Tag Archives: staining

The third of a foursome of Beautiful pipes sent to me with Potential Burn Out Issues

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by Steve Laug

On November 29 I received an email from a fellow regarding a Moretti that came to him from a dear friend. He stated that it had a burnout and that he had someone ream it for him. I have included his first email below.

Steve, I have a Moretti pipe that belonged to a dear friend. It had a burnout and I had the bowl reamed, but I’m afraid to smoke it. Can you offer a suggestion of how the inside of the bowl can be treated against possible future burnout, or can you fit the bowl with either a meerschaum or graphite liner? – Michael

We talked back and forth regarding the pipe and various options for repair. I agreed to work on them and told him to mail it to me. Once he packed it he added another three pipes to the box that he was sure had the same issues. He mailed them to me on December 8 and sent me another email.

You have convinced me that you’re the person who can help restore my pipes! I shipped 4 pipes to you today by USPS, and declared their value at $5 each for a total of $20 as you requested. I’m embarrassed to admit it, but all four have had burnout issues and I’m hoping that you can clean them out and coat the inside of the bowls as you described. If you feel that more effort is needed, please let me know.

On December 28th I received the package from Michael. I opened the box and inside there were four beautiful Italian Made pipes. I have listed them below and included photos of the pipes.

Savinelli Autograph Sandblast Bent Cherrywood
2008 Ardor DR bent Dublin
Mastro Beraldi 2 Bent Dublin
2005 Moretti 1 Bent Rhodesian

The third pipe I brought to the table is a Savinelli Autograph Sandblast Bent Cherrywood. Overall it looks very good. It is stamped on smooth heel of the bowl and reads Savinelli [over] Autograph [followed by] Made in [over] Italy and to the right it is stamped with a 2. The stamping is clear and very readable. The pipe has a mix of black, brown and oxblood stains on a sandblast finish and the blast shows amazing grain that the shape follows well. The crowned rim cap is also sandblast and the heel of the bowl is smooth in a patch that bears the stamping. The shank end is a blue/white acrylic. The finish was very clean and the bowl had a light cake on the walls but the rim top was clean. I inspected the walls of the bowl and could not find any issues or divots in the walls. I spoke with Michael and he mentioned that it looked like it had some small checking/cracking on the walls of the bowl. Initial inspection reveals that the light cracking in the cake on the bowl walls. I would need to examine it further once it had been reamed and cleaned. The acrylic black original saddle stem is on the pipe and has an autograph on the top of the taper. The stem showed light tooth marks or chatter on both sides. I took photos of the pipe to show what it looked like before I started working on it. I took photos of the bowl and rim top to show the clean finish on the bowl. The photos show a moderate cake in the bowl and a very clean rim top. The stem photos show the condition of the taper stem ahead of the button. I took photos of the stamping on the left and underside of the shank. It is clear and readable as noted above. I removed the stem and took a photo of the pipe to give a sense of the proportions of the pipe.I wanted to remind myself a bit about the Autograph line from Savinelli so I reread a blog I had written on a previous Autograph restoration (https://rebornpipes.com/2019/01/05/restoring-a-savinelli-autograph-3-rhodesian-dublin-long-shank/). I quote a portion of the blog now:

I turned first to the Pipephil website (http://www.pipephil.eu/logos/en/logo-savinelli1.html) to get a brief overview of the Autograph line. There I found out that the Autographs were hand made and unique. The Autograph Grading system is ascending: 3, 4, … 8, 0, 00, 000.

I turned then to Pipedia to get a more background on the Autograph line. I had the outline I needed from pipephil for the pipe but wanted more (https://pipedia.org/wiki/Savinelli). I quote in part from the article on that site.

While Savinelli’s serially produced pipes account for around 98% of annual production, the marque also creates a number of artisanal, handmade pieces as well. The Autographs, the Creativity line, and the Mr. A. line are all the result of Savinelli’s unique handmade process, with the Autographs reflecting the larger Freehand aesthetic, the Creativity line delving into more complex hand carving, and the Mr. A. line sidestepping the standard shape chart for remarkable and unusual pipes.

All of the briar for Savinelli’s Autographs and other freehand pipes is sourced specifically for those pieces. While the majority of the marque’s serial production is made from extra grade ebauchon blocks, Savinelli keeps a separate supply of Extra Extra plateau blocks for Freehands. This variety of briar is much larger, and of a higher quality, which explains why so many Autographs and Savinelli handmades are naturally larger designs.

These handmade pieces are shaped much like traditional Danish Freehands: they are shaped first and drilled second. Using this method, Savinelli’s team of artisans is able to showcase their own creativity, as it maximizes flexibility and facilitates a more grain-centric approach to shaping. The resulting Freehand designs are at once both a departure from the marque’s classical standard shapes, yet very much still “Savinelli” in their nature—i.e. proportioned so that the bowl is the visual focus when viewed from the profile, juxtaposed by the comparatively trim lines of the shank and stem. To provide a little more insight into the differences between Savinelli’s standard production and freehand lines, Luisa Bozzetti comments:

“When we choose to make Freehand pipes we must stop production on the standard shapes. The process for Freehands is much more involved and takes much more time. Finding the best people from the production line and pulling them to make Freehands is challenging since it’s not an assembly line, but rather a one or two man operation.

After the rough shaping of the stummel, we must get together and brainstorm which style of stem will be paired before the pipe can be finished since we do not use pre-shaped stems. All accents and stems for the Freehands are cut from rod here in the factory. A lot of care goes into the few pieces lucky enough to make the cut; to end up with a certain number of Autographs, for instance, means that many, many more will be made, and only the few will be selected.”

The quality control process for Savinelli handmades is even more rigorous than that employed in the standard lineup. Many blocks are started and later discarded because of pits or defects. While Savinelli’s briar sourcing is a constant process, working with some of Italy’s top cutters to ensure only the finest and most suitable blocks make their way to the factory, it’s impossible to source plateau briar that’s completely free from flaws. That’s just nature. Savinelli creates the standard for quality by working through the rough (a very high-quality rough, mind you) to find that shining diamond with the potential to become a Savinelli handmade.

I turned to work on the pipe itself. I reamed the bowl with a PipNet pipe reamer using the cutting heads 2 and 3. I finished the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel. I turned to work on the pipe itself. I reamed the bowl with a PipNet pipe reamer using the cutting heads 2 and 3. I finished the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel. I then thoroughly cleaned the bowl walls, shank and the airway in the stem. I used cotton swabs, pipe cleaners (both bristle and regular) and Isopropyl alcohol.I scrubbed the bowl and shank with a tooth brush and some undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the dust and soap from the finish. I dried it off with a soft cloth and it looked much better. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I examined the cleaned walls of the bowl and found a divot on the left side of the bowl half way down across the side. I could feel it with my fingers. I wiped the bowl clean with a cotton pad and alcohol to remove any debris on the surface. I mixed a batch of JB Weld to repair the divot on the bowl wall. I pressed it into the damaged area with a tooth pick and a dental spatula. I set the bowl aside for the repair to cure. Once it cured I sanded it smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel to smooth out the repair. I wiped it down with a damp pad to remove the sanding debris.I mixed a bowl coating of sour cream and activated charcoal powder. I inserted a pipe cleaner in the airway entrance to the bowl to keep it open. I applied it to the walls of the pipe with a folded pipe cleaner and repeated it until I had the walls thoroughly covered. I set the bowl aside and worked on the stem. I sanded the stem with 320-3500 grit 2×2 inch pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. I polished the acrylic with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I the polished mottled brown acrylic taper stem and the Savinelli Autograph 2 Cherrywood bowl with Blue Diamond to polish out the remaining small scratches and raise the shine. I gave the stem and the bowl several coats of Carnauba Wax then buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. This turned out to be a beautiful Savinelli Autograph 2 with a black acrylic saddle stem. The finished pipe is shown in the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches wide x 1 ¾ inches long, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.08 ounces/58 grams. Thanks for walking through the restoration with me as I worked this beautiful Bent Dublin. This one will join the first one I restored both will await my completion of the work on the other two pipes Michael sent me. Thanks for looking.

