Tag Archives: Stem repairs

A Relatively Easy Refurbishment on a Peterson’s Kinsale

Blog by Steve Laug

In going through the last box of pipes that my brother sent me I came across this beautiful Kinsale by Peterson’s. It is stamped on the top of the shank Peterson’s over Kinsale. On the underside of the shank it is stamped Made in the Republic of Ireland. The shank end has a band that is integral to the shank two bars of brass around a thicker bar of silver. The band was lightly oxidized. The finish had a shiny coat of varnish. The rim was dirty and some of the coat had bubbled a bit. The rest of the finish was in excellent shape. There was some beautiful grain poking through the finish. The stem had a Peterson’s P in gold on the top of the saddle. There was some oxidation around the saddle portion of the stem and there were tooth marks on the top and the underside of the stem near the p-lip button. There was a small tooth mark on top of the p-lip. My brother took the next two photos of the pipe before he cleaned it up.pete1He scrubbed the externals with Murphy’s Oil Soap and reamed and cleaned the internals. The bowl and stem were quite nice when it arrived here. I took the next photos to show the condition of the pipe when I started the work on it.pete2 pete3I took some closeup photos of the stamping on the pipe. The stamping was sharp and clear. It is very readable. You can also see that the P is quite distinct on the stem. The gold is still in place. This would be a great experiment for the new deoxidizer and polishing mixture I purchased.pete4I took close up photos of the stem as well to show the tooth marks and scrapes on to two sides of the stem ahead of the p-lip and on the p-lip itself.pete5I sanded the stem dents and heated them with a lighter to try to lift them. I was able to lift all of them on the underside and topside of the stem except for two. There was a tooth mark on the both sides next to the button.pete6I sanded the glue when it dried with 220 grit super glue and with 1500-4000 grit micromesh sanding pads. Once it was smooth I scrubbed the stem with the Before & After Stem Deoxidizer on cotton pads and was able to remove all of the oxidation. It took some elbow grease but the Deoxidizer removed the oxidation but not the P stamp on the stem top.pete7I used the Fine Before & After Pipe Polish to work over the stem. I scrubbed the stem with my finger. Applying the paste to the stem and scrubbing it into the surface. I wiped it down with a cotton pad. I followed that by polishing it with the Extra Fine Polish and did the same procedure.pete8I worked on the rim with micromesh sanding pads. I did not want to break the finish but to remove the bubbling and the buildup. I sanded it with 3200-12000 grit pads to polish it.pete9The finished pipe is shown in the photos below. I buffed it lightly with Blue Diamond and then gave it a light coat of wax. I buffed that to raise a shine on the bowl and protect and shine the stem. I polished the metal band with 8000-12000 grit micromesh sanding disks. It is truly a beautiful pipe and the shape and the shine look great. This is available now and will soon be on the store. If you are interested in it email me at slaug@uniserve.com or send me a message. Thanks for looking.pete10 pete11 pete12 pete13 pete14 pete15 pete16 pete17

Another nice find at the ‘Hole in the Wall’ – Jeantet Fleuron 70-7

Blog by Dal Stanton

The Jeantet Fleuron before me was mentioned when I posted the restoration of a beautiful BBB Banker Bent Volcano.  I found both pipes last April, during a visit to ‘The Hole in the Wall’ antique store near the Zhenski Pazar (Women’s Market) in downtown Sofia, Bulgaria.  In order to achieve a better bargain for the BBB Banker I grabbed the Jeantet out of the basket as a good candidate for a bundled deal, which helped me negotiate 30 Bulgarian Leva for the pair – not a bad deal!  When I arrived home from the Hole in the Wall I took these pictures:dal1 dal2 dal3 dal4 dal5 dal6 dal7 dal8The bent egg shape is in pretty good condition with an attractive elongated bowl that fits well in the hand.  The left side of the shank is marked with Jeantet (pronounced, ‘Zhawn-Te’) over Fleuron and on the right what I assume is the shape number 70-7.  The stem has the nice Jeantet J stamp.  Looking at Pipedia to do a little research on this name led me to Sainte Claude, France, considered to be the birthplace of the serious production of briar pipes and scores of French made pipe names claim Saint Claude as home. My curiosity piqued, I wanted to know why St. Claude, France?  Was the briar in good supply there?  I looked to the history of the city itself to see what I could find.  I unearthed an archived New York Times article written March 20, 1983, in the ‘Shoppers World’ travel section entitled, THE PIPE CAPITAL OF FRANCE – very interesting and worth reading.  I found the answer to the question, ‘Why Saint Claude and pipes?’ with this article I found posted on Fumerchic.com with these informative excerpts:

In the 15th Century, Saint-Claude was canonised by Pope Louis XI, the city took on the name Saint-Claude alone and remained a favoured site for pilgrims.

Since Saint-Claude was one of the stops on the Way of Saint James, the monks, who had been turning wood since the 7th century, began crafting wooden religious objects like crucifixes and rosaries. These monks slowly began training craftsmen, which lead to the establishment of the first wood turning workshop in Saint-Claude.

The craftsmen developed the manufacture of wooden items and widened the scope of their operation by making toys (spinning tops, whistles and rattles), so children and pilgrims could play during their pilgrimages. The number of turning workshops then grew. The main materials they used were wood, bone and ivory.

But with the introduction of tobacco to France, of smoking tobacco in particular, the wood turning workshops adapted by making snuff boxes and pipes made from local boxwood. The pipe craftsmen of Saint-Claude gradually forged themselves a reputation for an unparalleled level of manual skill and expertise.

So, it wasn’t the plentiful supply of briar that put Sainte Claude on the pipe-makers’ map but industrious wood-turning monks who passed their wood working skills on to local craftsman.  The story went on with the discovery of a non-burning pipe made from our beloved briar:

During the 19th Century, pipes from Saint-Claude underwent a profound change. Boxwood had been the wood used to make the pipes until then, but it produced a bitter taste when smoked. Around 1855, a businessman passing through Saint-Claude presented a Saint-Claude wood turner with a pipe, the bowl of which did not burn, carved from a heavy wood in dark shades. It was the first pipe made from briar. The arborescent briar pipe is highly resistant to heat and fire, giving the smoker the greatest possible pleasure from the plumes of tobacco smoke. The craftsmen of Saint-Claude therefore began using briar instead of boxwood, ensuring the Saint-Claude pipe caused excitement in the pipe smoking community. The number of workshops grew, with names like Chacom and Butz-Choquin appearing for the first time, while the craftsmen began producing more and more high-quality pipes thanks to their expertise that became globally renowned among pipe smokers.

Considered to be the capital of briar wood pipes, EoleChacomBayard,Butz-ChoquinDenicoteaJeantet and Ropp are well-known names all originally claimed by Saint Claude, France. The works of Saint Claude’s craftsmen are also present, for example, in the unique handmade pipes created by Pierre Morel (link).

