Tag Archives: pipe refurbishing

Cleaning up and reworking the stem on a CAO Meerschaum Lace Calabash


Blog by Steve Laug

One of the pipes that my brother in Idaho found was this lace carved Meerschaum Calabash that he bought for me from an auction house near his home. The pipe came in a well made case that was lined with yellow gold velvet. It bore a decal that read CAO in the centre of the circle and around the edges it read Handcrafted of the Finest Block Meeerschaum by CAO. The exterior of the case is covered in black leather with a brass hinge at the top and latch on the bottom edge. The case itself is in good shape with some scuffs on the top and bottom surfaces of the sides. The photo below is the one taken from the advertisement for the auction.CAO3 The pipe is a very well carved meerschaum. The lattice or lace work is very well done. The rim of the bowl had some darkening and tars that would need to be cleaned off. There was a light build up of cake in the bowl. The meer itself was beginning to colour and show some depth of golden brown on the sides of the bowl and the shank. The stem was Lucite but was poorly fit to the shank. It was larger in diameter than the shank and still had sanding and file marks on the stem. The CAO emblem had been pressed into the side of the stem and the Lucite had bubbled around the circular logo. The button was not well cut in the stem and the slot in the end was rough and still had sanding marks and file marks in it as well.CAO4

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CAO7 I took some close up photos of the stem to show some of the scratching and dullness of the stem material, the poorly cut button and the bulging of the stem material around the shank. The shoulders of the stem were rounded rather than flat and the transition to the shank was not smooth to the touch.CAO8

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CAO11 I removed the stem from the shank and sanded it with 220 grit sandpaper to smooth out the rounded shoulders and reduce the diameter of the stem to match the shank. I sanded carefully to keep from rounding the shoulders even more. My goal was to smooth that out and flatten the transition area. I also sanded around the CAO logo to remove the wrinkles or bubbling of the stem under the inset emblem. I also sanded the inside of the slot and the Y shaped flow into the airway in the stem. I sanded the entire stem to remove some of the scratches and to even out the flow of the stem. I also worked on thinning down the edges of the stem and giving it sharper edge.CAO12 I used a blade shaped needle file with a flat face and edge to square up the button angles on the stem surface.CAO13

CAO14 I carefully reamed the cake from the bowl with a pen knife taking it back to the smooth surface of the meerschaum bowl.CAO15 I continued to shape and refit the stem to the shank with the 220 grit sandpaper and a medium and fine grit sanding sponge.CAO16

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CAO19 I cleaned off the tars on the rim with a cotton swab and saliva until all of them were gone. I removed them to reveal a darkening amber colour around the inside of the rim cap.CAO20 I wet sanded the stem with 1500-2400 grit micromesh sanding pads and wiped it down with oil to give it a bit of bite before continuing to dry sand with 3200-4000 grit pads. I finished by sanding with 6000-12000 grit pads.CAO21

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CAO23 I lightly buffed the stem with Blue Diamond on the wheel to polish it before giving it several coats of carnauba wax. I hand buffed it with a microfibre cloth and hand buffed the bowl with the same cloth. The CAO emblem is very clear and the wrinkled surface around the emblem is smooth. The rounded shoulders of the stem have been smoothed out and flattened. The cleaned up button edges gave the end of the stem a very sharp look. The slot was smoothed out and broadened. The finished pipe is shown below.CAO24

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CAO30 The final photo is of the pipe in its case. It is picking up the yellow colour of the velvet lining of the case. The photos above show the current colour of the pipe more accurately.CAO31

Refitting an existing stem on a Royal Windsor Prince


Blog by Steve Laug

When I was in Idaho my brother showed me the pipes he had picked up in auctions and from antique shops. He had found three meerschaum pipes and two briars. One of the briar pipes that he picked up in an auction was a Royal Windsor Imported Briar Prince. It was included as part of a sculpture that he bought that he really liked. It was an old man with a cap, glasses and a pipe. The old boy in the sculpture looks lost without his pipe in the photo below. It is finished now and it will go out in the mail tomorrow so he should have it back very soon.Statue1
My daughter took the following photo of the sculpture with the pipe. In her photo the table top looks like a sweater.
12204991_10156170659610654_1169179242_nThe pipe itself is a clean and quite beautiful little pipe with a rusticated finish and some smooth parts similar to the Stanwell Vario line. In looking at it when I was visiting it was obvious the pipe had been restemmed at some point along the way and the stem shank union was poorly executed. There was a bulge to the stem at that point and it also was not round. The right side and bottom of the stem diameter were wider than the shank of the pipe. The taper of the stem on the underside did not work with the flow of the shank. He wanted to keep it for the sculpture but the fit of the stem bugged me enough that I offered to bring it home and reshape the stem for a better fit. It was also badly oxidized so that would also need to be cleaned up. The bowl itself was quite clean and virtually unsmoked. The first photos below were taken after I had started cleaning up the stem. I began reworking the stem without taking photos and caught myself before I had gone too far.cap1

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cap4 I put a plastic washer on the tenon to protect the shoulders of the stem from rounding while I worked on the shape of the stem. I sanded it with 220 grit sandpaper to shape and fit the stem to the shank. To me the taper on the underside of the stem did not flow into the shank correctly. I sanded it and removed a lot of material and changed the taper to flow better. I checked the fit often by removing the washer and looking at the stem in place.cap5

cap6 I refined the shape some more and then sanded the entire stem to remove the surface oxidation. I finished this part of the process by sanding the stem with a medium and a fine grit sanding sponge to remove the scratches left behind by the 220 grit paper.cap7 With the shape and fit greatly improved (at least to my eye ;)) I wet sanded the stem with 1500-2400 grit micromesh sanding pads. I rubbed the stem down with Obsidian Oil and then dry sanded with 3200-4000 grit pads. Another coat of Oil was rubbed into the stem and then I sanded it with the final 6000-12000 grit pads. I gave it a final coat of Obsidian Oil and let it dry.cap8

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cap10 I buffed the pipe with White Diamond and then Blue Diamond on the wheel. I gave the bowl and stem multiple coats of carnauba wax to protect and shine. I buffed it with a clean flannel buff and then with a microfibre cloth by hand. The finished pipe is shown in the photos below.cap11

