Major Repairs to a WDC Wellington Jumbo

Blog by Kenneth Lieblich

There are some pipes that are so rough that they are an entire pipe-restoration course in and of themselves. This is one of those pipes. It is a WDC Wellington Jumbo and it came to me in a lot of pipes from the USA. Recently, a customer of mine commissioned me to restore this pipe I readily agreed – because I didn’t know what I was getting myself into! The story of this pipe’s repair is a long one and it includes so many different elements that one can learn a lot just by reading. This pipe also reminded me that sometimes the wear-and-tear of the years needs to remain on a pipe as part of its story. I managed to bring great beauty back to this pipe, but it would always retain signs of its harsh past. This is one Wellington that did NOT win at Waterloo. The pipe in question was made by the William Demuth Company of New York (hence, WDC). I read a blog Steve wrote on a Wellington Jumbo back in 2020 to learn more about the pipe’s background. I was directed to the Pipedia page on WDC and it has a lot of good information, including a great flyer which had a photo of some of the Jumbos.From Pipedia is a Wellington ad and another from 1915, courtesy of Pipephil: The Wellington is a charming pipe, but it had a number of significant issues. It might be most clear for you, dear reader, if I enumerate the issues, one-by-one, and we can address them in due course. There was a tremendous amount of work to do on this pipe, so I got to it. I divided up the problems into three categories: the stem, the ferrule/band, and the stummel.

1. I began by cleaning some of the filth on the outside of the stem with some Murphy’s Oil Soap on cotton rounds. This removed some of the surface staining.
2. The stem’s insides were absolutely clogged with filth. Steve told me that the Wellingtons are notorious for this, and I learned the hard way just how true that was. I actually used a drill bit (by hand) to break into the encrusted gunk in the stem. Then, I started cleaning the inside with isopropyl alcohol, Q-tips, and pipe cleaners. This took a long while. The inside was terribly dirty and it took an awful lot of cotton. 3. Due to the size of the stem, I had to use churchwarden-size pipe cleaners, but this was just not doing enough to progress the process. I decided to plug up the bore-end, filled the stem with alcohol, and let it sit for a while – in the hope that it would loosen some of the gunk. This was mildly successful but insufficient. So, I then opted to use my tube brushes with alcohol and this worked quite well, dislodging some of the filth I couldn’t otherwise get to. It was clear that the pipe would require a retort, but that would have to wait until later. 4. The tenon end was burnt to a crisp from overuse and, more specifically, overheating. I sanded this down in order to even it out. I didn’t want to over-sand it, but I couldn’t just leave it as it was. 5. There was considerable oxidation, but the stem was too large to fit in my deoxidation fluid container. As a result, I had to do this by hand. I used SoftScrub with some cotton rounds and, as you can see, lots of revolting colour came off the stem. As expected, this took a lot of elbow grease, but I got it to a reasonable state.6. The area of the stem just above the button was chomped as badly as I’ve ever seen and the vulcanite had actually ruptured at some point. Also, the bore hole was damaged. I used a BIC lighter to try and lift some of those dents, but very little (if anything) was lifted. I brought out my cyanoacrylate adhesive and I applied it liberally to the affected areas – including the bore. I used some accelerant to get the glue going, and then moved on. 7. I began the lengthy process of sanding and shaping the cyanoacrylate repairs. I used small files and both 220- and 400-grit sandpapers to remove the excess adhesive. Once I had shaped it the way I wanted it, I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. Hey –we’re finally making some progress!8. Halfway through the MicroMesh process, I paused to fix yet another problem with the stem: it had straightened over time and needed to be bent back into its correct shape. Essentially, I wanted the end of the stem to be close to parallel with the rim of the bowl. I brought out my heat gun and heated the vulcanite stem in order to make it malleable. The heat gun is very powerful – it does not take long! When it was soft, I gently curved the stem over a wooden dowel. The dowel provides a firm surface and a proper curve. Once I had the bend I wanted, I left the stem to cool and set itself in place.9. On to the ferrule – which was thoroughly corroded and discoloured from years of mistreatment. Somewhat to my surprise, the ferrule came off very easily and required no special effort. I began by cleaning the metal with some SoftScrub on cotton rounds. This was quite good at removing the unsightly bits.10. I sanded the inside of the ferrule with 220-grit sandpaper in order to remove the old glue and debris that came from the shank. This would provide a better surface for re-gluing later.