Cleaning up a Willmer Straight Grain AA Saddle Stem Dublin

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by Steve Laug

The next pipe on the table is another one that came to us from the seller in Caldwell, Idaho, USA on 07/12/2025. It is a Willmer Straight Grain Dublin with a vulcanite saddle stem. It is in dirty but good condition as can be seen in the photos below. It is stamped on the left side of the shank and reads Willmer [over] Straight Grain [over] AA. On the right side it is stamped Made in England. The stamping is clear and readable. The pipe has rich finish with a blend of brown stains on a richly grained smooth finish that the shape follows well. The finish was dusty and lightly dirty with grime ground into the finish. The bowl had a moderate cake and there was tobacco debris in the bowl. The rim top had a thick lava coat on the rim top and edges. There could be some damage on the inner edge of the bowl. The original saddle stem with the Willmer, “W” logo on the left side is dirty and oxidized with light tooth marks and chatter on both sides. I took photos of the pipe to show what it looked like before I started working on it. I took photos of the bowl and rim top to show the thickness of the cake and the lava coat on the rim top. There was some tobacco debris in the bottom of the bowl. The stem photos show the condition of the saddle stem ahead of the button.The stamping on the sides of the shank are clear and readable as noted above. I took a photo of the pipe with the stem removed to give a sense of the proportions of the pipe. Under the grime it is a real beauty.I turned to Pipephil to get a quick review of the Willmer Company as it had been a long time since I had worked on one (http://www.pipephil.eu/logos/en/logo-w3.html). I quote the side bar from the site below.

Willmer is a brand of H. Willmer & Son Ltd. The factory closed down about 2006-07 after more then 60 years activity and two generations of makers. Gradings until the 1980s (ascending): BA, A, AA, and AAA. After this date Willmer introduced the AAAA and AAAA PRESENTATION as top grades. The pipe I was working on has an AA stamping on it which if the pipe came from pre-1980s was the close to the top of the line. If it was later, the pipe was also close to the top of the line.

I turned to Pipedia to get more information on the brand (https://pipedia.org/wiki/Willmer). The first paragraph dispelled of the belief that Willmer had been a carver for Charatan in his own words. I quote a portion of the article to give a sense of the history of the brand.

Willmer was founded in London. According to the website, which doesn’t exist anymore because the Willmer factory has been closed in 2006/07, the firm was in business “for more than 60 years” by 2003. Willmer was homed then in Southend-on-Sea, Essex, so not far from the Cadogan plant.

When Willmer first started, they definitely strived to compete with brands in the high-end market. Due to the excellent quality of the pipes Willmer was frequently asked to produce private label pipes for England’s best renowned pipe retailers. So many pipes are not easily recognized as Willmers for stamped under the name of the respective shop. Willmer’s own pipes were stamped “Willmer – Made in England” and showed a sweeping “W” in white or gold on top or left side of the stem. The earlier grading had AAA as top grade followed by AA, A, AB etc.

Sometime in the 1980’s, Willmer went through some major changes. The move to Essex was already mentioned above. They continued making highly respectable freehands – often copying some of the stunning Charatan shapes of days gone by. The grading was altered. What used to be an AAA now became the additional name “Presentation” and was stamped with AAAA. Funny enough, the forth A was often larger than the three before. The other grades were changed accordingly.

Now I knew that I was working on a Willmer Straight Grain AA Saddle Stem Dublin.

I turned to work on the pipe itself. I reamed the bowl with a PipNet pipe reamer using the cutting heads 2 and 3. I finished the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel. I cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and both bristle and regular pipe cleaners.I scrubbed the bowl and shank with a tooth brush and some undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the dust and soap from the finish. I dried it off with a soft cloth and it looked much better. I used a folded piece of 220 grit sandpaper to smooth out the inner edge of the rim. I smoothed out the nicks in the edge and brought the bowl back to round. I sanded out the remnants of lava on the rim top.I sanded the exterior of the bowl with 320-3500 grit 2×2 inch sanding pads to remove the scratching in the finish. I wiped the bowl down with a damp cloth after each sanding pad. It really began to look much better. I polished the briar with 1500-12000 grit micromesh sanding pads to develop the shine. It began to look very good. It had a rich shine in the finish. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and worked on the stem. I scrubbed the stem down with Soft Scrub cleanser to attack the oxidation and clean up the surface of the stem.I sanded the stem with 320-3500 grit 2×2 inch pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This is a unique pipe and it is the second Willmer Straight Grain Saddle Stem Dublin I have worked. It is a beauty. I put the bowl and stem back together again and buffed the bowl and the stem with Blue Diamond on the buffing wheel. I gave the bowl and the stem several coats of carnauba wax. I carefully buffed the entire pipe with a clean buffing pad to raise the shine. I finished buffing with a microfiber cloth to deepen the shine. The finished pipe looks very good. The grain is quite beautiful a mix of straight and flame around the bowl sides and birdseye on the rim top and heel. The pipe feels great in the hand. It has an interesting shape that fits well in either the right or left hand. The finished Willmer Straight Grain AA Dublin is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.20 ounces/35grams. This great looking Briar turned out very well. It should be a great pipe. It will be going on the rebornpipes store in the British Pipe Makers Section shortly if you are interested in adding it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restoring and Restemming a Clogged and Filthy Italian Lorenzetti Billiard

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by Steve Laug

A fellow in Victoria, Brian has had me work on a few of his pipes this past few months. The pipes are generally very dirty with plugged airways and a thick damp, tarry mess in the heel of each bowl. The airway in the shank was also clogged so there was no exchange of air going through the pipe. The pipe was stamped on the left side of the shank and reads Lorenzetti in script [over] Italy and on the right side it is stamped Augustus [over] Caesar. On the underside it is stamped 03. There is a thick cake in the bowl that is wet in the bottom 1/3 of the bowl. The rim top was quite clear of heavy lava. The finish on the bowl and shank has a thick peeling coat of varnish on the bowl that looks terrible. There is an acrylic shank end with an insert of briar between the acrylic pieces. The stem acrylic stem is a filter stem and the button end has a large chunk missing that is severely damaged. I will need to restem the pipe. But I have included photos of the pipe before I started working on it. I took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked and the rim top and edges have a thick lava overflow. The photos of the stem show the damage and broken part of the stem. It really is a mess and the acrylic is not repairable.I took photos of the stamping on the sides of the shank. It is clear and readable and reads as noted above. I took a photo of the pipe without the stem to show the proportions of the bowl and stem. I also went through my stems and had a saddle stem that was made for a filter. I called Brian and asked if this would work for him and he was happy with the options. I wanted to gather some background information on the brand. I turned first to Pipephil’s site to see what I could learn (http://www.pipephil.eu/logos/en/logo-l6.html). I was able to get a screen capture of information on the brand. I have included that below along with the sidebar info.Brand created 1934 by Otello Lorenzetti.Currently (2009) the company is managed by Alessandro Lorenzetti. Address: via A.Giunta, 51, 62019 Recanati (MC) – Italy.

