Tag Archives: shaping a stem

Back to My Inherited Collection – Restoring a Custom-Bilt Pot


Blog by Paresh Deshpande

It’s been a while that I had worked on my Grandfather’s pipe collection and that is what I decided to work on as my next project. I had professed my appreciation and liking for Custom-Bilt pipes for their large size, shape, hand feel and the rustic looks.

The Custom-Bilt pipe that is now on my work table is a large Pot shaped pipe, having the trademark scraggy large vertical rustications and very fine, thin horizontal linear rustications in between. This is a beautifully carved pipe with a unique construction in that the chamber appears to be placed inside the outer casing of the briar wood. However, the chamber is carved from the same piece of briar with a smooth rim top surface that is slightly raised above the surrounding rim surface with thin rustications. The short shank is smooth and extends in to the large smooth foot of the stummel. It is stamped on the left side of the shank as “Custom-Bilt” with a hyphen between the two words, in cursive hand. There are two prominent red dots on either side of the shank with a square symbol on the right side of the shank towards the stummel joint. The IMPORTED BRIAR, a commonly observed stamp on these pipes, is conspicuous by its absence on this one!!Having worked on a few Custom Bilt pipes in the past and researched this brand and based on the stampings seen on this pipe, I can say with an amount of certitude, that this pipe is from the period 1938- 46. Here is the proof in determining the vintage based on stampings as researched by William E. Unger, Jr., PhD, which deals with the study of Custom-Bilt pipes.With this confirmation as regards to the vintage of this pipe, I move ahead with the initial visual inspection of this pipe.

INITIAL VISUAL INSPECTION
The chamber has an even decent layer of cake. The condition of the inner walls of the chamber can be determined only after the cake has been completely reamed out down to the bare briar. The draught hole is dead center and at the bottom of the chamber. This should be a fantastic smoker. The smooth and slightly raised rim top surface has severely charred inner rim edge on the left in 8 o’clock direction and a minor charring on the right side in the 3 o’clock direction, both marked in red circle causing the bowl to appear out of round. The remaining rusticated rim top surface is covered in dust and grime of overflowing lava. The flat bottomed stummel feels solid to the touch and makes for a nice fit in the hands of the smoker. The vertical worm rustication with its horizontal thin line rustications within makes for a visual treat. Though covered in dust and grime of all these years of uncared for storage, these should clean up nicely. The smooth flat bottom of the stummel has a number of perfectly rounded small dings and will need to be addressed. The short and smooth surfaced shank has an aluminum shank/ mortise extension fixed inside of the mortise. I have seen a similar extension on another Custom-Bilt from my Grandfather’s collection which I had restored about a year back!!! This aluminum shank/ mortise extension (or should it be called a tenon?), has two airways, a larger one above a smaller one, both with the same draught hole at the other end. The purpose of these two airways in the same tenon was shrouded in mystery then and to this day, still remains so. Any inputs on this mystery from the esteemed readers will help all other readers in understanding the functional aspects of this dual airway. Both these airways are clogged with oils and tars and dirt from all these years of smoking and storage, making the draw a bit laborious. This draw should even out once the shank extension and shank has been cleaned out.The slightly bent vulcanite stem sits atop the aluminum shank/ mortise extension and is peppered with tooth chatter on either surface of the stem. The edges of the button are slightly damaged due to tooth marks. These issues are not severe and should be easily addressed by sanding. The tenon end of the stem surface is chipped in at number of places with the edges slightly raised (indicated with red arrows). I shall address this issue first by sanding and if required, will fill it with a mix of superglue and activated charcoal. THE PROCESS
I started the restoration of this beautiful pipe by first reaming the chamber with size 3 followed by size 4 head of the PipNet pipe reamer. The amount of cake dislodged from the chamber points to the fact that this would have been a favorite of my Grandfather!! With my fabricated knife, I removed the cake from areas where the reamer head could not reach. I followed this reaming with sanding the chamber walls with a folded piece of 220 grit sand paper to completely remove any residual cake. This also helps to smooth the walls of the chamber. How I miss the help of Abha, my wife and Pavni, my youngest daughter who specializes in sanding the chamber walls to a smooth and even surface. I wiped the chamber with a cotton swab and alcohol to get rid of all the carbon dust and expose the bare briar of the chamber. It was a relief to note that the chamber is sans of any heat fissures/ lines. The next issue that I addressed was that of the charred inner rim edge. With a folded piece of a 220 grit sand paper, the charred surfaces were sanded down till I reached solid briar wood. A bevel to the inner edge would look out of place on this pipe and so it was decided to keep the edges straight. I sand the entire inner rim edge and the chamber with a folded 180 grit sand paper till it matched with the damaged rim edge. The inner rim edge looked good and also the chamber is now nicely rounded. I further sand the entire smooth rim top surface to remove the blackened surface from the charred area and also to get rid of any minor dents/ dings and grime from the surface. I followed up the cleaning of the chamber with that of the shank internals. Using hard and regular pipe cleaners and alcohol, I cleaned the aluminum mortise extension and the shank internals. It was a bit of an exercise to clean the lower of the two air ways as it sloped upwards and posed difficulties in maneuvering the pipe cleaner towards the draught hole. A number of attempts and pipe cleaners later, the shank internals are clean and the draw is nice, smooth and even.The internal cleaning was followed by external cleaning of the stummel surface using Murphy’s Oil soap and a hard bristled tooth brush. I also used a brass wired brush to diligently clean out all the dirt and grime from within the worm rustications. With a shank brush and dish washing soap, I thoroughly cleaned the shank internals and the mortise. I dried the bowl with paper napkins and soft cotton cloth. To expel all the moisture from the shank and the aluminum extension, I blew air through the draught hole and to my chagrin; there were droplets of water that came out from the joint between the shank end and extension (marked with red arrows). This is definitely a sign of leak from the joint. I wiped the area dry and with my sharp dental tool picked the area clean. With a toothpick, I applied clear superglue all around the joint and held it vertical for the glue to seep in to the joint. I was careful to apply a small quantity as I did not want the glue to enter and harden inside of the mortise. I wiped off the extra glue from the shank end as I would disturb the seating of the stem over the aluminum extension. I set the stummel aside for the glue to cure. With the stummel set aside for the glue to cure, it was time to move ahead with the stem restoration. I cleaned the stem internals with pipe cleaners, q-tips and alcohol. With the bent flat end of a dental tool, I scrubbed the dried out oils and tars from the area of the tenon end of the stem that seats on top of the aluminum shank/ mortise extension.I flamed the bite zone with the flame of a lighter. The heating of the vulcanite raises the tooth chatter to the surface and followed it with a light sanding with a piece of 220 grit sand paper to even out the surface around the bite zone. Using a flat head needle file, I reshaped and sharpened the button and button edges. This was followed by sanding the entire stem surface with 400 followed by 600, 800 and 1000 grit sand papers to remove the oxidation. I also evened out the raised indentations from the tenon end caused due to chipping. I finished the sanding with a 0000 grade steel wool. Using progressively higher grit sand papers helps in a smooth surface while minimizing the sanding marks left behind by the more abrasive sanding papers. I wiped the stem with a small amount of Extra Virgin Olive oil and set it aside to be absorbed by the stem surface. While the stem was set aside to hydrate, I worked the stummel, sanding away excess dried glue from the joint between shank end and the aluminum extension. I polished the extension with a piece of 0000 grade steel wool. The next issue that I addressed was the numerous rounded dings from the perfectly flattened foot of the stummel. I decided to steam out these dings since these dings were slightly deeper. I heated my fabricated knife over the flame of a candle till nice and hot. I covered the dings with a thick wet Turkish hand towel and placed the hot knife over it. The sizzling steam that is generated expands the briar and pulled out the dings. I am pretty happy with the results!! I set the stummel to dry out and went ahead with polishing and completing the stem. I followed up the sanding regime with micromesh polishing to bring a shine on the stem surface. I wet sand the stem with 1500 to 2400 girt micromesh pads. Continuing with my experimentation that I had spelled out in my previous posts, I mount a cotton buffing wheel on my hand held rotary tool and polish the stem with Red Rouge polish. Further, I mount a fresh buffing wheel on the rotary tool and polish the stem with White Diamond polish. I finish the stem polish by wet sanding with 6000 to 12000 grit pads of the micromesh. I rub a small quantity of olive oil in to the stem surface to hydrate it and set it aside again. I am really happy with this process of stem polishing as the results are excellent while saving me huge amounts of time and effort. With the stem polishing now completed, I moved ahead with micromesh polishing of the smooth surfaces on the stummel (part of the rim top surface, the short shank and the foot of the stummel). I polished the stummel by wet sanding with 1500 to 12000 micromesh pads.Next, I rub a small quantity of “Before and After Restoration Balm” in to the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful worm rustication patterns on full display. I have been using this balm ever since I embarked on this journey and it is this part of restoration that I always look forward to. I further buff it with a horse hair shoe brush. There are a few spots where I had missed out on the application of the balm, as would have been observed by some discerning readers in pictures below, but let me assure you that I had reapplied the balm using a q-tip but missed out on taking pictures. On to the homestretch!! I mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stummel and the stem to polish out the minor scratches.With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax and continue to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and give the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks amazingly beautiful and is now ready for its long second innings with me. I only wish it could share with me its life story of the past 70 plus years, if only the pipe could tell some of my grand Old man’s stories and recount incidents it had witnessed while I enjoy smoking my favorite Virginia blend in it!! … Cheers!!

New Life for a Barling’s Make Ye Olde Wood “Fossil” EL 437 Canadian


Blog by Steve Laug

Not too long ago I received an email from a fellow in California who I have repaired a few pipes for over the years. He said he was sending me a couple of pipes to work on. The box arrived a few weeks ago and when I opened it I found this message in the box.

Hi Steve — Here are the two pipes as promised. The Dunhill Shell should be an easy resto, but the Barling’s Fossil is another story. This pipe appears to have been someone’s favorite and smoked pretty hard. Might involve a little reconstructive surgery as the inside of the rim has been chipped due to knocking on a hard surface. Looks like the cake has held it together. The stem is upside down and seized into the shank as well. Would like to keep the original finish on the stummels and shanks of both if possible… thanks — Scott

I decided to take a break from Bob Kerr’s Estate for a bit and work on Scott’s pipes. I took the Dunhill out first and did the restoration on it. It was pretty straight forward and cleaned up nicely. Give that blog a read if you are interested (https://rebornpipes.com/2019/08/28/new-life-for-a-1964-dunhill-shell-briar-250f-t-2s-billiard/). But now it was time to work on the second pipe – the Barling’s Make Fossil Canadian. I looked it over to check out its condition and what needed to be done with it. The finish was dirty but underneath all of the grime it appeared to be in decent condition. The edges of the rim top were virtually ruined on the front right side of the bowl. There were chips on the inner edge and damage on the outer edge. The rim top itself was scratched and nicked as if it had been knocked about.  The bowl had a thick hard cake inside and remnants of tobacco stuck to the walls. I could not even put my little finger in the bowl it was so clogged. The stem was stuck in the shank and was upside down. It was unmovable. I could still see the Barlings Cross on the top of the stem and Regd number on the underside. There was some calcification on the first inch of the stem on both sides. The stem was also oxidized and dirty. The stamping on the stem is very faint. The slot in the button was almost clogged up with tars and debris. There were tooth marks and chatter on both sides and the button. There was a worn notch on the top right side of the stem just ahead of the button. I took photos of the pipe before I started my cleanup work. I took some close up photos of the rim top and also of the stem surface. I wanted to show the condition of the bowl and rim before I started working on it. The rim top was a disaster – it looked as if it was ruined and destroyed. There is some thick lava filling in the sandblast of the rim. The inner edges were very rough with large chips out of the right front. The outer edge was worn from being beaten against something hard knocking out dottle. The cake in the bowl is quite thick and hard so the bowl walls should be in good condition. I also took close up photos of the stem surface before I did the cleanup. You can see the faint stamping on the topside – a Barling Cross. On the underside it was also stamped and was faint – Regd over 98046 . The stamping on the underside of the shank is in great shape. It reads Barling’s arced over Make and underneath that it reads Ye Olde Wood with the shape number 437 on the heel of the bowl. That is followed by EL “Fossil” in script. That is followed Made in England and T.V.F. When I received the pipe the stem was stuck in the shank and was upside down. I put the pipe in the freezer for 30 minutes and when I removed it the stem turned easily in the shank. I removed it so that I could work on the bowl and soak the stem.I put the stem in a bath of Before & After Deoxidizer and left it to soak while I turned my attention to the bowl.I turned to Pipedia’s article on Barling pipes (https://pipedia.org/wiki/Barling) and specifically read the section on the “Ye Olde Wood Stamp”. I quote as follows:

Sometime around 1913, the “Ye Olde Wood” stamp made its appearance on selected pipes. An example exists stamped on a 1913 date hallmarked pipe.

This logo will continue to be used in the decades to come. Initially it was used to designate a higher grade than the average, much as the “Special” grade would after the Second World War. Price lists show the “Ye Olde Wood” pipes as a separate grade from the basic BARLING’S MAKE pipe. Eventually, “Ye Olde Wood” came to represent the company to the world. The use of “YE OLD WOOD” as a stamp prior to 1940 was haphazard, at best, although the company used the slogan in advertising materials from the early teens onward. (Gage)

I also did further reading to understand the 3 digit model numbers which were designated on the site as Nichols Numbers. The article had this information:

Pipes intended for the US Market have a 3 digit model number. However, Family Era Barlings may have two numbers, not just three, and they may also have a letter following the model numbers. For example, the letter “M” following a model number would indicate that the bowl is meerschaum lined.

