Daily Archives: May 1, 2021

Rebirthing an Oldrich Jirsa Bent Octagonal Panel 138 Billiard

Blog by Steve Laug

The picture to the left is the pipe carver Oldrich Jirsa (photo from Pipephil). He is the carver of the next pipe I have chosen to work on. It is octagonal paneled pipe with smooth and rusticated finishes around the panels. The rim top is beveled inward and smooth. It is an interesting looking pipe. We purchased it from an antique mall in Utah on 03/05/21. it has a mixture of various brown coloured finishes with amazing grain around the smooth panels on bowl sides and shank and a nice looking rustication on the other panels. It was stamped on the underside of the shank and read Jirsa over the shape number 138. It was in filthy condition when Jeff brought it to the table. There was a thick cake in the bowl and lava and debris rim top and the beveled inner edge of the bowl. The acrylic stem was oxidized and had tooth marks and chatter on the top and underside on and near the button. There is an inserted briar ring around the saddle stem. Jeff took photos of the pipe before his cleanup work to give a picture of its condition. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked and the rim top and edges have a thick lava overflow on the beveled inner edge of the bowl and on the rim top. The stem has grime and tooth marks on the top and underside near the button. Jeff took photos of the tenon and the briar insert on the stem.Jeff took some photos of the bowl sides and heel to show the grain that was around this bowl. It is a nice looking pipe. He took photos of the sides of the shank to show the stamping. The stamping is readable in the photos below and is as noted above. The logo stamp is also readable on the top of the saddle stem.I turned to Pipephil’s site to see what he had on the Jirsa brand (http://pipephil.eu/logos/en/logo-j2.html). He had an entry that I did a screen capture of and also the following information on the brand. Artisan: Oldrich Jirsa (born 1962) makes pipes since 1994. I turned to Pipedia for more information on the brand (https://pipedia.org/wiki/Jirsa). I quote from the article below.

Jirsa is a Czech Republic brand owned by the family company headed by the artisan Oldrich Jirsa. They use Ebonite and cumberland stems. Best Grading: SG (Grain), three stars. Symbol: stylized J coming out of an oval. I knew that I was working on a Czech made pipe by Oldrich Jirsa. The stem on the one I was working on was acrylic and had a briar insert like the one in the photo above. Now it was time to work on the pipe.

Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top and beveled edge lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked very good when it arrived here. I took some close up photos of the rim top and also of the stem surface. The rim top and the beveled inner edge looked very good. The stem was clean and the tooth marks and chatter were few. I took photos of the stamping on the underside of the shank. You can see that it is stamped as noted above. It is clear and readable. The logo on the stem top is also readable. I took the pipe apart and took a photo of the parts. It is a good looking pipe and has some nice looking grain and rustication around the bowl. The briar came out looking very good so I did not need to polish it with micromesh. Instead immediately worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush. The product works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process.I set the bowl aside and turned my attention to the stem. I filled in the deep tooth marks in the acrylic with clear CA glue and set it aside to let the repairs cure. Once they cured and hardened, I sanded out the repairs on the top and underside of the stem ahead of the button with 220 grit sandpaper and started polishing it with 400 grit wet dry sandpaper. I used Rub’n Buff Antique Gold to repaint the logo on the stem top. I worked it into the stamp with a tooth pick and buffed off the excess. It looks quite good.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine.I am excited to finish this Jirsa Octagonal Panel Bent 138 Billiard. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the grain popping all around the smooth panels and the interesting rustication on the other panels. Combining that finish with the black, fancy acrylic stem with a briar ring all work to make this a beautiful pipe. This smooth Octagonal Panel Bent Billiard is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 55grams/1.94oz. It is a beautiful pipe and one that will be on the PIPES FROM VARIOUS MAKERS – CZECH, BELGIAN, GERMAN, ISRAELI, SPANISH PIPEMAKERS ALONG WITH METAL PIPES section of the rebornpipes store soon. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Beauty or the Beast?

Blog by Kenneth Lieblich

This is the story of a pipe – possibly damaged beyond reasonable limits – which I really liked and decided (against my better judgement) to revivify. I need to make clear from the outset that this is not a pipe like many you see from Steve, Dal, Paresh, Charles, et al, which begin their restoration as the proverbial sow’s ear and naturally end up as the silk purse. No, this is a pipe that came to me as a damaged ‘beast’ and ended up much improved – but a ‘beast’ it remains. There is damage to the pipe which is, despite my best efforts, a permanent attribute. I leave it to your collective judgement on whether it will ever attain the rank of ‘beauty’.

This pipe came from a lot from Sudbury, Ontario. There were literally no marks of any kind on the stummel, stem, or ferrule. In the absence of a name, Steve and I dubbed it ‘The Sudbury’ and that is the name that stuck. Steve thinks that the Sudbury could be of Italian origin, and I have no reason to question that assessment. So let us pretend that it is an Italian ‘scoop’ pipe that arrived from Northern Ontario. If you have any insight into the pipe’s origin, I would love to hear from you. The photos do not quite convey just how bad this pipe looked when it arrived. The stummel was filthy, scratched, dented, cracked, and burned. The bowl was out-of-round, had lots of lava, cake and burns. The stem was oxidized, calcified, and badly pitted (more about the pitting later). The ferrule was dirty, torn, dented, and cheap-looking – it had obviously been put there to address the cracks in the shank. Where to even begin with this mess?

