Tag Archives: staining

Topping and Refinishing a Dansk Handvaerk Thorshammer Bruyere

This is yet another one of the Vancouver Pipe Club lot – it is stamped on the left side of the long shank Thorshammer over Bruyere. On the right side it is stamped Dansk Handvaerk. On the underside of the shank is an interesting stamping next to the stem shank junction – it reads A/ES with the / being the image of a pipe. It also has the shape number 5 on the underside. The shape is either a long shanked billiard or a long stemmed lumberman or Liverpool. When I took it out of the box the finish had a coating of varnish that had the fingerprints of the varnisher imprinted in them. The pipe has a small band of light briar near the stem. I thought that maybe this was done when the pipe was restemmed, but upon examination I believe the stem is the original. The light band could also have been a thin silver band or such but that was missing. The rim was a mess as with the majority of the pipes I am doing for the club box. The outer edge had burn marks on the right side and had been badly beaten against whatever the smoker used to empty his bowl. It was missing chunks of briar and steaming would not bring out the damage. The finish was also spotty under the varnish so I decided to strip the bowl and start over.

The picture below gives a fairly good view of the damage to the rim. In later photos of the topping process I show a few more of the damaged areas of the rim.

I set up my topping board and sandpaper and began to top the bowl. I checked often to make sure that I would stop at the right point in the process. I wanted to remove as little of the height of the bowl as possible while smoothing out the damaged areas.

The next two photos show the outer edge damage after a little bit of sanding on the board. It was really quite rough to the touch as I ran my fingers around the bowl.

I continued to sand the top of the bowl until the damage was minimized. I sanded it with a fine grit sanding block afterwards to smooth out the scratches left behind by the sandpaper. I also beveled the inner edge of the rim with a folded piece of sandpaper to smooth out that area as well. This will become visible in the later photos.

I wiped the bowl down with acetone on a cotton pad to remove the varnish and the stain. I sanded the bowl with a fine grit sanding sponge to remove the stubborn varnish areas and then scrubbed it down with acetone again. Once I had the finish removed the bowl was ready to be stained.

For ease of use, since I have a lot of these to do for the pipe club stash, I am using MinWax stain. On this one I gave it a coat of Red Mahogany stain followed by a coat of Medium Walnut stain. I rubbed them on and off to get the colour I wanted. The area at the stem junction stubbornly refused to take much of the stain no matter how much I coaxed it and heated it. In the photos below the lighter area at that point is better though still visible to me.

I rubbed down the stem with Obsidian Oil and rubbed it into the vulcanite. Once it was dry I buffed the pipe with White Diamond and then gave it multiple coats of caranauba wax to protect and give it a shine. The rim came out exceptionally well and the stain coat looks far better than when I started. The red Mahogany stain kept the red undertones that were present in the original stain coat. I finished buffing with a clean flannel buff to give it a shine. The finished pipe is shown in the photos below. It is ready to go back in the box of finished pipes for the Pipe Club. Still a few more pipes to fix and work on before I send them back to the club for sale or their fund-raising use.

Topping and Refinishing an Evident Super Billiard

1 Reply

This is yet another of the pipes from the lot of Vancouver Pipe Club pipes that I have been working on. This is not a brand that I have ever heard of and I cannot find any information on the web regarding it. If anyone reading this has any information on the brand please leave a comment and give us a few clues. The pipe is stamped on the left side of the shank Evident in script over Super in block print. On the right side of the shank it is stamped Old Briar. On the underside of the shank next to the stem it is stamped 760. The finish was covered with the standard varnish and the bowl coated with the black rubberized bowl coating. The rim was in very rough shape – the inner bevel was in good shape with minor nicks to it but the outer edge of the bowl had been hammered all around the top. There was also spillage from the bowl coating on the side of the bowl on the back and right side. The stem was clean other than some very minimal tooth chatter near the button. It seems to have a light stamp on the left side – the letters J.T.

I took some close up photos of the rim and edges of the bowl before and during the time I was topping it to give a clear picture of the damage that had been done to this pipe. The first photo below is a close up of the rim. It was an absolute mess and the edges of the bowl was hammered and broken.

I set up my topping board and sandpaper and began the process of topping the bowl. I took some photos after I first started to show clearly the edge damage.

I topped the bowl until the majority of the rim damage was gone. I then used a folded piece of sandpaper to re-bevel the inner edge of the rim. I used a sanding block to smooth out the rough edges that remained after topping the bowl. I decided that if I were to top the bowl to totally remove all of the damage it would change the profile too dramatically so I took the majority of the damage down and then lightly rounded the outer edge of the bowl with the sanding block.

I wiped the bowl down with acetone on cotton pads to remove the varnish, bowl coating spillage and old stain. I reamed the pipe with the PipNet reamer to remove the black bowl coating and cleaned up the inside of the bowl with some Everclear.

