Tag Archives: shaping a stem

Restoring a Mr. Brog Bulldog no. 34

by Steve Laug

The next pipe that I am working on came from a friend in Naples, Florida, USA on 07/17/2024. It was very dirty and had a heavy varnish coat around the Pearwood bowl and shank. It was a natural finish under the varnish. It was dirty and had hand oils ground into the finish. The bowl had a thick cake in the bowl and a coat of lava flowing onto the inner edge and the rim top. The thick taper stem was very dirty, oxidized and had tooth marks and chatter on both sides ahead of the button. There was a white spot on the topside of the stem. The fit of the stem to the shank is perfect. The pipe is stamped on the underside of the shank and read Mr Brog [over] no. 34 Bulldog. To the left of the stamping was a large stamped cloverleaf. Jeff took photos of the pipe so I could have a sense of what it looked like before he started his work on it. Jeff took photos of the bowl and rim top to show the cake in the bowl. There was a lava build up on the top of the rim and the inner edge of the bowl. Jeff took photos of the top and underside of the stem showing the tooth chatter and marks ahead of the button edge. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the grime in the finish around the sides of the bowl and shank. Even under the dirt and debris of the years it looked very good. Jeff took a photo of the stamping on the underside of the shank. The stamping was clear and readable as you can see from the photo. It read as noted above. Before I started working on the pipe I wanted to see what the original stem looked like and I wanted some background information on the Pear Wood Pipes. I decided to do a bit of digging on the history of the brand. I turned first to Pipephil’s site to get a quick overview (http://www.pipephil.eu/logos/en/logo-m8.html). From there I learned that the brand started in Poland in 1991 in the area known as the “St. Claude of Poland’. It was started by Zbigniew Bednarczyk along with Kazimierz Rog. Zbigniew kept the name after Kazimierz died in 2006.I turned to Pipedia for a bit more detail of the history (https://pipedia.org/wiki/Br%C3%B3g).

Pracownie Fajek Bróg was founded as Mr Bróg in Przemysl, “the Saint-Claude of Poland”, in 1991. Master craftsman Kazimierz Rog, the senior partner, had been a pipemaker since 1947, starting as an apprentice and later partner of Wiktor Winiarski and Zbigniew Mazuryk, followers of legendary Ludwik Walat. Zbigniew Bednarczyk was completely new to pipemaking, but as a non-professional sculptor, painter and poet he surely had pretty enough artistic disposition.

Mr Brog started out offering 10 models of briar pipes and 10 models made of wild pear, wild cherry and other unexpected materials, available both smooth and rusticated and polished with natural waxes only. The experience of the old master and the dynamic passion of his young friend made the brand soon well-known in Poland. Little by little they enlarged their program turning towards a more artistically minded way of pipemaking. This was the bedrock for success on international markets.

Kazimierz Róg, highly honored, passed away after a lengthy illness on June, 26th 2006. The firm is continued by Zbigniew Bednarczyk and his wife Renata.

I decided to check on the Mr. Brog Website (https://mrbrog.com/collections/pear-wood-pipes) to see what I could find out. The first information that I found was the following on the wood the pipe was made of. I quote

Pear wood is a great alternative to briar wood. Pear wood is very dense and a hard wood which is great for a pipe you can have for the years to come. Also, pear wood gives off a very pleasant smell and taste while smoking.

I then turned to the catalogue of pipes and shapes that were available in pear wood and looked specifically for the Bulldog No. 34. The shape and the shape number are shown in the photo on the site (https://brogshop.pl/en_US/p/Pipe-no.-34-Buldog-9-mm-Mr-Brog/290). I have included a picture from the website. As I scrolled through the photos on the site on this shape I found a photo of the various finishes on the pipe. The particular pipe I am working on is the first one at the top of the photo. It is labelled as Naturalny.Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He cleaned up the inside of the bowl with a PipNet reamer and a Savinelli Fitsall Pipe Knife. The rim top shows some damage on the top and the inner edge of the bowl. The bowl walls looked very good. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. Now the damage to the stem was very clear. Overall, the pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took close up photos of the bowl, rim top and stem to show how clean the pipe was. The bowl was clean and the darkening to the rim top and the inner edge is very visible in the photo below. The stem was clean and the tooth marks and chatter can be seen in the photos.I took a photo of the stamping on the underside of the shank. It is very clear and readable and read as noted above. I also removed the stem from the shank and took photos of the pipe to show the look of the parts.I started my work on the pipe by addressing the darkening to the rim top and sanding the bowl and shank. I used 320-3500 grit 2×2 inch sanding pads to remove the darkening on the rim top and the inner edge as well as clean up the bowl. It looked much better once finished. I polished the rim top with 1500-12000 grit micromesh sanding pads and wiped it down with a damp cloth to remove the sanding dust. It took on a rich shine. I rubbed the bowl down with Before & After Restoration Balm and worked it into the surface of the pear wood with my finger tips. I let it sit on the bowl for 10 minutes and buffed it off with a soft cotton cloth to raise a shine. I set the bowl aside and turned my attention to the stem. I sanded the stem surface with a folded piece of 220 grit sandpaper to remove the tooth marks and chatter. I smoothed it out but since it is acrylic it still shows the scratch marks in the surface.I sanded the scratches on the stem sides with 320-3500 grit sanding pads. I wiped it down after each pad with an Obsidian Oil cloth. But the end it was beginning to shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads – the stem began to take on a shine. I wiped the stem down after each sanding pad with Obsidian Oil. I finished the stem with Before & After Fine and Extra Fine Polish. I buffed the stem with a soft cloth to raise the shine. I fit the 9MM tenon with a Dr. Perl Junior 9MM filter. It slipped in with no obstruction and fit in the shank perfectly.The Mr. Brog Pear Wood Bulldog no 34 turned out really well. I put the 9MM stem back on the shank and buffed it lightly with Blue Diamond to raise the shine. I gave the bowl and stem multiple coats of carnauba wax and buffed it with a clean buffing pad. I hand buffed the bowl with a soft cloth to deepen the shine. This chubby Pear Wood shape that Mr. Brog calls Bulldog no 34 is quite nice. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Diameter of the Chamber: ¾ of an inch. The weight of the pipe is 1.87 ounces/53 grams. I will be putting it on the rebornpipes store in the Pipes from Various Makers section. If you are interested in adding this pipe to your collection let me know. Thanks for reading through my thoughts and reflections as I worked on this pear wood pipe.

