Tag Archives: contrast staining

Extending the Life of a Hard Used Kaywoodie Bulldog


Blog by Steve Laug

In the box of pipes that a friend sent for me to fiddle with, was a tired old Kaywoodie Bulldog. The stamping was worn off and with a loupe I could read that it was stamped Kaywoodie on the left side of the shank with something illegible below that followed by an R in a circle. On the right side of the shank was the remnant of a shape stamp the looked like it had four digits ending with the bottom curve and tale of an S. The pipe was in rough shape. The bowl was reamed out of round with the rim having taken a beating. The right side of the inner edge was very thin and had been scored down toward the bottom of the bowl. The rings around the bowl were rough and damaged. There was a cut mark on the top of the shank where it joined the bowl and a small crack above the shank insert on both the top and the bottom of the shank. The junction of the stem and shank showed damage as well from what appeared to be pliers. The stem was overclocked. It had some tooth damage on the top and bottom surfaces and was oxidized. KW1 KW4 KW3 KW2 I looked at the pipe as it sat in the box and removed it and turned it over in my hand many times during the past three months since it arrived. I just was not sure that I could salvage it. I figured it might make a good delegate to cannibalize for parts or for another Frankenpipe but I was not sure it was redeemable. I took the next close up photos of the rim and the gouge in the shank to give you an idea of what I needed to deal with if I tackled this pipe as a project.KW5 KW6I spent quite a bit of time looking at the pipe and decided it would be worth a try to see if I could improve it and make it functional. It would never be a pipe of beauty but the old warrior deserved another lease on life. I could certainly make it look better. So with that resolve I heated the metal stinger and tenon with a lighter to loosen the glue so that I could re-clock the stem. It did not take too much heat or time to loosen and then adjust the fit of the stem to the shank. I set it aside to cool and set the glue once again.KW7I decided to top the bowl to even out the height of the bowl around the rings. Currently it was taller in the front than the back and taller on the right than the left side. I worked to take off that excess and minimize some of the damage to the rim as well.KW8 KW9 KW10I used a knife blade needle file to redefine the twin rings around the bowl and to sharpen up the definition on the top and the bottom of each line.KW11With all of the adjustments done I wiped down the bowl with acetone on cotton pads to remove the remaining finish and the ground in grime that was on the bowl.KW12 KW13 KW14I reamed the cake back to bare wood so that I could see the extent of the damage to the walls of the pipe. I used a PipNet reamer to take back the cake.KW15 KW16I cleaned up the remaining cake with a sharp pen knife to clean off all of the debris. I then sanded the rim with 220 grit sandpaper to smooth out the damage and prepare it for the plan I had for it. I wiped it down with alcohol and then packed briar dust into the rim damage. I place drops of super glue on the briar dust to form that patch. While I did that repair I also repaired the gouge in the shank bowl junction.KW17 KW18 KW19I sanded the cured patch with 220 grit sandpaper to remove the excess and to level out the surface with surface of the bowl and shank. The first two photos below show the repaired shank damage and the third photo shows the repaired rim.KW20 KW21 KW22I set the bowl aside at this point and worked on the stem. I sanded it with 220 grit sandpaper and then with a medium and a fine grit sanding sponge. Then I sanded it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-4000 grit pads. I rubbed down the stem with Obsidian Oil between each successive grit to give the micromesh pads more traction as I used them.KW23 KW24I buffed the stem with White Diamond and Blue Diamond on the buffing wheel to raise the shine. Then it was time to stain the bowl. I decided to use an opaque oxblood aniline stain. It is a stain that is thicker in consistency to the Feibings and gives good coverage on damaged briar repairs. I applied the stain and flamed it. It gave the old warrior some life while not hiding the repairs that it would wear proudly over the years ahead to witness to its hard life.KW25 KW26 KW27 KW28I buffed off the excess stain once it was set with a quick buff of Blue Diamond polish on the buffer. I then worked some more on the stem working back through the previous grits of micromesh to reduce the stubborn oxidation on the stem. I used a lighter flame to paint the surface of the stem to burn off the oxidation as well. I finished by sanding it with 6000-12000 grit micromesh pads and then buffed the entirety with Blue Diamond on the buffer.KW29I gave the bowl and stem multiple coats of carnauba wax and buffed it to a shine with a clean flannel buff. I hand buffed it with a microfibre cloth to give it some depth. The finished pipe is shown in the pictures below. While the pipe certainly is not a thing of beauty there is some restored dignity that will serve it well in the years ahead. It should serve the pipeman whose rack it graces with a good solid smoke for a good long time.KW30 KW31 KW32 KW33

Reviving a Savinelli Silver 806


Blog by Dave Gossett
Dave1 My Army cousin stationed in Italy came to the states recently bearing gifts. He bought me 9 pipes at a swap meet in Vencenza – 5 Savinelli’s, 2 Brebbia’s, 1 Rossi, and 1 lesser known Italian briar. I’m a sucker for silver bands, long shanks, and Sav’s, so naturally this is the first one out of the batch I cleaned up.

This one had not been “smoked lightly” as the saying goes. The rim was beat up, the stummel had plenty of scratches, and the stem had a hefty chunk missing.Dave2

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Dave4 I started out by reaming and cleaning the airways. Then I topped the bowl and beveled it, and sanded the scratches from the exterior.Dave5 After removing the damage from the stummel, I gave it a light alcohol scrub to remove the rest of the stain.

I gave it a dark contrast stain starting with Fiebings dark brown and a hint of oxblood, then after drying for 24 hours I sanded it to lighten it up and make the grain pop. A cloth dampened with alcohol can be used around the stampings to lighten the stain a bit without compromising the nomenclature.

Next up, the stem. I removed the oxidation and scored the area around the repair site. Patched up the missing vulcanite with CA and charcoal, then filed it down and wet sanded smooth, followed by a light run on the wheel with compound.Dave6 I’ve already put a few bowls of Syrian Reserve through it since the pictures were taken. Great smoker. This one’s a keeper.Dave7

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Breathing New Life into a La Fond’s Vintage, Algerian Briar Reject Billiard


Blog by Steve Laug

This old pipe came to me in a lot that was a gift from a friend and it was in very rough shape. The bowl covered in varnish and the rim had been used to hammer nails. There was not one smooth surface on the rim of the pipe. The outer edge of the bowl was very rough particular on the backside with chunks of briar missing. There were several fills on the bowl – on both sides that were missing and there were large deep scratches on the bottom of the bowl.LaFond1

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LaFond4 I have included a close-up photo of the rim to show the extent of the damage.LaFond5 I also took some close-up photos of the stamping to give an idea of what that looks like. The shank is stamped on the right side with the words MADE IN FRANCE. On the left side it is stamped with a double line of XXXX’s. I interpret that as the stamping that a pipe company uses to declare a pipe a REJECT. Some of the English companies actually stamp the pipe reject while others X out the stamping. In this case I was able to read through the X’s and see that underneath it was stamped La Fond’s Vintage on the first line and below that it read Algerian Briar. There is not a shape number on the shank.LaFond6

LaFond7 I looked in Who Made That Pipe to see if I could find any information on the brand. The book listed that the brand was unknown but was English made. I looked on pipephil’s site, Pipes: Logos and Markings and found the listing below http://www.pipephil.eu/logos/en/logo-l1.html. The left side of the shank on the pipe I am working on is stamped identically to the one in the photo. The right side of mine says Made in France instead of Made in England. There is also no shape number on the one I have.LaFond8 I think that an educated guess can be made regarding the company behind this brand of pipe. Looking at the shape of the pipe and the shape number on the pipe in the photo it looks to me that the brand may well have been a sub brand of GBD. Certainly the 9436 shape number matches the same shape number that GBD stamped on that shape pipe.

