Tag Archives: topping a bowl

Cleaning a Turkish SMS Meerschaum Churchwarden


Blog by Steve Laug

This long stemmed Meerschaum Churchwarden is another one of my brother’s finds at the estate sale in the Boise, Idaho area. He found the case sitting on the table of pipes and pipe racks and has been hunting long enough that I think he must have expected it to be empty when he picked it up to have a look.chu1Those of you who have gone pipe hunting enough know the rush that goes with opening an old leather covered pipe case like this and finding the Churchwarden that the case was made for still resident inside. There are a lot of empty pipe cases selling on eBay daily that give witness to the fact that the case and the pipe that should be inside often have parted company. In this case though when he opened the case I think he was surprised. I certainly was when he sent me a text with the photo. Inside was a smooth block meerschaum pipe with a long stem that was in relatively decent shape. The stem was intact and there were no large nicks or bumps on the bowl sides or shank. The stem aligned correctly with the shank and the whole thing appeared to be functional. These are the kinds of finds right up there with finding that illusive $10 Dunhill that keep me always looking inside cans, boxes and even pipe cases to see if something has been overlooked. You never know what kind of treasure might be hidden awaiting your discovery.

The next photos show what the pipe looked like when he found it and before he cleaned it up a bit to send my way. It is an elegant looking pipe in the photos and even more so in hand.chu2The leather (probably a leather like vinyl) covered case was in great shape. The exterior was not even worn. The polished brass hinges and clasps looked good with the shiny leather. The front of the case had two clasps and next to the left one is the tag reading Made in Turkey. On the back side there are two hinges that are hidden beneath the leather. Four small brass brads hold each hinge in place. The hinges are not sprung or damaged in any way.chu3My brother took a few photos of the pipe in the case to give an idea of what he saw when he opened the lid. The inside was lined with a rich golden coloured soft fabric that protected the meerschaum and held the pipe firmly in place. In the inside top cover there was the SMS logo that reads Handcarved Block Meerschaum Turkey around the stylised SMS. On the left side of the stem is the same logo inset in clear acrylic in the vulcanite.chu4 chu5He removed the pipe from the case and you can see the beauty and simplicity of the shape. The shank and the rim edge are starting show some colour with a faint brown hue.chu6He took some close up photos to show the condition of the rim. The bowl had a cake developing in it that went about half way down the bowl sides. The tars had darkened the rim on the back side and the outer edges of the rim had a few nicks and scratches. It would be interesting to see how much of this was surface damage once I had the pipe in hand in Vancouver.chu7He took photos of the underside of the bowl and the sides as well to show some of the spotty dirt and debris that were there. It was hard to tell from the photos if these were merely on the surface or had penetrated the surface and left scratches on the bowl sides and bottom. I would see once I had it in hand.chu8 chu9The stem appeared to be in pretty decent shape but the first inch on both sides of the stem at the button had some tooth marks, chatter and calcification. It appeared that the previous owner had smoked the pipe with a Softee Bit to protect the stem from his bite but even that had not kept all the tooth marks off the stem. Perhaps he or she had smoked it, seen the damage and put the rubber Softee on to protect it from further damage.chu10My brother did a great clean up on the stem and shank internals and cleaned out the cake in the bowl with his Savinelli Fitsall Knife. He had removed some of the tars and oils on the top of the bowl and scrubbed the exterior with a soft cloth and Murphy’s Oil Soap. When it arrived in Vancouver it looked far better than it had in the earlier photos. I took the next five photos to record my first look at the pipe as I opened the case and removed it from its nest.chu11 chu12 chu13I took some close up photos of the bowl, rim and stem to show what it looked like after my brother’s work on it. He had been able to get a lot of the tars and oils off the rim top and had cleaned the sides of the bowl. The second photo shows the SMS logo in acrylic on the left side. The stem showed some oxidation spots and a spot where obviously a label had been glued. He had been able to get the calcification off the stem at the button and also had managed to lift out some of the tooth chatter. The top edge of the button on both sides showed some wear.chu14 chu15I started cleaning the exterior of bowl and stem with a green nylon scrubber. It is a great tool that I learned the use of through Troy (one of the contributors to the blog). I scrubbed the exterior of the stem and was able to remove much of the oxidation. I also used it to scrub the rim. I wet the scrubber with tap water to help with the scrubbing and it did a great job on the rim and stem.chu16I continued to scrub the rim with the pad and then shifted to polishing the bowl and rim with micromesh sanding pads. I wet sanded the entirety of the pipe with 1500-2400 grit sanding pads and dry sanded it with 3200-12000 grit pads. The finished bowl and rim are shown in the next four photos. I was able to remove the tars and the scratches from the bowl and rim and leave behind a polished bowl that still maintained the patina that had begun to develop.chu17 chu18I ran a pipe cleaner with alcohol through the stem and the shank of the pipe and as usual my brother had done a thorough job removing the oils and tars from those places.chu19I sanded the tooth marks and chatter on both sides of the stem at the button with 220 grit sandpaper to remove the damaged areas. I was fortunate that none of the tooth marks were deep enough to warrant repairs. I removed all of them by sanding the stem.chu20I wet sanded the stem with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final rub down I set the stem aside to dry.chu21 chu22 chu23I buffed the bowl and stem with Blue Diamond on the buffing wheel and gave the stem several coats of carnauba wax. I gave the bowl a few coats of Clapham’s Beeswax Polish (a white beeswax polish) and buffed bowl and stem with a clean buffing pad. I hand buffed the pipe with a microfibre cloth to put the final touches on it. The finished pipe is shown in the photos below. It really is a nicely made meerschaum and the fact that it is a Churchwarden is bonus. The weight of the pipe and the feel of it in the hand will make this pipe a winner. Thanks for looking.chu24 chu25 chu26 chu27 chu28 chu29 chu30 chu31 chu32

The Last of 4 ‘Hole in the Wall’ finds – a Savinelli Capitol Prince with a secret


Blog by Dal Stanton

I purchased the Savinelli Capitol in June of this year, at the Hole in the Wall antique store near Zhenski Pazar (Women’s Market) located in downtown Sofia.  Steve was visiting Bulgaria from Vancouver in the context of our work and we went to the Hole in the Wall for a mini pipe hunting sortie.  I’d remembered on other occasions the vendor producing a 4-pipe pouch that he kept behind the counter and I asked about it and he still had it with pipes intact.  The leather bag itself was a find.  The 4 pipes revealed after unzipping the bag were a Savinelli Tortuga 628, Danske Club Vario 85 (both occupying a place in my rotation), a Butz-Choquin Rocamar (which became a wedding gift for my new son-in-law), and the Capitol (that I learned was a Savinelli second) now before me.  Above, I linked the restorations of the Tortuga and BC Rocamar to their respective postings.cap1Honestly, when I first acquired the Bag of Four, my sights were fixed on the 3 big brothers of the Capitol which I identified as a Prince shape from Pipedia’s shapes chart.  Per Bill Burney’s description,

The prince, named after the Prince of Wales (Prince Albert, later King Edward VII), has a squat, rounded bowl with a long, usually very slightly bent stem and a short shank.  Compared to other pipes, the shank and stem are thin and delicate, though not necessarily fragile.  This makes for a light and comfortable pipe (Link).