11. I used some of my MicroMesh pads (only 3,600-12,000) to eliminate some of the minor scratches on the metal. It also gave a nice shine which clearly hadn’t been seen for decades.

12. I used a jewelry cloth to give the final polish to the nickel. This ferrule would always retain some small dents etc. from its hard life, but it looks much improved.

13. On to the stummel – this is where the lion’s share of the work was. The insides (both bowl and shank) were overwhelmed with cake and tar and anything else you’d care to mention. The bowl really needed to be reamed, so I used the KleenReem too to scrape off as much built-up cake. Sadly, this just wasn’t sufficient – I had to go to the next step to get things moving.14. I threw the stummel in my alcohol bath in the hope that it would loosen some of the incredibly hard residue inside the bowl. After 24 hours, this worked a bit, but not enough. It was time for the nuclear option.15. I put a sanding drum (and a couple of other bits) on my Dremel and carefully began removing the old stuff. This is not an option that I use regularly. The risk of oversanding is high and that can be an even bigger problem. However, I worked slowly and cautiously. Generally, I prefer to sand the chamber down to bare briar. When restoring, it is important to ensure that there is no damage to the briar under the cake. There are a few situations when I might leave some cake in the bowl, but not today. Sadly, there were definitely some hidden flaws to the briar on this pipe. I’ll come back to that later.16. Just like the bowl, the shank was absolutely disgusting. It had never been cleaned – or, not for many decades. I started cleaning the inside with isopropyl alcohol, Q-tips, and pipe cleaners. This took a while. The inside was very dirty and required and extraordinary number of Q-tips and pipe cleaners. Eventually some cleanliness came to it.

17. I decided to de-ghost the pipe in order to remove any lingering smells and dirt of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused oils, tars and smells to leach out into the cotton. The bowl was supposed to be nice and clean after this, but this was no ordinary pipe.18. At this point, it seemed sensible to set up a retort and further clean this whole pipe out. I put the stem and stummel back together and used my pipe retort system. This system uses boiling isopropyl alcohol and a vacuum (a void, not the household appliance) to clean the interior of a pipe. As you can see by the brownish colour of the alcohol, the retort worked well – although it took many changes of alcohol to get it clean. I managed to extract lots of otherwise inaccessible filth from inside the pipe. 19. Now that the pipe was clean, I wanted to have a closer look at the state of the briar, inside and out. For this, I scrubbed the outside of the stummel with Murphy’s Oil Soap on some cotton pads. That removed any latent dirt that blighted the wood. No surprise: there was lots.20. Several tiny cracks appeared on the outside of the stummel and I needed to address them. The first step in dealing with this was to ensure that the crack would not continue to creep after I had repaired it. To that end, I took a micro-drill bit, inserted it in my Dremel, and very carefully drilled a hole at the ends of the cracks. Since the cracks were not deep and did not go right through the wood, I did not drill all the way through. I then repaired the cracks by allowing cyanoacrylate adhesive to seep into them and then letting the glue cure. 21. Alas, there were also cracks inside the bowl. But beyond that, significant gouges were there from some prehistoric reaming tool. Removing the cake in the bowl did feel like an archaeological dig, so there were bound to be some surprises in the briar. The solution to this problem is always a tricky one: epoxy. I prepared some J.B. Weld epoxy and filled the cracks and gouges, ensuring that the epoxy was evenly spread throughout the bowl. Of course, I did plug the draught hole with a folded pipe cleaner (coated in Vaseline) to make sure none of the epoxy made its way up there. Once done, a good 24 hours was needed to ensure that the epoxy was properly set. 22. Burn marks and an uneven surface blighted the rim of the pipe and it needed to be redone. There was a lot of damage to the rim and the front edge had been bashed in, presumably from banging out dottle over the years. In order to remove the damage, I “topped” the pipe – that is to say, I gently and evenly sanded down the rim on a piece of 220-grit sandpaper. This is always a tricky business – I want to find the balance between removing old burns and maintaining as much of the pipe as possible.23. The rim needed some more help since the bowl opening was badly out of round. To fix this, I took a solid wooden sphere, wrapped some 220-grit sandpaper around it, and sanded the inner edge of the rim. In addition to this, I also sanded down the outside of the bowl, near the rim, so as to minimize the visual effect of the bashed edge. I sand all the way around to ensure that the pipe retains its look.24. As mentioned earlier, there were a few dents in the briar. I dug out my iron and a damp cloth to try to raise the nicks. The hot and moist steam can often cause the wood to swell slightly and return to shape. There was some movement in the wood, which was good. The repair was not perfect, but the remaining wounds would be improved by sanding.25. There were two significant fills on the bowl. They were large enough that I would not be able to make them disappear entirely, but I wanted to make them solid and smooth, and meld into the rest of the wood. I fixed them up with a mixture of cyanoacrylate adhesive and briar dust.

