A Humpty Dumpty Cross Canada Project – Could this Poor Richards Select Square Shank Billiard 9489 ever be whole again?


Blog by Steve Laug and Charles Lemon

My brother sent me a box of pipes and bowls that he had picked up. In it was an old square shank billiard that had seen far better days. The bowl sported a thick cake and was cracked 2/3rds of the way down the bowl on the front and another crack on the back of the bowl that went across the bowl to the left side. The finish was rough but there was some nice grain. Its stem was chewed up and was broken and smelly. I threw the unredeemable stem away. The bowl went into the parts box to be cannibalized for repairs. It was interesting that the pipe was stamped Poor Richard’s over Select over Bozeman, Montana on the left side of the shank. I grew up in Idaho and spent a lot of time in my early years in Bozeman. My youngest brother went to school there and my second brother was married there. Lots of family ties. It was stamped London England over 9489 on the right side. The 9489 stamp told me that it was a GBD product. Something about it intrigued me. I wondered if it might not be a candidate for a second collaboration with Charles Lemon of Dadspipes. It would be another test to our theory that just about any pipe can be restored and reused. I wrote to him and sent him some photos to see if he was game for taking it on. This project would provide some unique challenges to us both or it may end up as kindling.Dick1 Dick2 Dick3 Dick4I took a photo of the bowl from the top looking into it. The cake is unbelievable even to me with all the pipes I have worked on. This stuff was as hard as concrete and seemed impervious to the reamers in my kit. No wonder the bowl was cracked on the front and the back sides.Dick5 I dropped the bowl in an alcohol bath to soak and while it soaked I decided to see what I could find out about the connection of the pipe to Bozeman. I did a Google search for Poor Richard’s and found that the pipe shop is still open. It is located in downtown Bozeman. I read through their website and gleaned the following photo and history. http://poorrichardsbozeman.com/about-poor-richards/Dick6From its beginnings in 1962 as the Ellen News at 17 West Main Street, owners Dick Wike and Hal McDowell wanted to achieve a modern-looking newsstand in the building which had formerly been home to Cuttings Newsstand, Lawton’s News and the Stag Pipe Shop. After the partnership dissolved the following year, Wike went on to expand the line of pipes and tobaccos offered, as well as the variety of paperback books, magazines and newspapers offered. A theatre expansion project in 1968 necessitated a move a few doors down, and a name change in the process. On September 9, 1968, Poor Richard’s opened at its current location at 33 West Main Street. Successive owners Richard Fish, sisters Nicole and Glenn Close, Sarah and Dan Cole, and Kate Wiggins added their personal stamp to the offerings.

Today, Poor Richard’s offers its customers a wide variety of merchandise:
• Local Montana and regional books, including Falcon Guides
• Local, regional and national newspapers, including the Wall Street Journal and the Sunday New York Times
• Over 500 magazines and periodicals
• A large selection of fine cigars, including Padron, Arturo Fuente, Partagas, Macanudo, Punch, Romeo y Julieta, Oliva, and more…
• Pipes, including Peterson, Savinelli, Federico Rovera and more…
• Fine tobaccos and accessories

Knowing the background to a pipe is always interesting to me and adds another dimension to the restoration. It was time to stop reading however, and address the issues of the cake and a new stem. I soaked the bowl in an alcohol bath for over three days hoping to soften it. It did not work. It was impervious to the cutting blades on the PipNet and the KleenReem reamers. They would not even dent the hard carbon. I chipped at it with a pen knife and was able to clean off the rim and scrape a bit of the cake around the bowl edge. I tried the reamer again with no success. Knowing that Charles would work on the bowl and that was the hardest part, I did not want to send him the bowl with the cake intact. I put the sanding drum on the Dremel and attacked the bowl. It was slow going but after working at it for over 30 minutes I was able to get about half way down the bowl. I used a sharp knife to open the bottom half of the bowl more and then the Dremel once more to take it to the bottom. I have never fought a cake this hard before. I wrapped the cutting head on the PipNet reamer with sandpaper and worked on the inside of the bowl. I used a folded piece of sandpaper to clean up the inner edge of the bowl. There is still a lot to be done but at least Charles has a bit of a “clean” slate to begin with. You can see the crack from the top of the bowl on both the front and the back. The one on the front goes down over half way on the front side. The one on the back descends half way down and turns toward the left for about a half an inch.Dick7With the bowl cleaned I want to rough fit the stem before I sent it to Charles. I turned the tenon and made a snug fit of the square shank replacement stem. Fitting a new stem to these old timers is always a pain because none of the angles are actually square and the sides are of different sizes. Thus the stem has to be custom fit. I used the Dremel and sanding drum to take down a lot of the excess vulcanite and then followed up with a flat file to make the transition from the shank to the stem smooth and even.Dick8Once the fit was close I sanded the stem with 220 grit sandpaper to bring the angles in line with the shank and to smooth out the file marks. It took a lot of sanding and it is still not finished at this point. I would finish sanding and fitting it after Charles had repaired the bowl.Dick9 Dick10 Dick11 Dick12The bowl and shank had a white scum on the briar and in the stamping. It was hard to remove. I lightly sanded it and then scrubbed the bowl down with acetone on cotton pads to remove it and the remaining finish on the bowl. The pipe has some nice grain and once it cleaned up and repaired it will be interesting to see.Dick13 Dick14 Dick15 Dick16With the bowl cleaned up I was ready to send the reamed and cleaned stummel to Charles for the bowl repair work on the pipe this time. Once Charles had it in hand he would carry on with the repairs….

Time passed slowly for me as the pipe travelled from British Columbia to Ontario. Charles sent me a message on Skype saying that the pipe had arrived and he was ready to start the work on it. I turn over this part of the narrative to him.

(Charles picks up the narrative now.)

The cracked stummel arrived from Steve today. I was keen to get my first close-up look at it – Steve had sent me pictures of course, but nothing beats a hands-on examination. I was pleasantly surprised by the amount of clean-up work Steve had already done. I knew he had reamed it (at great effort), but he’d also done a nice job removing the dirt and grime on the outside of the bowl. Apart from a small amount of rim tar, I could concentrate immediately on the major issue of the crack repairs. I shot these pics to show the state of the stummel when I received it.Dick17 Dick18 Dick19There were two major cracked areas at the front and back of the bowl. Both cut all the way through the chamber walls, all but slicing the bowl in half lengthwise. The front crack looked like a clean break running from the rim down the face of the bowl to the bottom of the tobacco chamber. The rear crack wasn’t as straightforward. Instead of a single linear crack, the damage at the rear started at the rim, dropped down to roughly the centre of the bowl, and took a sharp left as it sought out an old fill – a natural weak spot in the briar. From the fill the crack had “spidered”, with thinner cracks running up, down and across the bowl. Yikes! Its times like this that I marvel at the sheer power of neglected cake to inexorably break a pipe bowl into pieces. Pipers take heed – ream your bowls!

I’ve worked on cracked bowls before, but the majority that have come across my work table have been tight cracks that don’t penetrate the chamber walls. These cracks, by contrast, could be visibly moved by squeezing and releasing the bowl in my hand. Without some way to lock the briar in position, this bowl would have to be retired.

