Tag Archives: shaping a stem

A Stanwell Danish Star 64


Blog by Steve Laug

My brother sent me a nice looking Stanwell shape 64 with a nice plateau top. The briar itself was in good shape. There were no dents of nicks in the briar. The finish was in great shape. The rim was decent but the plateau was clean and in decent shape. The high spots were the same brown as the bowl and the nooks and crannies were dark brown or black. It was stamped on the left side of the stem with the words Stanwell over Danish Star. On the right side it was stamped with the shape number 64. On the underside of the shank it is stamped Made in Denmark. The stem was lightly oxidized and there were tooth marks on the top and underside near the button. The bite marks on the underside were deep but the ones on the topside was a bite through into the airway.danish1 danish2I took a close up photo of the top of the bowl. It shows the grooves, crevices and the high spots on the plateau top. It was dirty and there was dust in the grooves of the rim.danish3I took close up photos of the stem to show the condition of the top and bottom side of the stem. The photo of the top shows the bite through and the tooth marks that were further down the stem top. The photo of the underside shows the tooth marks there as well. The tooth marks were deep and large. There were also bite marks on the top and the bottom of the button.danish4I sanded the surfaces of the stem and cleaned out the dents in the surface with alcohol and cotton swabs. I greased a pipe cleaner with Vaseline and inserted it into the airway of the stem. I mixed a putty of charcoal powder and black super glue with a piece of straightened paper clips. I filled in the bite through with putty and the paper clip until it was thickly covered. I filled in the dents in the surface of the stem and built up the worn spots on the button edge. I sprayed the repairs with the accelerator to harden the repair.danish5 danish6 danish7When the glue had hardened and cured I used a file to smooth out the repaired spots on both sides of the stem.danish8I sanded the repaired areas with 220 grit sandpaper to smooth out the surface and remove the scratches left by the file. It took some time but I was able to sand out the scratches.danish9I filled in some of the air holes in the repair with clear super glue and sanded the surface with 220 grit sandpaper to smooth out the stem.danish10I polished the stem with micromesh sanding pads – I wet sanded it with 1500-2400 grit sanding pads and dry sanded it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. I gave it a final coat of Obsidian Oil and set aside to dry.danish11 danish12 danish13The plateau top was in great shape. I used a black Sharpie pen to highlight the grooves and crevices in the rim top. I buffed the pipe and stem with Blue Diamond on the buffing wheel to raise a shine and remove the last of the scratches on the vulcanite. I buffed the bowl surface to polish out the light scratches in the briar. The Blue Diamond gave the finish on both the bowl and the stem a high shine. I gave the pipe multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The colour of the stain on the pipe really makes the grain stand out clearly on the pipe. Thanks for having a look.danish14 danish15 danish16 danish17 danish18 danish19 danish20 danish21

Cleaning and Restoring a Stanwell Antique 56 Canadian


Blob by Steve Laug

One of the first pipes I chose to restore from the estate lot my brother and I purchased in Idaho from an older pipeman, Gene was this Stanwell Canadian. It was a nice looking contrast stained pipe that was sandblasted over most of the surface area – the shank and ¾ of the bowl. The underside of the shank and the front of the bowl were smooth and stained a medium brown. The rim top was also smooth and had a matching stain. The stem was a replacement and while it fit the mortise well it did not fit against the shank. It was well chewed by what Gene called a beaver. The tooth marks were deep and many. Fortunately the stem did not match the shank of the pipe so it would not be a loss. I would need to look for a stem in my can of stems and see if I could find one that matched the stem. Maybe I would even find one that bore the Stanwell logo and worked with the pipe. My brother Jeff took some photos of the pipe before he cleaned it up. The next photos show the pipe when he received it.stanwell1Jeff took close up photos – the first shows the cake in the bowl and the overflow of tars and lava over the top of the rim. The outer and inner rims were in great shape. The bowl was still in round and the outer edge is smooth where the smooth portion is and rougher where the sandblast portion of the bowl was. The underside of the shank was stamped Antique in script over Made in Denmark. Next to that it was stamped Stanwell. Next to the shank/stem junction it bore the shape number 56 which is the shape number for a long Canadian.stanwell2 stanwell3He also took some photos of the stem top and bottom. I have included them as they show the chewed surface of the stem on the top and the bottom side. It was a mess and the button was chewed down as well.stanwell4When the pipe arrived in Vancouver I took a photo of the pipe with the stem that came with it. I went through my can of stems and found a stem that bore the silver Stanwell logo on the top side of the saddle. It fit the shank well and with a little cleanup it would work very well. It was oxidized and had some light tooth chatter on both sides. It was almost straight from the shank to the edge of the button.stanwell5I removed the stem and took photos of the bowl without a stem to give you an idea of the condition of the bowl and shank of the pipe. You can see from the photos that my brother had cleaned up the exterior of the pipe with Murphy’s Oil Soap and a tooth brush and removed the grime that was in the grooves and crevices of the sandblast finish. There was also a small fill on the front of the bowl on the smooth portion of the bowl front. He was also able to remove much of the tars and lava on the rim top.stanwell6 stanwell7I took a close up photo of the stem – both top and bottom sides in order to show the general condition. You can see the crown S on the top of the saddle portion of the stem.stanwell8The tenon was the perfect size to fit the mortise on the Canadian. The width of the stem was the same as the shank. The height was slightly larger than the height of the shank. It would need to be sanded lightly to bring about a match. The photos show what the pipe looked like with the new stem.stanwell9 stanwell10I took a close up photo of the bowl rim and the underside of the shank. It was in great shape. The stamping on the shank underside was clear and readable.stanwell11 stanwell12I also took a close up photo of the stem top and underside with it in place in the shank. You can see from the photos that the stem fit nicely in the shank and looked like it belonged on the pipe.stanwell13I sanded the stem with 220 grit sandpaper to remove the tooth chatter and the tarnishing to the crown S logo. I worked on the height of the stem so that it was more in line with the thickness of the shank.stanwell14Once I had the stem fit better I polished it with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding with 3200-12000 grit sanding pads. I rubbed the stem down with Obsidian Oil after each set of three sanding pads. I gave it a final coat of oil after the last set of three pads and set it aside to dry.stanwell15 stanwell16 stanwell17I rubbed the bowl down with a light coat of olive oil and hand buffed it with a shoe brush. I gave it several coats of Conservator’s Wax and buffed it with the shoe brush. I buffed the smooth portions on the bowl and rim with Blue Diamond and buffed the stem as well to polish it. I gave the stem and smooth portions of the bowl with carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The shine and the contrast finish and stains make the pipe a unique looking pipe. The new stem looks right with the pipe. Together they combine to make a good looking pipe. Thanks for walking through the restoration with me.stanwell18 stanwell19 stanwell20 stanwell21 stanwell22 stanwell23 stanwell24 stanwell25 stanwell26