26. Next, I used all nine Micromesh pads (1,500 through 12,000 grit) all over the stummel to make it lovely and smooth. 27. Having completed that, it was time for staining. My customer wanted a deep, dark burgundy colour. First, I brought out my heat gun and spent a couple of minutes thoroughly heating the wood, so it would be as receptive as possible to the stain, to give the best results. I applied Fiebing’s Black Leather Dye with a cotton dauber. I flamed it with my BIC lighter and let it set. This dye is alcohol-based, so I used isopropyl alcohol to wipe down the pipe and remove excess stain. I coated it again with Fiebing’s Oxblood Leather Dye, flamed it again, and let that set too. I stained and flamed the pipe another two times (once with black, once with oxblood), always making sure I warmed the pipe with my heat gun first. 28. Now that the epoxy had fully cured, I gently sanded the inside of the bowl to provide a rough surface for what was to come next. I coated the entire inside of the bowl with a mixture of activated charcoal and my wife’s homemade yogurt. Once hardened, this provided a good, slightly rough surface for a new cake to build. 29. At long last, I was off to my bench buffer to put the final touches on this pipe. I first gave it a thorough going-over with White Diamond compound. Following that, several coats of carnauba wax created a beautiful, glossy seal on the pipe and some closure to this long and involved repair. The lovely shine made the wood look beautiful! I know that the new owner will enjoy smoking it for many years to come. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. The approximate dimensions of the pipe are as follows: length 9½ in. (240 mm); height 6½ in. (165 mm); bowl diameter 1⅝ in. (41 mm); chamber diameter 1 in. (25 mm). The weight of the pipe is 3 oz. (86 g). If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

I cant believe it has been 11 years…

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Blog by Steve Laug

The end of May came and went without fanfare. I received an email from WordPress on May 31^st reminding me that rebornpipes was 11 years old and congratulating me for that. That made me stop and think about the blog. When I started it 11 years ago I established it with two objectives.

To create a repository of my written reports on my work on pipe restoration and trace not only my development but also my growth and progress in restoration.
To create a community of restorers who share their experience and methodology with each other. The community would create a challenge and an encouragement to each other.

Eleven years has shown the development of both of these objectives. The first objective has been met and continues. It is a large collection of articles that I have written about my work on each pipe that has crossed my work table. If you have followed for long you can see both the minute and large changes that have been part of my development in restoration.

The second objective has grown much greater than I ever imagined. The community of restorers includes people from around the globe who are working restorers who have joined me in writing about their work. The other piece of this that was unforeseen was the many who have worked on their own pipes or started restoring pipes they have collected. I receive emails every day with thanks and questions about restoration. It has been and encouragement to see this happen.

Another surprise for me was an email I received from a fellow named Anuj Agarwal. He started and maintains a blog called Feedspot about an entry he had written on the Top 30 Smoking Pipe Blogs. Here is a copy of his email.

Hi Steve,

My name is Anuj Agarwal, I’m the Founder of Feedspot.

I would like to personally congratulate you as your blog Rebornpipes has been selected by our panelists as one of the Top 30 Smoking Pipe Blogs on the web.

https://blog.feedspot.com/smoking_pipe_blogs/

…I personally give you a high-five and want to thank you for your contribution to this world. This is the most comprehensive list of Top 30 Smoking Pipe Blogs on the internet and I’m honored to have you as part of this!

We’d be grateful if you can help us spread the word by briefly mentioning about the Top 30 Smoking Pipe Blogs list in any of your upcoming post.

Please feel free to reach out with any questions.

Best, Anuj

Here is a screen capture of the listing on his blog. The wording is taken from the blog itself and I was given a link on how to edit it if I chose to do so.I never know what to do with this kind of email and usually wonder about the validity of the nomination to the Top 30 Smoking Pipe Blogs. It always feel like it is being nominated to Who’s Who so that the selling company can use your information for their own use. It may well be an honest site but I am a skeptic. Still it is great to receive this nonetheless.

For me it is interesting to see the two original objectives are met and will continue to be met over the years ahead as I keep working on pipes. Looking around my work area I realize that I have more than enough pipes to carry me through the rest of my working life.

