Tag Archives: Oxidation

Repaired a couple of Brighams for a friend


Blog by Steve Laug

The pipe at the top of the photo is a Brigham Algonquin shape 265. It is a newer Brigham and has the nylon tenon and system. The second pipe is a Brigham 384 volcano. The stem of that one is shown in the photo below. A friend and reader of the blog, Joe Iacobellis sent me a note to see if I could help him out on these two. He had restored the bowls on both pipes but the stems were giving him fits. The Algonquin was completely restored and he put the stem on the finished pipe to have a look. When he took the stem off the tenon and system apparatus remained in the bowl. It was stuck and would not come out. The two brass dots or pins had come loose from the tenon and though the stem fit well the tenon would not come out of the shank or stay in the stem. The stem on the Volcano was a mess. There seemed to have been a coating of varnish or something on the stem and when he worked on it the surface came off pitted and scarred. He wanted me to help on these two issues so I had him send them to me.Brig1 When I came home from a recent trip for work the pipes were waiting for me. The issues that Joe had mentioned in his email were right on. The tenon on the Algonquin was torn where the pins had come free from the nylon. The tenon was stuck in the shank and would not move. I put the bowl in the freezer over night and let it sit. When I took it out in the morning I used a pair of needle nose pliers to carefully twist the tenon out of the shank. I cleaned out the shank with pipe cleaners and cotton swabs and isopropyl alcohol to make sure that shank was not the issue. I put the tenon back in place on the stem and it was fairly tight. I twisted it back into the shank and it fit well. When I removed the stem the tenon was once again stuck in the shank. I used the needle nose to twist it out again. I used an ice pick to push the pins further out of the inside of the stem so that the surface was smooth. I used some clear super glue and coated the end of the tenon and pressed it into place in the stem.

After the glue set I used the ice pick and a small furniture hammer to tap the pins back into the tenon. I tapped lightly so as not to damage the tenon or the stem. I pushed the stem into the shank and twisted it out several times to make sure that the fit was good and the tenon would remain in the stem instead of the shank. It worked! I then cleaned up the tenon and the stem with micromesh sanding pads to polish it. I buffed it on the buffer with Blue Diamond and then carnauba wax. I gave the rim of the bowl a light coat of cherry stain to bring it closer to a match on the bowl. I buffed the rim and gave it a coat of carnauba. The finished pipe is shown below.Brig2

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Brig8 The stem on the volcano took some work. The surface of the vulcanite was rough and somewhat ridged from the varnish or clear coat on it. I used some 220 grit sandpaper to clean up the surface of the stem and remove the oxidation around the shank/stem junction. I sanded it with a medium and a fine grit sanding sponges. I then wet sanded it with 1500-2400 grit micromesh sanding pads. I buffed it with Tripoli before dry sanding it with 3200-12,000 grit sanding pads to finish polishing the stem. Once completed I gave it a light buff with Blue Diamond and then gave it several coats of carnauba wax.Brig9

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Brig12 Joe, the pipes are finished. I will get them wrapped up and in the mail as soon as possible. I think they came out great and hope you will get a lot of use out of them. Enjoy! Thanks for sending them to me to work on, I enjoyed it.

For the Love of an Amadeus Half-Bent Brandy


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“According to Diotima, Love is not a god at all, but is rather a spirit that mediates between people and the objects of their desire. Love is neither wise nor beautiful, but is rather the desire for wisdom and beauty.”
― Plato (429?–347 BCE), Athenian philosopher, in “Symposium,” 360 BCE

INTRODUCTION
Amadeus may be known best as the 1984 feature film that won eight Academy Awards and was titled after the fourth given (or in this case, chosen) name of the latter 18th century Austrian composer, more often shortened to Mozart. Christened Johannes Chrystosomus Wolfgangus Theophilis Mozart, the often inebriated genius preferred the Latin translation of Theophilis – Greek for “lover of God” – which is Amadeus, derived from amare, to love, and Deus, God. The name also happens to be a Greek pipe brand founded in 1975 by eight artisans.

The half-bent brandy I obtained as part of a multi-pipe estate lot last year is a mid-level example of an Achaki-Amadeus S.A. briar. The company’s products range in price new from $50 on sale to $320 at the regular rate. They are all made of high quality Mediterranean briar, and the Greek company is among the primary suppliers of that variety of wood to other makers including Stanwell, Vauen, Tsuge and the late Bjarne Nielsen of Denmark.

This Amadeus arrived in much better than usual shape except for the chamber and rim and some minor wear of the stem.AM1

Am2

AM3

Am4

Am5

Am6

AM7 THE RESTORATION
I was eager to start a OxiClean bath on the stem. Knowing the stem hole as well as the outer area would benefit from a good soak for about a half-hour, I suspected that some of the chatter I could see in line with the lower lip would require more than that and even some sanding before micro-meshing.Am8

Am9 In the meantime, I had no trouble removing the little bit of blackening of the rim with easy rubbing using super fine steel wool, and the mild buildup of carbon in the chamber with a 19mm reamer followed by 150-grit paper and finished to silky smoothness with 320-grit.

Although the top of the stem was good after the soak, rinse and a wet micromesh work-over – building a grade at a time from 1500-4000 – the bottom, after the same treatment, indeed needed more work.AM10

Am11 And so I removed a little more of the chatter with 200-grit paper and applied some Black Super Glue.Am12

Am13 My work so far was easy, but being the glass-half-empty sort I was prepared to discover serious accreted grime when I commended the stage of clearing the mortise and shank with a wire-handled cleaner dipped in Everclear. But my luck continued. After a few passes that met no resistance and resulted in minor darkness of the cleaner, I decided with a rare sense of admiration that the previous owner had enjoyed the Amadeus brandy for some time and taken appropriate care of it. Reattaching the stem, I retorted the pipe with a mere two Pyrex test tubes of boiled alcohol.

As has been the case in many of my restorations so far, I was curious with the shade of the stain that I considered to be over-dark. To my way of thinking, as long as a careful visual analysis reveals no hidden reason for the extra obscuring, the clearer the grain, the better. And so, again with the utmost gentleness, I used a small piece of steel wool to lighten the briar and worked my way up the micromesh scale.Am14

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AM19 For those of you with more discerning eyes, the pieces of crud visible with enlargement of the last photo, showing the shank opening, resulted from a final impulsive sanding of the chamber. Rest assured none of it remained after I noticed and gave it a good blow.

