Tag Archives: repairing tooth marks

A Tale of the Rebirth of 3 Pipes – Pipe #1 – a Comoy’s Grand Slam Pipe 64 Billiard


Blog by Steve Laug

Last week I received an email from a fellow named Stanley who had gotten my info from the local Pipe and Cigar shop. He wrote that he had a trio of Comoy’s pipes that needed to be worked on. Two of them were Grand Slam Pipes and one was a Tradition. We connected via email and he said he would drop them off this week for me to work on. I am including part of his email so you have a sense of what I would be working on. I am also including the two photos that he attached to the email for me to see.

Hey Steve,

I had recently the chance to talk to a very kind and excellent gentleman over at City Cigar, I unfortunately was never able to get his name. However I mentioned I was looking for some replacement stems and he gave me your info…

…The pipes in question are attached in photos, I’ve never done any sort of pipe restoration in my life but I have attempted to take the cake down with a pocket knife. If you’d do it, would you be able to do a ream/clean on the three, as well as deal with the stems?

If possible, I’d prefer to save the original stems by repairing them, but it seems to me that most people remedy this problem with a replacement stem. Whatever you think is best I will go with.

If you think that I’d be better off without the stinger insert in the shape 64, then would you be able to remove it? I’m afraid I’d break the stem if I tried haha.

The 484b also seems to have a crack starting near the “Comoy’s Grand Slam” part of the shank, where it meets the stem. Is it possible to deal with this?

That is all! Please let me know what you think!

Thanks!  Stanley Last night Stanley stopped by and dropped off the three pipes. I took photos of pipes as there were when I opened the bag they were in. All three pipes were very dirty but the reaming had been started as noted in his email. The stems all had bite throughs on the underside. The bottom pipe in the photo below is a Grand Slam Pipe shape 64 Billiard. The stem has a 3 part C on the left side. The middle pipe is a Tradition 3591 Prince with 8 flattened panels on the bowl near the top. The stem also has a bite through and a missing divot. It also has a 3 part C on the left side. The top pipe in the photo is also Grand Slam Pipe 484B with a replacement stem that also has a bite through. The shank is also cracked on the left side.I decided to work on the Grand Slam Pipe 64 Billiard. It is a beautifully grained Comoy’s Billiard that really is a pipe of Pipe Smoking History. The stamping is the significant marker that points this out for me. It is stamped on the left side of the shank and reads COMOY’S [over] Grand Slam [over] Pipe. On the right side it has the shape number 64 next to the bowl/shank junction and that is followed by a Comoy’s COM stamp that reads Made in London in a circle [over] England. On the underside there was a *6 stamped at the stem/shank junction. The finish had a lot of grime ground into the smooth finish on the bowl and some darkening around the sides of the bowl. The bowl had been scraped but there was still a moderately heavy cake. There was an overflow of thick lava on the top of the rim and on the inner bevel of the bowl. It was hard to know what the rim top and inner edge of the bowl looked like under the grime. The stem was lightly oxidized and there was a large bite through on the underside. There was a three part inlaid C on the left of the taper stem. When the pipe arrived it had a Softee Bit over the damaged stem. The pipe had promise but it was very dirty. I took photos of the pipe before he started his cleanup work. I took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the overflow of lava on the rim top. It is hard to know if there is damage to the inner edge of the bowl because of the lava coat. I also took photos of the top and underside of the stem to show the condition of the stem surface and the bite through on the underside.I took photos of the stamping on both sides and underside of the shank. They read as noted above. I also included a photo of the 3 part C logo on the left side of the taper stem.   I removed the stem and took a photo of the pipe to give a sense of the whole. It is a well shaped billiard. Once the stem was off I noted that tenon had a Comoy’s Grand Slam metallic stinger threaded in the stem. It was missing the cap on the end that held the leather washer in place the apparatus was damaged and I would not be able to fit a new cap on the end. I would remove it from the tenon so that I could clean the stem and do the repairs.I looked on Pipephil’s site for information on the Comoy’s Grand Slam Pipe and found the following information I have included a screen capture (http://www.pipephil.eu/logos/en/logo-comoy.html). The one I am working on is like the second one in the screen capture below. It has the three part C which dated it to 1946 and following. The stamping is the same as the one I am working on. The *6 is the size of the washer on the end of the stinger.I turned to the article on Pipedia about dating Comoy’s pipes but the style of the stamping (https://pipedia.org/index.php?title=Comoy%27s_Dating_Guide#1917_to_the_end_of_the_1930.27s_.28at_least_1938.29). I have include the section in the screen capture below that date this pipe to the 1950s.

Now the Comoy’s stamp can be found in three variants in the 1950s

  1. A simple block-letter style without serifs but with the C larger than the other letters and the apostrophe before the “S”.
  2. A return to the slightly more fancy block letters with serifs and the apostrophe. (It seems that some grades carried different stamps, or at least that the stamping changed in different years for some grades.)
  3. A simple block-letter style without serifs and without the apostrophe and with the “C” the same size as the rest of the letters. This stamp was probably not used very long.
  4. A simple block-letter style without serifs but with the apostrophe before the “S” and with the “C” the same size as the rest of the letters.

Made in London England

Appears in two versions. This is again stamped in a circle with “MADE” at the top, “IN” in the middle, and “LONDON” at the bottom, with “ENGLAND” in a straight line beneath. It can be assumed that this stamp was first used in the export drive in the early 1950s. On a Bulldog Sandblast from the early 50s the Comoy name no. 2 above was used together with “MADE IN LONDON” over “ENGLAND”. There are no known examples of pre-WW II Comoy’s stamped in this way. The second version is the same as above but in a “rugby ball ” shape. This shape is verified on Comoy´s “Extraordinaire” pipes.

Inlaid “C”

C” was first inlaid in the side of the mouthpiece around 1919. This was a complex inlay needing three drillings. First, a round white inlay was inserted, then the centre of the white was drilled out, and a smaller round black inlay was inserted. Finally, another drilling was made to remove the open part of the “C,” and an even smaller black inlay was inserted. This inlaid “C,” known as the “three-piece C,” was continued until the Cadogan era in the 1980s. However, the “C” in the 1920s and early 30s is much thinner and more delicate than the one post-WW II.

That article gave me some helpful information regarding the pipe that I was working on. I knew that the stamping and logos identified the pipe as having been made in following WW2 and from what I can see from the above information it is a 1950s era pipe.

I reamed the bowl with a PipNet pipe reamer using the 2nd and 3rd cutting head to remove the remaining cake back to briar. I followed up with a Savinelli Fitsall pipe knife to remove the remnants of cake. I sanded the walls of the bowl with a piece of 220 grit sandpaper wrapped around a piece of dowel. I scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. I scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. I rinsed it under running water and dried it off with a soft cloth.    I was able to remove some of the lava build up on the rim top and finished by scraping it with the Fitsall knife and then a piece of 220 grit sandpaper. There were some deep cuts on the bottom right side of the bowl and on the top right side near the edge. I filled these in with a spot of clear super glue.   I polished the bowl and the rim top, sides and shank with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I carefully avoided the stamping on the shank so as not to damage the stamping.   I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine.    I set the bowl aside and turned my attention to the stem. I heated the stinger with a Bic lighter and unscrewed it with a pair of pliers.I set aside the bowl and turned my attention to the stem repairs. I cut a piece of cardboard for a pallet, put aside two charcoal capsules, and set out the spatula and the Loctite 380 black CA glue. I greased a pipe cleaner with Vaseline and inserted it in the stem. I filled in the hole in the stem with a mixture of charcoal powder and Loctite. I used the spatula to fill in the bite throughs on all of the stems. I sprayed the repair with an accelerator to set the glue and removed the pipe cleaners from the stems.  I filled in the deep tooth marks on the top side of the stem with black super glue and set the stems aside to let the repairs cure. I took a photo of the three pipes at this point to give a feel for where things stood.   I smoothed out the repairs with a needle file and started blending them into the surface of the stem. I sanded the remaining repairs with 220 grit sandpaper to further blend it into the stem surface. I started polishing it with 400 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I took photos of both sides of the stem to show the repair work on both sides.     This 50s era Comoy’s Grand Slam Pipe 64 Billiard with a vulcanite taper stem is a great looking pipe now that it has been restored. I did a lot of work on the bowl and repaired the bite through on the stem. The rich browns and blacks of the contrasting stains came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Comoy’s Medium Billiard is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. I am looking forward to what Stanley thinks of his repaired pipe. He had said the threesome were his favourite pipes. This is the first of  the three. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Restoring a Brigham 2 Dot Crowned Rim 259 Acorn