Fitting a new stem to a Neerup, Made in Denmark Bulldog

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by Steve Laug

The next pipe came to my table from a fellow I had repaired pipes for before. It has been awhile and he has moved further away but he remembered me and sent the pipes to me to repair. There were two of them – a Savinelli Billiard with a snapped shank and a Neerup Bulldog. The Bulldog looked very familiar to me and I did a bit of looking back and found that I had worked on it previously. I had fitted it with a new stem in the past and later replaced the tenon on it. Now it was back for a new replacement stem. It is obviously a favourite pipe. It has a black sandblast finish that is a bit dirty and a light cake in the bowl that had been recently reamed. There is an overflow of lava on the rim top. The pipe was still a beauty. The shank end of the vulcanite stem had been wrapped in tape but I am not sure the purpose of the tape. Under the tape was a polished nickel end cap on the stem for decorative purposes and perhaps Curtis would rather have it plain. The button end had been chewed and was missing a large piece of vulcanite on the underside of the button surface. The stem will need to be replaced. I took photos of the pipe before I began my work on it. I took a close up photo of the bowl and rim top to show the thickness of the cake and the condition of the stem when I received the pipe. It was a bit of a mess. The stem was in rough condition as noted above. You can see the damage on both sides of the stem – the chipped and broken underside of the button as well as the tooth damage on the topside of the stem. Looking at it you can see why we chose to restem it.The next two photos showed the stamping on the underside of the shank. It is faint and hard to read in the photos. In person it is faint but readable as noted above. I removed the stem and took a photo of the pipe to give a sense of perspective to the parts. I went back and reread my previous work on this pipe. I have been doing this long enough that I am doing repeat repairs on pipes that I had repaired before. This link is to the first restem on the pipe. Here is the link (https://rebornpipes.com/2022/12/22/new-life-and-new-look-for-a-neerup-made-in-denmark-bulldog/).

I reamed the bowl with a PipNet Pipe Reamer to remove the thin cake from the bowl – using a Savinelli Fitsall Pipe Knife to scrape away the carbon coat. I sanded the walls smooth with a piece of dowel wrapped with some 220 grit sandpaper.I cleaned out the shank and the mortise with pipe cleaners, cotton swabs and isopropyl alcohol to remove the tars and oils. I also cleaned out the airway in the stem I had chosen to use as well. I scrubbed the bowl with Murphy’s Oil Soap and a tooth brush on the sandblast and the a brass bristle brush on the rim top. I rinsed the bowl with warm running water to rinse off the soap and the grime left behind. It looked better. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the sandblast with my fingertips and a horsehair shoe brush to get it deep in the grooves of the sandblast. I let it sit for 15 minutes and buffed it off with a soft cloth. I went through my stems and found this slightly longer taper stem that would need very little adjustment to fit in the shank. I took pictures of the old stem with the replacement stem in the photo to show the difference.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the stem down after each sanding pad with a cloth impregnated with Obsidian Oil. The oil both preserves the rubber and also provides some needed friction for the micromesh pads. I polished it with Before & After Fine & Extra Fine Polish. I rubbed it down a final time with the oil and set it aside. This Neerup Made in Denmark Freehand Bulldog carved by Peder Jeppesen combines a great looking piece of sandblast briar with a multi-banded shank extension and a vulcanite stem to make a beautiful pipe. The removal of the thick shiny coat allows the grain to come alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Neerup Made in Denmark Bulldog really is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.80 ounces/51 grams. Once I finish the second pipe this one will be going back to Curtis to enjoy. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Restoring a Kaywoodie Flame Grain Imported Briar 16 President

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by Steve Laug

I received an email from a fellow a bit ago about two of his pipes that he wanted me to restore. I have included his email below.

Hey Steve,

It’s been a little while but I’d like to send in the Kaywoodie President for restoration. I also have a Marxman apple that I would like an assessment on–it’s a bit more of a challenge than a standard restoration. Can you let me know if you have an opening and if so, what address to send them to? Thanks! – Devin

I asked him to send me some photos of the pipes before he shipped them to me. I gave my address and he shipped them to me. Here are the photos of the Marxman pipe that he sent.He included some close-up photos of the bowl and shank to show the condition they were in. The photos show the condition the bowl and rim top. There is no cake in the bowl but the rim top and inner edge show damage from burning and possibly overzealous reaming. The stem has a lot of tooth marks and dents in the top and underside ahead of the button. He also removed the stem from the shank and took a photo to show the condition of the aluminum stinger apparatus. The pipes arrived here last evening. I took the Kaywoodie President to the table to look it over. It was very clean inside and out. The rim top had burn damage on the rim top and inner edge of the bowl. The finish was dirty on the bowl and shank. The pipe was stamped on the left side of the shank read Flame Grain [over] Kaywoodie. On the right side it is stamped Imported Briar [over] the shape number 61. The stamping was clear and quite readable. The stem was oxidized and had tooth damage on the top and underside ahead of the button and on the button edge itself. The vulcanite stem was fat on the bottom side and has the Kaywoodie black clover logo in a white circle on the topside of the stem. I took a photo of the rim top to show the condition. You can see the bowl has been reamed and the burn damage on the rim top and inner edge of the bowl. It needed some work. The stem was oxidized and has some deep tooth marks on the top and underside ahead of the button and on the edges. I took photos of sides of the shank to show the stamping. The stamping is clear and readable. I also took a photo of the logo on the stem top. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. The stinger apparatus is shown in the photo as well. It is a nicely grained unique.I turned to Pipephil’s site to look at the data that was available on Kaywoodie President pipes and see if there were any pipes like the bowl I had (http://www.pipephil.eu/logos/en/logo-kaywoodie.html The shape called “President” is a Kaywoodie’s distinctive production. It has never been copied. Until late 1930’s pipes were stamped with a 4 digit code (this pipe: 7793).

