Tag Archives: topping a bowl

One Seriously Frustrating Refurb – a Broken Down Hilson Fantasia 206 Dublin


Blog by Steve Laug

The last of Steve’s pipes the remained for me to work on was a Hilson Fantasia. It is a Dublin shaped pipe made of resin with a meerschaum insert. It has a yellow coloured bowl and shank with swirls of green that are scattered throughout the pipe. When Steve sent me the box of pipes to work on I told him this one was not worth the effort to clean it up. It was in really rough shape on both the stem and the bowl insert. But in the end I decided to clean it and the Pipe just so he could see what these resin bowl pipes were like. I have cleaned a few of these up over the years that have almost psychedelic patterns in the resin. They are really a product of the 60s and 70s in my opinion. I took the following photos of the pipe before I started the clean up to show the general condition and give you some idea why I said the pipe was not worth cleaning up. The pipe really was in rough condition. The meerschaum bowl was not readily identifiable and there was major damage to the rim top. There chunks of the inner bowl missing from the top at the back edge of the bowl. There was a seriously thick cake in the bowl that was fuzzy with dust and debris. The outer resin bowl was covered with a layer of lava. The stem would not fit in the shank the way it was supposed to which signaled that the shank was cake with about as much debris and the bowl. The stem was oxidized and there were tooth marks on both the top and the underside at the button. The button itself was worn away and no longer clearly defined. The outer resin bowl was in pretty good shape with no deep scratches or gouges. I was hoping that once I reamed the bowl it would be intact lower down. I was basing that hope on the fact that Hilson used block meerschaum and not pressed meerschaum for their bowls. That made the quality of the lining far better and I have rarely seen a Hilson meerschaum lining cracked or broken.The next two photos show the stamping on the pipe. On the underside of the shank it is stamped Belgium and on the right side it is stamped with the shape number 206. The normal stamping on the stem was long gone. So it no longer read Hilson Fantasia. For the identity I am going with the stamping that is visible, the shape and material of the pipe for calling it a Hilson Fantasia.The photos of the stem show the condition of the oxidation and tooth marks on the surface as well as the worn condition of the button.I had previously researched the Hilson Fantasia for a blog I already did on a previous restoration. (https://rebornpipes.com/2016/07/05/is-it-really-a-plastic-smoking-pipe-what-is-a-hilson-fantasia/) On that blog I wrote of what I had found out about the brand. I had learned that the Hilson Fantasia was made in Belgium as this one was stamped. It originally came out as a meerschaum lined pipe with an outer bowl made of a new material that they called pipenite. From what I can find out about the material they call pipenite, it was a specially designed polyester resin. It was light weight and fairly indestructible. The block meerschaum insert was something that Hilson turned into a specialty. I had found a catalogue page on Chris’ Pipe pages, http://pipepages.com/hilson.htm that confirmed my guess regarding the 60s/70s look of the pipe. I have once again included a catalogue page from a 1962 Wally Frank Catalogue that was on the pipepages site. The write up on the Hilson Fantasia is entertaining to read in terms of the sales pitch that is delivered.I have also written about some of the history of the brand on a previous blog on Hilson Double Ecume pipes. If you are interested in reading about the history of the brand click on the following link: https://wordpress.com/post/rebornpipes.com/40547. In addition the following link on the Estervals Pipe House website gives a good summary of the history of the brand for those of you who want to read more: http://www.tecon-gmbh.de/info_pages.php?pages_id=70.

Now for the cleanup of the Fantasia! I carefully reamed the bowl with the smallest cutting head of the PipNet pipe reamer and cleaned up the inside of the bowl with a Savinelli Fitsall Pipe knife. I say carefully because I did not want to damage the meerschaum insert in the bowl but I wanted to remove the rock hard cake in the bowl.I topped the bowl carefully using a medium and a fine grit sanding pad. I wanted to smooth out the surface of the rim and remove the lava that was on top. I wanted to remove the lip of lava that had formed on the top of the bowl. The second photo below shows the cleaned rim top and also the damage that was very evident at the back edge of the bowl and around the sides. I cleaned out the shank of the pipe with a thin pen knife to scrape away the hardened tars that lined the inside walls. I followed that with a sanding stick and many pipe cleaners, cotton swabs and alcohol before the shank was clean.The inner edge of the bowl was pitted and uneven so I sanded it with a piece of 220 grit sandpaper to smooth it out and to clean up the damaged area at the back of the bowl. It was not perfect but it looked better than when I started.I took the stem out of the Before & After Pipe Stem Deoxidizer and wiped it down with a cotton pad. I cleaned out the inside of the stem with pipe cleaners and alcohol to remove the left over deoxidizer. The photos below show that it removed most of the oxidation but there were some stubborn spots left. The tooth dents are also very clear in the next photos of the stem. I wiped the stem down with alcohol and filled in the dents with a black super glue. I set the stem aside to let the repairs cure. When the glue had cured I worked on the fit of the stem in the shank. The tenon was still too big for the stem to sit properly in the shank so I sanded it down with 220 grit sandpaper. There were some high spots on the tenon that needed to be rounded out and cleaned up. Once that was completed the stem fit perfectly.Once the fit of the stem was correct, I turned to work on the stem itself. I wanted to blend the patched areas into the surface of the stem and also recut and redefine the button with needle files. I used a knife-edge needle file to redefine the sharp edge of the button and give it form. I also used it to flatten out the repaired areas on both sides of the stem.I smoothed out the repairs with 220 grit sandpaper and worked to blend them into the surface of the stem. I was a little concerned in that the repairs seemed to look almost red against the surface of the still oxidized vulcanite. I would have to work that to see if I could blend it in more. At worse the repairs will show but the pipe will be smokable.Now the frustration heightened – I really should have listened to my initial thoughts on this pipe. It was not worth working on. But I did not listen and now one of the reasons became more apparent. I polished the stem with micromesh sanding pads. The more I polished them the more the two repaired spots on the top of the stem showed a red colour. I have never had that happen before. I cleaned the stems before patching them with alcohol and dried them off. I used black super glue for the repairs, like I have many times before. Yet this time the repairs show a red tint. I have no idea what is going on with this repair. Fortunately it is one that I am calling finished. It was just a quick clean up on a badly damaged pipe. The stem is functionally very good just those spots are irritating. I used micromesh sanding pads to polish the stem – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each pad and set it aside to dry after the 12000 grit pad. I was irritated with the way the pipe looked – both bowl and stem. They were ragged looking still and even though they were better they were not what I like to see in a finished pipe. I was finished though as I decided that more work would not improve the damaged pipe. I buffed the bowl and stem with Blue Diamond on the buffing wheel. I hoped that the buffing might blend the repairs into the surface of the stem. While they certainly looked better they still showed. The overall look of the pipe was much better than when I started. The damage to the back side top edge of the meerschaum bowl liner was significant but the pipe was still able to be smoked. It was clean and would certainly make a workable yard pipe. I have boxed the pipe with the rest of Steve’s pipes and have them packed and ready to send to Dawson Creek. I am hoping he enjoys the lot and gives them a good workout in the days ahead. Thanks for looking.

 

