Tag Archives: restaining

A Peterson’s Deluxe Zulu Brought Back to Life

Blog by Steve Laug

The next pipe I have chosen to work on is a Peterson’s Sterling Prince. This pipe was purchased on 05/25/22 from an antique mall in Portland, Oregon, USA. The grain on the pipe is quite beautiful and follows the flow of the bowl. The bowl heavily caked with a moderate lava overflow on the rim top. The inner edge of the bowl had some damage but also had cake on the edges. The outer edge looked to be in good condition. The finish on the bowl was filthy with grime ground into the surface but the grain shone through. There were some scratches on the top of the shank near the bowl and on the underside of the shank in the middle. The stem was lightly oxidized, calcified and also has tooth marks and chatter on both sides ahead of the button. The pipe was stamped on the topside of the shank and read Peterson’s [over] Deluxe. There does not appear to be any shape number or other stamping on the pipe. It is an interesting pipe that should clean up very well. Jeff took photos of the pipe before he started his clean up work. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is caked and the rim top and edges have a light lava overflow on the edges and top of the bowl. The stem is oxidized, calcified and has tooth marks and chatter on the top and underside near the button. Jeff took some photos of the bowl sides and heel to show the grain that was around this bowl. It is a nice looking pipe under the grime on the outside of the bowl. Jeff took photos of the damage on the top and underside of the bowl and the small scratches/cracks on the top of the shank. The scratches/cracks are not deep but they are visible in close up and with a lens. He took a photo of the top side of the shank to show the stamping. It is readable in the photo below and is as noted above. You can also see the line running into the P of the top line. There were also several small lines on the underside of the shank. I turned to Pipedia and read an article by Jim Lily called “A Closer Look at the Peterson Deluxe System pipe (https://pipedia.org/wiki/A_Closer_Look_at_The_Peterson_Deluxe_System_Pipe). While the article was focused on the System pipe there was some pertinent information on the Deluxe as a whole. I quote below:

…As far as value and cost is concerned, for the excellent quality finish, these are competitively priced at around $135 to $250 depending on size and briar grade.

For what it is worth, I reckon the Deluxes are probably the best value range of pipes that Peterson produce, both in terms of functionality and value. There is not a thing wrong with these pipes. Those who malign the brand because they’re made by the hundreds using machines, are very wrong, IMHO. I like them a lot and the bang for the buck is the best I’ve ever seen for new pipes of this quality. The Deluxes are all excellent smokers.

I then turned to the general history article on Pipedia (https://pipedia.org/wiki/Peterson). Below, I quote one section that refers to the hierarchy of the brand.

…Peterson initially graded their mass -produced System pipes, i.e., regular catalogue pipes (in descending order) “Deluxe,” “First Quality,” “0” grade, “2nd grade,” and “3rd grade.”

Now, on to the restoration of this beautifully grained Peterson’s Deluxe Zulu. Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe looked far better when it arrived. I took some close up photos of the rim top and also of the stem surface. I wanted to show how well it had cleaned up. The rim top had some darkening and there was some damage on the inner edge with burn damage and some darkening that was heavier on the front edge of the bowl. I also took close up photos of the stem to show the tooth marks and chatter on the surface near the button. I took photos of the stamping on sides of the shank. You can see that it is stamped as noted above and is clear and readable. The stamping on the band is also visible.I took the pipe apart and took a photo of the pipe. It is a good looking pipe and has nice mixed grain around the bowl.There were a series of small scratches/cracks on the top and underside of the of the shank. The cracks are not deep but they are visible in close up and with a lens. I cleaned off the areas on the underside and the top side at the curve of the bowl and shank with some isopropyl alcohol. I smeared the surface of the cracks with clear CA glue and spread it into the cracks with a dental spatula. I set it aside to dry. Once the repairs cured I sanded the repaired surface with 220 grit sandpaper until the surface is smooth and the repairs blended in. I used the sandpaper to also smooth out the inner edge of the rim top and bowl. I sanded the rim top at the same time. The bowl edge and rim top looked significantly better. With the sanding finished I wiped the bowl down with isopropyl alcohol on a cotton pad to remove the darkening and mixed stain around the bowl sides and rim top. I used Maple Stain Pen to restain the sanded areas of the shank (top and bottom) and the rim top. It matched the stain on the pipe quite well and would look even better once I buffed it.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down after each sanding pad with a damp cloth to remove the sanding dust and debris left behind by the sanding. The briar took on a deep shine and the sanded portions blended in very well with the rest of the bowl. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and turned my attention to the stem. I sanded the tooth marks and chatter on both sides of the stem with 220 grit sandpaper. I started polishing the stem with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – sanding it with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. As usual at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when it is put back together, polished and waxed. I put the Peterson’s Deluxe Zulu back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The grain really pops with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl. This Peterson’s Deluxe was a great pipe to spruce up. It is a very comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 28 grams/.99 ounces. This pipe will be going on the rebornpipes store in the Irish Pipe Makers Section if you would like to add it to your collection and be the first to smoke it. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

Sprucing up a Peterson’s Sterling Made in Ireland 406 Prince

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Blog by Steve Laug

The next pipe I have chosen to work on is a Peterson’s Sterling Prince. The pipe was purchased on 06/24/22 from an online auction in Manorville, New York, USA. It has a Sterling Silver band around the shank that is tarnished and oxidized. The bowl heavily caked with a moderate lava overflow on the rim top. The inner edge of the bowl had some damage but also had cake on the edges. The outer edge looked to be in good condition. The finish on the bowl was filthy with grime ground into the surface but the mixed grain was quite nice. The stem was lightly oxidized, calcified and also has tooth marks and chatter on both sides ahead of the button. The pipe was stamped on the left side of the shank and read Peterson’s [over] Sterling. On the right side it is stamped with the Made in Ireland in two lines followed by the number 406 identifying the shape. It is an interesting pipe. That should clean up very well. Jeff took photos of the pipe before he started his clean up work. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked and the rim top and edges have a thick lava overflow on the edges and top of the bowl. The stem is oxidized, calcified and has tooth marks and chatter on the top and underside near the button. Jeff took some photos of the bowl sides and heel to show the grain that was around this bowl. It is a nice looking pipe under the grime on the outside of the bowl. He took photos of the sides of the shank to show the stamping. The stamping is readable in the photos below and is as noted above. He also took a photo of the band. I checked on Pipephil’s website to see what I could learn about the stamping on the pipe. I found the following information that I quote:

The country of manufacture stamp changed from “Made in Eire” to “Made in Ireland” (In circle) about 1945. Later (1947-49) it became “MADE IN IRELAND” (block letters) stamped in one or two lines (http://www.pipephil.eu/logos/en/logo-peterson.html).

I turned to Pipedia’s article on Peterson pipes to see what I could garner from that information. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson#1950_-_1989_The_Republic_Era). In a section on

Prior to 1920 it was rare for a country of origin to be stamped on the pipe, just Peterson’s Dublin on the band. After 1921/22 if it is stamped “MADE IN IRELAND” and the “Made in” is stacked over “Ireland” or “MADE IN EIRE” or several other forms, it was made between 1922 and 1938. A considerable number of Peterson pipes were stamped “Irish Free State”. From about 1930 to 1949, most of the pipes (those which were stamped) were stamped “Made in Ireland”.” If the stamp reads “MADE IN IRELAND” in a circle, the pipe was made between 1939 and 1948. These are all “prerepublic” pipes.

I then turned to the book I should have consulted first, The Peterson Pipe, by Mark Irwin and Gary Malmberg. On page 155 I found some information on the line.