One more factoid about Saint Claude’s history caught my attention.  In 1966, Saint Claude established the Confrérie des Maîtres-Pipiers de Saint-Claude (The Brotherhood of Master Pipe-Makers in Saint-Claude) to promote the expertise of the many masters that have historically resided and worked in Saint Claude.  Famous personalities are inducted as the “Premier Pipe-Smoker of the Year’ to serve as ambassadors for the pipe industry in Saint Claude.   For every personality chosen, Paul Lanier (awarded the prestigious meilleur ouvrier de France title in 1991), crafts a pipe that includes a portrait of the inductee, thus perpetuating the tradition of the sculpted briar pipe.  I think this is a very cool tradition and found it very interesting that the first likeness below strongly resembles the master pipe restorer who oversees Rebornpipes.com!dal9According to Pipedia, the Jeantet name came on to the scene in 1775.  The 1800s saw great expansion of production of Jeantet pipes primarily through the development of local cottage industry – farming out different aspects of the pipe production to small shops in Saint Claude.  Consolidated production grew in the 1900s but in the 1960s sales dwindled in spite of attempts to modernize.  This final part of my research comes from Pipehill:

1988
The company was taken over by S.A. Cuty Fort Entreprises(1) while keeping its label. It established in the group beside Chapuis-Comoy (Chacom), Jean Lacroix and Emile Vuillard.  Today (2010) the brand isn’t part of the group any more. The label owned by Dominique Jeantet still exists but pipe production is discontinued.dal10When I take this product of Sainte Claude, France, the Jeantet Fleuron, out of the ‘Rescue Me’ basket, I take a closer and more appreciative look at the pipe.  First impressions mark the nice shape of the stummel – I like the tapered egg shape that culminates in a tightly circled rim beveled on the inner chamber side.  The bowl shows minor cake and appears to have been cleaned before but I will bring it down to the briar and clean it well.  The stummel surface has minor dents and ‘blemishes’ on the finish.  A significant ‘scab’ is evident where the shank and bowl converge on the topside.  It doesn’t appear to be a burn through but this will need attention after cleaning the exterior surface.  The rim has minor dent marks on the blade edge of the beveled rim.  When I take off the stem, I notice that in the mortise is a metal cylinder – some sort of a metal airway or a stinger that got loose?  With a few thumps on my palm, the rogue stinger shakes loose (pictured below).  After attempting to insert it into the end of the tenon, I have questions as to whether this stinger is original – the fit is very loose which explains why it slipped down into the stummel airway.  I decide the stinger is history and it goes in the spare parts bucket.  Minor teeth dents are on the underside of the bit. I take some close up shots for a better look at problem areas.dal11 dal12 dal13 dal14 dal15 dal16I begin by putting the stem in an OxiClean bath to soak in order to raise the oxidation out of the vulcanite.  Then I take my Pipnet Reaming Kit and work on the light cake build up in the bowl.  I use the two smaller blades of the four blades available to me to ream the bowl.  After this I use 240 grit sanding paper to further clean and smooth the chamber wall.  I like working on a clean pipe so I take pipe cleaners and Q-tips dipped in isopropyl 95% and work the mortise and stummel airway.  The internals were surprisingly clean so it didn’t take long.

Now to the external surface.  I use undiluted Murphy Oil Soap on the stummel with cotton pads to remove the grime and hopefully to eradicate some of the blemishes I detect on the surface.  After cleaning with Murphy Soap I rinse the stummel with cool tap water avoiding water entering the fire chamber or mortise.  The ‘scab’ at the upper junction of the shank and bowl is starting to look like a botched superglue repair job.  I’ll need to give some thought as to how to address this eyesore on an otherwise attractive piece of briar – I’m starting to see the briar’s potential.  The pictures show the progress. dal17 dal18 dal19 dal20I put the stummel aside and turn to the clean-up of the stem.  I fish the stem out of the Oxyclean bath.  It did the job of ‘surfacing’ the dull greenish oxidation and I initially attack it with 000 steel wool.  I then clean the internal airway with bristled and smooth pipe cleaners dipped in isopropyl 95%.  The stem put up more resistance than the stummel.  After several pipe cleaners I’m satisfied that the airway is ready for service.dal21 dal22Next, the ‘scab’ on the bowl surface.  I take 240 grit sanding paper rolled as close to a blade as I could make it and sanded the gummed up super glue patch – at least I believe that is what it is – at the junction between the upper shank and bowl.  I sand the super glue or epoxy down to the surface.  When I remove the buildup bump it appears to be a patch – I don’t believe it’s a burn through, but it’s definitely a fill.  It appears to be solid so I leave it as is and hope to blend it when I finish the stummel.  Next I prepare a batch of briar dust super glue putty to fill in two holes just below the rim at about 1 o’clock (picture below).  I use a toothpick as a trowel to pack the holes well and to leave an overflow so that it will sand out smoothly with the surface.  The final repair is to apply black super glue to two small tooth dents on the underside of the bit.  When cured, it will sand smooth and polish well.  The pictures show the progress of the patch work.dal23 dal24 dal25 dal26After the KE-150 Black super glue patch on the underside of the bit cures, I take 240 grit sanding paper to smooth out the patch bumps bringing them down to the stem surface level.  I do the same to remove light tooth chatter on the upper side.  To redefine the button, I use the needle file to shape the contours of the button lip top and bottom.  I again use 240 grit to remove the file marks and remove light tooth chatter.  With micromesh pads grit from 1500 to 2400 I wet sand the stem and apply Obsidian Oil.  Unfortunately, after admiring the shine beginning to move to the surface, I also saw some small ‘patches’ of oxidation remained visible – a bit near the button and on both upper and lower parts of the saddle stem that tapers from shank level down to button level.  If this part of the saddle stem has a special name, I’m not sure what it is!  I was frustrated and therefore forgot to picture this!  I put the stem back in the Oxyclean bath for another baptism.  The pictures below represent the micromesh process after the second bath, which raised the residue oxidation to the surface and I remove it beginning with the 1500 grit micromesh pad.  Following the 1500 to 2400 micromesh wet sand cycle (again!) I apply Obsidian Oil.  With pads from 3200 to 4000 grit I dry sand and follow again with applying Obsidian Oil to the stem.  I complete the micromesh polishing with pads 6000 to 12000, apply Obsidian Oil and put the stem aside to dry.  I’m pleased with the results even though I had a detour.  The pictures show the progress on the stem repairs and polishing.dal27 dal28 dal29 dal30 dal31With the stem ready for a stummel, I start working on completing the Jeantet’s re-commissioning by using 240 grit sanding paper to remove the cured briar dust super glue putty patch on the holes just below the rim.  I’m careful to sand strategically by folding the paper and using it like a blade directly on the patch so I don’t unintentionally sand into the rim’s sharp beveled top edge – that would not be good to deface the rim!  I take a before and after picture to show the progress.  The rim already has a very nice bevel, but to remove the dents and pitting on the rim I use 240 grit paper folded and work on the rim.  I pinch the paper with my thumb on the beveled contour as I rotate the stummel.  I find that this method allows for an even movement and a consistent bevel angle to develop.  With the bevel already in place, I simply go with the contour that is already present but remove the damage producing a fresh beveled surface.dal32 dal33 dal34Well, all work on the Jeantet came to a halt for about 3 weeks as my wife and I enjoyed our annual R&R on the Black Sea coast near the fishing town of Sozopol.  Reading books and enjoying the beach is one of our favorite things to do to relax and decompress from the work we do in Bulgaria.  A special joy to us during these weeks was the visit of our daughter and her husband from Denver, Colorado.  They joined us at the Black Sea for our last few days on the beach and from there we took them to see different sights in Bulgaria as well as spending the last week of their visit on the beautiful Greek island of Santorini!  Another great part about their visit was that they brought supplies and pipes I had ordered and purchased from eBay.  They also brought another prize – the Savinelli pipe knife to add to my tool box that I won in a fierce bid on eBay!  During this time of R&R I also visited several antique shops in different Bulgarian towns and secured some future restorations – it was a good time but now, back to life and the Jeantet Fleuron!

