Daily Archives: May 21, 2025

Restoring a Duca Carlo Italy Bent Rhodesian

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by Steve Laug

The next pipe on the table is an interesting Bulldog or Rhodesian without the rings and with a triangle shaped taper stem. Jeff purchased this pipe from an antique mall Ogden, Utah, USA on 03/25/2021. There was a moderate cake in bowl and the rim top looked amazingly good. The rim top and the inner edge were not damaged and showed no nicks or lava buildup. The finish was dull and had grime ground into the surface of the briar. Though hard to see there are a few fills in the bowl, but the stain and finish may be hiding them at this point in the process. The pipe is stamped on the underside of the shank and reads DUCA CARLO and at the shank/stem union it is stamped ITALY. I remembered that the pipe was a Savinelli made pipe but I could not remember much more than that about connection. I would need to check the blog to see what I had found when I worked on other Duca Carlo pipes. The stem was made for a 6mm Savinelli Balsa filter. It was lightly oxidized and had light tooth marks and chatter on both sides at the stem – both on the stem surface and on the button itself. Jeff took photos of the pipe before he started his clean up work. I like to have an idea of how the pipe was smoked before we got it and what the bowl and rim top looked like. Jeff always takes some photos of the bowl and rim from various angles to show what it looked like. The stem looked very good under the oxidation. The was a gold crown logo on the topside of the stem. He took photos of the sides and heel of the bowl to give a sense of the grain on the pipe. You can also see the fills on the right side of the bowl. The next two photos show the stamping on the underside of the shank. It is faint in spots but otherwise clear and readable as noted above. The gold crown on the stem top is in good shape.I did a quick scan of the rebornpipes blog and found a link to the Duca Carlo pipe that Dal Stanton had restored (https://thepipesteward.com/2021/05/04/liberating-the-grain-of-a-candy-apple-finish-a-savinelli-duca-carlo-poker-of-italy/). I always appreciate the research that Dal does when he works on pipes because it is what I like doing when I am restoring the pipes on my table. I quote from the portion of the blog that gives the background information on the brand. (Thanks Dal for the leg work on this one!)

Whenever I work on a pipe, I’m always interested to know something of the pipe.  My first stop at Pipedia reveals that the Duca Carlo is a second of Savinelli, the well-known Italian pipe manufacturer. Savinelli’s history as an Italian pipe maker goes back to 1876 – a rich history and tradition which can be read in Pipedia’s Savinelli article.  The Duca Carlo is listed in the main Savinelli article within an extensive listing of “Savinelli made sub-brands, seconds & order productions”.  The Duca (Duke) Carlo is listed with the Duca di Milano and Duca di Paolo giving the impression that Savinelli produced these as special lines commemorating these historical figures.  With a quick internet search brings me to a Wikipedia article.  Duca Carlo reveals an interesting story of a child that died of smallpox at age 3 (See: Carlo, Duke of Calabria):

Carlo of Naples and Sicily (Italian: Carlo Tito Francesco Giuseppe; 4 January 1775 – 17 December 1778) was Duke of Calabria as heir to Naples and Sicily. Born at the Caserta Palace near Naples, he was known as the Duke of Calabria at birth as the heir apparent to his father’s throne. His mother was a daughter of Empress Maria Theresa and thus sister of Marie Antoinette.

A member of the House of Bourbon, he was a prince of Naples and Sicily by birth. He was the hereditary prince of Naples. His birth allowed his mother to have a place in the Council of State, pursuant to his parents’ marriage contract.

Carlo died of smallpox[1] aged 3. Six of his younger siblings would die of smallpox also: Princess Maria Anna (in 1780), Prince Giuseppe (in 1783), Prince Gennaro (in 1789), Prince Carlo Gennaro (also in 1789), Princess Maria Clotilde (in 1792) and Princess Maria Enricheta (also in 1792).  He was buried at the Church of Santa Chiara in Naples.

