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A tale of two pipes- restoring a pair of vintage cased meerschaum pipes – Part-11

Blog by Paresh Deshpande

I had been working on a pair of meerschaum pipes that came in a beautiful well preserved case. I have completed refurbishing the first pipe, a straight Dublin. Though I had worked on both these pipes simultaneously, I have done the write up in two parts.

For detailed information on the brand and other general information about the pipe, please read PART- I of this series.

Part- ll: Straight Billiard

Initial visual inspection
Of the two pipes in this set, this Straight Billiards appears to have seen the max abuse as well as use. The chamber has a thin layer of cake while the rim top surface has a couple of dents and dings. The inner rim edge has a couple of nicks and darkened in couple of areas. The stummel surface is marked by a number of scratch marks and is dirty with grime rubbed in to the surface. The Amber stem is badly damaged with cracks towards the tenon end and tooth indentations in the bite zone. The seating of the tenon in to the mortise is loose. The shank end has white silicon or some such tape sticking out and was likely used to tighten the fit of the stem in to the shank. Here is how the pipe looks as it sits on the worktable. Detailed Inspection
Both the pipes in the set appear to have been reamed prior to storage as is evident from the very thin layer of carbon in the chamber of both these pipes. The rim surface is clean of any lava overflow with slight darkening in 5 o’clock direction. However, there are a number of scratches and a couple of slight gouges (encircled in green) along the rim surface. The inner and outer rim edges have a few minor dings and would need to be addressed. The draught hole is right in the center and at the bottom of the chamber making these pipes a fantastic smoke. The stummel is peppered with minor as well as some slightly deep scratch marks. These scratches are predominantly on the right side of the stummel surface. There is a ton of grime and dirt over the surface. The shank end has a brass band and close scrutiny confirmed that the band is not a repair band. The white silicon (?) duct tape that is seen along threads inside of the mortise is indicative of having been placed to tighten the seating of the tenon in to the mortise. The mortise is severely clogged with tobacco ash, oils and gunk making the draw labored. Notwithstanding the present appearance of this pipe, I think that this pipe has some really beautiful coloration hiding beneath all the dirt and grime. The butterscotch yellow Amber stem with its threaded bone tenon sits very loose in to the mortise. I also noticed that the bone tenon is on the shorter side and does not extend all the way in to the mortise. Amber is a highly brittle material and with age and use is highly prone to develop cracks. This Amber stem is no exception. There is major fault line starting from the top surface of the stem at the tenon end, moving down for about an inch and branching off towards either sides of the stem. The crack line on the left side takes an upward turn on the lower surface and extends towards the stem face again. These cracks appear to have been repaired by gluing them together. All these cracks are indicated by red arrows. The bite zone on either stem surface has tooth indentations with chipped surfaces and these would need to be filled up. The round orifice has chipped areas around the edges. The leather covered case is in very good condition. The inside of the case is lined with deep maroon velvet that shows signs of being worn down, but intact. The intact outer leather covering is dirty and looks dull and lifeless with the brass pins and latches/locks all in working condition. This leather case should clean up nicely and be ready to accept these freshly refurbished pipes soon. The Process
I started this project by first reaming the chamber to rid the walls of the little cake that was visible. I used my fabricated knife to gently scrap off the cake. I followed this up by sanding the walls of the chamber with a piece of 180 grit sandpaper. This sanding not only helps to completely remove the cake but also helps to even out the wall’s surfaces. A wipe using 99.9% pure isopropyl alcohol on a cotton swab ensured that the carbon dust that remained is completely lifted from the wall surface and the ghost smells are eliminated.I followed the cleaning of the chamber with cleaning the shank and mortise. If you recollect, I had mentioned that the draw through the mortise is heavy/ labored and assumed that it was due to accumulation of oils/ tars and gunk. However, during the cleaning, I was unable to get a pipe cleaner in through the airway and out through the draught hole. It was at this point that I handed over the stummel to Abha, my wife to see if she could clear the air way. By the late afternoon, when I came back from some work, Abha had removed the blockage from the shank air way and it was a solid piece of wood (clearly seen in the picture). She ran a few hard bristled and regular pipe cleaners dipped in 99.9% isopropyl alcohol through until the shank and mortise was spotless clean and disinfected. Close inspection of the piece of wood extracted from the mortise makes me believe this piece to be remnants of a 6mm Balsa filter. How and why would anyone even think of doing so, let alone do it, is beyond my comprehension.With the stummel internals all cleaned and spruced up, I cleaned the external surface of the stummel with cotton swab and oil soap. Once the grime was cleaned, I wiped the surface with a moistened cotton swab to completely remove the residual soap and grime from the surface. The scratches are now distinctly visible all across the surface. Also, the color at the foot of the stummel and over the shank surface is succinctly visible. With this external cleaning, the damage to the rim top is now clearly visible. I topped the rim surface on a piece of 220 grit sandpaper, frequently checking for the progress. Once I was satisfied that the damage is sufficiently reduced, I stopped the process of topping. Though the damage to the rim top is still visible, it is now in much better state than before. I think I shall let these signs of damage remain as a part of this pipe’s journey to date. I polished the bowl with micromesh sanding pads. I dry sanded the entire stummel with 1500 to 12000 grit pads. I wiped the bowl down with a damp cloth to remove the dust that was left behind by the sanding. While I was working on the bowl top I also worked over the sides and bottom of the bowl to polish them as well. I wanted to minimize the scratching but not necessarily remove them all. These lacerations and dings must have had a history and I wanted to preserve it. I like the appearance of the stummel at this stage of restoration. I set the stummel aside and started with refurbishing of the stem. I cleaned the stem internals using anti oil detergent and thin shank brushes and rinsed it under warm water. I also cleaned the external surface of the stem using the soap and Scotch Brite pad. I further cleaned the stem airway with pipe cleaners and 99.9% pure isopropyl alcohol. I filled the tooth chatter with clear CA superglue and set the stem aside for the fill to cure.While the stem repairs were set aside to cure, I started with cleaning the leather covered case that housed the pipes. I used a hard bristled toothbrush and warm soap water to clean the maroon velvet lining the insides of the case and wiped it completely dry using paper towels. I cleaned the external surface of the case using cotton swabs and Murphy’s Oil soap and set it aside to dry out naturally.I checked the repairs over the stem and found that the fills had cured completely. Using a needle file, I roughly blended the filled surface with the surrounding surface. With a folded piece of 220 grit sandpaper, I further fine tuned the blend by sanding the filled areas to match with the stem surface. The progress so far is good.To bring a deep shine to the stem, I went through the complete set of micromesh pads, dry sanding with 1500 to 12000 grit pads. Though the repairs are visible, they are meant to be as it is after all a repair. I have made peace with this.With the stem repairs and polish completed, I checked the leather case. It had dried completely. Next, I applied a liberal coat of Neutral color shoe polish over the leather and kept it in the sun for the leather to absorb the wax from the polish. I followed it up with a nice polish using a horse hair shoe brush. The leather is now nicely hydrated and taken on a nice shine.At this stage, the stummel has been polished with micromesh pads, the stem repairs and polishing is completed and the leather case has been cleaned and polished. I decided to address the loose seating of the tenon in to the mortise. I thought of using clear CA superglue to coat part of the tenon surface at the stem end and fit it in to the mortise. The rotation of the coated tenon within the mortise would create a thread pattern on both the tenon and mortise wall. I gave a few in and out rotations for the threads to set in to the coat. Once I was satisfied with the seating and alignment of the stem, I set it aside for the glue to set. I seem to have lost pictures of the process at this stage or may have not even taken them as after this complete project went in to a downward spiral….

Once the tenon coating had completely cured, I checked the seating of the stem in to the mortise again and heard a small cracking sound (though utterly deafening to my ears) and I knew that I was in trouble, rather huge trouble. The Amber stem cracked exactly along the fault lines that I had indicated early on. The pain, frustration and the agony is indescribable!! I decided to set the carnage aside and took a break.A couple of days later, I had a fresh look at the broken stem and worked out a POA to address the damage. I decided to replace the old tenon with a fresh bone tenon from my cache of spare tenon and glue the broken stem pieces together. I would further stabilize and strengthen the cracked portion of the stem with a sterling silver band. This replacement of the tenon would also address the issue of shorter tenon that I had mentioned above.