Peterson’s US distributor during the early Republic era was Rogers Imports, Inc., a New York firm whose catalogs offered all varieties of smoker’s products. Rogers was the exclusive wholesale dealer for several prominent European pipe manufacturers, they also marketed accessories under their own name. On behalf of Kapp & Peterson they registered the Killarney, Shamrock and Sterling trademarks with the US Patent Office in the 1950s, and their catalogs also featured the System, Premier Selection and Supreme.

On page 156-157 in the same book there is a catalogue page with the Sterling shown on it. It sold for $7.50 in 1953. It read:

As the name implies the Sterling quality of this fine pipe is distinguished in a careful selection of its fine Mediterranean Bruyere, its careful workmanship and sparkling finish. Banded with a Sterling Silver band – a Hallmark of quality – the pipe is available in a handsome natural or dark rich walnut finish. Patent P-lip stem. Individually boxed.

With that information in hand I knew what I was dealing with in terms of the stamping on the pipe. It is a late Pre-republic era or early Republic era pipe. The Made in Ireland in two lines stamp on the right side of the shank tells me it was made between 1922-1938.

Now, on to the restoration of this beautifully grained Peterson’s Sterling 406 Prince. Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe looked far better when it arrived. I took some close up photos of the rim top and also of the stem surface. I wanted to show how well it had cleaned up. The rim top looked good. There was some damage on the inner edge with burn damage and some darkening that was heavier on the front of the bowl. I also took close up photos of the stem to show the tooth marks and chatter on the surface near the button. I took photos of the stamping on sides of the shank. You can see that it is stamped as noted above and is clear and readable. The stamping on the band is also visible. I took the pipe apart and took a photo of the pipe. It is a good looking pipe and has Nice mixed grain around the bowl. I decided to start the process by addressing the damage on the rim top and the inner edge of the bowl. I used a folded piece of 220 grit sandpaper to sand the top and to give the edge a slight bevel and clean up the darkening and the damage on the edge. When I finished there was still damage on the right front that needed a little more work. I used a wooden ball and 220 grit sandpaper to increase the angle of the bevel and to even out the edges. It is looking much better. I polished the briar with micromesh sanding pads – dry sanding it with 1500-12000 grit sanding pads. I wiped the bowl surface down with a damp cloth to remove the sanding dust. Once I finished the exterior of the briar looked much better and had taken on a shine. I paused in the polishing at this point to touch up the stain on the rim top. I used a Cherry stain pen and was able to match the rest of the bowl. I then picked up the polishing again with the last three micromesh pads.I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a lighter to lift the tooth marks. I was able lift many of them. I filled in the remaining marks with clear CA glue. I set the stem aside to cure. Once it cured I flattened the repairs with 220 grit sandpaper. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. As usual at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when it is put back together, polished and waxed. I put the Made In Ireland Peterson’s Sterling 406 Prince back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I polished the silver with a jeweler’s cloth. The pipe polished up pretty nicely. The grain really pops with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl. This Peterson’s Sterling Prince was a great pipe to spruce up. It is a very comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 37grams/1.31 ounces. This pipe will be going on the rebornpipes store in the Irish Pipe Makers Section if you would like to add it to your collection and be the first to smoke it. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

Restemming and Reclaiming a worn and tired No Name Billiard

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Blog by Steve Laug

Though I am not currently not taking on new work but trying to catch up on my backlog of pipes I have a commitment to doing repairs for customers of our local pipe shop. I have worked on several pipes for the pipeman who dropped this pipe and two others off at my house on Tuesday morning. All three had the tenons snapped off in the shank and two with broken or damaged stems. All three were heavily smoked with cakes almost completely filling in the bowls. It always make me wonder how one can fill a bowl when cake is so thick my finger would not fit in the bowl. The exterior of all three bowls were heavily caked with tars, oils and grime ground into the finish. The pipes reeked of the aromatic tobaccos that had been smoked in them. My wife bagged the three pipes and sealed them until I could get to them.

I decided to work on this billiard first. I opened the bag and removed both the bowl and the stem. It was a real mess. I took photos of the bowl to show its condition before I started on it. I took my normal foursome of photos and then added a few extra to show the heavy grime on the bowl sides, the cake in the bowl and the snapped tenon in the shank. Somewhere along its journey the pipe had been banded. Something about it makes me think it may well have been that I had banded and restemmed for the fellow quite a few ago. I did a bit of searching on rebornpipes for the blog but could not find it. In the big picture is did not matter but I am always very curious. I tried to pull the broken tenon and was not surprised that it was stuck in the shank. I put the bowl in the freezer and let it sit for 30 minutes. Once I removed it I used a screw turned into the airway to wiggle the tenon out of the shank. It actually came out quite easily. I went through my stems and found one that matched the broken one that had been included in the bag. I took a photo. I would need to reduce both the length and the diameter of the tenon to get a snug fit in the shank. It had a lot of potential but would take work to lift the dents in the stem and fit it to the pipe. Here is a photo of the bowl with the broken stem and the new one.Now it was time to clean it up so I could work on it. I like restoring clean pipes so that was going to be a lot of work but worth it to me to get rid of the grime. I reamed the bowl with a PipNet reamer using the largest cutting head. I cleaned up the reamer with a Savinelli Fitsall PipeKnife. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel. There was a small mountain of carbon. I scrubbed the externals of the pipe to remove the heavy oils and tar build up on the bowl. It took a lot of elbow grease using a tooth brush and Murphy’s Oil Soap. I worked on it until the grime washed away with running water. It looks much better at this point. With the externals cleaned I turned my attention to the internals. I scrubbed the shank and the airway in the bowl and stem with pipe cleaners, cotton swabs and isopropyl alcohol until it was clean. It was a mess.I topped the bowl to prepare it for reworking the damage to the inner edge of the bowl. I used briar dust and super glue to build up the heavily damaged areas around the edge. I layered it in place in the damaged area with a dental spatula. The second photo below shows the repair.I cleaned up the rough edge of the inner edge with a folded piece of 220 grit sandpaper. I wanted to smooth it out before working on the inner bevel of the bowl. I used a wooden ball and 220 grit sandpaper to give the bowl a bevel. The final photo of the four below shows the repaired and reshaped rim edge. I stained the rim top and edges with an oak stain pen to match the colour of the bowl. With the micromesh polishing it would be a good match.I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. It looks far better than it did before even with the many fills in the briar around the bowl. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. The balm works to clean, enliven and preserve the briar. I let it sit for 10 minutes then buffed it off with a soft cloth. It is a beautiful pipe. The bowl looks surprisingly good when you consider what it looked like when I started. I set the bowl aside and turned my attention to the stem. I sanded the surface of the stem and then “painted” the surface of the stem with the flame of a Bic lighter to lift the tooth marks and scratches. I was able to lift many of them. I used clear super glue to fill in those that remained. I sanded the surface of the stem with 220 grit sandpaper to smooth out the repairs and started the polishing with 400 grit wet dry sandpaper. I also sanded the tenon with 220 grit sandpaper to reduce the diameter of the tenon and get a snug fit. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with some Obsidian Oil. I finished hand polishing it with Before & After Pipe Stem Polish – Fine and Extra Fine. I rubbed it down with another coat of Obsidian Oil and let it dry. The stem really was beginning to look very good. This was a very beat up No Name Straight Billiard and now with its newly fit tapered black vulcanite stem it looks far better than when I started. The reworked rim top works very will with the rest of the bowl. I polished the bowl and the stem with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The brown stain makes the grain just sing and it works well with the polished vulcanite stem. Have a look at the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 60 grams/ 2.12 ounces. Once I finish restemming the other two pipes the three will be going home with the fellow who dropped them off. Thanks for walking through the restoration with me as I worked over this pipe.

