Tag Archives: Stem repairs

Breathing Life into a Birkdale Custom Sandblast Billiard

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Blog by Steve Laug

The next pipe on the table came to me from a reader of the blog in Eastern Canada. He contacted me about repairing his first pipe and in the meantime picked up a rack and the fellow he bought it from threw in this pipe as well. It is a very nice looking sandblast Billiard with great grain showing through the deep blast finish. The finish is quite nice with a classic English look to the pipe. The bowl had a light cake lining the walls though the rim top was clean and undamaged. The bottom of the bowl was still raw briar showing that it had not been smoked much. The exterior of the pipe was dusty but otherwise clean. The pipe is stamped on the underside of the shank and reads Birkdale [over] Custom. That was followed by rugby ball shape Made in England COM stamp that is normal on Comoy’s Made pipes. The stamping is clear and readable on the pipe. The stem was dirty, calcified and lightly oxidized. There were light tooth marks and chatter on the stem near the button on both sides and some on the surface of the button as well. There was a hole in the left side of the taper stem where a spot/dot had originally been found. I took photos of the pipe before I worked on it.  I took photos of the rim top to show the light cake in the bowl and the relatively clean rim top. There was some wear on the finish on the shank end that would need to be worked on. The stem was in relatively good condition with light tooth chatter and marks on the top and underside near the button. The oxidation was minimal as it is very high quality vulcanite.  The stamping on the underside of the shank read as noted above. The photo shows that they are quite readable.I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe. It is a great looking pipe. You can also see the missing dot on the left side.I turned first to Pipephil’s site as it is always a quick source of information on any brand (http://www.pipephil.eu/logos/en/logo-comoy.html). I looked for the Birkdale brand and could not find anything. On a hunch about the COM stamp I turned to the section on Comoy’s as noted in the link above. In that section I found what I was looking for. I quote:

Made in London (in oval) England. Note the rugby ball shape of the “Made in London” stamping which is usually in a circle from 1950.

That helped me know that the maker of this pipe was probably Comoy’s and the Made in London Rugby shaped stamp made me assume that the pipe was made prior to 1950.

I turned to a previous blog that I wrote https://rebornpipes.com/2013/10/12/refurbed-birkdale-canadian-made-in-london-england-shape-296/

I have not heard of the Birkdale brand so I Googled it on the net to see what I could find out about it. There was not much there in terms of solid information. There were numerous posts on various forums requesting information. The information on the brand showed some confusion. From Pipedia Birkdale is a brand of the German pipe company named Wolsdorff. In turn Pipephil pegs Wolsdorff as a chain of tobacconists that had their pipes made by different German companies like Design Berlin and Oldenkott. However, the one I found has the made in London England stamping that removes the German connection. Something about the shape and shape number made me do a search in the Comoy’s shape and number charts available online. I found that the 296 shape for Comoy’s is an oval shanked Canadian, exactly like this one. Thus it appears that the pipe was made by Comoy’s. I am wondering if the Birkdale (which is a region in England) is not one of a line of English regionally named pipes made by Comoy’s.

Thus the Birkdale that I worked on and restored in 2013 also lead me to conclude that that earlier pipe was made by Comoy’s in much the same manner I have concluded with this one. The difference is that this one does not have a shape number. If you are reading this and can shed some light on the brand please leave a message in the comments.

Now it was time to work on the pipe. I started my work on it by reaming the bowl. I reamed it with a Savinelli Fitsall Pipe Knife and then sanded the inside of the bowl with 220 grit sandpaper wrapped around a piece of dowel. I cleaned the shank out with alcohol, cotton swabs and pipe cleaners. There was some thick tars on the walls on the walls of the shank. I scraped it with a pen knife before cleaning it with alcohol. I touched up the stain on the pipe to match the previous colours – I used a Walnut and a Mahogany Stain Pen to blend the colours. The finished bowl looked very good. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The grain came alive with the balm.   I decided to address the missing dot on the left side of the stem first. I used a piece of acrylic knitting needle to make the  dot. I used a Dremel and sanding drum to strip down the excess material on the needle end. I used a file to take off the last bit of material so that the peg fit in the hole. I clipped off the piece from the needle with a pair of pliers.I put a drop of clear superglue in the hole and pressed the peg into the hole. Once the glue set I used the Dremel and sanding drum to take down the excess material to the approximate height of the stem. I sanded the rest of the excess off with 220 grit sandpaper to blend it into the surface of the stem.I sanded the stem with 220 grit sandpaper to further blend dot into the stem surface and remove the tooth chatter and marks near the button. I started polishing the stem with 400 grit wet dry sandpaper.  I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.      This Birkdale Custom Sandblast Billiard is a great looking pipe. The sandblast finish and contrasting black and oxblood stains around the bowl sides and shank make the grain just pop. The finish on the pipe is in excellent condition and the contrasting stains work well to give some contrast to the polished black vulcanite taper stem. The light blue/ivory coloured dot on left side of the stem worked very well and looked very good. The pipe is really quite eye-catching. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel, carefully avoiding the stamping on the shank. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Birkdale Custom Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. Thanks for walking through the restoration with me as I worked over another interesting pipe. This Birkdale is almost certainly made by Comoy’s and will be heading back to the fellow in Eastern Canada once I finish his other pipe. I am looking forward to what he thinks of this beauty. Thanks for your time.

Refurbishing An Interesting “Royal Oak” # 207 Apple

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Blog by Paresh

I love classic shaped pipes and one such pipe is now on my work table. It’s a classic tapered stem Apple with an interesting rustication style on the stummel surface. I feel that the stummel was subjected to shallow rustication making for an interesting finish to the stummel surface. The first thought that came to my mind was that this pipe was British, what with the classic shape, nomenclature and the twin bore tapered stem that pointed me in that direction. The unique finish on the stummel, quality of the twin bore stem and the briar all oozed quality.

The pipe is a classic Apple shaped sitter with nice rusticated stummel that feels tactile in the hand. This pipe is stamped on the bottom smooth surface of the shank at the foot “ROYAL OAK” in block capital letters followed with shape code # 207. The stampings are crisp and clear. The high quality vulcanite twin bore tapered stem is bears the logo of two white bars on the left side towards the tenon end. The second white bar stamping has faded and is only about discernible.  I searched rebornpipes to see if I could find any information on this pipe, as I invariably do, to save time in digging out information about the brand. But this time around, though I came up with many brands/ lines of pipes that started with ROYAL, there was nothing on ROYAL OAK!!

My next go to site is pipedia.org and sure enough, I found what I had been looking for. The Royal Oak finds a mention under Savinelli! That did come as a surprise as all along till this point, I was thinking this pipe had to have a British connection. I visited Savinelli page on pipedia.org and went through the entire information on the brand. Along the way, I picked up snippets of information that pertains to the pipe on my table that I have reproduced below.

https://pipedia.org/wiki/Savinelli

1876 was a year of breakthroughs: Thomas Edison patented the mimeograph, Julius Wolff-Eastport canned sardines for the first time, Alexander Graham Bell made the first telephone call,

Pyotr Ilyich Tchaikovsky completed Swan Lake, Melville Bissel patented the first carpet sweeper, Mark Twain published Tom Sawyer, and in Milan, Italy, Achille Savinelli opened one of the first shops exclusively focused on tobacco and smoking accessories.

It may not have been obvious in 1876, but Achille Savinelli’s commitment to briar pipes would prove to be visionary.

He soon began designing his own pipes (different from the styling we associate with Savinelli today) and arranged their manufacture by local pipemakers in the Varese district of north-west Italy. The pipes became so popular that some were exhibited at the 1881 Esposizione Industriale Italiana (Italian Industrial Exposition)—the precursor to today’s Milan Fair, one of the largest trade fairs in the world.

Achille Sr. spent 14 years cultivating the company and building a strong customer base before passing the reigns to his son, Carlo, who ran the store for the next 50 years.

The store’s success kept Carlo and his wife occupied during business hours, leaving their son, Achille, to his own devices. Much like his father, and his grandfather before him, his “own devices,” as it turned out, were pipes.

As the Second World War began to sweep across Europe, however, Achille Jr.’s experimentation was cut short: he left his beloved workshop for five years of military service, and the experience provided him a new perspective on the role of Italy in the world marketplace. At the time the best-selling pipes in Italy were made abroad, despite the country’s steadfast reputation for producing the finest quality briar. There were Italian pipe makers, make no mistake, but these workshops and factories seemed to focus on maintaining high production numbers rather than on the quality of the product.

He knew it would take more than sheer customer loyalty and rapport to shift the pipe making reputation of his country. It would take a superior product, with a unique aesthetic and the capability to withstand high levels of production without sacrificing quality, to shatter the mold. With this in mind, he decided not to return to his father’s shop. He needed to make his own pipes.

With his two best friends, Amleto Pomé and Mario Vettoruzzo, he assembled a team of fifteen employees to start a new business in the Varese region—the same area of northwest Italy in which his grandfather, Achille Sr., commissioned his own designs more than 60 years before.

Savinelli Pipes began production in 1948 and, although the pipes were of a superior quality and unique in their aesthetic, the brand wasn’t an immediate success.

Aesthetics

Savinelli’s aesthetic is unique. When Achille Jr. first started the company, the best-selling pipes in Italy were made abroad, mostly in England and France. Rather than trying to generate an entirely new style, he capitalized on this trend by following a classical approach to shaping similar to the English style, only tweaking the proportions slightly to produce designs that at once could both satisfy customers looking for classical shapes and be readily recognizable as a Savinelli. As such, a number of designs within Savinelli’s lineup hold closer to this tradition than others. The 207 straight Apple and the 106 straight Billiard both feature classical lines and shank and stem proportions, with just a touch of extra visual weight lent to the bowl.

Savinelli made sub-brands, seconds & order productions

  • Riviera– Made for the international market only in the 9mm version
  • Roley– Vest pocket pipe; almost identic to “Rolex” by Brebbia
  • Roma
  • Royal Oak– Distributed in US

I visited pipephil.eu to find if there was any other additional information on this sub-brand from Savinelli. There is no additional information on this site other than that the same two bar logo is also found on Bent Bob’s and King’s Cross pipe, both Savinelli sub-brands. Here is the link to the web page.

http://www.pipephil.eu/logos/en/motifs/mo-nbarres.html#2b

From the above, it is safe to assume that this pipe was made during the era of Achille Jr. for the American markets. This, then, is definitely an older pipe to come out of Savinelli Pipe Factory!!

With the provenance of this pipe established, I move ahead with my visual inspection of the pipe.

