Author Archives: rebornpipes

A Book Comparison: Confessions of a Pipeman – 2nd Edition by Gary Schrier


Confession of a Pipeman CoverThis is not as much a review as a comparison of the first edition to the new second edition of the Confessions of a Pipeman by Gary Schrier. I have reviewed the Confessions, first edition on the blog previously and the review still stands. The book is truly a good read and will provide you an opportunity to pause and reflect on the hobby and lifestyle of being a pipeman. I enjoyed the second edition as much as the first. The link below will take you to the review of the first edition. https://rebornpipes.wordpress.com/2012/05/30/confessions-of-a-pipeman-first-edition-gary-b-schrier/
Gary released the second edition of his book, Confessions in September 2010. According to the advertisements on his site this edition has 50% more content than the first, 24 chapters and more illustrations, now all in color. This new, expanded edition, Schrier gives the pipeman more of that irreverent, much-needed counsel on being a better pipe smoker. I decided to do a bit of comparison for the sake of deciding if the purchase of the second edition would be worth the cost.

I checked out the website to see how Gary was marketing the book and how much that would help in explaining the additions and justify purchasing the new edition. The site has the following quote: “Not a “how to” book, but a lifestyle guide. As a cautionary note, I will warn the easily-offended and politically-correct person that this little book throws punches, though I believe all of them are above the belt. I hope you find my views amusing and thought provoking and that you enjoy reading my words as much as I enjoyed struggling to cobble them together professional-like. This book is unlike anything the pipeman has seen written about his treasured passion of the pipe, tobacco, and how he is to get on with it. For the beginner and knowledgeable alike.With a foreword by Marty Pulvers.”
The book sells for $20 and can be ordered directly through Briar Books Press. The web address is http://www.briarbooks.com/

I read the original edition of the book when it first came out and thoroughly enjoyed it. It delivers exactly what Gary promised. It is a book of essays that is interesting, amusing and provocative. Gary has no qualms about stating his opinions on the topic at hand regardless of whether he is the only one holding them. I find his approach refreshing and stimulating. I laughed as I read the book and more often than not found myself agreeing with his assessment of things. There were points in the book I found thought provoking even if in the end I did not agree. It is a great read. So after reading the press and doing some research on the two editions I decided to pick up a copy.

I made the chart below to compare the two editions and to clearly show the additional material and give you an idea of what is in the book. The first column is the material in the second edition while the second column is that found in the first edition. I know it is the opposite of what you would expect but that is why I am noting it for you. I further highlight the new material by the blue cells on the chart. These show the essays that were added in the second edition. These include the new Preface and the following essays/chapters: Dunhill is Dead – Long Live Dunhill, Cavendish, Heart of Hearts, What Others Have Said, You Might Be A Pipeman If and What If You Should Die. These chapters and the edits to the previous chapters make the purchase of the second edition worth the price – especially if you enjoyed the first edition.

Thanks Gary for the work you are doing making pipe books available and accessible to the well read pipeman. I for one greatly appreciate the work you are doing.

COMPARISON OF THE SECOND AND FIRST EDITIONS OF CONFESSIONS OF A PIPEMAN by Gary Schrier
Pipeman

A Dr. Grabow Special Rhodesian/Bulldog – A Makeover


The last of the pipes from the Ebay lot below was the one in the bottom left corner of the photo. It was stamped Dr. Grabow over Special over Imported Bruyere on the left side of the shank. The finish was a varnish or polyurethane coat over the briar. It was bubbling and crackling. There was water damage on the edges of the rim. The briar itself was in good shape with no dents or roughening on the rim. The rim was slightly darkened but no dents or dings. The bowl was slightly out of round from poor reaming but very workable. The stem was a mess with chew marks on the top and the bottom for about an inch up the stem from the button. The stem was made of nylon and not vulcanite. The tenon was a push style and not a screw in stem. There was a shovel like stinger in the end of the tenon. The stem was loose in the shank and there was significant debris and buildup in the shank and in the stem. The second photo below shows the pipe as it was in the pictures from the seller.
pipes1

pipes3

I took it to my worktable this evening and went to work on it. I took the stem out and began to sand on the bite marks on the top and bottom of it. The next series of five photos show the progress of smoothing out the stem by sanding. I began with 220 grit sandpaper and worked up to a medium grit sanding sponge. By the fourth and fifth photo the bite marks are gone and some sanding scratches remain that will need to be worked out with micromesh sanding pads. I recut the edge of the button on the top and bottom with a needle file to clean up the angles. That is also visible in the last two photos. I also removed the stinger and cleaned it with 0000 steel wool and then polished it with micromesh sanding pads.
IMG_2564

IMG_2565

IMG_2566

IMG_2567

IMG_2568

While I worked on the stem the bowl had been soaking in an alcohol bath to help loosen the varnish or urethane finish. My plan was to remove the finish totally and sand and restain the pipe once it was cleaned and sanded.
IMG_2569

IMG_2570

IMG_2571

The alcohol bath softened the finish so when I dried it off the finish was cloudy. I have found that with this kind of finish I can use acetone on a cotton pad afterward to further remove the softened finish. The next two photos show the bowl with the finish removed. There is some nice looking birdseye grain coming through. Once the briar was clean I reglued the metal decorative band back on the shank and let it dry.
IMG_2572

IMG_2574

I sanded the bowl with the medium grit sanding sponge and then with 1500-2400 micromesh sanding pads. The next series of four photos are a little out of focus but the cleaned surface of the briar is visible and the grain that was underneath the finish is quite nice. I was also able to remove the water marks/damage that was along the outer edge of the rim and down the side of the bowl in the process of the sanding. I also cleaned out the shank with cotton swabs and Everclear. I did the stem as well and cleaned until the cleaners and swabs came out clean and white.
IMG_2575

IMG_2576

IMG_2577

IMG_2579

While the glue dried I worked on the nylon stem. I was able to remove all of the tooth damage. I wet sanded it with 1500-2400 micromesh sanding pads and removed the majority of the scratches left behind by the sanding sponge. I continued to rework the stem with these sanding pads until all of the scratches were gone and the stem began to take on a shine. (Photos 1-2 below show a top and bottom view of the stem).
IMG_2581

IMG_2582

I dry sanded with the remaining grits of micromesh sanding pads from 3200-12,000 grit. The stem took on its original shine. The next series of four photos show the stem as it moves through each level of polishing.
IMG_2583

IMG_2584

IMG_2585

IMG_2586

I wiped the bowl down a final time with acetone on a cotton pad to remove the sanding dust and grit. I dried it carefully and then it was ready to stain. I decided to use a linseed oil and medium walnut stain on this pipe. I felt it would make the grain show well and give the bowl a good protective coat. I applied the stain and wiped it off, reapplied and wiped it until I got the coverage I wanted on the bowl. The next series of four photos show the stained bowl.
IMG_2587