As mentioned before I have been using a MinWax Medium Walnut stain as it is quick and easy to use on these pipes that I am working through for the club. It does a great job, the colour matches the old original stain quite well and it is a simple application – rub on and off. Each successive coat adds depth and richness to the final colour.

I sanded the tooth chatter on the stem to remove it and sanded it with micromesh sanding pads to polish the stem. I took the pipe to the buffer and buffed the bowl and stem with red Tripoli and then White Diamond. Once I had finished I rubbed the stem down with Obsidian Oil and rubbed it into the vulcanite. I buffed the stem and bowl one last time with White Diamond and then gave it multiple coats of carnauba wax. I finished with a soft flannel buff on the wheel. The finished pipe is shown in the photos below. It is ready to join the other finished pipes in the box of pipes for the Pipe Club. I look forward to seeing what they do with the lot.

Topped and Refinished a Valby Acorn

5 Replies

This is another one that is from the Vancouver Pipe Club lot of donated pipes. The stamping on this one is quite faint. It looks to me to be Valby. Some of the letters in the stamp over lap making it harder to read. The rim had been topped but not finished. There were still burn marks remaining on the outer edge of the rim. As with the others in this lot the finish was coated with varnish making it perpetually shiny. The rim had some as well but it was still in rough shape. The bowl had been coated with the same black bowl coating. I decided to rework the topping job, remove as many of the burn marks on the front edge of the bowl as possible and refinish the pipe. The stem was in great shape and showed no oxidation or tooth marks.

I took the photo below to show the state of the rim. The photo does not do justice to the unfinished nature of the topping. The burn marks are visible in the second photo below on the front edge of the rim both inside and outside. The rest of the rim had scratches from the previous topping and the finish was dull.

I topped the bowl on the flat board and sandpaper until I had removed the burned portion of the rim and had evened out the top surface. The topping from before had not taken off enough of the damaged portion to be even across the surface.

I wiped the bowl and rim down with acetone on a cotton pad to remove the varnish coat and the finish so that I could restain and get a good even coat of stain.

I restained the pipe with MinWax Medium Walnut stain – rubbed it on and off repeatedly until I had a good even coverage on the pipe.

When I had finished with the staining, I took it to the buffer and buffed with White Diamond to smooth out the finish and give it a shine. I chose the stain I did because of the transparency and how well it matched the original stain. I gave the pipe and stem multiple coats of carnauba wax and finish with a soft flannel buff. The finished pipe is shown below and is ready to go back in the box for the Pipe Club to sell.

Cleaning up a Partner Deluxe Fine Briar Lumberman 129

4 Replies

Blog by Steve Laug

The next little pipe that I reworked for Vancouver Pipe Club donation of pipes is a nice lumberman. It is stamped on the left side of the shank Partner over De Luxe and on the right side it is stamped Fine Briar over 129. Further research has led me to information that this pipe was made by Savinelli. The shape number matches the number for a pipe shaped like this one. The finish was spotty with light and dark areas around the bowl and shank. The top of the rim had damage on the flat surface and burn marks all the way around the outer and inner edge of the bowl. The outer edge was rough to the touch. The grain was a nice combination of birdseye and cross grain. There were two repaired fills on the top of the shank. The stem had one tooth mark on the underside of the stem and there was tooth chatter on the top side of the stem.

The first photo below is a close up of the rim to show the damage to the surface of the rim and the inner and outer edges. The second photo below shows the burn marks around the outer edge of the bowl.

I topped the bowl using the method I have written about previously to remove the damage to the rim surface and edges. I used a folded piece of sandpaper to bevel the inner edge of the bowl and smooth out the damage and minimize it in the bowl.

I wiped the bowl down with acetone on cotton pads until I had removed the varnish coat and the stain as much as possible. It always makes matching the freshly topped rim with the rest of the pipe if the briar is as neutral as possible.

The tooth mark on the bottom of the stem and the tooth chatter on the top of the stem needed to be sanded. The first photo below shows the damage on the bottom of the stem next to the button. I sanded both surfaces with 220 grit sandpaper and then with a medium grit sanding sponge until the tooth chatter was gone and the tooth mark was minimized.

I continued to sand the stem with my usual array of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads.

I rubbed the stem down with Obsidian Oil and then buffed the stem with White Diamond. I took the pipe back to the work table and restained the bowl and shank with MinWax Medium Walnut stain to bring life back to the briar. I stained the light areas on the rim and at the shank stem junction multiple times until they matched the rest of the pipe.

I buffed the pipe and stem with White Diamond a final time to remove any remaining scratch marks and then gave the pipe multiple coats of carnauba wax to protect and give it a shine. The finished pipe is shown below. It joins the others I have refurbished for the Vancouver Pipe Club box of donated pipes.