While I worked on a plan to knit Humpty Dumpty back together again, I took steps to ensure that the existing spider cracks did not run further into the briar. I fitted a micro drill bit to my electric hand drill and popped a tiny hole at the end of each fissure in the wood, careful not to drill through to the tobacco chamber. These “end cap” holes would stop the cracks in their tracks, though there were quite a few of them around the back of the bowl.Dick20 Dick21Glue alone would not provide sufficient holding power to keep the cracks tight and immobile. I would need to add physical reinforcement of some kind to ensure that the bowl stayed in one piece after being placed back in service. I had never used the procedure before, but I decided that I’d have to try to pin the cracks. I dug about in my supplies and found a length of 1.2mm brass rod I thought would do the trick, and matched it up to a micro drill bit from my tool kit. I would have to drill pin shafts across the crack, through the curved walls of the bowl, without drilling into the chamber. I muttered a short prayer to the Pipe Gods, and then sank the first shaft just below the rim across the rear crack.

This close-up pic shows the flat angle at which I drilled, and the brass rod in position. I marked the rod length and then cut it a bit shorter so that when fully seated in the shaft, the outer end of the rod would be below the outer surface of the briar. I roughed up the brass pin with 220-grit sandpaper to give the glue more gripping surface, and then ran a drop of CA glue into the shaft before pushing the pin home.Dick22Sharp-eyed readers will also have noticed that the second shaft had been drilled when I took the pic above. Note the angle of this shaft relative to the first one – it’s not even close to parallel. This is deliberate. Each pin was drilled at an opposing angle to its neighbours. This way any movement of the briar as it heats and cools will be blocked by one or more pins. If the pins were parallel, pressure in the wrong direction could push the crack open again.

In all I installed ten brass pins – four in front and six in back – and sank seven end cap holes (all but one of these in the back). I had expected the pinning to be both nerve wracking and time consuming, but after the first couple of pins I caught my stride and set the stummel aside to let the glue cure a short 30 minutes later. The Pipe Gods must have approved of the work as I didn’t drill through the chamber wall once. Whew! I snapped these pictures of the bowl after the pinning. The red lines show the direction of the pin shafts. You can see how the pins work to stitch the crack shut. The front repair doesn’t look too bad, but the rear of the bowl looks like it was attacked by termites!Dick23 Dick24The proof of any repair is in the pudding, so to speak. I won’t be on hand to witness the first firing of this pipe after the work is done, but I can happily report that I can no longer make the cracks move no matter how hard I squeeze the bowl. That’s a very good sign, as it shows that the bowl is acting as a single piece of briar instead of several bits of loosely connected wood.

With the bowl structurally sound again, it was time to sort out the damage inflicted on the stummel by some maniac with a drill. I patched over all 17 (!!) holes with CA and briar dust and let the CA cure before filing and sanding the fills flush with the surface of the briar. This is a process I’ve done many times on many different pipes, so I figured this would be the easy part of the repair. Ironically, the fills took up more of my time, energy and patience than the pinning as I had to revisit several of the fills more than once to ensure a smooth finish. I also realized that a few of the pins were left slightly too long – the brass kept shining through two of the fills – which necessitated extra work to get everything in order before staining. Eventually, though, perseverance paid off.Dick25 Dick26 Dick27 Dick28I topped the bowl gently at this point to remove the excess CA glue and remove a few tiny dings. I then prepped the stummel for stain by sanding with 1500 – 2400 grit Micromesh sanding pads.Dick29 Dick30 Dick31With the crazy number of fills in the briar, I knew I’d have to go with a darker finish than I’d usually select. I started with a coat of Fiebing’s Black water-based leather dye to bring out the grain as much as I could. I let the colour dry and then wiped off the excess with 0000 steel wool and a bit of fresh water. This left the grain stained black while the rest of the wood remained lighter. I then made a wash of Fiebing’s Dark Brown dye diluted about 50%. I washed the colour over the briar repeatedly until I got close to the amount of coverage I was looking for. I let the dye dry so I could assess how well the fills were hidden. Still fairly prominent. A few scribbles with a medium stain marker helped push the fills to the background without obliterating the grain altogether.Dick32I left the stummel overnight at this point. I wasn’t sure that I was done with the stain, but I was getting tired and didn’t want to mess up the work with a bad decision or a shaky hand. The next morning, however, the stain seemed to have settled into its intended depth and coverage. The fills were reasonably subdued by the stain, so I took the stummel to the bench and gave it a light buffing with White Diamond compound followed by Carnauba wax. I’ve got to buy a lotto ticket this week – if the Lotto Gods smile on me even half as much as the Pipe Gods did here, I’ll be retiring early. The fills and cracks have disappeared almost completely, though the stain is translucent enough to allow the grain to shine through. Even the cracks across the rim are hard to find. What a relief after the hours of filling and sanding! The repairs are still visible under strong light, but the stummel certainly passes the casual inspection test.Dick33 Dick34 Dick35 Dick36Before sending the stummel back to Steve, I filled and further stabilized the repair from the interior of the bowl by pressing JB Weld into the cracks. There was also a spot on the front chamber wall that looked suspiciously like the beginnings of a burnout that I filled in the same way. I let the JB cure and then sanded out the excess epoxy. This produced nice smooth chamber walls with JB Weld left only in the repaired areas. JB doesn’t “breathe” like wood as it heats and cools, so I wanted only the required amount of it left in the bowl.Dick37 Dick38 Dick39 Dick40I finished off the repair with a bowl coating of activated charcoal powder and maple syrup. This coating is largely cosmetic in this case, used to hide the JB, but it will provide an extra layer of protection for the repairs as well as a consistent surface upon which to build a new (and hopefully well-trimmed) layer of cake. Dick41 Dick42(Steve picks up the narrative again.)

Charles had sent the package Express Post and it did not take long to get it back. When I got home from a short business trip I went to the post office to pick it up. I carried the box home excited to see what Charles had done with the mess that I had sent him. It is one thing to see the photos and follow the process but truly a different story when you hold it in hand.

When I opened the box I was not prepared for the beautifully restored bowl that was carefully wrapped inside. Charles had done a masterful job on the bowl repair. The cracks were virtually invisible. The measles of the end caps were basically small specks and hardly visible at all. It was amazing! Charles had accomplished a bit of a miracle in my book. This one was a pipe I wondered if we would be burning rather than loading up. But the bowl was perfect.

Now it was back in my hands to finish the stem that I had previously roughly fit to the shank before sending the bowl off to him. I also needed to address the small dent that went all around the end of the shank. It looked like there had been a band of some sort on the shank for adornment as the shank was the one thing on the pipe that was not cracked. I would have to address that later in the process.