The first 2 numbers (77) designate the style or finish.
The last 2 are the shape numbers (93).
The numerical code may be reinforced by a letter for variants.

Thus the small “President” pipes are stamped 93S while the larger bear a 93L (see also this Super Grain pipe).

Later Kaywoodie will cancel the 2 first style/finish numbers keeping the 2 last shape numbers and the letter for variants (i.e. Allbriar or Connoisseur).

I further worked on the name and shape number of this Kaywoodie. It was stamped on the right side of the shank with the shape number 61. I turned to Pipedia to a specific article on the various shape numbers (https://pipedia.org/wiki/Kaywoodie_Shape_Numbers). I found the following line below. It identifies the shape 61 as follows.

61 EZ set Vest pocket President (streamliner shape) oval bowl 1935-1937, 1952-1960

From that information I knew that the pipe originally had been released in 1935-37 and then released again between 1952-60. The pipe in hand was the later release as the earlier version had a different shape number and often had the patent number. This one had a two digit number and no patent.

I turned to Pipedia to the article on Kaywoodie pipes (https://pipedia.org/wiki/Kaywoodie) to see if I could find information on the shape and President line. There was a sales flyer on Kaywoodie pipes for Father’s Day. I have included a copy of the flyer below in a section called Streamliners.The article also included a shape chart that was helpful. The last shape in the chart was a Kaywoodie 61 E-Z-Set Vest Pocket President which is the same shape as the one that I am working on.From the above information I knew that I was working on a Kaywoodie President shape 61. It is a great looking unique pipe. It was now time to start working on the pipe.

I cleaned out the shank and the airway in the stem with pipe cleaners – bristle and smooth and cotton swabs and alcohol. It was an incredibly dirty shank and airway in the stem. It smelled significantly better once finished.I decided to address the damage on the rim edge and top. I wanted to do so with minimal effect on the shape of the edge and rim. I used a folded piece of 220 grit sandpaper to smooth out the damage on the inner edge of the bowl and to remove the burn damage. It looked much better. I carefully, gently sanded the surface of the bowl and the shank with 320-3500 grit 2×2 inch sanding pads to remove the scratches in the surface of the briar. The bowl and shank began to look very good. I polished the briar with 1500-12000 grit micromesh sanding pads – dry sanding the briar and wiping down the bowl after each sanding pad. It really began to take on a rich shine and the grain stood out beautifully. I rubbed the briar down with Before & After Restoration Balm and worked it into the briar and the repaired areas. The product works to clean, enliven and preserve the briar and give it a rich lustre. The briar came alive and the grain really pops. I set the bowl aside and turned my attention to the stem. I forgot to take photos but I “painted” the vulcanite stem surface with the flame of a Bic lighter to lift the tooth marks. I was able to lift the majority of them with the heat. I filled in the deeper marks on the surface of the button and the edge of the button with a rubberized CA glue. I flattened the repairs on the stem and recut the edge of the button with a small file. I flattened the repairs with a folded piece of 220 grit sandpaper. It is starting to look very good. I sanded the stem with 320-3500 grit 2×2 inch sanding pads. The shape and look of the stem looked better and better. The remaining oxidation was gone.I polished the stem by dry sanding it with 1500-12000 grit micromesh sanding pads. I wiped the stem down after each sanding pad with an Obsidian Oil Cloth. The stem looked very good. I put the Kaywoodie Flame Grain Imported Briar 61 President back together and buffed it on the buffing wheel with Blue Diamond. It raised a shine on the briar and the stem and gave some depth to the grain. I gave both the bowl and the stem multiple coats of carnauba wax on the wheel and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe turned out to be a unique beauty in its own way. I really like the grain and the shape of this Kaywoodie Flame Grain 61 President. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outer diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.41 ounces/39 grams. It is a uniquely beautiful pipe. It will join the Marxman Apple on its journey back to Devin early in the week ahead. Thanks for walking through the restoration with me.

Breathing new life into a Unique Meerschaum Bent Rhodesian with the Wooden Stem

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by Steve Laug

It is another rainy day in Vancouver and a day off so I decided to go to the basement and work on a pipe that was purchased on 12/03/2025 from a seller in Houston, Texas, USA. It is a no name rusticated Meerschaum Bent Rhodesian shape pipe that is quite beautiful. The rusticated bowl and shank of this large Rhodesian that has a very tactile feel that I am sure is even better when it heats up. The shank has some patina developing around the shank and end. The rim top has some patina under the lava. There was no stamping on the shank or bowl. The pipe was dirty when Jeff received it. There was dust and grime ground into the finish. The bowl was heavily caked and there was some thick lava on the rim top and inner edge. The hand carved wooden taper stem was dirty and had light tooth marks and chatter on both sides ahead of the button. There no stamping or logo on the stem top or sides. Jeff took photos of the pipe before he started his clean up work on it.

The photo to the right is a great photo of the general appearance of the bent Rhodesian and the rugged rustication on the bowl sides and heel. You can also see the lava and darkening to the rim top and inner edge of the bowl. It has a great looking hand carved stem – it is hardwood and I wonder if it is Walnut or possibly Paduak. I am uncertain of the kind of wood that the stem is made of but it certainly a reddish coloured hardwood.