IMG_2588

IMG_2589

IMG_2590

I buffed the bowl and shank on the buffing wheel lightly with Tripoli and then with White Diamond to give it a shine. I then buffed it with carnauba wax and gave it several coats to protect the wood. I did not buff the stem on the wheel as the nylon heats too quickly on the buffing wheel and melts. I have made a mess out of more than one nylon stem. It does not seem to matter how light a touch I use the wheel and the nylon stems do not work well together. I gave the stem a coating of Obsidian Oil and rubbed it into the stem. I then hand applied several coats of carnauba wax and hand buffed the stem with a shoe brush and a soft cotton cloth. The finished pipe is pictured below. All in all it is not a bad looking old Grabow. It is clean and should smoke very well.
IMG_2591

IMG_2592

IMG_2593

IMG_2594

Rejuvenating A Nicely Grained Merchants Service Apple


I bought a pair of older pipes on EBay for a good price. I have written about the refurbishment of the first – the ¾ bent Royal Falcon in an earlier blog post. This particular post is about the second pipe. It is pictured at the top of the first two photos below and on the left in the third photo. It is stamped on the left side of the shank with the words, Merchants over Service in block capital letters over London Made also in block caps though smaller stamp. There is a shape number stamped next to the above stamping and just prior to the stem – 519. The photos below were supplied by the seller in the EBay sale. The seller said that the finish on the pipe looked very good in the photos and the stem was in good shape without cracks, dents or tooth chatter. They also said that the bowl was clean but previously smoked.
MS pipe

While I waited for its arrival I did a bit of hunting on the web to find out what I could about the brand. There was not much information available and what was there was attached to Bing Crosby. What I found out about the brand on the internet turns out to have originally come from Jose Manuel Lopes great work called Pipes, Artisans and Trademarks. The Merchant Service Pipe was a former English brand of pipe made by Merchant Service Ltd. It was a firm created by Herbert Merchant (d.1944) and which later belonged to Holland Penny Limited. It turns out that the company was a favourite of the North American Entertainer Bing Crosby. That is not a lot of information and I would love to find some more. If anyone who reads this has more information please do not hesitate to post it in the response boxes below.

I took the pipe to my worktable this morning and worked on the stem. It was pretty clean though it had some oxidation on the left side next to the shank and some tooth chatter on the top and bottom of the stem next to the button. I sanded the stem with 1500 grit micromesh to remove the oxidation and to sand away the tooth chatter next to the button. I wet sanded with the micromesh pad until the finish was a matte black and free of oxidation and marks. The next four photos show the stem after this initial sanding.
IMG_2535

IMG_2536

IMG_2537
The underside of the bowl was covered with many fills of a pinkish coloured putty that showed through the finish.
IMG_2538

I decided to remove the largest of the putty fills and rework them with briar dust and superglue. To prepare the surface of the briar for reworking the fills I wiped down the surface of the bowl with acetone on a cotton pad. As I removed the grime and some of the dark buildup on the bowl a beautiful grain began to pop out on the briar. This one was going to be a beauty when I finished refurbishing it.
IMG_2539

IMG_2540

IMG_2541

IMG_2542

I cleaned out the inside of the pipe and stem before working on the fills. It took many pipe cleaners and cotton swabs to remove the buildup inside the stem and shank. The shank had a reservoir area below the airway and it had collected a lot of tars and build up. The stem was also dirty on the inside.
IMG_2543

When I had finished cleaning it I removed the stem and turned the bowl over on the worktable to begin to pick out the putty in the fills. Once I had the putty picked out I wiped the surface down with acetone once again to remove the debris that might be left behind in the flaws. I packed briar dust into the cleaned areas and tamped it down into the grooves. Once it was tightly packed I dripped clear superglue into the repaired area and pushed some more briar dust into the superglue surface. When it was dry, which takes very little time, I would sand down the surface to make it match the bowl surface.
IMG_2544

I sanded the superglue/briar dust fill with 220 grit sandpaper and a medium grit sanding sponge to remove the excess of the patch (I always overfill them as they tend to shrink as the glue dries). The third photo below shows the patch after the sanding has blended it into the surface of the bowl. I sanded it with micromesh sanding pads 1500-3200 grit to prepare the surface for the restaining. I wiped it down a final time with acetone on a cotton pad to remove all grit from the sanding. It was ready for a restaining.
IMG_2546

IMG_2547

IMG_2548

I applied a dark brown aniline stain mixed with two parts isopropyl alcohol to one part dark brown stain. I used a cotton swab to apply it to the newly sanded area of the repair and flamed it and restained until it matched the rest of the bowl. When that was finished I gave a light coat of stain and flamed it to the entire bowl to blend in the restain on the bottom even more. The next five photos show the restained bowl bottom and then the retouched remainder of the bowl.
IMG_2549

IMG_2550

IMG_2551

IMG_2552

IMG_2553

With the bowl finished and ready to go it was time to tackle the stem. I sanded it with micromesh sanding pads from 1500-12,000 grit. I wet sanded with 1500-2400 grit and dry sanded with the remaining grits. The next three photos below show the progressive shine building on the stem. Once it was finished I buffed it with White Diamond and then rubbed it down with Obsidian Oil to protect it. When it had dried I put it back on the pipe and took it to the buffer.
IMG_2554

IMG_2555

IMG_2556

I buffed the entirety (carefully around the stamping) with White Diamond a final time and then gave it multiple coats of carnauba wax and buffed it with a clean flannel buffing pad. Once it was finished I loaded up a bowl of Balkan Sobranie Virginian No. 10 and went for a long walk on a cool and dry fall day in Vancouver. It is a great smoking pipe and one that is one of my favourite shapes.
IMG_2557

IMG_2558

IMG_2559

IMG_2560

A Canadian Pipe Maker I had never heard of: Leonard Payne Pipes


Blog by Steve Laug

On a Saturday not too long ago I went on a pipe hunt in Vancouver. I began at the Vancouver Flea Market and worked my way back toward my home. I stopped a quite a few antique shops and “malls” in my hunt for old pipes. I found a few at the flea market and several old timers at the shops that I left behind. However, one pipe caught my eye. It was not a brand that I had seen before or heard of.It was a nicely shaped thick shanked apple that needed very little work. It had a bit of tarry build up on the rim, some tooth chatter on the stem and minor oxidation. It grabbed my attention. The stamping was Leonard Payne on the left side of the shank and Made in Canada on the right side. The stem bears a green dot in the centre of a white circle on the left side of the stem. I decided to do a bit of research on the web and found the following advertisement that highlighted the pipes.
Payne Pipes

Further digging with Google came up with this short note from alt.smokers.pipes forum. It was written by Mike Glukler of Briar Blues. I quote it below in full. (https://groups.google.com/forum/#!topic/alt.smokers.pipes/RrICLiVgE2o) “Leonard Payne was based in B.C. for many years. He came to Canada from England. He had shops in Surrey, B.C. and Kelowna, B.C.Interesting fellow. Gruff as the day is long. When you bought a pipe it was handed to you in a paper bag. No sock, no box. Most of his pipes carried a “carburetor” system at the shank / stem junction.Another Payne idea was his shanks. Almost all his pipes were two pieces. He’d turn the bowl and shank, then cut off the shank and reattach with glue (not always with the same piece of briar, so many did not match grains). His thinking was that the shank being the weakest link, if cut and glued would never break and thus “correcting”the weakest link.You may find his pipes on E-Bay on occasion listed as a Len Cayne. The P in his stamping looks more like a fancy upper case C.”