To further define the time period of the pipe I looked further in the article to the COM stamping on the pipes. This pipe is stamped MADE IN ENGLAND with a period at the end. Here is what the article said.

The “MADE IN ENGLAND.” stamp was in use in the 1930’s thru 1962. As with all things related to Barling nomenclature there are variations. Sometimes there is no “MADE IN ENGLAND.” stamp. Examples exist with a “MADE IN LONDON” over “ENGLAND” stamp. And, there are examples with “MADE IN ENGLAND” with no period after the word “ENGLAND”.

I also read the section on the size stampings and quote the pertinent part.

…In 1941 the published range of sizes expanded. Going from the smallest to the largest, they are SS, S, S-M, L, EL, EXEL, and EXEXEL. There is no “G” for giant. Giant pipes, or magnums, which are oversized standard billiards, were not stamped “G” but are commonly identified by collectors as such because they are obviously large relative to even EXEXEL pipes, and carried no size stampings (Gage).

There was a further section on Family Era Grades and Lines. This pipe was stamped Ye Olde Wood – sometimes referred to by collectors as YOW, which the article says may have a dark or plum stain. It is also stamped “Fossil” which denoted a sandblast finish. Most likely this stamping came into existence after WW2. The 1943 product line lists “sandblast” not “Fossil”.

This pipe was definitely made in the Family Era which ran from 1912 – 1962 and included pipes made by the Barling family while it either owned or managed B. Barling & Sons. I know that it was made after WW2 because of the “Fossil” stamp and before the close of the era in 1962. That appears to be as close as I can get to a date on this old timer.

Armed with that information I turned to work on this pipe. The cake was very hard and took a lot of elbow grease to ream it. I started by reaming the bowl to remove as much of the cake on the walls and the debris of tobacco shards as possible. I switched back and forth between that PipNet reamer with the first two cutting heads and the Savinelli Fitsall Pipe Knife to break away more of the rock hard cake. Once I finally got the thick cake removed I sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel and also a Sharpie Pen to smooth out the walls and clean up some of the  damage to the inner edge of the bowl. I used a brass bristle wire brush to clean off the debris on the damaged rim top in preparation for rebuilding the damaged edge on the front right side. There were chips on the inner and outer edge of the rim as well as burn damage on the top at that point. Once I had it cleaned up I wiped the rim down with a cotton pad and alcohol to remove the remaining debris. I layered on a bit of clear super glue and used a dental spatula to add briar dust to the top of the glued areas. I pushed the dust deep in the chipped areas with a dental pick. I repeated the process until the damage rim top matched the height of the remaining rim top. The photos look far more intrusive than they really were. Once the repair had cured I wiped the excess dust off with a cloth (the dust in the bowl is just that dust and was cleaned out upon completion of the repair). I used a little more of the clear super glue to even out the top inner edge of the bowl. Once it had cured it was time to clean up the surface of the bowl. I continued my ongoing experiment with Mark Hoover’s Before & After Briar Cleaner to remove the dust and debris in the grooves of the blast on the bowl and the rim top. I rubbed it into the surface of the briar and let it sit for 10 minutes. I rinsed the bowl off with warm running water to remove the product and the grime. The grain really began to stand out clearly. It was a beautiful piece of briar. I used a Dremel with some sharp and round burrs to match the repaired rimtop to the rest of the rim. The key was to not do too much but just enough to blend it into the sandblast that remained on the rest of the rim top. Once I had finished I used a brass bristle wire brush to clean off the debris left behind by the Dremel.I used a Walnut and a Mahogany stain pen to touch up the stain on the worn outer edges of the bowl and the rim top. I mixed in some black Sharpie pen to blend it to match the bowl colour. I worked some Before & After Restoration Balm into the finish of the bowl and the rim top. I worked it into the surface with my fingertips and a horsehair shoe brush to clean, enliven and protect the wood. I let the balm sit for about 10 minutes and buffed it off with a soft cotton cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I am happy with the blend of the stain on the right side and the overall look of the bowl at this point. Now the bowl was finished except for the final polishing. I took the stem out of the Before & After Deoxidizer and rinsed it under warm water. I ran a pipe cleaner through the airway to remove the deoxidizer from the airway in the stem. The deoxidizer had done a good job removing the oxidized stem surface. You can see that the stamping is quite weak on the top and underside of the saddle. There is were on the edge of the button on the top side and few tooth dents. On the underside the edge of the stem there was a notch on the side of the stem near the button. There was also wear on the button surface.Once the externals of the stem were cleaned I turned my attention to the internals. I cleaned out the mortise and airway to the bowl and in the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I cleaned both until the cleaners came out white. It was a dirty pipe.I set the bowl aside and turned my attention back to the stem. I built up the deep dents and gouges in the button and the edge of the stem with clear super glue. I set it aside to cure.Once the repairs had cured I used a needle file to recut the edge of the button and smooth out the button edges.I also sanded out the tooth marks and chatter on the surface of the vulcanite and removed the rest of the oxidation on the vulcanite with a folded piece of 220 grit sandpaper. I followed the 220 grit sandpaper with 400 grit wet dry sandpaper to minimize the scratching. I polished the stem with Denicare Mouthpiece Polish to take out the oxidation at the button edge and on the end of the mouthpiece. I buffed the stem with a microfiber cloth.I polished out the scratches with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. Scott was correct in his note that this was a more difficult restoration. Even so, I am finally on the homestretch with this pipe as well and I really look forward to the final look when it is put back together and polished and waxed. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish to begin the shine. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The deeply blasted grain on this old Barling’s Make Ye Olde Wood “Fossil” Canadian looked good with the polished black vulcanite. This Family Era “Fossil”sandblast Canadian shape 437 was a challenging pipe to work on. I really like the look of the Barling Sandblast finish on this one and will need to keep an eye out for one for me. The combination of red and black stains really makes the pipe look attractive. It is a comfortable pipe to hold in the hand and I think that as it heats with smoking that over time the finish will develop even a darker patina as Scott smokes it and it will look even better. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 ¼ inches, Height: 1 7/8 inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. I look forward to hearing what Scott thinks of it once he receives it. I now will need to pack up the two pipes and get them in the mail to him. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

A Simple Restoration of a “Jobey Filtersan # 690”


Blog by Paresh Deshpande

I am in a rush to complete as many pipes as I can before Abha, my wife, sends me another batch of 30-40 pipes to restore!! Her pace of completing the initial cleaning of the pipes is very difficult for me to match by completing the remaining restorations aspects of these pipes.

Well, the next pipe that I decided to work on is a straight pot (actually I feel it is cross between a Billiard and a Pot what with the bowl height of a Pot and the width of a Billiard!!),  Jobey Filtersan pipe in a beautiful black stained sandblast finish. The beautiful sandblast patterns can be seen all around the stummel and rim top surface, save for smooth surfaces at the bottom of the shank which bears the stamping on this pipe and the second that forms a band at the shank end. The pipe is stamped “Jobey” in cursive hand over “FILTERSAN” in block letters. Adjacent to these stampings, is another set of stamps in line with the above and reads “FRANCE” over “690”. The stampings are all crisp and prominent. I had previously worked on an interestingly shaped Jobey Original Bent Dublin Sitter; here is the link to write up (https://rebornpipes.com/2018/09/14/jobey-original-t1/), and had researched this brand then. To refresh my memory, I revisited the write up and also included some information from pipedia.org. Here are some interesting excerpts from pipedia.org…

Jobey

English – American – Danish – French… Sadly, solid information about Jobey is scant…

Probably established in England around 1920(?) the brand hiked into the USA later. In the course of time owner, distributor and manufacturer changed repeatedly. As far as is known the following companies have been involved with the brand:

Throughout decades Jobey pipes were mainly sold in the USA, Canada and England but remained almost unknown in continental Europe. The bulk of Jobeys was predominantly made according to classical patterns and mainly in the lower to middle price range. The predominant judgment of the pipe smokers reads: “A well made pipe for the price.” So there is hardly anything very special or exciting about Jobey pipes although a flyer from ca. 1970 assures:

“The briar root Jobey insists upon for its peer of pipes is left untouched to grow, harden and sweeten for 100 years. […] Jobey uses only the heart of this century old briar and only one out of 500 bowls turned measures up to the rigid Jobey specifications.” 99.80% of cull… that makes the layman marveling!

Yet then there are partially really exciting Freehands mainly in the seventies, that Jobey – Weber owned back then – bought from Danish pipe genius Karl Erik (Ottendahl). These pipes were offered as Jobey Dansk – ’70’s pure! (BTW waning sales caused Ottendahl to discontinue exports to the United States in 1987).

In the very same year – obviously only as a ghost brand – Jobey was transferred to Saint-Claude, France to be manufactured by Butz-Choquin.

There must have been an abandonment of the fabrication, because in 2002 the message was spread, the current proprietor of the brand F&K Cigar Co. from St. Louis, MO had recently re-introduced the Jobey very successfully again…

From the above information and correlating the stampings on this pipe, it is safe to conclude that this pipe is definitely post 1987 and made by Butz-Choquin when the brand was transferred to France. With rough idea of the origins of this pipe, I move ahead to the next step in the process of restoration that I follow.

INITIAL VISUAL INSPECTION
The pipe came to us in an excellent condition when compared to most of the pipes that I have worked on till date. It was maybe smoked a couple of times at best. The chamber is in pristine condition with a very thin layer of cake which is soft and crumbling. For Abha, my wife, this should be a breeze to clean. The sandblast rim top has a little dust and tar accumulation. The rim outer and inner edges are in excellent condition and without any damage.The sandblasted stummel surface has beautiful patterns with the cross grains and vertical grains forming a grid pattern. The stummel surface has dulled a bit and appears lifeless due to accumulation of dust and dirt within these sandblast patterns. A small quantity of accumulation of oils and grime is seen in the mortise and a thorough cleaning with pipe cleaners and alcohol should address this issue. The vulcanite stem is lightly oxidized and without any bite marks or tooth chatter on either surface. The tenon is made of plastic and houses a 6mm filter (came with a new filter!!). The insides of the slot and tenon have signs of accumulated gunk. The brass roundel with embossed logo of the pipe brand is intact, albeit oxidized. This should polish up nicely. INITIAL CLEANING BY ABHA…

The initial cleaning on this pipe was done by Abha, my wife (she has cleaned up around 40-50 pipes and these have now reached me for further restoration). She reamed out the complete cake and further smoothed out the chamber walls with a folded piece of 220 grit sand paper. She further cleaned out the internals of the shank with pipe cleaners and alcohol and cotton buds. She followed the internal cleaning of the shank with external cleaning of the stummel using Murphy’s Oil soap and hard bristled tooth brush and dried it with paper napkins and cotton cloth.

Next she cleaned out the internals of the stem air way and immersed it in “Before and After Deoxidizer” solution along with the stem of other pipes in line for restoration. Once the stem had soaked overnight, she cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using Scotch Brite pad. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem. She had removed the stinger from the tenon and cleaned it with cotton swabs, pipe cleaners and alcohol.

ONCE THE PIPE IS ON MY WORK TABLE……
Now that the cleaned up pipe is on my work table, I proceed to carry out my appreciation of the work that needs to be done on this pipe to restore it.