On the internet, I searched high and low through images of Prince Albert (1819-1861) and found no images among the 100s visually linking the prince with the shape now associated with him.  The photo below, one could imagine, has his pipe waiting for him just to his right, reluctantly removing it from the eventual public view of the old ‘sit-still’ camera recording the moments.  Yet, in my search on the internet, one can find 100s of pictures of happy, confident men smoking their pipes with adoring women looking on. How is this possible? – a man would be quick to ask.  Well of course, their pipes are packed with Prince Albert’s tobacco!  So, the secret is out – PA not only stands for Prince Albert but also, and more importantly, Pipe Appeal!  Good to know as Christmas gift lists are being created for this holiday season!cap2With Christmas music playing in the background the ambiance is perfect. The CAPITOL is stamped on the left side of the shank with no other markings.  When I search Pipedia, I discover that Capitol is listed among a robust inventory of other Savinelli made sub-brands, seconds and order productions. At Pipes Website store, I found several Savinelli Capitol shapes for sale.  At The Danish Pipe Shop I discovered several Savinelli Capitols listed and a bit pricy at that!  So, it would seem, the Capitol line of Savinelli has some depth and quality to it.  Unfortunately, I could find no Savinelli listing that brought the entire Capitol line inventory together.  This Capitol Prince has an elegant, slim appearance, boasting a length of 5½ inches, a petite bowl width of 1½ inches and a fire chamber diameter of ¾ of an inch.  The rim has some clunk dents along the edge and the backside shows darkening from oils and perhaps rear-end tobacco lighting over the edge.  The fire chamber has a light cake build up but I will bring it to the briar for a clean, fresh start.  I detect a larger fill on the heel of the bowl near the left junction of the shank. The stem is in great shape with minor teeth chatter on the bit.  I detect a dent in the vulcanite at the shank junction and note that there is day-light between the junction of shank and stem – the mating is not flush, but a good cleaning may take care of this.  Interestingly, I also notice that the stummel is encased in what I call a ‘Candy Apple wrapper’ which I also saw in the Savinelli Tortuga restoration acquired at the same time as the Savinelli Capitol.  I didn’t like the Candy Apple wrapper around the Tortuga then and this Capitol Prince’s natural briar will be liberated as was his big brother’s!  The following pictures on my work table here in Sofia, Bulgaria, show these areas of need and a very handsome pipe.cap3 cap4 cap5 cap6With the stem showing no oxidation, I skip the Oxiclean bath which may be a first for me!  The twisty stinger extending from the tenon is extracted unceremoniously and added to the Lonely Stingers Bottle and is officially retired from active service.  I give my initial focus to the stummel clean-up starting with reaming the bowl.  I use the Pipnet reaming kit camped over a paper towel which enables me to quickly catch and dispose of the powdered carbon – this makes my wife happier as my work table shares our bedroom space in our 10th floor flat!  Often, I go out onto the balcony to do this dirty work but winter has come in Bulgaria.  I use the two smallest reaming blades and I do not use them aggressively – I do not want to dig into the briar.  I follow the reaming blades with the Savinelli pipe knife to scrape and fine tune the cleaning of the cake residue.  I remove what appears as dried dottle at the floor of the bowl.  I finish by using 240 grit paper wrapped around a dowel rod and my index finger to clean and smooth the wall.  Finally, I take a cotton pad with alcohol and wipe the bowl removing the carbon dust.  The pictures show the progress.cap7 cap8 cap9With the isopropyl 95% on the work table, I clean the internals of the stummel.  Using pipe cleaners (bristled and smooth) and Q-tips I go to work.  Dental probes are also helpful to reach into the mortise and scrape the surface dislodging muck.  It was dirtier than I expected, but finally Q-tips start re-emerging ever whiter from the mortise plunges.  Done.  Now, I take the stem and go to work on its airway with pipe cleaners.  I discover very quickly that a reason for lack of cleaning on this stem is that I am not able to move a pipe cleaner through the airway.  The button airhole is too tight and needs to be enlarged to accommodate pipe cleaners.  No one likes fighting with pipe cleaners that refuse to pass through cramped quarters.  I take a round, pointed needle file and begin gradually to enlarge the button airhole.  My method is to insert the file point into the airhole but only as far as the expanding file diameter will allow to enable me to move the file back and forth easily, gradually removing the upper and lower button airhole surfaces.  If I jam the needle file down the airhole too aggressively, not only will it get jammed, it will also damage the vulcanite contours around the airhole.  After some time, the airhole gradually expands allowing the needle file to file more deeply opening the airway.  After some time and testing, pipe cleaners are able successfully to navigate the passage and the stem airway cleans up very quickly.  When I work on the teeth chatter later, I’ll smooth out this work with 240 grit paper.  The pictures show the cleaning and button airhole enlargement processes.cap10 cap11 cap12 cap13 cap14I love working on clean pipes!  With internals clean I know shift my attention to the stummel surface.  I first attack the Candy Apple varnish-like surface.  I start conservatively by first using cotton pads with undiluted Murphy’s Oil Soap to work on the rim and bowl surface.  With the aid of a brass brush, the Murphy’s Soap does a good job cleaning the rim, but it is probable that the surface is an acrylic finish which is difficult to remove.  Next, I use acetone with cotton pads to attack the Candy Apple surface.  As I scrub, and I scrub a good while, it gives me time to study the briar grain on this stummel and on the heel, I find what looks like a spider pattern – beautiful.  I’m ever amazed at God’s gift to us in the design and intricacy of this piece of briar – a ragged bush of a plant that would be called scrub if you saw it on the side of the road as you passed.  As the pictures below reveal, even after acetone scrubbing the shine of the acrylic is still very visible.  To see if I can soften it, I plop the stummel into an acetone bath.  The pictures show the progress.cap15 cap16With the stummel in the acetone bath, I return to the stem and take 240 grit sanding paper and work on the teeth chatter on the lower and upper bit. I also sand the button airhole to remove file markings and to smooth the surface.  Then I apply a dot of Hot Stuff “T” CA glue to the small dent on the shank-side edge of the stem.  I like to use the “T” for thicker, because it beads up on the divot and doesn’t run.  I wait for the superglue to cure before proceeding with more work on the stem.  The pictures show the progress. cap17 cap18 cap19Taking the stummel out of the acetone bath after about 6 hours, I place it on the desk and as the acetone evaporates I can see that the bath will need help.  With the surface softened by the acetone bath, I take 0000 steel wool and dip a small portion in the acetone and rub the steel wool over the shiny surfaces.  This finally does the job of bringing the natural briar to the surface.  Now I can see the true condition of the surface and where I may need to sand and repair.cap20I examine the stummel and invert it looking more closely at the large fill I identified earlier.  I picked at it with a sharp dental probe and dig out the loose fill.  I will need to mix a briar dust and superglue putty to refill this pitting as well as ‘top-off’ some smaller pits around the area.  The heel of the stummel is banged up good and I need to sand those out after applying the briar dust putty patches and after they cure.  I flip the stummel and study the rim.  The briar in this Capitol Prince will be beautiful at the end of the restoration because it already is!  I decide to first take a coarse 120 grit paper rolled up tightly to cut a bevel on the inner rim.  I do this to remove the damaged areas along the edge but also the Prince will look even classier with a gentle bevel enhancing an already handsome bowl.  I follow this initial cut of the bevel with 240 grit paper to smooth the surface further.  I want to apply a very gentle topping to the rim with 600 grit paper.  I take the chopping block out and place a sheet of 600 grit paper, with rim down, in a circular motion, gently I rotate the stummel over the surface.  I check the rim as I proceed to make sure I only take enough surface off to give a clean fresh look and remove minor nicks.  I follow the topping by using rolled up 600 grit paper to finish the bevel matching the smoothness of the rim.  The pictures show the progress.  I’m pleased with the look of the rim.cap21 cap22 cap23 cap24 cap25Time to mix briarwood dust and superglue to make a putty to apply patches to the hole and pits on heel of the stummel.  I take my briar dust can and with a pipe nail, scoop out some dust placing it in a little pile. Using regular clear super glue, I put a little puddle next to the briar dust.  Using a toothpick, I start adding some briar dust to the glue until it gradually reaches a putty/toothpaste-like consistency and then I apply a small dollop over the fill area.  I mash it down to make a tight patch and I leave some excess over the areas to sand down later. cap26With the stummel now out of action for the night, I turn to the stem again taking the flat needle file and freshen the button – upper and lower. I then flip the stem and again taking the flat needle file I remove the excess superglue from the patch I did on the edge of the stem – shank-side.  When the filing brings the excess superglue nearly to the surface level of the vulcanite, I use 240 grit sanding paper to blend the patch further with the vulcanite.  I follow the 240 with 600 grit paper doing the same.  I complete the patch repair by using 0000 steel wool to smooth the patch area as well as the entire stem in preparation of the micromesh polishing process.  The pictures show the progress. cap27 cap28Now for the micromesh phase, using pads 1500 to 2400 I wet sand the stem and follow with an application of Obsidian Oil to rejuvenate the vulcanite.  Following this, I dry sand using pad 3200 to 4000, followed by pads 6000 to 12000.  After each set of 3, I apply an additional coat of Obsidian Oil.  The stem looks good.  I put it aside to dry and call it a day.  The pictures show the micromesh phase.cap29 cap30 cap31Early the next morning before heading to work, I want to work on the briar dust patch applied the night before.  The superglue dust putty has cured.  I take a flat needle file and start filing on the excess mound of cured putty.  I’m careful to file down on the patch footprint only and not wander.  I take a picture illustrating the idea (#2 below).  The idea is that I gradually file the putty excess and ‘sneak up’ on the briar below the patch.  I take the filing down to the briar surface, within the patch footprint.  At this stage, I apply much less pressure to the file, moving the flat file more in a circular motion lightly over the patch footprint.  I want to blend the patched area now with the uncovered briar surface.  The aim is to remove the putty excess not take away briar.  Picture #3 shows the completion of the flat needle file’s service.  I then continue the blending with 240 grit paper expanding the area a bit outside the footprint area (picture #4).  I’m not too concerned about this because I know I have sanding to do to eradicate the numerous dents next to the patch.cap32 cap33As my wife was admiring the stummel and the briar patterns over my shoulder as I worked, she exclaimed about the face of the kitty revealed in the briar!  Raising my eyebrows to refocus my attention to the area captivating her, I see the pattern which is recorded in the picture immediately below.  She describes the two eyes, the whiskers and the forehead, probably in need of a little scratch, I thought!  So, the Savinelli Capitol Prince has a kitty, too.  Then my wife said, with not as much excitement, isn’t that a crack in the middle of the kitty’s face?  I had seen it before but it was small and it followed the contours of the grain pattern.  Yet, her question raised questions in my mind.  I believe the crack is not growing but I elect to apply Hot Stuff CA Glue to the crack just to be on the safe side.  This CA glue’s viscosity is extremely thin and perfect for shoring up cracks as it seeps into to a crack’s crevice in a way that thicker glue is unable.  However, the problem with this thin glue is that it can absolutely take off like a rabbit scampering over the briar surface not in need of CA glue.  To minimize this, I only dabble a bit on a toothpick trying to hold only a small drop at the point of the toothpick.  Then, strategically apply it to the center of the crack which spokes outwardly in four separate veins.  I find that the glue is running off the end of the toothpick because of its liquidity.  I’m finally able to capture a droplet on the toothpick and apply it to the center.  The glue spreads a bit, but I change the pitch of the stummel and use gravity to my favor.  I also use the tip of the toothpick and paint the glue over the spoking cracks by drawing the glue from the center.   The pictures show the progress of shoring up kitty’s nose and whiskers.cap34 cap35 cap36 cap37After the CA Glue cures, I take a small piece of 240 grit paper rolled so that it presents a more solid surface.  I then take the 240 roll and strategically sand the crack fix.  I keep the roll within the shiny patch footprint with a view of removing glue off the surface and to avoid losing briar as collateral activity.  I then take a medium grade sanding sponge and work the patch areas (crack and fill) as well as the multitude of dents on the stummel, but especially on the heel of the stummel.  As I work on bringing out the imperfections set in the briar, the thought surfaces in my mind that I had adopted an approach to this pipe, it’s shape and demeanor, going for of a more pristine look – the look of a pipe that is the favorite of royals.  A pipe having a quietly, self-confident posture, but elegant and humble.  It has a kitty, too!  Some pipes seem more of a rugged disposition and seem to beg for some imperfections as badges of past challenges in life – this Savinelli Capitol Prince says, “Please, put a crease in my trousers” –  or, as it seems to me! The pictures show the progress.cap38 cap39 cap40With the primary patches completed and dents smoothed and blended, I take micromesh pads 1500 to 2400 and wet sand the stummel.  I wet sand with the first set of three because it seems the effect of the water on the briar would soften it a bit, and it seems to give the micromesh pads more bite.  This helps removing any imperfections/dents left over from all the previous sanding.  The latter pads serve to polish what is there more than address imperfections.  Well, I was just thinking about smartly pressed trousers when I finish sanding with the first set of micromesh pads, set to take a picture, when I see that the kitty’s eye had changed.  He appears to be winking at me!  I discover whatever was in the eye before (a small fill?) was no longer there and I am looking at a new royal pit. The latter micromesh cycles must wait as I apply a new ‘T’ Glue patch on the new pit and wait for it to cure and sand and blend it.  So, now the kitty has a black eye.  The pictures show the pause in progress.cap41 cap42When the CA Thick glue cured, I filed it down with a half-circle needle file to the surface and fine-tuned it with 240 grit paper.  I follow this by addressing the patch area with 600 grit paper then 0000 steel wool. cap43 cap44To catch up this patch area with the rest of the stummel, I use micromesh pads 1500-2400.  At this point I return to the micromesh process with pads 3200 to 4000.  I notice the initial fill patch on the heel of the stummel with the micromesh polishing had lightened a bit.  I take a dark walnut stain stick and dab it in the fill patches then I use a cotton pad with some alcohol and press it a few times to blend and lighten the stain stick application.  It looks better now.  I finish with micromesh pads 6000-12000 to further blend the stain stick patch as well as the micromesh phase.  The pictures show the progress.  The grain is looking very good.cap45 cap46 cap47Time to decide.  I have yet to decide upon the next steps – whether to move forward with the natural briar or to apply a stain.  This question I put off to the conclusion of the micromesh phase so I can evaluate the briar’s presentation and the pipe’s personality.  I rejoin the stummel and stem to get a look at the big picture.  Decision made.  Using Fiebing’s Light Brown Leather Dye I mix 1 part dye to about 4 parts isopropyl 95% in a shot glass – aiming for a lighter cast.  I detach the stem and mount the stummel on a cork to handle the stummel.  After wiping the stummel with a cotton pad and alcohol, I heat the stummel with my wife’s hair dryer to expand and open the briar to the dye application.  Using a folded over soft pipe cleaner I coat the stummel with the 1 to 4 dye mixture liberally and immediately flame it with a lit candle waiting for that use.  The alcohol burns off very quickly setting the dye in the grain.  In about 4 or 5 minutes, I repeat the process and set the stummel aside for the night to rest – I as well as the newly stained stummel.  The pictures show the progress.cap48The next morning, anxious to see the results of the newly stained stummel.  Taking the Dremel with the attached hand-held extender, I mount a new felt wheel on the extender, set the Dremel on the lowest RPM setting, and apply Tripoli compound to remove the flamed dye crust to expose the surface.  I’m liking the color a lot and the grain has responded very well.  As I move through the Tripoli process I identify an eye-sore – at least to me.  Circling the outer rim edge is a black ring which the felt wheel charged with Tripoli is not removing.  The second picture I take after focusing the Tripoli wheel for some time on the ring itself, hoping to lighten and blend the black ring.  To me, the ring is unattractive and detracts from the overall appearance of the pipe.  The thoughts floating in my mind at this point are, that it is simply darkened stain at that point that a wipe of alcohol might lighten.  Another, less appealing thought is that this ring was produced by the flaming and perhaps scorched this most vulnerable part of the rim.  I’m thinking that it wasn’t the dye on the rim itself which burned off, but the overflow of dye on the cork that also had burned off did the deed.  I’ll need to check into this with Steve!  My methodology needs a revamp if this is the case.   The pictures show the issue.  The final picture shows the beginning of my corrective approach.  With an approach moving from conservative to less so, I spend more time focusing on the rim with the Tripoli felt wheel buff.  When this did not achieve the desired results, I take a cotton pad with some alcohol in it and wipe strategically around the outer edge of the rim, hanging over the outside slightly.  I do a few cycles around the circumference of the rim with the alcohol then follow again with the Tripoli buff to do a follow-up blending.  When this did not achieve the desired results, I tightly roll a piece of 240 grit paper and lightly make a quasi-bevel cut on the outer edge of the rim to remove the scorched briar.  The results of this are pictured below.  Not pictured is the rest of the process.  I followed the 240 grit with a rolled piece of 600 grit paper – as with 240 bevel, staying directly on the edge.  Then, I jump to mid-range micromesh pads 4000 to 12000, and smooth, polish and blend the outer rim area.  While the tendency for perfectionism would have me try something else, the rim looks much, much better and if I didn’t record this excursion here, 99% of onlookers would not see an issue!  cap49 cap50I move on to complete the polishing process by attaching the Blue Diamond felt wheel to the Dremel hand-extender and working this lesser abrasive compound over the briar surface.  Completing the compounds, I wipe/buff the stummel with a cotton cloth to remove left-over compound dust before moving to apply the wax.  I reunite the stem and stummel of the Savinelli Capitol Prince.  After mounting a cotton wheel to the Dremel, I increase the RPMs to the next number and apply several coats of carnauba wax to the stummel and stem.  After the carnauba wax application, I mount a clean cotton wheel with the same RPM setting on the Dremel as with the carnauba and provide a clean wheel buff to the entire pipe.  Finally, I give the pipe a rigorous hand-buffing with a micro-fiber cloth to deepen the 3-dimensional-appearing gloss already shining through this happy piece of briar.