With stem reattached to the stummel I use a medium grade sanding sponge on the bowl.  Following this, I utilized all 9 micro-mesh sanding pads, 1500 to 12000 to sand/polish the bowl preparing it for staining. I’m liking the briar grains beginning to make an appearance on the Jeantet.  The pictures show the progress on the stummel surface.dal35 dal36I’m anxious to try out one of the supply items that my daughter and son in law brought from the US – Fiebing’s Leather Dye.  They brought dark brown and oxblood colors and I decide to try the dark brown on the Jeantet.  One of the challenges that I have finding supplies in Bulgaria is not having good selection of aniline (alcohol based) dyes or stains that would readily ‘flame’ helping to set the stain in the wood. I remove the stem and give the bowl a cleaning with alcohol with a cotton pad to make sure it is clean from the residue left over from sanding.  I set the bowl up on the cork and candle stand, inverted to apply the dark brown dye that I have chosen.  Using a cotton dauber, also a new arrival from the US, I apply the dye liberally over the inverted bottom of the bowl allowing the dye to saturate the briar surface.  I’m able to rotate the bowl with the cork in hand to make sure dye reaches the rim beveled surface on the bottom. When the surface is covered I flame it with a butane lighter which evaporates the alcohol from the dye and sets the color more deeply in the grain.  After it cools to the touch, I repeat the process above a second time, applying dye and flaming.  The pictures below show the progress but also the fact that I need to figure out a better way of pouring the dye into the lid so I’m not wasting so much on my work board missing the briar!  After cooled, I use cotton pads with isopropyl 95% and wipe down the newly stained bowl to lighten it and even out the dye application.  This allows the grain to jump out more it seems to me.dal37 dal38 dal39I let the bowl sit overnight to thoroughly dry and set the newly stained surface.  I turn to my Dremel using a felt wheel with Tripoli compound on the bowl surface and stem to begin the polishing process.  I utilize the slowest RPM speed and keep the wheel moving over the briar surface – not pressing too much allowing the wheel and compound to do the work.  I follow the Tripoli with Blue Diamond – also with its own dedicated felt wheel (each compound has dedicated wheels) and again, allow the RPMs, wheel and compound to do the work, keeping the movement of the wheel moving on the stummel surface.  For the carnauba wax application, I switch from a felt wheel to a cotton cloth wheel and also increase the RPM speed on the Dremel by one number.  I have discovered that the carnauba needs a bit more ‘heat’ to spread evenly over the surface.  I apply several coats of carnauba wax over the bowl surface and stem.  I love to watch how the briar grain increasingly pops with each step of the polishing process.  The beauty of the grain on the Jeantet Fleuron is living up to its name – Fleuron.  Since I didn’t study French in school, Google translate provided the English meaning of Fleuron – ‘finial’, which is, according to Dictionary.com, “a relatively small, ornamental, terminal feature at the top of a gable, pinnacle, etc.”  Or, simply, a nice finishing touch!  I complete the Jeantet Fleuron with a clean cotton cloth wheel buff with the Dremel and then a rigorous buffing by hand with a microfiber cloth to bring out the grain even more and deepen the shine.

Since my wife has lovingly started to put her foot down regarding my growing collection of pipes (I’m sure some of you have faced this as well!) this Jeantet Fleuron 70-7 will make a debut on eBay Europe and US to find a good home! I am considering how to sell more restored pipes and giving the profits to help further the work we do here, with the Daughters of Bulgaria – Bulgarian women who are sexually exploited and trafficked.  If you’re interested in adding the Jeantet to your collection, leave a comment below.  Thanks for joining me!dal40 dal41 dal42 dal43 dal44 dal45 dal46 dal47

 

A unique old WDC Turin Rustic Volcano

Blog by Steve Laug

When I saw this one on eBay I sent a message to my brother and asked him to bid on it. He did and we got it. I love the rustication on the Turin Rustic series. It is rough and yet dignified at the same time. The seller billed it as restored/refurbished and clean. By and large that was true. The shank and the inside of the stem were very clean. The rim had been knocked about a bit and the inner edge of the rim was rough and uneven. The bowl had been reamed. The stem was polished though there were deep tooth marks on the top and underside of the stem next to the button.demuth1 demuth2My brother took the above photos and the following ones before he cleaned the pipe. You can see the damage to the rim top and the inner edge in the next photo. The second photo shows the stamping on the left side of the shank.demuth3Though I knew a bit about the WDC pipe maker and the William Demuth Company I thought it might be good to review the history before I started restoring the pipe. I googled the Turin Rustic to see what I could find. It immediately referred me to a post on the Kaywoodie Forum that in turn was an excerpt from pipedia.org. Here is the link.

http://kaywoodie.myfreeforum.org/archive/w.d.c.-master-list__o_t__t_191.html

William Demuth, a native of Germany, entered the United States at the age of 16 as a penniless immigrant. After a series of odd jobs he found work as a clerk in the import business of a tobacco tradesman in New York City. In 1862 William established his own company. The William Demuth Company specialized in pipes, smoker’s requisites, cigar-store figures, canes and other carved objects.

The Demuth Company is probably well known for the famous trademark, WDC in an inverted equilateral triangle. William commissioned the figurative meerschaum Presidential series, 29 precision-carved likenesses of John Adams, the second president of the United States (1797-1801) to Herbert Hoover, the 30th president (1929-1933), and “Columbus Landing in America,” a 32-inch-long centennial meerschaum masterpiece that took two years to complete and was exhibited at the World’s Columbian Exposition in Chicago in 1893.

The Presidential series was the result of Demuth’s friendship with President James A. Garfield, a connoisseur of meerschaum pipes. Demuth presented two pipes to Garfield at his inauguration in 1881, one in his likeness, the other in the likeness of the President’s wife. Later, Demuth arranged for another figurative matching the others to be added to the collection as each new president acceded to the White House, terminating with President Hoover.

In 1897 Ferdinand Feuerbach joined the Demuth Company and by 1903 had become the production manager. Feuerbach is credited with developing Demuth’s popular Royal Demuth and Hesson Guard Milano pipelines. He left in 1919, when Sam Frank Sr. needed an experienced pipe man to run his pipe factory, located at 168 Southern Blvd., in the Bronx. Feuerbach and Frank had been close friends since Frank started his own business in 1900 and was closely associated with the sales staff of WDC, selling their line of pipes.

