Restoring a 1935 Dunhill Shell – Andrew Selking


Blog by Andrew Selking

This is my second Dunhill Shell, but like everything it has been a learning experience. I saw this orphan about to expire on eBay without a single bid. As they say, a little knowledge can be a dangerous thing. I knew that it was a desirable patent-era Shell and from the markings it was made in 1935. I should have taken the time to look at a Dunhill shape chart, this pipe had been seriously topped. The good news is, I didn’t pay too much for it and it’s a handy little pipe, 4 15/16 inches long and .7 of an ounce! No wonder the stem didn’t have any tooth marks.

So here’s what the pipe looked like before the restoration.Dun1

Dun2

Dun3 The one thing that I really like about the Dunhill Shell pipes is the finish. The combination of deep reddish brown and darker brown/black is very pleasing to look at. That is why I treat rough finish pipes (rusticated, blast, fine line) differently than smooth finish pipes. I took a tip from Steve and use Murphy’s Oil Soap, which is made from vegetable oils and specifically formulated for wood. I took a small amount of the soap and applied it directly with a toothbrush.Dun4

Dun5 As you can see the Murphy’s Oil Soap did remove some of the finish, but not nearly as much as the alcohol bath would have. The soap also removed the decades of accumulated grime. If you don’t take care to clean the outside of the pipe no amount of wax will make it shine.Dun6

Dun7 My next step was to start the stem soaking in Oxyclean and soak the bowl with denatured alcohol. I packed the bowl with cotton balls, plugged the shank with some rolled up paper towel, and used an eye dropper to soak the cotton.Dun8 After the cake loosened up, I reamed the bowl. This bowl is huge, I used my two largest reaming heads to clean it out.Instead of doing the retort multiple times, I used q-tips dipped in denatured alcohol followed by pipe cleaners. (I don’t technically use pipe cleaners. I use “fuzzy sticks”. That’s the innocuous name given to pipe cleaners used for crafts.) To maximize each cleaner, I used scissors to cut the dirty section off. As you can see I ended up with a decent size pile of q-tips and fuzzy sticks.Dun12 Next I turned my attention to the stem. I did the retort first, then used pipe cleaners to finish the job. Fortunately since the stem is so short, it didn’t take long to clean. You will notice that I packed some paper towel into the end of the stem. Occasionally when you use the retort, the alcohol will boil over and spray everywhere. That does not endear you or your eccentric hobbies to your significant other, especially when the resulting mess makes the wall look like a Jackson Pollock painting.Dun13

Dun14

Dun15 I usually take extra time on stems as nice as this one. Instead of using 400 grit wet/dry I started out with 1000 grit wet/dry and water. It takes longer, but the last thing I want to do is change the profile of the stem or damage any of the details by using a lower grit sand paper. After the 1000 grit I used 1500-2400 grit micro mesh pads with water.Dun16 While the stem dried, I began the staining/waxing process. In an attempt to replicate the Dunhill finish, I used the brown shoe polish followed by a thin layer of black shoe polish. The heat gun helps melt the wax so that it gets into all of the crevices and the brush brings out a nice shine.Dun17

Dun18

Dun19 Here is what the bowl looked like after the application of the second coat of wax and buffing with the brush.Dun20

Dun21

Dun22

Dun23 Since shoe polish is a soft wax, I protect all of my rough finish pips with Halcyon II wax. I applied the wax with my finger tip (a little goes a long way) and let it dry for about 10 minutes. After the wax dried, I buffed it out with a soft cloth and applied a second coat. (The pipe cleaner is so I can hang the bowl up to dry.)Dun24 Finally I finished sanding the stem, using a progression of micro mesh pads from 3200-12000 grit followed by a quick spin on the buffing wheel with some carnauba wax.Dun25 Here is the finished pipe.Dun26

