Tag Archives: repairing bite marks

Resurrection of a Calich Hand Made 7 Rusticated Billiard

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by Steve Laug

JOHN CALICH

The next pipe on the work table is a pipe I purchased from a seller in Ontario, Canada. Whenever I see a pipe by John Calich I purchase it regardless of the condition. This one is a very damaged, though once beautiful rusticated Billiard. It has rustication around the bowl and shank and a smooth rim top, band around the top edge and band on the shank end. It has a taper vulcanite stem with a single silver dot on the topside. It was stamped on the left side of the shank and reads Calich [over] Hand Made followed by the number 7.

Before I give my assessment on the pipe and started working on it, I did a bit of reading about the brand to refresh what I knew of the maker. I turned to Pipephil’s site first to see his information (http://www.pipephil.eu/logos/en/logo-c1.html). I did a screen capture of the information on the site. I did a screen capture of the pertinent information and have included it below. I quote the side bar: Artisan: John Calich († 2008) Early grading: 3 – 14. By the late 1980’s Calich introduced 15,16, and even one 17. In the mid-90’s the grade system changed employing a number of E’s. Last gradings: 3E – 7E (10E was the top level but levels exceeding 7E or 8E never have been used) Production (2005): 200-500 pipes/year.

That information confirmed that the pipe I was working on was an early one as noted by its early grading – Grades 3-14. This pipe was a Grade 7. It was made prior to mid 1990s when a new grading system was introduced

I then turned to Pipedia and read the article on the Calich brand to remind myself of the maker (https://pipedia.org/wiki/Calich). I have included it in full below.

John Calich was one of Canada’s finest carvers. He died in July 2008.

John was a full time pipe maker for the last 40 years. Calich pipes were mostly traditional shapes. His signature style is rustication and smooth on the same pipe along with his unique skill to stain a pipe in contrasting colors. He used only top quality Grecian and Calabrian briar. The mouthpieces are hand finished Vulcanite “A”. Each pipe was entirely made by hand. John Calich was featured in the summer 2005 issue of Pipes & Tobacco.

The pipe was in rough condition. I am including the photos that the seller sent to me before I purchased it. The finish was filthy with a lot of tarry debris worked into the rustication. It had hardened and it would take work to get it our of the finish. The smooth portions were darkened and the grain was not visible under the grime. The rim top was a disaster. It was no long flat and looking at it from various angles. There was a large chunk out of the left outer rim top and edge. The front outer edge was burned and the inner edge was also burned and out of round. The distance from the rim top down the smooth ring around the top of the bowl was completely uneven – tall in spots and very low in other spots. The stem was oxidized and had some light tooth marks in the surface. The silver dot on the stem top was oxidized and blackened as well. The seller included some closer photos of the rim top to show the damage I mentioned above. It was in rough shape. The bowl gives the feeling that is a Dublin however, it is not. It is a well proportioned Billiard. The damage to the rim top is clear in the photo but when it arrived it was worse in some ways and better in others. The stamping on the underside of the shank is clear and readable as noted above.When the pipe arrived I took some better photos to try and capture the damaged rim top and edges as well as the dirty rustication on the heel of the bowl. It was going to take a bunch of work but I think there is still the bones of a beautiful pipe under the dirt and damage. I took a close up photo of the rim top to show the damage. It really is a mess. You can see the burned areas aorund the front and left side outer edge. You can also see the missing chunk on the left back outer edge of the bowl. It is out of round both on the inner and outer edges. It is heavily damaged. The stem is badly oxidized but the tooth marks and chatter are minimal and surface.I took photos of the sides of the bowl to give a sense of the damage to the rim top and the varying heights of the rim top caused by some aggressive sanding. I took a photo of the stamping on the left side of shank on the smooth panel of the rusticated shank. It is clear and readable as noted above. Where to start with this mess? The rim top really bugs me so I decided to start there first. Once that was flattened and shaped then I could do other work. I used my Dremel and sanding drum to flatten out the rim top. It took some work to bring the sides and top down to match. For me the damage was such that it took a lot of sanding with the drum to get it close to flat. To smooth out sanding and flatten the rim top more I used a topping board and a piece of 220 grit sandpaper. Once I had it flattened a bit I worked on the inner edge and top with a half wooden sphere and a piece of 220 grit sandpaper. It began to look much better.I reamed the bowl and tried to smooth out the walls of the bowl. I started with a PipNet pipe reamer and used the second and third cutting head. I scraped out the remaining cake with a Savinelli Fitsall pipe knife. I sanded the bowl walls with 220 grit sandpaper wrapped around a dowel. I was able smooth out a lot of the damage on the walls. I cleaned out the inside of the pipe – the shank, airway in the mortise and the stem with pipe cleaners, cotton swabs and alcohol. It was quite dirty.I scrubbed the exterior of the bowl and shank with a tooth brush, a brass bristle wire brush and some undiluted Murphy’s Oil Soap to remove the hard tars and grime in the rusticated finish on the bowl. I scrubbed it and rinse it with warm water and repeated the process. It looked much better. I dried it off with a soft cloth and hand buffed it. The finish definitely looked better. I would need to darken the stain on the rusticated portion to match the look of the similar pipe I saw on Pipephil’s site, but it was definitely and improvement. The rim top was smooth and symmetrical and the rustication was very clean. With it clean it was ready to restain the rusticated portion of the bowl and shank. I used a dark brown stain and applied t with a dauber. I flamed it with a Bic lighter to set it in the grain. It certainly looked much better. I wiped the bowl down with alcohol on cotton pads to make the stain coat more transparent. The smooth portions revealed the grain and the rustication showed depth and colour. I set the bowl aside and turned my attention to the stem. I sanded the oxidation on the stem with 320-3500 grit 2×2 inch sanding pads. I wiped it down after each sanding pad with a cloth impregnated with Obsidian Oil. The stem began to take on a shine.I set the bowl aside and turned my attention to the stem. It was in great condition after the cleanup so I polished the stem with micromesh sanding pads – dry sanding it 1500-12000 pads. I wiped it down with Obsidian after each pad to remove the dust and polishing debris. I polished it with Before After Pipe Polish – both Fine and Extra Fine. I gave it another coat of Obsidian Oil. This restored Calich Hand Made 7 Rusticated Billiard turned out to be a nice looking pipe. The rich medium brown stain on the pipe worked really well with the polished vulcanite fancy stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel keeping a light touch on the buffing wheel for the bowl. I followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Calich Hand Made 7 Billiard is shaped to sit comfortably in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.38 ounces/39 grams. Now that it is cleaned up it is time to load it up and enjoy a bowl. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Thanks for walking through the restoration with me as I worked over another beautiful pipe. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