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A Surprising Antique Mall Find – A Medico 14K Gold Band Meerschaum Bulldog


Blog by Steve Laug

On my recent Idaho trip my brother and I went on a pipe hunt through quite a few antique malls. One of them in particular yielded some great finds. The first of these I worked on was the bent diamond shank cob pipe that I wrote about earlier. The next one I worked on was a small Medico Meerschaum Straight Bulldog. I honestly had no idea that Medico made meerschaum pipes so it was a surprise to me. It was in pretty decent shape with a little buildup on the rim and a light cake in the bowl. The meer was clean except for a few small nicks in the sharp edges of the diamond shaped shank and some small scratches on the top surface of the rim. The single ring around the bowl below the cap is in perfect shape with no nicks or dings. It had dust and some grit in the bottom of the ring but otherwise the edges were sharp. The stem has a reverse tenon set up with the tenon permanently inserted in the shank and a permanently inset stinger/filter apparatus that sits in the bottom of the bowl like a grate in a fireplace. The 14K gold band had light scratches and is stamped MEDICO over 1/30 14K RGP. There are no other marking on the pipe or shank. The stem is in decent shape with light tooth chatter on the top and underside near the button and is stamped with an M in a shield. From my research the Medico Meerschaum pipes were carved in Austria by Strambach. This one is stellar.Bulldog1

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Bulldog4 The next three photos show close up views of the rim and the top and bottom sides of the stem. The top of the rim was dirty and had a slight buildup of tars on the back side and some scratches on the rim top. The stinger apparatus in the bottom of the bowl was darkened and caked as well. The bowl had a light cake buildup that would need to be reamed. The stem had tooth chatter on the top and underside.Bulldog5

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Bulldog7 The next photo shows the stem removed from the shank and the Medico paper filter that was in the shank. It also shows the reverse tenon that is inserted in the shank.Bulldog8 I scrubbed the rim with a cotton pad and saliva to clean off the tars on the surface. I also sanded it with a micromesh sanding pad. I also sanded the sharp edges of the diamond shank to smooth out the nicks and scratches.Bulldog9

Bulldog10 I reamed the bowl with a PipNet pipe reamer to remove the cake from the bowl. I used a cotton swab to clean off the stinger extension in the bottom of the bowl.Bulldog11

Bulldog12 I cleaned out the airway in the stem with pipe cleaners, cotton swabs and alcohol.Bulldog13 I worked on the stem to remove the tooth chatter on the surface of the top and bottom near the button. I sanded it with 220 grit sandpaper to remove the chatter and then sanded it with a medium and a fine grit sanding sponge. I moved on to use micromesh sanding pads – wet sanding it with 1500-2400 grit pads and then rubbing it down with Obsidian Oil. I dry sanded with 3200-4000 grit pads and rubbed it down again. I finished sanding it with 6000-12000 grit pads and gave it a final coat of Obsidian Oil. I let it dry before taking it to the buffer.Bulldog14

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Bulldog18 I buffed the stem and bowl lightly with Blue Diamond Plastic polish on the wheel. A light touch is essential when buffing these nylon stems. It is very easy to melt them and make a mess. The finished pipe is shown in the photos below. It is a beautiful pipe.Bulldog19

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Bringing new life to an old corn cob


Blog by Steve Laug

When I was in Idaho for the funeral of my mother in law my brother and I took the day after the funeral and went on a pipe hunt. He has been attending auctions and going to antique shops on his travels and he picked up some nice pipes that he passed on to me. I will be working on them for a few months. He also had visited several of the antique malls in Idaho Falls where we were. On that day we visited three of them. In one of them there were a few pipes that caught my fancy one of them was an old corn cob bent with a diamond shank. It was in rough shape in that the glue that usually seals the shank into the bowl was gone and it was pretty loose. The bowl was well smoked and had a cake that I would need to clean up. The rim was also blackened. The bowl has a hardwood plug in the bottom which adds to the durability of the pipe. One unique feature of this pipe was that the shank was made of cob. It had some dings and nicks on it. The bottom of the diamond shank bore the Missouri Meerschaum label. There was a brass band that protected the end of the shank. The stem was Redmanol or Bakelite – a nice rich red coloured plastic that had some tooth chatter but no deep tooth marks or cracks. The orifice button on the stem and the material it was made of made me pretty certain that this was an old timer – possibly from the 30s.

Typical of what happens when I find old pipes like this I can’t wait until I get home to start working on them. In this case I figured I wanted to stabilize the shank in the bowl so that it would not get damaged when I carried it home in my luggage. I bought some Elmer’s Wood Glue and used it to fill in the gap around the entrance of the shank to the bowl. I used it to also repair some of the nicks on the sides of the bowl and the shank. I gave it multiple coats to build it up so that shank bowl union was smooth and the dings and marks were also smooth. Of course being in a rush to work on it I forgot to take pictures of the pipe before or during the early stages of the repair. When I left for Vancouver the bowl and the shank transition were smooth and the nicks and dings were also smooth on the surface of the bowl. I need to sand them and feather them into the surface and take off some of the glue shine.Cob1

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Cob3 I lightly sanded the rim to remove the blackening and clean up that surface. I reamed the pipe with a PipNet reamer and took the cake back to a very thin coat. The bowl is still round so that will not take further work to fix it.Cob4

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Cob7 I cleaned out the bowl and shank with cotton swabs, pipe cleaners and alcohol until they were clean. Due to the shank being cob I was careful how much alcohol I ran through it as I did not want to soften the shank any further by making it wet. I cleaned out the inside of the stem with pipe cleaners and alcohol again being careful to not damage the Redmanol material.Cob8 I sanded the stem with 220 grit sandpaper and then with a medium grit sanding sponge to remove the too chatter on the top and bottom sides of the stem.Cob9

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Cob12 I wet sanded the stem with 1500-2400 grit micromesh and rubbed it down with Obsidian Oil. I dry sanded it immediately with 3200-4000 grit pads so that the micromesh had some bite to it. The oil provided a surface that allowed the micromesh pads to polish the stem. I dry sanded further with 6000-12000 grit pads and then buffed it with Blue Diamond on the buffing wheel. I gave the stem several coats of carnauba wax and then buffed it with a clean flannel buff to give it a shine. I hand buffed it with a microfiber cloth to finish the polishing.Cob13

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Cob15 The finished pipe is shown in the photos below.Cob16

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Removing Stain from a Briar Pipe – Additional info added


Blog by Dave Gossett
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stain2 I’ve been working on a stain removal recipe/technique with some junker pipes and came up with this. It works pretty well. It will also strip the color out of any fills in the pipe and they will stand out afterwards. This is great for a fill free briar, but not recommended if it does, unless you plan on digging out the old fills and replacing them with briar dust. I always advise trying new repair and restoration tips on a test pipe before trying it on a keeper.