Initial Visual Inspection
The interestingly rusticated tapered stem sitter is covered in dirt, dust and grime. There is a decent layer of cake in the chamber and the flow of air through the mortise is not very smooth and full. The twin bore stem is heavily oxidized and the bite zone is peppered with deep bite marks and tooth chatter on both the surfaces. Here is how the pipe appears as it sits on my work table.Detailed Inspection Of The Pipe And Observations
The bowl is a nicely round typical Apple shape with a slight narrow at the rim with a depth of about 1 2/3 inches. The chamber has an even layer of medium cake. The rusticated rim top surface is covered in lava overflow and dirt and grime from previous usage and subsequent storage. The inner and outer rim is in pristine condition. The condition of the inner walls of the chamber can be commented upon after the cake has been taken down to the bare briar. The chamber has strong smells from the old tobaccos. The draught hole is dead center and at the bottom of the chamber and that makes me believe that it should smoke smooth. The stummel all around appears solid to the touch and hence I do not foresee any serious damage to the walls in the form of burnout/ deep heat fissures/ lines or pits. I may have to resort to the salt and alcohol treatment of the chamber if the ghost smells are not reduced after the cake has been removed and the shank internals are thoroughly cleaned. As is commonly seen on rusticated or sandblasted pipes with some serious age on them, the crevices in such surfaces are always filled with dust, dirt, oils, tars and grime from all the years of smoking and storage. This one is no exception to this observation. The grooves of the rusticated stummel surface are filled with dust while the smooth bottom shank which bears the stamping is covered in dust and grime. The fact that the grooved patterns are dusty and filled with dirt is accentuated more due to the light brown and black hues on the stummel and the shank. The briar is looking lifeless and bone dry and has taken on dirty grey hues. I need to be careful while cleaning the shank bottom surface to preserve the stampings on this pipe. Thorough cleaning and rising under warm water of the stummel surface should highlight the beauty of the shallow blasticated patterns.  The mortise shows accumulation of oils, tars and gunk and the air flow is not full and smooth. The high quality twin bore tapered vulcanite stem is so heavily oxidized that it appears brownish green in color! Some minor tooth chatter and deep bite marks are seen on both surfaces of the stem. This issue should not be a major headache to address. The lip edge on both sides has bite marks and would need to be reconstructed and reshaped. The tenon has accumulated ash and oils/ tars that have dried out on the inside as well as on the outside. The twin orifice has calcium deposits which will have to be cleaned. The tooth chatter and the bite marks will be raised to the surface by heating and the deeper tooth indentations will be filled using charcoal and CA superglue mix. The Process
I started the restoration of this pipe by first reaming the chamber with with my fabricated knife to remove the carbon deposits. Once the cake was scraped back to the bare briar, I used a 150 grit sand paper followed by 220 grit sand paper to remove all the traces of remaining cake and also to smooth out the inner walls of the chamber surface. Finally, to remove the residual carbon dust, I wiped the chamber with a cotton pad wetted with 99.9% pure isopropyl alcohol. The chamber walls are sans any damage. The smells from the chamber have greatly reduced. The walls are nice and stout and should provide a cool smoke.   This was followed by cleaning the mortise with pipe cleaners and shank brush dipped in isopropyl alcohol. I scraped the walls of the mortise with my dental tool to remove the dried oils and tars. The mortise was not very dirty and I further clean it with anti-oil dish washing detergent and shank brush. This helps me in saving a heap of pipe cleaners, which is a very precious commodity here in India. This further eliminated trace of old smells from previous usage, however, I must admit that I was still not very happy with the internal cleaning of the stummel and shank. With the bowl internals clean, I move to clean the exterior of the stummel. I generously applied Murphy’s oil soap with a hard bristled tooth brush and scrubbed the stummel and rim top with the soap. I washed the stummel under running warm water with anti oil dish washing detergent till the stummel surface was clean and dried it using paper towels and soft cotton cloth. I deliberately cleaned the rusticated rim top with a bristled brass wired brush and set the stummel aside to dry out naturally. I simultaneously cleaned the shank internals with the detergent and hard bristled shank brush. The stummel surface has cleaned up nicely with the intricate rusticated patterns on full display. The brown hues of the raised portions of the rustications contrast beautifully with the black of the rest of the stummel. These brown hues will darken considerably once the stummel briar is rehydrated and rejuvenated using the balm and subsequent wax polishing. The ghosting is completely eliminated and the pipe now smells fresh and clean. A closer examination of the stummel revealed the reason for this pipe to be designated as a sub brand/ seconds of Savinelli. There is a fill on the right side of the stummel (encircled in yellow), right at the bowl and shank junction which was revealed once the stummel surface was thoroughly cleaned.   The fill had loosened up and there was a necessity to refresh the fill. With my sharp dental tool, I gouged out the old fill and cleaned the area with isopropyl alcohol on a cotton swab. I filled the gouged out spot with a mix of briar dust and superglue. I was ultra careful not to allow the mix from spilling over the stampings on the bottom smooth surface of the shank. I set the stummel aside for the fill to cure.   With the stummel fill set aside for curing, I turned to address the stem issues. Using a lighter, I flamed the surface of the stem. This helped in raising some of the tooth chatter and bite marks to the surface as vulcanite has a property to regain its original shape on heating. I used a 220 grit sand paper to sand the stem and removed all the oxidation from the surface. This step further reduced the tooth chatter and bite marks present on the stem. I wiped the stem with Murphy’s Oil soap on a cotton swab. This helps in cleaning the stem surface while removing the loosened oxidation. The remaining deeper tooth chatter and bite marks would be addressed subsequently.  I addressed the deeper tooth chatter and bite marks by filling them up with a mix of activated charcoal and CA superglue. I applied a slightly thick layer over the lip which I will later sand down to create a defined edge. Once I had applied the mix, I set it aside to cure overnight. Once the fill has hardened, I shall file and sand the fills to match the surface of the stem and sharpen the button edges on either surface. By next afternoon, the stummel fill had hardened nicely. I used the edge of a flat head needle file to sand the fill and match it to the rest of the stummel surface. With a folded piece of 180 grit sandpaper, I further sand the fill to achieve a perfect blending of the fill with the rest of the stummel surface.Next, I rubbed a small quantity of “Before and After Restoration Balm” in to the briar with my finger tips, working it deep in to the rustications and let it rest for a few minutes. I generously rubbed the balm in to the rim top surface. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful rusticated patterns displayed in their complete splendor. The contrast of the dark browns of the raised rustications with the dark black of the rest of the stummel adds an interesting dimension to the appearance of the stummel which may be insufficiently described in words and be rather seen in person. I further buffed it with a horse hair brush. With the stummel rejuvenation almost complete, save for the final wax polish, I worked the stem. The fill had cured and with a flat head needle file, I worked on the filling till I had achieved a rough match with the surrounding surface and had sufficiently sharpened the button edges. For a better blending, I further sand the entire stem with 220 followed by 400, 600, 800 and 1000 grit sand paper. This helps to reduce the scratch marks left behind by the more abrasive 220 grit paper. To bring a deep shine to the vulcanite stem, I went through the complete set of micromesh pads, wet sanding with 1500 to 2000 grit sandpapers and dry sanding with 3200 to 12000 grit pads. At the end of micromesh cycle, I polished the stem with “Before and After Fine & Extra Fine” paste. The finished stem is shown below. In my exuberance to complete the restoration and see the finished look of this pipe, I completely forgot to clean the stem internals. I ran a couple of hard bristled / regular pipe cleaners dipped in alcohol. Lucky me, the stem internals were clean and just a couple of cleaners were required freshen up the stem airway.To complete the restoration, I mounted a cotton cloth buffing wheel on to my hand held rotary tool and applied several coats of carnauba wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further and remove any residual wax from in between the rustications. The finished pipe looks amazingly beautiful and is now ready for its long second innings with me. I only wish it could share with me its life story of the past years while I enjoy smoking my favorite Virginia blend in it or maybe an English blend!! The finished pipe is as shown below. P.S. I wish to thank each one for sparing their valuable time to read through this write up while also praying for the health and safety of entire mankind. Stay home…stay safe!!

Replacing The Military Mount Stem Of a Beautiful “Selected Briar” Billiard

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Blog by Paresh

I had been procrastinating restoration work on this pipe for long, primarily for want of spares. This was one of my inherited pipes that had its horn stem completely shot!! I had been waiting for a suitable replacement stem, preferably a horn stem and so when I received my stash of around 40 vulcanite and 20 horn stems (a mix of used and new stems), this pipe moved up the queue for refurbishing.

This pipe has an old world charm about it what with its classic billiard shape and military mount horn stem. The stummel has a mix of Bird’s eye grain on the front, back and at the foot of the stummel with cross grains to the sides of the bowl. The shank has beautiful cross grains that run the entire length of the shank. It appears as if these straight grains emanates from the shank end and move up towards the bowl shank junction. It is stamped on the left side of the shank as “SELECTED” in block with letter S being larger than rest of the letters, over “Briar” in artistic hand. The shank end nickel ferrule is stamped as “EP” in a rhombus over three American faux hallmarks. The stampings are crisp and clear. The lack of COM stamp or brand name makes me believe this pipe to be a BASKET PIPE and the faux American hallmarks points to the probability of this pipe being made for the American market. The stamp “EP” stands for ELECTRO PLATED nickel ferrule as I know.

The horn stem points to the vintage of this pipe as being from prior to 1920s when vulcanite rubber gained prominence as a stem material.

The dating of this pipe as prior to 1920s is my guesstimate based primarily due to fitment of a horn stem. Any concrete and substantiated information on this pipe and its dating will be a huge learning for me and fellow readers of rebornpipes!!

