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New Life for a Comoy’s Sandblast Squat Straight Bulldog

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Blog by Steve Laug

This Comoy’s Sandblast on my work table has a rugged, swirling sandblast finish with lots of nooks and crannies in the briar. It is a beauty! The straight Bulldog is clearly stamped on a smooth panel on the left underside of the diamond shank and reads Comoy’s [over] Sandblast. Underneath that it is stamped Made in London [over] England in two lines. There is no shape number stamped visibly though it could possibly be underneath the gold band. I received an email a few weeks ago from Alec,  a reader of the blog about the pipe. Here is what he wrote…

I have an old Comoy’s straight, sandblasted, squat bulldog pipe which I got from an antique store. From what I can tell, it is from the 60s or 70s, pre-Cadogan. The stem is vulcanite and has some deoxidization [sp]. I was wondering if you would be able to do some restoration work for me? I am not looking to sell it, but don’t have the time to go about doing it myself.

We wrote back and forth and he sent the pipe to me. It came yesterday and when I looked at it this morning this is what I saw. The valleys and ridges of the sandblasted grain showing through the grime and dirt are a mixture that leaves a rich texture. It had a rich dark and medium contrasting brown stain that does not look too bad. There was a moderate cake in the bowl with remnants of tobacco stuck on the walls. There was a light lava overflow in the blast on the rim. The edges of the rim and top are dirty but look pretty pristine under the grime. There was a scratched gold band on the shank end that upon examination showed a crack on the lower right underside. It was a beautiful pipe that was dirty and tired looking. The stem was oxidized and calcified with what appeared to be marks from a rubber Softee Bit toward the end. It had some tooth marks on the top and underside of the button. I took photos of the pipe before I started my cleanup work on it. I took photos of the bowl and rim top to show the cake in the bowl and the lava build up on the edges of the bowl. It was thick and hard but hopefully it had protected the rim and edges from damage. The edges look pretty good.I took a photo of the stamping on the smooth panel on the underside of the shank. The stamping was readable as you can see from the photo below. It read Comoy’s [over] Sandblast and underneath Made in London [over] England.  The second photo shows the C logo on the left side of the saddle stem is formed by three circles working to make the C.  I removed the stem from the shank and took a photo of the pipe to give a sense of proportion. Before my work on the pipe began, I wanted to see where it fit in the Comoy’s timeline. I looked on Pipedia to pin down a date for the pipe. Since the pipe is stamped Made in London England I decided to use that to see what I could find. Pipedia has a great article on dating these pipes (https://pipedia.org/index.php?title=Comoy%27s_Dating_Guide#Made_in_London_England). I found the information below. I have highlighted the pertinent portion in red in the paragraph below. The stamping matches the pipe I am working on.

Appears in two versions. This is again stamped in two straight lines “MADE IN LONDON” on the top and “ENGLAND” beneath. It can be assumed that this stamp was first used in the export drive in the early 1950s. On a Bulldog Sandblast from the early 50s the Comoy name has slightly more fancy block letters with serifs and the apostrophe. (It seems that some grades carried different stamps, or at least that the stamping changed in different years for some grades.)] was used together with “MADE IN LONDON” over “ENGLAND”. There are no known examples of pre-WW II Comoy’s stamped in this way. The second version is the same as above but in a “rugby ball” shape. This shape is verified on Comoy´s “Extraordinaire” pipes.

From that I knew that I was working a Comoy’s Sandblast Bulldog Made in London England from the early 1950’s.

I have also included two catalogue pages from Pipedia as well to show the line for sale at several time periods in Comoy’s history (https://pipedia.org/wiki/Comoy%27s). The first page is from the 1922 Catalogue and the second one is from a later date. Read the description that highlights how they did their sandblasting combining heat and sand to bring out the grain. I started my work on the pipe by reaming the bowl. I reamed it back with a PipNet pipe reamer using the first two cutting heads to take off all of the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and then sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. I cleaned out the interior of the pipe with pipe cleaners, cotton swabs and alcohol. It was not as dirty as I expected. I was able to remove all of the grime and tars that were in the mortise, shank and airway in the stem.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. It looked surprisingly better and the dust and lava filling in the sandblast was gone. The pipe had a strong aromatic smell remaining in the bowl and shank even after cleaning thoroughly so I filled the bowl with cotton bolls and a cotton plug in the shank. I used an ear syringe to fill the bowl with 99% isopropyl alcohol to deghost it and remove the smell of the aromatic. I let it sit overnight. In the morning the cotton was dark with tars and oils. I removed it from the bowl and ran pipe cleaners and alcohol through it. I used some alcohol thinned light brown aniline stain as a wash on the briar. I applied it to the briar with a wood dauber and flamed it with a Bic lighter to set the stain in the wood. I set it aside to let the wash dry. I rubbed Before & After Restoration Balm on the pipe, working it into the grooves and deeper areas of the sandblast. The balm enlivens, cleans and protects the briar was it is worked into the finish. I let it sit for a short time and then buffed it off with a soft cloth. I took photos of the bowl to show the condition at this point. I set the bowl aside and turned my attention to the stem. I scrubbed the surface with Soft Scrub and cotton pads to remove some of the oxidation on the surface. While it worked it left behind some very deep oxidation. I “painted” the stem surface with a lighter flame and was able to raise them quite a bit. I cleaned up the stem end with 220 grit sandpaper and then filled in the remaining marks on the button edge and the surface with black CA glue. Once it cured, I used a file to shape the button edge and also smooth out the fill. I sanded the remaining marks with 220 grit sandpaper to blend them into the surface of the surrounding vulcanite. I started polishing the stem surface with 600 grit wet dry sandpaper. I polished the stem surface with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Obsidian Oil to preserve and protect the stem.  I put the stem back on the bowl and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish both the bowl and the stem. I buffed the bowl and stem to raise the gloss on the briar and the vulcanite. I gave the bowl a lighter buff than I did on the stem to keep the polishing material from clogging the deep grooves of the blast. There is a little remaining oxidation around the C logo which I am leaving as I do not want to damage it. There was also some water damage (lightening) just ahead of the button on both sides that remains after much work! I gave the bowl multiple coats of Conservator’s Wax and gave the stem multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. The contrasting brown stain – both medium and dark brown goes well with the rich black of the vulcanite stem. The dimensions of the pipe are: Length: 5 1/2 inches, Height: 1 3/4 inches, Outside Diameter: 1 1/4 inches, Diameter of the chamber: 3/4 inches. Now that the pipe is finished I will soon pack it up and mail it back to Alec. I know he is looking forward to loading it up and smoking it. Thanks for walking with me through the restoration.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

My Grandfather’s Apple

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Blog by Kenneth Lieblich

Next on the chopping block is a personal pipe – and one that is staying in my collection. This pipe is a charming apple shape with a straight stem of what I assume is amberoid – and not real amber. I do not know where my grandfather acquired it (or under what circumstances), but I suppose it does not ultimately matter. My grandfather was an enthusiastic pipe smoker and he clearly enjoyed this one. I am definitely looking forward to cleaning this one up. It has a value well beyond dollars. As the photos show, this pipe has a stem that tapers towards the button. In addition to this, it also has an orific button. These two facts suggest a pipe from the pre-WW2 era. For more information on the orific button, take the time to read Steve’s interesting article on the subject. This type of button is a feature that apparently disappeared by the 1930s, but the metal tenon suggests a date that is more likely in the 1940s. The pipe’s markings read Racine de [over] Bruyere [over] Garantie (on the left side of the shank). Alas, there are no other markings to be found. As you may know, Racine de Bruyere Garantie means “Guaranteed Briar Root”. This indicates that the pipe almost certainly comes from St Claude, France, but gives no indication of who made it. As previously mentioned, I do not know the exact date of the pipe, but it is likely from the 1940s.Anyway, on to the pipe – and it’s a pipe that just makes you smile. There is something wholesome and comforting about the look of the pipe. I must admit, however, that I may be thinking of my grandfather more than the pipe!