First I worked on the stem. I sanded it with 220 grit sandpaper to bring the surface of each side of the square stem to the same height as the shank.Dick43 Dick44 Dick45 Dick46The fit was good and once the band was in place would look even. I wet sanded the stem with 1500-2400 grit micromesh sanding pads and rubbed the stem down with Obsidian Oil. I dry sanded with 3200-4000 grit pads and then gave it another coat of oil. I finished sanding it with 6000-12000 grit pads and gave it a final coat of Obsidian Oil. I let the oil dry.Dick47 Dick48 Dick49I buffed the stem with Blue Diamond on the wheel and then inserted it in the shank. Things lined up nicely but there was an indentation around the top, bottom and sides of the shank where it appeared there had been a band of some sort. The photo below shows the worst of the indentations.Dick50I went through my box of bands which are almost all round. That is not a problem as it is easy to square up a round band. But as Charles said above, the Pipe Gods were smiling on me and I found that I had one square band and it was exactly the size and depth I needed to fit the shank, cover the indentations and cover the stamping on the sides. I pressed the band in place. The band is worn and battered but it adds a bit of flair to the pipe.Dick51 Dick52 Dick53 Dick54 Dick55To clean up the dents and wear on the band I used a tiny upholstery hammer to tap out many of the dents and wrinkles on it. I also used it to flatten the end of the shank and smooth it out. I heated the band with a lighter to warm the metal and then tapped it until it was as smooth as I could get it. The photos below show the pipe at this point in the process. The new stem fits well and the band sets of the pipe very nicely in my opinion. It smooths out the transition between the shank and the stem.Dick56 Dick57 Dick58 Dick59However, I was not happy with the still battered appearance and some of the rounded edges on the corners of the band. I took the band off the shank and used a flat blade screw driver to square up the angles and to flatten the band from the inside. I was able to remove more of the dents and wrinkles. I put some all purpose glue on the shank and pressed the band back in place. I took the following photos. Thanks for looking.Dick60 Dick61 Dick62 Dick63 Dick64Charles, this was a fun project to work on together. I look forward to firing up this old timer.  The proof is indeed in the pudding as you said above. That will be the real test of the new life of this pipe repair. I am also thinking of contacting the Poor Richard’s Pipe Shop in Bozeman, Montana with a bit of a story of the resurrection of this pipe and its cross Canada journey from Vancouver to Kitchener and back again. Let’s keep our eyes open for another joint project… there still may be another pipe out there that stymies us… until then keep up the good work my friend. IT is always a pleasure to work together. I think you said it best in one of our back and forth interchanges – if we lived closer together we would be in trouble. Take care.

A Lovely Little Pipe Shop in Sidney, British Columbia – J. Burke & Sons Tobacconist Ltd.


Blog by Steve Laug

A few years ago I literally stumbled upon a small unassuming little tobacco shop on Vancouver Island. I was on my way to some meetings in Victoria and stopped in Sidney, B.C. for breakfast and a bit of a walk. I parked on the street in front of this shop, turned off the engine on the car and got out. I looked up and saw this sign directly above my head on the shop in front of me. If that was not a serendipitous find I don’t know what is. My expectations were not very high in that most of the tobacco shops/smoke shops in B.C. are quasi head shops since the government has turned a blind eye to marijuana. The walls are almost all lined with bongs and water pipes and assorted blown glass and small wooden pot and hash pipes. So I was not expecting much more than I always found in the small villages and towns of B.C.Burke1Burke2

However, next to the window of the shop stood a Royal Canadian Mounted Policeman holding a box of cigars in one gloved hand and a package of cigars in the other hand. On the base he stood on were the words “Finest Havanas” under the name of the shop. Hmm… maybe there was more to this shop than I had first expected. The Mountie stood to the left of a store window that held a display of pipes, racks and smoking items. As I looked through the window I thought that things were really looking up. I shook myself and pushed (or was it pulled) the front door open and checked out the inside of the shop from the doorway.

Inside the shop on my left as I went through the door was a display of corn cobs high on the wall above a framed print of a little boy dressed up like his dad and smoking a pipe. He held a smouldering match in his left hand and his right hand-held a long ceramic pipe in his mouth. To my right were a display case with pipes and a rack with some estate pipes. I could also see the backside of the window display. As I went deeper into the shop there was a long display case of the usual B.C. blown glass, ceramic and wooden carved pot pipes along with some bongs and hookahs but that was it. Past that my eye took in a multitude of pipe display cases, old wooden chairs with an ash tray and a wall of tobacco products. Toward the back against the walls were some well stocked humidors of cigars.
Burke3The display case next to the counter held Peterson pipes, including a set of Sherlock Holmes pipes. The shelves were crowded with pipe rests and racks and toward the bottom an assortment of lighters. There was even a unique cigar cutter that was surrounded by small guillotine cigar cutters.Burke4In the back of the shop was a display case of Zippo lighters underneath a large screen television with hockey playing. Next to that was a case with Brigham pipes, meerschaum pipes and a handmade display tray that held various brands of pipes. Next to that were a display of Colibri lighters and a rack of Cubita Cuban coffee. Sitting in front of an old humidor with cigars were two old chairs next to an ashtray. The first time I came into the shop there were several guys occupying those chairs enjoying a pipe and cigar. They were chatting with the owner Josh Burke. I was amazed to see folks enjoying a pipe and cigar while sitting in a shop and commented to Josh about it. He laughed and basically said “there is no one here smoking anything.” Burke5Directly across from the chairs was a display case of knives and behind it a cupboard of bulk bags of tobacco and shelves of cigarettes and cigarillos. The shop smelled like an old-time tobacco shop. The smells of smoked and unsmoked tobacco filled the room. There was the mixture of Virginias, Latakias and cigars that gave the shop that amazing odor that I have always associated with tobacco shops and by and large has been lost with all of the new regulations. I was hooked. Each time I am on the island I stop by for a visit and pick up some tobacco. Burke6 Burke7As you walk back toward the door, past the display case of Petersons and the sales counter you see a wall of tobacco products. There are tins of Dunhill, Peterson, MacBaren, Brigham, Solani and other tobaccos that Josh carries. Underneath them are many jars of bulk tobacco sorted by blend – English, Balkan, Virginia, Virginia Perique and a wide assortment of aromatics with flavours that sound like a candy or ice cream shop. There are flake and ribbon tobaccos and broken flake as well. Included on the lower shelves were containers of cigarette tobacco for the roll your own smoker. The wall is covered with options for the pipe smoker. The only detriment to purchasing a lot of tins or bulk is the crazy Canadian cost – $31 for 50 grams of bulk pipe tobacco and between $35 and $45 for tins. Though the prices are high to those of you who are reading who come from the US, the fact is that they are quite good for Canada. I picked up a tin of Capstan yesterday when I was there and it was $45. (Forgive the blurry picture. I debated on whether to include it but it still gives you an idea of the wall of options.) The second photo below shows the back of Josh the owner as he is finishing a sale with a customer.Burke8 Burke9It is always a pleasure to stop by the shop in Sidney and pass some time with Josh. He is a knowledgeable pipe smoker himself and is great to visit with. You should make sure you stop by for a visit the next time you visit the island. The shop is on the right side of the main street in Sidney. There is parking behind and on the street in front of the shop. You won’t be disappointed by you decision to stop by for a visit. The shop is located at 2423 Beacon Ave #105 and the phone number is (250) 655-1556.

Author, Author! Cleaning up a Pair of Brigham Shape 29 Pipes


Charles, those two turned out really nice. Well done on the refinish and refurb. Brigham nails that shape!

Charles Lemon's avatar

Here’s another two-for-one pipe refurbishment. I’ve been picking up estate pipes in ones and twos recently, and adding them to the refurb box as I go. When I realized I had two vintage Brigham Shape 29  (aka Author) pipes waiting for me, I decided to work on them together.

The first pipe is a 2-Dot pipe marked “229” then “Brigham” over “Made in Canada”. The lack of patent stamp places the production of this pipe in the 1956 – mid 1960’s period. It is fully rusticated except for the rim and two smooth egg-shaped lozenges, one on either side of the bowl. It arrived in good used condition, with only a light cake and a bit of rim tar. The stem, as expected, was fairly heavily oxidized, with tooth chatter and a few tooth dents I’d have to address.

