Tag Archives: waxing

Breathing Life into a Ben Wade Danish Made Ambassador Deluxe

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Blog by Steve Laug

There is some almost electric about handling and working on a pipe designed and carved by Preben Holm. I can’t describe adequately the feeling I have when I turn the bowl and stem over in my hands even before I start working on the pipe. There is an energy that flows through the way he carved and shaped the pipes of his making. This pipe was no exception. When Jeff showed me the photos of several of the Ben Wade pipes by Preben Holm that he had picked up I was excited to be able to work on them. This one has grain that runs diagonally across both sides of the bowl culminating at a point at the heel of the bowl. The rim top combines smooth and plateau and the shank end explodes from the grain running into it with a tight plateau finish. The pipe was well loved as you can see from the thick cake in the bowl and the lava on the rim top. The inner edge of the bowl is burned, blackened and worn. The outside of the bowl and plateau portions are dirty and dusty but the grain pops through. There was a deep nick on the left side toward the bottom that would need to be dealt with in the restoration. The acrylic stem was dirty and dusty with deep tooth marks on the button surface and lighter ones on the blade just ahead of the button on both sides. Jeff took these photos before he started his part of the restoration. He took close up photos of the bowl and rim top from different angles to show the condition of both the smooth and plateau finish. You can see the lava and build up on the rim top and the lava flowing over the inner edge of the bowl. It is hard to know if there is damage or if the lava protected it. The bowl has a thick cake that lining the walls and overflowing into lava. The plateau surface is duty and also has some lava overflow in the valleys and crannies of the surface. He took photos of the sides and heel of the bowl to show the diagonal lay of the grain around the pipe. It is a beautiful piece of briar.Jeff took two photos of the deep gouge toward the bottom of the bowl on the left side. You can see the rough edges of the gouge in the photos. Steaming it would not raise the grain around that deep nick. It would need to be filled in and repaired. Jeff took several photos of the stamping on the underside of the shank to capture all of the stamping. It was clear and read Ben Wade in script at the top. Under that it read Ambassador Deluxe. Under that was stamped Hand Made in Denmark.The next two photos show the surface of the top and underside of the acrylic stem. You can see the tooth marks and damage both on the button surface and on the blade itself. The third photo shows the fancy turnings on the rest of the stem and give a sense of its flow.I remembered a bit of history on the brand that included the thought that the Preben Holm pipes were marketed under the Ben Wade label in the US and imported through Lane Ltd. I turned to Pipedia and read the listing on the brand to refresh my memory and flesh out the knowledge of the brand (https://pipedia.org/wiki/Ben_Wade). I have included a photo from that site that was taken from a Tinderbox advertisement.

Ben Wade Ad in a Tinder Box catalog, courtesy Doug Valitchka 

I quote the portion of the article that summarizes the history of the brand.

Young Copenhagen master pipemaker Preben Holm had made a meteoric career heading a pipe manufacture employing 45 people at the age of 22! But around the turn of 1970/71 he was in major financial difficulties. His US distributor, Snug Harbour Ltd. in New York City, left him in the lurch. Holm had three unpaid invoices on his desk and another large shipment was ready for the USA, when Snug Harbour’s manager told him on the phone that there was no money at all on the account to pay him.

So the Dane went to New York for an almost desperate search for a new distribution partner. He made contacts with Lane Ltd. and met Herman G. Lane in February 1971. Lane Ltd. had no interest in Holm’s serial pipes produced at that time but so much the more in the hand-carved freehands because the hype for Danish freehands and fancies in the States was still on its way to the climax then. The meeting resulted in an agreement to start a cooperation. Lane insisted to improve the quality considerably and in return he assured to be able to sell essentially larger quantities.

Holm went back home to work on new samples with all-new designs and altered finishes for Lane. Both, Lane and Holm, agreed that it would be unwise to sell the pipes under Preben Holm’s name as long as Snug Harbour had a considerable stock of Preben Holm pipes and might sell them pipes at very low prices just to bring in some money.

So on Mr. Lane’s proposal it was determined to use the name Ben Wade belonging to Lane Ltd. Lane spent considerable amounts of money for advertising the new brand in the big magazines– the centerpiece being whole-page ads showing a very exclusive Seven Day’s Set.

The cooperation with Lane Ltd. proved to be an eminent business success for both partners. Within a very short time Ben Wade Handmade Denmark sold in much larger quantities and at higher prices than they had ever dreamed of. And the hype these freehands and fancy pipes caused went on unbroken long after Herman G. Lane deceased. Preben Holm – obviously much more brilliant in pipe making than in pipe business – was in major troubles again in 1986 and had to sack most of his staff. The Ben Wade production was significantly lowered but continued until his untimely death in June of 1989.

Up to now Preben Holm made Ben Wade pipes are cult and highly sought for on the estate markets.

With that information my initial thoughts were confirmed. This pipe was a Preben Holm made Freehand distributed in the US by Lane Ltd under the name Ben Wade. The freehand rage occurred in the late 70s and the pipes were made until Preben’s death in 1989. My guess would be that this pipe was made sometime during that time period and potentially in the late 70s.

Armed with that information I moved forward to work on the pipe itself and see what I had to do with it. It had come back amazingly clean. Jeff had done his normal thorough clean up – reaming, scrubbing, soaking and the result was evident in the pipe when I unpacked it. I took photos of the pipe before I started my work on it. I took some photos of the rim top and stem to show the condition of them both when it arrived. It looked good. There is some darkening and damage to the inner edge of the bowl. The stem had some deep tooth marks ahead of the button and on the button surface on both sides.To begin my part of the restoration work I decided to repair the large chip/nick in the lower left side of the bowl. It was clean so I wiped it lightly and filled it in with briar dust and super glue.Once the repair cured I sanded it smooth with a folded piece of 220 grit sandpaper to blend it into the surrounding briar. I used a black Sharpie pen to stain the repaired area. I blended it into the surface of the surrounding briar with a Walnut stain pen. The photo shows the repair blended into the briar. I polished the bowl with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the briar down after each pad with a damp cloth. The bowl is starting to look very good. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and into the plateau rim top and shank end with a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. The stem was very clean so I filled in the tooth marks with clear super glue and set it aside to cure. Once it had cured I flattened out the repairs and sharpened the edge of the button with a needle file. I sanded out the tooth chatter with 220 grit sandpaper and started to polish it with a folded piece of 400 wet dry sandpaper. Once it was finished it began to shine.I used some Denicare Mouthpiece Polish that I have in my kit to start polishing out some of the scratches and remaining oxidation on the stem. I rubbed it in with a cotton pad and my finger tip and buffed it off with a cotton pad.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This is a beautiful Preben Holm made Ben Wade Ambassador Deluxe with a fancy, turned, black acrylic/Lucite stem. It has a great look and feel. The shape fits well in the hand with the curve of the bowl and shank junction a perfect fit for the thumb around the bowl when held. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the plateau on the rim top and shank ende multiple coats of Conservator’s Wax. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rich combination of browns and black in the smooth finishes took on life with the buffing. The rich colour of the briar works well with the polished acrylic stem. I like the grain and finished look of this Preben Holm Ben Wade Ambassador Deluxe pipe. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 ¼ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾ wide x 2 ¼ inches long, Chamber diameter: 7/8 of an inch. This Danish Freehand is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store shortly if you would like to add it to your collection. Thanks for your time.