Step 1. Use Murphy’s wood soap to remove the wax. Take care not to get the Murphy’s soap inside the pipe!

Step 2. Wipe down with alcohol.

Step 3. Mix a heavy batch of Oxy Clean powder with hot water. 3 tablespoons give or take. Use just enough hot water to dilute the powder and then add a couple of shots of 91% alcohol. Heat the briar with a hair dryer before starting. This opens the pores and speeds up the removal process. (at least that’s my theory.)

0000 steel wool can be used with mix to gently scrub the briar. The steel wool is fine enough it will not scratch the briar. Use gently, let the wool do the work for you. A rag can be used but it will take a few runs to achieve the same results. When dipping the rag or wool don’t submerge to the bottom of the mix where the undissolved gritty powder is settled. You don’t want the grit on the briar when scrubbing. Stay clear of the stampings with the steel wool. Use a rag on those areas.

Rinse the stummel clean with tap water and towel off so the oxy residue doesn’t dry on the wood.

Let the stummel dry completely to see if you’re satisfied with the coloring. repeat the process again if it’s still dark.

Step 4. Depending on how much time and cleaning it took to remove the stain, it could raise the grain a bit. Don’t worry. Most of the time this isn’t the case. After the stain has been striped and the pipe has thoroughly dried, give the stummel a light dry sanding with 2000-3000 grit and this will take care of any raised grain concerns.

Step 5. Now your pipe is ready for your color change of choice or waxed up for a beautiful natural finish.

I tried to be as detailed as possible but may have forgotten something. This is why I recommend trying new techniques on a test pipe.

Here are the results of the stain removal on a very dark pipe.

Photos of the pipe before stripping the stain:stain3

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stain5 Photo of the pipe with the stain stripped:stain2 Photos of the finished pipe:stain9

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Dave took the time to measure all of the components in his recipe and has sent them to be added to this post. Here it is:
1 cup hot water (hotter the better)

3 spoons of Oxy Clean powder

After the Oxy is thoroughly dissolved then add the alcohol

1 spoon of 91% alcohol

The alcohol cuts the suds and stops the solution from becoming a foaming mess while you’re working on the pipe.

Thanks Dave

Fitting a Stem to an Old Ceramic/Porcelain Pipe Bowl


Blog by Steve Laug

In a box of pipe parts I was given was a hexagonal shaped ceramic/porcelain pipe bowl with a thin pencil shank. It was cut off mid-shank at a slight angle. Looking at it I decided that it would be an interesting looking pipe to restem. The finished pipe would be unique and well worth the work to restem. I am guessing that the pipe originally had been longer and possibly had a bit on the end. There was a tiny chip cracked in the end of the shank. I reglued that and held it in place until it dried. Since the shank had been cut at an angle, I used a topping board to flatten the edge and square the end of the shank as much as possible. I then used a nickel band that I had in my box of bands and heated it and pressed it in place on the shank. I left a small portion of the band extending beyond the end of the shank to help square the fit of the stem to the shank. I went through my can of stems and found one that was the perfect diameter for a match to the shank. The tenon would need to be made smaller to fit in the shank and the mortise would need to be opened further with needle files for the stem to fit well.ceramic1 I scrubbed the bowl with Murphy’s Oil Soap and polished it with a microfibre cloth. There was a small hairline crack on the left side of the bowl coming from the rim downward about one half-inch. It was sealed so it was not currently a problem that I would need to deal with. I took some photos of the newly banded stem and the polished bowl to show the new look of the pipe. The bowl is quite thin so it will be a hot one to hold. It will need to be smoked slowly to keep it cool.ceramic2

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ceramic6 I used a coarse needle file to open up the mortise in the shank to accommodate the tenon. I used a Dremel with a sanding drum to reduce the tenon as much as possible. I worked on the mortise to file down the inside of the shank. It took some careful file work to keep the mortise round so that once the opening was sufficient the tenon would not be loose inside.ceramic7

ceramic8 The next photo shows the finished mortise. The files worked well and the newly shaped tenon fit the shank perfectly.ceramic9 I put the stem in place on the bowl and took some photos to get a better look at the new pipe. The newly stemmed pipe actually looked very good. I loved the delicate look of it. The slight bend in the stem worked well with the bowl and allows the pipe to sit upright on a flat surface.ceramic10

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ceramic13 The stem was rough and lightly oxidized. I sanded it with 220 grit sandpaper to loosen the oxidation and then used a medium and a fine grit sanding sponge to smooth out the scratches on the stem. I then wet sanded the stem with 1500-2400 grit micromesh sanding pads and rubbed the stem with Obsidian Oil. I dry sanded it with 3200-4000 grit pads, gave it another coat of oil and then finished sanding with 6000-12000 grit pads. I gave the stem a final coat of Obsidian Oil and let it dry.ceramic14

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ceramic16 I buffed the stem and bowl lightly with Blue Diamond polish on the wheels and then gave the stem and bowl multiple coats of carnauba wax. I polished it with a clean flannel buff on the wheel making sure to hold the bowl tightly. To have the buffer grab this one and throw it would be a disaster that the pipe would not survive. Once I finished the buffing on the wheel I hand buffed it with a microfibre cloth to raise the final shine. The finished pipe is shown in the photos below. There is some slight coloring forming on the sides of the bowl midway down from the top. I am wondering if the rest of the bowl will also colour with use. The pipe looks really good with the new stem and band. It will fit well in my collection of unique older pieces.