The Aura of an Amazing Gourd Calabash

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by Kenneth Lieblich

I recently came upon this calabash pipe and it’s a bit of a stunner. It is so bountiful and robust – it’s one of the most attractive calabashes I’ve ever worked on. There is an elegance to this pipe, and its curves remind me of an alpine piste de ski. Really nice looking, and in good shape. Maybe this is the pipe for you! No markings at all on this pipe, but no matter. Let’s take a closer look at it. The bowl is beautifully-shaped meerschaum. It has some minor signs of wear, but nothing serious. Similarly, the gourd is in lovely condition. No wear to speak of and the cork gasket is perfect. The gourd also has an acrylic shank extension in nice shape. Finally, the vulcanite stem is also great. It has some oxidation and some small signs of wear, but nothing to worry about. I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, ochre-coloured mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.The penultimate step for the stem is sanding. I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the bowl. The first step was to ream it out – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. Meerschaum is too fragile for a proper reamer, so I used 220-grit sandpaper on the end of a wooden dowel to clean out the bowl and it turned out very well. One of the frustrations of cleaning meerschaum is that once smoked, the stains never go away. However, I did what I could and it definitely improved.I sanded down the entire piece of meerschaum with my micromesh pads. I also rubbed some Clapham’s Beeswax into the meerschaum. Then I let it sit for 20 minutes, buffed it with a microfiber cloth and then repeated the beeswax process. Worked like a charm! I wiped down the outside of the gourd, using a solution of a pH-neutral detergent and some distilled water, with cotton rounds. I cleaned inside the gourd gently by scraping with my reaming knife and some tube brushes. I was pleased with the results. I sanded down the acrylic shank extension (but not the gourd) with only the finest of the micromesh pads. I also cleaned out the inside with cotton swabs and alcohol. It wasn’t very dirty. I then coated the gourd with LBE Before & After Restoration Balm and let it sit for 30 minutes. After that, I buffed it with the microfibre cloth. Finally, I applied some light lubricant to the cork gasket. Even though the gasket was in perfect shape, it’s a good idea to lubricate it in this way in order to maintain its elasticity. I set it aside to absorb and moved on.Before I went off to the buffer, I gave the meer and the gourd another going over with Clapham’s beeswax rub. This really worked well. I only took the stem to the buffer, as meerschaum and gourds don’t tolerate those high speeds very well!

This big gourd calabash was a delight from the start and its beauty only increased through the restoration process. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Calabash’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 7 in. (178 mm); height 5⅞ in. (149 mm); bowl diameter 2⅞ in. (75 mm); chamber diameter 1 in. (26 mm). The weight of the pipe is 4⅝ oz. (132 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

What a Wreck of a Pipe this Peterson’s of Dublin Kildare 408 Apple

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by Steve Laug

This is another pipe we picked up from a seller in Macon, Georgia, USA on 03/08/2025. It was a classic Peterson’s Apple shaped pipe. It was stamped Peterson’s [arched over] Dublin [over] Kildare. Mid shank on the right side it was stamped 408. It was truly a wreck of a pipe at the worst and at the best it was someone’s favourite. It was very dirty and was covered with tars and oils all around what must have been a natural coloured pipe when it started. The bowl had a thick cake that overflowed in lava onto the rim edge and top of the bowl. The inner edge of the bowl appears to have been poorly, if not infrequently reamed with a sharp knife. It was notched and damaged all the way around and was even visible with the lava coat. The stem was a vulcanite fishtail one that was very dirty, discoloured and there were deep tooth marks on both sides ahead of the button. The fit of the stem to the shank showed that the internals of the shank were as dirty as the externals of the pipe. All in all, it was truly a mess that I was unsure would clean up well. Jeff took photos of the pipe so I could have a sense of what it looked like before he started his work on it. Jeff took photos of the stem and the bowl and rim to give a sense of the horrible condition of the pipe. You can see the thick cake in bowl and the lava overflow on the edges and rim top of the bowl. The damage on the inner edge of the rim is visible even under the lava. The stem surface is very dirty and you can see the tooth marks and damage. This will be a challenge! He also took photos of the sides of the bowl and the heel to show the beautiful grain that could not be totally hidden by the heave filth on the bowl sides. You can see the oils and debris ground into the finish and built up on the surface of the bowl and shank. He took a photo of the stamping on the left side of the shank. It is faint but still is readable as noted above.I reread Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I am quoting nothing specifically from that article but recommend you take time to read it.

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s Kildare Line. It has become my go to any time I want information on Peterson’s lines. Page 314 had the following information on the Kildare Line.

Kildare (1965-) First issue of line with matte-finish in Classic Range shapes, P-Lip and fishtail mouthpiece. Second issue C.1979 as Kildare Patch, with rusticated patches on pipe surface. Third issue 2010, matte-brown, P-Lip or fishtail mouthpiece, no band. Fourth issue 2011-, burgundy sandblast finish, nickel army mount, fishtail mouthpiece, exclusive to smokingpipes.com.

The information given above identifies the pipe as a First Issue of the line with a matte-finish. It would have been issued between 1965 and 1979. This line was issued in a brown finish with either a P-lip or a fishtail mouthpiece. This means that the pipe is an older issue Kildare. The 408 shape number is attached to a ¼ bent Apple.

Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. It was such a wreck that I wondered what it would look like after his work. He reamed the heavy cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. The scratches in the briar stood out once clean. There were some on the heel of the bowl. The rim top was clean but badly damaged on the inner edge. He scrubbed the dirty stem with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. Once it had soaked he rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. Overall the pipe looked better but would be a challenge to bring back to life. I took a photo of the rim top to show the condition. You can see the clean bowl. The bowl is in excellent condition and the rim top shows the heavy damage on the inner edge of the bowl. The stem came out looking quite good and the tooth marks and chatter were visible on the surface ahead of the button.I took photos of the sides of the shank to show the stamping. The photo clearly shows the faint stamping though it is actually more readable in person. The stem is also faintly stamped with a Peterson’s P logo. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It really does have some beautiful grain on the bowl and shank. It was time to work on the pipe. I started by trying to clean up the inner edge bevel with a folded piece of 220 grit sandpaper. It was too far gone for that to work. I changed course to use various wooden spheres I have here along with 220 grit sandpaper to try to rescue the rim edge and bevel. Once finished it definitely looked better. I filled in the deep road rash on the heel of the bowl with clear CA glue, working it into the deep pits with a tooth pick. Once it cured I used a folded piece of 220 grit sandpaper to smooth it out and blend it in.I sanded the bowl with 320-3500 grit sanding pads to remove the scratching and marks on the bowl surface and top and underside of the shank. I wiped it down after each pad with a damp cloth and by the end the bowl really began to show some promise. I carefully avoided the stamping on the shank sides. I used a Cherry stain pen to restain the inner edge and rim top to match the rest of the briar before I started sanding it. Once it had been sanded the match should be perfect. I polished the briar with micromesh sanding pads. I dry sanded it with 1500-12000 grit sanding pads and wiped the bowl down after each pad with a damp cloth. By the final pads the briar really had a shine. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and worked on the tooth marks on the stem. I “painted” them with the flame of a lighter to lift them. They came up a bit and I filled in what remained with the extra strength rubberized Black CA glue. Once the repairs cured I flattened them out and redefined the button edge with small flat files. I sanded them smooth with a folded piece of 220 grit sandpaper. I touched up the P stamp on the left side of the taper stem with some white acrylic fingernail polish. Once it cured I scraped off the excess and worked over the surface with a 400 grit sanding pad to clean up the stamping. It is clear and readable.I sanded the stem and tenon with 320-3500 grit sanding pads. Each successive pad brought smoother shape and definition to the stem. I wiped it down with an Obsidian Oil cloth after each sanding pad and by the end it was starting to look very good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped them down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it another coat of Obsidian Oil and set aside for the product to absorb into the vulcanite. It was great to finish this older (1965-79) Republic Era Peterson’s 408 Apple. It was a question if it could be reborn but I think it looks good.  I put the bowl and the stem together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with deep sandblast all around it. Added to that the polished black vulcanite stem was beautiful. This Peterson’s Kildare 408 Apple is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 58 grams/2.05 ounces. It is a beautiful pipe and one that will soon be on the rebornpipes store in the Irish Pipe Makers Section. If you want to add it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Breathing New Life into a Royal Danish 903 Made in Denmark Billiard

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by Steve Laug

The next pipe on the worktable is an obvious Stanwell shaped pipe. It has a mixed finish – sandblast on the bowl and shank with smooth panels on the left and right as well as the underside of the shank. The sandblast finish is quite beautiful even through the grime. It was purchased on 08/12/2025 from a seller in Downey, California, USA. The shape of the pipe a classic Billiard with a saddle stem pinched on the sides. There is a Crown logo stamped in the left side of the saddle stem. It was stamped on the underside of the shank on a smooth panel. It reads Royal Danish [over] Made in Denmark. The shape number 903 is stamped near the heel of the bowl. The finish was dirty with dust and grime ground into the nooks and crannies of the sandblast finish. The smooth panels on each side were dirty with oils and grime. There was a thick cake in the bowl and lava overflow on the rim top. The inner edge of the rim was covered so thickly in lava it was hard to know what was underneath. The vulcanite fancy saddle stem was calcified, oxidized and had tooth marks and chatter ahead of the button on both sides. Jeff took some photos of the pipe before he started to work on cleaning it up for us. Jeff took photos of the rim top and the stem to show the condition of the pipe when we received it. You can see the thick cake in the bowl and the heavy coat of lava filling in the blast on the rim top and inner edge of the bowl. The damage on the top front and outer edge is also visible. The stem is calcified and oxidized with light tooth chatter and marks on both sides near the button. He took photos of the sides of the bowl and the heel to give an idea of the shape and the condition of the briar around the bowl. It has a great sandblast with smooth patches on the bowl sides. The next photo Jeff took shows the stamping on the underside of the shank. It is clear and readable as noted above. The Crown logo is also visible on the left side of the saddle stem. Regardless of when this specific briar was made, the shape is very much a 1960s Danish one. I turned to Pipephil’s site and quickly scanned the article on Stanwell getting a great overview of the history. I went through the photos and did not find the shape of the pipe that I was working on (http://pipephil.eu/logos/en/logo-r6.html). There was one that showed the mixed finish of the Royal Danish line – sandblast with smooth patches on each side of the bowl. I have included a screen capture of that section below.I then turned to Pipedia and found that the Royal Danish was also listed as a second or a sub-brand made by Stanwell (https://pipedia.org/wiki/Stanwell#Sub-brands_.2F_Seconds). I have included the list of seconds from the site below. I have highlighted the Royal Danish in blue in the text.

Sub-brands / Seconds – Bijou (discontinued), Danish Quaint, Danish Sovereign, Danske Club,    Henley (discontinued), Kong Christian (discontinued), Majestic, Reddish (discontinued),  Royal Danish, Royal Guard, Royal Sovereign, Sailor (discontinued), Scandia, Sorn (discontinued), Svendson.

There was also an interesting advertising page on the Danish Briars by Stanwell. The first one on the list was the Royal Danish. The description of the line is clear and concise, be sure to read it below.Jeff had cleaned up the pipe following his normal cleaning process. In short, he reamed the bowl with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife.  He scrubbed the smooth bowl with undiluted Murphy’s Oil Soap with a tooth brush. He worked over the lava and debris on the rim top and was able to remove it. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the stem with Soft Scrub and cotton pads to remove the debris and oils on the stem. He soaked it in a bath of Briarville’s Pipe Stem Deoxidizer to remove the oxidation. He rinsed it with warm water and dried it off. I took photos of the pipe once I received it. It really looked good. I took close up photos of the stem and the rim top to show both how clean they were and what needed to be addressed with both. The rim top and bowl edges look better. The stem looked better and the tooth marks and chatter was very light.I took a photo of the stamping on the underside of the shank. You can see from the photo that it is clear and readable. I also captured the stamping of the crown on the left side of the saddle stem. I removed the stem from the bowl and took a photo of the parts to give a sense of the beauty of the pipe. I polished the smooth patches on the bowl sides and the inner edge of the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The smooth portions took on a rich glow. I worked some Before & After Restoration Balm into the briar with my finger tips and into the blast with a shoe brush. The product works to clean, revive and protect the briar. I let it sit on the pipe for 10 minutes then buffed it off with a soft cloth. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks and chatter on the surface of the vulcanite with the flame of a Bic lighter to lift them. I was able to raise the majority of them with the heat. I filled in the remaining the tooth marks with a strong rubberized and carbon Black CA glue. Once it cured I flattened the repairs with flat files to start blending them into the surface. I sanded out the repairs with a folded piece of 220 grit sandpaper to finish blending them into the surface. I applied some acrylic white nail polish to the stamping on the stem left side.I sanded the stem with 320-3500 grit 2×2 inch sanding pads. I wiped the stem down after each sanding pad with an Obsidian Oil Cloth to remove the sanding debris. It really began to look very good.I polished out the sanding marks on the stem with micromesh sanding pads – dry sanding it 1500-12000 pads. I wiped it down with some Obsidian Oil each pad to remove the dust and polishing debris. I polished it with Before After Pipe Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil and set it aside to dry. This is another pipe that I am really happy about the look of the finished restoration. This reborn Royal Danish 903 Sandblast Billiard turned out really well. I think that it really is a great looking pipe with a great shape and grain. The polished black of the stem works well with the briar. The briar really came alive with the buffing. The rich brown stains of the finish make the grain really pop with the polishing and waxing. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Royal Danish 903 Sandblast Billiard really feels great in the hand and it looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams/1.34 oz. The pipe will be going on the rebornpipes store soon. It will be in the Danish Pipe Makers Section if you would like to add it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