I selected a bone tenon that would fit snugly in to the mortise as well as in to the broken stem. I fixed the tenon in to the remaining intact part of the Amber stem using superglue. Once the glue had cured, I fixed the broken parts of the stem around the tenon with superglue and set it aside for the glue to cure completely. Once the glue had cured, I sand the repaired surface with a piece of 320 grit sand paper to match with the rest of the stem surface. Thereafter I attached a sterling silver band, which I had got specifically made for this stem, using superglue. The repairs are solid and I am quite satisfied with the progress being made.The gentleman who had commissioned this set had made it amply clear that the scratches/dents and dings over the stummel surface should remain as it is a part of the pipe’s past journey. I too agreed with the new owner and decided to move ahead with polishing and waxing of the stummel with beeswax. I brought a deep shine to the surface by dry sanding with micromesh pads and followed with a microfiber cloth. I assembled the equipment and materials that would be needed during the waxing process viz heat gun, paper towels, q-tips and a steel container graciously lent by Abha from the kitchen and of course, beeswax. I stuffed the chamber with cork and the shank end with folded pipe cleaners to prevent inadvertent seepage of the melted beeswax into either. Next, I melted a sufficient quantity of beeswax using my heat gun and thereafter heated the stummel. Using the a folded pipe cleaner, I completely coated the stummel with the wax and continued the application till the surface was saturated and set the stummel aside to absorb the wax. I reheated the stummel with the heat gun about 20 minutes later and let the excess wax either be absorbed or drip off from the stummel surface. I rubbed off the excess wax with a soft cotton cloth and. The deep golden brown coloration that the meerschaum has taken is a visual treat. With the stummel now completed, I was through with repairs and refurbishment of this cased pair. I reattached the Amber stem with the stummel for a final inspection and polish. Unfortunately, this was not the end of the journey with this pipe!!! As I reattached the Amber stem, the shank band broke free and fell on the table along with a small portion of the threads. Luckily, the concave surface of the shank face and the convex surface of the band were intact and I decided to glue them up again as was done originally.Since the threads were now damaged, I decided to do a complete stem replacement and shortlisted a near matching sized stem as a replacement to the Amber stem. The two aspects that I needed to match was the stem face diameter and the second was the matching of the taper and width with the Amber stem.This decision to replace the stem on this pipe has now necessitated that I consider replacing the replacement stem on the Dublin from this set. All the efforts that had gone in to fabricating and shaping the acrylic stem on the Dublin are for naught!! I did the replacement of the acrylic stem on the Dublin and the end results are more than satisfying (you can read all about it in Part-I of this restoration).

Using needle files and folded piece of sandpaper, I evened out the threads inside the mortise wall. This would make it easier for the mortise to accept a push pull tenon type.Next I tackled the sizing of the tenon. I first did the major hard work by sanding the tenon with a 150 grit sanding drum mounted on a hand held rotary tool. The challenge of achieving a perfect fit of the tenon in to the mortise was achieved by sanding the tenon using sandpaper. It did take a few man hours, tons of elbow grease and patience to achieve perfect fit.With snug seating of the stem in to the mortise ensured, it was time to adjust the length and other parameters of the replacement stem. I wanted an old style stem with an orifice to match the correct time period of 1920s. I marked the length of the stem that would fit in to the case and cut off the excess with a blade. This cutting off of the stem provided me with a rounded slot and a taper that nearly matched the required shape.I cleaned out the stem internals using shank brushes and anti oil dish washing soap. I ran a couple of pipe cleaners through the airway to further clean and dry out the stem internals.I firstly evened out the slot end of the shortened stem by topping on a piece of 220 grit sandpaper. Thereafter began hours of hard and laborious task of shaping the stem to match the shape and rebuild buttons on either stem surface using needle files and sandpapers. It did take hours of work and eyeballing to get the shape I desired and most importantly, the slot end. I am pleased with the results achieved. Next, I wet sand the entire stem with 600, 800, 1000, 1500 and 2000 grit sand papers. This progressive use of higher grit sandpapers helps to, firstly, reduce the sanding marks left behind by the more abrasive ones, secondly, completely eliminate the oxidation while imparting a clean shine to the stem surface. Thirdly, this also helped to even out the sanding marks left behind by the flat needle files. I applied a little EVO and set the stem aside for a few minutes.This was followed by wet sanding the stem with 3200 to 15000 to bring a deep shine and smooth finish to the stem. I applied a small amount of EVO and set it aside.To put finishing touches to this pipe, I polished the stem with Blue Diamond compound and subsequently with carnauba wax using my hand held rotary tool and vigorously buffed the stummel with microfiber cloth to bring a deep shine. This pipe looks absolutely stunning and I am sure that my friend will like it too.

A tale of two pipes- restoring a pair of vintage cased meerschaum pipes – Part 1 (A)

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Blog by Paresh Deshpande

Recently I had purchased a few pipes on eBay and this time the delivery was effected without any issues from the Seller. All the Sellers had described the pipes just as they are received, items were well packed and shipping was record quick making this a nice experience (far cry from all my previous experiences on eBay!). I shared the pictures of the pipe haul with members of my Pipe Club and this pair of cased Meerschaum called out to one of the founding members of the club and more importantly a dear friend of mine.

Looking at the pipe set, it is apparent that these pipes had seen many a summers, many a number of repair jobs more so to the stem including splicing and many ages of (mis?)use. The case consists of two Meerschaum pipes; a Dublin and a Billiard (or maybe a Tulip or even an Apple shape!!!). There are no visible stampings or markings either on the pipe or on the hard leather case except a small note with c.1920’s written on it (well, again veracity of this note cannot be established and needs to be considered with a pinch of salt, or rather a handful of salt!). This makes it impossible to firmly establish the provenance of this pipe set. However, the overall feel, appearance and quality make me want to believe that small little note. Here are a couple of pictures of the cased set of meer as it sits on my table. Though both the pipes were worked on simultaneously, for the sake of brevity and convenience of explaining the process and how issues that cropped up on one pipe affected the other, I shall divide the write up in to two parts.