Initial Visual Inspection
This pipe has the classic straight Billiard shape with a medium sized bowl. The stummel boasts of a mix of Bird’s eye grain on the front, back and at the foot of the stummel with cross grains to the side of the bowl. The shank has beautiful straight grains all round. The stummel surface is covered in a lot of dust and dirt. There are a couple of fills in the briar but that does not mean that the quality of the briar is sub standard. The carving, hands feel and appearance of the pipe, even in this condition, screams high quality and excellent craftsmanship. There is a decent layer of cake in the chamber. The stem has been cut short before and is heavily damaged with a through hole on one of the stem surface and few deep bite marks in the bite zone. Here is how the pipe appears as it sits on my work table. Detailed Visual Inspection
The chamber has an even layer of thin cake and appears to have been reamed and never smoked thereafter. The smooth rim top surface is scratched and it seems that the rim top has been scrapped to remove overflowed lava. Both the inner and the outer rim edges are beveled and appear sans damage. The condition of the inner walls of the chamber can be commented upon after the cake has been taken down to the bare briar. The chamber odors are mild. The draught hole is dead center and at the bottom of the chamber and that makes me believe that it should great smoke. The stummel appears solid to the touch all around and hence I do not foresee any serious damage to the walls in the form of burnout/ deep heat fissures/ lines or pits. To address the damage to the rim top, I shall top the surface on 220 grit sand paper. The reaming and subsequent cleaning of the chamber and mortise should completely eliminate the ghost smells from the chamber.The smooth stummel surface has taken on a layer of aged patina, through which one can make out the beautiful mix of Bird’s eye grain on the sides and at the foot of the stummel with cross grains to the front and back of the bowl. The shank displays tightly packed lovely cross grains that run the entire length. There are two fills in the entire stummel (encircled in yellow), one on the right side and another in the shank, adjacent to the stamping and close to the edge of the ferrule. The vintage of the pipe and years of uncared for storage has added layers of grime and dust over the stummel surface giving the briar a lifeless and bone dry look. Thorough cleaning of the stummel surface and rinsing it under warm water should highlight the grain patterns while preserving the patina. I shall refresh the fills with a mix of briar dust and superglue. The fill near the stampings on the shank will need to be worked on very carefully, if I have to preserve the stamping and which I always ensure!! It will be easy job if the ferrule can be separated from the shank end. The mortise shows accumulation of oils, tars and gunk and will need to be cleaned up. However, I have to admit that it is not as clogged as I am used to on my grandfather’s pipes. The horn stem in military mount style is completely shot!! You name an issue that a restorer is likely to come across in a stem, it is present and how!! Though personally I feel that every stem is repairable to an acceptable standard, however, in this case I feel that a stem replacement is in order to improve both the aesthetics as well as functionality of this pipe. Have a look at the pictures below to get an idea of the issues that this stem brought to the table…The Process
The first step in this restoration was to identify a suitable stem that would replace the old and chewed up horn stem. I FaceTimed with Steve and we went through the lot of horn stems that I had received. We shortlisted a straight military mount style specimen of brand new horn stem with a round orifice. It would suit the pipe both functionally and aesthetically. However, it did not have a taper and the slight belly swell that the original horn stem had. We ended the conversation with a few tips that Steve gave to help me work through this project. On a hunch, I got the slightly bent vulcanite stem that I had earmarked for another project, an early 1900s BEN WADE, and checked it out against the stummel. The extreme flare at the slot end, the taper and the size made me reconsider the horn stem that Steve and I had shortlisted. This vulcanite stem had the Castello like military mount stem and it really looked fantastic. I shared the pictures (shown below) of all the three stems, including the original and the vulcanite stem with Steve and promptly received the characteristic response from Steve, “Ohhh! The vulcanite stem looks like it was made for this pipe…I would definitely go with the vulcanite”. Decision made, the slightly bent vulcanite stem would be the one replacing the horn stem. I am definitely being ambitious to achieve Castello like shape to the stem, but there is no harm in trying!! The replacement vulcanite stem too came with its own set of damages. The stem was deeply oxidized with heavy and deep tooth indentations in the bite zone over the upper stem surface. The lower stem surface had a large chunk of vulcanite chewed off from the bite zone, including the button. The button edge on the upper stem surface is also deformed with heavy tooth indentations. The tenon has been unevenly sawed off, definitely an amateurish job, but it would save me some work nevertheless!! The stem would need to be straightened out first. The bite zone and buttons on either surfaces will have to be reconstructed and reshaped. Thereafter, the issue of seating of the stem in to the mortise will have to be dealt with. Before progressing to stem repairs proper, I decided to straighten out the stem first. I inserted a pipe cleaner through the stem prior to heating as the pipe cleaner prevents the collapse of the air way. With my heat gun, I gently heat the stem till it was pliable. I gently pressed the stem against the flat table surface and held it in place till the stem had sufficiently cooled and retained the straightened shape. I further cool it down under running cold water and set the straight shape. This heating also raised the tooth chatter and bite marks to the surface in the bite zone. The stem has been perfectly straightened out and some of the tooth chatter has been raised to the surface. The quality of vulcanite on this stem is top class.Next I inserted a triangulated index card covered in scotch tape in to the slot. The tape prevents the mix of superglue and charcoal from sticking to the index card/ seeping in to the air way and blocking it. I mixed superglue and activated charcoal powder and generously applied it over the bite zone, including over the buttons, on either surfaces of the stem and set it aside to cure. Once the fill has hardened, I shall file and sand the fills to match the surface of the stem and sharpen the button edges on either surface. I have been using CA wood superglue and this glue hardens immediately and allowed me only a few seconds of application whereas the all purpose CA superglue allowed me enough time to get an even spread over the damaged surface.   While the stem fills and repairs were curing, I worked on the stummel by reaming the chamber with size 2 PipNet reamer head. With my fabricated knife, I further scraped the chamber walls to remove the remaining carbon deposits. Once the cake was reamed back to the bare briar, I used a 150 grit sand paper followed by 220 grit sand paper to remove all the traces of remaining cake and also to smooth out the inner walls of the chamber surface. Finally, to remove the residual carbon dust, I wiped the chamber with a cotton pad wetted with 99.9% pure isopropyl alcohol. The chamber walls are sans any damage. The outer and inner rim edge is in great shape. The rim top surface itself is peppered with dents/ dings and scratches which will be addressed by topping. The ghost smells are greatly reduced and may be eliminated after the shank/ mortise are thoroughly cleaned. This was followed by cleaning the mortise with cue tips, pipe cleaners and shank brush dipped in isopropyl alcohol. I scraped the walls of the mortise with my dental tool to remove the dried oils and tars. The mortise was pretty clean and it did not take too much effort and pipe cleaners to get it nice and clean.  With the bowl internals clean, I move to clean the exterior of the stummel. I used a hard bristled tooth brush and Murphy’s Oil soap to scrub the stummel and rim top. For this stummel cleaning, l I used Murphy’s Oil soap as I wanted to preserve the old patina that had developed on the stummel and was not sure how the Briar cleaner product would affect it. After the scrub with oil soap, I washed the stummel under running warm water with anti oil dish washing detergent till the stummel surface was clean and dried it using paper towels and soft cotton cloth. I simultaneously cleaned the shank internals with the detergent and hard bristled shank brush and set the stummel aside to dry out naturally. The stummel surface has cleaned up nicely with the beautiful grain patterns on full display. The ghost smells are completely eliminated and the pipe now smells fresh, odorless and clean. The shank air way is nice and open. I am sure that the pipe will turn out to be a fantastic smoker with a full wide and open drew. I also noticed that the shank has a distinct taper towards the walls of the mortise. I prefer to have my tenon as close to the walls of the mortise as possible to ensure minimum gap between the air openings and the taper on this pipe means that the military mount stem tenon end will have to be shaped so. Next I addressed the issues of the two fills in the stummel surface. With a sharp dental tool, I gouged out the fill to the right side and one at edge of the ferrule on the left side of the shank. I covered the stampings on the left side of the shank with a scotch tape to prevent the briar dust and superglue glue mix from spreading over and ruining the stampings. Using the layering method, I filled these gouges with a mix of briar dust and CA superglue till the mound of the mix was slightly above the rest of the stummel surface. This helps in a better blending of the fill with the rest of the stummel surface while sanding and reduces the scratches caused by the use of a needle file as you have a correct perspective of the sanding that is required. I set the stummel aside for the fills to cure. While the stummel fills were set aside to cure, the next afternoon, I worked on the stem fills which had cured completely. With a flat head needle file, I worked on the filling till I had achieved a rough match with the surrounding surface and had sufficiently sharpened the button edges. I further sand the fills with a piece of 180 grit sand paper to achieve a better match. I used a slot file to even out the horizontal slot edges and widen it a bit. The reconstructed button over the lower surface needed to be refilled to make the button and the slot end face even. I spread the mix of charcoal and superglue over the button edge and slot end face on either sides again and set the stem aside for the refill to cure. With further stem repairs being on hold, I turned back to the stummel repairs. Using a flat head needle file, I sand the fill till I had achieved a rough match with the surrounding stummel surface. I sand the entire stummel with a piece of 220 grit sand paper to further blend in the fills with the stummel surface. I topped the rim top surface on a piece of 220 grit sand paper, checking frequently for the progress being made as I hate to loose briar estate any more than absolutely necessary. The scratches over the rim top have now been completely addressed. The inner rim edge bevel appeared to be slightly uneven at the front and at the back end of the rim top (encircled in blue) and I decided to freshen and even out the bevel. With a folded piece of a 220 grit sand paper pinched between my thumb and forefinger, I create a slight bevel on the inner edge of the rim top surface. I am careful so as not to alter the profile of the stummel by excessive topping or creation of the bevel. I am pretty pleased with the appearance of the rim top and edges at this stage. The following pictures show the progress being made and improvements to the inner and outer rim edges. With the stummel repairs almost complete, save for the micromesh and wax polish, I worked the stem. The fill had cured and with a flat head needle file I sand the fills and reshape the buttons. I further sand the fill and buttons with a folded piece of 220 grit sand paper. I am pretty happy with the way the stem repairs have shaped up and also the buttons now have a nice crisp edge to them.   I followed up the repairs to the bite zone by addressing the issues at the tenon end of the stem. I sand the tenon end over a piece of 180 grit sandpaper to a smooth and even face.  I marked the approximate length of the mortise over the stem from the tenon end with permanent marker. This would give me a reference point from where I would need to turn the tenon. I mounted a 150 grit sanding drum on to my hand held rotary tool and sand the tenon end. While sanding the tenon end, I always had the profile of the Castello stem at the back of my mind. I checked for the seating of the stem in to the mortise frequently and stopped once I had an approximate seating. I fine tuned the seating by further sanding of the tenon end with a piece of 220 grit sandpaper. When I checked the seating, I realized with a cringe that there is a substantial vertical gap (indicated with yellow arrows) between the stem and the shank end on either surface while the sides are a perfect fit. Another FaceTime consultation with Steve and we both reached a conclusion that there was no option but to rebuild the upper and lower stem surface afresh to cover the gap between the stem and shank end since other shortlisted stems would not do justice to the pipe’s complete appearance. So what followed was a tedious, laborious and time consuming process of filling with a mix of activated charcoal & superglue, curing, sanding, checking the seating and repeating the process till I achieved a snug fit of the stem in to the mortise. I have explained the entire process in just two lines, but in reality it took me 4 complete days to achieve the desired results. The pictures below will give the readers an idea of the process that was involved. At this stage of restoration, I had achieved a rough seating of the stem in to the  mortise and discerning Readers would have noticed minor gaps between the stem and shank end. I too had observed this gap but am not perturbed by this as this issue will be addressed when I fine tune the seating by sanding with higher grit sandpapers. Also, if the issue persists, I can always resort to rebuilding and readjusting as necessary.    Thereafter, again began the process of fine tuning the seating of the stem in to the mortise by sanding with 320, 600, 800 and 1000 grit sandpapers. The technique that I used is very simple; sand one side, check the seating and if the seating is not snug, sand the relevant side and continue to do so till I achieved a snug airtight fit. The closer I came to the perfect fit, the higher grit sand paper I used. A lot of patient and diligent work of 7 hours, I reached the point where I felt “no more sanding… this is the perfect seating!!”. My mantra “LESS IS MORE” was also playing at the back of my mind. I had simultaneously sanded the entire stem surface through all the above mentioned grit sand papers. I was very pleased with my efforts as I had achieved a perfect snug seating of the stem in to the mortise while being able to maintain the semblance of a Castello like stem!!To bring a deep shine to the vulcanite stem, I went through the complete set of micromesh pads, wet sanding with 1500 to 12000 grit sandpapers. I wiped the stem with moist cloth after each pad and rubbed it down with Extra Virgin Olive oil to rejuvenate the vulcanite. At the end of micromesh cycle, I polished the stem with “Before and After Fine & Extra Fine” paste. The finished stem is shown below.  For the readers to get a perspective of the stem transformation I am including the pictures below of the stem before the modifications to fit the shank were started. The gentle and seamless flare to the stem at the tenon end on both surfaces looks cool, akin to a Whale back!To check and verify the correctness of the alignment of the stem airway, the tenon opening, shank/ mortise airway and finally through the draught hole, I did the PIPE CLEANER test.  The pipe cleaner passed through cleanly and without any obstruction from the slot end right through the draught hole.With the stem repairs, transformations and micromesh polishing complete, I turned my attention back to the stummel which was yet to be polished with the micromesh grit pads. I wet sand the entire stummel with 1500 to 12000 grit micromesh pads, wiping frequently with a moist cloth to check the progress. I really like the looks of the stummel at this point in restoration. The grain and the clean lines of this piece of briar is really appreciable. The few scratches that were noticed over the stummel surface too have been addressed at this stage. Next, I rubbed a small quantity of “Before and After Restoration Balm” deep in to the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful grain patterns displayed in their complete splendor. I further buffed it with a horse hair brush. The contrast of the dark browns of the Bird’s eye and cross grains with the natural patina of the rest of the stummel adds an interesting dimension to the appearance of the stummel. I have now reached the homestretch in this restoration project. To complete the restoration, I mount a cotton cloth buffing wheel on to my hand held rotary tool and polished the stummel and stem with Blue Diamond compound. This compound helps to remove the minor scratch marks that remain from the sanding.    I mounted another cotton buffing wheel that I have earmarked for carnauba wax and applied several coats of the wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. With a jeweler’s cloth, I cleaned the nickel ferrule to a nice deep shine. The finished pipe looks amazingly beautiful and is ready to join my collection. I only wish it could share with me its life story of the past years while I enjoy smoking my favorite Virginia blend in it or maybe an English blend or maybe just keep admiring it!! Big thank you to all the readers who have joined me on this path by reading this write up as I restored and completed this project.

