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Restoring a Charatan’s Make London England Sandblast Billiard

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by Steve Laug

The next pipe I have chosen to work on was purchased on 03/21/2024 during a pipe hunt from a shop in Oregon City, Oregon USA. I have worked on a lot of Charatan pipes through the years and some have been sandblast pipe. This nicely shaped sandblast Billiard is very nice with deep sandblast around the bowl. It is stamped on the underside of the shank and reads Charatan’s Make [over] London, England. On the heel of the bowl it is stamped with a cursive L in a circle identifying it as a Lane Era Pipe. There is no shape number on the bowl or shank. The stamping is faint in spots but still readable. The taper stem does not bear the CP logo on the left side. The bowl had a thick cake and there was a lava overflow on the sandblast rim top. The inner edge of the rim thickly covered with lava so it was hard to know the damage at this point. The outer edge looked very good. The stem is lightly oxidized and has tooth marks and chatter on both sides at the button. Jeff took photos of the pipe before he started his clean up. Jeff took photos of the bowl, rim top to show the thickness of the cake in the bowl and the lava on the rim top. The bowl had a thick cake that overflowed in lava on the inner edge and rim top of the bowl. I am hoping that the thick lava coat protected things underneath it from damage to the edges and top. He took photos of the top and underside of the stem showing the tooth chatter and marks and oxidation on the stem surface and wear on the edges of the button. Jeff took photos of the sides and heel of the bowl to show the condition of the briar. You can see the beautiful shape of the bowl even through the dirt and debris of many years. You can also see the depth of the blast around the bowl and shank. Jeff took photos of the stamping on the underside of the shank. You can see that it is clear and readable as noted above. An added part of pipe restoration for me is to try to gather as much background on a brand and maker as I can find. With Charatan that is an enjoyable web to try to untangle. There is a lot of information and it can lead to understanding what era a pipe was made in. To try to figure out the era of the Charatan’s pipe I was working on I turned to the Pipephil website, Logos and Stampings (http://www.pipephil.eu/logos/en/logo-charatan.html). There is some really helpful information on each of the lines of Charatan’s Make pipes that entered the market. There was not a sandblast stamped like the one in hand. The site did give a short history of the brand. I quote the portion that is most pertinent.The brand was founded in 1863 by Frederik Charatan. When his father retired in 1910, Reuben Charatan took over the family business. All the pipes were handmade until 1973. The brand name has been overtaken by Dunhill in 1978 and sold in 1988 to James B. Russell Inc.(NJ, USA). During the period 1988-2002 Charatans were crafted by Butz Choquin in St Claude (France). Dunhill re-purchased Charatan brand name in 2002 and Colin Fromm (Invicta Briars, Castleford) followed up on freehand production.

Next, I turned to Pipedia to see if I could find more information on the brand and possibly a link to a sandblast finished Dublin (https://pipedia.org/wiki/Charatan) but once again in the general article it was not listed. It did give a little more historical information. I quote the pertinent parts that give information on this particular pipe.

In 1950 Herman G. Lane, striving to expand his business in Great Britain, made contacts with the Charatan family. Apparently, Lane got a certain influence soon, but it was not until 1955 that Lane Ltd. became the sole distributor for Charatan’s in the United States superseding Wally Frank. This can be documented in a “biography” written for Herman G. Lane titled “Leaves from a Tobaccoman’s Log”.

Thanks to Herman G. Lane’s dedicated labor Charatan became hugely popular in the States. As reported by Ken Barnes in an interview with Rick Newcombe, Reuben Charatan passed away in 1962, and his widow sold the firm to Herman Lane 1 or 2 years after his death.[1] In the early 1960s Charatan pipes were the first to overstep the $100 Dollar line in US pipe sales. In 1978 Lane’s heirs sold the Charatan company to Dunhill. The Prescot Street factory was closed in March 1982. Thereafter the fame and quality of the make declined.

The pre-Lane period (prior to 1955) and the Lane era pipes (1955 to until sometime between 1979 – 1984) are of primary interest the collector. The Lane era is often quoted as beginning about 1950.

Charatan records are almost non-existent before Lane due to a factory fire, making it difficult to date pre-Lane pipes. Charatan used 4 basic grades prior to 1950: Supreme, Selected, Executive, and Belvedere. After 1950 Herman Lane’s influence began, and the grades started to expand. In 1955 Lane took over sole distributorship of Charatan in the US. In 1957 he introduced the Supreme S. Most of his other introductions were from the 1960s and early 1970s.

From this I am fairly certain I am dealing with a Lane pipe made after 1955. There is also a circle L script mark that is a Lane stampings on the pipe which also supports this.

I continued digging further into the dating of the pipe, but what I had found above was a good start for me. If some of you would like to try your hand at dating it more accurately as to the time period it came out you might want to check out the article on Pipedia on Dating Charatans (https://pipedia.org/wiki/Dating_of_Charatans).

I also reread the article on Pipedia by the Italian fellow who contributed some really helpful information on the brand (https://pipedia.org/wiki/Charatan_-_Milan_2014). I quote the section on the Second period: Reuben Charatan 1910 – c. 1962. I have highlighted a portion of the section on the shank in red to point out some more helpful dating information.

– In 1962 Herman Lane took over the business from the Charatan family, although he had already influenced production from the 1950s.

– The pipes were mostly larger than the previous ones and corresponded in size to Dunhill group 5. These are slightly less rare, but still difficult to find.

– Stem: Usually in ebonite, saddle shaped or tapered, bearing a fine “CP” stamp, underbore system (see below) used when necessary.

– Shank: The shape code is stamped on it together with the nomenclature “CHARATAN’S MAKE LONDON ENGLAND” arranged in two lines. From 1955 onward on the models marketed for the USA there is also a serif and circled capital “L” (but not all models bear this) which resembles the pound sterling symbol. The “L” is for Lane, the importer.

From 1958, Lane changed the nomenclature for models marketed for the US to clarify the message: “MADE BY HAND”.  In this period the underbore was introduced. Its manufacturing period ranged between 1920 and c.1930. This model was equipped with a duralumin plunger trap fitted in the stem, which served to clean the residue more easily. This particular model bore a special stamp on the stem, and also had its own catalogue…

QUALITY GRADES…The stem did not only display the stamps mentioned above. Another stamp that can help dating is the one referring to the quality of the pipe. Until Herman Lane arrived on the scene there were four quality grades. Starting with the lowest: Belvedere, Executive, Selected, and Supreme. Lane went on to add higher grades from time to time: Supreme S, Supreme S100, S150, S200, S250, S300, Coronation, Royal Achievement, Crown Achievement, and Summa Cum Laude; these last three are extremely rare and almost impossible to find. He also invented other, different grades, even changing the previous pipe classification standards. We will not go into detail here, but it means that if we find an S100 or Coronation the pipe was manufactured following Herman Lane’s acquisition. In particular, the FH mark, or Freehand pipe was commissioned to the famous Danish craftsman, Preben Holm.

Nomenclature

The Lane Trademark serif and circled L indicates the pipe is from the “Lane Era” (approx. 1955 to 1979 -1984?), however it appears that both the English factory or Lane themselves sometimes, or perhaps even often forget to stamp the L on a pipe. The Charatan factory was known for inconsistencies, especially in stampings. Therefore, although an L on the pipe definitely defines it as a Lane Era pipe, the lack of it could simply mean the pipe missed receiving the stamp from the factory. The lack of the trademark could also mean the pipe was destined for the European market.

Charatan pipes were not well distributed prior to the Lane Era, so very few pre-Lane pipes exist today. Herman Lane greatly grew the brand in the U.S., which caused corresponding growth in Europe.

Generally, when the pipe is stamped with the BLOCK letters “MADE BY HAND” it means the pipe was probably made between 1958 and 1965”

Generally, block letters “MADE BY HAND” and some of the other nomenclature in script (i.e. City of London or Extra Large next to the MADE BY HAND) means the pipe was made sometime between 1965 and the mid 1970s. The total script nomenclature “Made by Hand in City of London” evolved over this period of time, so many pipes had variants, such as Made By Hand in block letters and City of London in script, or some other variation of the terms or stampings.

It is believed the FH was used on Charatan pipes between 1957 and 1967-68. Three different sizes were used. The Charatan Logo (CP) on the pipe bit was changed over the year

Now I knew I was working on Lane Era pipe which actually means it was between 1955 and 1988 as shown by the stamping. Now it was time to work on the pipe.