A Damaged Danish Crown 49 Oval shank Dublin Given New Life


Blog by Steve Laug

This Danish Crown was the last of the pipes Steve and I had discussed restoring from the box he sent my way. He had sent it to me to chip away at in my spare time. I have been working away at them a few at a time for a few months now. On the weekend I decided it was time to finish the remainder of the box. I pulled out five of the remaining seven pipes and worked on all of them (the last two are nothing spectacular but I may just clean them up anyway so I can send him the entire batch cleaned and usable). The pipe looked like a Stanwell make to me but a little research told me that it was a Kriswill, made by Kriswork Briar Trading, in Kolding (Denmark). The company started about 1955 and went bankrupt in the late 70s. They had a line of seconds (pipes with fills and flaws that were still usable) which included the Danish Crown. This pipe was stamped on the topside of the shank with the name Danish Crown over Handmade in Denmark. On the underside of the shank is the shape number 49 at the shank/stem junction. The stamping on the pipe is probably the most readable of the entire batch of pipes. I took photos before cleaning the pipe.The bowl is heavily caked and there is a thick overflow of tars and cake onto the rim top almost obscuring the inner edge of the rim. There was a large chipped area on the front right of the rim top as well as more dings and dents around the rim top. The finish on the bowl was worn and dirty. The stem has a lot of tooth marks and chatter. There was also oxidation on the stem. I took photos of the pipe before I started the restoration. I took a close up photo of the rim top and bowl. You can see from the photo how thick the cake was and the amount of lava over flow on the rim top. The damage to the rim is at the 9:00 and 11:00 o’clock position in the photo below.The stamping on the shank is very readable. In person, it is clearer than it appears in the photo below. The next two photos of the stem show oxidation on the whole stem and tooth chatter and marks on the top and underside of the stem near the button.I put the stem in the Before & After Pipe Stem Deoxidizer bath to soak with the other stems from Steve’s pipes. While they soaked I worked on the five bowls that went with them. The stems soaked over a period of 24 hours.I reamed the bowl with a PipNet Reamer starting with the smallest cutting head and working my way up to the third head, which was the same size as the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I took the cake back to bare briar. I scraped the rim with a sharp penknife to clean up the lava buildup on the rim top. I scraped it until the rim was debris free.I scrubbed the exterior of the bowl and shank with Murphy’s Oil Soap and scrubbed the rim top and the bevel with a tooth brush. I picked the damaged areas clean with a dental pick to remove the buildup deep in the rough spots on the rim. I rinsed the bowl under running water and continued to scrub it until it was clean. I used a rolled piece of sandpaper wrapped around my finger to sand out the inside of the bowl. The bowl walls were a little rough on this one so it was going to take some work to smooth things out. I wiped down the damage on the rim top with a cotton swab and alcohol and filled them in with briar dust and clear super glue.When the repairs had hardened I sanded the rim top and edges with 220 grit sandpaper to begin the process of blending them into the briar. With the rim top repair and the discovery of many small fills around the bowl sides and the bowl/shank junction, I decided to use a darker stain on this pipe than the other ones. I stained it with a dark brown aniline stain and flamed it to set it in the grain of the briar. I repeated the process until I was happy with the coverage.When the stain had dried, I wiped the bowl down with alcohol on a cotton pad to remove the excess and blend the colours to a rich dark brown that allowed some of the grain to show through. Unfortunately, it also allowed the fills to show. More work needed to be done to take care of that issue. I used a dark brown stain pen and a Sharpie pen to colour over the fill areas. I used the dark brown aniline stain dauber to put over the top of the colouring I had done. I flamed the aniline stain spots with my lighter to set the stain in them. I lightly buffed the bowl with Blue Diamond on the buffing wheel. I was careful when buffing around the repaired area on the top of the bowl and the fills that I had darkened. I gave the bowl several coats of carnauba wax and buffed it with a clean buffing pad to raise a shine. I am happy with the look of the bowl at this point. The grain shows through nicely and the fills and repairs blend in pretty well. I set the bowl aside and turned my attention to the stem. I removed it from the Before & After Pipe Stem Deoxidizer bath and dried it off. I ran a pipe cleaner through the airway to remove the Deoxidizer that was on the inside of the stem. I used alcohol to clean out the airway in the stem. It came out of the bath pretty clean of oxidation. The tooth marks and chatter showed up clearly on both sides near the button.I lightly sanded the stem with 220 grit sandpaper to remove the tooth chatter and filled in the deeper tooth marks with black super glue. The largest mark was on the underside of the stem.Once the glue dried I sanded the repairs with 220 grit sandpaper to blend them into the surface of the stem.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each pad. After the 12000 grit pad I gave it another coat of oil and set it aside to dry. I put the stem on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I used a light touch on the areas that were repaired. I gave the bowl several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It is the fifth of this batch of five pipes that I have restored for Steve. It is a well-made Kriswill pipe. I think Steve will really like this last addition to his rack. Steve, if you are reading this I hope you enjoy this beauty. It will be on its way to you very soon. Thanks for looking.

A Sad Old Danish Sovereign 330 Bent Dublin Made New


Blog by Steve Laug

This old Stanwell looking Dublin was in the box of pipes that came from my friend Steve in Dawson Creek. It is one of the batch he sent for me to chip away at in my spare time. Today was the day for that chipping away to happen. I pulled out five of the remaining seven pipes and worked on all of them today. The pipe is stamped on the underside of the shank with the shape number 330 over Danish Sovereign over Made in Denmark. The stamping on the pipe is faint.  The bowl is heavily caked and there is a thick overflow of tars and cake onto the rim top almost obscuring the beveled inner edge of the rim. The finish on the bowl is worn and dirty. There is paint on the surface of the briar on the left side. The stem has a lot of tooth marks and chatter. There is also oxidation on the stem. I took photos of the pipe before I started the restoration. The next photo is a close up of the rim top. The cake was thick but the worst part was the heavy overflow onto the rim. It was impossible at this point to know the condition of the rim and edge of the bowl because of the mess covering it all.The stem was worn and had tooth dents and chatter on both sides near the button. The button itself was worn down and the edges almost indistinct from the rest of the stem surface.I put the stem in the Before & After Pipe Stem Deoxidizer bath to soak with the other stems from Steve’s pipes. While they soaked I worked on the five bowls that went with them.I reamed the bowl with a PipNet Reamer starting with the smallest cutting head and working my way up to the second head which was the same size as the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I took the cake back to bare briar. I scraped the rim with a sharp pen knife to clean up the lava buildup on the rim top. I scraped it until the rim was debris free.I scrubbed the exterior of the bowl and shank with Murphy’s Oil Soap and scrubbed the rim top and the bevel with a tooth brush. I rinsed the bowl under running water and continued to scrub it until it was clean and the bevel was clearly defined. After removing all of the lava on the rim there was quite a bit of rim damage on top. To remove the damage on the outer rim edge I decided to lightly top the bowl on a topping board with 220 grit sandpaper. I took a photo of the process and of the top once I had finished it.There were three sandpits or fills in the top of the bowl. I sanded the bevel on the inner edge of the rim to remove some of the burn damage. I repaired the fills with clear super glue. When the repairs dried I sanded them smooth with 220 grit sandpaper to blend them into the surface of the rim top. I sanded the outer edge and the beveled inner edge of the bowl some more to clean them up. I wiped the bowl down with alcohol to remove remnants of the finish and the grime on the bowl. I stained the rim top and inner bevel with a light brown stain pen to blend it into the rest of the bowl. I gave the repair areas a little heavier coat of the stain to try to blend them in better.I polished the bowl with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down with a damp cotton pad to remove the sanding grit. I scrubbed out the airway in the shank and mortise with pipe cleaners, cotton swabs and alcohol. It was pretty dirty. I probably should have cleaned it earlier but totally got caught up in working on the top of the rim.I decided to give the bowl several coats of Danish Oil with Cherry stain to give it a contrast coat. The cherry stain highlighted the grain on the bowl and gave the pipe a rich look.I buffed the bowl with a clean buffing pad to raise the shine and gave it a light coat of carnauba wax. The photos show the new look of the bowl. The grain pops and the bowl is ready once I get the stem finished. With the bowl finished I set it aside and turned my attention to the stem. I took it out of the Before & After Pipe Stem Deoxidizer bath and dry it off. I ran a pipe cleaner through the airway to remove the Deoxidizer that was on the inside of the stem. I used alcohol to clean out the airway in the stem.I wiped down the stem a cotton pad and alcohol to remove any film or debris on the surface of the stem that would get in the way of the repairs. I filled in the tooth marks and deeper dents with clear super glue. When the glue dried I sanded it with 220 grit sandpaper and used a needle file to clean up the sharp edge of the button. I cleaned up the file marks and blended the repairs into the surface of the stem with 220 grit sandpaper. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads (I opened a new package for this pipe) and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each pad. After the 12000 grit pad I gave it another coat of oil and set it aside to dry. The last photo below has a brown tint that I cannot get rid of but in natural light the stem is shiny black. I put the stem on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It is the fourth of this batch of five pipes that I have restored for Steve. It is very obviously a Stanwell made pipe – everything from the shape to the look of the stem and shank says Stanwell. I think Steve will really like this latest addition to his rack. Steve, if you are reading this I hope you enjoy this beauty. It will be on its way to you very soon. Thanks for looking.