That is the extent of information that I could find on the pipe. It was a Canadian made pipe carved by an eccentric BC pipe carver. The one example I purchase was a single piece of briar without the broken and reglued shank that Mike mentions above. It is a light weight piece of briar and the fit of the stem and shank is very well done. The gap between the end of the tenon and the end of the mortise is very small – just enough to allow for expansion. The finish was very good and the stain well done.

My clean up on the pipe was very simple. I sanded out the tooth chatter on the stem near the button and polished the stem with micromesh sanding pads from 1500-12,000 grit. I then took it to the buffer and used red Tripoli and White Diamond on the buffing wheels to further polish the stem. I reamed the bowl and cleaned the tars off the rim and polished it as well with White Diamond. I am careful when buffing the shank area where the stamping is so that I do not harm the stamping. Once I was finished with the polishing I gave the bowl and the stem several coats of carnauba wax. I polished the pipe with a soft flannel buffing pad. The finished pipe is pictured below.
Payne1

Payne2

Payne3

Fast forward several months to a conversation had with a friend in Ontario via email. She had come across several Leonard Payne pipes and done the same research I did. She found the same information I did and sent me photos of the three pipes she found. We talked for a while and I offered to restem a pipe of hers. She sent me the pipe for work and then also the nice little Leonard Payne Zulu/Dublin pictured below.

She said that it needed some TLC but it was really in quite good shape. The finish was clean, though somewhat spotty. There were very few scratches or dings. There was a scuff mark on the bottom of the shank next to the stem and the stem was slightly scuffed in the same area. The rim was also clean. The bowl was already reamed and relatively clean. The bowl and shank smelled of Latakia but the pipe really seemed to be hardly smoked and certainly not broken in to the bottom of the bowl. The stem had some ripples in the surface near the button and in those were the remnants of tooth marks. The shoulders of the stem at the stem/shank junction were slightly rounded from sanding or buffing with the stem off the pipe. There were two small spots of oxidation around the logo.
IMG_2520

IMG_2521

IMG_2522

IMG_2523

I sanded the stems and shank with a fine grit sanding sponge and used a sanding block to reduce the rounding to the shoulders of the stem. I then sanded the stem with micromesh sanding pads from 1500-12,000 grit to polish the vulcanite. I rubbed stem down with Obsidian Oil and let it soak into the surface. Once it was dry I buffed it with White Diamond and then carnauba wax. The ripples in the stem are gone and the oxidation around the logo is also gone. My Black and Tan Cocker Spaniel decided to sit and “help” me this morning. He has learned that I generally have some dog chews at the work table but he gives me the illusion that he is really interested in what I am doing!
IMG_2524

IMG_2525

IMG_2526

IMG_2527

I set the stem aside and worked on the bowl. I found that though the finish was clean it was faded and spotty in places. I decided to give it a coat of medium walnut aniline stain mixed with linseed oil to even out the finish and give it a shine. I applied the stain with a cotton pad and then buffed it by hand with a cotton cloth when it was dry.
IMG_2528

IMG_2529

IMG_2530

I reinserted the stem and gave the entire pipe a buff with White Diamond and then gave it several coats of carnauba wax. I finished by buffing the entirety with multiple coats of carnauba wax. The finished pipe is pictured below. This nice little pipe is cleaned, restored and ready to smoke. It joins the other Leonard Payne pipe in my collection.
IMG_2531

IMG_2532

IMG_2533

IMG_2534

A New Stem for a Barling’s Make Billiard


Blog by Steve Laug

In talking with a friend a few days ago via email she mentioned that she had come across an old Barling pipe on US Ebay. She described it as a small billiard with nice grain, a few scratches and some over reaming in the bowl. The stem had a faded “W” or a crown on it the top. The stamping is Barling’s arched over Make on the left side and possibly a faint EL and a 3 near the bowl on the right side. She sent me the following two photos for me to have a look at the pipe.
BARLING MAKE PIPE PIC.1

BARLING MAKE PIPE PIC.2

From the photos and her description I was pretty certain the pipe stem was not original. It just did not look right in the photos above – the fit was off on the shank and the length was too short. I was pretty sure she had a replacement stem on the pipe. She packed it up and sent it off to me. I received it yesterday and took it to the work table. My assessment is below.

The pipe is old and very worn. The scratches that she mentioned were deeper than I expected from the photos. The finish was worn on the underside of the shank and in places on the sides of the bowl. There were some dark spots on the top and bottom of the shank that looked like stains from moisture or something sitting against the shank in a box. Several of the scratches had white markings in them. As she noted the bowl was over reamed but that too was worse than I expected. It had been reamed to the point that the walls were very thin all the way around and the inner edge of the bowl was out of round. In examining the tapered stem up close it indeed seems to be proportionally short in comparison to the length of the bowl and shank. The shoulders at the shank/stem union are rounded and the fit is not tight. The crown or “W” stamping she mentioned is very hard to see and I am not sure of the actual stamp. There were deep scratches on the vulcanite of the stem as well. In my opinion the pipe needed to be restemmed. The next three photos below show the pipe on my work table before I started fitting a new stem.
IMG_2505

IMG_2506

IMG_2507

I had a slab cut stem blank in my box of stems that had a Barling like look to it. The tenon needed to be turned slightly and hand sanded to fit the shank well. The diameter of the stem at the joint of the shank and stem was larger and needed to be trimmed to fit well. The slab blank had casting seams along the edges, a tight slot and an unfinished look to the edges. I used a Dremel with a sanding drum to cut back the diameter of the stem at the shank. I also used it to sand away the casting marks and to smooth out the edges of the slab to give it a more finished looked. I took it back to the work table and sanded the saddle and slab with medium grit emery cloth to reduce the scratches left behind by the Dremel and to smooth out the fit to the shank. The next four photos show the state of the pipe after fitting the stem, using the Dremel and the emery cloth. The saddle still shows the marks of the sanding drum and needs more fine tuning to be a good tight fit but it is getting there. To me this stem looks more fitting to the old Barling’s Make billiard.
IMG_2501

IMG_2502

IMG_2503

IMG_2504

I sanded the stem with 220 grit sandpaper and a medium grit sanding sponge to fine tune the fit and to remove the scratches. I then sanded the stem with micromesh sanding pads. I wet sanded the stem with 1500-2400 grit pads and used needle files to open up the slot in the button. I used the round, oval and flattened files to open and shape the slot. I sanded it with a folded piece of 220 grit sandpaper to smooth out the newly shaped slot. I then dry sanded with the remaining grits of micromesh from 3200-12,000 grit. The photos below show the progress of the sanding.
IMG_2508

