Tag Archives: Malaga Pot

New Life for a beautiful “Malaga” Algerian Briar Pot

I have another Malaga Pipe that Jeff sent me to work on. It is a Malaga shape I would call a Pot. Jeff saw it on eBay and purchased it on 07/12/2023 from a seller in Point Pleasant Beach, New Jersey, USA. The grain on this pipe is quite nice. Once again it was obviously someone’s favourite smoker. It is stamped on the left side of the shank and read “MALAGA” and on the right side it is stamped Algerian Briar. The smooth bowl and shank were dirty and there were tars and oils ground into the surface of the briar. The bowl had a thick cake that flowed over the top of the smooth rim in a thick lava coat. It was hard to clearly assess the condition of the inner edge. The condition of the rim edge and top would become clear in the cleaning process. The outer edge looked very good. The taper stem was vulcanite. There were light tooth marks on the top and the underside of the stem ahead of the button. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the cake and the lava on the rim top and edges. The inner edge of the rim showed thick cake coming up to the top and flowing over the edge. The outer edge showed some deep damage on the back side of the bowl. It was a dirty pipe but still a beauty. The vulcanite taper stem had light tooth marks and chatter on the top and underside of the stem ahead of the button. The photos of the sides and heel of the bowl show some stunning and unique grain all around the pipe. The oil curing/finish makes the grain really stand out on the bowl and shank.Jeff took a photo of the stamping on the left side of the shank. On the left it read “MALAGA” as noted above. He did not take a photo of the right side but it read Algerian Briar. The stamping was clear and readable.For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

I am also am including a link to some printed material on the Malaga brand that came to me from the daughter of George Koch (we purchased George’s pipes from his daughter) to help identify the particular stamping on the pipe. The link takes you to the entire collection of materials that were sent to me (https://rebornpipes.com/2019/02/27/malaga-pipes-catalogue-of-pipes-and-tobaccos/).

Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime from around the bowl sides. It looked much better. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The stem looked much better and the light tooth marks on both sides were still visible and would need a little work. I took photos of the pipe once I received it. I took a photo of the rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top was clean and looked good. There was some darkening and damage on the rim top and inner and outer edges of the bowl (particularly on the back side of the bowl). The grain on it was quite nice. The stem looked better, though there were deep tooth marks and chatter on both sides ahead of the button.I took photos of the stamping on the shank to show that the clean up had not damaged them at all. It looked good. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like. I started my work on the pipe by sanding the rim top and the finish around the bowl with the 2-inch square 320-3500 grit sanding pads. I wiped down the briar after each sanding pad. The bowl began to look very good. I polished the bowl sides and the smooth rim top with micromesh sanding pads. I dry sanded it with 1500-12000 grit micromesh pads. I wiped it down after each pad. It really began to be beautiful. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I worked it into the twin rings in the bowl cap with a shoe brush to get deep in the grooves. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and turned my attention to the stem. There were several deep tooth marks that I filled with CA glue. Once the glue hardened I recut the button edge and flattened the repairs with a small file. I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad. I was able blend in the repairs on both sides with the pads. The stem looked very good.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the stem back on the “MALAGA” Algerian Briar Pot and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is beautiful smooth finished “MALAGA” Algerian Briar Pot and the vulcanite taper stem combine to give the pipe a great look. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.09 ounces/31 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restemming & Restoring a Malaga Mixed Finish Pot

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Blog by Steve Laug

This morning I went through my box of stummels (bowls) here and picked out a Pot shaped bowl that had some promise to me. I went through my can of stems and found an oval shaped stem with the casting marks on the sides and button end. The pipe I chose to work on is an interesting Malaga Pot with a mixture of rusticated portions and smooth portions on the bowl and shank sides. I have worked on a lot of Malaga pipes in the past so I am not a stranger to the brand. I have included the link below to a bit of history on the brand that I compiled.

The bowl looked very good. The grain around the sides was quite nice and a mix of flame and birdseye grain. The rim top was rusticated as were some patches on the front, the sides and the bottom of the shank. The inner edge of the bowl showed some wear. There was a hairline crack on the underside of the shank that extended about ¼ inch up the shank. The interior of the bowl was clean and there were not any chips, cracks or checking on the walls. Examining the mortise there was a snapped off tenon in the shank. It was crumbling and would need to be pulled. The finish was washed out and bit and tired but still quite redeemable. The stamping on the pipe was clear and readable. On the topside it read MALAGA and no other stamping was on the shank. I took some photos of the bowl before I started to work on it. I took a photo of the stamping on the topside of the shank. It reads as noted above and is clear and readable. I went through some of stems and found an oval vulcanite stem blank. It was the right diameter and once I turned the tenon it would fit the shank. It has casting marks on the sides and on the button end. I also found a unique sterling silver band that fit the shank. It was shaped like a belt and buckle and would look very good.I have worked on quite a few Malaga pipes and blogged their restorations, so rather than repeat previous blogs, I am including the link to one that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA from a catalogue. It gives a sense of the brand and the history in their own words. Follow the link to get a feel for the brand and the pipemaker – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/.