As I have been doing lately, I reamed the bowl with a PipNet pipe reamer to take the cake back to bare briar. I wanted to see if there was any significant damage to the inside walls of the bowl considering the damage everywhere else. After reaming I would need to sand the inside of the bowl as the cake was both crumbly in some places and hard and pitted in others.LaFOnd9

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LaFond11 The rim damage made it necessary to top the bowl to remove as much of it as possible. I used the topping board and 220 grit sandpaper to do the work.LaFond12 I removed as much of the top of the rim as possible without changing the overall appearance of the pipe. I was able to remove the majority of the damage. There were still some missing chunks of briar on the back side of the bowl near the top edge that I would need to address in a different manner.LaFond13 I wiped the bowl down with acetone on cotton pads to remove the varnish coat that covered the bowl and shank. Fortunately it came off quite easily. At least they did not coat the bowl with urethane or some other modern plastic coat. I worked on the damaged areas and the missing fills to make sure that I was able to get the grit and grime out of the holes.LaFond14

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LaFond17 I picked out any pieces of debris in the divots and wiped it down one final time. I filled the holes with briar dust and then dripped clear super glue on top of the briar dust. I added more briar dust and more glue until I had the surfaces built up and repaired.LaFond18

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LaFond20 I sanded the repairs with 220 grit sandpaper to blend the patches into the surrounding briar. It took a bit of sanding to smooth things out and leave the patches only in the holes that needed to be repaired and not on the surface of the bowl. Once the surface was smooth I sanded the areas with a medium and fine grit sanding sponge to remove the scratches.LaFond21

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LaFond23 I sanded the inside of the bowl and then scrubbed out the bowl, shank and stem with pipe cleaners, cotton swabs and isopropyl alcohol. I scrubbed until the shank was clean.LaFond24 I used the stain pens to blend in the sanded areas with the colour of the rest of the bowl. I used it on the rim and the repairs around the bowl. I blended light brown and dark brown stain pens to get the colour to match. I sanded the bowl and rim with a fine grit sanding block to feather in the stained areas.LaFond25

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LaFond29 After sanding I rubbed the bowl down with a light coat of olive oil and buffed it into the briar.LaFond30

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LaFond33 I would need to wax and polish the bowl once I had finished with the stem but it was done for the time being. I turned to the stem and sanded it with 220 grit sandpaper to remove the ripples in the vulcanite on the top and bottom of the stem from the button toward the bowl for about 1 ½ inches. It was obvious and ugly in my opinion. I finished smoothing out the stem surface and then sanded it with a medium and a fine grit sanding sponge to smooth out the scratches.LaFond34

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LaFond37 There was some oxidation on the stem that needed some more work so I repeated the process until the oxidation was removed. I wet sanded the stem with 1500-2400 grit micromesh sanding pads. I rubbed the stem down with Obsidian Oil and then dry sanded it with 3200-4000 grit pads and gave it another coat of oil I finished sanding with the micromesh pads dry sanding with 6000-12000 grit. I gave the stem a final coat of Obsidian Oil and let it dry.LaFond38

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LaFond40 I buffed the pipe with Blue Diamond on the buffing wheel and then gave it multiple coats of carnauba wax. I buffed it with a clean flannel buffing pad and then took it back to the work table and hand buffed it with a microfibre cloth. Dave Gossett wrote about doing that several blogs ago and I have been doing it ever since. It seems to add depth to the shine that a buffer alone does not give. The finished pipe is shown in the photos below. I took the photos outside in the waning light of the day. I really like the look of the pipe in the grass. The green sets off the colours of the briar and the black of the stem. This old timer is ready for a long life ahead of service to whoever takes it home to their rotation. Thanks for looking.LaFond41

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Rejuvenating and Repairing a Whitehall Dublin


Blog by Steve Laug

This old Whitehall pipe came to me from the antique shop in Victor, Idaho, a small town on the way to Jackson Hole, Wyoming. On a recent trip to Idaho my brother and his family and my daughters and I visited Jackson Hole. On the way home, we stopped in Victor to stretch our legs and wander a bit. I went into the antique shop and struck up a conversation with the owner. Eventually a tin of five pipes and some parts came out from under the counter. I bought all of them. They traveled back to Vancouver with me and will one day all be refurbished.

This Dublin shaped pipe is stamped Whitehall on the left side of the shank – though the stamping is faint. On the right side it is stamped Imported Briar (also faint). It has a flat bottom and sits well on that. The finish was very worn but was a rich oxblood colour under the grime. The bowl sides have some great cross grain. There were some small fills near the top of the bowl on the left side. The rim was damaged on the outer edge and very caked from the bowl over the rim top. The inner edge of the rim was still round and did not show signs of damage under the thick cake. The stem appeared to be a poor fit but as I looked at it I realized that it was upside down. The flattened bottom of the bowl had not been continued on the stem so it sat wrong.Dublin1

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Dublin4 I took some close-up photos of the rim and sides of the bowl. The rim photo shows the tarry buildup and the side photos show the stamping.Dublin5

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Dublin7 I generally ream the bowl when I start a clean up to remove the cake so I can examine the pipe thoroughly to check for inside wall damage and potential issues. I reamed it with a PipNet reamer and took the cake back to bare briar.Dublin8 While I was at it I scrubbed the rim with alcohol and cotton pads to remove some of the tars. I had to use a sharp blade to gently scrape away the thick coat of tars while I was scrubbing. The photo below shows the initial cleanup of the rim and newly reamed bowl.Dublin9 I sanded the rim with 220 grit sandpaper to further remove the tars and to minimize the outer edge damage. There was a burn mark on the front left of the rim that I was able to reduce but not remove altogether.Dublin10 I scrubbed out the shank and the bowl with alcohol, cotton swabs and pipe cleaners.Dublin11 I wiped down the exterior with alcohol and cotton pads to remove the finish and to clean it up. In doing so I found that there was a small shallow crack/flaw toward the bottom of the bowl on the left side. In the photo below the dental pick is at the close end of the crack and the dark spot is the far end.Dublin12 I picked out the crack with the dental pick, drilled two small holes – one on each end of the crack to stop it from going further. Interestingly this crack followed the pattern of the grain on the side of the bowl. Once I had it cleaned out I wiped it down with alcohol a final time. I pressed briar dust into the crack, dripped super glue into it and then pressed more briar dust on top of the glue. The photo below shows the repaired crack. Fortunately the crack was not deep and did not affect the interior of the bowl. It did not go all the way through and appeared to be more of a flaw in the briar than damage.Dublin13 I sanded the repair with 220 grit sandpaper to remove the excess patch and blend it into the surface of the briar. I sanded it with a medium and a fine grit sanding sponge to remove the scratches in the briar and feather out the surface. I sanded the entire bowl and rim with the same sanding sponges and sandpapers.Dublin14 I aligned the stem and sanded it with 220 grit sandpaper to smooth out the rough surface and then flatten the bottom to match the bottom of the shank.Dublin15