The only other reference to the Duca series in the Savinelli Pipedia article comes from a photo that does not mention a name, but the stem stamping is clearly from the Duca series of pipes listed.  No dating on the picture can be seen. The Savinelli Duca line is confirmed by my next stop. Pipephil (http://pipephil.eu/logos/en/logo-d9.html) gives two examples of Savinelli Ducas – a Duca Carlo and Duca Eraldo.  Consistent between each example is the crown stem stamping. Armed with the information that I had gleaned from Dal’s blog, I turned my attention to the pipe itself. Jeff had done a great cleanup on the pipe. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the bowl exterior with a tooth brush and undiluted Murphy’s Oil Soap to remove the grime on the finish of the bowl and the rim top. He rinsed it under running water. One of the benefits of this scrub is that it also tends to lift some of the scratches and nicks in the surface of the briar. He dried it off with a soft cloth. He cleaned the internals and externals of the stem with alcohol, pipe cleaners and cotton swabs. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water and cleaned out the airway in the stem with alcohol. When I received it the pipe looked very good. I took a photo of the rim top and stem to show the condition. The rim top and the inner edge of the bowl were in good condition. The stem was vulcanite and there were some tooth marks and chatter on both sides ahead of the button and on the button surface. The gold crown had lost some of its lustre in the clean up and would need to be touched up.The stamping on the pipe is faint in spots but still is clear and readable as noted above. I removed the stem from the shank and took a photo of the pipe to give a sense of the whole.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. It works to clean, enliven and protect the briar. I let it sit for 15 minutes then buffed it off with a soft cloth and raised the shine. The bowl looks great at this point. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks and chatter on the stem and was able to raise most of it. I filled in what remained with black, rubberized CA glue. Once it hardened I flattened the repairs with a flat file. I cleaned up the repairs and blended them into the surface of the stem with 220 grit sandpaper. I sanded the stem with 320-3500 grit sandpaper to further blend in the repairs on the surface. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. It began to look very good.I touched up the Crown logo stamp on the topside of the triangle taper stem with Rub’n Buff Antique Gold. I worked it into the stamp with a toothpick. I buffed off the excess with a paper towel and polished the stem with some Obsidian Oil.I polished it with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. The photos below show the polished stem. I fit the stem with a Savinelli 6mm Balsa System filter. The fit was perfect and the draw seems remarkably open.This Savinelli Made Duca Carlo Italian Bent Rhodesian with a vulcanite saddle stem is a great looking pipe now that it has been restored. The rich browns and blacks of the contrasting stains came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Duca Carlo Rhodesian is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.87 ounces/53 grams. This beauty will be going on the rebornpipes store in the Italian Pipe Makers section. Let me know if you are interested in adding it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Restoring and Restemming a Jobey Dansk #1 Freehand

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by Kenneth Lieblich

I found this stemless stummel in a lot of pipes I bought recently. It’s a really good-looking piece of wood and I felt sorry for this lonely hunk of briar. I have a good number of spare stems kicking around, and I figured that I could find one that would match well. One noticeable aspect of this pipe is that it was coated with something waxy and unattractive. This doesn’t seem like it would have been original to the pipe – perhaps it was added later. Regardless, I didn’t like it, as it detracted from the handsome wood. An attractive pipe was hidden under there and it was my job to find it. The markings on the pipe were clear enough. On the underside of the shank, read Jobey [over] Dansk [over] Handmade in Denmark [over] 1.This was useful information, so I went looking into Jobey Dansk a bit more. Here is some of what Pipedia had to say:

Throughout decades Jobey pipes were mainly sold in the USA, Canada and England but remained almost unknown in continental Europe. The bulk of Jobeys were predominantly made according to classical patterns and mainly in the lower to middle price range. The predominant judgment of the pipe smokers reads: “A well made pipe for the price.” So there is hardly anything very special or exciting about Jobey pipes although a flyer from ca. 1970 assures: “The briar root Jobey insists upon for its peer of pipes is left untouched to grow, harden and sweeten for 100 years. […] Jobey uses only the heart of this century old briar and only one out of 500 bowls turned measures up to the rigid Jobey specifications.” 99.80% of cull… that makes the layman marveling! Yet then there are partially really exciting Freehands mainly in the seventies, that Jobey – Weber owned back then – bought from Danish pipe genius Karl Erik Ottendahl. These pipes were offered as Jobey Dansk – ’70’s pure! (BTW waning sales caused Ottendahl to discontinue exports to the United States in 1987.)I read somewhere (can’t remember where) that the number on the shank indicates the grading. I wasn’t immediately sure if the ‘1’ on this pipe meant top of the line or bottom of the line. However, a page from an old 1979 Jobey catalogue provided the answer:Here, you can see that the #2 is more expensive than the #3, which leads me to conclude that the #1 would be more expensive again. So, this would appear to be a top-of-the-line Jobey Dansk freehand. Excellent!I began with the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. The photo doesn’t quite communicate it, but there was an incredible amount of cake inside this pipe. Took ages to clean out.My next step was to remove the lava on the rim – and, boy, there was a lot. For this, I took a piece of machine steel and gently dug away at the lava. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim. Quite frankly, this was insufficient, as there was just too much stuff here.The inside of the stummel needed to be cleaned thoroughly. However, this pipe was so clogged, that I first needed to open the horribly occluded airway. So, I took a long drill bit, held in a drill chuck, and hand-cranked it to dislodge the dreadful detritus inside. Hand cranking is essential because it provides a precision and caution that a power drill cannot provide. I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean.In order to advance on the rim, I soaked it in a dish of oil soap. I left it for 30ish minutes to soften up. I then took a nylon-bristle brush and scrubbed like crazy. I did this on the rim, of course, but also on the entire outside of the stummel to remove whatever goo and dirt had coated it. This worked well – despite the faded look to the pipe. I wasn’t worried about that at all. I knew that the colour and character was still there. I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.After that, some small spots on the wood needed to be touched up. I used some of my furniture pens (which is simply dye in pen form) to match the colours. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. Beauty! I then went to my drawers of pipe stems and found the perfect one to complement this pipe. It was dirty and needed some TLC, but I really like the way it worked with the freehand stummel. I used oil soap on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.All done! This Jobey Dansk #1 Freehand looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Danish’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6⅜ in. (162 mm); height 2⅛ in. (56 mm); bowl diameter 1¾ in. (45 mm); chamber diameter 1 in. (25 mm). The weight of the pipe is 2⅛ oz. (62 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