With that information in hand I turned to work on the bowl. There was a broken off tenon in the shank. I tried to pull it with a screw and then moved on to drill it out. I started with a bit a little larger than the tenon in the airway and worked my way up to the size of the shank. When I removed the bit the pieces of tenon fell out on the table top. With the mortise clean I was ready to move on to the next part of the clean up.I cleaned up the rustication on the rim top with a brass bristle wire brush to remove the debris in the rustication. It cleaned up well. I used a Black Sharpie Pen to restain the rustication on the rim top and the sides of the bowl. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 10 minutes then buffed with a cotton cloth to raise the shine. The grain really came alive. It looks better than when I began. The crack on the underside of the shank was a mere hairline what was not long or wide so it would be an easy repair with a bit of glue and a band. I painted the shank end with some all-purpose white glue. I spread it with a dental spatula and pressed the band in place on the shank.I polished the Sterling Silver belt band with some silver polish and a jeweler’s cloth. I was able to remove the tarnish and the band looked very good. I took pictures of the banded shank to show the look of it. Notice that the belt buckle is on the top and the A of the Malaga is perfectly framed on the right side by the buckle. With the bowl finished it was time to focus on the stem. I took out the stem and the Pimo tenon turning tool and set up the tool in my cordless drill. I put the guiding pin in the airway on the stem and adjusted the cutting head. I held the stem in place and carefully turned the tool on the tenon. I used a flat file to smooth out the tenon to fit in the shank. I put the stem in shank for a sense of the look of the pipe. The stem fit well and it looked like it belonged. I sanded the castings off the edges of the stem and the button with 220 grit sandpaper before I took the photo.I removed the stem and worked on it next. I smoothed out remnants of the castings and the scratches in the surface of the vulcanite with 220 grit sandpaper. I started polishing the stem with 400 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a cloth and Obsidian Oil. I finished the polishing with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil. I put the pipe back together – the bowl with its new stem. This restored Malaga Oil Cured Pot with rusticated panels is a real beauty and I think the Sterling Silver Belt band and the chosen stem works well with it. The grain on the bowl came alive with the buffing. I used Blue Diamond on the buffing wheel on both the bowl and stem. I gave both multiple coats of carnauba wax on the wheel then buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The Malaga Pot feels great in the hand. It is lightweight and the contrast in the browns of the briar, the Silver band and the polished vulcanite stem with the popping grain on the mixed brown stained bowl is quite amazing. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outer diameter of the bowl: 1 ½ inches, Chamber diameter: 1 inch. The weight of the pipe is 1.59 ounces/45 grams. It really is a beauty. I will be putting it on the rebornpipes store in the American (US) Pipe Makers section shortly if you are interested in adding it to your collection. Thanks for walking through the restemming and the restoration with me. Cheers.