Thanks for looking.ceramic17

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Cleaning up a London Made Charleston Banker


Blog by Steve Laug

When I saw this pipe on Ebay I decided to bid on it. I had bought from this English sell a few times in the past and he generally has some great older pipes. He had listed this one as a Criterion London Made pipe. I had looked and found that Criterion was made by Comoy’s. He described it as a 1/8th bent sandblasted prince. To me it is almost a Banker shape. The bowl is quite large and the oval shank ends with a saddle bit. It is 5 inches (12.75cms) long and the bowl height is 1.5 inches (3.75cms). He described it as lightly smoked, and in very good condition and as usual his description was perfect. He said that the markings on the bottom of shank were very faint and read Criterion over London Made. When the pipe arrived I looked at the faint stamping with a lens and a bright light and it actually reads: Charleston in script over block script LONDON MADE. I had not heard of Charleston pipes before so I did a bit of research and found the brand listed in Who Made That Pipe. It was listed as being made by Sydney Charleston Ltd. London, England. The first two photos are the ones provided by the seller on Ebay.Charleston1 When the pipe arrived I took it to the work table and took a few photos of the state of the pipe before I began to work on it. It was in pretty decent shape. The finish was dirty and the rim had dirt on it. The bowl had a cake build up. The stem was oxidized with a few small tooth marks on the top and bottom of the stem near the button. The slot was virtually plugged so I could not get a pipe cleaner through it to clean the inside.Charleston2

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Charleston5 I took the pipe apart and put the bowl in an alcohol bath to soften the hard cake and the stem into an Oxyclean bath to soften the oxidation on the stem. I left them to soak overnight.Charleston6 When I took the bowl out in the morning I scrubbed it with a brass bristle whitewall tire brush to clean out the grooves in the blast on the bowl and the rim. I was able to remove all of the build up and grime from the ridges and grooves.Charleston7

Charleston8 I wiped out the bowl with a cotton swab and then reamed it with a PipNet reamer to remove the cake. The bath had softened the cake so it came out very easily.Charleston9 I took the stem out of the Oxyclean bath and the oxidation had all come to the surface. It was soft and would be easier to remove.Charleston10 I used a dental pick to clean out the slot and then a pipe cleaner to make sure the edges of the Y were wide open to further clean it.Charleston11 I scrubbed down the bowl and stem with a Mr. Clean Magic Eraser and gave the bowl a light rub down with olive oil. I took the following photos. There was progress to be seen.Charleston12

Charleston13 The cleaning and oil seemed to make the stamping more legible. In the photo below you can see the Charleston with a curled line under it and the London Made stamping underneath the line.Charleston14 I cleaned out the bowl, shank and stem with pipe cleaners, cotton swabs and alcohol. It was incredibly dirty. I would need to use the retort to really clean it.Charleston15

Charleston16 I sanded the stem with 220 grit sandpaper and worked out the tooth marks on the top and underside near the button.Charleston17 I set up the retort and held the tube over the flame to boil the alcohol through the stem and bowl. I ran three test tubes of alcohol through the pipe before it came out clean. The fourth bowl came through with clear.Charleston18

Charleston19 I took the cotton ball out of the bowl, wiped out the bowl with a cotton swab and ran pipe cleaners through the stem and shank to remove any moisture and final debris. The pipe smelled fresh and clean and the interior was clear.Charleston20

Charleston21 I worked on the stem with a medium and a fine grit sanding sponge and then wet sanded with 1500-2400 grit micromesh sanding pads. I rubbed the stem down with Obsidian Oil before dry sanding with 3200-4000 grit pads. I gave it another rub down with oil and then finished sanding with 6000-12000 grit pads. I gave it a final rub down of Obsidian Oil and let it dry.Charleston22

Charleston23 I buffed the pipe with White Diamond and Blue Diamond on the buffing wheel and then gave it multiple coats of carnauba wax. I then buffed it with a clean flannel buff and a final hand buff with a microfibre cloth. The finished pipe is shown in the photos below. It is fresh and ready to smoke. I intend to fire up a bowl today!

Thanks for looking.Charleston24

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A Simple Elegance: Cleaning, Restemming and Restoring a Diplomat Billiard


Blog by Steve Laug

On my recent Lethbridge trip I found the Diplomat pipe at an Antique Fair. It is a nice sandblast billiard with a dark undercoat and a brown over stain. The bowl was in decent shape. The sandblast was deep and quite beautiful to look at. The nooks and crannies caused in the process made for an interesting feel in the hand as well. The stain had worn off in spots on the sides of the bowl and along the outer edges of the rim. The finish was also generally dull and lifeless. The surface of the rim was dirty with tars and oils. The inner edge was slightly damaged and would need to be worked on. There was a thick cake around the middle of the bowl and light at bottom and on top. The stem was one that somebody had Gerry-rigged to fit. It was smaller in diameter and the tenon was too small. The previous owner had wrapped the tenon with thread and then with aluminum foil and pressed it into the shank. The stem had also been hacked up to repair a damaged button and grooves had been carved on the top and bottom sides of the stem to make it a dental bit.Dip1

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Dip5 I took close-up photos of the top of the bowl and the underside of the shank to give a clear picture of the state of the inner edge of the rim and the stamping on the pipe.Dip6

Dip7 The next two photos show the stem that came with the pipe and the “fancy” work that had been down to make it fit the shank and create grooves on the top and underside that would allow the pipe to be held in the mouth behind dentures.Dip8

Dip9 My first task was to go through my stem can and see if I could find a better stem for this pipe. I did not have a tapered stem that would readily fit but I did have a saddle stem that would look good after shaping and fitting it to the shank.Dip10 I lightly sanded the tenon to get a snug fit in the shank and pushed the new stem home to have a look at the fit. The stem would need to be sanded to bring the diameter at the stem/shank union down to match the shank. I took a few photos to see what the pipe looked like with this new stem.Dip10

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Dip13 I used a Dremel with a sanding drum to carefully reduce the diameter of the saddle portion of the stem. I have found that I can roughly shape the stem to fit better and then finish by hand sanding it (photo 1). Once I had the rough shape I sanded it with a coarse emery paper to remove the gouges and scratches left behind by the sanding drum (photo 2). I slipped a plastic washer on the tenon and put the stem back in place. I sanded it with 180 and 220 grit sandpaper to further shape it and remove the scratches (photo 3).Dip15

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Dip17 With the basic fit correct and only needing to fine tune it and polish the stem I decided to ream the bowl. I used a PipNet reamer and took the cake back to bare wood.Dip18