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Dublin18 I wiped down the bowl with alcohol and then stained it with an oxblood alcohol based stain. I put the stain on heavy around the sanded areas on the shank and the bowl repair. I also darkened those areas with a dark brown stain pen following the pattern of the grain. I lightly buffed the pipe by hand and took the pictures below to show how the newly stained pipe looked at this point.Dublin19

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Dublin22 I darkened the rim with the stain pen and gave it another top coat of the oxblood stain. I flamed it and buffed it lightly.Dublin23 With the bowl finished I worked on the stem. I wet sanded it 1500-2400 grit micromesh sanding pads. I rubbed it down with Obsidian Oil. I continued by dry sanding it with 3200-4000 grit pads, rubbed it down again with oil and then finished by dry sanding with 6000-12000 grit pads. I gave it a final coat of Obsidian Oil and let it dry.Dublin24

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Dublin26 I buffed the bowl and stem with Blue Diamond on the buffing wheel, gave it multiple coats of carnauba wax and then buffed it with a clean flannel buff. I brought it back to the work table and then hand buffed it with a microfibre cloth. The finished pipe is shown below. It looks better than it did when I started, in my opinion. The rich oxblood colour helps to hide the repair and the burn mark on the rim. It should be a great smoking pipe if the amount of cake buildup that was there when I started is any indication. It should continue to provide great service to whoever ends up with it in their pipe rotation. Thanks for looking.Dublin27

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Repairing a Cracked Shank on A Weber Shelbrooke


Blog by Mark Irwin
mark@afinemess.org
29 July 2015

It is a pleasure to have Mark Irwin write a blog for us here on rebornpipes. Many of you may know Mark from his own blog on WordPress called “Peterson Pipe Notes”. Click on the following link if you are unfamiliar wit it: https://petersonpipenotes.wordpress.com. Mark has written several books on pipe enjoyment – The Five Laws of Pipe-Companioning, Pipe Smoking in Middle Earth and contributes a blog to the Neatpipes site. He is also co-authoring a book on the history of Peterson Pipes that will come out through Briar Books Press. He has become a good friend and I correspond with him often. I only wished that lived in closer proximity. Somehow the distance between Vancouver, BC Canada and Texas where Mark is make visiting prohibitive for me. Thank you Mark for your contribution. Welcome — Steve Laug

Mark1 Like a lot of pipemen, part of my introduction to pipe-smoking was through my Dad, who in the late 1960s and early 1970s would occasionally indulge in a bowl of Half & Half. In fact, my first pipe was one of his—a wonderful Kaywoodie bulldog replete with stinger. He had two other pipes that I recall, a white Kaywoodie and this Weber Shelbrooke 300.Mark2 When I was over at his house a few weeks back, he said the Shelbrooke, though a good smoker, had not only become wet and sour over the past few months, but developed a split on the shank as well as a tiny hairline crack at the mortise, and he wondered if anything could be done about it.

The first problem—the wet, sour smoke—seemed to have two causes: first, over the past few years, my Dad’s reduced the number of pipes in his collection to about half a dozen, but he’s smoking them several times a day in fairly heavy rotation. The Shelbrooke might just not be handling its workload.

A look into the mortise with a flashlight revealed a substantial gap between its end and the tenon. And it was, sure enough, wet. In addition to giving the pipe a little more rest, it might be that Dad needs to consider adding another pipe to his rotation.Mark3 The second problem, the crack in the shank and the resulting loosening of the stem, was a more serious problem. I wrote Steve Laug, who said to drill a small hole at the end of the crack to prevent it from spreading further. After that, he said, glue the crack with epoxy, clamp it, then put band the pipe to keep the reglued crack from opening and keep the tenon/mortise tight.

As my D-I-Y restorations are usually confined to Peterson estates, a band had to be ordered online. I did find a supplier on the internet, and, measuring the widest part across the stummel (the radius?), ordered one. I thought I’d be extra cautious and order a size up and a size down as well.

As anyone with any math knows, that was not the way to order a band. All three were far too large. So I went to a math teacher I know, who happens to live here in the same house, for her advice. First she told me measurement is never exact. Hmm. Well, I needed something a little better than what I’d done, obviously. Here’s the formula she showed me:

C = 2 π R

To get C (the circumference), I added up the perimeter of the diamond shank—13.85 x 2 and 18.8 x 2 for a perimeter (circumference) of 55.3. I’ve got all the math on a legal pad, and if you want an explanation, ask a math teacher. In the end, the radius came out to be 8.80 for a circumference of 17.6. I bought 16.5, 17 and 17.5 mm rings, and as it turned out, the 16.5 was the best fit.

While waiting for the bands, I decided to clean up the bowl and stem.Mark4

Mark5 The bowl soaked overnight in an alcohol bath. When it was removed the following morning, I was pleasantly surprised to discover the carbon on the top rim could easily be wiped off with a cotton cloth, leaving it clean. The alcohol soak lightened the stain and removed much of the blackening in the rustication, left the bowl with a sweet, clean scent. I’ve done this with Peterson Systems for quite a while, with spectacular results—and they’ve got the added complication of a reservoir. I’ve been told that an alcohol soak can sometimes cause old wood to split. The crack did seem a tiny bit longer afterwards, but not much.Mark6 The stem was in remarkably good condition, but I thought it might as well be cleaned up since I had it. It was plopped into a small tub of warm Oxy-Clean solution to soak, then forgotten about! Oops. When I remembered to retrieve it eight hours later, it had almost completely whitened. Hmm. Just great, I thought.

It still felt relatively smooth (unlike the roughening-up a bleach-soak does), so I thought I’d try a spin on the Foredom lathe with some Tripoli on the wheel, just to see where things stood and whether it would need the 12-pad Micro Mesh route. It took a few minutes on the wheel, but to my surprise, the Tripoli cut all the haze off, and in a fraction of the time I usually spend with the pads by hand.Mark7 I didn’t remove the dental marks, just as I wouldn’t on a beloved pipe from my own rotation, because those indentations are what give the pipe its comfort-factor to its owner, making it easy to clinch—remove them, and he has to start breaking it in all over again.

I like to use an Ott-Lite to see just how “back-to-black” the stem really is, because I’ve bought far too many estate pipes, and restored too many stems myself, that when viewed under the Ott show an underlying brown, gray or green haze. The stem on such a pipe may look good in a photo, but get it under decent light and you can see it wasn’t properly restored at all.