Part 1: Dublin
The Dublin shaped meerschaum pipe is in pretty good condition with a thin layer of cake in the chamber. The rim top surface is clean and in good condition with no dents or dings over the rim edges. The major issue on this pipe is with the stem. Somewhere down the line during its previous innings, the Amber stem on this pipe must’ve broken in half and was repaired using a multicolored acrylic or cheap plastic stem spliced in to place at the tenon end. The seating of the tenon in to the shank end is very loose and barely holds the walls of the mortise. This seems to be the main reason why this pipe was so sparingly used as evidenced by the thin layer of cake in the chamber. The following pictures will give a general idea of the condition of this pipe as it sits on my workbench. Detailed Inspection
The chamber is clean with a thin layer of even cake. The rim top surface is clean and in pristine condition without any dents and dings over the rim top. The inner and outer rim edges are smooth, even and without any darkening along the edges. The rim appears thinned out in 12 o’clock direction along the outer rim edge. I think it is the design feature which has the stummel in a slight inwards turn near the upper surface. However, the chamber itself is perfectly rounded. The stummel surface shows a few scratches, but none serious enough to draw away your attention from the beauty of the bowl. The inward turning shape to the upper surface of the stummel that I have mentioned above is indicated by green arrows. There are a couple of dark spots over the stummel surface and encircled in pastel blue. The shank end shows residual white tape and is indicative of an earlier repair work to the shank end. The band, though identical to the other pipe in this set, appears to be fixed after the pipe was completed. The white Teflon tape, in all probability, was used to tighten the seating of the threaded tenon in to the mortise. However, this was an utter failure as the tenon is too loose in the mortise and is the reason for this pipe being so sparingly used. The stem is where maximum repair work is required. The stem has been spliced and repaired previously with the rounded slot end made of Amber while the tenon end is a similar colored variegated acrylic or plastic stem. The joint is easily discernible and is encircled in Red. Though the stem airway is aligned, the stem shape is not. The mismatched stem shape is indicated by green. The tenon is too short and filthy and very loose fitting in the shank. The slot end has tooth indentations and chipped surface. Given the present condition of the stem and its seating in to the mortise, I shall be replacing the stem itself to make it both functional and aesthetically appealing to the eye (that’s what the intention is!). The Process
I started this project by reaming the chamber with my smaller fabricated knife and scraped out all the carbon from chamber. I used a 220 grit sand paper, pinched between my thumb and forefinger, to sand the inner walls of the chamber of the pipe. Once I had reached the bare walls, I wiped the chamber with a cotton pad dipped in isopropyl alcohol. This removed all the residual carbon dust and also rid the chamber of all ghost smells. I followed it up by cleaning of the mortise and air way of the pipe using hard bristled and regular pipe cleaners, q-tips dipped in alcohol. The mortise and the draught hole were given a final clean with shank brushes dipped in alcohol. I dried the mortise with a rolled paper napkin. The shank internals and the draught hole are now nice and clean with an open and full draw.I cleaned the external surface of the Meerschaum bowl with Murphy’s Oil soap and cotton swabs. I wiped the bowl surface with a moist cloth to remove the soap and grime that remained on the surface. The stummel surface cleaned up nicely. The scratches and dents and dings over the stummel surface are now clearly visible and will be addressed to an extent when the stummel is polished using the micromesh pads. I polished the rim top surface and rim edges with micromesh pads. I then went on to dry sand the entire stummel with 1500-12000 grit pads and wiped the bowl down with a damp cloth to remove the dust that was left behind by the sanding. I had planned to minimize the scratches but not necessarily remove them. These lacerations and dings must have had a history and I wanted to preserve it. Once I was done with the micromesh cycle, I applied a small quantity of Paragon wax and vigorously polished it off with a microfiber cloth. The stummel now has a nice deep shine to it. Next I decided to address the stem repairs or rather stem replacement since the damage to the already repaired stem was far too extensive and yet it would not make this pipe fully functional since the tenon was too loose and too short. The stem that I selected is a beautiful yellow acrylic stem that perfectly matched the shank face diameter. I selected a Delrin tenon that perfectly threaded in to the mortise for a snug fit.Now it was necessary to down size the smooth end of the tenon to fit in to the stem face. I mounted a 150 grit sanding drum on to my hand held rotary tool and sand down the smooth end of the tenon till I had achieved a rough seating of the tenon in to the stem face. My previous experience has taught me an invaluable lesson; “SAND ONCE AND CHECK TWICE”!! Once I had achieved a rough seating, I got down to the arduous and time consuming task of manually sanding down the smooth portion of the tenon with a folded piece of 220 grit sandpaper till I had achieved a perfect seating of the tenon in to the stem. Here I was extra careful and vigilant while sanding the sides of the tenon and frequently checked the alignment of the tenon airway with the stem airway and finally through the shank airway and right through the draught hole. Once I was sure that the tenon, stem and shank face and airways are all aligned and seated flush, I glued the tenon in to the stem. I took some time to admire the overall appearance of the pipe and I like it very much.Next on the agenda was to match the length of the replacement stem with that of original stem. Using needle file and 150 grit sand paper, I sand the slot end of the replacement stem till I achieved a perfect length match. Even though it took me a few man hours and lots of efforts, I was able to achieve the desired length. I checked the seating of the pipe in to the case and noted with satisfaction that the case closed without any gaps. However, in achieving the desired length, the button edges on the new stem were sanded down. This necessitated rebuilding of button edges on the new stem.With clear CA superglue, I rebuild the buttons using layering technique. Once the glue had hardened, using a needle file, I roughly shaped the buttons and further fine tuned the buttons using a piece of 330 grit sandpaper. The slot end at this stage is rounded and the horizontal slot needs to be carved. I marked the center line on either sides of the orifice and using a slot file, I carved out a horizontal slot. The stem looks good at this stage.Next the stem was subjected to a full cycle of polishing using micromesh pads.With the shaping and polishing of the replacement stem completed, I turned my attention back towards the stummel. I gave a beeswax polish to the meerschaum bowl. I assembled the equipment and materials that would be needed during the process viz heat gun, paper towels, q-tips and a Katori, a steel container graciously lent by Abha from her kitchen and of course, beeswax. I stuffed the chamber with cork to prevent inadvertent seepage of the melted beeswax into it. Next, I melted a sufficient quantity of beeswax in the katori using my heat gun and thereafter heated the stummel. Using a folded pipe cleaner, I completely coated the stummel with the wax and continued the application till the surface was saturated with the beeswax and set the stummel aside to absorb the wax. I reheated the stummel with the heat gun about 20 minutes later and let the excess wax either be absorbed or drip off from the stummel surface. I rubbed off the excess wax with a soft cotton cloth and brought a deep shine to the surface with a microfiber cloth. With the replacement stem all shaped and aligned and the bowl waxed and polished, I had completed the refurbishing of this pipe from the cased pair and set the pipe aside.

However, little did I know at this stage that all the man hours and efforts that I had put in making this replacement stem to make this pipe aesthetically beautiful and functionally sublime would come to a naught due to certain challenges that I was presented with while working on the second pipe from the set. I shall cover those aspects in Part- II of the write up. It will suffice to say here that I had to discard this stem and fabricate a new vulcanite stem from scratch.

PART-I (B)
Now that I have decided to match the stem on this pipe to the vulcanite stem that I had fabricated on the second pipe from the set, I first selected a vulcanite stem that would more or less be a perfect match to the butterscotch yellow acrylic stem that was made earlier. I would need to shape the flare at the slot end to a nice smooth taper (indicated by yellow lines), reshape the slot end to an orifice with old style rounded buttons and would need to greatly reduce the diameter of the tenon (indicated by red arrows) for a snug fit in to the mortise. Once that was achieved, I would need to clean and polish the vulcanite to a nice black shine. Here is a picture to give you an idea of both the stems.First I removed the metal stinger from the tenon end by heating it with the flame of a match light and pulling it out with a pair of nose pliers. I followed this with cleaning the stem internals using anti-oil dish washing soap on a thin shank brush and rinsing it under warm running water. I ran a couple of pipe cleaners through the airway to completely remove any residual traces of soap and also to dry it out. With a 150 grit sanding drum mounted on my hand held rotary tool, I sized down the tenon to achieve a rough match with the mortise size. I fine tuned the seating of the tenon in to the mortise by sanding it further with a 180 grit sand paper till I had achieved a snug fit.As I was trying out the seating of the tenon in to the mortise a second time, the brass ring separated from the shank end with threaded portion of the mortise while revealing a minor crack at the shank end (unfortunately, in my haste to address the newly presented challenge, I missed out on taking pictures of the damaged shank end). The problems are continually mounting unabated!!

Luckily, I had a Sterling silver band that I previously got made from a local silversmith which perfectly fit the shank end. I filled the crack with thin CA superglue. Once the glue had seeped in to the crack and hardened completely, I attached the band over the shank end with CA superglue and set it aside for the repairs to cure.Now I turned my attention back to the stem. The tenon mod was completed and next I decided to address the extra flare at the slot end of the replacement stem. I wanted an old style stem with an orifice to match the correct time period of 1920s and had achieved it to a certain extent on the billiards pipe from the set. I cut about half an inch off the slot end. This achieved two aims; firstly, the flare was reduced and secondly, I now had an orifice at the slot end. I further evened out the cut surface by sanding the surface over a 220 grit sand paper.Thereafter began the arduous task of eyeballing and filing with flat/ semi-circular needle files. It did a take long time and lots of elbow grease to achieve a rough desired shape. I further fine tuned the rough edges and shape by sanding the stem surface using a 220 grit sand paper. Next, I wet sand the entire stem with 600, 800, 1000, 1500 and 2000 grit sand papers. This progressive use of higher grit sandpapers helps to, firstly, reduce the sanding marks left behind by the more abrasive ones, secondly, completely eliminate the oxidation while imparting a clean shine to the stem surface. Thirdly, this also helped to even out the sanding marks left behind by the flat needle files. I applied a little EVO and set the stem aside for a few minutes.I went through the 1500 to 12000 grit micromesh pads to wet sand the stem. The stem now has a nice deep shine along the entire stem surface. I rubbed a small quantity of EVO and set the stem aside for the oil to hydrate the stem surface.To finish the restoration of this pipe, I polished the stem with Blue Diamond compound and subsequently with carnauba wax using my hand held rotary tool. I once again vigorously buffed the stummel with microfiber cloth to bring a deep shine. The finished pipe actually looks much attractive in person than in the pictures below.