The grain on this small Prince bowl is captivating with larger bird’s eye on the front, splaying fans on the heel, and of course, a kitty with whiskers fanning out as he gazes up the shank and stem at his steward – or should I add, stewardess!  The diminutive size of the bowl along with the longer-than-expected sleek shank and stem, would make this Savinelli Capitol Prince – a preferred shape to at least one royal, a wonderful addition to any pipeman’s or pipelady’s collection.  Thank you for joining me!cap51 cap52 cap53 cap54 cap55 cap56 cap57

Replacing a Stem on a Stanwell Antique 156 Bulldog


Blog by Steve Laug

The next pipe I brought to my work table is another Stanwell Antique. This one is stamped on the underside of the shank with the words Stanwell over the script Antique and over the top of them both is the number 156 which is the shape number. This one came in the same lot as the two victims of Jaws that I have already written about on the blog – the Estella and the GBD Midnight (https://rebornpipes.com/2016/12/06/jaws-and-an-estella-non-pareil-%c2%bc-bent-9606-stack-by-savinelli/ and https://rebornpipes.com/2016/12/09/another-jaws-victim-a-gbd-midnight-788-oval-shank-apple/). This Stanwell Antique Bulldog had a poorly fit replacement stem – a diamond shaped stem from a classic bulldog shape. The stem had many deep tooth marks on both the top and the underside of the stem. anti1The finish on the bowl was in decent shape though the rim had some tarry buildup and there was a thick cake in the bowl. The first photo shows the mixture of sandblast and smooth on this pipe was a nice contrast. The front of the pipe was smooth and joined the smooth rim. The second photo shows that the front outer edge had nicks and dents in it as did the surface of the rim. The close up photo of the rim shows the condition of the pipe when my brother received it.anti2The Lucite shank extension is amber coloured. The thickness of the extension makes it hard for the light to shine through it. The mortise had been damaged – it is my thought that whoever put the new stem in place redrilled the mortise and damaged the inner edge and the bottom of the mortise. anti3The stamping on the underside of the shank is better than the stamping on the previous Antique I just finished. The shape number is very clear and sharp. The Stanwell logo is lighter on the left side and the Antique stamping is also very clear and sharp.anti4The next photo shows the transition from the smooth front of the bowl to the sandblast on the rest of the bowl. You can see some of the grit in the grooves and crevices of the blast and the grime on the smooth portion.anti5The last photo that my brother sent me shows the bite marks on the diamond stem. They are identical in pattern to the ones on the previous two “Jaws” pipes.anti6My brother cleaned up the pipe with his usual thoroughness. When the pipe arrived in Vancouver the finish was clean and the grooves and crevices clean. The rim was better though it show the damage to the front edge and the dents to the top of the rim. He had reamed and cleaned the mortise and the airway in the replacement stem so the pipe was very clean and ready for me to work on.

I cleaned up the shank extension end and used clear super glue to rebuild the damage portion of the Lucite. I sanded it with 180 grit sandpaper and also with 220 grit sandpaper to smooth out the repairs. I cleaned out the shank with a cotton swab and warm water to remove the debris in the shank. I took photos of the bowl after I cleaned it up and scrubbed it with Murphy’s Oil Soap.anti7 anti8The rim shows some damage to the top and the back edge in the photo below.anti9The stem was an obvious replacement so I put it in my can of stems and looked for a stem that would be a good candidate for a replacement. I had one in a lot of stems that my brother sent me. It was a Danish looking freehand stem that had a long tenon and a step up toward the ring in the middle. I forgot to take a photo of the stem before I worked on it but I had another example of one that was similarly shaped that is shown in the next photo.anti10I sanded the stem with a Dremel and sanding drum to shorten and remove the step down area. I wanted to have a smooth transition from the tenon end to the mid ring. I also wanted to make the slope to the ring more abrupt that it was in the one above. The stem was in pretty rough shape. There was deep tooth mark on the topside of the stem from the damaged button forward. There was also some tooth damage on the underside of the stem in the middle and on one side. The button was also damaged on the underside. There was a missing chunk of vulcanite on the button edge. I filled in the damaged areas with black superglue to build them up. I let the glue dry and once it was dry I sanded it smooth to match the surface of the rest of the stem. I filled in the damaged button and built up the edge on the top and bottom sides. I sanded the button as well once it had cured and reshaped it.anti11I sanded the diameter of the tenon area on the new stem until the fit in the mortise was correct. The stem still looked a little long but I would take care of that shortly. I put it in the mortise and took photos of the pipe with the new stem.anti12 anti13I sanded the stem with 180 grit and 220 grit sandpaper to smooth out the repairs and reshape the stem to match the rest of the stem.anti14I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and rubbed it down with Obsidian Oil and dry sanding with 3200-12000 grit sanding pads and rubbing it down with the oil after each set of three pads. After the final set I gave it a final coat of the oil and set the stem aside to dry.anti15 anti16 anti17To remove the damage to the front edge and the top of the rim I topped the bowl with 220 grit sandpaper on the topping board. I sanded it with 1500-6000 grit micromesh sanding pads to sand out the scratches in the rim surface. I restained the rim to match the front of the bowl using a dark brown stain pen. I buffed it lightly with a microfibre cloth.anti18I sanded the smooth portions of the bowl face and the rim with 1500-6000 grit micromesh sanding pads to polish them.anti19 anti20I buffed the rim and smooth part of the bowl and the stem with Blue Diamond polish on the wheel. I gave the stem multiple coats of carnauba wax and gave the bowl several coats of Conservator’s Wax. I buffed the pipe with a clean buffing pad and hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The repairs on the stem show under the bright lights of the flash but in person they are pretty well blended into the surface of the stem. Thanks for walking through the restoration with me.anti21 anti22 anti23 anti24 anti25 anti26 anti27 anti28

A Pre-Republic Peterson System Standard Reborn


A month or so ago I was trolling eBay and ran across what I thought might be a Pre-Republic Peterson System 313.  I am not very learned in the different eras of many pipe companies but was fairly certain if I read the no-so-clear nomenclature right this was indeed a Pre-Republic era Peterson. Here are the photos the seller provided:

The pipe looked to be in pretty good shape so I thought I would take a shot at it. The seller had a Buy It Now or best offer price on it so I submitted my offer and went to do some research on the nomenclature in case my offer was accepted.After searching on Pipepedia and Pipephil I was sure that the pipe was indeed a Pre-Republic model. (The following photo shows the nomenclature and the small defect in the briar that probably kept it from being a higher grade pipe. The stamping reads “Made” on the top of the circle, “Ireland” in the bottom, and “in” in the center. These photos were taken by me after the restoration.)

A few hours later I received a counteroffer from the seller which I accepted. The seller was in Peru so now it was time for the dreaded wait.