Blog by Steve Laug

The next pipe I have chosen is a nice looking smooth acorn shaped pipe that was stained with a rich brown colour. The stain made the grain really pop under the grime on the finish. The contrast of the dark stain made the grain stand out clearly. Jeff and I picked it up as part of group of pipes we traded for from Hermann, Missouri, USA. It was stamped on the left side of the shank. The stamping was readable. It read Brigham [over] Made in Canada [over] the shape number 259. It was in decent condition when he brought it to the table. The finish was dirty with grime ground into the briar sides and rim. There was a thick cake in the bowl and an overflow of lava on the crowned rim top and the inner edge of the bowl. The stem was oxidized, calcified and had tooth marks and chatter on the top and underside on and near the button. The Maple Distillator was stuck in the aluminum tube and was thickly caked with oils and grimes. It appeared to never have been changed. Jeff took photos of the pipe before his cleanup work. They tell the story and give a glimpse of the promise that we see in this pipe.   Jeff took photos of the rim top to show the interior the bowl and the rim top and inner edge. It is heavily caked with a thick lava overflow. The stem is oxidized, calcified and has tooth marks on the top and underside near the button. Jeff took some photos of the bowl sides and heel to show grain that was around this bowl. It is a nice looking pipe.  He took a photo of the underside of the shank to show the stamping. The stamping is readable in the photos below and is as noted above – it reads Brigham in script [over] Made in Canada [over] 259. The stem has two dots in a row on the left side. Jeff took the stem off the bowl and took a picture of the aluminum tube tenon with the Maple Distillator in place and out of the tenon on top of the tube.  It is a real mess.Before I get into the restoration part of this pipe I decided to include a poster I picked up that shows the filtration system of the patented Brigham Distillator. Give the poster a read. It also helps to understand the internals of these older Canadian Made pipes. Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe looked far better. The stamping on the side of the stem was very light and the white that had remained was gone. I took some close up photos of the rim top and also of the stem surface. I wanted to show how well it had cleaned up. The rim top and edges show a darkening but are not damaged. It should clean up really well. I also took close up photos of the stem to show the tooth marks on the surface and on the button.  I took a photo of the stamping on the left side of the shank. You can see that it is stamped as noted above. It is clear and readable.  I took the pipe apart and took a photo of the pipe. It is a good looking pipe and has some great grain around the bowl and shank.I decided to start my restoration work on this one by dealing with the damaged crown rim top. I sanded the crown and the inner edge of the bowl and rim top with 220 grit sandpaper to remove the darkening and damage.  I started polishing it with 400 grit wet dry sandpaper. I polished the smooth portions of the briar with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. After each pad I wiped the briar down with a damp cloth. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With that done the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I filled in the tooth damage with black CA glue and set the stem aside to cure. Once it had cured I used a needle file to recut the button edge and flatten out the repaired spots. I sanded out the repaired tooth marks and chatter with 220 grit sand paper to blend them into the rest of the stem surface. I started to polish it with a folded piece of 400 wet dry sandpaper. Once it was finished it had begun to shine. Before I finished the polishing stem I decided to fit it with the Rock Maple Distillator.  I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine.   I am excited to finish this Brigham Acorn. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the grain popping through on the bowls sides and rim top. Added to that the polished black vulcanite stem with the shining brass pins was beautiful. This mixed grain on the smooth finish Brigham 2 Dot Acorn is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. It is a beautiful pipe and one that will be on the rebornpipes store soon. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next pipeman or woman.

New Life for a Mastercraft French Made Birdseye Grain Bent Bulldog


Blog by Steve Laug

The next pipe on the worktable is from an American Importer and Distributor called Mastercraft. I will give more information on the brand later in the blog. This one is a classic rusticated finish Bulldog with a diamond shaped vulcanite saddle stem. It has a tight rustication pattern all the way around the bowl and shank. There is a smooth panel on the left underside of the shank. Jeff purchased from an antique store in Centerville, Iowa, USA. The pipe is stamped on the left underside of the shank and reads Mastercraft [over] Birdseye Grain. On the end of the shank on that smooth panel it is also stamped France. The left side of the saddle stem also has MC in and oval stamped into the vulcanite. The pipe is dirty with a thick cake in the bowl and a lava overflow and dusty in the rustication of the rim top. The inner edge of the rim looks very good. The finish was dusty with grime ground into the finish around the sides of the bowl. The black vulcanite stem is oxidized, calcified and has tooth marks and chatter on the top and underside near the button. Jeff took some photos of the pipe before he started his cleanup work. He took a photo of the bowl and rim top to show their general condition. You can see the lava on the rim top and the thick cake in the bowl. There is damage on the rear inner edge of the bowl. The stem is oxidized, calcified and has tooth marks and chatter on both sides near the button. Jeff took some photos of the sides and heel of the bowl to give an idea of the tight rusticated finish around the bowl. I cannot wait to see what it looks like once it is cleaned and polished.   He took a photo of the stamping on the sides of the shank to capture it for me. It is clear and readable. I turned to Pipephil to get a feel for the history of the brand and have included a screen capture of the pertinent section on the site below (http://www.pipephil.eu/logos/en/logo-m3.html). I quote: Mastercraft started in 1941 and belongs to Lane Ltd. Group.I turned to Pipedia for any additional information (https://pipedia.org/wiki/Mastercraft). The article gave and expanded history of the brand. For all intents and purposes Mastercraft was an importer of pipes and pipe related merchandise rather than a maker. I know that the stamping on the pipe identifies it as French made but I am not sure of the manufacturer.

Now I had a pretty good idea of how the pipe was stamped and made. With that information I moved forward to work on the pipe itself and see what I had to do with it. Jeff had done an amazing job in removing all of the cake and the lava on the rim top. He had reamed the bowl with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He took the cake back to bare briar so we could check the walls for damage. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime on the bowl and rim and was able to remove the lava and dirt. He cleaned out the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol until they came out clean. He cleaned the stem with Soft Scrub to remove the grime on the exterior and cleaned out the airway with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed if off and recleaned the inside of the stem with alcohol and pipe cleaners. I took photos of the pipe before I started my part of the restoration. I took some photos of the rim top and stem. The rim top and inner edge of the bowl looks very good. The close up photos of the stem shows that there are tooth marks and chatter on the top and underside of the stem near the button.  I took a photo of the stamping on the underside of the shank to show the stamping. It is clear and readable. The second photo shows the MC logo on the left side of the saddle stem.  I removed the stem from the shank and took a photo of the pipe at this point. You can clearly see the condition, size and shape of the pipe.The bowl was in excellent condition as was the finish of the bowl after Jeff’s cleanup. I started my cleanup by working some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for about ten minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process.   I set the bowl aside and turned my attention to the stem.  I “painted” the surface of the vulcanite with the flame to lift the tooth marks in the top and underside. I was able to lift many of them. I filled the remaining tooth marks with black super glue and set it aside to cure.    I used a needle file to smooth out the repairs. I blended it into the surface of the vulcanite beginning with the file. I followed that up with 220 grit sandpaper and started the polishing with 400 grit wet dry sandpaper. I used some liquid paper to touch up what remained of the stamp on the saddle stem. The MC was readable though the oval surrounding it was damaged.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth.   This Mastercraft Birdseye Grain Rusticated Bulldog is a nice looking pipe. The finish looks very good and the rustication is tight and sharp. I put the stem back on the bowl and buffed the pipe lightly with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank sides during the process. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is an excellent example of the tightly rusticated Mastercraft pipes from France that was distributed by Mastercraft. The rustication follows the shape very well. Give the finished pipe a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ Chamber diameter: ¾ of an inch. This interesting MasterCraft Bent Bulldog that is stamped Birdseye Grain is a great looking pipe in excellent condition. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be adding it to the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