Restemming and Restoring a Stanwell Danish Star 64 Freehand Dublin

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Blog by Steve Laug

The next pipe on the table is the last of the five pipes that the Vancouver pipe man dropped off for me to work on for him. It was stamped Stanwell Danish Star and had a great flame and straight grain around the bowl and shank with plateau finish on the rim top. It is a Bent Dublin that was finished in a brown stain. It needed restoration on the bowl which was moderately caked and the shank was dirty. It also needed new stem as the current push stem was chewed and broken at the button. It was another pipe that I had restored back in 2016 and he had purchased at that time. I had done a complete restoration and removed the thick cake at that point. The stem had a small hole in the top that was about half the size it is now. The repair worked for at least 6-7 years so I am pleased with that. It is obviously another of his favourites as it is well used. The stem on it was original so I kept it and repaired it the first time. Here is the link to restoration (https://rebornpipes.com/2016/11/30/a-stanwell-danish-star-64/). Here are some photos of the pipe when he picked it up in 2016 to give a bit for context for my latest work. When I took the pipe out of the bag of pipes to work on this afternoon, this is what I saw. The finish on the briar looked very good. It was dirty but the colour had stayed true. It had a bit of patina on the bowl but it was beautiful. The bowl had a moderate cake and the airway in the shank was dirty. The stem was oxidized, calcified and had a large chunk of vulcanite missing on the topside. I took photos of the rim top and stem to show their condition. You can see the moderate cake in the bowl how it looked. The plateau rim top had some lava in the grooves of the finish and some build up around the inside edge of the rim. It will clean up pretty well. The photos of the stem show the condition of the stem. You can see the tooth marks and the large hole on the top of the stem surface. I took photos of the stamping on the sides of the shank. The stamping on the left side of the shank reads Stanwell [over] Danish Star. On the right side it is stamped with the shape number 64. On the underside of the shank it is stamped Made in Denmark. There was a Crown S stamp on the left side of the saddle I removed the stem from the shank to give a sense of the flow of the pipe. Now it was time to work on the pipe itself. I started my work on the pipe by cleaning and reaming the bowl The cake was quite thick but it can hold residual oils from previous tobaccos and I wanted to check the bowl walls for burn damage or checking. I reamed it with a PipNet pipe reamer to cut cake back to bare briar. I cleaned up the remnants of the cake with a Savinelli Fitsall Pipe knife. I sanded the walls with 220 grit sandpaper wrapped around a piece of dowel. I worked on them until they were smooth. There was no checking or burn damage to the bowl walls. It was quite clean. I cleaned out the internals with 99% isopropyl alcohol, pipe cleaners and cotton swabs. I worked over the shank and the airway in the new stem. It took some work but once finished it was clean and smelled fresh. I used a brass bristle wire brush to clean up the plateau and knock off the lava and debris from the grooves and high spots on the rim top. It looked much better.I scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush to remove the oils and grime from the finish. I rinsed the bowl with warm water to rinse off the soap and grime. I dried it off with a soft cloth. I stained the plateau rim top with a Black stain pen. I stained the entire rim top in the valleys and in the plateau. I knock of the stain on the high spots sanding and polishing process I sand off the high spots.I polished the rim top with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I sanded the stain off the high spots on the plateau rim top. I wiped the briar down with a damp cloth after each sanding pad. It took on a real shine by the time I finished with the last sanding pad. I worked some Before & After Restoration Balm into the smooth bowl and the plateau rim top. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and the valleys of the plateau. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. Now it was time to deal with the replacement stem. I went through my can of stems and found a bent saddle vulcanite stem that was a close fit. It was more bent than the original but with a little straightening it would be perfect. I would also need to remove a little of the diameter of the tenon to get a snug fit in the shank. I put it in the shank as far as it would go before I fitted it correctly but you can see what the pipe will look like with the new stem. It is going to work very well. To correct the bend in the stem to match the rim top I “painted” it with the flame of a Bic lighter until the vulcanite was flexible. I bent it to the angle of the shank and rim top until I had the right look I was waiting for. It looked good.I used a piece of 220 grit sandpaper to reduce the diameter of the stem and flatten the bottom of the saddle portion to match the shank. I also sanded out the casting marks on the new stem and also the scratches in the vulcanite at the same time. I started polishing the stem with 600 grit wet dry sand paper. I used micromesh sanding pads and water to wet sand the stem with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad as I find it does two things – first it protects the vulcanite and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine Polish. I finished the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection from oxidizing quickly. I took the finished Stanwell Danish Star 64 Freehand Dublin bowl to wax and polish. I don’t buff the plateau rim top on the wheel as it leaves a lot of grit in the deep grooves of the finish. I polished the bowl and the stem with Blue Diamond on the buffing wheel to polish out the scratches in the briar and vulcanite. I buffed it and gave it multiple coats of carnauba wax to protect and give it a shine. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrast of the dark stain on the briar revealing the grain with the shine of the polished vulcanite saddle stem is quite stunning. The rich finish around the bowl and shank is quite remarkable and the plateau rim top gives the pipe an incredible tactile presence. The Stanwell Danish Star 64 is a nice looking pipe and one that will be a great smoking pipe. The finished pipe is shown in the photos below with each of the stems. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the large pipe is a light and comfortable 56 grams/1.98 ounces. It is a beautiful pipe and the last of the five pipes left with me for work. They are finished and ready for him to pick them up and enjoy once more. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restemming and Restoring an Unsmoked 1951 Linz Handcarved Freehand Sitter Bowl

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Blog by Steve Laug

I still remember the day that Jeff called me from an antique shop on the Oregon coast and showed me the next pipe on the table. It was such a unique pipe, a carved bowl with oak leaves around the sides and bark like carving around those. He showed me the pipe. It was different and it was missing a stem. There was a brass semi circle ring on the back of the shank for holding a cord. The bowl was quite small, about the diameter of my little finger. The mortise and the airway into the shank is tapered like a Peterson’s System pipe. It is stamped on the foot of the shank and reads LINZ and above that 1951. I don’t know if Linz is the name of the carver but I assume so. The date 1951 is the year it was made. I was intrigued enough that I told him to grab it and bring home. When Irene and I went to visit Jeff and his wife Sherry in Oregon I picked up the pipes and brought it home with me. Here is what I saw when I looked at it.

1. It is definitely hand carved and is hard wood. I wonder if it is briar. The bowl sides, top and bottom are rusticated and on the sides of the bowl and the shield shield of the bowl there are some oak leaves.
2. The rim top and shank end are also carved. The rim top is smooth and the shank end is carved with geometric lines and marks.
3. The bowl was unsmoked for sure but it was quite small. The diameter is about ½ inch. The shank was drilled conically similar to a Petersons System Pipe.
4. The left corner of the shank end sitter was chipped and missing a chunk that will need to be cleaned up and smoothed out and recurved to match the rest.
5. There is a brass ring on the back side of the shank that I think probably held a decorative cord that was attached to the stem.