Restemming and Restoring a GBD Speciale Billiard


Blog by Steve Laug

I decided to take a break from working on restoring the estate lot that I was given and turned my attention to one of the pipes I found on my recent trip to Southern Alberta. I have written about that pipe hunt previously. You can read about it at this link: https://rebornpipes.com/2016/10/07/a-great-day-pipe-hunting-in-southern-alberta/. The pipe was an older GBD billiard with a sterling silver band bearing hallmarks. They were hard to read through the oxidation. I found this pipe in a small antique shop in Nanton, Alberta. The clerk/owner lifted a cased pipe from a shelf – a nice black leather case with a dark blue lining. She opened the case and on the inside of the case top there was a GBD in an oval logo over Speciale stamped in gold. The bowl in the case also bore the same stamping. The stem was missing and the clerk told us the sad story of how someone had stolen the stem and left the pipe behind. The pipe was marked at $35 but since the stem was missing I asked her what her best price was for the pipe. She let it go for $25 and said to have fun fitting a new stem on the bowl. I added my second pipe to my hunt kit. It is shown circled in red in the photo below – the first pipe on the left side of the photo.gbdspeciale1When I started working on it I took some photos of the pipe when I started the cleanup. The finish was actually very good. The rim had a thick coat of tars and oil built up flowing out of the bowl and onto the top. The bowl had a thin cake in it. The left side of the shank was stamped GBD in an oval with Speciale below. It matched the stamping on the inside lid of the case. The silver band was oxidized but I could see the GBD logo in and oval over Speciale. The band was original. There were also some hallmarks that would have to be read once I removed the oxidation. There was no other stamping on the pipe or band. The inside of the case was undamaged but had a lot of dust and specks of debris in it.gbdspeciale2I took the bowl from the case and took photos of it before I cleaned it up.gbdspeciale3 gbdspeciale4I had a yellow Bakelite stem that would work with the pipe both in terms of age and also in terms diameter matching the shank. I would need to replace the tenon in the stem as it was too small in diameter to fit in the shank. I had a Delrin tenon that would work once I had removed the metal tenon from the stem. I used a drill bit to clean up the inside of the shank. I twisted the shank onto the drill bit by hand and cleaned it out.gbdspeciale5I heated the metal threaded tenon with a lighter and was able to unscrew it from the stem. I drilled out the mortise in the stem to fit the threaded end of the Delrin tenon. Once I had it drilled out I used a tap to thread the inside of the mortise in the stem. I painted the stem with slow drying super glue and twisted it into the stem. The stem was in decent shape other than tooth marks in the surface at the button and the edge of the button was worn.gbdspeciale6 gbdspeciale7I filled in the tooth dents with some amber super glue that I recently purchased from Stewart MacDonald. Once it had dried I used a needle file to redefine the sharp edge of the button and sanded the surface of the stem with 220 grit sandpaper.gbdspeciale8 gbdspeciale9I sanded the stem until the surface matched the surrounding stem area. The repairs show in the photos as slightly darker than the yellow of the stem.gbdspeciale10I scrubbed the rim with cotton pads and saliva to soften the tars and oils. I scraped it with a pen knife to remove the buildup and scrubbed it again. I was able to remove all of the rim build up without damaging the finish on the rim top.gbdspeciale11To clean off the band I scrubbed it with a tarnish remover and polish on cotton pads. I was able to clean off all of the tarnish and bring the hallmarks to light on the band. Using a small penlight and a lens I was able to clearly read them. They read as follows GBD in an oval over Speciale over the following hallmarks in shields: [anchor] [lion] [l], AO (assay office Birmingham). The AO on the front of the stamp was the Assay Office; the Anchor identifies the city as Birmingham, England; the lion passant is the symbol for 925 Sterling Silver and the “l” giving the date of the pipe. The silver shone brightly and distinctively on the shank end.gbdspeciale12 gbdspeciale13I looked on-line for the hallmarks and found a great chart. It showed the hallmarks for silver work made from 1883-1949. The date hallmark “l” on the pipe I had matched the one in the chart below for 1910. I have circled it in red. I now knew that the pipe I had was made in 1910.gbdspeciale14After the glue dried on the new tenon on the stem I pushed it in place in the shank and took the following photos. I liked the look of the pipe. The only thing that would have made it better would be to have an amber stem to use. This will do while I keep an eye out for an amber one that fits well.gbdspeciale15 gbdspeciale16I cleaned out the mortise and the airway in the shank and stem with cotton swabs, pipe cleaners and alcohol until it was clean. The pipe cleaners and alcohol cleaned out a lot of the black darkening in the airway in the stem.gbdspeciale17I sanded the stem repairs with 220 grit sandpaper to further define the button and try to blend the repairs. I wet sanded it with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12000 grit sanding pads. I rubbed it down with Obsidian Oil and set it aside to dry.gbdspeciale18 gbdspeciale19 gbdspeciale20 gbdspeciale21I used a black Sharpie pen to touch up the scuff marks on the surface of the case. The clasp on the side of the case is a brass GBD logo that when pressed allows access to the inside of the case.gbdspeciale22I cleaned out the inside of the case with a damp cloth and was able to remove all of the debris from the inside of the case. I buffed the bowl and stem with Blue Diamond polish on the buffing wheel taking care to not overheat the Bakelite stem as that would cause it to melt and be disfigured. I gave the bowl and stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It is one that will stay with me while I look for an amber stem that fits the pipe. Thanks for looking.gbdspeciale23 gbdspeciale24 gbdspeciale25 gbdspeciale26 gbdspeciale27 gbdspeciale28 gbdspeciale29 gbdspeciale30 gbdspeciale31 gbdspeciale32 gbdspeciale33 gbdspeciale34

 

 