Repairing a Burned Rim Edge and Chewed Stem on an English Ben Wade 76 Canadian

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Blog by Steve Laug

The next pipe on my table is nice sandblast thick shank Canadian. It is stamped on the underside of the shank with the Ben Wade over Made in London England. It also has the shape number 76 just ahead of the Ben Wade stamping. It has a nice sandblast finish that is in good shape under the dirt and even the rim top looks good. The inner edge of the rim is darkened but the bowl is in good shape. There was burn damage on the left outer edge and darkening on the inner edge of the bowl. There is a thick cake in the bowl and light lava build up on the rim top and inner edge. The taper vulcanite stem was oxidized and had some deep tooth marks and chatter on both sides ahead of the button. Jeff took these photos before he cleaned the pipe.He took photos of the rim top from various angles to give a clear picture of the condition of the bowl and rim. It is dirty but there is a light lava coat on the top and the rim edges have some darkening and buildup. There is also a deep burn mark on the left out edge toward the rear of the bowl. Jeff also took a closer photo of the burned area on the outer edge of the rim. It is visible in the photo below.The sandblast finish around the sides and heel of the bowl is quite interesting and reveals some different underlying grain. The stamping on the underside of the shank is very readable as can be seen in the next photo.The next two photos show the deep tooth marks on the surface of the stem. They are actually quite high up the stem from the button. This pipeman had been a bit of a chomper. There is some wear on the edge of the button as well. The stem shows a great profile. I moved forward to work on the pipe itself and see what I had to do with it. It had come back amazingly clean. Jeff had done his normal thorough clean up – reaming, scrubbing, soaking and the result was evident in the pipe when I unpacked it. I took photos of the pipe before I started my work on it. I took some photos of the rim top to show the condition of the edges and the bowl. It looked very good. There is some darkening to the inner edge of the bowl. The second photo shows the damage from the burn on the left side of the rim top and side of the bowl. The stem had some deep tooth marks ahead of the button on both sides. The bowl was going to be straightforward to work on so I started with it. The burned spot on the left side of the bowl edge needed to be addressed. Since the bowl was clean I wiped off the damaged spot with alcohol on a cotton pad. I dried it of with a cloth. I then filled it in with layers of super glue and briar dust – repeating the process until the surface of the rim top and the side of the bowl were even. When the repair had cured I sanded it with a folded piece of 220 grit sandpaper to blend it into the surrounding briar. I used a brass bristle brush to roughen up the surface of the rim top and side of the bowl. I worked it over to achieve a similar pattern to the surround sandblast. I stained the repaired area with a Mahogany stain pen and blended it into the surrounding stained briar. I am pretty happy with the match. At this point in the process the bowl definitely looks better.I worked some Before & After Restoration Balm into the briar with my fingertips. I let the balm sit on the briar for 10 minutes the buffed it off with a soft cloth. The balm enlivens, enriches and protects the briar while giving it a deep glow. I set the bowl aside and turned my attention to the stem. The stem was very clean so I filled in the tooth marks with clear super glue and set it aside to cure. Once it had cured I flattened out the repairs and sharpened the edge of the button with a needle file. I sanded the stem with 220 grit sandpaper to blend in the repairs with the rest of the stem surface.  I started the polishing with 400 grit wet dry sandpaper.I polished the stem with Denicare Mouthpiece Polish. It is a gritty red paste (similar in grit to red Tripoli) that I rub on with my finger tips and work it into the surface of the stem and button and buff it off with a cotton pad. It gives me a bit of a head start on the polishing work.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Briarville’s No Oxy Oil to preserve and protect the stem surface. Ahhhh…once again I am at my favourite part of a restoration – finishing up a pipe! This Ben Wade English made Canadian 76 came out really well considering the issues with the burned area on the side of the bowl and rim when I started. I put the pipe back together and buffed it with Blue Diamond polish on the buffing wheel. I polished the bowl with multiple coats of Conservator’s Wax and the stem with multiple coats of carnauba wax. I buffed it with a clean buffing pad and with a hand buff with a microfibre cloth. The mix of colours and the buffing made the sandblast stand out when it was waxed. The mixed grain is quite stunning. Thick oval shank and taper stem stands out in great contrast to the briar. It is a nice looking pipe. Have a look at the photos below of the finished pipe. Its dimensions are Length: 6 ¼ inches, Height: 2 inches, Outside Diameter of the Bowl: 1 3/8 inches, Diameter of the Chamber: ¾ of an inch. The long shank Canadian feels great in the hand. This one will be going on the rebornpipes store later today. You can add it to your collection and carry on the trust. Let me know if you are interested in adding it. Thanks for your time.  

A Few Adjustments to a Lightly Smoked Savinelli Product Bent Pot

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Blog by Steve Laug

The next pipe on my table is another Savinelli Product pipe. It is stamped on the underside of the shank with the Savinelli “S” Shield and Italy. It is a dirty pipe but has some great grain that the carver built the shape around. It has a natural finish that is in good shape under the dirt and even the rim top looks good. The inner edge of the rim is darkened but the bowl is in good shape. There was no burn damage to the inner edge. There is a medium cake in the bowl but no lava coat on the rim top. The variegated silver/grey acrylic stem was not well fitted to the shank. It is the original stem but it is a pretty sloppy fit. There were light tooth marks and chatter on both sides ahead of the button. Jeff took these photos before he cleaned the pipe. Jeff took photos of the rim top from various angles to give a clear picture of the condition of the bowl and rim. It is dirty but there is no lava coat on the top and the rim edges look very good.The grain around the sides and heel of the bowl is quite interesting. It is a combination of cross grain, swirled and birdseye grain. There are some small fills on the sides and back of the bowl. Most of them seem to be solid.  The stamping on the shank is very readable as can be seen in the next photo.The acrylic stem shows tooth marks and chatter on both sides near the button. There is some wear on the edge of the button as well. The stem shows a great profile. It was time to get working on the pipe itself and see what I had to do with it. It had come back amazingly clean. Jeff had done his normal thorough clean up – reaming, scrubbing, soaking and the result was evident in the pipe when I unpacked it. I took photos of the pipe before I started my work on it. I took some photos of the rim top to show the condition of the edges and the bowl. It looked very good. The stem actually looked much better than I expected and the tooth chatter seemed to have disappeared. There were some light tooth marks just next to the button edge on both sides. I would also need to fit the stem to the shank by reduce the diameter of the stem to match the shank and adjust the fit.I took photos of the stem shank junction to show the difference in diameter. The stem is significantly wider than the shank. It fit tight to the shank but the rest of the fit was very poorly done.The bowl was going to be quite easy to work on so I started with it. The fills on the right side of the bowl were sound and tight fitting. There was a damaged fill that was pitted on the back of the bowl just above the shank bowl junction. I cleaned it out with a cotton swab and alcohol and filled it in with super glue and briar dust. When the repair had cured I sanded it smooth with a folded piece of 220 grit sandpaper. Once it was smooth I stained it with an oak stain pen to blend it into the surrounding briar.I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth to remove the dust.     I worked some Before & After Restoration Balm into the briar with my fingertips. I let the balm sit on the briar for 10 minutes the buffed it off with a soft cloth. The balm enlivens, enriches and protects the briar while giving it a deep glow. I set the bowl aside and turned my attention to the stem. I used the Dremel and a sanding drum to take off as much of the excess diameter of the stem as possible while it was on the shank. I then removed the stem and worked on it with a rasp and file to remove the rest of the excess material.I sanded the stem with 220 grit sandpaper to remove the file marks and Dremel marks on the reduced shank. I also sanded out the tooth marks and the remaining chatter on the button end of the stem. I started the polishing with 400 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. Once again I am at my favourite part of a restoration – finishing up a pipe! This Savinelli Made Bent Pot came out really well considering the issues with the fit of the stem when I started. I put the pipe back together and buffed it with Blue Diamond polish on the buffing wheel. I polished it with multiple coats of carnauba wax on both the bowl and stem. I buffed it with a clean buffing pad and with a hand buff with a microfibre cloth. The mix of colours and the buffing made the grain really pop once it was waxed. The mixed grain is quite stunning. The variegated silver acrylic half-saddle stem stands out in great contrast to the briar. It is a nice looking pipe. Have a look at the photos below of the finished pipe. Its dimensions are Length: 6 inches, Height: 2 inches, Outside Diameter of the Bowl: 1¼ inches, Diameter of the Chamber: ¾ of an inch. The bent pot feels great in the hand. This one will be going on the rebornpipes store later today. You can add it to your collection and carry on the trust. Let me know if you are interested in adding it. Thanks for your time.