The chamber is odorless and the walls are solid without any signs of damage. The sandblast rim top surface is in decent condition with the inner and outer rim edge in excellent condition. I could still see remnants of the accumulated dirt and grime in the sandblasts of the rim top surface (hope Abha does not read this post!!). I shall remove this crud with a soft brass wired brush. The mortise and shank internals are nice and clean. The stummel is nice and clean. Once the stummel was cleaned up by Abha, I could see a small crack on the left side of the shank close to the smooth briar band at the shank end (marked in red circle). I probed it with my dental tool and found it to be solid without any give. I think this could be a flaw in the briar. However, to ally my worst fears, I shared the pictures of this flaw with Steve for his opinion and to my great relief, he concurred with my assessment. I would just fill it up with a drop of superglue and use a black sharpie marker to mask this flaw. There is, in fact, not much work to be done here save for some spit and polishing to make it nice and shiny again. The oxidation on the vulcanite stem has been greatly reduced, thanks to all the efforts put in by Abha. A bit of sanding to remove the deeper oxidation followed by micromesh polishing cycle should add a nice shine to the stem.THE PROCESS
The first issue I addressed was that of the flaw that I had observed during my inspection of the stummel. I spot filled the flaw with a drop of superglue and set it aside to enter in to whatever gaps that may exist internally and harden.While the shank fill was curing, I sand the stem with a folded piece of 220 grit sandpaper and followed it up by sanding it with 400, 600 and 800 grit sand papers. This serves to remove the deep seated oxidation from the stem surface and also reduces the sanding marks of the more abrasive sand papers. I wiped the stem with a moist cloth to remove all the oxidation from the surface.I followed up the sanding regime with micromesh polishing to bring a shine on the stem surface. I wet sand the stem with 1500 to 2400 girt micromesh pads. Continuing with my experimentation that I had spelled out in my previous post on ROPP REPORTER # L-83 pipe, I mount a cotton buffing wheel on my hand held rotary tool and polish the stem with Red Rouge polish as I had read that this polish has grit in between 2400 to 3200 grit pads of the micromesh pads. Further, I mount a fresh buffing wheel on the rotary tool and polish the stem with White Diamond polish as it has grit equivalent to 3800- 4000 of micromesh pads. I finish the stem polish by wet sanding with 6000 to 12000 grit pads of the micromesh. I rub a small quantity of olive oil in to the stem surface to hydrate it and set it aside. I am really happy with this process of stem polishing as the results are excellent while saving me huge amounts of time and effort. The shank fill had cured in the intervening period and I sand the excess superglue with a worn out piece of 220 grit sand paper. I further mask it with a permanent black marker. The fill should be impossible once the stummel has been polished and buffed.Next, with a soft bristled brass wired brush, I gently scrub the sandblasted surface of the rim top and dislodged the dried up gunk. The rim top surface is now nice and clean and the stummel is prepped for the next stage in the restoration.Next, I rub a small quantity of “Before and After Restoration Balm” in to the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful black sandblast patterns on full display. I further buff it with a horse hair shoe brush. With the stem well hydrated at this point with absorption of olive oil, I wiped it dry with a paper napkin and removed any excess oil from the stem surface. I applied a small quantity of “Before and After Extra Fine” stem polish and rubbed it deep in to the vulcanite stem. This polish, purportedly, is supposed to remove the finer sanding marks left behind by the abrasive grit papers.Now, on to the homestretch!! I mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stummel, shank extension and the stem to polish out the minor scratches.With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax and continue to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and give the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks beautiful and should be an ideal combination with a black suit or a black tuxedo!! P.S. This pipe has already found a new piper to carry forward the trust posed in him by the previous piper and I am sure that this pipe will provide the new piper many years of happy smokes and will remind him of our association.

I cannot thank Abha, my wife, enough who not only supports my hobby of pipe restoration, but actively helps in this work by doing all the dirty work of initial cleaning and providing me a clean platform to work further.

Thank you all readers of rebornpipes who have spared a moment of their invaluable time in reading through this write up and as is always, your suggestions and advice on my experimentation is always welcome as this would also help the new pursuers of this art.

 

An Interesting Pipe to Work On- “Ropp Reporter”


Blog by Paresh Deshpande

Even though the work on my last project which I had mentioned in all my previous couple of blogs as one that I was keen to work on, has been more or less completed, the write up is pending for one simple reason, there was an issue which was pointed out by Steve when I shared pictures of the finished pipe with him. To address the issue, I need to travel back to my home town where services of a very special artisan are needed to be sought. Well, unraveling of this mysterious pipe will happen only in October 2019 and in the meanwhile I move ahead with my other restorations!!

The next pipe on my work table is a French pipe, makers of which trace back their history to 1870s!! Most of the learned readers would have guessed it right, it’s indeed a ROPP!

The pipe is a large bowl straight billiards with shiny golden colored shank end band with a bright burnt orange cherry wood (?) shank extension. The stem end of this extension too has the golden colored thin metal ring. The vulcanite stem has a corn cob shaped aluminum stinger. The pipe is stamped on the left side of the shank as “ROPP” in an oval over “REPORTER”, all in block capital letters. The right side of the shank bears the stamp “L 83” probably denotes the size (L- large) with shape code # 83. The vulcanite saddle stem has the logo “ROPP” in white letters, embedded deep in to the saddle and covered in a transparent high quality plastic cover.I searched pipedia.org to know about the brand as it is a first for me. The site has very scant information about the brand, but what is available makes it an interesting read (https://pipedia.org/wiki/Ropp)

Eugène-Léon Ropp (1830 – 1907) had acquired a patent for a cherrywood pipe (wild cherry, lat.: Prunus avium) in 1869. In 1870 he established a workshop to manufacture such pipes in Büssingen (Bussang, Vosges mountains). Around 1893 the business moved into the former mill of Sicard (part of the community of Baume-les-Dames – Département Doubs, Upper Burgundy – from 1895 on).

The pipes were a big success in the export as well. Shortly before 1914 Ropp designated A. Frankau & Co. (BBB) in to be the exclusive distributor in the UK and it’s colonies.

Probably in 1917 a workshop in Saint-Claude in the Rue du Plan du Moulin 8 was acquired to start the fabrication of briar pipes. In 1923 a small building in the environment of Saint-Claude, serving as a workshop for polishing, was added.

Even though cherrywood pipes were the mainstay of Ropp until the company finally closed down in September 1991. The company was taken over by Cuty-Fort Entreprises (Chacom, Jeantet, Vuillard, Jean Lacroix…) in 1994.

There are some nice old flyers advertising these pipes which are always interesting to go through, but unfortunately my understanding of French is as good as that of the readers who can read, write and understand Devnagiri script (origins of which is Sanskrit), my mother tongue!! Admiring the pictures (but not understanding the text…LoL!!), the only conclusion I could draw was that this pipe is certainly post 1994 as it is more contemporary looking. The complete appearance of the pipe is that of desiring/ seeking attention! It really has that kind of appearance and bling.

INITIAL VISUAL INSPECTION
This pipe was received by Abha, my wife, and she liked the funky and bright looks of it. The first thing she noticed was the fit of both the stem tenon in to the shank extension and that of the shank extension in to the mortise was extremely loose. The stummel shows some nice mixed straight, cross and bird’s eye grains all across. The stummel had dirt and grime accumulated over the surface and appeared dull and lifeless. A couple of dents/ dings are visible on the foot of the stummel. I shall address this by steaming out these dents followed by sanding and micromesh polishing. The chamber had a thin even layer of cake in the lower half of the chamber and appeared to have been well looked after. The rim top surface is without any serious damage, save for some minor (and could have been ignored!!!) dents. The inner rim edge has a nice delicate bevel which has been made uneven with reaming with a knife. However, the outer edge has a few very minor dents and dings. The broad vulcanite saddle stem is oxidized and had a couple of minor tooth indentations and chatter on both the surfaces in the bite zone. The corn cob shaped aluminum stinger is covered in dried oils and tars. The button edges showed very slight deformation from tooth marks. The tenon was covered in a hard plastic cap to tighten the fit of the stem in to the shank extension. The burnt orange cherry wood (?) extension is in very good condition except that the ring has discolored in patches but not corroded. The fit of all these pieces of pipes in to each other was extremely loose and would be the biggest challenge to address on this pipe. INITIAL CLEANING BY ABHA…
The initial cleaning on this pipe was done by Abha, my wife (she has cleaned up around 40-50 pipes and these have now reached me for further restoration). She reamed out the complete cake and further smoothed out the chamber walls with a folded piece of 220 grit sand paper. She further cleaned out the internals of the shank with pipe cleaners and alcohol and cotton buds. She followed the internal cleaning of the shank with external cleaning of the stummel using Murphy’s Oil soap and hard bristled tooth brush and dried it with paper napkins and cotton cloth.

Next she cleaned out the internals of the stem air way and immersed it in “Before and After Deoxidizer” solution along with the stem of other pipes in line for restoration. Once the stem had soaked overnight, she cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using Scotch Brite pad. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem. She had removed the stinger from the tenon and cleaned it with cotton swabs, pipe cleaners and alcohol.

ONCE THE PIPE IS ON MY WORK TABLE…
Now that the cleaned pipe is on my work table, I proceed to carry out my appreciation of the work that needs to be done on this pipe to restore it.

The chamber show very minor and superficial heat lines all along the walls, however, the stummel appears to be solid to the feel. The rim top surface is in decent condition with the inner rim edge bevel in slightly worn out condition. The outer rim edge does show very minor dents and dings. I could either top the rim top to address this issue or let them be since these dents and dings are very minor and hardly noticeable. The stummel was clean and free of any accumulated grime. One fill that Abha had noticed, was picked clean with a thin sharp edged knife and would need to be filled. After I have polished the stummel with micromesh pads, would I be able to decide if I would stain it or let it be in its natural finish.The stem has only one deeper bite mark which would need to be repaired with a fill of activated charcoal and superglue mix. Whatever, little oxidation remains, will need to be removed by sanding with a folded piece of 220 grit sand paper and follow it up with polishing with micromesh pads. The aluminum stinger is clean.The one major issue I need to sort out at the outset is to make the 3 pieces of this pipe stick together to be called a pipe!! The stummel, shank extension and the stem tenon are so loose that it does not fit in to each other and cleaning of all these parts has not helped the matters either.THE PROCESS
The first issue on the agenda that I decided to tackle was to get the pipe together by making the three parts of this pipe to affix firmly in their designated places. For the stem tenon fit, I had an option to either increase the tenon size by heating and thereafter enlarging it with a larger diameter drill bit and coating it with a clear nail polish. I decided against this process since firstly, this would make the seating of the stinger in to the tenon too loose and secondly, the gap between the tenon and shank extension seat was so large that it would not be possible to expand the tenon to this extent. Similarly, there was no way that I could ensure a snug fit of the shank extension in to the mortise other than by making a packing insert. This brought me to the only option of creating a packing insert using a cork and this is exactly what I proceed to do. Theoretically, I would measure the length that needed to be cut off from the cork to fit the stem tenon and the tenon of the shank extension and sand it down to achieve a snug fit, simple. Well, theoretically it sounds easy, practically not so much.I decided that I would address the shank extension first. I pried out a couple of corks from wine bottle caps (Oh my, I have plenty of them!!!) and measured the length that needed to be cut off from the cork to fit the tenon of the shank extension. With my hand held drilling tool and a smaller drill bit, I drilled a through hole. I progressively increased the diameter using progressively bigger drill bits till I had achieved a snug fit of the cork piece on the tenon. Once I was satisfied with the fit, I fixed the cork packing with superglue on to the tenon. I replaced the drill bit on my tool and mounted a sanding drum. Next, I sand the drilled cork with the sanding drum till I had achieved a rough fit of the shank extension tenon in to the mortise. I fine tuned the fit by hand sanding it with a piece of 220 grit sand paper. I decided on fixing this packing on to the tenon so that it will be easier to clean the mortise and shank extension in future after each use. It required a great deal of patience and diligent work to achieve a perfectly snug fit of the shank extension tenon in to the mortise.

However, the moment I started to fit the drilled out cork for the stem tenon, I noticed that the cork had started to split along the fault lines. I tried to stick them together with CA superglue, but to no avail. The more I tried to push, the more the cork disintegrated!! Finally I had to shelve this idea of a cork packing for the stem tenon. The following pictures will give a clearer picture of the steps, results and the failures of this process. While working on the shank extension, the metal band came loose and revealed all the corrosion on the insides of the band and patches of old glue on the shank extension itself. With a folded piece of 220 grit sand paper, I removed all the corrosion from the metal band and evened out the shank extension surface which seated the metal band. I stuck this band flushed with the shank extension stem end surface with CA superglue and set it aside.To address the fit of the stem tenon in to the shank extension, I decided to go the tried and tested path of increasing the girth of the tenon by using a mix of activated charcoal and superglue. I applied the same in layers, till I had achieved a snug fit. I had to set the stem aside after each layer for the mix to cure.In between all the layering and curing process on the stem tenon, I simultaneously worked on the stummel surface. The one fill which was seen and readied for a fresh fill was patched up with a mix of briar dust and superglue and set aside to cure.While, the stummel fill was set aside to cure, I started work on the stem tenon. Using a flat heat needle file, I lightly sand the rebuild tenon surface. As I started to sand with a piece of 220 grit sand paper, I frequently checked the seating of the tenon in to the shank extension. It was at this point in time that I observed that the seating was skewed. There was a prominent gap (indicated by a red arrow) towards the right side between the edges of the stem and the shank extension. On careful observation, I noticed that the fit of the tenon itself in the stem is not aligned straight!! It was this misaligned tenon that caused the stem to seat incorrectly in to the shank extension. To straighten the stem tenon, I inserted a pipe cleaner through the stem and heated the tenon with my heat gun till pliable. Pulling the tenon end of the pipe cleaner, I achieved a straight alignment of the tenon with the stem and cooled the tenon by holding it under cold running tap water. I checked the seating of the stem in to the shank extension and it was perfect. Turning my attention back to the stummel, I matched the fill with the rest of the stummel surface by sanding the fill with a flat head needle file followed by sanding the fill with a folded piece of 220 grit sand paper. For a perfectly smooth rim top surface, I top it on a piece of 220 grit sand paper. This also addressed the minor dings on the outer rim edge.  I sharpened the inner bevel with a folded piece of 220 grit sand paper, pinched between my fingers. It was at this stage that a colleague of mine saw the pipe and wanted it for himself. He liked the grains and the overall aesthetics of this pipe. I explained to him the amount of work remaining that was required to restore this pipe, including the steaming out of the dents and dings at the foot of the stummel. He did not like the idea of steaming out the dents from the foot and vehemently opposed this process. No amount of persuasion on my part that this process will not cause any damage but on the contrary repair it, could convince him. Since he is the new owner of this pipe, with great reluctance, I gave in to his request.