As I reflect further there is a side benefit that has developed on the blog – the rebornpipes store. It allows me to move on the pipes that I work on, passing them onto to new pipe men or women who will carry on the trust of the pipe before passing them onto he next one who will enjoy the pipe. I love the fact that the pipes I work on come to me with stories and that those stories will continue to grow over time as the pipe outlives each of us who enjoy them.

I also want to say thank you for your ongoing support as contributors and readers. I look forward to enjoying the journey together as we walk ahead through the years. Enjoy a bowl and a pipe you have restored or purchased! Remember the trust we share with the briar we hold.

Cheers

Steve

Repairing a cracked shank and Restoring a Kriswill Danish Clipper 628 Canadian

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Blog by Steve Laug

Kriswill is a brand of Kriswork Briar Trading, in Kolding (Denmark) established about 1955. Some of Kriswill pipes were designed by Sigvard Bernadotte, Swedish prince and brother to the late Queen Ingrid of Denmark. He collaborated with his Danish partner Acton Bjørn. When the company went bankrupt in the late 1970s it was on a level with Stanwell. Dan Pipe Cigar & Company (Hafenstrasse 30 D-21481 Lauenburg/Elbe, Ge) bought the rights to use the name and it is Holmer Knudsen and/or Poul Winsløw who make the Kriswill line.

Pipedia has a great history write up on the brand (https://pipedia.org/wiki/Kriswill). It gives a great summary of the history. There was also a shape chart included on the site and the shape number 28 Canadian is shown below which is the same shape as the 628 I am working on. It is the third one down on the Kriswill Golden Clipper chart on the far right of the screen capture below.From the background information on the brand I knew that it was made between 1970-1978/79 prior to the bankruptcy of the company in the late 70s. With that out of the way it was time to work on the pipe.

Sometimes I alter my pattern in restoration to deal with an immediate issue that calls out to me. I decided in this case to deal with the crack in the shank before cleaning up the pipe. I went through my bands and found this band that would work well on the oval shank. It was a round band that I shaped to fit well. The crack in the shank had been repaired prior with super glue and pressed together. I did not need to deal with that again. I sanded the end of the shank with 220 grit sandpaper and removed some of the diameter of the shank to make for a snug fit with the band. The band was just the right depth to not cover any of the stamping on the shank. I heated the band and pressed it onto the shank end. It worked well and covered the sanded portion and bound the repaired crack together. I took photos of the band in place on the shank end. It looks very good and you can see the scratches in the band that I will need to deal with.After the banding I reamed the bowl with a Savinelli Fitsall Pipe Knife. I followed that up by sanding the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. I cleaned the internals of the shank and the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I scrubbed it until the shank was clean and the smell was much cleaner smelling.I scrubbed the external surface of the briar with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed it until the finish was clean and then rinsed it off with warm running water to rinse off the soap and the grime from the finish. I dried it off with a soft cloth and took photos of the pipe. I applied some Before & After Restoration Balm to the briar. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean finish, enliven and protect the briar. I worked it into the briar with my finger tips and a shoe brush. I let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turned my attention to the issues with the vulcanite stem. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. I polished the aluminum inner tube with micromesh sanding pads and then put it in place in the tenon. It is shiny and looks new.After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection.The final steps in my process involve using the buffer. I put the Kriswill Danish Clipper 628 Canadian back together and lightly buffed the bowl and stem with Blue Diamond to polish the finish. I polished the vulcanite stem at the same time to polish out the scratches. I gave the bowl multiple coats of Conservative Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The finish around the bowl sides and shank looks great with the rich combination of brown stains. The Kriswill Danish Clipper Canadian feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.09 ounces/31 grams. It is a beautiful pipe that functions as a sitter due to the wide heel on the bowl. I will soon be adding to the rebornpipes store in the Danish Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Benni Jorgensen Handmade Viby Pencil Shank Billiard

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Blog by Steve Laug

Artisan: Benni Jørgensen is a professional pipemaker since 1980. He worked for W.O. Larsen for 25 years. He sells his pipes under his own brand (Benni Pipes) since 2000. Lasse Skovgaard Jorgensen is his son.

I turned then to Pipedia (https://pipedia.org/wiki/Benni_Pipes) and read the brief history of Benni’s craftsmanship. It is a great read and is full of connections between and the big name Danish carvers who worked in W.O. Larsen’s workshop. Give the article a read as it is well worth the time. There was no specific information on the Viby Line of pipes. The one I am working on is a handmade pipe and looks very good.