Refurbishing a Dulwich Quaint Oom Paul 64


Blog by Steve Laug

The next pipe I took out of the refurbishing box was an Oom Paul that had a lot of character and some nice grain. It was stamped on the left side with the name Dulwich over Quaint. On the right side it was stamped with the number 64. It was also stamped on the underside, horizontally at the stem shank union with the words Made in England. I have searched for information on the internet for the brand in the past and not been able to find anything helpful. In a previous blog I wrote on a pair of Dulwich Quaint pipes the only link I could find was that the shape number was an Orlik shape number. Here is the link to the other blog: https://rebornpipes.com/2016/03/13/a-rare-find-a-pair-of-fieldcraft-dulwich-quaints/

My brother took some photos of the pipe when he received it and before he had done any cleanup work on it.dul1 dul2He took some close up photos of the pipe. The first photo shows the top of the rim was in good shape. There was some light tars and some scratching on the surface of the rim. The second and third photos show the stamping – first the Dulwich over Quaint and then the Made in England.dul3 dul4Both sides of the stem looked like the photo below. There was a lot of tooth chatter and marks on the stem surface on the top and bottom. The button was worn down by teeth mid button.dul5My brother scrubbed the pipe with his usual mixture of Murphy’s Oil Soap and water. He rinsed the bowl with running water. He scrubbed out the internals of the pipe with pipe cleaners, cotton swabs and alcohol. When it arrived I took the following pictures to show its condition. The finish was worn and uneven all around the bowl. The shank was also unevenly finished. The finish on the rim was also worn.dul6 dul7I took some close up photos of the rim top to show what it looked like before I started. I took some photos of the stem surface to show the condition of the stem. It shows the tooth chatter and some mild oxidation on the stem.dul8 dul9I scrubbed the bowl down with acetone on cotton pads to remove the finish. I also sanded the bowl lightly with a medium grit sanding block to break up the finish that remained on the bowl. I wiped it again to remove all the finish that remained. The clean bowl is shown in the photos below.dul10 dul11I sanded out the tooth chatter and marks on the stem from the button forward. I reshaped the surface of the button with sandpaper to smooth out the tooth marks and redefine the sharp edge of the button on the top and the bottom sides.dul13I removed the stinger from the end of the stem and sanded the saddle portion of the stem to smooth out the scratches.dul14I wiped down the bowl with a light coat of olive oil and hand buffed the bowl to give it a shine. The next photos show the bowl at this point.dul15 dul16I sanded the stem with micromesh sanding pads – wet sanding it with 1500-1400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads. I set it aside to dry once the final pad was used.dul17 dul18 dul19I buffed the bowl and stem with Blue Diamond on the buffing wheel to smooth out the finish and the stem. I gave both multiple coats of carnauba wax and buffed it with a clean buffing pad. It raised a shine on the bowl and stem. I used a microfibre cloth to deepen the shine. I hand buffed it until it shone. The finished pipe is shown in the photos below. It has a wide open draw and should be a delightful smoking instrument. Thanks for looking.dul20 dul21 dul22 dul23 dul24 dul25 dul26 dul27 dul28

 

Enlivening an interesting Bonnie Brier Interlude Prince


Blog by Steve Laug

My brother Jeff picked up this interesting pipe on eBay and sent it my way. He has a real knack for finding unusual and interesting pipes. This one is stamped Bonnie Brier in script and underneath that is stamped Interlude over Imported Briar. The bowl was carved with lines and leaf patterns on the sides. The smooth left side of the shank bears the stamping mentioned above. The finish was not too bad but a bit spotty. Some nice grain on the briar shines through the mottled finish. The stem is not vulcanite or even Bakelite. It is far softer than that. I am not sure what the material is it may be a plastic derivative of some sort. The bowl was lightly caked and the rim had some overflow of tars that darkened it. The stem has a JB logo stamped on the side in gold. The stem is over bent and the angle hangs the bowl so that the tobacco falls out. The stem looked like it had a dark stripe of oil in the airway and the slot in the button was really darkened from the tars.brier1Jeff took some close up photos of the rim, the bowl bottom and the stamping on the shank and stem. The rim shows the tars and oils on the back side of the top. There is a light cake on the inside of the bowl. The underside of the bowl has well carved lines that are cleanly laid out on the briar. The stamping on the shank gives a clear view of the stamping and the JB on the stem.brier2 brier3 brier4 brier5I was unfamiliar with the Bonnie Brier brand and the circle JB logo.so I looked it up on the internet. I found a notation on Pipedia. There I found the following information. First the link: https://pipedia.org/wiki/Bonnie_Brier Bonnie Brier is a trademark of Finsbury Products, Inc. of Elmsford, NY. The trademark was registered in November of 1976, and expired in August of 1997. The pipes are signed “Bonnie Briar” in script with the name of the model line underneath and “Imported Briar” below. There are several model lines with different makers’ marks on the stem or shank: Matterhorn (a crown), Standard, Highlands (script “H”), Interlude (stylized “JB” in an oval) and Willow Ridge (script “W R”).

I also looked obrier6n Pipephil’s site (www.pipephil.eu) and found the photo to the left of the stamping on the shank of an Interlude. It has the same stamping as the one I am working on. The circled JB is also the same.

My brother scrubbed the externals of the bowl and shank with a tooth brush and Murphy’s Oil Soap. He scrubbed it under running water and the grime and finish came off the bowl. The rim because cleaner but still needed some more work. He also cleaned the inside of the shank and the airway in the stem. The next four photos show the pipe as it was when it arrived in Vancouver.brier7 brier8I took a close up photo of the rim as it looked when I got it and also a photo of the stamping on the stem.brier9I stained the bowl with some Cherry stain in Danish Oil. I put a cork in the bowl and rubbed the stain on to the bowl with a cotton pad. I put the cork in a candle holder and let the bowl dry.brier10I heated the stem in boiling water to straighten out the bend. I wanted to correct the overbend in the stem. There was a small trough in the underside of the stem. I filled it in with clear super glue.brier11I sanded the repaired spot with 220 grit sandpaper until it was smooth and it blended into the surface of the stem.brier12I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanded it with 3200-12000 grit pads. I rubbed it down with Obsidian Oil between each set of three pads. I set it aside to dry.brier13 brier14 brier15I applied several coats of Conservator’s Wax to the bowl and hand buffed it with a shoe brush.brier16I lightly buffed the stem and the bowl with Blue Diamond and gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth. The finished pipe is shown in the photos below. It turned out pretty well. Thanks for looking.brier17 brier18 brier19 brier20 brier21 brier22 brier23 brier24