This Israeli Made Straight Grain Freehand Dublin Is a Beauty

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Blog by Steve Laug

The next pipe on the table is a great looking mixed finish Freehand that Jeff picked up on 05/25/22 from an antique mall in Portland, Oregon, USA. The top 2/3^rd s of the bowl and the shank is smooth, straight and flame while the heel is rusticated. The top of the bowl is plateau. It is a great looking pipe. It is stamped on the left side of the shank and reads Straight Grain and on the underside at the shank/stem junction it reads Israel. The finish was dirty and had a lot of grime and grit ground into the rustication and the smooth portions. The rim top and inner edge of the bowl is dirty with a light lava flow on the edge and the top. There is a thick cake in the bowl. The stem is lightly oxidized and there was a rubber Softee bit on the end. Because of that there was no damage or tooth marks or chatter on the surface. Jeff took photos of the pipe before he started his clean up work. It showed a lot of promise. He took close up photos of the bowl and rim top from different angles to show the condition of the bowl and the plateau rim top. You can see the light lava on the rim top and on the inner edge of a caked bowl onto the top. He took photos surface of the vulcanite stem which is lightly oxidized and covered with a rubber Softee Bit. Once the rubber bit guard is removed it looks to be in good condition. He took photos of the sides and heel of the bowl to show a deep and rugged rusticated heel and the grain peeking through the grime on the shank and the sides of the bowl. Jeff took photos of the stamping on the left and underside of the shank to capture it. It was clear and readable as noted above. I turned to both Pipephil and Pipedia to see if I could find any information on the stamping on the pipe. There was nothing stamped with both Straight Grain and Israel. I am pretty convinced that the pipe was made by the Shalom Pipe Company in Israel and the makers of Alpha pipes. The shape and the conformation of the pipe remind me of Alpha pipes. While I will never know the maker for certain I am fairly confident it as noted above. It is a neat looking pipe.

When I received it from Jeff this past week it did not look like the same pipe. It was clean and the finish had life. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. It was in good condition. He cleaned the internals of the shank and stem with cotton swabs, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. He removed the Softee Bit and then scrubbed the stem with Soft Scrub and soaked it in Briarville’s Stem Deoxidizer. He rinsed it with warm water and dried it off with a soft cloth. It came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I unpacked it. I took some photos of the rim top and stem to show the condition of them both when the pipe arrived. Overall it looked good. There is some darkening to the inner edge of the bowl and some of the dark stain in the grooves had come off in the cleaning. Once the Softee Bit was removed the stem looked very good. I took a photo of the stamping on the left side of the shank (though I forgot to take a photo of the Israel stamp on the underside). It is readable and in great condition.I removed the stem from the shank and took a photo of the pipe to show the look of the pipe.I started my work on the pipe by dealing with the faded black stain in the grooves of the plateau rim top. I used a black stain pen to restain the top and once I polished the briar with micromesh sanding pads it would show a contrast between the stained grooves and the high points.I polished the bowl and the high points on the plateau with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the briar down after each pad with a damp cloth. The bowl is starting to look very good. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and into the plateau rim top and shank end with a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This beautiful mixed finish Israeli Made Straight Grain Freehand, probably made by the Shalom Pipe Company with a slightly bent vulcanite stem has a great look and feel. I polished the stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rich combination of browns and blacks in the smooth, rusticated and plateau finish took on life with the buffing. The rich colour of the briar works well with the polished vulcanite stem. I like the grain and finished look of this Straight Grain Freehand. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ wide, Chamber diameter: ¾ of an inch. The weight of the pipe is 52 grams/ 1.83 ounces. This Israeli Made Freehand is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store in the Pipes from Various Makers Section shortly if you would like to add it to your collection. Thanks for your time.

Adventures in Cordovan

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(Kenneth’s Pipe Incident Report #3)

Blog by Kenneth Lieblich

Here is another installment of my Pipe Incident Reports. The idea, in general, is to provide a brief write-up – focusing on a particular pipe-restoration-related issue, rather than an entire restoration story. Last time was all about lemon-infused isopropyl alcohol. Today’s report is about a colour of stain that I had not used before, but which always intrigued me: cordovan. If you’re not familiar with the term, it refers to a rich shade of burgundy (but with less purple) and is often compared and contrasted with oxblood.Of course, the name of the colour comes from the Spanish city of Córdoba. Córdoba (or Cordova) has had a thriving leather industry since the seventh century AD, and it is this that is most closely associated with the word, cordovan. I referred to my Oxford Dictionary of English Etymology. It confirmed this information and added that the first known use of the word in English was in 1591 – in this context, it was simply used as the adjectival form of the city name. According to the Dictionary of Color, the first recorded use of cordovan as a colour in English was in 1925.I expected this colour to be quite red and that accounted for my previous hesitation in using it. Certainly, the bottle of Fiebing’s Cordovan Leather Dye appeared a bit redder that I would have liked, but an opportunity presented itself to try it out on a pipe. I own Fiebing’s oxblood and I’ve used it before, but it was time to try something different…

The pipe I’m using for this experiment is a handsome paneled billiard. It has no markings on it whatsoever, so I don’t know its origins. I acquired it in a lot of pipes that arrived from France, but there were some non-French pipes in that lot so I can’t be sure that it’s a French pipe. In any event, the pipe is unsmoked, never used. And so, I decided that this was the perfect candidate for me to try out my cordovan dye. The briar was raw and unfinished, so it would take the stain well. As you can see, the briar had some water stains on it and the pipe was generally dusty and dirty, despite never having been used.To give the dye the best chance of succeeding, I cleaned the stummel with Murphy’s Oil Soap. This removed all the stains and made the stummel nice and clean. I also used a can of compressed air to blow out any dust from the draught hole and chamber.The stem was also new but was clearly dirty from sitting around untouched for years. I cleaned it with a couple of pipe cleaners and then polished up the stem with all nine of my MicroMesh pads. Next, I had to address a couple of issues in the briar. As the photos show, there are some cracks in the wood that I need to tackle. Upon close inspection, fortunately, the cracks are quite shallow and do not meaningfully affect the integrity of the pipe.One of many techniques that I learned from Steve is to use a micro drill bit to stop any briar cracks from lengthening. So, I took one of my micro drill bits – and it is really tiny – put it in my Dremel, and drilled minuscule holes at the end of each crack. Of course, I followed this up by filling the drill holes and cracks with cyanoacrylate glue and let it fully cure. Once cured, I sanded it all down with my MicroMesh pads. Time to try the cordovan! As I mentioned, I expected cordovan to be quite red. In fact, it was a beautiful, rich, brown colour – I suppose at the brown end of burgundy. I flamed it and let it set and then coated it again with dye and flamed that too. I was pleasantly surprised at how attractive the colour was. However, I was equally concerned that I had made it too dark by staining it twice, so I decided to lighten it. Fortunately, this dye is alcohol-based, so I used isopropyl alcohol to wipe down the pipe and remove excess stain. I am very pleased with the results. I polished the pipe on my bench buffer with White Diamond and carnauba wax which made the pipe look all the more lovely. Cordovan turned out to be an excellent addition to my palette of colours for pipe work. As I mentioned, I expected it to be much redder than it turned out to be, and that originally precipitated my hesitation in using it. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Pipes from Various Countries’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅝ in. (143 mm); height 1¾ in. (45 mm); bowl diameter 1⅛ in. (29 mm); chamber diameter ⅞ in. (22 mm). The weight of the pipe is 1⅛ oz. (34 g). I hope you enjoyed reading this installment of the Pipe Incident Report – I look forward to writing more. If you are interested in my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