Jeff had cleaned it thoroughly. He had reamed it with a PipNet reamer and cleaned that up with a Savinelli Fitsall Pipe Knife. He had scrubbed the exterior of the briar with undiluted Murphy’s Oil Soap. He removed the shiny coat on the briar with acetone on cotton pads. He cleaned out the interior of the shank, sump and airway in the shank and stem with alcohol, pipe cleaners and cotton swabs. He scrubbed the stem with Soft Scrub to remove the oxidation and calcification on the surface. He soaked it in Briarvilles Pipe Stem Deoxidizer to remove the oxidation. He removed it from the Deoxidizer and rinsed it off with warm water. I took some photos of the pipe before I started my part of the work. I took some close up photos of the rim top and also of the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. The rim top was and inner edge were in good condition. There were spots on the rim top and edges where there were some spots of debris in the finish. I also took close up photos of the stem to show the condition of the vulcanite. It was in clean but there were tooth marks and chatter on the stem ahead of the button on both sides.One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. The stamping on this one had faint spots on the edges so I was worried that it would worsen with the cleanup. I took some photos to show the clarity of the stamping. The photo is a little blurry but the stamping remains the same. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. I would like to encourage all of us to be careful in our work to preserve this as it is a critical piece of pipe restoration! I took the stem off the shank and took a photo of the pipe to capture the look of the pipe as a whole.With that finished the bowl was very clean and the sandblast looked great. I used a brass bristle wire brush to work over the debris on the rim top and clean it up. It looked much better after the work on it was finished.I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the sandblast surface of the briar with my fingertips and a horse hair shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks on the stem with the flame of a Bic lighter. I was able to lift the tooth marks considerably but some still remained. I filled them in with black, rubberized CA glue. Once it had cured I used a small file to flatten out the repairs. I sanded them smooth with 220 grit sandpaper to blend them into the surface of the vulcanite. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad with a damp cloth. The stem began to take on a shine by the final pads.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil to give the sanding pads some bite. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. I know that most think it does nothing for acrylic stems but I use it anyway as I find it works very well to deepen the shine. I set it aside to dry. Once again at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when the Lane Era Charatan’s Make London England Sandblast Billiard is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and the replacement stem with Blue Diamond. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The depths of the sandblast really pop with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl. This Charatan’s Make London England Sandblast Billiard was another fun pipe to work on. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The pipe feels great in the hand will be better when warmed up while smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ¼ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.31 ounces/38 grams. I will be putting it on the rebornpipes store in the British Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Breathing Life into a LHS Certified Purex Imported Briar 97 Bulldog

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by Steve Laug

The next pipe I have chosen to work on was purchased from an online auction on January 22, 2024 in Jordan, Minnesota, USA. I have worked on a lot of LHS pipes through the years and many of them had the LHS Certified Purex stamp on the shank. This large flat Bulldog is very nice with great grain around the bowl. There are a few worm trail rustications on the sides of the bowl. It is stamped on the left side of the shank and reads CERTIFIED PUREX arched over a diamond the LHS in the centre. Underneath that is stamped Imported Briar. On the left underside of the diamond shank it is stamped with the shape number 97. The stamping is clear and readable. The saddle stem also bears the silver (inlaid) diamond logo on the left side. The bowl had a thick cake and there was a lava overflow on the rim top. The inner edge of the rim thickly covered with lava so it was hard to know the damage at this point. The outer edge and rim cap showed nicks and light damage. The stem is oxidized, calcified and has tooth marks and chatter on both sides at the button. Jeff took photos of the pipe before he started his clean up. Jeff took photos of the bowl, rim top to show the thickness of the cake in the bowl and the lava on the rim top. The bowl had a thick cake that overflowed in lava on the inner edge and rim top of the bowl. I am hoping that the thick lava coat protected things underneath it from damage to the edges and top. He took photos of the top and underside of the stem showing the tooth chatter, scratching, calcification and oxidation on the stem surface and wear on the edges of the button. Jeff took photos of the sides and heel of the bowl to show the condition of the briar. You can see the beautiful shape of the bowl even through the dirt and debris of many years. You can also see the nicks in the rim cap and the side of the bowl. Jeff took photos of the stamping on the sides of the shank. You can see that it is clear and readable as noted above. Jeff took photos of the pipe taken apart. It shows the shank insert that is screwed into the shank end. You can also see the threaded stinger/tenon apparatus as well.I turned first to Pipephil’s site (http://pipephil.eu/logos/en/logo-lhs.html) and found a pipe with the same stamping as the one that I am working on. There was a brief history of the brand at the top of the page. It read as follows:

The L&H Stern Inc. was established by Ludwig Stern (1877-1942) in 1911. His brother Hugo (1872-?) acted as vice-president & secretary. The firm moved to 56 Pearl St. Brooklyn in 1920. It closed down in the 1960s. LHS was one of the main pipe supplier for US soldiers during WWII.

I turned to Pipedia to try and place this pipe in the timeline of the brand and was able find some helpful information which I have included below (https://pipedia.org/wiki/LHS). Again it had a brief history. It read as follows:

Ludwig Stern, a successful pipe manufacturer since 1893 and closing around 1960, reorganized his company along with his brother Hugo Stern, opening a factory in 1911. They named the company L&H Stern Smoking Pipes & Holders. The newly formed company was moved into a six story building on the corner of Pearl and Waters street Brooklyn, NY…

There were also Notes from Geyer’s Stationer on the page below this. It read as follows:

Thoroughly organized in all departments, and housed in a well-lighted and ventilated modern office and manufacturing building, the firm of L&H Stern Inc. is located near the first arch of the Manhattan bridge, near the river and convenient to the Brooklyn bridge, which makes it accessible from all the hotels in the metropolis for visiting buyers. The structure is six stories with a seventeen-foot basement, with light on three sides through prismatic glass windows, the first floor being seven feet above the sidewalk. Light enters the upper floors from all four sides.

L&H Stern is known to every important wholesaler and jobber in the country. LHS manufactures a complete line of briar pipes. Ginmetto wood pipes are also made, as well as Redmanol goods, the man-made amber. The first substitute for amber. Everything, even down to the sterling silver and other metal trimmings are made under one roof.

LH Stern was a fascinating company that literally covered the manufacture of all the pipe parts. I was not able to pin down the date on it with the information but it was a nice piece of briar. Now on to the pipe.

Jeff carefully cleaned the pipe. He reamed it with a PipNet pipe reamer and then cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals of the shank, stem and shank extension with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and lava on the rim top. The finish looks much better and has a deep richness in the colour that highlights grain of the briar. The rim top had some darkening and there was some damage to the inner edge of the bowl. The aluminum on the shank end and on the stem were slightly oxidized but clean. Jeff soaked the stem in bath of Before & After Pipe Stem Deoxidizer to remove the oxidation on the rubber. He worked it over with Soft Scrub All Purpose Cleaner to remove any remnants of oxidation. When the pipe arrived here in Vancouver and I finally started my work on it I was amazed it looked so good. Here are some photos of what I saw. I took some close up photos of the rim top and the stem surface. The inner edge of the rim was nicked around inner edge of the bowl. The rim cap was nicked and damaged as well. I took close up photos of the stem to show the condition of the surface and button. There was some remaining oxidation near the shank and the tooth marks and chatter were evident near the button on both sides.I took a picture of the stamping on the shank sides and it was all clear and readable as noted above. I took the pipe apart and took a photo of the pipe with the stem. It is a good looking pipe and very unique. The stinger apparatus and integrated tenon were a single unit.I started my work on the pipe by addressing the damage on the inner edges of the bowl. I used a folded piece of 220 grit sandpaper to work over the inner edge to clean up the damage. I also worked over the rim top and outer edges at the same time.I sanded the nicks and scratches in the rim cap and bowl with 320-3500 grit sanding pads. I wiped the bowl down between sanding pads with a damp cloth. By the last pad the pipe began to take on a shine. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down a damp cloth to remove the sanding debris. The grain real shone through with the polishing. I worked some Before & After Restoration Balm into the surface of the bowl and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil. With the bowl and the stem finished I put the LHS Certified Purex Imported Briar Bulldog 97 back together and buffed it on the wheel using Blue Diamond to give it a shine. I gave the bowl and stem multiple coats of carnauba wax on the wheel and then buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It really a nice looking sandblast. The dimensions of the pipe are – Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 2 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of this large pipe is 2.01 ounces /57 grams. This LHS Certified Purex Imported Briar Bulldog was a great find. I will be putting it on the rebornpipes store in the American Pipe Makers Section soon. If you would like to add it to your collection let me know. This is another pipe that has the possibility of transporting the pipe man or woman back to a slower paced time in history where you can enjoy a respite. Thanks for walking through the restoration with me.