Breathing Life into Barontini Diamante 302 Oom Paul

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Blog by Steve Laug

The next pipe on my table is a Barontini Oom Paul. It is a beautifully grained piece of briar. It is stamped on the left side of the shank Barontini over Diamante. On the right side it has the shape number 302. On the underside of the shank it is stamped Italy. It is a dirty pipe but has some great grain that the carver built the shape around. The finis is in good shape under the dirt and even the rim top looks good. The inner edge of the rim is darkened but appears to be undamaged. There is a medium cake in the bowl – thicker toward the bottom half of the bowl. The stem is oxidized and has light tooth marks and chatter on both sides ahead of the button. Jeff took these photos before he cleaned the pipe. Jeff took photos of the rim top from various angles to give a clear picture of the condition of the bowl and rim. It is dirty but there is no lava coat on the top and the rim edges look very good. The grain around the sides and heel of the bowl is quite stunning. It is a combination of cross grain and birdseye grain. The stamping on both sides of the shank is very readable as can be seen in the next two photos.The stem shows some calcification and oxidation on the surface as well as light tooth marks and chatter on both sides. There is some wear on the edge of the button as well. The stem shows a great profile and the bend is perfect for the Oom Paul shape. I have worked on a few Barontini pipes in the past and have always found that they are well made and quite stunning. I turned to a previous blog I wrote on a Barontini DeLuxe Brandy. I had done a bit of research on the brand and will include that information here as well (https://rebornpipes.com/2018/09/08/70642/).

I looked up some information on the brand on the Pipephil website to get a quick overview of the history (http://www.pipephil.eu/logos/en/logo-b2.html).  I did a screen capture of the listing for the brand. The fascinating thing that I learned in this quick overview was the connection to the entire Barontini family and to other companies like Aldo Velani. It is interesting to see the breadth of the brand in the following screen capture…Pipedia gives further history of the brand (https://pipedia.org/wiki/Barontini,_Ilio) under the listing for Ilio Barontini. I quote that article in full as it has the connection to the De Luxe pipe that I am working on.

Cesare Barontini, who was in charge of the Barontini Company since 1955, helped his cousin Ilio Barontini to establish a pipe production of his own.

Ilio started to produce machine-made series pipes of the lower to the middle price categories. Fatly 80% of the pipes went to foreign countries, the bulk being produced for various private label brands. Some of the own lines like “de Luxe”, “Etna” or “Vesuvio” gained a certain popularity. Citation: “Next to excellent craftsmanship Ilio Barontini pipes offer a wood quality, that is almost unrivalled in this price category!”.

The pipes being around still there were some unconfirmed utterances that Ilio Barontini brand has been absorbed by Cesare Barontini or even Savinelli. Who knows?

Fueled by that information it was time to get working on the pipe itself and see what I had to do with it. It had come back amazingly clean. Jeff had done his normal thorough clean up – reaming, scrubbing, soaking and the result was evident in the pipe when I unpacked it. I took photos of the pipe before I started my work on it. I took some photos of the rim top to show the condition of the edges and the bowl. It looked very good. The stem actually looked much better than I expected and the tooth chatter seemed to have disappeared. There were some light tooth marks just next to the button edge on both sides.I am including photos of the stamping to show how Jeff preserved it during the cleanup and it did not fade or show damage.I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth to remove the dust. I worked some Before & After Restoration Balm into the briar with my fingertips. I let the balm sit on the briar for 10 minutes the buffed it off with a soft cloth. The balm enlivens, enriches and protects the briar while giving it a deep glow. I set the bowl aside and turned my attention to the stem. I sanded the stem with 220 grit sandpaper to remove the tooth marks and the remnants of oxidation especially in the saddle area. I started the polishing with 400 grit wet dry sandpaper.I polished the stem with Denicare Mouthpiece Polish. It is a gritty red paste (similar in grit to red Tripoli) that I rub on with my finger tips and work it into the surface of the stem and button and buff it off with a cotton pad. It gives me a bit of a head start on the polishing work. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Briarville’s No Oxy Oil to preserve and protect the stem surface. Once again I am at my favourite part of a restoration – finishing up a pipe! This one came out really well. I put the pipe back together and buffed it with Blue Diamond polish on the buffing wheel. I polished it with multiple coats of carnauba wax on both the bowl and stem. I buffed it with a clean buffing pad and with a hand buff with a microfibre cloth. The grain really popped when I buffed it and waxed it. The cross grain and birdseye grain are quite stunning. The polished black vulcanite saddle stem stands out in great contrast to the briar. It is really a beautiful pipe. Have a look at the photos below of the finished pipe. Its dimensions are Length: 6 inches, Height: 2 ¼ inches, Outside Diameter of the Bowl: 1¼ inches, Diameter of the Chamber: ¾ of an inch. The pipe is comfortable handful and feels great in the hand. This one will be going on the rebornpipes store later today. You can add it to your collection and carry on the trust. Let me know if you are interested in adding it. Thanks for your time.

 

 

Sprucing Up a Meerschaum Teardrop Lattice Billiard

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Blog Dal Stanton

I just completed an Aldo Velani from what I’ve called the St. Louis Lot of 26 (See: Refreshing a Saucy Italian Aldo Velani Trio Bent Apple) and the next pipe in queue is also from this Lot.  The Meerschaum just above the giant Champion Churchwarden’s bowl is on the worktable now.  My son, Josiah found this lot in an antique shop in St. Louis where he was studying.  He sent me a text here in Bulgaria about his find with pictures.  We went in together to purchase the lot with the provision that my son’s part of the purchase would be for me to pick a pipe out of the lot as a Christmas present from him.  I chose the giant Champion Churchwarden!  Other pipe men and women have chosen other pipes from this lot of treasures which are posted in the online collection, For “Pipe Dreamers” Only! .This is where Jeremiah, from the state of California, saw the Meerschaum and commissioned him back when my wife and I were enjoying the Black Sea during our summer R&R.  I appreciate Jeremiah’s patience as his pipe worked up the queue!  Here are more pictures taking a closer look at the Meerschaum Teardrop Lattice Billiard. There are no markings on the pipe.  The size of the Billiard shape is Length 5 5/16 inches, Height 1 5/8 inches, Rim width 1 1/8 inches, Chamber width 3/4 inches, Chamber depth 1 3/8 inches. What is unique about this Meerschaum Teardrop Lattice design are the size of the tear drops, or the egg-shaped carvings – they are large.  The fine circular scallop carvings are in comparison, small and tight.  The Meer is set-up with a basic push/pull tenon which appears to have a crack in the mortise insert (pictured above).  The tenon insert is worn and discolored.  The pipe itself appears to be in great shape in need of cleaning.  The chamber has some carbon build up which is not needed or desired in a Meer chamber.  One of the great things about Meerschaums is that they do not need to rest between uses as with briars.  There is a bit of the coveted patina developing around the scalloped shank and climbing toward the back of the bowl.  This is good.  This brief description from Meerschaum.com that I’ve previously cited is helpful to understand the nature of Meerschaum:

Meerschaum is a very rare mineral, a kind of hard white clay. Light and porous structure of the pipe keeps the smoke cool and soft. The pipe itself is a natural filter which absorbs the nicotine. Because of this peculiarity, meerschaum pipes slowly change their colors to different tones of gold and dark brown. This adds an esthetic enjoyment to its great smoking pleasure. The longer a pipe is smoked the more valuable it becomes due to the color change. Today many old and rare meerschaums have found a permanent place in museums and private collections.