A Reborn KBB Yello-Bole 2329 Billiard


Blog by Steve Laug

I really like older KBB Yello-Bole pipes. The initial look of this one as it is seen in the first two photos confirms that. There is something about the grain, the briar that is used and the natural patina that comes with years of use that draw me to them. The yellow stem with the inset circle is attractive as well. The Yello-Bole spade stinger that extends into the bowl bottom does not restrict the draw. I had hopes that this one would be in decent shape when my brother sent me the photos below. He had mentioned that the rim was in rough shape and the stem had a lot of bite and tooth marks but the photos did not clearly show that to me.Bowl Bowl1He did his usual stellar job in cleaning up the bowl and stem. The briar and the internals were clean when it arrived. Only then did I see the extent of the rim damage to this one. If you look carefully at the photos you can see how rough the rim top and sides are. You can also see the deep tooth marks on the yellow stem. The stamping on the pipe read KBB in the usual cloverleaf on the left side of the shank with Yello-Bole next to that. The shape number 2329 was on the right side of the shank. All stamping was faint but legible with a lens.Bowl2 Bowl3I took the stem off the bowl and found that the stinger was stuck in the tenon. On these older Yello-Boles the stinger is often threaded rather than pressure fit. I heated the stinger with a lighter and soon I was able to unscrew it from the tenon using some needle nose pliers.Bowl4I took close up photos of the rim and the tooth marks on both sides of the stem. The first photo below shows the extensive damage to the top of the rim. It looked as if the pipe had been used as a hammer. The rough spot on the front of the bowl went down quite far down the outside edge of the bowl. On the back right side of the bowl there was also a deep nick down the side of the bowl. The bowl would need to be topped but the depth of the gouges made it necessary to think of other options along with topping.Bowl5The top and bottom sides of the stem next to the button were imposing. The stem had been deeply gnawed on by the previous pipe smoker. The dents were deep and extensive across both sides of the stem almost obliterating the button from view.Bowl6This was one of those hard ones. The stamping is faint and the amount of work necessary to bring it back to life was questionable. But I decided I liked the look of it enough to go for it. I topped the bowl on the topping board to smooth out the top surface of the rim. This still left a lot of work to do on the gouges down the front and back sides of the bowl. I pressed briar dust into the gouges on the side and top of the bowl and put some clear super glue on top of the briar dust. I put more briar dust on top of the glue to fill in the gouges.Bowl7 Bowl8I filled in the deep tooth marks on both sides of the stem and set it on a small wooden lid to dry. I knew that in sanding the stem after the repairs I would lose some of the rich golden colour but the stem would actually be very usable.Bowl10Once the repair dry I used a needle file to recut the button and flatten the repairs to the surface of the stem.Bowl11I cleaned out the airway in the stem and in the shank with pipe cleaners, cotton swabs and alcohol. You can also see the lightning of the yellow stem at the repair.Bowl12I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. With the final rub down with oil I set the stem aside to dry.Bowl13 Bowl14 Bowl15I wiped the bowl down with acetone on cotton pads to clean off the remnants of the finish. There was still some finish and varnish on the underside of the shank that needed to be removed. I was careful to not wash off the repairs as the acetone will dissolve the super glue patches.Bowl16Interestingly the bottom of the shank is stamped Algerian Briar. There appears to be a crack or repair on the underside of the shank but it is not it is merely a large scratch that I was able to sand out.Bowl17I polished the briar bowl with micromesh sanding pads – wet sanding it with 1500-2400 and dry sanding it with 3200-12000. Each successive grit of micromesh pads raised the level of shine on the bowl.Bowl18 Bowl19After polishing it with the micromesh pads I took some photos to show the state of the bowl.Bowl20 Bowl21I touched up the stain with a medium brown stain pen on the repaired areas on the rim to blend them into the surface of the briar. I buffed the pipe and stem with Blue Diamond on the buffing wheel and then gave the pipe multiple coats of carnauba wax. I buffed it with a clean buffing pad and then buffed it by hand with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I chose to leave the darkened spot on the bottom of the bowl. I sanded it and found that it was more of stain than a burn mark. The wood is solid in that spot and there is no sign of burn through inside the bowl. Thanks for looking.Bowl22 Bowl23 Bowl24 Bowl25 Bowl26 Bowl27 Bowl28 Bowl29