New Life for an Israel Made Long Canadian

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by Steve Laug

The next pipe on the table is a great looking long Canadian that Jeff picked up on 12/17/2020 from an auction in Cramerton, North Carolina, USA. The finish is smooth around the bowl and shank with some leaves carved into the finish. There is one on the left side of the shank and there are three on the right side with one of them on bottom right and front. The bowl had been coated with a varnish coat that was spotty in places and would need to be removed. It is a great looking pipe. It is stamped on the underside at the shank/stem junction it reads Israel. The finish was dirty and had a lot of grime and grit ground into the rustication and the smooth portions. The rim top and inner edge of the bowl is dirty with a heavy lava flow on the edge and the top. There is a thick cake in the bowl. The taper stem has an X logo on the top. It is lightly oxidized and there were tooth marks and chatter on the surface. Jeff took photos of the pipe before he started his clean up work. It showed a lot of promise.He took close up photos of the bowl and rim top from different angles to show the condition of the bowl and the rim top. You can see the lava on the rim top and on the inner edge of a caked bowl flowing onto the top. He took photos surface of the vulcanite stem which is lightly oxidized and dirty. It has tooth marks on both sides as well as chatter. He took photos of the sides and heel of the bowl to show the rich reddish finish and the carved leaves around the right side and shank. There is great grain peeking through the grime on the shank and the sides of the bowl. Jeff took photos of the stamping on the underside of the shank to capture it. It was clear and readable as noted above. He also took a photo of the X logo on the stem top. I turned to both Pipephil and Pipedia to see if I could find any information on the stamping on the pipe. There was nothing stamped with both Israel on the shank and X on the stem top. I am pretty convinced that the pipe was made by the Shalom Pipe Company in Israel and the makers of Alpha pipes. The shape and the conformation of the pipe remind me of other Shalom pipes. While I will never know the maker for certain I am fairly confident it as noted above. It is a neat looking pipe.

When I received it from Jeff it did not look like the same pipe. It was clean and the finish had life. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. It was in good condition. He cleaned the internals of the shank and stem with cotton swabs, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. He scrubbed the stem with Soft Scrub and soaked it in Briarville’s Stem Deoxidizer. He rinsed it with warm water and dried it off with a soft cloth. It came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I unpacked it.  I took some photos of the rim top and stem to show the condition of them both when the pipe arrived. Overall it looked good. There is some damage and darkening to the inner edge of the bowl. The stem looked good even with the tooth marks on the top and underside ahead of the button.I took a photo of the stamping on the underside of the shank and reads Israel. It is clear and readable and in great condition. The X stamp on the topside of the stem is faded but readable. I removed the stem from the shank and took a photo of the pipe to show the look of the pipe.I cleaned up the inner edge of the bowl with a folded piece of 220 grit sandpaper. To remove the damage on the inner bevelled edge I used a wooden sphere and 220 grit sandpaper. It looked much better. I touched up the stain on the rim top and inner edge of the bowl with a Maple stain pen to match the rest of the briar.I sanded the sides of the rim top and bowl with 320-3500 grit 2×2 inch sanding pads to remove the varnish coat. I wiped it down after each pad with a damp cloth. It really began to have a more natural shine. I polished the bowl and the high points on the plateau with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the briar down after each pad with a damp cloth. The bowl is starting to look very good. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and into leaf patterns with a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I filled in the deep tooth marks on the top and underside of the stem ahead of the button with a rubberized/carbon extra strength Black CA glue. Once it cured I used some small flat files to blend the repairs into the surface of the vulcanite. I sanded it with 220 grit sandpaper to finish blending it into the stem surface. I touched up the X stamp on the topside of the stem with some white acrylic fingernail polish. I let it harden and then scraped off the excess and went over it with a 1000 grit sanding pad. It looked very good at this point.I set the bowl aside and turned my attention to the stem. I sanded the stem with 2 x 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad with an Obsidian Oil cloth.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This beautiful mixed finish Israel Long Shank Canadian with carved leaves, probably made by the Shalom Pipe Company with a slightly bent vulcanite stem has a great look and feel. I polished the stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rich combination of browns and blacks in the smooth and carved leaves took on life with the buffing. The rich colour of the briar works well with the polished vulcanite stem. I like the grain and finished look of this Israel Long Shank Canadian. Have a look at it in the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 7 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 52 grams/ 1.83 ounces. This Israel Long Canadian is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store in the Pipes from Various Makers Section shortly if you would like to add it to your collection. Thanks for your time.