I begin the restoration of this Meerschaum by disassembling the component parts.  This helps with the cleaning.  I also plan to replace the push/pull tenon.  With the help of a pair of needle nose pliers, the push/pull components are easily removed.Taking the stummel in hand, the chamber has moderate carbon cake build up which will be removed.I don’t use the reaming kit with Meerschaum because it produces too much indiscriminate torque on the Meer chamber wall.  A more gentle and strategic approach is the use of the Savinelli Fitsall tool.  I’m able to scrape the chamber walls with the tool in a way that removes carbon buildup but is mindful of the Meerschaum.Following the wall scraping, the chamber wall is sanded with 240 grade paper wrapped around a Sharpie Pen.  This does a good job of removing the last vestiges of carbon build up.  A Meerschaum chamber does not need a cake protection like a briar chamber.An inspection of the chamber after cleaning looks good.  The Meer is still colored but it is clean and smooth to the touch.Cleaning the external surface of the Meerschaum starts with the rim which has lava caked on it, especially on the aft quadrant where most of the lighting occurred.  Using undiluted Murphy’s Oil Soap, I begin on the rim to soften and break up the lava without damaging the scalloped rim carvings.  I am patient to allow the solvents to break up the cake on the rim.  I also gently utilize a brass wired brush on the rim but most of the scrubbing is done with a bristled toothbrush.  I use the toothbrush to clean the rim as well as work into all the carvings of the bowl.  I take the bowl to the kitchen sink and continue cleaning with a cotton pad and toothbrush under warm water.  Not pictured is something I tried for the first time.  I have a Soft-Scrub product here in Bulgaria called CIT which has a gentle bleach and abrasion composition.  I put a small amount on a cotton pad and continue to work on the rim’s darkened condition.  After a thorough rinsing with warm water, the stummel returns to the worktable.I’m very pleased with the cleaning results. The stummel will lighten more because it’s still damp from the cleaning. The rim cleaned up very nicely.  One blackened area remains on the extreme edge of the aft rim quadrant.  Later, I may be able to clean this with very strategic sanding. The patina gathering at the bowl/shank crook remains through the cleaning. Moving now to cleaning the internals, I use cotton buds and pipe cleaners dipped in isopropyl 95%.  I also employ a small dental spoon to scrape the internal walls of old oils and tars.  The more excavated, the faster the cotton buds can clean.  In time the buds emerge in a lightened state and the job is completed.It took no time to dispatch the internal cleaning of the acrylic stem.Focusing now on the stem repairs, I like the brown tone acrylic.  It will clean up well.  The stem bit has significant biting damage to both upper and lower bit that will require patches from the start.  The button is damaged as well.  It appears this stem was the victim of mauling, not just biting.  There is also what appears to be a burn on the side of the stem – that’s the only thing I can think it would be. It is rough to the touch so sanding should help this blemish later.I use regular CA glue to fill the compressions on one side first.  An accelerator is also used to hold the glue in place and to quicken the curing process.After the CA glue cures, I use the flat needle file to remove the excess patch material and to shape and refresh the button lips – both upper and lower.  The first two pictures are the upper.Next the lower.Next, with the filing completed, I continue to sand with 240 grade paper on the upper and lower bit.From the bit, I also sand the entire stem and focus on the burn or blemish on the side of the stem.As I look at the mark on the side of the stem, I believe now it’s simply a blemish in the acrylic.  It is not just surface but seems to go deeper.  I can only sand it out as much as possible.After sanding with 240 paper, I transition to wet sanding the entire stem with 600 grade paper then the 000 grade steel wool fine tunes the acrylic stem – it’s looking great.Transitioning now to the full regimen of micromesh pads, I wet sand with pads 1500 to 2400 and follow with dry sanding with pads 3200 to 4000 and 6000 to 12000.  Between each set of 3 pads Obsidian Oil is applied.  I like the fire in this acrylic stem. I want to strategically sand the burn spot on the extreme back of the inner rim edge.  I use a very light 240 grade paper and follow with a dry 1500 micromesh pad.I think it looks good.  The darkness is not erased but it is reduced.  To enrich and encourage the coveted patina in the Meerschaum, the age-old approach is a beeswax treatment.  Using a hot air gun, the beeswax in the Mason jar is heated until it liquefies.  I also heat the Meer bowl with the gun and then apply the liquefied beeswax to the stummel – painting thoroughly all the nooks and crannies of the sculpting.  During the painting process, I have the hot air gun propped in such a way as to continue to blow hot air on the stummel as I’m painting it.  This helps to keep the wax thin and it is more easily absorbed into the porous Meerschaum.After the stummel is thoroughly coated in beeswax, I put it aside for the stummel to cool.After cooling, I buff the stummel with a microfiber cloth to remove excess wax and to raise the shine.  The Meerschaum literally drank in the beeswax!I decided earlier to replace the old push/pull tenon system with a new set.  The shank acrylic fitment and the stem tenon both screwed in with no problem. When I tried inserting the tenon into the shank receptor, the fit was very tight – too tight to fit without me being nervous about cracking something.  To remedy this, I hand turn a drill bit just a bit larger than the hole and it bores out a slightly more comfortable fit.  This works like a charm. With the stem and stummel reunited, after mounting a cotton cloth buffing wheel to the Dremel and set the speed at 40% full power and Blue Diamond compound is applied only to the acrylic stem.  Following the compound, after wiping the stem with a felt cloth to clean it of compound dust, the same procedure is followed with another cotton cloth buffing wheel and carnauba wax is applied to the acrylic stem.  After this, the entire Meerschaum Teardrop Lattice Billiard is hand buffed to raise the shine.

The design of this Meerschaum is a classic carvers’ template in this genre of pipe.  The patina on the Meerschaum has a good start with the honey honed hues which complement beautifully the fire waves of the acrylic stem.  Jeremiah wanted to add a Meerschaum to his growing collection, and he will have the first opportunity to add this Teardrop Lattice Billiard from The Pipe Steward Store benefiting the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Thanks for joining me!