Dun27

Dun28

Dun29

Dun30

Dun31

Converting an Old Briar Bowl to fit a Kirsten


Blog by Steve Laug

After I finished fitting the old Maplewood bowl for my son-in-law’s Kirsten I took another bowl from my pipe parts box. This was another old bowl with the airway drilled on the bottom of the bowl and having a nipple fitting. This bowl came from part of an old hookah type set up. I had picked it up in the same bag of parts as the maple bowl. It had a rubber fitting that the bowl sat in and a glass pipette that extended from the bottom of the fitting. I removed the bowl from the rubber and then stripped it with acetone on a cotton pad and wiped it down until the finish was gone. I sanded the surface of the bowl with 220 grit sandpaper to remove the remnants of the finish.Kir1 There were also fills in the bowl on two sides. Some of them had shrunken and needed to be refilled. I sanded the surface to clean up around the fills. I filled them with super glue and briar dust and sanded them flush against the surface of the bowl.Kir2

Kir3 The underside of the bowl also had several fills. The nipple actually was not part of the briar bowl but was made out of maple. It was inserted in the bottom of the bowl. I wiped it clean to show the connections. I also topped the bowl on a topping board with 220 grit sandpaper to smooth out the surface.Kir4

Kir5

Kir6 I used a hacksaw to cut the nipple off the bottom of the bowl. Once I had the wood portion of the nipple cut all the way through it came off the bowl. In the middle was a brass tube that ran the length of the nipple and went into the bottom of the bowl where it was flared against the inside bottom. I used a small hammer to drive the tube into the bowl.Kir7

Kir8 When I had removed the tube I sanded the bottom of the bowl to smooth out the surface. Once it was clean I could see that the maple was inset into the bottom of the bowl. It is distinguishable in that it is white in the photos below. On one side of the white maple insert were two flaws in the briar that had originally been filled. One of the fills fell out of the bowl bottom when I drove out the metal tube.Kir9 I drilled the airway in the bottom of the bowl larger with a drill bit the same size as the metal bottom cap that is part of the Kirsten bowl system. The cap would sit in the hole and a drilled screw would be inserted into the cap from inside the bowl. When I drilled out the hole the maple insert came out of the bottom. It left an inset area on the bottom that would be removed when I sanded the bottom of the bowl for the cap to sit flush against the bottom.Kir10 I used super glue and briar dust to repair the two flaws in the bottom of the bowl. I dripped the glue into the holes and then pushed super glue into the flaws with a dental pick.Kir11 I sanded the bottom of the bowl with a Dremel and sanding drum to shape the bottom edges of the bowl to fit on the Kirsten shank. I sanded the bottom edges of the bowl at a sharper angle to give it a more defined shape.Kir12

Kir13 I used the Dremel and sanding drum to deepen the bottom of the bowl and give the internal screw a flat surface to seat against. I also used a PipNet reamer with the largest cutting head to flatten out the bottom of the bowl and smooth out the surface. Once it was smooth I inserted the screw into the bowl bottom and threaded it onto the bottom cap. Once I had the cap inserted and tightened with a Philips screwdriver I screwed it onto the Kirsten shank. The next four photos show the newly shaped cauldron bowl on the Kirsten.Kir14

Kir15

Kir16

Kir17 I took the cap and screw off the bowl and wiped it down a final time before staining it with a dark brown aniline stain. I applied the stain and then flamed it to set it in the briar. I restained and reflamed it until the coverage was even.Kir18

Kir19

Kir20 I buffed the bowl with red Tripoli and White Diamond to polish the stain and give it a shine. In doing so the fills were highlighted. I used a permanent marker to cover the fills and then gave the bowl multiple coats of carnauba wax and buffed it with a soft flannel buff. I put the cap and screw in place and tightened it down. The photos below show the finished bowl.Kir21