A New Home for a Brebbia Bent Pocket Pipe

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by Kenneth Lieblich

A young gentleman came to me with the desire for a small pipe he could use on the go. We ultimately settled on a charming little pipe made by Brebbia. It’s a black, sandblasted bent billiard pocket pipe. Despite its diminutive size, it’s a very handsome pipe and promises to be a good smoker. It will serve this fellow very well for a long time to come. Only two words constitute the entirety of this pipe’s markings. On the underside of the stummel are the words Brebbia [over] Italy. I’ve worked on some Brebbia pipes before, so I went and looked up my previous articles. I learned from Pipedia and Pipephil that the Brebbia pipe company was named after the locality of Bosco Grosso di Brebbia in Lombardy, Italy. The company was founded by Enea Buzzi and Achille Savinelli in 1947, but they parted ways in 1953. Mr Savinelli went on to form his eponymous company, while Mr Buzzi kept the factory and created Maniffatura Pipe Brebbia – they produce MPB and Brebbia pipes. Mr Buzzi’s family still run the company today. Let’s this pipe cleaned up! On the whole, the pipe is in good shape. Nothing major is wrong with either the stem or the stummel. Great news!First, I used oil soap on a few cotton rounds and wiped the stem down to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result is a hideous brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some de-oxidation fluid. This solution works to draw oxidation in the stem to the surface. This is a major aid and important step in ensuring a clean stem. The following day, I drew the stem out from its bath and scrubbed the lingering fluid with a toothbrush.Once clean and dry, I set about fixing the marks and dents in the vulcanite. This is done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduce the bulk of the cyanoacrylate repairs. I want to remove the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I use all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. In this case, there was none. I used a reamer and a piece of sandpaper taped to a wooden dowel. Collectively, these ensure that all the debris is removed.The inside of the stummel needs to be cleaned thoroughly. Similar to the stem, I then cleaned it with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. Fortunately, it wasn’t too dirty.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds (and a toothbrush). This does a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes. This is the culmination of the work in getting the pipe clean.No sanding needed for a sandblast. So, I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a white diamond compound, then with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and stem glows.This Brebbia bent billiard pocket pipe is very handsome and will provide many years of smoking pleasure. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 3⅔ in. (93 mm); height 1⅜ in. (36 mm); bowl diameter 1⅛ in. (30 mm); chamber diameter ⅔ in. (17 mm). The weight of the pipe is ⅞ oz. (25 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Handsome Portland Pipe Co. “Falcon Briar”

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by Kenneth Lieblich

This is the next pipe that I restored for a local family. One of the gentlemen selected this fine Canadian shape for his own. It’s a good-looking pipe and worthy of restoration. This pipe comes from the Portland Pipe Co., which I’ve written about before. This specific pipe has some interesting markings – let’s take a look. On the top of the shank, it reads Portland Pipe Co [over] B.B& S Ltd. [over] London made – England. On the left side of the shank, it reads Falcon Briar. On the right side of the shank, it reads P2 – presumably a shape code. Two things puzzled me: the term “Falcon Briar” and the code “P2”. They didn’t conform to anything I already knew about Portland. Here is a review of my digging for information on Portland Pipe Co.I began my research with José Manuel Lopes’ book, Pipes: Artisans and Trademarks. As the photo shows, there was a little information, but not a lot.The connection with Barling was interesting, so I also checked Wilczak and Colwell’s book, Who Made That Pipe? From the photos below, you can see that the Portland Pipe Co. is connected to Barling too.Time to check online. Pipephil had a similarly brief write-up (included here).Pipedia was a bit more informative. Their page on the Portland Pipe Co. includes the following information (the typos are in the original and are NOT mine):

Portland Pipe Company was an English pipe maker, and appears to have started in the 1930’s, and went out of business in 1962. It’s though they had ties to Barling pipes from the 1930’s. They might have been a sub-brand or “second” which was separate from, but fully owned by Barling’s all along. It also thought that after Portland closed down, and during Barling’s corporate era (BB&S), Barling picked up some of the Portland brand (Londoner, Cragmoor and Portland) and made them for a while. WILCZAK & COLWELL in their book “Who Made That Pipe?” acknowledge the brand as from England, though some have been made in Italy as well (see Pipephil.eu). The Brand John Peel is a pipe which has the stamping: JOHN PEEL, A PORTLAND PIPE, MADE WHOLLY IN ENGLAND. I have a model with is also stamped SPECIAL, it’s a stack design with shape number 801. This pipe might have been made either by Portland or Barling. According to a 1940 price sheet, the following models were offered, along with the correlating prices:

 Vintage (10/6)
Exchange (7/6)
Londoner (7/6)
Mosaic (7/6)
Portland Super (7/6)
Crustor (5/6)
Diploma (5/6)
Port Royal (5/6)
Port-de-Luxe (5/6)
Portland Patent (5/6)
Souk-el-Arba (5/6)
Times (4/6)
British Sovereign (3/6)
John Peel (3/6)
Jubilee (3/6)
Sirdar (3/6)
Campaigner (2/6)
Dandy (2/6)
First Call (2/6)
Knobby (2/6)
Topsall (2/6)
Topsall Comfort (2/6)
Portman (2/-)
British National (1/6)
Ruf Kut (1/6)

This doesn’t mention anything about “Falcon Briar”. However, there are a few other tidbits of information. The PipesMagazine.com forums include an interesting comment from Barling expert Jonathan Guss:Finally, over at the Very Keen on Pipes website, a reader commented on one of their posts by saying:

“… Portland pipes make up one of the great mysteries of London pipe making. No one knows when Barling bought Portland but most of us barling guys believe it was mid to late 30’s. I saw a reference once online using the year 1936 but this cannot be confirmed. Next, John Peel was for a long time thought to have been a shop but there is no evidence proving that. However, John Peel pipes were almost certainly made by Portland. What most of use want in a pipe of this type is a pipe made before 1962, when the barling family was let go by the new owners and the brand went into a downward spiral quality wise. Re Portland, a number of them have recently turned up as a result of a “garage find” of a batch of pipes from the Toronto Canada area and they were mixed in with other wood from the 50’s and that seems to indicate a 50’s date of manufacture. Note: in those days several of the larger pipe makers made pipes or just bowls for other brands and these were mostly Charatan, Comoy and other makers such as Orlick. What is almost certain is that never did barling make / sell any pipes that were not carved by barling carvers untill after 1970. So, Portland and Peel were never actually barling made, these pipes were either made by Portland in house or, in later years past 1962, by Charatan and others. Also, if one looks at the style of the bits it evident that Portland and Peel pipes were not made that long ago, probably 50’s and 60’s unless there is a BB&S stamp which indicates post 1970 age (the & symbol being the give away since B.B.S was used in the older pre 1962 era.) Just some info for you to keep in mind… “

This is interesting stuff and then Steve gave me another possible detail. Apparently, Comoy’s used to make a line of pipes called ‘Falcon’ and another called ‘Royal Falcon’. Perhaps this bowl was made by Comoy, but later picked up by Portland. This could explain why the pipe contains the ‘Falcon Briar’ line. Pipephil has this tidbit:By inference (and some educated guesswork), this pipe was made in England, probably in the 1970s (or, at least, post 1970), by the Portland Pipe Co. However, there may be a Comoy connection too. I am happy to be educated by someone who knows more.

The pipe was in good condition and didn’t require any major surgery. The bowl was a bit dirty and banged up, but nothing serious. Similarly, the stem had some tooth marks and scrapes, nothing to worry about.To start, I used a disposable lighter and ‘painted’ the stem with its flame. The gentle heat of the flame can cause the dents in the vulcanite of the stem to expand back into shape. This helped a little bit.I used oil soap on a few cotton rounds and wiped the stem down to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result is a hideous brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some de-oxidation fluid. This solution works to draw oxidation in the stem to the surface. This is a major aid and important step in ensuring a clean stem. The following day, I drew the stem out from its bath and scrubbed the lingering fluid with a toothbrush.Once clean and dry, I set about fixing the marks and dents in the vulcanite. This is done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduce the bulk of the cyanoacrylate repairs. I want to remove the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I use all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. There is a wonderful, deep black shine to the stem when I am done.Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. Everything looked good inside the bowl. My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim. This worked well. Similar to the stem, I then cleaned the insides of the stummel with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. The pipe turned out to be a bit dirtier than I expected.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds (and a toothbrush). This does a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes. This is the culmination of a lot of work in getting the pipe clean.In order to lessen the nicks on the rim, I ‘topped’ the pipe – that is to say, I gently and evenly sanded the rim on a piece of 220-grit sandpaper. This effectively minimizes the damage, without altering the look of the pipe.I used all nine micromesh pads (1,500 through 12,000 grit) on the outside of the stummel to finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a white diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and stem glows.This Portland Canadian is a very handsome pipe and will provide many years of smoking pleasure. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6 in. (153 mm); height 1⅞ in. (48 mm); bowl diameter 1⅓ in. (33 mm); chamber diameter ⅔ in. (17 mm). The weight of the pipe is 1⅜ oz. (40 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Collectible JULS Freehand Straight Brandy with a Taper Stem with an Ebony Inlay

