Daily Archives: August 2, 2021

Refurbishing Karthik’s Second Selection – A Stacked Lattice Design Meerschaum


Blog by Paresh Deshpande

The second pipe that was selected by Karthik was this Meerschaum pipe that came to me in a lot of 40 pipes that Abha and I had purchased on Etsy in October 2019. The pipes in this lot that came to us were in a very sorry state of condition. All or rather 90% of the pipes had seen very heavy use and almost negligible care. Barring a few, none of the pipes attracted any attention at first glance. However, beneath all the grime and sorry condition that the pipes were in, as my friend Dal Stanton aka The Pipe Steward always says, each had great potential. There was something about this meerschaum pipe that called out to Karthik and it is now on my work table.

In November of 2020, I had restored the third pipe from this lot, a Meerschaum lined Orlik pipe that posed intimidating challenges during the restoration process. However, Dal and Steve helped me save this beautiful pipe. Given below is the link to the write up for those desirous to know; A Second Inning For A Meerschaum Lined Orlik Bent Brandy | rebornpipes

This then, is the fourth pipe from the lot of 40 and is indicated with a yellow arrow while the Meer lined Orlik is indicated in green.There is no stamping anywhere on either the shank or the stem to help with establishing the provenance of this pipe.

Before proceeding with the restoration of the pipes that were selected by Karthik, I had requested him to introduce himself to all the readers of Reborn pipes as a fellow piper and as one interested in pipe restoration. I am sanguine that we shall soon get to know and see his work. I have reproduced his mail here that I had received.

Hi Paresh sir,

Here’s my intro, hope it’s not too long:

Hello world! I’m Karthik, an engineer in India. I picked up pipe smoking last year as a way of staying off cigarettes, but have since fallen in love with the hobby itself. Living in India, I don’t have easy and immediate access to great pipes. So the idea of buying antiques and restoring them piqued my interest and I stumbled upon Reborn Pipes. As I read through post after post, I happened upon one of Paresh’s posts and both his name and his mention of Pune made me fall over myself in my rush to get in touch with him. I immediately emailed Steve, who graciously put me in touch with Paresh. Since then Paresh has been a great guide in my pipe smoking journey. Unfortunately I haven’t been able to start restoring any pipes myself, but I hope to get to that soon. In the meantime, Paresh generously showed me some of his collection and kept me in mind when he found something of interest. I hope to start down the path of restorations in the near future myself, with his guidance. 

 Regards,

Karthik

Definitely Karthik, together we shall learn and progress further.

With the introductions made, I move on to carry out initial inspection of the pipe.

Initial Visual Inspection
As with the other pipes from this lot, this one is also in a beat up condition. There is a thick layer of cake in the chamber with lava overflowing over the rim top surface. The rim top surface itself is badly damaged and is peppered with chips and dings/ dents. The stummel is covered in the grime of overflowing lava, dirt and dust. The perforations of the lattice design are filled with gunk from the lava overflow. A crack on the top surface at the shank end is easily discernible even to the naked eye. The stem airway appears black due to oils and tars but is devoid of any bite marks in the bite zone. Here are a few “Before” pictures of the pipe as it sits on the work table. Detailed Inspection
For me the detailed inspection is a deliberate act of great importance as it helps me understand the issues that needs to be addressed and formulate the sequence of steps in restoration.

The chamber is heavily caked with copious amounts of lava overflowing the rim top and over the stummel surface. The chamber even has remnants of unburned tobacco. The rim top is of a convex shape and is heavily damaged with numerous dents and chips, probably caused due to knocking against a hard surface, the most severe being in the 12 o’clock direction (encircled in red). This damage has resulted in the chamber being out of round and the rim top, uneven. The condition of the inner walls of the chamber can be ascertained only after the cake has been removed completely; however, no apparent cracks or damage to the stummel surface is seen from the outside. The stummel surface is covered in lava overflow which in turn has attracted a ton of dirt, dust and grime. The stummel surface feels sticky to the touch and appears blotchy due to the patches of grime and dirt. The perforations of the lattice design are filled with gunk from the lava overflow and are damaged / broken in a couple of places (encircled in green). The shank surface too is covered in dirt and grime and is cracked (indicated with red arrows) over the upper surface to boot! Preliminary check with a pipe cleaner revealed that the mortise is ENTIRELY clogged with accumulated oils, tars and remnants of old tobacco. The only silver lining to this stummel is the gorgeous coloration that it has acquired over the years due to heavy smoking but well hidden beneath all the filth over the surface. The following pictures will provide a better visual perspective when compared to words, as to the condition of the stummel. The sordid tale of heavy use and uncared for condition of the stummel and mortise continues with the tapered acrylic variegated stem. The stem airway seems never to have experienced a pipe cleaner passing through it during its entire period of existence to date! It is blocked (can say that with certainty as a pipe cleaner did not pass through even ¼ of an inch from either stem openings) and appears black through the stem surface. The horizontal slot opening and the tenon opening shows heavy accumulation of old dried tars and gunk. The only saving grace is that the bite zone is devoid of any deep tooth indentations and bite marks over the button. Save for some minor superficial scratches, the bite zone is pristine.Overall, this is easily one of the filthiest pipes to be passing over my work table to date, but having said that, this pipe also has great pedigree and stummel coloration to die for, under all that filth.