He took some photos of the rim top and bowl from various angles to give me a clear picture of the condition of the rim top and bowl. The inside of the bowl is heavily caked with a heavy lava build up on the inner edge and rim top. He included photos that show the top and underside of the stem. The photos show the lack of defined edge on the button and the wear ahead of the button. The condition of the stem is as I described above.
The tenon is fit for a Medico style paper filter. The tenon is too small for a 9MM filter and too big for a 6MM filter.Jeff took photos of the sides and heel of the bowl to give a sense of the finish and the developing patina on the shank and bowl. Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He scrubbed the exterior of the stem with Murphy’s Oil Soap and a tooth brush. I rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took a photo of the rim top to show the condition. You can see the clean bowl. The bowl is in excellent condition and the rim top looks very good. There is a little darkening on the back topside of the rim but otherwise it is excellent. The stem came out looking quite good. It only needed to be polished. I took the stem off and took a photo of the overall look of the pipe. It really is a beauty. I carefully sanded the smooth surface of the rim top and shank end of the shank with 320-3500 grit 2×2 inch sanding pads to remove the darkening and small scratches in the surface of the meerschaum. The bowl and shank began to look very good. I polished the meerschaum rim cap, top and shank end with 1500-12000 grit micromesh sanding pads – dry sanding the briar and wiping down the bowl after each sanding pad. It really began to take on a rich shine and the grain stood out beautifully. I rubbed the meerschaum down with Claphams Beeswax/Carnauba wax. I worked it into the meerschaum with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the rusticated finish. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The meerschaum takes on a deep patina that really comes alive with the wax. I set aside the bowl and turned my attention to the stems. I recut the button edge and reshaped it with small needle files. I sanded the stem with a folded piece of 220 grit sandpaper to finish reshaping the button edges. I sanded the stem with 320-3500 grit 2×2 inch sanding pads. The shape and look of the stem looked better and better. It really began to shine.I polished the wooden stem with micromesh sanding pads – 1500-12000 grit pads. I wiped them down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Rusticated Meerschaum Bent Rhodesian with a Wooden Filter Stem has a beautiful, reddish brown finish that highlights some beautiful grain. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stems multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Rusticated Meerschaum Bent Rhodesian with Wooden Stem is quite stunning and feels great in my hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.12 ounces/61 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I am not sure where this will end up. I may keep it here for awhile to make sure the draught is correct. Then I will see. Thanks for your time.

Renewing and Repairing a Cracked Shank on a GBD New Standard 357CC Prince

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by Steve Laug

About a week ago or so I was chatting with Chris about a pipe I had shipped him, a lovely GBD International Prince and he was enjoying it he loves GBD Princes and had a New Standard with a cracked shank that he had picked up from a seller on eBay. He wasn’t clear if it was cracked when he picked it up or if it had happened since. He had tried to repair it and it had not worked. It extended about ¼ inch midshank on the right side. It had some remnants of glue on the shank in the sandblast. I told him to send it up and I would have a look at it for him. It arrived last evening. Here is what I saw when I opened the package. It is a great looking sandblast Prince that is stamped on the underside on a smooth panel on the shank and read GBD in an oval [over] New Standard in script. That is followed by London England and then a little below the London stamp with the Shape number 357CC. The crack was on the left side of the shank and there was some darkening on the inwardly beveled rim top and inner edge of the bowl. The stem was lightly oxidized and had some light tooth marks near the button edge. I took photos of the pipe before I started working on it. I took photos of the rim top and bowl as well as the stem showing the condition of both sides and the tooth marks against the button. The bowl was quite clean other than darkening on the inner edge and the top of the bowl. It also showed what looked like a line on the surface for a rubber bite guard.I took a photo of the underside of the shank. It shows the stamping on the shank and though it is faint in spots it is readable. I removed the stem from the shank and took a photo the looks of this GBD Prince.I took a photo of the crack on the right side of the shank. You can see the glue residue in the sandblast finish.Now it was time to address the crack. I decided to clean up the repair with a brass bristle wire brush. I knocked off the glue and damaged areas on the shank side with the wire brush. The crack is clear and visible in the photo below.The first step in the repair is to clean out the shank and the airway in the stem with pipe cleaners – both bristle and smooth as well as qtips and alcohol. I always want to clean up the oils and tars in the shank before regluing and banding it.I used a tooth pick and all purpose white glue to fill in the crack on the shank side and to put a bead around the shank end. I pressed the brass band onto the shank end and wiped off the excess blue.I took photos of the newly banded shank and repair on the right side. It looked very good at this point. I stained the repaired shank end with a Mahogany stain pen to blend it into the rest of the bowl and shank. It looked very good to my eye and the match of the colour was perfect.I polished the brass band and the smooth inward bevelled rim top with 320-3500 grit sanding pads. The brass took on a rich shine and the rim top looked much better. I took a photo of the pipe at this point. I rubbed the briar down with Before & After Restoration Balm and worked it into the sandblast briar and the repaired areas. The product works to clean, enliven and preserve the briar and give it a rich lustre. The briar came alive and the blast really pops. I set the bowl aside and turned my attention to the stem. I sanded the stem surface with 320 grit sandpaper to remove the oxidation on the stem and the tooth marks on the surface ahead of the button on both sides.I sanded the stem surface with 320-3500 grit 2×2 inch sanding pads. I wiped it down after each sanding pad to remove the debris. It really began to take on a shine.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This interestingly stamped GBD New Standard 357CC London England Prince with a vulcanite taper stem is a great looking pipe now that it has been repaired with a thin brass band. The rich browns and blacks of the contrasting stains on the sandblast came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished GBD New Standard 357 CC Prince is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 33 grams/1.16 ounces. I will be sending it back to Chris early this week. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Smooth Moves on a Peterson 303 Sterling Silver Meerschaum