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by Steve Laug

I was recently contacted by a fellow here in Vancouver about some pipes he had. He was referred to me by a local pipe shop. I was unclear if he wanted them cleaned or exactly what. When he came on the weekend he brought six pipes in two pipe boxes for me to have a look at. I spoke with him about the cost of restoring them. It finally became clear to me (I guess I am slow) that he wanted to sell the pipes. He was tasked with the job by his sister in law as the pipes were from her late husband’s collection. As I unpacked them it was clear that they were some nice pipes and some were higher grade. All but one was smoked and had the heavy smell of fruity aromatics to them. Some had cake in the bowl and lava on the rim. Of the six, four of them had significant rim damage – bowls out of round, burn marks, cut marks. The saddest part is that the damage was most significant on the higher end pipes. Most of them had tooth marks in the stems. Obviously, they had been his late brother in laws favourites and he had enjoyed them. He left them with me and I went over them, researched the brands and wrote up an offer for him to present to his sister in law. By the end of the day we had a deal. The six pipes now have a new home and the fruity smell needs to be exorcised!I am turning my attention to the fifth of the six pipes I purchased. The bottom right pipe of the six is unsmoked. The last of the five that needed work is just above the unsmoked one. It is another beautiful looking pipe that looks to be Danish Made. It is a straight Brandy stamped on the underside of the shank and reads JULS [over] Freehand. The bowl had beautiful straight grain around sides. The shape is impeccably done. The finish was dirty but otherwise all was good it appeared. The rim top was clean of cake and lava. The inner edge of the bowl was damaged all the way around and was slightly out of round. The bowl had been recently reamed and it was clean. Like the others, there was a pipe cleaner trough from the entrance of the airway into the bowl but much less prominent. It could have been caused by an overzealous reaming that left the bottom damaged. The stem was slightly oxidized and had light tooth marks and chatter on both sides of the stem ahead of the button. The stem had what looked like an Ebony wood inlay toward the shank end of the stem spaced between vulcanite at the tenon and the rest of the blade. The transition between the wood and the vulcanite was not smooth on either end. The JS engraving on the topside of the stem was faded but still readable. It also came with a soft felt pipe sock that had a Johs stamp on it. I took photos of the bowl and rim top to give you an idea of what I see. Once again it is too bad that Word does now allow for the inclusion of smells because this sweet vanilla is filling my work area. I have a candle going to mask the smell a bit. You can see the damage to the rim top and inner edge of the bowl. The bowl is lightly caked. The stem is lightly oxidized and has light tooth marks and chatter on both sides ahead of the button. There is also a faint stamp on the top of the stamp.I took a photo of the stamping on the underside of the shank. It is faint but readable with a lens as noted above. The stamp on the top of the stem is a JS etched on the top by hand. I took a photo of the bowl with the stem removed to give a sense of the proportion and appearance of the pipe. To help me understand the stamping a bit more I turned to Pipephil’s site and read what it said about Svendborg Hand Carved pipes (http://pipephil.eu/logos/en/logo-j4.html). I have included a screen capture of the section below as well as the side bar information below the capture. Artisan: Julian Schäffer. He began carving pipes in 1982 and almost stopped the job in the early 90s. His 2001 collection brought 14 high grade pipes together.

From the information I found that the pipe was carved by Julian Schäffer during the 8 years that he carved pipes – 1982-1990. He was known to carve high grade pipes.

Next, I turned to Pipedia for more information and detail (https://pipedia.org/wiki/Juls). I find that the articles there often fill in some more information on the relationships and history of a given brand. In this case I found that also true. The article is very brief and quotes Pipes, Artisans and Trademarks, by José Manuel Lopes I quote it in full below.

JULS pipes are by the German artisan Julian Schäffer, who began carving pipes in 1982, and worked with Former and Rainer Barbi. Influenced by Danish design, his pieces are both with and without 9mm filters, and have ebonite stems. They are collectors’ items today. The brand ran from 1982 to the beginning of the 1990s, when Julian ceased production, and moved on to other activities. Stamp: JULS

I turned to Google and found several listings for JULS pipes that were selling on the estate portion of smokingpipes.com. There was a brief description of a Billiard for sale there that gave more information as well that was further confirmation concerning the brand. Here is the link (https://www.smokingpipes.com/pipes/estate/germany/moreinfo.cfm?product_id=612079). I quote:

Crafted by German artisan Julian Schäffer, Juls pipes were heavily influenced by Danish design sensibilities, with Schäffer having worked with carvers such as Former and Rainer Barbi. Juls pipes began production in 1982, with Schäffer ending his production around the early 1990s. This Billiard from the German carver illustrates his deft understanding of Danish design, its composition replete with soft, sleek line work. The bowl stands tall with an upright posture, formed by smooth, supple walls rising high from the rounded heel toward the flat rim. From a defined transition, a sturdy shank emerges from the bowl, punctuated by a broad accent of dark wood at the shank end as its meets a slender stem with a trim expansion ring at its base. A warm, hazelnut stain dresses the stummel, showcasing whorls of birdseye across the bowl’s left flank. – Joshua Carroll

Now I knew that the carver was Julian Schaffer and that his pipes had an obvious Danish design look to them. He had trained with Hans Former and Rainier Barbi in Germany, both who were master carvers. I also knew that the pipe was made in the short period between 1982-1990 when he stopped carving.

I reamed the bowl with a Savinelli Fitsall Pipe Knife to take back the cake to bare briar. I sanded the walls smooth with some 220 grit sandpaper wrapped around a piece of dowel. I have to say that I was spooked by what I found on the S. Bang Brandy I just finished. I ran my fingers over the sides of the bowl and gladly they were smooth. As mentioned above the bottom of the bowl showed a trough carved in the bottom of the bowl. It was certainly not as deep as the other two pipes but appeared to be carved by zealous use of pipe cleaners. I was able to ream out the ridge with the Pipe Knife. It looked much better. I took a photo of it as best as I could but it is hard to see. I sanded the walls with a piece of 220 grit sandpaper wrapped around a dowel. It was smooth to touch.I cleaned out the stinky, fruity smelling tobacco oils and tars in the shank and the airway in the stem. I used 99% isopropyl alcohol, cotton swabs and pipe cleaners and was able to remove the debris and some of the stench. I needed to “deghost” the bowl and try to exorcise the smell. I stuffed bowl with cotton bolls and used an ear syringe to fill it with alcohol. I set it aside to let the alcohol do its work and wick the oils into the cotton. While it sat for the afternoon, I did some other work. The next morning when I came back to it the cotton and alcohol had wicked out the oils and tars. The cotton was brown and the bowl smelled much better. The damages demanded some restoration and repair. I started with the rough inner edge of the rim. I used a folded piece of 220 grit sandpaper to minimize the damage on the inner edge of the rim and smooth it a bit. I was careful to not change the profile of the rim top and edges. I mixed up a batch of bowl coating – sour cream and activated charcoal powder to give a top coat  on the bottom of the bowl and the walls to facilitate the build up of a cake in the bowl. I applied it to the bowl with a folded pipe cleaner and painted it on the sides and pressed it into the trough marks on the bottom. Once finished I set it aside to cure. I love this recipe for a bowl coating as it leaves no residual taste once the coating cures. It is black and provides perfect protection. I rubbed the exterior of the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out. I set aside the bowl and turned my attention to the stem. I touched up the J.S. Logo stamp on the topside of the taper stem with Rub’n Buff Antique Gold. I robbed it into the stamping with a tooth pick. Once it had cured I buffed it off with a cotton cloth then wiped it down with some Obsidian Oil. It looked very good.The transitions between the ebony and the vulcanite had a slight ridge and the bite marks and chatter were not too deep. I was able to smooth out the transitions between the ebony inset and the vulcanite and the tooth chatter and remove the light oxidation with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil cloth. It was beginning to look very good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the cleaned and restored Julian Schäffer JULS Freehand Straight Brandy and its vulcanite taper stem with a Ebony Insert back together. The rich browns and blacks of the contrasting stain makes the grain come alive with the polishing and waxing. I carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Julian Schäffer JULS Freehand Straight Brandy really is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.79 ounces/79 grams. This pipe will soon be on the Pipes From Various Makers Section of the rebornpipes store if you would like to add it to your collection. Send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it.

