Tag Archives: removing tooth marks

Stripping a Chacom Cocktail Pipe and giving it a new look


Blog by Steve Laug

My son-in-law and I dropped off his wife and two of my other daughters at the shopping mall and made our way to the pipe hunting turf. He found a nice Peterson Dunmore and I picked up this little Chacom. I love the shape of the bowl. It is an oval shanked pipe with stamping on both the top and the underside. On top it is stamped Chacom over Cocktail and on the underside it is stamped St. Claude over France and 338 next to the stem shank junction. The bowl was caked and quite dirty. The top of the rim while undamaged by dents or chips was thickly covered with tars and oils. The finish was shot – the black paint, kind of shiny dress black, was peeling and large spots on the finish were missing. The stem was dirty, oxidize, and covered with a calcification for the first inch of the stem. There was tooth chatter on the top and bottom of the stem and on the underside it had some tooth dents that would need to be addressed.Chacom 1 Chacom 2 Chacom 3 Chacom 4 I reamed back the cake to the bare briar with a PipNet pipe reamer. I used both the first and second sized cutting heads to ream the cake back. This time it was not hard but rather it crumbled when the blades of the reamer touched them.Chacom 5 I put the bowl in an alcohol bath overnight and let it soak. In the morning I took it from the bath and found that the finish was unphased by the soak. I had run out of acetone for removing the finish but I borrowed some fingernail polish remover from my daughter. It was a peach flavoured wash with added vitamin E. I figured that neither the pipe nor I would mine the smell of fresh peaches as I scrubbed down the finish. The peach aroma made the acetone removal of the painted finish not only quick and easy but made it smell like peach cobbler! Wow. I used a lot of cotton pads soaked in the acetone to remove the paint and clean up the finish. I sanded the bowl with 220 grit sandpaper but did not sand the shank as I did not want to damage the stamping on the top and the bottom. I went over the sanded bowl with a medium and fine grit sanding sponge.Chacom 6 Chacom 7 Chacom 8 Chacom 9 I dropped the bowl into an alcohol bath to soak out the deep stain and remove some more of the paint that held on fast. While it soaked I worked on the stem. I sanded it with 220 grit sandpaper to remove the calcification and oxidation and then wiped it down with alcohol. I was able to remove the tooth chatter from the top side but the bottom side still had a deep tooth mark. I sanded it and opened up the edges of the mark. I wiped it down with alcohol and then filled it in with black superglue and sprayed it with accelerator.Chacom 10 I sanded the patch with 180 and 220 grit sandpaper and then with the sanding sponges to blend it into the surface of the stem.Chacom 11 Chacom 12 I removed the bowl from the alcohol bath after it had soaked for about an hour. I dried it off with a soft rag and took the following four photos to give a clear idea of where it stood at this point in the process of removing the finish. The peach flavoured acetone and the isopropyl alcohol had done their magic and the paint was gone!Chacom 13 Chacom 14 Chacom 15 Chacom 16 I let the bowl dry and continued to work on the oxidation on the stem. I sanded the bowl lightly with a medium and fine grit sanding sponge and then wiped it down with a cotton pad and alcohol to remove the dust. I put the stem back on the bowl and took the pictures below to show the progress toward the new look of this old dress pipe.Chacom 17 Chacom 18 Chacom 19 I used a folded piece of 220 grit sandpaper to rework the inner edge of the rim. It had originally had a slight bevel toward the bowl and I wanted to clean that up and redefine it. Once that was completed I wiped the bowl down a final time with the alcohol and prepared it for staining. I decided to use a dark brown aniline stain to work with the black highlights on the grain. I applied the stain, flamed it and reapplied and flamed it again.Chacom 20 Chacom 21 Chacom 22 Chacom 23When the stain dried I wiped it down with isopropyl alcohol on a cotton pad to remove some of the opacity of the colour and to try to make it more transparent. The next four photos show the pipe after the wipe down.Chacom 24 Chacom 25 Chacom 26 Chacom 27I took the pipe to the buffer and buffed it with White Diamond, being careful to avoid buffing the stamping on the shank. I am careful not to damage that in the process of the restoration. Once buffed the stamping really shows up again. Now it was time to work on the stem some more and get rid of the oxidation and scratches. I use a plastic spacer between the shank and the stem to protect the shank and to allow me to sand the stem without rounding the shoulders. I sanded with 220 grit sandpaper, medium and fine grit sandpaper and then used micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. I rubbed it down with Obsidian Oil between each set of three pads.Chacom 28The tooth repair on the underside of the stem is smooth and even. However, when I sprayed it with the accelerator it left a white centre to the patch. I have not had that happen before but it is all the way through the patch. I will live with it for now, but one day may pick it out and redo it to remove that aspect of the patch.Chacom 29 Chacom 30 Chacom 31 Chacom 32I continued to sand the stem as the photos highlighted areas that still showed oxidation. Once I had that removed I buffed the stem with White Diamond and gave it multiple coats of carnauba wax. I wiped the bowl down once again with isopropyl alcohol on a cotton pad to further lighten the brown stain and highlight the contrast with the remaining black stain in the grain. I buffed it with White Diamond and then gave it several coats of carnauba. I buffed the entire pipe with a soft flannel buff to give it a shine and set it aside for an inaugural smoke – either later today or early this week. The finished pipe is shown below.Chacom 33 Chacom 34 Chacom 35 Chacom 36