Now it was time to work on the pipe itself. I started my work on this one by reaming the bowl with a Savinelli Fitsall Pipe Knife. I followed that up by sanding the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. I cleaned the internals of the shank and the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I scrubbed it until the shank was clean and the smell was much cleaner smelling. Before scrubbing the bowl exterior I decided to clean up the darkening and the burn damage on the rim top and inner edge of the bowl. I used a folded piece of 220 grit sandpaper give the bowl a light inward bevel and remove the darkening and the damage as much as possible. It looks much better.I scrubbed the external surface of the briar with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed it until the finish was clean and then rinsed it off with warm running water to rinse off the soap and the grime from the finish. I dried it off with a soft cloth and took photos of the pipe. I applied some Before & After Restoration Balm to the briar. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean finish, enliven and protect the briar. I worked it into the briar with my finger tips and a shoe brush. I let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turned my attention to the issues with the vulcanite stem. I used a small file to reshape the button edge redefine it. I sanded the file marks smooth with 220 grit sandpaper and started the polishing with 600 grit wet dry sandpaper. The stem surface and button looked much better. I continued polishing the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection.The final steps in my process involve using the buffer. I put the Benni Jorgensen Handmade Viby Pencil Shank Billiard back together and lightly buffed the bowl and stem with Blue Diamond to polish the finish. I polished the vulcanite stem at the same time to polish out the scratches. I gave the bowl multiple coats of Conservative Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The finish around the bowl sides and shank looks great with the rich combination of brown stains. The Viby Pencil Shank Billiard feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is .95 ounces/27 grams. It is a beautiful pipe that functions as a sitter due to the wide heel on the bowl. I will soon be adding to the rebornpipes store in the Danish Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Stanwell Royal Briar Regd. No 689-48 Dublinesque Freehand 189

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Blog by Steve Laug

Not long ago I worked a trade with a fellow for these five pipes in exchange for one that I had here. He sent me photos of the pipes and the deal was struck. The pipes he sent are as follows from bottom to top. There is a W.O. Larsen sandblast oval shank Brandy with a hairline crack in the shank and with tooth marks on the button on both sides, a Bertram Cutty that I had traded with him earlier, a Kriswill sandblast Canadian with a cracked shank, a Viby pencil shank Billiard and a Stanwell Royal Briar wide oval shank Dublinesque Freehand with burn damage on the rim edges and top around the bowl and deep tooth marks on the stem.The next of these I chose to work on today is the Stanwell Royal Briar 189 at the top of the photo above. It is a classic Stanwell shape with a some nice grain around the bowl and the shank. The rim top was in good condition and there was some darkening and burn damage on the front inner edge. The outer edge of the rim is in good condition. The bowl had a light cake in the bowl and smells of good Virginia tobacco. There was some grime and grit ground into the surface of the finish. The stamping on the topside of the shank reads Stanwell [over] Regd. No. 689-48 [over] Royal Briar. On the underside it is stamped Made in Denmark [over] the shape number 189. The stain is light/medium brown and goes well with the oval vulcanite saddle stem. Once it is cleaned up and polished the grain around the bowl and shank will shine. The stem is in good condition with some tooth marks on it. The surface just ahead of the button is damaged with some deep bite marks on both sides. The button edge looks good on both sides. I am including several of the photos that were sent to me for viewing. The first shows the front of pipe and the grain around the front. It also gives a look inside the bowl and shows the cake. The second shows the marks on the stem surface that I spoke of above. The third photo shows the pipe from the button forward on the bowl. I took photos of the pipe before I did my clean up work on it to show its condition. The photos confirm what I noted above regarding the condition of the bowl and the stem. It a nice looking pipe that will look better with a bit of work on the stem and bowl. I took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above and show that while there is some darkening and burn damage on the front top and inner edge. The cake in the bowl is quite moderate and smooth. You can also see the condition of the outer and the inner edge. They appear to be in great condition. This is what I look for when assessing a pipe. The bowl is still round and other than being in a used condition it is in great shape. The issues with the stem are visible in the photos on both sides ahead of the button and on the button itself. I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above.I took the stem off the bowl and took a photo of the pipe to give a sense of proportion of the pipe. You can also see shape of the pipe and some interesting grain around the bowl and shank.Now it was time to work on the pipe itself. I started my work on this one by reaming the bowl with a Savinelli Fitsall Pipe Knife. I followed that up by sanding the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. I cleaned the internals of the shank and the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I scrubbed it until the shank was clean and the smell was much cleaner smelling. Before scrubbing the bowl exterior I decided to clean up the darkening and the burn damage on the rim top and inner edge of the bowl. I used some 220 grit sandpaper and a wooden ball to give the bowl a light inward bevel and remove the darkening and the damage. I finished by cleaning it up a bit further with a folded piece of 220 grit sandpaper. It looks much better. I scrubbed the external surface of the briar with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed it until the finish was clean and then rinsed it off with warm running water to rinse off the soap and the grime from the finish. I dried it off with a soft cloth and took photos of the pipe. I polished the briar with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step. I applied some Before & After Restoration Balm to the briar. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean finish, enliven and protect the briar. I worked it into the briar with my finger tips. I let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turned my attention to the issues with the vulcanite stem. I “painted” the surface of the stem with the flame of a Bic Lighter to lift the tooth marks in the stem surface on both sides as well as the button edges where the marks were deepest. I was able to lift the marks significantly and filled in the remaining marks with clear CA glue. I set the stem aside to allow the repairs to cure. Once the repairs cured, I used a small file to reshape the button edge and flatten them. I sanded them smooth with 220 grit sandpaper and started the polishing with 600 grit wet dry sandpaper. The stem surface and button looked much better. I touched up the Crown S stamping on the top of the saddle portion of the stem with white acrylic fingernail polish. I worked it into the stamp with a tooth pick. I scraped off the excess with the tooth pick. It was ragged looking but readable. When I started polishing, it would clean up well. I continued polishing the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I put the Stanwell Royal Briar 189 Freehand back together and lightly buffed the bowl and stem with Blue Diamond to polish the finish. I polished the vulcanite stem at the same time to polish out the scratches. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The finish around the bowl sides and shank looks great with the rich combination of brown stains. The Stanwell Regd. No. 689-48 Royal Danish Freehand feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.55 ounces/45 grams. It is a beautiful pipe that functions as a sitter due to the wide heel on the bowl. I will soon be adding to the rebornpipes store in the Danish Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