Repairing a Cracked Shank and a Chipped Stem on a Dr. Plumb Bulldog


Blog by Steve Laug

I received a short email from a reader of the blog about a Dr. Plumb Bulldog that he had that needed a bit of work. He wanted to know if I would be willing to work on it for him. He said that there were some issues with the pipe that he wanted me to try my hand at repairing. He said that the shank had a crack, the stem had a broken stinger end lodged in the airway and the button was broken off on the underside of the stem. I wrote back and asked him to send me some photos of the pipe so I could see what he was speaking about regarding the pipe. He sent the first photo to give me an idea of the overall look of the pipe. Looking at it I have to say that it is a classic GBD shaped bent Bulldog and it had nice grain. He sent a photo of the crack at the bowl/shank junction and noted that he had glued it but was not happy with the way it looked. The photo only shows the crack on the left side of the stem but it was also on the right side. He wanted me to clean it up and stabilize it so that it would not crack any further. That should not be too much of an issue.He sent along a photo of the rim top showed that the outer edge of the bowl had some small nicks in it that needed to be cleaned up. The surface of the beveled rim had some lava overflow and was darkened in several places around the top and the inner edge of the bowl. It was hard to tell for certain from the photos but there was probably some wear on the top and inner edges. The next photo he included showed the stem. Not only was it oxidized with a nice greenish brown colour but there was the “little issue” shown on the underside of the stem. There was a large chunk of vulcanite missing from the button and extended down into the surface of the stem. It appeared to be broken off and I wonder if had not happened when attempting to drill out the broken stinger. I am not sure but I have seen that kind of damage done with a drill bit on other stems in the past. The other possibility is less likely but could have happened, while inserting a thick pipe cleaner the button had cracked and come off.The final two photos pin point the second issue that he was having with the pipe. The metal stinger threaded into the tenon that comes on all Dr. Plumb pipes had been broken off with the threaded portion of it stuck in the tenon and extending part of the way up the stem. His photos included a tenon end shot and a photo of the broken stinger by itself. You can see the ragged edge of the end that would have sat flush against the end of the tenon.Once I saw the photos, I wrote back and told him to send the pipe up to Canada and I would see what I could do with the issues on the pipe. He packed it up and sent it off to me. It did not take too long for it to arrive here in Vancouver. I unpacked it from the mailing envelope it came in and had a look at it. It was even a better looking little Bulldog in person. There were a few small fills on the shank. The largest of the fills was on the right side of the shank right at the junction of the stem and bowl. The crack went through and around the fill. The pipe was stamped faintly on the left side of the shank with the script Dr. Plumb over Perfect Pipe and on the right side it was faintly stamped Made in England and the shape number 134. The stamping was only readable under a bright light. The shank was dirty and the airway in the bowl was tarry and dirty from the buildup around the stinger apparatus. The airway in the stem was dirty and partially blocked by the broken stinger. I took photos of the pipe when I received it so I would have a base to show the progress once I had finished. The third photo shows the damaged stem and I have circled the missing chunk of vulcanite in red. I took a close up photo of the rim top to show the darkening to the rim and the debris that was built up on the top. There was some damage to the inner edge of the rim that would need to be smoothed out.I took some photos of the stem to show the oxidation and the damaged area on the underside at the button.I made a wedge out of cardboard and cellophane tape and pushed it into the slot in the button to provide a base for the repair. I mixed charcoal powder with black super glue and built up the missing chunk. I removed the wedge and slid a greased pipe cleaner into the slot and built up the area on the end of the button. I filled in the deep tooth marks on the top side of the stem with the mixture. I filed the repair on the underside of the stem with a rasp and a file to begin to shape the button edge and blend the repair into the surface of the stem. I shaped the button with the files as well to begin to shape it in a classic football shape to match the top half of the stem. The photos show the progress of the shaping. Once I had the levels on the surface correct I wiped the stem down and could see the tiny air bubbles in the repair. I filled them in with clear super glue and let them cure. Once the repairs had cured I used needle files to reshape the button and slot in the end of the stem. There were a few more air bubbles that showed up as I reshaped the button. Once they dried I sanded repaired spots. I used the files to cut the sharp edge of the button. When the spots dried I sanded the surface of the stem with 220 grit sandpaper to smooth out the repaired areas and blend them into the rest of the stem. I set the stem aside for awhile and worked on the bowl. I wiped down the area around the crack in the shank and drilled small microdrill bit holes in the end of each of them. I fount that on the right side there was a third trail of crack so I drilled it as well. I filled in the drill holes with clear super glue. I layered in the glue to a bubble and let it dry. Once the glue had dried I sanded the length of each crack in the shank and the repaired holes as well until they were smooth. I sanded the beveled rim top to smooth out the damage and clean up the surface. I worked over the inner edge with sandpaper to smooth out the damaged areas.I used a dark brown stain pen to touch up the repaired and sanded areas on the shank and on the beveled rim top. I cleaned out the inside of the shank and mortise with cotton swabs, pipe cleaners and alcohol until the shank was clean and all of the oils and tars were removed.I stained the bowl and shank with a dark brown aniline stain. I flamed the stain to set it in the briar and repeated the process until the coverage around the bowl was even. I wiped down the briar with alcohol on cotton pads to make it more transparent. After wiping it down the grain shone through the stain coat. I think that once it is polished it would be a beautiful finish for this Dr. Plumb. Polishing the stem was a harder prospect and took more work than the bowl. The sanding and polishing process repeatedly revealed new air bubbles in the newly built up underside of the stem and button. I sanded and added drops of clear super glue to take care of each air bubble. It was tedious but it paid off. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and wiping down the stem after each pad with Obsidian Oil. I checked for new air bubbles and then went on to dry sand it with 3200-4000 grit pads. I gave it a coat of oil after each one and then finished polishing it with 6000-12000 grit pads. I repeated the oil after each pad and after the 12000 grit pad I set the stem aside to dry. I put the stem back on the bowl and buffed the pipe with Blue Diamond. I kept a light touch in buffing the underside of the stem and button as I did not want to do any harm to the repair. I buffed the repairs on the shank normally and the rest of the pipe the same way. I gave the bowl and stem multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine in the briar and vulcanite. I hand buffed it with a microfiber cloth to deepen the shine. The pipe is almost ready to go back to the pipe man who sent it to me. It will go out later this week after I do a last minute check up on the entire pipe. I want it to go back to him in good condition. Thanks for walking with me through this repair and restoration project.

Replacing a Broken Tenon & Restoring an Old Italian Bulldog


Blog by Steve Laug

I am just about finished cleaning up and restoring the pipes my brother and I picked up on our Virtual Pipe Hunt in Montana. The next pipe that I brought to my work table was from that hunt. I think I may have two or three left two work on but this is one that I have picked up and put back several times since they arrived in Vancouver. As I mentioned in my last blog I have written several blogs about that hunt as it was one of those once it a life time finds. It contained a lot of late 1890s and early 1900 era pipes. These included C.P.F., W.D.C. and some no name pipes from the same era. Again if you are interested in reading about any of the restorations, a quick search on the blog for “Virtual Pipe Hunt” will give you the links to a blog about the hunt and to other pipes that were included. This particular little Bulldog shaped pipe had something about it that caught my eye. It combined some interesting grain (birdseye, swirled and cross grain) on the bowl and a diamond shaped taper stem with an orific button. The finish was worn and the stem was glued onto the shank. At this point in the process the stem would not move as the glue held it tightly in place. The top of the shank was stamped ITALIAN BRIAR in block print and no other stamping on the pipe on either side. The stem had a red dot on the left top side of the diamond. There were tooth marks and the stem was really dirty with an overflow of glue that was on both sides. My brother took photos of the pipe before he started the cleanup process.The next two photos show the pipe from the top side and the underside of the pipe. The topside shows the wear and tear to the finish. There were a lot of scratches and nicks in the briar and a cake in the bowl with lava overflow on the rim top. The underside of the bowl showed the nicks and scratches that went down both sides and the bottom of the bowl and shank. He took some photos of the rim top and bowl. Both photos show the thick cake in the bowl and a thick lava coat on the rim top. It is hard to know if there was any damage to the inner edge of the bowl or on the top surface of the rim.The close up of the underside of the bowl and shank shows the glue buildup in the gap between the shank and the stem.The stem looked like it was in rough shape. There were some peeling flakes on the surface of the stem. They could either be glue or damage to the stem.I was really surprised that my brother was able to get the stem off the shank. It turned out that the broken tenon was glued in the shank and a piece of inner tube was glued into the broken tenon. About an inch of the tube extended beyond the shank and the stem fit on the tube. The glue was painted onto the end of the shank and the end of the stem and the two parts were held together until the glue set. Jeff used some acetone to eat through the glue in the gap between the stem and the shank and was able to pry the pieces apart.The next photos show the damaged stem. It looked like the repair had also included painting the surface of the stem with glue. The glue had bubbled, cracked and peeled leaving behind a messy chipped finish. The orific button on the rounded stem end was in good shape. It appeared that the glue mixture had protected the stem from a lot of tooth marks and chatter. Jeff did his usual thorough cleanup of the pipe. I am coming to expect nothing less when he sends me pipes that have gone through his cleaning process. He reamed the bowl with a PipNet reamer, scraped the bowl and the rim top with a Savinelli Fitsall Pipe Knife to clear off the lava build up. He cleaned out the internals in the airway in the shank as much as possible with the broken glued in tenon in the way. He used alcohol, cotton swabs and pipe cleaners. He cleaned out the airway in the stem with alcohol and pipe cleaners. He scrubbed the exterior of the briar and the stem with Murphy’s Oil Soap and a tooth brush to remove all of the grime on the briar and the hardened, chipped glue on the finish of the stem. He rinsed the parts under running water and dried it with a soft cloth. He soaked the stem in OxyClean to clean off the glue on the surface. When the pipe arrived in Vancouver it looked different than it did when we picked it up in Montana. I forgot to take photos of the pipe before I started on it because I was excited to pull the broken tenon from the shank. You can see the clean bowl and stem in the photos.