This poor pipe was not without its issues. The stummel had the following problems: lava on the rim, charring to the rim, a bashed rim, plenty of cake in the bowl, a few substantial and ugly fills, and a tired, worn-out colour of wood. By the way, some of the strange “marks” on the bowl are, in fact, old bits of newspaper. After my grandfather died, the pipes were wrapped in newspaper and stuck in a box. The newspaper got wet at some point in the intervening years. Meanwhile, the stem had its own set of problems: major tooth marks and dents, a bite-through, and a filthy stinger. The stem was first on my list. The stinger actually screwed into the tenon – and it was being quite stubborn about coming out! I opted to warm the stinger with a heat gun and this provided just enough softening of the internal goo to allow me to pull it out. The stinger then went for a soak in some lemon-infused isopropyl alcohol. I let it set for several hours and then cleaned it off and it looked much improved. I then finished it with some 0000-grit steel wool, greased the threads with some petroleum jelly and moved on. I wiped down the outside of the stem with Murphy’s Oil Soap on some cotton pads. Then, I cleaned out the insides with pipe cleaners and isopropyl alcohol. As I mentioned earlier, I think this stem is made from amberoid. This is a synthetic of small pieces of amber, pressed together under great pressure and high heat.Now it was time to make a fix the damage. I tried desperately hard to clean the discoloration inside and outside the stem, but this met with limited success. I ended up filing the dents etc. with clean cyanoacrylate adhesive. I first plugged up the stem’s draught hole with a pipe cleaner coated in petroleum jelly. This ensured that any of the cyanoacrylate would not accidentally plug up the air passage in the stem. I then used a miniature file to shape the button and make it suitable for sanding. I then sanded the stem down with 220- and 400-grit sandpapers to meld seamlessly into the stem. This ensures that it keeps its shape and looks like it should. I then used all nine Micromesh pads (1,500 through 12,000 grit) on the stem to make look as much like amber as possible. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. It is worth noting that a repair this big on a stem will never be invisible, but I was pleased with how the stem finished up. On to the stummel, and the usual cleaning procedures were in order for this pipe. I used the KleenReem to remove the built-up cake, and followed that with 220-grit sandpaper to remove as much as I could. I wanted to take the bowl down to bare briar to ensure there were no hidden flaws in the walls of the bowl. Fortunately, there were none. I then proceeded to clean out the insides of the shank with cotton swabs, pipe cleaners, and isopropyl alcohol. There was quite a bit of filth inside this stummel – it took many pipe cleaners et cetera to clean it out. Have a look at the photos – disgusting! I decided that a de-ghosting session would be a good idea. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this. One interesting point of note is that the mortise on this pipe is lined with cork (another sign of the pipe’s age). This complicated the cleaning process, as I needed to ensure that the alcohol etc. didn’t degrade the cork. I worked carefully and it turned out alright.I followed that up by cleaning the insides with some Castile soap and tube brushes. I then moved on to cleaning the outside of the stummel with Murphy’s Oil Soap and some cotton pads. That removed the bits of aforementioned newspaper and any remaining dirt. I also soaked the rim in Murphy’s for a while, then used a toothbrush to loosen up the lava.There were several notable dents and nicks on the rim. Normally, I would top the pipe on a piece of 220-grit sandpaper. I didn’t do that this time because I wanted to maintain the rounded profile of the rim. I still used 220-grit sandpaper, but made sure to keep the look of the pipe.Having completed that, I was able to address the fills on the stummel. I used a dental tool to dig out the old, crumbly putty. I filled the divots with a mixture of cyanoacrylate adhesive and briar dust – then let it cure. Now, with the nicks filled, it was time to sand down the stummel. I used all nine Micromesh pads (1,500 through 12,000 grit) to sand everything smooth.After that, a light application of Before & After Restoration Balm brought out the best in the stummel’s grain. What a difference that made! I felt that this pipe really needed some colour for two reasons: some dark colour would contrast nicely with the orange of the stem and it would help obscure some of the dreadful fills. I applied Fiebing’s Cordovan Leather Dye with a cotton dauber. I flamed it with my Bic lighter, let it set, then coated it again with dye, flamed it again, and let that set too. I decided to let the pipe sit overnight. Upon the morrow, I used isopropyl alcohol to wipe down the pipe and remove excess stain. I am very happy with the results.Then it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. The lovely shine made the wood look absolutely beautiful.This is a wonderfully crafted pipe and has a very elegant feel to it. It took a lot of work, but I am proud of it and the final product is (hopefully) worthy of my beloved grandfather’s memory. Obviously, this is one pipe that I am keeping for myself and adding to my collection. I am sure that I will be enjoying this one for many years to come. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. The approximate dimensions of the pipe are as follows: length 5⅜ in. (136 mm); height 1⅝ in. (43 mm); bowl diameter 1⅜ in. (37 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1¼ oz. (40 g). If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Thanks Bill for the chance to craft one of my own

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Blog by Steve Laug

Earlier in the summer I received a package from a friend in Saskatchewan that included some nice pipes for me to enjoy that he had restored along with this partially finish Billiard. It had been shaped and drilled and had some large flaws on the left side of the bowl. The one mid-bowl was quite large and another toward the top of the bowl and onto the rim top. Both were deep and ragged looking and both would need work. I filled them both in with briar dust and clear CA glue and set it aside to cure. I was not too worried about it as in the shaping process much of the briar around the sides and rim would be removed. I took closer photos of the repairs to the flaws in the sides of the bowl. I layered in briar dust and clear CA glue to build up the flawed areas. I wanted to be able to start the process with a smooth surface on the bowl and shank. Once the repairs cured I flattened them out with files and then sanded them smooth with 220 grit sandpaper. I used a Dremel and a sanding drum to further blend them into the surface of the bowl. I removed the long taper billiard stem and “discovered” that it was a filter stem made for a 9mm filter. I decided to get rid of that stem and with the length of the thick shank that I would fit a new stem. I chose a stem that was about an inch shorter than the taper original. It was a thick looking saddle stem that I thought would look great and create a nice looking Lovat.I set up the PIMO tenon turning tool on my hand drill. I adjusted the settings to give me a very clean turn on the tenon. In the first photo you can see the misshaped tenon. I measured the tenon and then turned it once. I cleaned off the excess and turned it a second time to smooth out the roughness of the edges. I tried it in the shank and though the diameter of the stem was larger it looked very good. I used a flat rasp to remove excess material from the stem diameter. I continued to sand and file off the excess until it was close to the same diameter as the shank. I took photos of the fit of the stem to the shank on the pipe. I used a Dremel and sanding drum to bring it down further. I worked on the stem/shank fit with 220 grit sandpaper. It was looking very good at this point. It was getting very close to the shank fit. I fit the stem on the shank and took photos of the new look of the stem/shank fit. It still needed work but it looked very good at this point. I worked on the stem some more with 220 grit sandpaper to smooth out the transition between the stem and the shank. Once it was smooth I decided to see what the shank would look like with a band. I had a gold band that was perfect size for the shank. I put the band on the shank and took photos of the bowl with the shank. What do you think? To me it is exactly the touch I needed for this pipe to step up a bit. I like the look on the shank. I fit the stem to the shank to have a look at the flow of the pipe with the gold band and the saddle stem. Now I was even more convinced that the band was a great idea. It gives the pipe a classic Lovat look with a touch of bling. In preparation for staining the bowl I polished it with micromesh sanding pads 1500-400 grit pads to smooth out the repaired areas and the scratches on the surface of the bowl and rim top. It looked much better at this point in the process. I wiped the bowl down with a damp cloth to remove the sanding dust and then put a cork in the bowl and prepared the bowl for staining. I have had success in using a Cordovan stain when I am dealing with large repairs like this bowl had on the rear and left side of the bowl. It works to blend them in better than just a brown stain.I applied the stain with a dauber and then flamed it with a lighter it to set it in the grain. I repeated the process until I was happy with the coverage. You can see the darkness and coverage of the stain in the photos below.I like the stain to be more transparent to allow the grain to shine through but I want it opaque enough around the repairs to blend them into the surrounding briar. I sanded the bowl and shank with a medium and fine sanding sponge and I am really pleased with the coverage and the transparency of the colour. I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. I sanded out the file marks and the scratches with 220 grit sandpaper and started the polishing with 600 grit wet dry sandpaper. It looked significantly better and was ready to polish it. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I love it when I am carving or shaping a pipe to come to this point in the process. If always feels I am on the homestretch. I look forward to the final look when the Lovat I have carved is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The depths of the rustication really pop with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and gold band on the thick shank. This Thick Shanked Lovat was a fun pipe to carve and to finish. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The repaired fills blend well into the stain of the finish. The pipe feels great in the hand will be better when warmed up while smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½  inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.15 ounces/61 grams. I am looking forward to loading a bowl and enjoying this pipe. Thanks again Bill for the gift and the joy I had in working on it.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

A Resurrection of a 1920 Dunhill Patent Ao Bruyere 52 Bent Billiard

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Blog by Eric Fleming

Eric and I have chatted about pipe restoration for some time now and when he picked up this Dunhill I asked him to keep me posted on his work on it. I have to say, he went far beyond anything I have done and really, what I expected when I saw the pipe. It is a very creative and innovative restoration that I thought you might all enjoy! Without further introduction or discussion, Eric will walk us through his process in the following pages. Thanks Eric for allowing me to post it on rebornpipes!