Cleaning up a Unique No Name Metal Pipe – It turned out to be a Stirling


Blog by Steve Laug

When I found this old metal pipe on a recent trip to Alberta it had no markings and at first glance appeared to be similar to both Falcons and Vikings. There was a difference though from those other metal pipes that I have in my collection. The tube in the base was thicker in the section next to the stem. The tube actually was normal sized from the bowl to the first joint and thicker from the joint back to the end of the shank. The shank itself was also round instead of the oval ones found in the previously mentioned pipes.It was the shape that caught my eye and I had to take it apart to see what made it different. I was surprised that the stem was actually removable and came out very easily when turned. The stem was also vulcanite rather than nylon and seemed to be of a good quality as it did not have signs of oxidation on it. When I removed the stem I was surprised to see that it had a metal tenon like those found in Medico pipes – slotted on each side so that it can be adjusted for a tight fit in the shank. Obviously this tenon was made to accommodate a filter by all appearances. I was hooked so I paid for it and added to my pipe hunt “treasures” that I would restore when I got home from the road trip.
f634b1970596b4b85986ec05fb585e1cWhile I was travelling I posted pictures of the pipe on the PSU Pipe Smoker Unlimited Forum and got a response that what I had was probably a Stirling pipe. The response included a link to the Smoking Metal website http://www.smokingmetal.co.uk/pipe.php?page=285. The site had pictures of the pipe and it matched mine precisely. It stated the following: “STIRLING, no markings on pipe or bowls, only the box is marked as Stirling, as Foreign Made, but no idea by whom. There are several similar pipes, none of which have a name on them. Arcadia (on this website) is one, differing only in the fact that whereas this Stirling has an all vulcanite push fit stem, the Arcadia has a vulcanite stem with a metal threaded insert. The “Park Lane” has no facility for a filter like the Stirling. This one accepts some Dr. Grabow Viking Bowls as well. Its overall length is 5 7/8 inches or 149mm. I have included the photos from the Smoking Metal site for comparison sake.Stirling2Stirling3Stirling 1From the above photos I conclude that the pipe I found is indeed a Stirling Air-Cooled Briar. It evidently had originally come with interchangeable bowls. From the information found on the site I was able to ascertain that Grabow Viking Bowls would fit the base. I had several of those at home so I when I got home earlier this week I checked it out and found that they did fit well. While this information is helpful it still leaves a lot shrouded in mystery for me. I would love to figure out who made the pipe. I have written to Ed on the Dr. Grabow forum and Bill Feuerbach from KW to see if they have any information on the pipe. If any of you readers have any information please let me know.

Now it was time to clean up the pipe. The bowl was thickly caked and the insides of the base were black with tars and oils that had hardened. The stem had some tooth chatter on both the top and bottom near the button. The finish on the bowl was flaking and the varnish coat was peeling off the briar. The rim was black with tars and also had some damage from the bowl being tapped out to empty it. The aluminum was oxidized and dirty as well. The next four photos show what the pipe looked like when I started to work on it.IMG_2559 IMG_2560 IMG_2561 IMG_2562 I took the pipe apart to clean the interior of the base. I used pipe cleaners, cotton swabs, cotton pads and alcohol to break through the hardened oils and tars in both the shank and the base. The tenon was metal (brass?) and was thickly caked as well. The two slots on the side of the tenon were covered so it was not clear that they even existed.IMG_2563 I reamed the bowl with a PipNet reamer and took it back to the briar. I started with the smallest cutting head and worked my way up to the size that fit the bowl.IMG_2564 IMG_2565I set up a topping board with 220 grit sandpaper and sanded the top of the rim to remove the damage.IMG_2566 IMG_2567 I scrubbed the finish off of the bowl with alcohol and also cleaned the bottom of the bowl. I sanded it with 220 grit sandpaper to break the finish and then used medium and fine grit sanding sponges to remove the scratches left behind by the sandpaper. I finished sanding it with micromesh sanding pads – wet sanding with 1500-2400 grit pads. The next series of three photos show the bowl at this point in the process. I was not sure whether I would stain the bowl or leave it natural and just polish it.IMG_2568 IMG_2569 IMG_2570I sanded the tooth chatter on the stem with 220 grit sandpaper to remove the damage and then followed that with medium and fine grit sanding sponges. I finished the stem by sanding it with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads.IMG_2571 IMG_2572 Once the stem was done I buffed it with White Diamond and gave it several coats of carnauba wax. I cleaned the aluminum and polished it with a silver polish and polishing cloth then set it aside to figure out what I was going to do with the bowl. I finally decided to leave it natural but to also wipe it down with a light coat of olive oil to darken the finish slightly. I buffed it with White Diamond and then gave it several coats of carnauba wax and buffed it with a soft flannel buff to bring out the shine. The pipe was finished in terms of the cleanup. I put a Medico filter in the shank for the inaugural smoke though I will probably not keep it there for future smokes. The finished pipe is shown below.IMG_2573 IMG_2574 IMG_2575 IMG_2576