New Life for a “Malaga” Rhodesian Oval Shank Rhodesian with a Taper Stem

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by Steve Laug

For the next little while I am working on some Malaga Pipes. I have several in queue to work on so I tend to pick them by what catches my eye. The next pipe on the table is an interesting “Malaga” Imported Briar ¼ Bent Rhodesian. Jeff saw it on eBay and purchased it on 09/14/2025 from a seller in Carleton, Michigan, USA. The grain on this pipe is very stunning beneath the oil cured finish. The pipe is stamped on the topside of the shank and reads “Malaga”. It is a nice one in terms of the well-done ¼ Bent Rhodesian. The bowl and shank were in excellent condition. The finish was in good condition though dirty. The bowl had a thick cake that over flowed over the top of the crowned rim in a lava coat. The rim top and inner edge of the bowl appeared to be in good condition under the grime. The taper stem appeared to be either vulcanite or hard rubber and was lightly oxidized and calcified. There were deep tooth marks on the top and the underside ahead of the button. Jeff took photos of the pipe before he started his clean up work. Jeff took photos of the rim and bowl to show the cake and a heavy lava coat on the crowned rim top and edges. The inner edge of the rim showed some darkening and had some cake on it. It was a dirty pipe but still a beauty. The hard rubber stem was lightly oxidized, calcified and had some deep tooth marks and some chatter on the top and underside of the stem. The photos of the sides and heel of the bowl show some stunning and unique grain on the smooth bowl and shank. The oil curing/finish makes the grain really stand out. Jeff took photos of the stamping on the left and right side of the shank and it is clear and readable as noted above. For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

I am also am including a link to some printed material on the Malaga brand that came to me from the daughter of George Koch (we purchased George’s pipes from his daughter) to help identify the particular stamping on the pipe. The link takes you to the entire collection of materials that were sent to me. (https://rebornpipes.com/2019/02/27/malaga-pipes-catalogue-of-pipes-and-tobaccos/).

Jeff had cleaned up the pipe using his usual process. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The shank had an inset to take in the tenon and the end of the stem so I would need to fit a stem to sit in the shank. I took photos of the pipe once I received it. I took a photo of the rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top was clean as were the inner and outer edges of the bowl. The stem looked better and the tooth marks are very light on both sides.I took a photo of the stamping on the top side of the shank to show that it was clean and faint in spots but still readable as noted above. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like. It was time to start my work on the pipe. I sanded the scratches and marks on the rim and bowl sides with 320-3500 grit 2×2 inch sanding pads. I wiped it down after each pad with a damp cloth. It really began to shine. I polished the bowl sides and shank with micromesh sanding pads. I dry sanded it with 1500-12000 grit micromesh pads. I wiped it down with a damp cloth after each pad. It really began to look beautiful. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I worked it into the twin rings around the rim cap with a shoe brush. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the finished bowl aside and turned my attention to the stem. I filled in the deep tooth marks on the top and the underside of the stem with a black rubberized CA glue. Once it cured I shaped it with small files and then sanded the repairs with 220 grit sandpaper to blend it into the vulcanite. I sanded the stem with 2 x 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad with an Obsidian Oil cloth.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the stem back on the “Malaga” ¼ Bent Rhodesian and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful “Malaga” ¼ Bent Rhodesian and the hard rubber taper stem and smooth finish combine to give the pipe a great look. I honestly have no idea why it is labeled a second as there are no fills or flaws in the briar. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.34 ounces/38 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Kaywoodie Flame Grain Imported Briar 16 President

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by Steve Laug

I received an email from a fellow a bit ago about two of his pipes that he wanted me to restore. I have included his email below.

Hey Steve,

It’s been a little while but I’d like to send in the Kaywoodie President for restoration. I also have a Marxman apple that I would like an assessment on–it’s a bit more of a challenge than a standard restoration. Can you let me know if you have an opening and if so, what address to send them to? Thanks!  – Devin

I asked him to send me some photos of the pipes before he shipped them to me. I gave my address and he shipped them to me. Here are the photos of the Marxman pipe that he sent.He included some close-up photos of the bowl and shank to show the condition they were in. The photos show the condition the bowl and rim top. There is no cake in the bowl but the rim top and inner edge show damage from burning and possibly overzealous reaming. The stem has a lot of tooth marks and dents in the top and underside ahead of the button. He also removed the stem from the shank and took a photo to show the condition of the aluminum stinger apparatus. The pipes arrived here last evening. I took the Kaywoodie President to the table to look it over. It was very clean inside and out. The rim top had burn damage on the rim top and inner edge of the bowl. The finish was dirty on the bowl and shank. The pipe was stamped on the left side of the shank read Flame Grain [over] Kaywoodie. On the right side it is stamped Imported Briar [over] the shape number 61. The stamping was clear and quite readable. The stem was oxidized and had tooth damage on the top and underside ahead of the button and on the button edge itself. The vulcanite stem was fat on the bottom side and has the Kaywoodie black clover logo in a white circle on the topside of the stem. I took a photo of the rim top to show the condition. You can see the bowl has been reamed and the burn damage on the rim top and inner edge of the bowl. It needed some work. The stem was oxidized and has some deep tooth marks on the top and underside ahead of the button and on the edges. I took photos of sides of the shank to show the stamping. The stamping is clear and readable. I also took a photo of the logo on the stem top. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. The stinger apparatus is shown in the photo as well. It is a nicely grained unique.I turned to Pipephil’s site to look at the data that was available on Kaywoodie President pipes and see if there were any pipes like the bowl I had (http://www.pipephil.eu/logos/en/logo-kaywoodie.htmlThe shape called “President” is a Kaywoodie’s distinctive production. It has never been copied. Until late 1930’s pipes were stamped with a 4 digit code (this pipe: 7793).

  • The first 2 numbers (77) designate the style or finish.
  • The last 2 are the shape numbers (93).
  • The numerical code may be reinforced by a letter for variants.

Thus the small “President” pipes are stamped 93S while the larger bear a 93L (see also this Super Grain pipe).

Later Kaywoodie will cancel the 2 first style/finish numbers keeping the 2 last shape numbers and the letter for variants (i.e. Allbriar or Connoisseur).

I further worked on the name and shape number of this Kaywoodie. It was stamped on the right side of the shank with the shape number 61. I turned to Pipedia to a specific article on the various shape numbers (https://pipedia.org/wiki/Kaywoodie_Shape_Numbers). I found the following line below. It identifies the shape 61 as follows.

61 EZ set Vest pocket President (streamliner shape) oval bowl 1935-1937, 1952-1960

From that information I knew that the pipe originally had been released in 1935-37 and then released again between 1952-60. The pipe in hand was the later release as the earlier version had a different shape number and often had the patent number. This one had a two digit number and no patent.