When the pipe finally arrived I was eager to tear into the box to see what I had! When I took the pipe out of the protective wrapping my first thought was “Wow, this thing is tiny!”. I have one over System pipe that is an XL315, a pretty large pipe. I didn’t realize the 313 was going to be comparatively diminutive in size! I was pleased to see that the nomenclature was stronger than I expected it to be and that the pipe was in pretty well as-shown condition; there was a deep burn on the front, inside of the bowl that I didn’t make out in the photos. Here are a few pictures I took upon getting the pipe unpacked.

I dropped the stem in a warm Oxiclean bath while I began to clean the dirt and grime from the stummel. As I removed years worth of crud with cotton pads and both alcohol and acetone I began to really like what I was seeing! There were a few issues showing up now, but not anything too major: the rim cleaned up well but was burned worse than I thought, the nickle band had loosened over time and move up a little and was stained with tars (I think). All of these things were in my mind a good trade-off for the better than expected stamping though.

When I took the stem from the Oxiclean bath I scrubbed it down with a magic eraser to take off the loosened oxidation. Here’s what the pipe looked like at his stage; you can see the line where the band has moved over time.img_0207It was now time to start cleaning the internals of both the stem and stummel.

As I mentioned, this pipe has a rather small bowl; my smallest cutter on my PipNet set wouldn’t fit inside the bowl to ream it! The cake was hard but not terribly thick so I used the blade on my Sheffield pipe tool and some 320 wet/dry paper to ream back to bare briar. while I was doing the reaming I found was the burn on the rim was soft and would require more than just topping it. I decided to finish the internals before turning my attention to this problem.

I took a cotton swab soaked in alcohol and ran it through the stem; the P-Lip stem has a graduated airway, starting out very open and narrowing as it get closer to the button. As I turned the stem over to scrub the inside with the cotton swab a horrible goo ran out of the P-Lip!img_0200Needless to say, the pile of cotton swabs and pipe cleaners were only a representative sample of what it took to get the stem clean. And the well/mortise and airway of the pipe was equally nasty’ I really hadn’t expected this given the maintained cake in the bowl. I stuffed a cotton ball in the bowl and a cotton swab in the air hole, filled the bowl with alcohol and left it to sit over night. I completed cleaning inside the stem before going to bed.

The next day I removed the tar-stained cotton ball and swab from the stummel and  began to work on the burned rim issue after the pipe had dried an hour or two. I began by topping the bowl with 320 wet/dry sandpaper, checking my progress often. There was another smaller darkened area I wanted to remove, too, if I could, but I didn’t want to remove more briar than I had to.When the smaller spot was gone and the worse spot was improved I wiped the bowl down with alcohol to clean any remaining dust from it’s surface and began to polish it with micro mesh. I got up to about 2400, I think, and decided the burn was still too noticeable. I went back to work on the rim with a folded piece of 320 grit paper and worked a bevel on the inner edge of the bowl, then repeated polishing with micro mesh as before. The results were much better to my eye.

I moved on to the stem now, setting the bowl aside for later. The stem wasn’t in particularly bad shape, mostly just oxidized, as some of the previous photos show.There was a couple of deeper tooth marks on the bottom and top near the button that had to be filled. I sanded the oxidation off using 320 grit paper then cleaned the stem well with alcohol on a cotton pad. I picked at the deepest dents and the button “steps” with a small “toothpick” knife I have to make sure all the oxidation was out of the dents and grooves. After giving the areas a spray of CA glue accelerator I applied clear CA glue to both spots, gave it another spray and then let it sit a few hours to cure well; I didn’t want the glue to run while it cured or I might have skipped the accelerator altogether. (I didn’t remember to take many photos during this process.) After the glue cured I used needle files and sandpaper to smooth and better blend the patches, after which I polished the stem with the full range of micro mesh pads, 1500-12000.

Now that the stem and stummel were fully ready, I moved to the downstairs workshop for the finishing touches on everything. I began with my heat gun, warming the band to expand it and press it back in place; I pressed it into an old buffing wheel, using the center hole to help fix the slight out-or-roundness that had gotten in the band, too.

Next I used a dark brown stain pen to re-stain the bowl. I covered it entirely, as evenly as possible, twice and let it dry for a little while before using another alcohol dampened cotton pad to wipe off some of the excess to allow the grain to shine through. Next up was buffing with the Dremel. I used brown Tripoli on the stummel and nickle band first and then white diamond and blue compound on both the stummel and stem. I finished up with a few coats of carnauba wax on the entire pipe and a hand buff with a micro fiber clothe to raise a nice shine. I am really pleased with how the pipe came out overall and think the beveled rim idea to fix the burned area blended in very well. Before you see the finished pipe I must confess the first bowl I smoked in it was horrid! I had to go back and do a second alcohol treatment and I soaked the stem in alcohol and cleaned it again, too. The second cotton ball was even more tar-stained than the first! I had to re-wax and buff the whole pipe, too. But the next bowls proved it was well worth the effort as the pipe now smokes dry and sweet!

Jaws and an Estella Non Pareil ¼ bent 9606 Stack by Savinelli


Blog by Steve Laug

The next pipe on my work table is a Savinelli made Estella that my brother sent my way. It is stamped on the underside of the shank on a smooth oval – Estella over Non Pareil over 9606 with the Savinelli S shield next to that and Italy underneath. When my brother sent me the photos it appeared to be a good looking pipe. The rustication and the stain colour were very nicely done. The Lucite shank extension and the matching Lucite stem in brown and gold tones looked really good – from the side view. The finish on the bowl looked to be dirty or at least had darkening where the hand of the previous owner had wrapped around the bowl.estella1 estella2The cake in the bowl had overflowed on to the rim top and left behind a black and pitted mess. The right front outer edge of the bowl also had a large scrape from a drop or a badly chosen knock to remove the dottle. The close up photos of the rim and the side of the bowl show the condition of the pipe. In the last photo in this series you can see the darkening where the hand wrapped around the side of the bowl.estella3 estella4The next photo shows the stamping on the bottom of the bowl and the shank extension. Other than the S shield logo connecting the Estella and Savinelli the stamping on the Lucite certified the connection.estella5The mortise in the shank extension showed damage and wear as well. It appeared that the mortise was lined with a Delrin tube to go with the Delrin tenon on the stem.estella6Now I am ready to show you the meaning of the word Jaws in the title of this blog. The two photos after the portrait below show the tooth marks left behind by the “shark” who owned this pipe. Lucite stems are really hard material so for him to leave behind this kind of deep gouges in the stem he must have had quite a pair of choppers. Maybe the teeth were like those on one of the villains on James Bond known as Jaws.estella7Whatever then previous pipeman’s choppers were like they left behind a legacy of damage on both sides of this hard Lucite stem that needed a lot of work and would never really disappear.estella8My brother did his usual thorough clean up on the pipe. He reamed the bowl and scrubbed the externals with Murphy’s Oil Soap and a soft tooth brush. He was able to remove all of the buildup on the rim top. He cleaned the internals of the mortise and the airway in the shank and the stem with pipe cleaners and alcohol. He wiped down the stem so that when the pipe came to me it was ready to restore. The next four photos show the pipe when I brought it to my work table.estella9 estella10I took a close up photo of the rim top to show the pitting and the damage on the right front outer edge of the bowl.estella11I took close up photos of the chomped on stem. It was truly a mess and one that would be a challenge to blend in the repairs on the variegated browns and tans of the Lucite.estella12The stem had a partial stamp of an S on the topside near the saddle. Now the challenge began. I examined the tooth marks and saw clearly that they were sharp cuts in the material and not just dents. Heating the stem and trying to raise them would not work. I looked through my super glue options and I had clear and amber superglue that might work. My guess was that no matter what I used would stand out to some degree because of the striations in the browns of the Lucite. I cleaned out the divots with a cotton swab and alcohol to make sure there was no debris in them and put a drop of amber super glue in the divots on both sides of the stem.estella13Once the glue dried I sanded it with 220 grit sandpaper to smooth out the repairs to the surface of the stem. So far the topside was looking better than the underside.estella14I decided to see if I could remove more of the darkening around the spot where the hand of the previous owner clasped the bowl. I used some undiluted Murphy’s Oil Soap and scrubbed it with a tooth brush. I rinsed the pipe under running water avoiding getting water in the bowl. I was able to remove the remainder of the darkening.estella15 estella16To remove the nicks and gouges from the rim top and to remedy the rough outer edge on the front right I topped the bowl on a topping board until the damage was gone and the rough edge was minimized.estella17I cleaned off the exterior of the stem with a damp cotton pad and cleaned out the stem with a pipe cleaner. You can see the ghosts of the repairs in the variations of the colour in the stem material.estella18I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. After each set of three pads I wiped the stem down with the damp cotton pad to check the progress. The repairs certainly were smooth to the touch but nonetheless they were visible against the variations of the colour of the stem. I had been able to blend in the repairs on the upper portion of the stem but the closer I got to the button the more they seemed to stand out on both the top and the bottom sides.estella19 estella20 estella21I gave the bowl a coat of Conservator’s Wax and buffed it with a shoe brush. I buffed the stem with Blue Diamond on the wheel to see if I could further smooth and blend the repairs. I buffed the entire pipe with a clean buffing pad and then once again by hand with a microfibre cloth. The finished pipe is shown in the photos below. The bowl and rim look really good and the finish is clean and as good as new. The stem and shank extension have a rich glow and from the side they look amazing. The top and underside of the stem with the repairs is absolutely smooth to touch and has a glow. The repairs do show but only because of the swirls of the Lucite. It was a pain to repair but I am happy with the overall finished product. Thanks for journeying with me on this chomped stem and knocked about pipe.estella22 estella23 estella24 estella25 estella26 estella27 estella28 estella29

 

Aged Imported Briar Poker with Red Dot


Blog by Dal Stanton

My wife and I were on Interstate 24 nearing Manchester, Tennessee, returning to the Atlanta area after the wedding of our daughter in Nashville.  The billboard beckoned and, of course, I responded by taking the next exit!  Madeline’s Antiques & Uniques had the look of a classic pipe picker’s paradise and I was not disappointed! I’m thankful for my wife’s patience and her eagle eye.  She helped ferret out hidden pipes in need of help and a new home.dal1 dal2 dal3In Palmetto, Georgia, I laid out the haul and recorded the picture above – including the six-pipe pipe stand!  The poker on the lower end is before me now on my work table back in Sofia, Bulgaria.  The left side of the shank has Aged over Imported Briar in a cursive script.  The other remarkable characteristics of this Poker are the red dot on the stem and the screw in tenon with a metal mortise receiver.  Always hopeful of identifying a pipe’s heritage I landed on a thread written in 2013 in Pipesmagazine.com (Link) of someone seeking information about a pipe with the exact nomenclature, dot and screw in stem, just a different shape, an Author shape instead of the Poker before me.  While pedigree is still inconclusive, one helpful comment in the thread summed up well the possibilities:

The “Aged Imported Briar” stamp suggests this is made in the U.S. The screw-in stem is typical of
Kaywoodie and perhaps Jobey which was made for a few years in the U.S. However the design and
shape of this pipe is not Jobey-like. I don’t know Reiss-Premier, but if it is a U.S. outfit, that could
be it. If I understand correctly, the “imported briar” stamp was typical of U.S. pipes at a certain period
when other woods were being used for pipe bowls and there was some misgiving about some of the
woods used. This was a reassurance that the pipe was good quality and safe.