Reworking a Poorly Done Topping Job on a Bulldog of Unknown Make

3 Replies

This poor old bulldog came in the pipes that were donated to the Vancouver Pipe Club and I decided to work on it and see if I could repair some of the damage that had been done when someone tried to top it in the past. The rim looked as if whoever topped it tried to do it by hand and not on a flat board. Because of that the surface of the rim was wavy with high and low spots and the outer edge was lower than the inner edge in several places. The top was also at a slight angle as the sanding had not been done on a flat surface.

The first two photos below show the damage to the rim from the side profile. Note the wavy surface of the rim. The third photo shows some damage on the underside of the stem next to the button and the fourth photo shows the rim from the top view. In that photo the bowl appears to be seriously out of round and the front edge seems thinner than the rest of the bowl. This is a bit of an illusion due to the poorly executed sanding on the rim. The way the bowl had been sanded left the front of the bowl lower than the back of the bowl thus creating the appearance of a thin wall. The stamping on it had been buffed out on the left side of the shank and on the right side I could still see very faintly London England over 403S. I am uncertain of the maker. I checked the Comoy’s shape number chart, the GBD and the Orlik shape number charts and there is no such number. Perhaps other may have some idea of the maker.

I took a two close up photos of the top of the rim to show the damage more clearly. There was also significant burn damage to the front inner edge of the rim. Fortunately this damage was only surface and a retopping would take care of most of it.

I also took a close up photo of the end of the stem next to the button to show the tooth marks on the underside next to the button.

I set up my topping board and sandpaper to work on the rim and repair the damage. It took care to keep the high point of the bowl flat against the surface of the paper and sand until the rim flattened out. This took more time than usual as I had to continually check to see if the rounded spots, low dips and angle sanding of the rim surface were being removed. I also wanted to remove the burn damage as much as possible. The next five photos show the process and the results of the sanding. The profile views show the repair of the outer edge to a flat straight surface with a sharp edge. The top view shows the more even distribution of the thickness of the wall and the removed burned area on the front of the bowl.

I wiped the bowl down with acetone on cotton pads to remove the varnish and the remaining finish on the bowl so that it would be easier to match the colour of the bowl and the newly topped rim.

I sanded the rim with a fine grit sandpaper and wet sanded with a 1500 grit micromesh sanding pad to remove scratches and prepare the rim for staining. I stained the bowl and rim with MinWax Medium Walnut Stain and rubbed it on to the pipe and rubbed it off until I had achieved the colour and coverage that I wanted.

I sanded the damaged areas on the topside and the underside of the stem near the button to remove the tooth marks. I started with 220 grit sandpaper and then a medium grit sanding sponge to repair the tooth damage.

The mark on the underside was deep and once I had sanded and cleaned it I put a drop of super glue on it to build up the divot. Once it was dry I sanded it again with 220 grit sandpaper and the sanding sponge to blend it into the surface of the stem.

I used my usual array of micromesh sanding pads to polish the stem repair – wet sanding with 1500-2400 grit sanding pads and then dry sanding with 3200-12,000 grit pads. I buffed the stem with red Tripoli and White Diamond and then rubbed it down with Obsidian Oil. When it was dry I rubbed the stem down and reinserted it in the pipe.

I buffed the pipe and stem with White Diamond and then gave it multiple coats of carnauba wax. I finished the buffing with a clean flannel buff to give it a shine. The finished pipe is pictured below. It is ready to go back to the Pipe Club and will make someone a nice pipe.

My Process of Topping a Damaged Pipe Bowl

1 Reply

I seem to have been doing quite a few bowl topping job here recently. I decided to document the process a bit and focus on the rim work to make the work more clear so others can give it a try. I have chosen two different Comoy’s pipes and an Orlik billiard that I recently reworked. Each one had serious rim damage that needed topping to effectively repair them. The first one shown below was a Comoy’s London Pride that I have written about in full earlier. This one had both inner and outer rim edge damage. The top had become rounded on both edges and it was poorly done. I researched what it was supposed to look like and topped it accordingly. The second one was an Orlik billiard that had a different type of damage – burn marks and gouges that only a topping would repair. The third one was the Comoy’s St. James pipe that repaired.

All of my bowl topping starts the same way. I have a flat board that I spread a piece of sandpaper on and place the bowl flat against the board on the sandpaper. As I work it against the paper I am careful to keep the bowl top flat against the paper and not lift an edge or angle the bowl. It is very easy to seriously change the profile of the bowl. I also constantly check to ensure that I only remove enough of the damaged briar to repair the problem and not take too much off.

The next series of photos show the progress of the topping. On the Comoy’s St. James I took photos each time I checked on the progress of the topping so you can see the point at which I stopped the sanding. The other two bowls I show the end product of the topping.

On each of the bowls that I top I also use a folded piece of sandpaper to smooth the inner edge of the rim. This has to be done carefully or the bowl can easily go out of round. On the Comoy’s London Pride I used the folded sandpaper to create a slight bevel on the inner edge of the rim to match what was originally on that pipe. On the St. James and the Orlik I merely sanded the edge to make a clean and smooth surface.