The second pipe is a 3-Dot Author marked “329”, then “Brigham”…

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My Brother Says this Carved Meerschaum Bowl Reminds Him of Me…


Blog by Steve Laug

Meer1My brother Jeff sent me these photos of an old carved meerschaum that he picked up. He said he had to have it as it was the perfect likeness of his brother. I don’t know if that is a compliment of not but this is certainly an amazing carving. There is no sign of who carved it. The bowl is in really good shape in terms of not having any really bad scrapes or scars in it. There are no chips on the edges of the hood and cowl or on the beard of the old fellow. From the photos it is really hard to tell what size the pipe was but I was intrigued. It looked like it would be fun to work on and with a carved head like that and the supposed likeness to yours truly it was even more of a challenge. I could not wait for it to arrive so that I could begin to work on it.

Looking at the photos while I awaited its arrival from Idaho I was curious about the size. I wondered if the pipe might not be a cheroot pipe rather than a full-sized pipe. When I asked my brother about that he assured me that it was too big for that. I forgot to get the measurements on the pipe before he shipped it out to me so that would need to wait until I saw it. The as I looked at the photos I wondered if the bowl in the top of the head was not a colouring bowl. Maybe it was not an integral part of the pipe but an addition that was used to facilitate the colouration of the bowl. I would not know that until I had it in hand. These and other questions ran through my head each time I looked at the photos and really none of them could be answered until I held the pipe in hand. The photos below were included by the original seller. The first gives a front view. The second and third photos show the side views of the pipe.Meer2

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Meer4 The case was in two parts in the photos. It appeared to be in decent shape otherwise. When the pipe arrived I was blown away be the size of it. It was a full-sized pipe. In the photo below you can see it next to a regular tooth brush. Later there will be photos of it in my hand it is a big pipe. It appeared that the bowl in the top of the pipe was part of the pipe. It was the most worn part of the pipe. It had tars built up on the top of the rim. There were some small nicks in the surface of the outer edge. The underside of the bowl was dirty and worn and it appeared that the finish was gone. The bowl itself had surprisingly few scratches in the surface. There was darkening and wear where it had been held but it was not bad. The grooves of the cowl and hood as well as those in the beard had a lot of dust and debris in them. The mouth piece was Bakelite and had a slot in the end of the button. There were some tooth marks on the underside. The stem was also slightly overturned. The metal tenon was anchored in the shank of the meer and the stem screwed onto the tenon. It appeared to me that the threads in the stem were worn and that accounted for the overturn.

I scrubbed the surface of the meer with a tooth brush and Murphy’s Oil Soap. I wanted to clean the meerschaum and the grooves but not harm the patina of the pipe. I scrubbed to make sure that all the grime and dust was gone. I worked on the rim to soften the tars and oils there. I scrubbed the underside of the beard and the rest of the pipe. Once it was clean I rinsed the pipe under warm running water to remove the soap and grime. I dried it off with a soft cotton towel.Meer5 The photos below show the scrubbed and dried pipe. You can also get an idea of the size of the bowl in comparison to my hand in several of the photos. I love the expression on the face of the character. The carver masterfully captured the charm and character of the old man.Meer6

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Meer7 The next photo, though it cuts off a part of the hood still gives a clear picture of the charm of the old fellow. You can see the amusement in his face and the squint of his eyes. The face makes me wonder what he was thinking about. There is some good colouration on his face, beard and hood.Meer11 I sanded the top of the bowl with a medium grit sanding block to remove the tars and oils and bring it back to the original meerschaum surface. The buildup came off with very little work and the rounded rim of the bowl shone with the colour of a well smoked bowl. I scraped the bowl with a pen knife to clean out the thin cake that was forming on the inside.Meer12

Meer13 The stem was clogged and no air could be blown through it. I used a dental pick to clean out the slot and then tried to push a pipe cleaner through it. The pipe cleaner bent and the clog would not budge. I tried it from both ends of the stem with no luck. I used a straightened pipe cleaner and curved it to the bend of the stem and was able to push it through the clog and poke the debris free of the stem. I ran both bristle and regular pipe cleaners through the airway until they came out clean and the airway was unobstructed.Meer14

Meer15 I sanded the tooth marks near the button on the top and underside of the stem with 220 grit sandpaper until they were smooth.Meer16

Meer17 I wet sanded the stem with 1500-2400 grit micromesh pads. I rubbed the stem down with Obsidian Oil. I dry sanded with 3200-4000 grit pads and gave it a second coat of oil. I finished with 6000-12000 grit pads and then buffed the stem with Blue Diamond on the wheel. I gave it multiple coats of carnauba wax and buffed it with a clean buffing pad.Meer18

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Meer20 The rich butterscotch colour of the stem contrasts beautifully with the cleaned and aging meerschaum. The old man seems to give a quirky smile saying that his life is good now. He is cleaned and ready to use. The bowl on the top has been cleaned and the airway in the shank to that bowl is also cleaned and blown out with air to remove the debris that may have collected I the bottom of the under bowl. I will have to get some white beeswax and give it a new coat of wax and then buff it to a shine. In the mean time I buffed it with a shoe brush and raised a shine in the meerschaum. The finished pipe is shown in the photos below. I am glad my brother sent it my way.Meer21

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Meer26 I am not sure what my brother is talking about seeing a resemblance the pipe and me. Do you see any resemblance in the pictures of the two old men? Hmmm makes me wonder what he sees when he looks at me. Now even my kids are calling in my mini-me. Ah well things could be worse.

Thanks for looking.Meer27

Breathing New Life into an old Mastercraft Standard Cavalier


Blog by Steve Laug

I have always wondered what it would be like to work on a Cavalier shaped pipe. There was something intriguing about working on a long shank with an end cap and a bowl carved coming out of the side of the shank. The look of the pipe and the dapper appearance may well have contributed to the name of the shape. It is made to hang from the mouth of the pipe smoker and be clenched as he is doing other things. This one is another of the pipes that came to me from my brother Jeff.Cavalier1

Cavalier2 It is a great example of the shape. It is a rusticated Cavalier that has brown and dark contrasting colours over a worm trail like rustication. The end cap is a hard rubber and has a bone tenon connecting it to internal threads in the bottom of the shank. The stem is also a good quality rubber as it is not even oxidized. There are tooth marks on the bottom and the top of the stem near the button left behind by the clencher that smoked it. Cavalier3 The rim of this one is in great shape no damage. The amazing thing was that there was unsmoked tobacco in the bottom of the bowl. There was also a thick cake on the walls of the bowl. It did not extend to the bottom of the bowl but ended shortly above the entrance of the airway at the bottom of the bowl.Cavalier4

Cavalier5 The pipe came in its own satin bag which is why the pipe was in such good shape. The finish was dirty and dusty in the grooves but that was the extent of the issues with it. This would be an easy clean up. I took it apart and took the photo below of the parts of the pipe.Cavalier6 It is stamped on the left side of the shank with the words Mastercraft over Standard over Imported Briar. All words are in upper case on the shank. It appears that the stamping was to be done in a smooth oval on the shank but it missed the oval by about a ¼ inch and sits over the rustication on the shank.Cavalier7 I scrubbed the bowl and the threads on the end cap with Murphy’s Oil Soap and a tooth brush. I rinsed off the pipe with running water and dried it off. The cleaned finish looked very good. I would not need to do much with the finish on this pipe.Cavalier8 I removed the tobacco remnants from the bowl and then reamed the bowl with a PipNet reamer. I took the cake back to bare briar.Cavalier9

Cavalier10 I cleaned off the threads on the end cap – it was a bone tenon – with a brass bristle wire brush. One it was clean I put a coat of Vaseline on the tenons and screwed it back in place.Cavalier11 Before I put the end cap in place I cleaned out the inside of the shank from end to end with pipe cleaners, cotton swabs and alcohol. Once it was clean I put the end cap in place. I also cleaned out the airway in the stem at the same time.Cavalier12