The stem tenon had completely cooled off by now and was perfectly straight. I flamed both the stem surfaces with a lighter to raise the deep bite mark and followed it up with sanding the surface with a 220 grit sand paper followed by 0000 grade steel wool. This helps to remove what little oxidation remained on the stem surface and at the same time addresses minor tooth chatter in the bite zone. I fill the deeper bite area and the button edges with a mix of superglue and activated charcoal powder and set it aside to cure. While the stem fill was curing, I moved ahead with micromesh polishing of the stummel surface. Now, here is a slight departure from the usual polishing process that I have followed on all previous restorations. I had read that White diamond polish falls between 3400 to 4000 grit micromesh pads and so to experiment, I polished the stummel with white diamond after wet sanding with 1500 to 3400 micromesh pads. I finished the polishing cycle by wet sanding with remaining grit micromesh pads. In all honesty, I found the finish not much different from the routine polishing of wet sanding with 1500 to 12000 micromesh pads. I shall continue with this experiment on a few more pipes and then decide to continue with this process or revert back to only micromesh pads. I followed up the polishing by applying “Before and After Restoration” balm. This balm protects and enriches the briar surface and is highly recommended for use in any restoration of briar pipe. I rubbed it deep in to the stummel surface and also in to the shank extension and set it aside to be absorbed for 20 minutes. I also applied petroleum jelly to the cork on the tenon of the shank extension to hydrate and moisten it. I am pleased by the appearance of the stummel (less the dents and dings on the foot of the stummel) and the deep burnt orange hue of the shank extension. At this point in restoration the only other issue, other than the dents and dings on the foot of the stummel, that I need to address is that the burnt orange color of the shank extension merges with the coloration of the stummel. I would love to impart a bit of a contrast between the stummel, shank extension and the shining black of the vulcanite. Well, I shall see to it when I get there!! The following pictures will bring better clarity to what I am commenting on.With the stummel nice and clean and attractive, I worked the stem of the pipe. The fill on the stem had cured nicely and I sand it down with a flat head needle file. I sharpened the lip edges using a needle file and sand the entire stem with 220 followed by 400, 800 and 1000 grit sand paper. This helps to reduce the sanding marks left behind by the more abrasive 220 grit paper. To bring a deep shine to the vulcanite stem and the tenon, I went through the complete set of micromesh pads, wet sanding with 1500 to 12000 grit pads. I wiped the stem with a moist cloth after each pad and rubbed it down with Extra Virgin Olive oil. The pictures of the final results are shown below. I applied a small quantity of “Before and After Extra Fine” stem polish and rubbed it deep in to the vulcanite stem. This polish, purportedly, is supposed to remove the fine sanding marks left behind by the abrasive grit papers.This is how the pipe appears at this stage. The shank extension completely merges with the stummel and looks out of sync with the overall appearance of the pipe. The shank extension was most likely meant to provide a contrast between the stummel and in the process, add some bling to it. At this stage my colleague again interfered and wanted the natural finish. He is one person who loves natural finish of the briar with the grains being seen. However, I was not ready to compromise this time around. We struck an understanding between us that if the finished pipe is not liked by him, I would get it back to the natural finish. Now with this stalemate sorted out, I contemplated my next step.

I felt that the burnt orange of the shank extension would provide a nice contrast between the shining black vulcanite and a light black stained stummel. I shared this thought with Steve, my mentor, and he concurred with my view. He suggested that I should give the stummel a light black stain wash and thereafter bring it up to a nice high gloss finish. I mixed a small quantity of black stain powder with isopropyl alcohol to a very watery consistency and applied it to the stummel with a cotton swab. I let this stain wash set for a minute and vigorously wiped it down with a clean cotton swab. I repeated this process a couple of times till I was satisfied with coloration of the stummel. Here are the pictures and the end result of this stain wash. I liked it immensely. To complete the restoration, I mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stummel, shank extension and the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax and continue to work on it till the complete coat of wax had been polished out. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. I buffed the gold colored band/ ring at the shank end and at the stem end of the shank extension with a jeweler’s cloth and bring it to a nice shine. I mount a clean cotton cloth buffing wheel and give the entire pipe a once over buff. Boy, am I happy with the look of this pipe. The burnt orange provides a striking contrast with the darker hues of the stummel and shining black of the highly polished vulcanite stem. The finished pipe is shown below. Cheers!! P.S. The completed pipe actually looks more stunning in person than in pictures. Even my colleague loved the finished pipe and he is all set to enjoy this beauty with his favorite tobacco, Autumn Evening, from 4noggins!! Thank you all for walking with me through this restoration which was a combination of some new processes and experiments.

 

Restoring a Danmore Deluxe Volcano from Bob Kerr’s Estate


Blog by Steve Laug

The next pipe I chose to work on from Bob Kerr’s estate is part of his collection of Danish made pipes. I have worked on the restoration of others in this collection including a Stanwell Jubilee Shape 118 (https://rebornpipes.com/2019/08/11/another-bob-kerr-estate-a-stanwell-jubilee-1942-1982-shape-118/); a Stanwell de Luxe Shape 812 (https://rebornpipes.com/2019/08/10/back-to-bob-kerrs-estate-changing-up-and-working-on-a-danish-made-stanwell-de-luxe-812-billiard-regd-no-969-48/); a WO Larsen (https://rebornpipes.com/2019/01/13/restoring-pipe-17-from-bob-kerrs-estate-a-w-o-larsen-super-15-bent-stack/) and a Danish Sovereign Bulldog variation (https://rebornpipes.com/2019/08/11/another-bob-kerr-estate-a-danish-sovereign-305-bulldog-variant/).

To this list of Danish pipes I am adding the next  – a Danmore Handmade in Denmark Deluxe Volcano. Like the others it is part of Bob’s estate that the family asked me to clean up and move out to others who will carry on the trust that began with Bob. In the collection there were BBBs, Peterson’s, Dunhills, Comoy’s and Barlings as well many others – a total of 125 pipes. This is the largest estate that I have had the opportunity to work on. I created a spread sheet to track the pipes, restoration and sales. This job would take a fair amount of time to clean up. I could not pass up the opportunity to work on these pipes and help the family.

When I took the Danmore out of the box of cleaned up pipes that Jeff sent back I could see that it was stamped Danmore Handmade Denmark on the topside of the shank and Deluxe on the right side of the shank. It has straight and flame grain around the bowl and the oval shank and birdseye on the heel of the bowl and shank. The finish was dirty like the rest of the pipes in this estate. There was a thick cake in the bowl with remnants of tobacco stuck on the walls. There was an overflow of lava on the rim. The top and edges of the rim were dirty and there appears to be a deep chip on the front of the bowl edge. I could see a beautiful pipe underneath all of the grime and buildup of years of use. The stem was oxidized with tooth chatter on both sides. Surprisingly it had none of the deep tooth marks that I have come to expect from Bob’s pipes. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the thick, hard cake in the bowl and the lava build up on the top of the rim and the edges of the bowl. You can see the chip on the rim top and inner edge of the bowl on the right side. There is some lava flowing down the outside of the bowl.   Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the beautiful mix of straight, flame and birdseye grain underneath the dirt and debris of the years. The birdseye grain on the heel was beautiful.    Jeff took photos of the stamping on both sides of the bowl and shank. The stamping on the topside was readable as you can see from the photos. It read danmore over Handmade Denmark. The stamp on the right side read Deluxe but Jeff did not take a photo of that stamp. You can see that the fit of the stem in the shank is off which tells me that the tenon is bent. Jeff took photos of the top and underside of the stem showing the tooth chatter, scratching and oxidation on the stem surface and wear on the edges of the button.    I turned first to Pipephil’s site to remind myself of the background of the Danmore brand. There was little information to be found there other than the factory was closed and third parties were making the pipes. I then turned to Pipedia’s article on the brand to see what I could garner from that information (https://pipedia.org/wiki/Danmore). I quote from there in full:

Danmore was founded by Hans Sørensen in the early 1970s, and produced pipes from that time until the early 1980s, at one point having up to 30 employees. The pipes were sold in the first Dan Pipe catalog. In the early 1980’s, however, production ceased in Denmark due to labor costs, and the company’s production was outsourced to Italy and Spain, and they began to also make pipecleaners and smokers articles.

Sørensen focused on the pipecleaner side of the concern, and eventually bought a share in the factory in the Far East making them. Today the company, owned by Hans’ sons Jesper and Lars Sørensen, no longer makes pipes, and instead makes only pipe cleaners under the name Danmore Hobby Aps, selling only to hobby and craftshops in Denmark and Scandinavia.

Hans Sørensen passed away in 2012. The Sørensen family continues to own the trademarks for the use of the Danmore name in relation to pipes, matches, and tobacco.

The article also included a Shape Chart that was courtesy of Doug Valitchka. I include that below as well. The shape of the pipe that I am working on is a variation on the 3014. It has a classic oval saddle stem rather than the more freehand looking one below. It also does not have the shank extension (https://pipedia.org/wiki/File:DanmoreCat.jpg). I have circled the shape in red to show which one is similar.I did a bit more searching online and found a copy of a brochure that was included in a box with a Danmore pipe on Redit in the archives. I was able to copy the photos of the pages of the brochure and have included them below. Have a look (https://www.reddit.com/r/PipeTobacco/comments/vclaj/does_anyone_know_much_about_danmore_pipes/). The Danmore I am working on is on the page labeled CORVETS. I have boxed in the pipe in red that I am working on. With that information in hand I knew what I was dealing with in terms of the stamping on the pipe. The pipe I have is the same shape as the one boxed in red – shape number 14 under section labeled CORVETS. The pipe was made for just a ten year period between early 1970s and the early 1980s. It seems that they have also been made since then by a third party. I believe this pipe was one from the original 10 year period by Hans Sørensen. Now it was time to work on the pipe.

With over 125 pipes to clean from Bob’s estate I am very glad for Jeff’s help cleaning them. He cleaned this filthy pipe with his usual penchant for thoroughness that I really appreciate. This one was a mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with great looking grain around the bowl and shank. Jeff soaked the stem in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour I was amazed it looked so good. I took photos before I started my part of the work.   I took some close up photos of the rim top and also of the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. I also wanted to show that the damage to the rim top was more extensive than I had originally thought. The thin rim top was burned and darkened with a few large nicks on the top and inner edge. The rim top was a nightmare of issues. I also took close up photos of the stem to show the lack of tooth marks and the light oxidation on the stem surface. You can also see gap between the stem and the shank end due to a bent tenon.        One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. The stamping on this one was very faint to start with so I was worried that it would disappear altogether with the cleanup. He was not only able to preserve it but it is clearer than shown in the earlier photos. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. I would like to encourage all of us to be careful in our work to preserve this as it is a critical piece of pipe restoration! Since this is another pipe Bob’s estate I am sure that some of you have read at least some of the other restoration work that has been done on the previous pipes. You have also read what I have included about Bob Kerr, the pipeman who held these pipes in trust before I came to work on them (see photo to the left). Also, if you have followed the blog for long you will already know that I like to include background information on the pipeman whose pipes I am restoring. For me, when I am working on an estate I really like to have a sense of the person who held the pipes in trust before I worked on them. It gives me another dimension of the restoration work. I asked Brian if he or his wife would like to write a brief biographical tribute to her father, Bob. His daughter worked on it and I received the following short write up on him and some pictures to go along with the words including one of Bob’s carvings. Once again I thank you Brian and tell your wife thank you as well.

I am delighted to pass on these beloved pipes of my father’s. I hope each user gets many hours of contemplative pleasure as he did. I remember the aroma of tobacco in the rec room, as he put up his feet on his lazy boy. He’d be first at the paper then, no one could touch it before him. Maybe there would be a movie on with an actor smoking a pipe. He would have very definite opinions on whether the performer was a ‘real’ smoker or not, a distinction which I could never see but it would be very clear to him. He worked by day as a sales manager of a paper products company, a job he hated. What he longed for was the life of an artist, so on the weekends and sometimes mid-week evenings he would journey to his workshop and come out with wood sculptures, all of which he declared as crap but every one of them treasured by my sister and myself. Enjoy the pipes, and maybe a little of his creative spirit will enter you!