As a student of history and all things of antiquity I am a sucker for an old Tobacco Pipe. And as a result, when I ran into this poor old and somewhat disabled Patent era Dunhill I couldn’t resist the temptation to “try” to rehabilitate it. Configuring a plan of attack based solely on pictures is usually riddled with surprises and this plan was the usual. The damage was as adequately represented as an image can be but holding a thing in one’s own hands and soaking in the magnitude of it is another thing entirely. Upon unboxing, it was obvious that my plan was slightly premature.

The moment I concluded my purchase I moved straight on to Pipedia to confirm some of what I already knew (Dunhill Bruyere – Pipedia.html). This old boy was a Dunhill (shape 52) Inner Tube patent# 1130806/15 (1924-1926) Ao Bruyere. The history of the early Bruyere is interesting. By 1920 Dunhill was making all of their stummels in house and the Bruyere of this time was “usually” made of Calabrian briar due to its physical traits and ability to take on a deep red stain (Pipedia Dunhill Dating Guide – Pipedia.html).

Here are the Before pics. The Dunhill had some things going for it. The original Vulcanite stem had already been polished and exhibited very little external wear. There are a few indentations near the tenon that a previous owner decided, rightly, to leave alone rather than reduce the diameter where it matches up to the stummel. This pipe is almost 100 years old. A little original wear is, in my opinion, a mark of character. Proof of a past existence if you will. The tenon to mortice fit was surprisingly tight. Extreme care was taken to remove it. This will have to be remedied before it is re-inserted. The stem’s draft hole was heavily caked in tar. The stummel was in reasonably good shape everywhere but the rim. This poor old boy survived many violent blows over the years, Severe mushrooming and on one side it chipped out at some point. A crude epoxy fill was employed to fill the damage. The rest of the stummel had almost no original finish and was clean internally and sooty externally. The factory stampings were difficult to read, rather thin but enough to make out. I was hopeful that cleaning would bring them back some. The bottom of the bowl was hard to make out since a very thick bowl coating had been applied. Shining a light into the bowl revealed that the bottom of the bowl was eroded below the draft hole. This pipe might have been someone’s favorite. It has been smoked heavily. It was now time for deep cleaning. Aiming towards the low hanging fruit, I decided to deal with the stem first. The draft hole had an impressive build up. The first alcohol soaked bristle cleaner was tough to push through and many were employed to finish the job. Toward the end I couldn’t help but wonder if I was removing the end result of a fine smoke that took place nearly 100 years ago.Now on to the stummel. Because it was quite clean already I decided to skip the soapy water scrub and just scrub the outside with Murphy’s oil soap concentrate and a toothbrush. This action effectively revealed the briar under the grime and I was quite happy to see that the stampings were clearer and more visible. Still light but legible.

Next was the issues with the inside of the bowl. The coating was hiding much of the real condition of the pipe. Cotton balls were inserted into the bowl and wadded up tissue pressed into the mortice. 99% alcohol then poured in to perform its overnight magic. The next morning the coating had been dissolved, easily removed with a wipe. Now the real condition is revealed and it wasn’t all that good. The epoxy fill was deep and the side of the bowl had light erosion from the many smokes this pipe had delivered. The erosion at the bottom of the bowl was deeper than originally perceived. Not near burnout, but about 1/8” below the draft hole. At this point a decision had to be made as to how to proceed. The epoxy fill was poorly done and would likely cause future problems if left alone. The mushrooming of the rim was unlikely to be steamed out and the height of the rim was obviously below it’s original state. After a day of rolling it around in my mind I decided that there was no other acceptable option but to remove the offending rim and replace it. The erosion would also need to addressed.

For me the easiest way to remove the top of the rim is with my old manual knee mill. Using the disc sander an even flat is ground on the top of the rim. The stummel is then placed in the machine vise with protective strips of leather. The leather not only protects the briar from indentation but it also adds some traction for the jaws to grip. A dial indicator is then used to indicate the flat on the top of the rim. This operation could have been done with the disc sander alone but I am partial to the control allowed by the mill. After the mill the refreshed rim is lightly sanded by hand to 400 grit on a sanding block. To fabricate a new rim a small piece is cut from a chunk of briar left over from another build and sanded flat on one side then milled flat and parallel on the knee mill. The only references I had to estimate the correct height of the bowl were the measurements taken before the rim removal and an image found online of a 52 shape Dunhill.

By the way, The shape 52 is listed as a Bent Low Pot. My measured estimation is that once the rim was removed there needed to be .200 added back. This is not an exact science. The .200 thick block of briar then has two diameters marked with a compass for outside diameter and inside diameter, leaving a little extra on each of course, and taken to the scroll saw to be roughed out. Glue up comes next. All briar surfaces to be bonded are wiped with alcohol to remove dust and or oil residue. The epoxy I have grown fond of is West Systems G Flex 2 part epoxy. It is incredibly durable, neutral when cured and easy to work with. Since it is undesirable to have an epoxy filled bowl, I have found it advantageous to mix the epoxy, wait 45 minutes (the listed pot life) and then apply to both briar surfaces. At this point the epoxy is gel like and will not run. The stummel is clamped in a vise and remains for 24 hours. Once the rim replacement has cured the tedious hand work begins. Extra material is removed with aggressive hand files. Then small needle files are used to bring the profile close to finished. To match and blend the two surfaces at the end a ¾” wood dowel wrapped in 150 grit sandpaper is used to mate the inside diameters while a small thin sanding block with 150 grit is used to mate the outside diameter. The entire stummel (except for the stampings) are at this point sanded from 250 grit thru 2400 grit micro mesh. The stamped parts of the stummel sanded 1500 thru 2400 grit micro mesh only. The erosion damage to the bottom of the bowl is the next focus. I have used “pipe Mud” with success in the past but it can be precarious and doesn’t always stay put long term. I wanted a more permanent fix and didn’t feel the need to bore a hole through the bottom of the stummel for a plug. So, I shot a call to my pipe making and repair mentor Mark Tinsky of American Smoking Pipe Co. Mark has been making Artisan Pipes longer than I have been alive, tolerates my frequent calls and emails, and is an all around great guy and wealth of knowledge. Upon presenting my Dunhill issue he shared with me one of his bowl bottom repair tricks. A mixture of Elmer’s multi purpose glue, Briar dust and Charcoal dust mixed into a black paste. This was a new one to me. When I asked Mark “why not Pipe Mud”? He replied… “I don’t smoke Cigars”. Apparently, Elmer’s glue is an organic material and when mixed with both briar and charcoal holds up to the temperature and general abuse well. The Briar dust was left over from the rim removal and the charcoal dust was made from Willow Charcoal sticks easily found at an art store. The mixture is easy to adjust for texture and also easy to apply. The draft hole of the stummel was plugged with a pipe cleaner and the mixture slowly scooped in to the desired level which was almost to the top of the cleaner. The stummel was then set aside to cure for 24 hrs.  The next day I had a high and flat surface at the bottom of the bowl. A ¾” wood dowel was taken to the disc sander and slowly profiled to my desired radiused bowl bottom. This took several attempts. Then a small diameter was cut from a sheet of 80grit sandpaper and glued to the radius of the dowel. I used super glue for it’s fast adhesion. The bottom of the bowl was then sanded with the abrasive dowel until the desired depth was achieved. The result was surprisingly good. The shiny dark color was noticeable but very uniform to the bowl.  All that was then necessary to complete the repairs to the inside of the bowl was to address the light erosion to the sides. Since they were shallow It was decided that Pipe Mud would be a good solution. A nice Maduro was sacrificed to fulfill my pipe repair needs. You owe it to yourself to employ a “good” cigar for this purpose. Not only is it a nice change of pace but a fine cigar actually produces a higher quality ash. Using a dropper, I slowly added water to the ash. This can easily be overdone. If the mixture becomes shiny, you have added too much water and need to add more ash. If the mixture is too dry it wont stay put. I experimented before using it the first time. I am glad I did. The Pipe Mud was then scooped into the bowl, not allowing it to settle in the bottom and then worked into the erosion with a finger. The Dunhill was again set aside for the day. With the Dunhill repaired, sanded and ready for dye I had reached a point of concern. How do I blend this light colored briar to the rest of the stummel without it looking like a repair? I had previously researched the old Bruyere finish used in this era Dunhill. Apparently, it consisted of a light brown dye under a dark red dye. A few examples were found online and saved for comparison. The light briar of the repair then received 6 coats of dark brown dye lightly polishing each back until it was darker than the original briar color. The rest of the original stummel received one coat of light brown dye and polished back. At this point I tried to blend the light into the dark for a seamless look. Then the dark red was lightly received and polished back. The result was not great. The original part of the stummel looked nearly identical to the sample images I had found but the repair was still obvious. With no other option I gave the repair many coats of dark red overlapping onto the original briar to try to create a pure dark red blending into the lighter dark red. This took several tries and applications. In the end, I was not able to perfectly match my sample images due to the very dark rim, but I think it’s better than having a obvious mismatch that would surely stand out. Indoors the repair is almost invisible. Outside in sunlight it can be faintly seen. Because I was a little hesitant to mess with this time consuming and difficult dye job, it was decided to take the light-handed approach to waxing the stummel. Crystal Clear Paste Wax was lightly rubbed on with a soft clean cloth and polished off. Letting it sit for 30 minutes, polished again and re-applied 3 times. This approach is probably not as durable as pure carnuba wax applied with a buffer but I was not willing to risk spoiling the hard won appearance. Normally I would call this repair complete but there had been so much work done to the inner bowl I was uneasy to leave it as is. There are many versions of Bowl Coatings but from what I have read and heard they all server the same purpose. To protect the inner bowl from heat damage. At this point I had a glue concoction for a bottom and pipe mud lightly coating the sides and epoxy joint. That is worth protecting. I decided to go with another of Mark Tinsky’s suggestions and use the honey/charcoal version of the bowl coating. A couple drops of honey were placed in a small bowl. Water was mixed in with it 1 part honey to 3 parts water to create a very thin yet sticky liquid. I still had charcoal dust laying around from earlier. Using a pipe cleaner bent in half It was dipped into the honey water and lightly swabbed on the entire inside of the bowl. The charcoal then dumped into the bowl, a piece of cardboard held over the rim and a good blow into the draft hole to scatter the charcoal and clear the draft hole. It was then let sit for a few hours and the charcoal dumped and blown out. This Old Dunhill has been rehabilitated and is ready for a few more years of service.I learned a lot from this project. It is the most involved pipe repair I have attempted to date and has opened my eyes to the possibilities from this point on.  Because I know this project could not have been a success without the incredible depth of knowledge that was shared with me I would like to thank those individuals for their giving nature.