Cavalier13 The deep gouges in the top and bottom sides of the stem needed to be cleaned up. There was a lot of tooth chatter around the deep gouges so I sanded out the tooth chatter with 220 grit sandpaper. The sanding work left two gouges on the underside and one on the top side of the stem that would need some work.Cavalier14

Cavalier15 I cleaned out the divots with alcohol and dried it off. I filled them in with black super glue until there was bubble over the surface. I let the glue cure.Cavalier16

Cavalier17 While the stem patch cured I worked on the end cap. I wet sanded it with 1500-2400 grit micromesh sanding pads and rubbed it down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads and gave it a final rub down of the oil. I let it dry.Cavalier18

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Cavalier20 When the end cap was dry I rubbed down the bowl with a light coat of olive oil to bring some life back to the dry briar. At this point the pipe is beginning to look really good. The contrast stain of the black and the dark brown gives depth to the rusticated finish of the bowl.Cavalier21

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Cavalier24 Once the glue dried on the stem I used a needle file to sharpen the edge of the button and clean it up. I flattened the repair on the blade of the stem as well.Cavalier25 I sanded the repaired areas on the stem and the newly made file marks with 220 grit sandpaper. I worked until the repair was blended into the surface of the blade. The repair on the top stood out more at this point in the process. That would change as I worked on it longer.Cavalier26

Cavalier27 I sanded the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and rubbed the stem down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished with 6000-12000 grit pads and gave it a final coat of oil. I let the oil dry before taking the pipe to the buffer.Cavalier28

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Cavalier30 I buffed the stem with Blue Diamond and lightly buffed the bowl. Care had to be exercised to not get build-up in the rustication. It takes a very light touch to keep that from happening. I gave the stem several coats of carnauba wax. I used Conservator’s Wax on the bowl and hand buffed the bowl with a shoe brush. I hand buffed the pipe with a microfibre cloth to add some depth to the shine. The finished pipe is shown in the photos below. It is a beautiful pipe and I love the feel of it in my hand. It was an enjoyable restoration. Thanks for looking.Cavalier31

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Cleaning up a Mysterious Pot Shaped Pipes stamped only M-2


Blog by Steve Laug

The seller of this pipe identified it as a Malaga made pipe but in all of my searching on the web I was unable to find verification for that. There was nothing to suggest that it was made by Malaga Pipes. The only stamping that the pipe bore was M-2. I just finished restoring a Malaga Pipe and wrote about it in a previous blog https://rebornpipes.com/2016/02/27/a-beautiful-malaga-lovat-came-my-way/. In the comments that were posted in response to this blog there was an exchange of comments between me and John Lawitzke. In them he gave a lot of information on the brand. I figured John might well be able to solve my mystery pipe. I wrote a comment in that blog and asked him about the M-2 stamping. He wrote back with the following information.

Yes, M-2 is a Malaga second. Malaga seconds were marked either M-2 or MALAGA SECOND. Some Malaga seconds, you look at and really wonder why they are a second. A single fill or bad pit was enough to make it a second. Some seconds are really seconds. I have one Malaga second with a severely misdrilled airway. It was drilled half way at a bad angle and then re-drilled at the correct angle.

I have included the photos included by the Ebay seller. They give a pretty clear picture of the condition of the pipe and show the stamping on the side of the shank. Some pretty nice grain shown through the grime that covered the bowl. The M-2 stamping is also clearly visible in the photos.Mal1

Mal2 You can see the rim damage in the photo below. The inner edge is out of round. It looks like the pipe has been reamed with a knife somewhere along the journey of its life.Mal3

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Mal5 Given the state of the pipe in the photos I could not wait to get it in hand and give it a closer examination. When it arrived, I put is in the refurbishing waiting box and it sat for a few weeks. This morning I took it out of the box and gave it a closer look. The pipe was in decent shape though dirty. The grain shown through the grime but it was pretty muted. There was a thicker cake than I had imagined and the lava on the rim thickly covered the inner edge hiding damage that certainly lay beneath. There were several nicks or gouges on the right side of the bowl – almost a road rash that can happen from dropping the pipe on concrete. There was also what appeared to be a spot on the right side of the bowl where a sticker had been left and left behind its imprint in the finish. The overall finish was worn to the point of not being visible. In my earlier post I found that Malaga rarely stained their pipes so this one wore the patina of age under the grime. The stem was oxidized and the button had a few tooth marks on the top and bottom. The next four photos show the pipe before I started working on it this morning.Mal6

Mal7 The next photo shows a close-up of the rim to highlight the damage and the thickness of the cake in the bowl. The second photo gives a close-up of the M-2 stamping.Mal8

Mal9 I reamed the bowl with the largest cutting head on the PipNet reamer. I wanted to get a clean bowl so that I could work on the damaged inner rim edge.Mal10

Mal11 To prepare for my beveling work on the inner edge of the rim I topped the bowl on the topping board to remove the damage to the rim top. Once I had done that I found the only fill on the entire bowl that I can find. It was on the rim top at the left rear. It is right on the outer edge of the rim.Mal12 I worked on beveling the inner edge of the rim with a folded piece of 220 grit sandpaper. My goal was to work on that edge until the bowl appeared to be round once more. I think it worked pretty well from the photos below.Mal13

Mal14 I scrubbed the bowl and the end of the shank with acetone on cotton pads to remove the grime and the wax on the bowl. From what I read Malaga did not stain their bowls but oil cured them. I wanted to get this one back to natural with the patina of age still in place.Mal15

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Mal18 The stem was very tight in the shank and with a little scrubbing with alcohol, pipe cleaners and cotton swabs I could see why. There were a lot of tars and oils lining the walls of the mortise. I also cleaned out the stem and found that it was nowhere near as dirty as the shank.Mal19

Mal20 With all of the internals cleaned it was time to begin working on the oxidized stem. This particular style of stem is a hard clean up. The beveled edges on the blade from the saddle to the button on the right and left, upper and lower are hard to clean up without rounding them. I worked the stem over with 220 grit sandpaper to remove the oxidation and the build-up around the button.Mal21 These stems take more time than others so once I had the oxidation beat, I decided to work some more on the bowl. I wanted to address the road rash on the right side of the bowl. I cleaned out the area with alcohol and then filled the many sharp edged nicks and gouges with clear super glue.Mal22

Mal23 From the photo above you can see how many of these there were on this side of the bowl. Once the glue dried I sanded it with 220 grit sandpaper.Mal24 The sanding removed some of the darkening on the bowl and I liked the way the grain showed through the sanded areas. I sanded the entire bowl with 1500 grit micromesh sanding pads. I wanted to smooth out the repaired area and blend it in and also remove more of the darkening on the rest of the bowl. A benefit of sanding the bowl was being able to really see the beautiful grain and contrast on this pipe.mal25

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Mal31 I sanded the bowl with 1800-3200 grit micromesh sanding pads. I then gave it a rub down with olive oil and hand buffed it.Mal32

Mal33 I wet sanded the stem with 1500-2400 grit micromesh sanding pads. I rubbed it down with Obsidian Oil and then dry sanded with 3200-4000 grit pads. I gave it another coat of oil and then finished sanding with 6000-12000 grit pads. I gave it a final coat of oil and let it dry.Mal34

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Mal36 I buffed the pipe with Blue Diamond on the wheel and then gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad and then with a microfibre cloth. The finished pipe is shown in the photos below. Not a bad looking pipe for a Malaga second. Thanks for looking.Mal37