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by Kenneth Lieblich

Following on from the rusticated Peterson meer the other day, I have now completed a really good-looking, smooth block meerschaum pipe from Peterson. It is a shape 303, medium bent apple. It doesn’t have the number marked on it, but it’s obviously a 303. Like the other Pete, this one was acquired by auction. It was a pleasure to work on it and I hope you will enjoy reading about it. There are many similarities in the two pipes. The band or cap around the shank is made in sterling silver, and that certainly adds a touch of class. The stem, as expected, has the traditional P-lip of the Peterson brand. The pipe was very well cared for by its previous owner, and it even comes with its own Peterson-branded pipe sock. The meerschaum itself doesn’t hold any markings – nor does the stem. All the markings are on the sterling silver band. To start, the band says Peterson’s [over] Dublin. To the right of that, it reads Sterling [over] Silver. To the right of that, it has a set of proper silver hallmarks: Hibernia, which indicates that it was made in Dublin. Next is the Harp Crowned, which indicates sterling silver. Third is the date letter. In this case, it’s a stylized letter O. Checking the Irish hallmarks chart tells me that this pipe dates from 1980. Moving on. The stummel was in nice shape. The outside had only seen some minor wear-and-tear, but there were no major issues. It was a bit dirty inside, but nothing more than what would be expected. Meanwhile, the stem was also in good condition. It was oxidized and calcified, but the tooth marks were very minor. The sterling silver band was fine – just heavily tarnished. The stem’s calcification was notable. I used an old butter knife and gently scraped some of the thicker accretion off. Doing this now helps later in removing the oxidation.I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, ochre-coloured mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. Normally, at this point, I would use a reamer to remove the built-up cake inside the bowl, but meerschaum has the potential to crack in those circumstances. Instead, I used a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I did it carefully because too much soaking can cause meerschaum to soften. In this case, I moved quickly, nothing softened, and everything turned out well.To tidy up the bowl, I wiped down the outside, using a solution of a pH-neutral detergent and some distilled water, with cotton rounds. I used my micromesh pads to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the meerschaum and provides a beautiful smoothness to the surface. I then applied some Clapham’s Beeswax Finish to the meerschaum and let it sit for about 30 minutes. As meerschaum pipes don’t do well on a bench-polisher, I then buffed it with a microfibre cloth. I repeated this process and left it – it sure was pretty! I also polished the silver with my jeweller’s cloth and made it shine. For the final step, I took the stem to my bench polisher and carefully buffed it with a blue diamond compound.

All done! This Peterson 303 Sterling Silver Meerschaum bent apple looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Irish’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5 in. (127 mm); height 3⅜ in. (87 mm); bowl diameter 1⅔ in. (42 mm); chamber diameter ¾ in. (18 mm). The weight of the pipe is 1⅝ oz. (49 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Lovely Castello Collection KK Carlo Sciotti 42 Oval Shank Dublin

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by Steve Laug

It is another rainy day in Vancouver and a day off so I decided to go to the basement and work on another pipe that was purchased on 12/27/2025 in a lot of pipes that came to us from an estate of a pipeman in Durham, North Carolina, USA. It included a group of Danish Made Stanwell pipes that are quite beautiful. The bowl and shank of this large Dublin has rich and heavily rusticated finish. The pipe is stamped on the left underside of the diamond shank on a smooth panel. It reads G66 [followed by] Carlo Scotti in and oval [followed by] Castello [over] Sea Rock Briar [over] Made in Cantu [over] Italy. The pipe was dirty when Jeff received it. There was dust and grime ground into the finish. It is finished in the warm stain that highlights some nice grain around the bowl and shank. The bowl was heavily caked and there was some thick lava on the rusticated rim top. The inner edge is not visible under the lava so it may well be protected and undamaged. The acrylic diamond taper stem was dirty with deep tooth marks and chatter on both sides ahead of the button and on the button itself. There was a diamond logo on the top left side of the stem. On the left underside it is stamped Hand Made [over] Castello. Jeff took photos of the pipe before he started his clean up work on it. He took some photos of the rim top and bowl from various angles to give me a clear picture of the condition of the rim top and bowl. The inside of the bowl is heavily caked with lava on the inner edge and in the sandblast on the rim top. He included photos that show the top and underside of the stem. It is as described above. Jeff took some photos of the sides and heel of the bowl to show the condition of the rusticated finish on the pipe. The photos showed some rugged rustication around the bowl and shank even with the grime in the finish. It is a great looking piece of briar. He took photos of the stamping on a smooth panel on the lower left side of the shank. It was clear and readable as noted above. As usual I cannot seem to retain the magnitude of details on Castello pipes in my head for long for some reason. The stamping on this one – Castello and the Carlo Scotti stamp left me with some questions that I need to answer before I began to work on the pipe. I turned first to the Pipephil site (http://www.pipephil.eu/logos/en/logo-castello.html) because of the general quick summary of information I get there. I quote:

Castello PIPA CASTELLO di Carlo Scotti & C. was founded in 1947 by Carlo Scotti († 1988). Franco Coppo (AKA “Kino”) who married Carlo Scotti’s daughter Savina, manages (2012) the corporate since 1985.

The site also gave a good summary of the grading and sizes of the pipes. I quote that in full.

Sizes (ascending):

1K to 4K, G (Giant) and GG (Extra large)

Rusticated grading: SEA ROCK, OLD SEA ROCK, NATURAL VERGIN,

Sandblasted grading: ANTIQUARI, OLD ANTIQUARI

Smooth grading (ascending): TRADEMARK, CASTELLO, COLLECTION

Other stampings: Great Line (Non-standard or freestyle) Fiammata (Straight grain)

Production (2012): ~4000 pipes / year

I also found a note on the page that the Rhinestone logo was originally on pipes for the US market. It is occasionally used now.

I turned to Pipedia for more information on the brand (https://pipedia.org/wiki/Castello). The majority of the information was what was already quoted above in abbreviated form. However, there was a link to an article by Bob Hamlin that gave some interesting bits of information that I found helpful (http://www.pipes.org/BURST/FORMATTED/196.016.html). I quote in part from that article.

SEA ROCK [Carved Black or dark brown]: This is the lowest grade of the Castello line and is the most common in the USA. Sea Rocks are produced by taking a smooth bowl that has not been “final finished” and surface carving the finish with tools. This “carved” finish is then evened out using a steel wire brush, stained and then waxed. The Natural Vergin carved finish is left unstained and unwaxed as a rule, although we have seen waxed and partially waxed “Vergins”.

All carved Castello pipes are graded by the number of K’s that are stamped on each piece and are K-graded by SIZE. 1K is the smallest and fairly rare, 2K is small to medium, with 3K or 4K being the most common and ranges from medium to medium large. Large pieces are stamped “G” for giant and extra-large pieces are stamped “GG” for double giant. In addition to the number of K’s on a carved Sea Rock piece the shape number is almost always added. As a rule a Sea Rock Castello is stained Black, although recently there have been quite a few coming in stained deep brown and still stamped “Sea Rock”. American Logo’d Sea Rocks are all priced the same to the consumer, although most are 2 or 3 K’ed models. G/GG models are charged at a higher price on American pieces and are basically the same as their European counterparts.