Freshening up a Savinelli Made Egg Sitter with a Saddle Stem

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Blog by Steve Laug

One thing that can be said for staying home and indoors is that I am able to work through the large backlog of pipes in my queue and maybe make a dent. The next pipe on the work table is an interesting egg shaped sitter with a long shank. The only stamping it bears is the Savinell “S” shield and Italy on the underside of the shank. Otherwise there is nothing else. It has a natural smooth finish on the bowl and shank. The grain is mixed but very interesting and flows up and around the bowl and shank. The round shank flows well into saddle stem. The rim top is smooth and crowned inward. There was a thick cake in the bowl and some lava on the inner edge. There was also some darkening. The pipe was dirty and tired looking. The saddle stem was vulcanite and had a slight bend in the blade. There were light tooth marks and chatter on both sides near the button. It was oxidized and spotty. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up.Jeff took some close-up photos of the rim top and bowl from various angles to show the overall condition. It looked pretty good. There is light coat of lava around the inner edge of the bevel and some rim darkening. There were a few rough spots on the rim top on the front right. You can also see the cake in the bowl. It was a well-loved pipe and smoked a lot by the previous pipe man. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos show the beautifully grained bowl. Under the dust and grime it was a nice looking bowl. I think it will be another beautiful pipe once it is restored. He took a photo of the stamping on the underside of the shank. It was very readable and matches what was spelled out above. The next two photos show the top and underside of the stem. It is dirty, oxidized and has some tooth chatter and some tooth marks with some damage to the button edge on both sides. The third photo shows the flow of the stem and shank.This is a nice Savinelli pipe and it is fun to work on a shape I have not seen before. When I received it Jeff had once again done his usual thorough job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Before & After Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up beyond my expectations. I took pictures of the pipe to show how it looked when I unpacked it. I took a close up photo of the rim top to show how clean it was. Jeff had been able to clean out the dust and grime on the edges of the rim top and it looked very good. The stem looked good just some light tooth chatter and several tooth marks on the button.Even the stamping cleaned up well and is still very clear and readable.The pipe was in really good shape so it was a matter of cleaning up the edges and polishing the briar. I started the work by dealing with the darkening of the inner edge and part of the bevel. I used a folded piece of 220 grit sandpaper to clean up the edge and then polished it with 400 grit wet dry sandpaper.I polished the briar with micromesh sanding pads. I wet sanded it with 1500-12000 grit pads and wiped the bowl down with a damp cloth after each pad. I worked some Before & After Restoration Balm into the briar with my fingertips. I let the balm sit on the briar for 10 minutes the buffed it off with a soft cloth. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. I appreciate Mark Hoover’s work in developing this product. I set the bowl aside and turned my attention to addressing the issues with the stem. I sanded the surface of the stem with 220 grit sandpaper to remove the remaining oxidation and tooth chatter. I started the polishing process with 400 grit wet dry sandpaper.I polished the stem with Denicare Mouthpiece Polish from a tin of it I have in the drawer here. It is a gritty red paste (similar in grit to red Tripoli) that I rub on with my finger tips and work it into the surface of the stem and button and buff it off with a cotton pad. It gives me a bit of a head start on the polishing work.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Briarville’s No Oxy Oil to preserve and protect the stem surface. I am on the homestretch with this Savinelli Egg shaped sitter! Once again I am excited to finish a pipe that I am working on. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I used a gentle touch to keep the polish from building up in the blast of the bowl. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished briar bowl looks like along with the polished vulcanite stem. This Savinelli made pipe is a beautiful pipe. It is quite comfortable in hand and should be so when smoking. It is quite light and well balanced. The flat base provides the option of sitting the pipe down on a desk top. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. It is another beautiful pipe and one that will be on the rebornpipes store soon. You can find it in the section of Pipes by Italian Pipe Makers. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Cleaning up a Sasieni Four Dot Moorgate S Ruff Root Pot

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Blog by Steve Laug

The next pipe on the work table is a Sasieni Four Dot Sandblast Pot. This Sasieni has a sandblast finish on the bowl and shank. The blast flows up and around the bowl and shank. The round shank flows well into Four Dot saddle stem. The pipe is stamped on a smooth panel on the underside of the shank and reads Moorgate S over Ruff Root on the heel of the bowl. That is followed by Sasieni over “Four Dot” followed by London Made over Made in England. The rim top is sandblasted and it is filled in with dust and light lava. There was a thick cake in the bowl. The pipe was dirty and dusty in all of the nooks and crannies of the sandblast. The saddle stem was vulcanite and had four dots on the left side of the saddle. There were tooth marks and chatter on both sides near the button. It was oxidized and had some calcification on the end. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. Jeff took some close-up photos of the rim top and bowl from various angles to show the overall condition. There is thick coat of lava in the grooves and valleys of the sandblast. You can also see the cake in the bowl. It was a well loved pipe and smoked a lot by the previous pipe man. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos show the beautiful deep sandblast around the bowl. Under the dust and grime it was a nice looking bowl. I think it will be a beautiful pipe once it is restored. He took photos of the stamping on the underside of the shank. It took two photos to capture the stamping from the heel to the shank stem junction. It was very readable and matches what was spelled out above.  He also took a photo of the four dots on the left side of the saddle stem. The next two photos show the top and underside of the stem. It is dirty, oxidized and has calcification on both sides at the button. There is also some tooth chatter and some tooth marks with some damage to the button edge on both sides. The third photo shows the flow of the stem and shank. I enjoy working on well-made Sasieni pipes and I find that their shapes and finishes are very well done. I was glad to be working on this one. When I received it Jeff had once again done an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Before & After Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up beyond my expectations. I took pictures of the pipe to show how it looked when I unpacked it. I took a close up photo of the rim top to show how clean it was. Jeff had been able to clean out the dust and grime in the rim top and it looked very good. The inner edge of the rim and the ridges and valleys of the plateau looked good. The stem looked good just some light tooth chatter and several tooth marks on the button.Even the stamping cleaned up well and is still very clear and readable.Because the pipe was sandblast and so clean my work on the bowl was pretty minimal. I worked some Before & After Restoration Balm into the briar with my fingertips and a horsehair shoe brush. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. I appreciate Mark Hoover’s work in developing this product. I set the bowl aside and turned my attention to addressing the issues with the stem. I sanded the surface of the stem with 220 grit sandpaper to remove the remaining oxidation and tooth chatter. I started the polishing process with 400 grit wet dry sandpaper.I polished the stem with Denicare Mouthpiece Polish from a tin of it I have in the drawer here. It is a gritty red paste (similar in grit to red Tripoli) that I rub on with my finger tips and work it into the surface of the stem and button and buff it off with a cotton pad. It gives me a bit of a head start on the polishing work.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Briarville’s No Oxy Oil to preserve and protect the stem surface. I am on the homestretch with this Sasieni Moorgate Ruff Root Four Dot sandblast Pot! As always I am excited to finish a pipe that I am working on. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I used a gentle touch to keep the polish from building up in the blast of the bowl. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished bowl looks like along with the polished vulcanite stem. This Sasieni Moorgate is a nice looking pipe. It is quite comfortable in hand and should be so when smoking. It is quite light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ¼ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. It is another beautiful pipe and one that will be on the rebornpipes store soon. You can find it in the section of Pipes by English Pipe Makers. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

 