I put a drill bit in the chuck of my cordless drill and turned the bowl as the bit went into the airway on the broken tenon. I used one that was slightly larger than the airway and worked my way up to the one in the second photo. Some of the tenon crumbled away and the remainder stuck on the drill bit. I pulled it out of the shank and that part of the process was complete. The shank was clear. I used a Dremel and sanding drum to smooth out the broken edges of the tenon on the end of the stem. I smoothed it out until the broken tenon was smooth against the end of the stem. I put a drill bit in the chuck of my cordless drill and turned the stem onto the bit to open the airway for the new threaded Delrin tenon. I increased the size of the bit until it was the same size as the threaded tenon end. I cleaned up the newly drilled airway with a dental burr on the Dremel.I took the stem back to the work table and took pictures of the process of inserting the new tenon in the stem. The photos show the progress. I turned the tenon into the stem and put glue on the final few threads and use a pair of pliers to turn it into the stem until it was seated against the flush end. I put the stem in the shank and took some photos. The alignment is always a little off when the stem is first inserted. In this case the fit against the shank was perfect. The sides on the old stem and shank were just a little bit off. The left and top side aligned almost perfectly but the right and underside of the stem need some minor adjustments to fit properly. I sanded the stem/shank connection with 220 grit sandpaper to smooth out the transition and make it smooth to touch. I wiped the bowl down with acetone on a cotton pad to remove the remaining finish from the bowl. When I was finished I took photos of the fit and it was looking really good. I topped the bowl with 220 grit sandpaper on a topping board. I topped it until the surface was smooth and the damaged areas were removed. I used a folded piece of sandpaper to smooth out the inner edge of the bowl.I sanded the stem surface to remove the scratches and damage to the flat sides of the diamond and also the flat angle to the button. I wiped the stem down with alcohol on a cotton pad and removed the debris left behind by the sanding. I filled in the tooth marks with clear super glue and when the glue dried I sanded the repairs smooth with 220 grit sandpaper. I put some clear super glue on the tenon to build it up so that the fit in the shank would not be too loose. When the glue dried I sanded the surface of the tenon until it was smooth. I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each pad and after the final pad I gave it a final coat of oil. I set it aside to let it dry. I scraped out the inside of the mortise with a pen knife to remove the glue build up on the walls. I cleaned up the bevel with the blade of the knife at the same time to make sure that it did not interfere with the fit of the stem against the shank. I cleaned out the airway and mortise with pipe cleaners, cotton swabs and alcohol to remove the debris that remained once I pulled the old tenon. It took a few pipe cleaners and swabs but it did not take too long to clean it up. I polished the briar with micromesh sanding pads – wet sanding it with 1500-2400 grit sanding pads.  I worked around the stamping so I would not damage it in the process. I decided to stain the bowl with a medium brown stain pen rather than my regular aniline stain. I covered the sanded rim top, bowl sides and the shank with the stain. I continued to polish the bowl with micromesh sanding pads – dry sanding it with 3200-12000 grit sanding pads. I wiped it down after each pad with a damp cotton pad. The briar began to really shine as I worked through the micromesh sanding pads. I put the stem back on the bowl and buffed it with a carnauba wax buffing pad. I gave the stem and bowl multiple coats of wax. I buffed the completed pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfibre cloth to deepen the polish. The finished pipe is shown in the photos below. It turned out to be a pretty pipe. The black vulcanite stem with the red dot works well with the reddish colour of the briar. The grain stands out well with the colours of the stain. I like the look of finished pipe a lot. This one will probably stay in my own collection. Thanks for following along with me on this refurbishing journey.

Restoring an odd Daseo/Dasco Bakelite Pipe with a Removable Bowl


Blog by Steve Laug

When I took this old case out of the box my brother Jeff sent me I could not remember what was inside. Looking at it I was kind of thinking that it might hold an older meerschaum billiard or an old amber stemmed briar billiard. I just could not remember what was in the old case when it arrived. I wrote Jeff and asked him to send me the pictures of the old pipe before he cleaned it up. He also was surprised I think when he opened the case as we have worked on so many pipes I am sure he had forgotten what was in this case. I present the case as it looked when he started working on the old pipe that it contained. What do you think could be inside? Don’t want to guess? That’s okay move onto the photos that follow once he opened the case. It certainly was not what I expected. Okay, no more suspense. Here is what we saw when he opened the case. I suppose your response was similar to ours. “What is that?” we exclaimed in surprise. Inside the old case was no older meerschaum or briar. There was no amber stem. There was only an odd looking pipe with a Bakelite base, shank and stem as a single unit with a screw on briar bowl. It was odd looking and strangely delicate. It was very light weight and different.It was stamped on the left side of the shank with the words SUMKLAS in gold filigree. On what would be a band if it was separated from the shank was also stamped Dasco or Daseo in script. There were no other markings on the pipe. I was unfamiliar with the brand whether it was a SUMKLAS or a Dasco/Daseo pipe. I could find no information on the brand in any of my usual online or book resources. I found a link on the Smoking Metal site to a Daseo  http://www.smokingmetal.co.uk/pipe.php?page=513. It is a three part Bakelite Bent pipe that is made of the same black Bakelite as the one I am working on. It has a similar threaded base on the bowl and a poorly rounded outer edge of the bowl as well. So I am not sure if the pipe is a Daseo or a Dasco. I have included a photo of the stamping on the pipe below. Have a look and see what you think. The script name and the curl at the top of the lower case c or e make either option possible. The pipe remains a bit of a mystery unless one of you who are reading this blog can shed any light on it. Jeff took the pipe out of the case and took photos of it to show what it looked like from a variety of angles. The finish on the briar was badly worn with a lot scratches and nicks in the surface of the wood. The rim top had some lava and there was a cake in the bowl. There was one large nick on the front of the bowl at the outer edge of the rim. The stem and base were dirty and scratched but no real issues. There was light tooth chatter at the button on both sides of the stem. Jeff took a close up photo of the rim top and bowl to show the condition. In the photo the nick out of the rim edge can be seen on the front of the bowl. The light cake in the bowl and the lava on the rim is also visible in the first photo. He unscrewed the bowl from the base and took a photo of the base to show what it looked like inside. The threads were in great shape and the base was dirty with oils, tars and dust. The bottom side of the base unit looked very good – a bit of polishing would shine it up. The next photos show the condition of the briar bowl. Note the nicks and scratches as well as the peeling finish on the bowl. There is some nice grain peeking through the old finish.I kept both of the follow photos of the threads on the bottom of the bowl to show the wear and tear on the briar threads. It appears that the bowl had been overturned several times and one side the threads were almost worn smooth.Jeff did a great job of cleaning this old-timer. He reamed the bowl and scrubbed the bowl and base unit with Murphy’s Oil Soap and a tooth brush. He rinsed it under running water. The internals were cleaned out with cotton swabs, pipe cleaners and alcohol. The inside of the base was scrubbed out with alcohol and cotton swabs. When it arrived here in Vancouver I had forgotten what was in the old case. When I opened it I was surprised a second time. I took photos of the pipe before I started working on it give an idea of what needed to be repaired and restored. When I took it out of the case and looked at it the pipe reminded me a lot of an older Swedish pipe that I had restored. That particular pipe was a Bromma Dollar that I restored. The link to the blog is https://rebornpipes.com/…/cleaning-up-a-swedish-bromma…/ I have included a photo of the Bromma here for comparison. It also has a base/stem single unit with a briar screw on bowl. The Dasco/Daseo is older I think and it is certainly more elegantly proportioned than the Bromma but you can see the similarities between the two pipes. I took a close up photo of the rim top and bowl to show the nick toward the front of the bowl as I am holding it in my hand. I have circled it in red to highlight it for you.The stem had tooth chatter on both the top and underside near the button. The button was the older style rounded cap with an orific opening in the end. Overall the stem and base unit were in excellent condition.I took the bowl off the base and took some photos of the parts of the pipe. It is a pretty straight forward design with no systems or sumps. Just a screw on briar bowl and a Bakelite base unit.I took photos of the bowl top and bottom – it is in decent condition. The bottom of the bowl has some nicks in the edge of the threads.I repaired the nick/missing chunk of briar on the side of the bowl (front/side) with clear superglue. I cleaned out the area with a cotton swab and alcohol and then dried it off. I filled it in with clear superglue in layers to build it up even with the rim top surface and the bowl side surface. I sanded the repair with 220 grit sandpaper to smooth it out even with the top of the bowl and the side. I wanted it to be unidentifiable once the bowl was stained. I sanded off the rest of the finish while I was at it. There were bubbles and crackling in the finish. Once the old damaged finish was removed there was some interesting cross grain and birdseye grain around the bowl. Before staining the bowl I “painted” the thread on the bottom of the bowl with clear fingernail polish to build them up for a better fit on the base. Without the added thickness to the threads the bowl overturned and no longer aligned with the edges of the base.I cleaned up the excess fingernail polish on the base of the bowl bottom with a cotton swab and acetone. Then it was time to stain the bowl. I decided to keep things simple and stain the bowl with a Guardsman Dark Brown stain pen. It is simple, mess free but it is also transparent and will allow the grain to show through when buffed. I covered the bowl with the stain pen and repeated until the coverage was what I wanted.I put the bowl on the end of my finger and buffed it with Blue Diamond on the buffing wheel to spread out the stain and even the coverage on the bowl. It gave the bowl a nice medium brown colour and allowed the grain to shine through. I buffed it with several coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I set the finished bowl aside and worked on the base/stem unit. I polished it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the base/stem unit down after each pad with some Obsidian Oil. I have used it on Bakelite before and like how it worked. I gave it a final coat of the oil after the last pad and set it aside to dry. I screwed the stem back on the base and the alignment was perfect now. The repaired area was on the left side of the pipe rather than the front. It blended in pretty well. I buffed the whole pipe carefully with carnauba wax and a clean buffing pad to raise the shine. I hand buffed the pipe with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos that follow. It is a nice light weight pipe that has a unique look and potentially a bit of history. Some of the information on similar pipes dated it in the mid to late 1920s. There is no way of knowing for sure but the orific button and the gold lettering on the shank would fit that time period. It is unique that is for sure. Thanks for looking.