Kir22

Kir23

Kir24

Kir25

Kir26 I buffed the bowl with several new coats of carnauba wax and polished it to a shine with a soft flannel buffing pad. The finished cauldron bowl is shown in place on the pipe below. It looks really good on the Kirsten stem. It provides a second bowl for one of my other Kirsten pipes. I like the overall look of the piece and it is great to have a repurposed bowl to use. I look forward to loading it up and giving it an inaugural smoke.Kir27

Kir28

Kir29

Kir30

Kir31

Kir32

GBD 549 Speciale Standard Restoration


Blog by Al Jones

Last week, one of my fellow GBD enthusiasts contacted me about a Cadogan era (post 1982) GBD 549 that was available via a popular online estate seller.  I thought it was priced a little high.  I thought he could find a better 549 from the pre-Cadogan era, with the brass stem rondel that might be less expensive.  I recalled seeing this one on Ebay, but since I have a 549, I didn’t pay much attention to it.  I sent him the Ebay link as an example and didn’t even notice that the auction was ending in an hour or so.  He messaged me later, saying he had won the auction for considerably less than the other 549.  Looking more closely at the auction pictures, I thought that this was a very nice example.  The pipe is a “Speciale Standard” and made in France.    The owner has purchased several GBD’s from me in the past and I volunteered to clean this one up for him.  I’m glad that I had the opportunity to work on this little gem.

The briar looked outstanding with some nice grain and birdseye.  The stem was oxidized, with just a hint of teeth scratches.  There was some rim darkening that I hoped could be removed or lessened.

GBD_549_Speciale_Before GBD_549_Speciale_Before (2) GBD_549_Speciale_Before (3) GBD_549_Speciale_Before (1) GBD_549_Speciale_Before (4)

I started on the stem using 600 and then 800 grit wet paper to remove the oxidation.  I then moved to 1000, 1500 and 2000 grit paper. I finished with 8000 and 12000 grade micromesh paper.  Mounted on the pipe, the stem was then buffed with White Diamond and Red Jewelers rouge.

The rim darkening came off nicely, using a worn piece of 8000 grit micromesh paper.  I then lightly buffed the bowl, with White Diamond, while being careful to stay away from the perfect nomenclature.  The bowl was then buffed several times with Carnuba wax.

Here is the finished pipe.

GBD_549_Speciale_Finished GBD_549_Speciale_Finished (2) GBD_549_Speciale_Finished (1) GBD_549_Speciale_Finished (3) GBD_549_Speciale_Finished (6)

 

 

Fitting a Maplewood Bowl to fit a Kirsten Pipe Shank


Blog by Steve Laug

My son-in-law brought his Kirsten with him on the pipe hunt we went on recently and mentioned that the bowl was too small to his liking. We were talking about hunting for a bowl that had a airway drilled in the bottom of the bowl that could be modified to accept the fitting – screw and cap – on a Kirsten bowl. These fittings hold the bowl on the shank. I remembered that I had a Maplewood bowl in my box of pipe parts that could work really well. It had a nipple on the bottom of the bowl. The nipple ended at a rounded cap and then steps up to the bowl. The original bowl can be seen in the photo below. The bowl was clean and unsmoked. There was a varnish finish on the bowl and the wood was quite rough. Around the hip at the base of the bowl there was a rough band around one side of the bowl. The bowl had some really interesting grain on it. Around the top third of the bowl the grain went around the bowl horizontally. Below that there was some vertical grain. The combination was attractive. This bowl would work well once I modified it to fit the pipe.Bowl1 I sawed the nipple off the bottom of the bowl with a hacksaw. I sawed it flat against the bottom of the bowl to make that surface flush.Bowl2 With the nipple removed it was clear that the airway was slightly off centre and would need to be adjusted once I drilled it to open it up to hold the bottom cap from the Kirsten.Bowl3 I measure the diameter and the length of the insert to figure out how much of the bottom of the bowl I would need to remove. I drilled it out with a drill bit the same size as the insert on the Kirsten cap. I used a knife to open the air hole and move it more toward the centre of the bottom of the bowl.Bowl4 I used the Dremel with a sanding drum to shape the bottom of the bowl. I had to remove about ¼ of an inch or more from the bottom of the bowl. I sanded it bring it down and begin to round the edges. The next three photos show the progress of shaping the bowl bottom. The third photo shows the bowl after I also sanded it with 180 and 220 grit sandpaper.Bowl5