345. DIY: Slot Opening the Buttons on Two Vintage 02 Oom Pauls

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Thanks for this Mark. The small pottery saw is something I have been using for quite while now. Used to use needle files. This makes it easier.

Have you ever noticed the button on a pipe can sometimes make or break your enjoyment of it? Back in the 1990s I really wanted to like Missouri …
345. DIY: Slot Opening the Buttons on Two Vintage 02 Oom Pauls

Refreshing a Handmade in Denmark W.O. Larsen Sandblast Brandy

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By Steve Laug

I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-l2.html) to get a quick view of the brand once again. I did a screen capture of the site’s information and have included that below. The pipe I am working on is a W.O. Larsen as it is stamped similarly to the ones in the photos. I quote from the sidebar below:

In the 1960s Ole Larsen, owner of the Copenhagen tobacco store, retails pipes carved by Sixten Ivarsson, Poul Rasmussen, Sven Knudsen or Peter Brakner. Faced with the success and urged by Sven Bang (store manager), Sven Knudsen and Former (Hans Nielsen) are successively hired to carve pipes in the basement of the shop at the beginning and in the old Larsen cigar factory afterwards. Carver like Teddy Knudsen, Tonni Nielsen, Jess Chonowitch, Peter Hedegaard work a while in this context. When Nils, son of Ole Larsen, succeeds his father he acquires the Georg Jensen pipe factory to focus on less expensive pipes. This turns out to be an error ending with the sale of W.O. Larsen trademark to Stanwell. The famous tobacco shop at Strøget, Amagertorv 9 closed down for good on Dec 31, 2004. Do not confuse W.O. Larsen with: Jorgen Larsen

I turned to Pipedia (https://pipedia.org/wiki/W.%C3%98._Larsen) for a quick read. The site is worth reading the history of the shop and the brand and its influence on Danish pipe carving. I quote a portion of the article below:

The workshop of W.Ø.Larsen

W.Ø.Larsen is Denmark’s oldest and probably most famous pipes and tobacco store, placed in the center of Copenhagen on the main pedestrian street, Stroget. If you visit Copenhagen and do a “pipe crawl” this store is a must. In the beginning of the 1960’s the store began to sell Danish hand-made pipes, especially those of Poul Rasmussen. This went very well and Poul Rasmussen could not keep up with the demand. W.Ø.Larsen, with their dynamic business manager Svend Bang (who later started his own pipe business), decided to establish their own workshop in rooms next to the store.

