Tag Archives: rusticating a rim top with a Dremel and burrs

New Life for a Sasieni Berkley Club 755SR Lovat


Blog by Steve Laug

The next pipe on the work table is a Sasieni Made Rusticated Lovat that we purchased in 2016 from an antique store on the Oregon Coast, USA. It is a rusticated pipe a shape that I would call a Lovat from the  flow of the stem and shank. It is stamped on the underside of the shank and reads 755SR [over] Berkley Club [over] London Made. Toward the heel it is stamped Made in England in a Rugby Ball shaped stamp. The bowl had a thick cake and lava overflow on the rim. It was hard to estimate the condition of the rim top with the cake and lava coat but I was hoping it had been protected from damage. It appeared that there was a lot of damage on the outer edge with the heaviest damage on the back and left side. The finish was a classic Sasieni rustication. The finish was dusty and tired but had some nice grain under the grime and the finish appeared to be in good condition. A lot would be revealed once Jeff had worked his magic on it. The stem was dirty, oxidized, calcified and had tooth chatter and tooth marks near the button on both sides. Jeff took photos of the pipe before he started his cleanup work. Jeff captured the condition of the bowl and rim top with the next series of photos. You can see the work that is ahead of us in the photos. The cake is very thick and heavy. The next two photos of the stem show the top and underside of the stem. It is oxidized and calcified an you can see the tooth marks and chatter on the surface of both sides. Jeff took a photo of the side of the bowl and heel showing the worn finish and what is underneath the grime and debris of time and use. It will be interesting to see what happens as the pipe is cleaned and restored. He captured the stamping on the underside of the shank. They are clear and readable. It reads as noted above.I have worked on Berkley Club pipes in the past. The most recent Berkley Club I worked on was a billiard. I turned to the blog on that pipe (https://rebornpipes.com/tag/berkeley-club-pipes/) that was written in July 31, 2016. I quote the information on the brand from that blog below.

I went online to Pipephil’s site Logos and Stampings (http://www.pipephil.eu/logos/en/logo-b4.html) and found the brand and the reminder that had niggled at the back of mind. The Berkeley Club with this stamping was made by Sasieni. The photo below came from that website and shows the same finish and the same stamping on both the shank and the stem.The pipe has been here for a few years now so it is about time I worked on it. I took it out of the box where I had stored it and looked it over. It was amazingly clean and looked like a different pipe. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The bowl looked very good. The rim top showed a lot of darkening but the inner bevel was in good condition. Jeff scrubbed the stem with Soft Scrub to remove the grime and soaked it in Before & After Deoxidizer. When he took it out of the soak it came out looking far better. I took photos before I started my part of the work. I took some photos of the rim top and stem. The rim top is clean but there is a lot of darkening around the top and edges. The bowl itself looks very clean. The close up photos of the stem show that is it very clean and the deep tooth marks are very visible.I removed the stem from the shank and took a photo of the bowl and to give a sense of the proportion of the pipe. It is a nice looking Lovat.I decided to take care of the damage on the rim top and inner edge first. I topped the bowl to give it a smooth surface. I built up the damaged areas on the outer edge with super glue and briar dust to take care of the damage. I cleaned up the inner edge of the rim with a folded piece of 220 grit sandpaper. The second photo below show the inner edge of the rim after the work.I topped it on a topping board with 220 grit sandpaper to prepare the surface for the rustication I planned to do to bring it back to what it looked like originally.I then used my Dremel and a series of burrs and dental burrs to replicate the original rustication on the rim surface from photos I found online of a similar rim top. I worked through each burr carving a patter in the smooth rim surface and blending in the damaged areas on the front left and the repaired back of the bowl. I was very happy with the rustication once I finished.I stained the rim top with a combination of Walnut, Maple and Cherry stain pens to match the colour around the sides of the bowl and shank.I worked some Before & After Restoration Balm into the surface of the smooth briar with my fingertips. The product works to clean, enliven and protect the briar. I let the balm sit for fifteen minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned to deal with the stem. The stem had an inner tube that was bound in the shank and when I heated and carefully pulled on it to remove it the tube snapped. I flattened on the tenon end with sandpaper to make the break smooth. I sanded out the oxidation and tooth marks on the stem surface with a folded piece of 220 grit sandpaper. Once I had smoothed them out and broken up the remaining oxidation I started polishing the stem with 400 grit wet dry sandpaper.I polished the vulcanite stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave the stem a final coat of Obsidian Oil to preserve and protect it. This Sasieni Made Berkley Club 755SR London Made Lovat was another fun pipe to work on and I really was looking forward to seeing it come back together again. With the grime and debris gone from the finish and the rim top cleaned up and rusticated it was a beauty and the colours in the rustication are beautiful. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank during the process. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The rich natural finish on the bowl looks really good with the polished black vulcanite stem. It is very well done. Give the finished Lovat a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 49grams/1.73oz. This is truly a great looking Sasieni Made Berkley Club London Lovat. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be adding it to the Italian Pipe Makers section of the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

A Farewell to my Work Buddy Spencer – A Comoy’s Extraordinaire 804 Rusticated Bent Billiard