A Sadly Mistreated S Bang Copenhagen Made in Denmark Grade “A” Bent Brandy

4 Replies

by Steve Laug

I was recently contacted by a fellow here in Vancouver about some pipes he had. He was referred to me by a local pipe shop. I was unclear if he wanted them cleaned or exactly what. When he came on the weekend he brought six pipes in two pipe boxes for me to have a look at. I spoke with him about the cost of restoring them. It finally became clear to me (I guess I am slow) that he wanted to sell the pipes. He was tasked with the job by his sister in law as the pipes were from her late husband’s collection. As I unpacked them it was clear that they were some nice pipes and some were higher grade. All but one was smoked and had the heavy smell of fruity aromatics to them. Some had cake in the bowl and lava on the rim. Of the six, four of them had significant rim damage – bowls out of round, burn marks, cut marks. The saddest part is that the damage was most significant on the higher end pipes. Most of them had tooth marks in the stems. Obviously, they had been his late brother in laws favourites and he had enjoyed them. He left them with me and I went over them, researched the brands and wrote up an offer for him to present to his sister in law. By the end of the day we had a deal. The six pipes now have a new home and the fruity smell needs to be exorcised!I finished the last of the repairs that I had in my queue yesterday and turned to work on the third of these pipes. It is a beautiful looking but sadly abused S. Bang Bent Brandy that is readily recognizable. It is stamped on the underside of the shank and reads S. Bang [arched over] Copenhagen [reverse arch and over] Handmade [over] in Denmark [over] the Grade Stamp “A”. The bowl had beautiful straight grain around sides. The shape is impeccably done. The finish was dirty but otherwise all was good it appeared. The rim top was clean of cake and lava. The inner edge of the bowl was damaged all the way around with burn damage on the right front edge of the bowl that had been sanded out. It appeared as if someone had given the damaged area a poorly done bevel to clean up that damage. The bowl is out of round. There is a light cake in the bowl. The stem was clean but and had light tooth marks and chatter on both sides of the stem ahead of the button.More damage would come to light soon enough. I took photos of the bowl and rim top to give you an idea of what I see. It is too bad that Word does now allow for the inclusion of smells because this is filling my work area. I have a candle going to mask the smell a bit. You can see the damage to the rim top and inner edge of the bowl. There is a light cake in the bowl. The stem is dirty and has light tooth marks and chatter on both sides ahead of the button.I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above. I took photos of the bowl with the stem removed to give a sense of the proportion and appearance of the pipe. To help me understand the stamping a bit more I turned to Pipephil’s site and read what it said about S. Bang pipes (http://pipephil.eu/logos/en/logo-s1.html). I have included a screen capture of the section below as well as the side bar information below the capture. Sven Bang opened his tobacco and pipe shop in 1968 in Copenhagen. He was more a business man than a pipe carver and began to hire pipemakers. About half a dozen succeeded each other in his workshop during the 1970’s (Ivan Holst Nielsen, Jan Wideløv, Phil Vigen…). At least Per Hansen and Ulf Noltensmeier stayed and when Sven retired in 1983 they took over the company (in 1984) keeping its name.

To close my understanding of the pipe I turned to Pipedia (https://pipedia.org/wiki/S._Bang). I quote the section from the article where the company changed hands from S. Bang to Hansen and Noltensmeier in 1984. It is a great read so I have included it below.

Svend Bang retired in 1984. Evidently, he felt a great deal of pride in the product that he initiated throughout his career and retirement and until his death in 1993.

Once Hansen and Noltensmeier took over the company (in 1984) they knew it was best to retain the S. Bang name – the two carvers always shared the same philosophy about that. Noltensmeier and Hansen were determined to maintain top quality at the expense of increased numbers. The only change they made concerns the stamping on the pipes changing from the English version “COPENHAGEN” to the Danish “KOBENHAVN”.

Still, they are two separate carvers, with their own styles and preferences. Each makes his own pipes – there is no “assembly line” construction at S. Bang. They bounce ideas off of each other, of course, and admit that when problems arise in a pipe, it is nice to have a partner to discuss them with.

Though they carve pipes as individuals, there are similarities in their work. All Bang pipes are made with black, hand-cut vulcanite stems.

The same engineering is used by both carvers as well. The shape and size of the tobacco chambers vary according to size and design of the pipe, but each carver follows the same design guidelines for choosing the proper chamber dimensions. The smoke channel is always engineered for optimum performance.

Bang pipes are noted for the high definition and fine contrast in the grain. They undergo a double staining process to achieve that effect. The technique makes the grain leap from the bowl of the pipe, making well-grained wood become extra ordinary. The same colouring, however, will produce different results in different pieces of briar, making each pipe truly individual.

I knew from what I had read the pipe I have was made for the European market and bore an “A” grading which is quite high. I also knew that it was made before 1984 when the stamping Copenhagen was replaced by Kobenhavn. Ulf and Per worked there before they took over in 1984. Now it was time to work on the pipe.

I reamed the bowl with a Savinelli Fitsall Pipe Knife to take back the cake to bare briar. I sanded the walls smooth with some 220 grit sandpaper wrapped around a piece of dowel. This is when all the internal damages were revealed. It was a sad moment. I ran my fingers over the sides of the bowl and felt some nicks and flaws on the walls. The bottom of the bowl also had an odd bump in it. I shone a light in the bowl and it seems that there was repair on the bottom of the bowl. The hard material filling in part of the heel was probably JB Weld. It was rock hard but it appeared that half of the repair was missing. I could see that there was a trough carved in the bottom of the bowl and that the repair had been made to cover that. It would need to be redone. I took a photo of it as best as I could but it is hard to see. I cleaned out the stinky, fruity smelling tobacco oils and tars in the shank and the airway in the stem. I used 99% isopropyl alcohol, cotton swabs and pipe cleaners and was able to remove the debris and some of the stench. I needed to “deghost” the bowl and try to exorcise the smell. I stuffed bowl with cotton bolls and used an ear syringe to fill it with alcohol. I set it aside to let the alcohol do its work and wick the oils into the cotton. While it sat for the afternoon, I did some other work. When I came back to it the cotton and alcohol had wicked out the oils and tars. The cotton was brown and the bowl smelled much better. The damages demanded some restoration and repair. I started with the badly bevelled rim top and inner edge. I used a folded piece of 220 grit sandpaper to minimize the damage on the inner edge of the rim and smooth it a bit. I was careful to not change the profile of the rim top and edges. This pipe will be staying with me so I wanted the rim top cleaned up and smooth. The condition of the bowl and rim top when I received it really took away from the amazing work that always characterizes an S. Bang pipe. (The second photo was taken after I had put the JB Weld in the bottom of the bowl. The point though of the photo is to show the repaired rim.)Under the damaged repair to the bowl bottom there is what looks like a pipe cleaner cut trough. It had been repaired but half of the repair fell out of the bowl. There are also a few pits on the inside walls once I removed the cotton pads. This is actually sad when consider the quality of the pipe. It is a high-end pipe that was badly abused. I mixed up a batch of JB Weld and put a pipe cleaner in the shank to keep the airway from plugging. I pressed the mixture into the half of the repair that was missing in the bottom of the bowl with a folded pipe cleaner. I applied it to the gouges in the sides of the bowl to smooth them out and protect the bowl walls from possible burnout. I put the bowl upright in a pipe rest to allow the repairs to cure over night. Once it cured I would need to sand it smooth and clean up the repairs.This morning I sanded the bowl walls and bottom with 220 grit sandpaper and small needle files to smooth them out and minimize the amount of JB Weld in the bowl. Once the Weld has hardened it takes some time. Once finished I wiped the bowl down with some isopropyl to remove the debris. I polished the repaired rim top with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiped it down the bowl after each sanding pad. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out. I mixed up a batch of bowl coating – sour cream and activated charcoal powder to give a top coat and to facilitate the build up of a cake in the bowl. I applied it to the bowl with a folded pipe cleaner and painted it on the bottom and the sides. Once finished I set it aside to cure over night. I set aside the bowl and turned my attention to the damage on the stem. I painted the stem surface with the flame of a lighter to lift the tooth marks. I lifted them some. I filled in what remained of the marks on the top side with black CA glue. I set it aside to cure. Once the repairs cured I flattened them out with 220 grit sandpaper to blend them into the stem surface. I was able to polish out the repairs with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil cloth. It was beginning to look very good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the repaired and reworked S. Bang Copenhagen Grade A Bent Brandy back together and took the pipe to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. Considering the mess the pipe was in when I started working on it I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful S. Bang Grade A Bent Brandy – the vulcanite saddle stem and rim top and smooth finish combine to give the pipe a great look. The polished straight grain briar and the polished black, vulcanite stem looks really good. The rich grain stands out on the bowl and shank. The dimensions of the pipe are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.83 ounces/51 grams. This beautiful, restored S. Bang will be staying with me for awhile. Thanks for walking through the restoration with me on this beauty!

Restoring and Repairing a Tinsky American Sandblast Dublin Reg No C 486/*S 5

2 Replies

by Steve Laug

Just before the Postal Strike here in Canada I received an email from Baker regarding a Tinsky American Smoking Pipe that he had purchased that needed some attention. He sent me a link in the email to a series of photos showing the issues with the pipe.

Hey Steve…

I got an American Smoking Pipe bent Dublin from the 80’s several months ago and just noticed a big crack opening up in the bottom of the bowl….

This pipe also has a dry, desiccated look and feel to it — almost like a piece of driftwood. What do you think? Is this something you can help with? I’m not in a rush but it’s too good a pipe to let fade away.

Best regards, Baker

I have included the photos that Baker sent me below. It truly is a dry looking sandblast pipe with some issues of cracks and flaws in the briar. The first photo gives a profile of the pipe.He also took photos of the rim top and bowl. You can see from the photos that the bowl has a moderate cake. It does not appear that there are cracks on the inside of the bowl in the photos. There is some darkening around the inner edge. The rim top has some beautiful and rich grain. He took several photos of the crack in the bowl radiating from a flaw in the briar. It is on the front of the heel. There was also a large flaw on the lower front of the bowl. He included a photo of that as well.He also included a photo of the stamping on the underside of the shank. It reads American in an oval [over] REG. NO. [over] C 486/*S 5. It is clear and readable. I have collected and smoked Mark Tinsky’s pipes for over 30 years now and thoroughly enjoy them. I cannot speak highly enough about the quality and craftsmanship of his pipes. I have pipes made by Mark and by Curt Rollar in my collection and both are great smokers and pipes that reach for regularly in my choice of pipes. I turned to his website for a quick summary of the history of the brand (http://www.amsmoke.com/Index%20Folder/PipeHist.html). I quote from the site as it is a short, concise history.