The first manager of the pipe workshop was Sven Knudsen, but he soon left to make pipes under his own name. The next manager was Hans Nielsen, also known as “Former” (named after the late British actor George Formby, whom he was said to resemble. Coincidentally, in Danish, “Former” means “shapes”). Under the management of Former the workshop grew and W.Ø.Larsen pipes became a prominent name abroad. Among the prominent pipemakers educated here were Else Larsen (Denmark’s first female pipemaker),Poul Ilsted, Ph. Vigen, Teddy Knudsen, Tonni Nielsen, and Peter Hedegaard.

Typical for the W.Ø.Larsen School were semi-classic shapes, meaning classic shapes, but with slight differences, often bring a little more full or round. The pipes often had lower center of gravity. A typical billard would have a bowl shaped more like a pear and the connection between the bowl and the shank would be clearly distinguished. Yellow and orange were colors more widely used for the finishes.

What I learned from the research is that the pipe is a W.O. Larsen pipe made by one of the famous carvers who worked in the shop. It is a beautiful pipe in both shape and finish.

Now it was time to work on the pipe itself. I started my work on this one by reaming the bowl with a Savinelli Fitsall Pipe Knife. I followed that up by sanding the bowl walls with 220 grit sandpaper wrapped around a piece of dowel.I scrubbed the rim top with a brass bristle wire brush to knock of the lava and tars in the blast on the rim top. Once it was scoured with the brass it looked significantly better.I cleaned the internals of the shank and the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I scrubbed it until the shank was clean and the smell was much cleaner smelling.I scrubbed the external surface of the sandblast briar with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed it until the finish was clean and then rinsed it off with warm running water to rinse off the soap and the grime from the finish. I dried it off with a soft cloth and took photos of the pipe. I applied some Before & After Restoration Balm to the briar. It is a paste/balm that is rubbed into the surface of the briar – both smooth and rusticated finishes. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and a horse hair shoe brush. I let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I decided to repair the cracked shank next. The first photo shows the crack. I inserted the tenon partially in the shank to make the crack visible and took a photo. I have circled it in red so that it is clear. I cleaned up the crack and pushed a pinhole with an awl into the end of the crack to stop it. I pressed some CA glue into the crack held it together until the glue cured. I reduced the diameter of the shank end with a folded piece of 220 grit sandpaper. I found a nickel band and used a Dremel and sanding drum to remove the excess nickel on the band until the end was flush against the shank end. I cleaned up the sharp edge with a folded piece of 220 grit sandpaper. I heated it with a lighter and pressed it in place against a hard wood surface. I took photos of the band before I fit it and after it was on the shank end. It looks very good at this point. I set the bowl aside and turned my attention to the issues with the vulcanite stem. I “painted” the surface of the stem with the flame of a Bic Lighter to lift the tooth marks in the stem surface on both sides as well as the button edges where the marks were deepest. I was able to lift the marks significantly and filled in the remaining marks with clear CA glue. I set the stem aside to allow the repairs to cure. Once the repairs cured, I used a small file to reshape the button edge and flatten them. I sanded them smooth with 220 grit sandpaper and started the polishing with 600 grit wet dry sandpaper. The stem surface and button looked much better. I continued polishing the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I put the W.O. Larsen Handmade Brandy back together and lightly buffed the bowl and stem with Blue Diamond to polish the blast without filling in the grooves in the finish. I polished the vulcanite stem at the same time to polish out the scratches. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The finish around the bowl sides and shank looks great with the rich combination of brown stains. The W.O. Larsen Sandblast Brandy feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.41 ounces/40 grams. It is a beautiful pipe that functions as a sitter due to the wide heel on the bowl. I will soon be adding to the rebornpipes store in the Danish Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Moving another one of my own – a Mastercraft Weatherproof Sparkproof 59 Apple