A 9438 Rhodesian Stamped Tobacco Town


Blog by Steve Laug

This is one of my favourite pipe shapes – the classic GBD 9438. There is just something about the way the lines flow and the way the pipe sits in the hand that make this an all-time favourite from me. This one is somewhat unique in that though it bears the London England over 9438 stamp on the right side of the shank on the left side it is stamped Tobacco Town. The stem bears no GBD roundel but it is definitely the original stem. The finish is dark and the briar has some amazing grain. Tobacco Town is a chain of tobacco shops in the Northwestern United States and it also is the name of a few shops across the Southwest and the Midwest. Here is a link to the shops in Portland, Oregon:  http://tobaccotown.com/. I think that because of the wide use of the name that identifying the shop that had this line of pipes made for them by GBD will not be possible. The two photos below show the pipe as it was when my brother received it.GBD1The rim had a heavy tar buildup with the cake overflowing the bowl onto the rim top. The twin rings around the cap on the bowl also were filled with dust and debris. The stem was oxidized and there were some deep tooth marks on the top and underside near the button. The topside of the button was worn thinner than the underside and there were some tooth marks on it as well.GBD2My brother Jeff has developed his own cleaning regimen that really delivers a clean pipe to me. By the time I receive it the bowl has been reamed and the finish scrubbed clean with no dirt or debris in the rings. The stem was clean and the damaged areas very visible. The rim top was free of the lava overflow but still was slightly darkened. The next set of four photos show what the pipe looked like when I started working on it.GBD3 GBD4Before I began my work I took a close up photo of the rim top and the bite marks on the top and bottom of the stem near the button. The rim had the majority of the tars removed but under the bright light I could see some residual stubborn bits. The inner edge of the rim also had some damage from what looked like someone’s reaming the bowl with a knife. I have circled the bite marks in the photos of the stem surfaces with a red circle to clearly identify the issues there.GBD5 GBD6I scrubbed the exterior of the bowl and the rim with acetone on cotton pads to try to remove more of the residue on the rim and to remove some of the darker spots of stain on the bowl. I wanted the grain to really stand out.GBD7 GBD8I worked on minimizing the damage to the inner edge of the rim by sanding it with a folded piece of 220 grit sandpaper.GBD9I decided to lightly top the bowl to remove the stubborn residue that remained and to lighten the smoke darkened rim at the back of the bowl.GBD10I noticed that the inside of the shank had been stained with the same brown stain as the exterior of the bowl so I scrubbed it out with cotton swabs, pipe cleaners and alcohol. I was able to remove the stain. As I scrubbed it I notice that against the end of the mortise there were still some tars that kept coming out with the cotton swabs. I used a dental spatula to scrape the end of the mortise to remove these hardened tars. They are visible on the paper towel in the second photo below. I followed that up by swabbing out the mortise with cotton swabs and alcohol. I also scrubbed the airway in the stem. There was some debris trapped in the slot in the button that I worked out with a dental pick.GBD11 GBD12I wiped the exterior of the stem down with alcohol on a cotton pad and worked on the tooth dents to make sure the surface was clean. I used a dental pick to apply the black super glue to the dents on both sides of the stem and sprayed the glue with accelerator. I followed up with applying a second layer of the glue to fill in the air bubbles on the surface that seem to always follow using the accelerator and set the stem aside to dry.GBD13When the glue had cured I used a flat blade needle file to smooth out the patch to the surface of the stem and to recut and reshape the button. I sanded the repair with 220 grit sandpaper and then refiled it with the needle file.GBD14 GBD16I polished the stem with micromesh sanding pads using my normal routine – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down between each set of three pads with Obsidian Oil. I gave the stem a final coat of oil and set it aside to dry.GBD17 GBD18 GBD19I rubbed the bowl down with Watco Danish Oil with Cherry stain and let it dry for about 30 minutes. After 30 minutes I rubbed the bowl down with a soft flannel cloth.GBD20I buffed the bowl and the stem with Blue Diamond on the buffing wheel and then gave the pipe multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. This is one of my favourite shaped both in terms of the shape and the hand feel of the bowl. The red colours that are highlighted by the cherry stain show the grain beautifully. Thanks for looking.GBD22 GBD23 GBD24 GBD25 GBD26 GBD27 GBD28

 

Another Attempt at a Drier Smoke – a Vintage Dri-Bowl Rhodesian


Blog by Steve Laug

My brother sent me a link to this sale on eBay and I found it intriguing. In the first photo there is what appears to be the edge of a dial on the bottom of the bowl – it is peeking out at the bottom of the bowl. That was intriguing to me. I wanted to know more about the pipe but at this point I had not read the seller’s description of the pipe. I was still looking at the pictures and seeing all of the fills and rim damage on the pipe in the first three photos. It really was quite a mess. The bowl appeared to be reamed but the dings and dents added to the fills made me wonder if it was worth the effort. I still had no idea what the bottom looked like and what made this a dry bowl. Scrolling through the rest of the seller’s photos soon made that clear.Dri1Dri2

Dri3The fourth and fifth pictures remove the mystery of the knurled edge on the bottom of the bowl that showed in the first photo. You can see in that photo of the bowl bottom that the silver disk looks like it was made to be rotated. We talked and my brother bid and won the pipe (I can’t wait for the pipe to get here so I can check this out). The fifth photo shows the inside of the bowl. The top of the disk appears to be a cup intruding into the bowl bottom. It was really odd looking.

I dropped to the bottom of the eBay ad to read the seller’s description of the pipe. I wanted to get some information on the pipe. I had done some searching on Google but was unable to find any information on the brand. It is a bit mysterious. The seller writes:

“This French Briar Rhodesian Dri-bole has a 5/8″ diameter silver metal “sump”, with knurled edge, set into the bottom of the bowl. The “sump” may actually be an alloy of silver, such as coin or sterling; metal is untested, but has silver-like qualities.”

“According to advertisements, found in various 1911 magazines, this “sump” was used to hold a provided, removable “wad”. The throw away “wad” would absorb all of the nicotine and saliva as the tobacco burns. Thus the tobacco was kept dry, so that it would be fully burned.”

“This extra nice Dri-bole pipe has the same “wad” holder or “sump”, as those “silver mounted” pipes patented on Sept. 7, 1909 and shown in 1911 Saturday Evening Post and Literary Digest Magazine advertisements! That would make this pipe over 100 years old, if it is indeed the same Dri-bole pipe! There are not any “wads” with this one, but it should be a good smoker, with a nice look and make a great conversation piece!”Dri4Dri5 That information was helpful on many levels. He did not however have any photos or drawings of the pipe or pictures of the advertisements. I wanted to know if the bottom “sump” as he called it was pressure fit or threaded and screwed into the briar. I wanted to know if the bottom of the bowl was damaged or if the “sump” sat as it was supposed to flush with the bottom. It was hard to tell from the photos. I wanted to know was the “wads” were that sat in the sump. From the look of the bowl bottom it appeared that the “wads” may well have been lozenges that fit in the curved cup and then sat flat in the bottom of the bowl. But what did they look like? More research would be needed to answer these questions. But at least the mystery of the knurled edge peaking from the first photo was solved. It was a single unit with a cup on the inside of the bowl. I could not wait to see this in person and “fiddle” with it.

The seller also included a photo of the stamping on the pipe and briefly spelled out what it said. The left side of shank is stamped DRI-BOLE (in crescent) and below the crescent it reads REG. U.S. PAT. OFF. The right side of the shank is stamped Imported Briar leading me to believe that is it American made. The bottom of shank is stamped “266”. Dri6He gave the dimensions of the pipe as follows: overall length: 5 ½ inches, bowl height: 1 ½ inches, diameter of the bowl: 1 5/8 inches, bore diameter: 7/8 inches, bore depth: 1 1/8 inches and the weight: 44 grams or 1.6 ounces

