked her the price on the pipe in my hands, knowing full well that there was a price tag on the underside of the stem. Without missing a beat she said, “You want that one? I will make a deal”. Ah, now I knew I could make an offer for the pipe. Too low an offer and she would be insulted but too little a variation from her price would insult her. What to do. I quickly came to a price in my mind and spoke it out, “I will pay you $40 cash right now. No tax and no more for this pipe of less beauty than the one you love so much.” She smiled and nodded her head. “We have a deal,” she said and held out her hand for the cash. I was ready and had two brand new $20’s in hand and laid them on her upturned palm. She smiled and told me to enjoy the new pipe but to not let the beautiful one pass without taking it home too.

I walked away and went to the coffee shop. I sipped a coffee while I did a bit of searching on the web regarding the Craft brand of pipes. Somewhere in the recesses of my memory it was a familiar name to me. The “o” logo on the stem looked familiar as well. I had a hunch the pipe was made by Julius Vesz, a Toronto pipemaker selling out of the York Hotel. I found a notation on the web that confirmed that the pipe was made in Toronto and sold out of a shop at the York Hotel. The address given on the site matched Vesz’ shop there. I was fairly certain that my hunch was correct. Another site stated that the Craft Briar Pipe Company’s principal was Julius Vesz. The identity of the carver was certified by the web.

I still wanted to take one further step in confirming that the pipe did indeed come from Julius Vesz. I googled his website and sent an email via the website to the webmaster. I also emailed him directly from the contact information given on the site. Here is the web address should you want to check out some of his pipes: http://www.juliusvesz.ca/

I have included our correspondence about the pipe in full below.

On Dec 29, 2013, at 6:44 PM, Steve Laug wrote:

Good evening Mr. Vesz
I came across a pipe that I believe came from your shop if my research is correct. It is stamped Craft Briar and 3B6 and has a white o on the triangular stem. I was wondering if you could confirm that it is indeed one of your pipes. I have several of yours and thoroughly enjoy them and was caught by the “o” logo on the stem and the great shape of this one. Thank you for your time.
Kind regards
Steve Laug

On Dec 30, 2013 Rob Vesz wrote:

Hello Steve
This is Rob Vesz, Julius’ son replying. I take care of my father’s email and website. Thanks for your message and kind words.

Yes, Craft is the name Julius stamped on his very early pipes. It is in fact still the name of his company, but he operates under “Julius Vesz”. That pipe would be around 50 years old. My father stopped stamping Craft around the mid 1960’s.

It would be interesting to see a photo if you don’t mind emailing one.

Thanks again.

Rob Vesz

There is was – the web confirmation was confirmed by Rob Vesz that the pipe was indeed crafted by Julius Vesz and gave a date when the stamping on the pipes changed from Craft Briar in the mid 1960’s. I wrote back to Rob and sent the requested photos of the pipe and asked for clarification on the number stamp on the shank of the pipe. I wondered if it was not a date stamp. Below is that correspondence.

On Dec 30, 2013, at 12:37 PM, Steve Laug wrote:

Hi Rob
Thank you for your prompt reply. I appreciate the information. I am in the process of restoring the pipe now. Soon I will write it up for the rebornpipes blog – a blog I run for refurbishing of pipes.

I have attached three photos of the pipe. It is in pretty good shape other than some deep bite marks on the stem, top and bottom near the button.

One more question – can you interpret the stamping for me? The number on it is 386 – does that give me date information?
Thanks
Steve

On Dec 30, 2013 Rob Vesz wrote:

Steve
The 386 should be a style # that my father used. Will speak to him to see if he has any further thoughts on that.

Rob

Below are three more photos of the pipe showing what it looked like when I brought it home to refurbish.

I took several photos of the end of the stem to show the tooth mark damage that was present. It truly was the only thing wrong with this pipe. The first photo shows the underside of the stem but does not show the size or the depth of the bite mark at the top of the photo.

I heated the stem with a heat gun to try to lift the tooth marks. The ones on the top of the stem lifted almost to the surface and a little sanding took care of the remnants there (Photos 1 and 2 below). The ones on the underside were deeper. Two of them lifted to the surface and with sanding disappeared. The one on the left side of Photo 3 was very deep and the surface of the vulcanite was broken so that it did not lift. It left a pit in the surface of the stem. I picked it clean with a dental pick.