Restoring a Worn and Tired Cesare Suprema 2 Brandy 111

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Blog by Steve Laug

The next pipe on the work table came to us from an antique store in Houston, Texas in Nov. 2019 when Jeff was there for his eldest son’s wedding. It has been around waiting to be worked on. Jeff did the original photographs of the pipe in December 2019. It is a straight Brandy with an acrylic stem and some nice grain around the bowl. The stamping is the clear and readable. It is stamped on the left side of the shank and reads the Cesare [over] Suprema 2. On the underside of the shank it is stamped with the shape number 111. The finish was rough with a lot scratches and nicks in the briar. There was a small burn mark on the lower right side of the bowl toward the front where the pipe obviously had been laid against a hot ash in an ashtray. There was a lot of grime ground into the bowl and some darkening around the sides of the bowl. There was some damage on the crowned rim top where the finish was worn off and scratched. The bowl was heavily caked and there was a light lava coat on the scratched top of the rim. Surprisingly the inner edge of the bowl looked quite good under the grime. The black, taper acrylic stem was a mess. There were tooth marks and chatter on both sides and damage on the button surface. The stem had grey acrylic insert on the top side of the taper. The pipe had promise but it was very dirty. Jeff took photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the condition of the rim top and edges. You can see the damage on the crowned top and edges of the bowl. He also took photos of the top and underside of the stem to show the horrible condition of the chatter and tooth marks. Jeff took photos of the sides and heel of the bowl to give a picture of what the briar around the pipe looked like. There is some interesting grain under the grime and heavy scratching of the bowl sides. There are a few small fills that also evident. The third photo shows the burn mark toward the front bottom of the bowl.     Jeff took photos of the stamping on the left and underside of the shank. It read as noted above. I searched on Pipephil for the brand and found the stamping and logo on a similar looking pipe. There is a listing at the bottom of the screen capture of a Suprema 4 with the same Cesare signature on the shank side (http://www.pipephil.eu/logos/en/logo-c3.html). It also confirmed a faint memory that I had about a connection to Barontini.I turned to Pipedia for information on the brand (https://pipedia.org/wiki/Barontini,_Cesare). I had seen the connection on Pipephil with Barontini so it was not surprising to see that the maker was Cesare Barontini. I quote from the site:

In 1890 Turildo Barontini opened a factory for the production of briar. In 1925 his son Bruno began to produce the first pipes. Cesare Barontini, son of Bruno, started direction of the factory in 1955, and still runs it together with his daughters Barbara and Silvia.

There was also a list of the Barontini sub-brands and seconds. I am including them below because of the many recognizable brands listed.

Aldo Velani, Cesare, L’artigiana, Stuart, Cortina. See also Barontini, Ilio, Cesare’s cousin.

I knew that the pipe I was working came from Cesare Barontini and the Barontini Factory in Italy. Now it was time to work on the pipe itself.

Since Jeff follows the same pattern of work in his cleanup we do not include photos but rather just a simple summary. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove much of the varnish coat from the rim top and you could see the damages to the front edge of the rim. He cleaned the internals and externals of the stem with alcohol, pipe cleaners and cotton swabs. The stem was clean and you could clearly see the damage on the top and underside. I took photos of what the pipe looked like when I brought to my worktable. The bowl and rim top cleaned up really well leaving the nicks and scratches on the crown visible. The finish was worn off the rim top so it was rough to touch. The inner and outer edges of the bowl were surprisingly smooth. The stem surface looked very good the tooth chatter and marks on both sides ahead of the button very visible.       I took a photo of the stamping on the left and underside of the shank. It read as noted above.  I removed the stem and took a photo of the pipe to give a sense of the whole. It is a well shaped tall Brandy shape that looks elegant.Now it was time to do my work on the pipe. To minimize many of the nicks and scratches on the sides, bottom and top of the bowl I steamed them out. I heat a butter knife on our gas range and use a damp cloth to cover the nicks around the bowl. I heat the knife until it hot and then place it over the cloth. I creates steam which lifts many of the scratches in the briar. I was able to remove many of them. The few that remain are a part of this pipe’s journey. I polished the bowl and the rim top, sides and shank with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I carefully avoided the stamping on the top and underside of the shank so as not to damage the stamping. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine.  It helped to blend the stain into the rest of the bowl.  The final buffing would bring the pipe alive.  I set the bowl aside and turned my attention to the stem. I filled in the tooth marks on the topside and the underside of the stem with black super glue. I also rebuilt the button surface on both sides.Once the repairs cured I used a needle file to flatten the repairs and recut the button. I used 220 grit sandpaper to smooth out the repairs further and blend them into the stem surface. I started the polishing with 400 grit wet dry sandpaper.   I polished the acrylic stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.        This well made, classic Cesare Suprema 2 Tall Brandy with a black acrylic stem is a great looking pipe now that it has been restored. I was able to remove and minimize the scratches around the bowl and rim. The rich brown finish came alive with the polishing and waxing. The grain really popped. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Cesare Brandy is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Restoring an Interesting Israeli Made Balsa System Bent Apple

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Blog by Steve Laug

The next pipe on the work table came to us from a friend in Maryland, USA. It has been around for a while waiting to be worked on. Jeff did the original photographs of the pipe in December 2019. It is a Bent Apple with an acrylic shank extension and stem and some nice grain around the bowl. There are two rings on the shank before the extension – one is black acrylic and one is brass. It makes for a pretty pipe. The stamping is the clear and readable. It is stamped on the left side of the shank and reads the Balsa [over] System. On the underside of the shank it is stamped with Israel next to the shank extension. The varnished finish had a lot of grime ground into the bowl and some darkening around the sides of the bowl. There was some damage on the outer edge of the rim at the front of the bowl caused by knocking out the bowl. The bowl was moderately caked and the varnish was peeling on the top of the rim. The rim top and inner edge of the bowl looked quite good under the grime. The fancy variegated gold and brown acrylic stem matched the shank extension. It had tooth marks and chatter on both sides of the P-lip style stem. The top showed more damage ahead of the button than the underside. The stem had no identifying logo or markings. The pipe had promise but it was very dirty. Jeff took photos of the pipe before he started his cleanup work.  He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the condition of the rim top and edges. You can see the damage on the front outer edge of the bowl and the peeling varnish on the top. He also took photos of the top and underside of the stem to show the chatter and tooth marks. The variations in colour on the stem are visible.  Jeff took photos of the sides and heel of the bowl to give a picture of what the briar around the pipe looked like. There is some interesting grain under the grime and smoky looking varnish. Jeff took photos of the stamping on the left and underside of the shank. It read as noted above.His final pre-cleanup photo shows the pipe taken apart. You can see from the drilling on the stem that it was made for a filter and in this case the Savinelli Balsa System Filter.I searched on Pipephil and Pipedia for information on the brand and did not find anything on either site. I Googled the Balsa System Israel brand and did not come up with anything either. I knew from previous work on Israeli made pipes that they came from the Shalom Pipe Company and were made for a variety of shops and makers around the world. Perhaps I was dealing with one of their pipes crafted to accept the Savinelli Balsa System.

I  did a search for the Balsa System and found a great review and explanation of the way that it works (https://www.tobaccopipes.com/blog/filtered-pipes-savinelli-balsa-system/). I quote from that article in part below.

Savinelli’s Convertible Balsa System

One of the many things that sets Savinelli apart from other pipe makers is the signature convertible balsa system. Most Savinelli pipes have this feature, although not all, so check your chosen pipe’s product description first.

Convertible refers to the ability to use the filter or remove it and use a spacer piece to smoke your pipe unfiltered.

Why balsa wood filters?When you hear the word “balsa”, your first thought is probably not about pipes. It’s the same material used to make small airplanes. Balsa is naturally porous, which allows it to absorb the majority of the moisture and smoke impurities from the tobacco, without the need to use chemical elements or paper. This unique wood can do this without altering the aroma or flavor of the tobacco, which sets balsa filters apart from other pipe filters like charcoal.