Dip19 I cleaned out the inside of the shank and stem with pipe cleaners, cotton swabs and alcohol. Once it was clean I worked on the inner edge of the rim. I sanded it and reshaped it to make it smooth and round once again using a folded piece of 220 grit sandpaper.Dip20

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Dip22 I sanded the stem some more with 220 grit sandpaper and flattened the bottom side to match the flat bottom of the shank. The next set of three photos show the fit and shape of the stem at this point.Dip23

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Dip25 The button was quite thin and I decided to build it up with black superglue. I also could see a repair that had been done on the stem before I used it so I worked on that to further blend it into the stem surface.Dip26 When the glue dried I sanded it with 220 grit sandpaper to feather it into the surface of the rest of the stem and also worked on shaping the button. In the second photo below you can see the end view of the built-up and reshaped button.Dip27

Dip28 I sanded the stem and button with a medium and a fine grit sanding sponge to remove the scratches and blend in the patches. I then wet sanded the stem with 1500-2400 grit micromesh sanding pads and then rubbed the stem down with Obsidian Oil. I dry sanded with 3200-4000 grit pads and rubbed it down again with oil. I finished by sanding it with 6000-12000 grit pads and gave the stem a final coat of Obsidian Oil. I set it aside until the oil was dry.Dip29

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Dip32 I touched up the worn spots on the finish of the bowl with a dark brown stain pen and a black permanent marker and then buffed the bowl and stem with White Diamond on the wheel. I buffed it again with Blue Diamond and then gave the pipe multiple coats of carnauba wax. I polished it with a clean flannel buff and then hand buff with a microfibre cloth. The finished pipe is shown in the photos below. I like the looks of the saddle stem and the deep sandblast finish. The pipe has an understated elegance about it that I like.

Thanks for looking.Dip33

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The Coming Calm after the Storm


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

Dedicated to Louis Arthur Hille (February 14, 1969-October 8, 2015)

“Part of me is afraid to get close to people because I’m afraid that they’re going to leave.” ― Brian Hugh Warner (a.k.a. Marilyn Manson), U.S. singer/songwriter/
performer/rock journalist/painter/actor, born January 5, 1969

INTRODUCTION
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Like a panther, the young man caught in this rare snap-shot had the edge of menace in his pensive yet calm and subtly wild gaze and the firm set of his jaws. Though he seldom permitted the opportunity to penetrate the murky depths of his intellect long enough to preserve the moment in a photo, it shone through anyway. We were best friends and roommates for the past 15 years; I was his certified, consumer-directed caregiver during the last seven, and, in 2009, when his health took a big dive and he needed someone to protect him more than ever, he reluctantly made me his agent under a durable power of attorney. At the risk of being misunderstood (a possibility that really doesn’t threaten my hardy sense of self-identity in the least), we were soulmates.

The term snap-shot itself, as I may have noted before, originated as a hunting term: “A quick or hurried shot taken without deliberate aim, esp. one at a rising bird or quickly moving animal.” [Oxford English Dictionary] The word used in that sense dates at least to 1808, whereas the adoption by photographers appears to have started around 1860.

Louis told me, more times than I have mentioned in my blogs here how my dad was fond of saying I have a mind like a steel trap, that I would never meet anyone like him again. Once was well worth the almost manic-depressive ups and downs in near constant close quarters and proximity, but enough, if you can grok me. If my mind is a steel trap, Louis’ could go off when an ant happened upon it. To say Louis did not handle strict, unyielding strangers well, in particular those who could violate the sanctity of his room at will and in the hospital did so more or less constantly, and with apparent delight, is a gross understatement. He could and usually did revert to his five-year-old self and throw the kind of tantrums of which only an adult is capable. I’m sure the sole reason he was never put in four-point restraints, before the last year and a half or so when his hip and leg contractures became so bad that his knees were frozen up to his chin and made the heart’s desire of many a nurse and tech impossible, was the hospital staff’s well-founded fear of what I would have done.

A little more than a year before the serendipitous snapshot above, Louis celebrated his thirty-sixth birthday, on Valentine’s Day 2005, in a bed and hooked up to IV bags and monitors, during the second of many extended hospital stays. Before the end came last week, at home where he wanted to be, with his cats and me, Louis was to spend two more birthdays in hospitals, the most recent this year, on his 46th, and last. Celebrated, of course, is a modifier for birthdays that is worn thin by convention, and not at all the best choice in this case. In fact, the only way he lasted three months in that place was my gift to him his first full day of a large but portable CD/DVD player with headphones, as well as a couple of Stephen King’s better audio books and the latest Marilyn Manson release. That last would have been “The Golden Age of Grotesque”; this was two years before “East Me, Drink Me.” Yes, even Manson grew on me thanks to Louis’ knowledgeable and fervent guidance.

When I suspended the above moment in time, Louis had just recently been released (or, to be more honest, sprung by me) from the hospital full of quacks, imbeciles and ninnies. In their vast wisdom, which so often fuels a God complex, they mused at first over the likelihood of multiple sclerosis, given their myopic failure to get to the truth, so few years ago, that is now taught to pre-med students and even EMTs. Then they turned to lupus and several other look-alike possibilities. They even tested Louis for A.I.D.S. – not once, but twice, in case they missed it the first time.

This was how he often looked, for a time, after that quarter-year exercise in trial-and-error experiments that ended with our hectic, A.M.A., wheelchair career down several flights on the elevator and thence straight for the exit.

I have another favorite snapshot of Louis, taken with my cellphone when he had grown his hair back the way he liked it, which is to say very long. This one was taken around 2009-’10.Rob2It’s a favorite for æsthetic or artistic reasons as well as the way it shows the almost trancelike way he could stop in the middle of a step, having fallen into a reverie of contemplation that required stillness. I was surprised and pleased that he enjoyed this photo when I showed it to him after the barber had sheared off his beloved hair again.

The next year sometime, returning to my previous train of thought and meaning 2006 – I don’t recall the date but believe it was Spring – brought a surprise telephone call from Louis’ primary care physician.