I wiped the sanded area of the stem down with Everclear on a cotton pad to clean the surface before using black superglue to repair the deepest bite mark and to also fix a small one to the right of it. The next two photos below show the drops of superglue on the surface of the stem. I set the stem aside for the glue to cure and went on to clean the bowl and rim.

I scrubbed the tars on the rim with saliva on a cotton pad until they were gone. The photo below shows some of the buildup still remaining that took a bit more elbow grease to remove. I also wiped down the rest of the bowl with a damp cotton pad to remove grime and dust.

I cleaned out the shank with cotton swabs, pipe cleaners and Everclear to remove tars and oils left behind by smoking. I reinserted the stem in the shank and set the pipe down to continue to dry. There were two small marks left behind after I had sanded the top of the stem so I used the black superglue on them as well and set the pipe to rest on a dental pick while the glue on both sides of the stem dried.

Once it was dry I sanded the excess with 220 grit sandpaper, a medium grit sanding sponge and then micromesh sanding pads. I wet sanded with 1500-2400 grit sanding pads and dry sanded with 3200-12,000 grit pads. After sanding with each group of three grits I wiped the stem down with Obsidian Oil and went on to sand with the next group of three.

When I had completed the sanding with the micromesh pads I wiped the stem down a final time with the oil and then buffed the bowl and stem with White Diamond on the buffing wheel. I completed the refurbishing with repeated coats of carnauba wax on the buffing wheel applied to the stem and Halcyon II wax hand applied to the bowl. I buffed the bowl and stem with a clean soft flannel buff for a final shine. It is nice to have a bit of history on an old pipe. The added story of the purchase is something that adds colour to the pipe and makes it unique in my collection.

I received an email from Rob on New Years afternoon giving some more detail on the date and stamping of the pipe. I include Rob’s note in full.

Hello Steve. Happy New Year!

I spoke to my father and have some more information for you. The “386” represents two things. The “3” is the price category. At that time Julius had 1 through 6 for pricing. Your pipe would have been in the middle. The “86” represents the style. I asked my father about the style associated with that number WITHOUT showing him the photos. He was able to describe it in detail, triangular shank/stem and all. He hasn’t made an “86” in a long time. It was his own custom shape. It looks somewhat like “poker” to me. Also, some other interesting bits of trivia- typically the “3” would would have been within a circle (ie- his pipes have been known as Circle 3’s, Circle 4’s etc., and continue to be known as such based on price). Your pipe is very old. Julius only made 200-300 “Craft” stamped pipes. Those that didn’t have circle around price number are even fewer and older. For awhile he didn’t have a circular stamp and that’s where yours fits in. So, you have a real gem and rarity! It looks great in the pictures. My father doesn’t use a computer, so next time I see him I’ll be sure to show him on my iPhone or iPad. He will enjoy seeing it and be glad that it’s in the hands of someone who appreciates it!

Hope this information had been helpful.

Sincerely,
Rob Vesz

A Piece of Tobacciana – Restoring an Old Nylon Cigarette Filter/Holder

1 Reply

Somewhere along the way in one of the pipe lots I bought off EBay this old cigarette holder was included as a pipe stem. I put it in a drawer and forgot about it for several years at least. The other evening I was cleaning out a drawer of pipes that I had already refurbished getting them ready for my daughter to catalogue and came across the old holder. At first glance it appeared to be a cigarette holder. There was no filter apparatus present and the mouthpiece was short and condensed so I did not think there would be one inside the stem itself. I sanded down the casting marks on the side of the stem and also cleaned the stem of debris. There was one burn spot on the underside of the stem near the metal holder end. The metal holder was brass and quite clean with a slight nicotine and tar build up on the inside. The airway on the stem was plugged and no air could pass through it.

I twisted the end cap and it came free from the stem itself. Inside was a filter apparatus similar to the different stingers that one finds in American made pipes of days gone by. This apparatus was a single unit. There was a rubber o-ring around the top just below the holder top. This held the cap unit snugly in place in the stem.