In early 1937, the City of New York notified S.M. Frank & Co. of their intent to take by eminent domain, part of the land on which the companies pipe factory was located. This was being done to widen two of the adjacent streets. As a result of this, Frank entered into negotiations to purchase the Wm. Demuth Co.’s pipe factory in the Richmond Hill section of Queens. It was agreed upon that Demuth would become a subsidiary of S.M. Frank and all pipe production of the two companies would be moved to Demuth factory. New Corporate offices were located at 133 Fifth Avenue, NYC.

Demuth pipes continued to be made at the Richmond Hill plant till December 31. 1972. Then the Wm. Demuth Company met its official end as a subsidiary company by liquidation. Demuth’s mainstay pipe, the Wellington continued to be offered in the S.M. Frank catalog until 1976. In the mid-80’s, the Wellington even made a brief return as a direct to the consumer offer.

When the pipe arrived from Idaho it was quite clean and ready to work on. I took some photos of it before I started.demuth5 demuth6The next photo shows the rim and the damage to the surface. There were a lot of dents and dings as well as some roughness on the right side toward the front of the bowl. The inner edges was also worn and rough.demuth7The next photos show the condition of the stem – it had some deep tooth marks on the top and underside that are visible in the photo below.demuth8I “painted” the surface of the vulcanite with the flame of a Bic lighter to lift the dents and I was able to raise all but one of them completely. Even the worst one on the underside came up so that is only needed a little patch. The rest of them I was able to sand smooth with 220 grit sandpaper.demuth9I cleaned the sanded area on the underside of the stem with alcohol and then filled in the remaining tooth mark with a spot of clear super glue. Once it dried I sanded it smooth with 220 grit sandpaper and blended it into the surface of the stem.demuth10I rolled a piece of sandpaper and sanded out the inside of the bowl and the inner edge of the rim to smooth out the damage.demuth12

I touched up the rough spots on the inner edge with a piece of 220 grit sandpaper and smoothed out the edge until it was back in round. In the photo below you can see the damage to the top and outside edge of the bowl toward the front. It looked like it had been knocked out on concrete.demuth13I decided to lightly top the bowl on the topping board with 220 grit sandpaper until the rim top was smooth and clean of damage.demuth13aI sanded the rim top with micromesh sanding pads from 1500-12000 grit until the surface of the rim was clean and smoothly polished.demuth13bI used a light brown stain pen and touched up the rim top. The next four pictures show the bowl after I had rubbed it down with a light coat of olive oil. I love the rustication on the bowl sides and bottom. It really is a unique pattern.demuth13c demuth13dI polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final rub down I set the stem aside to dry.demuth14 demuth15 demuth16

I buffed the bowl and stem with Blue Diamond on the buffing wheel. I gave the stem multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand wax the bowl with Conservator’s Wax and buffed it with a clean buffing pad. The finished pipe is shown in the photos below. The finish shines and the pipe belies its age. It is a beauty. Thanks for looking.demuth17 demuth18 demuth19 demuth20 demuth21 demuth22 demuth23 demuth24 demuth25

 

 

 

Bringing a Peterson’s Rhodesian Shaped Meerschaum back from the brink

Blog by Steve Laug

The next pipe on my “to do list” from the fellow in Dawson Creek is a Peterson Meerschaum that has some great colour to it. It is made of African Meerschaum which is denser than Turkish meerschaum and usually unevenly colour to the extent that they are stained to give the pipe a better look. This one is a mottled brown and cream coloured block. I am not sure how much of it is the aging patina and how much is the stain but I love the look of the pipe.

peteI did a bit of hunting on the internet to try to find a photo of the pipe. It was hard to find a Meerschaum Rhodesian picture and found one that is the close to same shape. It has a flumed dark top edge or cap. The shape of the stem is a little different at the shank union than the one I am working on. The one in the photo is more pinched at the shank. The one I am working on has a band of cream coloured meer that is rounded over and the stem sits against it.

I have been watching eBay for the Pete’s and have not found one this shape. I have read that African Block Meerschaums Peterson’s are getting harder to find since the Laxey meerschaum mines shut down in 2006. I have a few of the pipes in my collection and I have found that they are heavier than Turkish meerschaum due to the inclusion of minerals and aggregate material in the Block and the fact that they were ‘Calcinated’ after being carved, to give them greater strength and durability. They will color with smoking and the use of beeswax, but it will be more of a gradual process than high-grade Turkish meerschaums.

The pipe from Dawson Creek was heavily caked which bodes well for it being a great smoking pipe. The rustication on the rim was thickly cake with the overflow from the bowl. The rusticated finish on the bowl and shank was dirty. The stem was heavily oxidized and there was some tooth chatter on the top and underside near the button. The P stamp was faded though it still was deep enough for a touch up job. I was looking forward to seeing what the finished pipe would look like after the cleanup.pete1 pete2I took a close up photo of the rim and the bowl. It shows the thick cake that is slightly sticky and has picked up a lot of dust and debris. The rustication on the rim is filled in with tars and oils to the point you cannot really see the grooves and ridges.pete3The Delrin tenon is glued into the vulcanite stem and mortise is lined with a Delrin tube. The tenon was surprisingly small in diameter for a stem this large when I took the pipe apart. The photo below shows the pipe taken apart.pete4I took some close up photos of the stem to show the oxidation and tooth chatter on the stem. There was large tooth mark on the top of the stem. It is hard to see in the photos below but after the first cleaning it would be visible.pete5I used a brass bristle brush to scour the top of the rim to remove the thick cake and reveal the crevices and ridges below the grime. I reamed the bowl with a PipNet reamer to take out the majority of the cake. I would need to clean it further later.pete6I scrubbed the externals with a tooth brush and Murphy’s Oil Soap to remove the grime and oils in the grooves of the bow and shank. I rinsed the bowl off with warm running water to remove the soap and dirt. I scrubbed it more under the running water using the tooth brush.pete7I dried off the bowl and used Savinelli Pipe Knife to clean up the inside of the bowl and remove the last of the cake.pete8I cleaned the mortise and the airways in the shank and the stem with alcohol, pipe cleaners and cotton swabs until the internals were clean.pete9I put the stem in an Oxyclean bath and let it sit overnight. In the morning I took it out of the bath and rubbed it down with a coarse cloth to remove the loosened oxidation. I took the following photos to show the stem at this point. The second photo shows the deep tooth marks.pete10Because the dent was round and smooth I decided to try to lift it with heat. I used a Bic lighter and “painted” the dent with the heat. It took a couple of passes of the lighter before it was smooth. The dent rose up to meet the surface of the stem. I did not need to do a fill or repair on the stem.pete11I touched up the P stamp with white acrylic and a fine brush. I overfilled the P and let the paint dry. Once it was dry I carefully scraped it off with a sharp knife and sanded it smooth. The second photo shows the stem stamping.pete12I took photos of the bowl at this point to show how it looked after cleaning. pete13 pete14I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding 3200-12000 grit pads. I rubbed it down with Obsidian Oil between each set of three pads. I set the stem aside to dry.pete15 pete16 pete17I buffed the stem with Blue Diamond on the buffing wheel. I avoided buffing the bowl with the Blue Diamond because it would collect in the grooves and ridges of the meerschaum. I gave the stem multiple coats of carnauba wax and buffed the pipe and stem with a clean buffing pad to polish the wax on the stem. I hand buffed the pipe with a microfibre cloth. The finished pipe is shown in the photos below. I think this one will be a good smoking pipe for Steve once I send it back to Dawson Creek. Thanks for looking.pete18 pete19 pete20 pete21 pete22 pete23 pete24 pete25 pete26

 

 

 

Kirsten “Stinger” Ram Rod Intake Tube as designated, is it really necessary?