Restoring a Frozen Kirsten Companion K Straight Pipe


Blog by Steve Laug

The last pipe I picked up on my recent Alberta trip was a Kirsten style straight pipe. The metal shank is stamped on the left side Companion and on the underside it is stamped Made in U.S.A and then K. On the top of the shank the previous owner scratched in his initials FWE. The bowl was stuck on the shank. The finish on the bowl was worn and dirty. The rim of the bowl had a thick tarry buildup and had some deep dents in the surface. There was a thick cake build up on the inside of the bowl that was shaped like a cone – the bottom was very narrow and the top was wide open. Normally the bowl on Kirsten pipes are more U-shaped with the walls similarly open to the bottom of the bowl where the drilled screw goes through. The stem had a tooth mark on the top and the bottom side near the button. The stem was frozen in the metal shank and I could not twist it at all. The airflow adjustment end cap that normally twists to either open or dampen the airflow was also frozen in place. The metal barrel and end cap had scratches and marks on it. The end cap ridges were worn and looked like someone had used a pair of pliers on it to try to break it free.IMG_2531 IMG_2532 IMG_2533 IMG_2534 I was able to twist the bowl off the barrel by carefully turning it back and forth slightly to break it free. The tars in the barrel threads and on the drilled out screw in the bowl were really gummed up and dirty.IMG_2535I put the barrel in the freezer and left it there during dinner. After dinner I took it out and was able to twist the stem from the barrel. Once I removed the stem and the metal tube plunger it was extremely tarred and sticky. The second photo below shows the black tars of the interior of the barrel and plunger.IMG_2536 IMG_2537The end cap was still frozen in the barrel. I filled the barrel with alcohol and set it in an ice-cube try to let it soak. I knew that the tars on the plunger were also what held the end cap in place binding the metal of the barrel and the cap to each other. Typically the end cap had a rubber grommet on it that held it in place with a friction fit. In this case it appeared that the rubber grommet was compressed against the metal on the inside of the barrel and bound it in place.IMG_2538I cleaned the plunger and sanded the stem with 220 grit sandpaper to remove the hard tarry build up on it. I wiped it down with alcohol and then sanded it until the plunger was shiny and clean. I cleaned out the inside of the stem and the plunger with both bristle and regular pipe cleaners.IMG_2539 IMG_2540I reamed the bowl with a PipNet reamer and used all sizes of the cutting heads to ream back the carbon build up in the bowl.IMG_2541 IMG_2542 IMG_2543The bowl was badly dinged and hammered leaving some deep denting. I topped the rim with a topping board to clean up the damaged top edge.IMG_2544 IMG_2545I wiped down the bowl with alcohol on cotton pads and then used a flat blade screwdriver to remove the screw from the bottom of the bowl and remove bottom cap on the bowl. I wiped down the inside of the cap and cleaned the screw with a brass bristle tire brush. I wiped it down with alcohol and then sanded the outside of the cap and screw with 1500-2400 grit micromesh sanding pads to polish them.IMG_2546 IMG_2547The rim had two rather large fills that needed to be hidden with stain. I used the stain pens to restain the rim and the bowl. I started with the lightest colour pen and finished with the darkest colour.IMG_2548I buffed the bowl with White Diamond and then gave it several coats of carnauba wax. I put the metal cap back in place and turned the screw into the bottom of the bowl.IMG_2549 IMG_2550The end cap still did not come off after I had soaked it with alcohol. I used a Robertson head screw driver with a long shank and inserted it in the barrel. I hammered the end with a hammer and tried to drive it out of the barrel. It cam half way out but I could not budge it further. I boiled a cup of water and let the barrel and end cap sit in it to see if I could loosen the tars. I repeated this three times with the cooling of the water. I then inserted the screw driver and was able to drive out the cap. It was covered with a black tar build up and the inside of the barrel was also thickly coated. I cleaned out the inside of the end cap and the barrel with cotton swabs, pipe cleaners and alcohol. I rubbed down the rubber grommet on the stem and the end cap with Vaseline to soften them again and then inserted them in place in the barrel.IMG_2551I sanded the stem with 220 grit sandpaper and then medium and fine grit sanding sponges to remove the tooth marks and the oxidation. I then sanded it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads. I gave the stem a final buff with White Diamond and then gave it several coats of carnauba wax to give it a shine.IMG_2552 IMG_2553 IMG_2554The finished pipe is shown below. I rubbed the stem down with some Conservator’s Wax – a microcrystalline wax and hand buffed it with a shoe brush. I avoid using the buffer on metal as it turns the pads black and does not shine the metal. I put it back together and it is ready for its inaugural smoke. I have two other Kirstens that are great smokers and this one with be added to that number until the day I pass it on to someone along the way.IMG_2555 IMG_2556 IMG_2557 IMG_2558

The Wily Nature of a WDC 14K Full Bent Billiard Restore – Robert M. Boughton


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

O, what a tangled web we weave,
When first we practise to deceive!

— Sir Walter Scott, Scottish historical novelist, playwright and poet, in “Marmion” (1808), Canto VI, stanza xvii.

INTRODUCTION
I mention poet last among the great Scot’s endeavors because, if any of them were much good, the poetry was most lacking. However, there are forever those two lines that people remember, even if they often misattribute it to Shakespeare, who would have made a much better and shorter sonnet of the one theme had he thought of it. Scott’s epic in length tragic poem (in more senses than intended) – with its jumbled use of rhymed couplets in iambic tetrameter, alternating rhyme in iambic pentameter and alternating or nested rhyme in hymn meter – just tends to bore. I admit that my writing skills do not include poetry, which I consider the highest form of the literary art form, but I also do not pretend to have the mind for it.

Many of the quotes I include before my blogs are no doubt somewhat enigmatic, but this one hits the mark much closer. A quick look at the WDC Full Bent Billiard with 14K gold band reveals much ado about nothing as far as the need for serious restoration is concerned.Robert1In fact, when it came in the mail with six others I bought in a pipe lot, I was happy to see they were nowhere near as thrashed as many others I received before. Most, in particular the WDC, seemed at a glance to need only a simple refurbishing. Only upon close examination did I see the problems that appeared little but might indeed create bigger problems when the actual work began. Still I chose this one both because of its seeming almost pristine condition but because I might have a buyer lined up already.