An additional pass with the buffing wheel and Tripoli was made on a few hazy areas that I caught on the camera but couldn’t see with the naked eye. After that, the stem received a coat of Obsidian Oil to give it some UV protection.Mark8 Coming back to the crack in the shank, I used my countersink drill bit (which I also use to chamfer or “graduate” draft holes in tenons) to create a saucer-shaped hole. I was surprised when it slid right through into the draft hole!

While I couldn’t juxtapose my camera’s flash to give you a photo, it turns out there is a reservoir in the Shelbrooke. It goes considerably deeper than the draft hole, and was obviously an intentional part of the pipe’s design. But the size of the reservoir made for a thin mortise wall, as I found out. Was it for a stinger device? It certainly explains the wet smoke my Dad was experiencing—the smoker would need to swab out the well after the pipe has cooled before smoking it again or suffer the consequences, as uninformed Peterson System users have found to their dismay. As many Weber pipes and catalogs as there seem to be on the estate market, I couldn’t find much just trolling the internet.Mark9 I let the epoxy drizzle off a tooth-pick into the cracks, hoping it would slide down into it. If the epoxy got inside the cracks, I believed it should hold in combination with the nickel band. Then I clamped the crack as well as I could, but as you can see from the pictures, the crack didn’t close up entirely.

Here I made my first mistake—and one I shouldn’t have, because I’ve seen my Dad avoid this kind of thing in carpentry projects we’ve done together. Instead of letting the clamp actually meet the walls of the shank like I did here (which impressed the wood), I should have use some small wooden squares over the clamp to prevent it from biting into the shank. Live and learn.Mark10 I had already used a rattail file to make some briar shavings from an old bowl (thanks Mark Domingues for this tip!), so I mixed those with the epoxy and plugged the hole I’d previously made to stop the crack from lengthening.

Taking off the clamps the following day, I was dismayed to see the briar had been impressed on one side by their pressure. Some of the indentations lifted with the application of passing a flame from my lighter over them, and more would doubtless have been lifted had I used the old hot-knife-covered-by-a-wet-rag technique. I was fully intending to do this, and then—just forgot!Mark11 After letting the epoxy harden for 24 hours, the flat of an X-Acto knife was used to scrape off the excess. But the hole needed to be topped, so mixing up another briar shavings-epoxy mixture; I not only topped the hole, but went over the crack as well.Mark12

Mark13 After another 24 hours had passed to allow the epoxy to harden, I used 500 grit to go over the bump caused by filling the hole. I was concerned not to obliterate the “300” shape stamp, which I now think was probably a mistake. (Looking at the finished pipe, I now think I should have sanded down the abrasions caused by scraping with the X-Acto knife and not worried about the shape number stamp.)

Next I needed to re-blacken the rustication lines, which had washed out in the alcohol bath. These were large enough that a Sharpie Fine Point could be used to good effect. I got this tip from Steve Laug when I was restoring a Peterson B35. The ink in some Sharpies seems to color out a dark bronze, while it’s actually black in others. Micron makes some good archival ink pens (I used them in creating the illustrations for Pipe Smoking in Middle Earth), but these were simply too fine to do the job on the Shelbrooke.Mark14 Having restained the rustication marks with the Sharpie, I restained the pipe. And this resulted in a second disappointment. The Shelbrookes I’ve seen are a light brown, to allow the black rustication lines to stand out in relief. I thought I’d mixed a very light glaze of medium brown Fiebing’s—maybe 1 part dye to 5 parts alcohol? I wiped it on and then flamed it. It came out a great deal darker than I’d hoped. I tried rubbing it off with a wet alcohol cotton pad, which helped, but didn’t bring out the lighter color I’d originally wanted. I think that the Sharpie ink may have “bled” into the alcohol solution, darkening the bowl. A better solution—now that I know the Sharpie ink will bleed—would have been simply to buff the bowl with carnuba.Mark17 Now it was time to put the band on. I used the smallest of the three, a 16.5mm, creasing one corner of it like Steve Laug has shown in two of his blogs here on this site. Then it was simply a matter of working it onto the pipe and bending each side with my fingers. I did heat the band with the heat gun set on low. I also used a small hammer to help knock the band into alignment, as each of the sides of the shank is slightly different.Mark15

Mark16 All in all, I’m fairly satisfied with the job. The proof, of course, will be in the smoking.

Whitehall Thermofilter Rebuild


Blog by Dave Gossett

This pipe was part of an estate lot I received a few weeks ago. Borderline firewood. I was just going to throw it in the pipe parts box but decided to make it my nightshift project at work. It passes the time and keeps me awake.

I have American and English made Whitehall’s but this one is stamped Italy, so It would make a nice addition to the Whitehall collection if it came out looking presentable.

I initially planned to use this pipe for practice and try my hand at beveling a rim, so I didn’t take very many pictures of the rebuild.

It had several fills and deep gashes in the briar, and the button on the stem was completely MIA.Dave1

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Dave3 I started off with some aggressive sanding of the briar with 200 grit. This pipe lost some serious weight. It couldn’t get any worse so I went for broke and sanded down past the fills and gashes working around the stampings until I had a smooth stummel.

Next I gave my first rim beveling a shot. Using a rolled piece of 200 grit angled at 45 degrees, I turned the bowl slowly with one hand while sanding with the other. After trying this, I now have a new found respect for carvers that shape pipes by hand. I stopped frequently and eyeballed the rim closely to make sure it was symmetrical.

After I was content with the shape I worked my way up the grit ladder until it was smooth as babies butt.

The briar was starting to look pretty good. If I couldn’t save the original stem I would have found a substitute. The Thermofilter was similar in size and shape as my old 1919 old Loewe & Co. pipe with an antique rounded button that was popular at the turn of the century, so I modeled the stem rebuild after the Loewe.Dave4

Dave5 This is the biggest stem rebuild I’ve tried so far. This recipe is great for fixing tooth holes or small missing portions. Only time will tell if an addition this large will hold up. Here is the link of how I rebuild stems if anyone wants the details.

http://pipesmagazine.com/forums/topic/how-to-fix-tooth-holes-in-stems
I piled on the mix and filed it about five times before I found the shape I was going for.Dave6

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Dave10 American WhitehallDave11 English WhitehallDave12 Italian WhitehallDave13 It would be interesting to know how many other countries accompanied the Whitehall name.