The best guess is the US company, Reiss-Premier, as the source of this Poker because of the dot (See Pipephil.eu) identification.  Reiss-Premier had a factory in Chicago from 1930-1959 and was responsible for the term “Drinkless” which was well known with many Kaywoodie pipes (See Pipedia) which Reiss-Premier also produced.  If the clue about the authenticity verification of briar stated above is accurate, this Poker possibly dates back to WW II days (40s and 50s) when briar supply from Europe was scarce.  Notwithstanding, there is little doubt that this Aged Imported Briar Poker has seen better days and those days are many days ago.  On my work table I take some additional pictures to get a better idea of the challenges with this pipe.dal4 dal5 dal6 dal7 dal9 dal10 dal11The poker is an iconic shape – the name comes from the flat bottomed cylindrical shape of the stummel.  While men dealt hands of poker they could put their pipes on the table without fear of dumping ash on the winnings.  This Poker has heavy cake in the bowl and the rim is in rough shape – I’ll need to remove some valuable briar real estate to reestablish a flat top look, hopefully the Poker won’t turn into a Poker Pot shape in the process!  The stummel heel has some dents and scratches from doing what it was intended to do – sit.  The briar is all but concealed by the old clouded finish – but there is nice looking briar underneath!  I detect a small root branch knot in the grain pattern that will add to the ‘old school’ quaintness of the Poker.  There are signs of wear on the stummel, but I’ll not remove them all – signs of the paths and stewards this Poker has served along the way!  The stem has oxidation and the upper button lip looks like a 9 iron took a divot out of it.  The button will need rebuilding.

The first order of business is to clean the stummel starting with reaming the bowl and washing down the exterior with Murphy Soap to get a better perspective on the stummel condition.  I also plop the stem into an Oxi-Clean bath to start working on the oxidation.  I’m not sure what effects the bath will have on the red dot so I cover it with Vaseline before the plunge.  I take the Pipnet reaming kit and use 2 smaller of the 4 blades available.  I follow the reaming blades with the Savinelli pipe knife to fine-tune the ream and finish with wrapping 240 grit paper around a dowel rod and sand the chamber.  Using cotton pads and Murphy Oil Soap I scrub the exterior of the stummel and use a brass wire brush to work on the rim which loosens nicely the lava flow without scratching the wood.   The pictures show the progress. dal12 dal13 dal14 dal15I take another close-up of the rim damage from a lateral perspective to illustrate how much briar I will need to take off through topping to achieve a level lid to this Poker.  A bunch!  I take a chopping board covering it with 240 grit paper and carefully rotate the inverted stummel not leaning into the sloping angle of the damaged area.  I don’t want a slanted top!  I check the progress often and ‘free-stand’ the inverted stummel with the help of a right angle I try to keep things perpendicular.  The pictures show the progression of the topping. dal16 dal17 dal18 dal19 dal20When I arrive at a point where almost all damage is eradicated, I stop the topping with 240 grit paper and with 120 grit paper rolled up I shape a bevel on the inside and outside of the rim removing the remainder of rim damage.  After the 120 grit cuts the initial bevel I follow with 240 and 600 grit paper on the inside and outside of the rim.  Finally, I lightly top the stummel again but now with 600 grit paper over the chopping block.  I do this not only to smooth the rim surface, but it also serves to sharpen the circular bevel line around the circumference of the rim – inner and outer.  It gives the rim a very classy, finished look to me.  The pictures show the progress.dal21 dal22 dal23Since the heel of the stummel has scratches and edge damage as well, I repeat the process described above for the heel as well except for using only 600 grit paper to ‘top’ the bottom – not 240.  I only needed to clean and smooth the surface layer not remove real estate.  The bottom bevel utilized 120 then 240 then finally 600 grit sanding papers.  In the last picture of the set below, there remains a small damage spot that I fill with a superglue patch which I will smooth and blend later.  This Poker will be ready for any high-class card table!  The pictures tell the story!dal24 dal25 dal26 dal27 dal28With rim and heel repairs completed, I fish the stem out of the Oxi-Clean bath and it did the job of raising the oxidation out of the vulcanite.  I’ve started inserting a pipe cleaner into the stem before dropping it in the bath making it much easier to fish it out (picture 1 below).  I wet sand the stem with 600 grit sanding paper to take off the mother-load layer of oxidation raised on the stem, then I follow with 0000 steel wool.  After inspecting the stem, I see more oxidation around the button and shank areas – I use 240 grit paper on those more stubborn areas, then again 600, then 0000 steel wool.  In anticipation of doing the button rebuild, I want a clean stem so using pipe cleaners (bristled and non) dipped in isopropyl 95% I clean the stem internals.  It did not take much effort and now to the button repair.  The pictures show the progress.dal29 dal30 dal31I take a close-up of the upper button area to get another look.  It is apparent that the former steward of this Poker had a favorite hold to keep his (or her J) pipe in place while the cards were dealt and considered.  The dent on the button resembles compression damage more than biting or scissor action.  You can see just to the left of the button (up the stem) a bite mark.  My forensic opinion is that the bite is the eye tooth and the compression represents the work of the molar behind – the pipe being clamped on the side to keep the hands free for gathering new cards and tossing those less desirable aside.  I would guess the steward of this Poker was right handed, too – the compression being on the right side leaving most the stem toward the center of the mouth for puffing.  Nope, can’t tell how tall he was!  Yes, I do believe now it was a ‘he’ because a ‘she’ probably wouldn’t mouth-clamp the pipe but put in down on the table and then deal another round J.  Fun and forensics aside, I need to rebuild the upper button area.  First, I attempt to raise the ‘eye tooth’ bite with heat – I ‘paint’ the area with a candle flame.  It seems to have done the trick.  Then, taking 240 grit paper I rough up the button area and then clean the button area with a Q-tip dipped in alcohol.  I mix a batch of charcoal powder and ‘Extra Time Control’ super glue into a toothpaste thick consistency.  I put a mound of charcoal on an index card (so it can be tossed when done) and place a small puddle of super glue next to it and begin to mix – adding more charcoal a bit at a time until I reach the consistency needed to stay in place on the button.  I use a toothpick as a trowel and gradually build and mound over the button that later will be sanded and shaped with a needle file.dal32 dal33 dal34 dal35 dal36 dal37Setting the stem aside to allow the charcoal super glue putty to cure overnight, I turn back to the stummel.  I take medium and light weight sanding sponges and sand the surface, careful to avoid the Aged Imported Briar nomenclature on the shank.  The briar is beginning to emerge and the metal band/mortise is shining up nicely.  I realize that I was anxious to start on the external briar and forgot about the internal muck.  Taking pipe cleaners and Q-tips I clean the internals dipping them in isopropyl 95%.  Time to turn out the lights.dal38 dal39The next day has arrived and I’m anxious to work on the button rebuild that has cured overnight.  I take a picture to mark progress and using a flat needle file I file down the cured charcoal superglue gradually – patience.  The following pictures journal the shaping of the restored upper button that had the most compression damage.  I use the flat needle file to do the button shaping and then follow with 240 grit paper to fine tune and to remove the file marks from the vulcanite.  I’m pleased with the progress.dal40 dal41 dal42 dal43The lower button presented more challenges.  Pictured below I could detect two pockets in the charcoal superglue putty.  To avoid filing off too much of the new button build I elect to apply black superglue and charcoal mix to fill the pockets.  I’ll let these fills cure before sanding and finishing the button repair and then moving on to the stem restoration.dal44 dal45Putting the stem aside, I begin to micromesh the stummel in anticipation of applying a light brown stain.  I begin by wet sanding with micromesh pads 1500 to 2400.  I follow this with dry sanding using 3200 to 4000 then 6000 to 12000 – careful to avoid the Poker’s stampings on the side of the shank.  I enjoy watching the briar grain emerge.  The nickel (I think) band/mortise is shining up very well.  The pictures show the progress. dal46 dal47 dal48Oh my…here I go again.  I intended to apply Fiebing’s Light Brown Leather Dye to the Poker – I just brought it back to Bulgaria from the US and I wanted to give it a try.  The grain of this Poker bowl is very active with a mixture of dark and lighter grains.  I mentioned earlier a knot as well…. I’ll be thinking about this….  I thought and I will apply the light brown Leather Dye as originally planned.  I will see how it looks and I can use a cotton pad with alcohol to lighten the stain as needed.  This is one of the advantages of aniline stains and dyes – these I could not easily find here in Bulgaria.  I’m not sure if the staining will impact the metal band, but I decide to wrap it in masking tape just in case.  I wipe the stummel with a cotton pad and alcohol just to make sure the surface is clear of saw dust from sanding.  I use my air gun to warm the stummel before application of the dye.  I apply the dye with a folded pipe cleaner which I saw Steve do – it is much easier to use compared to a dauber that usually carries more dye than is needed and is messier.  At least this is my experience.  After applying the dye liberally over the entire bowl, I flame it by lighting it with a candle.  The alcohol base in the dye burns off very quickly and does not hurt the wood.  Then, I repeat the application again and flame it.  By doing this I assure that the entire surface has been covered.  I’ll wait until morning to unwrap the ‘package’ and look at the grain.  The picture shows the aftermath.dal49With the stain settling, the stem is ready for the home stretch.  The button super glue patch is cured, so I take 240 grip paper and finish smoothing and shaping the button.  I follow the 240 with 600 grit paper then 0000 steel wool over the entire surface of the stem.  Beginning with micromesh pads 1500 to 2400, I wet sand the stem and follow with an application of Obsidian Oil to the vulcanite.  Then with micromesh pads 3200 to 4000 then 6000 to 12000 I dry sand the stem following each set of 3 pads with an application of Obsidian Oil.  I like the polished vulcanite pop and the red dot stands out nicely.  The pictures show the progress.dal50 dal51 dal52 dal53 dal54Now to unwrap the stummel!  After staining the stummel with Light Brown Leather Dye I take a cotton pad with alcohol on it and wipe down the surface.  This smooths the stain and lightens it slightly.dal55 dal56Reattaching the stem and stummel, with the Dremel felt wheel set at the slowest speed (RPMs) I use Tripoli compound to begin fine tune polishing the surface.  I follow Tripoli with applying Blue Diamond with felt wheel, rotating it methodically over the surface, allowing the high speed of the wheel and the compounds to do the work.  Following the compounds, I wipe/buff the stummel with a cotton cloth to remove the powder residue from the compounds.  Switching to a cotton wheel, and increasing the speed of the Dremel by one number, I apply several coats of carnauba wax to both stummel and stem and finish the restoration of the Aged Imported Briar Poker with a brisk buff with a micromesh cloth.  This old Poker is looking great.  I’m pleased with the button work and the briar makes me smile – it is very active and I enjoy the root knots here and there.  This Poker will again make the card table a more enjoyable experience for some new steward who gives him a home.  Thank you for joining me!dal57 dal58 dal59 dal60 dal61 dal62 dal63 dal64 dal65