The Process
I decided to clean the stem first as I knew that it would take eons and tons of elbow grease to get the stem airway spotlessly clean. The first step towards achieving this goal was to get the screw- in tenon separated from the rest of the stem. I soaked the tenon end in isopropyl alcohol for a few minutes and once the dried oils and gunk had loosened, using nose pliers I unscrewed the threaded tenon from the stem. The now- gooey dirty, filthy mess that stared back from the tenon and stem made my stomach churn… I knew that we were in for some a haul on this stem. Here is what the stem and tenon looked like once they were separated.I launched a determined assault on the stem with a thin shank brush and anti-oil dish washing soap with the aim of cleaning the stem airway. Believe you me, the initial efforts in getting the shank brush out through the other end was beyond difficult. It took me the rest of the evening to get the shank brush moving through the airway with reduced resistance, a total of 6-7 hours. The next morning Abha, my wife, took over the cleaning of the stem from where I had left after she was done with her daily morning chores. Where, for a change, I had missed out on taking pictures for my last evening’s efforts, Abha did take a picture to show the gunk that was being cleaned from the stem airway. To further clean the threads at the tenon end of the stem, she placed a cotton ball soaked in lime juice for about 5 hours.While the tenon end of the stem was soaking in lime juice, I decided to clean up the stummel. I first removed the unburned tobacco and followed it by reaming the chamber with smallest head of the PipNet pipe reamer. I was extremely gentle and careful while using the reamer head since the centrifugal force generated by the rotation of the head inside the chamber may break the meerschaum, if the pressure applied is in excess or uneven. I followed it by scraping the walls of the chamber and the heel with my sharp fabricated knife to remove the residual cake. To smooth out the walls and completely rid the chamber of old cake, I sanded the chamber walls with a folded piece of 220 grit sand paper. It was heartening to note that the chamber walls were in pristine condition. I ran a sharp knife over the rim top surface with just about enough force to remove the lava overflow. It seems that I would have to top the rim surface to make it smooth and even, sacrificing the stummel profile to an extent. By the time I was through with the cleaning of the chamber, the stem had been soaking in the lime juice for about 6 hours since early afternoon and it was my turn to work on cleaning the stem. So I was back at the sink with a shank brush and anti oil dish washing soap as weapons of choice against the stubborn adversary in the form of a filthy stem. A few hours later, as if by magic, the foam turned white and I declared myself a winner! I ran a few pipe cleaners, both hard bristled and regular, to further clean and dry the airway and also clean the threaded end of the stem.I handed over the stem to Abha to clean the horizontal slot and for further sanding and polishing of the stem. Very painstakingly, with a dental tool she cleaned out the entire gunk from the slot end of the stem. It’s been two days that we had been battling the filthy stem and still the minor scratches in the bite zone and sanding/ polishing remains to be addressed!! Not to mention the threaded tenon!While Abha was cleaning the slot end of the stem, I next cleaned the tenon that was equally clogged up. The application of shank brush, anti- oil dish soap and tons of elbow grease spread over three hours cleaned out the tenon airway.Once I was through with the internal cleaning of the tenon, I cleaned the dried oils and tars from the exterior surface of the tenon with a Scotch Brite pad and anti- oil dish washing soap. I was very diligent while cleaning the exterior of the tenon and made sure that all the oils and gunk from the threads of the tenon were thoroughly cleaned. This will ensure smooth seating of the tenon threads into the stem and make its removal and subsequent cleaning a breeze. This piece of information and hint on cleaning is for you Karthik!With the tenon all cleaned up, it was time to clean the mortise and shank internals. Given the state that the stem internals and tenon were in, I had no doubts in my mind as to the condition that the shank internals would be like. And I was not disappointed to say the least. Using hard bristled and regular cleaners dipped in alcohol, I opened up the shank airway. Once the gunk had loosened a bit due to the alcohol, I scraped out the entire gunk with my fabricated curved tool. A few pipe cleaners dipped in alcohol passed through the shank again and I was satisfied with the cleaning job. The colored heap of pipe cleaners and the mound of gunk scraped out from the walls of the shank are proof enough of the filth that was in the shank.Now on to cleaning the exterior of the stummel surface! I wiped the exterior of the stummel with Murphy’s Oil soap on a cotton pad. For the most stubborn and deep seated gunk, I used a tooth brush with a dab of the oil soap. I used a soft wired brass wired brush to clean the rim top surface. I wiped the stummel surface with a soft moist cotton cloth to rid the stummel of the residual soap and cleaned out each and every perforation of the lattice design on the surface with my sharp and pointed dental tools. It was time consuming and laborious, but an essential part of cleaning the stummel surface. I was tempted a number of times to take the stummel to the sink and give it a thorough rinse under running water, but the fear of the meerschaum (not sure if it was solid block meerschaum or pressed meer) disintegrating in my hands prevented me from doing so. The stummel color is now amply evident and shows huge promise and potential. Micromesh pad polishing cycle and a dab of beeswax will further enhance the appearance of the stummel. While I was battling with cleaning the shank internals and exterior of the stummel, in her corner Abha was unobtrusively and quietly working on sanding and polishing the stem. She sanded the stem surface with 400, 600, 800 and 1000 grit sand papers to eliminate the scratches from the surface of the stem. Progressive use of finer grit sand papers helps in reducing the scratch marks left behind by the coarser grit sand papers. She finished the polishing cycle by going through the entire set of micromesh pads, wet sanding with 1500 through to 12000 grit pads. The polished stem looks amazing and should add a dash of sparkle to the entire pipe once the stummel is put through its paces of polishing and waxing. Continuing my battle with the stummel, I topped the rim over a piece of 220 grit sand paper by slowly rotating the rim over the sand paper to address the badly damaged and deformed rim top surface. Though the profile of the stummel was altered to an extent, it was a necessary evil that was inescapable to get the chamber in round and even. Even though the rim top is now clean and even, considerable darkening of the inner rim edge in 6 o’clock direction and to the outer edge in 11 o’clock direction (enclosed in yellow) is prominently visible and would need to be addressed. Also the rim top is thick towards the shank end as compared to the thickness of the rim at the front.To address both the above mentioned issues with the rim top, I created a nice bevel over both the inner and outer rim edges with a piece of 220 grit sand paper pinched between my fingers. I am pretty happy with the appearance of the entire stummel and the rim top in particular at this point.The only other issue that remained to be addressed before progressing to the polishing of the stummel was that of the deep crack at the shank end. I filled the crack with thick CA superglue and pressed the shank ends closer for a tight and seamless fit with my rubberized pliers. I held the shank end together (for a good 30 minutes!!) till the glue had hardened sufficiently and set it aside to cure overnight. The next afternoon, using a folded piece of 220 grit sand paper, I sanded away the excess glue to match the shank surface. The repairs are now solid and will be further strengthened by adding a brass ring over the shank end to prevent it from expanding and cracking open again at a later date.With stummel repairs all completed, I handed over the stummel to Abha for her to work her magic in polishing the stummel. She dry sanded the entire stummel with 1500 to 12000 grit micromesh pads preparing it for the beeswax polish.Before I moved ahead with treating the stummel to a beeswax polish, I attached a tight fitting brass ring over the shank end. This brass ring would provide additional structural rigidity to the shank end and prevent the opening of the seams of the crack on the shank end during its subsequent use.During the course of my journey through the wonderful world of pipe restorations, I have restored a few Meerschaums and each had turned out to be a beautiful pipe. However, none was ever treated to a polish using beeswax, not for any other reason but only because I did not and could not get any beeswax here in India. Recently, while surfing Amazon India, I came across slab of pure organic beeswax and promptly purchased it in sufficient quantity to last me for a very long time. To cut the ramblings short, before proceeding with the polishing of the stummel, I read through a number of blogs on Reborn pipes, The Pipe Steward and also the write ups posted by Charles Lemon of Dads Pipes to understand the nuances of the process of applying beeswax over meerschaum pipes. Once I had chalked out the process I would be following within the constraints faced, I proceeded with applying wax over the stummel of one of my personal meer pipes as a test piece.