Once the rim is successfully topped the process truly has only begun. The surface then needs to be sanded with higher grits of sandpaper and micromesh sanding pads to remove scratches and give a smooth out the briar so that when it is stained the surface does not show scratching or repair damage. Then it has to be stained in such a way that the colour blends in with the colour of the bowl. When I am refinishing a pipe I find that the simplest and most straight forward way to guarantee a match it is to remove the previous finish as much as possible and start from scratch with the whole bowl. This is not always possible and often the matching process takes several stains and several coats to get a good blend with the rest of the bowl. It is often a matter of darkening a stain or thinning it with alcohol to lighten it or even blending several colours of stain together to get the mix that actually blends in seamlessly to the bowl colour. This part is probably the most time consuming part of the process.

The first two photos below show the stain on the Comoy’s London Pride and how the bowl and rim match – both before and after buffing and waxing. The third photo shows the Orlik after staining and buffing. There is still a slight bit of rim darkening on this rim that I left on purpose. The fourth and fifth photos show the St. James after staining and then after buffing and waxing. The change in the shape or height of the bowl is negligible and the overall improvement to the profile and look of the pipe is well worth the effort.

I continue to learn and experiment with the process of topping and sanding a bowl to repair the damage inflicted by the previous owner – whether it is thoughtless carelessness or accidental damage. Each time I do the work I become more confident in the process and pleased with the results. If you don’t try and practice you will never learn. If you have comments to add about the process or have suggestions of improvements I encourage you to record them, photograph them and share them with us all. The community benefits from the combined knowledge of its members. Thanks for reading this blog post.

Comoy’s St. James Shape 62 Restored

9 Replies

This oddly shaped Comoy’s came to me in a lot that was donated years ago to the Vancouver Pipe Club. It has been sitting for a long time needing a bit of care to bring it back to life before going to the Club to be sold or given away. It is stamped on the top of the shank, St. James in an arc over London Made in a straight line. On the underside of the shank it is stamped Made in England by Comoy’s followed by 62. The finish was rough on this one; the top of the rim had been beaten against something hard and had damaged the outer edge to the point that it was no longer sharp. The inner edge of the rim was not too bad but the bowl had been coated with a black rubbery bowl coating that was grim. There was one rather large fill on the right side of the bowl near the shank/bowl junction. The stem had some oxidation next to the button and some small tooth chatter there as well. The stem also had one silver bar inset in the vulcanite on the left side. It is not a logo that I have come to associate with Comoy’s but rather with Savinelli. I am not certain the stem is original. Perhaps someone here can shed some light on the stem logo and this particular line of Made in England by Comoy’s Pipes.

I decided to top the bowl and try to repair the outer rim damage. It was truly a mess. In the next photos you will see the set up for topping and also several photos of the bowl rim as I began to sand it out. The sanding dust stuck to the bowl coating.

When I finally got the topping done to the point where the rim was more smooth and crisp I also sanded the outer edge to minimize some of the deeper chips and rough areas that I left because I did not want to top too much of the bowl. I then cleaned out the bowl and the shank and wiped the bowl down with acetone on cotton pads to remove the varnish coat that had been put on the bowl. I reamed out the bowl coating with a PipNet reamer as I wanted to remove the sticky black substance and wanted to see what the walls of the bowl looked like underneath the ooze.

I sanded the bowl and rim with a medium grit sanding sponge and then with a 1500 grit micromesh sanding pad to remove the scratching that was present under the finish and that left behind by the sanding sponge. I wiped it down a final time with acetone on a cotton pad to clean and prepare it for restaining.

I used a black permanent marker to bring grain lines into the fill area and minimize the way it stood out. In the second photo you can see the effect of the marker and stain on the fill near the bowl/shank junction. Previously it had stood out and now it was muted. I restained the bowl with MinWax Medium Walnut stain. I rubbed it on with a cotton pad and wiped it off with a cloth and repeated the process until the stain had given the bowl a good coverage. I sanded the oxidation and tooth marks near the button on the top and the bottom of the stem with the medium grit sanding sponge.

I took the next photo to show the improvement to the damaged rim and the clean edges that were now present. The stain did a great job in bringing out the grain on the rim. It follows the pattern of the grain on the shank.

I buffed the stem with red Tripoli and then sanded it with my usual array of micromesh sanding pads – wet sanding with 1200-2400 grit pads and dry sanding with 3200-12,000 grit pads. I buffed the stem with White Diamond and rubbed in a coating of Obsidian Oil to protect against further oxidation.

I buffed the pipe with White Diamond and then gave it multiple coats of carnauba wax. I finished by buffing it with a soft flannel buff. The finished pipe is shown below. Soon it will go the Pipe Club for their benefit.