Now, on to the rest of the restoration of this beautifully grained Danmore Deluxe Volcano/Brandy. It was great that I did not need to clean the pipe. I decided to start the restoration process by addressing the poorly seated tenon. The first photo below shows the gap. I could see that the tenon itself had been bent and that caused the gap between the shank end and the face of the stem. I heated the tenon with a Bic lighter until the rubber was slightly flexible and then carefully inserted it in the mortise and adjusted the bend and fit. I held it in place until it cooled down. The fit was perfect. I took photos of the stem from the top and the side to show the repair.  I took the newly repaired stem off the shank and worked on the damage to rim top and the inner edge. From the extent of damage to the inner edge of the rim and the top of the bowl I decided I would need to top the bowl to remove as much of this damage as possible to restore the rim top back to a more pristine condition and bring the bowl back to round. I topped it on a topping board using 220 grit sandpaper. The photos show the topping process and the rim top after I had topped it to an acceptable point where the condition of the top and edges was good.  With the top cleaned up and repaired I moved on to address the inner edge surface itself. I used a folded piece of 220 grit sandpaper to bevel the edge inward to take care of the damage and thin the rim edge to its earlier dimensions. I followed that by sanding the rim top and edge with 400 grit wet dry sandpaper.I cleaned the briar with Mark Hoover’s Before & After Briar Cleaner to remove the debris left behind by the sanding of the rim top and to blend the repairs into the briar. I rubbed it into the surface of the briar and let it sit for 10 minutes. I rinsed the bowl off with warm running water to remove the product and the grime. The grain really began to stand out clearly. It was a beautiful piece of briar.  I stained the rim top and edges with a Cherry Stain pen to match the colour of the stain on the bowl. Once it was polished with micromesh sanding pads and Before & After Balm the stain would blend perfectly.I polished the briar with micromesh sanding pads to blend in the stain and to polish the briar and remove the scratches in the surface of the bowl, heel and shank. I wet sanded with 1500-12000 grit pads and wiped the bowl down between each pad with a damp cloth. I rubbed down the bowl with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and worked on the stem. I sanded the stem with 220 grit sandpaper to break up the remaining oxidation and smooth out the file marks. I started the polishing with 400 grit wet dry sandpaper to remove the scratching. It is starting to look good.I have been using Denicare Mouthpiece Polish after sanding with 400 grit wet dry sandpaper for a while now as the grittiness of the product works to polish out the minor scratches in the vulcanite. I also have a few of these tins knocking around that I want to use up so it works for me to use it at this point.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry.   As usual at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when it is put back together, polished and waxed. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The straight and flame grain really pop with the wax and polish. The shiny black vulcanite saddle stem is a beautiful contrast to the browns of the bowl. This Danmore Deluxe Volcano was another fun pipe to work on thanks to Jeff’s cleanup work. The pipemaker followed the grain in laying out this pipe to maximize the glory of the briar. The flow and feel of the pipe is appealing. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 7/8 inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. This beautiful pipe will be going on the rebornpipes store if you would like to add it to your collection and carry on Bob’s legacy. If not, I have a lot more of Bob’s estate to work on of various brands. Perhaps one of those will catch your attention. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

Restoring a Peterson’s Dunmore 70 Bent Apple Sitter from Bob Kerr’s Estate


Blog by Steve Laug

The next pipe I have chosen to work on from Bob Kerr’s estate is another one of his unique Peterson’s. I have restored two of the Canadian Imports from his estate – a Kapruf 54 sandblast bent billiard (https://rebornpipes.com/2019/08/09/back-to-bob-kerrs-estate-another-canadian-import-petersons-kapruf-a-54/) and a Kapruf 9BC 56 (https://rebornpipes.com/2019/08/09/back-to-bob-kerrs-estate-linking-petersons-kapruf-9bc-with-the-56-shape-number/). These were interesting in that they both had a unique numbering system for Peterson’s pipes that were specifically brought to Canada by the Canadian importer, Genin, Trudeau & Co. of Montreal, Quebec (https://rebornpipes.com/2016/09/13/petersons-pipes-brochure-from-genin-trudeau-co-montreal-quebec/). I restored an English Made Peterson’s System ‘0’ 1307 bent billiard a  (https://rebornpipes.com/2019/08/17/an-english-made-petersons-system-0-1307-bent-billiard-from-bob-kerrs-estate/) and a Republic Era Peterson’s Flame Grain Bent billiard with a fishtail stem (https://rebornpipes.com/2019/08/16/a-petersons-flame-grain-x220s-bent-billiard-from-bob-kerrs-estate/).

The next one on the table is of interest because it is a uniquely shaped Dunmore Bent Apple Sitter. It is part of the estate that I am cleaning up for the family and moving them out into the hands of pipemen and women who will carry on the trust that began with their father, Bob. In the collection there were 19 Peterson’s pipes along with a bevy of Dunhills, some Comoy’s and Barlings as well as a lot of other pipes – a total of 125 pipes along with a box of parts. This is the largest estate that I have had the opportunity to work on. I put together a spread sheet of the pipes and stampings to create an invoice. I was taking on what would take me a fair amount of time to clean up. I could not pass up the opportunity to work on these pipes though. They were just too tempting.

I really am enjoying working on the Peterson’s in the estate. This was another unique one. When I took it out of the box of cleaned up pipes that Jeff sent back I could see that it was stamped Peterson’s over Dunmore on the left side of the shank and Made in the Republic of Ireland followed by the shape number 70 on the right shank. It has some stunning grain around the bowl and shank under the thick grime and tarry spots. The shank is quite thick and the finish is probably the dirtiest of Bob’s pipes so far. There was a thick cake in the bowl with remnants of tobacco stuck on the walls. There was a fair lava overflow on the rim. The top and edges of the rim are dirty. I think that there was a beautiful pipe underneath all of the grime and buildup of years of use. The stem was oxidized and calcified toward the end with some hack marks on the left side mid stem. Again, surprisingly did not have the deep tooth marks that I have come to expect from Bob’s pipes but the button edges were worn. Jeff took photos of the pipe before he started his cleanup work on it.   Jeff took photos of the bowl and rim top to show the thick, hard cake in the bowl and the lava build up on the top of the rim and the edges of the bowl. It was hard to tell if there was any damage to the inner edge of the rim as it had a thick cake lining it. Hopefully it protected it. The lava flows down the outer edges so it will need to be cleaned in order to assess their condition.  Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the beautiful mix of swirled, flame and birdseye grain underneath the dirt and debris of the years. The cross grain on the heel was beautiful.    Jeff took photos of the stamping on both sides of the bowl and shank. The stamping on the left side was faint but readable as you can see from the photos. It read Peterson’s over Dunmore. The stamp on the right side read Made in the Republic of Ireland followed by the shape number 70. You can see that the beading around the shank end is almost filled in with the grime on the briar. Jeff took photos of the top and underside of the stem showing the tooth chatter, scratching and oxidation on the stem surface and wear on the edges of the button.    I turned first to Pipephil’s site to remind myself of the background of the Dunmore line. Unfortunately there was no information to be found there. I then turned to Pipedia’s article on Peterson pipes to see what I could garner from that information. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson) but nothing specific to the Dunmore line of pipes.

I then turned to the book I should have consulted first, The Peterson Pipe, by Mark Irwin and Gary Malmberg. On page 298 there is an entry for Dunmore pipes. It reads as follows:

Dunmore (1971-c.1984 2006-10). Appeared first as Iwan Ries & Co. exclusive line “Dunmoor,” a Premier-grade in light-brown smooth or rustic red in all System shapes, with beading at the shank. Documented in the Associated Imports Catalog from 1973. Classic Range Dunmore shapes from ’78. A third Dunmore line (’06-10) featured standard and some B shapes, with beading around bowl instead of at shank-face, produced for European market.

On page 268 there is a shape chart that does comparison of the shapes in the various lines. There I found the following information:

In the Standard and Premier System it was shape 302. In the De Luxe System it was shape 25. In the Dunmore System (1977-1983) it was shape 70. In the Classic Lines it was shape 02/XL02. The production still continues. It is a Peterson Extra Large Size and was named an Extra Large Apple.

On page 165 there were also photos of pages from a catalogue with the  description: The unmounted Dunmore Premier debuted in both System and Classic Range shapes circa 1973 with a final appearance in the 1981 catalogue.

The information blurb on each page read: “Dunmore Briars.” Beautifully grained best quality briar in light-brown, matt or rustic finish. Often described as “Petersons Unmounted System” has all the advantages of the system range. Ten models each fitted with the Peterson Lip mouthpiece.

With that information in hand I knew what I was dealing with in terms of the stamping on the pipe. It is a Late Republic era pipe. It showed up in Peterson Catalogue in 1973 and from what I have learned about Bob’s other pipes this date fits well. Now it was time to work on the pipe.

With over 125 pipes to clean from Bob’s estate I am very glad for Jeff’s help cleaning them. He cleaned this filthy pipe with his usual penchant for thoroughness that I really appreciate. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with great looking grain around the bowl and shank. Jeff soaked the stem in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour I was amazed it looked so good. I took photos before I started my part of the work.     I took some close up photos of the rim top and also of the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. I also wanted to show that the damage to the rim top was more extensive than I had originally thought. The rim top was burned and darkened with nicks and notches around the inner edge. There was some darkening that ran down the front of the bowl as well. The rim top was a nightmare of issues. The outer edge of the bowl looks very good other than the burning and darkening. I also took close up photos of the stem to show the lack of tooth marks and the light oxidation on the stem surface. You can also see the wear to the button. The third stem photo shows the hatch marks on the left side of the stem. One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. The stamping on this one was very faint to start with so I was worried that it would disappear altogether with the cleanup. He was not only able to preserve it but it is clearer than shown in the earlier photos. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. I would like to encourage all of us to be careful in our work to preserve this as it is a critical piece of pipe restoration! Since this is another pipe Bob’s estate I am sure that some of you have read at least some of the other restoration work that has been done on the previous pipes. You have also read what I have included about Bob Kerr, the pipeman who held these pipes in trust before I came to work on them (see photo to the left). Also, if you have followed the blog for long you will already know that I like to include background information on the pipeman whose pipes I am restoring. For me, when I am working on an estate I really like to have a sense of the person who held the pipes in trust before I worked on them. It gives me another dimension of the restoration work. I asked Brian if he or his wife would like to write a brief biographical tribute to her father, Bob. His daughter worked on it and I received the following short write up on him and some pictures to go along with the words including one of Bob’s carvings. Once again I thank you Brian and tell your wife thank you as well.

I am delighted to pass on these beloved pipes of my father’s. I hope each user gets many hours of contemplative pleasure as he did. I remember the aroma of tobacco in the rec room, as he put up his feet on his lazy boy. He’d be first at the paper then, no one could touch it before him. Maybe there would be a movie on with an actor smoking a pipe. He would have very definite opinions on whether the performer was a ‘real’ smoker or not, a distinction which I could never see but it would be very clear to him. He worked by day as a sales manager of a paper products company, a job he hated. What he longed for was the life of an artist, so on the weekends and sometimes mid-week evenings he would journey to his workshop and come out with wood sculptures, all of which he declared as crap but every one of them treasured by my sister and myself. Enjoy the pipes, and maybe a little of his creative spirit will enter you!

Now, on to the rest of the restoration of this beautifully grained Peterson’s Dunmore 70 Large Bent Apple. It was great that I did not need to clean the pipe. I decided to start the process by addressing the damage to rim top and the inner edge. From the extent of damage to the inner edge of the rim and the top of the bowl I decided I would need to top the bowl to remove as much of this damage as possible to restore the rim top back to a more pristine condition and bring the bowl back to round. I topped it on a topping board using 220 grit sandpaper. I took photos to show the slow process of repairing that damage. The photos show the topping process and the rim top after I had topped it to an acceptable point where the condition of the top and edges was good.    With the top cleaned up and repaired I moved on to address the inner edge surface itself. I used a folded piece of 220 grit sandpaper to remove the damage and bring the bowl back to round. I followed that by sanding the rim top and edge with 400 grit wet dry sandpaper.  I also sanded the darkening on the front of the bowl edge.   The bowl surface was quite smooth so I decided to forego polishing it with micromesh sanding pads. I cleaned the briar with Mark Hoover’s Before & After Briar Cleaner to remove the debris left behind by the sanding of the rim top and to blend the repairs into the briar. I rubbed it into the surface of the briar and let it sit for 10 minutes. I rinsed the bowl off with warm running water to remove the product and the grime. The grain really began to stand out clearly. It was a beautiful piece of briar. I stained the rim top and edges with an Oak Stain pen to match the colour of the stain on the bowl. Once it was polished with the Before & After Balm and buffed with a microfiber cloth the stain would blend perfectly.After the stain had cured, I rubbed it down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I decided to touch up the “P” stamp on the left side of the shank. I use PaperMate liquid paper for doing this. I worked it into the stamp with a tooth pick. Once the material had hardened I used the tooth pick to scrape off the excess material.  I reshaped the edge of the button and top of the P-Lip with a needle file to get a more defined shape and edge. Once I had the shape more defined I sanded the stem with 220 grit sandpaper to break up the remaining oxidation and smooth out the file marks. I started the polishing with 400 grit wet dry sandpaper to remove the scratching. It is starting to look good.   I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. As usual at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when it is put back together, polished and waxed. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain really pops with the wax and polish. The bead around the shank looks very good. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl. This Peterson’s Dunmore 70 Large Bent Apple was another fun pipe to work on thanks to Jeff’s cleanup work. The beading around the shank gives this Peterson’s “Unmounted System” a unique look without the silver or nickel ferrule. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The thick/chubby shank makes it a very comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. This beautiful large pipe will be going on the rebornpipes store if you would like to add it to your collection and carry on Bob’s legacy. If not, I have a lot more of Bob’s estate to work on of various brands. Perhaps one of those will catch your attention. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

An English Made Peterson’s System “0” 1307 Bent Billiard from Bob Kerr’s Estate


Blog by Steve Laug

The next pipe I have chosen to work on from Bob Kerr’s estate is another one of his unique Petersons. I have restored two of the Canadian Imports from his estate – a Kapruf 54 sandblast bent billiard (https://rebornpipes.com/2019/08/09/back-to-bob-kerrs-estate-another-canadian-import-petersons-kapruf-a-54/) and a Kapruf 9BC 56 (https://rebornpipes.com/2019/08/09/back-to-bob-kerrs-estate-linking-petersons-kapruf-9bc-with-the-56-shape-number/). These were interesting in that they both had a unique numbering system for Petersons pipes that were specifically brought to Canada by the Canadian importer, Genin, Trudeau & Co. of Montreal, Quebec (https://rebornpipes.com/2016/09/13/petersons-pipes-brochure-from-genin-trudeau-co-montreal-quebec/). I also finished restoring a Flame Grain X220S that was very nice https://rebornpipes.com/2019/08/16/a-petersons-flame-grain-x220s-bent-billiard-from-bob-kerrs-estate/). This next one is of interest because it is a large System 0 1307 bent billiard with a fishtail stem. It is part of the estate that I am cleaning up for the family and moving them out into the hands of pipemen and women who will carry on the trust that began with their father, Bob. In the collection there were 19 Peterson’s pipes along with a bevy of Dunhills, some Comoy’s and Barlings as well as a lot of other pipes – a total of 125 pipes along with a box of parts. This is the largest estate that I have had the opportunity to work on. I put together a spread sheet of the pipes and stampings to create an invoice. I was taking on what would take me a fair amount of time to clean up. I could not pass up the opportunity to work on these pipes though. They were just too tempting.