A Unique Twisted and Turned Jobey Dansk Handmade in Denmark 2

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Blog by Steve Laug

My brother Jeff picked up another Jobey Dansk Freehand pipe on June 6, 2022 from an antique shop in Cannon Beach, Oregon, USA. It had really unique shape and some nice grain with spot carvings around the bowl and shank. There was some plateau on the top of the rim and on the end of the shank. I have worked on enough of these to know that were Danish Freehand pipes were carved by Karl Erik. This one was stamped on the underside of the shank end and read Jobey in script [over] Dansk [over] Handmade in Denmark [over] 2 The finish on this pipe was dirty with dust and lava on the plateau top. The bowl was lined with a thick cake. There was thick dust in the rustication around the bowl and shank as well as the plateau on the shank end. The smooth finish was also dirty and dull looking. The fit of the stem to the shank was snug. It was a fancy turned vulcanite stem that was oxidized and calcified. There were light tooth marks on both sides of the stem at the button and on the smooth parts of the button on both sides. Otherwise it was a very clean stem. Jeff took of the pipe to show the overall condition of the bowl and stem. He took close up photos of the bowl and rim top from different angles to show the condition of the partial plateau finish. You can see the lava and build up on the rim top and the lava flowing over the inner edge of the bowl onto the plateau. It is hard to know if there is damage or if the lava protected it. The bowl has a thick cake that lining the walls and overflowing into lava. The next photos show the condition of the vulcanite stem which is oxidized and calcified. You can see the tooth marks and damage both on the surface of both sides ahead of the button. He took photos of the sides and heel of the bowl to show the lay of the grain and the rustication around the pipe. It is a nice piece of briar with a unique and somewhat strange shape that is unlike almost all of the Freehands that I have worked on. Jeff took a photo of the stamping on the underside of the shank to capture it. It was clear and read Jobey Dansk at the top. Under that it read Handmade in Denmark followed by a large number 2. I wanted to look at who had carved the Jobey Dansk line to confirm some suspicions I had about it. I had a feeling that the pipes were carved by a Danish carver known as Karl Erik. I looked up the Jobey listing on Pipedia (https://pipedia.org/wiki/Jobey) and found the following information. I quote a portion of the article that is pertinent as follows.

English – American – Danish – French… Information about the brand Jobey are only to be found in form of smithereens…

Probably established in England around 1920(?) the brand hiked into the USA later. In the course of time owner, distributor and manufacturer changed repeatedly. As far as known:

George Yale Pipes & Tobacco, New York (1942)

Norwalk Pipe Co., New York (1949)

Arlington Briar Pipes Corp., Brooklyn (when?)

Hollco International, New York (1969).

Weber Pipe Co., Jersey City, NJ (1970’s)

The Tinder Box, (1970’s – 80’s).

Throughout decades Jobey pipes were mainly sold in the USA, Canada and England but remained almost unknown in continental Europe. The bulk of Jobeys was predominantly made according to classical patterns and mainly in the lower to middle price range. The predominant judgment of the pipe smokers reads: “A well-made pipe for the price.” So there is hardly anything very special or exciting about Jobey pipes although a flyer from ca. 1970 assures: “The briar root Jobey insists upon for its peer of pipes is left untouched to grow, harden and sweeten for 100 years. […]Jobey uses only the heart of this century old briar and only one out of 500 bowls turned measures up to the rigid Jobey specifications.” 99.80% of cull… that makes the layman marveling!

Yet then there are partially really exciting Freehands mainly in the seventies, that Jobey – Weber owned back then – bought from Danish pipe genius Karl Erik Ottendahl. These pipes were offered as Jobey Dansk – ’70’s pure! (BTW waning sales caused Ottendahl to discontinue exports to the United States in 1987.)

There was also an interesting Tinderbox catalogue page, provided courtesy of Doug Valitchka, that includes a note about the Jobey Dansk (https://pipedia.org/images/7/7a/Jobey1979.jpg).From that information I confirmed that the pipe that I was working on was carved by Karl Erik Ottendahl. There were some similarities to the Karl Erik pipes that I have worked on in the past. The dating of the pipe line in the 70s fits well with the pipe I have in hand.

Now it was time to work on the pipe on my end. When I received it Jeff had once again done an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. It was in good condition. He cleaned the internals of the shank and stem with cotton swabs, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Briarville’s Stem Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I unpacked it. I took some photos of the rim top and stem to show the condition of them both when the pipe arrived. Overall it looked good. There is some darkening and damage to the inner edge of the bowl. The stem had some deep tooth marks ahead of the button and on the button surface on both sides. I took a photo of the stamping on the underside of the shank. It is readable and in great condition.I removed the stem from the shank and took a photo of the pipe to show the look of the pipe.I started my work on the pipe by addressing the darkening and damage to the inner edge of the rim. I used a folded piece of 220 grit sandpaper to work and smooth it out. It looked better when I had finished. I polished the bowl with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the briar down after each pad with a damp cloth. The bowl is starting to look very good. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and into the plateau rim top and shank end with a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I filled in the deep tooth marks with clear CA glue. Once it cured and hardened I sanded out the tooth chatter and blended in the repairs with 220 grit sandpaper and started to polish it with a folded piece of 400 wet dry sandpaper. Once it was finished it began to shine. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This is a beautiful Jobey Dansk Hand Made by Karl Erik with a fancy, turned, black vulcanite stem. It has a great look and feel. The shape fits well in the hand with the curve of the bowl and shank junction a perfect fit for the thumb around the bowl when held. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the plateau on the rim top and shank end multiple coats of Conservator’s Wax. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rich combination of browns and black in the smooth finishes and the plateau areas took on life with the buffing. The rich colour of the briar works well with the polished vulcanite stem. I like the grain and finished look of this Jobey Dansk pipe. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ wide, Chamber diameter: ¾ of an inch. The weight of the pipe is 56 grams/ 1.98 ounces. This Danish Freehand is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store in the Danish Pipe Making Section shortly if you would like to add it to your collection. Thanks for your time.