The two pieces of the pipe were ready for buffing. I used red and white Tripoli and White Diamond on the stem (big surprise) and white Tripoli, White Diamond and three coats of carnauba on the wood.Am20

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Am26 CONCLUSION
There were no big problems with this restoration; no special problems to report or whine about; no particular distinction of the Amadeus itself, except for its very fine craftsmanship and, to me, less common country of manufacture. Still, it is a real beauty, an opinion I expressed in an email to Achaki-Amadeus to date the crafting of the pipe. Excepting the general pleasure of the simple but effective restoration, in fact, the most exciting aspect of the process came after the fact, when I received a response from one of the brand’s owners:

This is a line we used to make some good ten years ago. If you are in the USA it was imported in the country four years ago.

I hope I helped.

Thank you for your kind words.

Best regards

Makis Minetos

Please visit my blog:

http://www.acutabovebriar4.blogspot.com

The French Girl with the Fuzzy Identity


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“The problem with putting two and two together is that sometimes you get four, and sometimes you get twenty-two.”
― Dashiell Hammett (1894-1961), U.S. author who re-invented and popularized the hard-boiled private investigator genre, in “The Thin Man” (1934)

INTRODUCTION
I take great solace from life’s frequent misadventures through activities that nevertheless focus on the same causes of grief: reading a good book, realistic or fantastic; writing news articles, blogs, letters to the editor and my own versions of literature; photographing street life, landscapes, nature and the occasional spot news event; drafting, filing and arguing civil actions in courts of law when I too frequently encounter those who would do me harm through ignorance or the misperception that I lack understanding of that study of knowledge, and researching and at times investigating anything and everything. But when I need to retreat all the way into the pleasure centers of my brain, I have only my local tobacconist and pipe acquisition disorder on which to fall back, and on the great majority of my P.A.D. attacks for almost a year now I can at least blame my small but expanding online business of refurbishing or restoring estate pipes for sale. Yet even that endeavor involves research and background checks.

Other than the classic but elegant shape and crafting of the Butz-Choquin bent billiard I scored a few months ago in an estate lot with several lesser gems – including a unique red Kaywoodie lumberman that was, for the most part, sandblasted, but with two natural rings around the billiard bowl and matching sitter bottom and ferrule – the obvious challenge of restoring the shapely French pipe to her original fine condition was a definite attraction. Except for the BC logo clear on the left side of the stem and the overall haggard appearance, I had no idea what I was getting. When the lot arrived, I searched for the BC, but when I found her the nomenclature was so fuzzy I could make out little more of the brand stamp on the left shank than the distinctive cursive B. Of the name itself, I saw two lines, the top beginning with a definite F and the bottom a clear word: MAJOR.

This may sound like plenty to go by, but my browser search suggested multiple possibilities for Butz-Choquin matches starting with F. There was the Formula, Formula Noir, Fait Main and filter, all of which I ruled out. And so I added an L and found Flamme, Flamme Extra, Flamme Standard, Flash and Fleuron. Then I tried Flamme Major and, seeing no suggestions, just Major. That excavated a site with images for BC Major Pipes, among which I saw a similar although straight stem specimen.Butz1 Therefore I returned to the full Butz-Choquin Flamme Major search and completed it, confirming that indeed was what I had.

THE RESTORATION
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Butz8 I recently started making several basic changes in my pattern of restoration S.O.P. First, I now begin with an OxiClean stem wash as it can go on in the background, so to speak, while I do other tasks. I’ve also found it really works, although not with the comprehensive results sworn to in the site I found for its basic instructions, including the consistent lack of need for additional work such as sanding and on occasion using Black Super Glue for deep fills. Sometimes after washing with OxiClean and warm water, rubbing out the excess discoloration with a cloth and micro-meshing, the result is a perfect stem ready for the wheel. More often than not, however, I need to sand out scratches that are exposed. Such was the case with this stem. But the practice serves its purpose, to clean the stem inside and out and make the job of producing a shinier end product far easier.

Before
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Ready for buffing:Butz11

Butz12 The second new habit is working on the rim and chamber and scraping out the major buildup of old tobacco and its related substances from the shank with a wire cleaner rinsed over and over in Everclear. All of these can be completed during the OxiClean wash. Third, I now retort every pipe at this stage.

All of these stages of the process completed, I turned to the bowl and shank, which showed the wear and tear of age. Tell me about it! After washing the briar with purified water, I used a piece of super fine steel wool to lighten the all-too-often over-dark original finish, shine the wood and make the grain show with more clarity. The wood was in very good condition with no pits, dings or scratches worth mentioning, and the slight appearance of discoloring in areas disappeared. I did a full micromesh workup with 1500, 1800, 2400, 3200, 3600 and 4000.

By the end of the restoration, the nomenclature somehow was much clearer.Butz13

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Butz16

Butz17The time was right for the final buffing, and so I repaired from the comfort of the living room for the prep work to the workroom for finishing. The stem, as usual, I gave a nice shine with red Tripoli and White Diamond. The briar I buffed with white Tripoli, White Diamond, and a few coats of carnauba.Butz18

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Butz25CONCLUSION
I think the most notable achievement of this restoration is that for the first time I was able to sand the chamber until it was baby smooth and like-new. I accomplished this by reaming and then sanding with 150-grit paper as usual but followed those steps with a second sanding using 320-grit paper.

All in all, I am happy with the outcome and will, of course, be sorry to let this one get away from me.

Restoring a Dr. Plumb 9438 and a Ben Wade Freehand


Blog by Joey Bruce

I am always on the lookout for pipes every time I’m… Well pretty much anywhere but especially thrift stores and flea markets. I have picked up a few Kaywoodies and Dr. Grabow’s along with some no names here and there and they are sitting on the shelf collecting dust. It wasn’t until recently that I was in another thrift store that I spotted a group of pipes sitting on the shelf. I didn’t even bother looking for logos I just grabbed them and took them to the front to ask how much. For four pipes the guy wanted a whopping $5. I happily agreed and took them home. That’s where I discovered the store had sold me some really nice pipes.

Two noteworthy and impressive looking pipes were a Ben Wade freehand and a Dr. Plumb. This immediately started a fire under me and I quickly went to the closet and got out all my pipe restoring equipment.
I started working on the stems first. It had been awhile so I forgot my routine. Usually the first thing I do is soak them in a Oxyclean solution, then break out the alcohol soaked pipe cleaners and let them sit overnight, then start with the sanding. This time in my excitement I forgot the Oxyclean and went straight into the pipe cleaners and then the sanding.

It wasn’t until I noticed all the oxidation wasn’t coming off that I remembered my original routine. So I threw them in the Oxyclean solution and after 6hrs removed them. That lifted the rest of the oxidation up to where I could now sand it off. You can see here as I’m part way through the Ben Wade stem.

I usually wet sand until the brown goo stops and that’s when I know it’s time to hit the buffer. A few minutes issuing a mild polish then hit it up with a finishing polish for that extra bright luster. On the BW freehand the logo was already worn down pretty well so I couldn’t sand it much or I’d risk losing the logo completely. So you’ll see some brown oxidation around that area.