 

“Frankensteining” a Badly Damaged C.P.F. Cromwell Double stem pipe


Blog by Steve Laug

This is the second C.P.F. Cromwell Double stem system pipe that I have worked on (https://rebornpipes.com/2017/07/01/out-damn-spots-a-c-p-f-cromwell-double-vertical-stem-bent-billiard/). This one was in very rough shape but the stem was in much better condition. Like other older C.P.F. pipes this one has some real charm that deserved to be repaired and brought back to life. Like the other Cromwell it is on the petite side of things – 4 ½ inches long and 1 ½ inches tall. It was a nice piece of briar, a mix of grains. The silver collar on the shank is stamped with the same faux hallmarks and the C.P.F. in an oval logo as the previous one. It is probably silver or at least plated but I am not sure. The stem is the unusual part of the mix. It has two silver plated spigot tenons that fit into openings in the silver collar. The twin stems merge into one single airway. In the previous blog I posted a line drawing on the pipe showing the flow of air through the bowl to the button. I include that below as it is quite unique to this particular pipe.He took photos of the pipe from a variety of angles to show the uniqueness and the condition. The finish was worn and the top of the bowl had been burned and sanded down by about half of the briar. It was uneven and broken looking. But I think that the pipe still had some life in it. I was toying with the idea of “Frankensteining” the pipe. I was thinking about bonding the upper portion of another pipe bowl to the damaged portion of this bowl. The left side of the shank is stamped in worn gold leaf C.P.F. in an oval over Cromwell in script. There is no other stamping on the bowl. The stem is also stamped on the left side and reads PURE RUBBER on the top stem and C.P.F. in an oval on the lower stem. This pipe is also from the virtual pipe hunt my brother and I did in Montana. The photos he took are shown below. The next two photos show that the pipe continued to be smoked even after all of the damage. It must have been someone’s favourite pipe as you can see the cake that is formed around the inside walls of the bowl. The rim top and edges are absolutely savaged and it looks like someone took a rasp or file to the top to try to smooth out the damage. A view from the front of the bowl shows the damage to the top of the bowl and how it dips dramatically at the front. The bowl sides are scratched and damaged as well.The next two photos show some of the nice grain that remains on the bottom and sides of the bowl.The stamping on the left side of the shank is very readable – C.P.F. in an oval logo over Cromwell in script format. The metal ferrule bears the C.P.F. in an oval logo flanked on the left by the same three faux hallmarks that were on all of the other C.P.F. pipes.The double stem inserted in the ferrule has end caps that are also metal and pressed onto the vulcanite. The stem is stamped Pure Rubber on the top stem and the C.P.F. in an oval logo on the lower stem. The stem is oxidized but it is in good condition.The stem surface at the top and underside near the button is worn and has tooth chatter and wear on the sharp edge of the button.When the stem was removed from the shank the inside of the mortise was dirty and had a lot of oxidation and buildup on the inside and on the stem caps. The airways were also dirty and almost clogged.Once again Jeff did his usual thorough cleanup of the pipe. He reamed the bowl and cleaned out the internals – both sides of the twin mortise, and the convoluted airways in the shank and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the briar with Murphy’s Oil Soap to remove all of the grim and grit in the finish and clean out the areas around the sandpits. He rinsed the briar under running water and dried it with a soft cloth. He soaked the stem in OxyClean to bring the oxidation to the surface and remove the grime. When the pipe arrived in Vancouver it certainly looked different than it did when we picked it up. I took the photos below to show the condition of the pipe when I brought it to the work table.

The briar was really a nice piece with flowing straight and flame grain running up the sides of the bowl and shank and birds eye on the bottom of both. The rim top was basically gone and what remained was very damaged with missing chunks of briar on the inner edge. The angle of the remaining rim was lower in the front than it was in the back. The bottom of the bowl was over reamed. I took a close up photo of the rim top and bowl. It was really damaged but it was clean. You can see the chips and missing chunks of briar in the rim top. The bowl is totally out of round and is rough with file marks on the top surface.The OxyClean soak had brought the oxidation to the surface of the vulcanite. It was evenly distributed over the entire stem surface. There was some tooth chatter and marks on the stem that showed up with the soak. They are not deep so they will easily cleanup.I topped the bowl with 220 grit sandpaper on a topping board. I wiped the bowl down with alcohol on a cotton pad to clean up the dust from the topping process. I put the stem in the Before & After Pipe Stem Deoxidizer to soak and turned my attention to working on my idea for the bowl repair. I went through a box of bowls and stuff I have here for repairing pipes and I found a bowl that originally came from a metal pipe that had an open bottom. It was solid with no fills and it was one I had around that did not fit any of the metal bases in my drawer. I decided it would work really well as the replacement for the top half of the bowl. It was time to begin “Frankensteining” the two parts so that they would fit together. I used the sanding drum on the Dremel to sand off the threads on the bowl base and also sand out the inside of the Cromwell base.I built up the top edge and rim top of the bowl with a combination of briar dust and clear super glue. I wanted to build an even surface for the base of the bowl to rest on. I wanted the bowl to anchor firmly in the base using the smoothed out threaded portion of the bowl.I took photos of the bowl top after I had topped it on the topping board. You can also see the sanding marks of the sanding drum on the inside of the bowl.I applied super glue to the edges of the top bowl and on the inside of the base and glued the bowl to the base. I held it in place until the glue set. When it had dried I filled in the gaps between the bowl top and base with super glue and briar dust as shown in the photos below. This is where I begin to shape the “Frankenpipe” and bring the two parts together. I used a Dremel and sanding drum to begin to blend the two parts together. I need to reduce the diameter and flow of the top of the bowl so that it would blend in with the sides of the base portion of the bowl. It was going to take a lot of sanding but I think it actually would work. At this point the bowl is quite tall and that would need to be shortened. I took the stem out of the Before & After bath and dried it off with a rough cloth to remove the oxidation and sludge that clung to the surface of the vulcanite. I cleaned out the airways in the stem with pipe cleaners and alcohol. I sanded out the tooth marks at the button on both sides and wiped the surface with Obsidian Oil. I was so intent on cleaning it up that I forgot to take photos of the stem work.I still needed to polish the stem with micromesh sanding pads but I would do that later in the process.

I turned back to the bowl and continued to sand with the Dremel and sanding drum shaping the bowl top to match the flow of the base. I shortened it each time I sanded the sides but it was going to take some time. I put the stem back in the shank and took photos to see where I stood with the reshaping work. You can begin to see the shape of the new pipe emerging as I sand it. I removed more of the height off the top of the bowl and continued to sand and remove excess briar around the base and sides to blend the two parts together. The photos tell the story. I continued to shape and shorten the new bowl with 220 grit sandpaper. I worked on the inside of the bowl using the Dremel with a sanding drum to smooth out the joint of the two parts. I followed up by using 180 grit sandpaper. In the photos below the pipe is beginning to take shape.To protect the joint on the inside of the bowl from potential burn out or damage I mixed a batch of JB Weld and used a spatula to apply it to the inside of the bowl. I decided to stain the briar with a dark brown aniline stain to make the grain stand out on the briar. I would sand it all off but the dark brown would highlight things well. I would not be able to hide the connection between the two parts of the bowl so I was thinking that I could leave the shank darker, the bottom a shade lighter, the junction between the two black and the top portion lighter. It would have a contrast like a meerschaum. I stained it and flamed it to set the grain in the briar. I repeated the process multiple times. While the stain cured on the bowl I worked on the stem with micromesh sanding pads. I wet sanded it with 1500-2400 grit pads and wiped it down with Obsidian Oil. I dry sanded it with 3200-12000 grit pads and wiped it down with the oil after each pad. Once again I was so absorbed in working on the bowl that I forgot to take photos of the stem work. I set the stem aside to dry and went back to the bowl. I sanded the bowl with 180 and then 220 grit sandpaper to remove the stain coat on the bowl. The dark band is not even but it looks really good to me. I touched up the stamping on the left side of the shank with Rub’n Buff European Gold. I applied it with a cotton swab and buffed it off with soft pad. It is very readable and clear.With all of the touch ups finished and sanding finished on the bowl it was time to polish the briar. I really like to polish it with micromesh sanding pads as it brings the grain to the surface and gives the briar a deep shine. I work the same each time – wet sanding with 1500-2400 grit pads and dry sanding with 3200-120000 grit pads. I wiped the bowl down with a damp cloth after each pad. I polished the ferrule and the stem ends with the micromesh pads at the same time. I wiped them down with a jeweler’s cloth to protect and give them a shine. I buffed the bowl and stem separately with Blue Diamond on the buffing wheel being careful around the joint of the two parts of the bowl and the metal end caps on the double stem. I gave the bowl and stem multiple coats of carnauba wax and buffed it with a clean buffing pad. I rubbed the bowl down with a light coat of olive oil and buffed it with a soft microfiber cloth to deepen the shine on the bowl. The repaired pipe is shown in the photos below. I am pretty happy with how it turned out. In a few days I after the JB Weld has cured in the bowl I will give the bowl a coat of sour cream and charcoal powder to further protect it. What do you think of this Frankenstein pipe? Thanks for looking.