As a note, WDC is short for the William Demuth Co., a U.S. crafter of fine pipes from 1862-c. 1973, after the venture had changed hands several times and was at last liquidated. The Full Bent Billiard described in this blog appears to be quite old, perhaps dating to the 1930s or ’40s, based on a WDC Master List by Kaywoodie [http://kaywoodie.myfreeforum.org/viewtopic.php?t=191&start=0].

Photo © WDC Master List

Photo © WDC Master List

RESTORATION
The problems I encountered, despite being almost invisible in the following photos, by the hidden nature of their presence convinced me to take on this supposed easy project. As a result, I was led, step by step, into a web of blemishes, some of which were simple to fix and others proving more difficult.Robert3 Robert4 Robert5 Robert6 Robert7In general, I start with the chamber, which in my recent blogs has involved the removal of massive cake buildup. Here it is apparent that is not a problem, but that fact ends up concealing a more significant flaw, which I will get to in short order. This time, I chose to begin with the rim and shank opening Even in the photo above, the blackening, scratches and jagged inner rim show. Closer photos display the rim and shank hole better.Robert8 Robert9Steel wool was perfect for the shank opening. But 1500 and even 800 micromesh proved ineffective on the rim. I jumped to 400 micromesh, which removed the blackening. As I intended only to sand the bowl this time instead of using my reamer that has been mandatory with so many other recent restores, I switched to 150-grit paper for the chamber, starting with the rim to eliminate the craggy inside.

After continuing with multiple turns of the paper until I reached the bottom, I tapped and blew out most of the accumulated carbon dust and used a small piece of cotton cloth to wipe off enough of the residue to insert a finger and feel the sides. They were smooth, but what I found at the bottom was troubling: a big hole with another ridge of cake around it.

And so I decided to go with the reamer after all. Besides, I thought, I like to leave the chamber wall as close as possible to the wood, and the reamer would accomplish that and even out the hole in the bottom – I thought.

However, while I indeed removed more carbon from the sides and bottom, the latter proved much more stubborn. Returning to the 150-grit paper, I took the walls down to where the wood almost showed all the way. With awkward, slow turns of the paper, during which I heard an awful scraping wail rising from the base of the chamber, I succeeded in sanding the hole as far as it would go. In the end, a small hole remained. For the first time, I understood that I needed some sort of tool I do not yet possess, but the result was satisfactory.

Meanwhile, I used a record 15 bristly pipe cleaners to remove the long-accreted mess of tar and other fantastic buildup of nastiness from the shank. I concluded a serious alcohol flush was in order. I stuck a piece of cotton in the bottom and for the first time plugged the shank with some cork I had on hand.robert10About a half-hour later, seeing the cotton was dark, I removed it with a cheap tobacco pick and pulled the cork, letting the brown alcohol drain through the shank. I had given the outer wood a good bath with purified water, which removed considerable filth, but being quick to wipe up the overflow of alcohol, I used it to wipe away more tenacious hangers-on, so to speak.Robert11 robert12The next strands of the web were the many tiny scratches and pits on the bowl and shank, all of which were so small I was (I have to admit) tempted to let them slide. That being a sin of restoration I have yet to commit with malice aforethought, my senses returned. I considered how to accomplish their elimination.

The 1500 micromesh worked on a few superficial scratches. Given that I could see them myself, I used the 320 micromesh for the deeper flaws that were small but still clear to serious scrutiny. That was the magic number but left the treated areas lightened. One of my goals with this restore was to avoid re-staining anywhere, and I had succeeded so far so I was determined not to resort to the last measure at the point. I tried the 1500 again on these spots and found it shined up the wood almost as it had been.

Then I had a thought. I know, the phenomenon doesn’t occur every day, but this was like one of James Joyce’s little epiphanies. Taking a risk, I used the 1500 micromesh on the entire bowl and shank, smoothing the entire surface to a nice glow.Robert13 Robert14 Robert15 Robert16 Robert17The only part of the web before I was clear of it was the stem. Now, I have had stems discolored and bitten almost to the point of being irreparable and made them shine like new. This stem, on the other hand, which showed nothing but the slightest use by a long-time, caring pipe tobacco enjoyer, eluded several efforts to remove the minor scratches. To my surprise, the chatter came off with ease, but the scratches would disappear with micro-meshing and then new scratches and even white blotches popped up when I wiped the stem down with my cotton cloth.

Nothing was going to stop me. And so, with a barrage of micromesh grades starting with 1500 and then 800 followed by 3200 and 320 and at last 1500 again, I could find no scratches, chatter or blotches.Robert18 Robert19All that remained was the buffing. I finished the stem with red Tripoli and White Diamond. The briar I used everything at my disposal, starting with white and red Tripoli, then White Diamond and at last carnauba.Robert20 Robert21 Robert22 Robert23 robert24 robert25CONCLUSION
I had a good time restoring this excellent old pipe, despite the unexpected difficulties I seemed to encounter at every turn. In fact, I suspect the new problems added to the pleasure. I’ve always enjoyed a challenge, and while mine in this process may seem tame compared to those some of my more experienced readers have dealt with – and believe me, I’ve read enough of Steve’s and heard about plenty of my friend’s and mentor’s to know there is far worse – they nevertheless represent new obstacles I overcame. That, I understand, is what the job is all about.

I suppose I was born with the type of personality that finds it impossible to overlook even the slightest flaws I notice in any project I undertake. People – for the most part those who are satisfied with mediocre conclusions – have always called me a perfectionist, but I never use the word to describe myself because I know I am far from it. Only on rare occasions have I completed a project (whether it be a short story, screenplay, novel, blog, pipe restoration or anything else) to which I did not return later and see how I could write, edit or do it better.