I turned to Pipedia to gather more information on the brand. It gives some great history of how the brand developed (https://pipedia.org/wiki/Lorenzetti). I quote some portions of the article below. There was also a photo of the same pipe that I am working on the site. I have included that below.

Smooth Pot, courtesy SmokersHaven.com

Otello Lorenzetti, the founder of our manufacture, was born in Castelnuovo, Recanati in 1911. He is the fifth of five children from a modest, but enterprising family, in fact they own a tavern where the young Otello, already at the age of seven, actively collaborates. He goes on his own, with a small handcart, to S. Agostino di Recanati where he purchases fizzy drinks and other soft drinks and then resells them with his mother in their small family run tavern….

After the precocious interruption of his studies he begins to work as an employee at “Catena Remigio” an old pipe manufacture in Recanati. The grand personality of Otello, who is inclined to make any art a passion, does not delay in emerging. In 1934, after having concluded 18 months of military service in Cividale, in Friuli Venezia Giulia, he decides to work on his own pondering the first bases of the actual pipe manufacture, that, in this period, operates under the company name “Otello Lorenzetti.” At that time the capital of our actual company, that was and still is his house, was constituted by: “A few rented tools and my own hands” – as Otello himself tells us. The production consists of 20-30 pipes per day. Every morning, in company of his bicycle, he tries to sell them to the tobacco shops in the area or as he says the “neighbouring shops”. With only the strength of his legs he goes to Macerata, San Severino and Civitanova Marche. His pipes are appreciated, so much so that he decides to work more than 12 hours a day to be able to increase the production. This does not constitute a sacrifice for him as his neighbours remember hearing him tirelessly working and singing everyday.

Two brisk interruptions mark the history of our pipe manufacture: the first was in 1935 -in the summer of this year Otello was enrolled in the army and then left for “the African Campaign” from which he returned in January of 1937; the second was in October of 1940, other long months spent in the service of the Italian Army after which he returned home in 1943 the year of Armistice. In 1940 Otello got married to Marinella who became, other than his wife, a great and indispensable business collaborator.

In 1947 Otello succeeded in building, alone, machines the same as the ones he used to rent up until that moment. Many of the pieces most difficult to mould by hand were designed by him and were made in a craftsman workshop in Civitanova Marche. Production increased and permitted Otello and Marinella to buy a “Vespa” helping them to, a part from the province of Macerata, also reach Abruzzo in order to successfully sell their pipes.

The Sixties-Seventies bring on the beginning of exportation abroad (Europe, Africa, America). The company begins to expand, now a part from Marinella, with the help of their children Luciano, Gabriella, Alessandro and some employees. The production begins to perfect itself to the point of being appreciated in almost all the world and by one of the biggest and most famous pipe collectors of all times: our ex-president of the Republic Sandro Pertini.

I knew that I was dealing with a Lorezetti that was probably a recent manufacture. It had some great shape and form and should clean up well once I have the varnish coat removed. Now it was time to work on the pipe.

I reamed the bowl with a PipNet pipe reamer and the 2nd and 3rd cutting heads to remove the heavy cake. I took it back to bare briar and then cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the bowl with a piece of dowel wrapped in 220 grit sandpaper. I scrubbed the exterior of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. It took some scrubbing to clear off the debris on the rim top and the surface of the bowl and shank. I rinsed the bowl off with warm water to remove the grime and debris along with the soap on the pipe. It looked much better. To begin the process of breaking through the peeling varnish coat I wiped the bowl and shank down with acetone on cotton pads. It broke through a lot of the varnish and I began to see what was underneath the varnish. I sanded the bowl with 320-3500 grit 2×2 inch sanding pads. I wiped the briar down with a damp cloth to remove the sanding debris. By the final pad it was looking much better. I cleaned out the mortise and airway in the shank as well as the airway in the newly chosen stem with pipe cleaners, cotton swabs and alcohol. It was a dirty bowl and shank.I polished the bowl and the shank with micromesh sanding pads – dry sanding it with 1500-12000 git sanding pads. I wanted to make the new stain coat a bit more transparent. I wiped it down with a cloth and some Obsidian Oil. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I sanded the stem to reduce the diameter of the saddle portion and give it a slight slope or taper. I used my Dremel and sanding drum to start the process. I cleaned up the sanding marks from the Dremel with a folded piece of 220 grit sandpaper. I smoothed out the marks and the stem started to look better.I sanded the stem with 320-3500 grit 2×2 inch pads to further smooth out the surface and remove the light residual oxidation. I wiped the stem down after each pad with an Obsidian Oil cloth to remove the debris and further protect the stem.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil.I polished the finished Lorenzetti Italy Augustus Caesar Billiard with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the newly fit saddle stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The smooth briar with the medium the brown stain wash works very well with the black stem. The finished pipe is shown in the photos below. I have worked on several Lorenzetti’s over the years and I have always been impressed by his ability to a craft a comfortable and functional smoking pipe. It looks far better with the varnish coat removed. The beautiful Lorenzetti Augustus Caesar had the following dimensions. The Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 7/8 inches. The weight of the pipe is 51 grams/ 1.69 ounces. I have two more of Brian’s pipes to work on and then they will go back to him. This is an interesting group of three pipes to bring back to life.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Breathing Life into an S&R Sandblast Oom Paul

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by Steve Laug

Years ago, I met Steve and Roswitha of S&R pipes at the Chicago Pipe Show. I cannot even remember the year but I remember having a good conversation with them. I was not able to pick up one of their pipes at that time but I was amazed at the beauty and style of pipes that the two of them were creating in their shop, Pipes & Pleasures in Columbus, Ohio. This pipe came to us from a seller in Memphis, Tennessee, USA on 08/27/2024. Jeff took some photos of the pipe when he received it to show the general condition. I have included the photos of the S&R pipe. The sandblast finish was dirty and dusty looking. There was a moderate cake in the bowl and surprisingly no lava overflow on the rim top. The sandblast follows the grain of the bowl and shank. The stamping is very clear and shows the interlocked SR with a pipe on the left side of the shank. The sandblast is quite deep and really shows the grain and is nicely done. The saddle stem is vulcanite and oxidized. There are tooth marks and chatter on both sides of the stem ahead of the button and some scratching on the stem surface. The photos below tell the story and give a glimpse of the Oom Paul shape.Here is a close up of the bowl and rim top. You can see the light lava coat. The inner edge of the rim looks good. There is a moderate cake in the bowl that is hard and rough. The photos of the stem show the scratching, oxidation and tooth marks in the stem at the button. Jeff took photos of the sides of the bowl to show the interesting grain in the sandblast. The swirls and depths of the sandblast are intricate and quite beautiful. Jeff took a photo of the S&R logo on the left side of the shank. It is a unique interlocked S&R stamp with the pipe. It is clear and legible.I decided to take some time to review my knowledge of the brand. I turned to Pipedia and read the article that was included there (https://pipedia.org/wiki/S%26R_Pipes). I quote in full below:

Stephen and Roswitha Anderson of S&R Pipes, also known as S&R Woodcrafters, have become pipe makers renowned throughout the world as talented carvers of high-grade briar pipes. They have been featured in several trade publications and magazines such as Pipes and Tobaccos and PipeSmoker, and have several pieces on display in museums in Europe and the United States.