I will never forget the similarity of the one-sided conversations, as I heard it from Louis’ side, and one of Bob Newhart’s hilarious 1960s “phone calls” from dead people, such as Abe Lincoln’s entreaty for help writing the Gettysburg Address – and Newhart’s deadpan response to one unheard complaint with something about how 87 years ago really wasn’t very snappy. Except that from my perspective, being able to “hear” what his doctor was saying based on Louis’ verbal responses, and in particular seeing the changes of his facial expressions, there was nothing to inspire laughter.

“Okay, then, I guess I’ll take the good news first,” Louis said after a moment’s exchange of niceties. Pause. “It’s not MS.” Pause. “That’s the good news?” Pause. “So what’s – the – bad news?” The last part was spoken as one word. “Oh.” Swallow. “It’s something different.” Pause. “Wait: neuro-what?” Repeating what the doctor told him, sound by sound. “Neuro-mye-litis op-ti-ca.” Nervous breathing, by both of us. “Oh. Yes, I heard you. MS isn’t fatal, but this is.”

And so the doctor did the unthinkable in a time when the pop medical practice remains to downplay the negative if not outright lie to the patient: he told the truth. Using the magnetic resonance imaging (MRI) scan photos from the big machine at the private hospital from which Louis escaped – the same kind of contraption that seemed to scare the devil out of Linda Blair in “The Exorcist,” only somewhat quieter – the head of the neurology department at our local university hospital spotted healed and unhealed wounds from the back of Louis’ neck and down his spine that gave her a good idea of what she was dealing with. She confirmed it with a blood test introduced the same year that differentiates the disease Louis had as a distinct and fatal entity from MS.

As it turned out, Louis was host to a genetic anomaly. In other words, the neuromyelitis optica (NMO, or Devic’s Disease) with which he was born – and which was just beginning, after 37 years of passing time slowly but methodically eating away at the myelin sheaths, fatty substances protecting Louis’ nerves, starting with those in the optic region, to thereby render him legally blind – had no precedence in his family. It was more along the lines of a ghastly fluke.

For those of you who have no idea where I’m going with this long account of Louis’ non-pipe-related demise (in fact, I even succeeded in getting him off cigarettes by supplying him with pipes and tobacco, although there was little chance he would ever live long enough to die of cancer), I will now clarify. Louis was by no means easy to get along with, but during the 15 years we were roommates, he – how should I put it? – grew on me as a good friend does, regardless of the many differences. Almost everyone who ever talked to him agreed on two points: one, he was a genius usually more capable than the listener to discuss complex issues of mathematics, science, world events, religious topics through the millennia, detailed weather phenomena and even the day’s stock market numbers. He was possessed of the ability to memorize the entire dialogues of movies, TV shows, commercials, popular and rock songs and more or less anything else – on a single viewing or hearing – and he could recite them for the rest of his life. The other general characteristic people who talked to Louis agreed on was that he could be a downright rude jerk. I’m not speaking ill of the dead, as should be apparent by the end of this unusual introduction; it was the simple truth, and he was never even aware of it despite my attempts to make him so. The fact is, he sounded like his mother, whom I knew. There was also the fact that his mind and spirit traveled at a speed comparable by mental comparison to the F-22 Raptor and was just as deadly with its offensive and defensive weapons loads. All of these factors tended to intimidate or just embarrass people.

Louis had theories far rarer than NMO, but as intricately informed as a spider’s web is spun, on such issues as the afterlife, prior lives, simultaneous lives, paranormal entities, abortion and other lively and nowadays popular and/or controversial concepts. Does a pattern emerge from these topics? Only now do I see it: Louis’ thriving thirst for life, before, during and after what most people would call his own. The thing about Louis is that he was out there way before it was cool to be out there.

The reason I stayed by Louis’ side almost as long as his parents, who kicked him out as an eighteenth birthday present, was that I could still see the same person I met the day after Thanksgiving in 2000. He was happy. He smiled and laughed and talked non-stop but coherently and cogently about almost anything, and when he couldn’t think of a name or a word or whatever, I was the only person who listened and understood where he was coming from and could fill in the missing spaces, and he could finish my thoughts, as well.

I miss those conversations at coffee houses or on buses or walking when I didn’t have a car, and he could still walk. I miss those good times not because we stopped having them after he grew sicker, but because they occurred less and less often, and now he is gone. All I ever wanted was to help him get better. Right now the only thing I have to replace that is working on pipes, trying to make them better.

This one, like Louis, was really messed up when I got it, and the consensus among my pipe restorer friends was to lop off about a half an inch from the top of the bowl and reshape it. But I thought: nah! Been there, done that. This time I wanted to try something a little different. Two previous restorations came to mind. One is a Ben Wade with an enormous crack down one side of the bowl that required emergency surgery to amputate about two thirds of the tall billiard, and is still in recovery as a squat pot shop pipe. The other is a no-name Italian freehand that I call the Beak and thought was someone’s first attempt at pipe making because of several mistakes I had to correct, including the unmissable in the following photos.Rob3

Rob4 Louis, I know you’re listening, and this one’s for you.

RESTORATION
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Rob9 I am sure the reason my friends suggested the more drastic surgery is clear from these photos. Whoever put that gash in the rim ought to be brought up before the Pipe Court, have any other potential hostages he might be holding liberated and be forced to register as a pipe offender for the rest of his life, unless, of course, he can prove he is rehabilitated. The latter event is unlikely, as recidivism is high for this offense.

There are several not-so-easy to spot points. The traditional triangle with WDC, for William Demuth & Company (1862-1972), is missing, possibly from a previous owner gripping the bowl so tightly that it rubbed off altogether, or because of its original absence. Steve informs me that not all WDCs have the triangle. Also, the first few letters of Wellington are very faded, but the nomenclature type style is the same as other WDC Wellingtons, such as this System Billiard in the Peterson’s style that I restored a while back.Rob10 Then there is the small STERLING mark on the close-up of the band, if you can make it out in the first group above.

At any rate, as much as the initial challenge appeared obvious – to see if I could pull off rounding the entire rim, thereby eliminating the horrid wound and hopefully leaving the rim even – I decided to clean and otherwise prepare the insides of the WDC first. The chamber appeared to have been well-cleaned, and all it needed was an easy sanding with 320-grit followed by 500. Then I remembered I needed a bit for the pipe and couldn’t even retort it until I found one! That’s okay, laugh all you like. I know I can be a bit spacey sometimes, and besides, laughing at the recollection now does me good.