When the pipe arrived in Vancouver I was looking forward to working on it. My brother had done a great job cleaning the interior and stripping the shiny coat that had been applied to the pipe. It was clean and ready for me to work on. I tried to turn the knurled silver disk on the bottom of the bowl and could not move it at all. The rim looked rough and needed topping. The stem was in decent shape with some pitting and dulling to the old rubber. I was so excited that I forgot to take photos of the pipe before starting my restoration. I put the bowl in an alcohol bath to see if I could loosen the tars that held the silver disk tightly in place. I was guessing it was threaded so I was thinking that if I could soak the bowl overnight things would soften up. Dri7I took it out of the alcohol bath and heated the disk with the flame of a lighter. I used a pair of pliers to hold tightly to the edge of the disk and I was able to twist it out of the bowl. Once it popped free I could undo it by hand. The first photo below shows the inside of the silver disk. The second shows the knurled outside.Dri8To remove the damage to the rim top and edges I topped the bowl on a topping board with 220 grit sandpaper.Dri9There were some nicks around the hole in the bottom of the bowl so I sanded those smooth with sandpaper and then cleaned out the threads in the briar with a cotton swab and alcohol.Dri10I used the brass bristle brush to scrub the threads and the cup on the disk. I cleaned it afterwards with cotton swabs and alcohol.Dri11I used a cotton swab to coat the threads on the disk with Vaseline and turned it into the bottom of the bowl. I wanted to make sure that I could easily turn the disk by hand.Dri12I cleaned out the internals with pipe cleaners, cotton swabs and alcohol. It was pretty clean thanks to my brother. It did not take too many to clean it out.Dri13I sanded the bowl and stem with a medium and a fine grit sanding block. The pipe is beginning to look really good. I had to make a decision how far to sand the bowl and how many of the original dings and dents to remove without changing the “story” and character of this old timer.Dri14I heated the briar and then stained it with dark brown aniline stain cut by 50% with isopropyl alcohol. I flamed it to set the stain and repeated the process.Dri15I wiped down the stain with alcohol dampened cotton pads to make it more transparent and make the grain stand out. At this point the fills stood out and I would need to address them a bit differently.Dri16Dri17I used a black Sharpie Permanent Marker to draw some lines across the fills and blend them into the grain on the pipe. I then chose to give the bowl a second contrast staining using a Cherry Danish Oil stain. I find that the combination of the black marker and the cherry stain blends the fills better than a brown stain. The combination of the brown and the cherry stains gives depth to the finish so I like using them together.Dri18Once the cherry Danish Oil stain dried (overnight) I buffed it lightly on the wheel with Blue Diamond and then gave the bowl a coat of carnauba wax. I hand buffed it with a microfibre cloth. You can see the small dings that I left in the bowl sides rather than change the look. I polished the silver disk with a silver polishing cloth. The next series of photos shows the bowl at this point in the process.Dri19Dri20I set the bowl aside and worked on the stem. The old hard rubber that was used on this stem was good quality. There was very little oxidation if any on it. The main issue was the pitting that covered the surface of the stem. I sanded it with 220 grit sandpaper to address the pitting and smooth out the surface and then began my normal sequence of micromesh sanding pads. Between each set of three grits (1500-2400, 3200-4000, 6000-12000) I rubbed the stem down with Obsidian Oil. I gave it a final coat of the oil and let it dry before I buffed the pipe.Dri21Dri22I buffed the pipe and stem with Blue Diamond and gave it several coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to put the finishing touches on the pipe. The finished pipe is shown in the photos below. Thanks for looking.Dri23Dri24Dri25Dri26Dri27Dri27aDri28Dri29Dri30

 

 

 

Another ‘Hole in the Wall’ Find – BBB Banker Bent Volcano


Blog by Dal Stanton

Last April, during one of my earlier visits to what I have affectionately named, ‘The Hole in the Wall’ antique store near the Zhenski Pazar (Women’s Market) in downtown Sofia, Bulgaria, my eyes locked on to a very handsome pipe that called out to me resolutely – “Take me home!”  The pipe was a slightly bent volcano shape, brandishing a broad flattened oval shank and stem that drew my attention.  In my small collection of pipes then, and even today, I have nothing like it.  After taking in the unique shape, the briar grain, obscured by layers of grime and old wax, gave me an internal ‘wow!’ that I carefully kept hidden from the shop owner who would see my excitement as potential greater profit for him – so I played it cool.  I looked at how the grain moves horizontally across the bowl and shank giving the appearance of a tiger pattern looking down on the shank.  Looking straight at the bowl the grain looked like horizontal flames terminating on the sides of the bowl with Birdseye patterns – I was anxious to work on this pipe.  The top of the shank was imprinted with the classic BBB diamond mark over Banker.  Underneath the shank had London, England over 739.  The stem top also had the white diamond BBB mark.  I also spied another pipe in the basket that looked like a good candidate to bundle with the BBB Banker, a French Jeantet Fleuron 70-7 which helped me negotiate 30 Bulgarian Leva for the pair – about 16US.  Not a bad deal at $8 a pipe!  The first picture is the Jeantet followed by the BBB Banker after I arrived home from the ‘Hole in the Wall’ with my newest acquisitions:Bank1 Bank2 bank3 Bank4 Bank5 Bank6 Bank7 Bank8 Bank9I found a lot on the internet about the BBB name.  The small blurb in Pipehill describes the evolution of the BBB moniker:

BBB: ” Best British Briar” is now a brand of the Cadogan Company (Oppenheimer group). American rights to use the brand name were sold to Wally Frank in 1980.

Founder of the brand in 1847: Louis Blumfeld. The oldest pipe brand name in the UK has been registered in 1876 (Blumfeld Best Briar).

Steve also posted a blog on the history of BBB pipes a few years ago using the French article:

https://rebornpipes.com/2012/08/05/history-of-bbb-pipes/

I discovered that there are many BBB collectors and enthusiasts in my research.  Unfortunately, I could find nothing helping me to date or place my BBB Banker except some informed guesses comparing to the BBB stamps (pictured below) depicted in the French article Steve posted above which would probably date the Banker at the earliest in 1989 when the Cadogan Company consolidated manufacturing its various pipe lines at Southend-on-the-Sea, but more likely in the 2000s – not a terribly old pipe (Can anyone help me on that?):Bank10The condition of the Banker is generally good.  There is some cake build up in the chamber but I still want to ream the bowl down to the briar for a fresh start and to be able to make sure there are no problems lurking beneath – which I really don’t expect.  The rim has light grime and lava on it, but a significant wearing down of the front lip so that bare briar is exposed.  The stummel looks to be in good shape – I detect one fill underneath but it looks to be solid and will blend well.  The stummel grain is dulled and obscured by grime and oil build up.  The stem is in good shape – showing almost no oxidation, but has a tooth dent on the lower side of the bit.  I take a fresh close up of the rim to mark the progress.  I begin with reaming the bowl with my Pipnet reaming kit.  As I’ve become accustomed, I try to do the dirtier part of the cleanup on the 10th floor balcony adjoining our bedroom where my work-station is here in Sofia, Bulgaria.  Sometimes I wish I had a basement work area, but we do what we must!  I use only the two smaller blades of the four blades available to ream the cake down to the briar.  I follow the use of the reaming blades with 120 grit sanding paper to clean the cake further and finish with 240 grit on the chamber wall.  The bowl looks good.  True confession – while I was reaming the bowl my thoughts drifted off to a Savinelli reaming knife – on the eBay block, that I’ve had my eye on – one like Steve often employs.  There are still a few days left in the auction and I’m hopeful that I might add it to the arsenal!  I’ll let you know!  In order to get a better idea of the rim’s condition, I clean the external stummel with Murphy Oil Soap and work on the grime covering the rim.  I use cotton pads with undiluted Murphy’s.  I also employ a brass brush to work on the rim.  After the cleaning, I take the stummel to the sink and rinse it with cool tap water.  The pictures show the progress.Bank11 Bank12 Bank13 bank14Ok, for you who have years of restorations under your belts, here are some newbie musings – your patience appreciated!  At this point I realize I need to top the bowl to repair the front lip of the rim – it won’t take much but it is needed.  When one takes the rim down to the bare briar, I’ve learned that one also must have a plan for matching the hue of the old stain if one desires to keep the old stain tone matching the bowl.  I like the color scheme of the BBB Banker and I desire to keep it.  To keep it, I need to match the rim color tone with the rest of the stummel AND I need to address the very minor scratches and wear marks on the stummel surface BUT NOT sand it aggressively to remove the stain.  It is in some ways much easier to take the briar down to the wood with acetone and sanding and then apply new stain and voila!  New surface and color all blended and ready to go.  I know this situation calls for use of polishing compounds and such, which is a more passive approach to dealing with the surface – more opportunity to learn new things!  So, I move forward with topping the bowl with the aim of maintaining the current rich, deep red tones – we’ll see how it goes.  I took the BBB Banker to the topping board – 240 grit paper on a chopping block and rotated it on the paper in a gentle clockwise circle not applying too much pressure – letting the grit do its work.  To make sure I wasn’t leaning into the damaged lip area as I rotated, I eyeballed that the damaged area was untouched during the early rotations which meant the topping was true – I took a picture at this point (second picture).  I took off only enough to clear out the front lip problems.  I think it went well and the bowl looks perfectly round.  As I often like to do, to add a classy touch to the rim I bevel the inside lip.  I make the initial cut of the bevel with 120 grit sanding paper followed by 240 grit.  I’m satisfied with the bevel – not too much but just an accent.  I use micromesh on the rim from 1500-12000 to complete the rim repair preparing it for stain later.Bank15 Bank16 Bank17 Bank18 Bank19Now, the stummel surface.  I have questions rolling through my mind regarding how aggressive I can be to remove small scratches and wear blemishes but maintain the original patina of the briar as it came to me.  I elect to micromesh the stummel surface and leave the small blemishes.  I do not start with the coarsest pad (1500) but at 2400 – gentle approach (though the first picture below shows the 1500 it was not used).  I’m not sure this is the best plan but I can always back up to a more aggressive posture if I’m not satisfied with the results.  After a quick email with Steve, I feel better about the course of action.  I continue on the stummel with micromesh pads 3200-4000 and 6000-12000.  I am loving the briar grain popping out through the micromesh process – one of God’s small creations each piece of briar.  The pictures show the progress:Bank20 Bank21 Bank22As I put the stummel aside to work on the stem, I realized that I was so involved in working on the externals that I forgot that I hadn’t cleaned the internal of the stummel nor stem.  Before working on finishing the stem I decide to use the retort to clean the internals.  Last time I used the retort, an alcohol saturated cotton ball was launched from the bowl during the process.  I was gun-shy of the retort to begin with when I first acquired it – the launch didn’t help.  Notwithstanding, I unwrap the retort, get out the vodka, and proceed to let the retort do its work.  The pipe was surprisingly clean.  After two retort cycles, I finished off with cleaning the internals of stummel and stem with Qtips and pipe cleaners dipped in alcohol.  I think it’s better to clean internals earlier in the process….Bank23 Bank24 Bank25Now to the stem externals.  Earlier, I applied black super glue to two significant tooth dents on the underside of the bit (visible in picture above).  I use 240 grit sanding paper to remove the excess super glue removing traces of the dents as  well as file marks after using a needle file to fine tune the shape of the button. There was very little oxidation on the stem or teeth chatter so I proceed to wet sand with micromesh 1500-2400 and apply Obsidian Oil to the stem.  I follow by dry sanding using 3200-4000 micromesh pads and then the same with 6000-12000 and apply Obsidian Oil and set the stem aside to dry.  I’m pleased with the vulcanite ‘pop’ – that wet reflective look is great.Bank26 Bank27 Bank28 Bank29Well, I mentioned earlier that I was hopeful to add a Savinelli pipe knife to my tool box.  Steve speaks highly of this tool and has increasingly put it to good use in his restoration work.  He also posted a blog describing it when it arrived on his work table in Vancouver.  When I saw one on the block in the eBay’s estate pipes in tobacciana listings a few days ago, I decided to watch the auction and see if I could snag it – it seemed to be calling out to me: “I want to live in Bulgaria!”  As you would guess, others were watching too.  I’m thankful that my bid was sufficient and my new Savinelli pipe knife will be delivered to my daughter and son-in-law who live in Denver.  They will carry it with them to Bulgaria (along with some other supplies I’ve ordered including 32 oz. of Lane BCA Cavendish tobacco which I discovered with great enjoyment on my last trip to the US) when they visit in September!  My son-in-law had no problem agreeing to find space in the suitcases when I bribed him with sharing bowls together of the Lane BCA!  So, I’ll look forward to their arrival for the additional reasons that they will be packing new supplies and my new pipe knife!Bank30The BBB Banker slightly bent volcano is now in the home stretch.  After topping and sanding the rim with micromesh, I left the rim the bare wood until I finished the sanding of the stummel. I did this so that the stain I would eventually apply to the rim would be more closely matched.  Using an Italian brand stick, I applied a dark Mahogany stain to the rim and before it dried, lightly wiped it with a dry cotton pad to remove uneven stain application – the first two pictures below show before and after application of the stick.  I’m very satisfied with the match up of stummel and rim and am anxious to finish the stummel.  Living on the 10th floor of a former Communist block apartment building and with my work station in my bedroom (shared with my gracious and understanding wife!) space is at a premium.  My Dremel high speed tool is my workhorse when it comes to the polishing wheel.  Starting with a felt wheel, I first purge the engaged wheel by using the flat edge of the Dremel’s metal tightening wrench against it.  This softens the wheel and rids it of residue Tripoli caking from previous jobs.  With the newly purged wheel, I begin the final polish of the BBB Banker applying Tripoli to the surface addressing the minor pits and scratches on the bowl surface that I did not sand out aggressively to guard the beautiful patina of this piece of briar.  Bank31 Bank32 Bank33Finished with the Tripoli and Blue Diamond, I change to a cotton cloth wheel for the Dremel and apply several coats of carnauba wax.  I use the slowest setting for the Dremel and keep a continuous circular rotation over the briar surface – oh my, does the grain pop!  I cannot say exactly when this pipe was made, but if it’s been since 1989, someone employed by Cadogan Company’s Southend-on-the-Sea pipe making plant did an amazing job with the choice of this piece of briar and the volcano shape it became.  The grain is beautifully showcased in horizontal movements laterally across the stummel so that one can see the horizontal flame grain facing the stummel straight on and then move to the sides of the stummel and see the grain emerge in Birdseye perspective and swirls.  In the beginning I described the top-down view of the broad, flattened oval shank as reminiscent of tiger fir to me – now as I look at it zebra also comes to mind.  Another example of the beautifully showcased briar grain in the Volcano shape is the broad landscape of its underside – from across the broad shank to the front lip of the volcano base, runs a robust dissecting flow of grain that is majestic from my vantage point.  Yes, I confess, I’m a briar grain junkie.  Its beauty reminds me of its Maker.  With my last application of carnauba wax on stem and stummel, I change to a clean cotton cloth wheel and buff the entire stummel and stem.  Then I give the BBB Banker bent volcano a brisk buffing with microfiber cloth to bring out the richness of this briar even more.  I’ve enjoyed this restoration and look forward to loading the BBB Banker with its first bowl of tobacco in my hands.  Thanks for joining me!Bank34 Bank35 Bank36 Bank37 Bank38 Bank39 Bank40 Bank41 Bank42