I have been reading rebornpipes for years and have structured much of my method after Steve Laug’s style of pipe repair. I don’t think I would have started refurbishing pipes if it were not for this Blog and am honored to be a part of it.

A shout out to Mark Tinsky as well. I doubt there is any aspect of pipe repair or pipe making that this man has not experienced. His patience with me has been instrumental and is greatly appreciated.

Eric Fleming

Boise Idaho

Fresh Life for a Republic Era Peterson’s “Donegal” Rocky 608S Saddle Stem Pot

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Blog by Steve Laug

The next pipe on the work table is a sandblast Peterson’s Rusitcated Pot shaped pipe that we purchased from an auction in Manorville, New York, USA on 07/28/2022. It was stamped on the underside of the shank and read Peterson’s [over] “Donegal” Rocky [over] Made in the Republic of Ireland (in three lines) followed by the shape number 608S. There is a band on the shank that is stamped on the left side and reads K&P in shields [over] Sterling Silver. Under those stamps there are three hallmarks – Hibernia seated, Crowned Harp for country of manufacture and a date letter in this case an oddly shaped upper case “S”. It has a rusticated finish around the bowl and shank that has a lot of oils, debris and grime in the finish. There was a thick cake in the bowl and a heavy lava overflow in the rustication on the rim top. The inner edge of the bowl looks to have significant damage on the left front under the tars and lava. There was a very beautiful pipe underneath all of the buildup of years of use. The stem was a Peterson’s style P-Lip Saddle Stem. It had light tooth marks and chatter on both sides ahead of the button. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the thick cake in the bowl and the heavy lava build up on the rusticated rim top and the edges of the bowl. The rim top and edges looked rough but a proper clean up would tell the full story. At this point the inner edge of the left side of the bowl looked to be out of round. Jeff took photos of the top and underside of the stem showing the tooth chatter, scratching, calcification and oxidation on the stem surface and wear on the edges of the button. More would be visible once Jeff cleaned it up. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the grime and what looks to be white paint around the sides of the bowl and shank in the rusticated finish. It seems to fill in the grooves in the rustication. Jeff took photos of the stamping on the underside of the shank. The stamping was faint but readable as you can see from the photos. It read as noted above. The Sterling Silver ferrule is actually clearly stamped and readable. The hallmarks are light but readable.

I am including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson Company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

I turned to the hallmarking chart on one of the blogs on rebornpipes to lock down the date for the pipe (https://rebornpipes.com/wp-content/uploads/2015/05/peterson-cataloguecomp_page_27.jpg). The chart defines the meaning of each hallmark. The first one of the seated woman with a harp is known as the Hibernia stamp and identifies the pipe as made in Ireland. The second stamp is a crowned harp which is a fineness mark denoting the high quality of silver that was used. The third stamp is an oddly shaped S. I have included a larger screen capture of the chart in the lower left of the photo below.

I have drawn a RED CIRCLE around the date letter below. What appeared to be an upper-case S actually is a very stylized G as seen in the circled letter below. It identifies the date of this Peterson’s pipe to 1974.I knew that I was dealing with a Republic Era pipe made between 1950 and the present. The hallmarks date the pipe to 1974. Now it was time to work on the pipe.

Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe looked far better when it arrived. The silver tarnished once again and would need to be polished because it had been sitting here for awhile. I took some close up photos of the rim top and also of the stem surface. I wanted to show how well it had cleaned up. The rim top and edges look quite good though the bowl was very out of round with damage to the left side toward the front of the bowl. I also took close up photos of the stem to show the light tooth marks on the surface near the button. I took a photo of the stamping on the underside of the shank and the band. You can see that it is stamped as noted above. It is faint but still readable. I took the pipe apart and took a photo of the pipe. It is a good-looking pipe and has a rugged rustication around the bowl. I started my work on the pipe by addressing the damage on the inner edge of the rim and the top. I built up the damaged edge with clear CA glue and briar dust. The initial start looks pretty awful but follow through the photos. I used a brass bristle brush to clean up the rusticated rim top. I worked over the inner edge of the rim with both a folded piece of 220 grit sandpaper and a piece of dowel wrapped with 220 grit sandpaper. The rim top and edges looked significantly better after the clean up. I touched up the inner edge and the rim top with a Walnut stain pen to match the stain on the briar around the bowl. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I polished the Sterling Silver band on the shank with a jeweller’s cloth to remove the tarnish and polish it. I “painted” the surface of the stem with the flame of a Bic lighter to lift the light tooth marks on both sides. I was able to lift all of them. I followed that by sanding it with a folded piece of 220 grit sandpaper. I started the polishing of the stem with 400 grit wet dry sandpaper. I wiped it down with some Obsidian Oil. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Republic Era Peterson’s “Donegal” Rocky 608S Pot. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the rugged rustication all around it. Added to that the polished Sterling Silver band and the black vulcanite stem was beautiful. This rusticated Classic Peterson’s “Donegal” Rocky Pot is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 29 grams/1.06 ounces. It is a beautiful pipe and one that will be on the Irish Pipe Makers Section of the rebornpipes store soon. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

On My Diversionary Pipe Hunt I Found this French Made Lotus Bent Billiard

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Blog by Steve Laug

The next pipe on the table was second pipe I found on a recent trip to Alberta. I had a couple of hours to kill so I stopped at an antique mall along the way. The first was an Italian made cross grained Molina Bent Billiard that I already restored (https://rebornpipes.com/2023/09/27/took-a-diversionary-pipe-hunt-and-found-this-molina-81007-bent-billiard/). The second pipe I found was a French Made Bent Billiard. It was time to work on the second one now. On the left side of the shank it is stamped Lotus in script, underlined [over] Made in France. The pipe was in dirty condition. The finish on the bowl and shank were coated with a thick coat of grime and oils ground into the surface. There were many fills in the bowl sides, heel and the shank. The bowl had a thick cake that overflowed with a thick coat of lava on the rim top that obscured the inner and outer edges of the bowl. There appeared to be some damage on the front outer edge of the bowl. The black, hard rubber stem had an orific button and there was the beginning of a slot being shaped points to an older pipe. It was dirty and had tooth marks and chatter on both sides ahead of the button. There were small white paint spots on the shank and the stem. I took photos of the pipe before I started my clean up work on it to give a clear photo of the condition of the pipe before I started my work. I took a photo of the bowl and the rim top. The bowl had a thick cake that covered the bowl walls and bottom. The rim top and the bevelled inner edge of the bowl had a thick lava overflow. There appeared to be some damage on the front outer edge of the bowl. It was hard to know for sure what was underneath until it was cleaned. The hard rubber stem shows light tooth marks and chatter on both sides ahead of the button as mentioned above. There were paint spots on the stem top and sides. It had promise but it was dirty!I took a photo of the left shank side to try to capture the stamping on the briar. It is clear and readable as noted above. I removed the stem from the shank and took a photo of the parts to give a sense of the pipe’s proportions.I dropped a message to Kenneth Lieblich about the pipe because of his love of French Made Pipes and his work on gathering information on them. He wrote me back with the following helpful hint.