Firstly, I assembled the equipment and materials that would be needed during the process viz heat gun, paper towels, q-tips and a Katori, a steel container graciously lent by Abha from the kitchen and of course, beeswax. I stuffed the chamber with paper towels and the mortise with a folded pipe cleaner to prevent inadvertent seepage of the melted beeswax into either. Next, I melted a sufficient quantity of beeswax in the katori using my heat gun and thereafter heated the stummel. Using the q- tip, I completely coated the stummel with the wax and continued the application till the surface was saturated and set the stummel aside. Having gained sufficient confidence, I applied the wax to Karthik’s meerschaum pipe and another of my expensive meerschaum pipes setting the three pipes aside for the stummel to absorb the wax. I reheated the stummel with the heat gun a few minutes later and let the excess wax either be absorbed or drip off from the stummel surface. The deep golden brown coloration that the meerschaum has taken is a visual treat, especially on the two older meerschaums. The lattice design pipe has taken on a beautiful color that is to die for, it’s really a beautiful pipe and Karthik has chosen well.I rubbed of the excess wax with a soft cotton cloth and brought a deep shine to the surface with a microfiber cloth. The deep dark chocolaty golden brown coloration to the stummel contrasts splendidly with the shining variegated colorful stem and makes for a better visual treat in person than what is seen in the pictures below. I hope Karthik likes it as much as I did and that he enjoys this pipe for years to come. P.S. – This was the last of the three pipes that Karthik had selected; a Pete System pipe which I had posted earlier, this stack Meerschaum pipe and the third was a chubby Comoy’s Monaco Rhodesian pipe that I had restored a couple of years earlier. These will soon be in the hands of this connoisseur of beautiful pipes and would love to see him smoke them filled with his favorite tobacco.