Blog by Samuel R. Vior

I have been reading Sam’s posts on the Gentlemen’s Pipe Smoking Society Group on Facebook since I joined the group some time ago. He always has some interesting posts on pipes and tobaccos and I enjoy reading them. Today he posted a piece with the title “Kirsten “Stinger” Ram Rod Intake Tube as designated, is it really necessary.” With that title I assumed his answer would be a categorical NO. I was right! He did a masterful job not only explaining how he removed the ram rod but his rationale for doing so. I wrote him a private message and asked if he would write it up for rebornpipes as I thought you all might enjoy it! He said he would be glad to do so.  Thanks Sam and welcome to rebornpipes. It is a pleasure to have your writing here. Here is his story in his own words.  — Steve

Here´s my little story as requested. My name is Samuel R Vior; got into pipes around 10 years ago, as to have a personal pastime, by trade I manage a small fleet of oil support vessels in the Gulf of Mexico, SE Mexico side.

Since I move a lot because of work, I needed to get something to allow me to leave my precious pieces at the house and still have the versatility of pipe smoking and after a thorough review of the options; I was convinced that a metal pipe was what I needed. I got a Falcon and a Jima but both seemed fragile, while Kristen’s are sturdier in construction.

I must say, that I never thought I would fall in love with them, and since my work world is metal, aluminum was just right. The very first one I purchased I had restored by Jason Bard of Bards Vintage Briar and the rest all by me.

I have bought and restored in between 60 to 70 pieces, mostly from EBay, Etsy, Pipestud and some Antique Stores and Flee Markets hunts, when possible. I got them in all sorts, sizes, shapes, as to learn the system and when needed, restore or repair them myself, having my pipes restored by others is troublesome (S&H costs and customs) and lengthy process.

As for the “stinger” article, I will start with the repair of a shattered one, since that is how I stumbled onto it.

After the stem mouth piece had shattered, I thought of gluing it together, but I knew it would not hold permanently. I took advantage of the material left in the stem and removed the breakage area. I recessed the tenon hole, made the groove around the end of the stem for the rubber O ring and narrowed the stem as to be able to fit into the shank radiator body upper hole.sam1 sam2 sam3 sam4And that brings me to the post that Steve read on Facebook – The Kirsten “Stinger” Ram Rod Intake Tube as designated, is it really necessary? Not in my book!

A few of months ago, I had posted about the repair of a Stem/Mouth-bit which had shattered while cleaning the inside of a valve. This made me “discover” that removing the stinger was a far more enjoyable smoking experience.

I also suspected that the Ramrod Intake Tube, was not glued or permanent attached to the stem/mouth-bits. But until I recently obtained a 4th generation brand new pipe all of my previous experiences were to have the “stinger” stuck to the mouthpiece.

Anyway, since returning from Summer holidays I have removed all Stinger, Ramrod Intake tubes from my Kirstens and smoke them without a single issue and again much better smoking condition.

Disclaimer: Attempting to remove your “stinger” (ramrod intake tube) is dangerous and should only be done by trained professionals and under controlled environment conditions.

But if you want to give it a try anyway here’s how I removed mine. Spray a bit of dielectric fluid at the base of the acrylic and let it rest for 20 minutes. After that remove the o-rings and submerge stingers and mouth-bits in a soapy water mixture made of warm water and Bar Keepers Friend Soft. After that scrub the inside if the mouth-bits with Everclear pipe cleaners and let them dry.

Use plastic wrapped pliers if possible and twist left to right until the Stinger, Ramrod Intake Tube comes off.  The photos below show six of my stems with the tube removed and the tubes themselves. They came out pretty easily. I am enjoying smoking my Kirstens without the contraption in the barrel. Thanks for looking. sam5 sam6 sam7

I don’t know who made it but this LS Handmade Danish Freehand is a beauty.

Blog by Steve Laug

The brand is unknown to me but many things about it look like a Preben Holm or Ben Wade pipe to me. The flow and lines of the bowl and stem, the well done sandblast, the smooth internal rim top all point that way to me. But I have not heard of nor have I been able to find information on the LS. The pipe is stamped Hand Made in Denmark over LS on the underside of the shank.dan1 dan2The pipe was in great condition in terms of the finish of the bowl. It had dust in the grooves of the deep lines of the sandblast. The stain was in good shape. The smooth underside of the shank was very clean and did not have scratches. The plateau in the shank end was dirty but in good condition. The interior surface of the smooth rim top was covered in a very thick and dirty cake that flowed up from the bowl and over top. The next photo shows the flaking cake on the top of the rim and in the plateau areas around the outer edge.dan3I reamed the bowl with a PipNet pipe reamer using the first three cutting heads to trim back the cake into the heel of the bowl. I followed that up with a Savinelli Pipe Knife to smooth out the transitions between the various cutting heads. I remove the cake back to bare briar. I also used the pipe knife to cut back the cake on the inner edges of the rim.dan3aI sanded the inner smooth portion of the rim with 220 grit sandpaper to remove the tars and lava that I could not get off otherwise. I  picked at the grooves, nooks and crannies in the plateau portion with a dental pick. I wiped it down with isopropyl alcohol and sanded some more until the surface was smooth.dan4I scraped the last remaining edges of cake with the Savinelli Pipe Knife. I cleaned out the mortise and the shank with pipe cleaners, cotton swabs and alcohol.dan5The stem had been sitting in an Oxyclean soak overnight. Once I had the bowl cleaned I took the stem out of the bath to begin working on it. I ran a pipe cleaner through the airway in the stem to clean out any remaining debris and the oxy solution.dan7I scrubbed it once more with the oxy solution and then rubbed the stem dry with a coarse cotton cloth. It removed a lot of the oxidation from the grooves in the stem and the surface of the stem.dan8There was a deep, troublesome tooth mark on the top of the stem. It looks like it goes through to the airway but it does not. I probed it with a dental pick to clean out the debris in the mark and then cleaned it with some alcohol on cotton swabs to get rid of any oxy solution that might be in the hole.dan9I waxed the sandblasted bowl and the plateau on the shank and the rim edges with Conservator’s Wax. I also waxed the smooth inner edge of the rim top with the wax. I buffed it with a shoe brush and then with a clean buffing pad to raise the shine.dan10 dan11 dan12 dan13Once the glue cured on the stem I filed it with a needle file to smooth out the patch to match the surface of the stem.dan14I sanded it with 220 grit sand paper to remove the scratches and smooth out the surface of the patch and the tooth chatter on the underside of the stem.dan15I polished the stem with micromesh sanding pads – wetsanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed it down with Obsidian Oil between each set of three pads. After the final set of three I rubbed it down one last time and set it aside to dry.dan17 dan18 dan19I buffed the stem with Blue Diamond polish on the buffing wheel and gave the stem multiple coats of carnauba wax. I buffed the stem and bowl with a clean buffing pad to bring a shine to the pipe. I hand buffed it with a microfibre cloth and deepened the shine. The finished pipe is shown in the photos below. The look of the internal smooth rim with the plateau edges and the deep sandblast finish make this a beautiful pipe. I think Steve in Dawson Creek will like the way this one turned out as well. It should serve him for many more years to come. Thanks for looking.dan20 dan21 dan22 dan23 dan24 dan25 dan26 dan27ee