The Castello Sea Rock Briar G66 I was working on was definitely one made for the American Market with the Rhinestone in the stem. It had the dark brown finish.

Pipedia also gave a link to Mike’s Briar Blues site for help in dating and determining shapes (http://www.briarblues.com/castello.htm). [Mikes site is no longer working.]

Shape numbers. Shape numbers are all 2 digits. A 2 in front indicates a “fancy” interpretation, a 3 in front means that the carving is somehow unique. I don’t know when the change was made, but currently, a π symbol is used instead of the 3xx. I’ve only seen this on Sea Rocks, but that doesn’t mean anything…

Now I had more information to work with. The Castello Sea Rock Briar in my hands was G graded or a GIANT. That told me that it is a Giant pipe. The number 66 makes it a diamond shank Bent Billiard.

The exterior of the bowl was beautiful. I worked some Before & After Restoration Balm into the briar with my finger tips and a shoe brush. I let it sit on the bowl for 10 minutes and then buffed it off with a paper towel and soft cloth. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. It is a product I use on every pipe I restore. I set the bowl aside and turned to the stem. I wiped the tooth marks down with isopropyl alcohol and a cotton swab and then filled in the tooth marks with black CA glue. Once the repairs cured I used a small flat needle file to smooth out the repaired areas on both sides of the stem. I sanded them with a folded piece of 220 grit sandpaper to blend them into the surface of the vulcanite. I sanded the it with 320-3500 grit sanding pads and wiped the stem down after each pad with some Obsidian Oil on a cloth. The shine is coming back beautifully.I polished it with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping the surface down with Obsidian Oil after each sanding pad. It is really shining. I polished it further with Before & After Stem Polish – both Fine and Extra Fine. I gave it another coat of Obsidian Oil to finish this step. This Castello Sea Rock Briar G66 Diamond Shank Bent Billiard with an acrylic diamond taper stem is a great looking pipe now that it has been restored. The beautifully deep rusticated finish really works well with the shape and the polished finish is stunning. I put the stem back on the bowl and carefully buffed the bowl and the stem with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Castello Sea Rock Briar G66 Diamond Shank Bent Billiard fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 66 grams /2.22 ounces. I will be putting it on the rebornpipes store in the Italian Pipe Makers Section shortly. Let me know via email or a message if you are interested in adding this pipe to your collection.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Cleaning Up a Beautiful Peterson 314 Sterling Silver Meerschaum

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by Kenneth Lieblich

Next on my workbench is a very attractive pipe, which I recently acquired by auction. It was a pleasure to work on it and I hope you will enjoy it. This is a ruggedly-rusticated block meerschaum pipe from Peterson. It is a shape 314, medium bent billiard, although it doesn’t include that number on the pipe. The band or cap around the shank is made in sterling silver, and that certainly adds a touch of class. The stem, as expected, has the traditional P-lip of the Peterson brand. The pipe was very well cared for by its previous owner, and it even comes with its own Peterson-branded pipe sock. The meerschaum itself doesn’t hold any markings – nor does the stem. All the markings are on the sterling silver band. To start, the band says Peterson’s [over] Dublin. To the right of that, it reads Sterling [over] Silver. To the right of that, it has a set of proper silver hallmarks: Hibernia, which indicates that it was made in Dublin. Next is the Harp Crowned, which indicates sterling silver. Third is the date letter. In this case, it’s a stylized letter I. Checking the Irish hallmarks chart tells me that this pipe dates from 1976. This pipe is celebrating its 50th anniversary this year! Moving on. The stummel was in nice shape. The outside had only seen some minor wear-and-tear, but there were no major issues. Sure, it was a bit dirty inside, but nothing more than what would be expected. Meanwhile, the stem was also in good condition. It was oxidized and calcified, but the tooth marks were very minor. The sterling silver band was fine – just heavily tarnished. The stem’s calcification was notable. I used an old butter knife and gently scraped some of the thicker accretion off. Doing this now helps later in removing the oxidation.I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, ochre-coloured mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. Normally, at this point, I would use a reamer to remove the built-up cake inside the bowl, but meerschaum has the potential to crack in those circumstances. Instead, I used a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I did it carefully because too much soaking can cause meerschaum to soften. In this case, I moved quickly, nothing softened, and everything turned out well.I also took a brush to the rusticated surface of the bowl. There were a few bits and pieces of debris and my brushing removed them. It looked much better. I then applied some Clapham’s Beeswax Finish to the meerschaum and let it sit for about 30 minutes. As meerschaum pipes don’t do well on a bench-polisher, I then buffed it with a microfibre cloth. I repeated this process and left it – it sure was pretty! I also polished the silver with my jeweller’s cloth and made it shine. For the final step, I took the stem to my bench polisher and carefully buffed it with a blue diamond compound.

All done! This Peterson 314 Sterling Silver Meerschaum bent billiard looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Irish’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5¾ in. (147 mm); height 3⅞ in. (97 mm); bowl diameter 1½ in. (38 mm); chamber diameter ¾ in. (18 mm). The weight of the pipe is 1⅞ oz. (54 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Another Pipe with a Potential Burn Out Issue from Michael

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by Steve Laug

I finished repairing and restoring the four pipes that Michael sent to me for work on impending burnout and damage to the bowl walls on all four. I sent them back to him and gave him a call to let him know they were on their way back to him. On January 13 I received an email from Michael about another pipe that he sent to me. I have included the email below.