Popularly hailed as the most absorbent wood Mother Nature has to offer, Achille Savinelli and his team were clearly inspired in creating the convertible balsa system. The use of this unique material can’t be underestimated. No matter how hot you smoke, the tongue bite is eliminated (although we can’t help you with the hole you might burn in your beautiful Italian pipe). In addition, the gurgle caused by moisture build up many new smokers grapple with is no longer an issue. Another benefit of balsa wood is it’s apparent ability to help reduce toxins inherent in smoking tobacco. According to tests by the EURATOM Research Center of Ispra, Italy, the filter has the ability to absorb up to 77% of the nicotine and 91% of the tar contained in the pipe tobacco, without altering flavor. This makes Savinelli’s convertible balsa system ideal for smokers who want to cut down on nicotine and tar, without sacrificing the experience they love.

I knew that the pipe I was working came from an Israeli Pipemaker and was made to use the Savinelli Balsa 6mm Filter System. Now it was time to work on the pipe itself.

Since Jeff follows the same pattern of work in his cleanup we do not include photos but rather just a simple summary. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove much of the varnish coat from the rim top and you could see the damages to the front edge of the rim. He cleaned the internals and externals of the stem with alcohol, pipe cleaners and cotton swabs. The stem was clean and you could clearly see the damage on the top and underside. I took photos of what the pipe looked like when I brought to my worktable. The rim top cleaned up really well with the peeling varnish coat removed. The rim top and outer edges of the rim showed some damage. The stem surface looked very good the tooth chatter and marks on both sides ahead of the button very visible.       I took a photo of the stamping on the side of the shank. It read as noted above.   I removed the stem and took photos of the pipe to give a sense of the whole. It is a well shaped apple with great grain. I also captured the mortise and tenon ends to show the 6mm Balsa Filter drilling. Now it was time to do my work on the pipe. To remove the damage to the rim top and the edges of the bowl I topped it on a topping board with 220 grit sandpaper. I was able to remove the  damage on the rim top but the damage on the front outer edge would take more work.    I gave the outer edge of the rim a slight bevel with 220 grit sandpaper to get rid of the damage on the front of the bowl and blend it into the overall look of the outer edge. I polished the bowl and the rim top, sides and shank with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I carefully avoided the stamping on the top and underside of the shank so as not to damage the stamping. I stained the rim top with a Maple  Stain Pen and set it aside to let the stain cure for a while.I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine.  It helped to blend the stain into the rest of the bowl.  The final buffing would bring the pipe alive and further blend the stain. I set the bowl aside and turned my attention to the stem. I filled in the tooth marks on the topside and the damage to the button edge on the underside of the stem with clear super glue.  Once the repairs cured I used a needle file to flatten the repairs and recut the button. I used 220 grit sandpaper to smooth out the repairs further and blend them into the stem surface. I started the polishing with 400 grit wet dry sandpaper.    I polished the acrylic stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I have some Savinelli Balsa System filters here in the work shop so I put one in the tenon of the stem. The fit was perfect.   This unique Balsa System Bent Apple with a fancy gold and brown variegated acrylic stem is a great looking pipe now that it has been restored. The rich brown finish came alive with the polishing and waxing. The grain really popped. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Balsa System is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

 

Breathing Life into a Mr. Mac Ultra Grain 140 Diplomat

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Blog by Steve Laug

The next pipe on the work table came to us from an auction in Cedar Springs, Michigan, USA. It has been around for a while waiting to be worked on. Jeff did the original photographs of the pipe in December 2018. It is a beautifully grained Mr. Mac Diplomat that is really quite nice. The stamping is the clear and readable. It is stamped on the topside of the shank and reads the Mr. Mac [over] Ultra Grain. On the underside of the shank it is stamped with the shape number 140 [over] Made in London [over] England. The smooth finish had a lot of grime ground into the bowl and some darkening around the sides of the bowl. There was a burn mark on the front left and left back rim edge. The bowl was heavily caked and had an overflow of lava on the top of the rim. It was hard to know what the rim top and inner edge of the bowl looked like under the grime. The vulcanite saddle stem and was calcified, oxidized and had light tooth chatter and marks on the top and underside but the surface of the button was surprisingly free of damage. The stem had no identifying logo on the top of the saddle. The pipe had promise but it was very dirty. Jeff took photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the overflow of lava on the rim top. You can see the damage on both the outer and the inner edge of the bowl. He also took photos of the top and underside of the stem to show the oxidation, calcification, light chatter and tooth marks.   Jeff took a photo of the heel of the bowl to give a picture of what the briar around the pipe looked like. There is some interesting grain under the grime.    Jeff took photos of the stamping on the sides of the shank and the top of the stem. It reads as noted above.  I turned to the listing on Pipephil and Pipedia to gather information on the brand and did not find anything. I did more research on the Pipedia site to identify the shape of the pipe. It fits the description of  a Diplomat shaped pipe (https://pipedia.org/wiki/File:Diplomat.gif). From there I did some digging to find out who made the shape 140. I identified the shape as being made by both Hardcastle and Masta. I have included photos of both shapes for comparison sake.

First is the Hardcastle pipe with the same shape number 140 found on SmokingPipes.com (https://www.smokingpipes.com/pipes/estate/england/moreinfo.cfm?product_id=182204)The second pipe is a Masta made pipe that also had the 140 shape number. This one came from a pipe that I had previously restored (https://rebornpipes.com/tag/masta-pipes/).So, now I knew that the pipe I was working came from the same company that made both the Masta and the Hardcastles pipe. I did not find any inforamtion on the brand itself but there was definitely a connection. Now it was time to work on the pipe itself.

Since Jeff follows the same pattern of work in his cleanup we do not include photos but rather just a simple summary. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and you could see the damages to the top and edges of the rim. I think this pipe may well been before we worked with Mark Hoover’s Before & After Deoxidizer so he cleaned the internals and externals. The stem was clean but lightly oxidized. I took photos of what the pipe looked like when I brought to my worktable.    The rim top cleaned up really well with the lava coat removed. The rim top, inner and out edges of the rim showed some damage. There were burn marks on the right front and left back of the bowl and rim top. I circled them in red in the photo below. The stem surface looked very good with heavy oxidation remaining and some light tooth chatter and marks on both sides ahead of the button. I took photos of the stamping on the sides if the shank. It reads as noted above.     I removed the stem and took a photo of the pipe to give a sense of the whole. It is a well shaped apple with great grain.Now it was time to do my work on the pipe. To remove the damage to the rim top and the edges of the bowl I topped it on a topping board with 220 grit sandpaper. I was able to remove the  damage on the rim top but the damage on the inner edge would take more work.I built up the damage to the inner bevel of the rim top with clear super glue and briar dust. It looks ugly but once it is cleaned up it will look much better. I topped it once again to smooth out the rim top. The second photos shows the rim top after that topping. I worked over the inner edge of the bowl with a folded piece of 220 grit sandpaper to smooth out repairs. The beveled rim edge was better but until it was stained it is hard to tell from the photos. I restained the rim edges and top with a blend of Cherry and Walnut stain pens. It matched colourwise and once it was polished the blend would be perfect.I polished the bowl and the rim top, sides and shank with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I carefully avoided the stamping on the top and underside of the shank so as not to damage the stamping. I restained the rim top and set it aside to let the stain cure before I did the final buffing on the pipe.I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine.  It helped to blend the stain into the rest of the bowl.   While I was working on the bowl the stem was soaking in a new product I received from Briarville Pipe Repair – Pipe Stem Oxidation Remover. It is a liquid of about the same consistency as apple juice. The stem sat in the mixture for 2 ½ -3 hours. I removed the stem from the bath, scrubbed lightly with a tooth brush and dried if off with a paper towel. I was surprised that it was quite clean. Just some light oxidation on the top of the stem remained. The bath was dark with the removed oxidation of the seven stems. I cleaned out the inside of the stem with alcohol and pipe cleaners.  I filled in the tooth marks on the topside and the damage to the button edge on the underside of the stem with clear super glue.   Once the repair cured I used a needle file to flatten the repairs and recut the button. I used 220 grit sandpaper to smooth out the repairs further and blend them into the stem surface. I started the polishing with 400 grit wet dry sandpaper.    I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.     This well made, classic Mr. Mac Ultra Grain 140 Diplomat with a vulcanite saddle stem is a great looking pipe now that it has been restored. The rich brown finish came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Mr. Mac Diplomat is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Refurbishing And Replacing an Aluminum Tenon on a Barling # 4809, T.V.F Zulu Pipe

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Blog by Paresh

The next pipe that I decided to work on is a classic Zulu shaped pipe with beautiful bird’s eye grain to the sides of the stummel and cross grains to the front, back and over the shank surfaces. This pipe is stamped on the left shank surface as “Barling” in running hand over “4809” over “LONDON ENGLAND” in block capital letters. On the flat top right side of the shank is stamped “T.V.F”. The stampings are all crisp and deep. The trademark Barling cross has been completely buffed off from the saddle top of the Barling styled vulcanite stem. The size, shape and feel of the pipe is solid to the touch.  Barling’s pipe brand has been well researched and chronicled on pipedia.org and by Steve when he worked on many of Barling’s pipes over decades and thus, shall not waste time in repeating the information that is available. I too have carefully read and researched this brand as I do have many pipes that I have inherited and tentatively date this pipe as being an Early Corporate Era pipe. I have based my conclusions based on the following facts that I have read on pipedia.org (https://pipedia.org/wiki/Barling)

Early Corporate Era Nomenclature
A script Barling logo replaces the block “Barling’s Make” logo. Makes sense, no Barlings are making pipes.

The pipes retain the 4 digit model number introduced in mid 1962, but they also introduce a size 1, which means that there are 4 digit numbers beginning with a 1. The model number is placed right below the Barling logo.

The words LONDON ENGLAND are stamped below the model number. The “MADE IN ENGLAND.” Stamp is discontinued. Ye Olde Wood and TVF have both been discontinued. They will return in the mid 1960’s.

Thus, even though it is not a pre-transition piece, this pipe from after mid 1960s, still has the classic shape, draw and feels nice in the hand that Barling’s pipes are so famous for.