Restoring a Long Diamond Shank Aldo Velani Grande 39

Blog by Steve Laug

This pipe came to me through my brother. I am not sure if it was one of his eBay finds or his pipe hunting adventures. Either way it is a unique and unusual pipe. It has a long diamond shaped shank ending in a tapered diamond shaped stem with a slash of briar inserted into the Lucite. The bowl is a variation on a Dublin shape with the diamond shape of the underside of the shank carrying through to the bottom of the bowl. The rim had been obviously tapped out on some hard surface and the top and the outer edges of the rim had nicks and dents. Somewhere along the way someone had cracked the shank and put on a poorly installed Sterling silver band. The stem had some slight tooth chatter on the top and the bottom near the button and there were several small tooth marks on the underside.aldo1It is stamped Aldo Velani Grande on the left side of the shank. The centre portion of the top line of the stamp is faint. It is stamped on the right underside of the shank with the shape number 39. There was no other stamping on the shank. The stem bore an AV stamp that had originally been gold in colour but had faded. In the second photo below you can see the glue from the band oozing out onto the shank. It was that way all the way around. Someone had carelessly used the glue and not cleaned up the overflow. You can also see that the stem does not fit properly against the shank end.aldo2The stem listed to downward and to the left side of the shank and was crooked. Once I pulled the stem out I could see that the tenon was no longer straight.aldo3The next two photos show the top of the rim and the bottom of the bowl respectively. You can see the light cake and the rounding of the outer edges of the rim in the first photo. The underside of the pipe looked pristine. The finish was dirty and a bit spotty.

aldo4My brother, Jeff cleaned up the pipe. He scrubbed out the internals and the external of the pipe. When it arrived in Canada it was very clean and the finish had basically been removed. I am really growing to like having these pipes arrive cleaned and ready to restore. Thanks Jeff!aldo4a aldo4bThe next photo shows the rim after he had cleaned up the surface. There was a burn mark on the front edge of the rim that would need to be addressed. You can clearly see all the nicks and chips in the rim edges in this photo.aldo4cOnce I removed the stem the band fell off in my hands. I could see the band covered a sloppy crack repair. Though the repair held and the crack was sealed there was a lot of glue. I am not sure whether it was for the crack or for the band. Either way it was over kill. The glue had hardened and somewhere along the way the silver band had picked up the ridges and valleys of the hard glue underneath.aldo4dI sanded the glue until it was smooth on the shank end. I squared up the band and made the angular corner of the diamond shape more sharp. I smoothed out the dents in the band as much as possible from the inside of the band. I slid band on the shank and used a small ball-peen hammer to carefully tap the band flatter from the outside. I was able to remove much of the damage to the silver band with this process. I used a small bit of glue to hold the band snug on the shank.aldo4eTo take care of the rim damage and to reduce the damage to the outer edge of the rim I topped the bowl on a topping board with 220 grit sandpaper. I sanded until the edge was clean and then worked on the outer edge of the rim with sandpaper. In the second photo below you can see the area where the burn has affected the outer edge at the front of the bowl.aldo5I wrapped a KleenReem pipe reamer with 220 grit sandpaper and used it to sand the interior of the bowl and clean up the inner edge of the rim.aldo6On the right side of the bowl there were two larger chips in the outer edge. I used crazy glue and briar dust to fill in the divots. Once the repair dried I sanded it with 220 grit sandpaper to reshape it.aldo7I heated the tenon with a Bic lighter until the tenon was flexible and then carefully inserted it into the mortise and aligned it with the shank. I held it in place until the tenon cooled. That repaired the fit of the stem to the shank.aldo8Since I was working on the stem I decided to finish polishing it. I sanded out the tooth marks and tooth chatter with 220 grit sandpaper. I polished it by wet sanding with 1500-2400 grit micromesh sanding pads. I dry sanded it with 3200-12000 pads. I wiped the stem down with a damp cloth. Once the pipe was finished I would buff the stem and pipe together.aldo9 aldo11 aldo12I used European Gold Rub n’ Buff to touch up the AV stamp on the side of the stem and hand buffed the stem.aldo13I stained the bowl with a dark brown aniline stain cut by 50% with isopropyl alcohol. I flamed it and repeated the process until I got an even coverage.aldo14I took the next set of photos to show the bowl after the stain had dried. It was too opaque for me and hid the grain on the pipe but I would deal with that in the morning. I set the pipe aside of the night and let the stain dry.aldo15 aldo16In the morning I wiped the bowl down with alcohol on a cotton pad to thin the stain coat and make the grain stand out.aldo17 aldo18With the stain looking good and the stem finished I buffed the pipe with Blue Diamond on the buffing wheel and gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine and then by hand with a microfibre cloth. The finished pipe is shown in the pictures below. It is a beautiful pipe. It is ready for whoever wants to add it to their rack. Send me a message or an email at slaug@uniserve.com if you are interested in this beauty. Thanks for looking.aldo19 aldo20 aldo21 aldo22 aldo23 aldo24 aldo25 aldo26 aldo27

 

 

Charatan Made Knudsen’s Pipe Dream Oval Shank Banker brought back to life

Blog by Steve Laug

This great looking Banker shaped pipe is another one from the pipe man up in Dawson Creek, British Columbia. I am not sure if it was also one of his Grand dad’s pipes but it definitely has some age. It is stamped Knudsen’s Pipe Dream on top of the shank and Made in London England on the underside. From my research I am pretty confident that the pipe was made by Charatan as the shape is on their shape charts. However, it does not have the Banker shape number. I took the photos below to give an idea of the shape and the condition of the pipe when it arrived at my work table. The first thing that stood out to me is that there is a lot of promise under the grime – the birdseye grain and cross grain are peaking through. There was one fill on the underside of the bowl that was chipped but otherwise tight in the sandpit. The finish appears to be really good under the grime with no dings or dents in the briar. There was a thick cake in the bowl that runs like lava runs over the rim of the bowl. It is hard to know for sure if there is damage to the rim underneath the thick cake. The stamping is readable and the Made in London England stamp on the underside of the shank appears to have been done twice though one of them is quite faint and slightly above the other. The stem is worn and has deep tooth marks on the top and bottom sides and the button is worn. I was looking forward to working on this pipe.