IMG_2509

IMG_2510

IMG_2511

I rubbed the stem down with Obsidian Oil and set it aside to dry while I worked on giving the bowl a new coat of stain to bring it back to life. I gave it a coating of Medium Walnut aniline stain and flamed it. I took it to the buffer and gave it a light buff with White Diamond on the buffing pad. I was careful around the faint stampings on the shank and hand buffed the shank.
IMG_2512

IMG_2513

IMG_2514

IMG_2515

I reinserted the new stem and gave the stem a buff with White Diamond and then waxed the entire pipe with carnauba wax. I applied several coats of the wax and the buffed it with a clean flannel buff to bring up the shine. The finished pipe is pictured in the four photos below. The new stem gives the pipe a much more dignified new look. I can’t wait to get it back to the owner and see what she thinks of the “new” look her pipe now sports!
IMG_2516

IMG_2517

IMG_2518

IMG_2519

A Petite Egg Cup Sitter – (English Made?) Repaired


This pipe is a total mystery to me, but the shape and form of it caught my eye and I put a bid on it. The case that came with the pipe did not appear to be a pipe case at all but rather a case for a pair of glasses. The case thus did not lend any information to the maker of the pipe. The pipe itself looked to be quite small and petite. The dimensions given by the seller were a great help in determining whether this pipe was a miniature or not. Its overall length was 5 ¼ inches (which is not a small pipe). The bowl was 1 3/8 inches tall and the inner diameter of the bowl was 5/8 inches. The outer diameter of the bowl was 15/16 inches. The stem appeared to be attached to the bowl by a metal tip that was anchored in the bowl much like the insert in a cob – though way more elegant. The stem looked delicate and pencil like.
sitter1

The bowl was like an egg cup – a round, egg shaped bowl sitting on a flat pedestal. The finish looked to be in good shape. There was a chip out of the top edge of the bowl, outside edge of the rim that had been repaired with a red putty of some sort that had bubbled. The rim was clean and undamaged. The bowl was very clean and the finish was a dark oxblood/dark brown combination that looked nice. The stem seemed to be in excellent shape. There were no bite marks of consequence. It was oxidized and brown but intact. In the photos the oxidation did not look too bad. There was a mark on the right side of the stem near the metal insert into the bowl. It did not look too deep but it was visible. The seller thought it may have once held a logo/medallion or some kind of identifying mark. It does not look like it did; rather it looks like an accidental burn (the burn mark and the bowl repair are visible in the seller’s photo below).
sitter7

The next five photos below are the remainder of those posted by the seller.
sitter2

sitter3

sitter4

sitter5

sitter6

When it arrived it was more delicate looking than it was in the pictures. Even though the measurements were correct it gives the illusion of being much smaller. My observations above drawn from the photos provided by the seller were correct. The case was indeed made for eye glasses and not the pipe. The stem was in excellent shape in terms of dents or bite marks. The mark on the side near the front was indeed a burn mark left by a match or cigarette in the ashtray. The aluminum was scratched and oxidized. The stem itself was more oxidized than the photos showed. The bowl finish was not bad and would not need to be refinished but would need to be touched up when I repaired the divot on the side of the bowl and rim. The next four photos show the pipe when I took it from the box and put it on my worktable.
IMG_2468

IMG_2469

IMG_2470

IMG_2471

The next photo below shows the burn mark on the stem. It is slightly blurry and I apologize for that but the burn itself is very visible. I cleaned out the burn mark with a dental pick to remove any of the damaged vulcanite around the mark. I sanded the stem with 220 grit sandpaper and a medium grit sanding sponge to clean up the vulcanite. I wiped it down with Everclear to remove and sanding debris and prepared it for a superglue patch.
IMG_2472

The next series of three photos show the patching of the burn mark. I put a drop of superglue in the burn mark and let it dry. When it dried I sanded it with the medium grit sanding sponge to even out the surface and remove the excess glue. The center of the patch was still concave so once I cleaned the surface of the stem again I put another drop of black superglue on the mark and set it aside to dry.
IMG_2475

IMG_2476

IMG_2477

The superglue dried over night and was hard in the morning. I sanded it with 220 grit sandpaper and the sanding sponge to blend it into the surface of the stem. This is done carefully so as to not change or damage the profile of the stem. The next two photos show the progress of the blending. The first one was done with 220 grit and the second with the sanding sponge.
IMG_2479

IMG_2480

Once the initial sanding was done with the sponge I moved on to sanding the stem with micromesh sanding pads. I wet sanded with 1500, 1800 and 2400 grit micromesh and dry sanded with the remaining grits of pad from 3200-12,000. When I had finished sanding and polishing the stem with the micromesh I rubbed it down with Obsidian Oil. When it had dried I polished the stem with a soft cotton cloth.
IMG_2481

IMG_2482

IMG_2483

With the stem finished I worked on the chip and repair on the bowl and rim. I carefully picked out the putty fill with a dental pick. It only covered half of the chip so it was necessary to clean it out enough to repair the whole chip with one solid patch. I also sanded the rim in that area as the chip also extended into the surface of the rim. I wiped down the bowl and the area of the chip with acetone on a cloth to clean up the surface for the superglue and briar dust repair.
IMG_2484

I packed briar dust into the chipped area with a dental pick and tamped it in place. I over filled the area on the side and on the rim of the bowl. Once it was solidly packed in place I dripped clear superglue into the briar dust on the side and the rim. The glue dries very quickly so it is a good idea to pack the dust in well the first time. If it sinks you can refill it and reapply the glue. It can be done in layers to build up the chip or fill area.
IMG_2485

IMG_2486

As the clear superglue dries quickly, the patch can be sanded soon after the application. I sanded it first with a corner of 220 grit sandpaper to remove the excess of patching material. I then sanded it with the sanding sponge to clean up the scratches and remaining surface grit. I also used a sanding sponge to top the bowl. The aim was not to remove much of the rim but to blend the patch into the rest of the rim.
IMG_2487

IMG_2488

I sanded the rim and the side of the bowl with micromesh sanding pads to smooth out the surface and to prepare it for staining. The next two photos show the patch after sanding and cleanup. It is ready for staining at this point in the process in terms of smoothness of the bowl. The red of the original putty patch came through the briar dust and superglue fill. It is evident in the photos below but should blend fairly well into the stain of the bowl once it is finished.
IMG_2489

IMG_2490

Before staining the pipe I wiped it down with acetone to even out the stain and to remove any remaining dust left behind by sanding.
IMG_2491

I applied an oxblood aniline stain to the rim and bowl of the pipe. I flamed it and reapplied it as necessary. The rim and the repair took more coats of stain than the rest of the bowl which is to be expected.
IMG_2492