By way of example, when I was writing my last blog, on The Guildhall London Pipe, I started to insert photos and noticed the stem was not up to my present snuff, so to speak. And so, although it was somewhat of a hassle to stop my blog, get the pipe, remove the stem and not just rebuff it using the White Diamond wax I recently added to my wheels but re-sand it to remove the horrible discoloration I had missed before, I could not bring myself to publish photos knowing they would show my incompetence. I think the final result was worth the extra effort.

I am beginning to realize an important part of the restoration learning process is simple rising self-expectations. By good fortune, I have several dozen estate pipes in many shapes and degrees of duress on which to practice in the near future…and I am chomping on the bit!

The Guildhall London Pipe Large Pot: An Account of Extreme Abuse – Robert M. Boughton


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“Beauty is whatever gives joy.”

— Edna St. Vincent Millay (1892-1950), U.S. poet

“Beauty of whatever kind, in its most supreme development, invariably excites the sensitive soul to tears.”
— Edgar Allan Poe (1809-1849), U.S. author, poet, editor and literary critic

WARNING: Some of the images that follow are graphic and shocking and may be upsetting to pipe smokers with sensitive souls.

INTRODUCTION
This is with certainty the most abused pipe I have ever restored, although, no thanks to the original owner, the damages sustained were reversible. In the event that the smoker of this Comoy’s second ever had children, I suspect their emotional baggage is far greater, but for the sole reason of their sentience, and I pity them.

I can only add that I was fortunate enough to aid in the vintage pipe’s liberation, through an intermediary agent online, by purchasing a group with similar wounds, if not inflicted with such evil spirit.

RESTORATION
Here is the condition of the pipe, which I in fact restored some weeks ago but failed to publish the details until now, when I received it:Robert1 Robert2 Robert3 Robert4 Robert5 Robert6In my haste to restore the pipe as close to its original beauty as possible, I also did not take photos of the project’s progress, which I will of course describe in detail, as well as showing the results. Needless to say, except for a quick inspection to ensure the lack of more serious harm to the interior, I began with the chamber. I was successful in removing all of the massive and repugnant cake buildup.Robert7There must somehow, despite the overwhelming unlikelihood of the possibility, be a dozen bowls’ worth of carbon that I reamed and sanded out of the chamber before that part of the Guildhall London Pipe large pot was smooth again, and down to the briar around the top and almost as far the rest of the way. The rim also came clean with caring and determined use of 400-grit paper followed by 2400 micromesh.

The bowl, shank and stem I gave a bath with four small patches of cotton soaked in purified water. Again I wish I had a record of the grime from the dirt, sweat, body oil and other unknown unpleasantness that the wet cloth cleaned away to reveal scratches, pits and various attendant blemishes, although I think the reader of this might still not believe what he saw with his own eyes.

I used 1500 micromesh wherever possible but had to resort to 400-grit paper again in many areas. When I finished sanding, I re-stained the places on the rim, bowl and shank that needed it with a burgundy boot stain, flamed those areas and rubbed every inch of the wood with 3200 micromesh to remove the char and leave the body a nice, uniform, deep reddish color.

For the stem, I was forced to choose 220-grit paper, so horrible were the scratches, pocks and discoloration. Whoever smoked this pipe had succeeded in removing the upper ridge of the lip altogether, leaving serious teeth chatter and bite marks. Four of the bites are still present, awaiting an order of Black Super Glue to fill them.

When, an hour after all of this work described so far, I finished cleaning out the filthy stem and shank, I threw into the trash about 12 bristly cleaners, for the most part in utter black ruin and then lightening by degree to pure whiteness.

In the end, I polished the stem with red Tripoli and White Diamond waxes and the wood with the same but added white Tripoli and carnauba, to this effect:Robert8 Robert9 Robert10 Robert11 Robert12CONCLUSION
One of the recent major themes of my blogs has been abuse because I love all of the many pipes in my collection and would never, with intent, do harm to any of them.

That is the main reason I have taken up pipe restoration and am sure I will never give up that endeavor. The other is that I enjoy working with my hands on various man-made, and sometimes neglected objects of beauty.