Once I had removed the apparatus from the stem the stinger design was visible. It extended half way down the shank of the stem. Behind the o-ring was a cut/slit half way through the aluminum of the stinger. It was clogged with tars and oils. In the middle of the slit was an opening. One on the o-ring side and one on the stem side of the slit. The aluminum then funneled down to tube that at first glance appeared to be solid. At the end of the tube were two solid rings around the tube. Between the rings there were holes on two sides in the groove. When it was inserted and clear the air would be pulled through the holder and into the stinger slit. It would circulate in the stem to cool and then move through the slit and down the tube and out the two holes. These would then disperse the smoke through the remainder of the stem and out the slot in the button. In many ways it was like an inverted stinger in shape and function to those found on pipes.

The hole in the end of the stinger does not go through the stinger but rather is like a small cup on the end. It was for collecting moisture and tars if the grime buildup was any indication.

The holder cap pictured in the photo below is the depth of the filter on a modern cigarette and also the dame diameter as the end of the cigarette. I cleaned the entire apparatus and soaked it in a bath of Everclear to try to open the airway. I was able to clean out the cut in the aluminum, the holes in the end and in the cut itself using a dental pick. I scrubbed down the apparatus with a tooth brush and Everclear. I was unable to get air to pass through due to a clog in the end of the holder. In the photo below it is visible as a small hole in the bottom of the cup. It was plugged and the dental pick was too thick to go through it. I tried a thin paper clip and a needle with no success. I finally was able to open it with a tiny micro drill bit on the Dremel and pushed it through at a very slow speed. The bit came with a plastic guide that fit inside the cup perfectly and kept the drill straight as it opened the airway. Once it pushed the clog through I cleaned the inside of the airway with Everclear and was able to push air through with no effort.

I repaired the burned spot on the stem with superglue and sanded the stem until the patch blended with the rest of the stem surface. I sanded the stem with 220 grit sandpaper and then with a medium grit sanding sponge to smooth out the scratches in the surface of the nylon stem.

I wet sanded the stem with micromesh sanding pads from 1500-2400 grit and then dry sanded with 3200 – 12,000 grit sanding pads. I used a plastic polish to further shine the stem once I was finished with the micromesh pads.

I rubbed down the stem with Obsidian Oil and gave it a very light buff with White Diamond. You have to exercise a very light touch when buffing nylon as it melts with the heat of the buffing wheel. I finished by giving the stem multiple coats of carnauba wax to give it a shine. I hand buffed the shine with a soft cotton cloth. The finish filter is pictured below in the final three photos. It is not something I will ever use but it is an interesting piece of tobacciana for the collection. I have no idea of the maker of the piece or of the age but I am fascinated by the ingenuity of the product.

Restemming and Refinishing a Tiny Bulldog

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I had one more miniature pipe bowl in my box of pipes for refurbishing and I thought I would finish up the third of the lot. It needed a diamond shaped saddle stem to match the shank on this little bulldog. The bowl was coated with a thick coat of varathane or some kind of plastic coat. It had a small crack in the shank under the brass band. I also was without a stem. The trouble with these little pipes is being able to turn a tenon down far enough to fit the shank.

I went through my box of stems and found a diamond shank saddle stem that would do the trick. I turned the tenon down as far as possible with the PIMO tenon turning tool and then used the sanding drum on the Dremel to get the tenon size close. I hand finished the fit with 220 grit sandpaper until I had a snug fit on the stem. The stem was a regular sized stem to fit a group 4 bulldog so it was about ¾ inch per side. I reduced the diameter a side at a time with the Dremel until the stem sides were roughly 3/8 inch per side. The Dremel and sanding drum took off the majority of the excess material and then I hand sanded it to fine tune and adjust the angles of the stem and sides.

The band was loose so I removed it while I sanded the stem to match the shank. Since I planned on stripping the finish off the pipe and refinishing it I sanded both the shank and the stem in the process. Once I had a clean smooth fit I reglued the band in place on the shank with wood glue and pressed it into place.

I wiped down the bowl with acetone on a cotton pad to try and break through plastic finish on the pipe. It did very little to break down the finish. I sanded the bowl and rim with 220 grit sandpaper and then with 1500 grit micromesh to remove the finish. I repeated the acetone wash after sanding and found that it was more effective once the plastic coat was broken down.

I restained the bowl with a dark brown aniline stain and flamed it to set the stain. I repeated the process until the coverage was what I was aiming for with the undercoat of dark brown stain. I then gave it a top coat of oxblood aniline stain to get better coverage for the sanded bowl. There were still problems with the stain coat but I set it aside for the time being and turned my attention to the stem.