Fresh Life for The Everyman London Pipe 215 Bent Billiard

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Blog by Steve Laug

This next pipe is another that has been here for a very long time. I have no idea where I purchased it or whether it came to me in a trade for labour. I don’t remember. I have worked on quite a few of these Comoy’s made The Everyman Pipes over the years and find that they are well made and quite nice. The pipe is stamped on the underside and reads The [over] Everyman [over] London Pipe [over] the shape number 215. That is followed by Made in London [over] England. This particular pipe has a rugged and deep sandblast around the bowl and shank. It has been stained with a dark brown stain. The bowl had been well reamed but there was some lava on the rim top blast. It was slightly out of round with some damage on the back inner edge of the bowl. Internally it smelled like an aromatic tobacco like Half and Half. The stem was oxidized, calcified and had some tooth chatter and marks on the top and underside ahead of the button. I took some photos of the pipe to give a sense of what I saw before I started my clean up work. I took photos of the rim top and inner edge of the bowl to show the lava coat in the sandblast rim top and some burn damage and darkening on the inner edge of the bowl. The photos of the stem show the oxidation, calcification and the tooth marks and chatter on both sides ahead of the button. I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above. I removed the stem from the shank and took a photo of the pipe to give a sense of the proportion. Before starting my cleanup work on the pipe I turned my favourite go to sites on background of brands. The first is Pipephil’s site (http://www.pipephil.eu/logos/en/logo-e4.html). There I looked up The Everyman brand and confirmed what I remembered about it being made by Comoy’s. From there I turned to Pipedia (https://pipedia.org/wiki/Comoy%27s). I went directly to the section on Comoy’s pipes. At the bottom of the article I found links for a shape list and also a shape chart. I have included both of them below. The shape number 215 is shown as a small ½ Bent Billiard.I have circled the 215 shape in the Comoy’s shape chart below.Now it was time to work on the pipe. I decided to address the stench in the pipe first so I could work on a clean pipe. The pipe bowl had been reamed and it was quite clean so I turned to clean the mortise and the airway in the shank and stem. I scrubbed the out with pipe cleaners, cotton swabs and Isopropyl 99% alcohol. Many pipe cleaners and much time passed and the draught was clean and open in both the stem and the shank. With that done I worked on the lava build up on the rim top and the burn damage and darkening on the inner edge of the rim. I worked over the rim top with a brass bristle wire brush and two dental picks to clean out the grooves of the sandblast. I rusticated the sandblasted rim to further rough up the surface and remove the tars. I used a small conical burr to remove the damaged areas and reshape the rim top. I used a Walnut Stain pen to stain the rim top rustication to match the other parts of the blasted rim top. I actually looks quite good. I used a folded piece of 220 grit sandpaper to give the edge a light bevel to minimize the damage and bring the bowl back to round. With that part of the work done I decided it was time to address the ghost in pipe with alcohol and cotton bolls. I stuffed the bowl with cotton bolls and twisted one into a plug that I pushed into the shank end. I set the bowl upright in an old ice cube tray and filled it with alcohol using an ear syringe. I set it aside to do its work over night. I worked some Before & After Restoration Balm into finish of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Restoration Balm really makes the grain stands out beautifully. I cleaned the exterior of the stem with some Soft Scrub All Purpose cleanser and cotton pads. I was able to remove a lot of oxidation and calcification from the stem surface. I set the bowl aside and turned my attention to the stem. I used the flame of a Bic lighter to “paint” the surface of the stem to lift the tooth marks on both sides of the stem. The heat lifted many of the marks. I filled in what remained with clear CA glue and set it aside to harden. Once the repairs cured on the top and underside of the stem I filed them flat and recut the button edge with a small file. I sanded them with a folded piece of 220 sandpaper. I started polishing the stem with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both fine and extra fine and buffed it with a cotton pad. I gave it a final coat of Obsidian Oil and set it aside to dry. The Everyman London Pipe 215 Bent Billiard was finished. I polished the bowl and stem with Blue Diamond to polish out the remaining small scratches. I used a very light touch so as not to damage the stamping on the shank. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The depths of the sandblast came alive with the buffing and works well with the polished black vulcanite saddle stem. Altogether the pipe has a rich look. The finished pipe is shown in the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.55 ounces/45 grams. I will be putting it on the rebornpipes store in the British Pipemakers Section soon. If you are interested in adding it to your collection let me. I have one of these and they are a cool dry smoke. Thanks for walking through the restoration of this fine old Comoy’s made pipe. It was a pleasure to work on.

Where did I get this Ben Wade Danish Hand Model 200 Freehand?

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Blog by Steve Laug

Jeff and I no longer remember where or when we purchased this pipe. It is a large attractive Freehand that has all the signs of being a Ben Wade. Sure enough it is stamped on the underside of the shank and reads Ben Wade [over] Danish [over] Hand Model [over] 200 [over] Made in Denmark. The stamping was clear and readable. Even though the finish was dull and lifeless it showed promise under the grit and grime of the years. The finish is filthy with grime and oils ground into the smooth briar of the bowl and shank sides. The bowl had a thick cake that overflowed in heavy lava onto the plateau rim top filling in the grooves and valleys of the finish. The plateau shank end was also dirty with dust and debris in the grooves and valleys of the shank. The vulcanite stem was oxidized, dirty and had some tooth marks and chatter on both sides ahead of the button. I took photos of the pipe before I started working on it. I took photos of the bowl and rim top to give a clear picture of the thickness of the cake and the lava on the plateau finish of the rim top. There is dust and debris stuck to the walls of the bowl clearly visible in the photos. I also took photos of the top and underside of the stem to show the chatter and tooth marks. I took a photo of the stamping on the underside of the shank. It is clear and readable.I removed the stem from the shank and took a photo of the pipe. It is proportionally pleasing and quite an eye catching pipe.I knew that the Preben Holm pipes were marketed under the Ben Wade label in the US and imported through Lane Ltd. I turned to Pipedia and read the listing on the brand to flesh out the knowledge of the brand (https://pipedia.org/wiki/Ben_Wade). I have included a photo from that site that was taken from a Tinderbox advertisement. I quote the portion of the article that summarizes the Danish period of the history of the brand:

Young Copenhagen master pipemaker Preben Holm had made a meteoric career heading a pipe manufacture employing 45 people at the age of 22! But around the turn of 1970/71 he was in major financial difficulties. His US distributor, Snug Harbour Ltd. in New York City, left him in the lurch. Holm had three unpaid invoices on his desk and another large shipment was ready for the USA, when Snug Harbour’s manager told him on the phone that there was no money at all on the account to pay him.

So the Dane went to New York for an almost desperate search for a new distribution partner. He made contacts with Lane Ltd. and met Herman G. Lane in February 1971. Lane Ltd. had no interest in Holm’s serial pipes produced at that time but so much the more in the hand-carved freehands because the hype for Danish freehands and fancies in the States was still on its way to the climax then. The meeting resulted in an agreement to start a cooperation. Lane insisted to improve the quality considerably and in return he assured to be able to sell essentially larger quantities.

Holm went back home to work on new samples with all-new designs and altered finishes for Lane. Both, Lane and Holm, agreed that it would be unwise to sell the pipes under Preben Holm’s name as long as Snug Harbour had a considerable stock of Preben Holm pipes and might sell them pipes at very low prices just to bring in some money.

So on Mr. Lane’s proposal it was determined to use the name Ben Wade belonging to Lane Ltd. Lane spent considerable amounts of money for advertising the new brand in the big magazines– the centerpiece being whole-page ads showing a very exclusive Seven Day’s Set.

The cooperation with Lane Ltd. proved to be an eminent business success for both partners. Within a very short time Ben Wade Handmade Denmark sold in much larger quantities and at higher prices than they had ever dreamed of. And the hype these freehands and fancy pipes caused went on unbroken long after Herman G. Lane deceased. Preben Holm – obviously much more brilliant in pipe making than in pipe business – was in major troubles again in 1986 and had to sack most of his staff. The Ben Wade production was significantly lowered but continued until his untimely death in June of 1989.

Up to now Preben Holm made Ben Wade pipes are cult and highly sought for on the estate markets.

With that information my initial thoughts were confirmed. This pipe was a Preben Holm made Freehand distributed in the US by Lane Ltd under the name Ben Wade. The freehand rage occurred in the late 70s and the pipes were made until Preben’s death in 1989. My guess would be that this pipe was made sometime during that time period and potentially in the late 70s.