Reclaiming a Kaywoodie White Briar Medium Pear 09B


Blog by Steve Laug

The last pipe in my box is now finished! It is a Kaywoodie White Briar pipe. Among the many White Briar pipes I have found this one has the distinction of actually being in pretty decent shape. All of the others I have found had many chips in the paint and the paint itself was dull and worn through. Not this one. The finish was in pretty decent shape with only a few nicks on the bottom of the bowl and some that might show up under the thick tars on the rim. It is stamped Kaywoodie over White Briar over Imported Briar on the left side of the shank and 09B on the right side. Looking up the shape number I found that the shape is known as a medium pear which was available on the market from 1936-1972. I have no idea when this one was made as the stem that is shown below came from my can of stems. It fits perfectly and it is an old four hole stinger stem. It was worn and oxidized by the fit was correct. It has some calcification that would need to be cleaned and it was clogged. The bowl had a thick cake that I reamed out with a PipNet reamer. The shank was dirty and the aluminum face plate on the end of the shank was oxidized.IMG_2512 IMG_2513 IMG_2514 IMG_2515I scrubbed the rim with spit and cotton pads and then used Meguiar’s Scratch X2.0 on cotton pads to remove the tars and oils on the top of the rim. The worn spots shown in the photo below are actually spots where the tars still remain. More scrubbing removed most of them.IMG_2516I sanded the stem with 220 grit sandpaper to remove the oxidation, calcification, and tooth chatter that was near the button on the top and bottom of the stem.IMG_2517 IMG_2518I used a needle file to sharpen the crease of the button and then sanded the repair with 220 grit sandpaper to remove the file marks. I sanded the stem with medium and fine grit sanding sponges to minimize the scratching left behind by the sandpaper.IMG_2519I cleaned out the shank and the stem with alcohol and cotton swabs and pipe cleaners until they came out clean. I used cotton pads and alcohol and a brass bristle brush to clean up the stinger apparatus and polish it. I gave the aluminum shank end a quick sand with a 1500 grit micromesh sanding pad to polish it up. I scrubbed the surface of the bowl with Scratch X2.0 on cotton pads to remove the grime and polish the painted surface of the bowl.IMG_2520 IMG_2521I sanded the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. As has become my habit, I rubbed down the stem with Obsidian Oil between each set of three sanding pads and then gave it a light buff with White Diamond before rubbing on a final coat of oil.IMG_2522 IMG_2523 IMG_2524The photo below shows the cleaned up internals of the pipe and stinger. The aluminum took on a shine once it was clean.IMG_2529The finished pipe is shown in the photos below. It is cleaned and ready to smoke. The White Briar KWs were never favourites of mine but this one turned out very well. I am sure that it will make a great rack mate to someone who collects KW pipes and wants to add a shape 09B. Feel free to contact me if you would like to have this one. We can certainly work something out. I am sure it will smoke great and last for many more years to come.IMG_2525 IMG_2526 IMG_2527 IMG_2528

Bringing an acorn shaped bowl back to life – wondering if there was a point to this exercise.


Blog by Steve Laug

When I took this old bowl out of the box – last of two pipes to refurbish in my box – I looked at it and wondered what the point would be to clean it up. It had three large and visible fills on the bowl back left side and bottom of the shank and bowl. The finish was shot and it did not have a stem. I sorted through my can of stem and found a threaded Kaywoodie stem that had a short stinger and some scored threads. I tried it in the metal mortis on this pipe and it actually fit perfectly with no overage. The stamping on the old bowl remains a mystery to me – it is stamped on the left side of the shank as follows: HHG over Imported Briar. There is no other stamping at all on the pipe. So far I am unable to find any information on it at all. Who Made That Pipe has the listing but says maker unknown. I do know that the Imported Briar stamping makes it likely that the pipe is an American made pipe post WWII. Other than that I am at a loss. The two fills were solid and undamaged and the putty was a light brown. The finish was shot and opaque. It was hard to see what the grain looked like underneath. The rim was darkened but undamaged.IMG_2484 IMG_2485 IMG_2486The photo below shows the three fills that were very present on the bowl. The potential grain shows through on the bottom of the shank and led me to have a little hope that underneath the opaque ruined finish would be some nice grain.IMG_2487I screwed the stem in place on the shank to have a look at the shape and fit with the pipe. It actually looked quite good with the long, slender stem. The stem had oxidation and calcium build ups on the top and bottom but would clean up nicely.IMG_2488 IMG_2489 IMG_2490I wiped down the bowl with alcohol (ran out of acetone) and scrubbed the surface to remove the finish. Without the acetone I would need to sand the bowl. I set up a topping board and used 220 grit sandpaper to remove the thick darkening on the rim. I lightly topped it so as not to change the profile or look of the pipe.IMG_2492 IMG_2493 IMG_2494I sanded the bowl and stem with 220 grit sandpaper and then with a medium and fine grit sanding sponge to remove the remnants of the old finish on the bowl and the buildup of calcium on the stem. Some nice birdseye grain was underneath the finish on the right and left sides of the bowl.IMG_2495 IMG_2496 IMG_2497 IMG_2498I cleaned the metal tenon with alcohol and then sanded the rough areas on the threads to clean up the aluminum damage. I sanded the stem with 220 grit sandpaper and medium and fine grit sanding sponges to remove the tooth indentations that were underneath the calcified buildup. I used a Bic lighter to paint the surface of the stem and lift the tooth dents. Once they had lifted I redefined the crease of the button with needle files. I sanded it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed it down with Obsidian Oil between each set of three sanding pads. When I finished sanding with the 12,000 grit pad I buffed it lightly with White Diamond and gave it another coat of Obsidian Oil. I set it aside while I worked on the bowl.IMG_2499 IMG_2500 IMG_2501I wiped down the bowl one final time with alcohol before staining it with a dark brown aniline stain. I applied the stain and flamed it and repeated the process until the coverage was even.IMG_2502 IMG_2503I wiped down the bowl with alcohol on cotton pads to remove some of the dark heavy colour of the brown stain and to make it more transparent. Once I had it to the point where I could see through the stain to the grain I quit wiping it down. The trick was to make the stain transparent enough to highlight the grain but at the same time minimize the three fills.IMG_2504 IMG_2505 IMG_2506 IMG_2507Once I had the stain at the place I wanted I put the stem back on the pipe and took it to the buffer. I buffed the bowl with red Tripoli to polish and buff through the dark areas that remained on the stain coat. I buffed the bowl until it met the look I was aiming for. I then buffed the bowl and stem with White Diamond and gave them multiple coats of carnauba wax. I buffed it finally with a soft flannel buff to raise the shine. The finished pipe is shown below. It actually came out quite well and should provide a great yard pipe for someone down the line. I expect this will be another pipe that I gift to a pipeman I meet along the way.IMG_2508 IMG_2509 IMG_2510 IMG_2511If anyone has some clues as to the maker of this pipe let me know. It turned out to be worth working on after all. I am pleased with what came out of an otherwise ignoble old pipe bowl without a stem that had been sitting in my box for quite awhile as I ignored it and worked on other bowls and stems.