Initial Visual Inspection
This pipe has a decent medium bowl size with chamber depth of about 1 7/8 inches. The stummel boasts of some beautiful cross grains to the front and back of the bowl and all around the shank and loosely packed Bird’s Eye to the right side of the stummel. The stummel is covered in dirt and grime of the overflowed lava and dirt accumulated over the years of heavy smoking and uncared for attention to cleaning and maintenance. There is a thick layer of cake in the chamber and few severe chips and dings to the rim edges. The stem is heavily oxidized with a perceptible gap between the stem and shank end face. The pipe’s appearance, as it sits on my work table, does not present an encouraging picture. Detailed Inspection Of The Pipe And Observations
The first thing I noticed was the perceptible gap (indicated with red arrows) between the stem and the shank end face with the stem completely seated in the mortise. I attempted to separate the stem from the shank, but the stem wouldn’t budge. I chucked the pipe in the freezer for about four hours. I tried again and this time the stem turned but with a sinking feeling, I realized that it was not the tenon that was turning but it was the rest of the stem that turned. It dawned on me that the original tenon had been replaced with a threaded one. After a few careful turns, the stem separated from the shank end. The original tenon had been replaced with an aluminum one and the tenon remained firmly embedded in to the shank.A closer look at the embedded tenon showed prominent outwards protruding shoulders (indicated with yellow arrows) while a matching bevel (indicated with green arrows) had been carved in the saddle at the tenon end of the stem face to accommodate the tenon shoulders. Threads had been tapped in to the saddle for seating the threaded tenon. The gap between the aluminum tenon and the shank face (indicated by pastel pink arrows) is too large. These repairs are well done and have been done by a professional. However, even though the repairs are solid and neatly done, I would rather prefer to have a Delrin tenon over a metal tenon for the reasons of hygiene and ease of maintenance, not to mention the aesthetics of the pipe. The bowl has a wide rim that slightly tapers down towards the heel and has a chamber depth of about 1 7/8 inches. The draught hole is at the bottom and center of the chamber and this construction should make it a great smoke. The chamber has an even layer of thick hard cake with a strong ghost smell. The rim top surface is covered with thick lava overflow and has max accumulation in the lower half of the rim top. Through this layer of lava, a few dings can be seen over the rim top surface. The inner rim edge appears dark and worn out all around, however the damage seems to be severe in 8 o’clock and 3 o’clock directions (encircled in blue). The outer rim edge is equally damaged all along the periphery. There are a number of dents/ dings and chipped areas over the outer rim edge but most severe in 6 o’clock, 12 o’clock and 10 o’clock direction (encircled in yellow). The condition of the inner walls of the chamber can be commented upon after the cake has been taken down to the bare briar. The stummel appears solid to the touch all around and hence I do not foresee any serious damage to the walls in the form of burnout/ deep heat fissures/ lines or pits. The dark inner rim edge, in 8 o’ clock and 3 o’clock direction, may be charred further than anticipated and the same will be confirmed after the surface has been thoroughly cleaned. I need to resort to topping the rim top in order to address the damage to the rim top surface. The ghost smells should reduce once the cake from the chamber is removed and the shank has been cleaned. The smooth stummel has a forward cant in a classic Dublin shape that is broad at the rim that narrows at the bottom/ foot. The shank is oval making it a Zulu shaped pipe. The surface is covered in dust, lava overflow and grime through which one can make out the beautiful cross grains to the front and back of the bowl and shank. There is not a single fill in the briar surface and points to high quality of briar selection for which Barling is renowned. The briar is looking lifeless and bone dry. For a pipe that has been so heavily smoked, there are surprisingly no dents and ding over the stummel surface. Once the stummel has been thoroughly cleaned, any other damage or flaws (which I think there will be none) will come to the fore. Thorough cleaning and rising of the stummel under warm water will highlight the grain patterns. Micromesh polishing will help in imparting a nice shine to the briar. The entrenched aluminum tenon makes it impossible to observe the insides of the shank and the mortise. However, the overall condition of the pipe in general and the chamber in particular, makes me believe the shank internals will be filthy with dried oils, tars and gunk. The restricted airflow is another pointer to a messy shank internals.

The high quality vulcanite tapered saddle stem is typical Barling with a narrow saddle at the end of a proportionately broad stem. The stem is so heavily oxidized that it appears brownish green in color! The saddle has been widened to house the threaded end of the tenon, is blocked with accumulated ash and oils/ tars that have dried out on the inside. The horizontal slot end is chock-a-block with gunk. The trademark stem logo of BARLING CROSS is completely buffed out. For a pipe that has seen such heavy usage, the stem is in pristine condition with no tooth chatter or bite marks or deformed button edges. Replacing the aluminum tenon with a Delrin tenon is one challenge that will have to be dealt with great care and caution. The Process
The first issue that I decided to address was that of the tenon replacement. I heated the tenon with the flame of a lighter and thereafter, with nose pliers I carefully dislodged the aluminum tenon from the shank. I selected a Delrin tenon that roughly matched the shank and stem opening. I cleaned the stem opening that housed the threaded end of the tenon using shank brush, pipe cleaners, q- tips and alcohol. With a sharp dental tool, I scraped out all the dried oils and tars and gunk from the stem opening. With the stem opening cleaned up nicely, I shall next check the seating of the new tenon in to the stem. I tried the seating of the new tenon by threading it in to the widened saddle of the stem and, as rarely as it happens, the fitting was perfect. The tenon, however, would need a bit of work for achieving a snug fit in to the shank. The gap (indicated with blue arrows) between the replacement tenon and the stem face bevel will have to be filled and sealed with CA superglue.Next I wound a piece of scotch tape around the tapered end of a pipe cleaner and insert it through the tenon in to the stem airway. I applied clear CA superglue to the threaded end of the replacement Delrin tenon and also over the threaded stem opening and turned the tenon in to the stem. I lightly tapped the tenon to seat flush with the base of the wide saddle end wall. I applied superglue in to the gap that was formed between the stem bevel and the tenon and set the stem aside for the glue to cure. The scotch tape wound pipe cleaner prevents the superglue from seeping in to the stem airway and clogging it and also helps in guiding and aligning the airway of the new tenon with that of the stem. While the stem repairs were set aside to cure, I worked on the stummel by first reaming the chamber with size 1 followed by size 2 head of a PipNet pipe reamer. I further scraped the chamber walls with my fabricated knife to remove the remaining carbon deposits where the reamer head could not reach. I scraped out the lava overflow from the rim top surface. Once the cake was reamed back to the bare briar, I used a 150 grit sand paper followed by 220 grit sand paper to remove all the traces of remaining cake and also to smooth out the inner walls of the chamber surface. Finally, to remove the residual carbon dust, I wiped the chamber with a cotton pad wetted with 99.9% pure isopropyl alcohol. The inner rim edge was charred in 8 o’clock and 3 o’clock direction which have been encircled in red. I scrapped off the charred briar from these areas and now the chamber is out of round. The chamber walls show a web of minor heat lines which would need to be protected from developing in to major heat fissures that would eventually lead to a burnout. I shall give the inner rim edge a slight bevel to get the bowl back to a perfect round and mask the damage. The ghost smells are considerably reduced and should be eliminated once the shank and mortise internals are cleaned. The rim top surface is still considerably darkened and would need to be thoroughly cleaned to know the exact damage to the surface.   I followed up the reaming of the chamber with cleaning the mortise using cue tips, pipe cleaners and shank brush dipped in isopropyl alcohol. I scraped the walls of the mortise with dental tool to remove the dried oils and tars. The ghost smells are further reduced and should be eliminated completely when the shank internals are cleaned with shank brush and dish washing soap. With the bowl internals clean, I move to clean the exterior of the stummel. I used a hard bristled tooth brush and Murphy’s Oil Soap to scrub the stummel and rim top. I washed the stummel under running warm water with anti oil dish washing detergent till the stummel surface was clean. I simultaneously cleaned the shank internals with the detergent and hard bristled shank brush and dried it using paper towels and soft cotton cloth. I set the stummel aside to dry out naturally. As anticipated, this thorough cleaning of the shank eliminated the strong ghost smells from the chamber and now the pipe smells clean and fresh. The stummel surface has cleaned up nicely and the beautiful grain patterns are now on full display. The charring over the rim top surface in 8 o’ clock and 3 o’ clock direction (encircled in red) is significantly deeper than anticipated and the chipped areas (encircled in blue) are far deeper than I thought them to be. I shall have to resort to topping to address these damages. With the stem repairs still set aside to cure, I continued with the stummel repairs. I topped the rim top over a piece of 220 grit sand paper till I had a smooth even surface and the charred surface in 8 o’clock and  3 o’clock direction as well as the chipped areas on the outer rim edge (encircled in red) were greatly reduced. I am very happy with the appearance of the rim top and rim edges at this stage of restoration. The chipped surfaces over the outer edges that still remain will be filled with a mix of superglue and briar dust. The charred surfaces will be addressed by creating a nice bevel over the inner rim edge.   With a folded piece of worn out 180 grit sand paper pinched between my thumb and forefinger, I carefully gave a bevel to the inner rim edge and addressed the issue of charred inner rim edge. After I was done with the inner rim edge repairs, I filled up the chipped areas on the outer rim edge with a mix of superglue and briar dust and set the stummel aside for the fills to cure and harden. The rim top surface and the edges look very neat at this stage with the bowl in a nice round shape. Once the fills over the outer edges are completely cured, I shall sand and match them with the rest of the edge and if need be, create a slight bevel to further even out these repairs. While the rim edge fills were set aside to cure, I turned my attention back to the stem. The new tenon was firmly attached with the stem and the glue had hardened completely. With a folded piece of 180 grit sand paper, I sand the excess glue from the stem face. With the same piece of sandpaper, I sand the tenon till I had achieved a snug fit of the tenon in to the mortise. One of the important lessons that I have learned in tenon replacement is that one should sand less and check more frequently!! I did just that and checked the seating after every circular cycle of sanding the tenon. Once the seating was snug and perfect, I seated the tenon inside the mortise and realized that the length of the tenon was more than the depth of the mortise. Thus back to sanding board, but this time I sand the tenon face on a piece of 180 grit sandpaper. Checking ever so frequently, I stopped the sanding process when I had a neat and seamless seating of the tenon in to the mortise. I am really very happy with this tenon replacement and the seating is as flush as when it was new!! With the tenon replacement completed to my satisfaction, I moved on to the cosmetic refurbishing of the stem. I wiped the stem surface with Murphy’s Oil soap and a cotton swab. The oil soap removes the loose surface oxidation and leaves behind the deep seated oxidation over the stem surface. Thereafter began the arduous and time consuming process of sanding the stem with 220, 400, 600 and finally 800 grit sandpapers. I rubbed a generous quantity of EVO deep in to the vulcanite and set the stem aside for the oil to be absorbed in to the surface. Did I mention the tons of elbow grease that I had to spend on getting the stem to the state that is seen below? Well, the long and short of removal of oxidation from the stem is that I had to invest about 7 long back breaking hours of efforts. How I miss Abha’s help and the magic of Mark Hoover’s stem oxidation removing solution!! While I cleaned up the stem, the outer rim edge had cured and with a flat head needle file I sand the fills to achieve a rough match with the rest of the rim edge. I further blend in the fills with a folded piece of 180 grit sand paper. To address the minor dings that remained over the outer rim edge, I created a slight bevel to the outer rim edge with a folded piece of worn out 180 grit sand paper. The repairs have blended in nicely with the outer edge and the the outer rim edge looks nice.Next, I sand the entire stummel with a piece of 220 grit sand paper to address the minor scratches and dings that would otherwise show after micromesh polishing cycle. I followed it by wet sanding the stummel with 1500 to 12000 grit micromesh pads, wiping frequently with a moist cloth to check the progress. Next, I rubbed a small quantity of “Before and After Restoration Balm” deep in to the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful grain patterns displayed in their complete splendor. I further buffed it with a horse hair brush and gave a vigorous buff with a microfiber cloth to deepen the shine. The dark browns of the bird’s eye and cross grains spread across the stummel makes for a visual treat. It really is a nice piece of briar. To bring a deep shine to the vulcanite stem, I polished the stem by wet sanding with 1500 to 12000 grit micromesh pads. I wiped the stem with moist cloth after each pad. I rubbed a little quantity of “Before and After Fine/ Extra Fine” stem polish. This product developed by Mark Hoover helps to remove minor scratches from the stem surface while further eliminating what little oxidation that remained on the stem surface. I rubbed it down with Extra Virgin Olive oil to rejuvenate the vulcanite. The finished stem is shown below. I am pretty pleased with this appearance of the stem.I mount a cotton cloth buffing wheel on to my hand held rotary tool and polished the stummel and stem with Blue Diamond compound. This compound helps to remove the minor scratch marks that remain from the sanding.Next, I mount another cotton buffing wheel that I have earmarked for carnauba wax and applied several coats of the wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks amazingly beautiful and coupled with the size, heft and the hand feel, makes it quite a desirable pipe. P.S. I sincerely apologize for the poor quality of pictures that I have clicked of the finished pipe. I am still experimenting with my props, light setting and camera settings to take better quality of pictures to highlight the grains and finish of the completed pipe.