They are the first American pipe carvers honored with induction into the Conferee of Pipe Makers of St. Claude, France; the very place where the carving of briar pipes became a world-wide industry. Sadly, Steve passed away in March of 2009. Roswitha is still carving S&R pipes and carrying on with the shop with help from her “guys” David, Marty, and Tony.

Steve and Roswitha began carving pipes in the 1960’s. They travelled to pipe shows and arts and crafts shows throughout the country and Europe selling their pipes and built up quite an extensive loyal customer base. Eventually, it became time to offer their pipes to the retail fraternity of pipe smokers.

Pipes & Pleasures had its grand opening in a distinct red brick house on Main Street in Columbus, Ohio in 1977. The front section of the house was converted into a traditional tobacco shop selling pipe tobacco, cigars, and pipes manufactured by well known companies such as Dunhill, Charatan, and Savinelli as well as the high-grade S&R pipes that Steve and Roswitha carved. A workshop was set up in the back section of the house.

When the cigar boom hit in the ’90’s, the shop was expanded by building a large computer controlled walk-in humidor. It’s no secret throughout the country that Pipes & Pleasures has the best maintained cigars in the Columbus area as well as the best selection of premium cigars available in the area including the much sought-after Davidoff line.

Soon after the boom began, Steve and Roswitha moved their pipe making workshop to their farm and converted that space into a large smoking lounge for their many customers. The lounge features comfortable easy chairs, a television set, a stereo, a library of books and magazines about every aspect of tobacciana, a chess table, and a couple of card tables. The lounge is populated daily with long-time loyal customers and newcomers to the enjoyment and relaxation of cigar and pipe smoking. It’s also the room where several cigar tastings and samplings are held every year by representatives from cigar companies such as Davidoff and La Flor Dominicana.

I captured a photo of the shop from the Pipedia article to include below. It is a great looking shop.

The Pipes & Pleasures shop, home of S&R Woodcrafters

I also turned to the Pipes & Pleasures website and copied the “About Us” section. Here is the link to the site (https://www.pipesandpleasures.biz/maintenance). I quote in part.

Pipes & Pleasures proprietors Stephen and Roswitha Anderson have become pipe makers renowned throughout the world as talented carvers of high-grade briar pipes. They have been featured in several trade publications and magazines such as Pipes and Tobaccos and PipeSmoker, and have several pieces on display in museums in Europe and the United States. They are the first American pipe carvers honored with induction into the Conferee of Pipe Makers of St. Claude, France; the very place where the carving of briar pipes became a world-wide industry.

Steve and Roswitha began carving pipes in the 1960’s. They travelled to pipe shows and arts and crafts shows throughout the country and Europe selling their pipes and built up quite an extensive loyal customer base. Eventually, it became time to offer their pipes to the retail fraternity of pipe smokers…

…Sadly, Steve passed away in March of 2009. Roswitha is still carving S&R pipes and carrying on with the shop with help from her “guys” David, Marty, and Tony, who welcome you to this website.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl of the pipe. He rinsed it off under running water. He dried it off with a soft cloth. He was able to remove most of the lava build up on the rim top of the pipe leaving a clean rim with some debris in the sandblast. I took photos of the pipe to show its condition before I started my work. I took a close up photo of the rim top to show the condition of the sandblast finish of the rim. The inner and outer edge of the bowl looks really good. The stem photos show the light tooth marks and pit on the top surface.I removed the stem and took a photo of the parts of the pipe to give a sense of the proportion of the parts to the whole. It is a well designed and crafted pipe.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With the bowl finished I set it aside and turned my attention to the stem. I filled in the pit on the top of the stem mid stem right side and the tooth damage at the button edge on the underside of the stem with Extra Strength Rubberized Black CA glue. I set it aside to let the repairs cure for morning. After work today I smoothed out the fills with a folded piece of 220 grit sandpaper to blend them into the surface. I sanded the stem surface further with 320-3500 grit sanding pads to finish smoothing out the repairs and removing residual oxidation. I wiped the stem down after each pad with a cloth impregnated with Obsidian Oil. It began to look very good.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with some Before & After Pipe Polish – both Fine and Extra to deepen the shine. I wiped it down with a final coat of Obsidian Oil and set it aside to dry. This S&R Sandblast Oom Paul is a beauty. It is a stunning example of Steve & Roswitha’s craft – the sandblast finish and the dark stain is very well done. I polished the stem with Blue Diamond polish on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrasting finishes came alive with the buffing. The rich, contrasting dark stain work well with the polished black vulcanite stem. The finished pipe is a beauty and feels great in the hand. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 47 grams/1.66 ounces. I will be putting this beautiful S&R Oom Paul on the rebornpipes online store soon. It may well the kind of unique pipe you have been looking for so have a look. Thanks for walking through the restoration of this pipe with me. It was a fun one to work on.

Restoring a beautifully grained Dunhill Bruyere 41041 Taper Stem Bulldog

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by Steve Laug

The next pipe on the table is one that we picked up in the lot from our contact in Copenhagen, Denmark on 08/09/2024. The Bruyere finish and the Dunhill stamping is what caught our eye. It is stamped on the left side of the shank and reads 41041 next to the bowl/shank union followed by Dunhill [over] Bruyere. On the right side it is stamped Made in [over] England21. It has a classic Bruyere smooth finish that is a stark contrast to vulcanite, diamond taper stem. The finish has some scars that are a part of the pipe’s story particularly on the rim cap. The bowl appears to be moderately caked. The inner edge and the top show some lava overflow and what looks like knife damage from reaming on the inner edge. The stem is very oxidized and tooth marks and chatter on the top and underside ahead of the button and on the button surface itself. The classic white spot is on the left top side of the taper, diamond stem and looks to be in good condition. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. He took some photos of the rim top and bowl from various angles to give me a clear picture of the condition of the rim top and bowl. You can see the lava on the rim top and edges as well as part of the cake in the bowl. He included photos that show the top and underside of the stem. It is as described above. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos showed some great grain around the bowl and shank. It is a great looking piece of briar. He took some photos of the stamping on the sides of the bowl and shank. The stamping was clear and readable as noted above. As is my regular practice, before I started my work on the pipe, I turned to Pipedia’s section on Dunhill Bruyere Pipes to get a refresh the information I know regarding the Dunhill finishes (https://pipedia.org/wiki/Dunhill_Bruyere). I quote:

Initially, made from over century-old briar burls, classified by a “B” (denoted highest quality pipe); “DR” (denoted straight-grained) and an “A” (denoted first quality), until early 1915. After that, they became a high-end subset to the Dunhill ‘Bruyere’. The DR and B pipes, a limited production, they should be distinguished as hand-cut in London from burls as opposed to the Bruyere line which was generally finished from French turned bowls until 1917, when the Calabrian briar started to be used, but not completely. Only in 1920 Dunhill took the final step in its pipe making operation and began sourcing and cutting all of its own bowls, proudly announcing thereafter that “no French briar was employed”.

Bruyere pipes were usually made using Calabrian briar, a very dense and hardy briar that has a modest grain but does very well with the deep red stain.

“Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red. The Shell finish was the original sandblast with a near-black stain (though the degree to which it is truly black has varied over the years). Lastly, the Root finish was smooth also but with a light brown finish. Early Dunhill used different briars with different stains, resulting in more distinct and identifiable creations… Over the years, to these traditional styles were added four new finishes: Cumberland, Dress, Chestnut and Amber Root, plus some now-defunct finishes, such as County, Russet and Red Bark.”[1]I turned to Pipephil’s dating guide to show how I arrived at the date of manufacture for this pipe (http://www.pipephil.eu/logos/en/dunhill/cledat-en1a.html). I am including the chart that is provided there for the dating a pipe. I have drawn a red box around the section. Since the pipe I am working on has a superscript suffix 21 after the D in England it points to the 1960 line on the chart below. To date it just add 1960 +21 for a date of 1981. I have drawn a red box around the pertinent section in the chart.I now knew that I was working on a Bruyere that came out in 1981. The shape of the pipe is called a smooth straight Bulldog with a 41041 Shape number on the left side of the shank/ bowl.

I turned to Pipephil’s shape list (http://www.pipephil.eu/logos/en/dunhill/shapes.html). At the bottom of the list of shapes (with the 04 being a Billiard) is a key for interpreting the digits in the stamp I have included that below.

Dunhill pipes are stamped with a four digit code.
Digit 1: (from 1 to 6) denotes the size of the pipe (the group).
Digit 2: denotes the style of the mouthpiece (0,1=tapered, 2=saddle)
Digit 3 and 4: denote the generic pipe shape (in yellow in the chart on top) 

Example: 5102
(5 = size | 1 = tappered stem | 02 = Bent)

When 5 digits occur, the meaning of the 4 first remain the same

The 41041 was thus a Group 4 size, with a taper mouthpiece, and in an 04 or straight Bulldog shape.

Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He cleaned up the inside of the bowl with a PipNet reamer and a Savinelli Fitsall Pipe Knife. The rim top shows some damage on the top and the inner edge of the bowl. The bowl walls looked very good. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. Now the damage to the stem was very clear. Overall, the pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took close up photos of the bowl, rim top and stem to show how clean the pipe was. The bowl was clean and the damage to the rim top and the inner edge is very visible in the photo below. The stem was clean and the light tooth marks and chatter can be seen in the photos.I took a photo of the stamping on the sides of the shank. It is very clear and readable and read as noted above. I also removed the stem from the shank and took photos of the pipe to show the look of the parts. I started my work on the pipe by addressing the damage to the rim top. I used some 220 grit sandpaper and a round wooden sphere to clean up the bevel on the inner edge of the bowl. It looked much better once finished. I touched up the sanded inner edge and top with a cherry stain pen to match the surrounding briar. It is looking very good.I polished the Bruyere bowl and shank with 1500-12000 grit micromesh sanding pad – dry sanding it with the pads. I wiped the bowl down with a damp cloth after each pad. It began to take on a deep shine. The exterior of the bowl look better after sanding. I worked some Before & After Restoration Balm into the briar with my finger tips. I let it sit on the bowl for 10 minutes and then buffed it off with a paper towel and soft cloth. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. It is a product I use on every pipe I restore. The stem surface looked good other than some deeper oxidation. It showed up in the bright lights of the photos. There were some deep tooth marks in the middle of the button surface on both sides of the stem. I filled them in with black CA glue and set it aside to cure. Once it had cured I recut the button edge and flattened it with a small file. I sanded it with a folded piece of 220 grit sandpaper. I continued the sanding process with 320-3500 grit sanding pads. The repairs began to disappear into the surface of the vulcanite and the stem began to take on a smooth new look. Progress for sure.It was ready for the next step. I polished it with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping the surface down with Obsidian Oil after each sanding pad. It is really shining. I polished it further with Before & After Stem Polish – both Fine and Extra Fine. I gave it another coat of Obsidian Oil to finish this step. I am excited to be on the homestretch and look forward to seeing the 1981 Dunhill Bruyere 41041 Bulldog put back together, polished and waxed. I put the bowl and stem back together and lightly polished the bowl and stem with Blue Diamond to polish them. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe on the wheel with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The depths of the grain really pop with the wax and polish. The repaired and polished vulcanite stem is a beautiful contrast to the combination of stains on the bowl and shank. This Dunhill Bruyere 41041 Bulldog was a lot of work to bring back to life. The pipe is light weight, comfortable in the hand and should feel great as it is warmed up when smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.34 ounces/38 grams. I will be putting this one on the rebornpipes store in the British Pipemakers Section soon. Let me know if you wish to add it to your collection.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restemming and restoring a Comoy’s Made Town Hall Made in England 19 Military Bit Billiard

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by Steve Laug

I decided to restem another bowl that I had here in the box. Jeff and I purchased on 11/23/2020 from a seller in Brazil, Indiana, USA. It is a nice bowl with a silver ferrule on the shank end. The left side of the shank is stamped at and angle and reads Town Hall [over] Made in England. The right side has the shape number 19 next to the bowl/shank junction. The ferrule is stamped with an arched Sterling Silver. The bowl is quite clean with no cake and no lava overflow on the rim top or the bevelled inner edge. The briar is dry but clean – just a bit lifeless looking but there is some great grain hidden by the dullness. The silver ferrule is not oxidized but there are some dents on the shank end on the underside. The ferrule is a bit ragged looking around the entrance to the mortise. I took some photos of the pipe before I started my work on restemming and restoring it back to its former glory. I tried to capture the stamping on the shank sides. It is readable but faint in spots. It reads as noted above.The ferrule was loose so I removed it and took a photo to show the dents and the condition of the opening on the ferrule end.I went through my stems and found this partially shaped stem that would work quite well. It would need to be reduced in diameter and cleaned up. There were some gouges on both sides ahead of the button that looked like someone had started shaping a dental bit. Before I started working on the pipe I wanted to get an idea of the maker of the Town Hall brand. Something about the shape and the number reminded me of the Guildhall by Comoy’s but I was not sure. I turned first to Pipephil’s site and found a link that gave a good summary of the information and confirmed the Comoy’s connection (http://www.pipephil.eu/logos/en/logo-t7.html) that I suspected. I have included a screen capture of the pertinent section and the side bar information below the photo.Other Comoy’s seconds with a one bar mouthpiece logo: Carlyle, Charles Cross, St James, The Golden Arrow, Trident,