I think Lotus was a line of Delacour Brothers. Delacour closed around 1960, so if it’s one of their pipes, it must be older than that.

He wrote back with some more information as well:

Very little, but there’s a possible tidbit. There is a lighter company called Lotus, but I don’t think that’s related. However, my tidbit is a tobacco shop in Paris called “Le Lotus”. It’s been there for a while, but I haven’t yet figured out how long. That seems like a possibility, however tenuous. It’s also possible that it’s a second from one of the big French companies, but I don’t have a listing for it.

Also, there was a Lotus brand made by Delacour Bros. — that might be the most likely. The St Claude branch of Delacour, not the London branch.

I started by looking up the tobacco shop in Paris that Kenneth referred to “Le Lotus”. I found the shop in Paris and it looks to be an amazing shop with a huge selection of cigars. It is an old style tobacco shop and I suppose it could have some pipe tobacco but there were no photos showing any available. It is still a shop that I would love to visit one day that is for certain.

I agreed with Kenneth’s suggestion that the pipe is probably made by the St. Claude brandch of Delacour. I decided to do some digging to see if I could find information that definitively linked the Lotus pipe to Delacour.

I turned first to Pipephil to see what I could learn (http://www.pipephil.eu/logos/en/logo-d4.html). It gave a brief history of the brand and link to both the French and British activities of the company. I have included a screen capture of the pertinent section and the comments from the side bar below. Delacour pipes were crafted in the St Claude (14 bis rue Carnot) factory. The brand was founded in the late 19th century by Alix Delacour and owned a subsidiary company in London. Their activities stopped in the late 1950s.

From there I turned to look up the brand on Pipedia (https://pipedia.org/wiki/Delacour). There was very little included in the article. In fact, it gave a very brief history and a link to the company website. I quote the article in its entirety below.

The Delacour factory was built around 1892 and expanded in 1893) in Saint-Claude, Jura, France, Rue Carnot 14 bis.

The owner was Alix Delacour. Already in 1909 the factory was further expanded. Delacour had their own briar drying facilities. In 1960, the pipe factory closed. (Brand name was probably taken over by Jeantet). The Delacour building harbored afterwards: an eye-wear company, dance school, restaurant, etc. There was not any direct mention of the Lotus brand in the material but the shape and the look of the pipe is much like the Delacour pipes. I am about 99% clear that the pipe is a Delacour pipe. Given that information it was time to work on the pipe itself.

I started my work by reaming the bowl with a PipNet pipe reamer to remove the thick cake on the walls so I could see what they looked like. I used a Savinelli Fitsall Pipe Knife to scrape off the remaining cake on the bowl walls. I followed that by sanding the walls of the bowl until they were smooth with 220 grit sandpaper wrapped around a piece of dowel. The bowl walls showed no checking or cracking which is remarkable. I cleaned off the rim top and bevelled inner edge carefully, wet sanding the rim top with a folded piece of 220 grit sandpaper. It cleaned up quite well. I also gently topped the bowl with 220 grit sandpaper on a topping board to minimize the damage on the top and outer edge of the bowl. I scrubbed the bowl down with a tooth brush and some undiluted Murphy’s Oil Soap to remove the grime and oils around the bowl and shank. I rinsed it down with warm water to remove the debris. I coloured in the fills with a Walnut stain pen then filled them in with a clear CA glue. There were nine fills around the bowl and also the rebuild of the damage on the front of the outer edge of the rim. I sanded the glue repairs to the fills with a folded piece of 220 grit sandpaper. I smooth them out so that the surface of the repairs was smooth and blended together. I touched up the repaired spots and the bevelled inner edge of the rim with a Walnut stain pen to prepare the bowl for restaining. I stained the bowl with Fiebing’s Cordovan aniline stain. I flamed it and repeated the process until I was happy with the coverage on the bowl.I wiped the bowl down with isopropyl alcohol on cotton pads to make the stain more transparent and still leave the repaired fills hidden. I worked on the finish around the rim top and bowl with micromesh sanding pads – 1500-12000 grit sanding pads to dry sand the briar. I wiped it down after each sanding pad with a damp cloth after each sanding pads. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a horsehair shoe brush. The product works to clean, enliven and protect the briar. I let the balm sit for ten minutes and then buffed with a cotton cloth to raise the shine. It was at that moment I remembered I had not cleaned the shank and stem. I turned to work on that now. I cleaned out the airway and mortise in the shank and the airway in the stem. I used 99% isopropyl alcohol, pipe cleaners and cotton swabs to remove the tars and oils. It was extremely dirty and once cleaned smelled and looked better.I set the bowl aside and turned my attention to the stem. It was in decent condition with very light tooth marks. I polished the stem surface with micromesh sanding pads – 1500-12000 grit pads and was able to remove the marks. I wiped it down Obsidian Oil on a cotton cloth. I finished my polishing with Before & After Pipe Stem Polish – both Fine and Extra-Fine polishes. I wiped it down with a final coat of Obsidian Oil and set aside.I am excited to finish restoration of this Lotus Made in France Bent Billiard. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. I love the look of the polished grain on the pipe with the polished black hard rubber stem. It is a very beautiful looking pipe. This smooth Lotus Bent Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 4 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 33 grams/1.16 ounces. It turned out to be a beautiful pipe. I will be putting it on the rebornpipes store in the French Pipemakers Section soon. If you are interested in adding it to your collection let me know. Thanks for reading this blog and my reflections on the pipe while I worked on it.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Kenneth’s Pipe Incident Report

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Blog by Kenneth Lieblich

Here is another instalment of my Pipe Incident Report. The idea, in general, is to provide a brief write-up – focusing on a particular pipe-related problem and/or solution, rather than an entire restoration story. Previous articles in this series have discussed such things as plaster of Paris, lemon-infused isopropyl alcohol, Cordovan stain, et cetera. Today, I will talk you through my process of repairing a badly damaged shank. This shank was not simply cracked (as is often the case), but, as the photos show, was missing a large chunk of briar. One’s first question might be, “Why bother fixing this at all? Toss it in the fireplace!” That’s a fair point. In this case, however, the owner of the pipe wanted to keep it as a memento of her grandfather. Beauty is in the eye of the beholder and I was only too happy to help fulfill her wish.The pipe is a no-name churchwarden (with the word “Czech” along the shank) and it had clearly been through the wars. Not literally, of course, but this pipe was smoked hard! The old fellow must have loved this pipe and it must have smoked well. The stummel was full of cake, lava erupting on the rim, and fills everywhere – in fact, I counted no fewer than 39 fills. Anyway, let’s take a closer look at the shank. You can see what the problem is. My guess is that the shank was broken when the stem was removed from it at an inopportune moment. The tenon on the stem is an odd metal thing, which I suspect might be a replacement. The tenon and mortise certainly don’t fit together very well. Regardless, the tenon needs to be repaired in a manner that is both structurally sound and aesthetically pleasing.Furrowing my brow, I consulted with Steve about solutions he’s used in the past for this sort of problem. He initially proposed building up the shank with a mixture of briar dust and CA glue. This is what I had originally considered too, but I also toyed with the idea of actually using a chunk of briar in place of the missing wood. Steve said it might be fun to try, so that’s what I did. Regardless of which technique I used, the shank would have to be banded in order to provide structural integrity and (preferably) to hide some of the repair – which will be unsightly no matter what.

I have some wrecked stummels among my workbench items. I picked one, broke off a piece, and set about fitting it in place. It was immediately apparent that I needed a bit more wood, so I took another, smaller piece and fit that one too. I must admit, it took some trimming, filing, and general tinkering/fiddling to make it fit. Once I had a reasonable fit, I glued the pieces to the shank with CA glue. There were still gaps among the cracks and I dealt with that by adding a mixture of CA glue and briar dust.