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A Pleasure Restoring a Pipelane Ltd Execute Chubby Billiard


Blog by Steve Laug

My brother sent me the link and photos of a pipe he was bidding for on Ebay. It was stamped Pipelane, Ltd. over Executive on the left side of the shank. On the underside of the shank it was stamped Imported Briar. I had never heard of the brand but I liked the look of the pipe. It looked to be in pretty good shape. The rim was dirty and the inner edge was scorched and burned at the back and the front right side. There was a band on the shank that appeared to be silver and it was oxidized. The stem seemed to have a light oxidation but was very clean.Pipelane5 I looked for information about the brand online and found that some of the pipes with this brand name were actually made by Savinelli and bore the typical Savinelli shape numbers. A friend on Vancouver Island sent me a message on Facebook about a pipe he had with the same stamping. His pipe is called the Director. It bears the 604KS stamp and is a classic Savinelli Oom Paul. He sent me the photos below. It appears that the shop had pipe makers in Europe make pipes for them and stamp them with their shop name. Thus the shop brand pipes were made by others, which was not an uncommon practice in those days. (Unfortunately the one I have does not bear any identifying shape numbers so the maker remains a mystery.)Pipelane1a I also found out that Pipelane Ltd. was created in 1961 and had tobacco stores in around the Seattle area. I looked up the stores and found two listed – one in Seattle and one in Bellevue. I called the phone numbers listed and the Seattle was unavailable –no matter when I called the number. I left a message so perhaps they will return my call. The Bellevue number was disconnected and no longer in service. The listing for the Seattle store shows that it is located at 3410 Arapahoe Pl. W. and their phone number was (206) 285-3510. I will continue to check and see if I can get a hold of anyone at that number but I am wondering if the company still exists.

The pictures below were the ones that caught my brother’s eye on the seller’s listing. It is a chunky pipe with a great rustication and a natural finish. The rim is smooth and there is a smooth band around the top of the bowl separated from the rustication by a single ring.Pipelane1

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Pipelane4 When the box arrived I took this pipe out to have a closer look. I could see the things that had attracted my brother to the pipe. I liked the look and feel of it. The finish was actually quite clean – not much grime or oils in the natural finish. The vertical grain of the pipe shone through the rustication and gave the colour of the pipe some variation. The rim was a little more burned than I had thought from the photos. The damage to the inner edge of the rim actually had broken through the briar and not just discoloured it. The band was stamped Sterling on the left side of the pipe. The oxidation would come off. There were some dimples in the silver as it seems to have been tapped to match the rustication on the inner edge of the band. The stem was in excellent shape other than the previously noted oxidation. The chunky shank and stem gave the pipe substance.Pipelane6

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Pipelane9 I took a close up photo of the rim to show the damage at the front right and rear of the inner edge of the rim. The burn is quite deep in both places.Pipelane10 The double stepped down tenon with the rounded end is unusual. I don’t recall seeing one cut like this before. Perhaps this is a clue to the origin of this pipe. Anyone else seen one like this before?Pipelane11 I scrubbed the briar with a tooth brush and Murphy’s Oil Soap to remove the grime and then rinsed it under running water.Pipelane12 I reamed the bowl with a PipNet reamer and used the second and third cutting head to take the uneven cake back to briar. I wanted the bowl clean so I could assess the damage to the inner rim edge and then address it.Pipelane13

Pipelane14 I worked on the inner edge of the rim cleaning up the burn marks and beveling the rest of the rim to match the angles of the burn marks. The darkening to the rim would not disappear but at least I could give it a cleaner and more elegant look. I sanded it with 220 grit sandpaper to increase the angle of the bevel.Pipelane15 I sanded the bevel and the rim with micromesh sanding pads from 1500-4000 grit to remove the scratches and to polish the rim. It looked far better when I finished. You will see photos of the results at the end of the blog. I polished the sterling silver band with a jeweler’s cloth and removed the tarnish. Pipelane16 I cleaned out the mortise and airway into the bowl with pipe cleaners, cotton swabs and alcohol.Pipelane17 I sanded the surface of the stem to loosen the oxidation and remove the surface coat. I cleaned out the airway in the stem with alcohol and pipe cleaners and the steps on the tenon with alcohol and cotton swabs.Pipelane18

Pipelane19 I wet sanded the stem with 1500-2400 grit micromesh sanding pads to remove the scratches and the remaining oxidation. I gave it a coat of Obsidian Oil. I dry sanded it with 3200-4000 grit micromesh pads and gave it another coat of the oil. I finished sanding with the last group of pads – 6000-12000 grit. I gave it a final coat of oil and set it aside to dry.Pipelane20

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Pipelane22 I buffed the stem with Blue Diamond on the wheel and then gave the stem several coats of carnauba wax. I gave the bowl a coat of Conservator’s Wax and buffed it with a shoe brush. I finished by lightly buffing the bowl and stem with a clean buff to raise the shine and then finished with a microfibre cloth hand buff. The finished pipe is shown in the photos below. It is a beauty. Once again if any of you are familiar with this Seattle Pipe Shop be sure to let us know. Thanks for looking.Pipelane23

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A Beautiful Malaga Lovat Came My Way


Blog by Steve Laug

My brother Jeff found this Malaga pipe on Ebay recently and bought it. He sent it up to Vancouver for me to work on. It was the next one that I chose to clean up. I needed a bit of a break after the work on the Ardor Urano Fantasy that I just finished. As I went through my bin of pipes to refurbish the grain on this one called out to me. It was in decent shape so it would not take a lot to bring it back to life. The finish was dirty and had some stickiness to the sides of the bowl and shank. The stem would not seat all the way in the shank and was very hard to turn. The bowl had a thin cake and the rim had some slight lava on the surface. It appeared to have some dents in it as well but after it was cleaned I would be better able to tell. The stamping on it is simply Malaga on the left side of the shank. I have written about Malaga pipes and their maker, George Khoubesser on a previous blog post https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/

In the Malaga catalogue that I have on the blog this shape is called a Saddle Club and is shape number 128. There is no shape number on this pipe.662px-Malaga4

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Malaga2 The stem had some light oxidation and some calcium buildup at the button. There was some tooth chatter on the top and bottom sides of the stem. The button was interesting to me. It was rounded toward the slot on both the top and the bottom sides like an older style orific button. It had a slot rather than a single hole in the end of the button. It was not worn and there were no dents or marks in the button.Malaga3

Malaga4 I carefully removed the stem from the shank as I did not want to either split the shank or damage the tenon. Once I had it out of the shank I cleaned the mortise and airway with pipe cleaners, cotton swabs and alcohol. I also cleaned the airway on the stem.Malaga5

Malaga6 With the mortise clean I was able to easily twist the stem into the shank. I scrubbed the surface of the bowl with Murphy’s Oil Soap to remove the stickiness and general grime on the surface of the pipe and then rinsed it under running water. I dried it off for the photos below.Malaga7

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Malaga10 I reamed the pipe with the PipNet reamer and took the cake back to bare briar.Malaga11 With the bowl reamed I worked on the rim of the pipe. I scrubbed it with cotton pads and the oil soap and then used a 1500 grit micromesh pad to remove the buildup. I wet sanded the rim with the micromesh pad until the surface was clean and smooth. The photo below shows the rim after cleaning. The small dings are virtually invisible and the crowned rim looks really good.Malaga12 I sanded the stem with 220 grit sandpaper to remove the tooth chatter and the light oxidation. I rubbed it down with Obsidian Oil afterwards and set it aside.Malaga13 I wet sanded the stem with 1500-2400 grit micromesh sanding pads and then rubbed the stem down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished sanding the stem with 6000-12000 grit pads and gave it a final coat of oil. I set it aside to dry.Malaga14