I did some digging to see if I could find anything out about the brand stamp on the top of the shank. I found that there is a Knudsen’s Pipe Dream Pipe Shop in Regina, Saskatchewan. The address and phone number is as follows: 4621 Rae St, Regina SK S4S 6K6, Phone: 306-585-1616. There was also a Knudsen’s Pipe Dream sandblasted Dublin that had sold on the smokingpipes.com website. The web address and link to the pipe is https://www.smokingpipes.com/pipes/estate/england/moreinfo.cfm?product_id=132697. They list it as an English made pipe. To me it also looks like a Charatan shape.bank1 bank2I found this page from a Charatan Catalogue online. The link said that it was Charatan even though the page does not say so. I have circled the Banker shape in red in the picture below. It is in the middle column at the top of the page. The shape would thus be a 2651.bank16I took a close up photo of the rim top to show the thickness of the cake on the rim and in the bowl. You can see why it is hard to assess what is going on with the inside of the bowl and the rim from this photo. A lot of work will need to be done before I can actually know the condition of the bowl and the rim.bank3I also took close up photos of the stem showing the bite and tooth marks on the top and bottom near the button.bank4I wanted to photograph the stamping as well. You can see the faint double stamping of Made in London England in the first photo and you can clearly see the name Knudsen’s Pipe Dream in the second photo.bank5I scraped the rim with a sharp pen knife to scrape off the thick buildup. I generally do this to try to preserve the stain coat on the rim. In this case I also wanted to see if there was damage under the cake on the rim top before I topped the bowl. Once I had it scraped off I wiped it down with alcohol on a cotton pad.bank6I reamed the bowl with the PipeNet reamer and the Savinelli Pipe Knife and took the cake back to bare briar. I wanted to assess damage to the interior wall of the bowl. Thankfully there was none this time around.bank7I repaired the chipped fill and the deep nick on the underside of the bowl with clear superglue. I did not use briar dust this time as neither repair was deep. I lightly sanded the spot with 220 grit sandpaper and then with 1500-2400 grit micromesh sanding pads.bank8

I cleaned out the mortise and airways in the bowl and stem with pipe cleaners, cotton swabs and alcohol until they were clean.bank9I needed to repair the small groove (looks like a crack but does not go through the surface) in the button and on the surface of the stem as well as the tooth marks but before I could do that I needed to redefine the button edges. I used a needle file to recut the sharp edge and smooth out the ridges and bumps on the stem. With the file I was able to smooth out the groove on the button surface and the stem. With this done it was clear that there was not a crack. I wiped the stem down with alcohol and then built up the damaged areas with black super glue. I also repaired the spots on the underside of the stem with the black super glue.bank10 bank11When the glue had cured I filed the repairs back until they were even with the surface of the stem. I also recut the edge following the path I had previously cut.bank12I sanded the repaired areas and the entire stem with 220 grit sandpaper to smooth out the surface and to remove the oxidation.bank13I wiped down the bowl with a light coat of olive oil to make the grain stand out and to see if there was any glaring light spots that needed to be touched up with a stain pen. It looked good. Once I polished and waxed the bowl I think it would be good to go. The photos below show the bowl at this point in the process. It really is a beautiful piece of briar.bank14 bank15I polished the repaired stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I tried something new this time to try to defeat the frustrating oxidation on the stem. Instead of wet sanding with water I wet the stem with a light coat of olive oil and sanded it with the pads. It worked really well to cut through the oxidation. I wiped the stem dry after wet sanding and dry sanded without the oil. The finished shine is deep.bank17 bank18 bank19I buffed the bowl and stem with Blue Diamond on the buffing wheel to raise the shine. I gave it multiple coats of carnauba wax and buffed it with a clean buffing wheel. I hand buffed it with a microfibre cloth. I am hoping Steve enjoys this one. It is one beautiful old pipe. It helps that it carries a family story with it. Thanks for looking.bank20 bank21 bank22 bank23 bank24 bank25 bank26 bank27

Restoring a Well-Aged Double Walled Ceramic Baronite Pipe

Blog by Steve Laug

Steve, a pipe man in Northern British Columbia who sent me this old Baronite pipe said it belonged to his grandfather. That makes sense to me looking at the patina on this old double walled ceramic pipe. It is darkened with age like a well cured meerschaum. I have cleaned up quite a few of these but I have not seen one darkened to this degree. It is basically a bent apple shaped pipe with a windmill and canal scene on the front of the bowl wrapping slightly onto each side. On the left side of the shank it reads Holland and on the right side Baronite. I had a memory of the Baronite stamping referring to a line of pipes from a Dutch company called GoedeWaagen. I looked it up on Pipedia: https://pipedia.org/wiki/GoedeWaagen. I found the following information that confirms that the Baronite was a line of Double Walled Ceramic pipes produced by GoedeWaagen. I quote the short article in full:

Dirck GoedeWaagen became a master pipemaker on January 1, 1779 and took on his first assistant the following month. Soon after Dirck’s grandson fell in love with and married a girl from the illustrious De Jong family, legendary in the ceramic pipemakers guild in Gouda. He built a workshop in the Keizerstraat in Gouda, which continued for two generations until his grandsom Abraham GoedeWaagen moved the company to a new location.

In 1853, Pieter Goedewaagen purchased his father-in-law’s factory “De Star”, which becomes the basis of the modern GoedeWaagen company. In approximately 1880, Abraham’s grandson Aart GoedeWaagen persuaded his father Pieter to expand the business with an eye towards more models of pipes, and P. GoedeWaagen & Sons was founded in response. Within ten years the firm had hundreds of models and P. GoedeWaagen & Son was exporting pipes around the globe.

GoedeWaagen continued to make pipes, but also began acquiring other ceramics firms, including ‘De Distel’ in 1923, and in so doing acquiring the expertise to make decorated ceramics other than clay pipes. It is at this time that the company is granted a Royal charter and by the 1930’s Royal Goedewaagen is one of the top names in dutch ceramics.

While Goedewaagen pipes were originally traditional and figural clays, after the invention of the double walled clay pipe by Zenith, also a Gouda company, Goedewaagen began producing pipes in that commonly seen style, which they marketed as The Baronite Pipe, advertised for its clean smoking and health benefits. Since the company’s bankruptcy in 1982, however, they have made only the occasional souvenir pipe, including a line commemorating Holland’s monarchs.