The American Smoking Pipe Co. was formed in 1978 by Mark Tinsky and Curt Rollar. Both started making pipes for Jack Weinberger (JHW Pipes) while in high school and throughout college. Determined to blaze their own path, they formed their own company- its goal to create unique pipes, lightweight and comfortable, where attention to detail was the rule not the exception. Exulting in their new freedom, they carved out new shapes that were balanced between the radical freehand era of the 70’s and the board pipe look of other conservative companies. Hungry for recognition, they stormed the Eastern and Southern shops looking for markets to sell their pipes. Many hidebound retailers refused to try something new, preferring to sell, well, what has always sold before. However, their pipes did take root in many shops and the business thrived.

They continued expanding their pipe making capabilities, adding employees to help finish the pipes. In 1990, over a disagreement over how much to expand, Curt Rollar left the company. This put a break on expansion and coupled with a U.S. recession and rising anti-smoking fervour served to limit production to supplying existing retailers, thus ending a decade of growth. With pipes sales in decline, we turned to pipe repair as a way to supplement revenues. Finding that we liked fixing things, American concentrated on pipe repair. While working hard at repair and manufacture American is ready once again to expand its markets through its existing network of shops serviced by pipe repair.

The pipe I am working on is stamped American in an oval with a Reg. No. [over] C 486/*S 5 as noted above. The stamp tells me that the pipe was made in April of 1986. The S stamp could signify that the pipe is a sandblast but I am not sure. The 5 is the size of the pipe.

We chatted and he prepared to send the pipe to me. THEN THE CANADA POSTAL STRIKE HAPPENED. I had an idea of shipping it to a mailbox in the US and then I could get it from there rather than wait for the strike to end. Baker shipped it and it arrived quite quickly. Sadly, I was ill as was Kenneth so we were not able to head south to pick up the pipe. Kenneth picked it up and dropped it off Friday.

I took photos of the pipe before I started my work on it. It was dry and desiccated on the outside as Baker noted. There was a moderate cake in the bowl and some darkening on the rim edge. The crack and flaws are very visible in the photos. The blast seemed almost worn and tired. The variegated brown acrylic stem looked good with a few tooth marks and chatter on both the top and underside of the pipe. Have a look. I took a photo of the bowl and rim top to show the condition of both. The rim top is smooth and has some beautiful birdseye grain. You can see the debris in the bowl and darkening on the inner edge. I also took photos of the acrylic stem showing the tooth marks and chatter on both sides ahead of the button. I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above. I took a photo of the bowl with the stem removed to give a sense of the proportion and appearance of the pipe without the stem.I took some photos of the crack and flaws in the bowl. The photos show the one in the heel and on the front of the bowl. Now it was time to start working on the pipe itself. The bowl was slightly conical so I reamed it with a Savinelli Fitsall Pipe knife taking it back to bare briar. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. The bowl was significantly cleaner.I used a brass bristle wire brush to knock of the debris on the briar of the sandblast. Once I did that I decided to address the crack and fills in the heel of the bowl. I used my lens and light to magnify the crack and drill a small microdrill hole at each end of it with my Dremel.I filled in the drill holes in the briar and the track of the crack with clear CA glue. I used a dental spatula to press briar dust into the superglue over the crack and the drill holes. At the same time, I repaired the flaw on the front of the bowl. I went over the repaired areas with a brass bristle wire brush to knock off the excess glue and briar dust. I scrubbed the exterior of the bowl with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the smooth rim top and the sandblast walls with the toothbrush. I rinsed it off with warm running water and dried it with a soft towel. It looked much better and the rim top looked clean. The grain under the sandblast stood out clearly. I cleaned out the internals of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners to remove the buildup tars and oils. It smelled significantly better.I sanded the smooth rim top and edge with 320-3500 grit sanding pads. I was able to remove the darkening and really begin to see the grain.I polished the rim top with 1500-12000 grit micromesh sanding pads – dry sanding with each pad and wiping it down with a damp cloth between pads. It took on a rich shine. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a shoe brush to get it in the grooves. It works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks incredibly good at this point in the process. I set the bowl aside and turned my attention to the stem. I filled in the deep marks in the acrylic stem with black rubberized CA glue. Once it hardened I flattened the repairs out with a small file. I sanded the stem with 220 grit sandpaper to blend them into the rest of the acrylic stem and started the polishing them with 600 wet dry sandpaper. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad to remove the sanding debris and dust. The stem looked very good.I set the bowl aside and turned my attention to the stem. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Obsidian Oil to preserve and protect the stem. This American Reg. No. C 486/*S 5 Sandblast Dublin is a great looking pipe now that it has been restored. The brown stains really highlight the grain and the polished finish is stunning. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished American Mark Tinsky Dublin fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 52 grams / 1.83 ounces. I will be packing this up and sending it back to Baker this week. I am looking forward to hearing what he thinks of it. Thanks for reading this blog and my reflections on the pipe while I worked on it. As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Repairing and Restoring the last of the Six pipes – a Damaged Plateau Rim Top on a Knute of Denmark Freehand

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by Steve Laug

In November I received an email from Mario about working on some of his Dad’s pipes. Here is what he wrote to me.

I am desperately seeking help restoring and repairing some of my dad’s smoking pipes. I have tried reaching out to the only two known pipe repair establishments I could find in the entire country but one is not currently taking repair orders and the other said she didn’t want to try to repair these pipes without having even seen them. Would you be willing to take on the repairs or can you recommend anyone? Thank you much!!!—Mario

I wrote him back and asked him to send me photos of the pipes. He sent some single photos of the meerschaum bowl and stem, several of the leather clad Canadian and the photo of the rack and six pipes shown below. I looked through the photos and this is what I saw. There were two leather clad pipes a Canadian and a Pot. Both of them were cracked on the shanks and had been self-repaired with wire to hold the cracked shank together. The leather cladding was torn and the stitching was rotten and broken around the bowl. To me they were both unrepairable. There was a lovely older Meerschaum figural with a horn stem that needed a good cleaning and repairs to the horn stem. There were two Knute Freehand pipes with original stems that were dirty but fixable. The plateau on the smooth one had a large chunk of briar missing. There was a Wilshire Dublin with a chewed and misfit stem. Finally, there was a billiard that had been restemmed with a fancy GBD saddle stem on it. They were a messy lot but I told him to send them on to me. They arrived yesterday and the condition of the pipes in the photos was confirmed. They were a mess and needed much work. I have included Mario’s group photo below to show the lot. This afternoon I decided to start working on the final of the six pipes from Mario – a Knute of Denmark smooth freehand. It had a plateau rim top and shank end. The bowl had a thick cake on the walls and a heavy lava coat in the plateau rim top. There was a missing chunk of briar or perhaps a fill that had come loose in the plateau finish on the right side running from the inner edge almost to the outer edge. The finish was dirty and had grime ground into the sides of the bowl. The stamping on the underside read Knute [over] of Denmark. There was a hairline crack on the underside of the shank extending from the shank end over the K in the Knute stamp. It had a fancy turned, vulcanite saddle stem that had lots of tooth marks and chatter on both sides near the button. There was a split on the top side of the stem and on the button. I took photos of the pipe when I unpacked it to examine it. I have included those below. I took a photo of the bowl and rim top to show the condition of both. You can see the debris in the bowl and lava in the plateau surface of the rim top. The missing chunk on the right topside of the bowl is also very visible with debris and lava in the hole. I also took photos of the heavily oxidized and calcified stem showing the heavy tooth marks and chatter on both sides ahead of the button. There was also a hairline crack in the topside of the stem from the button edge forward.I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above. I took a photo of the bowl with the stem removed to give a sense of the proportion and appearance of the pipe without the stem.Before I started my work on the pipe I wanted to remind myself of the provenance of the pipe. I remembered that it was linked to Karl Erik as I have worked on quite a few Knute Freehands. I wanted to know where this pipe fit into the Karl Erik lines so I turned to the first of two sites that I always check to gather information on a brand.  I turned to the first source of information site – Pipephil’s (http://www.pipephil.eu/logos/en/logo-k3.html) got a quick overview on the brand once again connecting it to Karl Erik. I turned to Pipedia (https://pipedia.org/wiki/Karl_Erik). Pipedia had this great picture of Karl Erik Ottendahl and I decided to include it here as a reminder of the artisan who first carved and released this pipe. Reminded of the tie to Karl Erik, I knew a bit about the pipe at hand. I turned to address the pipe itself. There it is clearly identified and linked to Karl Erik Ottendahl. It is designated as a second and frequently having rustication. The interesting thing is that his pipe does not look like a second at all and I wonder if the Knute is a line of Karl Erik’s rather than a second. Who knows? This one is a beautifully grained smooth Freehand pipe. Now it was time to work on the pipe and bring it back to life. The large pit in the plateau rim top and the crack in the shank needed to be repaired and the bowl brought back to life.