While the stems are being polished I let the bowls soak in sea salt and alcohol for about a day.Joey1 I keep topping them off with alcohol throughout the day as they dry up. Not sure if this is the proper technique but it works for me.
Neither the Ben Wade or Dr. Plumb had much cake built up so lucky for me I didn’t have to go into the bowl and clean it up. If you look back at the first pic (sorry I didn’t photo document the steps well) you can see some build up on the rim of the two pipes. The Dr. Plumb needed to be wet sanded to get that off but the Ben Wade came off super easy on the buffer.
I finished the Dr. Plumb up on the buffer the same way I did the stems and it came out nice. This pipe is quite large in diameter and you can feel it with the weight. The grain of the wood is this rich dark almost tiger stripes grain. It rests very comfortably in the palm of your hand.Joey2

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Joey4 The BW however, I tried to take the buffer to it and quickly noticed it took off the black worn look to the rustic briar. Not sure if that’s what it looked like in the beginning but I like the black weathered look to the wood so I took some toothpaste and brush to it to clean it and then I spent a good amount of time just rubbing it with my hands. Working the natural oils (and probably some grit and grime) into it. It too is a large pipe but it’s a featherweight. Not sure how they were able to do that. It’s almost like an illusion or some magic trick.Joey5

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Joey7 I’m pleased how they turned out. All in all not a bad purchase for $2.50.

Restoring an old Claridge Dublin made by Comoy’s


Blog by Steve Laug

Several times over the past few years I have run across Claridge pipes. The last two I had were the same shape as the one in this post. They were a nicely shaped Dublin with a chamfered rim and fairly decent grain with one or two fills. This one was no different it was a nice piece of briar with a large round fill on the right side of the bowl. It was the last pipe I worked on from the Ebay foursome shown in the picture below. It is the bottom pipe in the photograph. You can see from the photo that it had a thick cake that was uneven in the bowl with a lot of overflow onto the rim. The coat of tars and grime on the rim made the rim almost flat. The varnish coat on the bowl was in rough shape and the sterling silver mortise fitting was oxidized and yellowed with tarnish. The stem had the characteristic Claridge logo – a circle divided into four wedges – two blue and two red. It was badly oxidized and almost brown in colour. Inside the shank the metal mortise was threaded to house the threaded tenon. There was an odd stinger apparatus that was removable in the end of the tenon. Inside the shank was heavily built up with tars and oils as was the stinger and the airway in the stem. Clar I took the next four photos of the pipe before I started to work on it. I wanted several close-up photos to show the state of affairs at the beginning of the process. I know that I generally include these in the blog I write about pipes I refurbish but I have to let you know that I do that more for me than you. I must have some encouragement when I get to the midway point that the pipe is actually looking better than when I started. I take these for a documentation of the progress of an estate pipe from grime to shine.Clar1

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Clar4 I took two close-up photos of the bowl. The first was to show the thick build-up on the rim that would need to be removed in the cleanup process. It is hard to tell from the first photo below but the rim is actually chamfered inward at a significant angle. The tars/lava that has overflowed onto the rim has virtually filled the cup of the rim to the point where the rim is flat. The cake in the photo is also visibly thick and hard. The second photo shows the one fill on the bowl. It is on the right side toward the front of the bowl. It is almost perfectly round and is a tan coloured putty material. It stood out to me every time I looked at the pipe. The rest of the grain on the bowl was decent. It is also the only fill on the bowl.Clar5

Clar6 In the back of my mind I remembered something about the Claridge brand be made by Comoy’s as a seconds line. It was only a dim memory so I looked it up on Pipephil’s site and on Pipedia and found that indeed it was one of many sub-brands of Comoy’s. The picture below shows the logo and stamping on the Claridge. It came from the PipePhil site. My pipe is stamped like the second one in the photo – Claridge over Imported Briar and bears the same stem logo.Claridge The list below was the one found on Pipedia and includes quite a few of the older pipes that I have refurbished over the years. I have highlighted the Claridge brand in the list by making the text bold and upper case.

Ace of spades, Ancestor, Astor, Ayres, Britannia, Carlyle, Charles Cross, CLARIDGE, Cromwell, Dorchester, Dunbar, Drury Lane, Emerson, Everyman, Festival of Britain, Grand Master, Gresham, Guildhall, Kingsway, Lion’s Head, Lord Clive, Hyde Park, Lloyds, Mc Gahey, Moorgate, Newcastle, Oxford, O’Gorman, Royal Falcon, Royal Lane, Scotland Yard, St James, Sunrise, Sussex, The Academy Award, The Golden Arrow, The Mansion House, The Exmoor Pipe, Throgmorton, Tinder Box Royal Coachman, Townhall, Trident, Westminster, Wilshire.

I reamed the cake out of the bowl with a PipNet reamer using the smallest cutting head first and then working up to the cutting head closest in diameter to the bowl. I took the cake back to bare wood in order to be able to work on the rim and to check out the interior of the bowl for checkering or cracks. In the second photo below you can see that some of the cake on the rim fell away as I reamed it and the chamfering is becoming visible.Clar7

Clar8 The challenge with a chamfered rim is that you cannot top the bowl without seriously damaging the inward cant of the rim toward the bowl. I scrubbed the rim with acetone on cotton pads and then sanded it lightly with 220 grit sandpaper and then a medium and fine grit sanding sponge to remove the tars. When I had finished removing the build-up on the rim I also scrubbed the bowl with acetone to remove the varnish coat.Clar9

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Clar12 The yellow tinge to the silver band seemed like it also was varnish that had peeled and bubbled. I scrubbed it with the acetone as well to soften it and then used a 1500 grit micromesh sanding pad to polish the silver and remove the varnish and build-up. I then used silver polish to further polish the silver and remove the small scratches left behind by the micromesh. On the top side of the band/mortise insert it is stamped Sterling Silver in script at an angle across the surface of the band.Clar13

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Clar15 I scrubbed the stinger with alcohol on cotton pads to remove the grime and then 0000 steel wool to polish it. The stinger end was pressure fit into the tenon so it was easy to remove to clean out the airway in the stem.Clar16 The stem was overturned or over-clocked to the right. I heated the tenon with a Bic lighter until the glue softened and then turned the stem all the way around until it lined up. I cooled the tenon with water to reset the glue.Clar17 I really starting to like the natural finish on these older bowls and decided that rather than staining this one I would give it a light coat of olive oil and rub it in with my hand. The beauty of the oil is that it helped to blend the fill into the natural colour of the briar. It is still present but does not stand out as blatantly to me.Clar18