New Life for an American Made Pipes By Lee Limited Edition 3 Star Rhodesian


Blog by Steve Laug

The next pipe on the worktable is another American made pipe from Pipe by Lee out of New York City. I will give more information on the brand later in the blog. This one is a classic smooth finished, beautifully grained Rhodesian with a vulcanite saddle stem. It has some great flame grain around the bowl and shank sides with birdseye on the rim and shank top and heel of the bowl. Jeff and I purchased it along with other pipes from a fellow in Cornwall, Pennsylvania. The pipe is stamped on the left side of the shank and reads Pipes by Lee [over] Limited Edition. On the right side it is stamped and reads An Authentic Imported Briar. On the underside of the shank is carved ’51 [over] Rochester with an underline. Jeff and I were speaking about the pipe and we remembered that the fellow we bought it from in Pennsylvania went to Rochester Institute of Technology, New York and he bought the pipe at that time – 1951. The pipe is dirty with a thick cake in the bowl and some light lava on the rim top. The finish was dusty and there was dust in the twin rings around the rim cap. It was also ground into the finish around the sides of the bowl. The vulcanite saddle stem is oxidized, calcified and has tooth marks and chatter on the top and underside near the button. Jeff took some photos of the pipe before he started his cleanup work. He took a photo of the bowl and rim top to show their general condition. You can see the light lava on the rim top and the thick cake in the bowl. The stem is oxidized, calcified and has tooth marks and chatter on both sides near the button.      Jeff took some photos of the sides and heel of the bowl to give an idea of the grain around the bowl and shank. It has some great grain around the bowl sides and bottom – a mix of birdseye, straight and flame grain. I cannot wait to see what it looks like once it is cleaned and polished.   He took a photo of the stamping on the sides of the shank to capture it for me. It is clear and readable. Aaron Henson written about the restoration of a Pipes By Lee 3 Star Rhodesian similar to this on in the past so I turned there first to read about it. I am including the link to the blog if you wish to check it out on your own. (https://rebornpipes.wordpress.com/wp-admin/post.php?post=37004&action=edit&classic-editor).

Aaron had included pic of the flyer to the left that gives a sense of the hierarchy of  the brand. I know that even though the flyer says it goes up to 5 stars I have seen 7 star pipes in the past.

I turned to Pipephil to get a feel for the history of the brand and have included a screen capture of the pertinent section on the site below (http://www.pipephil.eu/logos/en/logo-l3.html). I am also including the side bar information that was on the site.

This brand was distributed by Stewart-Allen Co, Inc. NY. Grading (ascending): 1 to 5 stars Early pipes have seven pointed brass stars, middle run have five points and later pipes are stamped with coloured gold stars. Lee seconds: Briar Lee , Gold Coast.

I turned to Pipedia for any additional information as did not find anything new. I have included the link in case some of you might want to check it out (https://pipedia.org/wiki/Lee).Now I had a pretty good idea of how the pipe was stamped and made. With that information I moved forward to work on the pipe itself and see what I had to do with it. Jeff had done an amazing job in removing all of the cake and the lava on the rim top. He had reamed the bowl with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He took the cake back to bare briar so we could check the walls for damage. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime on the bowl and rim and was able to remove the lava and dirt. He cleaned out the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol until they came out clean. He cleaned the stem with Soft Scrub to remove the grime on the exterior and cleaned out the airway with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed if off and recleaned the inside of the stem with alcohol and pipe cleaners. I took photos of the pipe before I started my part of the restoration. I took some photos of the rim top and stem. The rim top and bowl looked very good. The damage to the front left inner edge and right rear inner edge of the bowl are visible in the photo. The close up photos of the stem shows the tooth marks and chatter on the top and underside of the stem near the button.  The stem is also slightly overclocked to the right.I took a photo of the stamping on the sides and underside of the shank to show the condition after the cleanup. It looks good.  I removed the stem from the shank and took a photo of the pipe at this point. You can clearly see the condition, size and shape of the pipe.I started my part of the restoration work on this pipe by addressing the overclocked stem. I heat the tenon in the stem to loosen the glue that holds it and then twisted the stem into position and aligned it on the shank. I let the pipe cool and the glue reset before removing the stem.I addressed the damage and darkening on the edge of the rim, particularly on the front and rear of the inner edge. I used a folded piece of 220 grit sandpaper to remove the damage to the bowl.  I started polishing the edge with 400 grit wet dry sandpaper.  I sanded the outside of the briar with micromesh sanding pads to polish the finish. I wet sanded with 1500-12000 grit sanding pads and wiped it down with a damp pad after each pad.   I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for about ten minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process.  I set the bowl aside and turned my attention to the stem. I “painted” the stem surface with the flame of a lighter to lift the tooth marks. I was able to lift most of them using this method. I filled in the remaining marks with black super glue and set the stem aside while the repairs cured. I sanded the stem with 220 grit sandpaper and 400 grit wet dry sandpaper to remove the scratching in the vulcanite.  I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth.   This Pipes by Lee Limited Edition 3 Star Rhodesian is a nice looking pipe. The finish looks very good and the grain stands out. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank sides during the process. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is an excellent example of the pipes that were made by Pipes by Lee. The flow of the grain and the way the shape follows it is very well done. Give the finished pipe a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¾ Chamber diameter: 7/8 of an inch. This interesting Pipes by Lee Rhodesian is a great looking pipe in excellent condition. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be adding it to the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

 

New Life for a G. Vecchio Santamauro C3 Bent Billiard


Blog by Steve Laug

The next pipe on my worktable is an interesting rusticated bent billiard. It has a rugged rusticated finish and an acrylic shank extension with a variegated golden acrylic fancy saddle stem. Jeff found it in antique mall in Houston, Texas USA. It was a filthy pipe with grime and oils ground into the rusticated finish on the bowl. The pipe had some rustic beauty shining through the dust and debris in the valleys of the rough finish. The rustication covered the rim top, bowl and shank with a smooth panel on the underside of the shank. The finish was dull and lifeless and dirty from sitting around. There was a very thick cake in the bowl with lava flowing out of the bowl and over the rim top. The lava had filled in the deeper grooves of the finish on the rim top. The inner edge of the rim was darkened but undamaged. The stamping on the underside of the shank read G. VECCHIO [over] SANTAMAURO [over] Italy. Just below the Italy stamp toward the shank extension it is stamped C3. The fancy saddle stem was variegated gold and did not have any stamping or marks. The surface was dirty and there was a groove on the topside mid stem. There was light tooth chatter and marks on both sides near the button. Jeff took the following photos before he started his cleanup work on the pipe. He took close-up photos of the bowl and rim top from various angles to capture the condition of the bowl and rim top edges. You can see the lava overflow and debris in the rustication of the rim top. You can see the cake in the bowl. This was a dirty pipe but it was the finish was in great condition. The stem is also very dirty with tooth marks and chatter on both sides near the button. He took photos of the sides and heel of the bowl to show the beautiful incredibly deep rustication around the bowl. It is the same kind of rough finish that I really like on Castello Sea Rock pipes. You can see the oil, dust and debris in the finish on both sides of the bowl. Jeff took a photo of the stamping on the shank. It reads as noted above. The stamping is clear and readable.I turned to PipePhil and looked up G. Vecchio as the pipe was stamped and found nothing listed. On a hunch I looked up Guido Del Vecchio (http://www.pipephil.eu/logos/en/logo-g6.html). I found a listing under that name. The pipe I am working on is stamped like the first one in the photo below.I turned to the Pipedia website to see what I could find out about the G. Vecchio Brand. I found a listing for Guido del Vecchio (https://pipedia.org/wiki/Guido_del_Vecchio). He is listed in Italian Pipemakers section but there was not any further information. There was also a listing for Vittorio del Vecchio who was a pipemaker for Mastro de Paja.