I turned to Pipedia to the article on Kaywoodie pipes (https://pipedia.org/wiki/Kaywoodie) to see if I could find information on the shape and President line. There was a sales flyer on Kaywoodie pipes for Father’s Day. I have included a copy of the flyer below in a section called Streamliners.The article also included a shape chart that was helpful. The last shape in the chart was a Kaywoodie 61 E-Z-Set Vest Pocket President which is the same shape as the one that I am working on.From the above information I knew that I was working on a Kaywoodie President shape 61. It is a great looking unique pipe. It was now time to start working on the pipe.

I cleaned out the shank and the airway in the stem with pipe cleaners – bristle and smooth and cotton swabs and alcohol. It was an incredibly dirty shank and airway in the stem. It smelled significantly better once finished.I decided to address the damage on the rim edge and top. I wanted to do so with minimal effect on the shape of the edge and rim. I used a folded piece of 220 grit sandpaper to smooth out the damage on the inner edge of the bowl and to remove the burn damage. It looked much better. I carefully, gently sanded the surface of the bowl and the shank with 320-3500 grit 2×2 inch sanding pads to remove the scratches in the surface of the briar. The bowl and shank began to look very good. I polished the briar with 1500-12000 grit micromesh sanding pads – dry sanding the briar and wiping down the bowl after each sanding pad. It really began to take on a rich shine and the grain stood out beautifully. I rubbed the briar down with Before & After Restoration Balm and worked it into the briar and the repaired areas. The product works to clean, enliven and preserve the briar and give it a rich lustre. The briar came alive and the grain really pops. I set the bowl aside and turned my attention to the stem.  I forgot to take photos but I “painted” the vulcanite stem surface with the flame of a Bic lighter to lift the tooth marks. I was able to lift the majority of them with the heat. I filled in the deeper marks on the surface of the button and the edge of the button with a rubberized CA glue. I flattened the repairs on the stem and recut the edge of the button with a small file. I flattened the repairs with a folded piece of 220 grit sandpaper. It is starting to look very good. I sanded the stem with 320-3500 grit 2×2 inch sanding pads. The shape and look of the stem looked better and better. The remaining oxidation was gone.I polished the stem by dry sanding it with 1500-12000 grit micromesh sanding pads. I wiped the stem down after each sanding pad with an Obsidian Oil Cloth. The stem looked very good. I put the Kaywoodie Flame Grain Imported Briar 61 President back together and buffed it on the buffing wheel with Blue Diamond. It raised a shine on the briar and the stem and gave some depth to the grain. I gave both the bowl and the stem multiple coats of carnauba wax on the wheel and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe turned out to be a unique beauty in its own way. I really like the grain and the shape of this Kaywoodie Flame Grain 61 President. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outer diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.41 ounces/39 grams. It is a uniquely beautiful pipe. It will join the Marxman Apple on its journey back to Devin early in the week ahead. Thanks for walking through the restoration with me.

Breathing New Life into a Stanwell Dorado 175 Stack

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by Steve Laug

It is a beautiful chilly day in Vancouver without rain so I decided to go to the basement and work on another pipe that was purchased on 02/16/2023 in a lot of pipes that came to us from a seller in Copenhagen, Denmark. It included a group of Danish Made Stanwell pipes that are quite beautiful. The grain around the bowl and shank of this Stack has a mix of birdseye, straight and flame grain. The pipe is stamped on the underside of the shank and reads STANWELL [over] Made in Denmark [over] Dorado. On the right side of the shank it is stamped with the shape number 175. The pipe was dirty when Jeff received it. There was dust and grime ground into the finish. It is finished in the warm stain that highlights some nice grain around the bowl and shank. The bowl was heavily caked and there was some darkening and lava on the rim top. The inner edge shows some damage and darkening around the bowl. There was a ferrule on the end of the shank with two think black lines around the band. The stem is acrylic and is dirty with light tooth marks and chatter on both sides ahead of the button and on the button itself. There is no logo on the sides or top of the taper stem. Jeff took photos of the pipe before he started his clean up work on it. Jeff took photos of the bowl and rim top to show what they looked like before the clean up. You can see the thick cake in the bowl and the darkening and lava on the inner edge and top of the rim. The acrylic stem was in decent condition with tooth marks that are visible in the photos below. The photos of the sides and heel of the bowl show the grain around the bowl and shank. The stain adds depth finish on the pipe. Even under the grime it is a real beauty. The stamping on the sides of the shank are shown in the photos below. It is clear and readable as noted above. I turned to Pipephil’s site to see if I could find any information on the Diplomat line of Stanwell pipes (http://www.pipephil.eu/logos/en/logo-stanwell.html). There was nothing specific on the line but the summary of Stanwell History is quite helpful. I quote it below.

Brand & factory were established in 1942 by Poul Nielsen. The company has been owned since 2000 by Nordisk Tobaks Kompagni A/S.

The factory in Borup crafted all Stanwell pipes from 1965 until 2009. From 2010 on the pipes are crafted by Barontini (Italy) exept for the limited editions.

Production (2007): 115 000 Pipes/year – Denmark

I turned to Pipedia to an article that originally was posted here on rebornpipes and written by my late friend Bas Stevens (https://pipedia.org/wiki/Stanwell_Shape_Numbers_and_Designers). The list did not clarify who designed the shape so that was still a bit of a mystery. Whoever did so, created a beauty. I now knew that the shape 175 was a Tall Billiard or Chimney with tapered stem. There was no other information. Now it was time to work on the pipe.

Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. It came in Stanwell Box with Pipe Sock. I removed it from the sock and took photos of the pipe once I received it. I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava off of the rim top and it looked pretty incredible. Even the darkening and marks on the rim top on the right side and the back of the bowl are very obvious now that it is clean. The stem looked very clean. The tooth marks and chatter were minimal and should be easy to remove.The stamping on the shank side was readable as noted above. I also took a photo with the stem removed to give an idea of the perspective and design of the pipe.I started my work on the pipe by addressing the damage on the inner edge of the bowl with a piece of 220 grit sandpaper and a sphere to remove the damage. I then used a half sphere to further shape the rim top to bring the edge back into round and it looked much better. Over all the rim top and edges looked much better.I sanded the outside of the bowl and rim with 320-3500 grit sanding pads to remove the scratching and marks on the briar. I wiped the bowl down between pads with a damp cloth to remove the sanding debris. I stained the sanded and polished rim top with a Maple stain pen and it matched the colour of the rest of the pipe. I polished the smooth bowl and rim top with micromesh sanding pads using 1500-12000 grit sanding pads and wiping it down after each sanding pad with a damp cloth to remove the sanding dust and debris. I worked some Before & After Restoration Balm into the finish of the bowl and shank with my fingers. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the finish I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The grain really stands out on the pipe in the photos below. I set the bowl aside and turned my attention to the acrylic stem. I tried to raise the tooth marks on the acrylic stem. I “painted” the stem surface with the flame of a Bic lighter and was not able to lift any of the marks. I filled in the tooth marks with black CA glue (I forgot to take photos of the repairs once I glued them). Once the repairs cured, I used a small flat file to smooth out the repairs. I then sanded the areas with 220 grit sandpaper to smooth them out and blend them in. I wiped it down with an Obsidian cloth to remove the debris. I sanded the stem with 320-1500 grit sanding pads to further blend the sanding marks into the surface of the acrylic. I wiped the stem down after each sanding pad with an Obsidian cloth to remove the debris from the sanding.I polished the acrylic stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I polished it with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry. This Stanwell Made in Denmark Dorado 175 Stack with an acrylic taper stem is a great looking pipe now that it has been restored. The beautiful finish really highlights the straight grain and the polished finish is stunning. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Stanwell Dorado 175 Stack fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams /1.34 ounces. I will be adding the pipe to the Danish Pipe Makers Section of the rebornpipes store. If you are interested in purchasing this pipe send me a message or an email.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Cracking the Mystery of an Alluring Gourd Calabash

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by Kenneth Lieblich

This is a wonderful gourd calabash with a long history, and I hope that one of you will fall in love with it. There is an elegance to the lines of this pipe, with its swan-like curves. It is a classic, and looks (and feels) satisfying in one’s hand. It had been well-loved by its previous owner, and understandably so. This calabash hid a big secret and it was my job to uncover and repair it. Sometimes I bite off more than I can chew and this might be one of those times. Maybe this should have been called Kenneth’s Krazy Kalabash Kure. No markings at all on this pipe, but no matter. Let’s take a closer look at it. The gourd has a deep, rich colour that I really like. The size is really pleasing too. It is more modestly sized than most calabashes – and that’s a positive. I bought this pipe in an auction and, because the auction was away from my home, I didn’t get to inspect the pipe closely beforehand. Boy, was I in for a surprise! The pipe was in dirty but decent condition. The vulcanite stem had quite a bit of wear: lots of tooth marks, oxidation, calcification, etc. The acrylic shank extension was dirty, but otherwise fine. The gourd, similarly, was dirty, but in good shape. BUT, as soon as I removed the meerschaum bowl from the gourd, I saw the problem. At some point in the past, the bowl had cracked in half: northern and southern hemispheres, if you like. That’s a big deal! This was a tough repair, but I am pleased with the results and the pipe is good to go now.As the photo above shows, the bottom part of the bowl was embedded into the gourd. I gave a preliminary and somewhat half-hearted attempt to pry it out with a dental tool. That didn’t work and it’s probably just as well. In attempting to pry it out, I was quite concerned about either cracking the gourd or cracking the bowl further – or both. I ended up heating the gourd and bowl with my heat gun – hoping that ancient tars were holding it in place. And that did the trick: I was able to extract the bottom bowl chunk (plus a few fragments) safely from the gourd without causing further damage to either. You can see the results below.At this point, I figured that I would restore the stem while I thought about what to do with the bowl. I used a disposable lighter and ‘painted’ the stem with its flame. The gentle heat of the flame can cause the dents in the vulcanite of the stem to expand back into shape. In this case, some improvement occurred – but not a lot. The stem’s calcification was quite substantial. I used an old butter knife and gently scraped some of the thicker accretion off. Doing this now helps later in removing the oxidation. I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, ochre-coloured mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush. Due to the severity of the oxidation, I then repeated the scrubbing with the cream cleanser for maximum effect.While the stem was soaking, I also cleaned the acrylic shank extension. I followed the same cleaning procedure as with the stem. It took a while, but I got it clean.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. I did the same with the shank extension. I moved on to the gourd. I cleaned the exterior of the gourd with some pH-neutral detergent and some distilled water, on a few cotton rounds. I cleaned inside of the gourd gently by scraping with my reaming knife, tube brushes, and some other tools. I was pleased with the results. I gave the gourd a thorough going-over with some beeswax polish and let that sit. I buffed it with a microfibre cloth and then, much later, I rubbed some LBE Before & After Restoration Balm into the gourd and let it sit for 30 minutes or so. I then buffed the gourd again with a microfibre cloth. On to the bowl. Meerschaum is too fragile for a proper reamer, so I used 220-grit sandpaper on the end of a wooden dowel to clean out the bowl and it turned out well. One of the frustrations of cleaning meerschaum is that once smoked, the stains never go away – and this pipe was heavily smoked. However, I did what I could and it definitely improved.Now with the stem, shank extension, gourd, and meerschaum cleaning done, it was time to put Humpty Dumpty back together again. Before repairing the separated chunks of the bowl, I needed to secure the two hemispheres together. This was not intended to be the critical attachment point, but just a solid method of marrying the two pieces. I used an adhesive for ceramics and clay – not because meerschaum is ceramic or clay (it isn’t) – but it does mimic certain characteristics of those insofar as it is very porous. This adhesive worked perfectly – it did exactly what I wanted it to. I was also able to attach the small shards of meerschaum that were left over (as seen in photos above).Now to go ‘all in’ on the repair of those missing chunks. I taped off the areas of the bowl that I didn’t want affected by the repair medium. This was a long and challenging repair and went through several failed attempts (which I won’t bore you with). Some failures included plaster of Paris, amalgams involving primarily calcium carbonate, and other ingredients (like leather dye). In the end, I came up with a good solution that maintains the integrity of the bowl shape, gives an incredibly resilient (and hard) repair, is resistant to high temperatures, and is completely inert when cured. After much trial and error, I settled on a particular type of epoxy mixed with a combination of the aforementioned calcium carbonate and briar dust. You might reasonably ask, ‘Why calcium carbonate?’ Good question. It is a material that best acts as a repair medium for meerschaum and I encourage you to read an important article I wrote about the issue here. You may also ask, ‘Why briar dust?’ Also a good question. This provided a slight brownish tint to the epoxy and CaCO3 mixture. Matching the surrounding colour was always going to be an impossibility, but I wanted to do the best I could.