I have no idea when this pipe was made but at least we now know who made it and where it was made. The stem is yellow Bakelite with a threaded metal tenon. I don’t know if that is original but it is in excellent shape. It is screwed into a cork insert in the shank of the pipe. It had deep tooth marks on the top and bottom sides near the button and into the top of the button edges. The bowl in this case had a fairly thick cake of carbon built up inside. The exterior of the bowl had a lot of dirt and debris stuck to the surface of the bowl and shank. The pipe reeked of strong tobacco. The rim seemed to have some spots of either damage or flaws from the original manufacture. There was also some tar buildup on the rim top. The brass band on the shank was oxidized and dull. Overall it was a dirty pipe in need of TLC.delft1 delft2I took this close up photo of the interior of the bowl and the rim. Note the airway at the bottom of the bowl that drops into the inner space between the two ceramic walls. The rim is also dirty with tar. In the second photo I removed the stem and you can see the crumbling cork insert.delft3 delft4I sanded the top of the bowl with a 1500 grit micromesh sanding pad to remove the tar and buildup without damaging the glaze on the ceramic. I reamed the bowl with a Savinelli Pipe Knife to scrape the cake back to the bare ceramic walls. Just a note – ceramic bowls like meerschaum bowls should be wiped out after each smoke to make sure that a cake does not build up in the bowl.delft5 delft6I pulled the cork insert out of the shank and it was dry and deteriorated. I wanted to try to rejuvenate the cork but it was too far gone and crumbled in my hands. A new cork could have been purchased from a pharmaceutical supply but I have always cut and shaped my own cork inserts for these from old wine corks. I cut a piece of cork the same thickness as the insert.delft7I traced the diameter of the old insert on the new piece of cork and cut off the excess with a sharp pen knife.  I shaped it with a Dremel and sanding drum until it was round. I twisted the cork onto a drill bit the sized of the tenon.delft8I sanded the diameter of the insert with the Dremel and sanding drum until the diameter was the same as the old insert and could be compressed into the shank of the pipe. In the photo below you can still see a slight ridge in the middle of the cork. I would need to smooth that out before I inserted it in the shank.delft9I scrubbed out the shank and the airway in the stem with pipe cleaners, cotton swabs and alcohol. I was able to get a lot of the grime and grit out of the shank. I was not able to clean in the airspace between the walls using this method.delft10I remembered reading somewhere that you could rinse out the inside of the shank and the airspace with water. I ran warm water in the shank and plugged the bowl with my thumb and vigorously shook the bowl. The warm water loosened the buildup in the airspace and soon chunks of dark tar fell out of the shank. I continued to shake and rinse the bowl until the water came out clean. The pipe began to smell fresh again.delft11Before I left for work this morning I repaired the deep tooth marks on the stem with clear super glue and let the stem cure all day. When I got home I cleaned the threads on the metal tenon with a brass bristle brush to remove the rust and oils that had accumulated there as well.delft12I filed the patches on the stem and recut the edges of the button and took the repairs down until they were even with the surface of the Bakelite stem.delft13I sanded the patched areas of the stem with 220 grit sandpaper and reshaped the button as well. The surface of the patch blended in on both sides of the stem. There is a slight problem in sanding the yellow Bakelite stem in that the sanded areas are lighter than the rest of the stem. Polishing the stem will minimize this but it is definitely lighter. To me a smooth stem is far better than a rough, tooth marked stem so I am willing to live with the slightly lighter stem at that point. I have also found that as the pipe is used the colour eventually blends in.delft14I polished the stem with 1500-12000 grit micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads. I am pretty sure that it does nothing for the Bakelite but it does give the micromesh pads more bite and add to the quality of the polishing.delft15 delft16 delft17With the stem polished it was time to twist the cork insert onto the tenon. I have inserted them directly into the shank before but find that this method works easier and keeps the cork from breaking in the process of inserting it.delft18Before I inserted it into the shank I rubbed the cork down with Vaseline Petroleum Jelly to soften the cork and make it easier to slip into the shank. Once the cork was greased I carefully pushed it into the shank.delft19I hand buffed the bowl and stem with Conservator’s Wax and a soft microfibre cloth to polish it and give it a shine. I was able to clean off the grime and leave behind the rich reddish-brown patina on the bowl. I polished the brass band with 6000-12000 grit micromesh sanding pads. I waxed it as well. The finished pipe is shown in the photos below. It is ready for another long life of enjoyment. It looks and smells great. The polishing of the stem minimised the lightning of the yellow so that it almost is unnoticeable. I am hoping that Steve enjoys his grand dad’s pipe and lets his mind travel to the times he remembers him smoking it. Cheers. Thanks for looking.delft20 delft21 delft22 delft23 delft24 delft25 delft26 delft27

 

Underneath the Grime lay a beautiful Royal Guard 504

Blog by Steve Laug

I have a box of pipes from a friend in Dawson Creek to clean up. In trade for a few restorations he was the one who gave me the Preben Holm Pair. I asked him to prioritize which pipes he wanted me to tackle first. Number one on his list was a Stanwell made Royal Guard 504 that combines smooth and sandblast areas into the finish. It was in rough shape. The finish was dirty and worn with the brown top coat worn down. The vulcanite shank extension was oxidized and the RG stamp on the left side was faded. The bowl was thickly caked and the lava overflow on the top of the bowl was also very thick. I was a bit concerned that underneath the cake I would find burn. You can never tell – sometimes a thick cake protects the rim top and sometimes it hides a lot of rim damage. Once I got into the cleanup I would be able to tell better with this one. The stem was lightly oxidized and there was tooth chatter and bite marks on the top and the bottom sides near the button. The top edge of the button had a small dent as well. The deepest tooth mark was on the topside of the stem and would need to be repaired. But even under all the grime I could see that this pipe would be a thing of beauty once it was finished.RG1 RG2I took a closeup photo of the rim to show how thick the cake was in the bowl and the extent of the overflow on the rim. It was very thick and quite hard.RG3I reamed the bowl with the first three cutting heads on the PipNet reamer and then cleaned it up more with the Savinelli Pipe Knife. The amount of carbon that came out of the bowl was amazing.RG4I used a pen knife with a thin stiff blade to carefully scrape off the buildup on the rim. It was pretty thick and hard so I slowly and carefully flaked it off with the knife.RG5I scrubbed the bowl and rim with acetone on a cotton pad and was able to remove the grime and the buildup of wax and oils in the grooves of the sandblast.RG6There were some scratches and nicks in the curved top of the rim that needed to be sanded out. I also sanded the inner bevel on the rim. I used 180 and 220 grit sandpaper to remove most of the damaged areas. The photo below shows the rim after quite a bit of work. There was still more sanding to do at this point.RG7I did some more work on the rim with sandpaper and on the inner edge of the rim with the Savinelli Pipe Knife and was able to smooth out some more of the damage.RG8I wiped down the inner edge of the bowl and the rim with alcohol to see where I stood with the rim resurfacing. It was starting to look really good.RG9I used black super glue to repair the deep tooth mark on the top side of the stem. When it dried I sanded it and filed it smooth the surface of the stem.RG10I sanded the shank extension with micromesh sanding pads. I wet sanded it with 1500-2400 grit pads and dry sanded it with 3200-6000 grit pads. I rubbed it down with Obsidian Oil. I used some European Gold Rub n’ Buff on the stamping on the stem to refresh it.RG11I restained the bowl with a dark brown aniline stain cut by 50% with alcohol. I applied the stain and flamed it with a lighter. I repeated the process until I was satisfied with the coverage.RG12I wiped the bowl down with isopropyl alcohol to even the stain coat and make it more transparent. The combination of grains in the sandblast and underneath is beautiful.RG13 RG14I scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the airways in the shank and the stem and the mortise in the shank were clean.RG15I buffed bowl with Blue Diamond on the buffing wheel and then gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine.RG16 RG17Once I had the repair smoothed out and blended into the surface of the stem top I polished the stem with micromesh sanding pads. I wet sanded it with 1500-2400 grit pads and dry sanded it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. Once I had finished I set the stem aside to dry.RG18 RG19I forgot to take a photo of the stem after sanding it with the 6000-12000 grit pads. I took the pipe to the buffer and buffed the stem with Blue Diamond and then gave the pipe multiple coats of carnauba wax. I buffed it with a clean buffing pad and with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I am hoping the pipe man in Dawson Creek likes the new look to this old pipe. It is truly a beauty. Thanks for looking.RG20 RG21 RG22 RG23 RG24 RG25 RG26 RG27