Once the CA glue was cured, I set about filing, sanding, and shaping my repair. I obviously sanded the top of the shank to make it look normal, but I also sanded the end because the added bits extended beyond the main part of the shank. I also ensured that there was no roughness (or other problems) inside the mortise. To that end, I also gently filed the mortise. What an improvement! Fortunately, I found the perfect band to place on this stummel. It was made of brass, fit very snuggly, and – most importantly – it was quite long. The band covered all repairs beautifully.After prepping the stummel, I stained it so as to provide some camouflage for the aforementioned fills. I then added the band with some glue and polished it to a shine. The photo below is not quite the finished product but it is close enough to show what a difference this repair made.If you do try this type of shank repair, please let me know how it goes. I would be interested to know what your results are. I hope you enjoyed reading this instalment of the Pipe Incident Report – I look forward to writing more. If you are interested in my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

 

Refreshing an unsmoked, varnished FRB Old Briar Bent Egg

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Blog by Steve Laug

The next pipe I have chosen is mixed finish Full Bent Egg. It came to us in a Chacom pipe sock in a FRB was clean and unsmoked with a varnished finish but had some good looking grain around the bowl sides and shank. It came to us as part of a trade on 01/12/2023. The pipe is stamped on the left side of the shank and reads FRB in an oval with Old Bruyere arched underneath it. It is stamped on the right side and reads MFD BY ROSSI [over] BY ROSSI. The pipe was clean as noted and very shiny with a top coat when he brought it to the table. It was smooth with rusticated patches around the bowl sides, base and shank. There were also a lot of putty fills in the rusticated areas. The rim top and edges were very clean. The rim top but the edges of the bowl were very clean. Some of the putty in the rustication on the shank end and sides was pitted and damaged. The stem was clean with no oxidation or calcification on it. There were no tooth marks and chatter on the top and underside on and near the button. There was a white circle with a dot logo on the left side of the taper stem. The inside of the tenon held an inner tube. Jeff took photos of the pipe before his cleanup work. They tell the story and give a glimpse of the promise that we see in this pipe. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is clean, unsmoked and the rim top and the inner edge of the bowl is also clean. The photos of the stem show no damage or marks on the stem surface. Jeff took some photos of the bowl sides and heel to show the mixed finish of rustication and smooth. The photos show that patterns in the rustication and to some degree the putty that was in the rustication around this bowl and shank. It is a nice looking pipe.   He took a photo of the left side of the shank to show the stamping. The stamping is readable in the photo below and is as noted above.  He did not take a photo of the right side as it is hidden slightly in the rustication. He also captured the white circle logo on the left side of the stem. You can also see what appears to be a chip in the shank next to the stem. Looking at it closely it appears to me that the area is not a chip but rather it is a spot where the fill is chipped or shrunken. I will be able to confirm that once I see it in person.I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-n1.html#ninorossi) to see what I could find on the FRB brand. There was nothing specifically on that. I did however make the connection to the stamping on the right side to Rossi. I looked up information on pipes made by Nino Rossi and low and behold there was a photo and a bit of information that connects the Rossi Brand to FRB. I have included the photo of the pertinent section below. It reads as follows:

After the first world war Leonida Rossi was designated as chairman and joined by his brothers. The name of the corporate because Fratelli Rossi Barasso hence FRB abbreviation.

So, I now knew that the FRB and Rossi connection is very clear. I would need more information to pin down the dates that FRB was stamped and where the FRB fit in the Rossi hierarchy.I then turned to the Pipe Brands and Makers list for Italy on Pipedia to see if I could get an even tighter connection to Rossi (https://pipedia.org/wiki/Italian_Pipe_Brands_%26_Makers_D_-_F). I found the connection in the list. It read as follows and contained a link to Rossi on Pipedia.

FRB Fratelli Rossi Barasso. See Rossi.

I turned to the article on Pipedia on Rossi to see if could get a sense of the timing and the placement of the FRB line in the Rossi hierarchy (https://pipedia.org/wiki/Rossi). I quote from that article below.

Ferdinando Rossi from Milan was one of the most important wholesalers for tobacco related goods of northern Italy. When he attended one of his pipe suppliers in Saint-Claude in 1880 he got hooked on the idea to establish this manner of industrialised briar pipe production in Italy as well. Rossi went abroad several times to buy the hardware here and there because the special features of machines for pipemaking were secrets – well kept by the French in those days. Many machines and tools had to be modified on Rossi’s defaults.

He acquired a large area of land in Barasso in the province of Varese and founded the Fabbrica di Pipe di Radica Rossi in 1886. For sure there was no lack of skilled workers and Rossi personally recruited 30 craftsmen of different occupations from the environment to get started. After a few years the enterprise had developed well and entered into export trades. In 1892 e.g. the ledgers registered the first pipes shipped to Brazil.

One reason of success was the ultramodern conception of the factory and its equipment at the given time. To give an example: a system of canals invented by Rossi drove water to turbines propelling downstream generators, which supplied the entire machinery with electricity. Also lighting and heating were already electrically operated.

In the first years after 1900 Rossi grew steadily and became one of the ten biggest pipe manufacturers of the world. Rossi’s rapid ascent produced further foundations of pipemaking firms in the area around the Lake of Varese.

  • 1897 Gerolamo Ceresa (starting as subcontractor for Rossi) in Cassano Magnano
  • 1900 Fratelli Lana in Gallarate (bought by Tagliabue in 1922)
  • 1910 Stefano Santambrogio (working with Lana and with Rossi before) in Groppello di Gavirate
  • 1911 Federico, Carlo, Cornelio and Francesco Rovera (all working for Rossi before) even there.

So the province of Varese became the most important center of Italy’s pipemaking industry after the turn of the century. Still going strong today along with the brands in the provinces of Como and of Pesaro.

From 1918 on Leonida Rossi supported his father in the management of the company. Later he was designated as chairman and joined by his brothers. Rossi now formed as Fratelli Rossi Barasso shortly FRB….

…Dating Rossi pipes

From the beginning of its activity and until, surely, 1918, the most part of Rossi pipes was just marked with “REAL BRIAR”, “VERA RADICA” or “BRUYERE GARANTIE” (or something similar): this can easily be explained by the enormous amount of pipes daily producted, which requires the fastest solution.

From, approximatively, Twenties, Rossi pipes were marked with “FRB” (Fratelli Rossi Barasso) or “MFRB” (Manifattura Fratelli Rossi Barasso), into an oval and above “OLD BRIAR” (or similar – sometimes, there was also “MFD. BY ROSSI”, as “Manufactured by Rossi”); on the stem, there was generally the “R” letter in circle. However, “FRB OLD BRIAR” was maintained for the “traditional pipes” (for cheap models – see below), surely, to Sixties.

From, approximatively, the fiftieth anniversary (1936), pipes were marked with “Rossi” (in cursive font), with model name just under it; on the stem, there was “ROSSI” (for expensive models like “extra”, which had the best quality; “racine”, which was rusticated by hand; “extra grain”, which was accurately sandblasted; “super”, which had the best briar selection, and a limited production; “fiamma”, which was the best selection of Sardinia and Greece briar, and a very limited production) or “R” in circle (for unexpensive models like “standard”, “grana” and “FRB”).

From, approximatively, Seventies, until 1985, Rossi pipes were marked with “ROSSI”, into an oval (sometimes there was also “ITALY” on the shank); on the stem, there was “ROSSI”. In these years, appeared the signature “Nino Rossi” (in cursive font): he was the last heir of the factory.

Now I knew a bit more about the pipe I was working on. The older versions of the FRB pipe were made between 1920 – 1936. After 1936 the majority of pipes were marked Rossi and were made of the best briar. There were also cheaper pipes/less expensive models like the FRB stamped pipes continued to be offered as entry level pipes. During that time period they were stamped like the one I am working on. I believe that the one in hand is not an older version of the pipe but is rather one of the newer cheaper pipes.