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Blog by Steve Laug

This is another pipe that I have taken out of my personal collection as I just do not use enough to warrant keeping it. This pipe was one that I purchased long ago but have no memory where it came from. I have picked up several of these over the years and this is one that I don’t think I ever smoked to be honest. It is a pipe I should have smoked as it is attractive enough but did not. It is time to move it on to someone who will enjoy it. The airway in the shank and the mortise are very clean. The smooth finish and rim top were in good condition but it is dull and lifeless looking. It has a Bakelite windcap that is integral to the pipe and flips back toward the bowl for loading and lighting. The inner edge of the rim is in good condition. The stamping on the pipe on the left side of the shank reads Mastercraft in a shield [over] Weatherproof [over] Sparkproof. On the right side it is stamped Algerian Briar [over] Made in France. On the underside of the shank is the shape number 59 next to the stem shank union. The finish is a medium brown and goes well with the brown Bakelite flip cap and vulcanite stem. Once it is polished the grain will show clearly. There is an oval on the left side of the stem that appears to be inlaid with a piece of turquoise in the area where there is typically a MC brass logo. There is an odd metal half circle in the tenon that is one I have never seen. It could be part of a stinger but it hard to know for certain. The stem is in excellent condition with no tooth chatter or marks on it. It comes with its own pipe sock which has kept it from getting dirty sitting in my cupboard, so it looks good. I took photos of the pipe before I did my clean up work on it to prepare it for you. I took a photo of the bowl and rim top to verify the description above. The rim top looks good. There is a little darkening around the inner edge but otherwise it is in good shape. The vulcanite stem looks quite good on both sides. I took photos of the stamping on the sides of the shank. It is clear and readable as noted above.I took the stem off the bowl and took a photo of the pipe to give a sense of proportion of the pipe. You can also see shape of the pipe and some interesting grain on the briar. I used a folded piece of 220 grit sandpaper to clean up the darkening on the inner edge of the bowl. Once finished it looked much better.The shank and mortise were very clean and a quick run through with a pipe cleaner proved all that was necessary. I polished the rim top and the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad to remove the dust and debris. I gave the bowl and shank a coating of Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I polished it with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finished polishing the stem with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. This Mastercraft Weatherproof Sparkproof 59 Apple turned out to be a great looking pipe. With polishing, the grain shines through clearly. The polished Bakelite wind cap looks very good. The vulcanite taper stem is in excellent condition and works great with the polished Bakelite and briar. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Mastercraft Weatherproof Spark Proof Apple fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 43 grams/1.52 ounces. It is a great looking pipe that I will soon be adding it to the rebornpipes store in the American Pipemakers Section. If you are interested in adding it to your collection let me know Thanks for reading this blog and my reflections on the pipe while I worked on it.

Cleanup and a New Stem for a Unique Egg & Claw Meerschaum

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Great resurrection on that one Charles. Like the Cumberland stem…good choice.

Meerschaum pipes have long been known for their capacity to be carved into an extraordinary range of shapes and styles, from sleek classic shapes …
Cleanup and a New Stem for a Unique Egg & Claw Meerschaum

1965 Barling Sandblast Bent Billiard Restoration

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By Al Jones

Barlings pipes are not a brand I typically collect, but this bent billiard caught my attention on eBay. It didn’t garner much interest, despite having a hallmarked silver shank cap. I won the auction with a somewhat modest bid. I enjoy small bent billiards and this one is remniscent of the Comoy’s 215 or GBD 9456 shapes.

The sellers pictures weren’t very clear, but I could see that the pipe had a five-digit shape number and appeared to just be stamped “Barling”. I thought it was most likely from a latter era of the brand. On delivery, the hallmark was a lower case “k” and my British hallmark charted identified that as from the year 1965. Checking the Pipepdia section for Barlings, I couldn’t find any reference to pipes with a five digit shape code. I posted some pictures of the pipe on the PipesMagazine, and several members commented. One mentioned that Army-mount hallmarked pipes seem to use five digit shape codes. I used some silver cream on the silver cap.

Jesse Silver, one of the co-authors of the updated Pipedia article on Barlings also commented. He tells me that my 1965 pipe would be from the Corporate era (or post Transition).

The pipe had a sizeable cake and heavily oxidized stem. There was one small tooth indention on the bottom of the stem.

Below is the pipe as it was received.

The stem still showed the Barling cross stem logo

I reamed the cake and found the bowl interior to be in excellent condition. The pipe was soaked with sea salt and alcohol The shank, typically an area that needs a good scrubbing with a bristle brush was very clean. I used a small drop of black superglue on the tooth indention.

The oxidation was removed with 600,800,1500 and 2000 grit wet paper. I decided not to attempt to save the stem logo. I didn’t feel that I could get all of the oxidation off. The stem was then buffed with White Diamond and Meguiars Plastic Polish.

I used a worn piece of Scotch-Brite to remove of of the build-up and darkening on the rim. The briar was then polished with Halycon pipe wax.

Below is the finished pipe.