I turned to Pipedia for more information (https://pipedia.org/wiki/Comoy%27s). Other than the great history of the brand there was a note in the section entitled “Seconds made by Comoy’s” that had a listing for Town Hall. I scrolled down the page and found some interesting photos that I have included below including an original box for the pipe. The second and third photos show similar stamping though horizontal on this pipe. At the very bottom of the article I found perhaps to me, the most exciting connection – a Town Hall – same shape, same silver ferrule as the one I was working on. The stamping on it was clearly a Comoy’s Town Hall Pipe, Made in England. The thing I am glad for is that the photos show the type of stem I would need to fit on the pipe. The one I had chosen would work quite well with some shaping.I started my work on this one by fitting the newly chosen stem first. If you have followed me you will note the departure from my normal pattern of working on the bowl first. But in this case, I really wanted to see if I could duplicate the stem shown above for this pipe. I shaped the conical end with my Dremel and a sanding drum to get it close to the look I was shooting for. The rough shape was done but I would need to fine tune it by hand.I carefully sanded the conical portion with a folded piece of 220 grit sandpaper and blended it into the rest of the stem. I reshaped it in the process and sanding out the gouges in the button end on both sides. I was able to remove the roughening left by the Dremel and the shape was beginning to look right. I worked on the silver ferrule to try to smooth out the dents and damage to the opening on the stem end. I was able to remove some of the dents and minimize the others. It looked better. I pressed it onto the shank and fit the stem. I took photos of the stem in place to give a sense of how it was beginning to look. The fit of the stem still needed adjusting and the scratches needed to be sanded out from the surface. It was beginning to look much better. I sanded the stem with 320-3500 grit sanding pads to polish out the scratches in the surface. I wiped the stem down after each sanding pad with a damp cloth to remove the dust and debris on the surface of the stem. It began to take shape and look better.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I wiped down again with Obsidian Oil and set it aside while I worked on the stem. I sanded the briar with 320-3500 grit sanding pads to remove the scratching and nicks in the rim edge and the side of the bowl. I wiped the bowl down with a damp cloth after each sanding pad to remove the sanding debris. It is starting to look very good at the end of the process. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain really began to sing. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. This Comoy’s Made Town Hall 19 Military Bit Billiard was one I was looking forward to seeing come together. The brown stains highlight the grain around the bowl – sides, top and heel. The polished silver ferrule and the black vulcanite military bit that I fit to the shank works very well with the look of the pipe. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. I polished the silver band with a jeweller’s cloth. The finished Town Hall 19 Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.20 ounces/34 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This pipe will be added to the British Pipe Makers Section of the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

Restoring a Butz-Choquin Vendôme Extra 1688 Apple

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by Kenneth Lieblich

Here’s a charming pipe! I’ve been restoring a good number of pipes for a local family and this is the latest of the bunch: a Butz-Choquin Vendôme Extra 1688. This is an apple shape (in French, the shape is called boule – meaning ball), with a round shank and a tapered stem. It’s an attractive pipe, but it has seen better days. Time to spiff it up for its new owner. Let’s have a look at the markings on this pipe. As the photos show, the left side of the shank reads, Butz-Choquin [over] Vendôme [over] Extra. The right side of the stem reads, St Claude [over] France [over] 1688. Additionally, the stem shows the BC logo of Butz-Choquin in a clear, acrylic circle. Both Pipedia and Pipephil have good write-ups on the history of Butz-Choquin and I encourage you to read both. Also, Steve has restored quite a few and it’s worth having a look at his writings too. For the moment, here is some information from Pipedia:

The pipe, from Metz to Saint-Claude.

 Jean-Baptiste Choquin of Metz started out as a tobacconist. This enterprise was prosperous; he had several employees. Among those, there was a certain Gustave Butz who was its first workman and who became his son-in-law by marrying Choquin’s daughter Marie in 1858.

In 1858 Jean-Baptiste Choquin created, in collaboration with Gustave Butz, the Choquin pipe. This bent pipe with a flat-bottomed bowl was finished with an albatross-bone mouthpiece, fixed with silver rings.

In 1858, still in Metz, Gustave Butz built an establishment for the manufacture of the Choquin pipe which took the name of. In 1951, the Berrod-Regad company bought the trademark, continuing manufacture until 2002. Departing from Metz, the workshop was relocated to Saint-Claude, then also called “the world capital of the briar pipe”, under the Berrod-Regad group. The Berrod-Regad group would go on to completely rebuild the network of representatives until finally entering the export market in 1960 and has since won several prizes, as well as the Gold Cup of French good taste.

In a few years, the brand’s collection increased from ten to seventy series. 135 years after it was founded, the pipe is still well-known not only in France but throughout the world. In 2002, the Berrod family, wishing to preserve manufacture of pipes in Saint-Claude, handed over the company to Fabien Guichon, a native of the area, who will continue to develop the brand during the 21st century.Meanwhile, Pipephil says this:

The origin of the brand reaches back to 1858 when Jean-Baptiste Choquin in collaboration with his son-in-law Gustave Butz created their first pipe in Metz (France). Since 1951 Butz-Choquin Site officiel Butz Choquin, pipes de Saint-Claude jura. BC pipe de bruyere luxe is a brand of the Berrod-Regad group (Saint-Claude, France).

Jean Paul Berrod managed the company from 1969 to 2002 when he retired and sold the corporate to Mr Fabien Gichon. Denis Blanc, allready owner of EWA, took over the S.A. Berrod-Regad in 2006.

In an old Butz-Choquin catalogue, I found the pipe shape in question, listed with its requisite number:An inspection of the pipe showed a few flaws to be addressed. The bowl was dirty and stained. It also had some burn marks on the rim top. Furthermore, it had an unattractive lacquer-like finish to it. Meanwhile, the stem was dirty and scratched. There were minor bite marks and there was some oxidation.To begin, I used oil soap on a few cotton rounds and wiped the stem down to provide an initial cleaning of filth before moving on. The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result is a hideous brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some de-oxidation fluid. This solution works to draw oxidation in the stem to the surface. This is a major aid and an important step in ensuring a clean stem. The following day, I drew the stem out from its bath and scrubbed the lingering fluid with a toothbrush.Now that the stem is clean and dry, I set about fixing the marks and dents in the vulcanite. This is done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduce the bulk of the cyanoacrylate repairs. I want to remove the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I use all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensure that all the debris is removed. Plenty of cake in there…The inside of the stummel needs to be cleaned thoroughly. Similar to the stem, I then cleaned it with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean (as the photos will attest).I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds (and a toothbrush). This does a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes. This is normally the culmination of a lot of hard work in getting the pipe clean.However, I noticed that the lacquer was flaking and looking terrible. As a result, I chose to remove it all with acetone on some cotton rounds. Of course, acetone is a volatile chemical, and I only use it rarely and judiciously in my pipe work. In this case, it acted perfectly to remove what I needed and left beautiful wood underneath. In fact, it looked so much better after having wiped it down. The damage to the rim is not terrible, but it is notable. In order to lessen the burns on the rim, I ‘topped’ the pipe – that is to say, I gently and evenly sanded the rim on a piece of 220-grit sandpaper. This effectively minimizes the damage, without altering the look of the pipe. A little of the burn remains, but that is part of this pipe’s life story.I used all nine micromesh pads (1,500 through 12,000 grit) on the outside of the stummel to finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood.The removal of the lacquer was a positive, necessary step, but it made the stummel a bit pale. I decided to stain the wood with an alcohol-based, aniline dye. I use this type of dye because it is easy to work with, uniform in colour, quite penetrating, and is easily thinned with isopropyl alcohol. For this pipe, I chose a light brown colour, as it most closely resembled what the pipe would have looked like when new. I spread the dye all over the outside of the stummel with a small dauber and then applied a gentle flame to it. This flame assists in setting the stain by quickly evaporating the isopropyl alcohol. If necessary, the stain can be lightened by wiping the briar with pure alcohol – and, in this case, that’s precisely what I did. I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a white diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.This Butz-Choquin Vendôme Extra 1688 apple is a very handsome pipe and will provide many years of smoking pleasure for its new owner. The approximate dimensions of the pipe are as follows: length 5¼ in. (134 mm); height 1⅝ in. (40 mm); bowl diameter 1⅓ in. (34 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1⅛ oz. (34 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring the third of six pipes for a Vancouver Pipeman – No Name Bent Rhodesian