Reclaiming a Digby Conquest Canadian

2 Replies

Blog by Steve Laug

On the weekend I went pipe hunting to refill my box of pipes for refurbishing. I found some nice ones to add to the box. The first one that I took on was odd looking when I picked it up. The stem on it was an aftermarket replacement that proportionally was all wrong. The addition of the stem made the pipe over seven inches long. The stem was also a twin bore which was not standard on GBD line pipes. The stamping on the bottom of the shank is Conquest in script followed by Digby over London Made. That is followed by London England and the shape number 9519. Digby is a GBD second line. It has the same blast as a GBD Prehistoric which lends one more question mark to what makes a pipe a second. In checking the GBD shape numbers there is no shape #9519 listed on the GBD shape site. http://www.perardua.net/pipes/GBDshape.html

The blast on the bowl was quite nice while the shank was rusticated. The person who added the new stem to the pipe changed the shank to fit the new stem rather than the other way around. In doing so they sanded the shank and removed the blast/rustication on the end of the shank. They also tapered both sides and top and bottom to meet the new stem. While both of these “errors” in fitting a stem are a pain to deal with they are not irreparable. It just means that any new stem must follow the new lines of the pipe and that the rustication pattern needs to be repaired as well. The bowl itself was thickly caked and the rim dirty and with a slight buildup of tars. The finish was spotty and the reddish brown stain was worn.

I went through my can of stems to find one that would properly fit a GBD style Canadian with an oval shank and found several. I chose the acrylic one in the photo below and used the PIMO Tenon Turning tool to reduce the diameter of the tenon. I also used the Dremel and sanding drum and hand sanding to further fit the tenon to the shank.

With the tenon fitting well, the overall diameter of the stem needed to be reduced to fit the shank diameter. It was just slightly bigger so the work on it would not be difficult. The excess is visible in the four photos below. Note also the smoothing of the shank that had been done in the previous repair.

I used a Dremel with a sanding drum to remove the excess acrylic material and bring the stem into line with the shank. I took care to not nick the shank even though I later planned to rework the rustication on it.

With the fit roughed in I took it back to the work table to hand sand the stem and make fit seamless. To begin the process I used 220 grit sandpaper to do the hand work. On the right side bottom of the shank I noted that the oval was slightly out of round with the stem removed and gave the new tapered stem a bulge in that area. I sanded the shank and the stem together at that point to correct the previous damage.

With the fit nearly finished on the stem I reamed the bowl of the pipe with a PipNet reaming set. I began with the smallest cutting head and then ended with the proper sized head for the bowl. I cut the cake back to bare wood.

I worked some more on the stem shank junction with a fine grit sanding sponge to remove the scratches in the briar and the stem. I was more concerned with the briar as I wanted to give it a coat of stain.

Staining would be a complicated process of using a variety of stains to match the original stain colour on the prehistoric. For the first stain colour I used an oxblood aniline stain. I would use other stains later in the process to get the colour I was aiming for.

As I put the newly fitted stem in place so that I could lay it down to dry the tenon snapped on the new stem. As I examined it I could see the many small fractures in the acrylic. This is one of the frustrations of pipe repair. You get a pipe on its way to the finish line only to have something like this happen and have to begin again. I took another stem out of my can of stems. I once again had to go through the process of turning the tenon, using the Dremel and sanding drum and finally hand sanding to fit the tenon in the shank. I also had to trim back the diameter of the new stem to match the shank with the Dremel. One good thing is that doing it the second time everything is set up to do it again more quickly the second time.

Once I had a good fit on the stem it was time to re-rusticate the shank using an etching head on the Dremel. In the next two photos the cutting tool is visible and the rustication of the shank is completed. I did both sides of the shank and the top to match the pattern on the upper portion of the shank. On the underside I brought the pattern around the flattened oval stamping area of the shank and matched the pattern around that area.

I stained the newly rusticated shank area with the oxblood stain. The stained rustication is visible in the next four photos. I am pleased with the match on the pattern of the rustication on the shank that I was able to achieve with the tool.

I still needed to use several more colours of stain to achieve a match to the bowl. I used aniline black and an aniline dark brown stain to approximate the mix of stains to blend the repaired portion with the remainder of the pipe. I would still need to do a top coat of oxblood to truly blend in the repair.

I sanded the stem with the usual regimen of micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads.

I gave the shank a final coat of the oxblood stain and lightly buffed the shank with White Diamond to blend the wear of the older portion with the new rustication. I rubbed down the stem with Obsidian Oil and then buffed the stem with White Diamond as well. Once the buffing was done I gave the stem multiple coats of carnauba on the wheel and then buffed it with a soft flannel buff. I rubbed in Halcyon II wax on the bowl and shank and then lightly buffed the bowl with a soft flannel buff. The “new” Digby Canadian is now ready for its inaugural smoke. It is shown below in the final four photos.