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Malaga16 I buffed the pipe with Blue Diamond and then gave bowl and several coats of carnauba wax. The finished pipe is shown in the photos below. The crowned rim and the grain on this old pipe are stunning. It is a solid piece of briar with no fills or flaws. The bowl is quite large for a Lovat – length is 5 ½ inches, height is 2 inches, and the diameter of bowl is 7/8 inches. The anonymous pipemaker who made it for Malaga chose a stunning piece of briar and laid the pipe out so well that is showcases the grain. All I can tell you is it looks even more stunning in person than it does in the photos. Thanks for looking.Malaga17

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With a Little Work I have a DR Ardor Urano Fantasy Apple


Blog by Steve Laug

When I found this pipe on Ebay I wanted it. It actually does not happen too much anymore as it is becoming rarer that I want a pipe for myself. Generally I purchase pipes to repair that can teach me something or that I can repair and sell to someone I know is looking for a particular pipe. My brother will show me pipes that he finds and I look at them in terms of saleability or marketing. Rarely do I see one that I go “I want that one”. When I saw this one I wanted it. I don’t know what it is about the pipe but the combination of the blue Lucite stem and end cap, the flow and bend of the stem, the rusticated finish of the bowl and my favourite shape captured my imagination. Not even the chunk missing out of the right hand side rear top of the bowl deterred me from sending him a message to place a bid on it for me. That missing chunk would provide me with a challenge that I could imagine fixing. The pictures below came from the seller and gave a pretty accurate picture of the condition of the pipe.Ardor1

Ardor2 The bowl had a thick cake that filled the bottom half of the bowl and closed it off. The top half of the bowl had an uneven thick cake and looked like the pipe man who had the pipe before had continued to smoke it even after the chunk came out of the bow side. It would be hard to know what the condition of the inner edge of the rim without removing the cake. The rim had a tarry buildup and overflow of lava. The stem had a lot of tooth marks and wear on the top and bottom surfaces and also on the top and bottom sides of the button. The stem was oxidized and dull. The finish was actually in quite decent shape and was pretty clean other than the rim. The stamping on the bowl was very clear. It was stamped in a column on the smooth underside of the shank DR in script over Ardor over Urano over Italy over Fatta A Mano over Fantasy. The stamping was clear and distinct.Ardor3

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Ardor5 When I got home from work I was excited to find that the package from my brother arrived while I was away. I had been looking forward to working on this one. When I removed it from the bubble wrap packaging that my brother had used there were no surprises. Things were pretty much as they had been described by the seller and shown in the photos. The stem had quite a few tooth marks and the sharp edge of the button was worn on both sides. The thin button would be comfortable but it needed to be cleaned up.Ardor6 Cleaning up the bowl and rim was going to be an interesting challenge. I wondered what I would find behind the thick cake. To have a chunk of briar break free like it had on this pipe made me wonder what was under the cake. I expected to find a fairly thin wall on the back of the pipe and around the broken area. I also wanted to see if there were any cracks running away from the broken area or if the break was clean.Ardor7 The interior of the shank looked pretty clean. The band on the end of the stem was oxidized and I wondered if it was brass or silver.Ardor8 I decided to start working on the bowl almost immediately. I needed to clean it up and see what I was dealing with. I reamed it using all four of the cutting heads on the PipNet pipe reamer. With the cake removed I could see the extent of damage to the rear wall of the bowl. The area on the left of the broken spot was thin and scored by what looked like a knife blade when it had been reamed before I got it. The top of the rim disappeared at the back of the bowl to the left of the break. The bowl was significantly out of round at the front as well.Ardor9

Ardor10 In preparation for the bowl repair I sanded the inside of the rim with 220 grit sandpaper. I topped the bowl on the topping board to square up the rim. I cleaned out the edges of the break with a dental pick and then washed it with alcohol and cotton swabs.Ardor11

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Ardor13 I cut a piece of briar from an old broken bowl that I keep around for this purpose. I used the Dremel and sanding drum to shape the piece of briar to fit in the broken notch. It was still too tall for a good fit but you can see it in place in the next photo.Ardor13 I held it place and used the Dremel and sanding drum to shorten the plug to the same height as the bowl rim. It was too thick for the shape of the bowl so I sanded it with the Dremel to reduce the thickness.Ardor15

Ardor16 I held it place and used the Dremel and sanding drum to shorten the plug to the same height as the bowl rim. It was too thick for the shape of the bowl so I sanded it with the Dremel to reduce the thickness.Ardor17

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Ardor20 I sanded the inside of the bowl with the Dremel and sanding drum to smooth out the inside edge of the repair.Ardor21 At this point in the process I set the bowl aside for a bit and worked on the stem. I cleaned the band on the stem with silver polish and the tarnish and brass look disappeared and underneath was a beautiful silver band with an oval 925 stamp.Ardor22 I cleaned out the inside of the stem with alcohol and pipe cleaners. It did not take too long before it was clean.Ardor23 I cleaned out the mortise and airway in the shank with alcohol, cotton swabs and pipe cleaners. I also used the drill bit from the KleenReem pipe reamer and cleared out the airway to the bowl. Once I ran the drill bit through the shank I cleaned it again with the pipe cleaners and alcohol. The finished pipe smelled clean.Ardor24

Ardor25 I wet sanded the stem with 1500-2400 grit micromesh sanding pads. I dry sanded with 3200-4000 grit pads. I used a needle file to reshape the edge of the button and redefine the curve of the button from the end. I cleaned up the slot. I finished sanding the stem with 6000-12000 grit micromesh pads and then buffed the stem with Blue Diamond on the wheel.Ardor26

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Ardor28 With the stem finished I turned my attention to the rim and the thin inner wall of the bowl at the back of the pipe. I used clear super glue and briar dust to build up the inner edge of the rim. My thinking at this point was that this would be my base coat. From here I would build it up until I was satisfied with the thickness.Ardor29 Once the glue dried I sanded it and took a picture of the rim to this point.Ardor30 I used a Dremel with several different burrs to rusticate the patch on the outside of the bowl. I was aiming to match the cuts and random pattern of the rustication on the rest of the bowl. It took several cylindrical burrs, pointed burrs and a ball burr to get the pattern I wanted. The photo below shows the finished rustication. I needed to clean it up and then stain it.Ardor31 The next two photos show the clean up and the staining process. I used a black Sharpie permanent marker to fill in the deeper grooves in my rustication and then went over the whole thing with a dark brown stain pen. I finished by touching it up with a medium brown stain pen.Ardor32

Ardor33 I waxed the bowl with Conservator’s Wax and buffed it with a shoe brush. The next photo shows the bowl at this point in the process. All that remains is to work on the rim and the inner edge.Ardor34 At this point I have not done any work on the rim. I still need to clean up the rim top and the smooth edge on the outside of the bowl but it is getting there.Ardor35 I built up the inner edge with some JB Weld. I used a dental spatula to lay the mixture on the inner wall of the bowl. Once it is dry JB Weld is impermeable and does not disperse chemicals. My intention is to use this and then finish with a coat of pipe mud and a finish coat of bowl coating.Ardor36 I lightly topped the bowl once the JB Weld dried and gave the inner edge of the rim a light bevel. The bowl is slightly out of round but it far better than it was.Ardor37 I gave the bowl a hand buff with a shoe brush and a light rub down with olive oil. Once the oil was absorbed into the finish I hand buffed the bowl once more with the shoe brush. The finished pipe is shown in the photos below. The outside of the bowl looks excellent. The damage on the rim and the inner bowl wall made it very difficult to bring the bowl back to round. By and large considering where I started I am happy with the finished product. I am going to let the repair cure for another 24 hours before giving it a coat of pipe mud and then a bowl coating.Ardor38