Rebirth – A Genuine Briar Zulu


Blog by Steve Laug

I am working on yet another Idaho find. This one comes from a small shop in Victor, Idaho. I had a great visit with the shop keeper who has traveled the world. We talked about travels and pipes. She had a small jar of pipes behind the counter and I purchased all of them. I love the Zulu shape and this one is a good example of it. The pipe is in rough shape. The finish is worn and is peeling off on the sides of the bowl. The rim is damaged. The cake had been reamed with a knife and the bowl was out of round. The top was rough and the back outer edge was beat down and had a large nick on the back right side. The stem did not fit in the mortise all the way. It had some oxidation and a band of calcification toward the back near the button. The slot was almost closed off with grit and when I removed it from the shank it had a very grimy short stinger. Not sure but I think I will lose the stinger. I am not sure the stem is the original as the diameter of the shank and the stem are not quite the same.Gen1

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Gen4 I took a close up photo of the rim to show the damage to the top and the back side of the rim. It was truly a mess.Gen5 I took the stem off the pipe and pulled the stinger with a pair of pliers.Gen6 I scrubbed down the exterior of the bowl and the rim with acetone on cotton pads to remove the peeling varnish and the grime as much as possible before I worked on the rim and the backside of the bowl.Gen7

Gen8 There was a large fill that had crumbled on the underside of the shank about mid shank. It would need to be picked out and repaired.Gen9 I picked out the crumbling fill with a dental pick and then topped the bowl on the topping board using 220 grit sandpaper.Gen10 When I had flattened out the majority of the rim damage I repaired the damaged back side of the bowl using super glue and briar dust. I also replaced the fill in the bottom of the shank at the same time.Gen11

Gen12 When the patch dried I did some more topping of the rim to blend the repair into the flat surface of the rim.Gen13 I reamed the bowl with a PipNet reamer using the first two cutting heads. I took the cake back to bare briar to check for damage to the inside of the bowl.Gen14

Gen15 I sanded the repairs on the underside of the shank and the back of the bowl to blend it into the briar around it. I wanted the transition to be smooth and seamless. The top and the backside of the bowl took some effort to clean up. You can see from the photos the size of the repairs. They had dried hard as a rock and were very stable but they were quite large.Gen16

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Gen18 I sanded the bowl and shank with 0000 steel wool to smooth out the scratches and polish the repairs. I used it on the entire bowl to help remove the previous finish.Gen19

Gen20 I used the KleenReem drill bit to clean out the air way between the mortise and the bowl. It was constricted from the build-up of the grime. I could not get a thin pipe cleaner into the airway before I used the bit to open it up.Gen21 I cleaned out the shank and airway in the bowl with pipe cleaners, cotton swabs and alcohol. I scrubbed it until they came out clean and white. It was incredibly dirty. I tried to get a pipe cleaner down the stem but the slot in the button was too constricted to get even a thin cleaner through it.

I sanded the transition between the stem and shank. The stem did not fit properly in the shank. I worked on the tenon to even it up the fit in the shank. It was almost conical at the end next to the stem so I used a Dremel and sanding drum to even it up. It was also sanded at a bit of an angle so there was a gap on the right side of the shank. I even out the tenon and made it round again. When I was finished the gap was gone and the stem fit. Now all I had to do was adjust the diameter of the shank on the right side and top as it was slightly larger than the diameter of the stem. I sanded the shank with 220 grit sandpaper until the transition was smooth and the diameter the same on both the shank and stem. I sanded the stem at the same time and removed the tooth chatter and calcification on the button end.Gen22

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Gen25 I sanded the inside edge of the bowl with a folded piece of 220 grit sandpaper to smooth out the roughness on the back edge.Gen26 I sanded the bowl and stem with a medium and a fine grit sanding sponge to remove the scratches left behind by the sandpaper.Gen27

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Gen30 I sanded it with 0000 steel wool to take out the next level of scratches on the briar.Gen31

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Gen34 With all of the sanding completed I stained the bowl with the oxblood alcohol based stain to highlight the grain. It would be the first coat of stain that I used. I wanted to make some of the birdseye and cross grain standout and chose the oxblood colour to be the undercoat.Gen35 I flamed the stain and then buffed it to remove the excess stain.Gen36

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Gen39 I wiped the bowl down with alcohol and sanded it with 1500 grit micromesh to further remove the excess stain.Gen40

Gen41 I then stained it with the top coat – a dark brown aniline stain thinned 50/50 with alcohol to make it more of a brown wash coat. I applied it with a cotton swab and then flamed it. I repeated the process until it gave a good coverage. I applied heavily around the top of the rim and on the underside of the shank over the repairs.Gen42 I buffed it with White Diamond on the buffer and then rubbed down the bowl with a light coat of olive oil to bring life and depth to the finish.Gen43

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Gen46 At this point I set the bowl aside to work on the stem. The slot was so tight that I could not get a thin pipe cleaner through it. That had to change so that I could easily clean it. I used small needle files to open it up. I started with a flat oval file and worked on the bottom and top edge of the slot. Once I had them opened I used a thicker oval to give the top and bottom edge more depth and the sides more of a taper inwards to the airway. I finished with a round file and folded sandpaper to smooth out the opening.Gen47

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Gen49 I wet sanded the stem with 1500-2400 grit micromesh sanding pads to remove the scratching and oxidation that remained. I rubbed it down with Obsidian Oil and continued by dry sanding with 3200-4000 grit micromesh pads. I gave it another coat of oil and finished with 6000-12000 grit micromesh pads. I gave it a final coat of oil and let it dry.Gen50

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Gen52 I buffed the bowl and the stem with Blue Diamond Plastic Polish on the buffing wheel and then gave the bowl and stem multiple coats of carnauba wax. I buffed the pipe with a clean flannel buff and then hand buffed it with a microfibre cloth to add depth to the shine. The finished pipe is shown below. The contrast stain worked well and the birdseye grain stands out on both sides of the bowl. The cross grain on the front and back also looks great. The repairs are still visible but less so than they were before the two coat stain process. It came out pretty well considering where it was when I started on this old timer. Now it should continue to deliver good smokes for a long time to come. I put the stinger in for the photos but it is easily removed and I am pretty sure that I will remove it once I smoke it!Gen53

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Restoring a 20’s Era LHS PUREX Patent 1587048 Octagonal Pot


Blog by Steve Laug
LHS The pipe I chose to work on is stamped on the left side of the shank LHS in a Diamond then PUREX. Underneath is the stamping PATN 1587048. On the right side it is stamped Real Briar Root. On the underside of the shank is stamped 69. The pipe is in decent shape for a oldtimer. It is tiny and delicate looking and that is hard to capture in these photos. The length of the pipe is 5 ¼ inches, the diameter of the bowl is 1 1/8 inches, the bowl height is1 3/8 inches. The bore on the bowl is 5/8 inches. The diameter of the shank and the stem is 3/8 inches. The stem is lightly oxidized and has some tooth chatter on the top and bottom near the button. The finish is dark and dirty with worn spots showing through the varnish that covered it. The aluminum on the shank and the stem was oxidized and lightly pitted.LHS1

LHS2 The bowl was slightly out of round on the back inner edge. There were some nicks in the inner edge and on the rim top.LHS3 Here is a close-up of the rim showing the nicks and damage to the rim.LHS3a

LHS4 I did a bit of searching on the internet and on the Pipephil site I found my pipe – An LHS Patent Purex. It is stamped like the second pipe in the photo below and has the Real Briar on the right side of the shank. The stem has a combination of the dot pattern in the photo below. Mine is in the pattern of the second one on the yellow stem but it has two white dots on the sides with a red dot in the middle.LHS5