 

Ria_io Selection Italy Full Bent Billiard


Blog by Dal Stanton

The pipe before me now was acquired from an eBay seller in Arkansas.  The full bent shape (billiard or egg?) as well as the reddish, highlighted rustification drew my attention to this pipe – the rustified bowl reminded me of a bee hive – the tree hangers that Winnie the Pooh greatly coveted.  Undoubtedly, a good choice for those pipe wielders who enjoy the tactile and sensory connection with the briar.  Overall, it looked like it would fit well in a new steward’s palm.  Information about the pipe was scant from the eBay seller, as is usually the case: Selection from Italy, was all.  The eBay pictures describe some of the strengths and needs of this beehive rustified bent billiard:rialto1 rialto2 rialto3 rialto4When I retrieved the pipe from the ‘Help me!’ basket and put it on my work table here in Sofia, Bulgaria, I took some additional pictures to fill the gaps and show some problem areas.  The rim of the bee hive bowl shows significant wear and some chips out of the briar.  The immediate question in my mind is, can the chips be repaired to maintain the rustified rim and the tight bowl crown or will I need to top the rim and loose some valuable real estate in the process of its repair?  AND to re-rustify the rim – a first for me.  The inner bowl appears to be in good shape – mild cake but I will ream it and bring it down to briar for a fresh start.  The stummel needs a thorough cleaning of the rustified mountains and valleys.  The bent stem is in good shape – mild oxidation and tooth chatter around the bit.  With a closer look at the nomenclature on the lower shank I discover a marking that is barely perceptible and due to a rustification canyon dissecting the middle of the word, a letter is missing of what appears to be a 6-letter name: RIA_IO over SELECTION with ITALY off to the right side.  Since the pipe is from Italy, I searched Pipedia.com and Pipephil.eu and could not identify an origin.  I went to Google Translate’s Italian to English tool and inserted every potential letter in the #4 slot and only came up with two cogent, Italian words: 1) Riario: The name of a prominent Italian family in the 1400s from Savona, near Genoa, which had special ties with and enjoyed the favor of Pope sixtus iv.  This does not seem to be too helpful in establishing the credentials of this pipe.  The only other translate nibble was: 2) Riadio, English: Radio.  Therefore, Radio over Selection?  Maybe.  Does anyone recognize this name: RIA_IO??rialto5 rialto6 rialto7 rialto8I take a second and third look at the rim damage and put the brain in gear to come up with a plan.  The first order of business is to plop the stem in the Oxy-Clean bath to raise the oxidation in the vulcanite.  Following this I will ream the bowl down to the briar and then clean the exterior of the rim and stummel to get a better look at the briar surface – the canyons and crevices in the rustification can hide a lot of crud.  We need to clean things up.  Using the Pipnet reaming kit I use the two smallest blades to navigate the narrow fire chamber.  After these blades, I fine-tune the ream using the Savinelli pipe knife.  Then, I roll up 240 grit paper around a dowel rod and sand the bowl from top to bottom.  Finally, I wipe the bowl down with a cotton pad and a bit of alcohol.  The picture shows the reaming tools.rialto9With undiluted Murphy’s Soap I go to work cleaning the rim and stummel surface.  I use a bristle tooth brush to do the job.  I’m careful to keep the internals dry during the wash.  After scrubbed, I rinse the stummel in warm tap water.rialto10What the clean-up reveals is a lot of work I did not see before.  I’ve never tried my hand at the rustification process, but I will need to do that to bring this pipe back to its original condition.  The upper front of the stummel is almost completely flattened and void of the rustification patterns.  It looks as if this section was dragged across the pavement and skinned up.  This skinned up damage goes right up to the rim as chunks of the briar are missing.  This pipe has taken quite a beating.  Even though it wasn’t my desire, I’ll need to top the bowl to remove as much damage as possible while maintaining shape integrity.  I’ll need to read up on rustification techniques and give it a go.  The only redeeming aspect of the front bowl skin up is that shadows of the former patterns are detectable which can be followed.  Bringing a new finish to the skinned patch, blending the colors too, will be a challenge.  The next pictures show the damage but also serve to be a record of the appearance of the rim when I try to imitate it. rialto11 rialto12I begin this daunting project by topping the rim using a chopping board and 240 grit sanding paper.  I’m careful to let the inverted stummel ‘free stand’ to make sure I’m getting a level top.  I rotate the inverted stummel in a circular motion checking my progress often – I don’t want to take off more than is necessary. I’m careful to keep an eye on the full bend shank as well – there’s not a lot of clearance.  The rim does not need to be totally topped smooth because I will be re-applying rustification yet the topping restores a foundation of healthy briar.  rialto13 rialto14I need to reestablish the rustification patterns in the damaged area.  I’ve read about this but there’s nothing like doing….  I’ve chosen different Dremel wood chiseling tools which I hope will emulate the patterns already in place on the beehive bowl.  Easy does it!  Patience!  Prayer! The following pictures chronicle my slow, experimental approach reestablishing the rustification in this worthy pipe.rialto15 rialto16 rialto17 rialto18 rialto19 rialto20 rialto21 rialto22 rialto23Regarding the hurdle of refinishing the stummel surface in a way that hopefully blends with the native scheme, was a question that required a better mind than what I could bring to bear – an email off to Steve would hopefully remedy this novice’s paralysis.  While waiting for a reply from Steve in Canada, I went to work on the clean-up of the stem and stummel internals.  Fishing the stem out of the Oxy-Clean bath, I sanded the raised, classic olive green oxidation with 600 grit paper then with 0000 steel wool.  Now for the internals.  I use Q-tips and alcohol to run through the stem making sure that the primary gunk was moved.  I did the same with the stummel – it took some time to open the airway with pipe cleaners.  To loosen the clogging, I poured some isopropyl 95% down the mortise to let it soak.  I also gently employed a short piece of cut hanger to help push through the gunk.  With airway open, I reunite stummel and stem and utilize the retort to clean the internals.  After the retort did its work, I finish the internal cleaning job with Q-tips and pipe cleaners dipped in isopropyl.  The internals are clean!  The pictures show the progress.rialto24 rialto25 rialto26 rialto27The bit area of the stem is not in bad condition.  I use the heat of a candle to help raise the tooth dent on the lower bit and sand upper and lower with 240 grit paper to work out the very light chatter.  I redefine the button lips with a flat needle file. rialto28 rialto29 rialto30I continue with the micromesh phase of the stem restoration.  With micromesh pads 1500 to 2400 I wet sand followed by a coat of Obsidian Oil.  Then with micromesh pads 3200 to 4000 and 6000 to 12000 I dry sand, following each set with an application of Obsidian Oil. The pictures show the progress.  I love the wet ‘pop’ look on polished vulcanite!rialto31 rialto32Steve’s email arrived and the plan is set.  Using Oxblood Leather Dye, I first stain the peaks of the rustified bare briar.  I use a folded pipe cleaner to apply the dye.  I also apply it to the rim – a splotch there and a splotch there – trying to vary the application.  I lightly flame the Oxblood to set it in the grain.  Then, taking a Sharpie black pen point, I highlight the deep crevices of the rustification and mark here and there on the rim – seeking to be random.  After this, I used Fiebing’s Dark Brown Dye and applied it over the entire repair area and the rim.  I lightly flamed it and then lightly rubbed the surface with a cotton cloth to soften the look.  Finally, I took a cotton pad with some alcohol – not much, and lightly rubbed the peaks of the rustification to release the Oxblood.  The result was not exactly emulating the red flecks over the stummel, but I grew to like the subtler interpretation of the new finish in contrast with the original.  I’m pleased with the finish.  The pictures tell the story.rialto33 rialto34 rialto35 rialto36 rialto37 rialto38The home stretch.  I apply Museum Wax to the stummel and buff it with a shoe brush to protect the rustification and bring out a nice shine.  Reattaching the stem, I apply coats of carnauba wax with the Dremel wheel to shine and protect the stem.  I know that carnauba is usually not applied to a rustified bowl but since I was using the Dremel wheel, I gave it a go.  I really liked the results.  I could angle and maneuver the wheel to work the carnauba over the rustified surface and I could easily detect the movement of the wax as I pushed it around with the Dremel wheel. It shined the stummel nicely.  I completed this project with a rigorous buff with a micromesh cloth.

I like the rugged looks and feel of this large fully bent bee hive billiard from Italy.  It fits the palm well!  I hope that it finds a good home with someone soon!  Thanks for joining me!rialto39 rialto40 rialto41 rialto42 rialto43 rialto44 rialto45 rialto46 rialto47 rialto48 rialto49

An interesting “The Nuvo” MLC Italian Briar hidden in a WDC Case


Blog by Steve Laug

When we saw this older case and pipe for sale on eBay we were under the assumption that the pipe in the case was an older WDC pipe. The age of the case and the pipe appeared to match in the photos posted by the eBay seller. The case was in decent shape on the left side and the right side had a ripped part missing near the stem end. The covering on the case was leather. The hinge and clasp mechanism were in good condition. The green velvet lining looked worn. The stamp on the inside the top of the case was readable but worn. It read WDC in the triangle and over Genuine Briar. mlc1The finish on the briar was worn looking and the stem looked like it was covered with white calcification over the length of the stem all the way around.mlc2 mlc3The bowl was thickly caked with a thick coat of lava overflowing onto the rim. It was so thick that it was hard to tell if the outer and the inner edges of the rim were in good condition. Underneath it may well have a lot of nicks and the bowl could easily be out of round.mlc4The seller included some close up photos of the stamp on the inside cover of the case. You can see the WDC triangle logo over Genuine Briar. They also included close up photos of the stamping on the left and right sides of the shank. It is very hard to read the lettering in the photos. It looks like the left side is stamped with something over Special Pat. On the right side what is readable is Italian Briar. The rest of the stamping was not readable in the photos.

mlc5 mlc6When the pipe arrived in Idaho my brother took photos of the pipe before he cleaned it up. The finish was certainly a mess and there was a lot of grime and build up on the bowl and the shank. There also appeared to be some nice grain peering through the grime.mlc7He took some close up photos of the rim and the front of the pipe. The overflow of lava and the cake in the bowl was very thick. The outer edge of the rim was rounded and showed some damage. The frontal photo shows a dent at the front top of the bowl that goes diagonally across the bowl. I have circled it in red to show the location of the dent.mlc8He also took photos of the stamping for me. On the right side of the shank there appeared to be an oval with the letters stamped MLC in the centre. On the left side it seems to read “The Nuvo” over Special Pat.mlc9The closes up photos of the white substance on the stem surface show the condition of the stem and looks almost crystalline.mlc10I took some photos of the pipe when it arrived in Vancouver and I brought it to the work table to begin the restoration. My brother had done an amazing job cleaning up the dirty finish and the white on the stem. He had reamed the bowl clean of the thick cake. He also removed the thick lava on the rim top.mlc11 mlc12 mlc13I took a close up photo of the bowl and rim to show the condition. My brother had been able to remove all of the cake and the tar. The outer edge of the rim was rounded and had dents. The inner edge was missing chunks and the bowl was out of round. The top of the rim had nicks and dents and was also in rough shape.mlc14The stem looked to be in decent condition. The high quality rubber of the stem was pitted and lightly oxidized. The style of the button added to my idea that I was dealing with an older pipe.mlc15I was able to clearly read the stamping on the pipe once I had it in hand. It read “The Nuvo” over Special Pat. on the left side of the shank. On the right side it was stamped with an MLC in an oval over Italian Briar. I was not familiar with th name on the pipe or the Oval MLC stamp. I looked my copy of “Who Made that Pipe” and found that The Nuvo was made by M. Linkman Company in 1914. The MLC logo in the oval stood for M. Linkman Company.