Bowl6

Bowl7 I sanded it with a medium grit sanding sponge to smooth out the scratches. I fitted the bottom cap to the bowl to see what more I would need to remove for a proper fit between the bowl and the shank. I fit the screw into the bottom cap and used a Philips screwdriver to tighten it in place.Bowl8

Bowl9 I sanded the bowl more to remove the finish and fine tune the shaping the bottom of the bowl. I wanted the finished bowl to look like a brandy glass shape.Bowl10

Bowl11 When I had fine tuned the bowl shape and the bottom of the bowl I fit it on a Kirsten shank from one of my pipes. The fit was pretty accurate and the look of the shape worked well with the pipe. I would need to sand the bowl some more, remove the remaining varnish and then stain the bowl once finished. I topped the bowl on a topping board with 220 grit sandpaper to smooth out the rim. Though the pipe was unsmoked the rim was roughly finished.Bowl12

Bowl13

Bowl14 I took the bowl apart and prepared it for staining. I wiped it down with acetone to remove the remaining varnish and dust from the bowl. I used a dark brown aniline stain to colour the bowl. I stained it and flamed it with a lighter. I reapplied and reflamed the bowl several more times until the coverage was even.Bowl15

Bowl16

Bowl17 I wanted the finish to be light brown in colour with dark grain patterns on the bowl. I wiped it down with alcohol on cotton pads to thin down the finish. I continued to wipe it until the underlying maple showed through and the grain patterns were darkened.Bowl18 I buffed the bowl with red Tripoli and also White Diamond. Once it was finished I sanded it with 1500-3200 grit micromesh sanding pads to smooth it out. I rubbed it down with a light coat of olive oil and rubbed it into the finish. The bowl was complete at this point – I fit it back on the shank and took the next set of photos to show the look I was aiming for.Bowl19

Bowl20

Bowl21

Bowl22 I took the bowl off the shank and buffed it with White Diamond once more. I gave it multiple coats of carnauba wax and buffed it with a soft flannel buff. The dark brown aniline stain had brought out the grain and contrasted nicely with the rest of the bowl. The horizontal and vertical graining makes this a nice looking pipe bowl.Bowl23

Bowl24

Bowl25

Bowl26

Bowl27I put the bowl back on the Kirsten shank and took the next set of photos to show the finished bowl and shank. It certainly fit the shank well and the larger bowl should meet my son-in-laws request for a longer smoking bowl for his Kirsten. He is away with my daughter for the weekend but when he returns home I look forward to seeing what he thinks of his new bowl.Bowl28

Bowl29

Bowl30

Bowl31

Addendum: I was working my way through Ebay UK when I found a pipe that had the same bowl as the one used in this article. It is a tourist pipe from the Smokey Mountains National Park. It looks to be the same pipe bowl and looks identical to the one I used.$_57

$_58

Restoring a Wally Frank Natural – Andrew Selking


Blog by Andrew Selking

I promised Steve that my next restoration would not be another chunky diamond shank pipe, so I decided to do a Wally Frank Natural. Wally Frank was a New York tobacco shop that sourced its pipes from Charatan’s, Sasieni, Weber, and other European pipe makers. This is my second Wally Frank Natural and like the first, it is very well made. The briar is not very exciting and it has a small fill on the bottom, but the pipe is very light weight (1.3 ounces) and the lines are elegant.