I started my work on the pipe reaming the thick cake out of the bowl with a PipNet pipe reamer using all four reaming heads. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and then sanded it with 220 grit sandpaper wrapped around a piece of dowel. I sanded until the walls of the bowl were smooth and clear. It was getting cleaner but the plateau and rim top still have a lot of lava on the top that needs to be cleaned off. I worked on the rim top with a brass bristle wire brush to remove as much of the lava buildup there. I was able to remove some of it and loosen it so that when I scrubbed it it would look better. I worked on the smooth inner edge with 220 grit sandpaper. I worked to remove as much of the darkening and tars as I could possible with the sandpaper. I loosened the debris with the sandpaper so that when I scrubbed it with the soap it would look better.Now it was time to let the Murphy’s Oil Soap do its magic. I scrubbed the bowl and shank with undiluted soap and a tooth brush and rinsed it off with running water. I worked on the plateau rim top and smooth briar to clean up the dust and debris in the finish. While the rim top looked better it still needed some more work to remove the darkening on the top and edges of the bowl. I touched up the black in the valleys of the plateau on the top and the end of the shank with a Black Sharpie Pen. It matched the existing black in the crevices/valleys. When finished it definitely looked good.I lightly sanded it with 220 grit sandpaper to remove the remaining darkening and it looked very good. I cleaned out the inside of the shank and the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. It was quite dirty inside the shank and airway in the stem. It came out very clean and looks very good. I polished the briar with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the briar down with a damp cloth to remove the sanding dust. The briar really took on a rich shine with the polishing. With the bowl and shank clean there was still a strong ghost of aromatics wafting from the clean bowl. I decided to deghost it with cotton bolls and isopropyl alcohol. I stuffed the bowl with the cotton bolls and used an ear syringe to fill it with alcohol. I twisted a cotton boll and made a wick to insert in the shank. In the morning when I checked it the cotton was brown in the bowl and the wick in the shank is dark with oils. The alcohol had done its job. I rubbed the bowl down with some Before & After Restoration Balm. I worked it into the briar with my finger tips to clean, revive and preserve the wood. It really brings the grain alive once again. I let it sit for 15 minutes then buffed it off with a soft cloth. The grain really pops at this point in the process. I set the bowl aside and turned my attention to the stem. I scrubbed it with Soft Scrub and cotton pads to remove the oxidation as much as possible. It took a bit of elbow grease but it was significantly cleaner when I was finished. I sanded the tooth marks and chatter out around the button with 220 grit sandpaper and started the polishing with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped the stem down after each pad with a cloth impregnated with Obsidian Oil. I finished the polishing with some Before & After Pipe Stem Polish – both Fine and Extra Fine. I wiped it down a final time with Obsidian Oil. The stem looked very good. As always I am excited to finish a pipe that I am working on. I put the Ben Wade Hand Model 400 Made in Denmark Freehand back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished bowl looks like with the grain popping through on the smooth portions and the variety of colour in the rustication. Added to that the polished vulcanite fancy saddle stem was a beautiful touch. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 ½ inches, Height: 2 ¾ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 1inch. The weight of the pipe is 65 grams/2.26 ounces. It is a beautiful pipe and one that will be on the rebornpipes store in the Danish Pipe Makers section. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog. I remind us all of the fact that we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next pipeman or woman.

Restoring a Patent Dunhill Shell Briar 253 Billiard

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Blog by Steve Laug

The next pipe on the table is another Dunhill Group 4 size Shell Briar Billiard with a taper stem that is proportionally well done. It has a three digit the shape number that I will define below. This is another pipe from the group which Jeff and I purchased on 04/26/2022 from a woman who contacted us from Cleveland, Ohio, USA. They had belonged to her husband’s father. We spent time chatting with her and arrived at a price and she sent the pipes to Jeff. It included 28+ pipes along with this one.

This Dunhill Billiard is stamped on the underside and reads 253 on the heel of the bowl followed by Dunhill followed by what I think is Shell Briar though it is very faint. The Made in England stamp is not present and there is no date stamp. The remnant of a circle and what I think would be a 4S by comparative size. Underneath the Dunhill stamp there is a partial stamp PATENT N^o…. with everything following gone. The finish was very dirty with spots of grime and debris stuck on it. The bowl had a thick cake in the bowl and heavy lava overflowing onto the rim top. The rim top appeared to have burn on inner edge. It was hard to know what was under the lava at this point. The stem had calcification, oxidation and tooth marks and chatter on both sides ahead of the button. The button itself appeared to be in good condition. Jeff took photos of the pipe before he started his clean up work on it. He took photos of the bowl and rim top to show the condition. You can see the thick cake in the bowl and rim top and edges. The lava is so thick that is hard to know what the edges and top look like underneath. The sandblast on the rim top is also completely filled in with tar and lava. The stem was heavily oxidized, calcified and has tooth marks and chatter on both sides ahead of the button. The white spot on the stem was missing as well. Overall the pipe is a real mess. Jeff took a photo of the sandblast finish around the bowl side and heel. It was nice looking if you can see through the grime ground into the rugged, deep blast. He took photos of the stamping on the underside of the bowl, shank and stem. The stamping is quite worn, but is partially readable. It reads as noted above. Now it was time to begin to work on the stamping on the pipe. The stamping was very faint but some of it was readable. I knew it was a Dunhill Shell or maybe Shell Briar (not sure). I knew the shape number was 253 a billiard. I knew there was a partial Patent No. Stamp but the number itself was not visible. I turned to Pipedia for some help with what I could ascertain from the partial stamping (https://pipedia.org/wiki/Dunhill#Bruyere). The first quote below give the short version of the finish. I quote from it below.

Shell – A deep craggy sandblast with a black stain finish (usually made using Algerian briar) – the color of the stain used has varied over the years. Although there is some doubt as to them being the first to sandblast pipes, Dunhill’s Shell pipes, and the sandblasting techniques developed to create them are considered one of Dunhill’s greatest and most lasting contributions to the art of pipe making.

The documented history of Dunhill’s inception of the Shell is largely limited to patent applications — there are no catalog pages or advertisements promoting blasted pipes at the time. The preliminary work on the English patent (No. 1484/17) was submitted on October 13, 1917. The patent submission was completed half a year later, on April 12, 1918, followed by the granting of the English patent on October 14, 1918. This was less than a month before the end of The Great War on November 11th.

In 1986 Dunhill released a line of premium Shell finish pipes – “RING GRAIN”. These are high-quality straight grain pipes which are sandblasted. Initially only Ring Grain, but now in two different finishes. In 1995 the “Shilling” was introduced with Cumberland finish – it is an extremely rare series. These pipes exhibit a deeper blast characteristic of that of the 1930’s – mid-1960’s (and the limited ‘deep blast’ pipes of the early 1980s) and show a fine graining pattern. These are considered the best new Dunhills by many enthusiasts today and are very rare. The finish is sometimes described as tasting like vanilla at first, with the taste becoming more normal or good as the pipe breaks in.

See more examples here: Dunhill Shell
See more about this incredible pipe here: The History of Dunhill’s Shell
See more about the patents applied here: Shellbriar & Tanshell, Patents 1917-1954

With that information clear for me I wanted to identify the shape number and try to pin that down (https://pipedia.org/wiki/Dunhill_Shape_Chart). I turned to the section on the 3 digit Shape Numbers and read it. I quote it below.

A 3-digit system (“Interim”) was developed that showed a logical approach to identify pipes in terms of size, mouthpiece, and shape, with the 1st digit being the size, the 2nd digit the mouthpiece, and the 3rd digit the shape, i.e. the old “85” became a “321” which was a group 3 Apple with taper mouthpiece. This was soon to be replaced by a more detailed, formal 4- and 5-digit system around 1978.

With the information on the 3 digit stamp not making clear enough the meaning of the number I turned to another link on Pipedia (https://pipedia.org/wiki/Dunhill_Shapes_List) to a shape list that Eric Boehm put together for Dunhills. It is amazing to see the sheer number of variations on the Billiard shape. I copied several 3 digit numbers in the list as it includes the shape 253.