Jeff had done a great job cleaning up the pipe as usual. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove dust and debris. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville Pipe Stem Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe came to me in its original box and I took photos of it before I removed it from the pipe sock in the box.I removed it from the box and took photos of the pipe as it looked after Jeff’s cleanup. The fills are very obvious in the rusticated patterns but otherwise it is a charming pipe that sits well in hand. I took some close up photos of the rim top and also of the stem surface. I wanted to show the condition of both of them They were clean and looked very good.I took photos of the stamping on the sides of the shank. You can see that it is stamped as noted above. It is clear and readable. I removed the stem and took a photo of the pipe to have a look at the parts and overall look. I decided to address the shiny topcoat on the bowl. I wiped the varnish coat off the briar with acetone on a cotton pad. I was careful removing it around the putty fills in the rusticated areas of the pipe. I did not want to damage the putty with the acetone. It looked much better with the shiny coat covering both the smooth and rusticated portions of the briar. I let the acetone evaporate from the finish and used a Walnut stain pen to touch up the rusticated areas and the putty fills. It looked better with that finished.I filled in the chipped putty areas on the shank with clear CA glue. I let it cure then sanded it smooth with a folded piece of 220 grit sandpaper. I smoothed it out with 1500-2400 grit sandpaper and restained it with a Walnut stain pen. I polished the bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped down the bowl after each pad with a damp cloth to remove the sanding debris. I worked some Before & After Restoration Balm into the surface of the bowl and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned to the stem. It was in great condition so I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Obsidian Oil to preserve and protect the stem. I am excited to finish this Rossi Made FRB Old Briar Bent Egg. I put the pipe back together and carefully buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. Added to that the polished black vulcanite stem combined with the bowl and brass band on the shank and made a stunning pipe. This mixed finish FRB Old Briar Made by Rossi Bent Egg is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 42 grams/1.48 ounces. It is a beautiful pipe that I will soon be putting on the rebornpipes store in the Italian Pipe Makers Section. If you are interested in adding it to your collection send me an email or a message. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring an older 1939-1945 Vauen Dr. Perl D.R.W.Z. Bruyere Extra 6140 Bulldog

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Blog by Steve Laug

In the last box of pipes Jeff sent me there was a nice looking straight Bulldog. It came to us through our connection Copenhagen, Denmark on 10/17/2022. It is stamped on the left side of the shank and reads Vauen [arched over] Dr. Perl [over] D.R.W.Z. On the right side of the shank it was stamped Bruyere [arched over] twin pipes (logo) with Extra arched underneath. On the left underside of the diamond shank it was stamped with the shape number 6140. The pipe had charm for sure but it was a very dirty pipe when we received it. The finish was smooth finish on the bowl and shank with classic twin rings around the cap of the bowl. There was a heavy cake in the bowl that darkened the inner edge and overflowed as a thick lava coat on the rim top. The vulcanite, taper stem was oxidized, calcified and there were light tooth marks and chatter on the top and underside ahead of the button. The tenon was made for Vauen Dr. Perl 9mm filters. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the bowl and rim top to show their general condition. You can see the thick cake in the bowl and the heavy lava coat in the top of the rim and inner edge of the bowl. The finish on the bowl is very dirty with grime and oils ground into the bowl, but still very stunning. This pipe has a class straight Bulldog look to me. The P-lip style taper stem that has some oxidation, calcification on the surface of the vulcanite. There is chatter and tooth marks on the top and underside. On the underside near the button was a thick spot of goop – a repair possibly? I don’t think so, I think it rather is debris that should clean off. Jeff took some photos of the sides and heel of the bowl to give an idea of the grain and the finish around the bowl and shank. It is amazing and I cannot wait to see what it looks like once it is polished and waxed. He took a photo of the cut and fill marks on the right side of the bowl toward the shank. The sharp cuts will not steam out.He took photos of the stamping on the shank sides to capture how they look at this point. They are clear and readable as noted above. I wanted to get some background on the Dr. Perl pipe by Vauen. I turned first to Pipephil’s site (http://pipephil.eu/logos/en/logo-v1.html). I did a screen capture of the information on the site. There was a great sidebar that gave some history of the brand. I include both of them below. There was also a note at the bottom of the screen capture below that has a link to the Vauen Dr Perl variant on the P-Lip pipe.In 1848, Karl Ellenberger and his partner Carl August Ziener establish a pipe factory in Nuremberg. In 1901 they merge with Gebhard Ott an other factory in town and they create a firm named Vereinigten Pfeifenfabriken Nürnberg (abbreviated : VPFN*). Shortly after Ernst Eckert, a member of the Ott family became manager of the society. During the 20th century Adolf, Ernst (jr) and Alexander Eckert (CEO in 2012) followed one another at Vauen’s head.* VPFN : “V” is said VAU in German (pronounce faou) and “N” becomes EN. Hence VAUEN.

I followed that link on the bottom of the photo above (http://pipephil.eu/logos/en/infos/p-lip-en.html). I found that there was description of the Vauen Dr. Perl that had the same style stem as the pipe I was working on. I have included a screen capture of the Dr. Perl pipe below:I also turned to a blog written on rebornpipes by Dal Stanton (Pipesteward.com) that I quote a section from the blog below that gives a great sense of the history of the German brand and some photos from the website (https://rebornpipes.com/2021/04/27/breathing-new-life-into-a-german-vauen-6294-p-lip-saddle-billiard-for-a-special-young-lady/).

… I turn to the question of the history of the VAUEN name? I look to the History section of the VAUEN website and again, I am impressed with the presentation. Whenever I work on a pipe, and especially when a pipe name is new to me, I enjoy looking at its history to appreciate the pipe more fully now on my worktable. From VAUEN’s website:Quality and a wealth of ideas have a long tradition at VAUEN. 160 years of VAUEN: that means 160 years of skilled workmanship and modern technology and 160 years of experience in fulfilling the individual wishes of today’s pipe lovers, and those of tomorrow.

In Nuremberg in 1848, Karl Ellenberger and his partner Carl August Ziener turned an idea into reality: Germany’s first pipe manufacturer produced tobacco pipes for connoisseurs around the world using a selection of the best wood. In an amalgamation with the Gebhard Ott pipe factory, which was founded in 1866 in Nuremberg, the Vereinigten Pfeifenfabriken Nuremberg (United Pipe Factories Nuremberg, or VPFN) was born in 1901.  Under the management of Ernst Eckert, a descendent of the founding Ott family, a company was born whose products and services would shape the tobacco and smoking culture in Europe and overseas for the next 160 years and counting.

The question about the name, VAUEN, not being a name of a person and why it is capitalized throughout is explained:

In his search for a name that would be easily remembered by all pipe lovers, Ernst Eckert’s son, Adolf Eckert, coined a new name for the company in 1909: VAUEN – a composition of the first letters V (pronounced vow) of Vereinigte Pfeifenfabriken and N (pronounced en) of Nuremberg. A brand for the future was born.

I did a final search for information on the D.R.W.Z. stamp to see if it could help me establish a date for this pipe. I found a link to one stamped the same though in a different shape number (https://vkpipes.com/pipeline/vauen-dr-perl-d-r-w-z-3232/). I quote a portion of the article below and have highlighted a pertinent portion in red.

VAUEN Dr. Perl D.R.W.Z. 3232

Germany, 1939-45

VAUEN is really a phenomenal company – one of the oldest and largest European pipe businesses remains at the same time very flexible and innovative: they not only freely experiment with shapes and finishes, but regularly offer basically new solutions such as the “Pipo” or the “Zeppelin”.

Unfortunately unlike other big manufacturers the history of VAUEN products is not well documented: many documents and catalogues wee lost in the end of the World War II, nowadays company launches about 50 models every year, so it’s hardly possible to systematize all that variety.

Nevertheless this pipe can be easily identified as a VAUEN product made between 1939 and 1945: the stamping “D.R.W.Z” (Deutsches Reichs Waren Zeichen – a kind of a registered trademark) was applied only within that perios and was replaced after the end of the War by “registered (German) trademark”. So there’s a really old and historical pipe for your attention.

With that information at hand I turned to work on the pipe itself. Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub to remove as much of the oxidation and calcification as possible. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I started to work on it.  I took some photos of the rim top and stem. The rim top and bowl looked very good. The cake and lava overflow were gone but the rim top and edges showed a lot of burn marks and darkening. Both the smooth portion and the plateau portion would need a bit more work to really clean up well. The closeup photos of the stem shows that it is a much cleaner and looks good. The light tooth marks and chatter were still present on both sides.I took photos of the stamping on the sides of the shank to show the condition after the cleanup. It was very readable and undamaged. I took the stem off the shank and took a photo of the pipe to give a sense of the proportions of the pipe.    I started my restoration work on this pipe by addressing the darkening around the inner edge of the bowl and the rim top. I used a folded piece of 220 grit sandpaper to clean up the inner edge and the rim top. The finished rim top looked much better.I filled in the shrunken fills and the chips/cuts in the right side of the bowl below the twin rings of the cap with clear CA glue. I used a tooth pick to fill in the holes. Once it cured I sanded the areas smooth with 220 grit sandpaper to blend it into the surface. I touched up the sanded areas with a Walnut stain pen to blend them into the surrounding briar. I started my polishing regimen on the bowl. I used nine micromesh sanding pads and dry sanded the bowl with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad. The bowl really shines by the final three pads. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and into the twin rings with a shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and polished out the tooth marks and chatter with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with some Obsidian Oil on a cotton cloth to remove the sanding debris. I finished the polishing routine with some Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Obsidian Oil to preserve and protect the stem.   Once I finish a filter stem I like to fit it with a clean filter. In this case I do not have the filters to fit it. My thinking is that it was made for a Dr. Perl Junior 6mm filter. The pipeman or woman who adds this pipe to his/her collection will have to pick some up. I have included a photo of what I think the filters will be.I finished with the Blue Diamond and moved on to buffing with carnauba wax. Once I have a good shine in the briar and vulcanite I always give the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a beautiful pipe. The bowl coating and build up of cigar mud should harden and provide a base for the build up of new cake. The sand blast finish around the bowl sides and shank show the grain patterns underneath the rich brown stains of this Vauen Dr. Perl D.R.W.Z. Bruyere Extra 6140 Filter Straight Bulldog and the polished vulcanite taper stem is a great addition. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.16 ounces/33 grams. It is a beautiful pipe that I will have to tell a friend of mine about who collects Vauen pipes. I look forward to hearing what he thinks of it.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