I looked the brand up on Pipedia (https://pipedia.org/wiki/M._Linkman_%26_Co) and found that M. Linkman Company name was said to stand for Mary Linkman & Company. Mary Linkman was the mother of Louis B. Linkman, originator of the Dr. Grabow pipe. This Chicago company produced both meerschaums and briars. I also looked on the PipePhil Logos and Stampings site (http://www.pipephil.eu/logos/en/logo-l4.html) and found that the M. Linkman and Co. was established by Louis B. Linkman and August Fisher in 1898. The company closed down in the 1950s and the Dr Grabow branch was sold to Henry Leonard and Thomas Inc. There was also a note that early Linkman’s pipes were stamped MLC in an oval.

I now knew that the pipe I had in hand was an early Linkman’s pipe rather than one made by WDC. That meant that the case and the pipe did not match.

I decided to try to clean up the inside edge of the bowl before I topped it. I wanted to remove as much of the damage to the inner rim as I could to better see how much of the rim top I would need to remove with the topping action. I used a rolled piece of 220 grit sandpaper wrapped around my finger to sand the inner edge of the bowl.mlc16When I finished sanding the edge there were still some deep gouges in the edge of the rim at the back and the front of the bowl. The bowl was also out of round and seemed to be thinner on the right side than the rest of the bowl.mlc17I topped the bowl rim on a topping board with 220 grit sandpaper. I worked on it until I had removed all of the damage to the rim top and also removed the damage to the outer edge of the rim and also what was on the inner edge. In the second photo you can see that much of the damage to the inner edge of the rim was removed. I still needed to bevel that edge to smooth out the damage.mlc18I used a folded piece of 220 grit sandpaper to sand the edge of the bowl. I worked it over until I had removed the damaged areas on the front and the back side of the rim edge. I also worked to make the bowl round once again.mlc19I sanded the rim edges and the top of the rim with 1500-4000 grit micromesh sanding pads once i had the bowl in round. I scraped the inside of the mortise with a dental pick to remove the hard chunks of tar that were collected on the inside walls of shank. Once I had removed all of the hardened buildup I scrubbed out the mortise and the airways in the shank and the stem with pipe cleaners, cotton swabs and alcohol until the oils and tars were gone.mlc20I wiped down the exterior of the briar with acetone on a cotton pad to remove all of the residual dirt and grime from the topping and cleaning. I wanted the surface to be clean and oil free in preparation for the new stain coat that I would give it.mlc21 mlc22I thinned some dark brown aniline stain by 50% with isopropyl alcohol (need to put in an order for more stain). I applied it to the bowl with a folded pipe cleaner. I flamed the stain to set it and repeated the process until the coverage on the bowl and shank were an even medium brown colour.mlc23 mlc24I set the bowl aside to let the stain cure and turned my attention to working on the stem. I sanded it with 220 grit sandpaper to remove the light oxidation and smooth out the pitted surface of the stem. I polished it with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three sanding pads. I gave it a final coat of oil after the third set of pads and set it aside to dry.mlc25 mlc26 mlc27I put the stem back on the pipe and buffed it with Blue Diamond on the buffing wheel. I took precaution to not buff the stamping on the shank sides. I gave the bowl and stem multiple coats of carnauba wax to protect it. I buffed it with a clean buffing pad to raise a shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I am happy with the way it turned out. The look and finish of the pipe turned out very well. Thanks for walking with me through the process.mlc28 mlc29 mlc30 mlc31 mlc32 mlc33 mlc34 mlc35

 

A Pair of Rainy Day Pipes – More Adventures in Oddities


Blog by Steve Laug

Have you ever heard of Bartlett Pipes? They are rather strange upside down looking pipes in my opinion. My brother sent me this link to a youtube video on the Bartlett pipes. We were both searching for information on the brand as neither of us had heard of them or seen them close up before.   https://www.youtube.com/watch?v=dyFfLidMmws&feature=youtu.be

What made the hunt for information regarding this oddity necessary was that my brother had bid on two of these and won both of them on eBay. One of them was NOS (new old stock) and one of them was smoked and well used. In the past I had seen photos and read on the online forums about these pipes but had never really done any research to figure out what they were. They were always a bit of an oddity to me. Either way the stem sat they did not look right and when you removed the cap at the top the airway was almost at the top of the bowl (if the screw on lid was to be considered the top). The angles of the shank and the curve of the stem leads me to think that the capped surface was the top of the bowl. The bottom side of the bowl was a screen that allowed for airflow through the bowl. I am still trying to figure out if you light the pipe from the bottom or the top of the bowl.bart1 bart2From what I read on the various online forums and in the articles that I could find I was able to piece together how the pipe functioned. The pipe bowl was open at the top and the bottom. The airway into the shank was near the top opening and led directly to the pipe stem. A polished aluminum cover is screwed onto the threaded briar bowl top and is left in place when the pipe is smoked. At the other end of the bowl there is a screen that covers the bottom opening that keeps the tobacco in the bowl while permitting access to the tobacco to light it. The screen is supposedly fine enough that the ash does not fall out of the bowl into the lap of the smoker. With the cover in place on the top opening, the tobacco is ignited via the screen on the bottom, causing  the tobacco to burn from the bottom up. New tobacco may be added at any time by removing the cap from the top of the pipe. It is said that the burning the tobacco from the bottom reduces the moisture that usually collects and thus makes it unnecessary to dry out the bowl between pipes. The bottom lighting also makes lighting the pipe in the wind or rain much simpler.

The next photos show the screened bottom of the two pipes that I was going to work on. The smooth pipe is new and unsmoked the sandblasted pipe is used and you can see some charring around the inner edges on the bottom of the bowl. The bowl bottom on the unsmoked pipe was stained black to minimize the darkening that occurs when the pipe is lit.bart3Both pipes were stamped with the name Bartlett over a Patent Number – 4235252. The stamping on the sandblast version was on the right side of the shank and the one on the smooth was on the left side of the shank. Both stampings were very sharp and legible. The smooth briar pipe was also stamped on the right side of the shank with the work Imported Briar.bart4At this point I wanted to know more about the pipe. It was a brand that I was unfamiliar with. In usual unhelpful fashion I found that the Bartlett Pipe was made by the Bartlett Pipe Company Inc. of Bartlett, NH (which I assume is New Hampshire).

On the Pipesmokers Forum I found some interesting information from a friend of the inventor of the pipe. Here is the link to the conversation on that website. http://pipesmokersforum.com/community/threads/an-interesting-surprise.46690/

Adam Hirshan comments: “A friend of mine invented and patented a revolutionary smoking pipe that lights from the bottom. A major manufacturer saw the promise and bought the idea 15 years ago, but it never took off. My friend got the patent back a few years ago and we’ve developed a new rock maple version that we call The Freedom Smoking Pipe.”

“It smokes cool and easy. A stainless steel screen holds the tobacco and ash in place – nothing falls out. No moisture or resin accumulate in the bowl. A cork and leather top makes it wind and rain proof.”

“We had initial success wholesaling through a well-known distributor. We were in about 100 tobacco shops nationwide, and appeared in the Levin catalog. Response from our early customers was strong – most loved it, some hated it. Then interest dropped off and left us wondering what happened.”

I did some more digging and found some information on the Dr. Grabow Collectors Forum. Here is the link: http://drgrabows.myfreeforum.org/viewcardtopic.php?t=1236

I quote: “I was asked what I thought about my Bartlett pipe and figured I’d start a new topic. If you don’t know what it is, it’s the ‘Upside down pipe’. The history as I know it is there have been 3 variations. It was invented in the 70’s. Sparta picked up the rights and produced them in the 80’s for 8-10yrs. Didn’t take off. Rights were returned to the inventor. Seems they are no longer produced. (ed. This seems to go along with the information from Adam Hirshan in the above comment).”

The quote goes on with an interesting reference to the Sparta example of the pipe: “Mine has a red stain, and the chain to hold the cap. My stem is from a junk pipe I had. The weirdest thing is not seeing the baccy burn. First smoke required a tamp halfway through and the bowl got dang hot! Second time out, the pack was perfect. One light, no tamp. Just weird not tending the bowl like normal…….Guess this is why the never went anywhere.”