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Clar21 I let the oil sit over night and in the morning while I had a cup of coffee I sat and rubbed down the bowl by turning it over in my hand. I finished the coffee and then took a picture of the pipe where it stood after the rub down. You can see the chamfer on and the nice birdseye that is on the surface of the rim.Clar22 With the bowl finished to this point I turned to work on the stem. I used a Bic lighter to paint the flame over the surface of the vulcanite to lift out some of the tooth chatter and to raise the oxidation to the surface. I then sanded it with a medium and a fine grit sanding sponge, wiped it down with a cotton pad and painted it with the flame yet again. When I had finished that the majority of the oxidation was gone. I polished the stem with micromesh sanding pads. I wet sanded with 1500-2400 grit sanding pads and then dry sanded with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads. After the sanding with the 6000 grit pad I buffed the stem with White Diamond and then brought it back to the work table and sanded it with the 8000 and 12,000 grit pads.Clar23

Clar24

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Clar26 I buffed the stem and bowl with Blue Diamond polish on the buffing wheel and then hand buffed it with a soft flannel cloth. The final buff with the Blue Diamond removed many of the light scratches in the briar. I gave the stem and bowl multiple coats of carnauba wax and a final buff with a soft flannel buffing pad to raise the shine. The finished pipe is shown below.Clar27

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Respecting a Maligned Pipe, with Two Yankee Doodler Dandies as Examples


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

Oh I went down South for to see my Sal
Play polly wolly doodle all the day
My Sally is a spunky gal
Play polly wolly doodle all the day
Oh my Sal she is a maiden fair
Play polly wolly doodle all the day
With laughing eyes and curly hair
Play polly wolly doodle all the day
Fare thee well
Fare thee well
Fare thee well my fairy fey
For I’m going to Louisiana
For to see my Susyanna
Play polly wolly doodle all the day

― Beginning of “Polly Wolly Doodle,” author unknown

INTRODUCTION
The entire ditty, made famous by Shirley Temple’s iconic, vivacious wholesomeness in the super-duper 1935 movie “The Little Rebel,” goes on about a grasshopper that picks its teeth with a carpet tack and develops such a serious case of pertussis (the whooping-cough) that the unfortunate creature “sneezes” its head off in a well-turned euphemism. This is a U.S. contribution to songs taught to small children around the world, for some perverse reason, and ranks right up there with “Frère Jacques,” who is not asleep but dead from influenza, and “La Cucaracha,” the most common version of which touches on a cockroach unable to walk for lack of marijuana to fix it.

Still, the usage of the word doodle, which is not as common these days, illustrates the reason for the name of “The Doodler,” a pipe of some fame invented by Tracy Mincer, founder of Custom-Bilt, apparently sometime in the late 1950s or early ’60s. The line was perpetuated by the National Briar Pipe Co. after Mincer’s death in 1964 and was last made in 1980. The Oxford English Dictionary defines doodler as “one who draws or scrawls aimlessly,” hence the verb doodle for engaging in this activity (or lack thereof). That must have been how the innovator had his brainstorm. It seems Mincer had a sense of humor.

With something approaching their love of very few All-American wonders, including Mickey Mouse and Jerry Lewis, Frenchmen seem to have an affinity for The Doodler. (See http://www.pipephil.com/article-3285357.html, which should be translatable by your browser.) The author of the site calls this a “radiator” style. He also notes what he calls the brand’s unique look that he claims requires no special nomenclature or stem mark to identify one with certainty. But it just isn’t so. Take, for example, the following samples.Doodler1

Doodler2 The Doodlers in this blog are of the type familiar to most of those pipe enthusiasts who have even heard of them. While I find beauty in many different forms, including those I restored and describe here, many of my friends, upon seeing The Doodlers for the first time, resort to evasions such as “Weird” and “I’ve never seen anything like this,” or more direct grimaces and even shudders in place of their true probable thoughts along the lines of “Ugly, ugly, ugly!” But as Margaret Wolfe Hungerford first paraphrased the ideas that many before her had suggested, in “Molly Bawn” in 1878: “Beauty is in the eye of the beholder.” And all of The Doodlers do include a stamp, with a star on some stems.

Here are two of “The Doodlers” I could not resist buying online, for a good price, as they arrived in the mail.Doodler3 I had come across the peculiar pipe in scrolling through the listings on pipephil.eu under T for “The Everyman,” which referred me tersely to Everyman. But above it was “The Doodler.” Note the well-known ridges and patterns of holes drilled through the outer ridges of the bowls, which were intended to cool the pipes with air circulation, whether or not they in fact succeed in that purpose. An interesting sideline to this serendipitous discovery and mental note to acquire one was that the very next day, on my eBay homepage, I found a “suggestion” for The Doodler. I’m not sure I buy into one friend’s claim that it was the result of Google keeping track of my search history and offering up products to buy…but then again, the same thing does seem to be happening more often.

THE RESTORATIONS

The Saddle Stem Two-Ring Doodler
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Doodler10 Neither of these stems was in bad shape other than one with some discoloration, but having determined to begin assuring even more thorough cleaning than I already have practiced the hard way, and knowing I had quite a few real messes awaiting restoration, I bought a tub of powdered OxiClean at the closest Walmart. My mentor, Chuck Richards, and others have recipes they prefer, but I have to start somewhere. I decided to begin this dual restoration with separate steps requiring two small Tupperware containers.

One, of course, was the OxiClean soak, for which I found instructions available on one website I located with clear directions. The other was for an Everclear strip of the old stains. And so – after filling one container with just enough warm water to cover the two stems and stirring in a little more than a tablespoon of OxiClean, and the other with a jar of used Everclear that was almost not enough to clear the tops of both bowls – I sat back and filled a pipe close at hand and relaxed for the next 20 minutes. And then while the briar dried and I finished the stem wash with cleaners and a scrubbing rag, I didn’t let those activities detract from my enjoyment of the fine tobacco. There seemed no good reason not to micromesh the saddle stem while I was at it. By the way, the foulness of the soapy water from the OxiClean soak gave me inner warmth only another restorer could understand.Doodler11

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Doodler18 Running a finger around the chamber before stripping the old stain, I knew the reaming and sanding would not be easy, but I hoped the pure grain alcohol soak would ease the job more than it in fact did. Although the inside of the bowl was somewhat smoother, and bits and even a chunk or two of cake came free with my second finger inspection, I realized the carbon buildup was not the true problem. The previous owner of this pipe had enjoyed it so often and with such complete faith in the professed cooling qualities of its unique radiator design that he overheated the chamber and created an even pattern of rather deep pocks.