252 Billiard, tapered bit 4 5¾” 1950, 1969 3
253 Billiard, tapered bit 4 57/8″ 1950, 1969 3 (This is the pipe I am working on. It is a tapered bit Billiard.)
260 Billiard, tapered bit 2 5½” 1950, 1969 3

I knew that the pipe shape number locked in a time period 1950, 1969 – a time span that I probably would not be able to narrow down further due to the missing date stamp.

Armed with that information I turned to work on the pipe itself. Before he sent it to me, Jeff had done an amazing job cleaning the pipe. It almost looked like a different pipe after his work. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with isopropyl alcohol, cotton swabs and pipe cleaners. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and then rinsed it off with warm water. He scrubbed the stem with Soft Scrub and a tooth brush and rinsed it off with warm water. It looked amazing when I took it out of the package of pipes he shipped me. I forgot to take photos before I started my work on the stem so the top down photo shows the start of my repair to the missing white spot. I took photos of the pipe when I remembered. The rim top was cleaner and the inner and outer edge of the bowl showed some damage. The rim top had smooth spots that would need to be worked on and the sandblast surface had been worn off. The stem surface looked good with the oxidation gone and light but visible tooth chatter on either side of the stem. The White Spot was also missing from the stem top. I took a photo of the stamping on the underside of the shank. It is faint and barely readable as noted above.I took the stem off the shank and took a photo of the parts of the pipe. It is another great looking Dunhill Shell Briar with a craggy blast. I started my portion of the work on this pipe by addressing the damage to the inner edge of the bowl. I used a folded piece of 220 grit sandpaper to smooth out the edge and give it a slight bevel to deal with the chipping and cutting on the inner edge. I also lightly topped the bowl to give it a smooth working surface and to remove the deep cuts and chips.I used a series of burrs on my Dremel to copy the finish that was on the good spots on the rim and sides. I took a photo of the burrs and the rim top once I had finished the rustication process. It looked better and once stained to match the bowl it would look very good.I used a Mahogany, Cherry and Black Stain Pen to restain the rim top and the inner bevel of the rim edge. Once it dried I worked it over with a brass bristle wire brush. The rustication I did on the top of the rim approximated the depth of the sandblast around the sides of the bowl and gave the rim top a very tactile feel.The bowl looked good at this point so I rubbed it down with Before & After Restoration Balm. I worked it into the surface of the bowl and shank with my fingertips and a horse hair shoe brush to clean, enliven and protect the briar. I let the balm sit for about 10-15 minutes and buffed with a cotton cloth to raise the shine. I set the bowl aside and turned my attention to the stem. I decided to build up the missing White Spot on the stem top. I used some acrylic white spots and acrylic white fingernail polish to fill the hole. I layered in the spots and fingernail polish. I continued until the spot was smooth and set it aside to cure. Once the acrylic hardened I sanded it smooth and put a drop of clear CA glue on it to seal it and make the surface smooth. I polished the vulcanite stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem and gave it a final coat of Obsidian Oil to finish it. This Sandblasted Patent Dunhill Shell Briar 253 Taper Stem Billiard is a great looking pipe now that it has been restored. The rich Shell Briar sandblast finish that highlights the grain and works well with the polished vulcanite stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Shell Briar 253 Billiard is a Group 4 size pipe that will be a great smoker. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 28 grams/1.02 ounces. I will be adding the pipe to the British Pipemakers Section of the rebornpipes store shortly. If you are interested in adding it to your collection be sure to let me know. I take a moment to remind myself and each of us that we are trustees of pipes that will outlive us and the lives of many other pipe men and women who carry on the trust of their care and use. Thanks for reading this blog and my reflections on the pipe while I worked on it.

The Frog Prince

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Blog by Kenneth Lieblich

Pull up a chair and light your pipe – I am about to regale you with the tale of one of the most challenging restorations I have ever undertaken. I hesitate to write “restoration”, simply because the work required on this pipe imposed a burden on that word that it may not have been intended to bear. Perhaps “re-creation” is a better word. This post is a little longer than usual, but worth it. This frog needed much more than a kiss to turn into a prince.This is a rusticated Leonard Payne Classic pipe in a billiard shape, with a matching military-style stem and dental bit. The left side of the shank reads Len Payne [over] Classic. Similarly, the ferrule also reads Payne [over] Classic. However, there are no markings (or no visible markings) on the right side of the shank. I acquired this pipe from the granddaughter of the gentleman who once owned it. This fellow is now deceased, but I am pleased to honour his memory with my work. This was obviously a favourite pipe of his, both because it was so dirty and because the rustication was so worn! It is clearly a great smoker.The pipe in question was made by the late, great Canadian artisan, Leonard Payne. He was born in England, moved to Canada in the 1950s, and died in the Vancouver area within the last few years. Payne was, to put mildly, an idiosyncratic pipe maker. I can do no better than quote Mike Glukler of Briar Blues (found on Pipepedia):

“Leonard Payne was based in B.C. for many years. He came to Canada from England. He had shops in Surrey, B.C. and Kelowna, B.C. Interesting fellow. Gruff as the day is long. When you bought a pipe, it was handed to you in a paper bag. No sock, no box. Most of his pipes carried a ‘carburetor’ system at the shank/stem junction. Another Payne idea was his shanks. Almost all his pipes were two pieces. He’d turn the bowl and shank, then cut off the shank and reattach with glue (not always with the same piece of briar, so many did not match grains). His thinking was that the shank being the weakest link, if cut and glued would never break and thus ‘correcting’ the weakest link.In addition, there was a photograph that Steve found of Payne on Reddit that appears to date from the 1960s. The original poster on Reddit told me that the photo comes from the City of Surrey Archives. I have no idea why it is in French, but here is my translation of the text on the right:

“Pipe makers are not on every street corner in Canada! Leonard Payne, originally from England, didn’t know the challenges he would face and that’s probably what influenced his decision to come and try his luck in Canada. After his arrival in 1957, he and his family settled in Vancouver, where he first found work as a tool maker – and made pipes in his free time. In 1959, he decided to become a full-time pipe maker, and since then he has had department stores in all parts of Canada among his clients. He imports briar blocks from Italy and pipe stems from England.”This pipe was a perfect example of Payne’s work. It had a ‘carburetor’ system at the shank/stem junction and the stummel had been separated in two and reattached with glue (although, in this case, he did reattach the matching piece of briar).This pipe was charming, but it had a number of issues. The stem was dirty, though not too beat up. There were a few small scratches, etc., as well as some minor oxidation to the vulcanite. The ‘carburetor’ system was going to make cleaning all the more challenging, as there was little room around the end of the aluminum tube to remove all the filth.The stummel was a different story. It was dirty, dull, and worn. The pipe had been rusticated once-upon-a-time, but so much hand-rubbing of the wood over the years had eroded it (and a lot of the Len Payne markings).