I mixed my concoction and applied it liberally to the affected areas. During this process, the epoxy mix was much less viscous than I had hoped it to be. This was a big problem as it was oozing in ways that I didn’t want it to! However, like the trooper I am, I fiddled and fixed and floundered until I got it just right. It needed a full 24-hour cure and I was only too happy to leave the frustrating thing alone for a while!In the meantime, I glued the shank extension back into place in the gourd. Looks great.On the morrow – no surprise – the bowl was pretty darn ugly, but I can fix ugly. I donned a tight-fitting dust mask and went to work. My goal, of course, was to sand down excess epoxy and bring it to the level of the surrounding meerschaum, while simultaneously not reducing the bulk of the meerschaum. This took a lot of hard and careful work (plus a few touch ups), but we got there in the end. I am satisfied with the results, since the repair was never going to look invisible. The benefit of this pipe is that the repair is hidden from view, below the rim of the gourd. I then sanded down the entire piece of meerschaum with my Micromesh pads. I also rubbed two different beeswax polishes into the meerschaum. Then I let it sit for 20 minutes, buffed it with a microfiber cloth and then repeated the beeswax process. Worked like a charm! Before I went off to the buffer, I gave the meer and the gourd another going over with Clapham’s beeswax rub. This really worked well. I only took the stem to the buffer, as meerschaum and gourds don’t tolerate those high speeds very well!

This gourd calabash was a delightful can of worms right from the start and its beauty only increased through the restoration process. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Calabash’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6½ in. (165 mm); height 4½ in. (115 mm); bowl diameter 2⅛ in. (54 mm); chamber diameter ⅞ in. (21 mm). The weight of the pipe is 2⅜ oz. (68 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Rugged Jobey Florentine EXTRA E72 Canadian

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by Steve Laug

The next pipe on the table is another one that came to us from the seller in Caldwell, Idaho, USA on 07/12/2025. It is a Canadian pipe with a heavily rusticated bowl and shank. It is in dirty but in good condition as can be seen in the photos below. The underside of the shank is stamped Jobey over Florentine in script [followed by] EXTRA next to that [E72] and finally by PAT.3537462. That helps to date this to the time after the patent was filed in 1970.The stamping is clear and readable. It has rugged rusticated finish that is very tactile on both the shank and the bowl. The shape works very well with the rustication. The finish was dusty and dirty with grime deep in the valleys of the rustication but the black and brown stain really highlighted the highs and lows of the finish. The bowl had a moderate cake and there was tobacco debris in the bowl. The rim top had a lava coat on the rusticated top and edges. The stem is lightly oxidized and has tooth marks and dents on the top and underside of the stem. There is a brass Jobey logo on the topside of the stem. I took photos of the pipe to show what it looked like before I started working on it.  I took a closer photo of the rim top and bowl to show the condition of the bowl and rim. You can see the light cake in the bowl and the darkening and lava on the top and inner edge. It was heavier on the sides and back of the rim and top.I took a photos of the stamping on the underside of the shank. It is clear and readable as noted above. I removed the stem and took a photo to show the proportions of the pipe. Before I started my work on the pipe I turned to Pipephil’s site to see if I could find any info on the brand and on a Florentine (http://www.pipephil.eu/logos/en/logo-j3.html). The information on Jobey was helpful but there was no listing on the Florentine line. I have included a screen capture of the information and also included the sidebar information.These pipes are made in St Claude (France) by Butz-Choquin (Berrod-Regad group) since 1987. Before this date some were manufactured in England and Denmark (Jobey Dansk). Jobey’s seconds: Shellmoor

I turned next to Pipedia (https://pipedia.org/wiki/Jobey). To deepen my understanding of the information of the brand. It was helpful in helping to understand the mess of where Jobey pipes were made and who made them. I have included the amount below.

English – American – Danish – French… Sadly, solid information about Jobey is scant

Probably established in England around 1920(?) the brand hiked into the USA later. In the course of time owner, distributor and manufacturer changed repeatedly. As far as is known the following companies have been involved with the brand:

Throughout decades Jobey pipes were mainly sold in the USA, Canada and England but remained almost unknown in continental Europe. The bulk of Jobeys were predominantly made according to classical patterns and mainly in the lower to middle price range. The predominant judgment of the pipe smokers reads: “A well made pipe for the price.” So, there is hardly anything very special or exciting about Jobey pipes although a flyer from ca. 1970 assures: “The briar root Jobey insists upon for its peer of pipes is left untouched to grow, harden and sweeten for 100 years. […] Jobey uses only the heart of this century old briar and only one out of 500 bowls turned measures up to the rigid Jobey specifications.” 99.80% of cull… that makes the layman marveling!

This particular Jobey includes a US Patent number that is for the Jobey Link System tenon that holds the stem to the shank. It is a great read and also tells me that the pipe was made after the Patent was received in 1970. I have included the link for the US Patent site and the information on the particular patent below (https://ppubs.uspto.gov/basic/). I enjoy working on Jobey pipes and it is fun to be able to trace them back to the company that made the pipe – in this case a bit of a mystery though the US Patent makes me think that this one may be a US Made pipe. Since it was made after the 1970 Patent I believe that the pipe was made by Weber Pipe Co. perhaps for the Patent Holder, Wally Frank, Ltd. I turned to work on the pipe itself.

I reamed the bowl with a PipNet pipe reamer using the cutting heads 2 and 3. I finished the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel. I worked on the darkening on the rim top with a brass bristle wire brush. I was able to remove the majority of the darkening with this method.I cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and both bristle and regular pipe cleaners.I scrubbed the bowl and shank with a tooth brush and some undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the dust and soap from the finish. I dried it off with a soft cloth and it looked much better. I removed the stem and set it aside. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I sanded the surface of the stem with a folded piece of 220 grit sandpaper to clean up the oxidation and tooth chatter on both sides. I sanded the stem with 320-3500 grit 2×2 inch pads to further adjust the fit of the stem to the shank. I wiped the stem down with an Obsidian Oil cloth after each sanding pad.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the Jobey Florentine Extra E72 Canadian back together then polished the stem with Blue Diamond to polish out the remaining small scratches and gave it several coats of carnauba. I polished the bowl and shank with Conservator’s Wax and buffed it with a shoe brush. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. The dimensions are Length: 6 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams/1.34 ounces. I will be adding it to the rebornpipes store in the American Pipe Makers Section shortly. If you are interested in adding it to your collection email me at slaug@uniserve.com or send me a message on Facebook. Thanks for walking through the restoration with me as I worked over this rusticated Patented Jobey Florentine Extra E72 Canadian.