Therefore I took my 21mm fixed reamer (the second largest) from its box and found that it embraced the chamber just short of close enough to serve as a measurement of its horizontal and vertical dimensions. Only the small square at the end to which the handle attached extended above the rim. I reamed the chamber a few times at different angles to cover all of it, emptying out the scant amount of carbon resulting as I progressed, and cleaned the inner briar with a small cotton cloth swab soaked in alcohol. Finding, as I expected, that the pocks were still prominent, I turned to a piece of 220-grit paper that removed more cake but had little impact on the smoothness. Turning to 150-grit, as I tend to do, I began to get somewhere, and after much tenacity and aurally irritating screeching achieved a level of regularity with which I could live, after a quick finish with 300.

I dipped a pipe cleaner in the Everclear and then ran in down through each vent hole to clear out more hidden dirtiness and scrubbed until they were clean.

The oddest part of this restore, to my thinking, was the difficulty of retorting after the thorough Everclear dip. The first round dredged up so much gunk that half of the shank leading to the draught hole was clogged to the point where the soft cleaner bunched up and would not pass. Each successive beaker brought out more dark nastiness, and the cleaners I passed through the shank as well as the small cotton cloths with which I scrubbed the chamber were filthy – until the last. I boiled the alcohol through the shank and into the bowl several times to be sure. When all was done, I had used seven beakers of Everclear, five soft cleaners, three cotton balls and as many cloth squares.

For the next step I wanted to clean up the bowl and shank to see what I had to work with. I used only a light rubbing with super fine steel wool. Happy with the ongoing progress, I took both pipes to Chuck at the shop.

He had no comment about the tapered three-ridge version, which on this rare occasion I understood meant it was looking okay. But I will never cease to be astonished by his ability to glance at a pipe for no more than two seconds and see all that is wrong with it. In this case he spotted a major horizontal crack within the upper ring of the saddle bit bowl, not to mention a minor crack. Without my magnifier glasses in the fluorescent light, I still could not see them until he held it beneath a certain ray of light. Then they were as clear as day, which it was. I suggested a mix of Super Glue and briar shavings, and Chuck concurred.

I was disappointed, not because of Chuck’s keen eyes and helpfulness in pointing out the serious flaw, but due to the fact that I had intended to keep the other and to my taste nicer Doodler for my own collection and offer the saddle bit for sale. Knowing then I could not in good conscience do this, I told him so.

“Sometimes that’s just the kind of trade-off you have to make,” Master Po pronounced with his big grin, chuckling that his Grasshopper was learning.

Returning later to my abode in Albuquerque’s War Zone, I sat on the couch that is my customary main work area and scrutinized the pipe.Doodler19

Doodler20 I sanded the bottom of the tapered three-ridge bowl and collected the fine briar dust.Doodler21 Filling the cracks required two layers of the mixture, the second of which I applied more liberally. Getting into the groove with 300-grit paper to sand away the excess glue mix was a little tricky, and I thought I was done. However, after I sanded the yellowed areas and micro-meshed the whole thing using a full barrage of 1500, 1800, 2400, 3200, 3600 and 4000, I saw the grooves needed harsher measures.Doodler22

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Doodler27 I broke out the 220-grit and paid as close attention as possible to the white areas of remaining glue, then repeated the previous micromesh procedure to the one groove. Success at last! I stained the wood with marine cordovan (burgundy) leather dressing, flamed it and used a very light touch of micromesh 3200. I then removed myself and the prepped briar to my official workroom, where I buffed the wood with white and red Tripoli, White Diamond and several coats of carnauba.Doodler28

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The Tapered Stem Three-Ring Doodler
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Doodler40 This tapered, three-ring classic style model appeared, at least to my eyes that are still in training, to be in better shape than the saddle stem version, not counting the stem that was discolored, the rim that was more darkened and the chamber that seemed to have more severe damage. In general, those are all superficial defects easy to remedy. Still, I chose to start with the saddle stem pipe because of my perception that it would be more difficult – and in part due to its nomenclature being faint almost to invisibility, I was going to offer it for sale on my site at the lowest price I offer. But oh, did I learn how appearances can be deceiving, and this three-ring pipe turned into a three-ring circus!

First, I will start with the good news. The OxiClean soak cleared away the discoloration and most of the other crud inside and out of the stem, and the rest came clean and ready to buff with some firm rubbing of a soft cloth, minor spot sanding and regular micro-meshing.

The initial problem I encountered was stripping the old stain. I have seen this happen before, of course, but not with almost identical pipes soaked for the same time with such radical results. Even after soaking the tapered pipe another two hours, it came out not down to the briar with nothing but a few yellow spots like the other pipe but almost unfazed.Doodler41

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Doodler46 At least it was cleaner, in particular the rim and rings, and the chamber showed signs of improvement. Also, removing the remaining cake and evening the chamber walls was no problem. As with the saddle stem Doodler, I ran a couple of alcohol soaked cleaners downward through the vent holes and removed some leftover grime. Even the retort this time was more typical, needing only a couple of beakers of Everclear to be boiled through the stem and shank and into the chamber.

The pipe as shown above was almost ready for the buffing wheels. I hand-buffed it starting with super fine steel wool, particularly on the still somewhat blackened rim and a few areas that needed a little work on the remaining roughness from the Everclear soak. I then progressed with micromesh pads using 1500, 2400, 3200, 3600 and 4000, with the results below shown only front and back. Of course I picked out the little piece of fluff visible in the front bottom ring.Doodler47

Doodler48 The second Doodler was, indeed, ready to be stained. For the task I chose my Liebing’s brown leather stain, which is in fact a lighter shade than the Lincoln medium brown I have. Considering the large amount of residual original stain, but wanting to darken the briar a bit, I had a plan, if not yet the knowledge to carry it out to full effect. At any rate, I stained the bowl and shank as well as I could, but no matter how hard I tried, I could not work the applicator into the dratted grooves of the middle tier of smooth briar, although I was able to coat all three rings. Consulting my pictorial folder of the project that showed the original estate pipe, I noticed un-stained rings and grooves, and concluded I was ahead in the game, so to speak.

This was where I was mistaken. Have you ever had that feeling? The one that nags at you, whispering that despite all evidence to the contrary, there are the right way and the wrong, and this is definitely wrong? Yet still you didn’t follow your instincts?

Nevertheless, to make my act of self-destruction almost complete (there’s the modifier again – almost), I flamed the stain and eased off the char with 3200 micromesh before taking the pipe to the wheels. There I applied ever more beautiful coats of white Tripoli and red (to enhance the darkness of the grain) before White Diamond and a final coat of carnauba.