Now it was time to look at it up close and personal. Jeff had done an amazing job in removing all of the cake and the lava on the rim top. He had reamed the bowl with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He took the cake back to bare briar so we could check the walls for damage. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime on the bowl and rim and was able to remove the lava and dirt. He cleaned out the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol until they came out clean. He cleaned the stem with Soft Scrub to remove the grime on the exterior and cleaned out the airway with alcohol, cotton swabs and pipe cleaners. I took photos of the pipe before I started my part of the restoration. To show how clean the rim top and stem really was I took a close-up photo of the rim and stem. The bowl was clean and cake free. The rim top is very clean with no residual lava in the sandblast finish. The rim inner edge has some darkening and burn damage that will need to be cleaned up. The variegated brown acrylic saddle stem looks cleaned up nicely. The surface had some light tooth marks but the button edge looked really good.       I took a photo of the underside of the shank to show the stamping there. It was clear and readable as noted above.I took the stem off the bowl and took a picture of the pipe to give an idea of the look of the rustication and the stem. It is going to be a pretty pipe.I started my work on the pipe by addressing the burned and darkened inner edge of the rim with a folded piece of 220 grit sandpaper. I smoothed out the edges and was able to bring the rim back to round and clean it up.    The bowl looked very good so I did not need to do any further work on it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers and with a horse hair shoe brush to get it into the nooks and crannies of the deep rustication of the finish on the bowl and shank. I let it sit for about 20 minutes to let it do its magic. I buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration.   The bowl was finished so I set it aside and turned my attention to the stem. There was a groove on the top of the stem that need to be filled in with super glue and tooth marks on the underside of the stem that were deep and needed to be filled in.  Once the repairs cured I used a needle file to recut the button edge and flatten out the repaired areas. I sanded out the repairs on both sides with 200 grit sandpaper to blend it into the surface of the acrylic. I started to polish the stem surface with 400 grit wet dry sandpaper.   I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the stem down after each sanding pad with a damp cloth I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This G. Vecchio C3 Bent Billiard is a real beauty and has a lot of life left. I put the bowl and stem back together again and buffed the bowl and the stem with Blue Diamond on the buffing wheel. I used a soft touch on the rusticated bowl so as not to fill it in with the polishing product. I gave the bowl several coats of Conservator’s Wax and the stem several coats of carnauba wax. I carefully buffed the entire pipe with a clean buffing pad to raise the shine. I finished buffing with a microfiber cloth to deepen the shine. The finished pipe looks very good. The rustication is very tactile and feels great in the hand. It is comfortable and light weight. The finished G. Vecchio Bent Billiard is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. This great looking rusticated Vecchio turned out very well. It should be a smoking great pipe. It will be going on the rebornpipes store shortly if you are interested in adding it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Fresh Breath for a GBD Century 2871 M Zulu


Blog by Steve Laug

The next pipe on the work table came to us from an online auction from Ottawa, Illinois, USA. It is a nice looking Zulu shaped pipe with a taper stem. The bowl has a rich reddish brown colour combination that highlights grain. The pipe has some paint spatters on the surface of the briar. This pipe is stamped on the top and underside of the shank. On the top it reads GBD in an oval [over] Century. On the underside it is stamped Champaign’s Finest [over] London England followed by the shape number 2871. There is a small upper M at the shank stem junction. The taper stem has a GBD Brass roundel on the top side. There is a moderate cake in the bowl and a a thin overflow of lava on the edges of the rim top. The rim top and the inner and the outer edges of the bowl are in good condition. There were some tooth marks and chatter on both sides of the vulcanite stem near the button. The pipe looks to be in good condition under the grime. This is a nice looking pipe and in a well-loved shape. Jeff took photos of the pipe before he started his cleanup. He took photos of the rim top to show the cake and the lava coat. The inner edge of the bowl looks good under the grime. The top and outer edge also look okay. It is an incredibly dirty pipe but obviously one that was a great smoker. He also captured the shape of the stem and the tooth marks and chatter on the top and underside of the stem near the button.    He took photos of the sides and heel of the bowl to show the grain around the bowl and the condition of the pipe. You can see the grime and paint flecks on the surface of the briar. There is also a noticeable fill on the front of the bowl. He took a photo of the stamping on the top and underside of the shank and stem. It is clear and readable as noted above.  The stem has the typical GBD Brass roundel stamp. I looked up the Century Model on Pipedia and found a little information. There was not a lot of info there but I have included it below (https://pipedia.org/wiki/GBD_Model_Information).

Century — England, unknown if also made in France: Introduced 1950.

I was unable to figure out the stamping Champaign’s Finest. I think it is probably a pipe shop and since the pipe came to us from Illinois that would make sense. Potentially, it could have come from Champaign, Illinois.

It was time to work on the pipe. As usual Jeff had done a thorough cleanup on the pipe. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. One of the benefits of this scrub is that it also tends to lift some of the scratches and nicks in the surface of the briar. He dried it off with a soft cloth. He cleaned the internals and externals of the stem with alcohol, pipe cleaners and cotton swabs. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water and cleaned out the airway in the stem with alcohol. Other than the damaged rim top the pipe looked good.     I took a photo of the rim top and stem to show the condition. The rim top looked very good. There was some darkening on the back top. The inner edge of the bowl showed also looked good. The vulcanite taper stem had light tooth chatter and marks on both sides ahead of the button and on the button edges.    The stamping on the top and underside of the shank is clear and readable as noted above. I removed the stem and the extension from the shank and took a photo of the pipe to give a sense of the whole. It is a Zulu that should be very nice once it is all cleaned up.   I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiped down the bowl after each sanding pad.  I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out.    I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks on the stem with the flame of a Bic lighter and was able to lift them quite a bit. I filled in the remaining tooth marks with black super glue. When the repairs cured I recut the button and flattened the repairs with a needle file. I followed that by sanding out the tooth marks on the stem with 220 grit sandpaper and started the polishing process with 400 grit wet dry sandpaper.   I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. The photo below shows the polished stem. This nicely grained GBD Century Champaign’s Finest 2871 Zulu with a vulcanite taper stem is a great looking pipe now that it has been restored. The briar around the bowl is clean and really came alive. The rich brown stains took on a sense of depth with the polishing and waxing. The grain really popped. I put the vulcanite stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished GBD Century Zulu is a beauty and feels in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Breathing New Life into a Morel Hand Made Diplomat


Blog by Steve Laug

The next pipe on the work table came to us from a pipe hunt that Jeff and I did in Alberta. We found it in an antique shop in Lethbridge. It is squat Diplomat shaped pipe with a saddle vulcanite stem. The bowl has a rich reddish brown colour combination that highlights grain. The pipe has a lot of scratches and nicks in the surface of the briar. This pipe is double stamped on the underside of the shank and reads Morel [over] Fait Main [over] France. It appears that there is a number stamped on the top of the shank near the stem that reads 4604. The stem is also stamped Morel on the top of the saddle. There is a thick cake in the bowl and a thick overflow of lava on the edges of the rim top. The rim top and the inner and the outer edges of the bowl are pretty beat up. There were some light tooth marks and chatter on both sides of the vulcanite stem near the button. The pipe looks to be in good condition under the grime. I have worked on a few Morel pipes over the years and found them well made and well carved. I have a Morel in my own collection that I have had for over 25 years and it is a great smoker. This is an interesting piece. Jeff took photos of the pipe before he started his cleanup. He took photos of the rim top to show the thick cake and the heavy lava coat. The inner edge of the bowl looks good under the grime. The top and outer edge are nicked. You can see the scratches in the briar all around the bowl sides. It is an incredibly dirty pipe but obviously one that was a great smoker. He also captured the shape of the stem and the tooth marks and chatter on the top and underside of the stem near the button.    He took photos of the sides and heel of the bowl to show the scratches around the bowl and the condition of the pipe. You can see the grime ground into the surface of the briar. You can also see the wear on the top edge of the bowl. He took a photo of the stamping on the left side of the shank and stem. It is clear and readable as noted above. The stem has a faint Morel signature.I turned to a previous blog I had written on a Morel pipe to refresh my memory about the brand and the carver (https://rebornpipes.com/2018/06/13/simple-rebirth-of-a-morel-hand-made-freehand/).

I knew from memory that he had made pipes for Chacom at one point in time but could not remember the details. I went to pipephil’s site and looked up the brand to see what I could find. The pipe that was included in the entry on the site was similar to the one I am working on. The one I have has a flattened bottom on the shank and bowl and a twist in the shank. It also has an acrylic stem. Here is the link http://www.pipephil.eu/logos/en/logo-m7.html. I did a screen capture of the pertinent entry and the photo of Morel. They are included below.The stamping on the shank “Morel” is exactly as it is spelled out above. The “e” in Morel is the cursive letter. The Benzon – Italy stamp is the same so this helps to date the pipe to pre-1980 when Benzon ceased to be Morel’s Italian reseller.

I went on to read further on Pipedia to see if I could find more information. Here is the link. https://pipedia.org/wiki/Morel. I have included the pertinent information below as well as a photo of the carver.

In 1978, Pierre Morel, an independent free-hand pipe maker, was enlisted by Chacom to create a line of completely hand made pipes, called the Chacom Grand Cru. For this line he created the free-hand shapes Naja and “Fleur de Bruyère”. In 1987, Pierre Morel joined the team at Chapuis-Comoy full-time. (The above is an excerpt from the Chacom website)

Still employed at Chacom, Pierre Morel will be 60 in 2009 and must retire from the house that employs him.

When asked by “Pipe Gazette” in February of 2009, “If there should be a pipe of Pierre Morel, it would be what form?”, Mr. Morel responded, “Flower Morel, I’ve probably made hundreds.”