An Old Bakelite Stemmed Diamond Shank Bent Billiard


Blog by Steve Laug

This old-timer came from the lot we purchased on our virtual pipe hunt in Montana. It has no stamping anywhere on the sides of the shank. There are faux hallmark on the oxidized brass band that don’t really help in identifying the pipe. The bowl and the shank have an interesting rustication pattern of swirls and divots. The finish was long gone from the bowl and the briar was worn and dirty. Some of the grooves were stained from oils and tars. There was a bone tenon in the stem that screwed into the shank of the pipe. The stem was worn and chipped with deep tooth marks on the top and underside near the button and on the button edges itself. My first impressions of it make me think it is Bakelite not amber. It is not heavy and it is warm to touch. The chips along the edges look like chips in Bakelite not amber and the tooth dents also go along with the theory of it being Bakelite.There was something about the rustication pattern that reminded me of some of the rustication patterns that I have seen on older Wellington style C.P.F. pipes. The next two photos show one with a similar style of rustication and it was in the same lot of pipe from the virtual pipe hunt.The C.P.F. pipe above has a nickel band that had similar faux hallmarks as the one I am working on but it also has the C.P.F. oval stamped in the metal. The hallmarks are an anchor, a star and a bird of some sort. The first photo below is from the pipe I am working on and the second one is the C.P.F. Wellington.It also has the same kind of work on the edges of the ferrule that are folded over the end of the shank. All of these parallels make me wonder if the pipe I am working on was also made by C.P.F. I may never know but I think that it is a pretty good guess.

Jeff took the first photo above and the others that follow before he cleaned up the pipe to give me some idea of what we were dealing with. It is an interesting old pipe and the mystery of the trying to figure out who carved it may never fully be answered. The next photos show the pipe from various angles – looking at it from the left side, the front of the bowl and the underside of the bowl and the shank. You can see from the photos that the finish is almost nonexistent. There are spots on the briar that look like water stains but we won’t know until Jeff does his cleanup work on it. Looking at the pipe from the top down you can see the thick overflow of lava on the top of the rim and the thick cake in the bowl. Remarkably the inner and outer edge of the bowl appear to be in good condition with no damage but I would know for sure once it had been cleaned and reamed.The next close up photos show the swirling carving and divots on the sides and bottom of the bowl. There is some sticky substance like that found on sales labels on several spots on the briar. It is interesting to me that you can see the grain in the wood and some fills peeking through the remnants of the finish. It appears to have some beautiful grain. There were some chips and nicks along the sharp edges of the diamond shaped stem. There was tooth chatter and tooth marks on the top and underside near the button. The surface of the button itself had tooth marks on the left side. All were repairable but all were quite deep.Jeff reamed the bowl with a PipNet reamer and a Savinelli Fitsall Pipe Knife to finish the cleanup of the bowl. He scrubbed the exterior of the pipe using Murphy’s Oil Soap and a tooth brush. He worked the crevices and carvings over carefully to remove the sticky substance and the dirt and grime that were ground in there. When he finished scrubbing the briar he rinsed it off under running water. He dried it off with a soft cloth and the soap had removed the deeply ground in grime on the finish and the lava on the rim edges. He ran pipe cleaners and alcohol through the mortise and the airway in the shank and stem to remove dust and debris that had collected there. He carefully scrubbed out the nicks and tooth marks on the saddle stem using a tooth brush and rinsed it with water. Once the pipe was clean, he packed it up and sent it my way for the repair and restoration work. I took photos of the pipe when I brought it to my worktable. It is another intriguing little pipe from the collection of older C.P.F. and WDC pipes from our Montana pipe hunt. Once the rim top was cleaned I found that there was damage to the inner edge. There was also some darkening and surface damage on the flat of the rim as well that would need work.Jeff had been able to remove the debris from the chips and tooth marks on the stem surface. It was rough to touch but should clean up well. He had also removed all the tars and oils in the airway of the stem.I filled in the tooth marks and chips in the stem with amber super glue and set the stem aside in my drilled block to dry. This block allows me to work on both sides at the same time thus cutting my drying/curing time.While the repair on the stem cured I turned my attention to the inner edge of the bowl. I used a folded piece of 220 grit sandpaper to smooth out the damaged edge and bring the bowl back to round.To smooth out the surface of the rim I used a coarse, medium and a fine grit sanding sponge like a topping board. This method removes the grime and build up without removing briar from the rim surface.The band was loose on the shank so I removed it and polished it with micromesh sanding pads and a jeweler’s cloth to remove the tarnish. I used a pick to put some all-purpose glue on the surface of each side of the diamond shank and pressed the band in place. I set the bowl aside to let the glue dry.I polished the stem with micromesh sanding pads. I could not do anything about the spidering around the internal airway but the stem was very clean. The repairs polished up nicely. I wet sanded the stem with 1500-2400 grit pads and dry sanded with 3200-12000 grit pads. I wiped it down with Obsidian Oil after each pad and set it aside to dry after the final coat of oil. I polished the pipe with Blue Diamond on the buffing wheel. You have to have a light touch on the old Bakelite as it will melt and become deformed if you have too heavy a touch. At this point in the process I did not want to make more work for myself. I gave the stem multiple coats of carnauba wax and polished it with a clean buffing pad. I hand waxed the rusticated bowl with Conservator’s Wax and buffed it with a clean buffing pad. I hand buffed the bowl and stem with a microfiber cloth. This turned out to be a pretty little pipe – its dimensions are Length: 4 ½ inches, Height: 1 ¾ inches, Bowl diameter: 1 ¼ inches, Chamber diameter: ¾ inches. The finished pipe is shown in the photos below. If it interests you send me an email to slaug@uniserve.com or a message on Facebook. Thanks for looking.

Restoring a French made Horn Stem Folk Art Rhodesian


Blog by Steve Laug

The next pipe to the worktable was one my brother picked up on EBay. I think the folk art carving in the shank and bowl drew him to this one. It has what looks like a poppy on each side of the bowl with leaves on the front and back as well as on the shank and the bottom of the bowl. The left side of the shank has the word CANNES carved into the briar and contained in rectangle with a thin box carved around it. I believe this is the French city of Cannes which is located on the French Riviera. I wonder if the pipe man who carved the pipe might have come from there or at least dreamed of that place. On the right side of the shank it is stamped Vielle Bruyer over Corse which translates from the French as Old Briar Corsica. The horn stem makes me wonder about the possibility of the pipe being a trench art piece carved in the trenches of WWI. I am not sure I will ever know for certain but I think that it would be an interesting addition to the story of this old pipe. It would be great to be able to add the information about the carver to the story of the carving and why he chose what he did – poppies and leaves with the word CANNES on the shank side.The pipe was dirty with grit and grime deep into the petals and centre of each flower and lines and grooves of the leaves. The horn stem was dried and was rough and dirty as well. It was also well gnawed leaving behind deep tooth gouges on the top of the stem and a bite through on the underside of the stem. The button was worn down and the slot in the end was almost filled in with tars and oils. It made me wonder how air was pulled through the shank through the stem.The photo below shows the dirt and stains from the smoker’s hands on the shank and the bowl and the stem itself. It was an oily dark substance that had coloured the briar and the horn stem.Jeff took the above photos and the ones that follow to show the condition of the pipe before he began to do his magic on them cleaning them up. The bowl had a thick cake in it that had overflowed like lava to the top of the bowl. The inner edge of the bowl had nicks and cuts in it that looked like it had been damaged somewhere along its long life by a reaming with a knife. The next two photos show the bowl and the rim. The exterior of the bowl also had spots of paint on the briar that had been either dripped or smeared on the bowl sides. Jeff took some photos of the sides and the bottom of the bowl to give a clear picture of the carving on the pipe – the flowers and the leaves. The anonymous carver had carved a rectangle around the stamping on the right side of the shank. The stamping is clear and readable and as mentioned above translates as Old Briar Corsica. You can also see all the debris in the grooves of the carving. At the shank/stem junction you can see a small crack opening in the horn stem.The next two photos show the bowl with the stem removed. The stem had a spiral stinger screwed into the metal tenon on the stem. The tenon itself was also threaded and screwed into the horn of the stem.The next two photos show the damage to the stem surface. Not only were there tooth marks on both sides of the stem and a bite through on the underside near the button there was also a lot of damage to the button itself. The horn was very dirty and was rough and worn feeling. The horn had dried out and was close to delaminating. The first two photos give an overview look at the stem  and the second set of photos show a close up view of the damage at the button end. Jeff carried out his usual detailed cleanup on the pipe. He reamed the bowl with his PipNet and Savinelli Fitsall Reamer and took the cake all the way back to bare briar. He scraped and scrubbed the rim and the bowl with a tooth brush and Murphy’s Oil Soap until he had cleaned off all of the oils and debris from the bowl. He scrubbed the horn stem with the soap as well until it was clean. He rinsed the pipe and stem under running water to remove the grime and the soap. He cleaned the internals of the pipe with pipe cleaners, cotton swabs and alcohol. He unscrewed the spiral stinger and cleaned out the airway in the stem with alcohol and cotton swabs. Once the pipe was clean it joined a shipment to me in Canada. I took photos of it before I started my part of the work. It is a pleasure to work on clean pipes. I just had a thought about the pipe. There is something about the shape and the French stamping that makes me think it may well be an old Butz Choquin 1025 Rhodesian. I have a BC Rhodesian 1025 on my work table so I have included it below. You can see the similarity of the shapes. He cleaned the rim top and in doing so revealed the damage to the top of the bowl. The rim top has some deep gouges from the flat surface and the inner edge has some large nicks as well. Fortunately none of these go too deep into the briar so it should clean up well. The walls of the bowl look very good.The stem looks better than it did in the pre-clean photos but it is still in very rough condition. The ground in grease and grime in the surface of the horn has been removed. I am hoping that it will polish up better once I have repaired the damage on the stem.I sanded the areas around the damaged spots near the button and on the button with 220 grit sandpaper in preparation for repairing it with amber super glue. I also recut the edge of the button to give the button area definition before I repaired the button top and bottom as well.I pushed my wedge of cardboard covered with packing tape into the slot in the button so that I could repair the hole in the underside of the stem. This usually is a very simple repair. This time it got complicated. The wedge allowed the amber glue to slip past it into the airway in the stem. I was able to remove the wedge but the airway itself was sealed closed. Arghhhhh… just what I needed, more work on this old stem. I slipped a pipe cleaner into the stem from the tenon end and measuring it could see that the clog was not thick. I could put a pipe cleaner into the slot as well. From this I surmised that the blockage was about ¼ inch thick and it was hardened super glue. I decided to use a 1/16 inch drill bit and using my Dremel on the slowest speed carefully redrilled the airway. It is easy to go too far when drilling so I chucked it deep in the Dremel leaving only enough bit to penetrate the clog. I went straight in and broke through easily. I went in from each side of the slot as well to clean out the Y of the slot. I let out a deep breath – I had repaired my faux pas. I apologize for the fact that the whole process flustered me enough that I did not take any photos of this part of the process.