I really am enjoying working on the Peterson’s in the estate. This was another unique one. When I first looked at it when it came I wondered if the stem was a replacement. However, the shape and the fit of the stem makes me wonder if it was not original. When I took it out of the box of cleaned up pipes that Jeff sent back I could see that it was stamped Peterson’s System 0 on the left side of the shank and Made in England in a circular shaped stamp on the right side. The shape number 1307 is stamped on the underside of the shank just next to the nickel ferrule. It has some interesting grain around the bowl and shank under what appears to be a thick varnish coat. The shank is quite thick and the finish very dirty.  There was a thick cake in the bowl with remnants of tobacco stuck on the walls. There was a fair lava overflow filling in the blast on the rim. The edges of the rim and top are dirty but they looked pretty good under the grime. It was another beautiful pipe that was dirty and tired looking. The stem was oxidized and calcified toward the end. Again, surprisingly did not have the deep tooth marks that I have come to expect from Bob’s pipes. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the cake in the bowl and the lava build up on the edges of the bowl. It was thick and hard but it was hard to tell how the inner edge looked under the lava. The outer edges looked okay but there were some nicks there as well.   Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the beautiful mix of grain underneath the varnish, dirt and debris of the years.    Jeff took photos of the stamping on both sides of the bowl and shank. The stamping on the left side was readable as you can see from the photos. It read Peterson’s arched over System over 0. The stamp on the right side read Made in England. The nickel ferrule was stamped K& P Peterson’s of Dublin with three hallmarks. Jeff took photos of the top and underside of the stem showing the tooth chatter, scratching and oxidation on the stem surface.   I turned first to Pipephil’s site to get a quick idea of the Flame Grain line. Unfortunately there was no information to be found there. I then turned to Pipedia’s article on Peterson pipes to see what I could garner from that information. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I quote a pertinent portion of the article below:

1969/70 – The ‘Made in England’ stamp was discontinued with the closing down of the London based factory. Although Peterson has always prided itself in being an Irish made pipe, Peterson had also maintained a pipe factory in London since 1899.

English made Peterson pipes actually spanned the period between the pre Republic and Republic eras.

In 1899, Peterson opened the first in a series of several successive shops in London, England, that lasted until the late 1960’s/70s.

  • 1899 – 53, New Broad St. E.C.
  • 1910 – 7, Hills Pl., Oxford St. W.
  • 1915 – 21, Mortimer St. W.
  • Finally moving to 74/77 White Lion Street until 1970.

So the English Era, for a simplified date, will be from 1899 through to around 1970. The stamps Peterson used in London are:

  • Made in England block format
  • Made in England circle format
  • Made in London
  • Made in London England
  • Simply, London England
  • London Made over England block format
  • Great Britain

I also looked at the article that the late Mike Leverette wrote on pipedia to see if the above information matched (https://pipedia.org/wiki/A_Peterson_Dating_Guide;_A_Rule_of_Thumb). I quote a portion of that as well.

 English made Peterson pipes actually spans between the pre-Republic and Republic eras. In 1895, Peterson opened a shop in London England that lasted until the late 1950s or early 1960s. So the English Era, for a simplified date, will be from 1895 through 1959. The stamps Peterson used in London and that we have seen are;

  • Made in England – block format
  • Made in England – circle format
  • Made in London
  • Made in London England
  • Simply, London England.
  • Great Britain

Though there are a couple of more, the above will give one the general idea. We believe the earliest stamp of this era was the “Made in England” in a block format since Peterson was using the “Made in Ireland” block format at about the same time on their Irish production pipes. The “Made in England” circle format was used during the same time frame as the “Made in Eire” and “Made in Ireland” circle formats.

I looked also on pipesmagazine forum to see if I could find any information on the 0 grade stamp on the shank (http://pipesmagazine.com/forums/topic/petersons). Here is what I found in a quote from Chuck.

On to your query about grading.

  • A System 0 would be the same as today’s Supreme grade.
  • A 1 would be a Deluxe.
  • A 2 would be a Premier.
  • A 3 would be a Standard.

I have a 4 and a 5 grade which I assume were lesser grades and have been discontinued or will simply have re-graded as Standards in today’s market.

With that information in hand I knew what I was dealing with in terms of the stamping on the pipe. It is an English made Peterson and was made before the factory closed in 1969 or early 1970. The System 0 stamp would be the same as a current Supreme grade System pipe. From what I have learned about Bob’s other pipes this fits well. Now it was time to work on the pipe.

With over 125 pipes to clean from Bob’s estate I took a batch of them to the states with me on a recent visit and left them with Jeff so he could help me out. Jeff cleaned the pipe with his usual penchant for thoroughness that I really appreciate. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. Wiping it down with acetone on a cotton pad enabled him to get rid of the varnish top coat. The finish looks very good with great looking grain around the bowl and shank. Jeff soaked the stem in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I took photos before I started my part of the work.   I took some close up photos of the rim top and also of the stem surface. Jeff did a great cleaning job on the rim top. The inner edge looked pretty good. There is a small burn mark on the right front inner edge of the bowl but it is minor. The outer edge of the bowl looks very good. I also took close up photos of the fishtail stem to show the lack of tooth marks and the remaining oxidation on the stem surface.    Since this is another pipe Bob’s estate I am sure that some of you have read at least some of the other restoration work that has been done on the previous pipes. You have also read what I have included about Bob Kerr, the pipeman who held these pipes in trust before I came to work on them (see photo to the left). Also, if you have followed the blog for long you will already know that I like to include background information on the pipeman whose pipes I am restoring. For me, when I am working on an estate I really like to have a sense of the person who held the pipes in trust before I worked on them. It gives me another dimension of the restoration work. I asked Brian if he or his wife would like to write a brief biographical tribute to her father, Bob. His daughter worked on it and I received the following short write up on him and some pictures to go along with the words including one of Bob’s carvings. Once again I thank you Brian and tell your wife thank you as well.

I am delighted to pass on these beloved pipes of my father’s. I hope each user gets many hours of contemplative pleasure as he did. I remember the aroma of tobacco in the rec room, as he put up his feet on his lazy boy. He’d be first at the paper then, no one could touch it before him. Maybe there would be a movie on with an actor smoking a pipe. He would have very definite opinions on whether the performer was a ‘real’ smoker or not, a distinction which I could never see but it would be very clear to him. He worked by day as a sales manager of a paper products company, a job he hated. What he longed for was the life of an artist, so on the weekends and sometimes mid-week evenings he would journey to his workshop and come out with wood sculptures, all of which he declared as crap but every one of them treasured by my sister and myself. Enjoy the pipes, and maybe a little of his creative spirit will enter you!

Now on to the rest of the restoration on this English Made Peterson’s System 0 1307 bent billiard. I did not need to clean the pipe. I decided to start the process by addressing the damage to the inner edge of the rim. I used a folded piece of 220 grit sandpaper to remove the damage and bring the bowl back to round. I followed that by sanding the rim top and edge with 400 grit wet dry sandpaper. The photos below show the process and the results of the sanding. I polished the bowl and rim top with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping the bowl down after each pad with a damp cloth.   I decided to clean the briar with Mark Hoover’s Before & After Briar Cleaner to clean up the sanded surface of the briar and blend the repairs into the briar. I rubbed it into the surface of the briar and let it sit for 10 minutes. I rinsed the bowl off with warm running water to remove the product and the grime.   After I dried the bowl off, I rubbed it down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on.   I set the bowl aside and turned my attention to the stem. I decided to give the stem a proper bend first. I heated the stem with a heat gun until the vulcanite was flexible and then bent it to match the angle of the bowl. The photos tell the story.   I sanded the stem with 220 grit sandpaper to break up the remaining oxidation. I started the polishing with 400 grit wet dry sandpaper to remove some of the scratching. It is starting to look good.     I have one more tin of Denicare Mouthpiece Polish left from a few that I have picked up over the years. It is a coarse red pasted that serves to help remove oxidation. I polished the stem with that to further smooth out the surface of the vulcanite (and to be honest – to use it up).    I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry.    I am excited to be on the homestretch with yet another one of Bob’s pipes and I look forward to the final look when it is put back together, polished and waxed. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain really pops with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the rich reds and browns of the bowl. This Peterson’s “System 0” 1307 shaped bent billiard was another fun pipe to work on thanks to Jeff’s cleanup work. It really has the stunning look of a well-made Peterson’s System pipe with the polished nickel ferrule. The thick/chubby shank makes it a very comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. If you want to carry on Bob’s legacy by adding this pipe to your collection let me know as it will soon be on the rebornpipes store. I have a lot more of Bob’s estate to work on of various brands. Perhaps one of those will catch your attention. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

Refurbishing a Tired Preben Holm #1 from the Mumbai Bonanza Lot


Blog by Paresh Deshpande

I am a big fan of Free Hand pipes!!! I love the way these pipes fit in to the hand and the creativity of the carver can be really appreciated in these pipes. And a freehand pipe made by the renowned Danish pipe carver, Preben Holm, is my dream come true. To be very honest to you all, the PH estate pipes that are available nowadays on eBay are very expensive and well nigh out of my reach. So when Abha, my wife, sent me pictures of the Mumbai Bonanza lot, I was immediately attracted to one free hand pipe that screamed PREBEN HOLM and when she confirmed that it was indeed one, I knew I was lucky. I say lucky because of the circumstances in which I made a purchase of this lot of 30 pipes and thereafter, the pipes that I received in this lot. I have given a gist of this purchase in the paragraph below. Well, the PREBEN HOLM is finally on my work table now!

I was fortunate enough to have heeded the advice of my dear friend and mentor, Steve, and struck a deal with a junk collector from Mumbai. He did not know what he was selling and I did not know what I was buying as we reside in different cities!! The argument that Mr. Steve presented was that if not anything, I shall at least have some spares and this was logical. I struck a deal and here are pictures of the pipes that I received in this lot. This lot contains some very nice collectible pipes, a few well known brands and some mediocre brands. Overall, with seven Dunhill pipes, a Preben Holm #1 FH, a couple of “Made in England” Pete System pipes, a couple of  Charatan’s Belvedere, Custom-Bilt, Stanwell and other assorted pipes, I would say that I had struck a decent haul!!! This is indeed my “Mumbai Bonanza”.

This 14th pipe that I decided to work on from this find, is a smallish Free Hand pipe with a bone shank extension and is indicated in yellow colored arrow in the picture below. It is stamped on the bottom of the shank towards the shank end as “PREBEN HOLM” in block capital letters over “HAND CUT” in a fancy script over “COPENHAGEN” over “DENMARK” again in block capital letters. The left side of the shank is stamped with an encircled numeral “1”. All the stampings are crisp and easily readable. The stem is devoid of any logo.To research this brand and line/ model in specific, I referred to pipedia.org in an attempt to date this pipe and understand the significance of the numeral # 1, if it was a shape code or grading code. However, there is nothing on this numbering system, except on Preben Holm “Private Collection” where the grading system starts with 101, 202 up to 808 in ascending order. And this is definitely not from “Private Collection” line!! I even visited rebornpipes.com in the hope that I would be able to unravel the mystery shrouding this pipe, but to no avail.

But nonetheless this is a PREBEN HOLM and is staying with me. Any reader who has any information or knowledge about this pipe is earnestly requested to share it with us on rebornpipes!