Pierre works now in his own shop. The new line is the result of over 40 years’ experience in free-hand high-grade pipe carving. His new High-grade line will be available online. Here is a link to his website, http://www.pierremorelpipes.fr/pipes-disponibles-pierre-morel-1.htm

Now I had a pretty good idea of the brand and the maker of this pipe as well a bit of clarity on the date is was carved

As usual Jeff had done a thorough cleanup on the pipe. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. One of the benefits of this scrub is that it also tends to lift some of the scratches and nicks in the surface of the briar. He dried it off with a soft cloth. He cleaned the internals and externals of the stem with alcohol, pipe cleaners and cotton swabs. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water and cleaned out the airway in the stem with alcohol. Other than the damaged rim top the pipe looked good.   I took a photo of the rim top and stem to show the condition. It is clean but the crowned rim top was damaged. It looked like the pipe had been hammered against a hard surface. The inner edge of the bowl showed some nicks all the way around. The vulcanite saddle stem had light tooth chatter and marks on both sides ahead of the button and on the button edges.    The stamping on the underside of the shank is double stamped and reads as noted above. It is clear and readable. I removed the stem and the extension from the shank and took a photo of the pipe to give a sense of the whole. It is a Diplomat shaped that should be interesting once it is all cleaned up.   Now it was time to do my work on the pipe. I started by working on the crowned rim with a folded piece of 220 grit sandpaper to remove the damage and smooth it out.    I filled in the deep gouges that remained in the bowl with clear super glue and once the glue cured sanded them with a 1500 grit micromesh pad to blend them into the surface of the briar. I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiped down the bowl after each sanding pad.  I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out.  I set the bowl aside and turned my attention to the stem. I filled in the deep cuts and tooth marks with black super glue. When the repairs cured I recut the button and flattened the repairs with a needle file. I followed that by sanding out the tooth marks on the stem with 220 grit sandpaper and started the polishing process with 400 grit wet dry sandpaper.   I touched up the faint stamping on the top of the saddle – it read Morel. I daubed on some Paper Made Liquid Paper. Once it cured I scraped it off with a tooth pick. While it was faint it picked up some of the letters.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. The photo below shows the polished stem. This smooth finish, nicely grained Morel Hand Made Diplomat with a vulcanite taper stem is a great looking pipe now that it has been restored. The briar around the bowl is clean and really came alive. The rich brown stains took on a sense of depth with the polishing and waxing. The grain really popped. I put the vulcanite stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Morel Diplomat is a beauty and feels in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¼ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Readying a Beautiful Vintage London Made Peterson’s Of Dublin Calabash For It’s Second Inning


Blog by Paresh

While going through the second box of my inherited pipes, I came across a beautiful delicate Calabash shaped pipe which called out to me for restoration. That this would be a Peterson’s pipe came as a surprise since it did not have the patented Peterson’s P-lip and obviously, it was not a System pipe. I remembered that one of the first pipes from my inheritance that I had sent to Steve for restoration had been a Peterson’s rusticated petite Calabash pipe. I revisited the blog and memories of my early association with Steve, the gentleman, a great friend and now my Guru and constant companion on my journey in to the beautiful world of pipe restorations, came flooding back. I cherish his friendship and our association. Here is the link to the write up he had done on that rusticated tiny Calabash pipe (https://rebornpipes.com/2018/04/22/pareshs-grandfathers-pipe-5-a-tiny-peterson-bent-calabash-pipe/).

I have researched and worked on a few vintage as well as new Peterson’s and seeing the stampings on this calabash, I knew this had to be an old Peterson’s. The stummel has a nice spread of mixed grains all around and a nice feel in the hand. It is stamped on the left side of the shank as “PETERSON’S” in an arch with a forked ‘P’ over “OF DUBLIN”. The right of the shank bears the COM stamp “LONDON MADE” over “ENGLAND”. The familiar script “P” on the saddle adorns the left side of the saddle stem.  While dating a Peterson’s pipe, I always fall back to my under mentioned favorite site; http://thepetersonpipeproject.blogspot.com/2007/07/dating-peterons-pipes.html

I quote from the above site

“English made Peterson pipes actually span between the pre-Republic and Republic eras. In 1895, Peterson opened a shop in London England that lasted until the late 1950s or early 1960s. So the English Era, for a simplified date, will be from 1895 through 1959. The stamps Peterson used in London and that we have seen are:

Made in England – block format

Made in England – circle format

Made in London

Made in London England

Simply, London England

Great Britain

Though there are a couple of more, the above will give one the general idea. We believe the earliest stamp of this era was the “Made in England” in a block format since Peterson was using the “Made in Ireland” block format at about the same time on their Irish production pipes. The “Made in England” circle format was used during the same time frame as the “Made in Eire” and “Made in Ireland” circle formats.

From the start of the Patent Era until somewhere in the early 1930s, Peterson used the “Old Style” lettering that used a forked tail “P” in Peterson.

Thus from the above, it can be concluded that the pipe on my work table is from the English Era and dates from the period 1895 to1930s.

Initial Input By Abha About The Condition Of The Pipe
As is her habit, Abha my wife, had not taken any pictures of the pipe before she carried out her initial cleaning of the pipe and the only remembrance about this pipe she had was that there was a very heavy build up of cake in the chamber that had spilled over the rim top and over the stummel surface. The mortise was choked and the stem did not sit flush with the shank end. The stem was deeply oxidized.

Initial Cleaning By Abha…
The initial cleaning on this pipe was done by Abha, my wife (she has cleaned up around 60 pipes for my further restoration and I am gradually inching forward completing these pipes). She reamed out the complete cake and further smoothed out the chamber walls with a folded piece of 220 grit sand paper. She further cleaned out the internals of the shank with pipe cleaners and alcohol and cotton buds. She followed the internal cleaning of the shank with external cleaning of the stummel using Murphy’s Oil soap and hard bristled tooth brush and dried it with paper napkins and cotton cloth.

Next she cleaned out the internals of the stem air way and immersed it in “Before and After Deoxidizer” solution along with the stem of other pipes in line for restoration. Once the stem had soaked overnight, she cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using scotch brite pad. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem.

Once The Pipe Is On My Work Table…
The cleaned up pipes presents a very clear picture of what needs to be done to restore this pipe to a pristine and smokable condition. I really cannot thank Abha, my wife, enough for all the help and support that she extends me in my pursuance of this hobby. I proceed to carry out my appreciation of the work that needs to be done on this pipe to restore it.