What I wanted was about a three-inch tapered with the right diameter of the tenon end to fit flush with the shank, or a little bigger. Bigger, I can fix. In fact, considering I’m doing it the old-fashioned way, by hand and sand, so to speak, I’m becoming pretty adept. Of course, all I could find in tapered bits, even replacements (i.e., no brand marks) on other pipes awaiting restorations with which I am not above robbing Peter to pay Paul, had tenons that were way too small, or the diameters of the meeting points with the shank were too small. The pipe is banded, so neither of those options would do.

And so I turned to my sure supply of new saddle bits, which were just a touch shorter than I wanted but would do the trick. Here are shots of an uncut saddle bit next to the one I sanded down with coarse paper, identical except for the tenons, and the preliminary fit with the Wellington.Rob11 Keep in mind that the condition of the pipe with the preliminary stem in it was taken after the next two steps, counting the basic fitting of bit to shank and the retort as finished.

I chose 200-grit paper for the task of rounding the rim so as to take more time and get the job done right with some extra work, but not overdo it with one fell swipe. I hope I’ve learned my lesson there! I was surprised at how easy it was to accomplish.Rob12

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Rob14 Here is the step I suggested above, under the photo of the pipe and bit, which made the wood look so inexplicably polished. Using 500-grit paper, I worked over the entire outer wood. I micro meshed from 1500-grit to 12000.Rob15

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Rob17 After a moment’s consideration of staining the wood below the rim a little darker, I concluded I would have to make it too dark for there to be any difference from the way it already was and opted to skip it. With that, I realized I only had to finish shaping the bit to the shank before buffing everything on the wheels.

That was when something really creepy happened. I had searched high and low for a tapered bit without luck, but in the meantime did a little straightening up in my office-shop. I had been working on the pipe in the living room with my mobile restoration cart handy and the couch much more comfortable. While looking for an upgrade DVD to an invaluable computer program that remains misplaced, I searched through a large plastic trash bag stuffed willy-nilly with papers, electronic gadgets and whatnot. I came across a nice, black wooden cigar display case with a hinged lid and clasp that I picked up at my tobacconist. No, there was nothing special in the box; it was empty, unfortunately. Then the thought occurred to me how it would make the perfect place to put my loose oddball bits scattered. Most of them were in one place on the bottom shelf, but I had come across some others all over the cart.

Back in the living room, I sat down on the edge of the couch with the box open on the floor in front of me and began to organize the bits in the box, tossing a few that could never be of any use as I went. At last I thought I had them all but checked the top shelf again, as I had before while looking for a tapered bit. I was about to call it quits when I spied two bit lips poking out from under a piece of sandpaper, and…well, I could not believe my eyes. One of them was tapered and appeared to have about the right size tenon. With near reverence, I tried it in the Wellington. The fit was a little loose – just enough to add a layer of black Super Glue, I figured. All it needed other than that was the slightest of sanding just below the lip with 320-grit paper, micro meshing and buffing on the wheel with red and white Tripoli.

Knowing it would be a perfect fit when the glue dried, I still could not stand having to wait another night to see. Of course that’s a figure of speech relating to patience, which I am normally all about, and so I physically survived the night. I was so worn out I even slept like a baby until morning came, and my first thought, like a kid at Christmas, was the present waiting for me on the cart. All I can add is that the black Super Glue had dried on the tenon in perfect shape, and the bit twisted to an exact, flush match with the shank.

Some of you may think this foolish, but I found breathing difficult. Emotion welled up in me again, and to fight it off I closed my eyes. I said out loud, “I’ll be darned [or another similar word]! Thank you, Louis.” He thought I didn’t believe in anything he ever talked about but told me many times he would be keeping an eye on me after he died. I believe he is.

Ready to finish this relaxing project, I buffed the bowl with red and white Tripoli, White Diamond and carnauba, using the dry wheel as usual between each, and then rubbed down the whole thing with a soft cotton cloth.Rob18

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Rob21 CONCLUSION

His vision, from the constantly passing bars,
has grown so weary that it cannot hold
anything else. It seems to him there are
a thousand bars; and behind the bars, no world.

As he paces in cramped circles, over and over,
the movement of his powerful soft strides
is like a ritual dance around a center
in which a mighty will stands paralyzed.

Only at times, the curtain of the pupils
lifts, quietly–. An image enters in,
rushes down through the tensed, arrested muscles,
plunges into the heart and is gone.
― Rainer Maria Rilke (1875-1926), Austro-Hungarian poet, in “The Panther”

This was one of Louis’ favorite poems. I was surprised when he revealed this insight into his personality, oh so long ago it seems now, back in the happy autumn days that are no more, to paraphrase another poet’s description of the feeling of ennui. Louis liked those somewhat morose lines of verse, also, the first time I spoke them to him from memory, and several times later asked me to repeat them. I used to recite the words in gushy, over-dramatic tones dripping with the contempt I thought I had for them. But in verbal repetition, I overcame that bad habit, for there was a reason I could recall the brilliant if brief sample of prose from a high school sophomore lit class that really was a long time ago.

For most of the 15 years I knew him, Louis had an intense fear of dying appropriate to someone with an equally free spirit of the simple joy of living that was stolen from him. I tried to reassure Louis, over and over again, that he was not there yet based on my knowledge of the progressively more horrible stages of the disease he came to face almost every waking hour. My mistake was not expecting the unnatural, man-made obstacles that hastened, for him, the day no one truly wishes to see. I am beginning to be at peace with the knowledge that Louis no longer suffers as he did for so long – that he is in a better place, despite my best efforts; and I am still here, to enjoy my life the way my friend wanted me to do, and to fight the good battles. Now I understand that tears are seldom idle.

Just a few more words with some illustrations to sum up: compare the photos below, one antique and the other still fresh.Rob22 That’s Rilke – somewhere.

And just one more photo of Louis, age 16, happy at home with his parents.Rob23

MARILYN MANSON LINKS
http://www.rollingstone.com/culture/news/columbine-whose-fault-is-it-19990624

https://www.youtube.com/watch?v=9vyZK_CKkZo Marilyn Manson’s first David Letterman appearance – yes, he was invited back…and back!