Renewing a Savinelli Punto Oro Canadian 804


Blog by Steve Laug

This is the last of the lot of pipes I picked up on my recent pipe hunt. It is pictured as the second photo down from the top in the photo below. It is stamped on the smooth underside of the shank Savinelli Punto Oro and next to that is the Savinelli shield next to 804 over Italy. The blast on this one is rugged and very clean. The shape is a tall bowl with an oval long shank – the sides of the oval are sharp on both sides and the curve of the top and the bottom of the shank a subtle oval shape.IMG_2049The finish on the bowl is in excellent shape. There are no dents or scratches in the bowl. The bowl had a thick cake that was crumbling toward the bottom of the bowl. The rim had a buildup of cake that had spilled over on to the top. The edges of the rim on both the inside and outside were crisp and sharp. The stem was oxidized and had a line of calcium around the stem about 2/3 of the way up the stem. I wonder if the pipe did not have a softie bit at some time during its life. There was light tooth chatter by the button. The inside of the stem and shank were dirty and there was a buildup of dark tars.Sav1 Sav2 Sav3 Sav4I reamed back the cake to bare wood using a PipNet reamer. I know that others who restore pipes don’t do that drastic a reaming but that is the method I use as I find that once cleaned the bare wood minimizes ghosting in the bowl.IMG_2131I cleaned out the stem and shank with pipe cleaners, cotton swabs and isopropyl alcohol (99%). I cleaned them until the cleaners came out white and no more oils remained.Sav5 Sav6I wiped down the rim with alcohol to wet the overflow of cake and then used a brass bristle brush to scrub the rim.Sav7 Sav7a Sav8 Sav9I sanded the stem with 220 grit sandpaper and with medium and fine grit sanding sponges to remove the oxidation and calcium deposits. I also sanded until the tooth chatter was removed from the top and bottom sides of the stem.Sav10Sav11Sav12I used the Guardsman stain pens from Greg to touch up the rim and the edges of the rim and the shank.Sav13I buffed the bowl and shank with White Diamond to polish and blend in the new stain on the rim and shank.Sav14 Sav15 Sav16 Sav17I sanded the stem with my usual list of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed it down after each set of three pads with Obsidian Oil and then gave it a buff with White Diamond.Sav18 Sav19 Sav20I put the stem in place and then buffed the entire pipe with White Diamond, lightly on the briar and a little heavier on the stem. I gave it multiple coats of carnauba wax and buffed it with a soft flannel buff to polish and raise the shine on the pipe. The photos below show the finished pipe – cleaned and ready to be smoked.Sav21 Sav22 Sav23 Sav24

A Reborn Peterson Tankard


Blog by Steve Laug

I have looked for one of these little Peterson Tankards for a long time. I have always liked the delicate simplicity of the pipe. The bowl is a round tankard and the pencil shank with the silver Peterson collar looks elegant. The rim is rounded and crowned. The stem has a gentle bend that allows the pipe to sit plat on the base. It is stamped on its base Peterson Tankard, Made in the Republic of Ireland. The pipe is pictured in the photo below, the third pipe down. It was one of the five I found on my recent pipe hunt.IMG_2049The Tankard was in worn but decent shape. The finish was dirty and there was darkening around the bowl middle from the hands of the previous owner. The rim had a thick buildup of tars and oils that had hardened. There were burn marks around the inner edge of the rim at the back of the pipe and the right front. The burn on the front of the bowl was more extensive that then one on the back inner rim. The bowl had a thick cake in it and the shank was dirty. The stamping was readable but faint. The stem had tooth marks on the top and bottom sides of the stem near the crease on the P-lip. It was badly oxidized and there was a heavy calcification around the stem about an inch in from the button. The silver ferrule was clean and would shine up easily.IMG_2123 IMG_2124 IMG_2125 IMG_2126I reamed the bowl with a PipNet reamer to remove the cake back to bare wood. I scrubbed down the exterior with Murphy’s Oil Soap on a cotton cloth and wiped it off to clean the briar.IMG_2128 IMG_2260 IMG_2261 IMG_2262 IMG_2263The next photo shows the reamed bowl and the caked rim top. It was very thick so it would take some work with sandpapers and oil soap to remove the tars. I scrubbed it with the soap and then with alcohol to remove as much of the tars as possible. I then sanded it with 220 grit sandpaper and a medium grit sanding sponge. I wiped it down with acetone once I had finished sanding it. The extent of the rim damage can be seen in the second photo.IMG_2264 IMG_2265I wiped down the finish with acetone on cotton pads to completely remove the wax and the finish from the outside of the bowl.IMG_2266 IMG_2267 IMG_2268I set the bowl aside to work on the stem. I used a Bic style lighter to “paint” the surface of the stem and lift the tooth marks. Doing this I was able to remove many of the tooth dents and lessen the depth of the remaining ones.IMG_2269 IMG_2270 IMG_2271I sanded the stem with 220 grit sandpaper to remove the rest of the dents and the oxidation and calcification. I reshaped the button and the crease to sharpen them. There was one tooth mark that I could not minimize further without damaging the thickness of the stem at the crease. I used a clear super glue to fill that spot. Once the glue had dried I sanded it and then used a needle file to reshape the crease and smooth things out. I sanded the repair with 220 grit sandpaper and then with medium and fine grit sanding sponges until I had blended it into the surface of the vulcanite.IMG_2272 IMG_2273 IMG_2274 IMG_2275 IMG_2276I sanded the stem with my usual array of micromesh sanding pads to polish and finish it. I wet sanded with 1500-2400 grit sanding pads and dry sanded with 3200-12,000 grit pads. I wiped it down with Obsidian Oil between each set of three grits. Once I finished with the micromesh pads I buffed the stem with White Diamond and then gave it several coats of carnauba wax to protect it and give it a deep shine.IMG_2281 IMG_2282 IMG_2283I decided to leave the finish natural and not stain it. I rubbed it down with a light coat of olive oil to enhance the redness of the briar.IMG_2277 IMG_2278 IMG_2279 IMG_2280I took a close up photo of the rim to see if the scratches were still visible. At the back side of the rim there were still some scratches that I needed to work on more to remove. I also wanted to see if I could also remove some more of the rim damage from the burn marks.IMG_2288I sanded the rim with a medium and a fine grit sanding sponge to work on the scratches and the burn marks. Working on the surface with the sanding sponge I was able to remove the scratches and some more of the burn marks from the surface.IMG_2289 IMG_2294I sanded the bowl with the same fine grit sanding sponge and then buffed it with White Diamond. I took special care around the stamping to make sure that I did not damage the light stamping. I gave it multiple coats of carnauba wax and lightly buffed it to a shine with a soft flannel buffing pad. The finished pipe is shown below. The birdseye grain on the sides and the cross grain on the ends both work really well. It is a beautiful pipe and I think it will be a great smoking pipe as well. It should provide many more years of service and certainly live beyond my lifetime to be passed on to a new generation of pipemen.IMG_2290 IMG_2291 IMG_2292 IMG_2293