I wish to thank each one for sparing their valuable time to read through this write up and each one is my prayers. Stay home…stay safe!!

Restoring a North Dane Pipes 72 Special Stack

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Blog by Steve Laug

The next pipe on the work table came to us in one of Jeff’s pickups. It is a tall well grained Stack shaped pipe with a taper stem. The finish is a nice medium brown with darker stain highlighting the grain. The pipe has a mix of cross grain and birdseye grain around the sides of the bowl and shank. The stamping is the readable. It is stamped on the left side of the shank and reads North Dane Pipes [over] Made in Denmark. On the right side of the stem it is stamped 72 Special. On the underside at the shank/stem junction it is stamped 112. The taper stem is stamped on the left side with what looks like GJ in a circular stylized logo with the J being turned into an anchor. The smooth finish had a lot of grime ground into the bowl and some darkening around the sides of the bowl. The bowl was heavily caked and had a lava overflow and darkening on the top of the rim and beveled inner edge. Overall it appeared that the rim top and inner edge of the bowl looked to be in good shape but we would know more once it was cleaned up. The vulcanite taper stem was calcified, oxidized and had tooth chatter and marks on the top and underside ahead of the button. The pipe had promise but it was very dirty. Jeff took photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the overflow of lava on the beveled rim top. He also took photos of the top and underside of the stem to show the oxidation, chatter and tooth marks on the surface. Jeff took photos of the sides and heel of the bowl to give a picture of what the briar around the pipe looked like. There is some interesting grain under the grime.       He took photos of the stamping on the sides of the shank and stem. It read as noted above. I have not worked on a North Dane Pipe before so I turned to Pipephil’s site to see if I could find any information on the brand (http://www.pipephil.eu/logos/en/logo-n2.html). He had a brief entry which I have included below as a screen capture.I turned to Pipedia and the brand was listed as Maker Unknown. I find that Pipephil’s connection of the brand to Georg Jensen, Danish Pipemaker to be very believable. The logo shown in the above photo can be read as a stylized GJ. I wonder about the concept of it being a second as the quality of the one I am working on is very good and makes me wonder if it should not be read as “another” line of Georg Jensen pipes. I guess I will never know for sure so it is time to work on the pipe.

Since Jeff follows the same pattern of work in his cleanup we do not include photos but rather just a simple summary. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and you could see the damages to the top and edges of the rim. He scrubbed the stem with Soft Scrub and then soaked it in Mark Hoover’s Before & After Deoxidizer. The stem was clean but lightly oxidized. I took photos of what the pipe looked like when I brought to my worktable.   The rim top cleaned up really well. The lava coat was removed and there was some darkening and burn damage left behind on the back side of the rim top. Other than that the edges were in good condition. The stem surface looked very good with some light tooth chatter and marks on both sides ahead of the button.    I took a photo of the stamping on the top side of the shank. The stamping was clear and readable.   I removed the stem and took a photo of the pipe to give a sense of the well shaped Stack. To remove the darkening on the back bevel of the inner edge of the rim I used a folded piece of 340 sandpaper to the bevel to remove the damage. I polished the rim with 400 grit wet dry sandpaper.  I polished the bowl and the rim top, sides and shank with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I carefully avoided the stamping on the sides of the shank so as not to damage the stamping. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sidesand shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine.      I set the bowl aside and turned my attention to the stem. The tooth dents in the stem were deep enough that just heating them did not raise them. I filled in the deeper marks with back CA glue and set the stem aside for the repairs to cure. Once they were cured I flattened them with a needle file and sanded them with 220 grit sandpaper to blend them into the surface of the stem. I started polishing the stem with 400 grit wet dry sandpaper.  I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.     I touched up the faint GJ stamp on the stem side with Rub’n Buff Antique Gold. I rubbed it on pressing it into the grooves with a tooth pick and buff it off with a cotton pad.  This well made, classic shaped North Dane Pipes Made in Denmark Stack really is a beautiful pipe now that it has been restored. The rich brown finish highlights the grain in such a way that it came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished North Dane Pipes Stack is a beauty with combination of great grain and rich stain. It fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

A Simple Clean Up of a Double Walled GoedeWaagen Apple Bowl Pipe

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Blog by Paresh

About two months ago, I had worked on a battered and abused, but well loved meerschaum line Orlik Bent Brandy pipe from an estate lot of 40 pipes that I had acquired about eight/ nine months ago. That was the third pipe from the lot that I had refurbished, the first being a huge Real Cherry wood pipe and the second was a Corn Cob with a long Albatross wing bone. Here is the link to the three write ups which will provide background information as to how I came to acquire this lot and the condition of the pipes that I had received;

https://rebornpipes.com/2020/03/08/refurbishing-a-real-cherry-foreign-pipe-from-estate-lot-of-40/

https://rebornpipes.com/2020/05/10/refurbishing-a-vintage-corn-cob-pipe-with-an-albatross-wing-bone/

https://rebornpipes.com/2020/06/11/a-second-inning-for-a-meerschaum-lined-orlik-bent-brandy/

The fourth pipe from this lot and currently on my work table is beautiful brightly colored straight Apple with a tapered yellow variegated stem with swirls of black. The first three pipes that I had worked on are marked with yellow, green and indigo arrows while the fourth pipe that is currently on my work table is shown in the third picture marked in pastel blue colored arrow. The eye catching candy colored attractively Apple shaped pipe screams “PARTY” and feels ultra light in hand. The shank end is adorned with a brass band. It is stamped on the brass band as “GOEDEWAAGEN” over “MADE IN HOLLAND”. There is no shape code or stamping on either the stummel or the acrylic stem.   The stamping on the brass band gave me a definitive direction to my quest to know about this brand. I turned to my favorite site, rebornpipes.com, to know more about the brand and sure enough, Steve had worked on a couple of GoedeWaagen pipes and researched it in detail. Given below is the link for the readers who are interested in knowing about this pipe from Holland.

https://rebornpipes.com/2017/10/21/cleaning-up-a-pair-of-goedewaagen-delft-ceramic-pipes/

Steve has included a picture of these pipes that gives out the construction and functioning of the pipe which I have reproduced below.I searched pipedia.org for more information on the Maker and brand of GoedeWaagen. I have reproduced the information contained on the site and also the link to the webpage.  https://pipedia.org/wiki/GoedeWaagen

Dirck GoedeWaagen became a master pipemaker on January 1, 1779 and took on his first assistant the following month. Soon after Dirck’s grandson fell in love with and married a girl from the illustrious De Jong family, legendary in the ceramic pipemakers guild in Gouda. He built a workshop in the Keizerstraat in Gouda, which continued for two generations until his grandson Abraham GoedeWaagen moved the company to a new location.

In 1853, Pieter Goedewaagen purchased his father-in-law’s factory “De Star”, which becomes the basis of the modern GoedeWaagen Company. In approximately 1880, Abraham’s grandson Aart GoedeWaagen persuaded his father Pieter to expand the business with an eye towards more models of pipes, and P. GoedeWaagen & Sons was founded in response. Within ten years the firm had hundreds of models and P. GoedeWaagen & Son was exporting pipes around the globe.

GoedeWaagen continued to make pipes, but also began acquiring other ceramics firms, including ‘De Distel’ in 1923, and in so doing acquiring the expertise to make decorated ceramics other than clay pipes. It is at this time that the company is granted a Royal charter and by the 1930’s Royal Goedewaagen is one of the top names in Dutch ceramics.

While Goedewaagen pipes were originally traditional and figural clays, after the invention of the double walled clay pipe by Zenith, also a Gouda company, Goedewaagen began producing pipes in that commonly seen style, which they marketed as The Baronite Pipe, advertised for its clean smoking and health benefits. Since the company’s bankruptcy in 1982, however, they have made only the occasional souvenir pipe, including a line commemorating Holland’s monarchs.

There is a mention of “Zenith” pipes and visited the page that contained information on this brand related to GoedeWaagen pipes. The article makes for an interesting read.  https://pipedia.org/wiki/Zenith

Correlating the above two, it can be safely established that the pipe is from in between the period 1920s when the double walled ceramic pipes were invented by Zenith to 1982 when GoedeWagen filed bankruptcy.

With the provenance of the pipe established and firm in my knowledge and understanding of the GoedeWaagen Brand, I move ahead with my initial visual inspection.