And yes, I take this opportunity to thank Karthik for seeing the beauty that lay hidden beneath all the dirt and selecting this pipe which otherwise would have been lying around at the bottom of the pile of pipes for restoration. Here is a picture of the three pipes that are on their way to Bangalore…Sincere gratitude to all the readers who have shared this part of my journey in to the world of pipe restoration…Cheers!!

 

Refreshing A Guildhall 250 Straight Stemmed Dublin by Comoy’s


Post by Mike Belarde

Hello. Thank you for taking the time to read this post, and walk with me through a fun and enjoyable restoration project.

Pipe restoration has become a recent hobby for me, and I’ve been restoring estate pipes for my personal collection over the last year and a half.  Most of the techniques I use, I have gleaned from the Reborn Pipes and The Pipe Steward websites.  Both Steve and Dal have been a great source of info. Steve has also been very gracious, and has let me share a post on the site.

I have had this nice Dublin for several months now, and am finally getting a weekend to work on it and clean it up.  I purchased it through an online auction from a seller out of Minnesota. What caught my eye with this pipe was the interesting looking grain, and the shape.  I have several bent Dublins, but did not own a straight stemmed version.  The fact that the pipe was a Guildhall also caught my attention.  I own several Everyman Pipes, which are also Comoy’s seconds, and seem to be of good quality.

This pipe is marked with the Guildhall, and made in England stamps, and a shape number of 250.

I have provided a link to the Comoy’s article from Pipedia here, which lists Guildhall as a Comoy’s second.  https://pipedia.org/wiki/Comoy%27s.  Also, on the Pipedia site there is an interesting example of a Comoy’s advertisement briefly describing the Guildhall line, and I have included it below.According the Pipedia site’s shape chart reference, the shape number 250 corresponds to a straight stemmed, oval shanked, Dublin. This matches the pipe that I’m working on. When I received the pipe, it was in fairly good condition. The stummel had a light shine, but still looked slightly grimy. The rim had a light coating of carbon/lava overflow, and the chamber was lightly caked. From what I could see, the shank and draft seemed to be in good condition without a lot of tar and carbon build up. As you can see from the pictures, the pipe has some interesting cross grain and perhaps small birds’ eyes. Once the cleanup process is complete, I’m expecting that this will be a very attractive pipe, and a nice addition to my collection. The stamping on the pipe was in good condition and easily legible. The stem looked to also be in great condition. The stem was only lightly oxidized. There didn’t seem to be any tooth marks or chatter, but there was a small area of calcification around the button portion of the stem. Perhaps the prior owner had utilized softy bits? All in all, the pipe looked to be in great shape! The first step in the process is to address the internals of both the briar and stem, and then clean up the grime on the stummel, and the carbon build up on the rim.   Recently, I’ve been trying to clean the shank with a shank reamer and nylon shank brush dipped in alcohol first in order to save on the amount of pipe cleaners that I have been going through. My first step is to ream the bowl and clear as much of the cake that I can. I used two head sizes on the reamer, and gently cleared out the majority of the carbon. I transitioned next to a piece of 220 grit sandpaper wrapped around a small dowel to further sand out the chamber.I then turned my attention to the shank. I first run the shank reamer through the shank and gently turn it in a clockwise motion to remove any of the buildup in the airway.  This particular reamer is 3.5mm in diameter. I only want to remove the build up without removing any of the actual briar. I don’t want to alter and widen the draft on this pipe. On Steve’s advice, I have also attached a similar sized drill bit to a cordless drill and have gently turned other stummels by hand to clear the airways.I run a shank brush several times through the shank and rinse it under running water, then dip the bristles about half way up the brush. I found out the hard way that if you dip the entire brush in alcohol, you can inadvertently sprits the stummel with alcohol on the backstock, potentially damaging a good stain and finish.