Hi Steve! I mailed a pipe to you today; the tracking (Customs)# is LH264469865US. I enclosed a note with it which mentions that I collect Willmer pipes and this one came to me with a sizable burnout. Willmers are somewhat difficult to find; I’ve got 16 of them and I probably won’t be getting any more. Their “high grades” were always smooth and a bit on the large size. This one is stamped “Hand Made”, which was the lowest of their high grade line. But- all Willmers were made of super good quality briar and are excellent smokers. Even though this one has a number of fills to cover up small, cosmetic deficiencies in the grain, it’s a great pipe and in this day and age it’s a fairly rare Willmer to find. When you look at it please let me know if you can fix it or not. Thank you! — As ever, Michael

Yesterday, January 26, 2926 I received a package from Michael. I opened it to examine a beautifully grained Willmer. It is a Willmer Hand Made Egg with two fluted valleys on the front of the bowl. It has an acrylic saddle stem. It is in good condition as can be seen in the photos below. It is stamped on the left side of the shank and reads Willmer [over] Hand Made. On the right side it is stamped Made in England. The stamping is clear and readable. The pipe has rich finish with a blend of brown stains on a richly grained smooth finish that the shape follows well. The finish was quite clean and shiny. The bowl had a moderate cake and there appeared to be some damaged areas midbowl on the back, left side and the front. The rim top had some lava coat on the rim top and inner edge. The original saddle stem with the Willmer, “W” logo on the left side has some light tooth marks and chatter on both sides. I took photos of the pipe to show what it looked like before I started working on it. I took photos of the bowl and rim top to show the thickness of the cake and the lava coat on the rim top. The inner edge of the bowl has some lava and potential damage under the coat. It is hard to know until I clean it up. You can see the fluted troughs on the front of the bowl. The stem photos show the condition of the saddle stem ahead of the button.The stamping on the sides of the shank are clear and readable as noted above. I took a photo of the pipe with the stem removed to give a sense of the proportions of the pipe. Under the grime it is a real beauty. I turned to Pipephil to get a quick review of the Willmer Company before I started my work on this pipe (http://www.pipephil.eu/logos/en/logo-w3.html). I quote the side bar from the site below.

Willmer is a brand of H. Willmer & Son Ltd. The factory closed down about 2006-07 after more then 60 years activity and two generations of makers. Gradings until the 1980s (ascending): BA, A, AA, and AAA. After this date Willmer introduced the AAAA and AAAA PRESENTATION as top grades. The pipe I was working on no letter stamping on it which has stamping similar to the photo in the top photo.

I turned to Pipedia to get more information on the brand (https://pipedia.org/wiki/Willmer). The first paragraph dispelled of the belief that Willmer had been a carver for Charatan in his own words. I quote a portion of the article to give a sense of the history of the brand.

Willmer was founded in London. According to the website, which doesn’t exist anymore because the Willmer factory has been closed in 2006/07, the firm was in business “for more than 60 years” by 2003. Willmer was homed then in Southend-on-Sea, Essex, so not far from the Cadogan plant.

When Willmer first started, they definitely strived to compete with brands in the high-end market. Due to the excellent quality of the pipes Willmer was frequently asked to produce private label pipes for England’s best renowned pipe retailers. So many pipes are not easily recognized as Willmers for stamped under the name of the respective shop. Willmer’s own pipes were stamped “Willmer – Made in England” and showed a sweeping “W” in white or gold on top or left side of the stem. The earlier grading had AAA as top grade followed by AA, A, AB etc.

Sometime in the 1980’s, Willmer went through some major changes. The move to Essex was already mentioned above. They continued making highly respectable freehands – often copying some of the stunning Charatan shapes of days gone by. The grading was altered. What used to be an AAA now became the additional name “Presentation” and was stamped with AAAA. Funny enough, the fourth A was often larger than the three before. The other grades were changed accordingly.

Now I knew that I was working on a Willmer Hand Made Egg with an acrylic Saddle Stem.

I turned to work on the pipe itself. I reamed the bowl with a PipNet pipe reamer using the cutting heads 2 and 3. I finished the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel. I cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and both bristle and regular pipe cleaners. I scrubbed the bowl and shank with a tooth brush and some undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the dust and soap from the finish. I dried it off with a soft cloth and it looked much better. I sanded the exterior of the bowl with 320-3500 grit 2×2 inch sanding pads to remove the scratching in the finish. I wiped the bowl down with a damp cloth after each sanding pad. It really began to look much better. I polished the briar with 1500-12000 grit micromesh sanding pads to develop the shine. It began to look very good. It had a rich shine in the finish. To address the checking and the divot on the inner wall around the middle of the bowl. I wiped it clean with a cotton pad and alcohol to remove any debris on the surface. I mixed a batch of JB Weld to repair the divot and checking on the bowl walls. I pressed it into the damaged areas with a dental spatula. I set the bowl aside for the repair to cure. Once it cured I sanded it smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel to smooth out the repair. I wiped it down with a damp pad to remove the sanding debris. I mixed a batch of bowl coating composed of sour cream and activated charcoal powder to give the bowl a thin coat of the mixture. I used a folded pipe cleaner to paint the walls and heel of the bowl with the mixture. I set it aside to cure. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I sanded the tooth marks and chatter on the top and underside of the stem with a folded piece of 220 grit sandpaper. I continued sanding it with 320-3500 grit 2×2 inch pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad.I polished the acrylic with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This is a unique Willmer Hand Made Egg with a saddle stem I have worked. It is a beauty. I put the bowl and stem back together again and buffed the bowl and the stem with Blue Diamond on the buffing wheel. I gave the bowl and the stem several coats of carnauba wax. I carefully buffed the entire pipe with a clean buffing pad to raise the shine. I finished buffing with a microfiber cloth to deepen the shine. The finished pipe looks very good. The grain is quite beautiful a mix of straight and flame around the bowl sides and birdseye on the rim top and heel. The pipe feels great in the hand. The two fluted valleys on the front of the bowl makes this interesting shape fit well in either the right or left hand. The finished Willmer Hand Made Egg is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.20 ounces/35grams. This great looking Briar turned out very well. It should be a great pipe Thanks for walking through the restoration with me as I worked this beautiful Willmer Egg. This one will soon be heading back to Michael. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restoring a Lovely Castello Collection KK Carlo Sciotti 42 Oval Shank Dublin