IMG_2493

Once the stain had set, I hand buffed the bowl with a cotton cloth and a buffing brush. I then gave the bowl and stem a hand applied a coat of carnauba wax and buffed it again by hand. I then took it to the buffer and gave it a buff with White Diamond and several coats of carnauba. I buffed the pipe with a soft flannel buff to give it a shine. The finished pipe pictured below. I have also included a close shot of the area of the stem and the bowl that were repaired.
IMG_2494

IMG_2495

IMG_2496

IMG_2497

IMG_2498

Al asked in a comment below that I post a picture of the pipe with a regular pipe to give an idea of the size. The pipe I have in the picture is the blue dot billiard that I posted earlier. It is about a group four sized pipe.
IMG_2499

IMG_2500

Restoring An Interesting Piece of Pipe History – An Art Deco C.B. Weber Streamliner


Blog by Steve Laug

In a recent EBay purchase I picked up a unique pipe that has a flowing look to it. I was intrigued to figure out the history and any information I could find regarding it so I went on a hunt on the web. One of the first articles I came across is found in the link below. http://streamlinesdeluxe.wordpress.com/2012/06/01/weber-streamliner-pipe-2/ The author of the blog makes a brief reference the pipe I found and even has a picture of it. He speaks of the stem being made of something other than vulcanite. Other references I found in online pipe forums spoke of the fact that the bowl was not made of briar but of some composite material. Others said that the bowls were made of American hardwoods. Interestingly no one spoke of what hardwoods were used. I have hunted high and low on the web and can find nothing definitive on the pipe’s manufacture or composition.

I broadened my search to information on finned pipes. I did not want information on Porsche design pipes or metal finned pipes but was looking for anything on wooden finned pipes. I came across the following information on a patent taken by a carver/designer named Wayne Leser. His diagrams and patent application is included below and it can be seen that it is actually very close to CB Weber’s Streamliner. His patent was applied for through the US Patent Office in January of 1941. I assume the patent was granted as it is on the Patent website. Weber’s design seems to be elongated a bit more than the Leser design but the tear drop shape of the outer bowl and the similarly tear drop shape of the drilling match quite well.

I can find no further information on Wayne Leser so I have no idea if he sold his concept to Weber, or worked for Weber. If anyone has further information on that connection it would be great to learn about it. Please post a response below.
Leser Patent Drawings

Leser Patent Application

The pipe I picked up is pictured below in photos from the EBay seller. The photos were not very clear so I could not see the condition of the pipe very well but I was intrigued by it nonetheless. It looked like the bowl was in good condition. The stem however, appeared to be a replacement stem and the fit was poorly done. In the second photo below it is evident that the junction of the stem and shank does not meet.
pipes2

Streamliner

When the package arrived from the seller I took the pipe to my worktable and photographed the condition of the pipe. The pipe was in fairly decent condition. The left side of the bowl was clean. It is stamped Streamliner in script over C.B. Weber & Co.
Streamliner logo3

Streamlinerlogo2
There were two small divots in the shank just below the stamping. I thought at first these might be dents but they are actually spots where the wood is missing. The right side of the bowl is also in good shape. The fins are intact all the way around the bowl with no chips or breakage. The rim was tarred and had a small burn spot on the point at the front of the bowl. The stem was definitely a replacement stem. In my reading I had found copies of the logo that was originally on the stem and also the fact that the stem had a stinger apparatus as part of the fitments. This stem had neither and the fit was wrong. The diameter of the stem was bigger; the tenon was off center therefore the fit was out of line with the left side being too large and the right side too small. The length of the stem was also too long and did not match the dimensions that I had found online regarding the overall length of the pipe. The bowl was in pretty decent shape though there was some kind of bowl coating on it that had broken free of the walls. It is a tear drop shaped bowl with a downward angle on the front portion so reaming it would be tricky. The wood on this one was definitely not briar. The bottom of the bowl has a foot that makes it a sitter and there is a rusticated pattern on the bottom of the bowl.
IMG_2425

IMG_2426

IMG_2427

IMG_2428

IMG_2429

I carefully reamed the bowl to remove the bowl coating and the slight cake that was there. I used two different cutting heads on the PipNet reamer. The first head was the same diameter as the main portion of the bowl. For the angle teardrop end I used the smallest cutting head. Between the two of them I was able to clean up the bowl and remove all of the coating.
IMG_2430

IMG_2431

Removing the tars from the rim was a bit of a challenge and combined with burn mark on the point I decided to sand off the rim with a medium grit sanding sponge. I would then have to restain the bowl. I sanded it with the medium grit sponge and then with a fine grit sanding block to work on the burn mark and the darkening of the rim.
IMG_2432

IMG_2433

IMG_2434

IMG_2435

I finished the sanding by wiping down the bowl with acetone on a cotton pad. I was able to even out the finish on the bowl and rim so matching stain would be much easier to do. I was also able to lighten the burn spot with the same process to the point that a good coat of oxblood stain would make it fade into the surface of the rim.

I then set the bowl aside and went to work on fitting a new stem to the bowl and shank. In the first photo below I have the new stem blank fit to the shank. It still needs work to make the diameters match. The stem is about an inch shorter and brings the pipe back to the original length as noted from my online work. I also think that proportionally it works better with the elongated bowl and shank than the one that came with it.
IMG_2436

In order to get the fit good and tight I used a sanding block to make sure that the transition between the bowl and shank was smooth. This entailed sanding the shank slightly in the process. In the next series of four photos below the fit is finished. The transition is smooth and the fit is good and tight.
IMG_2437

IMG_2438

IMG_2439

IMG_2440

I wiped the pipe down with acetone once again to even out the finish on the shank. The grain in the original wood is quite visible in these photos and it is not briar.
IMG_2441

IMG_2442

IMG_2443

The flow of the taper on the stem was still too chunky in my opinion to match the Streamline concept of the pipe. I used 220 grit sandpaper and files to change the slope of the stem. When I had it the way I envisioned I sanded it with 220 grit sandpaper, a medium grit sanding sponge and also a fine grit sanding block. The angle was right and the profile looked much more “streamlined”.
IMG_2445

IMG_2446

I sanded the stem, bowl and shank with micromesh sanding pads. I wet sanded them with 1500-2400 grit sanding pads and dry sanded with 3200-12,000 grit pads.
IMG_2447

I decided to try to match the original stain using a Danish Oil (linseed oil with a cherry stain). I applied the stain with a cotton pad and wiped it down. When it had dried I was not happy with the coverage and appearance so I removed the stain with acetone to try a different stain.
IMG_2448

IMG_2449

IMG_2450

Once I had the finish removed I restained it with an oxblood aniline stain. I had to apply it and flame it several times to the top of the bowl and shank to get the stain to set deeply and match the rest of the bowl. This was a hard one to get a good stain on. I decided to not apply the stain in the grooves of the fins but just on the surface of the bowl. It worked quite well with the original stain in the fins matching the surface colour really well.
IMG_2452