And so what, you might ask, was the major [expletive voluntarily deleted] malfunction with this tapered variant of The Doodler compared to the saddle stem? In short, the pipe that, to my eyes-in-training I mentioned before, appeared to be well used but more or less as its previous owner received it, had in fact been modified in a manner I did not detect. I very much suspect this pipe had only one prior owner, other than the conduit to me, after getting a close look at the crafty way he covered a ding that must have been, in tobacco pipe scale, comparable to a large patch of skin ripped from a person’s body.
And Chuck, when I showed him both pipes in progress before, pointed out the horizontal crack in the saddle stem pipe but appears to have assumed I was aware that the middle tier of smooth briar below the top ring was not made with the evenly spaced slots. I use the term “appears to have assumed” because of my utter inability to wrap my mind around the possibility that Chuck missed the alteration before he set it aside, especially considering his first words to me when I showed him the pipe I then hoped was finished. Again, I choose the word hoped because I was, at least, aware of the unstained grooves, and was hearing that shrewish voice again.

“Did you make this nick here?” Chuck asked, holding the pipe out to me and pointing, and puffing on his own pipe.

“No, it was there already,” I replied, not knowing where he was going. Surely he didn’t expect me to fashion and Super Glue a fragment of briar onto the tiny spot I beheld. Even he wouldn’t touch a blemish that small, I knew.

Chuck began to explain the situation to me, in his own way, which took me longer than usual to grasp. I felt like an idiot, although that was not Chuck’s intent. When at last I understood, a light went on in my mind.

“You mean someone, sometime slipped up and made a single gash in that area of the pipe and then, to fix his mistake, went around the bowl and made it uniform?” I said more than asked with a big smile of my own.

“Exactly!” Chuck said.

“Just like the way I had to rusticate the entire rim of the Italian No-Name Full Bent Billiard because of the one missing chunk,” I added by way of comparison.

“Yes!” Chuck exclaimed again, laughing and re-lighting his pipe. Then he brought up the missing stain and told me a small paint brush would do the trick.

And so to home I returned the first chance I had and, after lighting a bowl of tobacco, began the only other activity that has come to give me any real pleasure: restoring a pipe. Chuck’s advice to use a small brush did the trick, and I only had to stain, flame and fully buff the small circle of the truly prepped pipe. Still, I decided to add a couple more coats of carnauba to bring out an extra shine.Doodler49

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I forgot to mention the extra sanding of the rim and the top tier, making it lighter than the rest of the bowl and shank, and giving me the idea for a gentle two-tone effect. At this point in a rather long blog, I just don’t feel like going back to find and edit that part. These were not the easy restorations I thought they would be, and I’m tired…but very satisfied.

To Chuck, my friend and mentor, and Steve Laug, our host and my friend and frequent guide through the endless learning process, I owe much for these restores. Thank you, gentlemen.

Restoring a Wally Frank Natural Sun Cured Algerian Made Pot


Blog by Steve Laug

This older Wally Frank Pot shaped pipe came in the same gift box as the little no named prince that I restored recently. In fact it was the second pipe in the photos included with the prince. It was a fairly decent piece of briar with one large fill on the top of the shank in the middle. The putty used was brown rather than pink coloured putty so it would blend fairly well. The briar was darkened from use with oils and dirt. There was a thick build up of tar and oil on the rim that was rock hard. The cake in the bowl was thick and hard. The stem was good quality vulcanite and did not have much oxidation. There were deep scratches around the stem near the stem shank junction. There were also flecks of metal in the vulcanite that makes me think that the pipe is a war years pipe as often the rubber stems were made from recycled tires. There was a slight buildup of calcium on the stem just ahead of the button. The tenon had an aluminum inner tube that sat ran the length of the shank and ended with a diagonal cut end in the bottom of the bowl.Frank1

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Frank5 The next three photos show the stamping on the pipe. The pipe was stamped on the left side of the shank Natural over Sun Cured and on the right side Wally Frank Ltd. On the underside of the shank it was stamped Second and Made in Algeria. I have seen plenty of pipes that were stamped Algerian Briar but this is the first stamped Made in Algeria that I have seen.Frank6

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Frank8 The next photo is a close-up of the rim and bowl. It shows the cake and the build-up on the rim as well as the inner tube sitting in the bottom of the bowl.Frank9 I reamed the bowl with a PipNet reamer starting with the smallest cutting head and working up to the head that was the same diameter as the bowl. I reamed the bowl back to bare wood and wiped down the inside of the bowl with cotton swabs and alcohol to remove the dust that remained in the bowl.Frank10 I scrubbed the exterior of the bowl and rim with acetone on cotton pads. I scrubbed until the oils and dirt were gone from the bowl and the rim was clean. There was some nice grain showing on the bowl – cross cut on the side and birdseye on the front and back.Frank11

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Frank14 I sanded the stem and shank with 220 grit sandpaper to remove the scratches around the stem at the junction. I sanded both the shank and stem with medium and fine grit sanding sponges. I sanded the bowl and rim with a fine grit sanding sponge. I cleaned out the shank and the stem with pipe cleaners, cotton swabs and alcohol until they came out clean. The shank was remarkably clean considering how caked the bowl was. I wonder if the inner tube was not responsible for that.Frank15 The next two photos show the pipe along with the no name prince that I recently restored. Both had a natural finish that probably was oiled originally.Gen13

Gen14 I decided to rub this pipe down with olive oil as I did the prince. I rubbed on the oil with a paper towel and let the wood absorb it. I wiped off the excess and hand rubbed it until the wood had a rich glow.Frank16

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Frank19 I buffed the bowl with White Diamond to give it a shine and then gave it a coat of carnauba wax. I then worked on the stem with micromesh sanding pads. I wet sanded the stem with 1500-2400 grit sanding pads and dry sanded with 3200-12,000 grit pads. I rubbed it down with Obsidian Oil between each set of three pads.Frank20

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Frank22 I buffed the pipe and stem with White Diamond and worked it over the stem and bowl until the feel was smooth. I also buffed it with Blue Diamond. I gave it several coats of carnauba wax and buffed it with a soft flannel buff to raise the shine. The finished pipe is shown in the photos below.Frank23

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Stem Reconstruction on an Ehrlich Billiard


Blog by Andrew Selking

“He’s not dead, just mostly dead.” Miracle Max The Princes Bride

I like the way the pipe looked in the auction pictures, but when I first examined it I thought the stem was beyond help. This is not a little pipe, but the previous owner was obviously a clencher. The top and bottom of the stem had a hole, as you can see by these pictures.Andrew1

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Andrew4 Before getting into the stem repair, I soaked the bowl in alcohol.Andrew5 Although I have done simple repairs on tooth marks, I had never tackled anything this complicated. The holes were far enough down that it wouldn’t be practical to cut a new button. The stem is fat enough that finding a replacement was also out of the question. The one thing the stem had going for it was the edges were still in good shape. I decided to do a complete reconstruction of the stem.