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by Steve Laug

It is a beautiful chilly day in Vancouver without rain so I decided to go to the basement and work on another pipe that was purchased on 12/27/2025 in a lot of pipes that came to us from an estate of a pipeman in Durham, North Carolina, USA. The grain around the bowl and shank of this large Dubin has a mix of birdseye, straight and flame grain. The pipe is stamped on the topside of the shank and reads Castello [over] Collection [to the right] it has KK in an oval [over] the signature of Carlo Scotti. On the underside it is stamped with a Castello castle with the date stamp inside – 42 [followed by] Made in Catnu [over] Italy. To the right of it is stamped with an 11 [followed by] an oval with Carlo [over] Scotti on the inside of the oval. The pipe was dirty when Jeff received it. There was dust and grime ground into the finish. It is finished in the warm stain that highlights some nice grain around the bowl and shank. The bowl was heavily caked and there was some darkening and thick lava on the rim top. The inner edge is not visible under the lava so it may well be protected and undamaged. The acrylic taper stem was dirty with deep tooth marks and chatter on both sides ahead of the button and on the button itself. There was a white bar logo on the top of the stem. On the underside it is stamped Hand Made [over] Castello [over] 5. Jeff took photos of the pipe before he started his clean up work on it. Jeff took photos of the bowl and rim top to show what they looked like before the clean up. You can see the thick cake in the bowl and the darkening and lava on the inner edge and top of the rim. The photos of the sides and heel of the bowl show the grain around the bowl and shank. The stain adds depth finish on the pipe. Even under the grime it is a real beauty. The stamping on the sides of the shank are shown in the photos below. It is clear and readable as noted above. I wanted to get to the details of the Castello Collection so I turned to Pipephil’s site to see what I could learn about the line (http://www.pipephil.eu/logos/en/logo-castello.html). I did a screen capture of the pertinent information on the Collection line. There were several Collection pipe shown – a KKKK and Le Catene but no KK. The rest of the stamping shown in the photo below is identical to those.

I turned to Pipedia (https://pipedia.org/wiki/Castello) to see what I could find out there. I have included some of the pertinent information below. The information helped me understand the dating on the pipe.

Dating: 41 inside the castle emblem = 1988

Only the higher quality pipes are stamped with that date reference (starting from the smooth “Castello” grade). Lower grades as Sea Rock, Old Antiquari or Trade Mark pipes are near impossible to date.

The castle stamping with a number inside the castle was introduced in 1987 (the 40th anniversary of Castello).

Sizes (ascending):

1K to 4K, G (Giant) and GG (Extra large)

Rusticated grading: SEA ROCK, OLD SEA ROCK, NATURAL VIRGIN,

Sandblasted grading: ANTIQUARI, OLD ANTIQUARI

Smooth grading (ascending): TRADEMARK, CASTELLO, COLLECTION

Other stampings: Great Line (Non-standard or freestyle) Fiammata (Straight grain)

Production (2012): ~4000 pipes / year

That helped me date the pipe I was working on that was stamped with a 42 in a Castle. The 41 stamp above meant that the above pipe was made in 1988 and the one I was working on was made a year later in 1989.

I did a bit more work on Google to understand the dating and the meaning of the Collection series. I turned to this blog (https://davismh76.wordpress.com/about/the-castello-pipe/). From there I found the following information. First I have included a section on Dating Today. Secondly a section on Collection. The Dating section confirms the 42=198 Date.

Dating Today. Small k in an oval with castle marking on some lines. In 1987, the 40^th anniversary of Castello, a new stamp was introduced on some lines of Castello pipes. This consists of a castle stamping with a number inside the castle. The number signifies a year 40= 1987, 41=1988, 42=1989, and so forth. Lastly, in 2007 (the 60^th anniversary), Franco has added “kino” in an oval to place his name on the pipes for the first time. Note. One person (Franco Coppo) grades all Castello pipes. He has viewed and graded the total factory’s production for many years. It is said that the ‘k’ stands for Kino, which is Franco’s nickname.

Collection. [The highest grade all smooth ‘standard’ series]: The Collection series is graded on grain with a 4k piece being the highest graded ‘standard’ Castello available. The collection series is usually used on straight grained briar with a few 2k and 3k pieces available with cross cut/birds eye graining.

From that information I knew that the pipe that I was working on was made in 1989. When I look at the grain and also the way the pipe maker cut the pipe to maximize the lay of the grain on the bowl confirms that it is definitely high on the grade list. It is a 2k pipe which the above says is available with cross cut/birds eye grain. Now it was time to work on the pipe on my end.

When I received it from Jeff this past week it did not look like the same pipe. It was clean and the finish had life. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. It was in good condition. He cleaned the internals of the shank and stem with cotton swabs, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Briarville’s Stem Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I brought it to the table. I took some photos of the rim top and stem to show the condition of them both when the pipe arrived. Overall the briar looked good. The stem had some light tooth chatter and marks ahead of the button and on the button surface on both sides.I took a photo of the stamping on the top and underside of the shank and the underside of the stem. It is readable and in great condition. I removed the stem from the shank and took a photo of the pipe to show the look of the pipe. I worked on the inner edge and the rim top of the bowl with a folded piece 220 grit sandpaper. Once I finished cleaning up the edge and top it looked very good.I sanded the sides of the bowl and the rim top with 320-3500 grit 2×2 inch sanding pads to remove the scratching in the briar and smooth it out. It is a really beautiful piece of briar with some amazing grain around the sides, heel and rim top. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down after each pad with a damp cloth. The bowl is starting to look very good. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I wiped the tooth marks down with isopropyl alcohol and a cotton swab and then filled in the tooth marks with black CA glue. Once the repairs cured I used a small flat needle file to smooth out the repaired areas on both sides of the stem. I sanded them with a folded piece of 220 grit sandpaper to blend them into the surface of the vulcanite. I sanded the stem with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. By the final 3500 grit sanding pad the rim top had a shine.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This beautiful Castello Collection KK Carlo Scotti 42 (1989) Oval Shank Dublin with a taper acrylic stem looks amazing after the work on it. The briar is clean and the grain really came alive. The rich brown stains gave the finish a sense of depth with the polishing and waxing. The birds eye almost winked at me. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Castello Collection KK Carlo Scotti Dublin really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ½ inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 1 inch. The weight of the pipe is 67 grams/2.36 ounces. I will soon be putting this pipe on the rebornpipes store in the Italian Pipemakers Section. It should make a great smoker so if you are interested in it please let me know..