I started my work on the pipe by starting the process of cleaning the pipe. I carefully reamed the bowl with a PipNet Pipe Reamer remove from the bowl leaving bare briar. I cleaned up the remnants of cake with a Savinelli Fitsall Pipe Knife and removed the remaining debris. I sanded the bowl walls smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel. I scraped the lava coat off the rim top – both the rusticated portion and the smooth ring of the meerschaum bowl top with the Savinelli Pipe Knife and removed all of it. I scrubbed the exterior of the bowl with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the rim top with a brass bristle wire brush to clean off the lava and debris in the plateau. I rinsed it off with warm running water and dried it with a soft towel. It looked much better and the rim top looked clean. The grain stood out clearly. I cleaned out the deep pit in the rim top. It appeared that the hole was original a fill that had fallen out. I used qtips and alcohol to clean out the grime in the hole in the plateau.I rebuilt the missing fill with clear CA glue and briar dust. Once it was in place I used a brass bristle wire brush to give it patterns like the rest of the rim top.I sanded out the inner edge of the bowl with a dowel and 220 grit sandpaper to smooth out the repair on the edge and round out the edge. I went over it again with the brass bristle brush and blew off the dust. It was looking quite good.I used a black stain pen to fill in the valleys in the plateau on the rim top and on the shank end. The black will give depth to the finish once it is sanded and polished.I repaired the hairline crack in the shank underside with clear CA glue and held it closed until the repair cured. Once it hardened it was ready to be sanded. I carefully sanded it around the stamping so as not to damage it.I sanded the smooth briar and the high spots on the plateau with 320-3500 grit sanding pads. I wiped the briar down between each sanding pad. The briar took on a rich shine and the grain stood out in all its glory. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiped it down the bowl after each sanding pad. Some of the photos of the sanding are a bit out of focus but overall the bowl took on a shine.
 I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I worked it into the nooks and crannies in the plateau on the rim top and the shank end with a horsehair shoe brush. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out. I mixed a bowl coating with activated charcoal powder and sour cream. I put a pipe cleaner in the shank and applied the mixture to the walls of the bowl with a folded pipe cleaner. I wanted to protect the bowl repair while Mario enjoyed smoking it again. I set it aside to cure overnight. I set the bowl aside and turned my attention to the stem. I scrubbed it down with Soft Scrub to deal with the oxidation and calcification on the stem surface. It looked much better once scrubbed and on the centre of the stem it had a Crown K logo that was often on Knute of Denmark pipes.I filled in the deep bite marks on the top and underside of the stem with black CA glue. It is strengthened with charcoal powder and rubber. I let the glue cure and flattened the repairs with a small needle file. I reshaped the button and it began to take shape and look much better. I paused the process and touched up the Crown K on the stem top with Rub’n Buff Antique Gold. I worked it into the stamp on the stem and then rubbed it off with a soft cloth. I followed that by wiping the stem down with an Obsidian Oil cloth. The stem looked better and the stamping was clear and readable.I sanded the repairs with 220 grit sandpaper to smooth out the stem surface and also remove more of the oxidation in the stem surface.I sanded the stem to smooth it out with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil cloth. It was beginning to look very good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it another rub down with Obsidian Oil and let it dry. I put the stem back on the Knute of Denmark Smooth Freehand Sitter pipe and took the pipe to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in the vulcanite. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really nicely with a great contrasting stain look to the briar. The finished pipe is shown in the photos below. This is a beautiful Karl Eric Made Knute of Denmark Freehand – the fancy turned stem and plateau rim top and shank end give the pipe a great look. The dimensions of the pipe are Length: 6 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¾ inches wide x 1 7/8 inches long, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.22 ounces /63 grams. This is the final pipe of 6 pipes that am restoring for Mario from his Dad’s collection. I look forward to hearing what he thinks of this newly restored pipe. Later this week I will pack them up and send them home to him. Thanks for reading this blog and my reflections on the pipe while I worked on it!

Restoring and Repairing a Cracked Bowl on a Knute of Denmark Sandblast Freehand

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by Steve Laug

In November I received an email from Mario about working on some of his Dad’s pipes. Here is what he wrote to me.

I am desperately seeking help restoring and repairing some of my dad’s smoking pipes. I have tried reaching out to the only two known pipe repair establishments I could find in the entire country but one is not currently taking repair orders and the other said she didn’t want to try to repair these pipes without having even seen them. Would you be willing to take on the repairs or can you recommend anyone? Thank you much!!!—Mario

I wrote him back and asked him to send me photos of the pipes. He sent some single photos of the meerschaum bowl and stem, several of the leather clad Canadian and the photo of the rack and six pipes shown below. I looked through the photos and this is what I saw. There were two leather clad pipes a Canadian and a Pot. Both of them were cracked on the shanks and had been self-repaired with wire to hold the cracked shank together. The leather cladding was torn and the stitching was rotten and broken around the bowl. To me they were both irreparable. There was a lovely older Meerschaum with a horn stem that needed a good cleaning and repairs to the horn stem. There were two Knute Freehand pipes with original stems that were dirty but fixable. The plateau on the smooth one had a large chunk of briar missing. There was a Wilshire Dublin with a chewed and misfit stem. Finally, there was a billiard that had been restemmed with a fancy GBD saddle stem on it. They were a messy lot but I told him to send them on to me. They arrived yesterday and the condition of the pipes in the photos was confirmed. They were a mess and needed much work. I have included Mario’s group photo below to show the lot.This afternoon I decided to start working on the fourth of the pipes – a sandblast freehand. It was the one on the left top held in the hand in the photo above. It was a Freehand Shape with a plateau rim top and a smooth shank end. It had a fancy turned saddle stem that was oxidized, calcified and had lots of tooth marks and chatter on both sides near the button. The bowl had a thick cake on the walls and a heavy lava coat in the plateau on the rim top. It was internally a mess. The finish was dirty and had grime ground into the sides of the bowl. There a crack running from the heel of the bowl half way up the bowl on both sides mid bowl. The shank was in good shape with no nicks or cracks. The pipe was stamped on the underside of the shank and read Knute [over] Of Denmark. There was no other stamping on the shank sides. I took photos of the pipe when I unpacked it to examine it. I have included those below. I took a photo of the bowl and rim top to show the condition of both. You can see the debris in the bowl and lava in the plateau surface of the rim top. I also took photos of the heavily oxidized and calcified stem showing the tooth marks and chatter on both sides ahead of the button.I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above. I took a photo of the bowl with the stem removed to give a sense of the proportion and appearance of the pipe without the stem. I took photos of the crack in the bowl sides before I started my clean up and repairs. It looks like the kind of crack that come from a bowl being dropped on a hard surface.Before I started my work on the pipe I wanted to remind myself of the provenance of the pipe. I remembered that it was linked to Karl Erik as I have worked on quite a few Knute Freehands. I wanted to know where this pipe fit into the Karl Erik lines so I turned to the first of two sites that I always check to gather information on a brand. I turned to the first source of information site – Pipephil’s (http://www.pipephil.eu/logos/en/logo-k3.html) got a quick overview on the brand once again connecting it to Karl Erik. I turned to Pipedia (https://pipedia.org/wiki/Karl_Erik). Pipedia had this great picture of Karl Erik Ottendahl and I decided to include it here as a reminder of the artisan who first carved and released this pipe. Reminded of the tie to Karl Erik, I knew a bit about the pipe at hand. I turned to address the pipe itself. There it is clearly identified and linked to Karl Erik Ottendahl. It is designated as a second and frequently having rustication. The interesting thing is that his pipe does not look like a second at all and I wonder if the Knute is a line of Karl Erik’s rather than a second. Who knows? This one is a very well done sandblast pipe. Now it was time to work on the pipe and bring it back to life. The crack needed to be repaired and the bowl brought back to life.