I would need to find a stem that would work. I could probably used a cherry wood piece like that used on Black Forest Tyrolean. I took photos of the bowl and rim top showing the interesting carving on the front of the bowl. The oval rim top and light edge on the front of the bowl look great. The shank end of the bowl is also well carved. It has a hatch pattern and a groove from the bottom up the shank end. It also included a brass ring for connecting a cord between the stem and the bowl. The lower left hand corner of the shank base was chipped and damaged. It will need to be repaired and recurved to set the base even.On the base of the shank/the foot the pipe was stamped LINZ and the year 1951 was above that. It is clear and readable. I am wondering if the name was a personal carver’s name and the year 1951 was certainly the year the pipe was made.I picked out a stem from my can of stems. It is a Peterson’s P-Lip clone that fits the shank very well. The airway comes out on the end of the stem though rather than on the top. It looks very good. I took a photo of the bowl with the newly fitted stem. I started my work on the bowl by rebuilding the chipped portion on the shank base. I rebuilt it with clear CA glue and briar dust. I layered it in place with dental spatula and shaped it at the same time. Once I had enough layers built up I used a wire brush to clean up the surface of the wood. I flattened it out with a filing stick. I sanded it and smoothed out the shape to look good. I like the overall look of the repair. I took a photo of the bowl and the new stem to give a sense of the look of the parts. I think that the stem would work very well.I used Cherry Stain pen to touch up the repair on the shank end/base. The stain matched quite well and when the bowl was polished it would match even better.I worked some Before & After Restoration Balm into the smooth rim and the rusticated finish on the bowl and shank. I worked it into the surface of the wood with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and keep from building up in the valleys and crevices of the finish. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I set the bowl aside and turned my attention to the stem. It was new so it only needed to be polished. I use micromesh sanding pads and water to wet sand the stem with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad as I find it does two things – first it protects the vulcanite and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine Polish. I finished the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection from oxidizing quickly. I took the Linz Hand Carved Freehand bowl to wax and polish. I don’t buff the rusticated bowl on the wheel as it leaves a lot of grit in the deep grooves of the finish. I gave the bowl and shank multiple coats of Conservator’s Wax and buffed it with a shoe brush to raise the shine. The wax is great protection and I love using it on sandblast finishes because it does not build up in the grooves and valleys like carnauba wax does. I buffed it by hand with a microfiber cloth to finish the shine. I polished the stem with Blue Diamond on the buffing wheel to polish out the scratches in the acrylic. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrast of the natural colour of the wood with the shine of the polished stem is stunning. The rich rusticated finish around the bowl and shank is quite remarkable and gives the pipe an incredible tactile presence. The Linz Freehand is a nice looking pipe and one that will be a great smoking pipe. The finished pipe is shown in the photos below with each of the stems. The dimensions of the pipe are Length: 7 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ x 2 inches, Chamber diameter: 5/8 of an inch. The weight of the large pipe is a light and comfortable 85 grams/2.96 ounces. It is an interesting Freehand that I wish I could learn more about but as it is it should be a fun smoke. I will be putting it on the rebornpipes store in the American Pipe Makers Section. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restemming an Italian Made Mayfair 1005 Poker Sitter for a Local Pipe Man

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Blog by Steve Laug

Last week I received a call from a Vancouver pipeman that he had some pipes he wanted restemmed and restored. As we spoke on email and then in person when he dropped them off it became very clear that all the five pipes he brought were ones he had purchased from me quite a few years ago now. They had served him well and he wanted new stems for most of them as they were gnawed and broken off at the button edges. The first of these that I am working on is one that he said was a favourite of his. He loved the shape and the weight of. It was what he called his hunting pipe. It was stamped Mayfair [over] 1005 on the underside of the shank. It was also stamped next to the stem/shank union and read Italy.

Before I started the restemming and restoration of the pipe I wanted to reacquaint myself with it and gather the background information on the first restoration. I turned to the blog and found it there (https://rebornpipes.com/2016/12/24/redemption-of-a-mayfair-1005-bent-tree-stump-pipe/). I remember it very well as it was what I called a Bent Tree Stump Pipe when I first picked it up. It was in very rough shape and back in 2016 I restored it and gave the bowl a serious repair of JB Weld and then a bowl coating to protect it from the serious burn damage that was on the walls of the bowl. I have never been sure how long those repairs last but at least I know that this one is about 7 years old and the bowl is in great shape. I have included some photos of the pipe when it left here 7 years ago. It is a unique and interestingly carved rusticated pipe. I took some photos of the pipe today before I started working it. The briar is dry and faded but is still quite clean. The rim top still has some darkening and debris on it. There is a flaw in the front of the bowl mid way down the bowl. It is not too deep but still visible. The stem is oxidized, calcified and chewed off to the degree that it needs to be replaced. There is a light cake and debris in the bowl but it does not cause grief thanks to the underlying coat of JB Weld that I used seven years ago to flush out the damaged walls and checking. I took photos of the rim top and the light cake in the bowl to show how it looked. There was also tobacco debris on the walls and some lava on the rim top. The lava on the rim top is not to thick and should come off quite easily. The photos of the stem show the necessity of the replacement.I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above. I took the stem off the shank and took a photo of the parts of the pipe to give a sense of the proportion of the pipe.I went through my can of stems and found one that was similar in style and roughly the same length. The saddle portion is a little larger but I think it will work well. There is some oxidation on the stem and it is dirty so all of that will need to be cleaned up and the stem will need to be bent to the proper angle. The diameter of the saddle is a bit larger on the right side than the shank so it will need to be adjusted.I used my Dremel and sanding drum and finished tuning the fitting with a folded piece of 220 grit sandpaper to bring the shank and stem to the same diameter and to clean up the fit. I think it is going to look great once it is finished. I set the stem aside at this point and turned my attention to the bowl. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel. I wanted to check the condition of the walls and smooth out the cake that was present. I did not remove all of the cake but rather smoothed it out so it is ready for him to continue to build a solid base. The bowl is looking very good inside. I ran some pipe cleaners and alcohol through the shank and it was surprisingly quite clean inside.I examined the nooks and crannies of the rustication and found a flaw on the front of the bowl that concerned me. It was not deep but it was very present – mid bowl on the front in the photo below. I have drawn a red box around it in the photo. I filled it in a bit with clear CA glue and some briar dust. Once dry I used a brass bristle wire brush to roughen the finish to match the other rusticated parts of the bowl.The rim top had some debris and build up so I used the brass bristle wire brush on it as well and cleaned it. I took a photo of it after I had put some Before & After Restoration Balm on it to see how it looked. It still is slightly dark but looks much like it did when it went home with the buyer. I worked some Before & After Restoration Balm into the rusticated finish on the bowl, shank and the rim top. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and keep from building up in the valleys and crevices of the finish. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. The portion of the lightly sanded shank that I did to adjust the fit of the stem looked perfect and matched the rest of the finish very well. Now it was time to address the part of the restoration I leave until last. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the blade with the flame of a Bic lighter to soften the vulcanite so I could bend it. I bent it to the angle needed to match the angles of the briar. It looked pretty good and sanding it would make it better. I sanded the stem with 220 grit sandpaper to smooth out the marks in the surface of the saddle and remove the remaining oxidation. I started the polishing of the stem with 600 grit wet dry sandpaper. I use micromesh sanding pads and water to wet sand the stem with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad as I find it does two things – first it protects the vulcanite and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine Polish. I finished the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection from oxidizing quickly.The final steps in my process involve using the buffer. I first buff the stem and the briar with Blue Diamond on the buffing wheel. Blue Diamond is a plastic polish but I find that it works very well to polish out the light scratches in the vulcanite and the briar. I work the pipe over on the wheel with my finger or thumb in the bowl to keep it from becoming airborne. It works well and I am able to carefully move forward with the buffing. The briar and stem just shone! I finished with the Blue Diamond and moved on to buffing with carnauba wax. Once I have a good shine in the briar and vulcanite I always give the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite and acrylic combination stem. It really is a beautiful pipe. The smooth finish around the bowl sides and shank show the grain shining through the rich brown stains of this Mayfair Italian Made 1005 Poker Sitter. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.31 ounces/37 grams. It is a beautiful pipe and the first of the restemming I have ahead of me on five pipes from this pipeman. Once I am finished he will get them back to enjoy once more. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Trying to Breathe Life into a House of Robertson Drinking Horn

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Blog by Steve Laug

This very beat up, large, long House of Robertson Horn Shape Pipe is the next pipe I chose to work on. We purchased it on EBay on 10/31/22 from a seller in Abita Springs, Louisiana, USA. It is quite different from the other pipes from this Boise based store that I have worked on. It is a Horn that is stamped on the left side of the shank and reads House of Robertson (two lines). On the right side it is stamped Duello. On the underside of the shank it is carved with what looks like a helmet or a cup. There is carved branch with grapes on the back top of the bowl. There was a carved object on the underside of the shank that allows the pipe to be a sitter. It seems to look like a twisted vine carved into the bottom of the bowl. I am including photos below that were included by the seller in his EBay listing. The first two show the sides of the bowl.The next series of photos show the grain around the bowl and the stamping on the shank sides.He included photos of the stamping on the sides of the shank and the carving on the underside of the shank.The stem had tooth marks and wear on both sides ahead of the button and on the surface of the button itself.He included a photo of the bowl with the stem removed. It is a pipe with a lot of potential.The pipe has the name House of Robertson roughly hand-etched on the left side of the shank with an engraving tool. I am including the information that I found when I received my first of the House of Robertson Pipes. I found a link on Pipedia (https://pipedia.org/wiki/Robertson) that gave me the only information I could find on the brand. I include that in total as it is interesting to read.