Well, the start came with removing the sorry-looking ferrule, which, quite frankly, inspired more pathos than confidence. This allowed me to have a good look at the cracks (plural) in the shank. As you can plainly see, the cracks were a mess. I removed what I could of lose debris and glue from these fissures, with the intention of refilling them later.Next was reaming out the bowl. This pipe has quite a wide and curved bowl and it required both the PipNet Reamer and the KleenReem. I took it down to bare briar, as I wanted to ensure there were no hidden flaws in the walls of the bowl. Fortunately, there were none. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and isopropyl alcohol. This is a pipe that really could have used the services of a retort system, but – alas – I do not have one. If anyone has a spare, please let me know. The fellow on eBay who sells them is out of commission for a while. A quick wipe of the outside revealed that there is really some beautiful wood grain in this pipe.A de-ghosting session seemed in order to rid this pipe of the foul smells of the past. This de-ghosting consisted of thrusting cotton balls in the bowl and the shank, and saturating them with 99% isopropyl alcohol. This caused the oils, tars and smells to leech out into the cotton. Finally, a relatively clean and fresh-smelling bowl emerged.While all of that was going on, I cleaned out the insides of the stem with pipe cleaners and isopropyl alcohol. Then the stem went for an overnight soak in the Before & After Hard Rubber Deoxidizer. I knew the stem was going to require a lot of work, but even I did not know what I was getting myself into. The following day, I cleaned all of the de-oxidizing goop (technical term) off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be fairly straightforward to remove.Back to the stummel – and this required addressing two key issues: the badly out-of-round bowl opening and the cracks in the shank that needed to be re-mended. In order to address the out-of-round issue, I took a solid wooden sphere, wrapped sandpaper around it, and sanded thoroughly – until such time as the bowl was returned to round. This process was not difficult, but it was time consuming. I had to ensure that I was sanding down the correct parts that needed it and that I was not removing too much. In the end, I think I got the balance just right.Meanwhile, I had to figure out what could be done with the very noticeable cracks in the shank. The previous ferrule had done a passable job of hiding them, but that ferrule was a non-starter. It was ugly and trashed. Anyway, an application of briar dust and cyanoacrylate adhesive seemed to be the way to go in addressing the cracks. I also had to concede that, no matter what, the cracks were always going to be a visible part of this pipe from now on. There was just no way around it. I sanded down the repairs and left them for a bit later.There was a small burn on the underside of the stummel that also needed to be addressed. I took some oxalic acid on a Q-tip and rubbed and rubbed. The burn did improve but never fully disappeared. I took solace from the fact that the burn was very superficial and did not affect the integrity of the wood at all.After this, I used all nine Micromesh pads (1,500 through 12,000 grit) to sand everything smooth. A light application of Before & After Restoration Balm brought out the best in the stummel’s grain.Steve was kind enough to find me a new ferrule that we could bend to correctly fit the oval shank. This was not as easy as it sounds because the shank’s width tapered away from the end. I used a combination of heat, glue and elbow grease to fit it. I then used metal sandpaper to even out the edge. A quick polish with my cloth made it look pretty good.Now on too the stem. Oh boy – this was a struggle. All the usual things were fine. As I mentioned, the deoxidizing went well; the cleaning of the internals went well; the sanding of the stem with the Micromesh pads went well; the buffing and polishing went well; BUT the pitting was very difficult. In the first place, the pits were all filled with filth and/or oxidation and/or debris from the many years of neglect. In order to dislodge this, I soaked the pitted part of the stem overnight in a lemon-infused, isopropyl alcohol solution. This worked surprisingly well. The debris either dissolved or was easy to scrub out.Now, how to fill these properly so as to create a smooth and (hopefully) invisible repair? Steve assured me that he had successfully filled pits in the past with cyanoacrylate adhesive. Perfect – I set about carefully smearing the adhesive all over the pitting. I left it to set and came back later to sand it down. So far, so good, but some of the pits did not fill (no idea how that happened) and others just looked terrible after sanding. I obviously did something wrong. Steve suggested that we used some black cyanoacrylate adhesive. He very kindly did his own smearing of the black adhesive on my stem. We let it set, did all the right things, and it still looked lousy. I even tried using a black Sharpie to see if that would help – it didn’t. Suffice it to say that I went through this process a total of FOUR times before I had to admit defeat. I will say that the stem looks so much better than when I started, but those pits were *ahem* the pits.I applied more Before & After Restoration Balm, then some wax. I polished it by hand with a microfibre cloth and I was pleased with the results! This pipe was clearly a great beauty on the day it was made. Over the years, abuse, neglect, and the ravages of time turned this charming pipe into a beast. I worked harder on this pipe than I have on any other, but I am proud of it and I am adding it to my collection. I look forward to smoking it for many years to come.

The dimensions of the pipe are as follows: length 164 mm; height 42 mm; bowl diameter 149 × 44 mm; chamber diameter 23 mm. The mass of the pipe is 46 grams. Thank you very much for reading and, as always, I welcome and encourage your comments.