Restemming and Repairing a Meerschaum Lined Lancaster Billiard

4 Replies

I have had this old meerschaum lined bowl for many years now. It has been sitting in a cupboard and should have rightly been pitched several times over. For some reason I could not bring myself to throw it away. I kind of figured that one day when I had nothing else to do I would experiment on a repair of the meerschaum lining. I had read of several repairs in the past and experimented with one of them previously. The two methods I had read of involved a non-acrylic tile grout without sand while the other one involved Plaster of Paris. I had used the tile grout on a pipe many years ago and still smoke it. The bowl has long since look repaired and you would be hard pressed to see where the repair was in the bowl. This old bowl had much the same damage as that one so I decided to experiment with the Plaster of Paris method. The pipe did not have a stem so I would also need to restem it once the patch was finished. The bowl is stamped Lancaster over Imported Briar on the left side of the shank and has no stamping on the right side. There were small fills present on the bowl – almost like small pin pricks that had been filled in the manufacture of the pipe. The finish on the bowl was virtually not present except for a few spots where the stain had held on stubbornly over the years.

I mixed a small batch of Plaster of Paris and water and stirred it with a dental pick. I also had some sanding dust from a meer bowl that I had save so I mixed it in with the Plaster of Paris mixture. I inserted a pipe cleaner into the airway to keep it open when I packed in the mixture to the bowl bottom and side. Once I had a good paste mixed up I used the dental pick to put pieces of it into the bowl. I used the head of a tamper to pack the Plaster of Paris into the bowl bottom. I also pushed the Plaster mixture into the side of the bowl and used the spoon end of the tamper to push it into place. I used the dental pick to carve the airway open at the bottom of the bowl and then a wetted pipe cleaner to smooth out the bowl wall and shape the bottom of the bowl in a slight cup shape. Once that was completed I smoothed out the whole bowl with the wetted pipe cleaner and feathered the edges of the patch into the existing meerschaum material.

I cleaned up the top of the bowl and the tools and set the bowl aside to dry. After one hour the Plaster of Paris set and I removed the pipe cleaner from the shank. I used the dental pick to shape the airway after removing the pipe cleaner. The bowl was ready to restem. I went through my can of stems and found an old stem that was the right length and close to the correct diameter of the shank. It had a brass stem band that would look great on the old pipe bowl. When I cleaned it up I found that it had a Delrin tenon. I used the tenon tool to turn the tenon down enough to fit the shank snugly. When I cleaned out the end of the tenon after turning it I found that it was set up for a nine millimeter filter.

I fit it into the shank and used the Dremel with a sanding drum to sand down the diameter of the brass band and stem to fit the shank. I nicked the shank a couple of times lightly with the drum as I worked on the brass band. The nicks were not deep but merely surface so they would clean up when I sanded the stem and shank for a smooth transition.

I took the pipe back to the work table and sanded the stem and shank with 220 grit sandpaper to make a smooth transition between the shank and the stem. I also sanded off the calcification that had built up around the button at the same time.

I sanded the bowl with the 220 grit sandpaper and then the stem and the bowl with a medium grit sanding sponge to smooth out the scratches left behind by the sandpaper. I wet sanded the bowl with 1500-2400 grit micromesh sanding pads to smooth out the finish before I stained it. I then wiped the bowl and shank down with acetone on a cotton pad to clean off the sanding dust.

I stained the bowl with a black aniline stain, flamed it and repeated the process until the coverage was even. I heated the bowl with a lighter to set the stain into the grain of the pipe. I wiped the freshly stained bowl with Everclear to remove the top coat of stain and reduce the black stain. The next series of three photos shows the bowl after the wash.

I sanded the bowl with 220 grit sandpaper and then a medium grit sanding sponge to further remove the black stain. The next four photos show the pipe after I had sanded it and wiped it down with Everclear.

I dry sanded it again with 1500-2400 grit micromesh sanding pads and then stained it with a coat of Minwax red mahogany stain. I rubbed it on the bowl and rubbed off again to give a contrast look to the briar and to hide some of the fills that were present. I sanded it with 3200-4000 grit micromesh to polish the remaining scratches in the briar.

I wet sanded the stem with 1500-2400 grit micromesh and then dry sanded it with 3200-12,000 grit micromesh sanding pads.

I finished the bowl by giving it a final coat of Minwax medium walnut stain. I rubbed it into the bowl and wiped it off and then hand buffed the pipe with a shoe brush. The rich red brown stain on the bowl turned out well with a variety of highlights.

I rubbed the stem down with Obsidian Oil and then buffed the whole pipe with White Diamond to polish it. I finished by giving it multiple coats of carnauba wax to build a shine and protect the finish. The completed pipe is visible in the next four photos.