I don’t claim to be an expert on these things, so I turned to one of the how-to articles on Pipe Smoker’s Unlimited. The one gentleman used activated charcoal with super glue, so I decided to try it. I found a large container of activated carbon, which is the same thing, in the pet department of my local Walmart. It came in small pellets, which needed to be ground into a fine powder.Andrew6 This is what it looked like after grinding.Andrew7 I took some wax paper and folded it to fit inside the stem. Once I got the fit I wanted, I sprayed the wax paper with cooking spray and put it back inside the stem.Andrew8 I used a couple drops of clear super glue on the bottom of a plastic cup, mixed in some charcoal dust, and applied it to the hole. I added a couple of drops of glue accelerator and set it aside to cure.Andrew9 I did the same thing with the other side. I’ve found that even with accelerator, it’s a good idea to let the glue cure for at least 24 hours. You can work it sooner than that, but it has a tendency to come out when you’re sanding it.Andrew10 I used several applications of the glue and charcoal paste.Andrew11

Andrew12 Once the hole was filled in I sanded it down.Andrew13

Andrew14 As you can see the charcoal left a few pits. To fill them in I applied a thin layer of super glue over the pits and sprinkled charcoal dust directly on top of it.Andrew15

Andrew16 This is what it looked like after sanding.Andrew17 The stem was still far from finished, but it was good enough to start cleaning the insides.Andrew18 I went ahead and retorted the bowl first.Andrew19 The brush came out fairly clean.Andrew20 I learned a hard lesson while cleaning this shank. In spite of the large diameter, the inner hole was smaller than the q-tip I tried to stick inside it. The end came off and it took a lot of effort to get it out. The moral of the story is, if it doesn’t fit don’t try to make it fit.

In spite of the minor set-back, the shank was pretty clean.Andrew21 Next I retorted the stem.Andrew22 It had a lot of tar inside it, so repeated the process an additional two times. It was easy to clean after that.Andrew23 With the inside cleaned, it was time to finish smoothing out the stem. I used 400 grit wet/dry with water, followed by 1500-2400 grit micro mesh pads with water. To prevent rounding the edges of the stem I held a rubber washer over the end of the tenon.Andrew24 While the stem dried I turned to repairing the rim damage.Andrew25 I used 150 grit sand paper on a piece of glass to remove the worst of the damage.Andrew26 Once I had the edge almost where I wanted it, I switched to 400 grit sand paper. This is what it looked like after sanding.Andrew27 I have become a big fan of natural finished pipes, especially when they have nice grain like this one does, so I used acetone and 0000 grit steel wool to clean the bowl.Andrew28 After cleaning the finish, I noticed a couple of dents on the front of the bowl.Andrew29 I used my wife’s iron and a wet cloth to steam out the dents.Andrew30 After allowing the wood to dry out overnight, I polished the bowl and stem with a progression of 3200-12,000 grit micro mesh pads.Andrew31 I know Steve uses Obsidian oil on his stems during this step and also uses olive oil to bring out the grain of the bowl. I’ve been experimenting with mineral oil for the same purpose. It doesn’t take much, just a little bit on the tip of your finger. I used one coat after the first three pads on both the bowl and the stem. After the final pad, I repeated the process. I really worked the bowl in my hand to bring out a beautiful reddish brown color.Andrew32 I used a soft cloth to buff the pipe and remove any excess oil before the final buffing stage. I buffed the bowl on my buffing wheel with white diamond and carnauba wax. I used my rotatory tool with white diamond and carnauba wax on the stem. I gave the whole pipe a final coat of Halcyon II wax and filled the E on the stem with a white out pen. This is the result.Andrew33

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Breathing New Life into a Wally Frank De Luxe Saddle Billiard


Blog by Steve Laug

I am slowly working my way through the gift box of pipes I received. The one that caught my eye next was a small Wally Frank De Luxe saddle billiard. The stem was not in too bad shape – just a bit of tooth chatter on the top and bottom of the stem along with a deep tooth mark on the underside near the button. It was lightly oxidized. The metal threaded tenon had a pressure fit metal stinger in place that was stuck. The stem was slightly overturned. The bowl was dirty – the finish spotty and damaged. There were scratches but they did not go deep in the briar. The rim had a thick build up of “lava” (tars and oils) that came out of the bowl and over the rim. The bowl was thickly caked. The left side of the shank was stamped WALLY FRANK over DE LUXE. On the saddle of the stem was worn and light stamping of what appears to be WF in a circle but the right side of the stamping is missing. On the right side of the shank it is stamped Imported Briar. The bottom of the bowl and the shank are flattened making the pipe a sitter.Wally1

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Wally4 I took two close-up photos of the rim and the stamping on the left side of the shank to show the state of the pipe when I brought it to the work table.Wally5

Wally6 I unscrewed the stem from the shank and dripped alcohol on the stinger to loosen it from the tenon. Once it soaked a few moments I was able to carefully pull it out of the tenon. One side of the stinger insert was missing but it still fit in the tenon tightly.Wally7 With the stinger removed I heated the tenon with a lighter to soften the glue and correct the over turned stem. It did not take long to heat it enough to screw it into the shank and turn the stem on the tenon until it lined up correctly.Wally8 I reamed the bowl with a PipNet pipe reamer starting with the smallest cutting head and working up to the head that would take the cake back to bare wood.Wally9

Wally10 With cake cleaned I scrubbed the rim with alcohol on a cotton pad to remove the buildup of tars and oils. I was able to remove the majority of the overflow on the rim with elbow grease and persistence. There was some slight inner rim damage that would be easy to clean up with a light sanding. I also scrubbed the bowl with acetone on cotton pads and then with alcohol. It took off the grime and some of the mess but left the stain intact.Wally11 The shank was very dirty and the aluminum on the tenon, stinger and end of the mortise insert was oxidized. I scrubbed those with 0000 steel wool and then put the pipe back together in order to use the retort on it.Wally12 I set up the retort using a jar to lift the pipe up above the flame of the candle I used to heat the alcohol. I filled the test tube 2/3 of the way full with isopropyl alcohol and inserted the rubber stopper in it. I pulled the surgical tubing over the end of the stem and put a cotton ball loosely in the bowl. I heated the alcohol over the candle flame until it boiled through the shank and bowl. I changed the alcohol four times before I was able to get the shank clean and the alcohol coming out clean.Wally13

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Wally15 Finally the shank and stem was clean. I removed the retort and ran pipe cleaners through the stem and shank. I used pipe cleaners, cotton swabs and alcohol to remove the leftover tar and oil from both. Finally they were clean and came out as white as they were when I put them into the shank and stem.
I decided to stain the bowl and rim with a oxblood stain. I applied it to the pipe with a cotton pad and then flamed it to set it in the grain. I reapplied it until I had the coverage I wanted with the colour.Wally16