Ship-Shape: Refurbishing a Mokin Corsaire 7087


Blog by Anthony Cook

The second pipe sent to me by my PSU friend for some work is a unique one. Let me introduce you to the Mokin Corsaire 7087. It’s a small pipe, just shy of five inches in length and about one and a quarter inches tall at the bowl. It has an author-ish shape, except that there is a spine that runs along the bottom like the keel on a ship. I suppose that’s where the “Corsaire” comes from, but despite the masculinity in that name, to my eye there is something distinctly feminine in the shape.Mokin1 The condition of this one was rough to put it mildly. The stummel had some fairly heavy scratches and dents. The rim was scorched and there was a divot on one side where the wood had been burned away. The briar was unstained but covered in a thick, tinted lacquer coating. I suppose this was done to help hide the many fills, but the lacquer wasn’t thick enough to prevent the black stain on the bottom from seeping through into the grain. Oh, did I mention the beautiful horn stem with the busted face and a crack that ran along half the length on the underside? Yeah, like I said, rough.

Here are some more triage photos:Mokin2

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Mokin5 Stamping detail:Mokin6 I gave the pipe a thorough internal cleaning, and then stripped off the lacquer finish with acetone and cotton pads. The lacquer lifted easily but it was a mess. It turned into a thick, sticky residue when it came into contact with the acetone. Once the stummel was clean, the grain became more apparent and it was stunning! I’m a bit of a grain-hound. So, I already knew that I was going to have to work that up as best I could.

I scrubbed at the dark stain on the bottom with the same acetone dampened pads to try to lift it or at least lighten it, but the attempt was in vain. The acetone didn’t even put a dent in it. I was fresh out of ideas and thought that I would probably have to sand them out, but before I did that, I shot Steve an email explaining the problem. He suggested that I try lemon juice. It seemed counterintuitive to me. What could lemon juice do to a stain that acetone couldn’t touch? Anything is worth a shot when you’re desperate though. So, I gave it a try and it worked amazingly well! The only stain that remained was what had set into the softest grain and that was something that I could work with.Mokin7 With the tinted lacquer removed, the fills were more evident than ever. There were seven of them in all and a couple of them were quite large. That’s a lot for any pipe, but especially so for a stummel this small. I picked each of them out and patched the pits with CA and a mix of fine briar dust and course briar file shavings. I find that the course shavings take the stain better, but the fine dust is a better mix with the CA. When mixed together, the resulting patch is still dark but it is mottled with lighter areas that will accept stain well.

I sanded out each of the patches with 220-grit and 320-grit paper and topped the bowl with the same grits until the majority of the burned wood around the rim was removed. Then, I gave a slight chamfer to the inner rim to soften the edge and lightly sanded the entire stummel with 320-grit paper to remove most of the scratches.

It was while I was sanding the stummel that I noticed that the carving was a little sloppy. The left side of the stummel was noticeably less rounded than the right, which made the stummel appear a little lopsided. It was obvious that it wasn’t intentional, but I debated with myself whether to try to correct it or preserve it as part of the personality of the pipe. In the end, I chose to split the difference and round off the upper and lower areas of the left side for a better match with the right.Mokin8 The stummel was ready for finishing. So, I moved on to address the damage to the stem. Usually, I would drill a small hole at the end of the crack to stop the run. In this case, however, that wasn’t really an option. The main crack that extended up from the stem face fractured into several short, stair-step cracks at the end. I decided that it would be best to just seal and stabilize them and hope for the best.

I wrapped clear tape around a thin bit of cardboard and cut a hole for the tenon to push through. This little contraption would serve a dual purpose as both a method for keeping the patched area of the stem face relatively flat and even, and also as stand to support the stem while the patches dried. I patched the cracks and holes with baking soda and CA in the same manner that I would apply a briar dust and CA patch on the stummel. I use super-thin CA for patches. It has about the same viscosity as milk and I think that it penetrates better into the dust than standard CA. It can be tricky to work with until you get used to it. Even though I’ve kind of gotten a handle on it by now, you can see in the photo below that it still got away from me a bit in the bend of the stem.Mokin9 I also filled a couple of bite marks on either side of the stem and when all the patches were fully dry, I sanded them out with 220-grit and 320-grit paper. The cracks were fairly tight. So, I didn’t get as much baking soda worked into them as I would have liked and they appear dark in the photo below. They are sealed and smooth to the touch though.

I continued to sand with 400, 600, and 1200-grit paper to smooth the surface. I used a drop of mineral oil between each grit. The oil allows the sanding dust to collect as slurry on the stem rather than build up on the paper. It also moisturizes the horn, which keeps the ends of the fine fibers from raising and splintering. A good polish with the full range of Micro-Mesh pads finished up the work on the stem.Mokin10 I knew from the beginning that I couldn’t leave the finish natural. There were just too many fills for that. I also knew that I couldn’t completely hide them. So, I hoped that I could give the grain enough “pop” with a bit of stain to draw the eyes away from them.

I applied four stains in all; dark brown, medium brown, light brown, and British tan. The first three were thinned with three parts isopropyl alcohol to one part stain. The last stain was thinned by eye until it was just a light wash. I applied the first stain, and then sanded with 400-grit paper. The second stain was applied before sanding with 600 and 1200-grit paper. After the third stain, I polished the stummel with 1500 through 4000-grit Micro-Mesh pads and gave the stummel a Tripoli buff on the buffing wheel. Then, I applied the stain wash and finished up the work on the stummel with the remaining Micro-Mesh grits. All sanding up to 3600-grit Micro-Mesh was wet sanded and the stummel was hand-buffed with a soft cloth after each stain to remove any excess.

Finally, I polished up the brass ferrule with Semichrome polish and used a bit of epoxy to affix it to the stummel. All that remained after that was to buff the pipe with White Diamond and apply several coats of carnauba wax before it was time for some photos.Mokin11

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Mokin14 I know that many may regard this one as just a novelty pipe, but despite the rough edges, it may be my favorite refurbishment work to date. The photos barely do justice to the color or the grain on this pipe. The credit for the transformation is not really mine though. This was one of the most cooperative pipes that I’ve ever worked with. It set on the bench and said, “Make me a star.” I was charmed and did the best that I could.