INITIAL VISUAL INSPECTION
The smooth stummel has some beautiful straight grains on the front, back and sides of the stummel. On either side of the stummel, is an elegantly contoured elevation which makes for a nice and comfortable hold with the thumb and the middle finger while smoking. The front of the stummel rises above the back making for a downward sloping rim top surface. The upper portion of the rim top flares out in a typical PH design and adds a distinct feature to the appearance of the pipe. The stummel surface is covered in dirt and grime giving the stummel a dull and lackluster appearance. There are a one/ two likely fills, noticeably on either side near the shank and stummel junction and another couple near the foot. These will be clear when the stummel is cleaned of all the grime. A thick layer of cake can be seen in the chamber. The backwards sloping plateau rim top surface has nice knobby raised portions and the portion of crevices formed, is covered in thick overflow of lava, dirt, dust and grime. The condition of the inner walls of the chamber and rim top surface will be known once the cake has been taken down to bare briar and the rim top crud has been scraped off completely. The inner rim condition appears to be in good condition with no burn/ charred surfaces. Only once the stummel has been thoroughly cleaned that I can be sure of my initial appreciation. In spite of the thick cake, the chamber odor is, surprisingly, not strong and should be addressed once the cake has been taken down to the bare briar and the shank internals have been thoroughly cleaned. The draught hole is dead center at the bottom of the chamber and should be a great smoker. The shank end is adorned with a horn shank end extension which is pinched in the middle and then flares outwards matching in profile with the rim top. The shank extension is dry and has darkened nicely due to absorption of all the oils over the years of smoking. This will add a nice classy touch to the overall appearance of the pipe once cleaned and hydrated. The shank extension end and mortise are blocked with accumulated dried gunk, adversely affecting the airflow. The fancy vulcanite stem is heavily oxidized and has calcification deposits towards the button end. There are deep tooth marks on the lower and upper stem surface in the bite zone and appears that the previous owner has literally chomped on the bite zone of the stem. The lower stem surface is cracked near the button edge and is circled in red. The button edges also have bite marks, in fact, they are badly worn out. The tenon and horizontal slot shows accumulated oils and tars. The oxidation in the space between the three squares, in descending size from the tenon end to slot end, is going to be a bear to get rid of but once nice and shiny will elevate the appearance of the overall pipe manifold times. Along with the stems of other pipes in line for restoration, I immersed the stem of this Preben Holm in a mix of one part Hydrogen Peroxide 20% with one part hot water after I ran a couple of pipe cleaners dipped in alcohol through the stem air way. A couple of hours later, the stem oxidation on all these stems were raised to the surface. The pictures below show the stem after it was removed from this bath. The appearance is definitely not for the fainthearted, to say the least!!After I had fished out the stem from the Hydrogen Peroxide bath, I scrubbed it with Magiclean sponge and followed it up with a wipe of cotton swab and alcohol. I further scrubbed the stem surface with 0000 grade steel wool. The loosened and superficial layer of oxidation was easily removed and revealed the condition of the stem.. There are deep bite marks in both the upper and lower bite zone. The bite marks are deep enough to cause significant thinning of the surface and complete disfigurement of the button edges. The deeper oxidation that was pulled to the surface would require more abrasive techniques.

THE PROCESS
I started the restoration with the stem repairs as this would take the maximum of my time to clean, repair and spruce up the stem. I cleaned the internals of the stem using hard and normal bristled pipe cleaners and isopropyl alcohol. The heap of pipe cleaners tells the sordid tale of the stem condition. With a pointed dental tool, I scraped out the entire dried gunk from the slot. I addressed the deeper oxidation by sanding the entire stem with a folded piece of 150 and followed by 220 grit sand paper. Once the oxidation was completely removed, I wiped the surface clean with a cotton swab and alcohol and rubbed a little Extra Virigin Olive oil to hydrate the stem. I flamed the damaged button edge and the nicks and dents with the flame of a lighter. This helps the vulcanite to rise to the surface as it has an inherent property to regain its original shape when heated. At this stage, I could clearly make out the extent of damage to the lower surface and the extent of the crack in the bite zone. This was further accentuated due to heating with the flame of a lighter. The upper surface too has a couple of deep tooth marks. Just for the information of statistically oriented reader, to get the stem to this stage it took better part of the afternoon and well past mid night!! Continuing with the stem repair, with a dental spatula, I probed the area around crack from inside the slot end with the aim of dislodging only the thin and loosened stem surface. Once the thin and loose stem surface was removed, I was certain that the rest of the stem surface around the crack was solid. I inserted a triangulated index card covered in transparent tape in to the slot. The tape prevents the mix of superglue and charcoal from sticking to the index card. I mixed superglue and activated charcoal powder and generously applied it over the bite zone on either side, including over the button and set it aside to cure.While the stem fill was set aside to cure, I started with cleaning of the stummel as I was keen to know the condition of the walls of the chamber. With size 1 head followed by head size 2 of a PipNet pipe reamer, I took the cake down to bare briar. Using a folded piece of 180 grit sand paper, I sand out the last traces of cake and expose the walls of the chamber. I wiped the chamber with a cotton pad dipped in isopropyl alcohol to remove the carbon dust left behind by all the reaming and sanding process. Once the chamber walls were cleaned out, I was pleased to note a pristine chamber with no signs of heat fissures/lines/pits. Next, I cleaned out the internals of the shank and mortise. Using my dental tool, I scraped out all the dried oils, tars and gunk that had accumulated in the shank airway and mortise. The amount of crud that was scrapped out and the condition of the pipe cleaners that were used leaves no surprise why air flow through it was restricted. I finished the cleaning by running a few pipe cleaners dipped in isopropyl alcohol. I also wiped the shank with cotton buds and alcohol. With this cleaning, all old smells in the pipe are history. The pipe now smells clean and fresh.With the internals of the stummel now clean, I cleaned the external surface using a hard bristled toothbrush and Murphy’s Oil Soap. I diligently scrubbed the rim top surface to remove the entire dust, dirt and lava overflow that was embedded in the crevices of the plateau rim top surface. With a soft bristled brass wired brush, I removed the overflowing lava from the rim top surface and cleaned the internals of the shank with a shank brush and dish washing soap to remove what little crud remained in the shank. I rinsed it under running tap water and wiped the stummel dry with an absorbent soft cotton cloth. Once I had wiped the stummel dry with paper towels and soft cotton cloth, I saw a couple of small and superficial fills on the left side of the bowl, near the bowl and shank joint and one at the foot of the stummel. These fills are marked in yellow circle. Very carefully and painstakingly, I completely removed the old fill with a pointed dental pick. I cleaned the fill of all the debris of old fill material, wiped it with alcohol and refreshed the fill with a drop of clear CA superglue in each fill and set it aside to cure overnight. By next day, the fill was nice, hard and well set. With a folded piece of 220 grit sand paper, I worked the fill till I had achieved a nice blend with the rest of the stummel surface. It turned out much better than I had anticipated. I further sand the entire stummel surface with the same grit sand paper to address the minor scratches and further smooth the stummel surface in preparation for a polish by micromesh pads. The plateau rim top surface still did show areas where the overflow of lava was still embedded in the crevices. With a dental pick, I diligently scraped each and every spot to remove the deposit of lava. I am now pleased with the cleaning of the rim top surface.I subjected the stummel, including the bone shank extension, to a complete cycle of micromesh polish, wet sanding with 1500 to 12000 grit pads. I wiped the stummel with a moist cloth after every grit pad to remove the sanding dust left behind by the pads. This also helps in monitoring the progress being made and ensures early corrective action. I am happy with the progress being made till now. Next, I rub a small quantity of “Before and After Restoration Balm” in to the briar, the bone shank extension and the plateau rim top surface with my finger tips and work it deep in to the surface and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful straight grain patterns on full display. The contrast of the dark browns of the grain with the light hues of the rest of the stummel adds an interesting dimension to the appearance of the stummel. I further buffed it with a horse hair brush to further deepen the shine. I was slightly perturbed by the dark coloration taken on by the bone shank extension and shared pictures of the same with my mentor, Steve, who reassured me that this phenomenon is normal and should be good when the balm has been completely absorbed and polished subsequently. With this assurance, I move ahead with the stem repairs.

Using a flat head needle file, I reshaped the button and roughly matched the fills with the rest of the stem surface. I sanded the fills with a folded piece of 180 grit sand paper and followed it up by further sanding the stem with 320, 600 and 800 grit sand papers to achieve a perfect blending of the fills with the stem surface and a crisp button edge on either side of the stem. In my exuberance to cross the finish line, I completely missed out on taking pictures of this stage in restoration. My sincere apologies for this miss….

Using the micromesh pads, I completed the polishing cycle by wet sanding the surface with 1500 to 3200 girt pads. I had read that White diamond polish is between 3600 and 4000 grit of micromesh pads and best used between these two. I decided to give this a try to see if there is any difference in the final stem finish. I mount a fresh cotton buffing wheel on to my hand held rotary tool and apply white diamond polish and buffed the stem. I wiped the stem with microfiber cloth and go through the remaining pads, dry sanding with 4000 to 12000 grit pads. The stem looks great with the fills nicely matched with the rest of the surface. I rub a little quantity of Extra Virgin Olive oil in to the stem surface and set it aside to be absorbed by the vulcanite.To complete the restoration, I mount a cotton cloth buffing wheel on to my hand held rotary tool and applied several coats of carnauba wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further and remove any residual wax from in between the plateaus of the rim top surface. The finished pipe looks amazingly beautiful and is now ready for its long second innings with me. I only wish it could share with me its life story of the past years while I enjoy smoking my favorite Virginia blend in it or maybe an English blend!! P.S. I earnestly would like to request all the readers to help me with the grading and dating this pipe. The only thing that is confirmed is that this is definitely not one of the high grade pipes from Preben Holm what with the fills that were seen on the stummel, but nevertheless, it’s a PH!!!!

There is only one more pending write ups which I shall be tackling before I undertake to restore a pipe which my dear friend and mentor, Steve, had sent me about a year back with the intention of providing me an opportunity to test my own skills. I wish to thank each one for sparing their valuable time to read through this write up and sharing this journey with me.

Restoring an Interesting Acorn # 7472 from Stanwell


Blog by Paresh Deshpande

One of the pipes in my Mumbai Bonanza lot which intrigued me no end was a small Acorn shaped pipe from the Danish pipe maker, Stanwell. I prefer large pipes and so this pipe was always being relegated to the next-in-line project status. Finally I decided to break the shackles of resistance and brought it to my work table as the next project. It’s a Stanwell pipe with shape code # 7472.

I was fortunate enough to have heeded the advice of my dear friend and mentor, Steve, and struck a deal with a junk collector from Mumbai. He did not know what he was selling and I did not know what I was buying as we reside in different cities!! The argument that Mr. Steve presented was that if not anything, I shall at least have some spares and this was logical. I struck a deal and here are pictures of the pipes that I received in this lot. This lot contains some very nice collectible pipes, a few well known brands and some mediocre brands. Overall, with seven Dunhill pipes, a Preben Holm #1 FH, a couple of “Made in England” Pete System pipes, a couple of  Charatan’s Belvedere, Custom-Bilt, Stanwell and other assorted pipes, I would say that I had struck a decent haul!!! This is indeed my “Mumbai Bonanza”.

This, then, is the 13th pipe that I decided to work on from this find and is an Acorn shaped pipe indicated in blue colored arrow in the picture below. It is stamped on the bottom middle half of the smooth surface of the shank as “# 7472” over “MADE IN DENMARK”. Towards the shank end, it is stamped as “STANWELL” in its trademark inverted arch in block capital letters. The stem bears a plain “S” logo on the left side of the stem.Now coming to the research of this brand and line/ model in specific, I referred to pipedia.org and as expected there is an extensive research on this pipe and even has a separate page on Stanwell Shape numbers and Designers, a study compiled by Stanwell collector and an undisputed authority on these pipes, Basil Stevens. However, there is nothing on this particular shape and number, in fact, this shape and number does not find any mention. I even visited rebornpipes.com in the hope that I would be able to unravel the mystery shrouding this pipe, but to no avail.

The only input I received was from Steve was that this is most likely a Sixten Ivarsson carved pipe, but nothing to date and confirm. Any reader who has any information or knowledge about this pipe is earnestly requested to share it with us on rebornpipes!