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Wally19 I set the bowl aside to dry for a while and worked on the stem. I sanded the tooth chatter and oxidation with a medium and fine grit sanding sponge. They were hard to remove so I used a folded piece of 220 grit sandpaper to work on the tooth chatter and tooth mark on the underside of the stem. I had to use a small drop of clear super glue to fill the tooth mark. Once it dried I sanded it smooth with 220 grit sandpaper and then began the work of polishing the stem with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. I rubbed it down between each set of three pads with Obsidian Oil before sanding with the next set of three pads.Wally20

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Wally22 I put the stem back in the shank after sanding with the 12,000 grit pad and then buffed the pipe with White Diamond and Blue Diamond before giving the bowl and stem multiple coats of carnauba wax. I finished by buffing it with a soft flannel buff to raise a shine. The finished pipe is shown below. The new stain coat, the wax and the polished stem give it a new look and the cleaned interior a new life. This one should be a great smoker if the amount of cake and gunk I removed from the bowl and shank are any indication.Wally23

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Restemming & Working on New Staining Techniques on a Mastercraft Pot


Blog by Steve Laug

The next pipe from the gift box is a Mastercraft Pot. It is stamped Mastercraft in a shield on the left side of the shank and Imported Briar over Italy on the right side. There are no shape numbers. There are a lot of fills on the bottom of the bowl and the right side of the bowl. The finish is a thick coat of what appears to be urethane – almost plastic looking. Someone had previous started refurbishing it – to bowl had been carefully reamed and the bowl topped. There was a large fill on the rim that was loose that ran from the middle of the right side of the bowl almost all the way across the rim. This pipe would be a great one to experiment with using different stains to blend the fills and highlight the grain. The urethane coat would prove a challenge to remove completely but once gone it would prove a perfect candidate for the new staining techniques I wanted to learn. The band on the shank is aluminum and is oxidized and dull. The stem is a replacement that is poorly fit. It is loose in the shank and does not fit against the shank well. The tenon is very short and almost conical in shape. I will break the work on this pipe into two parts: Part 1: Fitting a Stem and Part 2: The Staining Experiment and a Conclusion called Finishing Touches.Mas1

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Mas4 I took a few close-up photos of the rim and the stem. These will help to give an idea of the state of affairs when I brought the pipe to the work table.Mas5

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Part 1: Fitting a Stem

I removed the stem and found two possible replacements in my stem can. The original replace in the one at the bottom of the photo below. The two options were a longer taper and a saddle stem. Both of them worked well with the length of the shank. They looked better than the one the pipe arrived with.Mas9 I tried the bowl with each of the stems to get an idea of the look of the pipe. I made a decision for the taper once I had seen them both in place in the shank.Mas10

Mas11 The taper stem was slightly larger in diameter than the shank so I would need to adjust the diameter. I cleaned out the shank and the stem with pipe cleaners, cotton swabs and isopropyl alcohol to remove the tars and oils from the shank. Because someone had already started the process on this pipe it was not a long clean. It took very few cleaners before the shank was clean.Mas12

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Mas15 I sanded the stem with 220 grit sandpaper to start and then decided it was taking too much time. I used the Dremel with a sanding drum and quickly removed the excess material.Mas16

Mas17 I brought it back to the work table and sanded it with 180 and 220 grit sandpaper to smooth out the marks left by the sanding drum. I needed to fine tune the fit but it was working with the bowl.Mas18

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Part 2: The Staining Experiment

To prepare the bowl for staining I needed to do the repairs and remove the old finish. I decided to re-top the bowl to remove some of the damage and smooth out the area around the fill on the right side top and edge. I wanted to bring the top down to lessen the area that the fill intruded on.Mas20 I wiped the bowl down with acetone to remove the finish only to find that it did not work to cut through the finish. Before I intruded on the finish with my next measure I decided to repair the fill on the outer edge of the rim on the right side. I used briar dust and super glue to repair the fill on the side and top of the rim. Most of the fill had been smoothed out on the top but there was some of the fill missing on the edge of the rim. I cleaned and sanded the repair to blend it into the finish. When that was smoothed out I sanded the bowl with a medium grit sanding sponge to break the gloss of the finish and then dropped it into the alcohol bath.Mas21 When I took it out of the bath the finish was dulled but still not broken. This top coat was a real bear to remove. I needed to do quite a bit more sanding on the coating to remove the finish.Mas22 Once the finish was gone and I was at bare wood I decided I would use a three part staining process to try to hide the fills and blend them into the briar. I wanted to try something new as well with the staining of this pipe. I wiped it down a final time with acetone to clean off the dust and any remnants of finish, scrubbing hard around the stamping on the shank. I stained it with a medium walnut stain, flamed it and buffed it.Mas23

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Mas26 When the stain dried I gave it a light buff with a cloth and a shoe brush and then gave it the second coat of stain. This time I gave it a coat of oxblood coloured stain. I wanted to bring out the grain on the sides and front and back of the bowl and try to blend the fills more. I stained it and flamed the stain.Mas27

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Mas30 When that stain dried I buffed the bowl with White Diamond and wiped it down with isopropyl to even out the stain coat. I hand buffed it afterwards with a soft cloth. The bowl was beginning to take on the colour I wanted from these first two coats of stain.Mas31

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Mas36 Then it was time for the third coat of stain. I stained the pipe with a dark brown aniline stain. I applied it and flamed it and repeated the process until I had good coverage on the pipe. The dark brown looked opaque when first applied.Mas37

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Mas39 I buffed the pipe with White Diamond on the wheel and gradually the grain began to show through the finish. The combination of stains gave the pipe precisely the colour I was wanting – a warm reddish brown with dark highlights in the grain patterns. The fills though still present, did not stick out as badly and seemed to blend into the finish.Mas40

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Conclusion: Finishing Touches

With the finish on the pipe completed I worked on the stem. I sanded it with a fine grit sanding sponge and then with micromesh sanding pads. I also sanded the band on the shank with the micromesh pads at the same time. I wet sanded with 1500-2400 grit pads and sanded the band without the stem present. You have to be careful with the pads when polishing metal as they will leave a dark stain on the briar and the vulcanite.Mas44 I rubbed the stem down with Obsidian Oil and dry sanded the stem with 3200-12,000 grit pads. I polished the band with the same and also with a silver polishing cloth. After each set of three pads I rubbed the stem down with the oil. When I had finished the stem I gave it a final coat of the oil and then let it dry.Mas45

Mas46 The next photos show the finished pipe. It is a rich brown/red colour that has warmth and depth to it. The silver band and the new stem make the pipe look quite rich. I figure it is at least as nice or nicer than when it left the Mastercraft warehouse.Mas47

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