I also sanded the top of the rim and the inner bevel of meerschaum with the 1500-2400 grit micromesh sanding pad to polish the meerschaum edge. I gave this top edge a final coat of carnauba wax and buffed it to a shine. The Plaster of Paris patch is drying and needs to cure for 24 hours before it is good to go. The box says that it does not shrink as it dries and so far it is good to its promise. I will have to see if it holds true tomorrow after it has cured a full 24 hours. If so, then it is time to fire it up and check out if it holds as well as the tile grout patch has held up over all these years.

Kaywoodie Drinkless Apple Repurposed and Refurbished

10 Replies

Blog by Steve Laug

I was gifted this old Kaywoodie Apple in an exchange recently. It is the last of the box of pipes that I have to refurbish. I left it to last as it had some serious problems. The stem was overturned and had deep tooth marks at the button. The bowl had some deep scoring on the left side of the bowl. Those issues might not seem too serious at first glance but they were more so than I had expected. I inspected the stinger apparatus and saw that it had been reglued in the stem. I heated the stinger with a heat gun and turned it back into the shank of the pipe. As I turned it carefully the stem fell off in my hand. I looked and saw that it was corroded through and the heat had softened the glue and the piece literally fell out of the stem. I tried to epoxy it back into the stem and connect the two pieces but it would not stay. Each time I put it back into the shank it fell out – no matter how much curing time I gave it. That was the first issue. In looking at the tooth marks they were repairable but with the broken stinger and threaded tenon I wondered whether it was worth fixing it. The grooves on the bowl and the dip in the rim above them could be repaired and would be a simple fix if I decided to keep the pipe. Those were the issues that caused me to lay the pipe aside for a bit and work on other pipes. That is why it is the last pipe in the bottom of the box.

Because of the extent of damage to this pipe it was unlikely that it would ever be truly collectible again. Though to some my next decisions will appear to have desecrated an older Kaywoodie I decided to use this pipe to experiment with a few repair ideas. I topped the bowl with my usual method to remove the rim damage. I removed the damaged portion of the bowl and flattened the rim against the sandpaper. When I was finished topping the bowl the rim was flat again however the inner edge of the rim needed to be repaired. It was missing a large chunk of briar.

The missing chunk matched the twin scoring marks on the outside of the bowl and made me wonder how the previous pipeman had caused that kind of damage to the bowl. The divot on the rim was not a burn mark but a divot that had been caused in the same moment the scoring occurred on the outside of the bowl. I sanded down the scored areas and cleaned the bowl with acetone. I then patched the score marks with superglue and briar dust. I also built up the top of the rim in the divot area with the same mixture. I kept the mix on the top of the rim as much as possible with very little of it on the inside edge. I did not want to use it inside the bowl.

I sanded the bowl to remove the excess of the glue and briar dust mix and then wiped the entire bowl down with acetone on cotton pads. The three photos below show the state of the bowl and the repairs down with the briar dust and superglue. The third photo shows the top patch.

Because the stem was not functional I had a decision to make. I could drill out the disintegrated end of the stinger and put a new replacement tenon in place or I could remove the metal shank insert and make a new push stem for the pipe. The faintness of the stamping on the shank and the extent of damage that I had repaired on the bowl made me take the second choice. I removed the metal shank insert from the shank. This is not as hard as it sounds. I have heard of others drilling it out and leaving it in place. I have opted to remove it. It is threaded and can be unscrewed from the shank with a small pair of needle nose pliers. The next two photos show the process. I sorted through my stem can and found a stem that could be repurposed to fit this shank and then be adapted to fit the diameter of the shank.

Before I could properly fit the tenon in the shank I needed to drill the mortise deeper. The current depth of the mortise was the same length as the threaded portion of the metal shank attachment in the photo. I wanted the tenon to be longer so I drilled out the mortise to double the length of the current depth. I would need to remove some of the tenon length on the stem to make a good fit but that is a simple task.

With the drilling done, I used the PIMO Tenon Turning Tool to remove some of the excess diameter of the tenon and also shortened the tenon slightly to get a good tight fit in the shank and clean joint at the tenon shank union. The larger diameter of the stem is visible in the photo below.

I used the Dremel with the sanding drum and carefully reduced the diameter of the stem while it was in place on the shank. I run the Dremel at a speed that allows me to carefully and steadily control it as I work close to the shank of the pipe.

Once I had it roughed in to fit with the Dremel it was time to take it back to the work table and do the hand work with sandpaper to make the fit seamless. Since I was going to restain the pipe anyway I sanded the shank as I sanded the stem to make the transition smooth. In the first two photos the stamping is visible in the light of the flash. In real life it is quite a bit fainter and shallow. I also use some superglue and briar dust to repair some of the deeper dings and marks on the bowl to ready it for staining. I sanded it with 220 grit sandpaper and then with a medium grit sanding sponge to smooth out the surface and remove the scratches left behind by the sandpaper.