IMG_2453

IMG_2454

IMG_2455

I did some further polishing on the stem with the higher grits of micromesh from 3600-12,000. Once I had finished the sanding I polished the stem with Maguiar’s Scratch X2.0 to deepen the shine. I coated the stem with Obsidian Oil and then buffed it with carnauba wax to seal it and protect it. The final buff on the stem was done with a soft flannel pad.
IMG_2457

IMG_2458

I reinserted the stem and gave the pipe a final buff with carnauba wax and a soft flannel buffing pad. The finished pipe clearly shows some of the grain pattern of the alternative wood on the shank and the top and bottom of the bowl. The stem came out fitting nicely and giving the overall pipe a new “streamlined” appearance more accurately approximating the original stem. The bowl feels great in the hand and is uniquely attractive as a piece of pipe history. Time will tell if I smoke this one or just keep it around for display purposes. Below are photos of the finished pipe.
IMG_2463

IMG_2464

IMG_2465

IMG_2466

The Pipe Hunt – Rule # 5: Never pass up pipe parts when you see them


Year ago now, I was visiting a lawn mower repairman who worked out of a shop in his back yard. I have a 30+ year old Snapper gas powered mower that works great and have had parts and gears that have broken or seized up. Joe always is able to get things back in tip top shape. It always starts with one pull of the cord. On one of my first visits to Joe he looked at what I needed and took me into his workshop. He reached up to a shelf that held many small bins and took down one that had several of the parts that I needed. He selected the one he wanted and within short order fixed my lawn mower. I asked him about the part bins and he said that he scavenges parts from where ever he can. He buys broken mowers and strips them down and buys parts whenever he can. He stock piles old parts – some of them are no longer are made so his bins are truly a treasure trove. Over the years I continue to go back to Joe and he keeps my old lawn mower running like a watch. He never has to go and buy parts because his bins hold much.

You might ask what that has to do with pipes and pipe refurbishing. Well in a very personal way it set the course of my pipe repair work. I have never forgotten Joe’s example with lawn mower parts. Since I don’t fix lawn mowers or motors I collect a totally different set of parts. I love refurbishing old pipes so I have started my own bins of pipe parts. I am looking forward to the day when I can set up a small shop of my own the yard where I can have the parts readily accessible when I am working on things. Until that time I collect the parts and store the bins in cupboards and drawers in the basement and laundry room. I have several bins of stems – old stock unused, scavenged used stems from broken pipes, new stem blanks in a variety of shapes and sizes. I buy stem blanks from Ebay and from Pipe Makers Emporium and new and used old stems where ever I find them. Currently I have them divided into a tin of round stems and a tin of different shaped stems. I also have bags of tenons, tins of stingers, a shelf of broken briar pieces and a box of bands of different sizes and shapes. I collect as many pipe parts as I can find from as many places as I find them.
IMG_2374

IMG_2375

If you were to follow me around on the hunt, you would see that I don’t just look for pipes that I can refurbish or collect. I also keep an eye out for pipes that can be cannibalized for parts. I find them in the pipe lots I buy on EBay (like the pictures below) – these often have extra stems, bands, broken pipes and parts that can be recycled and put to use again. (The photos below come from random EBay ads that are of the type that I usually bid on. There are a lot of redeemable parts in the lots below. I include them to give an idea of the things I look for.)
hunt1

hunt2

hunt3

hunt4

hunt5

hunt6

I email online estate pipe sellers and ask if they have old stock used stems that they want to sell. I literally look everywhere I can think of in the process of the hunt. I have stems and parts shipped from Denmark, Sweden, Germany, England, the US and Canada. I also scavenge for them. I pick up pipe parts at flea markets, antique shops, and thrift and rummage shops. Sometimes they are attached to beat up old pipes that are worthless and other times they are sitting in an old cigar box or tobacco tin. I bring them home and the stems and the old briar are kept for repurposing in my repairs.

When I find them in a shop of any kind I make an offer to the seller for the lot and have had success in picking up the parts at a good price. Both the seller and I are happy with the deal. But important to the process is to not just look for parts – any pipe can supply parts for you. I have bought chewed stems for the sole purpose of rescuing the logo from the stem. I have heated and removed metal tenons from stems, removed threaded parts from the tenons of broken pipes to use as replacements, removed stingers and labeled them for use in pipes that I come across that had stingers that were either broken or missing. I have also removed inserted logos from the shanks of broken pipes for reuse. I have also cut down broken stems, shortened them to fit and cut new buttons for them. I also pick up pipe bowls that can be cleaned up and restemmed. I have found some amazing old pipes that have been great smokers when repaired with a new stem. I rarely skip over bowls because I find that there are many uses for them. Worst case scenario – I have sold packages of bowls and stems for others to practice on.

There truly is no end to the parts you can strip off old pipes and very little that truly needs to be thrown away. I have found that most parts can be repurposed and used on other pipes in my repair work. Thus I always keep an eye on the minutiae of the pipes I am looking at – seeing them for the whole but also seeing the individual parts that can be reused. I never pass up buying parts and search regularly for them.

I am thankful to my lawn mower repairman Joe for giving me the vision to craft Rule #5. It has served me well and will be a part of the hunt for as long as I am hunting.

Restoring a Bryson Metal Pipe with Two Bowls


I picked up this metal pipe with two bowls in an eBay lot recently. The shank shape and the two bowls intrigued me. I had no idea who had made the pipe but I bid on it because of some other items in the lot.
pipes4

pipes5

I decided to do a bit of research on the metal pipe on the great Smoking Metal website. It is a gift to the pipe smoking community looking for information on particular metal pipes that they come across or may have in their collection. The web address is: http://www.smokingmetal.co.uk/pipe.php?page=57
This is what I found out about the metal pipe pictured above: (credit given to the site above)

“This pipe was made by the Briarwood Corporation, Palo Alto, California; the BRYSON has number D120275 under the Bryson name on the pipe stem. There is a crosshead screw to attach the briar bowl to the stem. The end cap attaches to the mouthpiece by means of a rod through the length of the pipe, in which the air hole is close to the mouth piece. The stem is of polished duraluminum and hexagonal in cross-section.

The bowls are unusual in that they are not briar turned on a lathe, but briar wood, ground to a powder and compressed under very high pressure (no glue, heat or plastics are used, just pressure. It is claimed this produces a perfect bowl of aged briar every time with increased porosity. The varnished finish on the smooth bowl however is often very badly crazed.

Two bowls, one smooth and one rusticated, were supplied with the new pipe. The bowl retaining screw is ‘locked’ onto the bowl by a gasket and metal collar, enabling rapid replacement of the bowls without the need of a screwdriver. The corn cob bowl, in centre image, is another version, not sure if this was manufactured by Bryson, or a home workshop job.