Getting Rid of a Foul Smell in a third pipe – a Malaga Pot

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Blog by Steve Laug

I have a box of some 25 pipes that I am working through for a friend here in Vancouver. The next group of four pipes that I am working on came to me in a sour, stinky condition. Alex had smoked them and found that as he smoked them each one became fouler. From my experience this happens when a pipe has not been thoroughly cleaned in the process of restoration. Sometimes even if it has been cleaned, the first few smokes draw out a foul taste and in this case an odor that made me put the four pipes in a zip lock bad to keep the odor contained. They really stunk! On Sunday evening I decided to give the foursome a cotton ball and alcohol treatment to draw out the oils and tars in the briar. I pushed cotton balls into the bowl and a folded pipe cleaner in the shank and used an ear syringe to fill the bowl with isopropyl alcohol. I set the pipes aside to let the alcohol do its work overnight. I know many of you use kosher salt and alcohol and that certainly is your choice. For me however the cotton balls work just as effectively in providing a medium for the foul juices drawn out of a pipe to be deposited. They are also easier to clean up and they do not leave residual salts in the briar. In the morning I took a photo of the finished work. You can see the effectiveness of the treatment.I took the cotton out of the bowls of the pipes and wiped the bowl down with pipe cleaners and cotton swabs to dry them out. The pipe I decided to work on is the beautifully grained straight pot, the third pipe from the right in the photo above. It is stamped on the left side of the shank “MALAGA” and on the right side of the shank is stamped Imported Briar. Alex has grown to love Malaga pipes and continues to pick them up on eBay and other places on his journey. It was another pipe that the seller said was clean but after several smokes Alex deemed it unsmokable. It was now up to me to figure out what was going on. I examined the pipe when I took out the cotton balls and alcohol and I learned a few things about it that would need to be addressed. The rim top and inner and outer edges of the rim were in rough condition. It looked like the pipe had been used for a hammer. The finish was spotty with nicks and marks. The bowl had some cake inside and it too would need to be reamed out. The stem was the best of the lot. It was clean and was free of tooth marks or chatter. I wondered what the airway was like but that is an easy clean up. I took some photos of the pipe at this point. I took a close up photo of the bowl and rim to capture the damage to the rim top and light cake in the bowl. The rim top was in bad condition with nicks and cuts. The inner and outer edges were rough. The bowl was out of round. It needed some more work to clean it up but at least the cotton ball alcohol treatment had rid the pipe of the rank smell. The stem was in the best condition of the four pipes. It did not have tooth chatter or marks and was not oxidized.I took a photo to capture the stamping on the right and left side of the shank. The first photo shows “MALAGA” on the left side of the shank. The second photo shows the stamping on the right side it reads Imported Briar. The stamping on this pipe is readable.Now that the stink was gone I did not even think of cleaning the shank and airway I just immediately went to the most irritating part of this pipe – the beat up rim top and edges. I topped it on a topping board with 220 grit sandpaper to remove the damage to the rimtop and to try to minimize the damage to the inner and outer edges. The rim top looked significantly better as can be seen in the second photo below. I cleaned up the outer edge with some sandpaper and wiped it down. I filled in the deep nicks in the edge with briar dust and super glue.I sanded the edge repairs with 220 grit sandpaper to blend them into the surface of the briar. I would polish out the scratches later but for now the edge was at least smooth. Once the outer edge was cleaned up I worked on the inner edge. I used a folded piece of 220 grit sandpaper and smoothed out the edge. I gave the edge a slight bevel to take care of the rim damage and darkening that was present.I polished the rim top and the rest of the bowl with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I used the wet sanding on the first three pads to give me the traction to remove the scratches in the briar and the dry sanding to polish the briar. I wiped the bowl down after each pad with a damp cloth. At this point in the process the finish looked very uneven to me – even spotty. I decided to wipe down the bowl and shank with isopropyl alcohol to remove the uneven finish. I was able to even out the look of the finish to a point where I was happy with the look. I worked some Before & After Restoration Balm into the bowl and shank with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. The bowl and the rim top look really good and the damage is gone. I am very happy with the results. It was at this point that I realized that I had not reamed the bowl or done any cleaning of the internals after the cotton ball and alcohol treatment. I had been so intent on cleaning up the damaged rim that I totally skipped my normal pattern of work. So I went back to ream the bowl with a Savinelli Fitsall Pipe Knife. I sanded the inside of the bowl with a piece of dowel wrapped with 220 grit sandpaper to remove all remnants of the cake. When I was finished the bowl walls were smooth and clean.I cleaned out the airway in the shank and stem with cotton swabs, pipe cleaners and isopropyl alcohol. I cleaned out the mortise in the shank with cotton swabs and alcohol until the mortise walls were clean and looked bare. I stopped and checked out the smell of the pipe and it was clean and fresh smelling.The stem on this Malaga was flawless. There were no tooth marks and no chatter. The stem absolutely glow it was so clean so there was nothing to be done with it. I wiped it down with some Obsidian Oil to protect and deepen the shine but otherwise it was perfect.

I put the stem back on the bowl and polished the pipe with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain came alive with the buffing. The rich brown finish on the briar works well with the polished black vulcanite stem. The finished pipe is a beauty and feels great in the hand. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 3/4 inches, Outside diameter of the bowl: 1 9/16 inches, Chamber diameter: 7/8 of an inch. This one will be going back to Alex with the other two previously foul pipes that I worked on. Thanks for walking through the restoration on this now great looking “Malaga”. It is really a beauty. I think Alex should get a better smoke from it now.