Breathing New Life into an Astleys 48 Cherrywood


Blog by Steve Laug

The third pipe from my recent pipe hunt that I chose to restore was the last one pictured below. It is a rusticated Astleys Cherrywood style pipe with a tight rustication pattern resembling a sandblast. I think the process may have been to rusticate and then to sand down the high spots until they were smooth. The texture is really well done and comfortable to hold. The pipe is a light weight with a classic look.IMG_2049The finish was in pretty good shape with a few worn spots where the stain was rubbed off on both the bowl and shank. The rim had a buildup of tars and oils that had hardened and formed a scale on the rim. The bowl had a thick cake that choked out the diameter of the bowl. The stem had been over bent to the point it hung oddly in the mouth rather than the way the original bend had made it hang. It was also oxidized and had a buildup of calcium around the button end of the stem that covered several deep tooth marks on both the top and bottom sides of the stem.IMG_2115 IMG_2116 IMG_2117 IMG_2118As shown in the photo above the bowl had been stamped on the smooth bottom of the bowl. It read Astleys over 109 Jermyn St.Under that was stamped London over 48. I looked up the shape in an old Astleys catalogue (page pictured below) and found the 48 was round Cherrywood Briar. The description stated that it was a copy of an old English cherrywood with a flat base. The correct bend can also be seen in the photo below from the catalogue.astleys-booklet_page_07I reamed the bowl with a PipNet reamer and took the cake back to bare wood. The oily, sweet, aromatic smell was more than I wanted to deal with in terms of ghosting.IMG_2231IMG_2232IMG_2233IMG_2234I cleaned out the internals with isopropyl alcohol and cotton swabs and pipe cleaners until they came out clean. I scrubbed the pipe with undiluted Murphy’s Oil Soap and a soft tooth brush for the sides and shank. I used a brass bristle tire brush to clean off the buildup on the rim. I then scrubbed the rim again with soap. When the scrubbing was finished I rinsed it with running water and dried it off with a cotton towel.IMG_2238IMG_2239IMG_2240IMG_2241IMG_2242I used the stain pens from Greg to touch up the worn spots on the finish of the bowl and shank. I buffed the bowl with a shoe brush once the stain was dry.IMG_2243IMG_2244IMG_2245IMG_2246Once the bowl was cleaned and buffed I turned to work on the stem. I used a needle file to give better definition to the crease on the button and clean up the bit marks on top of the button on both sides. I heated the tooth marks with a Bic lighter to raise them and then sanded the stem with 220 grit sandpaper to remove the small marks left behind. I also sanded to remove the calcium and oxidation on the stem.IMG_2247IMG_2248Up to this point I worked on the stem off the pipe. I avoided the area on the saddle where it sat against the shank so as not to round the shoulders. I cut a plastic washer and put it between the stem and the shank to allow me to work on the shoulders without damaging them when I sanded. I lightly reworked that area with the 220 grit sandpaper and then sanded the entire stem with medium and fine grit sanding sponges.IMG_2249IMG_2250There were still some small divots in the top of the stem so I removed it from the pipe and sanded them once more with the 220 grit sandpaper and the sanding sponges.IMG_2251I sanded the stem with the usual battery of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads. As the stem absorbs the oil the oxidation comes to the surface and the oil makes sanding much simpler. When I finished with the 12,000 grit pad I gave it a light buff with White Diamond.IMG_2252IMG_2253IMG_2255I gave the light spot on the shank shown in the above photo a touch up of stain and then put the stem back on the pipe and buffed the whole pipe lightly. I gave the bowl several coats of Halcyon II wax and then buffed the stem with more carnauba. I gave the entire pipe a light buff with a soft flannel wheel. The finished pipe is shown below.IMG_2256IMG_2257IMG_2258IMG_2259