LHS6

LHS7 I also researched the patent number and it led me to the following diagram and patent information. It was filed in 1924 and awarded on June 1, 1926. The interesting thing is that it combines some of the concepts from a later patent filing on July 1, 1932 and granted on May 9, 1933. The stamping places it as a 1926 pipe. The shape of the stinger and the threaded mortise make me think of the 1926 pipe in many ways. I cannot see deep enough into the pencil shank to see if there is a metal cup insert in the shank behind the mortise. Maybe that will become clear in the cleanup. The smooth portion of the tenon after the threads and the metal disk that is threaded into the stem make me think of the 1933 patent pipe. The threaded mortis is the same in both but if it ends in the shank without the cup then it has a lot of similarity to the 1933. The 1926 patent gives me a start date for this pipe and the 1933 patent gives me an end date. The fact that the metal works combine both makes me wonder if the pipe did not come out of the factor late 1920s or early 1930s just prior to the new patent release in 1933. I am including the two different patents for you to see the interesting combination in this pipe.LHS8

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LHS11 I have screen captured the insert in the shank and the stinger apparatus from the 1926 patent drawings. Figure 2 shows the stinger. It is identical in both the 1926 and the 1933 patent drawings. Figure 3 shows a metal cup that is inserted in the shank. The mortise end is threaded to receive the threads on the tenon. Figure 4 shows the end of the stem looking at the head on the stinger. The slot is at the top. Figure 5 shows the inside of the shank looking at it from the end. The mortise end is threaded and the cup has an airway hole in the center of the rounded end. That end sits against the airway from the bottom of the bowl as seen in Figure 6. When I started cleaning out the shank I was unsure of the interior. Once I was cleaning it I was certain that I was working with the insert that is shown in these figures. The inside of the shank is smooth and shiny now that it is clean. Looking down the shank with a flash light it is visible.LHS12 Here is a photo of the stinger – note the length of the tenon behind the stinger – particularly the smooth portion. Note also the metal plate on against the stem that is threaded and inserted into the vulcanite of the stem.LHS13 I have also included a screen capture below of Figure 2 from the 1933 patent drawings. The insert in the shank is shorter than the 1926 version and does not include the cup. The tenon is the same though it has a longer smooth portion. It also has a plate that rest against the face of the stem when inserted.LHS14 The rim damage required me to lightly top the bowl to minimize it and flatten the top of the rim. Doing so removed most of the damage and brought the bowl back into round.LHS15

LHS16 I wiped the bowl down with acetone on cotton pads to try to break down the varnish coat. I sanded it with a fine grit sanding sponge to open the surface. It was stubborn stuff to remove. There was some beautiful grain under the dark varnish coat.LHS17

LHS18

LHS19 I still did not have the varnish coat removed so I dropped the bowl into an alcohol bath to let it soak. The dark colour of the alcohol bath comes from all of the bowls that have soaked in it in the past. I filter it but the dark colour remains. I like it as it adds a bit of a patina to the briar as it soaks there.LHS20 While the bowl soaked I worked on the stem. I cleaned out the inside of the stem and cleaned the stinger with pipe cleaners, cotton pads and alcohol.LHS21 With the inside clean I decided to take a break from working on this pipe and went out to enjoy a bit of sunshine while it is here in Vancouver. Rain is forecast and coming in even while I am outside. I picked about 6 pints of blueberries while I was outside.

When I came back to the pipe after it had been sitting in the bath for about an hour and a half. I dried it off with a paper towel. The varnish coat was gone and the topped bowl had picked up a patina from the bath that almost matched the colour of the briar of the bowl.LHS22

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LHS26 I scrubbed out the cup insert and mortise in the shank. It took a lot of scrubbing. I did not want to use the retort as I was not sure what the stem material was and did not want to risk dissolving it with the hot alcohol. I scrubbed it with alcohol, cotton swabs and pipe cleaners until they finally came out clean. I shone a flashlight down the shank from the bowl and the mortise and it was sparkling and shiny. It was indeed the cup insert – all doubts were removed.LHS27 With the insides and outside clean I rubbed the bowl down with a light coat of olive oil to highlight the grain. When it dried it made the grain pop and the rim colour was a match. I will need to give it multiple coats of carnauba wax once I am finished with the stem. The bowl however is going to be a beauty.LHS28

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LHS30

LHS32 The nicks in the inner rim bothered me so I folded a piece of sandpaper and worked on the inner edge to smooth it out while keeping it round.LHS33

LHS34 I then mixed two stain pens – a medium and a dark brown to match the colour of the bowl and try to blend the rim in more closely. I then sanded the rim with a 3200 grit micromesh sanding pad to work on the blend even more.LHS35 I buffed the bowl with White Diamond and then set it aside so that I could finish working on the stem. I sanded it lightly with a fine grit sanding sponge and then worked on it with micromesh sanding pads. I wet sanded with 1500-2400 grit pads, rubbed it down with Obsidian Oil and then dry sanded with 3200-4000 grit pads. I gave it another coat and then sanded it with 6000-12000 grit pads. When I finished I gave it a final coat of Obsidian Oil and let it dry.LHS36

LHS37

LHS38 I buffed the pipe with Blue Diamond on the wheel and then gave it multiple coats of carnauba wax. I buffed it with a clean flannel buffing pad and then by hand with a microfibre cloth to give depth to the shine. The finished pipe is shown in the photos below. LHS39

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LHS44 Thanks for looking.

The Pipe of the Baskerville


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“There is nothing more stimulating than a case where everything goes against you.”
― Sir Arthur Ignatius Conan Doyle (1859-1930), Scottish author, in “The Hound of the Baskervilles,” 1902

INTRODUCTION
The first time I had occasion to suspect some force was working against me on the subject of this essay, restoring a Peterson’s Sherlock Holmes Baskerville smooth, was my belief that the pipe offered for sale was, in fact, not authentic. The discovery that my fear was misplaced was, of course, a happy relief and led me to purchase the distinctive Hungarian shaped model from an eBay seller. The desired confirmation was the result of an email I sent to Peterson’s of Dublin doubting the legitimacy of the pipe shown due to the absence of the Baskerville name on the nomenclature. In every other respect – its overall appearance, apparent beauty and shape – the pipe seemed right, but these days any online buyer cannot be too careful. I included in my query a link to the eBay listing and soon received the following reply from a gentleman named Glen:

“I can tell you this is a genuine item. It has discoloured due to smoking over the years and there are variations on stampings throughout the years of the lines.”

This brings me to my conclusion that the pipe I bought is from the original Sherlock Holmes Collection in 1987. Later issues tend to include the more common stamping of Peterson’s of Dublin/Sherlock Holmes/Baskerville, while mine is abbreviated to Peterson’s/Sherlock Holmes. The newer designs also have the inset sterling band, while the shape of my older Baskerville is smooth and uniform up the shank leading to the bit.

Pete1The other problems I faced with the restoration will be discussed in the order of their occurrences.