“House of Robertson” was in business for many years, but alas, closed their doors in 1999. They were located in Boise, Idaho. They are noted for making rather large and interesting pipes. Thayne Robertson was a Master Mason, AF & AM, and started the shop about 1947 and his son Jon started working there in 1970 when he finished college, along with Thayne’s daughter. Thayne and his son started making the big pipes at that time, and made them together until 1987 when Thayne passed away. Jon kept the store and his sister moved on to other things. The House of Robertson appears to have closed around 1999.

When Jeff received the pipe he took photos of it to capture what it looked like when he removed it from the box. The pipe was dirty but underneath all of the grime it seemed like it has some nice grain around the bowl and shank. The rim top and edges of the bowl had been badly abused and beat up and showed chips and wear. There was a thick cake in the bowl and an overflow on the top and edges. There were a lot of scratches and cuts in the briar around the bowl sides and shank. The carving of the vine and grapes at the back top of the bowl is quite damaged as is the “carved vine” on the bottom of the bowl. The pipe has seen a lot of rough travel since the day it left Robertson’s pipe shop in Boise, Idaho. The fit of the stem to the shank is snug and looks good. There were casting marks on the left and right sides of the stem at the shank union that make me think it is a replacement stem. There is also a chipped area on the underside of the shank where it appears the stem had been pried away at some point. The tenon on the stem was incredibly short given the depth of the mortise. There were tooth marks on both sides of the stem ahead of the button and on the button surface itself. Jeff took the following photos of the pipe to show its condition when he received it.The next close-up photos show the condition of the bowl and the rim top. They show the cake in the bowl and the lava overflowing onto the rim top. You can also see how beat up the rim top is. It is in rough condition. The edges are also chipped and damaged. The photos of the stem show the tooth mark and tooth marks on both sides of the stem. The photos of the sides and heel of the bowl show the grain and the nicks and scratches around the bowl and shank. The brown stain adds depth finish on the pipe. Even under the grime it is a unique piece.He also took photos of the carving on the underside of the shank. You can see the damage on the front side of the carving.The next photo shows the etched name on the left side of shank. It reads House of Robertson. On the back top of the bowl you can see the condition of what appears to be a grape vine. The more I looked at it the combination of grape vines, grapes and the thick branch on the underside of the shank make me think that the pipe is a drinking or wine horn. The shape is very reminiscent of the shape of the horn. It would really help if the stem had a bend in it. The carved vine on the rim edge, the carved chunk of fine on the underside seem to point in this direction.Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub to remove the grime and calcification. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. The pipe looked very good when it arrived here in Vancouver. I took a photo of the bowl and rim top to show how clean the bowl and the rim top and inner edges of the bowl. I took photos of the stem surface to show the condition and tooth marks and chatter on both sides ahead of the button. You can see the chip or dented area where the stem meets the shank in the third photo below.I took photos of the stamping on the shank sides (left, right and underside). It is readable as noted above and though faint is clear.I removed the stem (note the short tenon) from the shank and took a photo of the pipe parts. It is a unique piece. The bowl needed a lot of work. I would need to rework the rim top and the inner and outer edge of the bowl and the also sand out the deep gouges, scratches and file marks in the briar on the sides of the bowl. It really was a refinishing nightmare. I decided to start my work on the bowl by addressing the damaged rim top and edges. I topped the bowl to get a flat surface to start on. I used a topping board and 220 grit sandpaper. I then used a wooden ball and 220 grit sandpaper to give the inner edge a bevel inward. Doing that hid the damage on the inner edge of the bowl and blended it into the surface. I sanded the bowl sides and shank with a folded piece of 220 grit sandpaper to smooth out and minimize the scratches and marks on the briar of the bowl and shank. It was beginning to look much better. I wiped the bowl and rim top down with alcohol and cotton pads to remove the debris and the heavy stain coat that hid the grain. Once I had wiped it down the grain really stood out. I used a medium and fine grit sanding pad to sand the bowl and rim top further. Once finished the pipe really started to show promise that I was hoping for in an other other wise mess of a pipe. The grain stood out better and the carving on top back of the bowl was clearly a vine and grapes. It looked much better.I needed a break from sanding the bowl so I set it aside and turned my attention to the stem. To start my work on it I decided to heat it and give it a slight bend in keeping with the look of the horn. When it was flexible I bent it and it snapped off in my hand – utter frustration!! That set me back a bit but in the long haul it was much better as I could use a stem with a longer tenon and a better fit to the shank. I went through my can of stems and found a stem with the right bend, the right tenon sized and length for the shank and that would only need a little adjustment to the diameter to make it fit.I put the stem on the shank and took photos of the new look of the pipe. You can see that the diameter of the stem is slightly larger than the diameter of the shank. But I liked the look of the new stem and the angles of the bend it really is looking like a drinking/wine horn. I sanded the diameter of the stem with 220 grit sandpaper to reduce it to the same diameter as the shank. Once the stem was adjusted in diameter it looked very good. I sanded the entire stem including the light tooth chatter at the button with 220 grit sandpaper to smooth out the stem.I removed the stem from the shank and continued sanding out the tooth marks and chatter at the button and smoothing out and shaping the shank end of the stem. Once I was happy with the fit and look of the stem I started polishing it with 600 grit wet dry sandpaper. I took photos of the underside of the shank stem junction to show the damage that I noted above – the chip out of the underside of the shank. It made the fit against the underside of the shank a challenge that gave me two options to address. I could either use the topping board to flatten it or I could put a thin band on the shank.I tried to top the shank end a bit on the topping board with 220 grit sandpaper but it did not solve the problem as the chip went quite deep into the underside. I decided to go with a thin brass band on the shank end to repair the damage on the end of the shank. I heated the band and pressed in place on the shank. It gave the shank a flat face for the stem to sit against. I liked the look of the bling and the fit of the stem against it. (A passing comment. Can you see the wine cup in the stamp on the shank in the first photo. I put the fitted stem in place on the shank and took photos of the look of the pipe at this point in the process. It looks far better than when I started. Now it was time to polish the bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad to remove the grit. The bowl began to take on a rich shine. It is a beauty. I used a Black stain pen to darken the vine and the grapes on the back side of the bowl and the stamping on the shank sides to highlight the House of Robertson and the Duello stamp. Once they were stained I used the remainder of the micromesh pads to clean up the excess black. I worked Before & After Restoration Balm deep into the nooks and crannies of the carvings to clean, enliven and protect the briar. I hand rubbed it with my fingers and worked it into the finish with a horsehair shoe brush. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. I took some photos of the bowl at this point to mark the progress in the restoration. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the House of Robertson Drinking Horn back together and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl with a light touch so as not to get any of the buffing compounds in the grooves of the rustication. I buffed the stem to raise the gloss on the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished HOR Drinking Horn is shown in the photos below. The medium brown stains on the well grained briar worked well with the brass band and the bent black of the vulcanite stem. The polishing and the reworking of the stem material left this a beautiful and interesting looking pipe. The dimensions of the pipe are: Length: 7 inches, Height: 2 inches, Outside Diameter: 1 ¼ inches, Diameter of the chamber: 7/8 inches. The weight of the pipe is 1.69 ounces/ 48 grams. This would be a great addition to the collection of a House of Robertson collector. If you are interested in adding it to your collection it will be on the rebornpipes store in the American (US) Pipemakers Section shortly. Thanks for looking.

Replacing a Broken tenon on a Savinelli Estella Hand Made Freehand

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Blog by Steve Laug

Last week I received a from Curtis, a gentleman who had been referred to me by City Cigar. I asked him to email me some photos of his pipe so I could see what I was dealing with before I took on the project. He sent the following email and photos:

I was referred to you by Ben at City Cigar. I was curious if I could send my pipe to you for repairs. Here are some photos of it, I know you probably can’t give a proper estimate until it’s in your hands. Forgive my ignorance on pipe repair but I’ve never had any work done before. If possible, after viewing my photos, would a “ballpark” estimate be possible ? I don’t know if I’m looking at 100.00 or 1000.00. The pipe might not be “worth” much but my son gave it to me and it has sentimental value to me. I’m just looking to get a new or used or repaired stem for the pipe, if possible.