Refreshing a Saucy Italian Aldo Velani Trio Bent Apple

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Blog by Dal Stanton

The St. Louis Lot of 26 that my son, Josiah, found in an antique shop before last Christmas is where I landed the Aldo Velani now before me. He was impressed by the quality of pipes in the Lot and emailed me in Bulgaria with a proposition of going in together for the Lot of 26.  His business proposal would be that his part would be his Christmas present to me – I would choose a pipe for my own from the Lot.  My part of the purchase would be to acquire this Lot and posting them in my online collection, For “Pipe Dreamers” Only! for pipe men and women to commission to add to their collections benefiting the Daughters of Bulgaria.  It was a proposal hard to refuse and some weeks later I unwrapped the St. Louis Lot of 26 in Denver where our family had gathered for Christmas.  I chose as my gift from Josiah an unbelievable find in the picture below, a huge Champion Churchwarden.  The Aldo Velani Trio Bent Apple is situated on the right just under the Churchwarden stem.Pipe man Michael saw the Aldo Velani in the Dreamers collection.  Originally in the Lot, there were 4 pipes in the Aldo Velani Trio set.  A Rusticated Volcano already found a home with a new steward (See: Rebuilding a Rim and Chamber for an Aldo Velani Trio Rusticated Volcano).  The common characteristics of the set is the bright burgundy/reddish hue, the double-bumped gold banding and an assortment of acrylic stems.  The set is attractive.Michael was drawn to the Bent Apple and after communicating back and forth, he decided to commission it.  Here are more pictures taking a closer look at the Aldo Velani Bent Apple.  This line is a ‘bling’ line of pipes.  The fancy acrylic stems with the double-bumped gold-plated ring, and the shine of the finish – all together give a bling, after dinner pipe feel.  The Apple has an elegant presentation. The chamber shows moderate buildup of cake and some lava flow over the rim. The clear acrylic stem has a burgundy airway that through the stem some build up is detected.  I’m assuming that it’s burgundy colored and that its not supposed to be clear as well!  We’ll see.  Whenever I see a clear acrylic stem, the question is whether it’s a Perspex acrylic, an earlier more temperamental material that will not tolerate cleaning with alcohol and may craze or even shatter.  I don’t think I need to worry about this because Perspex would be on older GBD pipes and early acrylic.   The bit is in great shape – almost no detectable tooth chatter.The gold band I’m assuming is nickel plated as there are no markings showing a gold metal content.  The double-bumped ring or shank facing is attractive and adds a touch of class as it joins the acrylic stem and Apple bowl.  The ring will shine up nicely.The nomenclature on the left shank side is cursive script, ‘Aldo Velani’ [over] ‘TRIO’.  On the underside of the shank is the COM ‘ITALY’ and to the immediate right, the shape number ‘56’.The stem is stamped with a unique mark which I was able to figure out the last Aldo Velani I restored.The Aldo Velani stem stamp is interesting and takes a closer look to figure out.  I found in Pipedia’s Aldo Velani article, an example and details of the stamping on an original Aldo Velani box, courtesy of Doug Valitchka.  The stamp depicts a pipe as the front leg of the ‘A’ for Aldo and the back leg of the ‘A’ forms the front riser of the ‘V’ of Velani.From my earlier Aldo Velani post, the article cited from Pipedia provides helpful information understanding the provenance of the Aldo Velani name:

Most Aldo Velani pipes are made in Livorno, Italy, for the USA market by Cesare Barontini. They were previously imported by Lane Limited. Lane spokesman Frank Blews once described Velani’s stylish, intrinsically Italian designs as “Billiards with more ball, bulldogs with more jaw.” The name “Aldo Velani” is actually fictional.

Another Barontini 2nd is named “Cesare”.

I learn two interesting things from this information.  First, Aldo Velani is a faux name that does not describe an Italian pipe house but a specific pipe line.  Secondly, the Aldo Velani line is made by the Casare Barontini name based in Livorno, Italy.   Further information is available cross referencing to Casare Barontini in Pipedia:

In 1890 Turildo Barontini opened a factory for the production of briar. In 1925 his son Bruno began to produce the first pipes. Cesare Barontini, son of Bruno, started direction of the factory in 1955, and still runs it together with his daughters Barbara and Silvia.

Sub-brands & Seconds: Aldo Velani. Cesare, L’artigiana, Stuart, Cortina

Pipephil’s site has several examples of the Aldo Velani line depicted which tend to be very stylish and nice-looking pipes which confirms the Pipedia assertion that Casare Brontini produced the Aldo Velani lines primarily for export.  It is evident that there was not a consistency in the stem stamping or name style for Aldo Velani as different examples are given.  Here are the stem stamping variations provided by Pipephil:With a better understanding of the Aldo Velani Trio Bent Apple before me, I begin his refreshing by cleaning.  I start by disassembling the parts – I find that the gold ring easily is removed which will allow cleaning of each element to be easier.I then take the stummel and ream the chamber using the Pipnet reaming kit.  I use the 2 smaller blade heads then switch to the Savinelli Fitsall tool.  Then sanding the chamber wall is done with 240 grade paper wrapped around a Sharpie Pen to further clean away the remaining vestiges of carbon.  I wipe the chamber with a cotton pad wetted with isopropyl 95% and after inspection of the chamber, all appears to be healthy briar – I forgot to take a picture! Next, to clean the external surface undiluted Murphy’s Oil soap is used with a cotton pad.  The smooth surface is easily cleaned.  Using a brass wire brush and a little help from my thumb’s fingernail the remaining lava is cleared. The stummel is then transferred to the kitchen sink where the internal mortise is cleaned with shank brushes and anti-oil dish liquid soap.  After scrubbing, the bowl is thoroughly rinsed and returned to the worktable. Continuing with the internal cleaning, I use two pipe cleaners and one cotton bud wetted with isopropyl 95% to discover that the internals are essentially clean.  Nice for a change!Switching now to the acrylic stem, the shady areas inside the translucent airway I assume is build up which should be able to be cleaned.  I use a combination starting with isopropyl 95% and followed by a Soft-Scrub-like product I can find here in Bulgaria along with both bristled and soft pipe cleaners to clean the airway.  With the bristled pipe cleaners, after wetting them with the CIT, I insert it into the stem and then ‘crank it’ to rotate in the airway.  This does a good job.You can see that some of the burgundy color came off on the pipe cleaner as it cleaned.  There is still some coloration in the airway, but it seems to be clean.After the cleaning of both the stummel and the stem, it is apparent that they are in good condition and for both I move directly to applying Blue Diamond compound, a mild abrasive, to both the acrylic stem and stummel.  The compound will clear very small imperfections on both the stummel and acrylic surfaces.  At this point, the gold-plated ring is kept off the shank for the application of compound.  With a cotton cloth buffing wheel mounted to the Dremel and speed at about 40% full power, compound is applied to both stem and stummel.After the compound and after I wipe the pipe down with a felt cloth to clear the compound dust from the pipe, another cotton cloth buffing wheel is mounted with the same speed and carnauba wax is applied to only the stummel.  The acrylic stem cannot be improved with wax!  Following the application of wax, I use a microfiber cloth to give the pipe a vigorous hand buffing to raise the shine.A few more small projects are left.  The ‘AV’ stamping on the acrylic needs refreshing.  To match the gold ring, which is gold – the stamping in gold is a very nice touch.Using European Gold Rub’n Buff I apply a small amount of gold over the stamping.  And as the name says, I rub and buff!  The results are very nice. Before reattaching the double-bump ring to the shank, I clean it using 000 steel wool.Then, placing a small amount of Extra Thick CA glue to the inside of the ring, I attach it to the shank. I use thick CA glue and only a small amount so that it doesn’t run over the confines of the ring.With the ring reattached, the Aldo Velani Trio Bent Apple stummel and fancy acrylic stem are rejoined and enjoy another hand buffing with a microfiber cloth to raise the shine.

Wow – what a party pipe!  This pipe certainly has flare and bling and it’s the type of pipe that one wears matching cuff links!  The Bent Apple shape provides a touch of elegance and the ensemble works well with the striking burgundy – reddish finish, the gold double-bumped ring and acrylic stem – with its matching airway running the length.  Michael commissioned this Aldo Velani Trio Bent Apple and he will have the first opportunity to acquire it from The Pipe Steward Store benefiting the Daughters of Bulgaria.  Thanks for joining me!