New Life for a Peterson’s “Dublin” Made in the Republic of Ireland 264 Canadian

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by Steve Laug

The next pipe I have chosen is smooth finished Peterson’s “Dublin” Canadian pipe that had a very dirty/grimy finish but had some good looking grain around the bowl sides and shank. It came to us from our contact in Copenhagen, Denmark on 14/11/2024. This Canadian was stamped on the topside of the shank and read Peterson’s [over] “Dublin”. It was stamped on the underside and read Made in the Republic of Ireland (three lines). On the right side of the shank near the bowl it is stamped with the shape number 264. The pipe was in filthy condition when we brought it to the table. The finish was dirty with grime ground into the briar sides and rim. The bowl had a thick cake and there was an overflow of lava on the rim top and edges. The inner edge of the bowl appeared to be okay but the heavy lava coat prohibited knowing with certainty. There was a thin three layered band on the shank end with a piece of silver sandwiched by gold on each side. The stem was dirty and moderately oxidized. There were light tooth marks and chatter on the top and underside on and near the button. There was a white “P” stamp logo on the top of the taper stem. Jeff took photos of the pipe before his cleanup work. They tell the story and give a glimpse of the promise that we see in this pipe. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl and the rim top were heavily caked and had a thick lava overflow. The inner edge of the bowl is hard to assess until cleaned. The photos of the stem show the light tooth marks and chatter on both sides near the button. Jeff took some photos of the bowl sides and heel to show the amazing grain that was around this bowl. It is a nice looking pipe.  He took photos of the sides of the shank to show the stamping. The stamping is readable in the photos below and is as noted above. He also captured the white stamped P logo on the stem top. I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson).

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s London Made England line. On page 298 it had the following information.

“Dublin” (1992-2003) An orange-brown smooth line with a brass-nickel-brass sandwich band, vulcanite fishtail mouthpiece, consisting mostly of D shapes released for the Danish market. Stamped PETERSON’S in script over “DUBLIN”. A tenth anniversary pipe for the line was produced with a sterling band stamped 2001. Market demand fell shortly thereafter and several pipes stamped “DUBLIN” were released in ’03 for the Fourth of July commemoratives for the US market.

Now I knew a date range for the pipe I was working on – 1992-2003. Since the one I was working on did not have a D shape it is not clear that it was made for the Danish market. However, other than the shape number, the colour, the brass, nickel, brass band and the fishtail stem is the same on the pipe. Now it was time to work on the pipe.

Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs, shank brushes and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and the darkened spots with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville Pipe Stem Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe looked far better when it arrived. I took some close up photos of the rim top and also of the stem surface. I wanted to show how well it had cleaned up. The rim top had some looked quite good and the inner edge had some darkening and damage on the front. It should clean up really well. I also took close up photos of the stem to show the light tooth marks on the surface near the button. I took photos of the stamping on the sides of the shank. You can see that it is stamped as noted above. It is clear and readable. I removed the stem and took a photo of the pipe to have a look at the parts and overall look. (The three part band was loose from the clean up and you can see it has turned in the fourth photo below.) I glued the triple band back on the shank carefully aligning it before the glue cured. I used a white all-purpose glue as I find that it works very well.I moved on to address the damage on the rim top and the front inner edge of the bowl. I used a folded piece of 220 grit sandpaper to smooth out the damage and bring the bowl back to round. It looked much better at this point in the process.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. It works to clean, enliven and protect the briar. I let it sit for 15 minutes then buffed it off with a soft cloth and raised the shine. The bowl looks great at this point. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a lighter to lift them. I was able to lift them all significantly but a few remained on each side. I filled them in with black, rubberized CA glue. Once the glue cured I flattened the repairs with a small flat file. I sanded the repaired areas with 220 grit sandpaper to further flatten them. I wiped the stem down with an Obsidian Oil cloth when I finished. I sanded the stem with 320-3500 grit sanding pads to continue to blend the repairs into the surface of the vulcanite. I wiped the stem down after each pad with an Obsidian Oil cloth to remove the sanding dust and preserve the vulcanite.I touched up the P stamp on the top of the stem with white acrylic fingernail polish. Once it dried I scraped off the excess and sanded the surface with 1500 grit micromesh pad.I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry. I am excited to finish this Peterson’s “Dublin” 264 Canadian. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. Added to that the polished black vulcanite stem combined with the bowl and sandwich brass/nickel/brass band on the shank and made a stunning pipe. This smooth Classic Peterson’s “Dublin” 264 Canadian is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 31 grams/1.09 ounces. It is a beautiful pipe that I will soon be putting on the rebornpipes store in the Irish Pipe Makers Section. If you are interested in adding it to your collection send me an email or a message. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.