I started my work on the pipe by starting the process of cleaning the pipe. I carefully reamed the bowl with a PipNet Pipe Reamer remove from the bowl leaving bare briar. I cleaned up the remnants of cake with a Savinelli Fitsall Pipe Knife and removed the remaining debris. I sanded the bowl walls smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel. I scraped the lava coat off the rim top – both the rusticated portion and the plateau rim top with the Savinelli Pipe Knife and removed all of it. I cleaned out the internals of the bowl and shank with pipe cleaners, cotton swabs, shank brushes and 99% isopropyl alcohol. It was very clean and it looked and smelled far better. I also cleaned out the internals in the stem with the same tools and alcohol.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked over the bowl, shank and rim top with the soap and then rinsed it off warm water. The bowl looked extremely good. The cracks around the bowl heel and sides were clean. The plateau top had some darkening and burn marks. I worked over the rim top with a brass bristle wire brush to clean up the rim top. I sanded the rim top high spots in the plateau with a 320 grit sanding pad. The clean high spots would provide a great contrast.Now it was time to address the crack in the bowl running up both sides from the heel. The inside of the bowl is clean and no cracks run through from the outside of the bowl. I am pretty confident that the cracks came when the pipe was dropped on the ground. I used a micro drill bit and drilled small pilot holes at the end of the crack on each side of the bowl. I have circled the drill holes on both sides of the pipe in red for quick reference. I filled in the cracks with clear CA glue and briar dust and used a dental spatula to press the material into the crack.I worked over the repaired areas with a brass bristle wire brush. I followed the flow of the sandblast finish with the brush and was able to clean up the debris from the repairs in the grain of the crack. I worked some Before & After Restoration Balm into the sandblast finish and the plateau rim top. I worked it in with my finger tips on the smooth portions of the finish and with a shoebrush on the plateau and the sandblast. I let the Balm do its magic for 15 minutes then buffed it off with a cotton cloth. The rich colours of the finish on this Knute looked amazing. I painted the walls of the bowl with a mixture of sour cream and activated charcoal powder. The mixture works to provide a bowl coating. I applied it with a folded pipe cleaner. I put a pipe cleaner in the airway to close the entry into the bowl. The bowl coating would give the bowl some initial protection as it is broken in through smoking. The natural buildup of carbon will further protect the bowl. I set the bowl in a pipe rest to let the mixture harden and cure. I set the bowl aside and turned my attention to the badly oxidized stem. I scrubbed the stem surface with Soft Scrub cleanser to break through the oxidization and calcification. It took a lot of scrubbing and scraping of the grime from the surface but it finally began to show black. There were deep tooth marks on the top and underside of the stem ahead of the button. I filled them in with black CA glue strengthened with rubber and carbon. It dries hard but it still is a bit flexible. I flattened the repairs with small flat file. I sanded the repaired areas and the rest of stem with 320-3500 grit sanding pads to smooth it out and remove remaining oxidation. I wiped the stem down after each pad with an Obsidian Oil cloth. It was beginning to look very good.       I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the stem back on the Knute of Denmark Sandblast Freehand pipe and took the pipe to the buffer. I carefully buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in the vulcanite. I gave the bowl multiple coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really nicely with a great contrasting stain look to the briar. The finished pipe is shown in the photos below. This is a beautiful Karl Eric Made Knute of Denmark Freehand – the fancy turned stem and plateau rim top give the pipe a great look. The dimensions of the pipe are Length: 6 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ½ inches wide x 2 inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.26 ounces/64 grams. This is the fourth of six pipes that am restoring for Mario from his Dad’s collection. I look forward to hearing what he thinks of this newly restored pipe. Thanks for reading this blog and my reflections on the pipe while I worked on it!

Restemming and Restoring a Lou’s Tobacco Row Billiard

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by Steve Laug

In November I received an email from Mario about working on some of his Dad’s pipes. Here is what he wrote to me.

I am desperately seeking help restoring and repairing some of my dad’s smoking pipes. I have tried reaching out to the only two known pipe repair establishments I could find in the entire country but one is not currently taking repair orders and the other said she didn’t want to try to repair these pipes without having even seen them. Would you be willing to take on the repairs or can you recommend anyone? Thank you much!!!—Mario

I wrote him back and asked him to send me photos of the pipes. He sent some single photos of the meerschaum bowl and stem, several of the leather clad Canadian and the photo of the rack and six pipes shown below. I looked through the photos and this is what I saw. There were two leather clad pipes a Canadian and a Pot. Both of them were cracked on the shanks and had been self-repaired with wire to hold the cracked shank together. The leather cladding was torn and the stitching was rotten and broken around the bowl. To me they were both unrepairable. There was a lovely older Meerschaum with a horn stem that needed a good cleaning and repairs to the horn stem. There were two Knute Freehand pipes with original stems that were dirty but fixable. The plateau on the smooth one had a large chunk of briar missing. There was a Dublin with a replacement stem that had been chewed through the topside.  Finally, there was a billiard that had been restemmed with a fancy GBD saddle stem on it. They were a messy lot but I told him to send them on to me. They arrived yesterday and the condition of the pipes in the photos was confirmed. They were a mess and needed much work. I have included Mario’s group photo below to show the lot.This morning I decided to start working on the Billiard first. It was the one on the far right on top of the rack in the photo above. It was a billiard – not a GBD and the stem did not fit in the shank correctly and was a fancy saddle stem that had a huge bite through on the topside of it. The bowl had a thick cake on the walls and a heavy lava coat on the rim top. It was internally a mess. The finish was dirty and had a sticky coat on the right side of the bowl. There was a large fill on left side of the bowl near the top that had fallen out. There was a large crack in the shank on the right side that extended almost ¾ of an inch up the shank. The pipe was stamped on the left side of the shank and read Lou’s Tobacco Row. There was no other stamping on the shank sides. The stem was the wrong one. The diameter was less than the shank. The tenon was a bit large and when it had been used the shank had cracked. It would need to be banded and a new stem fit to the shank. I took photos of the pipe when I unpacked it to examine it. I have included those below. I took a photo of the bowl and rim top to give you and idea of what I see. You can see the thick cake in the bowl and the thick lava overflow on the rim top and inner edges of the bowl. I also included one photo of the stem. You can see that the stem is not correct. It does not fit the shank and it is going to need to be replaced.I took a photo of the stamping on the left side of the shank. It is clear and readable as noted above. I took a photo of the bowl with the incorrect stem removed to give a sense of the proportion and appearance of the pipe without the stem. You can see the damage on the stem top so it is no question that it needs to be removed.I could not find any information on Lou’s Tobacco Row either as a pipe or a pipe shop. I googled and a Lou’s Tobacco Bar in Milwaukee, Wisconsin, USA but nothing with the stamp on this pipe. It remains a bit of a mystery to me.

I decided to addressed the cracks on the right underside of the shank first. I took a photo of the cracks on the underside of the shank. There seems to be several cracks in the briar. The crack extended a depth of over ¾ inches on the shank. I went through my bands to find one that had the depth to pull together the cracks up the depth of the shank. I found a nice Sterling Silver Band that was the right depth to pull together the damage on the shank. It was a snug fit. I heated it with a lighter to soften the silver and pressed it on to the shank end to bind the breaks together. I reamed the bowl with a PipNet Pipe Reamer to take the cake back to bare briar. I cleaned up the cake with a Savinelli Fitsall Pipe Knife and removed the remaining debris. I sanded the bowl walls smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel. I scraped the lava coat off the rim top with the Savinelli Pipe Knife and removed all of it. I cleaned out the internals of the bowl and shank with pipe cleaners, cotton swabs, shank brushes and 99% isopropyl alcohol. It was very clean and it looked and smelled far better. I really liked the look of the shank band on the shank end.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked over the bowl, shank and rim top with the soap and then rinsed it off warm water. The bowl looked extremely good. There was one spot near the top left side of the bowl that would need to have a fill repaired. The briar looked very good with the sterling silver band on the shank. I cleaned up the inner edge of the bowl and the rim top with a folded piece of 220 grit sandpaper. It took a bit of work but I was able to remove the darkening on the edge, the nicks and damage and also some of the marks on the rim top.I applied some clear CA glue in the damaged fill on the left side of the bowl. I worked it into the space on the briar with a tooth pick. I pressed some briar dust into the fresh glue repair. Once it cured I sanded it smooth with a folded piece of 220 grit sandpaper. I used 320-3500 grit sanding pads to smooth out the scratches and nicks in the surface of the briar. There were many small scratches and nicks in the briar. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding dust and debris. It really began to llok very good. The grain is quite lovely. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiped it down the bowl after each sanding pad. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out. I went through my can of stems and found one that was the right taper for the pipe bowl I was working on. It had the right look and would need a little adjustment to the bottom half of the stem to make the fit against band end equal all the way around the shank end.I cleaned out the internals of the stem with alcohol and pipe cleaners. It was surprisingly clean so it was ready to work on it to make a proper fit.I worked over the diameter of the stem at the band junction to reduce it to fit against the shank end. I used the Dremel and sanding drum to start the process and then finished the fit with 220 grit sandpaper to smooth out the sanding marks on the vulcanite. I also sanded over the tooth marks in the stem on both sides ahead of the button.
There were some small tooth marks on each side of the stem that remained after my sanding. I filled them in with clear super glue and used a tooth pick to flatten them out (I forgot to take a photo of the stem at this point). Once the repairs cured I flattened them with a small file. I sanded them smooth with a folded piece of 220 grit sandpaper. I sanded the stem to smooth it out with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil cloth. It was beginning to look very good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This first of Mario’s Dad’s pipes, a banded, restored and restemmed Lou’s Tobacco Row Billiard with a new vulcanite taper stem is a great looking pipe now that it has been restored. The beautiful finish really highlights the grain and the polished finish is stunning with the Sterling Silver Band. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Lou’s Tobacco Row Billiard is a large pipe, but it fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 52 grams /1.87 ounces. This is the first of six pipes that I am restemming and restoring for Mario from his Dad’s collection. I look forward to hearing what he thinks of this newly banded and stemmed pipe. Thanks for reading this blog and my reflections on the pipe while I worked on it.