When I received the pipe, it looked fairly clean. It had some tar build up on the rim, slight oxidation of the stem, but not chatter and the bowl was well reamed.Frank1

Frank2

Frank3 I dropped the bowl in the alcohol bath and placed the stem in a Oxyclean solution. The only challenge I anticipated with this pipe was the fill on the bottom, but I had a new secret weapon; CA glue accelerator.Frank4 After soaking, I used a pipe cleaner and the Oxyclean solution to get the worst of the gunk out of the stem.Frank5 Next I reamed the bowl with my T-net reamer.Frank6 Everything looked pretty good to that point and I figured this would be an easy clean up. Boy was I wrong! I did a retort on the bowl first.Frank7 The pipe cleaning brush (available in the baby section at Walmart) came out loaded with gunk.Frank8 I did the retort four additional times, using the brush after each try, before finally moving on to pipe cleaners. Then I used a pile of q-tips. The only thing I can think is the previous owner smoked a goopy aromatic and didn’t use pipe cleaners afterwards.Frank9 Next up, retort the stem.Frank10 The stem was just as nasty as the shank, and I repeated the process four times. After numerous pipe cleaners, it finally came clean.Frank11 My next challenge was the fill on the bottom of the bowl. I have an old shank (a past victim of the buffing wheel) that I use for briar dust. I use a file to grind off the dust.Frank12 I put a drop of super glue on the bottom of the cottage cheese container and applied it to the fill area with the tip of the paper clip. I then packed the briar dust on top and sprayed it with the accelerator.Frank13

Frank14 I’m going to work on refining that technique, it was a little messier than I like and the resulting lump of briar dust took more sanding than would have been necessary if had made the fill only as much as was needed.

Next I turned my attention to the stem. I did the usual progression of 400 grit wet/dry with water, followed by 1500-2400 grit micro mesh with water.Frank15 I then used a progression of 1500-12000 grit micro mesh on both the bowl and stem.Frank16 Although the pipe had a natural finish on it, I decided to darken it slightly to help cover the fill. To do this I used Kiwi Parade Gloss brown shoe polish.Frank17

Frank18 After applying the shoe polish I used a heat gun to briefly heat it up then buffed it out with a shoe brush. Here is the results after using the brush.Frank19 I had an uneventful trip to the buffing wheel, and here is the end result.Frank20

Frank21

Frank22 Here is a close up of the fill.Frank23

Frank24

Frank25 I hope you enjoyed this write up. If you happen to stumble across a Wally Frank Natural, I would encourage you to buy it. They are a good value for the money.

Refurbishing a Barely Smoked Smooth White Turkish Meerschaum Dublin – Robert M. Boughton


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“If it ain’tbroke, don’t fix it.”
—Thomas Bertram Lance (1931-2013), Director of the Office of Management and Budget during the Jimmy Carter Administration

INTRODUCTION
Every now and then, a pipe comes my way that is in such good condition that I can only call what I have to do to clean it up a refurbish job as opposed to a real restoration, and for the most part I do not even bother with a blog. This is one of those rare but pleasant occasions with the exception that the smooth white hand-carved Turkish meerschaum in question is so elegant I just have to share it.

REFURBISH
Almost all this simple looking Dublin needed was a simple bath with purified water and a little work on the rim and chamber.Rob1

Rob2

Rob3

Rob4

Rob5 Starting with super fine steel wool on the rim, I encountered more difficulty than usual removing the thick char that seemed to have something else mixed in with it, but nothing worth griping about. As I worked through the char-grime, I saw more coloration emerge – along with a chip.Rob6 I even considered letting it be, but thinking better, added some elbow grease and focus to the steel wool. I removed enough of the chip and crack to be satisfied.Rob7 Then I buffed the rim with 1500 micromesh followed by 3200 and moved on to the chamber. Not about to assault it with the reamer that has been necessary for every meerschaum I have fully restored, I used 150-grit paper first and then 500 to smooth it out.

With all of the dirty work finished, I gave it the light bath it needed.Rob8

Rob9

Rob10

Rob11

Rob12 CONCLUSION
Of course, I ran a couple of bristly cleaners soaked in pipe freshener through the shank and around the chamber and one more through the stem, but that was all it took to clean this near-pristine pipe. Even the stem didn’t need any sanding or work of any kind.