The good news was that the hole in the underside of the stem was closed off. I filled it with some more of the amber super glue and also added some more to the tooth marks and the split on the left side of the stem at the shank end. I have a piece of ebony that I have drilled out the size of a tenon so I stuck the stem in that to allow the glue to cure. The drilled block allows me to repair both sides of the stem and let them cure at the same time.Once the glue had cured I used a needle file to recut and reshape the edge of the button on both sides of the stem. I also reshaped the button surface on both sides at the same time. I used a round needle file to shape the slot in the end of the button and smooth it out. I set the stem aside for a while and turned to address the damage to the rim top. I topped the bowl on a sanding board with 220 grit sandpaper to remove the damage surface of the rim. I used a folded piece of 180 and 220 grit sandpaper to give the inner edge of the rim a slight bevel. This bevel took care of the damage to the inside edge of the bowl. I wiped the bowl down with acetone on a cotton pad to remove the remaining finish and the grime from the sanding process. I set the bowl aside to let the acetone evaporate and worked on the stem again. I sanded the repaired areas with 220 grit sandpaper to blend them into the surface of the surrounding horn. While they are shinier than the rest of the stem at this point they have filled in the surfaces and the hole and the stem is smooth once again.I worked on the slot in the button with a folded piece of sandpaper to smooth it out. I will need to do more work on that area but the shape is correct. That was the last remnant of the clogged airway that had to go. The flow of air through the stem is even and smooth now.The stem was loose in the shank so I painted the tenon with some clear fingernail polish to give it enough bite that it would sit snug in the shank. Once the polish had dried I pushed the stem into the shank to check out the fit. I took a picture of the pipe as it stood at this point in the process. I stained the bowl with a dark brown aniline stain and flamed it with a Bic lighter set the stain in the grain of the briar. I repeated the process until the coverage was even all the way around the bowl. I flamed it and set it aside to dry.When the stain had dried for an hour I took it off the stand and took photos of the bowl at this point. The scratches in the briar are very clear in the photos. I was going to need to do more work on the bevel of the inner edge of the rim as the damage was very evident in the top down view of the bowl. Before I worked on that though I wiped the bowl down with acetone on cotton pads to lighten the stain and make it more transparent. At this point I paused on the finish of the bowl and reworked the bevel of the inner edge of the rim with 220 grit sandpaper. I made the bevel a bit steeper to smooth out the damage on right and the left side.I wiped the rim down with alcohol on a cotton pad and restained the area with the dark brown aniline stain. I repeated the wipe down with alcohol to get the finish on the rim to match the bowl colours. I sanded the smooth surfaces of the briar with 1500-2400 grit micromesh sanding pads and wiped the bowl down with alcohol after each pad. I wanted to lighten the high spots on the carving while leaving the grooves and deeper marks on the leaves dark. I polished it further with 3200-4000 grit micromesh sanding pads to remove more of the brown stain and polish the briar further.  I finished polishing the bowl with 6000-12000 grit micromesh sanding pads. Each grit pad brought more shine to the briar. The scratches in the smooth parts of the bowl add character to the old pipe and probably tell tales of pockets and packs that the pipe was carried in those many years ago. With the bowl  polished I turned to polishing the stem with micromesh sanding pads. I wet sanded it with 1500-2400 grit pads and wiped it down after each pad with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and wiped it down with the oil after each pad. I screwed the spiral stinger into the tenon before doing the final polishing. I finished the polishing with the 6000-12000 grit pads and I gave it a coat after each pad. The rubdown with oil was finished and I set it aside to dry. I put the stem back on the bowl and buffed the pipe with Blue Diamond. I used a light touch on the briar so as not to get the polish in the grooves of the carving. I gave the stem multiple coats of carnauba wax and the bowl several coats of Conservator’s Wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth and it really deepened the shine. What started as a tired looking piece of memorabilia has turned into a beautiful looking pipe that is ready to load with a favourite tobacco and be enjoyed. The horn stem just shines with a new translucence that was long lost when I startd the process. The finished pipe is shown in the photos below. If you can add any information to the brand or to the carving leave a message in the comments below. Thanks for your help. Thanks for journeying with my on this old timer.

Cannes46Cannes47 Cannes50

Revitalizing a Distinctive L J Peretti of Boston – Large Full Bent Egg


Blog by Dal Stanton

I’ve grown to like L J Peretti pipes and I guess you could say, that I’ve started collecting them.  Why?  My son gave me my first Peretti for Christmas which I restored by splicing the missing part of the stem by cannibalizing another:  A Christmas Gift in need of a stem splice – L J Peretti Squared Shank Billiard.  It turned out to be a great smoker and I like the stout squared shank.It was my research with this pipe that I discovered the mystique of the Boston-based, L. J. Peretti name and its place in Americana pipe history as the second oldest US Tobacconist started in 1870 (Quoted from Lopes in Pipedia).  The L J Peretti Co. continues to serve patrons today in their Boston shop on 2 ½ Park Square by being one of the few places where one can bring his/her pipe and be guided by experienced tobacconists and test several selections before deciding to purchase!  I was also attracted to the Peretti story because Boston is a cool city – my son lived there and I enjoyed my visits.The next Peretti I serendipitously received was from a colleague working in Ukraine – a square shanked Rhodesian.  He brought it to me when we met last winter in Oslo, Norway, to watch a world-class Biathlon event (skiing and shooting).  He wasn’t utilizing him anymore and asked me if I would.  Yes!  It’s a smaller pipe and good for a shorter smoke.  Suddenly, I had two Perettis of Boston!  Both, strong, squared shanks – I liked them.Then I drank the Peretti Kool Aid.  I bought my own Peretti – well, that’s not the whole truth.  I bought 10 pipes of Peretti in a lot for sale on eBay from a seller located in Everett, Massachusetts, just north of Boston.  I guess you could say that I’m now a Peretti collector!  Of the 10 pictured from the eBay seller below, I chose 4 to add to my personal collection – one of the Oom Paul’s (many to choose from!), the Calabash (top left), the Billiard EX (bottom), and the massive Full Bent Egg in the center of the picture. The remaining Peretti cousins will eventually be restored and put up for adoption in The Pipe Steward Store Front to benefit the Daughters of Bulgaria.  I’m pressing to restore and ready the Peretti Full Bent Egg for service because my wife and I will be returning to the US from Bulgaria for a few months and I was hoping to bring this new Peretti along!  Now on my worktable, on the 10th floor of a former Communist block apartment building, I take some pictures of the L J Peretti Full Bent Egg in the condition he arrived from Everett, Mass. The pipe is generally in good shape.  It shows normal wear and usage.  The briar surface is grimy.  The narrow, cylindrical bowl is laden with cake which needs removal.  The stem is heavily oxidized with tooth chatter and some compressions present.  This L J Peretti has enjoyed a lot of use showing that the former steward enjoyed his company.  The nomenclature is situated on the left-side of the shank and simply reads, ‘LJ PERETTI CO’ and is very worn.  I’ll be careful to preserve it.  There are no other markings that I can tell.  I take a magnifying glass to the left side of the full bent saddle stem to see if there might be a Peretti ‘P’ stamp hiding in the oxidation, but I see no sign.  I’m anxious to recommission this newest of my L J Perretti collection – an extra-large Full Bent Egg.  The first step is to put the full bent stem into the OxiClean bath to raise the serious oxidation on the stem.  I leave it in the bath overnight. Then, using the Pipnet Reaming Kit (minus blade #3 which broke during the last restoration), I attack the cake in the chamber.  I use only the smallest two blades, and the cake easily surrenders.  The carbon cake was crusty – like hard toast, and it comes out readily.  I finetune the reaming with the Savinelli Fitsall Reaming Knife which can reach down the long, deep chamber.  To clean the walls further and to reveal fresh briar for a new start, I wrap 240 grade paper around a Sharpie Pen and sand the chamber.  Finally, I wipe out the chamber with a cotton pad and alcohol – ridding the chamber of the carbon dust resulting from the reaming.  The chamber condition looks good.  The pictures show the progress. Next, I clean the external briar surface.  I do this using undiluted Murphy’s Oil Soap with a cotton pad.  I also employ the use of a brass wire brush to work on the tight rim of the Egg shape as well as my thumb nail to scrape the crusted briar and lava.  Grimy was an understatement.  The stummel was dirty and the rim came clean through the process, but revealed some burn damage to the slender, vulnerable rim.  I’ll need to top the rim gently to remove the scorched, ‘charcoaly’ wood.  The cleaning also reveals a beautiful piece of briar – inspecting the surface I find no fills.  The large Egg bowl shows a lot of grain movement – very nice!  My day is ending and I will let the internals of the stummel clean through the night using a kosher salt/alcohol soak.  I’ve never started with the soak before.  I’ve always worked first on the internals with pipe cleaners, cotton swabs and isopropyl 95% and then followed with a soak.  I’ll do the soak and see how it does.  I fill the chamber with the kosher salt, that does not leave an aftertaste as does the iodized variety.  Then I fashion a cotton wick by stretching and twisting a cotton ball and then stuffing it down the mortise.  Its purpose is to draw the tars and oils out during the soak.  I then fill the chamber with alcohol using a large eye dropper until it surfaces over the salt.  I wait a few minutes and top off the alcohol once more.   Then I set the stummel in an egg cart and turn off the lights. Morning has arrived and I check out the progress with the salt/alcohol soak.  Both the kosher salt and the cotton wick have darkened indicating the nocturnal stealth activities of cleaning.  I remove the expended salt and wipe the chamber with a paper towel and run long-wired bristled brushes in the bowl and through the mortise to remove salt crystals.  I then use pipe cleaners and cotton swabs dipped in isopropyl 95% to clean up the leftover gunk from the soak.  There were additional oils and tars in the mortise – in the moisture trap underneath the airway drilling, but all clean up quickly and well.  I also scrape the mortise walls with dental probes and a pointed needle file to augment the cleaning.  Internals clean!It’s time to take the stem out of the OxiClean bath and clean it up.  The oxidation has surfaced well during the soak and using 600 grit sanding paper I wet sand the stem to remove the top layer of oxidation and tooth damage to the bit.  I follow with 0000 steel wool to reduce the oxidation further and buff up the vulcanite. I now take a closer look at the bit to see what tooth chatter remains.  Using 240 grit paper I sand the areas where tooth dents remain on the top and bottom bit.  There also remains a dent on the lower button lip. At this point I use the heat method to help minimize the dents that remain.  With a lighter, I pass the flame over the bit area and ‘paint’ the vulcanite surface.  I don’t want to ‘cook’ the vulcanite but warm it sufficiently to expand the rubber.  When this happens, the dents seek their original pre-dental positions.  This works very well and the dent on the lower button lip has all but disappeared.  I return to using 240 grit paper, followed by 600 then steel wool and the damaged bit areas look great.  This time around I will not need to use CA glue to repair the dents.With the stem in hand I turn to cleaning the internal airway.  Using only a few pipe cleaners dipped in alcohol and the stem is good to go!Looking now at the scorched rim, I need to remove the charred briar at the 1 to 2 o’clock position on the rim in the picture below.  The Egg shape bowl sets off the rim as the shape tightens as it moves toward the rim.  It creates a very tight look with the top.  The rim appears originally to have been crowned – a gently rounded rim.  I will aim toward restoring the crowned rim.  First, I top the rim very little – it’s not easy as the shank extends further than the plane of the rim so it will not sit on the topping board.  I must hang the shank over the topping board edge to allow the rim to sit flat.  I then gently rotate the stummel in a limited fashion.  I don’t take much off and then switch to 600 grit paper on the board and rotate the stummel more. Now, using 240 grit paper rolled, I sand the inside of the rim creating a beveling effect and removing the remaining damaged briar.  After beveling and cleaning the internal rim lip, I gently bevel the outer lip of the rim.  This is sharpening and restoring a rounding of the tight rim.  I follow using 600 grit paper which smooth the rim more and enhances the crowned effect I want.  The pictures show the results – I like the look of the rim – it enhances the Egg shape.Looking at this large block of briar, the Bird’s Eye grains are wonderfully portrayed in the first 2 pictures below – large landscapes of grain movement – I like that!  From my original Peretti research I emailed the L J Peretti Tobacconist Shop in Boston with a question about where their pipes were manufactured.   Tom was kind enough to respond, saying that over the years they had used many different sources, but most had been produced by Arlington Briars.  I found this about Arlington in Pipedia:

Arlington Briar Pipes Corporation was founded in 1919 in Brooklyn, New York, and produced the Arlington, Briarlee, Firethorn, Krona and Olde London brands among dozens of others, primarily acting as a subcontractor making pipes to be sold under other brand names. Among others, in the 1950’s, Arlington turned pipes for the famed Wilke Pipe Shop in New York City. The corporation was dissolved by the State of New York as inactive on December 6, 1978. 

Where ever this L J Peretti Full Bent Egg was birthed, the block of briar used was an excellent specimen and it is now showcased in this striking pipe.  I see no fills on this stummel, only minor nicks which is normal for any pipe’s experience.  I use a two grades of light sanding sponges to remove these small imperfections. I continue with the grain’s emergence using micromesh pads.  I begin by wet sanding with pads 1500 to 2400, followed by dry sanding with pads 3200 to 4000, then 6000 to 12000.  There is nothing quite like the natural briar shine that emerges during the micromesh process.  The pictures show the transformation. I will stain the bowl keeping it on the lighter side by using Fiebing’s Light Brown Leather Dye and adding alcohol to it.  I use a 2 to 1 ratio of Light Brown to alcohol.  I first clean the stummel with a cotton pad wetted with alcohol.  I mix the ratio of dye/alcohol in a shot glass and insert a cork into the shank to serve as a handle.  I heat the stummel with a hot air gun to expand the briar better to receive the dye.  After warmed, I use a folded pipe cleaner to apply the dye to the bowl.  After fully covered with dye, I fire the aniline dye using a lit candle.  The alcohol burns off setting the pigment in the grain.  I wait a few minutes then repeat the process.  I then put the stummel aside to rest. With the stummel resting, I turn again to the stem and wet sand it using micromesh pads 1500 to 2400, then dry sanding with pads 3200 to 4000, then 6000 to 12000.  After each cycle, I apply Obsidian Oil to restore vitality to the vulcanite.  The full bent saddle stem was a chore to hang on to and sand with the tight angles, but the stem looks good and has that new vulcanite pop! It is finally time to unwrap the stained and fired stummel to see what we have underneath!  I enjoy this part of the restoration process primarily to see the grain emerge – this large Egg shaped stummel holds great promise.  I mount a felt buffing wheel onto the Dremel and set the speed at the lowest which is 20% of its power.  I apply the more abrasive Tripoli compound to the stummel to do the unwrapping of the crusted shell.  To reach into the crook between the shank and stummel, I switch to an angled felt buffing wheel to remove the wrapper from the hard to reach place. To lighten the stain and to blend the dye, using a cotton pad wetted with alcohol, I wipe the stummel.  This is an advantage of using aniline dyes for staining.  The alcohol wipe clouds the finish but this is normal.  I follow now by mounting a cotton cloth buffing wheel onto the Dremel and set at 40% speed, I apply the less abrasive Blue Diamond compound to buff-sand the stummel, as well as the full bent saddle stem which I remount. After completing the application of Blue Diamond compound on stem and stummel, to remove compound dust before waxing, I buff the pipe with a felt cloth.  Then, I mount a cotton cloth buffing wheel to the Dremel and maintain the speed at 40% and apply several coats of carnauba wax to the Egg shape stummel and full bent saddle stem.  The wax protects the surfaces but it also causes the shine and natural gloss of the briar to shine – I don’t know how to describe the natural beauty of briar when it shines through – and this L J Peretti is making a statement!  After completing the application of carnauba wax I give the pipe a rigorous hand buffing and I’m enjoying the view.This L J Peretti Full Bent Egg is a beautiful example of briar grain coming and going.  The size and the feel of the large Egg stummel in my hand fits like a glove.  The tight, cylindrical bowl’s apex with the thin, crowned rim is classy.  I’m happy to add this Peretti to my Peretti collection and I look forward to trying him out with a bowl of my favorite blend, Lane BC.  The pipes I restore and don’t adopt myself, are put in The Pipe Steward Store Front which benefits our work with the Daughters of Bulgaria, women and girls who have been sexually exploited and trafficked.  Thanks for joining me!