The Baskerville makes the second pipe from the several Peterson’s Sherlock Holmes series I have so far acquired. I expect someday to own the entire collection, in all of the other finishes that include the same number of rustics/sandblasts and eight ebony versions, not to mention one variety that really revs my engine. But that can wait. Here is my other SH pipe.Pete2 A great fan of the riveting published adventures of the brilliant if fictional mystery sleuth, I never tire of re-reading them or watching the various movie and TV adaptations, in particular the BBCs recent modern-day “Sherlock” with Benedict Cumberbatch in the title role. And as I noted in a previous blog, Holmes, despite the myth born of generations of portrayals by many talented if misled actors, did not smoke a gourd calabash or churchwarden. The most common type or shape of pipe mentioned by his loyal chronicler, in fact, is cherry wood (with six references). See https://www.gutenberg.org/files/1661/1661-h/1661-h.htm – or better yet, re-visit the stories themselves – for details.

I came across some curious similarities in the life of the celebrated creator of Mr. Sherlock Holmes of 221B Baker Street in London and the crime solver himself. Despite early stabs at writing, one of which was published, Doyle surprised his family by deciding to pursue a degree in medicine, which he received from the University of Edinburgh in 1881. [http://www.biography.com/people/arthur-conan-doyle-9278600#synopsis]

At least two real persons, both medical doctors contributed to Doyle’s ultimate creation of Sherlock Holmes: one of his professors and mentor, Dr. Joseph Bell, a renowned forensic scientist, had keen powers of observation, and Dr. Henry Littlejohn, a surgeon of police who for almost half a century consulted with Edinburgh police on medical issues related to crimes, both later contributed to Doyle’s unique detective character. [http://www.todayifoundout.com/index.php/2014/04/real-life-sherlock-holmes/]

After Doyle completed his third year of medical school, he signed on a ship’s surgeon for a vessel bound for the arctic circle. This experience gave him a zest for adventure.

And then there is the Watson connection. Not only was Watson a physician, but take a look at this photo of the author himself and compare the likeness.Pete3 RESTORATION
These photos of the Baskerville as I received it show how the picture in the eBay listing was a bit forgiving of the effects of age and smoking on the pipe, as noted by Glen from Peterson’s.Pete4

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Pete11 Here, in brief, is where everything truly began to go against me, although I might state the process that unfolded with greater accuracy and brevity as being my own fault, pure and simple. I actually reached the end of a full “restoration” and took what I thought would be the photos of the finished pipe when, upon closer scrutiny, I noted with a sick feeling in my heart and gut that the Baskerville was not up to my standards, even though I knew I was not about to offer this potential beauty for sale. One-dimensional pictures tend to reveal the flaws with unforgiving accuracy. Check out these two angles alone, which are representative of the whole as it was.Pete12

Pete13 For the most part, I’ll leave the criticism to the readers, but I will point out the most noticeable flaws, including unfixed scratches and other blemishes, not to mention the awful look of the chamber in the first photo above. Most disturbing to me was my failure to remove certain black areas caused, as noted before, by age and use, as well as the general lack of discernible graining I had intended to enhance.

And so, as the traditional children’s song goes, “Finnegan, begin again.”

Removing the newly-applied waxes and stain, this time with 500-grit paper for a slow, gentle approach, proved much easier and faster than the far more laborious work I did the first time around. I only had to focus on the unresolved scratches and black areas. The paper alone was perfect for the small but pervasive scratches and a good deal of the blackened briar.Pete14

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Pete19 The dark patches were the most difficult to remove, and when I reached the point where the sandpaper wasn’t up to the task, I finished with the finest grade steel wool. This part required considerable effort around the bottom, front and back of the bowl as well as the shank, but it worked. At last, the wood was the right shade and with no more serious dark spots.

Having enjoyed a few bowls of tobacco in the Baskerville (well, more than a few), I sanded out the small amount of carbon with 320 paper and retorted the pipe once more. Then I stained the outer wood with Fiebing’s Brown and flamed it.Pete20 I took off the char with 4000 micromesh and buffed from 1500-4000.Pete21

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Pete26 The stem, almost perfect, only wanted gentle micro-meshing in a few spots, with 3200 and 4000. I buffed it with red Tripoli and then again on the clean wheel. I buffed the bowl and shank with white Tripoli, White Diamond and carnauba.Pete27

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Pete34 But remember how I was describing how everything turned against me, only it was really my own fault? Well, then, that brings me to the final error: one I have learned to avoid so often in the past but this time spaced until it was a single stroke too late. In my enthusiastic sanding with the 500-grit paper, I took off a little of the Peterson’s/Sherlock Holmes stamps – not all, but part.Pete35

Pete36 CONCLUSION
For this blog, I attempted considerable research into the various Peterson’s Sherlock Holmes pipe series. I use the word various because of the three main groups that are commonly known to connoisseurs of the great Irish pipe company established in Dublin in 1865: the Sherlock Holmes Original Collection (with the word Original added only after the decision to add another and then a so-called final series was made), the Return of Sherlock Holmes Collection and the Adventures of Sherlock Holmes Collection. My goal was not only to identify the differences in the several lines’ designs and names but to determine the date(s) of manufacture. Despite my previous knowledge of the incredible difficulty of dating pipes in general and Peterson’s in particular, I thought these tasks would be easier than usual. I have almost never been more mistaken.

Starting at the source, so to speak – in this case, http://www.peterson.ie/CatalogueCOMP.pdf – I found, on pages 10-13 of the catalogue, listings for the first two collections, but nothing concerning the Adventures pipes. And although this catalogue did give the date of the SH Original Collection as “First produced in 1987 to honour the most famous character in fiction, Sherlock Holmes,” the term “first produced in” was vague. Well, for this small amount of help I was grateful, although almost every other website on the subject repeated the same general year. Also, I am sure that no matter how popular Sir Arthur’s brilliant mystery sleuth may be, the notion that Mr. Holmes deserves the high place in all of literature that Peterson’s bestows upon him would be readily accepted by Holmes himself were he real and alive but hotly debated in scholarly circles.

Furthermore, the official Peterson’s catalogue showed only the smooth versions of that series with a note that the series was of seven pipes, one for each day of the wee, with shapes “most favoured by Holmes.” [Again, see my proof of the erroneous nature of this claim above.] Almost as an afterthought, the catalogue reveals that all of the smooth designs shown are also available in rustic, sandblast and ebony versions, and a gold band can be substituted for the sterling silver.

As for the Return of Sherlock Holmes Collection, no date(s) of manufacture is given, and Peterson’s again shows only the smooth versions and notes the availability of gold bands but makes no reference to the same alternative rustic, sandblast and ebony versions. But it does mention and show these a couple of pages down.

The greatest surprises are the absence of the Adventures of Sherlock Holmes Collection altogether but the inclusion of beautiful pure white, sterling banded Sherlock Holmes Meerschaums in the same designs as the Original Collection, but again undated.

Therefore, searching far and wide for a list of the Adventures of SH Collection, I came across another Peterson’s of Dublin site showing the seven newest designs, mixed among smooth, rustic and sandblast. [http://www.peterson.ie/c/164/adventures-of-sherlock-holmes] Again, no date(s).