Once that shank brush starts to come out only lightly soiled, I move on to cleaning the shank with bristled pipe cleaners, and then soft pipe cleaners. Thankfully this pipe was fairly clean, and I only ran through a handful of cleaners on the stummel and stem.Once that step is completed, I moved on to cleaning the shank and the chamber with cotton swabs dipped in alcohol. As you can see by the swabs, the pipe cleaners still left some tar in the shank. With the internals cleaned, I scrubbed the stummel with Oil Soap and an old toothbrush. I gently sanded some of the lava build up on the rim with a piece of 220 grit sandpaper, and removed the rest of the build up with a green scouring pad. Now that everything is clean, it looks like the rim and chamber are in great shape! I decided to de-ghost and clean the stummel further.  I inserted two tapered fluffy pipe cleaners through the shank and down into the chamber to act as a wick.  I have found using the fluffy pipe cleaners is easier for me than trying to fish an elongated cotton ball down the shank.  I then placed a cotton ball in the chamber and saturated it with isopropyl alcohol.   I resaturated the cotton ball every couple of hours and then left the stummel to sit overnight.

While the stummel was de-ghosting. I placed the stem in a small Tupperware container to soak overnight in Briarville’s Oxidation Remover solution.  After soaking overnight more of the tar build up was removed from the stummel. The stem also looked good. The light oxidation and calcium build up was removed, and this revealed a few light toothmarks on the underside of the stem. I decided to work on the stem first. I tried lifting some of the toothmarks with a Bic lighter. It raised the indentations some. I sanded the rest of the marks out with a small piece of 320 grit sandpaper.  After the toothmarks were dealt with I began to polish the stem. I took the stem through the progression of micromesh pads. After each pad I wiped down the stem with a cotton pad soaked in Obsidian Oil.  In the last step I polished the stem with Before and After’s Extra Fine Polish. The stem seemed to have come out pretty well. I moved on to the stummel. I started to polish the stummel with the micromesh pads and about halfway through the process decided that the stain looked a little worn and washed out. So, I decided to touch up the stain.

I mixed a one-to-one ratio of Cordovan Leather with alcohol to thin the leather dye down a bit.  Recently I have been finding that my dye jobs have been darkening the briar too much, and hiding a lot of grain. I wanted to see how this would turnout.  I like to apply the stain with a small hobby brush. I find it helps me to coat the stummel evenly. Once the stain was applied, I used a small tea candle to fire the briar and set the dye.  I let the stummel sit for a couple of hours and then removed some of the excess stain with a cotton pad soaked in acetone. After removing some of the excess stain with acetone I began to polish the stummel with the micromesh pad series. I wiped the briar down with a damp paper towel between each pad.Once I was finished with the micro pads, I worked some Before and After Restoration Balm into the stummel. It is always encouraging to see the grain come to life after applying the balm! I let the balm sit for about 10 minutes and then buffed the stummel with a cotton cloth. The last step in the process, I buffed both the stummel and stem with Red Tripoli and Blue Diamond.  I then gave both several coats of Carnauba wax and buffed them with a cotton cloth.

I am pretty please with how the pipe turned out.  Thanks for taking the time to read this post!

An Amazing Renewal of a Sculpted Briar Calabash


Here is a restoration Dal did… I have been without internet for 9 days now and I missed this one. Give the blog a read. Thanks.

The Pipe Steward

This shapely Sculpted Briar Calabash found its way to me in the first large lot purchase I made. As I began to collect pipes and restore them several years ago, I found pipes in antique shops and bazaars in Sofia, Bulgaria, where we lived. Along with these ‘finds’, I also found pipes here and there on online auction blocks that were affordable and could be added to the growing inventory of pipes to be commissioned in the ‘For “Pipe Dreamers” ONLY!’ collection. I had looked at larger lots of pipes online but had been skeptical about filling my chest with pipes that were not as desirable. I decided to take a chance with a lot of pipes I had been watching on the auction block. The seller in Georgetown, Texas, represented a community-based foundation called ‘The Caring Place’. The eBay billing caught my attention: “Huge Lot Of 66 Smoking…

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