A Repair and Restore for Jennifer’s Dad’s Jarl TV pipe

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Blog by Steve Laug

I decided to change things up a bit and work on another of Jennifer’s Dad’s pipes. For the next pipe from the estate of George Rex Leghorn I have chosen a shape I would call a Churchwarden. You may not have read about this estate before, so I will retell the story. I received an email from Jennifer about whether I would be interested in her Dad’s pipes. My brother Jeff and I have been picking up a few estates here and there, so I was interested. Here is the catch – she did not want to sell them to me but to give them to me to clean up, restore and resell. The only requirement she had was that we give a portion of the sales of the pipes to a charity serving women and children. We talked about the organization I work for that deals with trafficking and sexual exploitation of women and their children and she decided that would be a great way to carry on the charitable aspect of her Dad’s character. With some great conversation back and forth she sent the pipes to Jeff and he started the cleanup process on them. Once he had finished cleaning them all he sent them to me to do my work on them.

The pipe on the table is stamped on a smooth panel on the underside Jarl Made in Denmark T.V. The bowl is sandblasted with a smooth band on the rounded shank end and panel underneath for the stamping. The finish was very dirty, making it hard to see beyond that to the nice grain underneath that. There was a thick cake in the bowl and it had overflowed with lava onto the rim top. It was hard to know at this point the condition of the rim edges. The pipe was a dirty and tired looking old pipe. The stem was badly oxidized and there were George’s usual tooth marks and chatter on both sides just ahead of the button. Due to the dirtiness of the pipe the stem did not seat in the shank. It had been sitting in boxes for a lot of years and it was time to move ahead with the restoration. Jennifer took photos of the pipes she was sending. I have included the two photos of this pipe below. When the box arrived from Jennifer, Jeff opened it and took photos of each pipe before he started his cleanup work on them. This Jarl T.V.pipe was a nicely shaped pipe. The shape was interesting and though I have worked on quite a few Jarl pipes over the years this is the first one that I have seen marked T.V. pipe. It is really a nice little Churchwarden. This was going to be an interesting restoration. Jarl pipes are well made and I have found that they not mentioned much in the online pipe communities that I frequent. I enjoy working on them. The sandblast finish on the pipe looks really good on this piece of briar. The shank end is rounded and the stem is smaller and sits against the end of the shank. The briar appeared to be in good condition underneath the grime. The finish looked intact under the grime and oils on the bowl sides from George’s hands. The bowl had a thick cake that had hardened with time. The lava overflow on the rim top filled in much of the sand blast. It was very thick but it could very well have protected the rim from damage. We won’t know what is under it until Jeff had cleaned it off. The stem was heavily oxidized and there were deep tooth marks on both sides just ahead of the button. Jeff took photos of the pipe before he started working on it. I include those below.  Jeff took photos of the bowl and rim top to show the cake in the bowl and the lava build up on the rim top and dust and grime on the bowl. It was thick and hard but hopefully it had protected the rim and edges from damage. The lava coat looks horrible but it points to a well-used, favourite smoking pipe. George must have enjoyed this old timer a lot judging from the condition of the pipe.    Jeff took a photo of the side and heel of the bowl to show the condition of the finish – the grime and grit all over the sides and bottom of the bowl. The sand blast is deep and dirty but it is interesting. Jeff took a photo of the stamping on the left side of the shank. It is very clear and readable. It reads Jarl Made in Denmark T.V.Jeff took photos of the top and underside of the stem showing the scratching, oxidation and tooth marks on the stem surface and button. The tooth marks are quite deep on both sides of the stem.I turned to Pipephil’s site for a quick review of the brand (http://www.pipephil.eu/logos/en/logo-j1.html). I did a screen capture of the section of the site that showed the Jarl T.V. pipe. It says that the brand was carved by Jorgen Larsen. I turned then to Pipedia to gather further information regarding the brand (https://pipedia.org/wiki/Jarl).   :

In December of 2010 Ellen Jarl wrote that Jarl pipes were made by her grandfather, Niels Mogens Jørgensen in a little factory in the town of Bramdrupdam, just outside Kolding, Denmark. We have no reason to doubt that Niels Mogens Jørgensen is the maker of these pipes.

There was a difference regarding the maker of the pipes. Pipephil identified the maker as Jorgen Larsen and Pipedia says it is Niels Mogens Jorgensen. It appears that the information on Pipedia has more proof that the maker is Niels Mogens Jorgensen. I am proceeding with that information in this restoration.

Before I get on to cleaning up the pipe I thought I would once again include the tribute that Jennifer wrote to her Dad for the blog. She also sent some photos and an article that her Dad wrote for Jeff and me to be able to get a feel for him. I have included those below. Note in each of them that he is holding a pipe in his left hand. I asked her to also send me an email with a brief tribute to her Dad. Here is her tribute from an email to me.

Steve, I want to thank you again for accepting my dad’s pipes.  They were so much a part of my dad’s life that I could not simply discard them. But as his daughter, I was not about to take up smoking them either. *laughing* I think my dad would like knowing that they will bring pleasure to others.  I know that I do.

I’m not sure what to say about his pipes. I always remember Daddy smoking pipes and cigars.

First a bit about my dad. Though my father, George Rex Leghorn, was American (growing up in Alaska), he managed to join the Canadian Army at the beginning of WWII, but in doing so lost his American citizenship.  He was fortunate to meet a Canadian recruiting officer who told him the alphabet began with “A” and ended with “Zed” not “Zee”, and also told him to say that he was born in a specific town that had all its records destroyed in a fire.  When the US joined the war my dad, and thousands of other Americans who had made the same choice*(see the link below for the article), were given the opportunity to transfer to the US military, and regain their citizenship.

After WWII, my dad, earned his degree at the University of California Berkeley and became a metallurgist. There is even a bit about him on the internet.

He loved taking the family out for a drive, and he smoked his cigars on those trips. (As a child, those were troubling times for my stomach.)

I most remember my father relaxing in his favorite chair with a science fiction book in one hand and a pipe in the other… Sir Walter Raleigh being his favorite tobacco… and the pipes themselves remind me of him in that contented way.  If I interrupted his repose, he’d look up, with a smile on his face, to answer me.

It seemed he smoked his Briarwood pipes the most, though he had others.  At the time, it was only the Briarwood I knew by name because of its distinctive rough shaped bowl.  And it was the Anderson Free Hand Burl Briar, made in Israel, which I chose for his birthday one year, because I thought he might like that particular texture in his hand.

At least two of his pipes, he inherited from his son-in-law, Joe Marino, a retired medical laboratory researcher (my sister Lesley’s late husband)… the long stemmed Jarl (made in Denmark), and the large, white-bowled, Sherlock Holmes style pipe.  I believe Joe had others that went to my dad, but Lesley was only sure about those two.

The Buescher, corncob pipe my older sister Lesley bought for Daddy while on one of her travels around the States.