And so, for once I cannot complain of a pipe abused. God bless the merry gentleman who owned and enjoyed this beauty, albeit for a short time.

Giving New Life to a Briar Squire Bent Pot – Andrew Selking


Blog by Andrew Selking

This is the second article by Andrew that I have the pleasure of posting on the blog. It is about a well restored Briar Squire bent Pot. Andrew does some beautiful work and it is a pleasure to read and see the results of his work. Thanks Andrew.

I did not get as many pipes completed as I planned this past weekend, my honey-do list was longer than anticipated. However, I could not resist finding the time to fix up a Briar Squire bent pot with a diamond shank. According to Pipephil.eu, the Briar Squire was a brick and mortar tobacco and pipe shop located in Crystal Lake, IL from 1977 to 1983. I assume they had their pipes made by an outside pipe maker. Whoever made this pipe did a nice job. There were no fills in it and judging by all the angles on the stem that was hand cut as well.

The previous owner kept the bowl very clean, but the stem had some tooth marks and calcification on the end. I dropped the bowl into the alcohol bath and went to work on the stem with the 400 grit wet/dry with water. As you can see in this picture, there is still some faint oxidation left.Briar1 I readdressed the oxidation with the 400 grit until it was gone. I find that it helps to dry the stem when you think you’ve reached the point where the oxidation is removed.Briar2 I then proceeded to use the micro mesh, 1500-2400 grit, with water.Briar3 Next I turned my attention to the bowl. The rim had some tar build up, which I tried to remove with distilled water.Briar4 The water helped, but there was an area of stubborn tar that just wouldn’t come off. Since I didn’t want to remove all of the finish, I used 1500 grit micro mesh to top the bowl.Briar5 I used 1500-2400 grit micro mesh without water on the bowl, then 3200-12000 grit micro mesh on the bowl and the stem.Briar6 The last few levels really do a nice job of polishing both wood and vulcanite.Briar7

Briar8

Briar9

Briar10

Briar11 Next it was time to apply the wax/stain. For red/brown colored pipes I use Kiwi Brown. As I mentioned in my previous post, it is very easy to work with and gives a good base shine before the final polish on the buffing wheel. Briar12

Briar13

Briar14

Briar15 After applying the shoe polish, I used the heat gun to melt the wax and buffed it out with a brush. As you can see.Briar16 Finally it was off to the buffing wheel.Briar17 Here are the results. Thanks for looking.Briar18

Briar19

Briar20

Briar21

Briar22

Rediscovering a Colibri Electro-Quartz Lighter


Blog by Steve Laug

Several years ago on one of my pipe hunts I came across this unused, still in the box Colibri Electro-Quartz lighter. It was in a junk shop and I picked it up for around $20. I figured it was a bit of as steal so I grabbed it and brought it home. Somehow in one of the cleanups the girls in my household did on my study and desk top the lighter was put away and I totally forgot about it. I had not given it a thought or even filled it or tried it out. This week I was looking for a pipe I had put in my desk and though I did not find the pipe I did find the lighter and took it out and had a look at it.Col1It has a brushed steel finish on both sides and the edges are polished stainless. The flame comes out on the side of the lighter and is a soft torch flame. It can easily be adjusted to not damage the bowl of a pipe. There is no wheel that is struck to light the flame, rather the bar shown on the right side of the photo above is slid downward and the flame ignites. The top 2/3 of the slide is grooved so that it is easy to move downward. There is not a flint in the lighter and no spark wheel. Sliding the bar downward ignites the butane.