The chamber is of a decent size with a depth of about 1.8 inches. The wide flared out mouth of the chamber tapers down towards the heel, giving the pipe its classic calabash shape. The walls of the chamber are in pristine condition with no signs of heat lines or fissures. The rim top surface is uneven, scratched and darkened. The inner edge has a couple of minor dents and dings and is slightly charred on the left side in 7 o’clock direction. Close observation of the outer edge under magnification shows what appears to be a hairline crack in the 12 o’clock direction (encircled in red). The chamber smells clean and fresh, thanks to the thorough cleaning by Abha. The hairline crack, hopefully, is superficial and may be addressed when the rim is topped on a sandpaper to remove the scratches, dings to the inner edge and the darkening over the rim surface.The nicely cleaned stummel looks solid with nice mixed grains and swirls all around. There is not a single fill in the entire stummel surface, signifying excellent briar selection by Peterson’s carvers. Abha had painstakingly cleaned out the mortise and the sump. The briar looks dark, dull and lifeless. A nice polish and revitalizing the briar with “Before and After” restoration balm will rejuvenate the briar and make things interesting!! The cleaned up stem that came to me shows bite marks to the upper surface and button edge and there is a need to sharpen the button first by filling and then sanding the surface. Similarly, the lower button edge has a few tooth chatter and indentations and will need a fill to repair. The Process
I started this project by sanding the stem surface with a 220 grit sand paper to address the issue of tooth chatter. I wiped the stem with alcohol on a cotton swab to remove all the sanding dust from the stem surface. I followed it up by wiping the surface with Murphy’s Oil soap. This step also helps to remove the oxidation from the stem’s surface. The tooth chatter and the tooth indentations from both the upper and lower surface have been greatly reduced. The remaining tooth indentations and the button edges will need to be filled with charcoal and superglue. I mix clear superglue and activated charcoal and applied it over the both button edges, upper P-lip surface and lower surface of the P-lip. I set the stem aside for the fills to cure.Once the stem fills had hardened considerably, with a flat head needle file, I sand these fills to achieve a rough match. I further fine tuned the match by sanding the filled area with a folded piece of 220 grit sand paper pinched between my thumb and forefinger. I followed it up by sanding the entire stem surface using 320, 600, 800 grit sand papers and finally with a piece of 1000 grit sandpaper. This serves to remove the deep seated oxidation and also reduces the sanding marks of the more abrasive sand papers. I also sharpened the button edges while sanding. I wiped the stem with a cotton swab and alcohol to remove all the oxidation and sanding dust from the surface. I applied a little Extra Virgin Olive oil over the stem and set it aside to be absorbed by the vulcanite. The next issue that I addressed was that of the rim top surface damage. I topped the rim on a piece of 220 grit sand paper, checking frequently till I was satisfied that the charred inner rim edge on the left side in 7 o’clock direction was addressed to a great extent and the rim top surface is nice, smooth and even. The inner edge is still uneven, though much better than before topping, and shall be addressed next. With a folded piece of a 220 grit sand paper pinched between my thumb and forefinger, I created a slight bevel on the inner edge of the rim top surface. This helped to mask the out of round chamber and address the minor dents that had remained on the inner rim edge. It can never be perfect; it’s a repair after all, but the repairs sure looks good.   I was very happy by the way the rim surface appeared at this stage in restoration. The crack that was observed under camera magnification, is neither visible to the naked eye nor in the pictures that I had clicked of the rim surface after topping. However, I wanted to be doubly sure that the hairline crack was only superficial and had been addressed with topping the rim surface. I increased the magnification of my mobile phone camera to 5x and sure enough, I could make out the crack (indicated with blue arrow). Just on a haunch, I traced the path of the crack over the stummel surface and sure enough, it extended below the outer rim edge for about ¼ of an inch, though very thin (indicated with blue arrow). Ahhhhh… What a pain that revelation was!! Though it’s a very fine hairline crack, I would address it to prevent it from enlarging and expanding over the rest of the stummel surface and /or the rim top. Just to be sure that the crack had not penetrated inside the chamber, I double checked and traced the extent of the crack over the inner edge and in to the chamber. Thankfully, the corresponding inner edge and chamber walls are sans any damage (enclosed in green). I now address the crack that is seen to the front of the stummel in 12 o’clock direction. Firstly, I clean off all the dirt from the stummel surface by sanding it to reveal the extent of the crack. I follow up this cleaning of the crack by marking the end points and turning points of the crack with a sharp dental pick. These marks also help to guide the drill bit when drilling the counter hole. I take care that the drill is just sufficiently deep enough to arrest the further spread of the crack and not a through hole. I generally drill two counter holes; first at the exact end point of the crack and second at the suspected/ likely progression end of the crack.  I fill this crack and the counter holes with a mix of CA superglue and briar dust. Once the fill has cured for couple of hours, I sand it down with a flat needle file to achieve a rough match with the rest of the stummel surface. I fine tune the match with a piece of 220 sand paper.   I continued the stummel repairs by sanding the fill and the entire stummel with a folded piece of 220 grit sand paper. I was especially very careful around the stummel stampings, least I obliterate it by sanding.   Turning my attention back to the stem, I decided to polish and shine up the stem surface. I wet sand the stem with 1500 to 12000 grit micromesh pads. Next I rub a small quantity of extra fine stem polish that I had got from Mark and set it aside to let the balm work its magic. After about 10 minutes, I hand buffed the stem with a microfiber cloth to a nice shine. I rub a small quantity of olive oil in to the stem surface to hydrate it and set it aside.   Next, I polished the stummel with micromesh pads, dry sanding with 1500 to 12000 pads. I polished the freshly topped rim surface and the newly created inner rim bevel. I wiped the surface with a soft cloth at the end of the micromesh cycle. The stummel looks amazing with a deep shine and beautiful grains popping over the stummel surface. I am surprised that the rim top surface has the same deep brown coloration as the rest of the stummel surface and use of stain pen was not required.   I massaged a small quantity of “Before and After Restoration Balm” with my fingers into the briar. The immediate and incredible transformation that takes place is a worthy reward for all the efforts!! I let the balm sit on the surface to be absorbed in to the briar for about 20 minutes. The bowl now looks fresh and attractive with the grains popping out any which way you look at the briar; it feels somewhat like DIWALI, the festival of lights celebrated here in India. I polished off the balm with a soft cloth to a lovely shine.    Before I could move on to polishing with Blue Diamond and carnauba wax, there was one issue yet to be addressed; that of refreshing the stem logo. I coated the stem logo with the ink of white correction pen and set it to dry out.I mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stummel and the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax and continue to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and give the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks beautiful and will be an addition to my collection of Peterson’s pipes!! P.S. The stem logo did not turn out to be as crisp as it usually does!! Maybe, the stamping was not as deep as I thought it would be.

This project presented me with an unexpected repair work. The crack, even though a fine hairline crack it may have been, has the potential for developing in to a much more serious issue of a burnout. The counter holes stand out against the highly polished stummel surface and I have let them be. The only way to mask these was to resort to staining the entire stummel which would be at the cost of the beautiful natural briar color and not to mention the grains.

Sincere gratitude to all the readers who have shared this part of my journey in to the world of pipe restoration…Cheers!!

 

Restoring a “Made In England” Peterson’s System 3 # 367 From Mumbai Bonanza Lot


Blog by Paresh

I have quite a few inherited Peterson’s System pipes ranging from the period 1915 to 1947 to present!! I also have these pipes in System Standard, System 0 and System 3. So when Abha, my wife, sent me pictures of pipes that I had purchased from a Mumbai trash collector, I saw two distinct Peterson’s System pipes, one large and the other very small!! When Abha confirmed the COM stamping on both these pipes, I knew that I had Peterson’s System pipes from the 1930s-40s. Another two vintage Peterson’s System pipes added to my collection, I say. And I am not complaining, mind you readers!!

I was fortunate enough to have heeded the advice of my dear friend and mentor, Steve, and struck a deal with a junk collector from Mumbai. He did not know what he was selling and I did not know what I was buying as we reside in different cities!! The argument that Mr. Steve presented was that if not anything, I shall at least have some spares and this was logical. I struck a deal and here are pictures of the pipes that I received in this lot. This lot contains some very nice collectible pipes, a few well known brands and some mediocre brands. Overall, with seven Dunhill pipes, a Preben Holm #1 FH, a couple of “Made in England” Pete System pipes, a couple of  Charatan’s Belvedere, Custom-Bilt, Stanwell and other assorted pipes, I would say that I had struck a decent haul!! This is indeed my “Mumbai Bonanza”.

I had recently completed the refurbishing of a Savinelli seconds, a “ROYAL OAK” with a twin bore or a bite proof stem from my Mumbai Bonanza. Here is the link to this 18th pipe from this lot (https://rebornpipes.com/2020/08/17/refurbishing-an-interesting-royal-oak-207-apple/).

The 19th pipe that I decided to work on from this find is a petite Peterson’s System 3 pipe with a nickel ferrule and is indicated by a red cross.This pipe is stamped on the left of the shank towards the shank end as “PETERSON’S” in an arched block capital letters over arched “SYSTEM” in block capital over grade “# 3” over the shape number “357”. The tail of the P in Peterson’s is forked. The right side of the shank is stamped with football shaped COM stamp “MADE IN ENGLAND” with centered “in”. The ferrule has the usual three cartouche with first having Shamrock, the second a Prone Fox and lastly a Stone Tower. Stamped above the cartouche are the letters “K & P” followed by “PETERSON’S” all in a straight line. The stem is devoid of any logo. All the stampings are crisp and easily readable. In my earlier restoration of my inherited Peterson’s System pipes, I had extensively researched the dating of these old Peterson’s and I can say with certainty that this pipe is from the period 1938 to 1940/ 41. Also the forked tail of “P” in Peterson’s with the inward coiling upper part corroborates the vintage of this pipe.

I reconfirmed and refreshed my learning by visiting my favored site (link given below) and my memory has served me right. Here is the link to dating Peterson’s pipes (http://thepetersonpipeproject.blogspot.com/2007/07/dating-peterons-pipes.html).

I quote the relevant portions extracted from the site that would help in understanding the dating of this pipe

Peterson now stamped their pipes with “Made in Eire” in a circle format with “Made” and “Eire” in a circle with the “in” located in the center of the circle. This COM was used during the years of 1938 – 1940? /41?