Finally, as a last measure before finishing this blog, I thought of the obvious and Googled “dating peterson sherlock holmes pipes.” I was rewarded with a site [http://thepetersoncollector.blogspot.com/2010/07/welcome-to-my-new-blog.html] providing almost all of the hard-sought data:

Sherlock Holmes Original Collection 1987-c. 1989
Return of Sherlock Holmes Collection c. 1991
Sherlock Holmes Meerschaums 2006

And so, would anyone out there who knows when the Adventures of Sherlock Holmes Collection came to be please reply to this blog with the coveted information…and if possible, a URL to verify it?

Sure as there be five-leaf clovers, I will sleep better having read the end of the mystery.

Crafting another Frankenpipe – one plus one equals three


Blog by Steve Laug

I have wanted to do some more experimenting and learning new ways of doing things for a while now. That is why I love refurbishing, there is always something new to learn. I was sent some pipes as a gift to either scrap out or clean up. In this lot was an Israeli Anderson freehand pipe. The bowl had been cut off and what was left was not much different from a Falcon base. There was no way it would hold any tobacco that would even make it worth smoking and it was in pretty rough shape. The stem was great the base was solid but the finish was done. I also had a pipe that I had cut the shank off of and repurpose on another project so the bowl was left. It had a lot of large fills on the side that were full of pink putty. I thought maybe with a little imagination I could join the two parts together and get a workable pipe. Let’s see what I can do with the parts.Franken1

Franken2 I don’t have a table saw or a band saw so any kind of cutting briar needs to be done by hand. In this case I used a hacksaw to cut the bottom of the bowl off so that I could splice the bowl and the base together. I figured it would work and I might get a half way decent pipe out of the blend.Franken3

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Franken5 I used a small drill bit to place six small holes around the base and the bowl. I stabilized the small cracks with wood glue and briar dust. I planned on putting a bowl coating on the interior so I was not too concerned with the walls of the base. I had some small stainless steel pins that I had found that would work well to join the two parts together.Franken6 I inserted the pins in the holes in the base and glued them in place. When the glue had set I put glue on the top of the base and the bottom of the bowl portion and set it on the pins as well.Franken7

Franken8 I pressed the bowl onto the pins in the base until the two surfaces connected. I clamped it in place until the glue dried. Once it was dry I put a ring of super glue around the joint on the two and pressed briar dust into the remaining crevices in the joint.Franken9

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Franken12 I used a Dremel and sanding drum to remove the excess briar on the front of the base and bring it into alignment with the bowl. I did the same on the sides and back of the bowl.Franken13

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Franken16 I sanded the bowl and base union with a medium grit emery paper and then with 180 grit sandpaper to smooth out the surface of the two parts and to work on making the junction smooth between the two. I followed that by sanding it with 220 grit sandpaper to further smooth out the walls of the new pipe. The photos below show the new “Stack” that had been fashioned from the two parts – one plus one did in this case render a third.Franken17

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Franken20 I sanded the exterior of the bowl and base with a coarse grit sanding block and then with a medium grit block. The photos below show the state of the bowl after much sanding with the blocks. The surface of the bowl and base junction is smooth to touch. The large fills on the side of the bowl and the dark ring of the glue and briar dust patch around the middle were going to take some work to make them “disappear”.Franken21

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Franken24 I sanded the bowl with a fine grit sanding sponge to further smooth things out while I decide on how to proceed next with the finish on the bowl.Franken25

Franken26 The internal junction of the bowl and base needed some work as well. The bowl I had used was slightly conical on the base so the internal walls came in at an angle. The base walls were straight. I needed to sand the joint from the inside to smooth out the junction. I used the Dremel and the sanding drum to smooth out the junction. I proceeded slowly and carefully and was able to smooth out the walls. The photo below shows the inside of the bowl after the first work over with the Dremel and sanding drum. More needs to be done but you can see the progress.Franken27 When I got back from the office I decided to rusticate the new bowl with the same tree bark rustication pattern that the Anderson Freehand had. I used a pointed dental burr with striations through the shape of the cone. I held it like a pencil and worked on the surface of the briar. I followed the pattern on the lower portion of the pipe and worked to match it and continue it to the top of the rim.Franken28

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Franken30 As I got closer to the top of the bowl I wrapped the edge with several layers of cellophane tape and folded it over the rim as well. I continued to use the burr until I had carried the pattern all the way to the edge of the tape. The original bowl also had some smooth spots in the midst of the rustication. These looked like the ends of cut off branches. I put several of them on the sides of the new bowl as well to match the lower portion.Franken31

Franken32 The next two photos show the conical burr that I used for the rustication pattern.Franken33

Franken34 To highlight the barklike nature of the rustication I used a black Sharpie permanent marker to colour in the trails in the briar.Franken35

Franken36 I wiped the bowl down with alcohol on a cotton pad to even out the black and to set it in the bottoms of the lines.Franken37

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Franken40 I stained over the black marker with a dark brown thinned 50% with alcohol. I applied the stain and then flamed it. I repeated the process until the coverage was even.Franken41

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Franken43 I then gave the bowl a coat of oxblood stain thinned 50/50 with alcohol and set it on the cork stand to dry.Franken44

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Franken47 To protect the newly sanded bowl and the joint between the bowl and the base until a cake had a chance to form I mixed a batch of organic bowl coating that I have used for years. It sounds like it would smell and make things a mess but it does not. I use sour cream and activated charcoal powder. I put a dollop of sour cream in a bowl and empty the contents of three or more charcoal capsules into the sour cream. I mix it until it is a grey pasted. At this point there is very little smell to the mixture.Franken48

Franken49 I painted the inside of the bowl walls and bottom with a folded pipe cleaner. I want to give the bowl a coating on all sides. I insert a pipe cleaner in the airway so I do not get the mixture in the airway. I put on the coating in several layers letting the one underneath get a little set. I paid special attention to the area around the junction of the two parts.Franken50 I set the bowl aside to dry. When it dries the coating will be a charcoal black colour and provide a base for the formation of the cake. While it dried I worked on the stem. I sanded it with a medium and a fine grit sanding sponge and then moved on to sanding with micromesh pads. I wet sanded with 1500-2400 grit pads and rubbed the stem down with Obsidian Oil. I dry sanded with 3200-4000 grit pads, rubbed it down with oil again and then dry sanded with 6000-12000 grit pads. I gave it a final coat of Obsidian Oil and when it dried I buffed the stem with Blue Diamond.Franken51

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Franken53 I lightly buffed the stem and the bowl with carnauba – spending more time on the stem than on the bowl. I then took it back to the work table and hand buffed it with a microfiber cloth to raise the shine. I did not want too much of a shine as I think the matte finish looks good on the tree bark rustication. The finished pipe is shown below. Once the bowl coating has dried for several days it will be ready to smoke. I am still mulling over what I will pack it with for the inaugural smoke. Thanks for looking.Franken54

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