I filled it with Colibri Butane and pulled the slide down to see if I could get a flame. There was a slight hissing that came from the filling tube on the bottom of the lighter so I used a small tipped screwdriver to adjust that valve. I was able to get a very small flame from the lighter but it did not extend far enough away from the lighter to light a pipe. I had no idea how to adjust the flame as there were not any instructions left in the box with the lighter.iolite_colibri_premium_butane_can I went online and found the Colibri site. There I found a PDF of the instructions for a wide variety of their lighters. Sure enough the instructions included a guide for operating and adjusting the lighter I had found. I have included both the link to the PDF file and the two page document itself below http://us.colibri.com/media/wysiwyg/Warranty/Colibri-Lighter-Instructions.pdf . While none of the drawings are the lighter I have the adjustments are nonetheless present in the photos.Colibri1

Colibri 2 Using the manual I adjusted the flame on the lighter to extend it further from the lighter and enable me to use it in lighting my pipe. I adjust the fill tube so that it did not stick open and allow the butane to escape. The lighter includes a tamper in the bottom that can be extended to tamp down the tobacco. It is a very light weight piece that is thin enough to fit in my pocket or my pipe case with no trouble. The ease with which it can be lit makes it a pleasure to use.Col2

Col3

Col4 I am looking forward to giving this “new” lighter a try to see how it works and if it is one that I will use or if it is one that will be sold off to finance a new one.

Colibri Lighter 001 Colibri Lighter 002

Cleaning Up a Brigham One Dot Acorn 778


Blog by Steve Laug

One of the last pipes I picked up on my recent Alberta trip and the last pipe in my current pile of pipes to refurbish is a little Brigham Canada Acorn or Strawberry shaped rusticated pipe. The shape of the pipe is what caught my attention. And when I had it in hand the size was also a relevant feature. It is a very light weight pipe (don’t have a scale) and it is diminutive in size. The dimensions are: length – 5.5 inches, height – 1.5 inches, bore – .75 inches. The bowl is conical in shape ending well below the entry of the airway into the back wall. Overall the pipe was in decent shape and would be fairly easy to clean up. The finish was dirty and the bowl had a thin cake in it. The stem was oxidized and the inside of the shank was dirty. The stem was oxidized and had one tooth mark on the top surface near the button. On the underside of the stem near the button was a lot of tooth chatter. The stamping on the underside of the shank in a smooth area reads 778 which is the shape and that is followed by Made in Canada and then Brigham in script.Brig1

Brig2

Brig3

Brig4 The next two photos show the tooth marks and tooth chatter on the stem. The tooth dent on the top of the stem near the button was quite deep and would need to be raised with heat and then probably repaired with superglue.Brig5

Brig6The aluminum Brigham tenon system was in great shape and showed no wear or tear on it. In the past I have taken apart these older Brigham pipes with the aluminum tenon and found it pitted and sometimes even eaten away. The filter surprised me in that when I pulled it out it was actually quite clean. The bowl was very clean and the rim was also clean.Brig7 I cleaned out the aluminum tenon and the mortise area with isopropyl alcohol (99%) and cotton swabs and pipe cleaners. I ran them through the shank and stem until they came out clean.Brig8I sanded the stem with 220 grit sandpaper, medium and fine grit sanding sponges and then cleaned the surface with alcohol on a cotton pad. I scratched out the surface with a dental pick to remove any loose vulcanite or grit on the surface. I put several drops of clear superglue in the tooth dent and let it dry until it was hard.Brig9

Brig10Once it hardened and cured for about an hour I sanded it with 220 grit sandpaper to blend it into the surface of the stem. I wanted the surface to be smooth and the super glue bump to be smoothed into the surface. I also sanded it with a medium and fine grit sanding sponge to remove the scratches in the surface.Brig11

Brig12 I sanded the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. In between each set of three pads I rubbed the stem down with Obsidian Oil and let it soak into the vulcanite. I had to repeat the process several times to remove the oxidation near the shank. I buffed it with White Diamond and then gave it a coat of carnauba wax.Brig13