I wiped the bowl down with Everclear to remove the sanding dust and give it a last cleaning before I started giving it a new stain coat. I have also included two photos of the new stem with the older KW stem and broken parts for comparison sake. I really like the way the new stem fit the shank and the look of the pipe after the repairs.

I wanted to continue to experiment with contrast staining so I gave the pipe a first coat of stain with black aniline stain. I applied the stain and flamed it and repeated the process until the coverage was even. I then heated the entire bowl by passing over it with the flame of a Bic lighter to warm the briar and set the stain.

The black aniline stain is transparent enough that the brown of the briar actually makes the stain appear to be a dark brown. It also covers the repairs on the bowl and blends them into the grain in way that makes them less visible. This was especially important with the repair I had made to the two deep scoring marks on the left side of the bowl. Once the stain dried I wiped it down with acetone to remove the top coat and leave only the grain darkened with the black. After doing that the bowl was still do dark for my liking. Though the grain patterns are very visible I wanted it to be lighter so that when I put the contrast stain coat on it would really pop to the surface.

I sanded the bowl with 220 grit sandpaper and then with a medium grit sanding sponge to further remove the black stain. I finished the sanding by wet sanding the bowl with 1500-2400 grit micromesh sanding pads. Sanding with the micromesh pads removed the scratching left behind by the other sandpapers and prepared it for the next coat of stain that I wanted to give it. I stained the bowl a second time with a coat of Minwax Water based stain. I chose a red mahogany stain for this coat. I like the contrast the reddish colour of the mahogany with the black undercoat. I applied the stain and then wiped it off with a soft cotton cloth.

I finished the contrast staining with a third colour – a Minwax medium walnut stain for the finish coat. I applied the stain and wiped it down using a soft cotton cloth and then hand buffed it with a shoe shine brush. The next series of four photos show the finish after the application of the three stains and a hand buffing. I really like the contrast finish that the three stains gave the pipe.

I sanded the bowl and stem with micromesh sanding pads to bring out the shine. I wet sanded the stem with 1500-2400 grit pads and then dry sanded the bowl and stem with 3200- 4,000 grit pads. At that point I made a decision that some will like and others will hate.

I took out my box of nickel bands and found one that would fit the shank. I took the photo below with the band next to the pipe to symbolize the thinking process that went into this decision. I put the band against the shank and the stem next to it to see how it looked. I looked at the faint stamping and the fact that is was a non-collectible pipe anyway due to my stem modifications and decided to give it a go.

I put the band on the end of the shank. For those banding a pipe shank pay attention to the diameter of the band – the end that goes on the shank is slightly larger than the end the faces the stem. I took the pipe and heated the band with a heat gun and then pressed it into place on the shank.

I took it back to the work table and finished sanding the stem and bowl with 6,000, 8,000 and 12,000 grit micromesh sanding pads. In the photo below the newly banded shank is visible. The band is solely cosmetic as the shank was not cracked and the fit of the stem was perfect. I liked the added bling on this pipe quite a bit.

I wiped the stem down with Obsidian Oil and rubbed it into the surface of the vulcanite and then buffed the pipe with White Diamond. I avoid buffing the band as much as possible because it discolors the stem and the shank with the black residue caused by buffing the nickel. I then buffed the pipe with multiple coats of carnauba wax to protect and give a rich finish to the pipe. The finished pipe is shown below in the last four photos. The contrast stain worked well on this pipe. The flaws are there and visible but do not detract from the finish. The stem has a good glow with the lines of the pipe and the nickel band gives a nice polished look to the old pipe. Overall this experiment in repairs ended well. I like the finished look of the pipe and I learned a few new tricks along the way.

M	T	W	T	F	S	S
						1
2	3	4	5	6	7	8
9	10	11	12	13	14	15
16	17	18	19	20	21	22
23	24	25	26	27	28	29
30	31

M	T	W	T	F	S	S
						1
2	3	4	5	6	7	8
9	10	11	12	13	14	15
16	17	18	19	20	21	22
23	24	25	26	27	28	29
30	31

rebornpipes

reclaiming old and worn estate pipes

Tag Archives: staining

Topping and Refinishing a Dansk Handvaerk Thorshammer Bruyere

Topping and Refinishing an Evident Super Billiard

Topped and Refinished a Valby Acorn

Cleaning up a Partner Deluxe Fine Briar Lumberman 129

Reworking a Poorly Done Topping Job on a Bulldog of Unknown Make

My Process of Topping a Damaged Pipe Bowl

Comoy’s St. James Shape 62 Restored

Reclaiming a Digby Conquest Canadian

Restemming and Repairing a Meerschaum Lined Lancaster Billiard

Kaywoodie Drinkless Apple Repurposed and Refurbished

Share this:

Share this:

Share this:

Share this:

Share this:

Share this:

Share this:

Share this:

Share this:

Share this: