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Restoring an Unusual Meerschaum with a Bamboo Shank

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by Kenneth Lieblich

I was pleasantly surprised to find this pipe recently at a local thrift shop. The thrift shops around here don’t usually carry tobacco pipes and, those that do, normally offer nothing but the dregs of the pipe world. In this case, I found a charming, simple, and beautiful billiard pipe. The bowl is made of block meerschaum, the shank is made of bamboo, and the tapered stem is made of vulcanite. Its seemingly conventional design belies a slightly enigmatic history. I must admit, I am tempted to keep this one in my own collection, but maybe one of you will talk me into selling it. The only marks on this pipe are underneath the bowl, and read Genuine Block [over] Meerschaum. Annoyingly, there were no marks on the stem, shank, or anywhere else. Having said that, however, it did lead me to think that this pipe was manufactured on the Isle of Man. I have restored a few pipes from the Isle of Man and Steve has restored countless pipes from there. In a recent blog post, Steve wrote the following:

My research on the origins of [this pipe] can be summarized like this: It was made with African Meerschaum from the Tanganyika Meerschaum Corporation and produced by Laxey Pipe Ltd. on the Isle of Man.Here is some information from Pipedia about meerschaum production on the Isle of Man:

Laxey Pipes Ltd. resided in a historical 19th century four-storey Man stone building at The Quay, Old Laxey, Isle of Man, which thankfully has been preserved.

The company specialised in the production of meerschaum pipes using the Meerschaum mined by the Tanganyika Meerschaum Corporation in the Amboseli basin in Tanganyika (since 1964 part of the United Republic of Tanzania).

Please note: you may often find names like “Manx Pipes Ltd.”, “Man Pipe Co.” and others more, but there is no indication of another Isle of Man pipe producer other than Laxey Pipe Ltd. at any time!

 Laxey Pipes Ltd. marketed own brands like “Manxpipe”, “Manxman”, “Manxland” e.c. Names like “John Bull”, “White Knight” (unwaxed), “Domino” (black, or lined) indicated some shapes / colours of Laxey’s own series. The stems either showed the astronomical sign for “male” or “man” (circle + arrow), or the crest of the Isle of Man, the 3-legged X in a circle. Manxpipes and Laxey’s other brands were available through pipe retailers in general, but also were sold (mainly) to tourists through their own shop in Laxey.

Furthermore Laxey Pipes Ltd. manufactured the meer bowls for Peterson, Barling, Nørding and others from the later 1960’s until 2001. Man Pipe e.g. was a brand distributed by Comoy’s. The bowls usually showed no nomenclature indicating the orderer. “Genuine Block Meerschaum” was engraved frequently. Often, just the stems were different, while bowls were the same.

Supply of meerschaum from East Africa run out (Kenya / Tanzania exhausted, Somalia inaccessible), and thus the last Laxey meers were supplied to trade in May, 2001. Laxey Pipes Ltd. tried to survive continuing with briar pipes – mainly in the Danish style -, but to no success. It closed down business in July, 2002.Despite the paucity of maker’s marks on my pipe, the style of the marks that are there leads me to believe that this is a Manx-made pipe. One major detail that made me harrumph a bit was the bamboo shank. I wasn’t familiar with Laxey making bamboo shanked pipes. Steve commented that the pipe was not unlike pipes from the Kaywoodie Mandarin line of bamboo-shanked pipes. Again, however, as far as I know, the Mandarin line never included meerschaum. Steve asserts, however, that Kaywoodie did produce a bamboo-meerschaum pipe. Here is an example of an unbranded bamboo meer found on eBay. Not only does the pipe have no identifying marks, but the seller had no information either.The combination of meerschaum and bamboo in pipes is certainly not unprecedented in the 21st century. For example, one can find some spectacular examples from Walt Cannoy, Ryan Alden, and the famous Turkish maker, Said Altınay. Here is a beautiful example from him:As a side note, Altınay’s website includes an interesting note on the history of bamboo in pipemaking. I provide a brief quotation:

Bamboo began appearing in briar pipe construction in the early 20th century. The earliest known pioneer of this style is believed to be Sixten Ivarsson, the Danish pipe-making legend, who introduced bamboo shanks in the mid-1900s as both an aesthetic and practical innovation. The concept soon spread, embraced by artisans such as Tom Eltang, Tokutomi, and Takahiro Hibi, who elevated the use of bamboo into a form of fine art. Its appeal was twofold: the natural lightweight strength and the distinctive, organic appearance. While traditional briar offered durability and familiarity, bamboo introduced character, contrast, and subtle resilience — giving each pipe a unique signature.

Obviously, the pipe I found is not on the order of a Cannoy, Alden, or Altınay! But I also feel comfortable in saying that this pipe is a lot older than those fellows’ pipes. I would be interested in hearing from YOU if you know more about the marriage of meerschaum and bamboo in pipemaking. Thank you kindly.

The pipe was in generally good condition and didn’t seem too challenging to clean up. There was a bit of scratching, etc. on the stem, but nothing serious. The bamboo shank was aged, but perfectly sound. Finally, the meerschaum bowl was well worn, but not bad at all.I used oil soap on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.As the stem was now clean and dry, I set about fixing the marks in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. Alas, I forgot to take photos of this step.

The inside of the shank needed to be cleaned thoroughly. Similar to the stem, I then cleaned it with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol.I didn’t sand the bamboo in any way, but I did rub it with some LBE Before & After Restoration Balm and let it sit for 30 minutes or so. The balm moisturizes the bamboo and gives a beautiful depth to it. I then buffed the shank with a microfibre cloth.I moved on to the bowl. The first step was to ream it out – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. Given the more fragile nature of meerschaum and the relative cleanliness of the smoking chamber, I only used a piece of sandpaper taped to a wooden dowel to clean things out. This was sufficient to ensure that all the debris was removed. My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim.I then cleaned the entrance to the bowl with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. This was done cautiously, as too much liquid can cause softening of the meerschaum. Due to my care, no such problems were encountered. I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the bowl and finish it off. This sanding minimizes flaws in the meerschaum and provides a beautiful smoothness to it. As the photos show, I masked the darkened portion of the bowl with tape so as not to remove it while sanding. I rubbed some Clapham’s Beeswax Polish into the meerschaum and let it dry thoroughly. Then I buffed it carefully with a microfibre cloth. Ooo – what a shine! For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.

All done! This bamboo meerschaum billiard looks fantastic again and I am delighted with the results. As I mentioned before, I might keep this for myself, but you’re welcome to reach out to me if you’re interested in acquiring it: kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅝ in. (142 mm); height 1¾ in. (44 mm); bowl diameter 1⅜ in. (36 mm); chamber diameter ¾ in. (18 mm). The weight of the pipe is ¾ oz. (24 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

A New Lease on Life for an Old S.M. Frank Bakelite

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by Kenneth Lieblich

A couple of weeks ago, I restored a Redmanol pipe for a customer and, as good fortune would have it, its Bakelite cousin appeared on my workbench. However, this time the Bakelite pipe is for sale! It’s a real beauty – and quite old. It’s an S.M. Frank Bakelite bent bulldog. It has a lovely old-world feel about it, with a handsome band – and it even has its matching leather case! This pipe has an orific stem and that marks it as being around a century old. To learn more about that particular bit of pipe history, please have a look at Steve’s article on the subject here. Given my recent experience with Redmanol and given its similarity to Bakelite, I thought I’d give it a go. It’s an old timer and it will always carry a few signs of its use and age, but that is definitely part of this pipe’s charm. The marks on the pipe are simple and straightforward. On the left side of the shank, it reads Frank [over] Bakelite. Inside the pipe case, there is a logo which reads Frank [over] Trade Mark.I suspected that the name Frank was referring to the S.M. Frank company, but I went to Pipedia to check. It turns out that the S.M. Frank history is a tangled mess of brambles and twigs. It involves Kaywoodie, KB&B, Reiss, Demuth, and many others. It’s messier than a dog’s breakfast, as one of my schoolteachers liked to say. I don’t have the patience to do it justice here, but I will provide a few tidbits. Here’s a quotation from Pipedia:

In the year 1900 Sam Frank Sr. started his own business, selling pipes and other tobacco items. His original office was located at 20 W. 17th Street, NYC. He was also closely associated with the sales staff of Wm. DeMuth & Co., selling their line of pipes. It was at this time that Mr. Frank first met Ferdinand Feuerbach and formed what would be a lifelong friendship. Mr. Feuerbach started working for the DeMuth company in 1897 and by 1903 had become the production manager. In 1919, when Mr. Frank needed an experienced pipe man to run his pipe factory, located at 168 Southern Blvd., in the Bronx, he persuaded his old friend Ferdinand to join him. Mr. Feuerbach is credited with developing DeMuth’s popular Royal DeMuth and Hesson Guard Milano pipelines. In 1922, when S. M. Frank purchased the Manhattan Briar Pipe Co. the company incorporated. In 1933, the paper Medico filter was introduced along with the Medico brand line of pipes. The Medico filter is the “original” and most absorbent paper filter on the market that is recognized by pipe smokers world-wide. Filtered pipe smoking, a debatable issue among pipe smokers, reduces tars and nicotine in the smoke stream to make a “safer” smoke.

Meanwhile, over in the PipesMagazine forums, there’s a lengthy discussion on the subject from user, jguss. I won’t try to do the article justice in this blog post, but I recommend you read it here. One of the useful things that came out of it, however, is the following org chart.I cannot date this pipe beyond saying that it is about 100 years old. It’s not possible for me to be more precise than that – other than to say that the pipe cannot precede 1907, as that was the year that Bakelite was invented by Leo Hendrik Baekeland. Anecdotally, this pipe looks like similar KB&B (Kaufmann Bros. & Bondy) pipes of the era, so it may come from that genealogical line (so to speak). Let’s move on.

A closer look at the pipe shows a few problems. The stem has some scratches and wear – I will have to handle the Bakelite carefully. The stummel is pretty worn and dirty. It has a few scratches and nicks. Around the top of the bowl, there is some odd ‘stuff’ stuck to the wood. More on that later. Both of the mortises in the shank and stem had matching broken-off halves of a bone tenon. They’re stuck in there. There’s a lot of work ahead! I decided that my first job would be to extract the tenon halves. This was nerve-wracking stuff because I was not at all sure that I could get them out without cracking either the shank or stem (or both). The photos here don’t really tell the whole story. I tried extracting with pliers; I tried extracting with a screw – both unsuccessful. I fiddled for while and decided that I needed to drill the tenon out. It was clearly risky, but the pipe wasn’t useable in its current state anyway. So, I took the stem and stummel and threw them in the freezer for 30 minutes or so. I wanted to (hopefully) make the bone tenon more brittle by freezing it. I also wrapped the end of the stem very tightly with hockey tape in a quixotic hope that that might prevent the Bakelite from cracking. I then took the thinnest drill bit that fit inside the draught hole of the tenon and drilled carefully and slowly. I then increased the size of the drill bit one by one – oh so carefully – until the tenon began to crack. As more and more of it cracked, I was able to pull the debris out. This took a while, as I worked on both halves, but it was a complete success. Deo gratias! I then went searching in my boxes for a replacement bone tenon – I have hundreds! Eventually, I found just the right one. I was finally able to get on with cleaning. I used oil soap on a few cotton rounds and wiped down the stem to provide an initial cleaning before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.Next, I set about fixing the marks in the Bakelite. This was done by filling those marks with clear cyanoacrylate adhesive. I left this to cure and moved on.The next step was sanding. First, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the Bakelite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the Bakelite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, clear, ruby-like glow to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed.My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds and used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with some soap and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.However, what it did not do was remove the weird stuff stuck around the rim. Then I realized that this pipe must have had cap once upon a time. That cap is long lost to the mists of history. I looked in my stores and found several caps, but not that fit this pipe. No problem – this pipe doesn’t need it and would look great (I daresay better) without one. It took some mighty strong sanding with 220-, 400-, and 600-grit sandpapers to remove all the gunk. I then used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I did add some stain to the briar in order to replace what had been lost in the sanding – but forgot the photos. Anyway, I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.

All done! This S.M. Frank Bakelite bent bulldog looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘American’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5 in. (128 mm); height 1⅞ in. (46 mm); bowl diameter 1⅜ in. (36 mm); chamber diameter ⅞ in. (20 mm). The weight of the pipe is 1¼ oz. (39 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Beautiful Redmanol Old Timer

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by Kenneth Lieblich

A fine gentleman (and regular customer) from Seattle recently sent a box of pipes for me to restore for him. Various and sundry reasons prevented me from photographing most of the pipe restorations, but I did snap some shots of this one and it is worth checking out. This is a nifty bent Dublin made primarily from Redmanol (more on that later). The stem and most of the stummel are made entirely from Redmanol and are two separate pieces. In this case, the mortise and tenon are reversed from most pipes: the screw tenon is in the shank and the mortise is in the stem. The bowl is made of briar and screws into the Redmanol bowl. Separating the briar from the Redmanol is a ring of brass. This restoration was quite a bit of work, but I could not be more pleased with how it turned out in the end. The pipe is really quite charming and reminiscent of a different era. The pipe has no markings at all, so I cannot describe the maker to you with any authority. However, Steve has written up several blog posts on Redmanol pipes from makers such as MLC, WDC, and KB&B. Here is one of his articles on a pipe not too dissimilar from the one I’m restoring. So, what is Redmanol? It is an early 20th century type of plastic – a sort of Bakelite, if you will. On Pipedia, there is an excellent article on Redmanol (and gutta percha) written by the doyen of pipe literature, Ben Rapaport. I highly encourage you to read the whole article here, but here is an excerpt:

Then came Redmanol. In 1913, Lawrence V. Redman established the Redmanol Chemical Products Company in Chicago to produce a plastic, similar to Bakelite, made from the action of formin on carbolic acid. “Redmanol. Perfect molding material. Redmanol Chemical Products Co., 644 West 22nd Street, Chicago, was initially advertised as a molding compound to replace metal, rubber, fibre, wood, porcelain and other plastic materials. … suited to make pencils, buttons, pool triangles, acid containers” (Factory. The Magazine of Management, July 1923, 393). “’Redmanol,’” the new substitute for amber, a Chicago invention, seems to be making a hit from the start” (“Chicago Factories Await Readjustment,” United States Tobacco Journal, November 14, 1914, 13).

What is Redmanol? Here are a couple definitions, the first from the Redmanol company: “REDMANOL. The Material of a thousand uses. REDMANOL is sold as TRANSPARENT REDMANOL which has every physical property of Baltic amber, except that REDMANOL is more lustrous and has perfect transparency. The transparent REDMANOL is used for dental and surgical instruments and electrical insulation and is the material which has largely replaced amber in smokers’ supplies” (Directory. Chicago Section. American Chemical Society, 1911).

The second is from a tobacco industry leader. “Redmanol is a secret compound, the result of years of experiment and research work to find a substance for cigar and cigarette holders and stems which would possess the beauty of natural amber but none of the frailties. It is, in fact a man-made amber, being chemically known as synthetic amber, and has proved so admirable a substitute for natural amber that it is doubtful that the later [sic] will ever again be used to the extent it formerly was. …All in all Redmanol makes use of the most perfect and satisfactory mouth-pieces yet devised. Our customers are evidently aware of this fact as is amply demonstrated by the enormous increase in sales in our stores this year of Redmanol cigar and cigarette tubes” (“Pipe Points Worth Remembering. Redmanol,” The United Shield, November, 1919, 13).

And the third is from a journal article. “Redmanol, a similar substance [to Bakelite], is made using formin instead of formaldehyde, and on melting this with phenol it gives a clear, amber-colored, transparent substance that is plastic and can be bent and worked into shape. On further heating it becomes hard and insoluble and similar to bakelite except for its color and transparency. Redmanol, by virtue of its resemblance to real amber and its many desirable properties of insolubility, non-inflammability, the ability to mold easily before hardening, and its imperviousness to corrosive substances, is used for making hundreds of useful and ornamental objects, some of the most familiar being pipe stems, cigar and cigarette holders, and knife handles” (J. Maple Wilson, Jr., “The Relation of Chemistry to the Home,” Journal of Chemical Education, Vol. 3, No. 6, June, 1926, 670).Then later in the same article:

According to Steve Laug who has studied this much more than I: “Original Bakelite, whatever the color, still looked like plastic, while deep red, translucent Redmanol was so close to amber of the same color that it often requires an expert to differentiate the two. Bakelite was produced in at least these colors: golden yellow, ruby, emerald, amethyst, and jet. Real amber comes in several colors: non-reflective deep-cherry red, golden, and yellow. Most often, Redmanol was a clear or translucent red. Deep-red Redmanol was so close to amber of the same color that it often required an expert to differentiate the two. It certainly didn’t help when ads for Redmanol products stated: “Odorless, taste-less, unbreakable, non-inflammable, and retains its amber color.”

It’s difficult to be accurate on the date of this pipe, but anywhere from the 1910s through the 1930s is a safe bet. Basically, this beauty is about a century old.Let’s take a closer look. The pipe is in terrific condition for its age! The Redmanol parts have a few minor scratches and dents, but no cracks or structural problems. The screw tenon is as dirty as anything, but that’s no big deal. The brass ring is similarly dirty, but not damaged at all. Finally, the briar bowl is also dirty and has a few minor nicks. It should clean up very nicely.

I used oil soap on a few cotton rounds and wiped down the stem and stummel to provide an initial cleaning before moving on to the next steps. The primary cleaning came next. I disinfected the inside of both stem and stummel with pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. I paid particular attention to the tenon and cleaned it further with some 0000-grit steel wool.The next step of the cleaning process was to scour the inside of both stem and stummel with some soap and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.

As the stem was now clean and dry, I set about fixing the tooth marks in the Redmanol. This was done by filling those divots with clear cyanoacrylate adhesive. I left this to cure and moved on. The next step is sanding and I’m not going to sugar coat this: sanding Redmanol is pretty dreadful. First, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the Redmanol. I had to focus especially on a tricky area of the stummel where there were some deep scratches. I taped that area off, so it could be done properly. Following that, I used all nine grey sanding pads and all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the Redmanol, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, clear, amber-like glow to the stem and stummel when I was done. I then grabbed the brass ring with both hands – sorry, couldn’t resist. This was quite straightforward. I tried cleaning it with some lemon-infused 99% isopropyl alcohol on cotton rounds. This didn’t really do anything, so I switched over to polishing with 0000-grit steel wool. This worked very well and the ring looked lovely again. Next on to the briar bowl. First, I reamed out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. As the bowl was fairly clean already, I used only a piece of sandpaper taped to a wooden dowel. This ensured that all the debris was removed. I also took a piece of machine steel and gently scraped the lava away from the rim. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds and used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar. Just like the stem and stummel, the last step of the cleaning process was to scour the inside of the bowl with some soap and tube brushes. I also scrubbed the aluminum bottom of the bowl with 0000-grit steel wool. Looked fantastic.I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the bowl and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the bowl with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best. All done! This no-name Redmanol bent Dublin pipe looks fantastic again and is ready to be enjoyed by my friend in Seattle. It was a pleasure to work on. It’s a gorgeous pipe. The approximate dimensions of the pipe are as follows: length 5¼ in. (134 mm); height 1⅞ in. (48 mm); bowl diameter 1⅜ in. (35 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1⅝ oz. (47 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Cleaning Up a Terrific Jobey Stromboli 200 Bulldog

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by Kenneth Lieblich

Ah, there’s something awfully satisfying about a really rugged rustication – the craggy, rock-like formation is a very fine thing. This Jobey Stromboli 200 bent bulldog has that great rustication in spades. The pipe had a precise diamond shank and a beautiful acrylic stem with a Jobey link system screw tenon. I acquired this pipe in a lot, where most of the pipes had been very well cared for. This was no exception and looked like a fun pipe to restore. On the underside of the shank were the markings. They read Jobey [over] Stromboli [over] 200. To the right of that, at a 90-degree angle from the other text, was the word France. Finally, on the stem was the Jobey logo in a brass oval. Regarding Jobey, Pipephil tells us that “These pipes are made in St Claude (France) by Butz-Choquin (Berrod-Regad group) since 1987. Before this date some were manufactured in England and Denmark (Jobey Dansk).”This Jobey was in very good condition and didn’t require much work – as the photos attest. The stem had only minimal wear and was hardly dirty. The stummel was equally clean, but the rim had been lit a bit aggressively. Perhaps a cigar lighter was foolishly used – who knows? Moving on… Since the stem is acrylic, there is no issue with oxidation. I used oil soap on a few cotton rounds and wiped the stem down to provide an initial cleaning before moving on to the next steps. The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was clean. Actually, it was quite clean to start with. Holding the stem to the light, you can see how clean it is – if it was heavily smoked, this would be very dark. Now that the stem is clean and dry, I set about fixing the few marks in the acrylic. This is done by filling those divots with clear cyanoacrylate adhesive. I left this to cure and moved on. The penultimate step for the stem is sanding. First, with my set of needle files, I reduce the bulk of the cyanoacrylate repairs. I want to remove the excess adhesive as near to the surface as possible, without cutting into the acrylic. Following that, I use all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. There was a wonderful shine to the stem when I was done. Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. The pipe was so seldom used that I only used a piece of sandpaper taped to a wooden dowel. This ensured that all the debris is removed.My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim. This work revealed that some minor scorching had occurred. It wasn’t serious, but I would have to repair it. Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds (and a toothbrush). This does a good job of cleaning any latent dirt on the surface of the briar.The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes.In order to lessen the burns on the rim, I ‘topped’ the pipe – that is to say, I gently and evenly sanded the rim on a piece of 220-grit sandpaper. This effectively minimizes the damage, without altering the look of the pipe. I used all nine micromesh pads (1,500 through 12,000 grit) on the rim to finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. After that, the bare wood needed to be tinted in the same colour as the rest of the stummel. I used some of my furniture pens (which is simply dye in pen form) to match the colours. I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth and a horsehair brush. For the final step, I took the pipe to my bench buffer and carefully polished it with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.All done! This Jobey Stromboli 200 Bulldog looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘French’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅔ in. (144 mm); height 1½ in. (39 mm); bowl diameter 1⅔ in. (42 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1¼ oz. (37 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Rebirth of a No Name Bakelite Pipe with Bakelite Stem

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This pipe came to me from Chuck Richards (Desertpipe) in a box he sent me. It is the first of three old timers that he sent for me to work with. It is a common interest that we share – this love of the old timers and restoring them to some of their former glory. The first four photos below show the pipe as it was when it arrived to my work table. There is no stamping on the pipe at all. The gold band is stamped 14K Gold Filled. The stem has no logos or stampings. The underside of the bowl and the Bakelite base has no information stamped on it either. It is much like some of the WDC or William Demuth pipes that I have from the same era. The pipe itself was in pretty decent shape. The bowl was very clean. The rim was undamaged and the finish on the bowl was quite nice. The double grooves around the bowl were filled with grit and the surface had a few pits in it. The Bakelite bowl base and shank were in good shape. There seems to have been a metal decorative rim that went around the base between the bowl and base that was missing. The 14K gold filled band was in place but was on backwards so that the stamping of the gold was upside down. The stem was very oxidized and had been filed to give a steeper angle on the taper to the button. The filing had gone too deep and the airway next to the button was exposed. At first examination it appeared that the stem was too hard a material to be vulcanite and the filing marks did not look like they were on vulcanite. My initial guess was that the stem was also Bakelite.
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I removed the bowl from the base and reamed and cleaned it. I reamed it with a PipNet reamer back to a very thin cake. I cleaned out the airway at the bottom of the bowl. I used a dental pick to clean out the dual lines around the bowl top. I cleaned out the reservoir in the bottom of the base with cotton swabs and Everclear. I cleaned out the shank with bristle and fluffy pipe cleaners and Everclear as well. I removed the band from the shank by heating it gently. The glue softened and I was able to remove it and turn it around. I tapped the band with a small furniture hammer to flatten out the edges and squared the edges. I reglued it with wood glue. When this work was done I set the bowl and shank aside and went to work on the stem.
The stem took significant work. Somehow my camera failed (maybe the photographer did) and I was unable to get any good photos of the stem work. I built up the filed area against the button with clear superglue (Photos 1 -2). I layered on lightly, let it dry, relayered it and repeated until the thickness was sufficient enough for the airway to be protected. I also built up the button. It looked to me that a previous repair had been done and a new button had been cut in the stem. I repaired the shape and the thickness of the button. It was an old style bone tenon that was mounted in the shank so I cleaned that up and cleaned the inside the stem. The hole in the button was the old style orific or “o” opening. The rebuilding of the button and stem took the majority of time in working on this old stem. Once it was dry and had cured overnight I worked on the oxidation. I did not want to use anything that could possible harm the Bakelite so I kept the alcohol to a minimum and only on the inside the airway and was careful not let it touch the outside. For the outside I used 240 grit sandpaper to smooth out the newly repaired slope on the stem and to sand out the file marks that remained from the previous repair. I also sanded the corners on the stem to give it a more rounded look in keeping with the era it was made. The 240 grit sandpaper easily removed the oxidation. Photos 3 – 4, though of poor quality, give an idea of how the stem looked after patching with the superglue and sanding with the 240 grit sandpaper. The oxidation was pretty well removed. The button is shaped and the patch on the stem in front of the button is visible. There is still a lot of sanding to do at this point. From the 240 grit I went on to sand with 320 grit and also a fine grit sanding sponge to further blend the patch and to remove the oxidation.
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I put the stem back on the pipe and worked on the fit against the band. When I reversed the band the stem was too large on the right side and extended beyond the width of the band. To repair that I had to take of material at the bottom edge of the top right side and the upper edge of the bottom right side of the diamond to reduce the angle of the diamond on that side. By reducing these two points on the stem I was able to bring the sharp edge to the same width as the shank and band. It balanced the look of the stem. I used the 240 and 320 grit sandpaper for doing this part of the stem work. I continued to use the sanding sponge to blend the patches on the top and bottom of the slope to the button. The next series of eight photos show the progress on the stem. The patch is clearly visible in the photos of the top side. The one on the bottom was not as big and it blended in more easily.
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After removing the scratches and oxidation with the sandpaper I sanded with the fine grit sanding sponge and then progressed through the various grits of micromesh sanding pads from 1500-12,000 to smooth and polish the stem. As I worked on it my initial conjecture about the material being Bakelite was confirmed. The next four photos are a sample of the work of the micromesh sanding pads on the stem. The pad in the photos is 3600 grit. I also used the micromesh on the bowl and the Bakelite base and shank to remove some of the surface scratches.
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I gave the pipe a very light buff on the buffer with White Diamond. I had learned on previous occasions that the speed of the buffing pad can produce heat that can actually damage the Bakelite and cause fibres from the pad to embed in the stem. A very light touch is necessary if you are going to buff these stems. I wanted to give them a quick light buff to remove any remaining scratches and give it a quick sheen. I buffed the base and bowl at the same time as well. The final series of four photos show the finished pipe. I applied a coating of carnauba wax to the pipe by hand. I buffed it lightly with a soft flannel cloth to bring up a shine and finished buffing with a soft shoe brush. The finished pipe speaks for itself. It is a testimony to the life that resides in these old timers. It is a life that will certainly extend beyond mine! As mentioned above, I share a love for these older pipes with Chuck that seems to extend to their restoration and re-entry into the purposes for which they were made. What do you think Chuck? How does the final pipe look to you?
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Refurb on the London Made

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I finished up the refurb on a London Made billiard. It is a big pipe 7 1/2 inches long. This one was by far the worst one in the lot of three large pipes that I had in my box to refurbish. The rim was in very rough shape with burn marks on the right hand side and dents and scuffs from banging out the dottle. The bowl was heavily caked and the stem and shank were virtually plugged with tars.

I reamed the bowl and cleaned the shank with pipe cleaners, cotton swabs and a shank brush and isopropyl alcohol. Then I gave the bowl an alcohol bath over night. The next morning I took it out of the bath, dried it off with a soft cloth. Once it was dry I sanded the bowl with micromesh sanding pads (1500-6000 grit) until it was smooth. I wiped it down with a cotton pad and some isopropyl to clean off the sanding dust and any remaining oils from my hands. I restained it with an oxblood aniline stain thinned with isopropyl alcohol.

I went to work on the stem after that. The stem was in bad shape. There was a very deep cut mark on the top of the stem about a 1/4 inch from the button. There was also a bite through hole on the underside of the stem. I cleaned and sanded the stem until it was black once again. I left the area around the button, on top and bottom, a bit rough and then filled the cut on the top with krazy glue. I greased and inserted a pipe cleaner in the slot and then filled the hole with krazy glue. Once the glue was completely dry I sanded the two fills I made with sand paper – 400, 600 grit, and then micromesh sanding pads from 1800-6000 grit. (I have read of concern by different folks on how the super/krazy glue can melt or cause damage on vulcanite. I have now been using this process for several years and never had a problem. I have used it on both vulcanite and Lucite. In the past weeks I have also used it on a nylon stem without any probems.)

I took the pipe to my buffer and finished the refurbishing with a buff of White Diamond to polish the finish on the bowl and the stem. I gave the entirety several coats of carnauba wax and buffed it with a clean flannel buff to give it a shine.

Here are the pics of the finished pipe (once again I forgot to take pictures of the pipe before I worked on it). Thanks for looking. ImageImageImageImageImage

A Creative Pipe Maker’s Anonymous Attempt at a Cool, Dry Smoke

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This is another interesting piece of pipe history. I seem to have trouble passing up odd and creative pipe making attempts. I have no idea who designed or made this one or what the patent information is as there is absolutely no stamping or identification on the pipe itself. I remember seeing one on EBay awhile ago but somehow missed keeping the information. If anyone has any information on it please leave a comment in response to this post.

The pipe itself was in rough shape when I got it. The stem is chewed up badly and I have not taken the time to rework the stem. It is the dreaded nylon stem so it always leaves me cold in wanting to work on it. It is probably the most unforgiving stem material there is in my opinion. You can sand and sand it and it does not seem to change the damage. The heat gun and boiling water do not seem to lift the dents and tooth marks at all. What is there seems to be permanent. The bowl was badly caked – in fact so badly caked that it had a split in the side of the bowl. The finish is strange – best I can say about it almost little worm trails in the briar. The stem was stuck in the shank. I thought at first it was a screw tenon it was so tight. Under the stem was the flat base with what looked like an adjustment screw of some kind. It was also stuck tightly.

I reamed the bowl and found that the draught hole was in the bottom of the bowl – like a calabash. I opened that with a dental pick and cleaned it out. I packed the bowl with cotton bolls and filled it with isopropyl alcohol. I use 99% as it has little water content and seems to work well in drawing out the oils and tars. It took quite a bit of alcohol as it filled the reservoir below the bowl. I put a pipe cleaner in the stem and laid it aside overnight. My hope was that the alcohol would not only draw out the tars and oils but loosen the adjusting screw on the bottom of the shank as well as the stem.

In the morning I removed the cotton bolls. They were almost black with the tars and oils that they drew out. The stem was actually loose – that happens so little that I was surprised when I turned on it and it came out. I was expecting a screw tenon and found that it was not at all. It was an aluminum tenon made to hold a Medico style paper filter. The one in the tenon was almost black with grime and now it was soggy as well. I am still trying to figure out the airflow on this pipe. I also was able to turn the adjusting screw under the stem and it came out as well. I expected that it would adjust the airflow somehow (kind of like a Kirsten). But it was not an adjusting screw at all; instead it was a stinger like apparatus with a long twisted blade on it. Now the airflow was becoming clearer. The smoker pulled the air through the bowl down through the air hole in the bottom of the bowl. Once there it entered the chamber that ran the length of the shank and bowl and contained the twisted stinger. That apparatus would pick up the liquids and oils of the tobacco. The smoke would go up through a hole in the top of the chamber and enter the shank where the paper filter would trap the remaining debris of the smoke (and in my opinion whatever flavour still remained) before delivering it out the slot at the end of the stem.

I cleaned out the chamber and the shank by filling them with isopropyl and plugging the holes and shaking the fluid for several minutes. I would unplug and dump the dirty alcohol down the drain. I repeated this until the fluid came out clear. Then I cleaned the chamber and shank with a shank brush and bristle and ordinary pipe cleaners and more isopropyl alcohol until they came out clean and fresh. The stinger soaked in alcohol and I scrubbed it with 0000 steel wool until it shone. The stem needed a lot of cleaning though it was more dirt and grime that came out rather than tars. I was able to polish the tenon inside and out and clean up the stem. The dents and tooth marks I left alone. One day I will have to work them over and see if I can remove them. But not that day!

I scrubbed the outside of the bowl with a bristle tooth brush and Murphy’s Oil Soap to remove all of the grime from the bowl surface. I cleaned out the crack in the bowl with my dental pick. I then wiped it down with acetone and restained it with a medium brown aniline stain, flamed it and then buffed it with Tripoli and White Diamond. Once it was polished and clean I coated it with several coats of carnauba wax and then buffed it with a clean flannel buff.

I finished up the pipe and put it back together. I added a pipe softee bit to cover the bites and dents on the stem and make it more comfortable in the mouth. I packed a bowl of nice Virginia in it to try it out. I decided to leave out the paper filter and just smoke it as it was. It was an interesting and cool smoke though it pretty much removed the flavour of the Virginias that I chose to smoke. This one will sit in the cupboard as a memorabilia item but will not enter the rotation.

 

Here are the pictures of the process of repair. I patched it with black super glue and built up the angle of the stem to give a clean flow. I filled the dents and bite throughs on both sides of the stem. I sanded and sanded with 240 grit sandpaper and micromesh 1500 through 12,000 grit. Then gave it a coat of Obsidian Oil and finally several coats of wax. The last four photos show the final product.

Reworking an Imperial Treble Zulu – Stainless Steel Tenon

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I picked up this older Imperial Tobacco Co pipe – a Zulu shape number 354. The shape number makes me wonder if the pipe was made by Comoy’s. Maybe someone here knows for sure. The number is missing on the Comoy’s shape number chart on Pipedia. The pipe is interesting to me for several reasons. It is the third in a group of three pipes by Imperial that came to me in an EBay lot. The first two were Two-Points and this one a Treble. I had not heard or seen this line before these came my way. The other reason is that several pipes in this lot had stainless steel tenons! The Treble has one and at first I thought it was original – the stem did not fit well as the tenon was stuck in the bowl and the stem would not seat all the way to the shank. The bowl was in pretty nasty shape. With lots of darkening and the grain virtually obscured under dirt. The rim was caked and tarred. The bowl was full of broken cake and cobwebs. The stem was gnawed with deep bite marks, the button destroyed and the tenon stuck in the shank.

I was able to remove the tenon from shank with a big pair of channel locks and some serious twisting and turning. I filed the end of the tenon and cut grooves in it so that the epoxy would have something to bite into when I pushed it into the stem. I then slid a pipe cleaner into the stem and threaded the tenon on the cleaner. When I got down to the stem I mixed some epoxy (two part mix) and painted it on the tenon. I let it set for a few moments and then pushed it into the stem. I wiped off the excess around the stem and tenon junction. I set it aside and worked on the bowl. ImageImage

I reamed the bowl and cleaned both it and the shank. Then I used a fine grit sanding pad that I have here to work on the lava on the top of the bowl. Once that was done I wiped down the bowl with isopropyl alcohol to remove the grime and the finish. The next photos show the bowl after the initial cleanup. From there I put it in the alcohol bath and went back to work on the stem. ImageImageImage

The next series of two photos show the bite marks on the stem and the state of the button. The bite marks were very deep and some were actually cuts in the stem material rather than just dents. I used my heat gun to raise the dents as much as possible but honestly they did not come up very much at all. This one would be a bit of a challenge. I used sanded the stem around the button and the dents with 240 grit sandpaper to get the oxidation off that area. I was going to use the superglue to repair these bite marks and needed a clean surface to work with. Once I had sanded the area clean I used a dental pick to pick away the brown left in the dents. I wanted to clean out the dents as much as possible and roughen the surface in the dent for a good bond with the glue. The first picture shows the top of the stem, the second shows the bottom. ImageImage

Once they were clean and ready I washed the area down with some isopropyl alcohol to remove any remaining sanding dust. Then I put drops of superglue in the holes on the underside of the stem first. Once they were dry I did the same with the dents on the top side of the stem. The three photos below show the glue in place – they appear as shiny black spots in the photos.ImageImageImage

I set the pipe stem aside to thoroughly dry and took the bowl out of the alcohol bath. I dried it off and then sanded the top of the bowl with the fine grit sanding pads that I have. The top is showing some nice grain and the tars are coming off nicely. ImageImageImage

I wiped down the bowl and rim with acetone (fingernail polish remover) to remove the remaining finish and grime. The white cotton pads in the background of the next three photos show what still remained on the bowl after the alcohol wash. I wanted to get the bowl down to bare briar so that I could refinish it and then give it a new coat of stain. My goal was to highlight the beautiful grain on this one. ImageImageImage

I guess I must get a bit bored doing the same thing or something, because I went back to the stem to sand the patches that I had made. I used emery cloth to get the patches even with the surface of the stem. The next series of three photos show the progress on cleaning up the stem and evening out the stem surface. The patches are beginning to fade and blend into the stem. ImageImageImage

After sanding the stem I cleaned out the stem and the shank. It was a dirty process. The first picture below shows just a few of the many pipe cleaners and cotton swabs. I dip them in the cap filled with isopropyl that is pictured in the photos and swab out the stem and shank with them. ImageImage

I reinserted the stem in the shank and wiped the entirety down with an alcohol soaked cotton pad. I wanted to see where I was at with the stem and the bowl. You will notice the addition of a band in the photos below. Once I refit the stem I could see that the stainless tenon was indeed a replacement and that it was misdrilled – it was set in the stem too high making the match at the tenon impossible. I decided to work on the shank rather than pull the tenon, redrill the hole in the stem and reinsert a bigger tenon. I could still do that should I desire. I sanded the shank a little to reduce the gap between the stem and shank. Then I pressure fit a band on it to guide the stem to the proper fit. It worked well actually and the stem lines up nicely now. ImageImageImageImage

I took the next two photos to show the state of the stem patches at this point in the repair process. You can see that they are virtually invisible on the top of the stem and just slightly visible on the underside. At this point I continued to sand the stem and work at the area around the button to redefine it and to blend in the patches. I used a fine grit sanding pad and an extra fine grit pad to remove the scratches and to make the button area more defined. I then worked over the stem with the usual list of micromesh pads from 1500-6000 grit. ImageImage

I restained the bowl with an oxblood stain and buffed the entirety with White Diamond and then gave the pipe several coats of carnauba wax and buffed with a soft flannel buff to bring out the shine to the pipe. You can see from the profile shots that the button is more clearly defined and the flow of the stem looks correct from the bowl to the button. The patches on the stem have blended quite well and though still visible if you look closely are smooth and black. ImageImageImageImage

Refurbishing another Mystery Pipe

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I picked up this pipe in an EBay lot recently. The other pipes were older Barlings and Bewlays. I know that it belonged to the same gent originally because all the stems have matching tooth marks. This guy must have had jaws of steel. His bite marks showed a repeated pattern of biting down in an identical place on each pipe. The amazing thing on this one is that though the bites were deep they did not break through the surface of the stem.

The first series of pictures below show the pipe as it came to me in the lot. Rim had some tars and cake build up. The bowl was dirty but not caked. The exterior of the pipe was also dirty but not damaged. The mystery to me is the material that this bowl is made of. It is very light weight and a bit odd. There is some resemblance to Laxley meers from the Isle of Mann. They made meers for Peterson, Nording and Barling as well as some under their own brand. I have found that those I have worked on and now own are uniformly heavy and thick bowled. This one is not that way at all. This little guy – and I say little as in 1 1/2 inch tall and a bowl outer diameter of 1 1/8 inches and bore of 3/4 inches – is somehow incredibly light weight. Think in terms of a featherweight briar and you are close. The stem is heavier than the bowl… Those are the things that leave me mystified with this one. I wonder if it is not some sort of resin????

The copper coloured band on the shank is actually copper tape. It was covered with a coating of glue to give it some resilience I would guess. The shank extension is vulcanite as is the stem. The stem is badly bitten but no bite throughs. It will take a bit of work to take care of those and to remove the deep oxidation. The tenon is also a reverse tenon. It extends from the shank like a Carey Magic Inch tenon. The stem slides over the tenon.

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Using my dental pick as a lever I pried away the tape on the shank. I wanted to see what was underneath to know if I was dealing with a separated shank extension or what. As can be seen in the next photo it appears that the tape was merely cosmetic. The shank extension and the joint of the two parts were liberally coated with glue. It appeared to have been wood glue and it was very hard. I was able to peel away bits and pieces of the glue by picking at it with the dental pick and my finger nail. Note also the reverse tenon on the shank that I spoke of above. It is anchored in the shank and is not removable. It seems to be an integral part of the shank extension.Image

The next two photos show the junction of the shank and the shank extension with the glue removed. I used some 180 grit sandpaper to work on it and then finished with 220 and 240 grit to remove the remaining bits. The junction appeared to be sound. There were no cracks and once the glue was removed the connection was tight and smooth.ImageImage

I continued sanding the shank and extension through 400 and 600 grit wet dry sandpaper as well as the usual micromesh pads from 1500-6000 grit. The three photos below show the finished shank. You will note that the band between the bowl and the extension is also sanded clean. The glue was so built up on it that it needed to be sanded to clean away the build up.ImageImageImage

Once the bowl had reached that point I cleaned the rim with a brass tire brush to remove the tars and buildup that was in the rustication on the rim. I wiped it down with a soft alcohol dampened cloth to remove the dust and remnants after brushing. I decided to restain the rim and the band on the shank. While I was at it I also freshened the stain on the bowl. The odd thing to me was that the stain was not absorbed when I put it on the bowl. It literally sat on the surface until it was dry. To get the coverage to do any good at all involved repeated applications of stain to the band and the rim edges. If the pipe had been briar or meer the stain would have quickly absorbed into the heated surface. This is yet another piece of the mystery of this pipe. What is this material that does not accept the stain?ImageImageImage

Once the stain was dry I did not buff the pipe at all with my buffer but wiped it down with a soft cotton cloth and hand buffed it with a soft bristle shoe brush. In the pictures below you can see the finished bowl. The band and the highlights in the bowl are almost a reddish brown. It is an attractive pipe when all is said and done. You can see the inside of the bowl after I sanded it down to clean it. It appears to be a brownish colour and feels like briar to the touch and yet there is something different in the feel of it.ImageImage

From the earlier pictures above you can see the state of the stem with the bite marks on the top and bottom near the button. I used my heat gun to raise them as much as possible before sanding the stem to remove the remaining marks. The first two photos below show the stem after heating and sanding with the 240 grit sand paper. The top photo is the top side of the stem. There were four remaining marks as can be seen – three on the surface of the stem and two along side of the button edge. There was also damage to the button surface that is visible. The second photo shows the bottom side of the stem – it was a bit better after the heating than the top side. It still had two bite marks and the button was dented.ImageImage

I sanded the marks to smooth them out and then cleaned the surface of the stem with an alcohol wipe to remove the dust. The first photo below shows the spots of super glue on the surface filling the dents in the stem surface. I do not use much glue, just a spot. When it hardens it is not easily sanded so the less I use on the surface the better in my opinion. I also did a bit of work rebuilding the button edge and surface with the glue. When I am using the glue I work on one side at a time in order to have the glue set without running and making a mess of things.Image

The next two photos show the repairs to the top (first photo) and the bottom (second photo) of the stem after the initial sanding. I used an emery board that I picked up at a local department store to sand the surface at this point. It is sold in the area where they sell beauty supplies and is used for fingernails. I learned the usefulness of these by “borrowing” one from my daughters and really like the usefulness. Both photos show the patches disappearing into the surface of the stem.ImageImage

The next two photos show the patches on both the top (first photo) and the bottom (second photo) of the stem after sanding with 220 and 240 grit sandpaper. The patches are getting to the point where they are invisible. I continued sanding both sides of the stem until I was ready to work on the sheen and polish.ImageImage

From this point I sanded the stem with 400 and 600 grit wet dry sandpaper until the patches disappeared into the smooth surface of the stem. I then progressed through the usual regimen of micromesh pads from 1500-6000 grit to polish the surface. Several times in the process I took the stem to the buffer to polish it with Tripoli and White Diamond to see where I needed to do more work on the scratches. I resanded the stem until the scratches were gone – each time using the buffer in between to see the progress. Once it was completed I put it on the pipe and used White Diamond to polish the shank and stem. I coated the stem and shank extension with Obsidian Oil and rubbed it in once it had soaked in. I then gave the entirety several coats of carnauba wax. I did not wax the bowl or use the buffer on it as I wanted to maintain the appearance and cragginess of the finish. In the four photos below you can see the finished pipe. The patches are virtually invisible unless you know where to look. The surface is shiny and black. There is still a bit of oxidation that I need to remove on the stem at the shank extension but overall it is like a new pipe.ImageImageImageImage

The mystery remains, what is it made of? Is it meer? Is it clay? Don’t know. I plan on smoking it later today so maybe the way it handles the heat of the burning tobacco may add some information to the mix.