Brig14

Brig15 I set the stem aside and scrubbed the bowl with Murphy’s Oil Soap. I used a soft bristle tooth brush to scrub it and then rinsed it off with running water. I kept a thumb in the bowl to keep the water from getting into the inside of the pipe. I dried it off with a cotton towel.Brig16

Brig17 I rubbed down the bowl with Halcyon II wax and buffed it with a shoe brush to raise the shine and even out the wax. I put the maple filter back in the tenon and then put the stem on the bowl. I buffed the bowl lightly with carnauba wax and then with a soft flannel buff. The finished pipe is shown in the photos below. It is cleaned and ready to smoke. I love the older Brigham pipes like this one and find that they smoke very well. They deliver a cool dry smoke and the Brigham filter system works well to cool the smoke and not hamper the draw or the flavour. Sometime later this week I will load a bowl of Virginia and enjoy the first smoke in this old timer.Brig18

Brig19

Brig20

Brig21

Restoring a Kaywoodie Super Grain 40 Lovat


Blog by Steve Laug

My son-in-law and I went pipe hunting a few weeks ago and this was one of the finds that day. I picked it up in an antique shop in Bellingham, Washington. I think I paid $15 for it. The stem was slightly overturned and would need to be fixed. The stem was clean of bite marks or tooth chatter. The stinger was intact and was a three-hole one so the pipe was newer rather than older. The finish was not ruined. The rim was caked with tars and oils. The buildup was only back side and went to the left side of the rim. The briar had quite a few fills on the sides and back of the bowl. The stamping on the left side was clean and easily read – Kaywoodie over Super Grain over Imported Briar. On the right side of the shank was stamped the shape number 40.KW1 KW2 The inside of the bowl had a light cake that was soft and crumbling. It would need to be reamed back to the bare wood in order to build a hard carbon cake.KW3 KW4 I reamed the bowl with a PipNet reamer and used the smallest cutting head first and then the second cutting head to finish the job.KW5 I removed the stem from the shank so that I could heat the stinger apparatus with a lighter. The black buildup of tars and oils on the stinger was hardened and not easily removed. Once I heated the stinger with the lighter I was able to wipe down the surface with a cotton pad and alcohol. I heated the stinger until the glue in the stem softened and then screwed the stem back into the shank and turned it until the stem lined up with the bowl.KW6 I cleaned the inside of the shank and stem with pipe cleaners, cotton swabs and isopropyl alcohol. The shank behind the metal insert was very dirty. I used the cotton swabs to clear out that area. I scrubbed it out until it was clean. I also cleaned out the airway in the stem the same way until it was clean.KW7 I scrubbed the top of the bowl with isopropyl alcohol on cotton pads to remove the buildup. It was thick so it took quite a bit of scrubbing. To finish removing it I used 1500 grit micromesh sanding pad and water. I was able to get the rim clean and then used a staining pen to touch up the rim.KW8 KW9 KW10 The lightest colour staining pen matched the finish of the bowl perfectly. I gave the bowl and rim a quick buff with White Diamond and then gave it multiple coats of carnauba wax and buffed it to a shine.KW11 I was fortunate that the stem was not damaged with bite marks or tooth chatter. I use micromesh sanding pads to clean up the stem. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads until the finish of the stem was smooth. I buffed it with White Diamond to finish the process and then gave it a coat of carnauba.KW12 KW13 KW14 I put the stem back on the shank and then buffed the entire pipe with White Diamond a final time. I gave the stem and bowl multiple coats of carnauba wax and buffed it with a soft flannel buffing pad to raise the shine.KW15 KW16 I touched up the fills with the stain pen and then buffed the pipe bowl with White Diamond yet again. The results were acceptable. I gave the pipe several more coats of carnauba wax and buffed it with a soft flannel buffing pad. The finished pipe is shown in the next series of photos. It is ready to be loaded and smoked – clean and waiting for the next pipe man who will carry the trust to the next generation of pipe smokers.KW17 KW18 KW19 KW20