The set here shown was available for $3.50 new, but in what year? Below that are pictures of adverts seen from 1946 magazine. The last photograph was of a possible derivative on eBay in 2003, although US patent D122042 seems to be this pipe, invented by Max Bressler, Chicago Ill 1940.

There are also other derivatives without the Bryson name stamped in the metal and variations on the shape and grooving of the stem. The pipe pictured with Pat Pend under the Bryson name has no grooves forward of the bowl and the front end cap is a larger thread than the other models, including my version with no name. 30 April 1940 US patent # D120275 Inventor Charles Rothman, Cleveland Heights, Ohio, assignor Briarwood Corp, also of Cleveland Ohio at that time.”
Bryson1

Bryson2

Bryson3

When the pipe arrived it was in pretty rough shape. The aluminum was oxidized on the barrel and the bowls were both very dirty and filled with cobwebs and built up grit. The rusticated bowl had not been smoked very much so it was clean on the inside underneath the dust and webs. There was no cake or tars. The smooth bowl was the exact opposite. The bowl was caked and the top of the rim was tarred and dented. In examining it I notice that the grain on the smooth one was peeling and fading in places – it was a decal and not truly grain. I could also see the composite make up of the pipe bowl as described above. This was strange looking material – similar to my Medico Brylon but also a lot like particle board that is used in building. This was going to be a fun piece to clean up and restore. The metal barrel was unstamped but the lines on the barrel match the photos above perfectly.

I was able to take it apart, which sounds normal but I have found that on these metal pipes that are in this condition the end cap and bowl are often welded together with tars that make breaking it free and taking it apart virtually impossible. The four photos below show the state of the parts once the pipe was disassembled. The bowl each had a screw in the bottom of the bowl with a hole in the center and a cap on the bottom of the bowl that was inset. The bowls thus could be quickly interchanged. The apparatus on the inside consisted of an end cap, a long pin that was threaded on both ends – into the cap and into the tenon on the stem, a nylon stem and in this case a paper filter slid over the pin. The pin was not hollow but acted as the connection that held the stem in place in the aluminum barrel. The end cap was inserted on one end with the pin extended the length of the barrel and the stem screwed onto the pin and tightening against the barrel. Without the end cap and pin in place the stem did not stay in place.

The inside of the barrel had a dark lacquer of tobacco juices that had hardened on the walls. The pin and inside the cap and tenon the same dark amber lacquer was hardened. This was going to be a challenge to clean up. The pressed briar bowls would also not be easy to clean as I was afraid of using alcohol on them for fear of decompressing the material with moisture.
IMG_2378

IMG_2379

IMG_2380

IMG_2381

I took apart the smooth bowl in order to ream and clean it. The next two photos show the parts of the bowl. You can see the hollow screw, the insert cap and a small washer. From all appearances the washer was an addition to the set up done by the previous owner. I appeared to me that the bowl had been over tightened and the cap pressed to deeply into the bowl for a tight fit. The washer took up the excess space and allowed the bowl to be tightened. In the second photo the top edge of the rim can be seen with the dents and damage visible.
IMG_2383

IMG_2384

I cleaned the screw and the washers with Everclear and cotton swabs to remove the lacquer buildup. I reamed the bowl with the largest cutting head of the PipNet reamer set as the bowl is quite large. In the first photo below the damaged finish is also visible. Once I had reamed the bowl I topped it with my usual method – a piece of sandpaper on a flat board. I twisted the bowl surface against the sandpaper until the damage was removed. Once done the composite nature of the bowl material was very visible.
IMG_2385

IMG_2386

IMG_2388

Cleaning out the barrel and all of the metal internals was labour intensive. It took many pipe cleaners, cotton swabs and Everclear to get the pipe barrel clean. I used cotton bolls that I twisted into plugs, dipped in Everclear and rammed through the barrel – just like cleaning a rifle. In the photos below you can see some of the plugs and swabs that were used. Once I had scrubbed the surfaces clean inside the barrel I worked on the pin, tenon and end cap. I used 0000 steel wool to clean the aluminum surface and brighten it.
IMG_2389

IMG_2391

IMG_2392

The nylon stem had a deep tooth mark on the top and on the underside of the stem. I sanded the stem with 220 grit sandpaper and then a medium grit sanding sponge to remove the tooth chatter and the calcification on the stem. I wiped it clean with Everclear to remove the sanding dust, cleaned the inside with Everclear and picked out the debris in the tooth dents. Once they were clean and dry I patched the dents with a drop of clear superglue. Because the colour of the stem is more of a grey black the black superglue did not match. The clear superglue was transparent and when dried and sanded was invisible.
IMG_2393

IMG_2394

IMG_2395

IMG_2396

IMG_2397

I set the stem aside to let the superglue spot patches to cure before I sanded them smooth. While it was drying I restained the bowls with a dark brown aniline stain applied with a cotton swab. I applied it and flamed it to set it. I was not sure the stain would take on the smooth bowl as it seemed to have a varnish coat on the surface and the grain pattern was a decal. Once it was dry I would give it a light buff and see if it took.
IMG_2399

IMG_2401

I set the bowls aside and worked on the superglue patches on the stem. I sanded them smooth with 220 grit sandpaper and then followed that by sanding with a medium grit sanding sponge. The next series of four photos show the process of blending in the repair.
IMG_2402

IMG_2403

IMG_2404

IMG_2405

Once I had blended the patch into the surface of the stem it was time to sand it with the micromesh sanding pads from 1500-12,000 grit. I decided to sand both the stem and the aluminum barrel at the same time. I wet sanded with the 1500—2400 grit pads to minimize the scratching on both and then dry sanded with the remaining grits. By the end of the process the patch was invisible and both the stem and the barrel shone.
IMG_2406

IMG_2407

IMG_2408

IMG_2409

IMG_2410

IMG_2411

IMG_2412

Once I had finished with the micromesh sanding pads I reassembled the internals, stem and the barrel. I gave it a light buff with White Diamond. A light touch is necessary in order not to turn the buffing pads black with the metal as it is polished. I took it back to the work table and hand applied wax and hand buffed it with a soft towel. The next two photos show the finished barrel and stem.
IMG_2413

IMG_2414

When the bowls had dried I buffed them with White Diamond as well. The rusticated bowl worked well and the shine came up on it with no problem. The smooth bowl was another story altogether. As I buffed it the finish came off in pieces. The varnish coat lifted and along with it the decal. The grain coat disappeared. I then gave it a clean buff with red Tripoli to remove the coat in its entirety. I hand sanded the bowl with the medium grit sanding sponge. Once the surface was clean I wiped it down with an alcohol dampened cotton pad. I then used a permanent black marker to draw grain lines on the surface of the bowl. These looked horrible after I had applied them but with some sanding with micromesh sanding pads and the sanding sponge I was able to lighten them and they began to look more natural. I then restained the bowl with some linseed oil and cherry stain. The photo below shows the finished surface of both bowls.
IMG_2415