Thanks for you time,

Curtis

I called him back and we arranged for him to mail the pipe to me. It was a very heavily rusticated Estella Hand Made with an acrylic stem with a tenon that had snapped off fairly close to the saddle on the stem. It is a bit of a bent Dublin with a fancy half saddle acrylic in variegated silver and grey colours. The stem is in pretty decent condition. The bowl has a light cake and the rim top has some lava in the valleys. It will need to be cleaned up as well as having the tenon replaced. He sent the pipe to me through Canada Post and when it arrived it looked just as Curtis had photographed it.The pipe is a heavily rusticated Freehand with a plateau rim top. It is stamped on the smooth heel of the bowl and onto the shank on the underside of the pipe. It reads Estella [over] Hand Made followed by Savinelli S Shield logo then Italy. The stem was a variegated grey and silver half saddle. The tenon had snapped very close to the spot at the end of the stem. The stem itself was quite clean with some light tooth marks and chatter on both sides ahead of the button. There was a moderate cake in the bowl that went half way down the bowl. There was a lava overflow on the rim top and some nicks on some of the high spots. There was also some grime on the bowl at the midpoint where it is held in the hand. It was a nice looking Freehand pipe that showed great promise. I took photos of the pipe before I started my work on it. I took a close up photo of the bowl and rim top to show the thickness of the cake and the condition of the stem when I received the pipe. It was a bit of a mess. You can see the lava overflow on the rim top and the inner edge of the bowl. The stem looked good other than having a broken tenon. There were some light tooth marks and chatter on both sides ahead of the button.The next photo shows the stamping on the underside of the shank. It is clear and readable as noted above.I reamed the bowl with a PipNet Pipe Reamer to remove the cake from the bowl – using the #1 and #2 cutting heads to take out the majority of the cake in the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and a piece of dowel wrapped with some 220 grit sandpaper. I cleaned up the lava on the rim top with a brass bristle wire brush and was able to remove much of the build up. I cleaned out the mortise and airway in the bowl and shank with isopropyl alcohol, cotton swabs and pipe cleaners until the shank and airway were clean.I scrubbed the bowl with Murphy’s Oil Soap and a tooth brush on the rustication on the bowl and rim top. I rinsed the bowl with warm running water to rinse off the soap and the grime left behind. It looked better. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the rustication with my fingertips and a horsehair shoe brush to get it deep in the valleys of the rustication. I let it sit for 15 minutes and buffed it off with a soft cloth. I set the bowl aside and turned my attention to the stem. I went through box of replacement tenons. I found one that was the right fit for the mortise. It was a little long for insertion into the end of the stem once drilled it. I would need to shorten the tenon in order to not have it break through the underside of the half saddle.I flattened the broken edges of the original tenon with a Dremel and sanding drum. I used a penknife to create a funnel in the stem end to guide the drill bit straight. I drilled it with a series of drill bits from one slightly larger than the airway in the stem and finished with a ¼ inch bit that was the same size as the tenon end. I cleaned up the drilled out stem with a round file and a half round file. I smoothed out the walls of the drilled out area. I roughened and rounded the end of the tenon that was going to be inserted in the stem. I coated it with some black superglue and twisted it in place in the stem end. I aligned it with the shank end to make sure the fit was correct.I cleaned out the airway in the stem shank with pipe cleaners, cotton swabs and isopropyl alcohol to remove the tars and oils. I sanded out the tooth marks and chatter with 220 grit sandpaper and started the polishing with 400 grit sandpaper. The marks are smooth and blended in. I also sanded the diameter of the stem slightly on the right side and underside to adjust the fit to the shank. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the stem down after each sanding pad with a cloth impregnated with Obsidian Oil. The oil both preserves the rubber and also provides some needed friction for the micromesh pads. I polished it with Before & After Fine & Extra Fine Polish. I rubbed it down a final time with the oil and set it aside. This Estella Hand Carved Rusticated Freehand by Savinelli combines a great looking piece of rusticated plateau briar with a variegated grey/silver acrylic stem to make a beautiful pipe. The cleaned rustication on the bowl came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the acrylic stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Estella Hand Carved Freehand really is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ¾ inches, Outside diameter of the bowl: 1 ¾ x 2 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.05oz./58grams. It is the second pipe I have finished for Curtis. Next week I will put it in the mail and send it back to him. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

New Life and New Look for a Neerup Made in Denmark Bulldog

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Blog by Steve Laug

Last week I received a call from Curtis, a gentleman who had been referred to me by City Cigar. He called to inquire if I could repair a broken tenon on a Savinelli Hand Made Estella that was gift from his son and he had dropped it and snapped the tenon off. We chatted and he sent photos and eventually agreed on the repair. He sent the pipe to me through Canada Post and when the box arrived on Monday it also included a second pipe. I talked with Curtis about the second pipe and we decided to restem it as the chip on the top button edge and stem were too big for a repair. The pipe is a sandblast Freehand style Bulldog with a smooth briar band, a black acrylic band and a white acrylic band. It is stamped on the smooth underside of the briar band and reads Neerup followed by Made in Denmark. The stem was vulcanite and had a fitted brass cap above the tenon. It was a slight saddle stem with a gentle bend. It was seriously damaged. There was a large wedge missing from the topside and just ahead of that there was a carved line like a dental bit to facilitate holding it in the teeth. There was a very thick cake in the bowl that took up over half of the diameter of the bowl and the shank was filled with gummy tars and oils. There was an overflow of lava on the rim top and some damage on the back right outer edge from knocking out the pipe. It was a pretty little pipe that looked great. I took photos of the pipe before I started my work on it. I took a close up photo of the bowl and rim top to show the thickness of the cake and the condition of the stem when I received the pipe. It was a bit of a mess. The stem was in rough condition as noted above. You can see the damage on both sides of the stem – the chipped and broken top of the stem and button as well as the tooth damage on the underside of the stem. Looking at it you can see why we chose to restem it.The next two photos showed the stamping on the underside of the shank. It is faint but readable as noted above.I removed the stem and took a photo of the pipe to give a sense of perspective to the parts.I reamed the bowl with a PipNet Pipe Reamer to remove the cake from the bowl – using the #1 and #2 cutting heads to take out the majority of the cake in the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and a piece of dowel wrapped with some 220 grit sandpaper. I scrubbed the bowl with Murphy’s Oil Soap and a tooth brush on the sandblast and the a brass bristle brush on the rim top. I rinsed the bowl with warm running water to rinse off the soap and the grime left behind. It looked better. I touched up the nicks and marks on the sandblast bowl and rim top with a black stain pen to blend them into the rest of the bowl. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the sandblast with my fingertips and a horsehair shoe brush to get it deep in the grooves of the sandblast. I let it sit for 15 minutes and buffed it off with a soft cloth. I went through my stem and found this slightly longer taper stem that would need very little adjustment to fit in the shank. I also found a metal ferrule cap in my collection that would fit on the end of the stem and approximate the one that was on the original stem. I took pictures of the old stem with the replacement stem in the photo to show the difference.I glued the polished aluminum ferrule onto the end of the stem – sliding it over the tenon to give a metal end decoration and create a metal look to the stem. I cleaned up the excess glue and took a photo of the finished look of the stem. I liked it.Then I remembered that I had not cleaned out the shank and the internals of the pipe or the new stem. I did it now. I cleaned out the shank and the mortise with pipe cleaners, cotton swabs and isopropyl alcohol to remove the tars and oils. I also cleaned out the airway in the stem I had chosen to use as well.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the stem down after each sanding pad with a cloth impregnated with Obsidian Oil. The oil both preserves the rubber and also provides some needed friction for the micromesh pads. I polished it with Before & After Fine & Extra Fine Polish. I rubbed it down a final time with the oil and set it aside. This Neerup Made in Denmark Freehand Bulldog carved by Peder Jeppesen combines a great looking piece of sandblast briar with a multi-banded shank extension and a vulcanite stem to make a beautiful pipe. The removal of the thick shiny coat allows the grain to come alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Neerup Made in Denmark Bulldog really is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 1/2 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.80 ounces/51 grams. Once I finish the second pipe this one will be going back to Curtis to enjoy. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Restoring an Impressive Meerschaum Figural