Blog by Steve Laug

The pipe on the work table now came to us from one of Jeff’s pipe hunts on the Oregon Coast back in 2018. It turns out that it is the last pipe that I will have worked on with my Supervising Buddy Spencer, my Black and Tan Cocker Spaniel. While I was working on the rim top this morning he slipped over the rainbow bridge curled at my feet in his usual place. I will miss his presence and his wet nose nudging me for a treat…

This is a big pipe at 9 ½ inches long and 2 ½ inches tall. It is stamped on the heel of the bowl and reads Comoy’s [over] Extraordinaire followed by the shape number 804. It is a handful that is for sure. The deeply rusticated finish has a beauty of its own. It is a dirty pipe with a lot of dust and debris deep in the rusticated grooves of the rustication. The rim top is covered in a coat of lava overflowing from the thick cake in the bowl. When you realize how big the bowl is and then see that the cake fills in over half of the bowl you can see how thick it is. The cake is rock hard and will be a bear to ream out. It is hard to know the condition of the inner edge but the front outer edge has some damage from being knocked hard on something to remove the dottle from the bowl. The stem is probably a replacement and does not have an inset C on the side or topside. It is an old one in that it has the same feel as the Solid Rubber stems. It is oxidized, calcified and has deep tooth marks on the underside near the button and chatter on the top side. It will be an interesting looking pipe once it is cleaned up. Jeff took these photos before he started his cleanup work.The next photo Jeff took gives a clear picture of the thickness of the cake and the lava on the rim top. It is one well-loved pipe and the previous pipeman must have smoked it all the time. It is a good sign that it is a great smoker. He also took photos of the stem to show the oxidation and the toot marks on the surface. The top side is in better condition than the underside.  He took photos of the sides and heel of the pipe to show the overall condition of the finish on the bowl. It is a deep swirling rustication. The next photo shows the stamping on the heel of the bowl. It reads as noted above. The stamping is readable but the Extraordinaire and shape number 804 are faint.I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-comoy.html) to look up the Extraordinaire line. I did a screen capture of the second on the line and have included it below. The sidebar on the left of the picture below reads: The “Extraordinaire” designation was given to either oversized pipes or to unusual pipes. This pipe fits both designations – it is large and it is unusual.I turned to Pipedia’s section on Comoy’s (https://pipedia.org/wiki/Comoy%27s). It gives a great history of the brand and toward the bottom of the page it had the picture below. It shows a contrast between the Extraordinaire 804 and a Group 4 sized Dunhill 120 for comparison. The caption below the photo says that this pipe is a 1930’s Comoy’s pipe.

1930’s Comoy’s 804 Extraordinaire shown with a 1965 Group 4 sized Dunhill 120 (which is the equivalent of a Group 5 size today) for size comparison – Courtesy of Mike Ahmadi.

Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I received it. The rim top had some slight darkening on the back of the bowl and some damage to the inner edge on the back. The outer edge is rough on the front and the right side from knocking the pipe against something hard. It is hard to know if the rim top was rusticated or smooth from the damage on it. The back rim top looks like it may have been rusticated. The stem surface had deep tooth marks and chatter on both sides near the button.   I took a photo of the stamping on the heel of the bowl. It reads as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole. The stem is tapered. I started my work on the pipe by cleaning up the inner edge and the rim top with 220 grit sandpaper. I was able to minimize the damage.  I topped the bowl on a topping board with 220 grit sandpaper to remove the damage to the rim top and outer edges of  the bowl. I used some clear super glue and briar dust to rebuild the front outer edge and the right side edge and then retopped the bowl. With the top and rim edge cleaned up I used my Dremel and the burrs shown in the photo below to rusticate the rim and try to approximate what was visible in the photos above. I finished the rustication with the wire brush on the Dremel as well. When I had it way I wanted I stained it with three stain pens mixed together to give the stain depth – Black, Walnut and Maple. The second photo below shows the rim top. What do you think? I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the rim top, bowl sides and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine.     I set the bowl aside and turned to work on the stem. I filled in the deep tooth marks on the top and underside with black super glue and set the stem aside to let the repairs cure. Once the repair cured I used a rasp and a small file to flatten the repairs and recut the button edge on both sides. I sanded the stem smooth with a folded piece of 220 grit sandpaper to further blend them into the surrounding vulcanite. I started polishing with 400 grit wet dray sand paper. It was in very good condition so I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This restoration is for you Spencer, my fellow curmudgeon and friend… I already miss you greatly and find myself looking over where you used to lay and reaching for a treat and a rub behind your ears… The pipe is a big one with a big personality just like yours buddy. It is a Comoy’s Extraordinaire 804 Bent Billiard with a vulcanite taper stem. It is a great looking pipe now that it has been restored. I put the stem back on the bowl and lightly buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Comoy’s Extraordinaire is a real handful and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 9 ½ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of this pipe is 43g/1.52oz. This is one is a keeper and will go in my rack in memory of my old boy… Thanks for reading this blog and my reflections on the pipe while I worked on it.