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Ardor41 I took a few close-up photos of the repaired area so you can have a closer look at the repair. The first photo below is the right side. The repair is toward the back of the right side. The second photo shows the left side for comparison sake. The third photo is a top view of the rim repair. The final photos show the bowl with the stem out. Thanks for looking.Ardor42

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***ADDENDUM – I just finished a morning cigar and mixed a batch of pipe mud. I coated the inside of the bowl with a thick layer of pipe mud. It is now drying. Here is a photo.Ardor47

A Piece of Art Deco – Greenwich House Thoro-Kleen


Blog by Steve Laug

For some crazy reason I have always liked odd pipes – pipes that pushed the envelope in the search for a cool dry smoke. Together they are alike a museum display of odd and inventive contraptions. When my brother sent me this metal pipe it certainly fit the category of the unusual. The design and shape to me bring back memories of watching the Jetsons on Saturday morning cartoons. The metallic spaceship like pipe encourages those connections for me. It has a streamlined metal shank with an end cap on one end and a stem on the other. It flows. The bowl is a finned affair with a briar insert. I think the idea was to make an indestructible easy to clean pipe. The fact that many remain on the market speaks to the indestructibility of the pipe but as for easy to clean well to me the jury is still out.Green1 Evidently the pipe originally came with two bowls – a choice of looks. The first like the one shown in the advertisement about was metal finned affair with a briar insert. The second was a briar bowl of various shapes. Both bowls were held to the shank with a hollowed out screw that served as the airway from the bottom of the bowl to the shank. The stem and end cap come off for ease of cleaning. The body of the pipe can be hexagonal, square (Thoro-Kleen only seen in this shape) or circular in cross section. The unmarked version tends to be regarded as the COMET, all the others being stamped with a name. The Smoking Metal website shows variations on the brand. Follow the link and you can see photos and information. http://www.smokingmetal.co.uk/pipe.php?page=99

According to Pipedia the Greenwich House Thoro-Kleen was a metal pipe system from the same family as the Roybrooke, Comet, and Original Gridiron pipes, and parts from all are believed to be interchangeable. The pipes were sold by the Greenwich House Corporation, located in 1947 at 939-M 8th Avenue, N.Y. 19, N.Y… The pipe set sold for $2.50 in 1947. https://pipedia.org/wiki/Thoro-Kleen

From all of this I learned that the probable year of the pipe’s manufacture was 1947. It was a pretty sweet little pipe that definitely wore its age well. I did a bit more research as I wanted to find out what the packaging and the additional bowl looked like as the one I had, came only with the attached bowl. I found some photos that show the original packaging and have included them below.Green2

Green3 I also found a picture of the pipe taken apart showing all of the pieces. This was an important picture for me as it helped to understand how to take apart the bowl and the end cap. The one I was working on was so dirty and caked that I could not see the screw in the bottom of the bowl and the end cap was stuck. I was not sure if it was pressure fit like a Kirsten or threaded. This answered those questions for me. Once I took mine apart I found that it did not have a paper filter but rather a metal stinger.Green4 I took the following photos of the pipe to record the condition it was in when I started. Part of the fun for me is to work on a pipe and then compare the finished pipe to where it was when I started the process. The aluminum bowl and base were oxidized and dull. The stamping on the side of the shank was readable but lightly stamped in the middle portion. It read Thoro-Kleen in flowing script over Greenwich House.Green5 The end cap had a slot that fit a standard 25 cents piece that could be used to open it. In this case it was stuck and I could not turn it. The stem was oxidized and had many tooth dents on the top and bottom sides. The bowl was badly caked to the point that no air could get from the bowl to the base. I was unable to see the bottom of the bowl and know what held it to the base. The briar bowl insert was damaged and had burn marks toward the bowl front.Green6

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Green9 I took some close up photos of the bowl and stem to show the condition they were in when I began the restoration.Green10

Green11 In order to take the pipe apart I reamed the cake enough to be able to get to the screw in the bottom of the bowl. The funny thing is that while I was turning the handle on the PipNet pipe reamer the bowl twisted free of the base and I was able to take it apart. At this point the pipe looked like the photo below. I was not able to remove the end cap as it was still stuck.Green13 I finished reaming the bowl with the PipNet reamer and took the cake back to bare briar.Green14

Green15 I heated the end of the pipe with the flame from the lighter to loosen and soften the tars that held the threads tightly in place. After several failed attempts to turn it and then reheating it I was able to turn if free of the base with a pair of padded pliers. You can see from the photos below the thick dark substance that filled the end cap and the base.Green16

Green17 I used a dental pick to begin to pick out the sludge on the inside of the cap and the base. You can see from the photo the amount of dried hard material that came out and this was only the beginning.Green18 The inside of the base was lined with hardened material. I plugged the tube with cotton pads and ran alcohol through the base to begin to soften the material. It took a lot of work to loosen it and the cotton pads came out darkened.Green19 I lightly topped the bowl to remove the damaged area and the burned area.Green20

Green21 I removed the stinger from the stem and cleaned the airway with fluffy and bristle pipe cleaners, cotton swabs and alcohol. I sanded the stem with 220 grit sandpaper to remove the oxidation and minimize the tooth marks.Green22 I used thick folded bristle pipe cleaners to run through the base to remove the grime and oils that were left behind once I had scraped it clean.Green23 With the first level of cleaning done on the pipe I laid out the parts and took a picture. I also took a photo of the stamping on the shank now that I had cleaned it up enough for it to show more clearly.Green24

Green25 I scrubbed the fins and grooves on the bowl with alcohol and cotton swabs.Green26 I scrubbed out the inside of the screw, end cap, threads and the inside of the metal bowl with pipe cleaners, cotton swabs and alcohol.Green27 Once the end cap was clean and the inside of the base was clean I greased the threads on the cap with Vaseline and turned it into the base.Green28 I polished all of the aluminum parts of the pipe with Meguiar’s Scratch X2.0 to remove some of the scratches and oxidation.Green29 With the bowl and shank finished I put the pipe back together minus the stem. I put the briar bowl in the metal bowl and turned the screw into the base.Green30 I set the bowl and base aside and worked on the stem. I cleaned up the edge of the button on the stem with needle files to give it more of a sharp definition and remove the tooth marks.Green31 I sanded the file marks with 220 grit sandpaper and further cleaned up the stem.Green32

Green33 I wet sanded the stem with 1500-2400 grit micromesh sanding pads and then gave it a coat of Obsidian Oil. I dry sanded with 3200-4000 grit pads and gave it another coat of oil. I finished by sanding it with 6000-12000 grit pads and gave it a final coat of the oil and let it dry.Green34

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Green37 I buffed the stem with Blue Diamond on the wheel and then gave it several coats of carnauba wax. I buffed it with a clean buff and then by hand with a microfibre cloth. I gave the base and bowl a coat of Conservator’s Wax and hand buffed it with a cloth. The finished pipe is shown in the photos below. I can’t help but saying at this point – “Meet George Jetson…” Thanks for looking.Green38

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