The stem was too long in the photos above and gave the pipe an awkward disproportionate look rather than refined look of a miniature bulldog so I cut it down with a sanding drum on the Dremel. I removed slightly over one inch of the length – cutting the stem back to the end of the bend. I cut it straight and made sure that the line of the end of the stem was squared both vertically and horizontally.

With the length cut back I then recut the button on the end of the stem with needle files. I began by cutting in the line of the button on the underside and the topside of the stem and then used the files to trim back the thickness of the stem from the saddle to the new line of the button. I used a rasp to thin down the thickness of the stem as well. I wanted a graceful flow to the taper of the blade of the stem so I worked it until it was thinner on both the top and bottom sides of the stem from the saddle to the button.

The next series of seven photos show the gradual transformation of the thick and chunky stem after I had first cut the button to the sleeker look of the stem after the file work. I continue to shape the blade with the needle files until the flow looked right and the edges of the stem were tapered with the line of the diamond saddle.

I reshaped the slot in the button with the needle files into an oval and opened up the airway into a funnel into the blade of the stem. I sanded the end of the button and the opened slot with a folded piece of sandpaper to smooth out the airway.

I sanded the stem with a fine grit sanding sponge to minimize the scratches left behind by the 220 grit sandpaper and to give shape and form to the button. The next series of four photos show the shortened and reshaped stem. The length now matches the proportion of the pipe and the angle of the bend and the shape of the button are finished. All that remains is to continue to sand and polish the stem.

I sanded the stem with micromesh sanding pads from 1500-12,000 grit to remove the scratches and fine tune the shape of the stem. Each grit of pad gave a more refined look to the newly formed stem and button.

I sanded the bowl with the micromesh sanding pads at the same time as the stem and when finished I restained and flamed the bowl with the dark brown aniline stain until the coverage was better than previously. I buffed the pipe and the stem with White Diamond and then gave it multiple coats of carnauba wax. I buffed it with a soft flannel buffing wheel to bring up the finished shine. The final photos below show the finished pipe. It is finished and ready for its inaugural smoke.

I have included some pictures of the pair of tiny pipes that I restemmed – the little Rhodesian and now the little bulldog. They make a nice pair of little pipes.

A GBD Quantum 9438 Given a New Look and New Life

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I am always on the lookout for Rhodesian shaped pipes and 9438s in particular. I have a few that I picked up before they became so sought after. So when I picked up this 9438 Rhodesian for $9.99 on Ebay recently I figured I had a deal. I am pretty sure that the reason for the low price was the condition of the stem and the look of the pipe in the photos on the sale. I was hoping that the bowl was actually in better shape than it looked. I knew that the stem was ruined and a real mess but the bowl looked like it had some life left in it. To me the price it was listed at made it worth bidding on and I won it. I had several possible solutions in mind for the pipe if the bowl was as salvageable as it looked. One possibility is that I have a terribly over reamed 9438 that I could salvage the stem from and utilize on this pipe. If that does not work, my second possibility is to make a new taper stem for it. At the moment I am leaning toward the taper stem. I have included the photos from the seller to give an idea of the pipe’s condition.

When it arrived it was in worse shape than the photos alluded to, if that is possible. The bowl was badly caked and the rim was caked and slightly scorched. That part was actually not a big issue to me. I could easily take care of that. The finish was shot as expected so that was no surprise. But the stem was not only chewed and broken but also was quite brittle. It was almost as if it was rotted. To cut it off back to the solid material would make the stem very short and stubby. There were also no guarantees that the rest of the stem was not in the same condition once I removed the ruined portion. The shank was dirty and there was a lot of build up inside.

The stamping is actually quite unique. I have not seen a 9438 stamped this way. On the left side of the shank it is stamped with a letter G in a circle to the left of the GBD in the oval as normal. Underneath it is stamped QUANTUM, which is a line I am not familiar with in the GBD family. On the underside of the shank next to the stem is stamped with a J. On the right side it is stamped Made in London in a circle with the “in” inside the circle. Underneath it reads England. Next to that is the 9438 stamping. All of these stampings leave me with many questions. I know from previous study that the oval Made in London stamping, a Comoy’s like stamping, dates it as a Cadogan era pipe and that would likely put it in the 1980’s. The parts that leave me wondering are the G in a circle stamp on the left side and the line QUANTUM. I have never seen or heard of either of those stampings. I have included the next three photos to show the stamping on the shank for those of you who are interested.