A note on the spelling of my sister’s name…

My dad met my mother, Regina, during WWII and they married in Omagh, Ireland.  My mother was English and in the military herself.  The English spelling of Lesley is feminine, and Leslie masculine, in the UK… just the opposite of here in the United States.  I guess my mom won out when it came to the spelling of the name…

This pipe was a real mess just like the other ones in the collection. Somewhere in the process of cleaning it the tenon snapped off in the shank of the pipe. I remember Jeff telling me when it happened but don’t remember the circumstances. Needless to say that will need to be addressed in the restoration of this pipe. Other than that I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish on the bowl looked really good when I got it. The rim top looked much better and the inner and outer edges were flawless. Jeff had cleaned the internals and scrubbed the exterior of the stem and soaked them in Before & After Deoxidizer bath to remove the oxidation. The stem looked very good other than a few tooth marks and chatter in the surface. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I took photos of the pipe before I started my part of the restoration. I took photos of the bowl and rim top to show how well it had cleaned up. The edges and top were very clean and in excellent condition. The stem had some tooth chatter and light marks just ahead of the button.I decided to address the broken tenon first. The first photo below shows the shank end with the broken tenon in place. The broken tenon was pretty close to the end of the stem. I used a Dremel and sanding drum to smooth out the sharp edges of the tenon on the stem end. I put the bowl in the freezer and let it sit for 30 minutes. When I took it out of the freezer I turned a drywall screw into the airway on the tenon in the shank and wiggled it free of the shank.   You can see from the broken tenon that it was quite short. I decided that rather than drilling out the stem and inserting a replacement tenon I would just turn the stem end a create an integral tenon. I set up the PIMO tenon turning tool and slowly cut back the diameter of the end of the stem to create a tenon. I adjusted the cutting head on the tool to take back the first cut. The second photo shows the stem after that cut. I adjusted the cutting head again and took the cut back to as close to the diameter of the tenon as I could. The third photo shows the tenon after that cut. The rest would be hand fitting. I fine tuned the fit of the tenon in the shank with a needle file. I carefully took an equal amount of material all the way around the new tenon. It is getting close at this point.I sanded the tenon with a rolled piece of 220 grit sandpaper to smooth it out. Once I had it adjusted the fit in the shank was perfect. The first photo shows the tenon. The following photos show the stem in place on the shank. The fit of the tenon in the mortise is perfect. The pipe looks pretty good at this point.   With the tenon turned I set the stem aside and directed my attention to the bowl. Since it was clean and in good condition I worked some Before & After Restoration Balm into the finish of the bowl and the rim top and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain really made the grain stand out. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set the bowl aside and went back to the stem. I sanded the stem to remove the oxidation that was on the surface and the tooth marks and chatter neat the button. I used a folded piece of 220 grit sandpaper and a piece of 400 grit wet dry sandpaper. At this point the stem is looking better and the tooth marks are gone.  I rubbed the stem down with Denicare Mouthpiece Polish and a cotton pad to remove remnants of oxidation and to further blend in the sanding. The stem was showing some promise at this point in the process. I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. I finished by wiping it down with Briarville’s No Oxy Oil and buffing it to a shine.    I always look forward to this part of the restoration when all the pieces are put back together. I put the pipe back together and buffed the bowl and stem with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the sandblast standing out clearly and the smooth rounded shank end contrasting well. The newly fitted black vulcanite stem stands out as a shiny black contrast to the colours of the bowl. This Jarl T.V. pipe or Churchwarden is beautiful and feels great in my hand. It is one that could be clenched and smoked while doing other things as it is very light weight and well balanced. It must have been a fine smoking pipe judging from the condition it was when we received it from Jennifer. Have a look at it with the photos below. The dimensions are Length: 10 inches, Height: 2 inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. This is one that will go on the rebornpipes online store shortly. If you want to carry on the pipe trust of George Rex Leghorn let me know. Thank you Jennifer for trusting us with his pipes. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next pipeman or woman.

New Life for a Savinelli Capri Root Briar 510 Bulldog

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Blog by Steve Laug

The next pipe on the work table is a Savinelli Capri Bulldog. This Capri Bulldog has a Sea Rock finish on the bowl and shank. There are twin rings separating the cap from the bowl. The diamond shank flows well into diamond saddle.  I really like this style of rustication and the tactile nature of the pipe in your hand. It only gets better as the briar is heated during a smoke. The pipe is stamped on a smooth panel on the left underside of the shank and reads Capri over Root Briar over the shape number 510. Next that is stamped Savinelli Italy. The rim top is rusticated and it is filled in with a lava overflow. It was hard to know what the inner edge looked like due to the cake and lava. There was a thick cake in the bowl. The pipe was dirty and dusty in all of the nooks and crannies of the rustication. The saddle stem was vulcanite and had tooth marks and chatter on both sides near the button. It was oxidized and had some calcification on the end. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. Jeff took some close-up photos of the rim top and bowl from various angles to show the overall condition. There is thick coat of lava in f the grooves and almost flattening the rustication. You can also see the cake in the bowl. It was a well loved pipe and smoked a lot by the previous pipe man. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos show the beautiful sea rock style rustication around the bowl. Under the dust and grime it was a nice looking bowl. I think it will be a beautiful bulldog pipe once it is restored. He took a photo of the stamping on the left underside of the shank. On the shank it was stamped Capri over Root Briar over the shape number 510. Running perpendicular to that it was stamped Savinelli over Italy.The next two photos show the top and underside of the stem. It is dirty and has calcification on both sides at the button. There is also some tooth chatter and some light tooth marks with some damage to the button edge. The third photo shows the flow of the stem and shank. You can also see a remnant of the Savinelli S Shield logo on the stem.I have always like the Savinelli Capri Root Briar finish so I was glad to be working on this one. When I received it Jeff had once again done an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Before & After Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up beyond my expectations. I took pictures of the pipe to show how it looked when I unpacked it. I took a close up photo of the rim top to show how clean it was. Jeff had been able to remove the entire thick lava coat and the rim looked very good. The inner edge of the rim and the ridges and valleys of the plateau looked good. The stem looked good just some light tooth chatter and several deeper tooth marks on the button.Even the stamping cleaned up well and is still very clear and readable. Because the pipe was rusticated and so clean my work was pretty minimal. I cleaned up some of the darkening and smoothed out the inner edge of the rim with a folded piece of 220 grit sandpaper.I worked some Before & After Restoration Balm into the smooth briar with my fingertips and the plateau and sandblasted side with a horsehair shoe brush. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. I appreciate Mark Hoover’s work in developing this product. I set the bowl aside and turned my attention to addressing the issues with the stem. I “painted” the tooth marks with the flame of a Bic lighter to try and raise them a bit. Remember vulcanite has “memory” and if the marks are not sharp edge the heat well raise them. In this case while they came up some on the blade there were still two deep marks. I filled in the remaining tooth marks on the button edge with clear CA glue and set the stem aside to dry.I sanded the surface of the stem with 220 grit sandpaper to further blend in the repairs. I started the polishing process with 400 grit wet dry sandpaper.I polished the stem with Denicare Mouthpiece Polish from a tin of it I have in the drawer here. It is a gritty red paste (similar in grit to red Tripoli) that I rub on with my finger tips and work it into the surface of the stem and button and buff it off with a cotton pad. It gives me a bit of a head start on the polishing work.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Briarville’s No Oxy Oil to preserve and protect the stem surface. I am on the homestretch with this Savinelli Made Capri Root Briar Bulldog 510! As always I am excited to finish a pipe that I am working on. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I used a gentle touch to keep the polish from building up in the rustication of the bowl. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished bowl looks like along with the polished vulcanite stem. This Capri Bulldog is a nice looking pipe. It is quite comfortable in hand and should be so when smoking. It is quite light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. It is another beautiful pipe and one that will be on the rebornpipes store soon. You can find it in the section of Pipes by Italian Pipe Makers. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.