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by Steve Laug

Earlier this week I received an email from Stephen regarding a few more pipe projects that he had for me to work on. He dropped them off here yesterday for me to work on. There were six pipes in the lot. Two were his that I had worked on a few years ago – a Mayfair 1005 rusticated tree stump and a Jost Supreme. Both were favourite pipes of his. One was a Savinelli Bent Billiard that he purchased on a trip to Italy. The final three were pipes that belonged to his father who would soon be visiting him in Vancouver – a Brigham full bent four dot 4244, a Savinelli Portofino Bent Pot and a Bent Rhodesian with no name stamped on the shank sides. Stephen texted me this photo of the pipes before he sent them.I decided to work on the second of Stephen’s father’s pipes. It is a smooth Bent Rhodesian. It is a beautiful grained piece of briar that I can appreciate why he chose it. The pipe is unstamped and does not appear to have even the remnants of any stamping. The briar is dirty from use with a moderate cake in the bowl and a lot of chipping and dents in the rim top and the twin rings on Bullcap on the bowl. The stem was oxidized, calcified and had some tooth marks and chatter on the top and underside of the stem ahead of and on the surface of the button. There is no stamping on the side of the stem as it was unmarked. I took photos of the pipe before I started my work and included them below. I took a photo of the stem surfaces and the bowl and rim to give a sense of condition of the pipe. You can see the cake in bowl and the lava overflow and the heavy nicking and denting on the edges and rim top of the bowl. The stem surface is very dirty and you can see the tooth marks and chatter on both sides ahead of the button. There is also a paper wash inserted in the mortise of the pipe to tighten the fit of the stem.I removed the stem from the shank of the pipe and took a photo of the parts to show the flow of the pipe. It has some great grain.I used a dental spatula to scrape out the paper washer from the inside of the shank. It had been glued to the right side of the shank to thicken the wall of the right side. It was not an effective way as the shank was not drilled evenly. It was straight but the shank was not round. The stem turned the same way the stem was.To address the damage on the rim top I topped it with 220 grit sandpaper on a topping board. I took off the rim damage and smoothed out the top of the rim. It looked much better. I reamed the bowl with a PipNet pipe reamer using the second and third cutting head to trim the cake back. I used a Savinelli Fitsall Pipe knife to clean up the remnants leaving bare briar. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. The bowl was significantly cleaner. I cleaned out the airway in the shank and mortise as well as the stem with cotton swabs, pipe cleaners and isopropyl alcohol. It was dirty but it cleaned up very well. I cleaned the surface of the briar with a cotton pad and acetone to remove the grime and the remnants of the finish on the briar. It looked much better.There was a large divot on the bottom of the bowl that I decided to repair. I filled it in with some clear CA glue and pressed briar dust into the glue. I repeated the process until the damaged area was filled in. Once the repair cured I sanded it flat to blend it into the surrounding surface of the briar. It looked much better when I was finished. I sanded the bowl with 320-3500 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. I polished the briar with 1500-12000 micromesh sanding pads – dry sanding the bowl with the pads and wiping it down after each sanding pad to remove the sanding debris. It is looking much better. I left the nicks on the twin rings around the top of the Bullcap as they are a part of the pipe’s journey. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a shoe brush to work it into the rings around the Bullcap. The product works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks very good at this point in the process. I set the bowl aside and turned my attention to the vulcanite taper stem. I scrubbed the surface of the stem with Soft Scrub to break through the oxidation, calcification and clean up the tooth marks.I filled in the tooth marks on the stem surface and on the surface of the button on both sides with black CA glue. The glue I use has both rubber and carbon in the mix that harden as it dries but does not become brittle. Once it cured I flattened the repairs and reshaped the button edge with a flat needle file. I cleaned up the repaired areas with 220 grit sandpaper. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad to remove the sanding debris and dust. The stem looked very good. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with an Obsidian Oil cloth after each sanding pad.  I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Obsidian Oil to preserve and protect the stem. This No Name Bent Rhodesian is a great looking pipe now that it has been restored. The mix of brown stains really highlight the grain and the polished finish has depth. The nicks in the rings give a bit of character and history to the pipe. I put the vulcanite stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Bent Rhodesian fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 48 grams /1.69 ounces. I have three more of Stephen’s pipes to work on. Once I have finished I will get them back to him to enjoy with his father. Thanks for reading this blog and my reflections on the pipe while I worked on it.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Conway Aristocrat Made in England Bulldog

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by Steve Laug

I picked some older pipes to work on next. The next of these is a Classic, Smooth Straight Bulldog with a Saddle Stem. We purchased this one on 09/20/2023 from a seller in Portland, Oregon, USA. The is a large straight Bulldog that is stamped on the top left side of the shank and reads Conway [over] Aristocrat. On the left side it is stamped Made in England. On the top left side of the saddle stem the Circle C logo of Conway was stamped. The pipe was well used. The finish was dirty with dust and debris in the smooth briar and in the twin rings around the rim cap. The bowl had a thick cake in it and heavy lava on the rim top and the inner edge. There was some damage on the left back of the rim top and om the bevelled inner edge of the bowl. The vulcanite stem was oxidized, calcified and had some tooth marks on the surface ahead of the button. Jeff took photos of the pipe before he started his cleanup work. He took some closer photos of the rim top and bowl to show the condition. You can see the thick cake in the bowl and the lava on the rim top and inner edge. You can see the chip on the outer edge at the back of the rim top. It is hard to know for certain but it looks like there is some roughening on the back inner edge. He also took photos of the stem to show its condition. You can see the oxidation, calcification and tooth marks and chatter. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the bowl. The twin rings and bowl cap are quite well done and you can see the nicks and damage in the briar. He captured the stamping on the left top and right top side of the diamond shank. It is faint in spots but reads as noted above. It is interesting to note the nicks on the shank. The circle C logo stamped on the left side of the saddle stem is faded but the stamp is quite deep. I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-c6.html) to see what I could find out on the brand. I did a screen capture of the section on the site on the Conway label. It is a pipe that bears the same stamping as the one in hand here other than the shape number. I also copied the sidebar information below the screen capture.Conway pipes were most probably made by Singleton & Cole. If the pipe is stamped with a shape number this probability almost becomes a certitude. According to Wilczak & Colwell (op. cit.) Loewe had a line named Conway.