I checked my over reamed GBD 9438 to see if it would work on this pipe. It is a Perspex stem and would look quite nice. However, the stem was already a repair and the shank diameter was slightly smaller so that was a no go. I was left with my second option mentioned above – to fit a new taper stem on it. Since the pipe was already in need of a lot of work fitting a taper stem on it would not be an issue. I was pretty sure that I had a vulcanite taper stem that would be a close fit. I went through my stem box until I found the fat taper stem I was looking for. The tenon was too large so I turned it with the PIMO Tenon Turning Tool until it was a close fit to the shank and then took it back to the work table to hand sand it to a snug fit. The two photos below show the new stem. The first photo shows the new stem alone and the second one shows it in comparison with the damaged stem. It is slightly shorter and the shape of the end of the stem tapers more than the original chewed one.

The diameter of the stem at the shank was slightly larger than the shank so I sanded it with 220 grit sandpaper to get a good fit between the shank and the stem. I carefully sanded the shank to clean up the fit and make a smooth transition. I wanted to avoid all of the stamping to leave it as pristine as possible.

The next two photos show the extent of damage to the old stem. I wanted to have those photos for comparison purposes and to give an idea of how short I would have to cut back the original stem to remove the damage.

I reamed the bowl with the PipNet reamer until it was bare wood. In doing that I found that underneath the cake, on the right side about half way down the inside, there was some charring on the wall. It was the beginning of a burn through in that area. I cleaned up around the area with sandpaper and picked at it with the dental pick. In doing so I found that it was still solid and not too deeply damaged. It would require some damage control and protection so I coated it with some pipe mud. The airway entered the bowl a bit high as well so I raised the bottom of the bowl with the pipe mud at the same time. I may well give it a bowl coating to further protect it but will decide that in the future.

The rim also needed to be lightly topped to remove some of the damage there that I could not steam out or repair. I did that with a piece of sandpaper on a board and lightly sanded the rim until it was smooth and the damage minimized. I used a folded piece of sandpaper to bevel the inner edge of the rim to match what remained in the undamaged portion of the rim.

I wiped the bowl down with acetone on a cotton pad to clean up the finish and remove the remaining stain. I have found that when I am planning to restain a bowl it is easier blend the sanded portions and the remainder of the bowl when I wash down the finish with acetone before restaining.

I removed the GBD oval from the old stem with a dental pick. I am still deciding whether to insert it on the new stem or to save it for later use on another old pipe in need of one. Time will tell. I always scavenge as much as is usable before discarding old pipe parts.

I washed the pipe down with acetone another time to further clean it up and prepare it for staining. This final wash removed the rest of the finish nicely and I sanded the bowl with micromesh sanding pads 1500-2400 grit to further prepare it.

I warmed the briar with a heat gun and then stained it with a dark brown aniline stain. I flamed it and reapplied the stain and reflamed it until it had an even coat of the brown stain. I mixed the aniline stain with isopropyl alcohol – 2 parts stain to 1 part alcohol. I wanted the grain on the pipe to show through the stain and I also was using it as the undercoat before giving it a slightly darker topcoat.

I buffed the pipe with White Diamond and then applied a Danish Oil Walnut stain as the top coat. It is a mixture of stain and linseed oil and gives a great finish when put over the top of the previous stain coat. The first three pictures below show the pipe while the stain is still wet. I wiped it down with a soft cotton cloth and hand buffed it to give it an initial shine (Photos 4-7).

Once the bowl was finished I put it aside and worked on the stem. I had already sanded it with a fine grit sanding sponge so now it was time to sand with the micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. Each successive grit of micromesh deepened the shine in the vulcanite.

I wiped it down with Obsidian Oil, rubbed it down afterwards when it had dried and then buffed it lightly with White diamond. I reinserted it in the shank and then buffed the entire pipe with White Diamond and gave it multiple coats of carnauba to protect and give it a shine. I gave the bowl a second coat of pipe mud on the damage section to fill the shrinkage that had occurred as the pipe mud dried. It is drying and curing now but I look forward to firing up a bowl soon. I like the new look of the pipe and definitely like the taper stem. The shorter stem gives it a stubby look but it actually less than ¼ inch shorter than the saddle stem on my other 9438s.