English made Peterson pipes actually spans between the pre-Republic and Republic eras. In 1895, Peterson opened a shop in London England that lasted until the late 1950s or early 1960s. So the English Era, for a simplified date, will be from 1895 through 1959. The stamps Peterson used in London and that we have seen are:

Made inEngland – block format

Made in England – circle format

Made in London

Made in London England

Simply, London England

Great Britain

Though there are a couple of more, the above will give one the general idea. We believe the earliest stamp of this era was the “Made in England” in a block format since Peterson was using the “Made in Ireland” block format at about the same time on their Irish production pipes. The “Made in England” circle format was used during the same time frame as the “Made in Eire” and “Made in Ireland” circle formats.

From the start of the Patent Era until somewhere in the early 1930s, Peterson used the “Old Style” lettering that used a forked tail “P” in Peterson.

Thus I can conclusively say that the Peterson’s System pipe on my work table is from the English Era and dates from the period 1930s to 1940/41 when the “Made in Eire” football stamp had been in use.

Initial Visual Inspection
The Peterson’s system pipe that is currently on my work table has a small bowl with a chamber depth of about 1.1 inch, bowl height of about 1.2 inches, chamber inner diameter of 0.7 inches and overall pipe length of 4.5 inches. The stummel is covered in dirt and grime through which beautiful flame grains can be seen around the sides, front, back and over the shank surface while Bird’s eye adorns the foot of the stummel. There are a couple of small fills in the stummel. There is a thick layer of cake in the chamber with lava overflow over the rim top surface. The inner rim edge has many dents and dings and appears charred in 8 ‘O’ clock direction. The chamber is out of round due to the inner rim edge damage. The nickel ferrule is oxidized and without any dents or dings. The vulcanite P-lip stem is heavily oxidized with the bite zone on either surface peppered with deep tooth chatter. The buttons on both surfaces are deformed due to the bite marks. The following pictures will give the Readers an idea of the overall condition of the pipe as it sits on my work table. Detailed Visual Inspection
A thick and uneven layer of cake is seen in the chamber. The rim top surface has suffered the maximum damage and is uneven. It is covered in thick overflow of lava, dirt, dust and grime. The condition of the inner walls of the chamber and rim top surface will be known once the cake has been taken down to bare briar and the rim top crud has been scraped off completely. The inner rim is uneven with suspected burn/ charred surfaces in 8 ‘O’ clock and 12 ‘O’ clock direction (marked in yellow circle). Only once the stummel has been thoroughly cleaned that I can be sure of my initial appreciation. The outer rim edge too has dents, chips and dings (encircled in green), but not very severe, likely caused due to knocking against the hard surface. In spite of the thick cake, the chamber odor is, surprisingly, not strong and should be addressed once the cake has been taken down to the bare briar and the shank internals have been thoroughly cleaned. The bowl is out of round with the lower left half being thinner than the rest of the rim top. The stummel feels solid to the touch and I do not foresee any major issues with the condition of the chamber walls. The bowl is, to start with, is small in size and to top it will further reduce the size. I need to be very careful while I top the rim and keep it to bare minimum. A few blemishes to the rim are very much acceptable if I am able to preserve the size and profile of the stummel. To be honest with you, being a grade 3 System pipe, there is nothing much to boast about the grains on the stummel. It has a smattering of beautiful flame grains that can be seen around the sides, front, back and over the shank surface while Bird’s eye adorns the foot of the stummel. The stummel surface is covered in lava overflow and grime giving the stummel a dirty appearance. The stummel surface is peppered with a number of dents and ding. A couple of fills are noticeable on the right side near the shank- stummel junction, rim outer edge and the foot of the stummel (shown with yellow arrows). These will be clear when the stummel is cleaned of all the grime. In spite of all these flaws, the pipe has a nice look and feel to it. It does have a quality which is seen on vintage pipes, but difficult to explain in words. And not to forget, this is nearly an 80 year old pipe!! The fills will need to be refreshed and the dents and dings will be addressed to a great extent once the stummel is sanded with sandpaper. A nice polish with micromesh grit pads will bring a nice shine to the stummel and highlight the grains.  The shank end is adorned with a nickel ferrule that is covered in old oils and grime. The ferrule has oxidized a fair bit but should polish up nicely. The sump shows a heavy deposition of accumulated dried gunk. The sump will need to be cleaned to get the pipe fresh and ready for its new innings. I intend to polish the nickel ferrule with micromesh pads. This will be the first time that I would be doing so and keen to see if it is any better than the usual methods of polishing. I need to be careful with the faux hallmarking and stampings on the ferrule when I polish it. The P-lip vulcanite stem is heavily oxidized and has calcification deposits towards the button end. There are deep tooth marks on the lower and upper stem surface in the bite zone and appears that the previous owner has literally chomped on the bite zone of the stem. The button edges also have bite marks, in fact, they are badly worn out. The bite marks are deep enough to cause significant thinning of the surface and complete disfigurement of the button edges. The tenon end shows heavy accumulation of oils and tars. The part of the stem that seats in to the mortise is heavily scratched. I shall try to raise the tooth chatter and bite marks to the surface by heating and the deeper ones will be filled with activated charcoal and superglue.    The Process
I started the restoration with the stem repairs as this would take the maximum of my time to clean, repair and spruce up. I flamed the damaged button edge and the nicks and dents with the flame of a lighter. This helps the vulcanite to rise to the surface as it has an inherent property to regain its original shape when heated. At this stage, I could clearly make out the extent of damage on either surface in the bite zone. I further sand bite zone to even out the raised bite marks and further eliminate the minor ones. I addressed the deeper oxidation by sanding the entire stem with a folded piece of 150 and followed by 220 grit sand paper. This also helps to prevent the fills turning brown once polished. Once the oxidation was completely removed, I wiped the surface clean with Murphy’s oil soap on a cotton swab and rubbed a little Extra Virgin Olive oil to hydrate the stem. I cleaned the internals of the stem using hard and normal bristled pipe cleaners and isopropyl alcohol. The gunk that came out with the pipe cleaners tells the sordid tale of the stem condition. To save on to the requirement of number of pipe cleaners, I have resorted to cleaning the stem internals using thin shank brushes with anti-oil dish washing soap and finally rinsing the stem with warm water to clean and freshen up the stem internals. With a pointed dental tool, I scraped out the entire dried gunk from the tenon end.   Continuing with the stem repair, I tightly wrapped a scotch tape around the thin tapered end of a pipe cleaner so that I had achieved a snug fit of the pipe cleaner in the small rounded slot of the P-lip stem. The scotch tape prevents the mix of charcoal and superglue from sticking over the pipe cleaners and keeps the slot end open. Thereafter, I mixed superglue and activated charcoal powder and generously applied it over the bite zone on either side, including over the button and set it aside to cure.  Using a flat head needle file, I reshaped the button and roughly matched the fills in the bite zone with the rest of the stem surface. I sand the entire stem surface with a piece of folded 220 grit sandpaper to even out the fills as well as remove the oxidation from the stem surface. I followed it up by further dry sanding the stem with 320, 600, 800 and wet sanding with 1000 grit sand papers to achieve a perfect blending of the fills with the stem surface and build a crisp button edge on either side of the P-lip. The repairs look good and the stem should polish up nicely. With the stem repairs and refurbishing nearly complete, save for the final micromesh polishing, I started with cleaning of the stummel as I was keen to know the condition of the walls of the chamber. With size 1 head of a PipNet pipe reamer, I took the cake down to bare briar. With my sharp fabricated knife, I removed the cake from the chamber where the reamer head could not reach and thereafter, using a folded piece of 180 grit sand paper, I sand out the last traces of cake and expose the walls of the chamber. I wiped the chamber with a cotton pad dipped in isopropyl alcohol to remove the carbon dust left behind by all the reaming and sanding process. Once the chamber walls were cleaned out, I was pleased to note a pristine chamber with no signs of heat fissures/ lines/ pits. With the same sharp knife, I gently scraped off the lava overflow from the rim top surface. The charred and uneven rim surface (encircled in red) and damaged outer rim edges (major damage is encircled in blue) are now clearly seen and should be easily addressed with simple topping of the bowl. Next, I cleaned out the internals of the shank and mortise. Using my dental tool, I scraped out all the dried oils, tars and gunk that had accumulated in the draught hole, airway and sump. The amount of crud that was scrapped out and the condition of the pipe cleaners that were used leaves no surprise why air flow through it was restricted. I finished the cleaning by running a few pipe cleaners dipped in isopropyl alcohol. I also wiped the sump with cotton buds and alcohol. I shall continue further cleaning of the mortise and the sump with shank brushes and dish washing soap while cleaning the external stummel surface.Next, I cleaned the external surface using a hard bristled toothbrush and Murphy’s Oil Soap. With a soft bristled brass wired brush, I removed the overflowing lava from the rim top surface and cleaned the internals of the shank with a shank brush and dish washing soap to remove what little crud remained in the shank. I rinsed it under running tap water and wiped the stummel dry with an absorbent soft cotton cloth. The external cleaning of the stummel has brought to the fore a few more scratches over the surface. The cleaning of the chamber and shank internals with the dish washing soap has completely eliminated all the ghost smells and the internals now smell and look clean and fresh. Now that the rim top surface is clean and free of the entire lava overflow, the extent of the charring and dents and dings to the inner rim edge is fairly apparent. The charring at 8 o’clock and 12 o’clock direction (marked in red) is far deeper than I had expected and also the dents and dings to the inner and outer rim edges are far more severe than what it had appeared to me during the detailed inspection. However, topping and creating bevels will address these issues. Now that I had a fair idea of the requirement of the extent of topping the rim surface, I top the rim on a piece of 220 grit sand paper to even out the rim surface dents and dings and also to reduce the charred rim surface. I addressed the out of round inner edge by creating a bevel to inner edge with a folded piece of 220 grit sand paper pinched between my thumb and index finger. I agree with the Readers who are of the opinion that the issue of charred rim has not been addressed completely. However, I am ready to accept minor blemishes as against losing too much of briar estate. I am very happy at the way the chamber and rim top surface appears at this in restoration.   The old fills observed earlier during initial inspection were addressed next. Very carefully and painstakingly, I completely removed the old fill with a pointed dental pick. I cleaned the fill of all the debris of old fill material, wiped it with alcohol and refreshed the pits by spot filling with CA superglue in each fill and set it aside to cure overnight.   By next day, the fill was nice, hard and well set. Using a flat head needle file, I sand these fills to achieve a rough match with the stummel surface. With a folded piece of 220 grit sand paper, I worked the fill till I had achieved a nice blend with the rest of the stummel surface. It turned out much better than I had anticipated. I further sand the entire stummel surface with the same grit sand paper to further smooth the stummel surface in preparation for a polish by micromesh pads. I subjected the stummel to a complete cycle of micromesh polishing, wet sanding with 1500 to 12000 grit pads. I paid greater attention to polish the rim top surface and the bevels created on the inner and outer rim edges. I wiped the stummel with a moist cloth after every grit pad to remove the sanding dust left behind by the pads. This also helps in monitoring the progress being made and provides an opportunity to take early corrective action, if required. I am happy with the progress being made till now. As decided earlier, I polished the ferrule with each of the micromesh pads and I am very pleased with the appearance of the ferrule.   Next, I rub a small quantity of “Before and After Restoration Balm” in to the briar with my finger tips and worked it deep in to the surface and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful flame and Bird’s eye grain patterns on full display. The contrast of the dark browns of the grain with the light hues of the rest of the stummel adds an interesting dimension to the appearance of the stummel. I further buffed it with a horse hair brush to further deepen the shine.   With the stummel repairs and polishing completed, I turned to polishing the stem before I move on to final polishing the entire pipe with Blue Diamond and Carnauba wax. Using the micromesh pads, I completed the polishing cycle by wet sanding the surface with 1500 to 12000 girt pads. The stem looks great with the fills nicely matched with the rest of the surface. I gave a final rub with “Before and After Extra Fine” stem polish compound from Mark to remove fine scratches from the stem surface. I rub a little quantity of Extra Virgin Olive oil in to the stem surface and set it aside to be absorbed by the vulcanite. The stem polished up nicely and appears as good as when new.     To put the finishing touches, I mount a cotton cloth buffing wheel on to my hand held rotary tool and polished the stummel and stem with Blue Diamond compound. This compound helps to remove the minor scratch marks that remain from the sanding.    Next, I mount another cotton buffing wheel that I have earmarked for carnauba wax and applied several coats of the wax. I mount a clean cotton cloth buffing wheel and give the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. I gave a final polish to the ferrule with a jeweler’s cloth and worked up a nice deep shine to the ferrule. The finished pipe with a natural finish to the briar looks amazingly beautiful and is now ready for its long second innings with me. P.S. I had a thought of staining the stummel with a Dark Brown stain and vacillated a long time on trying to reach a decision. Though the fills are discernible in the pictures, in person, these have blended in quite well and the natural finish of the briar against the dark grain makes for a visual treat, in my opinion. However, I am open to the valuable suggestions from the esteemed readers of rebornpipes on the issue of staining the stummel or leave it be.