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Blog by Kenneth Lieblich

Next on the chopping block, we have a unique and large, carved, meerschaum figural pipe. As I’m sure you know, meerschaum is a German word which literally means “sea foam” (meer = sea and schaum = foam). Incidentally, schaum is also where we get the English word scum from. But where did the Germans get the meerschaum word from? Obviously, meerschaum is so called because it is white and light, but the Oxford Dictionary of Etymology further explains that the term is itself a translation of the Persian word kef-i-daryā – literally meaning “foam of sea”. Now you can impress friends at your next cocktail party. I acquired this pipe in a large lot in the summertime. This meerschaum pipe was notable as its stem had been lost in the mists of time, on its way from Asia Minor. I searched through the lot of pipes that it came in, but there was no sign of it. Fortunately, Steve kindly supplied me with a suitable stem which worked perfectly. The pipe is a large piece of block meerschaum, presumably from Turkey, although it has no markings of any sort. However, it has all the hallmarks of Eskişehir, so I feel confident in saying it’s Turkish. As for the carving, I’m not totally sure what it is meant to be. I can’t tell if it’s intended to be an image of the Virgin and Child, people from an ancient Anatolian myth, or some historical characters with which I am unfamiliar. Steve didn’t recognize them either, so if you have some idea who these people are, please feel free to clear up the mystery with a comment below.

The pipe was in very nice condition, though a bit dirty. There was dust and debris in the grooves and even on the smooth surfaces. It had been smoked, though not heavily. The main part of the pipe was in good condition, without any notable damage. There was a tenon left in the shank that was broken and would need replacement. There was also a meerschaum shank extension which was dirty, but otherwise in good shape too. To work! I began by removing the tenon in the shank with a pair of needle-nose pliers. Meerschaum is too fragile for a proper reamer, so I used 220-grit sandpaper on the end of a wooden dowel to clean out the bowl and it turned out very nicely. I then cleaned the shank with lemon-infused isopropyl alcohol, pipe cleaners and Q-tips. One of the frustrations of cleaning meerschaum is that once smoked, the stains never go away. However, I did what I could and cleaned the shank extension in a similar manner. There were some unusual purple stains on parts of the meerschaum. I don’t know what they were, but I took a good-quality eraser and they came off with ease, fortunately. Then I took Murphy’s Oil Soap on some cotton rounds (and Q-tips) and cleaned the meerschaum. It’s important to be cautious in one’s use of fluids around meerschaum. Allowing it to soak in a liquid causes it to soften. I also used a soft bristle toothbrush with the Murphy’s in some of the nooks and crannies. Now that the figural was all clean, I set about using my MicroMesh sanding pads to polish up the meerschaum. I didn’t use the coarser grits over the entire pipe – only in the areas that required it – as I didn’t want to risk any damage. I neglected to take pictures, but I also rubbed some Clapham’s Beeswax into the meerschaum. In fact, I used Q-tips as well to get it into the nooks and crannies. Then I let it sit for 15-20 minutes, buffed it with a microfiber cloth and then repeated the beeswax process. Worked like a charm! As I mentioned, Steve was kind enough to give me an acrylic stem which came with its own push-tenon. He also gave me a handful of other plastic, bone and metal tenons so I could find the right fit for the pipe in question. The stem was terrific, but it had been used and was plenty dirty.First, I removed the push-tenon by heating it lightly with my heat gun. That allowed it to unscrew without much trouble. I then cleaned out the stem and tenon with the usual lemon-infused isopropyl alcohol, cotton pads, Q-tips etc. Just like meerschaum, acrylic tends to stain after smoking, no matter how dutiful you are with your cleaning. However, I put in a lot of elbow grease to sterilize the stem and tenon as much as I could. I even used some Castile soap and tube brushes. There were a couple of very small nicks on the stem, which I repaired with cyanoacrylate adhesive. However, I forgot to take pictures of that. I then used all nine MicroMesh pads (1,500 through 12,000 grit) and some Obsidian Pipe Stem Oil in between each pad scrubbing. Once that was done, I fitted a new bone tenon for the shank extension and a new mortise for the push-tenon. Finally, as meerschaum pipes don’t do well on a bench-polisher, I buffed the pipe by hand with a microfibre cloth. And that’s that! This big meerschaum looks fantastic and is ready to be enjoyed again by the next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the “Meerschaum” section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 7½ in. (190 mm); height 3½ in. (89 mm); bowl diameter 1½ in. (38 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 4 oz. (114 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring and Restemming a Republic Era Peterson’s System Standard 307

1 Reply

Blog by Steve Laug

Jeff and I often purchase pipe bowl/stummels of brands that we like and want to restore. These have included a lot of different bowls. If you have followed us for long you know that some of these have included Peterson’s, Dunhill’s, and a wide range of Danish and English pipes. The next pipe I chose to work on is another Peterson’s System Standard. It is stamped on the left side of the shank and reads Peterson’s [arched over] System [arched over] Standard. On the right side of the shank it is a Made in the Republic of Ireland (in 3 lines) [over] the shape number 307. The nickel ferrule is stamped K&P [over] three faux hallmarks. That is followed by the stamping Peterson’s. The bowl was a dirty with some light cake and an overflow of lava on the rim top. The inside edge of the bowl was in good condition but I would know more once I remove the cake and lava. It did not have a stem so I would go through my stock and find one that would fit. The nickel ferrule was lightly oxidized but otherwise looked pretty good. I took a close up photo of the rim top and bowl. I wanted to show how the thickness of the cake in the bowl and the lava on the rim top. You can see that somewhere recently it had been reamed and then resmoked enough to start building a new cake in the bowl. The inner edge was in good condition as was the outer edge. I took photos of the stamping on the sides of the shank. It is readable as noted above. I took some photos of the stem that I had chosen for the bowl. It is a properly shaped new Peterson’s Fishtail stem that looks great on the bowl.I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson).

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s System Line. On page 314 it had the following information.

Peterson’s over System – Pipes stamped Peterson’s System have been documented as early as 1920. A ’20 brochure is the earliest printed reference to the Peterson System. The pipe came in three quality grades (no mark, 2, or 3) until 1959, thereafter as De Luxe (no mark), Premier (the old 2) and Standard (the old 3).

Peterson’s over System over Standard (c1945-)

From this I learned that I was dealing with a late Republic Era System Standard 307 that because of the stamping was made between 1945 and the present. Now it was time to work on the pipe.

I set the stem aside as it was in perfect condition and turned to work on the bowl. I decided to clean up the bowl first. I reamed it with a Savinelli Fitsall Pipe Knife and then sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel.I scrubbed the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime around the bowl sides and top. I rinsed it off with warm water and dried if off with a towel. I used a folded piece of 220 grit sandpaper to remove the lava on the rim top and smooth out the inner edge of the bowl.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. There was a dark spot on the top of the shank toward the bowl that appears to be a deep stain rather than a burn mark. It is solid and makes me wonder if the was just a spot on the briar that took the dark understain more deeply than the rest. At this point it suddenly dawned on me that I had not cleaned out the shank and sump on the bowl. Sometimes when I get captivated by the way the grain is coming alive and the pipe is coming together this can happen. Oh well! I backed up and cleaned the shank and sump with pipe cleaners, cotton swabs and isopropyl alcohol. I worked on them until the cleaners showed no more tars or oils and the pipe smelled clean. I polished the nickel ferrule with a jeweler’s cloth to raise the shine and to protect the metal. The shine of the metal is a great contrast between the black of the stem and the rich browns of the briar.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. Since the stem was new condition the pipe was basically finished. I am excited to put the final touches on this Made in the Republic of Ireland Peterson’s System Standard 307 Bent Billiard with a Fishtail Stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. Added to that the polished black vulcanite stem combined with the bowl and made a stunning pipe. This smooth Classic Peterson’s System Standard 307 is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 55 grams/1.94 ounces. It is a beautiful pipe that I will soon be putting on the rebornpipes store in the Irish Pipe Makers section. If you are interested in adding it to your collection send me an email or a message. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.