When the bowls had dried I tried screwing each bowl to the barrel to make sure they fit well. I coated the rusticated bowl with Halcyon II wax and gave it a light buff with a clean flannel buffing pad. The smooth bowl I coated with carnauba wax and lightly buffed with the flannel buff as well. The finished pipe is pictured below with each of the bowls in place. I am pleased with how it turned out. In evaluating the amount of work to keep it clean, I am not sure I will ever smoke this one. It may well end up in the display cupboard as part of my oddities collection.
IMG_2416

IMG_2417

IMG_2418

IMG_2420

IMG_2421

IMG_2422

IMG_2423

IMG_2424

Syroco Pipe Rests – Reconditioned and Brought Back to Life


When I bid on a recent Ebay lot the thing that caught my eye were the two pipe rests in the pictures. They appeared to be in good shape other than the dust and grit that had built up over the years. The first one was a two pipe rest that was made to look like tree stumps and a pebble beach or path. The second one was a single pipe rest that was a moccasin shape. They looked to be made out of Syrocco – a material that I am familiar with because of several other pipe rests that I have in my collection.
pipes6

pipes8

They arrived at my home this afternoon and awaited me when I returned from work. I opened the box and took them to the basement worktable to clean them up. However, before I went to work on them I was curious to know more about them and what the material was that made up the pieces. I used Google to hunt down information on the product and the company that made them. From the web here is what I found out.

Syroco was founded in 1890 as the Syracuse Ornamental Co. It employed generations of Central New Yorkers until it went out of business in 2005 (or 2007 some conflict in dates at this point). By then, it was making those ubiquitous plastic Adirondack-style chairs. But in its early days, the company produced unique products made from a mixture of wood flour and a casting resin. The pipe rests above are examples of that technique. They made a wide variety of products from their recipe such boxes designed to hold playing cards, picture frames, candlestick holders, ashtrays and bookends made from the wood resin.

I also hunted down information that related to a collection of Syroco materials that resides in the Special Collections Center at Syracuse University. There was an abstract there that confirmed the information on the company – from its beginning to its closure in 2005. The abstract also had the following to say about the materials used for the Syroco products – They were known for molded wood-pulp interior decorations and gift and novelty items that resembled hand-carving. Later they integrated polymers into their molding process and then moved entirely into plastics production.
I did a bit more digging into the history of the company to find out more about the founder and what they made. I also wanted to learn more about the molding process that went into the product. I found the following information. I summarize it in the next paragraphs and also include bibliographic information for those interested in digging deeper.

“The company was founded in Syracuse, New York in 1890 by immigrant Adolph Holstein, the Syracuse Ornamental Company (Syroco) and originally specialized in decorative wood carving for the local residential market. Their early products included fireplace mantelpieces and other types of interior decoration popular in late Victorian homes. To meet increasing market demand and sales opportunities Holstein developed a material looked and felt like wood but that which could be shaped, allowing multiple pieces to be produced through a molding process. The new product, which combined wood pulp brought from the Adirondacks with flour as a binder and other materials to give it strength, was extruded and then cut to fit compression molds, which had were made from original carvings in real wood.

The process favored shallow molds with little undercutting, and this served well for the creation of a wide variety of “carved” relief work to be applied to different sorts of flat surfaces such as walls, furniture and caskets. Production of this new molded product, known as SyrocoWood, was the mainstay of the company’s production through the 1940s. The finished material could be smoothed and varnished to look like wood, or it could be painted. Sales catalogues from the early 1900s through the 1920s offer hundreds of varieties of moldings, capitals, brackets, volutes, and reliefs of vases, garlands, cartouches, scrollwork, and other details in a variety of styles.

Syroco operated from a large factory complex on 581 South Clinton Street in Syracuse acquired from Smith Corona Typewriter Company. The company remained in the hands of the Holstein family for three generations, with some of Adolph’s children and grandchildren taking over management and sales positions. At its peak, about 400 workers were employed at the plant.

By the 1930s the company had also developed an extensive line of gift and novelty items made of “SyrocoWood” and also “Woodite,” a combination of wood flour and polymer. In the 1960s the company began to use injection molding for some of its products, but did not entirely abandon its old processes.

Syroco added more lines of injection molded plastics when a new plant was opened in nearby Baldwinsville in 1963 which was entirely geared to plastics production, especially PVCs and polystyrene. The company began to use plastic in new “modern” designs and new forms for clocks, mirrors, tables and a range of household items. In 1968-1969 the company launched its “Lady Syroco” home products. Beginning in 1986 Syroco produced a popular line of lawn furniture.

In 1965 the company was bought by Rexall Drug and Chemical Company (which soon changed its name to Dart Industries). Dart owned Tupperware, from which Syroco gained more knowledge of injection molding. Syroco was purchased by the Syratech Corporation of Boston in 1986 which expanded its patio furniture production. In 1995 Syratech sold Syroco to Marley PLC of Sevenoaks, England, and in 2004 Syroco was purchased by Vassallo Industries of Puerto Rico which closed the plant in 2007. In April 2010 Tessy Plastics purchased the 270,000 square foot Syroco plant to be used for storage and distribution.”

Sources:
“Corkscrews of the Syracuse Ornamental Company,” online at vintagecorkscrews.com
Hannagan, Charley. “Syroco plant closes,” Syracuse Post-Standard, June 18, 2007.
Alexander Holstein, interviewed by Sam Gruber, Syracuse, New York, Nov. 8, 2010.
Sorcher, Jamie. “Brits in deal for Syroco,” HFN The Weekly Newspaper for the Home Furnishing Network, April 3, 1995.

Armed with the information I had gathered and now understanding what the pipe rests were made of I was better able to begin cleaning and restoring them. I cleaned the grooves and carved crevices in each piece with Everclear applied with cotton swabs until the surface was free of the dirt and grit that had built up in those recesses over the years.
IMG_2333

IMG_2335

IMG_2336

I then dried the surface of the pieces with a soft cotton cloth and restained them. I decided that rather than using an aniline stain on them I would use a linseed oil based stain made by Watco. I chose to use a walnut coloured Danish Oil on both pieces. I applied the stain with a cotton swab until all the surfaces were covered and the pieces looked new with a slight shine.
IMG_2362

IMG_2363

IMG_2364

Once both pieces were finished I set them aside to dry over night. The linseed oil would protect the finish and the stain would soak into the surface of the pipe rests.
IMG_2365

IMG_2366

IMG_2367

In the morning both pieces had dried (though still slightly tacky). By this evening they should be completely dry and ready for use. The pictures below show the finished pipe rests.
IMG_2368

IMG_2369

IMG_2370

IMG_2371

IMG_2372

IMG_2373

The pipe rests have dried nicely. The moccasin has a semigloss finish to it and looks really nice. The two pipe rest with all the nooks in the stumps and roots is taking longer to dry. The high ridges are dry and semigloss. The deep grooves are still slightly tacky and thus more shiny. It has taken a day and a half for it to dry.