However, by far the biggest problem was the bowl. It was badly out-of-round, burned on the rim, and – take a close look at the photos – it had clearly been decapitated at some point in the past. Steve and I spoke about it, and we figure that the original pipe probably developed a crack after heavy use. The owner, loving his pipe so much, decided that he would rather modify it than toss it. Presumably, he then took a saw and cut off the damaged wood. Following this, he would have stained the wood with something very dark. All of this is conjecture, of course, but it seems likely, given the current state of the pipe. What on earth do you do with a hacked-up pipe? Read on…

While I decided to have a “thunk” about it, I tackled the stem. I began by cleaning some of the filth on the outside with some Murphy’s Oil Soap on cotton rounds. This removed some of the surface staining. Then, I started cleaning the inside with isopropyl alcohol and pipe cleaners. This took a while. The inside wasn’t terribly dirty, but the empty space inside the end of the stem was tricky to clean well. Once the stem was good and clean, I placed it in a container of Pipe Stem Oxidation Remover overnight. This liquid does (as the name suggests) remove oxidation, but, more than anything, it helps draw oxidation to the surface of the vulcanite. This allows me to clean the oxidation off in a couple of ways: both by applying a mild abrasive cleaner to the surface, then by sanding the stem.I used SoftScrub with some cotton rounds and, as you can see, lots of revolting colour came off the stem. Thankfully, there were no significant dents, scratches, or bite marks that required a cyanoacrylate glue repair, so I moved on to the next step. For sanding the stem, I use a set of nine Micromesh pads (1,500 through 12,000 grit) which gradually erase the ravages of time and bring out the stem’s lovely black lustre. For the last five pads, I also lightly coat the stem with Obsidian Pipe Stem Oil in between each scrubbing. At last, I set the finished stem aside. On to the stummel and, as I indicated earlier, there were MANY problems to be solved.

The insides were quite filthy and would need considerable work to clean.
The metal ferrule would not come off the wood. It was absolutely solid.
The metal ferrule also needed to be polished.
The rustication had rubbed away so much that it would need to be redone in some way.
The bowl opening was badly out-of-round.
Burn marks and an uneven surface blighted the rim of the pipe.
The fact that the top of the pipe had been lopped off meant that it just didn’t look In a sense, this was the biggest problem of them all.

On to problem #1. The bowl really needed to be reamed, so I used the KleenReem too to scrape off as much built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as possible. Generally, I prefer to sand the chamber down to bare briar. When restoring, it is important to ensure that there is no damage to the briar under the cake. There are a few situations when I might leave some cake in the bowl, but not today. And, fortunately, there were no hidden flaws to the briar on this pipe.I gave the wood a quick cleaning with Murphy’s Oil Soap. It turned out that I would need to clean it again later.I then proceeded to clean out the insides of the shank with pipe cleaners and lemon-infused isopropyl alcohol. There was quite a bit of built-up grime inside this stummel, and it took a good number of pipe cleaners to get it clean. Or – I thought it was clean. I’ll come back to that. Problem #2 was an interesting one. To be honest, I wasn’t sure if the ferrule was permanently attached to the shank or not. Steve told me that it is supposed to come off and that I’d better get it off because there would be plenty more pipe goo to clean. So, I dug out my trusty heat gun, applied some heat to the join and – voilà! – the grime softened sufficiently for me to unscrew the ferrule.As Steve had hinted, it was a real mess inside the shank, behind the ferrule. Just dreadful – and it took more pipe cleaners and Q-tips than I used for the rest of the stummel just to clean out this area. It had obviously never been cleaned before. I even threw the thing in an alcohol bath! The dirt just kept coming and coming, but, at long last, I finally got it clean. I followed that up by cleaning the insides of the whole stummel with some Castile soap and tube brushes. Finally, I polished the tiny piece of the ‘carburetor’ system by inserting a piece of 0000 steel wool down the shank and grinding it shiny. Problem #3 was quite straightforward to resolve – Deo gratias. I started by soaking the filthy threads of the screw in my lemon-infused isopropyl alcohol. They were dirty and the dirt was very stubborn. Eventually, it did come off and I could proceed. Next, I rubbed the aluminum ferrule with 0000 steel wool. This is the least abrasive grade of steel wool and I wouldn’t use anything harsher than that. I then used the last few MicroMesh pads to make the metal shine.Problem #4 concerned how worn away the rustication had become. I wanted to recreate the pattern that Payne had originally devised on his pipe. I took my Dremel Rotary Tool and used the smaller engraving cutter to achieve the small worm-track. The work was intricate and a bit nerve-wracking, but I was quite pleased with the results. My only problem was that I ended up having to repeat this process later, but I digress…

The solution to problem #5 – the out-of-round chamber opening – came from a familiar source. I took a solid wooden sphere, wrapped a piece of 220-grit sandpaper around it, and sanded the inner side of the chamber. This achieved two things: first, it removed some of the burn marks on the inner edge of the rim; and second (and more importantly), the circular shape and motion of the sphere gradually returned the edge to a perfect circle. This takes time and patience, but it is quite effective. But there was more to come. As it turned out, problem #6 bled right into problem #7. As I mentioned earlier, the surgery that the pipe received earlier in its life just didn’t look right. Something significant needed to be done. As always, Steve made an excellent suggestion to save and beautify this Payne pipe. He proposed modifying the pipe to a prince shape. This made a lot of sense. Changing this into a prince would (1) smooth out the ridiculously uneven rim top; (2) eliminate the burn marks on the top; and (3) allow what remains of the briar to be showcased properly and to greatest effect. I’ve included a sample photo of some prince pipes from Greg Pease’s collection, just to give you an idea of what I was aiming for. I’ll let you be the judge of whether I succeeded or not.So, heart-in-throat, I set about grinding the Payne with my Dremel and a sanding disc. Gently, gradually, cautiously, I removed more wood and began to set the new shape. This was no mean feat for me – the Dremel is a powerful tool, and this process can go pear-shaped very easily. The following series of photos demonstrates the progress as I shaped the bowl. Once the shape was nicely developed, I used some 220-grit sandpaper to smooth and round the crown of the rim. Of course, I had to redo much of the rustication work I did earlier, since my Dremel removed most of it. This went very well. It was only at this point, when I felt comfortable with the work I had done, that I cleaned the outside of the pipe thoroughly with Murphy’s Oil Soap and a toothbrush. By the way, here is a close-up photo of how Payne cut off then rejoined the bowl and shank. It’s unusual – I’ll give him that!The stummel cleaned up quite nicely and I was able to move on to the MicroMesh pads. Again, using all nine (1,500 through 12,000 grit), I sanded, rounded, and further embodied the prince shape. I then paused and rubbed some Before & After Restoration Balm into the soft and smooth wood. I gently brushed it into the rustication grooves and let the balm sit for fifteen minutes or so. The BARB works so well at bringing out the best in the wood. I brushed it with a horsehair brush and buffed it with a microfibre cloth. Beauty! It is obvious that at this point the pipe needed to be stained. One issue that needed to be addressed right away was how to match the sanded area to the colour of the pre-existing stain. I opted to apply some Fiebing’s Dark Brown Leather Dye only to the sanded area. I flamed it with a BIC lighter and let it set. I then removed some excess with isopropyl alcohol on a cotton round. This provided a sufficiently accurate undercoat to the wood and would allow me to apply a separate layer of dye to the whole stummel. I repeated my steps in order to add the second and final layer of Dark Brown to all of the wood. This turned out beautifully – dark and rich, with lovely subtle variations in colour. I reassembled the pipe to prepare it for polishing on the bench buffer. However, I added a little bit of petroleum jelly to the wooden threads inside the shank. This would provide some much-needed lubrication for the connection with the aluminum ferrule.I went to the bench buffer and applied some White Diamond to the stummel and stem. Then the final polish! The rusticated surface meant that I didn’t use carnauba wax – it gets gummed up in the grooves. Instead, I used Lee Valley Conservator’s Wax which worked like a charm. What a pipe! Goodbye frog, hello prince! This was an amazing restoration/re-creation and I really had fun with it. I think the result is fantastic – it turned a lump that was destined for the firewood pile into a pipe that pays homage to the man who created it originally and the man who smoked it so joyfully.

I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the “Canada” pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the Payne Classic are as follows: length 5½ in. (140 mm); height 1⅛ in. (29 mm); bowl diameter 1⅝ in. (41 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is ⅞ oz. (27 g). I hope you enjoyed reading the story of this restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.