INITIAL VISUAL INSPECTION
The stummel has beautiful sandblast patterns on the uniquely shaped stummel with a short neck and a nice flow to the shape profile of the pipe. The sandblasted stummel is covered in dirt and grime of yesteryear. This should clean up nicely. The stummel surface is solid with no damage to the external surface. The dark browns of the raised sandblast contrast beautifully with the black stain of rest of the stummel. A thick layer of cake can be seen in the chamber. The sandblasted thin and inward curving rim top surface is covered in thick overflow of lava, dirt, dust and grime. The condition of the inner walls of the chamber and rim top surface will be known once the cake has been taken down to bare briar and the rim top crud has been scraped off completely. The inner rim condition appears to be in good condition with no burn/ charred surfaces. Even the outer rim edge appears to be in a decent condition. Only once the stummel has been thoroughly cleaned that I can be sure of my initial appreciation. In spite of the thick cake, the chamber odor is, surprisingly, not strong and should be addressed once the cake has been taken down to the bare briar and the shank internals have been thoroughly cleaned. The draught hole is dead center at the bottom of the chamber and should be a great smoker. The shank end and the mortise are blocked with dried gunk, adversely affecting the airflow.The delicate vulcanite saddle stem is heavily oxidized and has calcification deposits towards the button end. There are deep tooth marks on the lower and upper stem surface and appears that the previous owner has literally chomped on the bite zone of the stem. The button edges also have bite marks, in fact, they are badly worn out. The horizontal slot shows accumulated oils and tars.Along with the stems of other pipes in line for restoration, I immersed the stem of this Stanwell #7472 in a mix of one part Hydrogen Peroxide 20% with one part hot water after I ran a couple of pipe cleaners dipped in alcohol through the stem air way. A couple of hours later, the stem oxidation on all these stems were raised to the surface. After I had fished out the stem from the Hydrogen Peroxide bath, I scrubbed it with Magiclean sponge and followed it up with a wipe of cotton swab and alcohol. I further scrubbed the stem surface with 0000 grade steel wool. The loosened and superficial layer of oxidation was easily removed and revealed the condition of the stem. It was not as horrifying as I had imagined it to be during the initial inspection. There are deep bite marks in both the upper and lower bite zone. The bite marks are deep enough to cause significant thinning of the surface and complete disfigurement of the button edges. The deeper oxidation that was pulled to the surface would require more abrasive techniques.THE PROCESS
I started with cleaning of the stummel as I was keen to know the condition of the walls of the chamber. With size 1 head followed by head size 2 of a PipNet pipe reamer, I took the cake down to bare briar. Using a folded piece of 180 grit sand paper, I sand out the last traces of cake and expose the walls of the chamber. I wiped the chamber with a cotton pad dipped in isopropyl alcohol to remove the carbon dust left behind by all the reaming and sanding process. Once the chamber walls were cleaned out, I saw very minor and superficial beginnings of heat fissures/ pits all along the chamber walls. I shall address this issue by a simple bowl coat. I used my smaller of the two fabricated knife to gently scrap away at the overflow over the rim top surface while being careful not to damage the sandblast on the rim top. I was pleased to find the inner and outer edge of the rim intact and without any burn or char marks. Next, I cleaned out the internals of the shank and mortise. Using my dental tool, I scraped out all the dried oils, tars and gunk that had accumulated in the shank airway and mortise. The amount of crud that was scrapped out and the condition of the pipe cleaners that were used leaves no surprise why air flow through it was restricted. I finished the cleaning by running a few pipe cleaners dipped in isopropyl alcohol. I also wiped the shank with cotton buds and alcohol. With this cleaning, all old smells in the pipe are history. The pipe now smells clean and fresh.With the internals of the stummel now clean, I cleaned the external surface using a hard bristled toothbrush and Murphy’s Oil Soap. I diligently scrubbed the stummel to remove all the dust and dirt that was embedded in the crevices of the sandblast. With a soft bristled brass wired brush, I removed the overflowing lava from the rim top surface and cleaned the internals of the shank with a shank brush and dish washing soap to remove what little crud remained in the shank. I rinsed it under running tap water and wiped the stummel dry with an absorbent soft cotton cloth. Once I had wiped the stummel dry with paper towels and soft cotton cloth, I thought I saw a fill on the left side of the bowl, near the bowl and shank joint. It was perfectly matched and blended with the sandblast on the stummel and stained in dark as seen on other surfaces of the stummel. It is marked in yellow circle. My fears were confirmed when I probed it with a dental pick. Very carefully and painstakingly, I completely removed the old fill with a pointed dental pick. I cleaned the fill of all the debris of old fill material, wiped it with alcohol and refreshed the fill with a mix of clear CA superglue and briar dust and set it aside to cure overnight.By next day, the fill was hard and well set. With a folded piece of 220 grit sand paper, I worked the fill till I had achieved a nice blend with the shape and contours of the stummel. It turned out much better than I had anticipated. With a soft wire brass brush, I again cleaned out all the debris that lodged itself in the sandblast surface as a result of all the sanding and use of briar dust.Next, I rub a small quantity of “Before and After Restoration Balm” in to the briar with my finger tips, work it deep in to the sandblasts and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful sandblast patterns on full display. The contrast of the dark browns of the raised sandblast with the dark black of the rest of the stummel adds an interesting dimension to the appearance of the stummel. I further buffed it with a horse hair brush. The last picture is of the side that had the refreshed fill and even the most discerning reader will be hard pressed to accurately pin point the fill. With the stummel nearly completed, I turned my attention to the stem repairs. I masked the stem logo “S” with a whitener pen to protect it during the sanding process. I cleaned the internals of the stem using hard and normal bristled pipe cleaners and isopropyl alcohol. With a pointed dental tool, I scraped out the entire dried gunk from the slot. I addressed the deeper oxidation by sanding the entire stem with a folded piece of 220 grit sand paper. Once the oxidation was completely removed, I wiped the surface clean with a cotton swab and alcohol. I flamed the damaged button edge and the nicks and dents with the flame of a lighter. This helps the vulcanite to rise to the surface as it has an inherent property to regain its original shape when heated. At this stage, I noticed that the bite zone on the upper stem surface has a crack which extends over to the button. This was further accentuated due to heating with the flame of a lighter. Continuing with the stem repair, I inserted a triangulated index card covered in transparent tape in to the slot. The tape prevents the mix of superglue and charcoal from sticking to the index card. I mixed superglue and activated charcoal powder and generously applied it over the bite zone, including over the button and set it aside to cure. Once the mix had cured, I removed the index card from the slot.Using a flat head needle file, I reshaped the button and roughly matched the fills with the rest of the stem surface. However, things rarely happen as you want them to happen and in this case, a few air pockets were revealed. With a permanent black marker I darkened the air pockets and spot filled them with clear superglue. Once the superglue had cured (I had set it aside overnight), I sanded the fills with a folded piece of 180 grit sand paper. I followed it up by further sanding the stem with 320, 600 and 800 grit sand papers to achieve a perfect blending of the fills with the stem surface and a crisp button edge on either side of the stem.Using the micromesh pads, I completed the polishing cycle by wet sanding the surface with 1500 to 3200 girt pads. I had read that White diamond polish is between 3600 and 4000 grit of micromesh pads and best used between these two. I decided to give this a try to see if there is any difference in the final stem finish. I mount a fresh cotton buffing wheel on to my hand held rotary tool and apply white diamond polish and buffed the stem. I wiped the stem with microfiber cloth and go through the remaining pads, dry sanding with 4000 to 12000 grit pads. The stem looks great with the fills nicely matched with the rest of the surface. I rub a little quantity of Extra Virgin Olive oil in to the stem surface and set it aside to be absorbed by the vulcanite. To complete the restoration, I mount a cotton cloth buffing wheel on to my hand held rotary tool and applied several coats of carnauba wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further and remove any residual wax from in between the sandblasts.The finished pipe looks amazingly beautiful and is now ready for its long second innings with me. I only wish it could share with me its life story of the past years while I enjoy smoking my favorite Virginia blend in it or maybe an English blend!! P.S. There was only one more issue that needed to be addressed and one that could not be ignored, being a functional issue. After I had reamed and sanded the chamber walls, I had observed very minor and superficial beginnings of heat fissures/ pits all along the chamber walls. I addressed this by mixing activated charcoal and plain yogurt to a thicker consistency, just enough that I would spread easily and applied it evenly all along the chamber walls after inserting a folded pipe cleaner through the draught hole to keep it open. Once dry and set, this will not only protect the walls but also aid in faster build up of cake.There are two more pending write ups which I shall be tackling before I undertake to restore a pipe which my dear friend and mentor, Steve, had sent me about a year back with the intention of providing me an opportunity to test my own skills. I wish to thank each one for sparing their valuable time to read through and once again request you for any inputs or advice on dating and designer of this pipe.

Back to Bob Kerr’s Estate – Working on a GBD Standard 9136 Bent Billiard


Blog by Steve Laug

I am changing up my work on Bob Kerr’s estate again by taking on this GBD Standard 9136 bent billiard. This is the first of his GBD pipes that I am working on. I am cleaning them for the family and moving them out into the hands of pipemen and women who will carry on the trust that began with Bob and in some pipes was carried on by Bob. In the collection there were 19 Peterson’s pipes along with a bevy of Dunhills, some Comoy’s and Barlings as well as a lot of other pipes – a total of 125 pipes along with a box of parts. This is the largest estate that I have had the opportunity to work on. I put together a spread sheet of the pipes and stampings to create an invoice. I was taking on what would take me a fair amount of time to clean up. I could not pass up the opportunity to work on these pipes though. They were just too tempting. This lovely GBD Standard is a great break. It is a shape that is interesting and unique. It will go on the rebornpipes store.

I have been collecting and restoring GBD pipes for as long as I have worked on pipes. This one also has some beautiful mixed grain – birdseye, cross and flame grain. It is a beauty! The pipe is stamped GBD over Standard on the left side of the shank. On the right side it is stamped London, England followed by the shape number, 9136. The swirls of grain poking through the grime and dirt are a mixture that leaves a rich look and feel. It had a rich brown stain that does not look too bad. There are nicks in the briar on the sides and heel of the bowl. There was a thick cake in the bowl with remnants of tobacco stuck on the walls. There was a light lava overflow on the rim. The edges of the rim and top are dirty but look pretty pristine under the grime. It was a beautiful pipe that was dirty and tired looking. The stem was oxidized and calcified toward the end. Again, surprisingly did not have the tooth marks that I have come to expect from Bob’s pipes. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the cake in the bowl and the lava build up on the edges of the bowl. It was thick and hard but hopefully it had protected the rim and edges from damage. The edges look pretty good. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the beautiful grain. The front of the bowl had some deep nicks toward the bottom of the bowl as seen in the first photo. The finish was very dirty.   Jeff took photos of the stamping on the smooth panel on the underside of the bowl and shank. The stamping was readable as you can see from the photos. On the left side it read GBD in an oval over Standard. On the right side it read London, England over 9136. On the left side of the stem was an inlaid GBD roundel.  Jeff took photos of the top and underside of the stem showing the tooth chatter, scratching and oxidation on the stem surface and wear on the edges of the button.I turned to Pipedia’s article on GBD to see if I could find any information on the Standard. I was familiar with the New Standard but not the Standard. The article gives a lot in terms of the history of the brand (https://pipedia.org/wiki/GBD). I quote the section where I found the reference to the Standard.

The claims after the 1st World War demanded further distinctions. First of all was the London Made, which became the Standard London Made, followed by the New Era– in 1931 the top model asking 12½ Shilling. The Pedigree, although sketched around 1926, was not produced until the later 1930s. The New Standard was introduced in order to give the popular Standard of the 20s a higher rank in value. The Prehistoric, a deeply sandblasted black pipe, that still carried the small GBD Xtra stamp, was entirely new and unusual.

With that information in hand I knew what I was dealing with in terms of the stamping and the age of this pipe. I knew from the information from the section quoted that the Standard originally came out in the 20s. In the late 1930s the New Standard was introduced after the war. So this is one of Bob’s older pipes – late 1920s to early 30s. Now it was time to work on the pipe.

With over 125 pipes to clean from Bob’s estate I took a batch of them to the states with me on a recent visit and left them with Jeff so he could help me out. Jeff cleaned the pipe with his usual penchant for thoroughness that I really appreciate. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. Jeff soaked the stem in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I took photos before I started my part of the work. I took some close up photos of the rim top and also of the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. The rim top looks very good. The sandblast finish is very nice. The bowl looked very good. I also took close up photos of the stem to show the lack of tooth marks and the remaining oxidation on the stem surface. Since this is another pipe Bob’s estate I am sure that some of you have read at least some of the other restoration work that has been done on the previous pipes. You have also read what I have included about Bob Kerr, the pipeman who held these pipes in trust before I came to work on them (see photo to the left). Also, if you have followed the blog for long you will already know that I like to include background information on the pipeman whose pipes I am restoring. For me, when I am working on an estate I really like to have a sense of the person who held the pipes in trust before I worked on them. It gives me another dimension of the restoration work. I asked Brian if he or his wife would like to write a brief biographical tribute to her father, Bob. His daughter worked on it and I received the following short write up on him and some pictures to go along with the words including one of Bob’s carvings. Once again I thank you Brian and tell your wife thank you as well.

I am delighted to pass on these beloved pipes of my father’s. I hope each user gets many hours of contemplative pleasure as he did. I remember the aroma of tobacco in the rec room, as he put up his feet on his lazy boy. He’d be first at the paper then, no one could touch it before him. Maybe there would be a movie on with an actor smoking a pipe. He would have very definite opinions on whether the performer was a ‘real’ smoker or not, a distinction which I could never see but it would be very clear to him. He worked by day as a sales manager of a paper products company, a job he hated. What he longed for was the life of an artist, so on the weekends and sometimes mid-week evenings he would journey to his workshop and come out with wood sculptures, all of which he declared as crap but every one of them treasured by my sister and myself. Enjoy the pipes, and maybe a little of his creative spirit will enter you!

Now on to the rest of the restoration on this GBD Standard Bent Billiard. Since Jeff had done such an amazing clean up job on the bowl it was very easy for me. There was some small damage on the front of the bowl that needed to be address. It was surrounded by a shiny ring that looked like someone had tried to repair it before. I wiped it down with acetone and filled in the damaged area with clear super glue. When the glue dried I sanded the repaired area down with 220 grit sandpaper and polished it with 400 grit wet dry sandpaper.I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiped the bowl down after each pad with a damp cloth to remove the sanding dust. I touched up the sanded area with an oak stain pen. I carefully blended it into the surrounding surface of the briar.I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth and shoe brush to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and turned my attention to the stem. I sanded the stem with 220 grit sandpaper to break up the oxidation. I started the polishing with 400 grit wet dry sandpaper to remove the scratching. It is starting to look good. I rubbed the stem down with Denicare Mouthpiece Polish. I have a few tins of this laying around so I am trying to use them up. It does a pretty good job polishing the stem. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. I am excited to be on the homestretch with this pipe and I look forward to the final look when it is put back together, polished and waxed. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain really popped with the polished black vulcanite. This old GBD Standard bent billiard was another fun pipe to work on thanks to Jeff’s cleanup work. It really has a shape that catches the eye. The combination of various brown stains really makes the pipe look attractive. It is a comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. If you are interested in carrying on Bob’s legacy with this pipe send me a message or an email. I have a lot more to work on of various brands. Perhaps one of those will catch your attention. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.