Praying for the health and safety of all the readers and their loved ones in these troubled times…

New Life for a Velani Classica Brut 202 Rusticated Pot


Blog by Steve Laug

The next pipe on the work table came to us from an online auction out of Romney, West Virginia, USA. It is an interestingly rusticated Pot shaped pipe with a taper vulcanite stem with a briar and brass ring on the stem. The bowl has a rich reddish brown colour combination that highlights deep rustication. This pipe is stamped on a smooth panel on the left side of the shank and reads Velani [over] Classica [over] Brut. Next to that is the shape number 202. There is a thick cake in the bowl and a thick overflow of lava on the rim top. The rim top and the inner and the outer edges of the bowl are pretty beat up. There were some light tooth marks and chatter on both sides of the vulcanite stem near the button. The pipe looks to be in good condition under the grime. I have worked on quite a few Aldo Velani pipes over the years but this is the first small classic shape that has come across my work table. It is an interesting piece. Jeff took photos of the pipe before he started his cleanup.He took photos of the rim top to show the thick cake and the heavy lava coat. The outer edges of rim are in rough condition but it hard to know what the inner edge looks like at this point. It is an incredibly dirty pipe but obviously one that was a great smoker. He also captured the shape of the stem and the tooth marks and chatter on the top and underside of the stem near the button.  Jeff took a photo of the pair of rings around the stem – a briar and brass ring. Once they are polished they should look very good. He took photos of the sides and heel of the bowl to show the rustication around the bowl and the condition of the pipe. You can see the grime in the rustication and ground into the surface of the briar. You can also see the wear on the top edge of the bowl. He took a photo of the stamping on the left side of the shank and stem. It is clear and readable as noted above.  The stem has the typical AV stamp.    I turned to Pipephil to refresh my memory of the brand. I knew that it was a Barontini made pipe but was not sure of the details (http://www.pipephil.eu/logos/en/logo-a3.html#aldovelani). I am including a screen capture below.From the side bar on Pipephil I was reminded that Aldo Velani is the fictional name for a sub-brand of Barontini that was mainly intended for export.

I turned to Pipedia to see if I could learn a bit more about the brand and the link took me to Cesare Barontini’s page (https://pipedia.org/wiki/Aldo_Velani). It also confirmed the information from the side bar above. Now it was time to work on the pipe.

As usual Jeff had done a thorough cleanup on the pipe. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He cleaned the internals and externals of the stem with alcohol, pipe cleaners and cotton swabs. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water and cleaned out the airway in the stem with alcohol. Other than the damaged rim top the pipe looked good.   I took a photo of the rim top and stem to show the condition. It is clean but it is very damaged. It looked like the pipe had been hammered against a hard surface. The inner edge of the bowl showed chipping and burn damage all around. The vulcanite taper stem had light tooth chatter and marks on both sides ahead of the button and on the button edges.    The stamping on the left side of the shank reads as noted above. It is clear and readable. The stamp on the left side of the stem is readable but shows some damage.I removed the stem and the extension from the shank and took a photo of the pipe to give a sense of the whole. It is a Pot shaped that should be interesting once it is all cleaned up.   Now it was time to do my work on the pipe. I started by topping the bowl on a topping board to remove the damage on the rim top and minimize the damage on the inner and outer edges. I worked over the inner rim edge with a folded piece of 220 grit sandpaper to remove the damage and smooth it out.    I polished the briar and acrylic shank extension with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiped down the bowl after each sanding pad.  I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out.  I set the bowl aside and turned my attention to the stem. I recut the button and flattened the repairs with a needle file. I followed that by sanding out the tooth marks on the stem with 220 grit sandpaper and started the polishing process with 400 grit wet dry sandpaper.   I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. The photo below shows the polished stem. This rusticated Velani Classica Brut 202 Pot with a fancy taper stem is a great looking pipe now that it has been restored. The briar around the bowl is clean and the rustication really came alive. The rich brown stains of the rustication took on a sense of depth with the polishing and waxing. The grain really popped. I put the vulcanite stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Velani Rusticated Pot is a beauty and feels in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!