 

Restemming and Restoring a Made in Denmark Apple


Blog by Steve Laug

I got an email from a fellow in Dawson Creek, British Columbia asking if I would be willing to work on a pipe that he had that was one of his favourites. It was an apple that he really liked and he liked the patina on it as well. This is what he wrote to me: Sir, I have a pipe in need of your skills. I was visiting City Cigar on a trip to Vancouver and William recommended you. I’ve inherited a pipe from my dad that needs to be refurbished. I wish to add a new curved stem. The old stem’s very loose. I will mail, or ship the pipe to you, as I live in Dawson Creek, BC. Once we discuss price & details. After leaving City Cigar, I was left with the impression that you’re “the guy” for the job.” 

I asked him to send some photos of the pipe and give me a look at the pipe. The next two photos are the ones that he sent to me. The saddle stem looked like a replacement to me. I had him send the pipe to me for a closer look.apple1When it arrived I could see that my assumption about a replacement stem was correct. Whoever had added the new stem had sanded the shank and removed half of the stamping on the shank. I could read that it said Made in Denmark and that there were no other stampings. The shank was significantly lighter in colour than the bowl. The rim was dirty and had a chip out of it and its top was damaged. There was some concrete rash on the back side below the chip where the bowl had been knocked on concrete.apple2 apple3I took a close up photo of the bowl top to show the extent of the damage and the uneven cake on the bowl sides. I also took photos of the stem and shank junction to show how the shank had been sanded to meet the stem diameter.apple4

I also took a photo of the back side of the bowl showing the horizontal line across the bowl. That line was a large fill that bulged and stuck out the surface of the bowl.apple5The bowl was covered with a thick grime and sticky material. I wiped it down with a cotton pad and alcohol to remove the grime and get back to the finish. The grain really began to shine through once I had removed the gummy buildup. The left and right sides of the bowl showed some nice birdseye. The front and back showed cross grain that ran along the top and bottom of the shank. The birdseye ran along both sides of the shank.apple6I topped the bowl on a piece of 220 grit sandpaper to remove the damaged portions of the rim.apple7I sanded the backside of the bowl to smooth out the bulging fill that ran across the bowl.apple8I sanded down the outer edge of the rim to remove the rim damage and also the burn and darkening on the edges. I scrubbed the bowl down with acetone and cotton pads to remove the finish so that once it was clean I could blend in the lighter portions with the rest of the bowl.apple9 apple10The owner wanted a new stem for the pipe so I went through my can of stems until I found one that would fit. He wanted a taper stem and the one I found would suit the bill. He also wanted it to have a slight bend in the end. This sharply tapered stem would make that an easy fit and fix. The stem was slightly larger in diameter than the shank so I would need to reduce it to match.apple11I took off the excess vulcanite with a Dremel and sanding drum. I worked on it until it match the shank diameter.apple12 apple13I took it back to the work table to hand sand it. I used 180 grit sandpaper and took back the excess stem material.apple14I sanded the stem further with 220 grit sandpaper until the transition between the stem and shank was smooth to the touch. I heated water in the microwave until it was boiling and put the stem in the water to soften it enough to put the bend in it. I bent it just enough to give it a jaunty look.apple15 apple16I used the medium and the dark stain pen to touch up the shank. The combination of colours matches the rest of the bowl colour.apple17 apple18I wet sanded the stem with 1500-2400 grit micromesh sanding pads to begin polishing it and to begin to remove the scratches. I rubbed it down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads and gave it a final coat of Obsidian Oil. I set it aside to dry.apple19 apple20 apple21I buffed the bowl and stem with Blue Diamond on the buffing wheel and polished the briar and the stem. The polishing took out the last of the scratches in the vulcanite stem. The fill on the back of the bowl blends in perfectly now and it is smooth to the touch. The transition from the stem to the shank is also smooth. The slight bend in the stem works well with the pipe. It is finished and ready to go back to Dawson Creek. Hopefully the owner will enjoy the new stem and the virtually “new pipe”. It still carries with it the memories of his dad giving it to him. It still as some of the marks of its story but the look and the feel of the pipe are better than when we began the journey. Thanks for looking.apple22 apple23 apple24 apple25 apple26 apple27 apple28 apple29