A Second Pipe from the Old Gentleman’s Estate – A Cracked Shank Whitehall 1B Rustic Apple

1 Reply

Blog by Steve Laug

I decided I needed a change of pace in my restoration/clean up work. I went through my pipes waiting in the queue and chose pone from a group of four pipes that were given to us by a woman in Columbus, Ohio, USA. It had belonged to her Grandfather who lived from 1882 to 1977. There were four pipes that she sent us from his estate – the metal bowled apple, a cased meerschaum with a broken shank and an amber stem, a Whitehall rusticated apple and a BBB Glokar Fraternity Pipe.Even though I generally pass on Whitehall pipes I decided to work on this one because it came with a great back story. The older pipe man who had used it obviously had enjoyed it beyond measure. Since he passed away in 1977 I knew that the pipe was much earlier than that. It was well smoked, reamed with a knife. And it had continued to be smoked even after the shank crack. I am guessing from the marks on the stem that the crack happened when he tried to remove the stem with a pair of pliers. The stamp on the left side of the shank read Whitehall 1B [over] Imported Briar. The pipe was dirty and well used. The finish had deep grime ground into the rustication around the bowl. The bowl had tobacco debris in it and a very thick cake overflowing as lava onto the rim top. The rim top looked to be in rough condition with damage from reaming and burns particularly on the back side of the edge and top. The stem was vulcanite and fit the cracked shank well. It had oxidation, calcification and deep gouges from pliers just behind the saddle. There were light tooth marks and chatter on both sides ahead of the button. Jeff took photos of the pipe before he started his cleanup work.Jeff took photos of the rim top and bowl to show the condition. You can see the thick cake int eh bowl and the lava coat on the top of the rim. The inner edge of the bowl is a mess and very out of round. It was obviously her grandfather’s favourite pipe even though some of his others were nicer. The vulcanite saddle stem was oxidized, calcified and had deep nicks at the saddle end from what appeared to be pliers. It too was going to take some work. Jeff took photos of the cracked shank to show the condition of the crack. He also took photos of the damage to the stem surface just behind the saddle on both sides where it looks like the stem was twisted with pliers. Jeff took photos of the sides and heel of the bowl to show the composition of the pipe. The combination of smooth and rustication is quite nice. There are Custom-bilt like channels from top to bottom of the bowl and horizontal rustication around the bowl between the channels. The rim top and top half of the bowl are smooth. The shank has horizontal rustication all around leaving a smooth panel on the left side for the stamping. It is quite nice looking. He took a photo of the stamping on the smooth panel on the left side of the shank. You can see that it is readable as noted above.I knew that there was a connection between Block Brothers Tobacco and Whitehall as I have had pipe coupons in boxes of Kentucky Club tobacco but I wanted to verify that and get the details. I turned to the listing on Pipedia for Whitehall and read it (https://pipedia.org/wiki/Whitehall). I quote from the site below.

Whitehall pipes are frequently misunderstood to be a model rather than an actual pipe company, which has led collectors to mistakenly ascribe their manufacture to Civic and Ben Wade (Who Made That Pipe; Wilczak & Colwell, 1997).  In fact, Whitehall refers to the pipe company (not a model), which itself produced models such as the Hialeah, Jumbos, London Hall, and Thermofilter.  The history of the Whitehall Pipe Co., Inc. (Richmond Hill, NY), is a complicated one, involving several parent companies and subsidiaries including Whitehall Products, Inc. (Helmetta, NJ), The Bloch Bros. Tobacco Co. (Wheeling, WV), Helme Products, Inc., apparently all subsidiaries of Culbro Corp. (owner also of General Cigar).  The “Imported Briar” stamp on many of the pipes, and the unmistakable Whitehall logo bearing resemblance to the American-made tobaccos of that brand strongly suggest that these are products made for the Whitehall Pipe Co., Inc., an American company.  There is furthermore no evidence that Civic or Ben Wade outsourced any manufactory of pipes to Italy; nor did Ben Wade manufacture pipes with aluminum screw tenons, paper filter inserts and molded acrylic stems.  For irrefutable proof that the American company Whitehall Pipe Co., Ltd., was, in fact, responsible for these brands, one need only consult the University of California, San Francisco “Truth Tobacco Archives” which clearly links these brands to the company (see image below) [on the Pipedia site]…

When the pipe arrived in Vancouver it was very clean. The briar and stem were spotless. The vulcanite stem looked much better and you can see the gouges in the top and underside behind the saddle. The crack in the shank was also very clean and ready to repair. Jeff had reamed the bowl with a Pipenet Pipe Reamer and cleaned up the bowl walls with a Savinelli Fitsall Pipe Knife. He scrubbed the airway in the stem and shank with pipe cleaners, cotton swabs and alcohol. He scrubbed the exterior of the bowl and shank with Murphy’s Oil Soap (undiluted) and a tooth brush. He rinsed the exterior with warm running water and dried. He polished the briar and stem with a small drop of olive oil. The pipe really looked very good. It was going to be a fun one to work on for my part.  I took photos of the pipe when I brought it to the table for my work. This is what I saw. I took photos of the bowl and the rim top to show the condition. It is clean and the damage is quite extensive. The bowl is very clean and there were nicks, burn damage and cuts all around the inner edge and top. The bowl was out of round due to the damage. The crack on the top left of the shank is also visible in the photo below. The vulcanite stem is clean and the damage visible at the blade where it joins the saddle portion. The button and stem surface ahead of the button is clean and undamaged. I took a photo of the left shank side to capture the stamping on the briar. It is faint but it is still readable. I took a photo of the bowl and shank separated to show the condition of the pipe. It really is a great looking pipe.I started my work on the pipe by addressing the cracked shank. I smoothed out the end of the shank so that the band would fit smoothly and not be hampered by the rustication. I used the Dremel and a sanding drum to get it prepared for the band. I heated the band and pressed it onto the shank end. It fit well and bound the crack tightly together. With the shank repair complete I turned to address the issues with the rim top and edge. I started by smoothing out some of the damage with a folded piece of 220 grit sandpaper. I topped the bowl on a topping board with 220 grit sandpaper to flatten on the damage on the rim top. I used a wooden ball and a piece of sandpaper to give the rim edge an inward bevel and smooth out the top. It looked much better! I filled in the damaged back inner edge of the bowl with clear CA glue and briar dust. The edge was damaged but it did not go deeply into the bowl. I sanded out the inside of the edge with a piece of 220 sandpaper wrapped around a dowel. I smoothed out the rim top with a folded piece of 220 grit sandpaper and bevelled the rim a bit more with the sandpaper. I stained the rim top with a Maple Stain Pen to match the smooth portions of the bowl. It was looking good. I polished the briar with micromesh sanding pads – 1500-12000 grit pads. I dry sanded the briar and then progressively brought a shine to the pipe. It looked really amazing – the combination of rustic and smooth portions of the briar. It is a beauty! I rubbed the bowl down with Before & After Restoration Balm. I worked it into the finish with my fingertips and a shoe brush. The product works to clean, preserve and protect the briar. I let it sit and absorb for 10 minutes. I buffed it off with a soft cloth and then gave it a rigorous buff to raise the shine. It looks good at this point. I filled in the gouges in the stem surface on both sides by the saddle with black CA rubberized glue. Once it cured I sanded it smooth with 220 grit sandpaper and started polishing it with 600 grit wet dry sandpaper.I polished out the scratches left behind by the sandpaper on the stem surface with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with Obsidian Oil on a cloth after the sanding pads. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of Obsidian oil and set it aside to dry. I am really happy with the way that this Whitehall Rusticated Imported Briar 1B Apple turned out. It really is a beautiful looking pipe with a great shape and smooth finished on the upper half of the bowl and rusticated on the lower portion of the bowl and shank. The vulcanite saddle stem turned out very nice. The polished stem works well with the briar both the smooth and rusticated finish. The briar really came alive with the buffing. The rich brown stains of the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Whitehall Rusticated Saddle Stem Apple really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 27 grams/ .95 ounces. I will be putting the pipe on the rebornpipes store in the American Pipemakers Section. If you would like to add it to your collection let me know. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.