I turned to a link on Pipedia hoping for more information (https://pipedia.org/wiki/Conway). Sadly the only information was a mention of the information on Pipephil’s site. There were some amazing photos of the brand on the site. There was one that included an unsmoked Apple with a box and pipe sock as well as a brochure. The interesting point is that it was also an Aristocrat.Armed with that information that pipe was probably made by Singleton & Cole in London, England. I turned to work on the pipe itself. Jeff had cleaned up the pipe and it looked very good. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He soaked the stem in Briarville’s Stem Deoxidizer and rinsed it off with warm water. I took photos of the pipe before I started my part of the restoration work. The rim top cleaned up really well. The rim top had some damage on the back left side of the top. The outer edge of the bowl look very good. The inner bevelled edge was clean but had some darkening all around the bowl. The stem surface was clean but the oxidation was still visible and calcification was gone. Overall it looked very good with a few tooth marks and chatter on both sides near the button.The stamping on top left side of the shank and the top right side is clear and readable. It is stamped as noted above. It is faint in spots but still clear. The logo on the left topside of the saddle is also clear. I removed the stem and took a photo of the pipe to give a sense of the whole. The wide taper stem is nice and the photo shows the proportions of the pipe. I used a wooden half sphere and a piece of 220 grit sandpaper to clean up the rim top and the bevel on the bowl. Once finished the inner edge looked better. I then topped the bowl with 220 grit sandpaper to remove the damage to the left side of the rim top. I took a photo of the top after this part of the work as well.I washed the bowl with cotton pads and acetone to remove some of the opaqueness of the stain. Once I washed it down it looked much better. The grain really stood out and I was able to add a bit of colour to the sanded rim top. I touched up the stain on the rim top with a Walnut stain pen to match the rest of the bowl colour. It matched well and once it was polished and buffed it would be perfect.I sanded the bowl and shank with 320-3500 grit sanding pads. I wiped the bowl down after each sanding pad to remove the debris. The pipe was beginning to look much better. I polished the smooth briar around outside of the bowl and the rim top with micromesh sanding pads. I sanded it with 1500-12000 grit pads and wiped the bowl down with a damp cloth to remove the sanding dust. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a horsehair shoe brush to get it into the rings and rustication. It works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain and the rustication came alive. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a lighter to lift them (forgot to take photos). The heat did a great job lifting all of them. The marks and chatter that remained I filled in with black CA glue strengthened with carbon and rubber. Once cured I flattened them with a file and blended them into the surface by sanding with 220 grit sandpaper. I touched up the Circle C logo on the left side of the stem with white acrylic nail polish. Once it cured I scraped off the excess and polished the stem.I polished the roughness, scratch marks and smoothed the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad with an Obsidian Oil impregnated cloth. It removes the dust and also gives the sanding pads some bite. By the final pad it was looking quite good.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed it down with a final coat of Obsidian Oil and let it dry. This Conway Aristocrat Straight Bulldog is a great looking pipe now that it has been restored. The style of rustication that is used around the bowl is quite beautiful and works well with both the shape and the polished vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the wheel and followed by buffing the pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Conway Aristocrat Bulldog fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 47 grams/1.66 ounces. I will be putting it on the rebornpipes store in the British Pipemakers Section shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. I appreciate your support and time!

Getting Creative with this Weber Golden Walnut Imported Briar Apple

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by Steve Laug

The next bowl on the table is a classic shaped Apple. It has been sitting here and I have looked at it over and over again and today I decided to restem it. I wanted to try something a little different with this restem and see if I could come up with an interesting restem. I think when you see it you will either love it or hate it! But there you go. Here is what I did! I cleaned up the bowl and matched a stem with briar bowl. It is a cleanup and restore and is a break from my work on the Freehand pipes. The bowl is dirty and somewhere in its life before it came to us the stem was lost. The finish was coated with varnish that left it shiny even under the grime. It showed promise under the grit and grime of the years. It was stamped on the left side of the shank and read Weber in an oval [over] Golden Walnut. The right side of the shank it is stamped Imported Briar. The bowl had a thick cake and a thick lava overflow on the rim top. There was some lava and tars coming down the bowl sides from the top. It is a pretty pipe with some great grain under the grime. I am hoping to match a nice stem to it. I took some photos of the bowl before I started my work on it. I took a close up photo of the rim top and bowl to give more of a sense of what I see and noted above. It is a dirty pipe but seems to have no damage on the rim top or edges.I took a photo of the snapped tenon in the shank end. The end of the tenon is quite smooth so it was a clean snap. I will need to pull it before I can fit a new stem to it.I took a photo of the stamping on the left and right side of the shank. The stamping looks blurry and double stamped in the photos but in person it is clear and readable. Recently I picked up some unused acrylic stems. There was an acrylic amber/orange variegated saddle stem in the lot. It was drilled for a new tenon and was clean. This stem had a close diameter to the shank end of the Weber and would work well I think.I put the bowl in the freezer for 30 minutes then used a drywall screw to pull out the broken tenon. I screwed it into the tenon and wiggled it free from the shank. I used the tenon piece to fit a new tenon in the shank end.I fit the new tenon in the shank end and it was a little tight. I used a Dremel and sanding drum to reduce the diameter just enough for a snug fit. I painted the threaded tenon with black CA glue and turned it into the end of the new stem. The fit was good. I set it aside and let the glue cure. I put it in the shank and the fit against the shank end was slightly off. I used a file to make the transition between the shank and the saddle portion of the stem very smooth. I liked the look of the variegated orange acrylic stem with the browns of the briar bowl. I cleaned up the file marks on the shank and avoided the stamping on both sides with a folded piece of 220 grit sandpaper. Once finished the transition and both the briar and the acrylic were smooth. I set aside the stem and turned my attention to reaming the pipe. I used a PipNet Reamer with the first and second cutting heads to take back the heavy cake to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and finally sanded the bowl walls with 220 grit sandpaper wrapped around a dowel. I like to remove all the cake to examine the walls for damage and checking. Great news is that this one is free of any damage. With the bowl reamed it was time to work on the rim top. The lava was hard and thick. I started the process with a topping board and 220 grit sandpaper. Once I had smoothed off the top outer edges it was clear that the inner edge of the rim top was slightly bevelled inward. I used a wooden half sphere and 220 grit sandpaper to clean up the bevel and remove the damage to that portion of the rim top and edges. I cleaned up a few spots with a folded piece of 220 grit sandpaper. To remove the shiny varnish coat on the bowl and to use the stain on the bowl to colour the rim top and sanded shank end I wiped the bowl and shank down with acetone. I used cotton pads with the acetone and was able to easily remove the varnish and move some of the stain to the sanded portions of the shank and rim. I would need to restain but it definitely looked much better. I matched the stain on the bowl and shank with a Maple Stain Pen. I put it on the smooth sanded rim top and shank end. I wanted it to start matched before I started sanding the bowl and shank with sanding pads. I was very happy with the match. I worked on polishing out the sanding marks with 320-3500 grit sanding pads. I worked particularly on the transition between the shank and the stem surface. I also worked over the briar of the bowl and rim top at the same time. The bowl and stem looked very good once I finished. I took the stem off the shank and turned to the bowl first. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. After each sanding pad I wiped the bowl down with a damp cloth to remove the sanding debris and dust. It began to take on a deep shine. I rubbed down the briar Before & After Restoration Balm. I worked it into the surface with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 15 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I polished the stem with micromesh sanding pads – 1500-12000 grit pads to remove them. I wiped the stem down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed it down with a final coat of Obsidian Oil and let it dry. This is another pipe that I am really happy about the finished restoration. This reborn Weber Golden Walnut with a newly fitted golden acrylic variegated stem turned out really well to my eye. After restemming I think that it is unique and beautiful looking classic apple with a twist. The bowl is a classic Bent Billiard and the “new” horn stem is a great match. The polished horn stem works well with the briar and the nickel ferrule. The briar really came alive with the buffing. The rich reddish brown stains of the finish make the grain really pop with the polishing and waxing. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Weber Golden Walnut Apple really has a unique beauty and feels great in the hand. It looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 45 grams/1.62 ounces. The pipe will be going on the rebornpipes store soon. It will be in the American Pipemakers Section if you would like to add it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!