Initial Visual Inspection
The pipe, as it appears, is shown in the pictures below. The pipe must have hardly been smoked as the layer of cake in the chamber is very thin with very minor traces of overflow of lava over the rim top surface. The stummel is covered in clear glaze and is covered in dust and fingerprints. The stem airway is dark with dried oils and tars. Heavy tooth chatter and deep bite marks in the bite zone and button edges on either surface can be seen on the stem surface. All in all, this is a lovely pipe and should stand out in any gathering once cleaned and polished. Detailed Inspection
The chamber has an even layer of hard cake. There are traces of old oils, tars and grime that can be seen over the inner rim edge. The cake masks the condition of the chamber walls and condition of chamber walls will be determined only once the cake and lava overflow has been cleaned up. The rim top surface is in pristine condition with no dents or dings or chipped areas. The smells from the chamber are very strong. This issue of old smells will have to be addressed. A simple reaming and cleaning should make this chamber as good as new, unless we have a cracked wall or any such surprise underneath the cake.   The clear glazed double walled ceramic stummel is covered in dust and oily fingerprints and appears dull. There are no cracks, dents/ dings on the stummel surface… Not even a scratch!! The mortise is nice and clean with no traces of accumulated gunk. A simple wash and polish should get the stummel nice and shining like new.   The yellow acrylic variegated stem with dark swirls perfectly matches the candy color of the stummel and rather elevates it further. The tenon end has a cork stopper that helps in snug fit of the tenon in to the mortise. The cork stopper has a small piece that has broken off and the cork itself appears dry. The bite zone is peppered with deep tooth chatter and heavy tooth indentations over the button edges on either surface. The tenon and the air way is covered and clogged with gunk. Air way over the surface appears darkened and flow through the stem is not full and clear. The stem surface and internal first needs to be cleaned. The tooth chatter will be sanded out with 220 grit sandpaper and filled with glue. The button edges on either surface needs re-building using clear CA superglue.   The Process
I began the process of refurbishing this pipe first by working on the stem. As I was handling the stem, I realized that the tenon turned in my hand. I completely unscrewed and realized that what I thought to be a tenon was in fact a tenon extension that was screwed on to the threaded tenon. The threaded tenon and the tenon extension were covered in dried gunk and grime. The front edges of the tenon extension are up turned and sharp and I shall address them subsequently.The threaded tenon and the tenon extension were cleaned with soft brass wired brush and cotton swabs wetted with alcohol. I cleaned the stem internals with a small shank brush and liquid dish soap. I have realized that using small shank brush and liquid soap reduces consumption of pipe cleaners by about 75%. This is considerable savings considering that I pay thrice the cost of pipe cleaners on cost of shipping!! Next, I ran a couple of dry pipe cleaners through the stem to clean and dry it out. I avoid using isopropyl alcohol in cleaning stem air way just to guard it against crazing (call it my paranoia to use alcohol on an acrylic or Perspex stem!!). The tenon end, slot and the air way is now clean. I cleaned the external surface of the stem with a Scotch Brite gauze and liquid dish washing soap. Next I addressed the issue of broken cork piece. I cut a piece of wine cork and roughly shaped it to match the missing cork piece. I stuck the new piece in place with clear CA superglue taking care that I did not foul up the threads on the tenon. I set the repairs aside for the glue to harden.  I wiped the stem with a cotton pad and alcohol. Thereafter, I applied clear CA superglue over the button edges and filled the deep tooth indentations and the minor tooth chatter in the bite zone. I set the stem aside for the fill to cure.   I had completely forgotten about the tenon extension amidst the other processes. The tenon extension was covered in oils and tars that had dried out and set hard over the surface. I cleaned it with shank brush, hard bristled toothbrush and dish washing soap. Once the tenon extension was cleaned, I observed that the tenon extension also bears the stamp “GoedeWaagen”. I still have to address the up turned and sharp front edges in the tenon extension.    Next, I reamed the chamber with my fabricated knife to take the cake down to the ceramic walls. Truth be told, the use of the knife was restricted only to scraping the surface in an attempt to dislodge the cake as I did not want to subject the ceramic to excessive force of a reamer head. With a 150 grit sand paper, the walls of the chamber were rid of all the remnants of the cake. I further wiped the chamber with a cotton swab wetted with alcohol to remove the carbon dust that remained. I wiped the traces of lava overflow from the rim edges with cotton swab and alcohol. The chamber walls are pristine with no damage and the rim top also cleaned up nicely.  I cleaned the shank internals first with hard and regular pipe cleaners dipped in alcohol. Thereafter, I rinsed the areas between the double walled chamber and the shank with warm water. The shank internals are now clean and fresh.    As I was wiping the stummel after the internal wash of the shank, the brass band came loose. The thick white ceramic paste that held the brass band over the shank end had dried up completely. I scraped the dried ceramic paste from the shank end surface and also from the insides of the brass band.   With the stummel internals clean and fresh, I moved ahead with cleaning the external surface of the stummel. I wiped the stummel surface with Murphy’s Oils soap on a cotton swab. I rinsed the stummel under warm running water and wiped it dry with a soft cotton cloth.   I cleaned the brass band with an all purpose liquid polish and worked up a nice shine to the brass band.   The cork repair had cured completely. With a flat head needle file, I sand the excess cork to match the rest of the cork surface. I further sand the cork to achieve a perfect match.  Next I worked the stem. The stem fills had cured nicely. Using a flat head needle file, I sand the fills to achieve a rough match with the rest of the stem surface and also reshaped the buttons on both the surfaces. I further fine tuned the match and sand the entire stem with 400, 600 and 800 grit sandpapers. I polished the stem surface with micromesh pads, wet sanding with 1500 to 12000 pads. I wiped the surface with a soft cloth at the end of the micromesh cycle. I applied a little Extra Virgin Olive oil to the stem, though it does not help much, and set it aside. Though I am not a big fan of acrylic stems, I am happy with the way the stem appears at this stage.   With the stem repairs and polishing completed, I turn my attention back to the stummel. I stuck the brass band to the shank end with all purpose glue and set it aside for the glue to set completely.    I evened out the sharp and up turned edges of the tenon extension by rolling them out with the middle round potion of a screw driver. I further smooth out the edges by sanding it down with a piece of 180 grit sandpaper. To bring a nice shine to the tenon extension, I polish it further by dry sanding it with 12000 grit micromesh pad. All through the process, I was careful to preserve the stamping on the surface of the tenon extension.   I rubbed a small quantity of “Before and After Restoration Balm” in to the stummel and let it rest for a few minutes. The balm almost immediately works its magic and the stummel now has a nice vibrant appearance. I further buff it with a horse hair shoe brush. Though the balm works best over the briar wood, it has been my experience that it works nicely on other stummel surfaces like Meerschaums and now ceramic. The balm imparts a nice sheen over this alternative stummel material which is as good as that over briar wood.    I applied a generous quantity of petroleum jelly over the cork stopper to rejuvenate and moisten the cork.    To apply the finishing touches, I mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stummel and the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax to the stummel and stem and continued to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to deepen the shine further. The finished pipe is shown below. The yellow variegated stem with dark swirls elevates the fun quotient of the pipe and is very appealing to the eye. P.S. The next time once this pandemic is over and things return to normal, I shall take this attractive pipe to one of the gatherings, just to check out the reactions of the gathered people.

Appreciate all the efforts of readers who have had the patience to read this write up thus far!

Praying for the safety and well being of all the readers and their loved ones in these troubled times…

 

New Beginnings for a Malaga Ras Kassa Freehand

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Blog by Steve Laug

The next pipe on the work table came to me from another of our estate purchases. It has been around for a while waiting to be worked on. Jeff did the original photographs of the pipe in December 2019. It is a beautifully grained Malaga Ras Kassa Freehand that is really quite nice. The Ras Kassa is the top of the line for Malaga pipes and very few receive that premium stamping. The grain on this one is unique on the left and amazing birdseye on the right. The stamping is the readable. It is stamped on the underside of the shank and reads the Malaga [over] Ras Kassa. The Malaga Oil finish had a lot of grime ground into the bowl and some darkening around the sides of the bowl. There was a cut in the left side of the bowl toward the top. The bowl was heavily caked and had an overflow of lava on the top of the rim. It was hard to know what the rim top and inner edge of the bowl looked like under the grime. The rim top and shank end are carved plateau like finishes and had a lot of grime ground into them. The fancy turned Freehand stem was calcified, oxidized and had light tooth chatter and marks on the top and underside particularly on the button surface. The pipe had promise but it was very dirty. Jeff took photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the overflow of lava on the rim top. It is hard to know what the rim edge looks like under the lava coat. He also took photos of the fancy turned portion of the stem as well as the top and underside of the stem to show the oxidation, calcification, light chatter and tooth marks and damage on the underside of the button.   Jeff took photos of the sides and heel of the bowl to give a picture of what the briar around the pipe looked like. There is some interesting grain under the grime.   He took photos of the stamping on the underside of the shank. They read as noted above. I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Since Jeff follows the same pattern of work in his cleanup we do not include photos but rather just a simple summary. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and you could see the damages to the top and edges of the rim. I think this pipe may well been before we worked with Mark Hoover’s Before & After Deoxidizer so he cleaned the internals and externals. The stem was clean but lightly oxidized. I took photos of what the pipe looked like when I brought to my worktable.    The carved plateau style rim top and shank end cleaned up really well. The lava coat was removed and some darkening left behind on the back side of the rim top. The edges were in good condition. The stem surface looked very good with heavy oxidation remaining and some light tooth chatter and marks on both sides ahead of the button.  You can also see the damage to the button on the underside of the stem.      I removed the stem and took a photo of the pipe to give a sense of the well shaped Freehand. Now it was time to do my work on the pipe. The slice in the briar on the left side needed to be repaired. It was not deep but it would not raise with steam. I filled it  in with clear super glue applied to the slice with a tooth pick.  Once the repair cured I sanded it with 340 grit sandpaper to blend it into the rest of the surface.I polished the bowl and the rim top, sides and shank with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I carefully avoided the stamping on the top and underside of the shank so as not to damage the already faint stamping.     I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides, plateau top and shank end with my fingertips and a horse hair shoe brush to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. While I was working on the bowl the stem was soaking in a new product I received from Briarville Pipe Repair – Pipe Stem Oxidation Remover. It is a liquid of about the same consistency as apple juice. The stem sat in the mixture for 2 ½ -3 hours. I removed the stem from the bath, scrubbed lightly with a tooth brush and dried if off with a paper towel. I was surprised that it was quite clean. Just some light oxidation on the top of the saddle remaining. The bath was dark with the removed oxidation of the seven stems. I cleaned out the inside of the stem with alcohol and pipe cleaners.  I scrubbed the stem surface with Soft Scrub All Purpose cleanser to remove the remaining oxidation. The oxidation was strongest in the twists and turns of the lower portion of the stem. It took quite a bit of elbow grease to remove the oxidation but when I was finished it looked very good.     I rebuilt the button edge on the underside to smooth out the finish and remove the tooth damage. Once the repair cured I smooth it out and blended it into the surface of the  vulcanite with 220 grit sandpaper. I started the polishing with 400 grit wet dry sandpaper. (I forgot to take photos of this.)I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.   This well made, classic Malaga Ras Kassa Freehand with a fancy turned vulcanite stem is a great looking pipe now that it has been restored. The rich oil finish that Malaga used came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Malaga Ras Kassa is a beauty with combination of smooth and plateau rim and shank end. It fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ¼ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!