I was also able to find the patent information for US Pat.4235252. Interestingly it read much like an earlier paragraph that I pieced together regarding the pipe. Here is the document in full. First the written description and then the drawings of the pipe. It read that “the patent was for a smoking pipe having improved smoking characteristics. The smoking pipe includes a bowl having top and bottom openings and a breather hole near the top opening and in communication with a pipe stem. A cover assembly is attached to the bowl adjacent to the top opening and covers the top opening when the pipe is to be smoked. A retainer having a screen cooperates with the bottom opening for retaining smoking tobacco within the bowl while permitting access to the tobacco for the ignition thereof. The retainer may also be removed from its position relative to the bottom opening for the removal of ashes. Tobacco is inserted into the bowl via either opening, but preferably via the top opening and to a level just below the breather hole. With the cover assembly covering the top opening, the tobacco is ignited via the screen of the retainer, causing combustion of the tobacco in a bottom-to-top fashion. New tobacco may be added to existing tobacco via the top opening and ashes may be removed via the bottom opening, even as the smoking process takes place. The bottom-to-top combustion minimizes puddling of tobacco juices or the requirement of drying out periods and facilitates lighting the pipe in the presence of wind, rain, etc. The lack of obstruction of the breather hole by the presence of tobacco results in a smooth draw with the generation of a substantial, satisfying volume of smoke.” (ed. On the two pipes I have the screen on the bottom is not removable and the top is a threaded aluminum cap.)bart5 bart6My brother took some photos of the sandblast version of the pipe that shows the shape but also interestingly shows a hidden benefit. When he removed the cap from the top of the bowl the bowl was already filled with a broken flake tobacco. Unfortunately it was dry and crumbled to dust when he cleaned out the bowl.bart7 bart8 bart9My brother cleaned and reamed the smoked sandblast pipe and cleaned out the dust from the unsmoked smooth one. He scrubbed the briar with Murphy’s Oil Soap and cleaned out the mortise and the airway in the shank and the stem. The stems on both pipes were lightly oxidized and on the smoked pipe there was a small tooth dent on the top of the stem near the button. I took the following photos to show what the pair looked like when I brought them to my work table.bart10 bart11He did a great job cleaning up the aluminum caps on both the inside and the outside. He also cleaned up the thread on the top of both bowls allowing the caps to screw on easily.bart12He cleaned the screen on the smoked pipe with cotton swabs and alcohol until it looked as good as the unsmoked pipe. The inner edge of the rim on the bottom of the bowl was charred and showed some wear and tear from lighting the pipe from the bottom. I think one of the draw backs on this pipe is not being able to see the flame hitting the tobacco. The rim on this bowl shows significant rim damage.bart13I took close up photos of the stems to show the light oxidation – it is not deep in the vulcanite and the overall condition of the stems. The stem on the sandblast pipe had a small pinprick tooth mark on the top of the stem. I have circled it in red on the first photo below.bart14I took some photos of each of the pipes before I cleaned them up. They really were in pretty decent shape. There were some rough spots on the bottom of the bowl around the inner edge of the rim but it looked to be original. The smooth briar is new and has a shiny varnish coat that I decided to leave as the pipe is NOS. It was interesting to me to note that the bottom of the bowl was stained with a flat black stain on the new pipe so when I restored the smoked version I would match them. The sandblast is also in really good shape other than the inner edge of the bottom rim on the bowl.bart15 bart16 bart17 bart18On both pipes the aluminum cap was in perfect condition on both the inside and the polished outside of the cap. I took photos of the pipes with the covers removed and the bowl tilted to give some idea of what the inside of the bowl looked like. It really is no more than a tube with a cap on one end and a screen on the other end.bart19 bart20 bart21 bart22I used the topping board on the damaged bottom of the bowl. I topped it (or maybe bottomed it is more appropriate) until the damage was removed.bart23The small crevices that had opened around the inner edge of the bowl were not really cracks but rather areas that had burned with the heat of the flame. I filled them with briar dust and super glue to make them smooth and then retopped the bowl to smooth them out. I stained it with a black aniline stain and touched it up after sanding the repairs.bart24I sanded the two stems with 220 grit sandpaper to remove the oxidation on the surface of both stems. I used a spot of clear super glue to fill in the tooth mark and sanded the repaired area smooth to match the surface of the stem.bart25 bart26I polished both stems with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the last pad I gave it a final rubdown with the oil and set it aside to dry.bart27 bart28 bart29I took a photo of the pipes and stems before I took them to the buffer to show what they looked like at this point in my restoration.bart30Here are some photos of the bowls from a variety of angles. There is a nice blasé and some pretty grain – they are a nice pair of pipes.bart31 bart32 bart33I buffed the pipes with Blue Diamond on the buffing wheel and then gave the stems several coats of carnauba wax. I gave the sandblast bowl several coats of Conservator’s Wax and left the varnish coat alone on the smooth briar bowl. I buffed both pipe with a clean buffing wheel to raise a shine. I hand buffed them both with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It is a unique piece of pipe and tobacco history. It certainly speaks of the inventiveness of pipesmokers who are perpetually looking for the better and drier smoke. Thanks for taking this journey through the restoration and the history of the Bartlett pipe.bart34 bart35 bart36 bart37 bart38 bart39 bart40 bart41

 

Breathing new life into a Unique PHM System Pipe with a Horn Stem


Blog by Steve Laug

My brother first sent me the picture below of this old pipe to see what I thought of it. There was something intriguing about it from my first look. I looked at the eBay ad and all of the pictures included and told him we should go for it. I don’t recall ever seeing a pip this shape with the horn stem and the matching horn button on the bottom of the bowl. It certainly looked like it was a nice piece of briar underneath the grime of age. The horn stem looked to be in good shape overall with no splits or cracks. The horn button on the bottom of the bowl also appeared to be in good shape. The briar had no burns or serious damage to the rim or the edges of the bowl. The band was in decent shape with no dents of dings. The chunky look of the stem and the shank attracted me to the pipe. The striations of colour on the stem showed promise of looking great once buffed and polished. He bid on it and won.hornaWhen Jeff received the pipe he took the following photos before he started cleaning it up. You can see some of the issues that I will need to address in the cleanup and restoration. The overall condition of the pipe is fine. The briar was very dirty and the rim and bowl had a thick, dark and oily cake that overflowed onto the top of the bowl. If you look closely at the photos of the entire pipe you will also see some damage to the horn stem. There are tooth marks on the top and underside near the button and there are some divots out of the left side of the stem.horn1He took some close up photos of the rim and bowl. You can see the cake in the bowl and the overflow of lava on the rim top. It is hard to tell if there is damage to the inner edge of the rim at this point due to the buildup but there could be. There is some wear on the outer edges at the front of the bowl.horn2The close up photos of the stem shows the tooth marks and the divots out of the left side. Both of these will need to be addressed in the restoration.horn3The brass coloured band has a small diamond shaped stamp on it that is aligned on the right side. It has some kind of stamping inside the diamond but even with a light and a magnifier I am unable to read it.horn4The PHM stamp in the oval on the left side of the shank is the only stamping on the pipe. I have hunted high and low for information on the brand and can find nothing. The shape and design of the pipe and stem make me think it is quite old and probably British made but I cannot be certain. Can any of you help identify the maker for me?horn5It is hard to see in the photos but the airway in the bowl is at the bottom of the bowl. The horn cap on the bottom of the bowl is removable and it was hollowed into a bowl to catch the moisture from the burning tobacco. The airway into the shank is in the area where the cap screws into the bowl. The area acts as a bit of a cooling chamber for the smoke that is drawn into the airway allowing the moisture to collect in the horn bowl before wending its way into the airway in the shank of the pipe.horn6 horn8 horn9When my brother unscrewed the cap the chamber inside was extremely dirty with tars and oils. The buildup was quite thick on both the inside of the hollowed out cap and the inside of the chamber/trap it screwed into.horn7He removed the stem from the shank and took photos of the shank end. The brass band turned out to be more of a ferrule that wrapped the shank end. The drilling on the airway in the mortise was at a steep angle into the shank so you can see a small divot at the bottom edge of the shank. The tenon/stinger was bone and was shaped like a nipple that sat against the entrance of the airway in the bottom of the mortise.horn10My brother scrubbed the externals of the bowl, reamed and cleaned out the internals. He said that the insides would take more work once I got it as they were very dirty. I took photos of the pipe when it arrived in Vancouver and I brought it to the work table.horn11 horn12He had cleaned up the stem inside and out and the tooth marks and divots were ready to repair.horn13He had been able to remove all of the cake in the bowl and it revealed the airway at the bottom of the bowl. He also cleaned the rim of the entire lava overflow. It would need to be lightly topped to remove the damage to the inner edge of the rim. He had scrubbed the reservoir under the horn plug on the bottom of the bowl but it would need a lot more work to rid it of all of the thick oils and tars accumulated there.horn14I took a photo of the dismantled pipe to give an idea of the components and the size of the pipe. It is not a big pipe but the bowl is large for the overall size.horn15I wiped down the tooth marks and divots on the side of the stem with a cotton pad dampened with alcohol to remove any remaining debris. I filled them in with clear super glue – slightly overfilling them to ensure that once the glue cured there would be enough for a smooth finish once sanded.horn16While the stem glue cured I worked on cleaning out the reservoir/trap at the bottom of the bowl and inside of the cap. I used cotton swabs and alcohol to clean the area out and it took a lot of finicky cleaning to get all of the nooks and crannies clean. I also cleaned out the airway from the trap into the shank with bristle and regular pipe cleaners.horn17I lightly topped the bowl on the topping board with 220 grit sandpaper to remove the damaged rim surface but not to change the overall shape or flow of the bowl. I sanded it with micromesh sanding pads -1500-4000 grit to remove the scratches left behind by the sandpaper on the topping board.horn18 horn19I cleaned out the mortise and airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol until they came out clean and the pipe smelled fresh.horn20I wiped down the exterior of the bowl with acetone to remove any grit and dirt that I had transferred during the interior cleanup.horn21I used European Gold Rub’n Buff to restore the stamping on the shank. I applied it with a cotton swab and let it sit for a moment before rubbing off the excess with a clean swab. The restored stamping can be seen in the second photo below. The bottom edge of the stamp was not as deep as the rest of the stamp so I was not sure if that area would retain the gold.horn22By this time the glue repairs on the stem had cured. I sanded them smooth with the surface of the stem using 220 grit sandpaper. For some reason the clear glue brings out a white spot in each repaired area – it may be a reaction of the horn to the glue. I will minimize those as I polish the stem but they will remain.horn23I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rub horn stems down with Obsidian Oil after each set of three pads to give life to the horn. I gave it a final coat of oil after sanding with the 12000 grit pad. I set the stem aside to dry.horn24 horn25 horn26I gave the bowl several coats of Conservator’s Wax and hand buffed it with a shoe brush. I would also buff it on the buffer but I wanted to see where things were at this point. Were there any areas on the bowl sides or top that I needed to do more work on to ensure that it would have a smooth finish.horn27 horn28I worked a little more on the horn cap on the bottom of the bowl and on a few of the nicks on the sides of the bowl using 1500-4000 grit micromesh sanding pads. Once I was satisfied with the look and feel of the pipe I buffed it with Blue Diamond on the wheel being careful around the stamping. I buffed the stem with the polish as well to raise a shine and further blend in the repairs. I gave the bowl and the stem several coats of carnauba wax and buffed them with a clean buffing pad. I finished by hand buffing the pipe with a microfibre cloth to deepen the shine. You will note that I did not stain the bowl at all. The rich patina is merely the wax working with the natural colour of the briar. This pipe is an oddity and a beauty. It was well worth the effort in my opinion. Thanks for walking with me through this process.horn29 horn30 horn31 horn32 horn33 horn34 horn35 horn36